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OPERATOR’S MANUAL
Red-D-Arc Spec-Built Welding Equipment
This RED-D-ARC welder is built to RED-D-ARC Extreme Duty
design specifications by Lincoln Electric.
1-800-245-3660
North America’s Largest Fleet of Welding Equipment
i i
SAFETY
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents The engine exhaust from this product contains
are known to the State of California to cause can- chemicals known to the State of California to cause
cer, birth defects, and other reproductive harm. cancer, birth defects, or other reproductive harm.
The Above For Diesel Engines The Above For Gasoline Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of
“Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard
W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland,
Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY
QUALIFIED INDIVIDUALS.
ELECTRIC AND
MAGNETIC FIELDS
____________________________________________________
1.c. Do not add the fuel near an open flame welding may be dangerous
arc or when the engine is running. Stop the
engine and allow it to cool before refueling to 2.a. Electric current flowing through any conductor causes
prevent spilled fuel from vaporizing on contact localized Electric and Magnetic Fields (EMF). Welding
with hot engine parts and igniting. Do not spill current creates EMF fields around welding cables and
fuel when filling tank. If fuel is spilled, wipe it up welding machines
and do not start engine until fumes have been
eliminated. 2.b. EMF fields may interfere with some pacemakers, and
____________________________________________________ welders having a pacemaker should consult their physician
1.d. Keep all equipment safety guards, covers and devices in position before welding.
and in good repair.Keep hands, hair, clothing and tools away from
V-belts, gears, fans and all other moving parts when starting, 2.c. Exposure to EMF fields in welding may have other health
operating or repairing equipment. effects which are now not known.
____________________________________________________
1.e. In some cases it may be necessary to remove safety 2.d. All welders should use the following procedures in order to
guards to perform required maintenance. Remove minimize exposure to EMF fields from the welding circuit:
guards only when necessary and replace them when the
maintenance requiring their removal is complete. 2.d.1. Route the electrode and work cables together - Secure
Always use the greatest care when working near moving them with tape when possible.
parts.
___________________________________________________ 2.d.2. Never coil the electrode lead around your body.
1.f. Do not put your hands near the engine fan. Do
not attempt to override the governor or idler by 2.d.3. Do not place your body between the electrode and
pushing on the throttle control rods while the work cables. If the electrode cable is on your right
engine is running. side, the work cable should also be on your right side.
Mar ‘95
iii iii
SAFETY
WELDING SPARKS can CYLINDER may explode
cause fire or explosion. if damaged.
6.a. Remove fire hazards from the welding area.
If this is not possible, cover them to prevent 7.a. Use only compressed gas cylinders
the welding sparks from starting a fire. containing the correct shielding gas for the
Remember that welding sparks and hot process used and properly operating
materials from welding can easily go through small cracks regulators designed for the gas and
and openings to adjacent areas. Avoid welding near pressure used. All hoses, fittings, etc. should be suitable for
hydraulic lines. Have a fire extinguisher readily available. the application and maintained in good condition.
6.b. Where compressed gases are to be used at the job site, 7.b. Always keep cylinders in an upright position securely
special precautions should be used to prevent hazardous chained to an undercarriage or fixed support.
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the 7.c. Cylinders should be located:
equipment being used. • Away from areas where they may be struck or subjected to
physical damage.
6.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact can • A safe distance from arc welding or cutting operations and
cause overheating and create a fire hazard. any other source of heat, sparks, or flame.
6.d. Do not heat, cut or weld tanks, drums or containers until the 7.d. Never allow the electrode, electrode holder or any other
proper steps have been taken to insure that such procedures electrically “hot” parts to touch a cylinder.
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have 7.e. Keep your head and face away from the cylinder valve outlet
been “cleaned”. For information, purchase “Recommended when opening the cylinder valve.
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous 7.f. Valve protection caps should always be in place and hand
Substances”, AWS F4.1 from the American Welding Society tight except when the cylinder is in use or connected for
use.
(see address above).
7.g. Read and follow the instructions on compressed gas
6.e. Vent hollow castings or containers before heating, cutting or
cylinders, associated equipment, and CGA publication P-l,
welding. They may explode.
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
6.f. Sparks and spatter are thrown from the welding arc. Wear oil
1235 Jefferson Davis Highway, Arlington, VA 22202.
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a FOR ELECTRICALLY
welding area. powered equipment.
6.g. Connect the work cable to the work as close to the welding
8.a. Turn off input power using the disconnect
area as practical. Work cables connected to the building
switch at the fuse box before working on
framework or other locations away from the welding area
the equipment.
increase the possibility of the welding current passing through
lifting chains, crane cables or other alternate circuits. This can
8.b. Install equipment in accordance with the U.S. National
create fire hazards or overheat lifting chains or cables until
Electrical Code, all local codes and the manufacturer’s
they fail.
recommendations.
6.h. Also see item 1.c.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.
Mar ‘95
iv iv
SAFETY
6. Eloigner les matériaux inflammables ou les recouvrir afin de
PRÉCAUTIONS DE SÛRETÉ prévenir tout risque d’incendie dû aux étincelles.
Pour votre propre protection lire et observer toutes les instructions
et les précautions de sûreté specifiques qui parraissent dans ce 7. Quand on ne soude pas, poser la pince à une endroit isolé de
manuel aussi bien que les précautions de sûreté générales suiv- la masse. Un court-circuit accidental peut provoquer un échauf-
antes: fement et un risque d’incendie.
