FORM NO :

WELDING PROCEDURE SPECIFICATION QSF WE 001 Rev.00

WPS 013 SUPPORTING PQR 013

REV. 0 PAGE 1
REFERENCE CODE IN ACCORDANCE TO AWS D1.1 -2015 & MOG-FP-MET-STD-0012 REV 5.0
QUALIFIED
WELDING PROCESS QUALIFIED BASE MATERIAL THICKNESS DIAMETER RANGE (MM) CEQ (Max)
(MM)
SMAW (111) + SAW (121) - ISO/TR 15608 GROUP 1.1, 1.2, 2, 2.1 30 - 60 > 600 and over 0.43
SINGLE AND TANDEM WIRE S235, S355, S420 EQUIVALENT APPLICABLE MATERIAL
S1, S2, S2Z, JS2, JS2Z, S3, S3Z, JS3, JS3Z
TOUGHNESS CLASS
CV1, CV2, CV2X , CV2ZX , NT
Joint Details & Run Sequence TECHNIQUE
MANUAL : STRING & WEAVE (SMAW)
: STRING (SAW)
MAXIMUM WEAVE OR WIDTH OF BEAD : Ø 4.0 mm : 7 mm (SMAW)
Ø 4.0 mm : 23 mm (SAW)
WEAVING TECHNIQUE (SMAW) : Stringer & Weave
WEAVING TECHNIQUE (SAW) : Stringer

INTERPASS CLEANING : Grinding and Brushing

MULTIPASS OR SINGLE PASS : Multipass
ELECTRICAL STICK OUT (mm) : 25 – 30
SPACING : See Electrode Angel Below

ANGLE : See Electrode Angel Below

PRE- HEAT TEMPERATURE (oC)
BASE METAL THICKNESS Minimum Preheat
30 - 60 100

T: Plate Thickness S1 : Inside MAX INTERPASS TEMP.(oC) 210

RF : 1/3 or 1/2 T S2 : Outside PWHT NO
RO : 0 - 2 mm
D : Depth of groove second side : (1/3T or 1/2 T + 2 - 5 mm)
Electrode Angle

Welding Parameter

I (AMPS) V (VOLTAGE) TRAVEL SPEED HEAT INPUT (KJ/MM)

GAS GAS FLOW (MM/MIN)
SIDE WELD PASS PROCESS POSITION SIZE (MM) CLASSIFICATION POLARITY SHIELDING RATE
MIN MAX MIN MAX MIN MAX MIN MAX

2 Seal Weld SMAW 1G 4.0 E7018-1 H4 DCEP N/A N/A 130 165 22 24 225 242 0.71 1.06

1 Hot Pass SAW 1G 4.0 F7A8-EH12K DCEP N/A N/A 550 625 28 30 540 585 1.58 2.08

SAW 1G 4.0 F7A8-EH12K DCEP N/A N/A 540 590 27 29 735 850 1.03 1.40
1 Fill
SAW 1G 4.0 F7A8-EH12K AC N/A N/A 540 605 28 30 745 850 1.07 1.46

1 Cap SAW 1G 4.0 F7A8-EH12K DCEP N/A N/A 535 625 27 29 560 610 1.42 1.94

SAW 1G 4.0 F7-A8EH12K DCEP N/A N/A 560 630 27 29 750 850 1.07 1.46
2 Fill
SAW 1G 4.0 F7A8-EH12K AC N/A N/A 560 620 28 30 765 850 1.11 1.46

2 Cap SAW 1G 4.0 F7A8-EH12K DCEP N/A N/A 565 610 27 29 540 610 1.50 1.97

PROCESS SMAW (111) SAW (121) NOTE :

