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WC2300XL Whole Tree Chipper

Parts
Manual

Publish Date Tue, 16 Sep 2014


Serial No.
Order No. 105400ZYE
Table of Contents WC2300XL (SN 001001-)

Frame - Section 01
Frame - Domestic (SN 1051-) 01-01R01
Cutter Housing (SN 1055-) 01-02R02
XL Cutter Access 01-03
Infeed Housing (SN 1054-) 01-04R01
XL Air Compressor 01-05
Access Platform and Toolbox 01-06
Compressor Dryer 01-07
Hose Location - Air Compressor 01-08
Air Compressor Wiring 01-09

Axles / Tires / Fenders - Section 02


Tandem Axles 02-01
Breakdown Axle Suspension 02-01Z01
Breakdown Axle Hub 02-01Z02
Axle Breakdown 02-01Z03
Wheel 02-02
Super Single Fender 02-03

Air Brakes - Section 03


Hose Diagram 03-01
Air Tanks 03-02
Brake Release 03-03
Glad Hand (SN 1051-) 03-04R01

Jacks / Stabilizers - Section 04


Hydraulic Jack 04-01
Hydraulic Rear Stabilizer 04-02

Discharge Chute - Section 05


Discharge Chute (SN 1031-) 05-01R01
Discharge Chute Tier 4 Interim/stage IIIB (SN 1055-) 05-02R01
Chute Deflector - Tier 4 Interim/Stage IIIB 05-02X01
Lower Tall Discharge Chute Tier 3 05-03
Upper Tall Discharge Chute Tier 3 05-04

Engine & Accessories - Section 06


XL Engine Base & Chute Support Tier 3 06-01
Engine Mounts & Fittings - Tier 3 (SN1030-) 06-02R01
Breakdown Engine - Tier 3 06-02Z01
Radiator Shroud Tier 3 06-03
Radiator Grill Tier 3 06-04
Table of Contents WC2300XL (SN 001001-)

Radiator - Tier 3 06-05


Air Cleaner - Tier 3 (SN 1023-) 06-06R01
Breakdown Air Cleaner 06-06Z01
Exhaust - Tier 3 06-07
XL Battery Box 06-08
Fuel Tank Tier 3 06-09
Fan - Reversing Tier 3 06-10
Breakdown Fan 06-10Z01
Cold Start - Hardware & Ether 06-11
Belt Tension - Tier 3 & Tier 4 Interim/Stage IIIB 06-12
Fuel Lines Diagram - Tier 3 06-13
Engine Base- Tier 4 Interim/Stage IIIB 06-14
Aftertreatment & Chute Supports - Tier 4 Interim/Stage IIIB 06-15
Engine & Fittings - Tier 4 Interim/Stage IIIB (SN1030-) 06-16R01
Breakdown Engine - Tier 4 Interim/Stage IIIB 06-16Z01
Radiator Shroud - Tier 4 Interim/Stage IIIB 06-17
Radiator Grill - Tier 4 Interim/Stage IIIB 06-18
Cooling Package - Tier 4 Interim/Stage IIIB 06-19
Breakdown Cooling Package - Tier 4 Interim/Stage IIIB 06-19Z01
Cooling Package Front - Tier 4 Interim/Stage IIIB 06-20
Cooling Package Charge Air -Tier 4 Interim/Stage IIIB 06-21
Air Cleaner - Tier 4 Interim/Stage IIIB 06-22
Exhaust - Tier 4 Interim/Stage IIIB 06-23
CEM Shield - Tier 4 Interim/Stage IIIB 06-24
Fuel Tank - Tier 4 Interim/Stage IIIB 06-25
Fan - Reversing Tier 4 Interim/Stage IIIB 06-26
Breakdown Fan Control - Tier 4 Interim/Stage IIIB 06-26Z01
Fuel Lines Diagram - Tier 4 Interim/Stage IIIB 06-27
Aftertreatment - Tier 4 Interim/Stage IIIB 06-28
Ether - Tier 4 Interim/Stage IIIB 06-29

Drives - Section 07
Hydraulic Dry Clutch (SN 1038-) 07-01R01
Breakdown Clutch 07-01Z01
Sheave & Drive Belt - Tier 3 07-02
Belt Shielding 07-03
Cutter Drum Without Knives (SN1033-) 07-04R01
Infeed Conveyor - Planetary 07-05
Breakdown Planetary 07-05Z01
Infeed Conveyor - Head Pulley 07-06
Infeed Conveyor - Tail Pulley 07-07
Table of Contents WC2300XL (SN 001001-)

Infeed Conveyor - Belly Covers 07-09


Infeed Conveyor - Floor 07-08
XL Upper Feed Roller (SN1055-) 07-10R01
XL Upper Feed Roller (SN1033-) 07-11R01
Breakdown - Planetary 07-11Z01
5/8" Cut Double Edge Knife 07-12
3/8" Cut Double Edge Knife (SN 1033-) 07-13R02
5/8" Cut Babbitted Knife 07-14
3/8" Cut Babbitted Knife (SN 1033-) 07-15R02
Babbitting Fixture 07-16
5/8" Shear Bar 07-17
3/8" Shear Bar 07-18
Hydraulic Dry Clutch - Tier 4 Interim/Stage IIIB (SN 1038-) 07-19R01
Breakdown Clutch - Tier 4 Interim/Stage IIIB 07-19Z01
Sheave & Drive Belt - Tier 4 Interim/Stage IIIB 07-20
Belt Shielding - Tier 4 Interim/Stage IIIB 07-21
Special Tools 07-22

Electrical - Section 08
Control Panel 08-01
Control Panel Components 08-02
Feed Roller Sensor 08-03
Beacon - Radio - Horn 08-04
E-Stop 08-05
Trailer Lighting - Domestic (SN 1046-) 08-06R01
Work Lighting 08-07
Power Circuit Tier 3 08-08
Harness - Panel Tier 3 08-09
Harness - Engine Tier 3 08-10
Harness - Main Tier 3 08-11
Harness - Trailer 08-12
Harness - Trailer Extension 08-13
Control Panel - Tier 4 Interim/Stage IIIB 08-14
Control Components-Tier4 Interim/Stage IIIB (SN 1023-) 08-15R01
Power Circuit - Tier 4 Interim/Stage IIIB 08-16
Harness - Engine Tier 4 Interim/Stage IIIB (SN1047-) 08-17R01
Harness - Main Tier 4 Interim/Stage IIIB 08-18
Harness - Panel Tier 4 Interim/Stage IIIB 08-19

Hydraulics - Section 09
Hose Location - XL Infeed Conveyor & Aux. Tier 3 09-01
Table of Contents WC2300XL (SN 001001-)

Hose Location - XL Upper Roller 09-02


Hose Location - Feed Roller Lift/Crush 09-03
XL Hydraulic Tank Tier 3 09-04
Breakdown XL Hydraulic Tank 09-04Z01
XL Pump - Engine Aux. Mounted 09-05
XL Upper & Lower Feed Sys. Manifold 09-06
Breakdown Directional Control Valve 09-06X01
Breakdown Control Valve 09-06X02
XL Flow Control Manifold (SN1055-) 09-07R01
XL Return Manifold Tier 3 09-08
XL Standard Chute Valve 09-09
Breakdown Valve - Seq Pilot Chute XL 09-09z01
XL Tall Chute Valve Tier 3 09-09X01
XL Outrigger & Jack Valve for Standard Chute 09-10
XL Outrigger & Jack Valve for Tall Chute Tier 3 09-10X01
Breakdown Valve 09-10Z01
Upper Feed Roller Lift Crush Valve 09-11
Breakdown Lift Crush Valve 09-11Z01
XL Upper Feed Roller Motor & Cylinder (SN 1039-) 09-12R02
Oil Cooler & Mounts Tier 3 09-13
XL Transducer & Diagnostic 09-14
Hyd Diagram XL Infeed Conv/Aux T4I/Stage IIIB (SN 1023-) 09-15R01
XL Hydraulic Tank - Tier 4 Interim/Stage IIIB 09-16
XL Return Manifold - Tier 4 Interim/Stage IIIB 09-17
XL Hyd Diagram - Jacks/Outriggers/Standard Chute 09-18
XL Hyd Diag-Jacks/Outriggers/Tall Chute Tier3 (SN 1057-) 09-18X01R01

Arctic Package - Section 10


XL Heater Unit 10-01
Heater Unit 10-01X01
Engine Mounted Parts Tier (SN 1023-) 10-02R01
Air Compressor Heater 10-03
Hydraulic Preheat 10-04
Electrical Components 10-05
Wiring 10-06
Hose Location-Base Package Tier 3 (SN 1023-) 10-07R01
Hose Location - Air Compressor 10-08
Engine Mounted Parts Tier 4 Interim/Stage IIIB 10-09
Hose Loc. - Base Pkg Tier 4 Interim/Stage IIIB 10-10

