2013-07 Bedienung Power Clamp 5-Sprachig PDF

Operating Manual POWER CLAMP
Contents
Preface .............................................................................................................................................................................68
Symbols and Pictograms ................................................................................................................................................68
1 Safety ...........................................................................................................................................................................69
1.1 Safety notes ........................................................................................................................................................................ 69
1.2 Intended use ...................................................................................................................................................................... 70
1.3 Workplace equipment ...................................................................................................................................................... 70
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1.4 Authorised operators..........................................................................................................................................................71
2 Device Description ......................................................................................................................................................72
2.1 Function description........................................................................................................................................................... 72
2.2 Dynamic power controller ................................................................................................................................................ 72
2.3 Coil technology ................................................................................................................................................................. 72
2.3.1 Adjustable coils.............................................................................................................................................................................72
2.3.2 Coils with stop disks .....................................................................................................................................................................73
2.4 Unit variations .....................................................................................................................................................................74
2.5 Device overview ................................................................................................................................................................76
2.5.1 Power Clamp Comfort and Profi Plus.......................................................................................................................................... 76
2.5.2 Power Clamp Economic, Economic Plus ....................................................................................................................................77
2.5.3 Power Clamp PRESET...................................................................................................................................................................78
2.5.4 Power Clamp Basic ......................................................................................................................................................................78
2.5.5 Optional equipment .....................................................................................................................................................................79
2.5.6 Keypad and Display ....................................................................................................................................................................79
3 Transport and Packaging ...........................................................................................................................................80
3.1 Delivery .............................................................................................................................................................................. 80
3.2 Unpacking the machine.................................................................................................................................................... 80
4 Start-up ......................................................................................................................................................................... 81
4.1 Electrical connection ..........................................................................................................................................................81
4.1.1 POWER CLAMP ............................................................................................................................................................................82
4.1.2 SPEED COOLER............................................................................................................................................................................83
4.2 Setup and assembly .......................................................................................................................................................... 83
4.2.1 POWER CLAMP ...........................................................................................................................................................................83
4.2.2 SPEED COOLER (option).............................................................................................................................................................85
4.2.3 Cooling body temperature display (option)........................................................................................................................................................87
5 Operation ....................................................................................................................................................................88
5.1 Switching the devices on .................................................................................................................................................. 88
5.2 Menu operation ................................................................................................................................................................ 89
5.2.1 Shrink fit menu............................................................................................................................................................................... 91
5.2.2 Set maximum heating time...........................................................................................................................................................92
5.2.3 Set languages ...............................................................................................................................................................................93
5.2.4 Set system of units.........................................................................................................................................................................93
5.2.5 Read program............................................................................................................................................................................... 94
5.2.6 History ...........................................................................................................................................................................................94
5.2.7 Restoring the factory default settings ..........................................................................................................................................95
5.2.8 I-button ...........................................................................................................................................................................................96
5.3 Work procedures ..............................................................................................................................................................97
5.3.1 Selecting and changing the coil..................................................................................................................................................97
5.3.2 Putting a tool holder in place ......................................................................................................................................................97
5.3.3 Selecting the size at the display. .................................................................................................................................................98
5.3.4 Adjusting the coil ....................................................................................................................................................................... 100
5.3.5 Preparing the shrink fit chuck and the tool .............................................................................................................................. 103
5.3.6 Heating the shrink fit chuck ...................................................................................................................................................... 104
5.3.7 Cooling the shrink fit chuck ...................................................................................................................................................... 108
5.4 PRESET operating procedure ......................................................................................................................................... 109
5.5 Switching the devices off .................................................................................................................................................112
6 Correcting POWER CLAMP Faults .......................................................................................................................... 113
6.1 Error messages..................................................................................................................................................................113
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6.2 Other errors ......................................................................................................................................................................114

6.3 Correcting SPEED COOLER faults ..................................................................................................................................116
6.3.1 Water pump does not start ........................................................................................................................................................ 117
6.3.2 Setting the cooling temperature ................................................................................................................................................ 117
7 Service and Maintenance ........................................................................................................................................ 118
7.1 Cleaning ............................................................................................................................................................................118
7.1.1 POWER CLAMP shrink fit machine ............................................................................................................................................ 118
7.1.2 Speed Cooler .............................................................................................................................................................................. 118
7.2 Maintenance .....................................................................................................................................................................119
POWER CLAMP
7.2.1 Checking electrical safety .......................................................................................................................................................... 119

7.2.2 POWER CLAMP.......................................................................................................................................................................... 119
7.2.3 SPEED COOLER..........................................................................................................................................................................120
7.2.4 Replacement of the basic unit POWER CLAMP.......................................................................................................................120
8 Disposing of the machine .........................................................................................................................................122
9 Technical Data...........................................................................................................................................................122
10 Spare Parts and Accessories .................................................................................................................................124
11 Circuit Diagrams ......................................................................................................................................................128
11.1 Power Clamp Basic, Economic, Economic Plus, Comfort, Preset ............................................................................... 128
11.2 Power Clamp Profi Plus ................................................................................................................................................. 129
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POWER CLAMP Operating Manual
Preface
Preface
With the POWER-CLAMP, you are the owner of an innovative and simple-to-run device for changing
tools on a shrink fit chuck.
The long life of this device and more importantly, the safe use of the POWER CLAMP depend
English
on you reading and adhering to the safety information and operating instructions in this
manual before commissioning.
All personnel that are associated with the operation of the POWER-CLAMP shrink fit machine must
also have an understanding of the material in this operating manual and adhere to it before first-
time operation.
Store the operating manual in a safe place so that you have access to this information at any
time.
Without previous written approval of the producer, no information from this operating manual may
be duplicated, stored in a data processing system or transferred by any other means.
The producer reserves the right to make technical and optical changes without notice in the course
of further development. All dimensions, notes and information in this operating manual are there-
fore not subject to any guarantee. Legal claims resulting from this operating manual are therefore
invalid.
Symbols and Pictograms

Warnings
General warnings concerning danger to personnel or
damage to equipment are indicated with the following
symbol:
Warnings concerning electrical dangers or the danger of

electrical shock:
Warnings concerning special dangers. Pictogram with a

POWER CLAMP
rectangular frame standing on its corner:
Mandatory signs
Mandatory signs are round, light pictograms on dark
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backgrounds:
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Safety
1 Safety
The POWER-CLAMP shrink fit machine is constructed using the latest technology
and is dependable. A function and safety check was carried out. However, the
machine can be dangerous if it is not operated by persons who have not been
English
trained or at least instructed. The same applies for improper or non-intended use
of the POWER-CLAMP.
If the operating manual is not complied with there is a risk of injury or
damage.
1.1 Safety notes

• The POWER-CLAMP shrink fit machine and the SPEED COOLER cooling unit
must be operating using the correct supply voltage.
Make sure that you pay attention to the rating plate.
• The power connector is only to be plugged into an outlet with a
ground conductor! Using an extension cord is only permitted if the cord
does not break the protective earth conductor connection.
If the protective earth conductor is not connected, inside or outside of the device,
this is dangerous and is not allowed.
• The devices are only to be operated in a fault-free state. If there are faults or
damage in any of the devices, the system may no longer be used.
• The shrink fit chuck will become very hot in places. There is an acute
danger of being burnt if these areas are touched. The device has been
designed such that a shrink fit chuck that has become hot locally does not need
to be taken out. Always leave it in the holder until it has cooled down again.
• Always wear gloves when working with shrink fit chucks and tools. The tools
have sharp edges. There is a danger of sustaining injuries from cuts and burns.
In addition, the gloves also protect you against the risk of burns from a shrink fit
chuck that has become hot locally.
• Always wear protective glasses when working with the shrink fit machine. Traces
of oil and cooling water can also be heated when the shrink fit chuck is heated
and could evaporate. There is a danger of being scalded by steam and drops
of hot water being ejected violently.
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• Allow the shrink fit chuck to come in contact with only those liquids and media
that when heated do not generate vapours hazardous to health (such as cooling
water, anti-corrosive agents).
• Before they are heated, shrink fit chucks should be dried and cleaned as thorough-
ly as possible, so that no vapours are generated during the shrink fit process.
POWER CLAMP
• If the generation of vapours hazardous to health cannot be avoided, such va-

pours must be extracted. The applicable regulations regarding hygiene at the
workplace must be complied with.
• The shrink fit machine works at high frequencies. Therefore, people who must use
a pacemaker may not operate the device. During operation, these people are
to keep a minimum distance of at least 1 meter as well.
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Safety
• Do not allow any metal objects to come into the vicinity of the induction coil. This
would cause the unit to overheat quickly if the shrink fit machine was activated.
This applies especially to jewellery, e.g. a ring on the finger or a necklace or
chain, since this could cause severe burns to the person.
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• Always unplug the relevant unit before carrying out any cleaning, maintenance or
servicing work, and the same applies if it will not be used for a longer period.
• Do not allow any liquid to enter the interior of the housing during cleaning. Protect
the device from moisture as it may create an electrical shock hazard.
• Lay out the power cord so that nobody can trip over it or get tangled in it.
• Repairs to the POWER CLAMP shrink fit machine may be performed by specialised per-
sonnel only. Any work done to the electronics of the device is to be performed by elec-
tronics technicians only. The housing is not to be opened by unauthorized personnel.
Attention! Dangerous residual voltages are present in the housing for up
to 5 minutes after switching the unit off.
• Safety mechanisms may not be removed, bypassed or taken out of operation.
• Unauthorised modifications or changes are not permitted for safety reasons.
1.2 Intended use

The POWER CLAMP shrink fit machine has been designed for changing tools on
shrink fit chucks and is constructed exclusively for this purpose. The device is suitable for shrinking
tools having a diameter from 3 mm to 32 mm.
All the current shrink fit conical chuck sizes can be used due to the chuck adapter system. In addition,
the cooling device adapter system makes it possible to cool chucks of any external shape.
This device is only meant to be used for industrial applications.
Franz Haimer assumes no liability for the utilisation of this product for any application other than
that described in this operating manual. This also eliminates any guarantee claims.
1.3 Workplace equipment

Ensure that your workplace is always orderly and clean. An unorganised workplace increases
hazards.
The device must be positioned of a sufficiently stable and level sub-structure. Do not shake or tip
POWER CLAMP
the device during operation.

The device must be protected from moisture and contamination.
In general the obligations on the operating company regarding safe operation specified in the EC
Directive 2009/104/EC must be complied with by the operating company.
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Safety
1.4 Authorised operators

Only operators and personnel that are assigned and authorised by the administration are allowed
to perform any operation using the POWER-CLAMP shrink fit machine.
The operator is responsible for any other persons located in the working area.
English
The administrator must:
• inform the operator of his duties,
• ensure that the operator has access to the operating manual and
• ensure that the operator has read the manual and has understood it.
• familiarize the operator with the safety notes.
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POWER CLAMP
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Device Description
2 Device Description
2.1 Function description
The POWER CLAMP shrink fit machine uses an induction coil, also called an inductor, as its function
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principle. The coil creates a magnetic alternating field. If a metallic object with iron parts is located
inside the coil, it will be heated.
The frequency of the alternating field is set so that the metallic object, in the present case a shrink fit
chuck, is only heated on the surface. Heating of the shrink fit chuck is only continued with the PO-
WER-CLAMP until the tool can be inserted or removed by hand, which lasts approx. 5 seconds.
This happens before the tool itself can heat up. The shrink fit chuck is only hot locally at this point
and has not had enough time to heat through. This means that only a relatively small amount of
energy is supplied and used. It is therefore possible to keep the subsequent cooling down phase
very short.
Cooling is achieved by applying a cooling device with water cooling. The cooling is provided
by the SPEED COOLER. The cooling water circulates permanently through the cooling body. The
heated shrink fit chuck remains in its holder. The water-cooled cooling body is applied. The cooling
action is provided by direct contact with the shrink fit chuck. It is possible to touch the shrink fit
chuck again after a short time.
The procedure and the construction of the POWER-CLAMP shrink fit machine enable very quick
tool changing. This results in a long life for the shrink fit chuck, since it only becomes hot locally
and must therefore not be touched until it has cooled down again. This ensures simple and safe
operation.
The POWER CLAMP versions of the shrink unit have a turntable which is designed to allow conti-
nuous exchange of tools.
2.2 Dynamic power controller