FILLER METAL F NO : 4 6 1. All weld pass of weld metal shall be free from moisture, grease, loose mill scale,etc.
FILLER METAL AWS SPEC A5.1 A5.17 2. The edge preparation to be accurate and the parts to welded are to be fitted in accordance with approved joint detail
FILLER METAL AWS CLASS E7018-1 F7A8-EH12K 3. Check method preheat and interpass by tempilstick or digital thermometer
BRAND(ELECTRODE/WIRE) SUPERCITO 0E-SD3 4. Tack/Seal weld shall be 4 times of plate thickness whichever is less
BRAND(FLUX) N/A OP121TT 5. Perform preheat prior to tack/seal weld
DIAMETER (mm) 4.0 4.0 6. The minimum preheat measurement shall be established a distance of least 75mm on either side of the weld
7. Arc strike in base metal surface is not permitted.
`
WELDING ENGINEER PREPARED BY QC MANAGER APPROVAL WELDING ENGINEER APPROVAL CLIENT REPRESENTATIVE APPROVAL CERTIFYING AUTHORITY APPROVAL
DSAW DSAW MCDERMOTT TYRA DNV-GL
 WPS No. 013

Welding Parameter Sheet For Average Value

PQR data for essential variables limit.

Amperes Voltages Travel Speed, mm/min. Heat Input, kJ/mm

Manufacture TOLERANCE AS PER TOLERANCE AS

ACTUAL PQR ACTUAL PQR ACTUAL PQR
Recommendation AWS D1.1 PER AWS D1.1

AVE. AVE. -7% 7% AVE. -15% 15% AVE

PQR 013

Root SMAW (2) 168.0 130 180 22.0 20 24 210 179 242 1.06

Amperes Voltages Travel Speed, mm/min. Heat Input, kJ/mm

TOLERANCE AS PER TOLERANCE AS PER TOLERANCE AS

ACTUAL PQR ACTUAL PQR ACTUAL PQR
AWS D1.1 AWS D1.1 PER AWS D1.1

AVE. -10% 10% AVE. -7% 7% AVE. -15% 15% AVE

H.Pass SAW (Side 1) 600.0 540 660 29.5 27 32 510 434 587 2.08

DCEP Fill SAW (Side 1) 599.0 539 659 29.0 27 31 760 646 874 1.40

AC Fill SAW (Side 1) 590.0 531 649 31.0 29 33 760 646 874 1.47

DCEP Cap SAW (Side 1) 591.0 532 650 29.0 27 31 531 451 611 1.94

DCEP Fill SAW (Side 2) 614.0 553 675 29.0 27 31 741 630 852 1.46

AC Fill SAW (Side 2) 601.0 541 661 30.0 28 32 741 630 852 1.46

DCEP Cap SAW (Side 2) 601.0 541 661 29.0 27 31 532 452 612 1.97

WPS 013 WPS parameter.

Side 1 Min. Max. Min. Max. Min. Max. Min. Max.

Root SMAW 130 165 22 24 225 242 0.71 1.06

DCEP H.Pass SAW 550 625 28 30 540 585 1.58 2.08

DCEP Fill SAW 540 590 27 29 735 850 1.03 1.40

AC Fill SAW 540 605 28 30 745 850 1.07 1.46

Cap SAW 535 625 27 29 560 610 1.42 1.94

Side 2 Min. Max. Min. Max. Min. Max. Min. Max.

DCEP Fill SAW 560 630 27 29 750 850 1.07 1.46

AC Fill SAW 560 620 28 30 765 850 1.11 1.46

Cap SAW 565 610 27 29 540 610 1.50 1.97

HEAT INPUT CALCULATION for WPS PARAMETER:

MIN HI = (MIN AMPERE*MIN VOLTAGE*60)/(MAX TRAVEL SPEED*1000)
Example: MIN HI = (130*22*60)/(242*1000) = 0.71Kj/mm
MAX HI = (MAX AMPERE*MAX VOLTAGE*60)/(MIN TRAVEL SPEED*1000)
Example: MAX HI = (625*30*60)/(540*1000) = 2.08 Kj/mm
 PQR No 401
Rev . No . :A
PQR Record Sheet
Date : 5/12/18

BASE METAL PLATE PIPE

Specification API 2W 50 LS / S355 G 10 M
Thickness (mm) 55
Heat Number G 345007080
Plate Number 173900801
Others(CE) -

WELDERS Post Weld Heat Treatment ( N/A )

Name Stamp Pass Sequence
Seal Weld Ahmad Saenan BV
Hotpass Subagio US
Fill Subagio US
Cap Subagio US
SET UP FOR SINGLE SET UP FOR TANDEM