Sûreté Pour Soudage A L’Arc 8. S’assurer que la masse est connectée le plus prés possible de
1. Protegez-vous contre la secousse électrique: la zone de travail qu’il est pratique de le faire. Si on place la
masse sur la charpente de la construction ou d’autres endroits
a. Les circuits à l’électrode et à la piéce sont sous tension éloignés de la zone de travail, on augmente le risque de voir
quand la machine à souder est en marche. Eviter toujours passer le courant de soudage par les chaines de levage,
tout contact entre les parties sous tension et la peau nue câbles de grue, ou autres circuits. Cela peut provoquer des
ou les vétements mouillés. Porter des gants secs et sans risques d’incendie ou d’echauffement des chaines et des
trous pour isoler les mains. câbles jusqu’à ce qu’ils se rompent.
b. Faire trés attention de bien s’isoler de la masse quand on
soude dans des endroits humides, ou sur un plancher met- 9. Assurer une ventilation suffisante dans la zone de soudage.
allique ou des grilles metalliques, principalement dans Ceci est particuliérement important pour le soudage de tôles
les positions assis ou couché pour lesquelles une grande galvanisées plombées, ou cadmiées ou tout autre métal qui
partie du corps peut être en contact avec la masse. produit des fumeés toxiques.
c. Maintenir le porte-électrode, la pince de masse, le câble de
soudage et la machine à souder en bon et sûr état defonc- 10. Ne pas souder en présence de vapeurs de chlore provenant
tionnement. d’opérations de dégraissage, nettoyage ou pistolage. La
d.Ne jamais plonger le porte-électrode dans l’eau pour le chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs
refroidir. du solvant pour produire du phosgéne (gas fortement toxique)
e. Ne jamais toucher simultanément les parties sous tension ou autres produits irritants.
des porte-électrodes connectés à deux machines à souder
parce que la tension entre les deux pinces peut être le total 11. Pour obtenir de plus amples renseignements sur la sûreté, voir
de la tension à vide des deux machines. le code “Code for safety in welding and cutting” CSA Standard
f. Si on utilise la machine à souder comme une source de W 117.2-1974.
courant pour soudage semi-automatique, ces precautions
pour le porte-électrode s’applicuent aussi au pistolet de
soudage.
a. Utiliser un bon masque avec un verre filtrant approprié ainsi 1. Relier à la terre le chassis du poste conformement au code de
qu’un verre blanc afin de se protéger les yeux du rayon- l’électricité et aux recommendations du fabricant. Le dispositif
nement de l’arc et des projections quand on soude ou de montage ou la piece à souder doit être branché à une bonne
quand on regarde l’arc. mise à la terre.
b. Porter des vêtements convenables afin de protéger la peau
de soudeur et des aides contre le rayonnement de l‘arc. 2. Autant que possible, I’installation et l’entretien du poste seront
c. Protéger l’autre personnel travaillant à proximité au effectués par un électricien qualifié.
soudage à l’aide d’écrans appropriés et non-inflammables.
3. Avant de faires des travaux à l’interieur de poste, la debrancher
4. Des gouttes de laitier en fusion sont émises de l’arc de à l’interrupteur à la boite de fusibles.
soudage. Se protéger avec des vêtements de protection libres
de l’huile, tels que les gants en cuir, chemise épaisse, pan- 4. Garder tous les couvercles et dispositifs de sûreté à leur place.
talons sans revers, et chaussures montantes.
Mar. ‘93
v v
Thank You operating this product ••• as much pride as we have in bring-
ing this product to you!
Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.
Product _________________________________________________________________________________
Model Number ___________________________________________________________________________
Code Number or Date Code_________________________________________________________________
Serial Number____________________________________________________________________________
Date Purchased___________________________________________________________________________
Where Purchased_________________________________________________________________________
Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above. The code number is especially important when identifying the correct replacement parts.
- Register your machine with Lincoln Electric either via fax or over the Internet.
• For faxing: Complete the form on the back of the warranty statement included in the literature packet
accompanying this machine and fax the form per the instructions printed on it.
• For On-Line Registration: Go to our WEB SITE at www.lincolnelectric.com. Choose “Quick Links” and then
“Product Registration”. Please complete the form and submit your registration.
Read this Operators Manual completely before attempting to use this equipment. Save this manual and
keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for
your protection. The level of seriousness to be applied to each is explained below:
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury
or loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or dam-
age to this equipment.
TABLE OF CONTENTS
SAFETY ...............................................................................................................................................i-iv
INSTALLATION .......................................................................................................................SECTION A
Technical Specifications.....................................................................................................................A-1
Safety Precautions .............................................................................................................................A-2
Power Source Connections ................................................................................................................A-2
Gun Cable Connection to Feeder ......................................................................................................A-3
Weld Cable Connection......................................................................................................................A-4
Electrode Cable Connection ..........................................................................................................A-4
Work Cable Connection .................................................................................................................A-4
Wire Feed Drive Roll and Guide Tube Kits ........................................................................................A-4
OPERATION ............................................................................................................................SECTION B
Safety Precautions .............................................................................................................................B-1
General Description............................................................................................................................B-1
Recommended Processes and Equipment ........................................................................................B-1
Welding Capability .............................................................................................................................B-1
Controls and Settings.........................................................................................................................B-2
Sequence of Operation ......................................................................................................................B-4
Loading Electrode ..........................................................................................................................B-4
Loading Wire Drive ........................................................................................................................B-5
Idle Roll Pressure Setting ..............................................................................................................B-5
Presetting Wire Feed Speed ..........................................................................................................B-6
Making a Weld ...............................................................................................................................B-7
Procedure at End of Coil....................................................................................................................B-8
Automatic Protection Shutdown .........................................................................................................B-9
ACCESSORIES........................................................................................................................SECTION C
LN-25 Option Chart............................................................................................................................C-1
Options and Accessories ...................................................................................................................C-1
K430-2 Gas Solenoid Kit ...............................................................................................................C-1
K443-2 LN-25 Contactor Kit...........................................................................................................C-1
K557-1 Rear Handle Kit.................................................................................................................C-1
Gun Cable Connector Requirements .............................................................................................C-2
MAINTENANCE .......................................................................................................................SECTION D
Safety Precautions .............................................................................................................................D-1
Routine Maintenance .........................................................................................................................D-1
Circuit Protection and Automatic Shutdown .......................................................................................D-1
Adjusting Speed Sensor Module........................................................................................................D-1
Calibration of the LN-25 Wire Speed Dial ..........................................................................................D-2
TROUBLESHOOTING GUIDE .................................................................................................SECTION E
How to Use the Troubleshooting Guide .............................................................................................E-1
Troubleshooting Guide .......................................................................................................................E-2
WIRING DIAGRAM ..........................................................................................................SECTION F1,F-2
PHYSICAL DIMENSIONS ......................................................................................................SECTION F3
V O LARC
OPERATING TA GVOLTAGE
E
R RATED
AT E D C URRENT
CURRENT
W I R E SPEED
WIRE F E E D RANGE
SPEED
50 – 700 Inches Per Minute (IPM)
W I R E ELECTRODE
RECOMMENDED D I A M E T E RWIRE
S SIZES
.023” to ⁄16”
1
SOLID STEEL WIRE
.045” to ⁄64”
5
CORED WIRE
.035” to 1⁄16” ALUMINUM WIRE
P HPHYSICAL
YSICAL D IMENSIONS
DIMENSIONS
TEMPERATURE RANGE
E N V I R O N M E N TA L R AT I N G
IP23 (IEC529)
LN-25
A-2 INSTALLATION A-2
SAFETY PRECAUTIONS
WARNING
WARNING
ELECTRIC SHOCK can kill.