Depending on the local power supply, the voltage in the system is subject to considerable fluctu-
ation. This also has an affect on the heating capacity of conventional shrink fit units. If the voltage
is too low, the heating capacity may also be insufficient to quickly and effectively heat the chuck.
If the voltage is too high, there is a danger of the chuck overheating.
The dynamic power controller of the POWER-CLAMP solves this problem. The heating capacity is
detected and controlled throughout the shrink fit process.
This thus ensures that optimum working results are achieved under all operating conditions.
POWER CLAMP
2.3 Coil technology

The induction coil is the heart of shrink fit systems. It must heat the shrink fit chuck quickly and yet
evenly and without damage for all dimensions.
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The POWER CLAMP shrink fit units recognise automatically which coil is connected and adjust
themselves to it.
2.3.1 Adjustable coils

Adjustable coils adapt themselves in diameter and length to suit the relevant tool and chuck.
Elements made of a magnetically conductive material (ferrite) can be opened and closed like a
camera iris.
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Device Description
The coil itself comprises a fixed and a moveable part. The distance between the two parts of the
coil depends on the length of the clamping area of the chuck. This ensures that only the clamping
region of the chuck is heated. Heating and cooling are significantly faster than with rigid coils.
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2.3.1.1 VS 32 M
The VS 32 M coil is the top product in induction technology. It adapts
itself fully automatically to the size of the chuck.
The ferrite elements are arranged at an angle, like a collar. They lie on
the chuck and are brought as close as possible to the tool.
The adjustment is done with the aid of two servo-motors, one for the
aperture diameter and the other for the coil clearance.
The coil can be used from the Power Clamp Economic type onwards.
2.3.1.2 VS 32 H
The VS 32 H functions in just the same way as the VS 32 M. However,
it is adjusted manually by means of a rotary disk.
For special chucks (such as those with a large diameter but a short
length) the aperture diameter and coil length can also be selected
independently.
The coil can be used from the Power Clamp Economic type onwards.
2.3.2 Coils with stop disks

In this variation there is only one coil winding. It is adapted to suit different shrink fit chucks by using
stop disks that can be quickly and easily inserted into the coil.
The stop disks bring the coil and the shrink fit chuck together to the correct position and guide the
magnetic field into the chuck.
2.3.2.1 V 2008
The induktor has five stop disks that can be swapped over
easily by means of a bayonet-type connector. V 2008
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The stop disks are provided with an additional gripper

ring.
2.3.2.2 Coil 20 kW
POWER CLAMP
Large tools of up to ø 50 mm can be shrunk on and

unshrunk with this coil. A shrink fit unit with an extremely
high power rating (20 kW) is required to ensure secure
20 kW
operation with this coil, the Power Clamp Profi Plus.
The coil can heat up under very heavy loads. For that
reason it has an additional supply line for cooling air that
can be connected up as required.
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Device Description
2.4 Unit variations
POWER CLAMP Clamp Basic

(coil V 2008)
English
The full range of tools can be shrunk

using the POWER CLAMP Basic: HM
and HSS from 3 to 32 mm. Cooling can
be done with the AIR COOLER (option).
No further configuration of the unit is
possible.
POWER CLAMP Economic

(coil V 2008),
POWER CL AMP Economic NG
(coil VS 32 H or VS 32 M)
The POWER CLAMP Economic is the
entry-level version with the adjustable
coil feature. It has powerful electronics
and easy to use software for carbide
and HSS tools up to 32 mm in diameter.
&4$
A shrinking station is provided, but no

cooling. &4$
The Economic version can be upgraded

to the Economic Plus by means of an
add-on set.
POWER CLAMP
POWER CLAMP Economic Plus

(coil V 2008),
POWER CLAMP Economic Plus NG
The POWER CLAMP Economic Plus also
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&4$
has a cooling unit and cooling body for

rapid cooling of the shrink fit chuck.
The Economic Plus version can be &4$
upgraded to the Comfort version with

an add-on set.
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Device Description
POWER CLAMP Comfort

(coil V 2008),
English
POWER CLAMP Comfort NG
The POWER-CLAMP Comfort provides
the full configuration for efficient work.
In addition to cooling, this device has
a turntable with three shrinking sta- &4$
tions. This makes possible continuous

operation without any breaks. &4$
POWER CLAMP Profi Plus NG

(coil VS 32 H or VS 32 M or 20
kW)
The POWER CLAMP Profi Plus NG pro-
vides a universal solution for the shrink
fitting of tools. The special electronics
have double the capacity compared
to the other models. Carbide and HSS
tools of up to 50 mm in diameter can be
shrunk by using an additional coil. Coo-
ling and a turntable with three shrinking
stations are provided as standard. &4$
The unit has an additional cooling body

to cool large shrink fit chucks.
It is not possible to upgrade the standard
versions to the Profi Plus version.
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POWER CLAMP Preset NG (coil VS

32 H or VS 32 M)
The adjustable length stop for the tool tip

allows tools to be shrink fitted to the ex- 0/0''
03*(*/
;&30"64
JONN
)0-%
%"5"

act length required. The maximum length

setting is 500 mm, with an accuracy of ±
POWER CLAMP
0.02 mm. The Economic, Economic Plus

and Comfort versions can be upgraded
to the Preset version.
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Device Description
2.5 Device overview

2.5.1 Power Clamp Comfort and Profi Plus
1 Mains switch SPEED COOLER
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2 Circulation line return

3 Circulation line advance
4 Plug coil Ø 3 - 32 mm
5 Mains switch POWER CLAMP
6 Linear guide
7 Handle with brake
8 Start key
9 Inductor energy cable
10 Spring tensioner
11 Operational display lamp
12 Cooling body
12a Cooling body with quickchange
connector
13 Inductor 41
14 Tool holder
15 Turntable
16 Tool deposit 40
17 Operation and display field
18 Trolley (optional) 29
20 Plug coil Ø 40 - 50 mm
18
(only POWER CLAMP Profi Plus)
21 Cooling body Ø 40 - 50 mm
(only POWER CLAMP Profi Plus)
23 Rotary disk
24 Adjusting segments
25 Adjustment scale 3
26 Reference arrow
27 Locking pin 2
28 Height stop 1
29 Sleeve cooling manager
POWER CLAMP
30 Ferrite ring
31 Cooling body LED display
40 USB interface
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23
38
25
20 4 29 40
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Device Description
2.5.2 Power Clamp Economic, Economic Plus
4 Plug connector coil

Ø 3 - 32 mm
English
5 Mains switch
POWER CLAMP
6 Linear guide
7 Handle with brake
8 Start key
9 Inductor energy cable
10 Spring tensioner
12 Cooling body
12a Cooling body with
quick-change connector
13 Inductor
14 Tool holder
16 Tool deposit &4$

23 Rotary disk
24 Adjusting segments
25 Adjustment scale 43 42
26 Reference arrow
27 Locking pin
28 Height stop
30 Ferrite ring
42 Chuck holder
43 Stop clamp 23
25
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POWER CLAMP
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Device Description
2.5.3 Power Clamp PRESET
14 Tool holder
42 Chuck holder
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43 Stop clamp
44 Measuring head 47
45 Tool stop
46 Handwheel 44
47 Clamping lever 46
48 Stop clamp 45
48
43
42
2.5.4 Power Clamp Basic
4 Connecting plug
Inductor
5 Mains switch
49 6 Linear guide inductor
7 Handle with brake
8 Start key inductor
POWER CLAMP
9 Energy cable inductor

42 10 Spring tensioner
13 Inductor
14 Tool holder
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42 Chuck holder
43 Stop clamp
49 Stop disks
43
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Device Description / Startup and Operation
2.5.5 Optional equipment

for Power Clamp Economic, Economic Plus, Comfort, Profi Plus and PRESET
32 Motor connection 31
English
33 Motor controller for automatic
coil VS 32 M 35
34 Controller for cooling body with
temperature display
35 Connecting cable for cooling body with
temperature display
36 Interface RS 232
37 Controller power supply 34
38 Interface to motor controller for coil VS
32 M (re item 67) 36
54 Cooling manager Premium
56 SPEED COOLER power cable
57 Cooling manager power cable 37
58 Controllers power supply
59 Status LED
67 Interface to motor controller for coil VS
32 M (re item 38)
68 Mains connection motor controller 56
54
33
67
68
58 57
59
32
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2.5.6 Keypad and Display

a Enter / Confirm key
b Plus key
to increase the tool diameter
POWER CLAMP
c Minus key
to reduce the tool diameter ESC
d Start key
e LCD display
f ESC key
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Transport and Packaging
3 Transport and Packaging

3.1 Delivery
The POWER-CLAMP shrink fit machine is supplied in suitable packaging so that it can reach its
English
destination in perfect condition during normal transport.

Note:
The carrier is liable for any transport damage. If any signs of damage are visible on the packag-
ing that indicate damage to the contents, please contact the carrier immediately to make a claim
for damages.
Transport and storage should be completed under normal conditions, i.e. at temperatures between
+5°C and +70°C and at a relative humidity of maximum 80%.
Attention!
Storage and transpor t under the wrong conditions may cause permanent
damage to the machine. The damage may not be evident from the outside.
In this case the manufacturer will not accept any guarantee or liability for the conse-
quences.
3.2 Unpacking the machine

Remove all packaging and remove the device with all accessories.
Check for whether all parts of the POWER-CLAMP shrink fit machine are present according to the
delivery note and that all documents are complete and that everything is undamaged.
Compare the information on the rating plates against the delivery note and your ordering docu-
ments.
If you do not wish to keep the packaging for later use, e.g. return shipment for repairs, dispose of
it ecologically.
POWER CLAMP
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Start-up
4 Start-up
The start-up procedures for the POWER-CLAMP shrink fit machine are described in the respective
sequence of actions required. The operation of the device is relatively simple. You should be familiar
with the device before working with it, however.
English
Incorrect operation can cause dangers to the user and the device, in particular, the shrink
fit chuck could overheat.
Please note as well the safety instructions at the beginning of these instructions!
4.1 Electrical connection

POWER CLAMP or SPEED-COOLER are supplied from the factory with plugs fitted, and these have
been designed to meet the relevant power and safety requirements.
If these plugs do not comply with the local power supply or legal stipulations of the country of the
user, then they must be replaced by other plugs that have been approved.
Important: This work should only be done by a skilled electrician.
The user is responsible for ensuring that the relevant local safety regulations are complied
with.
Points to be noted especially:
•Voltage and current loading
•Mains fusing
•Use plugs with an advanced protective earth contact, otherwise additional grounding is re-
quired.
•If changes are made the CE conformity may be rendered invalid.
•For preference use CEE standard approved plugs that are suitable for the nominal voltage range
values stated in the rating plate.
The shrink fit unit can generate an increased leakage current due to a built-in mains filter. For tech-
nical reasons the mains filter is connected before the main switch directly to the power
supply cable.
For that reason note the following:
• The connection of the protective earth conductor (PE) must be done properly to ensure
safe operation. Have it checked by a skilled electrician to ensure that it functions properly
© 2013/06 Haimer
before starting it up for the first time.

A connecting screw is provided on the device housing to connect an additional protective earth
conductor or to provide equipotential bonding.
• If using residual current operated devices (RCD) choose a type with a short delay.
• Switching the supplied power on the mains side (before the mains filter) can lead to current
peaks and feedback (transients) and so trigger the mains fuses.
POWER CLAMP
If it is necessary to have a main switch on the mains side before the mains filter, then special
protection to switch capacitances should be used.
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Start-up
4.1.1 POWER CLAMP

The power connection must be made as a 4-pole connection. The 3 phases and the protective
earth conductor must be connected. The protective earth conductor must be connected without
fail to ensure electrical safety during operation. The neutral (fourth wire) is not connected. It is not
English
necessary to worry about the rotary field of the 3 phases.