Spacing - Spacing 20

Longitudinal (mm) - Longitudinal (mm) 25

Lateral 0 Lateral -

Angle Angle -
Stick Out (mm) 25 Stick Out (mm) 25 - 30 Groove Angle 60 deg Gouging Depth (mm) -
Start / Date : Jan 18, 19 Root Gap (mm) 0-2 Cleaning Grinding and Brushing
End / Date : Jan 19, 19 Root Face (mm) 0-2 Backing Weld metal/Base metal

WELDING MATERIAL
Layer Root Hotpass Filler Cap
Process GMAW SAW SAW SAW
Manufacturer OERLiKON OERLiKON OERLiKON OERLiKON
Electrode Tradename CARBORIL 1 OE-SD3 OE-SD3 OE-SD3
AWS Spec. A5.18 A5.17 A5.17 A5.17
Classification ER705-6 EH-12K EH-12K EH-12K
Flux Tradename N/A OP 121 TT OP 121 TT OP 121 TT
Shielding Gas CO2 N/A N/A N/A
Composition 100º N/A N/A N/A
Electrode Dia.( mm ) 1,0 4,0 4,0 4,0
Heat / Lot No. 3917020 06552635 06552635 06552635
Flux Lot No. N/A 1905162 1905162 1905162

POSITION / DIRECTION Seal weld : 1G Filler : 1G

Hot : 1G Cap : 1G
TECHNIQUE
String or Weave Bead : String
Multipass or Single Pass (per side) : Multipass
No. of Electrode (s) : 1 (Single ) 2 (Tandem)
Others :
Preheat : 88oC
Interpass Temp. : 240oC

PWHT Temperature : N/A

Time : N/A
 PQR No : 401
PQR Runsheet Rev . No :A
Date :23/1/19

Electrode Amperage Voltage Travel Range of Heat Input Bead Height

Weld Temp.
Side Layer Weld Pass Pass Diameter Current Speed ( Kj / mm ) Width ( mm )
Process Min Max Ave Min Max Ave
( mm ) (mm/min) Min Max Ave ( mm ) ( Celcius )
Side 2 1 Root pass 1 GMAW 1.0 205 235 220 28 30 29 DCEP 210 1.64 2.01 1.83 9 8 88
2 Hot pass 2 SAW 4.0 495 550 522.5 28 29 28.5 DCEP 540 1.54 1.77 1.66 13 4 100
3 Fill pass 3 SAW 4.0 580 615 597.5 29 29 29 DCEP 540 1.87 1.98 1.93 15 3 120
Fill pass 580 615 597.5 28 29 28.5 DCEP 720 1.35 1.49 1.42
4 SAW 4.0 20 3 122
Fill pass 560 600 580 29 30 29.5 AC 720 1.35 1.50 1.43
4
Fill pass 580 620 600 28 29 28.5 DCEP 700 1.39 1.54 1.47
5 SAW 4.0 20 3 130
Fill pass 570 600 585 29 30 29.5 AC 700 1.42 1.54 1.48
Fill pass 580 620 600 28 29 28.5 DCEP 720 1.35 1.50 1.43
6 SAW 4.0 22 3 150
Fill pass 570 600 585 29 30 29.5 AC 720 1.38 1.50 1.44
5
Fill pass 580 620 600 28 29 28.5 DCEP 720 1.35 1.50 1.43
7 SAW 4.0 22 3 140
Fill pass 570 600 585 29 30 29.5 AC 720 1.38 1.50 1.44
Fill pass 580 620 600 28 29 28.5 DCEP 720 1.35 1.50 1.43
8 SAW 4.0 22 3 148
Fill pass 570 600 585 29 30 29.5 AC 720 1.38 1.50 1.44
Fill pass 580 620 600 28 29 28.5 DCEP 700 1.39 1.54 1.47
6 9 SAW 4.0 22 3 143
Fill pass 570 600 585 29 30 29.5 AC 700 1.42 1.54 1.48
Fill pass 580 620 600 28 29 28.5 DCEP 710 1.37 1.52 1.45
10 SAW 4.0 21 3 180
Fill pass 570 600 585 29 30 29.5 AC 710 1.40 1.52 1.46
Fill pass 580 620 600 28 29 28.5 DCEP 710 1.37 1.52 1.45
11 SAW 4.0 22 3 205
Fill pass 570 600 585 29 30 29.5 AC 710 1.40 1.52 1.46
Fill pass 580 620 600 28 29 28.5 DCEP 720 1.35 1.50 1.43
7 12 SAW 4.0 23 3 240
Fill pass 570 600 585 30 32 31 AC 720 1.43 1.60 1.51
Fill pass 580 620 600 28 30 29 DCEP 740 1.32 1.51 1.41
13 SAW 4.0 23 3 100
Fill pass 570 600 585 30 32 31 AC 740 1.39 1.56 1.47
Fill pass 580 620 600 28 29 28.5 DCEP 720 1.35 1.50 1.43
14 SAW 4.0 22 3 130
Fill pass 570 605 587.5 29 31 30 AC 720 1.38 1.56 1.47
Fill pass 580 620 600 28 29 28.5 DCEP 720 1.35 1.50 1.43
8 15 SAW 4.0 23 3 135
Fill pass 570 605 587.5 30 32 31 AC 720 1.43 1.61 1.52
Fill pass 580 620 600 28 29 28.5 DCEP 690 1.41 1.56 1.49
16 SAW 4.0 22 3 180
Fill pass 570 605 588 30 32 31 AC 690 1.49 1.68 1.59
Fill pass 580 620 600 28 29 28.5 DCEP 710 1.37 1.52 1.45
17 SAW 4.0 22 3 140
Fill pass 570 605 588 30 32 31 AC 710 1.45 1.64 1.54
Fill pass 580 620 600 28 29 28.5 DCEP 710 1.37 1.52 1.45
9 18 SAW 4.0 22 3 170
Fill pass 570 610 590 30 32 31 AC 710 1.45 1.65 1.55
Fill pass 580 620 600 29 29 29 DCEP 710 1.42 1.52 1.47
19 SAW 4.0 22 3 175
Side 1 Fill pass 570 610 590 30 31 30.5 AC 710 1.45 1.60 1.52
Fill pass 580 620 600 28 29 28.5 DCEP 715 1.36 1.51 1.44
20 SAW 4.0 22 3 150
Fill pass 570 610 590 30 32 31 AC 715 1.43 1.64 1.54
Fill pass 580 620 600 27 29 28 DCEP 710 1.32 1.52 1.42
21 SAW 4.0 22 3 130
10
Side 1