Product Manuals & Decals - Section 11


Table of Contents WC2300XL (SN 001001-)

Resource Library 11-01


Decals - Right Side XL Tier 3 11-02
Decals - Right Side XL Cont. 11-03
Decals - Left Side XL 11-04
Decals - Left Side Cont. Tier 3 11-05
Decals - Left Side Cont. Tier 4 Interim/Stage IIIB 11-05X01
Decals - Top Tier 3 11-06
Decals - Front/Rear 11-07
Decals - Arctic Package 11-08
Decals - XL Air Compressor 11-09
Decals - No Text Tier 3 11-10
Decals - Right Side XL Tier 4 Interim/Stage IIIB 11-11
Decals - Top Tier 4 Interim/Stage IIIB 11-12
Decals - No Text Tier 4 Interim/Stage IIIB 11-13
CE Documentation Package 11-14
Frame - 01 WC2300XL (SN 001001-)

Frame - Domestic (SN 1051-)


Fig 01-01R01

6 3
7

1
5 8

01-01R01
WC2300XL (SN 001001-) Frame - 01

Frame - Domestic (SN 1051-)


Fig 01-01R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675345 TAPPED BAR - HITCH 2
2 163675380 MAINFRAME WELDMENT 1
3 163680094 SLUG - CHAIN RETENTION 2
4 163680236 CHAIN/SLIP HOOK ASSY 2
5 235717001 WASHER - 3/4" HARDENED FLAT YZ 4
6 238242001 BOLT 3/4"-10 X 3" GR8 HEX Y/Z 4
7 388024 BOLT-1-UNCX2 1/2 GR.8 HEX ZYC 2
8 402385001 DRAWBAR - 3" PINTLE 1
9 5776001 TAPE - SAFETY WALK 4in WIDE PER FOOT A/R P/N Qty. Of 1 = 1 Foot

01-01R01
Frame - 01 WC2300XL (SN 001001-)

Cutter Housing (SN 1055-)


Fig 01-02R02

16

14
13
8
7
9
1
2

5
17

10

15

11

15

3 4

9 9
4

12

01-02R02
WC2300XL (SN 001001-) Frame - 01

Cutter Housing (SN 1055-)


Fig 01-02R02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 101510007 POST-CLAMP SERIES 15 7/16-14 4
2 101511021 CLAMP-CUSH.#15-1.000 DIA.HALF 4
3 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 8
4 163630102 BOLT 5/8-18X3 1/4"GR8 HEX BOLT ZINC PLT 8
5 163675705 BAR-ADJUSTABLE DRUM TO CHUTE 1
6 163680516 WDMT-BELLY BAND 1
7 163680869 BAR - #15-2 TOP CLAMP 1
8 163693285 WDMT-CUTTER HOUSING 1
9 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 30
10 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 4
11 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
12 250513001 NUT - 5/8NC Gr8 TOP LOCK Y/ZINC 8
13 250515001 WASHER - 7/16 HARD SAE Y/ZINC 2
14 250539001 BOLT-7/16-14 X 1 GR8 HEX Y/ZI 2
15 485025 WASHER-1/2 FLAT-HARDENED-YZ 8
16 510306016 SCREW HCS .63 - 11 X 1.75, GR5, YZ 6
17 700IG501 DECAL-WC2300XL LUBE CHART LS 1

01-02R02
Frame - 01 WC2300XL (SN 001001-)

XL Cutter Access
Fig 01-03

7 9
10

14

15
4 11 14
17
12
13
7 14

16
5 13

2
14

16
6

18
5
19
17

8
7
3

01-03
WC2300XL (SN 001001-) Frame - 01

XL Cutter Access
Fig 01-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163693099 XL WDMT-DRUM LID MOUNT 1
2 163680221 COVER-DRUM SLOT, LEFT 1
3 163675812 COVER-DRUM SLOT, RIGHT 1
4 296261520 SCREW-SHSS-.63 X .63 - .50 - 13 THD CZ 4
5 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 26
6 510317311 NUT-HEXJAM-.50-13-GR2-YZ 4
7 510306016 SCREW-HCS-.63-11X1.75-GR5-YZ 26
8 163675787 PIN-BALL QUICK RELEASE 1"DIA X 8" LONG 1
9 163680205 LID-CUTTER DRUM, 2ND 1
10 163693101 XL LID-CUTTER DRUM 1
11 163680226 WELDMENT-KNIFE TROUGH 1
12 163680225 PAD-KNIFE TROUGH 2
13 163680231 MAT-KNIFE TROUGH, W/ADHESIVE 2
14 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 16
15 235723001 SCREW - HCS -.38 - 16 X 1.50 - GR8 - YZ 8
16 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 8
17 235748001 CHAIN SNAP -3/16 S.S. 2
18 279266001 CORDURA SLEEVE-.090WALL 1.00ID 1
19 163680422 CHAIN-7/32"LONG LOOP-40 LINKS 1

01-03
Frame - 01 WC2300XL (SN 001001-)

Infeed Housing (SN 1054-)


Fig 01-04R01

19
18
1 12
9 15
11
14
17

16

12
13

7
4

2
6

5
7

8 6

10
9 5

01-04R01
WC2300XL (SN 001001-) Frame - 01

Infeed Housing (SN 1054-)


Fig 01-04R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163733148 XL INFEED TABLE WDMT 1
2 180012081 SEAL-INFEED CHUTE FLOOR 2
3 163675208 SEAL-INFEED CHUTE LONG 1
4 157923001 SCREW INSERT , PLASTIC 10MM 13
5 250513001 NUT - 5/8NC Gr8 TOP LOCK Y/ZINC 8
6 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 16
7 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 8
8 163675910 COVER-CHAIN DRIVE 1
9 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 6
10 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 4
11 163714311 WELDMENT - ACCESS DOOR 1
12 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 4
13 180013949 UHMW-CYL STOP MOUNT 1
14 510302024 SCREW HCS .38 16 X 2.50 GR5 YZ 2
15 163714321 WELDMENT - CYLINDER LOCK 1
16 2109003 PIN LOCKING - 3/8 X 2 1/4 YZ 1
17 109276001 HANDLE GRIP-7/8"W/O FINGERGRIP 1
18 1830023 CABLE-3/32 NYLON COATED-14" 1
19 1838001 CONNECTOR-WIRE (ETC) 1

01-04R01
Frame - 01 WC2300XL (SN 001001-)

XL Air Compressor
Fig 01-05

12

27
2
13
6
27

27 22
21 2 33
2
34

10
16 18

21 7
18

11
14
5 26
19

30
8
36
32 38

20
9

1 15

17

35
20 28 23 39
32
40 4
25

17
24 29
37
31

24

01-05
WC2300XL (SN 001001-) Frame - 01

XL Air Compressor
Fig 01-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 103182001 PLUG-1/2 NPT PLASTIC 1
2 163667450 WASHER-FLAT-50X1.25-.08-CZ 4
3 163680179 DOOR SUPPORT 1
4 163680699 AIR COMPRESSOR-NO TANK, GAS, 17.2@125 1
180019627 BELT 2
180019625 AIR FILTER 1
5 163680737 COVER-BELT REMOVAL 1
6 163680761 DOOR-TAPERED COMPRESSOR 1
7 163680766 COMP - HOSE HOLDER 1
8 163680770 BRACKET-AIR NIPPLE 1
9 163693111 XL BASE-MITM COMPRESSOR ENCLOSURE 1
10 163693552 WLDMT- COMPRESSOR GUARD 1
11 180010490 CYLINDER-GAS SPRING 660N 1
12 180013112 LATCH-MODIFIED COMPRESSION 1
13 180013113 PAWL-MODIFIED COMPRESSION LATCH 1
14 1809007 NUT - 5/16-18 SM.FLGE.T.L. 2
15 1976001 VALVE - 1/2" BALL 1
16 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 2
17 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 16
18 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 6
19 235736001 BOLT-3/8-16X1 1/4 ZYC 5
20 242656001 SCREW-#10-24X3/4PAN HD PLT PHP 2
21 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
22 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 8
23 257544001 FITTING-1/8 NPT STREET "T" 1
24 BATTERY-SP30 230CCA 1
25 279376001 BOLT - 5/16-18X1 1/2 GR8 HEX ZYC 8
26 27938001 WASHER-.406 ID X 1.50 OD-.25 THICK ZY 5
27 296256038 SCREW - SHSS - .50X.38-.38-16 THD-CZ 4
28 400017001 FITTING- STR 4MORFF X 2MNPT 1
29 405001 NUT-1/4 NC FLG WHIZ LOCK 2
30 406013001 FITTING - 90-8MORFF-8MNPT 1
31 4473006 BOLT-1/4-20X3/4 FLG WHIZ 2
32 485001 WASHER-FLATSTD-.19 -.22 X.56 -.05 - CZ 4
33 485025 WASHER-1/2 FLAT-HARDENED-YZ 8
34 510310114 BOLT-CARG-.50-13X1.50-GR5-YZ 8
35 510314501 NUT-TLHEX-.31-18-A-YZ 8
36 611140001 FITTING - 1/2 FPT X 1/2 FPT BLK HD BS 1
37 700000162 RELAY - SPDT - WEATHERPROOF/BRACKET 1
38 736005 NIPPLE-1/2" CLOSE BLACK STEEL 1
39 94138001 FITTING-12MORS X 12M ST 1
40 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 2