ELECTRIC SHOCK can kill.
• Do not operate with covers
• Do not touch metal portions removed.
of the LN-25 lead clip when
welding power source is on. • Turn off power source before
installing or servicing.
• Unless an optional output control or contactor
• Do not touch electrically
is used with the LN-25, the electrode circuit
hot parts.
(including welding wire, wire drive and welding
gun) is electrically hot when the welding power • Turn the input power to the
source is on. The gun trigger controls wire feed welding power source off at the
only. fuse box before working on the
• Disconnect or shut off welding power source terminal strip.
before making connections or installations to the
LN-25. • Only qualified personnel should
• Welding gun should be stored in the install, use or service this
insulated gun holder, located near the rear on equipment.
the top of the LN-25 case, to avoid accidental ----------------------------------------------------------------------
arcing. DC-250
• The LN-25 should be positioned upright on a
horizontal surface. a. Connect a jumper from 2 to 4 on the power source
---------------------------------------------------------------------- terminal strip so the output will be energized when
POWER SOURCE CONNECTION the DC-250 is turned on.
The LN-25 can be used with most DC welding power b. Connect electrode cable to the “Innershield/ GMAW”
source. A constant voltage power source is output terminal of polarity required by electrode.
recommended; however, the LN-25 can also be used Connect work lead to other “Innershield/GMAW”
with a constant current power source as long as the output terminal.
open circuit voltage is less than 110V DC.
c. Place “Set to CV Electrode Cable Polarity” switch
at appropriate position.
CAUTION d. Place power source toggle switch in “Output
Do not use LN-25 models below Code 9200 with Control at DC-250” position, unless a Remote
any TIG or Square Wave welding power sources. Control is connected to 75, 76 and 77 on the DC-
Do not use LN-25 models equipped with internal 250 terminal strip.
contactors with non- Lincoln TIG or Square Wave e. Place mode switch in “Innershield GMAW (CV)”
welding power sources. Damage to the LN-25 position. Set CV arc control to “2” (or “NORMAL”
circuit can occur as a result of the high output on some machines). Initially set the output control
inductance typically associated with these power on “7”.
sources. TIG high frequency power should never be
applied to the LN-25.
DC-400 AND CV-400
If not using an LN-25 Remote Output Control
a. Connect a jumper from 2 to 4 on the power source
option (See Remote Output Control Options and
terminal strip so the output will be energized when
Cable Assemblies Section), the power source
the power source is turned on.
output must be electrically “hot” at all times when
the power source is turned on. NOTE: DC-400 machines above Code 9200 have an
output toggle switch to perform this function.
----------------------------------------------------------------------
b. Connect the electrode cable to the output terminal
See the power source instruction manual for proper of polarity required by electrode. Connect work
power source connections and setting required. lead to other output terminal.
LN-25
A-3 INSTALLATION A-3
c. Place “Set to Same Polarity As Electrode Cable c. Set ELECTRODE POLARITY switch to constant
Connection” switch at appropriate position. voltage polarity required by electrode.
d. Place power source toggle switch in “Output d. Set toggle switch to “Constant Voltage” and set
Control at DC(CV) -400” position, unless a remote the Constant Voltage Control on welder and the
control is connected to 75, 76 and 77 on the portable field control on #5 for initial start.
power source terminal strip.
e. If power source has a mode switch, set switch to SA-200, —250 OR SAE-300, —400 (WITH
Constant Voltage Innershield. Initially set the CV ADAPTER)
output control on “6”.
a. For electrode negative welding, connect the
electrode lead from the LN-25 to the output
DC-600 terminal on the CV Adapter, and the work lead to
a. Connect a jumper from 2 to 4 on the power source the power source output terminal labeled
terminal strip so the output will be energized when “POSITIVE”. For electrode positive welding,
the DC-600 is turned on. (For DC-600 below Code interchange the above lead connections so the
8200, also jumper N to S.) LN-25 electrode lead is then connected to the
positive power source terminal.
b. Connect the electrode cable to the output terminal
of polarity required by electrode. Connect work b. Place both switches on the CV Adapter to the CV
lead to other output terminal. INNERSHIELD position and make appropriate
power source settings per the CV Adapter instruc-
c. Place “Set to Same Polarity As Electrode Cable tions provided for the power source being used.
Connection” switch at appropriate position.
c. The output voltage is set with the voltage control
d. Place power source toggle switch in “Output on the CV Adapter.
Control at DC-600” position, unless a remote
control is connected to 75, 76 and 77 on the DC- NOTE: Refer to the Instruction Manual provided with
600 terminal strip. the machine for details on connection and operation
of the LN-25 with the power source.
e. Set mode switch to Constant Voltage Innershield.
Initially set output control on “4”.
INVERTEC, CV300 AND OTHER NEWER
LINCOLN POWER SOURCES
R3S-325
Refer to the instruction manual provided with the
a. Connect a jumper from 4 to 32 on the power
source terminal strip so that the output will be power source for details on connection and operation
energized when the R3S-325 is turned on. of the LN-25 with these newer machines.
b. Connect the electrode cable to the output terminal GUN CABLE CONNECTION
of polarity required by electrode. Connect work
lead to other output terminal. TO FEEDER
c. Set power source per its instruction manual.