21 SAW 4.0 22 3 130

Fill pass 570 610 590 29 31 30 AC 710 1.40 1.60 1.50
10
Side 1

10
Fill pass 580 620 600 28 29 28.5 DCEP 710 1.37 1.52 1.45
22 SAW 4.0 22 3 160
Fill pass 570 610 590 30 31 30.5 AC 710 1.45 1.60 1.52
Fill pass 580 620 600 28 29 28.5 DCEP 710 1.37 1.52 1.45
23 SAW 4.0 21 3 165
Fill pass 570 600 585 29 31 30 AC 710 1.40 1.57 1.48
Fill pass 580 620 600 28 29 28.5 DCEP 710 1.37 1.52 1.45
24 SAW 4.0 22 3 140
Fill pass 570 600 585 30 32 31 AC 710 1.45 1.62 1.53
Fill pass 580 620 600 28 29 28.5 DCEP 710 1.37 1.52 1.45
25 SAW 4.0 21 3 150
Fill pass 570 600 585 30 32 31 AC 710 1.45 1.62 1.53
11
Fill pass 580 620 600 28 29 28.5 DCEP 710 1.37 1.52 1.45
26 SAW 4.0 21 3 170
Fill pass 570 610 590 30 32 31 AC 710 1.45 1.65 1.55
Fill pass 580 620 600 28 29 28.5 DCEP 740 1.32 1.46 1.39
27 SAW 4.0 20 3 175
Fill pass 570 609 589.5 30 32 31 AC 740 1.39 1.58 1.48
Fill pass 580 620 600 28 29 28.5 DCEP 768 1.27 1.40 1.34
28 SAW 4.0 22 3 170
Fill pass 570 610 590 30 32 31 AC 768 1.34 1.53 1.43
Fill pass 580 620 600 28 29 28.5 DCEP 710 1.37 1.52 1.45
29 SAW 4.0 22 3 160
Fill pass 570 610 590 30 32 31 AC 710 1.45 1.65 1.55
12 Fill pass 580 620 600 28 30 29 DCEP 720 1.35 1.55 1.45
30 SAW 4.0 22 3 168
Fill pass 570 610 590 30 32 31 AC 720 1.43 1.63 1.53
Fill pass 580 620 600 28 30 29 DCEP 720 1.35 1.55 1.45
31 SAW 4.0 22 3 160
Fill pass 570 610 590 30 32 31 AC 720 1.43 1.63 1.53
Fill pass 32 SAW 4.0 580 610 595 28 29 28.5 DCEP 540 1.80 1.97 1.89 18 3 120
Cap pass 33 SAW 4.0 580 610 595 28 29 28.5 DCEP 540 1.80 1.97 1.89 19 3 130
Cap pass 34 SAW 4.0 580 610 595 28 29 28.5 DCEP 535 1.82 1.98 1.90 19 3 135
Cap pass 35 SAW 4.0 580 618 599 28 29 28.5 DCEP 540 1.80 1.99 1.90 19 3 137
13 Cap pass 36 SAW 4.0 580 610 595 28 29 28.5 DCEP 540 1.80 1.97 1.89 20 3 150
Cap pass 37 SAW 4.0 580 615 597.5 28 29 28.5 DCEP 540 1.80 1.98 1.89 19 3 145
Cap pass 38 SAW 4.0 565 600 583 28 30 29 DCEP 525 1.81 2.06 1.93 19 3 180
Cap pass 39 SAW 4.0 565 600 582.5 28 29 28.5 DCEP 525 1.81 1.99 1.90 19 3 130