01-05
Frame - 01 WC2300XL (SN 001001-)

Access Platform and Toolbox


Fig 01-06

17
18

19

5
4
9
3 4

16
13 14 7
8 6
4
16
5
15 21
7
14 11 12
10 7
9 8

20 7
6
1

01-06
WC2300XL (SN 001001-) Frame - 01

Access Platform and Toolbox


Fig 01-06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675881 WELDMENT-FENDER STEP 1
2 163675882 WELDMENT-ACCESS PLATFORM 1
3 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 4
4 485025 WASHER-1/2 FLAT-HARDENED-YZ 8
5 235731001 NUT-1/2-13 GR8 ZYC 4
6 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
7 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 8
8 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 4
9 5776001 TAPE-SAFETY WALK 4" WIDE PER FOOT 4
10 163680188 DOOR-TOOL BOX 1
11 163642892 CAM-LATCH LOCKABLE WING KNOB 1
12 163642893 CAM - 4 MM GRIP 1
13 163629751 HINGE-11GA X 3.0 X 4.0 4
14 235742001 BOLT-5/16-18X3/4 GR8 ZYC 8
15 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
16 17989001 NUT-5/16NF SLTL HEX 8
17 163680442 ASSY-SAFETY CHAIN 1
18 901062001 CHAIN LINK 3/16 X 2 THD 1
19 235748001 CHAIN SNAP -3/16 S.S. 1
20 115246001 KNIFE GAUGE - 11 GA 1
21 299029251 TENSIOMETER-TOOL 1

01-06
Frame - 01 WC2300XL (SN 001001-)

Compressor Dryer
Fig 01-07

1
23 14

18
21 3 20
2
13
6
24

22

16

15
7 11
4 8 17

10
5 4
19

18

12

01-07
WC2300XL (SN 001001-) Frame - 01

Compressor Dryer
Fig 01-07

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680887 AIR DRYER-BENDIX AD-IP 24V 1
180021167 DESCANT CARTRIDGE 1
2 117417001 FITTING-1/4 NPTX#4MORS 90DEG. 1
3 163680878 FITTING-90-12MORFF-8MNPT 1
4 119474001 FITTING-MALE ELBOW 1469-6-4 2
5 730003 1/2" X 1/4" HEX BUSHING STEEL 1
6 94112001 FITTING-1/2BCH X1/2MX1/2F TEE 2
7 91674001 ADAPTER-1/4FNPTX4FS JIC STR. 1
8 15031 FITTING-1/2 X 1/8 HEX BSHG 1
9 118613001 FITTING-STR-8MORFF-8MNPT 1
10 716021 FITTING-1/2X90 DEG ST ELBOW GALV 1
11 131479001 FITTING-4M JICX1/8MNPT 031 ORF 1
12 163680968 FITTING-90-8MORFF-6MNPT 1
13 146107001 FITTING TEE-3/8 NPT BRASS 1
14 400017007 FITTING-STR-8MORFF-6MNPT 1
15 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 8
16 235736001 BOLT-3/8-16X1 1/4 ZYC 4
17 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
18 163680962 VALVE-AIR-70 PSI-PRESSURE PROTECTION 2
19 163680966 FITTING-NIPPLE-12MNPT-6MNPT-HEX 1
20 707001 FITTING-3/8" NPT HEX NIPPLE 1
21 2595011 CLAMP-HOSE/CLIP TS7E 3/8" 1
22 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 2
23 238209001 BOLT-5/16-18X1 GR8 HEX ZINC YC 1
24 510314501 NUT-TLHEX-.31-18-A-YZ 1

01-07
Frame - 01 WC2300XL (SN 001001-)

Hose Location - Air Compressor


Fig 01-08

2
3

01-08
WC2300XL (SN 001001-) Frame - 01

Hose Location - Air Compressor


Fig 01-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163682367 HOSE-AIR BRAKE -0.38 RED 1
2 163680903 HOSE-AIR-.25 X 58-4FSORFF-ST/ST 1
3 163680904 HOSE-AIR-.75 X 104-12FSORFF-ST/ST 1
4 163680905 HOSE-AIR-.50 X 106-8FSORFF-ST/ST 1
5 163680906 HOSE-AIR-.50 X 35-8FSORFF-ST/ST 1

01-08
Frame - 01 WC2300XL (SN 001001-)

Air Compressor Wiring


Fig 01-09

01-09
WC2300XL (SN 001001-) Frame - 01

Air Compressor Wiring


Fig 01-09

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680980 HARNESS-BENDIX TIER 4 1

01-09
Axles / Tires / Fenders - 02 WC2300XL (SN 001001-)

Tandem Axles
Fig 02-01

1
2

02-01
WC2300XL (SN 001001-) Axles / Tires / Fenders - 02

Tandem Axles
Fig 02-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675334 SUSPENSION KIT-49" TANDEM 1 Breakdown Fig. 2-1z01
2 163680083 WELDMENT-AXLE AIR BRAKE 77.5TW 2 Breakdown Fig. 2-1z02 & 2-1z03

02-01
Axles / Tires / Fenders - 02 WC2300XL (SN 001001-)

Breakdown Axle Suspension


Fig 02-01Z01

11
15 1

15
2 14
17
11

10

4 6

16
14
3 17
10
12
10

6 13
9 11

7 10
5 16 12

11
13

10

18
11

02-01Z01
WC2300XL (SN 001001-) Axles / Tires / Fenders - 02

Breakdown Axle Suspension


Fig 02-01Z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 HANGER 2 NSS
2 HANGER 2 NSS
3 HANGER 2 NSS
4 SPRING SEAT-3/4 4 NSS
5 140015029 SLEEVE SPACER-3/4ODX18GA. 6
6 146044005 RADIUS ROD-ADJUSTIBLE 2
7 396001 NUT-5/8-18 GR 8 SLTL 6
8 146044007 RADIUS ROD-FIXED 19.25" 2
9 384044 5/8-18X4 1/2"GRADE#8 HEX BOLT 6
10 140015013 NUT 1-14 GRF CAD PL FL. LOCK 8
11 140015009 BOLT-RAD. ROD 1-14X5 UNS 8
12 140015025 WASHER-PL.15/16IDX1 3/4OD 16
13 407149001 HEX NUT 7/8-14 UNF 16
14 403634001 LINER - GALVANIZED SPRING 4
15 140015015 UBOLT-STD. 0.875 8
16 140015023 PLATE-BOTTOM 4
17 146044003 SPRING AXLE 4
18 163680482 DECAL-WARNING 9600-9700 SERIES AXLE 1

02-01Z01
Axles / Tires / Fenders - 02 WC2300XL (SN 001001-)

Breakdown Axle Hub


Fig 02-01Z02

2 9
1 7
6
4
17
3

11 16
15
14
13
18
10
12

25
21

19
22
23 24

20

18

02-01Z02
WC2300XL (SN 001001-) Axles / Tires / Fenders - 02

Breakdown Axle Hub


Fig 02-01Z02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 124569117 CAP SCREW-OIL CAP 12
2 124569115 WASHER-LOCK 12
3 158579001 CAP-DEXTER HUB 2
4 124569113 GASKET-OIL CAP 2
5 124569035 NUT-OUTER SPINDLE 2
6 118568015 STAR WASHER 2
7 180013086 WASHER-INDEXING LOCK 2
8 124569043 NUT-INNER SPINDLE BEARING 2
9 124569111 CONE-OUTER (HM212049) 2
10 180008748 FLANGE NUT 20
11 180008750 DRUM-16 1/2 X 7 2
12 215886015 BEARING CUP 2
13 180008751 HUB 2
14 124569091 CUP-INNER BEARING (HM 218210) 2
15 124569093 CONE-INNER (HM218248) 2
16 158578001 SEAL - OIL DEXTER AXLE 2
17 180008749 STUD 20
18 180013090 SHOE AND LINING ASSEMBLY 4
19 180013089 ANCHOR PIN 4
20 158582001 SPRING - SHOE KEEPER 4
21 180013093 ROLLER 4
22 124569027 PIN-RETRACTOR SPRING RETAINER 2
23 160053001 SPRING RETRACTOR 2
24 158585001 BUSHING- SPIDER 4
25 180013094 RETAINER-ROLLER 4
180013037 BRAKE SHOE HARDWARE KIT Inc. 2 of Ref. 19-22, 24, 25 1 of Ref. 23