Lay the cable out straight. Insert the connector on the
NOTE: Use of the optional Line Voltage welding conductor cable into the brass conductor block
Compensator available for the R3S-325 is on the front of the wire drive unit. Make sure it is all the
recommended if input line voltage variation way in and tighten the hand wheel clamp. Keep this
exceeds ±3%. connection clean and bright. Connect the control cable
polarized amphenol plug into the mating 5-cavity
SAM-400, —650 receptacle on the front panel of the wire feeder case.
a. Connect a jumper from 2 to C4 on the power FOR GMA GUN AND CABLES:
source terminal strip so the output will be
Requires installation of K430-1 Gas Solenoid Kit
energized when the SAM power source is on.
(factory installed on K446 and K449 models).
b. Connect work lead to WORK stud. Connect
electrode to AUTO EQUIPMENT stud. Connect See K430-1 Gas Solenoid Kit Section (in Accessories
SAM-650 “Tap” lead to the Innershield stud Section) for gas solenoid operation and gas supply
desired. connection.
LN-25
A-4 INSTALLATION A-4
Install the barbed fitting and union nut to the 5⁄8-18 WIRE FEED DRIVE ROLL AND
female inert gas fitting on the front panel of the LN-
25 case. Connect the 3⁄16” I.D. gas hose from the gun
GUIDE TUBE KITS
cable to the barbed fitting.
WARNING
When the gun is to be removed, this fitting can be
easily detached by loosening the union nut.
Turn off welding power source before installing
or changing drive roll and/or guide tubes.
WELD CABLE CONNECTION
--------------------------------------------------------------------
The size of the electrode cable and work cable must
be sufficient for the maximum weld current and total NOTE: The maximum wire sizes the LN-25 will
cable length to be used. Refer to table A.1. satisfactorily feed are 5⁄64” cored and 1⁄16” solid
electrodes.
TABLE A.1
The electrode sizes that can be fed with each roll and
Total Cable Length guide tube are stencilled(1) on each part. Check the kit
Weld Current for proper components. See the instructions, included
60% Duty Cycle 50’-100’ 100’-150’ 150’-200’ 200’-250’
with the drive roll kit, to install these parts on new
200Amps 2 AWG 2 AWG 1 AWG 1/0 machines or replace them on used machines. Refer
300Amps 1 AWG 1 AWG 1/0 2/0 to table A.2.
400Amps 2/0 2/0 3/0 3/0
500Amps 2/0 3/0 3/0 4/0
TABLE A.2
Route the electrode cable through the oval hole in the Steel Wire Sizes:
lower portion of the LN-25 rear panel. Connect the .068-5⁄64 Cored KP653-3⁄32 L9932
1
⁄16 (.062) Cored or Solid -1⁄16
electrode cable to the LN-25 input stud using the 1⁄2” Steel
nut provided. (Can also be used for .052)
.045 and .052 Solid Steel -.052
Secure the cable with the strain relief clamp provided. .045 and .052 Cored -.052C
.035 Solid Steel -.035S
All units are supplied with an optional pigtail for .035 Cored -.035C
customers that prefer to make a taped and bolted .030 Solid Steel -.030S
connection externally. .025 Solid Steel -.025S
Drive rolls for aluminum wire sizes are stencilled with an “A” suffix
to the wire sizes.
LN-25
B-1 OPERATION B-1
LN-25
B-2 OPERATION B-2
CONTROLS 1. The Voltmeter will read zero if the LN-25 work clip
lead is not connected to work, even if the elec-
Refer to Figure B.1 for control locations. trode is electrically “hot” to work.
FIGURE B.1 CONTROL LOCATIONS When switched to the HI range position, the constant
wire feed speed (CV Wire Feed Mode) is set on the
VOLTMETER outside (black) dial range calibrated for 50 to
700 in/min.
(Factory installed on model Codes above 9218)
The volts marks around the HI range calibrated dial
The 40V DC analog voltmeter is mounted to the front indicate the minimum arc volts required to obtain the
control panel of the LN-25 and is connected to read indicated HI range wire feed speeds. For example; if
the arc voltage between the LN-25 electrode cable wire speed is set to 400 in/min., a welding procedure
connection and the work clip lead. arc voltage of at least 17V would be required to obtain
the 400 in/min. wire feed speed.
LN-25
B-3 OPERATION B-3
#14 25 Ft(7.6m)
WARNING #12 50 Ft(15.2m)
#10 100 Ft(30.5m)
ELECTRIC SHOCK can kill. #6 200 Ft(61m)
• Do not touch metal por-
tions of the LN-25 lead GAS FITTING (OPTIONAL)
clip when welding power
Provides gas output connection to the welding gun for
source is on.
the GMAW process. Refer to K430-2 Gas Solenoid Kit
in the Accessories Section.
IMPORTANT SAFETY NOTE: To avoid possible
electrical shock, do not touch the metal portions of
the LN-25 work lead clip if the power source output is
on. The clip will be electrically “HOT” to work if the
input electrode cable to the LN-25 is electrically “HOT”
even if the gun trigger is off and even if an internal
contactor is used. Care should be taken to only handle
the LN-25 work clip by its non-metal insulated portions
and/or the welding power source should be turned off
before handling the work clip.
LN-25
B-4 OPERATION B-4
LN-25
B-5 OPERATION B-5
RETAINING SPRING
GROOVES
READI-REEL
--------------------------------------------------------------------
WARNING IDLE ROLL PRESSURE SETTING
• Unless an optional output control or internal The idle roll pressure is set at the factory backed out
contactor is used with the LN-25, the electrode two turns from full pressure. This is an approximate
circuit is electrically “hot” when the power setting. For small wire sizes and aluminum wire, the
source is on. optimum idle roll pressure varies with type of wire,
surface condition, lubrication and hardness. The op-
• When inching with gun trigger, the electrode timum idle roll setting can be determined as follows:
and drive mechanism are always “hot” to work
and ground. Use the “cold” inch switch on 1. Press end of gun against a solid object that is
models with internal contactor. electrically isolated from the welder output.
Press the gun trigger for several seconds.
--------------------------------------------------------------------
2. If the wire “bird nests,” jams or breaks at the
e. Press the gun trigger and push the electrode drive roll, the idle roll pressure is too great. Back
until it just enters the drive roll. the pressure setting out 1⁄2 turn, run new wire
through gun, and repeat above steps.