Prepared by Reviewed/Approved By Reviewed/Approved By Reviewed/Approved By Reviewed/Approved By

Welding Engineer QC Manager

 PQR No : '401
Rev . No . :A
PQR Record Sheet
Date : 23/1/19

BASE METAL PLATE PIPE

Specification API 2W 50 LS / S355 G 10 M
Thickness (mm) 55
Heat Number G 345007080
Plate Number 173900801
Others(CE) -

WELDERS Post Weld Heat Treatment ( N/A )

Name Stamp Pass Sequence
Seal Weld - -
Hotpass - -
Fill Subagio US
Cap Subagio US
SET UP FOR SINGLE SET UP FOR TANDEM

Spacing - Spacing -

Longitudinal (mm) - Longitudinal (mm) -

Lateral - Lateral -

Angle - Angle -
Stick Out (mm) - Stick Out (mm) - Groove Angle 60 deg Gouging Depth (mm) 10
Start / Date : Jan 21, 19 Root Gap (mm) - Cleaning Grinding and Brushing
End / Date : Jan 21, 19 Root Face (mm) - Backing Weld metal/Base metal

WELDING MATERIAL
Layer Seal Weld Hotpass Filler Cap
Process - - SAW SAW
Manufacturer - - OERLiKON OERLiKON
Electrode Tradename - - OE-SD3 OE-SD3
AWS Spec. - - A5.17 A5.17
Classification - - EH-12K EH-12K
Flux Tradename - - N/A N/A
Shielding Gas - - N/A N/A
Composition - - N/A N/A
Electrode Dia.( mm ) - - 4,0 4,0
Heat / Lot No. - - 06552635 06534792
Flux Lot No. - - 1905162 01969874

POSITION / DIRECTION Seal weld - Filler : 1G

Hot - Cap : 1G
TECHNIQUE
String or Weave Bead : String
Multipass or Single Pass (per side) : Multipass
No. of Electrode (s) : 1 (Single )
Others :
Preheat : 115oC
Interpass Temp. : 145oC
PWHT Temperature : N/A
Time : N/A
 PQR No : 401
PQR Runsheet Rev . No :A
Date :23/1/19