Please note the following:
• The power connection (wall socket) provided by the customer must have the protective earth
contact connected properly.
• If the plug is replaced, the green/yellow core is to be connected to the protective earth conduc-
tor (PE).
• Ensure that the power supply voltage corresponds with that specified on the rating plate.
• The wire cross-section of the customer power connection must be sufficiently large, depending on
the distance from the main distributor. No other devices should be connected on the same circuit. If
these guidelines are not followed, the voltage can drop too much during the shrinking process. This
can cause insufficient shrinking performance.
• If making the connection via a transformer, ensure that the protective earth conductor connection contin-
ues all the way through from the machine plug up to the power supply outlet provided by the customer.
The transformer must have adequate capacity reserves.
Fuses to be provided by the customer:
POWER CLAMP Basic, Economic, Economic Plus, Comfort, Preset: 3 x 16 Amps
POWER CLAMP Profi Plus: 3 x 32 Amps
Attention! Under no circumstances operate the devices with fuses of a higher rating.
POWER CLAMP
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Start-up
4.1.2 SPEED COOLER

The power connection must be made as a 3-pole connec-
tion. The phase, neutral and protective earth conductor
are to be connected.
English
Please note the following:
• Ensure that the power supply voltage corresponds with
that specified on the rating plate.
• The power connection (wall socket) provided by the
customer must have the protective earth contact con-
nected properly.
• When using adapter plugs, check carefully to ensure
that the protective earth conductor connection goes
all the way through to the socket. Often the protective
earth conductor is not connected in adapter plugs.
• If the plug is replaced, the green/yellow core is to be
connected to the protective earth conductor.
• Fuses to be provided by the customer: 15 - 16 Amps
• If making the connection via a transformer, ensure that
the protective earth conductor connection continues
all the way through from the machine plug up to the
power supply outlet provided by the customer.
4.2 Setup and assembly

The POWER CLAMP and the SPEED COOLER must be set
up on a suitably stable substrate that is horizontal.
B1
In particular if the unit is mounted on a roller cabinet or
other mobile chassis, care must be taken that the roller unit
is adequately secured against rolling away. The brakes
on the rollers must always be applied except when the
H1
roller unit is being moved.

The roller unit may be moved only on level ground.
During operation, the devices are not to stand at an angle,
be tipped or subjected to vibration.
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4.2.1 POWER CLAMP

H2
B2
Space required in mm:

Type B1 B2 H1 L
POWER CLAMP
Basic 670 500 890 0

Economic 870 700 1000 0
Economic Plus 870 700 1000 150
Comfort, Profi
Plus, Preset
Optimum table height, all versions: H2 = approx. 800 mm
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Start-up
The POWER CLAMP is almost completely preassembled.

Only the linear guide (6) needs to be bolted to the hous-
ing and aligned suitably.
Important: For safety reasons there must be a con-
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ductive contact between the linear guide and the

housing. For that reason the linear guide must be
installed very carefully.
• Remove the screws (50) and the locking washers (51).
The stop clamp (43) remains in its position.
• Set the linear guide (6) on the stop clamp (43) (Comfort
version: There is no stop clamp here. The linear guide 50
is set directly on the baseplate). 10
51
• Thread the bolts (50) in and turn them so that there is
still some play.
Safety note: The four locking washers (51) must
be directly underneath the screw head.
• Insert the spring tensioner (10) into the socket under 43
the baseplate.
• Pull the locking bolt (19) and place the coil (13) in the
holder of the linear guide. Ensure that the locking bolts
(19) are properly seated.
• Two ferrite screening disks (30) are supplied with the
inductor. Place the standard disk with the large hole
in the inductor (13) and lock it into position by turning
it clockwise.
• Place the chuck holder (42) on the baseplate and push
it up against the stop clamp (43) beside the linear guide
(6). The chuck holder (42) must be up against the stop
clamp (not applicable in the Comfort version).
• Now place a chuck support (14) in the chuck holder
(42). Comfort version: Place the chuck support (14) in
the turntable.
• Place a suitable shrink-fit chuck (52) in the chuck sup-
POWER CLAMP
port (14). 52
• Adjustable coil, NG version:

Place the coil with the rotary disk (23) on the diameter
of the chuck. 32
© 2013/06 Haimer
Coil with stop disks: Place a stop disk (49) in the coil
(13). The stop disk must match the diameter of the
selected shrink fit chuck. 42
Turn the stop disk clockwise until it audibly clicks into 43
place (bayonet-type connection).
• Slowly lower the coil (13) until it rests on the chuck 4
(52).
84
Quality Wins.
Start-up
• Align the linear unit (6) so that the coil (13) is centred
over the chuck (52). Tighten the four bolts (50).
• Connect the coil with the plug (4) at the housing and
close the retaining clip.
English
• Motor coil VS 32 M: Attach the motor connection (32)
at the motor controller (33) (back of the machine)
• Plug in the mains plug.
Only POWER CLAMP Profi Plus:
The two coil connections have plugs of different sizes. This
prevents the plugs from being confused with one another.
The plug connections at the POWER CLAMP Profi Plus are
arranged such that only one connection can ever be used
at one time. This prevents both coils from being connected
at the same time.
Attention! The electronics of the POWER CLAMP Profi
Plus must be cooled by the SPEED COOLER to prevent
them from overheating. A temperature monitor would
otherwise switch the device off after a short time and
only allow it to start again after a brief cooling down
phase. The POWER CLAMP Profi Plus may therefore
only be operated together with the SPEED COOLER
when the latter is switched on.
4.2.2 SPEED COOLER (option)

Space requirements:
Important! The SPEED COOLER cools the water from
the cooling circuit with ambient air. Ensure that there
is sufficient room to allow the air to circulate freely
(see the top view). Otherwise the cooling capacity
will not be adequate.
• Place the SPEED COOLER on a suitably stable and Front view
© 2013/06 Haimer
horizontal structure near to or underneath the POWER

CLAMP.
• Fill the SPEED COOLER with a mixture of tap water Top view
and antifreeze (ordinary antifreeze as used in car
radiators). Mixing ratio water: antifreeze = 3 : 1
POWER CLAMP
As a rule, new machines have already been filled

with antifreeze. The cooling body only needs to
be topped up with tap water in such cases.
Filling is done via the screw closure at the top of the
device. The cooling coil in the water tank must be
completely covered.
85
Quality Wins.
Start-up
Attention! Avoid direct contact with anti-freeze. Sur-

plus anti-freeze or water/anti-freeze mixtures must
be disposed of properly. They must not be placed in
domestic rubbish or released into the drains.
English
• Bleeding the SPEED COOLER:

Close the nipple with the hose section (53) (pro-
vided as standard) at the inlet (3) of the SPEED
COOLER. Do not switch the SPEED COOLER on.
The pump could be damaged if it runs dry.
Water runs from the hose after a short time. 53
Remove the nipple with the hose section.
• Bleeding the air from the cooling circuit:
Connect one of the two circulation lines of the POWER
CLAMP to the inlet (3) of the SPEED COOLER. The con-
nection is made by quick-connectors.
• Connect the power cable of the SPEED COOLER. En-
sure that the mains voltage matches the one specified
on the rating plate of the SPEED COOLER.
• Switch on the SPEED COOLER at the mains switch (1).
Water is now pumped into the cooling system. The lines
and the cooling body are thus bled.
• Wait until water comes out of the open line. Then
connect the line to the return line (2) of the SPEED 1
COOLER.
• Switch the SPEED COOLER off.
• Fill up the tap water in the SPEED COOLER. The
cooling coil in the water tank must be completely
covered.
Note: The fins of the air cooled condenser must be kept
clean to allow the return cooling unit to function properly.
The condenser fins get more dirty and more quickly if the
ambient air contains oil in connection with dust. It is neces-
sary to carry out regular cleaning as described in the section
"Service and maintenance".
POWER CLAMP
As an option we offer a trolley that is optimally suitable 1

for setting up the two devices (see Device overview).
© 2013/06 Haimer
86
Quality Wins.
Start-up
Cooling manager
The cooling manager switches the SPEED
COOLER on and off automatically. This means
the user will not forget to switch the cooler on,
English
nor will he leave it running continuously. This
protects the cooler and reduces the need for
maintenance. 55
• Hang the cooling manager (54) on the
perforated plate at the rear. 54
• Insert the plug (55) into the POWER CLAMP
housing. 56
• Plug the mains cable (56) of the SPEED 57

COOLER into the socket of the switching unit
(54).
• The main switch (1) of the SPEED COOLER
must be permanently switched to ON.
1
• The mains cable (57) of the cooling manager
(54) is then plugged into a mains socket.
4.2.3 Cooling body temperature display

(option)
There is an LED at each cooling body. The cool-
ing body is cold if the LED lights up green. If the
LED lights up red then the cooling process has
not been completed yet.
Attention! The display is not always reliable.
Above all, there can still be residual heat in
the chuck even if the LED is green in the case
of chucks with a small cooling area, when
using cooling adapters and if the cooling
circuit has been switched off or is blocked.
The shrink fit chuck must always be handled 34
© 2013/06 Haimer
with care even after cooling down.

• Connect the power supply (37) of the con-
troller (34) to the cooling manager (54).
37
POWER CLAMP
87
Quality Wins.
Operation
5 Operation
5.1 Switching the devices on
• Before switching on, check that the inner wall of the
English
inductor has no evident signs of damage (such as

scorched areas or cracks).
Attention! The inductor operates at a high voltage.
Using the device if the inner wall of the inductor is
damaged carries the risk of electric shock!
• Check that the mains cable of the SPEED COOLER has
been connected correctly.
• Check that the mains cable of the POWER CLAMP has
been connected correctly.
• Switch on the POWER CLAMP at the mains switch (5).
The device now performs a self-diagnosis test. After a few
seconds, the following information is displayed:
Safety check:
Coil damaged inside?
Yes/No: Yes
• If you have not yet checked the inner wall of the

inductor for signs of damage, do so now.
The suggested response is „Yes“. If you acknowledge
this response with the key, the following message
appears:
Change coil!
Contact the
manufacturer!
This message can be cleared down only when the device

is switched on and off.
• If the inner wall of the inductor is in good condition,
use the + or - key to change the response to „No“ and
confirm with the key.
POWER CLAMP
The device is now ready to operate.

© 2013/06 Haimer
88
Quality Wins.
Operation
5.2 Menu operation

After switching on you find yourself in the Shrink Fit menu.
Here you can select the type and size of the shrink fit chuck
and start the shrink fit process.
English
A number of setting options are available in the sub-menu.
• Keys Branching in the sub-menu
simultaneously
• Key Jump to the previous menu item
• Key Jump to the next menu item
• Key Select menu item
• Key Jump to the higher level menu,
without saving
• Key Jump to Shrink Fit menu, without
saving (from the sub-menu)
© 2013/06 Haimer
POWER CLAMP
89
Quality Wins.
Operation
Full menu
Shrink Fit menu

Shrink fit
chuck display
English
Select previous
key chuck from the list
or Automatic
Select next chuck

key from the list
or Automatic
keys Select next group

simultaneously from the list
Display shrink
key fit parameters
Start key or Shrink fit process

keys with display
simultaneously key
of the data
HeatingTime key
key change
key Heating Time
Languages key
key choose
key Languages
Units key
key choose
key
key
Units
Reading Program key
key start
key reading
key
POWER CLAMP
History
key choose
key
History
Default Parameter key

© 2013/06 Haimer
Resetting Default
key key
Parameter
key
I-Button
key change function
90
Quality Wins.
Operation
5.2.1 Shrink fit menu

The shrink fit chuck being used currently is always shown on the
display.
Type of
English
shrink fit chuck
Standard Size of
Ø 10 - 12 shrink fit chuck
pos. #4 A3
Setting the
Shrinking code
coil
• Key Jump to the previous chuck or Automatic

• Key Jump to the next chuck or Automatic
• Keys Jump to the next chuck type (simultaneously)
• Key Retain display of shrink fit parameters
Frequency Max. Heating Time
Parameter
7,0 kHz 4.5 s Tool check value
Energy 545 E 450 r with tolerance
525 V 23 $C
Voltage in Temperature
intermediate circuit Electronics
• Start key of the coil Start the shrink fit process

or
When setting the system of units to "Inch / mm"

© 2013/06 Haimer
• Key Switch system of units mm <—> Inch

3 sec.
POWER CLAMP
91
Quality Wins.
Operation
5.2.2 Set maximum heating time
Heating Time key Back to