LN-25
B-6 OPERATION B-6
The LN-25 permits accurate VV (CC) mode A chart representation of the VV (CC) wire speed
presetting of the desired wire feed speed, for the setting graph is shown in Figure B.4, giving the Wire
desired arc voltage to be used, by setting the Wire Speed dial setting required for the DESIRED IN/MIN
Speed dial in the following manner before welding: and ARC VOLTS used for the welding procedures:
LN-25
B-7 OPERATION B-7
MAKING A WELD
Arc Volts Used
Desired SETUP
In/Min 16 18 20 22 24 26 28 30 32 34
a. Connect work cable to metal to be welded. Work
50 109 97 88 80 73 67 63 58 55 51
60 131 117 105 95 88 81 75 70 66 62 cable must make good electrical contact to the
70 153 136 123 111 102 94 88 82 77 72 work. The work must also be grounded as stated
80 175 156 140 127 117 108 100 93 88 82 in “Arc Welding Safety Precautions.”
90 197 175 158 143 131 121 113 105 98 93
b. Check that the LN-25 is properly connected to
100 219 194 175 159 146 135 125 117 109 103
110 241 214 193 175 160 148 138 128 120 113
the power source for the polarity and process to
120 263 233 210 191 175 162 150 140 131 124 be used, and appropriate power source settings
130 284 253 228 207 190 175 163 152 142 134 are made for the procedure to be used. (Refer to
140 306 272 245 223 204 188 175 163 153 144 power source operating and connection
150 328 292 263 239 219 202 188 175 164 154
instructions.)
160 350 311 280 255 233 215 200 187 175 165
170 372 331 298 270 248 229 213 198 186 175 NOTE: If the K431-1 Remote Output Control Kit or
180 394 350 315 286 263 242 225 210 197 185 K624-1 42V Remote Control Module is installed but
190 416 369 333 302 277 256 238 222 208 196 the LN-25 is to be used without the K432 Remote
200 438 389 350 318 292 269 250 233 219 206 Control Cable Assembly, then the Remote Board
210 459 408 368 334 306 283 263 245 230 216 harness plug must be removed from the 16-pin
220 481 428 385 350 321 296 275 257 241 226 receptacle on the Control Board and the jumper plug
230 503 447 403 366 335 310 288 268 252 237 (T13498-21) reinstalled.
240 525 467 420 382 350 323 300 280 263 247
250 547 486 438 398 365 337 313 292 273 257 NOTE: If the K460-1 Pulse Power Adapter Kit is
260 569 506 455 414 379 350 325 303 284 268 installed but the LN-25 is to be used without the K461
270 591 525 473 430 394 365 338 315 295 278 Pulse Power Control Cable Assembly, then the
280 613 544 490 445 408 377 350 327 306 288 instructions for returning the unit to across the arc
290 634 564 508 461 423 390 363 338 317 299
operation included with the Installation Instructions
300 656 583 525 477 438 404 375 350 328 309 (L9636) must be followed.
310 678 603 543 493 452 417 388 362 339 319
320 700 622 560 509 467 431 400 373 350 329 c. Place the LN-25 conveniently near the work area
330 642 578 525 481 444 413 385 361 340 in a location to minimize exposure to weld spatter
340 661 595 541 496 458 425 397 372 350
and to avoid sharp bends in the gun cable.
350 681 613 557 510 471 438 408 383 360
360 700 630 572 526 484 450 420 394 370
d. Connect the LN-25 Clip Lead to work and set Po-
380 666 604 554 512 472 444 416 392 larity Switch to same polarity as electrode.
400 700 636 584 538 500 466 438 412
420 668 612 566 526 490 460 432 e. Set WIRE FEED MODE switch to CV or CC, as
appropriate for the power source, then set the
440 700 642 592 550 514 482 452 proper DIAL RANGE and WIRE SPEED dial set-
460 670 620 576 536 504 472
480 700 646 600 560 526 494 ting for the proper wire feed speed per the
500 674 626 584 546 514 welding procedure:
520 700 650 606 568 536 For CV: Set dial to the calibrated IN/MIN
540 676 630 590 556 desired. (Refer to Setting Constant Wire Feed
560 700 654 612 576 Speed Section.)
580 676 634 598
600 700 656 618 For CC: Set dial to value determined from the
CC Wire Speed Graph for the DESIRED IN/
620 678 638
640 700 658 MIN and ARC VOLTS to be used. (Refer to
660 680 Setting Arc Sensing Wire Feed Speed
680 700 Section.
700
NOTE: If procedure permits a range of acceptable
arc voltage, use the middle of the range to
VV (CC) Speed Setting = Desired IPM X 35
Arc Volts determine proper WIRE SPEED setting.
LN-25
B-8 OPERATION B-8
g. Be sure the proper contact tip for the wire size c. Lower welding helmet, close gun trigger, and
being used is in the gun, and the gun is safe begin welding. Hold the gun so the contact tip to
from work contact. (Use the LN-25 insulated work distance gives the correct electrical stick
gun holder.) out as required for the procedure being used.
CYLINDER may explode if When the wire on the reel is used up, the following
damaged. procedure is to be followed for removing the old wire
from the gun cable and loading a new reel.
• Keep cylinder upright and
chained to support. a. Shut off power source if a Remote Output
Control Option or internal contactor is not used.
• Keep cylinder away from
areas where it may be dam- b. Cut the end of the electrode off at the gun end.
aged. Do not break it off by hand since this puts a slight
bend in the wire and makes it difficult or
• Never lift welder with cylin- impossible to pull it back through the nozzle.
der attached
c. U n c o u p l e t h e g u n c o n d u c t o r c a b l e f r o m
• Never allow welding elec- the LN-25.
trode to touch cylinder.
d. Lay the cable out straight.
• Keep cylinder away from
welding or other live electri- e. Using pliers to grip the wire, pull it out of the
cal circuits. cable from the connector end. Do not pull it from
the gun end.