Electrode Amperage Voltage Current Travel Range of Heat Input Bead Height
Weld Temp.
Side Layer Weld Pass Pass
Process Diameter Min Max Ave Min Max Ave Polarity Speed ( Kj / mm ) Width ( mm )
( mm ) A A A V V V (mm/min) Min Max Ave ( mm ) ( Celcius )
Fill pass 1 SAW 4.0 570 600 585 28 29 28.5 DCEP 540 1.77 1.93 1.85 15 5 140
1
Fill pass 2 SAW 4.0 570 610 590 28 29 28.5 DCEP 537 1.78 1.98 1.88 17 3 145
Side 2
Cap pass 3 SAW 4.0 580 610 595 28 29 28.5 DCEP 530 1.84 2.00 1.92 19 3 115
2
Cap pass 4 SAW 4.0 570 610 590 28 29 28.5 DCEP 528 1.81 2.01 1.91 20 3 140

Prepared by Reviewed/Approved By Reviewed/Approved By Reviewed/Approved By Reviewed/Approved By

Welding Engineer QC Manager

Calculation for Average Value 013
Electrode Amperage Voltage Current Travel Min. Heat Average Max. Heat
Pass Weld
Side Welding Process Diameter Speed Input Heat Input Input
No. Pass Min. Average Max. Min. Average Max. Polarity
(mm) (mm/min) (kj/mm) (kj/mm) (kj/mm)
2 1 Tack/Seam SMAW 4.0 160 175 21 23 DCEP 210 0.96 1.15
160 168 175 21 22 23 210 0.96 1.06 1.15

1 1 H.Pass SAW 4.0 580 620 29 30 DCEP 510 1.98 2.19

580 600 620 29 29.5 30 510 1.98 2.08 2.19

1 2 Fill SAW 4.0 570 620 28 30 DCEP 780 1.23 1.43

1 3 Fill SAW 4.0 580 630 28 30 DCEP 740 1.32 1.53
1 4 Fill SAW 4.0 550 630 28 30 DCEP 740 1.25 1.53
1 5 Fill SAW 4.0 580 620 28 30 DCEP 765 1.27 1.46
1 6 Fill SAW 4.0 560 620 28 30 DCEP 710 1.33 1.57
1 7 Fill SAW 4.0 580 630 28 30 DCEP 710 1.37 1.60
1 8 Fill SAW 4.0 580 630 28 30 DCEP 800 1.22 1.42
1 9 Fill SAW 4.0 570 630 28 30 DCEP 735 1.30 1.54
1 10 Fill SAW 4.0 570 630 28 30 DCEP 740 1.29 1.53
1 11 Fill SAW 4.0 580 625 28 30 DCEP 740 1.32 1.52
572 599 627 28 29 30 760 1.29 1.40 1.51

1 2 Fill SAW 4.0 590 625 30 32 AC 780 1.36 1.54

1 3 Fill SAW 4.0 550 580 30 32 AC 740 1.34 1.50
1 4 Fill SAW 4.0 560 610 30 32 AC 740 1.36 1.58
1 5 Fill SAW 4.0 570 610 30 32 AC 765 1.34 1.53
1 6 Fill SAW 4.0 570 610 30 32 AC 710 1.45 1.65
1 7 Fill SAW 4.0 570 610 30 32 AC 710 1.45 1.65
1 8 Fill SAW 4.0 570 615 30 32 AC 800 1.28 1.48
1 9 Fill SAW 4.0 560 620 30 32 AC 735 1.37 1.62
1 10 Fill SAW 4.0 570 625 30 32 AC 740 1.39 1.62
1 11 Fill SAW 4.0 570 610 30 32 AC 740 1.39 1.58
568 590 612 30 31 32 760 1.37 1.47 1.58

1 12 Cap SAW 4.0 570 610 28 30 DCEP 515 1.86 2.13

1 13 Cap SAW 4.0 580 620 28 30 DCEP 520 1.87 2.15
1 14 Cap SAW 4.0 570 610 28 30 DCEP 530 1.81 2.07
1 15 Cap SAW 4.0 560 610 28 30 DCEP 560 1.68 1.96
570 591 613 28 29 30 531 1.81 1.94 2.08