02-01Z02
Axles / Tires / Fenders - 02 WC2300XL (SN 001001-)

Axle Breakdown
Fig 02-01Z03

15
12 14

2
5
4 13
3

10
8
1 11
9
8

7
6 17
4

16

02-01Z03
WC2300XL (SN 001001-) Axles / Tires / Fenders - 02

Axle Breakdown
Fig 02-01Z03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180013016 LEFT HAND CAMSHAFT 1
2 180013013 RIGHT HAND CAMSHAFT 1
3 180013095 WASHER-CAMSHAFT 2
4 124569077 SEAL-CAMSHAFT 4
5 124569081 BUSHING-CAMSHAFT 2
6 180013096 WASHER 2
7 124569073 RETAINER-LOCK RING 2
8 124569053 RETAINER PLATE 4
9 124569063 NUT 8
10 124569061 WASHER-LOCK 8
11 124569059 BSHG.-SUPPORTW/O-RING/GREASEFT 2
12 180013097 SLACK ADJUSTER STRAIGHT AUTOMATIC 2
13 124569051 BOLT-RETAINER PLATE ATTACHMENT 8
14 124569047 WASHER-CAMSHAFT END 2
15 124569049 RETAINER-CAMSHAFT END 2
16 180011230 AIR CHAMBER TYPE 30/30 W/SPRING 2
BRAKE
17 124569079 GREASE FITTING-65 DEGREES 2
296345627 CAMSHAFT REPAIR KIT Inc. 1 of Ref. 3, 5, 11, 14, 15, 17 & 2 of Ref. 4, 6,
7

02-01Z03
Axles / Tires / Fenders - 02 WC2300XL (SN 001001-)

Wheel
Fig 02-02

4 7

2
3

02-02
WC2300XL (SN 001001-) Axles / Tires / Fenders - 02

Wheel
Fig 02-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 406404001 WHEEL & TIRE ASSY 385/65R22.5 4
2 180008748 FLANGE NUT 40
3 146053001 MUD FLAP 2
4 146054001 BAR - MUD FLAP 2
5 510308112 BOLT-CARG-.38-16X1.25-GR5-YZ 6
6 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 6
7 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 6

02-02
Axles / Tires / Fenders - 02 WC2300XL (SN 001001-)

Super Single Fender


Fig 02-03

7
10 3

1
8

3 3 4

4 5
4 4
10

4 2

9 5 4
4
1
5
4
5
6 4
3
4

02-03
WC2300XL (SN 001001-) Axles / Tires / Fenders - 02

Super Single Fender


Fig 02-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675909 FENDER - TRAILER 4
2 163675908 FENDER SUPPORT 2
3 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 48
4 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 80
5 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 24
6 235736001 BOLT-3/8-16X1 1/4 ZYC 8
7 163680555 WELDMENT-FRONT INNER FENDER 2
8 163680483 WELDMENT-INNER FENDER 2
9 163680638 BRACE-LH FENDER 4
10 163680639 BRACE-RH FENDER 4

02-03
Air Brakes - 03 WC2300XL (SN 001001-)

Hose Diagram
Fig 03-01

5
4

03-01
WC2300XL (SN 001001-) Air Brakes - 03

Hose Diagram
Fig 03-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 143447001 HOSE-3/8" X 116" 6MSNPT/6ABS 4
2 296506917 HOSE-AIR BRAKE-.38X65-06G-06FABX/06G-06FABX-AB 4
3 163682367 HOSE-AIR BRAKE -0.38 RED A/R
4 296511452 HOSE-AIR BRAKE- 0.38 BLUE A/R
5 67355001 HOSE-1/2X1/8W.200PS.REIN.VINYL A/R

03-01
Air Brakes - 03 WC2300XL (SN 001001-)

Air Tanks
Fig 03-02

4 10

16

9 14
6

4
2 20

3
7
8
19
5 16

19 4
8
4 15
10
20 7
4 16 12

17

4 7

11
12 18
15

13

20

21

03-02
WC2300XL (SN 001001-) Air Brakes - 03

Air Tanks
Fig 03-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 111483001 FITTING-3/4MNPTX1/2MNPT NIPPLE 1
2 119471001 VALVE-AIR BRAKE SPRING 1
3 119472001 VALVE-AIR BRAKE SERVICE 102276 1
4 119474001 FITTING-MALE ELBOW 1469-6-4 6
5 119475001 FITTING-BRANCH TEE 1472-6-4 1
6 119477001 FITTING-6TUBE-4MNPT-STR 1
7 119485001 FITTING-ADAPTER 6MABS X 6MNPT 12
8 119876001 FITTING-BRASS 3/8 STREET ELBOW 2
9 143401001 STRAP - AIR RESERVOIR 4
10 143410001 RESERVOIR AIR 2420 CU IN 2
11 146111001 PAD - RUBBER TANK CUSHION 8
12 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 8
13 250529001 BOLT 3/8-16X2 1/2"GR.8 HEX 6
14 250583001 3/8-16X3 3/4 GR8 HEX BOLT PLTD 2
15 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 8
16 730001 3/8" X 1/4" HEX BUSHING STEEL 3
17 730007 FITTING-3/4" X 1/4" HEX BUSHING STEEL 1
18 732009 PLUG 3/4in PIPE BLACK STEEL 1
19 78202001 PLUG-1/4NPT SOCKET HEAD PIPE 2
20 79497001 PLUG-3/8 SOCKET PIPE 4
21 79561001 DRAIN COCK-3/8" PIPE FITTING 1

03-02
Air Brakes - 03 WC2300XL (SN 001001-)

Brake Release
Fig 03-03

6
1

8
3 2

10

11

9
8

03-03
WC2300XL (SN 001001-) Air Brakes - 03

Brake Release
Fig 03-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680173 MOUNT-BRAKE CONTROL VALVE 1
2 163680115 PUSH-PULL W/BOOT & BUTTON 1
3 163680243 GAUGE-2.5", 0-200 PSI 1
4 350010 1/4-20 X 1" GRADE #5 HEX BOLT 2
5 485003 WASHER-1/4 FLAT 2
6 103201001 NUT-1/4-20NC NYLON INSERT LOCK 2
7 78202001 PLUG-1/4NPT SOCKET HEAD PIPE 1
8 119474001 FITTING-MALE ELBOW 1469-6-4 3
9 119477001 FITTING-6TUBE-4MNPT-STR 1
10 163680200 FITTING-STR-6MNTC-4FNPT-AIR 1
11 236001 TEE-1/4 F X 1/4 F X 1/4 M 1

03-03
Air Brakes - 03 WC2300XL (SN 001001-)

Glad Hand (SN 1051-)


Fig 03-04R01

8
6
8

8
7
3
8

10

2
4

03-04R01
WC2300XL (SN 001001-) Air Brakes - 03

Glad Hand (SN 1051-)


Fig 03-04R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 119482001 COUPLING-GLADHAND W79851 RED 1
2 119483001 COUPLING-GLADHAND W79850 BLUE 1
3 163680180 HOLDER-GLADHAND 1
4 163680480 HOSE-AB-.50X82-8MSNPT-8MNPT 2
5 163713917 FITTING-45-6MNPT-AIR 2
6 248198001 NUT-1/4 - 20 GR8 TOP LOCK ZINC 3
7 250008001 BOLT 1/4-20 X 1 1/4 ZINC PL 3
8 510337603 WASHER FLATSTD .25 .31 X .75 .07 YZ 6
9 58151001 STRAP-CABLE TIE-T120R-0 15" 3
10 611140001 FITTING - 1/2 FPT X 1/2 FPT BLK HD BS 2

03-04R01
Jacks / Stabilizers - 04 WC2300XL (SN 001001-)