LN-25
B-9 OPERATION B-9
To aid in stabilizing the arc voltage when welding on MOTOR OVERLOAD SHUTDOWN
CC power sources the LN-25 is provided with a VV
(CC) wire feed mode. This arc voltage sensing feed If excessive motor overload occurs (due to prolonged
mode decreases (or increases) the wire speed when excessive feeding force, jammed drive rolls or
the arc voltage decreases (or increases). However, shorted motor leads), the LN-25 will shut down within
if the electrode shorts to the work, the arc voltage a few seconds after the overload occurs.
will essentially drop to zero and the short circuit
current supplied by the CC power source may not The shutdown will reset automatically when the gun
provide enough power to re-establish the arc trigger is released, but will reoccur if the overload
(especially with steeper slope machines). Under this situation is not remedied.
condition the LN-25 feeder will stop, as if the trigger
was released, and not restart until the short has
been opened.
LN-25
C-1 ACCESSORIES C-1
LN-25 MODELS-K449-2 WARNING
KIT NO. K430-2: Solenoid Kit
CYLINDER may explode if
damaged.
OPTIONAL ACCESSORIES
• Keep cylinder upright and
WARNING chained to support.
• Keep cylinder away from areas where it may be
ELECTRIC SHOCK can kill. damaged.
• Do not operate with covers • Never lift welder with cylinder attached.
removed. • Never allow welding electrode to touch cylinder.
• Keep cylinder away from welding or other live
• Turn Welding power source
off before installing or servic- electrical circuits.
ing. • See American National Standard Z-49.1, “Safety in Welding
and Cutting” published by the American Welding Society.
• Do not touch electrically hot
parts. See GMA Gun Cable Gas Connection.
• Turn the input power to the Installation instructions (M19154) are included with the
welding power source off at kit.
the fuse box before working
in the terminal strip. K577-1 REAR HANDLE KIT
LN-25
C-2 ACCESSORIES C-2
The following Figures C.1 and C.2 should serve as a guide to determine if a particular gun or switch
can be connected to the LN-25.
FIGURE C.1
“A Dia. Hole”
To be Concentric to .749/.747
Wire Size Dia. Within .008 F.I.M.
.068 thru 5⁄64 .125 (1⁄8 Drill)
1
⁄16 (.062) .078 (5⁄64 Drill)
.045 & .052 .062 (1⁄16 Drill)
.023 thru .035 .055 (#54 Drill)
LN-25
D-1 MAINTENANCE D-1
The drive rolls for .035 through .052 cored electrode ADJUSTING SPEED
and 1⁄16 through 5⁄64 electrode have a double set of teeth SENSOR MODULE
so they can be reversed for additional life. Drive rolls
for .023 through .052 solid electrode and aluminum The LN-25 Speed Sensor Module is a three lead Hall
sizes have no teeth but use two grooves so they also Effect switch device encased in an externally threaded
can be reversed for additional life. housing which is screwed into a mounting plate on the
motor side of the wire drive gearbox.
See Wire Feed Drive Roll and Guide Tube Kits Sec-
tion for roll changing instructions. Proper positioning of this module is critical to proper
operation of the LN-25 wire feed speed control. If the
WIRE REEL SPINDLE device is not screwed in far enough, the LN-25 motor
speed could be unstable or run at full speed with no
No routine maintenance required. Do not lubricate control. If screwed in too far, it will rub a moving part
spindle. inside the gearbox.
LN-25
D-2 MAINTENANCE D-2
LN-25
E-1 TROUBLESHOOTING E-1
WARNING
Service and Repair should only be performed by Factory Trained Personnel. Unauthorized repairs
performed on this equipment may result in danger to the technician and machine operator and
will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe
all safety notes and precautions detailed throughout this manual.
__________________________________________________________________________
This Troubleshooting Guide is provided to help you Step 3. RECOMMENDED COURSE OF ACTION
locate and repair possible machine malfunctions. This column provides a course of action for the
Simply follow the three-step procedure listed below. Possible Cause, generally it states to contact your
local Authorized Field Service Facility.
Step 1. LOCATE PROBLEM (SYMPTOM).
Look under the column labeled “PROBLEM (SYMP- If you do not understand or are unable to perform
TOMS)”. This column describes possible symptoms the Recommended Course of Action safely, contact
that the machine may exhibit. Find the listing that your local Authorized Field Service Facility.
best describes the symptom that the machine is
exhibiting.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
LN-25
E-2 TROUBLESHOOTING E-2
FEEDING PROBLEMS
Wire feeds for a short time but 1. The drive motor may be
stops feeding. When gun trigger overloaded. Check the wire
is released and retriggered wire feeding system. EX. Drive
feeding starts but stops again. roll tension, reel brake and
gun cable liner.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely,
contact your local authorized field service facility for technical troubleshooting assistance before you proceed.
LN-25
E-3 TROUBLESHOOTING E-3
FEEDING PROBLEMS
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely,
contact your local authorized field service facility for technical troubleshooting assistance before you proceed.
LN-25
E-4 TROUBLESHOOTING E-4
OUTPUT PROBLEMS
WELD PROBLEMS
Variable or “hunting” arc. 1. Worn and/or melted contact
tip -Replace. If all recommended possible
areas of misadjustment have
2. Worn work cable or poor
been checked and the problem
work connection.
persists, Contact your local
3. Loose electrode connect- Authorized Field Service
ions. -Check for loose or Facility.
faulty connections.
Motor feeds but there is no wire 1. Make sure all molex plugs
feed speed control. and leads are securely
connected to the control
board.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely,
contact your local authorized field service facility for technical troubleshooting assistance before you proceed.
LN-25
WIRING DIAGRAM - LN-25 FOR CODE 10731
F-1
TO REMOTE
S2 TIMER P.C. OR CONTACTOR
WIRE SPEED DIAL 11 BOARD P.C. BOARD
1 530
RANGE SWITCH 667 1 621 3 OPTIONAL REMOTE
N.D.,N.E. 2 530A
500 9 500A 2 KIT PLUG
HI LO J1 N.A. 3 607
530 3 667
* J10*
1 4 512
621 2 J9 622A 4 5 500
N.L.