English
Shrink Fit menu

key
Standard
Ø 10 - 12 key
Display the heating time Heating Time
for the set chuck 0 - 20: 4.5 s
Select previous /
key next chuck from list
keys Select next group

simultaneously from the list
key
Standard
Marking* flashes Ø 10 - 12 Back without
Time can be changed key saving
Heating Time
within the specified range 0 - 20: 4.5 s
key
Change numeric Back without

key saving
value
key
Safe
and back
Display max. heating time of the current chuck

Type of
shrink fit chuck
Standard Size of
Ø 10 - 12
POWER CLAMP
shrink fit chuck

Heating Time
0 - 20: 4.5 s
Setting range Set value

© 2013/06 Haimer
92
Quality Wins.
Operation
5.2.3 Set languages

Back to
key Shrink Fit menu
Languages
English
key
Save and Language Back without

back key key saving
deutsch
key

back key key saving
english

back key key saving
français

back key key saving
italiano

back key key saving
español
5.2.4 Set system of units

Back to
key Shrink Fit menu
Units
key
© 2013/06 Haimer
Save and Units Back without

back key key saving
mm
key
POWER CLAMP
Save and Units Back without

back key key saving
Inch/mm
The system of units can be selected in the Shrink fit menu for the "Inch / mm" setting.
93
Quality Wins.
Operation
5.2.5 Read program

The software can be updated with this function. The parameters that had been set previously are
lost when this is done.
The update is done via the USB interface. A PC with suitable software is required to do this. The
English
update should therefore only be carried out by suitably trained persons.
Back to
key Shrink Fit menu
Read Programm
key
key Read Programm key

Yes / No: No
key
Reading key Read Programm key

Programm Yes / No: Yes
5.2.6 History
The data from past shrinking operations is stored in the history. The data can be shown on the
display or sent to a PC via the USSB interface. This data makes is easier to diagnose problems.
key Back to
History
Shrink Fit menu
key
key
key Window 1 History key
Display
key
Window 2
POWER CLAMP
key
key
key
key Window 3 key
© 2013/06 Haimer
Exporting history key History key

via USB Print
94
Quality Wins.
Operation
A PC with suitable software is required to do this. The update operation should therefore only be
carried out by suitably trained persons.
It is essential that you remove the USB cable before starting any new shrinking operations.
Window 1
English
Displayed process (0 to 100)
Error code: 0 = Last process
0 = No error Event: 0 Scroll between processes
Error-ID: 0 using +/- keys
Idle Time: 4 sec
Tot. Events: 10
Total number of Down time since the previous process

shrink processes (0 to 3600 sec.)
Window 2
Actual heating time Actual data for process 0
Results 0 Pause time

Controller load
1.9 sec 5 sec
34 % 325 m Measured control value
Min – Max intermediate 523 - 532 V 22¯C
circuit voltage Temperature in housing
Window 3
Shrink parameters for process 0
Frequency Parameter 0 Max. heating time

7,0 kHz 2.5 sec
Power 465 E 323 ( 45 Setpoint control value
with tolerance
5.2.7 Restoring the factory default settings

The shrink fit parameters can be reset back to the original factory settings with this function. The
parameters that had been set before are lost when doing this.
© 2013/06 Haimer
Back to
key Shrink Fit menu
Default Parameter
key
POWER CLAMP
Back key Default Parameter key Back

Yes/No: No
key
Reset to Default Parameter

key key Back
Default Parameter Yes/No: Yes
95
Quality Wins.
Operation
5.2.8 I-button
The induction process can be started by means of the I-button.
Depending on the setting in the menu, the I-button can function in various ways.
• Setting 0: The I-button functions jus t like t he S t ar t key at t he coil.
English
Heating is applied for as long as the button is pressed and held down,
until the maximum heating time is reached.
• Setting 1 – 100: With this setting the heating is only started when the I-button is pressed
and is switched off automatically after a certain time. The key does
not need to be held down.
The heating time is calculated as a percentage of the maximum heating time.
Example:
Max. heating time: 12 seconds
Setting I-button: 80 (= 80 %)
Actual heating time: 80 % of 12 s = 9.6 s
For example, this function is very helpful with the POWER CLAMP Preset
because the chuck is always heated by the same amount.
The function of the Start key is not affected by this setting.
Back to
key Shrink Fit menu
I button
key
I button key
0 - 100 : 0
key
I button key
*flashes 0 - 100 : 0 *
key
POWER CLAMP
Change number
value
key
© 2013/06 Haimer
Save and
return
96
Quality Wins.
Operation
5.3 Work procedures

5.3.1 Selecting and changing the coil
The POWER-CLAMP was designed in the first in-
English
stance for shrink fit chucks with an outside contour
as per DIN 69882 – 8. In addition, there is a lar-
ge selection of shrink fit chucks and extensions that
can likewise be used with the POWER CLAMP. (e.g.
S chuck, Mini Shrink). Please contact the manufacturer
regarding chucks of any other dimensions.
The chuck (52) may not under any circumstances touch
the inner wall of the coil (13). This results in a maximum
permitted size of the chuck (see illustration). 52
Coil for clamping Ø 3 - 16: max. Ø 44
Smin= 3 mm
Coil for clamping Ø 3 - 32: max. Ø 45
Smin= 3 mm
Coil for clamping Ø 40 - 50: > Ø 45 to
(only Profi Plus) max. Ø 82
Smin= 7 mm
% Switch off the machine
% Open the retaining clip at the coil plug
% Pull out the coil plug
% Pull the locking bolt (19)
% Pull the coil (13) forwards out of the holder
% Install the other coil in the reverse order
Only coil 20 kW:
If the coil heats up strongly in operation then the cooling air
line can be connected as well at the coil plug:
Compressed air, max. 2 bar and unoiled.
Note: The retaining clip at the coil plug must al-
ways be clicked into place correctly. Otherwise
there is a risk that the contacts of the plug will melt.
© 2013/06 Haimer
5.3.2 Putting a tool holder in place

The tool holders (14) are marked with the size of the chuck
taper. It is essential to use the correct tool holder for the
respective type of shrink-fit chuck. Otherwise the
chuck is not centred correctly in the coil. The chuck could
touch the inside of the coil and melt away the insulation
POWER CLAMP
of the coil winding.

In extreme cases there could be a risk of fatal elec-
tric shock due to exposed live parts!
• Insert the correct chuck support (14) from above into the 42
chuck holder (42) or turntable (15).
97
Quality Wins.
Operation
5.3.3 Selecting the size at the display. $

The performance parameters of the shrink fit machine $
must be adapted to the geometry of the shrink fit chuck _
(esp. the hole and outside diameter). This is easiest with
English
HAIMER shrink fit chucks via a code, which is visible

both on the chuck and on the display. The parameters Standard
Ø 6-8
can also be found quickly by selecting the groups, fol- A2
lowed by the sizes on the display.
Only part of the parameters are available depending HAIMER
on the device features (performance class, connected 40.440.06

Ø 6 x 80
A2
coil).
Shrink- suitable
Group Size code Ø D1 Ø D2 _
Coil types
VS32-H 20
V2008
VS32-M kW
Standard Ø3-5 A1 Ø3-5 Ø10 4,5° X X
Standard Ø6-8 A2 Ø6-8 Ø21 4,5° X X
Standard Ø10-12 A3 Ø10-12 Ø24 4,5° X X
Standard Ø14-16 A4 Ø14-16 Ø27 4,5° X X
Standard Ø18-20 A5 Ø18-20 Ø33 4,5° X X
Standard Ø25-32 A6 Ø25-32 Ø44 4,5° X X X
Standard Ø40-50 A7 Ø40-50 Ø78 4,5°
Extension ØA12-16 B1 Ø3-6 Ø12-16 4,5° X X
Extension ØA20 B2 Ø5-8 Ø20 4,5° X X
Extension ØA25ØI 8-12 B3 Ø8-12 Ø25 4,5° X X
Extension ØA25ØI14-16 B4 Ø14-16 Ø25 4,5° X X
S-chuck Ø10S-12S C1 Ø10-12 Ø27 4,5° X X
S-chuck Ø14S-16S C2 Ø14-16 Ø33 4,5° X X
S-chuck Ø18S-20S C3 Ø18-20 Ø44 4,5° X X
S-chuck Ø25S C4 Ø25 Ø51 4,5°
S-chuck Ø32S C5 Ø32 Ø58 4,5°
S-chuck Ø40-50 C6 Ø40-50 Ø78 4,5°
Heavy duty Ø16-20 D1 Ø16-20 Ø46 4,5° X X
Heavy duty Ø16 D2 Ø16 Ø51 4,5°
POWER CLAMP
Heavy duty Ø40-50 D3 Ø40-50 Ø82 4,5°

Ultra-short Ø3-5 E1 Ø3-5 Ø10 4,5° X X
Ultra-short Ø6-8 E2 Ø6-8 Ø22-23 4,5° X X
Ultra-short Ø10-12 E3 Ø10-12 Ø26,5-27 4,5° X X
Ultra-short Ø14-16 E4 Ø14-16 Ø29,5-30 4,5° X X
Ultra-short Ø18-20 E5 Ø18-20 Ø35,5 4,5° X X
Ultra-short Ø25-32 E6 Ø25-32 Ø45-45,5 4,5° X X
© 2013/06 Haimer
Mini-Shrink / \ Ø3-4 > < 1,5 F1 Ø3-4 MS sleeve 3° X X X

Mini-Shrink / \ Ø3-4 > < 3 F2 Ø3-4 MS sleeve 3° X X X
Mini-Shrink / \ Ø5 > < 1,5 F3 Ø5 MS sleeve 3° X X
Mini-Shrink / \ Ø5 > < 3 F4 Ø5 MS sleeve 3° X X X
Mini-Shrink / \ Ø6-16 > < 1,5 F5 Ø6-16 MS sleeve 3° X X X
Mini-Shrink / \ Ø6-16 > < 3 F6 Ø6-16 MS sleeve 3° X X X
Key:
/ \ = with additional shrink fit cooling sleeve for Mini Shrink
> < = wall thickness of the chuck for Mini Shrink
98
Quality Wins.
Operation
Press the and keys simultaneously to jump from

one group to the next.
English
Standard Extension S-chuck .....
Yo u c a n s w i t c h b e t w e e n t h e i n d i v i d u -
al sizes by using t he or keys. The
size that has been set is visible in the display.
Extension Type of
ØA 25 ØI 14 - 16 Shrink Fit chuck
Pos. #4 B4
Size of Shrink Fit chuck Setting the coil Shrinkcode
Example 1:
Shrinking in a shrink fit extension (external diameter 25,
internal diameter 10) in a standard shrink fit chuck
Group: Standard
Shrinkcode: A6
Size: Ø 25 - 32
Coil position: #8
Example 2:
Shrinking in a milling cutter with shank diameter 10 in
a shrink fit extension with outside diameter 25, inside
diameter 10):
Group: Extension
Shrinkcode: B3
Size: ØA 25, ØI 8-12
Coil position: #3
Automatic function
In most groups of shrink fit chucks the automatic function
is available as well as the size details. If this function is se-
© 2013/06 Haimer
lected the shrink fit chuck that is used is detected automati-

cally. The software then searches from the parameters of
the group that has been set for the matching ones.
This function is also very helpful in the case of chucks of
unknown origin or for chucks that do not comply to any
standard. You only need to select a group of chucks that re-
semble the one being used. Such chucks can usually shrink
POWER CLAMP
without any problems by using the automatic function.
99
Quality Wins.
Operation
5.3.4 Adjusting the coil

5.3.4.1 Manually adjustable coil VS 32 H
The coil is simply adjusted by turning the rotary disk (23)
English
to match the chuck and the tool. The tool Ø is shown on

the position No.
a) Parameters selected:
• Rotate the coil to the position shown on the display.
b) Automatic function
Set the coil to the clamping diameter of the chuck (see
the display or the markings on the coil)
In some cases a number of special points need

to be noted:
Clamping Ø 3 – 5 mm:
Small tools are usually very short and thus are not easy
for access. Use an insert ring of Ø 3 – 5 mm for easier
handling. 55
Coil VS 32 H:
• Set the coil to Ø 3 – 5 mm.
• Unlock the ferrite ring (30) by turning it anticlock-
wise.
• Remove the ferrite ring (30).
• Pull the locking pin (27) of the coil.
• Set the aperture to the largest Ø.
• Adjust the insert ring (55).
• Lock the insert ring (55) by turning it clockwise.
Mini Shrink
An additional shrink fit and cooling sleeve (56) is required 56
for Mini Shrink chucks. Mini Shrink
Ø 3-4
• Rotate the coil into the position shown. Position # 1
POWER CLAMP
• For clamping diameters of 6 mm and greater the locking &4$

pin (27) mist be released subsequently and the aperture
opened wide enough to allow the tool to pass through
the aperture (leaving a gap of approx. 1 – 2 mm).
© 2013/06 Haimer
100
Quality Wins.
Operation
T-slot milling cutters