2 1 Fill SAW 4.0 600 640 28 31 DCEP 770 1.31 1.55

2 2 Fill SAW 4.0 600 640 28 31 DCEP 750 1.34 1.59
2 3 Fill SAW 4.0 590 640 29 31 DCEP 750 1.37 1.59
2 4 Fill SAW 4.0 590 640 28 31 DCEP 720 1.38 1.65
2 5 Fill SAW 4.0 585 640 28 31 DCEP 735 1.34 1.62
2 6 Fill SAW 4.0 580 635 28 31 DCEP 730 1.33 1.62
2 7 Fill SAW 4.0 590 640 28 31 DCEP 730 1.36 1.63
2 8 Fill SAW 4.0 580 635 28 31 DCEP 750 1.30 1.57
2 9 Fill SAW 4.0 590 635 28 30 DCEP 720 1.38 1.59
2 10 Fill SAW 4.0 590 635 28 30 DCEP 730 1.36 1.57
2 11 Fill SAW 4.0 590 640 28 30 DCEP 740 1.34 1.56
2 12 Fill SAW 4.0 590 635 28 30 DCEP 740 1.34 1.54
2 13 Fill SAW 4.0 590 635 28 30 DCEP 750 1.32 1.52
2 14 Fill SAW 4.0 590 640 28 30 DCEP 700 1.42 1.65
2 15 Fill SAW 4.0 590 635 28 30 DCEP 800 1.24 1.43
590 614 638 28 29 31 741 1.34 1.46 1.58

2 1 Fill SAW 4.0 590 645 29 31 AC 770 1.33 1.56

2 2 Fill SAW 4.0 560 600 29 31 AC 750 1.30 1.49
2 3 Fill SAW 4.0 580 630 29 31 AC 750 1.35 1.56
2 4 Fill SAW 4.0 580 630 29 31 AC 720 1.40 1.63
2 5 Fill SAW 4.0 590 635 29 31 AC 735 1.40 1.61
2 6 Fill SAW 4.0 580 630 29 31 AC 730 1.38 1.61
2 7 Fill SAW 4.0 580 620 29 31 AC 730 1.38 1.58
2 8 Fill SAW 4.0 575 615 29 31 AC 750 1.33 1.53
2 9 Fill SAW 4.0 580 625 29 31 AC 720 1.40 1.61
2 10 Fill SAW 4.0 580 620 29 31 AC 730 1.38 1.58
2 11 Fill SAW 4.0 570 620 29 31 AC 740 1.34 1.56
2 12 Fill SAW 4.0 570 620 29 31 AC 740 1.34 1.56
2 13 Fill SAW 4.0 580 625 29 31 AC 750 1.35 1.55
2 14 Fill SAW 4.0 580 625 29 31 AC 700 1.44 1.66
2 15 Fill SAW 4.0 580 620 29 31 AC 800 1.26 1.44
578 601 624 29 30 31 741 1.36 1.46 1.57

2 16 Cap SAW 4.0 580 620 28 30 DCEP 545 1.79 2.05

2 17 Cap SAW 4.0 580 615 28 30 DCEP 525 1.86 2.11
2 18 Cap SAW 4.0 585 625 28 30 DCEP 525 1.87 2.14
582 601 620 28 29 30 532 1.84 1.97 2.10
 PQR No : 401 Revision : A

SUMMARY TEST RESULT

1> NDT
1.1> VISUAL INSPECTION 1.2> UT INSPECTION
Appearance : Accepted Inspection date : 24 Jan,2019
Undercut :Accepted Inspected by : Hitek
Porosity : None UT Report No. : HIM-PQR-NOC-UT-001
Convexity : None Result : Accepted
Inspection date Nov 13, 18
Inspected by : DSAW
1.4> MT INSPECTION
Inspection date : 24 Jan,2019
Inspected by : Hi Tek
UT Report No. : HIM-MT-PQR-NOC-MT-001
Result : Accepted
2> DT (MECHANICAL TEST)
2.1> TENSILE TEST LAB. TEST REPORT NO. : S 84727-1003 Page 1 of 11
Specimen Width Thickness Area Ultimate Tensile Tensile Strength
Location of Failure
No. ( mm ) ( mm ) ( mm2 ) Load ( Kg ) Kgf / mm2 ( MPa )
T1(A) 25.03 37.20 931.12 557.7 599 Ductile Failure at Base Metal
T2 (A) 25.03 37.34 934.62 559 598 Ductile Failure at Base Metal
T1(B) 25.03 37.93 949.39 561.4 591 Ductile Failure at Base Metal
T2 (B) 25.04 37.93 949.77 562.8 593 Ductile Failure at Base Metal