Hydraulic Jack
Fig 04-01

10

5
6Section 4

04-01
WC2300XL (SN 001001-) Jacks / Stabilizers - 04

Hydraulic Jack
Fig 04-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680186 CYLINDER-HYD-4"BORE X 18"STROKE W/2 CB 1
180009825 SEAL KIT 1
2 163680385 JACK - OFFSET 1
3 403364001 PIN - 1.50 X 8.75 1
4 403367001 PIN - 1.50 X 7.75 1
5 1788033 PIN-EXP.3/8X2 1/4 2
6 288668001 FITTING-STR-8MORB-6MORFF-L 2
7 163680384 COVER-JACK 1
8 485025 WASHER-1/2 FLAT-HARDENED-YZ 4
9 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 2
10 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2

04-01
Jacks / Stabilizers - 04 WC2300XL (SN 001001-)

Hydraulic Rear Stabilizer


Fig 04-02

6
4
5
2
8

4
3
6
11

10 12
9 13

12 13
12
5
3
7

8 12
11
10
1

7 9

04-02
WC2300XL (SN 001001-) Jacks / Stabilizers - 04

Hydraulic Rear Stabilizer


Fig 04-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675624 WELDMENT - RIGHT STABILIZER 1
2 163675384 WELDMENT - LEFT STABILIZER 1
3 288668001 FITTING-STR-8MORB-6MORFF-L 4
4 163675409 DEBRIS CAP - JACK 2
5 1788033 PIN-EXP.3/8X2 1/4 4
6 350004 1/4-20X1/2 HHCS GR5 PLATED 4
7 403367001 PIN - 1.50 X 7.75 2
8 403364001 PIN - 1.50 X 8.75 2
9 163680186 CYLINDER-HYD-4"BORE X 18"STROKE W/2 CB 2
180019078 REPAIR KIT 2
10 163675410 JACK - LOWER 2
11 235746001 BOLT-3/4-10X2 GR8 HEX ZYC 16
12 235717001 WASHER - 3/4" HARDENED FLAT YZ 32
13 235739001 NUT-3/4-10 GR8 ZYC 16

04-02
Discharge Chute - 05 WC2300XL (SN 001001-)

Discharge Chute (SN 1031-)


Fig 05-01R01

23 10

19 12 11
18
7

1
20
8

12

3
13
5
9

15 16
21
17 14 4

9 22

11 3

8 2
7 6

05-01R01
WC2300XL (SN 001001-) Discharge Chute - 05

Discharge Chute (SN 1031-)


Fig 05-01R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675171 WDMT-FIRST SECTION CHUTE 1
2 163675272 ROD-THREADED CHUTE PIVOT 1
3 238892001 WASHER-FLATSTRL-1.00-1.13X2.00-.16-YZ-A325 4
4 163675940 WDMT-CHUTE SUPPORT 1
5 163675948 PIVOT-CHUTE SUPPORT 1
6 510308112 BOLT-CARG-.38-16X1.25-GR5-YZ 3
7 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 11
8 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 7
9 510029 COTTER PIN-1/4" X 1 1/2" 4
10 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
11 163675790 PLATE-WEAR, CHUTE 1
12 163675586 PIN-SWIVEL LOCK, 1.0-3.5, YZ 2
13 2107001 HITCH PIN - 3/4" X 4 1/2" 2
14 20667001 HAIR PIN COTTER - .177 WIRE 2
15 163680493 COVER-WEAR SLOT 4
16 507086008 WASHER-FLAT,M8-LARGE RIM,DIN9021 8
17 235733001 BOLT-1/4-20X1/2 GR8 ZYC 8
18 163680634 PIN-SAFETY 1
19 1830023 CABLE-3/32 NYLON COATED-14" 1
20 1838001 CONNECTOR-WIRE (ETC) 2
21 180010846 SWITCH-TOGGLE- (ON) / OFF / (ON) 2
22 141430001 SWITCH BOOT - 1/2 2
23 163713054 JACK-RATCHET-28"OPEN-20" CLOSED W/HANDLE 1

05-01R01
Discharge Chute - 05 WC2300XL (SN 001001-)

Discharge Chute Tier 4 Interim/stage IIIB (SN 1055-)


Fig 05-02R01

29

28
30
42
14

7
25

2 10 26
36 33
27

45 11

21

32 43
17

44 40
20
30

15
16
42 37
9 33
31 12 28
19

37
34 30

18 6
13 41
34 8

1
23

24
28
5
4 35
22

38 36
39
13
2
25

05-02R01
WC2300XL (SN 001001-) Discharge Chute - 05

Discharge Chute Tier 4 Interim/stage IIIB (SN 1055-)


Fig 05-02R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 128471001 GRIP - FLAT HANDLE 1
2 14881001 NUT-1/4-28 NF HEX JAM 2
3 156690001 BEARING - BALL 1
4 156724001 SPRING - COMPRESSION 1
5 163551484 SCREW-SHSS-.75X.75-.63-11THD-CZ 1
6 163675272 ROD-THREADED CHUTE PIVOT 1
7 163675586 PIN-SWIVEL LOCK, 1.0-3.5, YZ 2
8 163675790 PLATE-WEAR, CHUTE 1
9 163680493 COVER-WEAR SLOT 4
10 163680612 WDMT-FIRST SECTION CHUTE - TIER 4 1
11 163680634 PIN-SAFETY 1
12 163693235 PLATE-COVER 1
13 163693236 WLDMNT-LATCH ARM 1
14 163693239 PLATE-LATCH SHIELD 1
15 163693250 WEAR PUCK-CHUTE SUPPORT 1
16 163693251 SNAP RING-5/8" 1
17 163693252 PLATE- LATCH TOP 1
18 163693253 PLATE- LATCH PAW 1
19 163693255 PIN-LATCH 1
20 163693257 WLDMNT-LATCH ARM 1
21 163713054 JACK-RATCHET-28"OPEN-20" CLOSED W/HANDLE 1
22 180006291 ARM - ADJUSTABLE CAM 1
23 180007600 BOLT-3/8 - 16X 1 1/4" GR5 HEX (PFCN) 1
24 180007758 SCREW-SHSS-.50X.50-.38-16THD-CZ (PFCN) 1
25 180008105 CABLE PIVOT - 1/4-28, 1/4PIN, 1/4MT 2
26 1830023 CABLE-3/32 NYLON COATED-14" 1
27 1838001 CONNECTOR-WIRE (ETC) 2
28 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 12
29 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
30 235733001 BOLT-1/4-20X1/2 GR8 ZYC 13
31 235735001 BOLT-1/4-20X1 GR8 HEX ZYC 4
32 238209001 BOLT-5/16-18X1 GR8 HEX ZINC YC 1
33 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 8
34 250514001 NUT -5/8NC JAM Y/ZINC 2
35 485025 WASHER-1/2 FLAT-HARDENED-YZ 1
36 504664001 PIN-COTTER 1/16 X 3/4 2
37 507086008 WASHER-FLAT,M8-LARGE RIM,DIN9021 10
38 507090006 NUT-HEX,M6-1.00,CL10,YZ,ISO4032 1
39 508496040 SCREW-HCS,M6-1.00X40,10.9,YZ,ISO4014,PT 1
40 510029 COTTER PIN-1/4" X 1 1/2" 2
41 510308112 BOLT CARG .38 16X1.25 GR5 YZ 3
42 510337603 WASHER FLATSTD .25 .31 X .75 .07 YZ 7
43 510337605 WASHER-FLATSTD-.31-.38X.88-.08-YZ 1
44 523001 SSS-1/4-20X3/8 1
45 615647001 CABLE - CONTROL 3" STROKE - 60" 1

05-02R01
Discharge Chute - 05 WC2300XL (SN 001001-)

Chute Deflector - Tier 4 Interim/Stage IIIB


Fig 05-02X01

5
6
3
4

8 7
2 4 6

5
5
8
4
1
6 6 5 4

05-02X01
WC2300XL (SN 001001-) Discharge Chute - 05

Chute Deflector - Tier 4 Interim/Stage IIIB


Fig 05-02X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680612 WDMT-FIRST SECTION CHUTE - TIER 4 1
2 163675251 WDMT-SECOND SECTION CHUTE 1
3 163675248 WDMT-THIRD SECTION CHUTE 1
4 224700001 BEARING-1 1/4" 2-BOLT FLANGE 4
5 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 8
6 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 8
7 291571001 CYLINDER - 2" BORE X 3 1/4" STROKE HYDRAULIC 2
8 72451001 FITTING-90-4MORFF-4MORBA 4

05-02X01
Discharge Chute - 05 WC2300XL (SN 001001-)