When milling T-slots the cutting diameter is greater than
the shank.
• Rotate the coil into the position shown.
English
• Release the locking pin (27) and lock it by turning it
by 90°.
• Set the aperture to the largest Ø.
• Only for coil VS 32 H and T-slot milling cutter Ø > 34 mm:
Unlock the ferrite ring (30) by turning it counterclock-
wise and take it out.
• Lower the coil onto the chuck.
• Unlock the locking pin (27).
• Close the aperture until the locking pin (27) clicks into
place again.
• Only coil VS 32 H:
Insert the ferrite ring (30) again once the shrink fit
operation has been completed.
Ultra-short chucks and special shapes
In the case of very short chucks it can happen that the coil
with its stop element does not lie on the chuck but instead
its underside sits on the collar of the chuck.
• Adjust the coil to the item specified for the chuck.
• Pull the locking pin (27).
• Set the coil to the clamping diameter of the chuck (see
the display or the markings on the coil)
5.3.4.2 Automatically adjustable coil VS 32 M
Start the positioning with the coil raised up.
• Select the shrink fit parameters from the display.
The coil position is shown in inverse.
• Press the key .
Standard
The coil travels automatically to the selected position. Ø 14-16
Position # 5 A4
The position on the display is displayed normally
© 2013/06 Haimer
&4$
again.
Note:
In the case of the VS 23 M coil the settings are travelled
to automatically by means of actuators. Objects or parts
of the body could be trapped and crushed.
• Never reach into the opened aperture.
POWER CLAMP
• The clamping forces are low. If parts of the body or

objects get trapped (the coil does not reach the de-
sired position), immediately open the aperture and
coil again.
• With the aperture opens fully again.
101
Quality Wins.
Operation
Clamping Ø 3 – 5 mm: 55
• Select the parameters for Ø 3 – 5.
• Press the key.
The coil travels to the desired position.
English
• Press the key . The aperture opens.

• Unlock the ferrite ring (30) by turning it clockwise.
• Remove the ferrite ring (30).
• Insert the insert ring (55).
• Lock the insert ring (55) by rotating it counterclock-
wise.
• Insert the ferrite ring (30) again once the shrink fit
operation has been completed.
5.3.4.3 Coil with stop disks
The purpose of the stop disk (49) is to correctly position the
coil under the shrink fit chuck (52). In addition, the stop disk
(49) protects the shank of the tool against heating up due
to stray magnetic fields.
Caution: If the stop disk (49) is missing or set incor- 49
rectly, stray fields could be emitted from the coil area.
On a long-term basis these stray fields could affect 52
the health of the operator. For that reason the coil
should never be used without a stop disk (49).
The stop disk (49) is inserted by hand. The stop disk (49)
is attached by a bayonet fastening.
Caution: After long use or after resting on a hot
chuck for a long time, the stop disks can become hot.
There is a danger of being burnt. When changing the
disks, always wear protective gloves. This applies in
particular to the disks for the inductor for Ø 40 – 50
mm (20 kW), since they are not jacketed.
49
• Select a stop disk (49) to match the tool.
POWER CLAMP
• Insert the stop disk (49) into the coil from above.
• Turn the stop disk (49) clockwise until it audibly clicks
into place. A spring element clicks into place in a notch
in the stop disk (49).
In the case of tools with an increased cutting diameter
© 2013/06 Haimer
(e.g., T-slot milling cutters), under certain circumstances

the cutting diameter is greater than the hole in the stop
disk. For such a situation there are split stop disks. These
washers are in two halves. After the shrink fitting operation
the washer halves are removed first before the coil is lifted
out over the tool. In an unshrinking operation the coil is
102
Quality Wins.
Operation
first lowered over the tool without a washer disk. The disk
washer halves can be inserted subsequently.
Ultra-short chucks and special shapes
English
Special stop disks are available for use with ultra-short
chucks.
Please contact the manufacturer regarding chucks of a
special shape or construction.
5.3.5 Preparing the shrink fit chuck and the

tool
Always wear gloves when working with shrink fit
chucks and tools. The tools are sharp-edged and
there is a risk of being cut. In addition, the gloves
also protect you against burns in the event that you
accidentally touch a hot shrink fit chuck.
We recommend gloves made of Kevlar. Gloves of this
material are breathable and wear-resistant against the
sharp tools used. Kevlar does not melt and offers excellent
protection from burns.
Please ensure that
• The shrink fit chuck and tools are clean, free of grease
and dry. Special brass brushes are available to clean
the chuck.
• The cutter has a shank tolerance of h6 or better
• The shank is not uneven.
Scratches, ridges or even improper laser labelling can
complicate the shrink fit process.
Do not use any easily combustible cleaning agents
as they can create a risk of fire during shrinking.
• Clean the shrink fit chuck so that it is free of swarf and
cutting emulsion, etc., and dry it. Oily residues can burn
© 2013/06 Haimer
into the tool holder when heated!

Note: When a shrink fit chuck is put into storage, it should
be oiled lightly to provide some protection against cor-
rosion.
• Mini shrink fit chucks
POWER CLAMP
Due to their thin walls, mini shrink fit chucks are very
easily overheated. For this reason mini shrink fit chucks
should only be heated with the shrinking and cooling
sleeve (56) in position (available as an accessory).
The shrinking and cooling sleeve (56) also serves as
an adaptor for cooling the chuck.
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Quality Wins.
Operation
5.3.6 Heating the shrink fit chuck

Safety notes:
The inner wall of the coil is made of a heat-resistant plastic.
English
However, heat radiation and direct contact with the heated

56
chuck can damage the plastic. In an extreme case the coil
winding could be exposed as a result.
For that reason note the following:
• The inductor must be lifted from the hot shrink fit chuck
immediately after completing the shrinking process.
Otherwise the inner wall of the coil could melt due to
the radiated heat.
• Under no circumstances allow the hot shrink fit chuck
to touch the inner wall of the coil.
• Check each time before use that the inner wall of the
coil is still undamaged. if necessary, send the coil back
to the manufacturer.
The shrink fit chuck will naturally become very hot
in places. There is a risk of burns if you touch those
hot points. Do not touch the hot shrink fit chuck. Al-
ways leave it in the holder until it has cooled down
again. 52
• Place the shrink fit chuck (52) in the chuck holder
(14).
• Push the chuck support (42) with the shrink fit chuck
42
into the stop clamp (43) underneath the coil (13). 43
Comfort version:
Turn the shrink fit chuck (52) with the turntable (15)
underneath the coil (13). Make sure that the turntable
(15) is locked in position.
• Check that the inner side of the coil is not damaged
(see the Safety notes above).
• Release the brake of the coil slide by pulling the
POWER CLAMP
handle (7) forward and slowly lower the coil (13)

onto the shrink fit chuck until it lies in place properly. 52
Caution: Parts of the coil are made of brittle material.
Set the coil down gently onto the chuck. Otherwise
the coil could be damaged.
© 2013/06 Haimer
If the stop elements of the coil do not come up to the

stop on the chuck, check whether it is an ultra-short
chuck.
104
Quality Wins.
Operation
Clamping the tool:

• Hold the tool (57) at the chuck hole with your right
hand.
• Press the start key (8) or hold the key down until
English
the tool can be inserted. The procedure takes about 5
57
seconds.
As long as the start key (8) or key is pressed, the
operational display lamp (11) lights up. However, the
maximum duration of the heating process is restricted for
safety reasons.
Devices with SPEED COOLER:
As soon as the shrink fit process is started, the cooling
manager switches on the SPEED COOLER. The cooling
must kick in audibly. If this does not happen, refer to the
„Troubleshooting“ section.
The following is shown on the display during the shrinking
process:
Load on power
controller Spare heating time
80 % Coil current
Voltage in 410 Int.
intermediate 510 V Temperature
circuit 565 r Electronics
Check value set Check value actual
If a fault occurs, an error message is displayed here.

• Press the start key (8) or key no longer than is
necessary. The device allows the process to run only
once for the maximum duration of shrinking. Another
shrinking procedure is only allowed again after a pause
of around 5 seconds.
The pause time and the remaining shrinking time that is
still available are displayed.
© 2013/06 Haimer
Waiting time until next

Pause: 1.2 s shrink fit process
Spare time: 2.4 s
Spare heating time
Before the same shrink fit chuck can be heated again,
POWER CLAMP
it must first be cooled completely. Otherwise the

chuck could become overheated and be destroyed
as a result.
Unclamping the tool:
• Hold the tool (57) with your right hand and give it a
slight upwards tug.
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Quality Wins.
Operation
• Press the start key (8) or hold the key down until
the tool can be removed. The procedure takes about
5 seconds.
• After the shrink fit process has finished, release the
English
brake of the coil slide by pulling the handle (7) and

immediately lift the coil (13) up from the shrink fit
chuck.
• Push t he c huc k holder wit h t he hot c huc k
to the cooling. When doing this, only hold
the chuck holder and not the chuck.
Comfort version:
Rotate the turntable (15) clockwise by a further click-
stopped position.
The procedure is simple and quick. If the tool cannot
be clamped or unclamped at the end of the maximum
heating time then there is a fault.
Important notes on the shrink fit process
1. Make sure that the shrink fit chuck is correctly centred
with regard to the coil and will not come into contact
with the coil housing after heating. The plastic housing
of the coil is damaged on contact. It is therefore also
important that the tool holder matches the tool holder
interface and the holder is always up against the po-
sitioning stop.
2. After the shrinking or unshrinking process (retraction,
expansion) the coil must be immediately raised from
the shrink fit chuck to prevent the radiating heat from
heating the coil.
3. If a tool cannot be unshrunk within the set time, never
heat it up again for a second time immediately after-
wards. In such a case the shrink fit chuck would be
overheated and thus destroyed. Allow the shrink fit
chuck to cool down completely before starting a new
POWER CLAMP
unshrinking operation.
4. If it is still impossible to unshrink a tool, this may be due
to one of the following causes:
• Shrink fit machine parameters not set optimally
© 2013/06 Haimer
• Coil not set correctly or the wrong stop disk was

used
• Tool shank is too large (not tolerance h6 or bet-
ter)
• Tool shank has been damaged (e.g. scratches,
ridges, incorrectly applied laser markings)
• Shrink fit chuck is defective due to overheating
106
Quality Wins.
Operation
• Shrink fit chuck does not have a suitable shape (wall

too thick)
• Shrink fit chuck or tool dirty (oil)
• Strong voltage drop during the shrinking opera-
English
tion
The voltage can drop during the heating procedure
with small wire cross sections or if extension cables are
being used. This can be checked as follows:
Press the key.
The following is displayed:
Frequency Parameter Max. heating time
7,0 kHz
Voltage in 545 E
intermediate Temperature
circuit 525 V Electronics
Compare the voltage in a no-load state with the

voltage that is displayed during the heating process.
If the voltage drops by more than 35 V, the supply
must be improved.
• A phase is missing in the power supply.
If you cannot find the cause, have the device checked
by the manufacturer.
5. Remove any traces of coolant (particularly from the
inside) before commencing the shrink fit process. The
coolant could otherwise evaporate and eject the tool
violently.
6. The machine operates at high voltage. For your own
safety, therefore, keep the machine clean at all times.
Remove coolant, swarf and used tools from the machine
at regular intervals.
© 2013/06 Haimer
POWER CLAMP
107
Quality Wins.
Operation
5.3.7 Cooling the shrink fit chuck