2.2> TENSILE TEST - Longitudinal Specimen (BM) LAB. TEST REPORT NO. : S 84727-1003 Page 2 of 11
Specimen Dia Effective area Yiel Load Yield Stress Reduction
UTL (kN) UTS (N/mm2) Gauge Elongation (%)
No. ( mm ) ( mm ) (kN) (N/mm2) of Area %
BM 12.52 123.11 65.49 532 77 623 50 28 72

2.3> TENSILE TEST - All weld tensile LAB. TEST REPORT NO. : S 84727-1003 Page 3 of 11
Specimen Dia Effective area Yiel Load Yield Stress Reduction
UTL (kN) UTS (N/mm2) Gauge Elongation (%)
No. ( mm ) ( mm ) (kN) (N/mm2) of Area %
AWMT 12.52 123.11 65.43 532 76.64 623 50 28 72

2.4> BENDING TEST LAB. TEST REPORT NO. : S 84727-1003 Page 4 of 11

Specimen
Type of Bend Result Remarks
No.
S1 (A) Side Bend Accept No discontinuities was observed
S1 (B) Side Bend Accept No discontinuities was observed
S2 (A) Side Bend Accept No discontinuities was observed
S2 (B) Side Bend Accept No discontinuities was observed
S3 (A) Side Bend Accept No discontinuities was observed
S3 (B) Side Bend Accept No discontinuities was observed
S4 (A) Side Bend Accept No discontinuities was observed
S4 (B) Side Bend Accept No discontinuities was observed

2.5> MACRO-ETCH EXAMINATION LAB. TEST REPORT NO. : S 84727-1003 Page 5 of 11

Specimen
Thickness (mm) Width (mm) Result Remarks
No.
M1 60 10 Accepted No discontinuities was observed
M2 60 10 Accepted No discontinuities was observed
M3 60 10 Accepted No discontinuities was observed

2.6> HARDNESS TEST LAB. TEST REPORT NO. : S 84727-1003 Page 9 of 11

Max Allowable Value Max. Test Result Sketch (Report No.) Result and remarks
325 HV10 251 HV10 S 84727-1003 Page 9 of 11 No discontinuities was observed

2.7> CHARPY IMPACT TEST LAB. TEST REPORT NO. : S 84727-1003 Page 6-7 of 11
Specimen Material Notch Notch Test Impact Energy Average
No. Location Type Temp.(°C) ( Joule ) Impact (J) Result and remarks
1 WCL (cap) V- Notch -40 158
2 Weld Metal WCL (cap) V- Notch -40 176 169 Accepted
3 WCL (cap) V- Notch -40 174
1 FL (cap) V- Notch -40 216
2 S420 G2+M FL (cap) V- Notch -40 151 143 Accepted
3 FL (cap) V- Notch -40 62
1 FL + 2 mm (cap) V- Notch -40 299
2 S420 G2+M FL + 2 mm (cap) V- Notch -40 299 298 Accepted
3 FL + 2 mm (cap) V- Notch -40 296
1 FL + 5 mm (cap) V- Notch -40 298
2 S420 G2+M FL + 5 mm (cap) V- Notch -40 298 298 Accepted
3 FL + 5 mm (cap) V- Notch -40 299
 1 WCL (root) V- Notch -40 190
2 Weld Metal WCL (root) V- Notch -40 176 178 Accepted
3 WCL (root) V- Notch -40 168
1 HAZ (root) V- Notch -40 299
2 S420 G2+M HAZ (root) V- Notch -40 299 299 Accepted
3 HAZ (root) V- Notch -40 298

2.8> CTOD TEST LAB. TEST REPORT NO. : S 84727-1001 Page 1-3 of 3
Specimen
No. CTOD Value (mm) Result Target Location
PT2-W1 1.367 Accepted Weld Centreline
PT2-W2 1.402 Accepted Weld Centreline
PT2-W3 1.323 Accepted Weld Centreline

Prepared By, Reviewed/Approved By Reviewed/Approved By Reviewed/Approved By Reviewed/Approved By

Welding Engineer QC Manager MCDERMOTT Client Representative TYRA DNV-GL Third Party