Lower Tall Discharge Chute Tier 3


Fig 05-03

28

34
10
6
8
24
4
13
6

21

25
14
29

22

26
1
12

6
11
13
19

27 20 16
15
17

16
18
31
5
3
23
8 9 2
7 6
6 32
8 14
33

30
10

05-03
WC2300XL (SN 001001-) Discharge Chute - 05

Lower Tall Discharge Chute Tier 3


Fig 05-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680782 WELDMENT-TOP LOAD CHUTE SUPPORT 1
2 163680774 WELDMENT-CHUTE BRACE 1
3 163680779 WELDMENT-CHUTE BRACE 1
4 163680827 WELDMENT-LOWER TOP LOAD CHUTE 1
5 163685440 WELDMENT-CHUTE ACCESS DOOR 1
6 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 19
7 510308112 BOLT-CARG-.38-16X1.25-GR5-YZ 3
8 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 13
9 510029 COTTER PIN-1/4" X 1 1/2" 4
10 238892001 WASHER-FLATSTRL-1.00-1.13X2.00-.16-YZ-A325 4
11 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 4
12 148577001 CLIP - OFFSET WASHER 4
13 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 6
14 510337617 WASHER-FLATSTD-.75-.81X2.00-.15-YZ 4
15 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 4
16 485025 WASHER-1/2 FLAT-HARDENED-YZ 8
16 (235712001) WASHER-1/2 SAE HARD ZINC PLTD - Replaced by 485025
17 235731001 NUT-1/2-13 GR8 ZYC 4
18 20667001 HAIR PIN COTTER - .177 WIRE 2
19 235717001 WASHER - 3/4" HARDENED FLAT YZ 2
20 397001 NUT-3/4-10 GR 8 SLTL 2
20 (250510001) NUT 3/4 NC Gr8 SLTL Y/ZINC
21 235738001 BOLT-HCS-3/4-10X4 1/2 GR8 ZY 2
22 163680828 PLASTIC-LOWER CHUTE WEAR 1
23 2107001 HITCH PIN - 3/4" X 4 1/2" 2
24 7000b059 DECAL-VERMEER 6 2
25 2326323 DECAL- WARNING/STAY AWAY 3 X 5 2
26 700ic839 DECAL-RADIO REMOTE BEACON 1
27 163707032 PLATE-WEAR SLOT COVER 2
28 163685445 ROD-CHUTE PIVOT 1
29 163680821 PLATE-CHUTE WEAR LINER 1
30 163675272 ROD-THREADED CHUTE PIVOT 1
31 79942001 PLUG-15/32 BUTTON #D2724 DULL BLACK 1
32 180010846 SWITCH-TOGGLE-(ON)/OFF/(ON) 1
33 141430001 SWITCH BOOT (1/2) 1
34 163707061 HARNESS-WORK LIGHT EXTENSION 1

05-03
Discharge Chute - 05 WC2300XL (SN 001001-)

Upper Tall Discharge Chute Tier 3


Fig 05-04

13 12

12
18 17
9 21
15
14 25 29
15
26 32

14 11
14 6 13
31 30
10 22
4
15
24
15 2 15
14
19
15 23
5 28
15
15 14 17
8
14 4 14 15
15
7 15 14
16 14
20 3 5
15
27
14 5

15
14

05-04
WC2300XL (SN 001001-) Discharge Chute - 05

Upper Tall Discharge Chute Tier 3


Fig 05-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680808 WELDMENT-UPPER TOP LOAD CHUTE 1
2 163680790 WELDMENT-TOP LOAD CHUTE DEFLECTOR SECTION 2 1
3 163680787 WELDMENT-TOP LOAD CHUTE DEFLECTOR SECTION 3 1
4 163680795 WELDMENT-PIVOT LINK 2
5 163680794 PLATE-DEFLECTOR LINK 2
6 163685910 WELDMENT-CYLINDER MOUNT 1
7 163680792 PIVOT-TAPPED 6
8 163685935 WEAR DEFLECTOR-STEEL 1
9 163652310 CYLINDER-2"BORE X 1" ROD-25.75 RET.-16" STR.-NITRO 1
159584001 SEAL KIT 1
10 291571001 CYLINDER - 2" BORE X 3 1/4" STROKE HYDRAULIC 1
296251068 SEAL KIT 1
11 146234001 EXTENSION SPRING-BC625 2
12 510029 COTTER PIN-1/4" X 1 1/2" 4
13 238892001 WASHER-FLATSTRL-1.00-1.13X2.00-.16-YZ-A325 4
14 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 22
15 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 26
16 103978006 CAPSCREW-3/8-16X3/4 BUT.HE SOC 3
17 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 2
18 510011 COTTER PIN-1/8" X 1 1/2" 2
19 235736001 BOLT-3/8-16X1 1/4 ZYC 4
20 156913001 BUSHING - OIL LUBE 6
21 163685445 ROD-CHUTE PIVOT 1
22 163685446 ROD-CHUTE PIVOT 1
23 163685607 WELDMENT-PIVOT 2
24 163685933 WELDMENT-DEFLECTOR W/WEAR RUBBER 1
25 163685610 ROD-SPRING 1
26 163685630 WELDMENT-DEFLECTOR ARM 1
27 163685631 WELDMENT-DEFLECTOR ARM 1
28 163685931 WELDMENT-RUBBER MOUNTING 1
29 72451001 FITTING-90-4MORFF-4MORBA 2
30 163640441 FITTING-STR-6MORFF-6MORB-R.031 1
31 72974001 FITTING-STR-6MORFF-4MORB 1
32 88530001 FITTING-4MORB X 6FORB SOLID REDUCER 1

05-04
Engine & Accessories - 06 WC2300XL (SN 001001-)

XL Engine Base & Chute Support Tier 3


Fig 06-01

15

9
3 12
16 18
3 2
19 3
3 8
14
20

9 17

13
3 4

8
4
11
6
7
5 4

10
1

06-01
WC2300XL (SN 001001-) Engine & Accessories - 06

XL Engine Base & Chute Support Tier 3


Fig 06-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163693164 XL ENGINE POD - C13 T3 1
2 163628373 BLOCK - ENGINE MOUNTING, UNTAPPED 1
3 238892001 WASHER-FLATSTRL-1.00-1.13X2.00-.16-YZ-A325 6
4 163680070 BLOCK - ENGINE MOUNTING 4
5 163675656 BOSS - ADJUSTER 2
6 163647118 ROD-THREADED 3/4"-10 2
7 235739001 NUT-3/4-10 GR8 ZYC 4
8 163675655 SPACER 3
9 163626350 SCREW- HCS-1-8X6.00-GR8-YZ 3
10 510337617 WASHER-FLATSTD-.75-.81X2.00-.15-YZ 4
11 510320311 NUT-HEXJAM-.75-10-GR2-YZ 2
12 628816001 SCREW-HCS-1-8X7.50-GR8-YZ 1
13 70059001 WASHER-2 1/2ODX1 1/16ID-.136/ 1
14 163675844 JACK BOLT 1
15 163675924 WELDMENT - DISCHARGE CHUTE SUPPORT 1
16 249719001 BOLT-1-8 X 2.00 GR8 HEX YZ 2
17 163680495 NUT-1.75-5NC-.25-CZ 1
18 163680590 DOOR ADJUST WDMT 1
19 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
20 510337635 WASHER-FLATSAE-.38-.41X.81-16G-YZ 2

06-01
Engine & Accessories - 06 WC2300XL (SN 001001-)

Engine Mounts & Fittings - Tier 3 (SN1030-)


Fig 06-02R01

14

11

3
11

12
5

1
18

22 17
4

15
16
21

19 20
10

13
10

6
2

11
9

9
7

11

11
12

06-02R01
WC2300XL (SN 001001-) Engine & Accessories - 06

Engine Mounts & Fittings - Tier 3 (SN1030-)


Fig 06-02R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 112886001 ALTERNATOR-24 VOLT 75 AMP 26SI 1
2 121439001 FITTING - STR - 8MORFF - 6MORB 1
3 152424001 SENDER - FLUID LEVEL 1
4 161350001 VALVE - BALL SHUTOFF 1
5 163636624 PULLEY - ALTERNATOR - 2B VBELT 1
6 163649175 SCREW HCS .31 18 X 6.50 GR8 YZ 2
7 163675140 ENGINE MOUNT 2
8 163675161 ENGINE-CAT - C13 - TIER III - 440 HP 1
9 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 20
10 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 3
11 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 32
12 238221001 NUT - HEX -.63 - 11 - GR8 - YZ 10
13 248029001 BOLT-5/16-18X2 1/2 GR8 ZYC 1
14 296252069 BOLT - HCS - 3/4 - 10 X 2 3/4 GR8 YZ 2
15 59269001 ADAPTER-1 NPTX16 JIC ST 1
16 60930001 REDUCER-10MX8F ST.SOLID 2
17 61699001 FITTING-1"NPT X 16M JIC 90 1
18 626360001 ASSY-MAGNETIC PICKUP 3/4 NF-1.9 1
19 72431001 FITTING 90 8MORFF 8MORBA FRG 3
20 77141001 FITTING-CAP NUT 16F JIC 1
21 266745001 PLUG - HEX - 10M - HOLLOW HEX 1
22 7000F861 SERIAL PLATE-WC2300 BAR CODE T3 1