The heated shrink fit chucks can be cooled down within
a very short time with the aid of the cooling bodies. The
prerequisite for this is a good contact between the cool-
English
ing body and the chuck (surface contact). Modern shrink

fit chucks are made on the basis of a standardised outer
contour so that all current shrink fit chucks can be cooled
with just 5 different cooling bodies. The cooling bodies
are labelled with the hole diameters of standard shrink
fit chucks.
However, there are also a great many shrink fit chucks
that do not comply with these standards. This involves, for
example, chicks of an older design or also shrink fit exten-
sions. There is an adapter system to allow these chucks
to be cooled down quickly and economically. Cooling
bodies of sizes 14–16 and 25–32 have a quick-change
connector. Adapters with any desired type of inside con-
tour can be inserted into these cooling bodies.
Adapter blanks are available from your supplier. These
blanks have already been machined on the outer side and
only need to be adapted inside to match the shape of the
desired shrink fit chuck.
Note: The adapters can get stuck on the shrink fit
chuck when cooling down. For that reasons the
adapters must have a slit running down the full length
of at least on side.
• Place the matching cooling body (12) onto the shrink fit
chuck that has just been heated (if applicable, first place
the adapter in the cooling body). The cooling bodies are
labelled with the diameters of the chuck holes.
If you are working with S-chucks for heavy cutting, use
the next larger cooling body.
You require an adapter (58) for shrink fit extensions
and standard chucks of diameters 3-5.
POWER CLAMP
Attention! The cooling body (12) is only to be put in

place when the SPEED COOLER has been switched
on. Otherwise the cooling body (12) can overheat
and leak.
© 2013/06 Haimer
The cooling process lasts from 20 to 150 seconds. The

next clamping process can be carried out during this time.
58
This makes it possible to work continuously.
Units with cooling body temperature display:
There is an LED at each cooling body. The cooling body
is cold if the LED lights up green. If the LED lights up red
then the cooling process has not been completed yet.
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Quality Wins.
Operation
Attention!
The display is not always reliable. Above all, there
can still be residual heat in the chuck even if the LED
is green in the case of chucks with a small cooling
English
area, when using cooling adapters and if the cool-
ing circuit has been switched off or is blocked. The
shrink fit chuck must always be handled with care
even after cooling down.
• Pull the cooling body (12) off.
• Remove the cooled shrink fit chuck.
Attention! There may still be residual heat in the
chuck. Always handle the chuck with care!
5.4 PRESET operating procedure

The POWER CLAMP PRESET has an integral length setting
facility. The length of the tool can be set up to max. 500
46
mm. The setting accuracy is ± 0.02 mm. No stop screws 44 ON/OFF
are necessary in the shrink-fit chuck. The length setting is ORIGIN
ZERO/ABS
independent of the length of the tool. in/mm
HOLD
45
DATA
59
The highest degree of precision in the length setting is
attained if the chuck is always heated up to the same
temperature. For that reason it should always be heated 14
until it is switched off automatically.
Note: In order not to always heat the chuck up to
the maximum temperature, the heating time can be
reduced up to the point of switching off automatically
(see the menu description for the I-button).
Length setting using PRESET is very easy:
Set the zero
On first commissioning and every time the chuck support
(14) is changed, the zero must be reset / checked.
• Wind the measuring device (44) down until the tool
44
stop (45) rests flat on the chuck support (14).
© 2013/06 Haimer
46
• This point is stored as the starting point for the measure-
ments by pressing the “Zero/ABS” (59) key and then
the ORIGIN (60) key. The zero point is non-volatile
even when the measuring head is switched on and ON/OFF
ORIGIN
off.
60
POWER CLAMP
ZERO/ABS
in/mm
Set the stop to the desired length HOLD
DATA 59
• Use the handwheel (46) to move the tool stop (45) to
the desired length.
Make allowance for the fact that as the tool cools down
it will reduce in length. For this reason a correction allow-
109
Quality Wins.
Operation
ance must be added to the desired length of the tool. The

correction allowance can be found in the table.
Standard
Clamping Ø mm 4 5 6 8 10 12
English
Correction value mm 0,15 0,18 0,18 0,2 0,15 0,14

Clamping Ø mm 14 16 18 20 25 32
S - Chuck
Clamping Ø mm 10S 12S 14S 16S 18S 20S
Example: Clamping a tool with a shank Ø 20 mm. Desired

length 210 mm. Additonal length from the table: 0.13 mm.
Set the stop to 210 mm + 0.13 mm = 210.13 mm.
The length setting is performed differently depending on
whether or not the shrink-fit chuck has a tension spring:
- Fix the measuring device with the clamping lever (47)
and swivel it to the rear – for chucks without tension
spring 47
- For chucks with a tension spring – use the stop

clamp to lock the length setting on the PRESET and
bring the PREST upwards ON/OFF
ORIGIN
Chucks without tension spring ZERO/ABS
in/mm
• Locking the length setting.

The tool stop (45) is locked using the clamping lever
(47) on the top of the device. Push the lever (47) back- ORIGIN
ZERO/ABS
in/mm
wards. HOLD
DATA
• Swing the tool stop (45) to the rear.

45
• Heat up the shrink-fit chuck.
All other preparations and settings on the POWER
CLAMP proceed as normal. The shrink-fit chuck will
be heated for the full time until the unit switches off 57
POWER CLAMP
automatically.
Do not stop the heating prematurely.
This is important for the accuracy of the length ON/OFF
ORIGIN
setting, because the correction allowances are ZERO/ABS
in/mm
HOLD
based on these fixed heating times. DATA

© 2013/06 Haimer
• Fully raise the coil. 45

• Insert the tool (57).
• Swing the tool stop (45) over the tool (57).
• Grasp the tool (57), pull it out to the tool stop (45)
and hold it until it is firmly positioned. 57
110
Quality Wins.
Operation
Gently twisting the tool lets you tell when the tool (57)
is locked. in/mm
HOLD
For short tools we recommend special pliers (61),

DATA
because the tool can become very hot close to the
English
chuck.
• Lift the tool stop (45) from the cutting edge and swing
it to the rear.
• Push the chuck holder with the chuck support (14) and
61
tool (57) into the cooling position and place a suitable
cooling body over them.
• Check the result.
When the shrink fit chuck has fully cooled
down the length can be checked.
ON/OFF
If the actual length varies from the desired length the ORIGIN
ZERO/ABS
additonal length can be adjusted and the tool shrunk-fit

in/mm
HOLD
DATA
into the chuck again.
Chuck with tension spring

• Place the tension spring (62) in the shrink-fit chuck.
A suitable tension spring (62) is simply pushed into
the hole for the tool. The tension springs (62) are coni-
cal in shape. The tool rests on the tip of the cone. The
stop screw normally fitted in the shrink-fit chuck must
be screwed right back or removed altogether. The
tension spring (62) can simply be pulled out of the 62
chuck again with a hook.
• Set the tool stop (45) to the desired length.
• Lock the stop grip (48).

Use the clamping screw under the measurement head
(44) to tighten the stop grip (48).
© 2013/06 Haimer
44
• Push the measurement head (44) upwards by about ON/OFF
46
100 mm and swing the tool stop (45) to the rear.
ORIGIN
45
ZERO/ABS
48
in/mm
HOLD
DATA
• Heat up the shrink-fit chuck.

All other preparations and settings on the POWER
POWER CLAMP
CLAMP proceed as normal. The shrink-fit chuck will

be heated for the full time until the unit switches off
automatically.
111
Quality Wins.
Operation
Do not stop the heating prematurely.

This is important for the accuracy of the length
setting, because the correction allowances are
based on these fixed heating times.
English
• Fully raise the coil.

• Insert the tool (57). ORIGIN
ZERO/ABS
48
in/mm
HOLD
• Swing the tool stop (45) over the tool (57) and lower it
DATA
45
until the measurement head (44) is resting on the stop
grip (48).
The tool stop (45) presses the tool (57) down, com- 57
pressing the tension spring (62) in the chuck to the
desired length.
Gently twisting the tool lets you tell when the tool (57)
is locked.
• Lift the tool stop (45) from the cutting edge and swing
it to the rear.
• Push the chuck holder with the chuck support (14) and
tool (57) into the cooling position and place a suitable ON/OFF
ORIGIN
cooling body over them. ZERO/ABS
in/mm
• Check the result.

HOLD
DATA
When the shrink fit chuck has fully cooled

down the length can be checked.
If the actual length varies from the desired length the
additonal length can be adjusted and the tool shrunk-fit
into the chuck again.
5.5 Switching the devices off

In daily use of the units:
• Switch off both devices are work, using the mains
switch.
• Clean the shrink fit machine as required
(see section "Service and maintenance“).
POWER CLAMP
For longer periods of disuse:

• Switch off both devices with the mains switch.
• Disconnect the power cables for both.
• Clean the shrink fit machine (see section 5).
© 2013/06 Haimer
• Top up the water tank of the SPEED COOLER. The

cooling coil in the water tank must be completely cov-
ered.
112
Quality Wins.
Correcting Faults
6 Correcting POWER CLAMP Faults

6.1 Error messages
English
Error Error Possible cause Solution / Correction
message code
Wrong 1 Wrong selection of shrink fit • Choose the correct setting
diameter chuck at the control panel • Use the automatic function
Coil is too hot 8 Temperature in the coil • Allow coil to cool down for approx. 10 minutes
is too high
Coil missing 2 No coil connected • Connect a coil
Coil connector defective • Send the coil with the unit back to the manufacturer
for repair (see above the section "Service and
maintenance")
Coil is defective • Replace coil
Temperature too 4 Temperature too high in • Allow the device to cool down
high in the the housing
housing Device defective • Send the unit back to the manufacturer
for repair (see above the section "Service and
maintenance")
Mains voltage 16 Mains voltage too low • Mains voltage must lie between 380 V and
too low 500 V
Mains voltage 32 Mains voltage too high • Mains voltage must lie between 380 V and
too high 500 V
Mains problem 48 Mains voltage drops • When using an extension cable:
excessively during the shrink Connect the device directly with the outlet or try
fit process using a cable with a larger cross-section.
• Connect the device to a higher voltage outlet
• Run a separate feed directly from the mains distribu-
tor to the machine
One phase missing in the • Check the fuses at the customer’s power supply
power supply • Have an electrician check whether all three phases
are present and connected correctly
(socket and plug of the machine)
© 2013/06 Haimer
Device defective • Send the unit back to the manufacturer for repair
(see above the section "Service and maintenance")
Power section 64 1 phase in power supply • Have an electrician check whether all three phases
errors missing or device defective are present and connected correctly (socket and
plug of the machine)
POWER CLAMP
• Send the unit back to the manufacturer for repair

113
Quality Wins.
Correcting Faults
6.2 Other errors

Problem Possible cause Solution / Correction
After switching on, Mains voltage under 350 V • Connect the device to a higher voltage outlet.
nothing can be • Use a voltage transformer
English
seen on the display One phase missing in the • Check the fuses at the customer’s power supply
or only black bars power supply • Have an electrician check whether all three phases are
appear
present and connected correctly (socket and plug of the
machine)
Defective display • Send the unit back to the manufacturer for repair
The shrinking proc- Major drop in the supplied • When using an extension cable: Connect the device
ess is aborted after voltage directly with the outlet or try using a cable with a larger
a short period of cross-section.
time (approx. 0.5 • Connect the device to a higher voltage outlet
sec) • Run a separate feed directly from the main distributor to
the shrink fit machine.
One phase missing in the • Check the fuses at the customer’s power supply
power supply • Have an electrician check whether all three phases are
present and connected correctly (socket and plug of the
machine)
Device defective • Send the unit back to the manufacturer for repair
Tool or extension General notes • Do not use excessive force to remove the tool from the
cannot be unshrunk chuck. The clamping hole and shank could be damaged
properly • Do not temper the chuck
For adjustable coils and • Use insert ring
clamping diameter 3 – 5 mm
Shank diameter is too great • Only use tools with a shank tolerance of h6
Tool shank is dirty or dam- • Clean the tool shank before shrinking in
aged (ridges, scratches, dents) • Use undamaged tools only
• Correct any unevenness (truing)
Wrong parameter settings at • Set the correct setting in the display
the device
POWER CLAMP
Chuck holder not cooled • Always cool the chuck holder completely before using it
down completely again
Chuck overheated (glowing) • Shrinking and unshrinking are no longer possible. Send
the chuck with the tool to the manufacturer, repair may
be possible
© 2013/06 Haimer
Mains voltage too low • Connect the device to a higher voltage outlet
• Use a voltage transformer
Power supply unstable. Volt- • When using an extension cable:
age display sinks to under Connect the device directly with the outlet or try using a
495 V during the shrinking cable with a larger cross-section.
process. • Connect the device to a higher voltage outlet
• Run a separate feed directly from the main distributor to
the shrink fit machine
114
Quality Wins.
Correcting Faults