*
523 607 8 6 606
N.B. 606 6 7 500 7 500A
522 CONTACTOR
512 5 621 1 15 15 500
P C BOARD
530A 7 608 4 9 607 9 607
OPTIONAL TIMER KIT
624 4 5 16 622 16 622A
J2
*
13 2 13 512 13 512
632
14 12 530A 12 530A ARC VOLTS
690 3
633 R3
12 691 6 10 10 667
10 14 624 14 624 75 A
R1 631 * 77 75
J3 8 500A 8 500A 76 76 B
10K SOLENOID P.C. 77 C
530A 2 11 530 11 530
WIRE SPEED BOARD PLUG D
512 4 1 606 1 606
CONTROL RHEOSTAT E
606 6 6 621 6 621
N.B. J6 F
607 3
* 5 622A 5 622A
N.D.
530 1 3 3 OPTIONAL REMOTE VOLTAGE CONTROL
500 5 2 2
CONTROL
ARC 4 4
J7 * P.C. BOARD 1 2
VOLTMETER
2 41
+ 3 42
VM
* 4 4 41 A
2
1
OPTIONAL J12
J4 * OPTIONAL REMOTE
667 621 5 42 B
TIMER CONTACTOR P.C. BOARD 6 2 C
PLUG P.C. BOARD PLUG
7 4 D
8 E
500
530
N.G. 75 F
3 6 1 4 10 8 11 2 9 13 14 7 12 5 1 622A 76 G
2 621 77 H
J6 *
3 500A
4 530A
509
632
523
522
633
523
524
631
539
541
500
555
512
5 530 76
621 77 75
N.G. * 6 624
667 1 2 3 4 5 6 J8
7 606 R3
530 8 622
ARC VOLTS
RED
500 S3 9 607
BLUE
WHITE
BLACK
BLACK
N.B. 621 WIRE FEED 10 512
GAS
11
530
607
512
500
606
12 500
N.B., N.D., VALVE
S4 VV TO CONTROL BOARD
BLACK CV
N.H. 690
COLD INCH
TO TIMER P.C. BOARD
NEG PUSHBUTTON
POS
524
S1 OPTIONAL 42 VOLT REMOTE OUTPUT CONTROL
523
509
SWITCH
POLARITY
SWITCH 691
75 A
667 N.B. REMOTE 1 701 76 B
N.L.
S2 P.C. BOARD * 2 700 77 C
J13
LN-25
S1 N.D. 3 700 D
67 608 4 702 701 E
702 F
N.F. PURGE 1 622A
76
PUSHBUTTON 2 621 77 75
S1 S5 J6 *
N.F. S5 3 500A
R3
4 530A
A 622A N.L. 5 530 ARC VOLTS
J5
RED
BLUE
BLACK
B N.G. * 6 624
TRIGGER J13 * ESD SNUBBER 1 2 3 4 5 6 J8
C 500A 7 606
WIRING DIAGRAM
CONNECTOR 8 622
D 3 1 2 4
N.J.,N.K 9 607
E
10 512
NOTES 11
530
607
512
500
606
BLACK
WHITE
530A
U B R 12 500
N.A. WHEN A CONTACTOR IS NOT USED THE JUMPER PLUG MUST BE
N.F. TO CONTROL BOARD
67 1 2 INSTALLED UNLESS OPTIONAL REMOTE KIT IS BEING USED.
HALL TO TIMER P.C. BOARD
EFFECT N.B. CONNECTIONS AS VIEWED FROM BACK OF RHEOSTAT AND SWITCHES.
INPUT OPTIONAL REMOTE OUTPUT CONTROL
SWITCH
N.D. ITEM FACTORY INSTALLED ON SOME MODELS AND OPTIONAL EQUIPMENT
CABLE
CONTACTOR ON SOME MODELS. 66 667 A
REMOTE 7
1 34 4 B
N.E. CONTACTOR CAN BE INSTALLED IN UNITS WITH A G1757-3 (OR HIGHER 621
P.C. BOARD * 2 33 33 C
PART NO.) CONTROL PC BOARD. J13
CONTACTOR 3 34 D
GUN CABLE 21
COIL 4 4 21 E
541
539
N.F. WHEN A CONTACTOR IS NOT USED, THE '67' LEAD TO THE POLARITY
WHITE
BLACK
75 F
SWITCH COMES FROM THE CONDUCTOR BLOCK AND THE INPUT CABLE 1 G
622A 76 76
N.F. CONNECTS DIRECTLY TO THE CONDUCTOR BLOCK. 2 621 77 77 H
N.D.,N.E. J6 * 75
3 500A 621 I
N.G. JUMPER PLUG MUST BE INSTALLED UNLESS OPTIONAL TIMER IS USED. R3
4 530A
N.H. TOGGLE SWITCH USED ON EARLIER UNITS. 5 530 ARC VOLTS
N.G. 1 2 3 4 5 6 * 6 624
J8 TO
N.J. PROVIDES AN ESD PATHWAY FROM EXPOSED METAL SURFACES TO THE WORK. 7 606
POLARITY
8 622
N.K. PRESENT ON EUROPEAN MODELS ONLY. SWITCH
9 607
LEGEND
N.L. CONNECTS TO THE BUSHING OF THE COMPONENT. 10 512
S1 POLARITY SWITCH 11
530
607
512
500
606
530A
L10925
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the
machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.
F-2
539
523A
541
509
524
633
631
632
522
523B
512
500
555
4 530A
N.L. N.D. 76
690 5 530
67 N.G. 6 624 77 75
GAS 1 2 34 5 6 J8
SOLENOID 7 606 R3
RED
VALVE 8 622
BLUE
ARC VOLTS
WHITE
BLACK
BLACK
691 9 607
N.H. 10 512
11
530
607
512
500
606
530A
12 500
TO J3 ON
S1 CONTROL BOARD
TO TIMER P.C. BOARD
OPTIONAL 42 VOLT REMOTE OUTPUT CONTROL
N.F.
632
75 A
N.B. REMOTE 1 701 76 B
RED
BLUE
BLACK
522
523B
N.F.
523A
509
524
J16
631
P.C. BOARD
633
CW
J13 2 700 77 C
LN-25
ESD SNUBBER R1 3 700 D
N.L. HI LO 3 1 2 4
N.J.,N.K CV VV 4 702 701 E
67 10K W 702 F
INPUT N.B. WIRE SPEED 1 622A
S2 S3 76
BLACK
WHITE
8 622
9 607
N.H. 10 512
11
530
607
512
500
606
530A
CONTACTOR 12 500 TO J3 ON
GUN CABLE
541
539
***
OPTIONAL REMOTE OUTPUT CONTROL
N.D.,N.E.