06-02R01
Engine & Accessories - 06 WC2300XL (SN 001001-)

Breakdown Engine - Tier 3


Fig 06-02Z01

17

18

1 11
7

16
15 12

11
13

5 4
3

8 10 2

14
6
9

06-02Z01
WC2300XL (SN 001001-) Engine & Accessories - 06

Breakdown Engine - Tier 3


Fig 06-02Z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163636089 OIL FILTER 1
1 (180019069) OIL FILTER 1
2 163636094 FILTER - C13 FUEL 1
2 (180019070) SECONDARY FUEL FILTER 1
3 625821001 ELEMENT-FUEL FILTER 1
4 154798001 MOTOR - 24V ELECTRIC STARTING 1
5 180019071 FAN SPACER 1
6 180019072 DIPSTICK 1
7 180019073 SENSOR: SPEED CRANKSHAFT 1
8 180019074 SENSOR: CAMSHAFT 1
9 296261919 SENSOR - ATMOSPHERIC PRESSURE 1
10 296261898 SENSOR - OIL PRESSURE 1
11 296261892 SENSOR 2
12 180019075 SENSOR: AIR INLET MANIFOLD PRESSURE 1
13 163661497 BELT-FAN BELT V-SET 1
14 180019076 OIL FILL CAP 1
15 296267010 REGULATOR - WATER TEMP 1
16 180019077 THERMOSTAT GASKET 1
17 163636096 FLYWHEEL ASSEMBLY 1
18 154660001 ELEMENT - COOLANT CONDITIONER 1
163675161 ENGINE-CAT - C13 - TIER III - 440 HP

06-02Z01
Engine & Accessories - 06 WC2300XL (SN 001001-)

Radiator Shroud Tier 3


Fig 06-03

8
19

17 20
18 27
23 17

20 12
3 13 11

10
24
7
25

16
9 17
2
5 16
18
17
17
17 18
23 17
16 28
14
13
12
14
18
26

6
4 15

22
21

06-03
WC2300XL (SN 001001-) Engine & Accessories - 06

Radiator Shroud Tier 3


Fig 06-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675765 WELDMENT - UPPER RADIATOR SUPPORT 1
2 163675716 WELDMENT - FAN SHROUD TIER 3 1
3 64009001 MOUNT-M-300-70NR HUNT RUBBER 4
4 180015290 GUARD-FAN 1
5 163675746 WELDMENT LIFT FRAME - TIER 3 1
6 163650114 PLATE - EXHAUST MOUNT 1
7 163675541 WELDMENT - RADIATOR SUPPORT 1
8 163675543 WELDMENT - RADIATOR SUPPORT 1
9 163675732 WELDMENT - RADIATOR SUPPORT - TIER 3 1
10 1865023 GROMMET-1/2ID-18X3/4 GROOVE 1
11 27938001 WASHER-.406 ID X 1.50 OD-.25 THICK ZY 2
12 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
13 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
14 510337635 WASHER-FLATSAE-.38-.41X.81-16G-YZ 4
15 507612016 SCREW-HFS,M10-1.50X16,10.9,YZ,ANSI,B18.2.3.9M,FT 2
16 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 12
17 485025 WASHER-1/2 FLAT-HARDENED-YZ 38
18 235731001 NUT-1/2-13 GR8 ZYC 14
19 510302074 SCREW - HCS-.38-16X7.50-GR5-YZ 2
20 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 4
21 235742001 BOLT-5/16-18X3/4 GR8 ZYC 18
22 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 18
23 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 12
24 510360637 WASHER-FLATSTRL-.50-.53X1.50-.19-YZ 4
25 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 4
26 163680069 LIFT PUMP MOUNT 1
27 163680421 DOOR-ALTERNATOR 1
28 507093040 SCREW-HCS,M12-1.75X40,8.8,YZ,ISO4017,FT 4

06-03
Engine & Accessories - 06 WC2300XL (SN 001001-)

Radiator Grill Tier 3


Fig 06-04

3 2 12

6
10

14

5
2
11

15
4

13
7

16

7
8

06-04
WC2300XL (SN 001001-) Engine & Accessories - 06

Radiator Grill Tier 3


Fig 06-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675592 RADIATOR GRILL WELDMENT 1
2 163650097 SEAL - WEATHER 2
3 163650098 SEAL - WEATHER 1
4 163650640 SEAL - WEATHER 1
5 163650107 PLATE - SCREEN CLAMP 3
6 509643001 LATCH-RUBBER DRAW AERO 2
7 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 23
8 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 23
9 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 4
10 510302074 SCREW - HCS-.38-16X7.50-GR5-YZ 2
11 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2
12 533004 BOLT-10-24X1/2 RND.HD.SLTMACH 8
13 163650639 SEAL - WEATHER 2
14 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 4
15 163680358 SCREEN - RADIATOR GRILL 2
16 163680479 PLATE - LOWER SCREEN CLAMP 4

06-04
Engine & Accessories - 06 WC2300XL (SN 001001-)

Radiator - Tier 3
Fig 06-05

11
10 27
14
15
28 9

19
30

1 18
21

31

31 20
21
13 21

12 19
20
21 17
22
24
16 8 22
5
4 26 4
7 4
3
6 2
29
33 22
25 32 32
24
22 4
22
24 3
22

22

22 23

06-05
WC2300XL (SN 001001-) Engine & Accessories - 06

Radiator - Tier 3
Fig 06-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163650758 RADIATOR-COOLANT&CHARGE AIR 1
2 163680985 BRACKET - CAC SUPPORT 1
3 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 4
4 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 8
5 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
6 235718001 BOLT-1/2-13X2 GR8 HEX ZINC PLT 4
7 510360637 WASHER-FLATSTRL-.50-.53X1.50-.19-YZ 4
8 235736001 BOLT-3/8-16X1 1/4 ZYC 2
9 152424001 SENDER - FLUID LEVEL 1
10 115140001 FITTING-BRASS1/4MX1/4BARB STR. 1
11 1578001 HOSE CLAMP - WORM GEAR - 1/4" - 5/8" 1
12 730005 FITTING-BSHG-8MNPT-6FNPT-HEX 1
13 79561001 DRAIN COCK-3/8" PIPE FITTING 1
14 2326315 DECAL-WARNING 1
15 730003 1/2" X 1/4" HEX BUSHING STEEL 1
16 64009001 MOUNT-M-300-70NR HUNT RUBBER 4
17 163675727 TUBE-RADIATOR BOTTOM 1
18 163675712 TUBE-RADIATOR TOP 1
19 118633003 HOSE 3" ID X 3 1/2 OD - 5.00 2
20 151503001 HOSE - 2 1/2 ID X 3 OD RADIATOR - 4" 2
21 113095001 HOSE CLAMP-CONST.TRQ. CT350L 8
22 604843001 CLAMP - CONSTANT TORQUE 3 3/4-4 5/8 DIA. 16
23 405185001 HOSE ELBOW - 4" ID 90 DEG. 1
24 402095001 BELLOWS, CAC 3
25 163675730 TUBE-CHARGE AIR BOTTOM 1
26 163675740 TUBE-CHARGE AIR UPPER 1
27 619001 HOSE-1/4 I.D.GASOLINE&DIESEL 1
28 163680845 FOAM SEAL-1 X 1 X 48.25 1
29 163680846 FOAM SEAL - 1 X 1 X 41.50 1
30 163680847 FOAM SEAL - 1 X 1 X 5 2
31 163680844 FOAM SEAL - 1 X 1 X 72.25 2
32 2609017 CLAMP-MUFFLER 4" 2
33 163680984 WLDMT-CAC SUPPORT 1

06-05
Engine & Accessories - 06 WC2300XL (SN 001001-)

Air Cleaner - Tier 3 (SN 1023-)


Fig 06-06R01

22 31 17

21

16
22

19
12

19

31
6

31

22
7

9
6
29

25 13

30
14
10

26
28 27
18
1 11
4 33
2
15 28
32
23 20 5
24 28 6
25
25
22 8

33

06-06R01
WC2300XL (SN 001001-) Engine & Accessories - 06

Air Cleaner - Tier 3 (SN 1023-)