Tool or extension One phase missing in the • Check the fuses at the customer’s power supply
cannot be unshrunk power supply • Have an electrician check whether all three phases are
properly present and connected correctly (socket and plug of the
English
machine)
Hole in shrink fit chuck is dirty • Clean the hole with a brush
Wrong stop disk in the coil • Put the correct stop disk in place
Coil set incorrectly • Set the coil correctly
Too little holding Shank diameter is too small • Only use tools with a shank tolerance of h6
tension of the chuck Hole of the chuck is too large • Use a different shrink fit chuck
Chuck walls too thin • Use a stronger version (S-Chuck).
© 2013/06 Haimer
POWER CLAMP
115
Quality Wins.
Correcting Faults
6.3 Correcting SPEED COOLER faults

No cooling, or System with cooler has not • Bleed (see below)
English
cooling capacity been bled

too low No water or too little water in • Top up with a mixture of water and antifreeze until the
the tank cooling coils are well covered.
Mixing ratio of water: antifreeze = 2 : 1
Water pump with drive motor • Use a screwdriver to turn the motor by the vanes (see
does not work below)
Water pump defective (for • Send the unit to the manufacturer for repair
example, from running dry for
too long)
Water tank or cooling spirals • Allow to thaw out and fill with water/anti-freeze mixture.
in tank frozen Mixing ratio water: antifreeze = 2 : 1
Too little throughput in the • Check the throughput:
water circuit Disconnect the water return line
switch on cooler
Flow rate min. 2 l/min
• Check that the hoses are not kinked.
• If no improvement:
Send the cooling system back to the manufacturer for
checking
Wrong power supply • Check voltage
see rating plate
Heat exchanger dirty • Clean the cooling fins with compressed air
Air circulation at the SPEED • Check that enough free space is available (see also the
COOLER is hindered. notes on setting up)
Compressor has overheated, • Switch the cooler off, wait 15 minutes and reset the ther-
thermal cut-out has tripped mal cut-out. If the thermal cut-out trips again, the compres-
Ambient temperature too high, sor is defective. Send the cooler for repair.
compressor defective
Cooling body Cooling body set on hot chuck • Exchange the cooling body in replacement
leaking with cooling system switched off
A seal melted
POWER CLAMP
Water tank leaking Pinch-type connection has • Tighten up the connection

come undone
Brazed joints have failed • Send the unit to the manufacturer for repair
Cooling body is Water temperature has been • Regulate the cooling power (see below)
© 2013/06 Haimer
sweating set too low

Thermostat defective (does not • Send the unit to the manufacturer for repair
switch off)
No water or too little water in • Top up with a mixture of water and antifreeze until the
the tank cooling coils are well covered.
Mixing ratio water: antifreeze = 2 : 1
116
Quality Wins.
Correcting Faults
6.3.1 Water pump does not start

• Switch off the SPEED COOLER
• Move (rotate) the fan wheel (65) of the motor (64) by
using a screwdriver placed through the cover (63) and
English
the motor protective cover.
• Remove the screwdriver
• Switch the cooler on
• Check whether the pump motor runs 63 64
If it does not start: there is an electrical defect 65
6.3.2 Setting the cooling temperature

The temperature of the cooling water is set at the factory
to approx. 18 °C. If the relative humidity is high or the
weather conditions are unfavourable the humidity in the
air can condense out on the cooling bodies. The cooling
body "sweats". In this case the temperature must be incre- 63
ased somewhat.
Caution: This work should only be done by a skilled 66
electrician.
• Disconnect the mains cable
• Remove the cover (63)
• Remove the cover from the switchbox (66)
• Turn the temperature regulator by approx. 15° clockwise.
The cooling temperature is reduced if the temperature
regulator is turned counter-clockwise.
• Close the switchbox (66).
• Replace the cover (63)
Repeat the process if the cooling bodies still "sweat".
© 2013/06 Haimer
POWER CLAMP
117
Quality Wins.
Service and maintenance
7 Service and Maintenance

Repairs to the POWER CLAMP shrink fit machine or to the SPEED-COOLER may be performed
by specialised personnel only. Work that is carried out incorrectly can affect the safety of the
devices.
English
The housings are not to be opened by unauthorised personnel.

Attention! Dangerous residual voltages are present in the housing for up to 5 minutes
after switching the unit off.
Have the devices checked regularly, and after any repair work, for electrical safety by a skilled
electrician.
In general, we recommend that you have such work carried out by the manufacturer. This will
guarantee that the maintenance is handled professionally. This will also ensure safe operation and
a long life of the devices.
7.1 Cleaning
7.1.1 POWER CLAMP shrink fit machine
The POWER CLAMP shrink fit machine should be cleaned regularly.
• Turn off the machine with the mains switch.
• Disconnect the power cable.
• Clean the surface of the device with a damp, lint-free cloth.
Do not allow any liquid to enter the interior of the housing during cleaning. Protect the
device from moisture as it may create an electrical shock hazard.
Do not use abrasive cleaning agents.
7.1.1.1 Coil
The interior of the inductor is to be cleaned as necessary. Vaporised cutting emulsion or similar
vapours can cause this type of contamination.
This type of contamination can be prevented for the most part. Only use cleaned and dry shrink
fit chucks, as specified, in the POWER CLAMP.
Do not mechanically machine the inner side of the coil, otherwise the insulation of the coil could
be damaged.
7.1.1.2 Linear guide
POWER CLAMP
The linear unit must be cleaned when dirty so to retain its functionality and ease of operation.
The guide rods are to be oiled with a drop of resin-free oil, or else lightly saturate the felt on the
carriage.
7.1.2 Speed Cooler

© 2013/06 Haimer
It is essential to ensure that the fins of the air cooled condenser are kept clean to ensure proper
functioning of the cooling unit.
Ambient air that contains oil in connection with dust leads to the condenser fins getting dirty more
quickly.
The cleaning should be done at regular intervals, the frequency of which depends on the amount
of dirtiness at the place of use.
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Quality Wins.
• Remove dust from the cooling fins with a hand brush

• Carefully blow out the areas between the cooling fins with compressed air
• Ensure when doing this that you do not bend the cooling fins.
If the dirt sticks firmly then you should have the cleaning done by specialists.
English
Attention! Solvents and liquids can affect the proper functioning and safety of the
cooler.
We recommend the use of the cooling manager.
The cooling manager switches the SPEED COOLER on and off automatically as required.
• It is then impossible to forget to switch the Speed Cooler on and off.
• The running time of the Speed Cooler is reduced.
• The service intervals can be extended.
• The life of the Speed Cooler is lengthened.
7.2 Maintenance
The POWER CLAMP and SPEED COOLER devices need virtually no maintenance apart from
cleaning.
7.2.1 Checking electrical safety

When a skilled electrician is checking the electrical safety, note any peculiarities that result from
the mains filter switching that is used.
• The filter is switched before the mains switch directly at the power supply.
• In addition to capacitative and inductive elements the filter also has multiple discharge resi-
stances. The components in the filter are in X- and Y-switching form.
The filter has a direct influence on the measurement of the insulation resistance and the leakage
current.
• When checking the insulation, compare the measured values with the mains switched switched on
and off. The insulation resistance may not be less in the On position than in the Off position.
• When measuring the leakage current (protective earth conductor current) the current peak must
be noted when the mains power is switched on. If the test unit switches the mains current without
clipping the peaks, then under certain circumstances this can lead to the protective devices
triggering.
• The alternative of "substitute leakage current measurement" cannot be used.
© 2013/06 Haimer
We have intentionally not given any details here regarding nominal values, since they depend
on the test device or measuring procedure being used and can lead to misinterpretations.
7.2.2 POWER CLAMP

• Visual inspection of the housing for damage, cracks and deformation
• Visual inspection of the inside wall of the induction coil for melted points
POWER CLAMP
Caution: If the insulating layer has melted this can expose live parts!
119
Quality Wins.
• Visual inspection of the adjusting segments and the

stop elements of the induction coil for damage, cracks,
deformation
• Visual inspection of the connection plug, pins and
English
insulating hose of the induction coil for damage,

cracks, deformation
• Visual inspection of all electrical cables for damage
7.2.3 SPEED COOLER

Check the water level
Check the water level in the SPEED-COOLER at regular
intervals. Top it up as required with a mixture of clean
tap water and radiator antifreeze (mixing ratio 3:1).
The cooling coil in the water tank must be completely
covered.
Changing the water
Change the water at least once a year (see also the
section ‚Starting up‘).
• Drain the water tank, using a wet vacuum cleaner if
necessary.
• Fill the tank with a fresh water/anti-freeze mixture.
• Bleed the tubes of air.
Caution: Avoid direct contact with anti-freeze. Sur-
plus anti-freeze or water/anti-freeze mixtures must
be disposed of properly. They must not be placed
in domestic rubbish or released into the drains.
7.2.4 Replacement of the basic unit POWER

CLAMP 69
Repairs to the electronics of the POWER CLAMP should
only be carried out by the manufacturer.
In most cases it is only necessary to send the basic unit
POWER CLAMP
with the electronics to the manufacturer. To do this, all

the add-on parts of the basic unit must be removed as
follows:
POWER CLAMP Clamp Basic

© 2013/06 Haimer
• Unplug all the electrical cables on the left-hand side

of the unit
• Remove the screws (69) of the baseplate.
The basic unit is now free and can be sent for repair or
replaced.
120
Quality Wins.
POWER CLAMP Economic / Economic Plus /

Preset
50
• Unplug all the electrical cables on the left-hand 10
side of the unit 51
English
• Detach the spring tensioner (10).
• Undo the screws (50).
• Remove the linear guide (6) and the stop clamp
(43).
43
• Remove the screws (70) at the back as shown.
70
• Remove the screws (69) of the baseplate.
The basic unit is now free and can be sent for repair 69
or replaced.
POWER CLAMP Comfort / Profi Plus

• Unplug all the electrical cables on the left-hand
side of the unit
• Remove the screws (70) at the back as shown.
© 2013/06 Haimer
• Remove the screws (69) of the baseplate. 70
The basic unit is now free and can be sent for repair
69
or replaced.
POWER CLAMP
121
Quality Wins.
Technical data
8 Disposing of the machine

At the end of its service life the machine should be professionally dismantled and disposed of in
accordance with national regulations.
Please consider the following when disposing of components of the machine:
English
• Make sure metal parts are placed in the metal recycling waste fraction
• Make sure plastic parts are placed in the plastic recycling waste fraction
• Make sure electrical/electronic components are placed in the special processing waste frac-
tion.
Recommendation: Please contact a specialised disposal company.
9 Technical Data
POWER CLAMP Basic shrink fit machine:
Suitable for tools: ................................................................. HM, Ø 3 - 32 mm, h6
HSS + extensions, 3 - 32 mm, h6
Mains connection (the details given on the rating plate shall apply):
Nominal voltage.................................................................. 3 x 400 - 480 V ˜
Min. actual operating voltage ........................................... 3 x 360 V ˜
Max. actual operating voltage .......................................... 3 x 500 V ˜
Frequency ............................................................................. 50 - 60 Hz
Power consumption ............................................................ 10 kVA
Fuse for mains supply ......................................................... 3 x 16 A
Unclamping and clamping time ......................................... approx. 8 seconds
Dimensions (W x D x H) ..................................................... approx. 670 x 500 x 890 mm
Weight .................................................................................. approx. 35 kg
POWER CLAMP shrink fit machine

Economic, Economic NG
Economic Plus, Economic Plus NG
Comfort, Comfort NG
Preset NG:
Suitable for tools: ................................................................. HM, Ø 3 - 32 mm, h6
POWER CLAMP
Frequency............................................................................. 50 - 60 Hz
© 2013/06 Haimer