NOTES
N.A. JUMPER PLUG MUST BE INSTALLED IF REMOTE KIT IS NOT PRESENT. 66 667 A
REMOTE 1 34 7
N.B. CONNECTIONS AS VIEWED FROM BACK OF RHEOSTAT AND SWITCHES. 621 4 B
P.C. BOARD J13 2 33 33 C
N.D. ITEM FACTORY INSTALLED ON SOME MODELS AND OPTIONAL EQUIPMENT ON SOME MODELS. 3 34 D
1 1 2 N.E. CONTACTOR CAN BE INSTALLED IN UNITS WITH AN L12253-1 CONTROL PC BOARD. 21
1 3 1 5 4 4 21 E
N.F. WHEN A CONTACTOR IS NOT USED, THE ’67’ LEAD TO THE POLARITY SWITCH COMES FROM THE CONDUCTOR 75 F
BLOCK AND THE INPUT CABLE CONNECTS DIRECTLY TO THE CONDUCTOR BLOCK. 1 622A 76 76 G
E J6 2 621 77 75 77 H
2 3 4 4 6 6 10 D A N.G. IF TIMER KIT IS NOT INSTALLED:
3 500A 621 I
J7,J15 J1,J16 J2,J11 J14 -ON UNITS WITHOUT REMOTE PC BOARD, JUMPER MUST BE INSTALLED IN J11. 4 530A R3
C B
-ON UNITS WITH REMOTE PC BOARD, JUMPER MUST BE INSTALLED IN J6 OF REMOTE PC BOARD. 5 530 ARC VOLTS
1 7 1 8 N.G.
N.H. TIMER KIT HARNESS INSTALLATION: 1 2 34 5 6 6 624 TO
J8
7 606
- ON UNITS WITH REMOTE PC BOARD, TIMER HARNESS MUST PLUG INTO J6 OF REMOTE PC BOARD. POLARITY
J5 8 622
8 14 9 16 - ON UNITS WITHOUT REMOTE PC BOARD, TIMER HARNESS MUST PLUG INTO J11. N.H. 9 607 SWITCH
N.J. PROVIDES AN ESD PATHWAY FROM EXPOSED METAL SURFACES TO WORK. 10 512
J4 J3 11
530
607
512
500
606
12 500 TO J3 ON
N.L. CONNECTS TO BUSHING OF COMPONENT.
ELECTRICAL SYMBOLS PER E1537 CONTROL BOARD
N.M. J14 JUMPER PLUG USED ON K428 ONLY.
CONNECTORS VIEWED FROM INSERTION END TO TIMER P.C. BOARD
OPTIONAL PULSE POWER ADAPTOR KIT B
G4679
F-2
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the
machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.
F-3 DIMENSIONS F-3
16.60
14.00
.25 21.00
7.40
LN-25
● Keep flammable materials away. ● Wear eye, ear and body protec-
● Do not touch electrically live parts or tion.
electrode with skin or wet clothing.
WARNING ● Insulate yourself from work and
ground.
Spanish ● Mantenga el material com-
● No toque las partes o los electrodos bustible fuera del área de tra- ● Protéjase los ojos, los oídos y el
AVISO DE bajo carga con la piel o ropa
mojada.
bajo. cuerpo.
French ● Ne laissez ni la peau ni des vête-● Gardez à l’écart de tout matériel ● Protégez vos yeux, vos oreilles et
ments mouillés entrer en contact inflammable. votre corps.
ATTENTION avec des pièces sous tension.
● Isolez-vous du travail et de la
terre.
German ● Berühren Sie keine stromführenden
● Entfernen Sie brennbarres ● Tragen Sie Augen-, Ohren- und
Teile oder Elektroden mit Ihrem
Material! Kör-perschutz!
Körper oder feuchter Kleidung!
WARNUNG ● Isolieren Sie sich von den
Elektroden und dem Erdboden!
Portuguese ● Não toque partes elétricas e elec-
trodos com a pele ou roupa mol- ● Use proteção para a vista, ouvido
● Mantenha inflamáveis bem e corpo.
ATENÇÃO hada.
● Isole-se da peça e terra.
guardados.
Japanese
Chinese
Korean
Arabic
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES
TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y
LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRO-
DUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES
HERSTELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
● Turn power off before servicing.
● Do not operate with panel open
● Keep your head out of fumes.
● Use ventilation or exhaust to
or guards off.
WARNING
remove fumes from breathing zone.
● Desconectar el cable de ali- Spanish
● Los humos fuera de la zona de res- ● No operar con panel abierto o
piración.
● Mantenga la cabeza fuera de los
mentación de poder de la
máquina antes de iniciar
guardas quitadas. AVISO DE
humos. Utilice ventilación o
aspiración para gases.
cualquier servicio.
PRECAUCION
● N’opérez pas avec les panneaux French
● Gardez la tête à l’écart des fumées. ● Débranchez le courant avant l’en-
● Utilisez un ventilateur ou un aspira- ouverts ou avec les dispositifs de
teur pour ôter les fumées des zones
tretien.
protection enlevés. ATTENTION
de travail.
● Vermeiden Sie das Einatmen von ● Anlage nie ohne Schutzgehäuse German
● Strom vor Wartungsarbeiten
Schweibrauch! oder Innenschutzverkleidung in
● Sorgen Sie für gute Be- und
Entlüftung des Arbeitsplatzes!
abschalten! (Netzstrom völlig öff-
nen; Maschine anhalten!)
Betrieb setzen! WARNUNG
Portuguese
● Mantenha seu rosto da fumaça. ● Não opere com as tampas removidas. ● Mantenha-se afastado das partes
● Use ventilação e exhaustão para ● Desligue a corrente antes de fazer moventes.
remover fumo da zona respiratória. serviço. ● Não opere com os paineis aber- ATENÇÃO
● Não toque as partes elétricas nuas. tos ou guardas removidas.
Japanese
Chinese
Korean
Arabic