Dimensions (W x D x H) ..................................................... approx. 870 x 600 x 1,000 mm
Weight .................................................................................. approx. 45 kg
122
Quality Wins.
Technical data
POWER CLAMP Profi Plus NG shrink fit machine:

Suitable for tools:
Coil NG................................................................................ HM, Ø 3 - 32 mm, h6
English
Large coil.............................................................................. HM, Ø 32 - 50 mm, h6
Frequency............................................................................. 50 - 60 Hz
Cooling air for the coil, if required .................................... approx. 2 bar and unoiled.
Dimensions (W x D x H) ..................................................... approx. 870 x 600 x 1,000 mm
Weight .................................................................................. approx. 45 kg
SPEED-COOLER high performance cooling unit:

Nominal voltage.................................................................. 230 V ˜
Frequency............................................................................. 50 - 60 Hz
Power consumption ............................................................. 1 kVA
Fuse for mains supply .......................................................... 16 A
Water circuit:
Mixture of tap water and anticorrosive
Mixing ratio.......................................................................... 2 : 1
Amount ................................................................................. approx. 5 l
Cooling time......................................................................... 20 to 150 seconds
Dimensions ........................................................................... approx. 565 x 440 x 335 mm
© 2013/06 Haimer
Weight .................................................................................. approx. 45 kg
Total dimensions incl. trolley ............................................... 600 x 1000 x 1530 mm

Overall weight incl. trolley .................................................. approx. 100 kg
POWER CLAMP
Permitted environmental temperatures:

Storage and Transit ............................................................. -25° to +70° C
Operation ............................................................................. +5° to +40° C
123
Quality Wins.
Spare Parts and Accessories
10 Spare Parts and Accessories

฀ ฀ ฀
฀
English

฀

POWER CLAMP
± ±
±
0/0''
03*(*/
;&30"64
±
JONN
)0-%
%"5" ±

© 2013/06 Haimer

&4$

124
Quality Wins.
2 2.01-2.13
฀
V 2008
English
2 Coil V 2008, without stop disks 80.151.00
2.01 Stop disk Ø 3-5 80.152.03
2.02 Stop disk Ø 6-12 80.152.06
2.03 Stop disk Ø 14-16 80.152.14
2.04 Stop disk Ø 18-20 80.152.18
2.05 Stop disk Ø 25-32 80.152.25
2.06 Set of Stop disks Ø 3-32 80.152.00 consisting of 2.01 to 2.05
2.07 Stop disk Ø 3-5 split 80.152.03.1
2.08 Stop disk Ø 6-12 split 80.152.06.1
2.09 Stop disk Ø 6-12 ultra-short 80.152.06.2
2.10 Stop disk Ø 14-16 split 80.152.14.1
2.12 Stop disk Ø 18-20 split 80.152.18.1
2.13 Stop disk Ø 25-32 split 80.152.25.1
4 4.01 4.02
4 Variable coil VS 32-H 80.101.02NG

4.01 Ferrite ring 170901-0010
4.02 Additional disk Ø 3-5 170901-0012
4.03 Set of ferrite rings 80.101.02.01 consisting of 4.01 und 4.02
5 5.01 5.02
© 2013/06 Haimer
5 Motor coil VS 32 M 80.101.03NG

5.01 Ferrite ring 170901-0010
5.02 Additional disk Ø 3-5 170901-0012
POWER CLAMP
5.03 Set of ferrite rings 80.101.03.01 consisting of 5.01 und 5.02
125
Quality Wins.
6 6.01-6.06
20 kW
English
6 Coil 20 kW, without stop disks 80.151.10 only for Profi Plus
6.01 Stop disk Ø 16-20 80.151.10.42
6.02 Stop disk Ø 16-20 split 80.151.10.42.1
6.03 Stop disk Ø 20-32 80.151.10.41
6.04 Stop disk Ø 20-32 split 80.151.10.41.1
6.05 Stop disk Ø 40-50 80.151.10.40
6.06 Stop disk Ø 40-50 split 80.151.10.40.1
7 Base unit 13 kW 80.197.00.V
8 Base unit 20 kW 80.197.10.V only for Profi Plus
9 Chuck support for Comfort, complete
9.01 SK/BT/CAT 30 80.102.30
9.02 SK/BT/CAT 40 80.102.40
9.03 SK/BT/CAT 50 80.102.50
9.04 HSK-A/C/E/T 25, HSK-B/D/F 32 80.103.25
9.05 HSK-A/C/E/T 32, HSK-B/D/F 40 80.103.32
9.06 HSK-A/C/E/T 40, HSK-B/D/F 50 80.103.40
9.07 HSK-A/C/E/T 50, HSK-B/D/F 63 80.103.50
9.08 HSK-A/C/E/T 63, HSK-B/D/F 80 80.103.63
9.09 HSK-A/C/E/T 80, HSK-B/D/F 100 80.103.80
9.10 HSK-A/C/E/T 100, HSK-B/D/F 125 80.103.10
10 Cooling bodies without temperature display
10.01 Ø 6-8 80.105.12
10.02 Ø 10-12 80.105.13
10.03 Ø 14-16 80.105.14.1
10.04 Ø 18-20 80.105.15
10.05 Ø 25-32 80.105.16.1
10.06 Ø 40-50 80.105.18.1
11 Cooling bodies with temperature display
11.01 Ø 6-8 80.105.12.3
11.02 Ø 10-12 80.105.13.3
11.03 Ø 14-16 80.105.14.3
POWER CLAMP
11.04 Ø 18-20 80.105.15.3

11.05 Ø 25-32 80.105.16.3
11.06 Ø 40-50 80.105.18.3
12.1 Cooling manger 80.127.21 230 V
12.2 Cooling manger USA 80.127.31 110 V
12.3 Cooling manager Premium 80.127.20 230 V
© 2013/06 Haimer
12.4 Cooling manager Premium USA 80.127.30 110 V

13 Guide unit complete with spring tensioner 113912-0008
14 Spring tensioner 907003-0101
15 Cable package 113904-0002 for 5 cooling bodies
16 Baseplate 80.116.00 for Comfort / Profi Plus
17 Set swivelling compartments (2x with add-on components) 80.134.00NG
18 System trolley 80.124.00
126
Quality Wins.
19.1 Speed Cooler 80.105.02 230 V / 50 - 60 Hz

19.2 Speed Cooler USA 80.105.01 110 V / 60 Hz
19.3 Speed Cooler 80.105.03 230 V / 50 Hz only Profi Plus
20 Anti-freeze for the cooling body, 1 litre 807000-0001 2 litres are required for a filling
English
21.1 Cooling adapter for extensions No. 1 80.105.14.1.1
21.2 Cooling adapter for extensions No. 2 80.105.14.1.2
21.3 Cooling adapter for Ø3-5 N0. 0 80.105.14.1.3
21.4 Cooling adapter for the cooling body Ø 40 - 50 80.105.19.3.1 for HD chucks Ø 16 and Ø 5/8“
21.5 Cooling adapter for the cooling body Ø 40 - 50 80.105.19.3.2 for HD chucks Ø 20 and Ø 3/4“
21.6 Cooling adapter for the cooling body Ø 40 - 50 80.105.19.3.3 for HD chucks Ø 25 and Ø 1“
21.7 Cooling adapter for the cooling body Ø 40 - 50 80.105.19.3.4 for HD chucks Ø 32 and Ø 1 ¼“
22 Controller cooling body 113004-0283
23 Motor controller for motor coil 903012-0001
30 Length measuring device, complete 113004-0134 for Preset

31 Precision chuck holder 80.131.00 for Preset
32 Precision chuck holder for Preset

32.01 SK/BT/CAT 30 80.132.30
32.02 SK/BT/CAT 40 80.132.40
32.03 SK/BT/CAT 50 80.132.50
32.04 HSK-A/C/E/T 25, HSK-B/D/F 32 80.133.25
32.05 HSK-A/C/E/T 32, HSK-B/D/F 40 80.133.32
32.06 HSK-A/C/E/T 40, HSK-B/D/F 50 80.133.40
32.07 HSK-A/C/E/T 50, HSK-B/D/F 63 80.133.50
32.08 HSK-A/C/E/T 63, HSK-B/D/F 80 80.133.63
32.09 HSK-A/C/E/T 80, HSK-B/D/F 100 80.133.80
32.10 HSK-A/C/E/T 100, HSK-B/D/F 125 80.133.10
for Basic / Economic /

33 Stop clamp 113004-0263
Economic Plus / Preset
34 Baseplate 113014-0201 for Economic / Preset
51 Chuck holder for Basic / Economic / Economic Plus 113004-0008
52 Chuck holder for Basic / Economic / Economic Plus
52.01 SK/BT/CAT 30 80.112.30
52.02 SK/BT/CAT 40 80.112.40
52.03 SK/BT/CAT 50 80.112.50
© 2013/06 Haimer
52.04 HSK-A/C/E/T 25, HSK-B/D/F 32 80.113.25

52.05 HSK-A/C/E/T 32, HSK-B/D/F 40 80.113.32
52.06 HSK-A/C/E/T 40, HSK-B/D/F 50 80.113.40
52.07 HSK-A/C/E/T 50, HSK-B/D/F 63 80.113.50
52.08 HSK-A/C/E/T 63, HSK-B/D/F 80 80.113.63
52.09 HSK-A/C/E/T 80, HSK-B/D/F 100 80.113.80
POWER CLAMP
52.10 HSK-A/C/E/T 100, HSK-B/D/F 125 80.113.10
71 Guide unit 113904-0203 for Basic

72 Baseplate 113904-0212 for Basic
74 Base unit 10 kW 80.197.00.V for Basic
127
Quality Wins.
Circuit Diagrams
11 Circuit Diagrams
11.1 Power Clamp Basic, Economic, Economic Plus, Comfort, Preset
English
POWER CLAMP
© 2013/06 Haimer
128
Quality Wins.
Circuit Diagrams
11.2 Power Clamp Profi Plus
English
© 2013/06 Haimer
POWER CLAMP
129
Quality Wins.

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Operating Manual POWER CLAMP

6.2 Other errors ......................................................................................................................................................................114

7.2.1 Checking electrical safety .......................................................................................................................................................... 119

Symbols and Pictograms

Warnings concerning electrical dangers or the danger of

Warnings concerning special dangers. Pictogram with a

rectangular frame standing on its corner:

1.1 Safety notes

• If the generation of vapours hazardous to health cannot be avoided, such va-

1.2 Intended use

1.3 Workplace equipment

the device during operation.

1.4 Authorised operators

2.2 Dynamic power controller

2.3 Coil technology

2.3.1 Adjustable coils

2.3.2 Coils with stop disks

The stop disks are provided with an additional gripper

Large tools of up to ø 50 mm can be shrunk on and

2.4 Unit variations

POWER CLAMP Clamp Basic

The full range of tools can be shrunk

POWER CLAMP Economic

A shrinking station is provided, but no

The Economic version can be upgraded

POWER CLAMP Economic Plus

has a cooling unit and cooling body for

upgraded to the Comfort version with

POWER CLAMP Comfort

tions. This makes possible continuous

POWER CLAMP Profi Plus NG

The unit has an additional cooling body

POWER CLAMP Preset NG (coil VS

allows tools to be shrink fitted to the ex- 0/0''

act length required. The maximum length

0.02 mm. The Economic, Economic Plus

2.5 Device overview

2 Circulation line return

2.5.2 Power Clamp Economic, Economic Plus

4 Plug connector coil

17 Operation and display field

2.5.3 Power Clamp PRESET

2.5.4 Power Clamp Basic

9 Energy cable inductor

17 Operation and display field

2.5.5 Optional equipment

2.5.6 Keypad and Display

3 Transport and Packaging

destination in perfect condition during normal transport.

3.2 Unpacking the machine

4.1 Electrical connection

before starting it up for the first time.

4.1.1 POWER CLAMP

necessary to worry about the rotary field of the 3 phases.

4.1.2 SPEED COOLER

4.2 Setup and assembly

roller unit is being moved.

4.2.1 POWER CLAMP

Space required in mm:

Basic 670 500 890 0

The POWER CLAMP is almost completely preassembled.

ductive contact between the linear guide and the

• Adjustable coil, NG version:

allows tools to be shrink fitted to the ex- 0/0''

5.3.3 Selecting the size at the display. $