Fig 06-06R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 113557001 INDICATOR AIR FLOW - 30in 1
2 141391001 HOSE REDUCER-6X5 HUMP 1
3 141974001 MODEL 880 PRECLEANER 1
4 1578001 HOSE CLAMP - WORM GEAR - 1/4" - 5/8" 2
5 163552517 AIR CLEANER - FRG 180031 1 Breakdown Fig 6-6Z01
6 163621514 CLAMP - CON TORQUE 8 1/4 - 9 1/8 5
7 163621515 ELBOW - 90 DEG HOSE 8" ID, RUBBER 1
8 163621516 REDUCER - HUMP 8" - 6", RUBBER 1
9 163632745 STRAP - AIR CLEANER 4
10 163637081 HOSE - RUBBER STRAIGHT HUMP 8" 1
11 163675698 TUBE-.058 6"OD ALUMINUM 1
12 163675700 TUBE-AIR CLEANER 1
13 163675706 TUBE-AIR CLEANER 1
14 163675952 WELDMENT - AIR CLEANER MOUNT 1
15 163675954 STIFFENER - CONTROL PANEL 1
16 163713271 WELDMENT - PRE-CLEANER SUPPORT - TIER 3 1
17 163713273 WELDMENT - 8" BAND CLAMP 2
18 16390001 FITTING-#1541 WEATHERHEAD 2
19 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 8
20 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 4
21 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 2
22 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 12
23 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
24 263324001 SCREW-HCS-.38-16X1.00-W/BLU PATCH-GR8-YZ 3
25 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 13
26 3075001 FITTING-3300X2 WTHR-HD 2
27 4247001 HOSE-3/16"LP 1
28 485025 WASHER-1/2 FLAT-HARDENED-YZ 8
29 510308120 BOLT - CARG.-.38-16X2.00-GR5-YZ 4
30 250576001 NUT-3/8 NC HEX JAM W/Y-ZINC 4
30 (510315311) NUT-HEXJAM-.38-16-GR2-YZ 4
31 510337635 WASHER-FLATSAE-.38-.41X.81-16G-YZ 16
32 604844001 CLAMP-T-BOLT 5 1/4"-6 1/8" EFF.DIA. 1
33 604987001 CLAMP-CON TORQUE 5 3/4 - 6 5/8 2

06-06R01
Engine & Accessories - 06 WC2300XL (SN 001001-)

Breakdown Air Cleaner


Fig 06-06Z01

2
1
5

06-06Z01
WC2300XL (SN 001001-) Engine & Accessories - 06

Breakdown Air Cleaner


Fig 06-06Z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 AIR CLEANER BODY 1 NSS
2 180013046 FILTER - SAFETY 1
3 180013045 FILTER - PRIMARY 1
4 180013044 COVER 1
5 296263296 VACUATOR VALVE 1
163552517 AIR CLEANER - FRG 180031 1 COMPLETE

06-06Z01
Engine & Accessories - 06 WC2300XL (SN 001001-)

Exhaust - Tier 3
Fig 06-07

23
17
9

15

28
27
5
26
26

11

25

25 8
6
13 16 25

13

22
1
18 3
19
4

26 10
2 12
20
18 20

14
24

21
7

06-07
WC2300XL (SN 001001-) Engine & Accessories - 06

Exhaust - Tier 3
Fig 06-07

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163650113 TUBE-EXHAUST ELBOW 1
2 163675398 WELDMENT - SHIELD SPACER 1
3 163675403 MOUNT - TURBO SHIELD 1
4 163675404 WELDMENT - TURBO SHIELD 1
5 163675766 TUBE-EXHAUST 1
6 163675768 TUBE-EXHAUST ELBOW 1
7 163693062 TURBO SHIELD - TIER 3 VERSION 2 1
8 163713486 CLAMP-5" STEP BAND 1
9 180007424 PLUG 1
10 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 2
11 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
12 235742001 BOLT-5/16-18X3/4 GR8 ZYC 1
13 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 8
14 2595001 HOSE CLAMP - TS7FR 1/2" 1
15 2609019 CLAMP-1 1/2 MUFFLER 1
16 403993001 WELDMENT - MUFFLER BRACKET 1
17 403999001 STRAP - MUFFLER HOLDOWN 2
18 507085010 NUT-HEXFLNG LOCK, M10-1.50,10.9,YZ,D6927 4
19 507086010 WASHER-FLAT,M10,LARGE RIM,DIN9021 2
20 507612020 SCREW-HFS,M10-1.50X20,10.9,YZ,ANSI,B18.2.3.9M,FT 4
21 507613020 SCREW-HFS,M12-1.75X20,10.9,YZ,ANSI,B18.2.3.9M,FT 3
22 508476160 SCREW-HCS,M10-1.50X160,10.9,YZ,ISO4014,PT 2
23 510302074 SCREW - HCS-.38-16X7.50-GR5-YZ 4
24 510314501 NUT-TLHEX-.31-18-A-YZ 1
25 510337635 WASHER-FLATSAE-.38-.41X.81-16G-YZ 12
26 72024001 CLAMP-MUFFLER 5IN. ZINC 3
27 78514001 MUFFLER-# M090587 1
28 94553001 CAP-RAIN 5" 1

06-07
Engine & Accessories - 06 WC2300XL (SN 001001-)

XL Battery Box
Fig 06-08

20

21
18
20
19

15

22 17
11
23

8 4
7

10

12

13
3
1
5
16
5
2
13

14

06-08
WC2300XL (SN 001001-) Engine & Accessories - 06

XL Battery Box
Fig 06-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 206326001 TERMINAL-JUMPER/RED CAP(POS.) 1
2 163653257 TERMINAL-JUMPER/BLACK CAP (NEG) 1
3 163675849 WELDMENT-BATTERY TRAY 1
4 163675852 WELDMENT-BATTERY LID 1
5 283099001 SWITCH KIT-BATTERY DISCONNECT 1
6 110413001 BAND-RUBBER HOLD-DOWN 1
7 110408001 HOLD-DOWN BATTERY 1
8 BATT. GROUP 8-D 1155 CCA 2
9 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 1
10 404698001 RUBBER - BATTERY PAD 2
11 141588001 ROD-BATTERY HOLD DOWN 1
12 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 4
13 485025 WASHER-1/2 FLAT-HARDENED-YZ 8
14 235731001 NUT-1/2-13 GR8 ZYC 4
15 70000044 DECAL-WARNING(AT/UND) 1
16 700IA568 DECAL - 24V ELECTRICAL SYSTEM 1
17 142410001 CASE-6"X9"X1" OPERATOR MANUAL 1
18 235734001 BOLT-1/4-20X3/4 GR8 ZYC 2
19 235732001 NUT - HEX - .25 - 20 - GR8 - YZ 2
20 510337603 WASHER-FLATSTD-.25-.31X.75-.07-YZ 4
21 163693203 WC2300XL MINI MANUAL ASSEMBLY 1
296381855 MANUAL ASSY-WC2300XL (SP) CABLED 1ST ED 1 Spanish
22 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 8
23 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 8

06-08
Engine & Accessories - 06 WC2300XL (SN 001001-)

Fuel Tank Tier 3


Fig 06-09

18

20
19
17

29

28
21

1
2

12
6 10

11

4 8
15 7

30
16
14

27 32
3
26 31
5
13
15 24

22
25
24 23
16

14

06-09
WC2300XL (SN 001001-) Engine & Accessories - 06

Fuel Tank Tier 3


Fig 06-09

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163693273 TANK - FUEL 1
2 106851001 CAP-FUEL 1
3 163628085 STRAINER - 20MOR 12FOR 149 MICRON 1
4 72431001 FITTING-90-8MORFF-8MORBA-FRG 1
5 56218001 FITTING - PLUG - 8MORB - HEX 1
6 108475001 FILTER-BREATHER1/2NPTW/ORELIEF 1
7 163642627 COVER-12" CLEANOUT 1 Inc. Ref. 30-32
8 94119001 PADLOCK (KEYED-ALIKE LOCK) 1
9 111467001 STRAINER-FUEL 1
10 111472001 SNAP RING-INTERNAL 1
11 111471001 SNAP RING-INTERNAL 1
12 111468001 GASKET 1
13 180014264 FITTING-45-8MORFF-12MORBA-FRG 1
14 238240001 BOLT-1/2-13X5 1/2 GR8 HEX-YZ 4
15 235731001 NUT-1/2-13 GR8 ZYC 4
16 485025 WASHER-1/2 FLAT-HARDENED-YZ 8
17 163629609 COVER - PLATE FUEL TANK 1
18 103791001 SCREW-1/2-13X1 1/4 GR5 HEX FLG 16
19 483025 WASHER-1 1/4X3/4X14 GA M.B. 16
20 51046001 O-RING-#206 16
21 128299001 GASKET-17.5OD X 14.5ID 16 HOLE 1
22 163675879 MOUNT - FUEL TANK 1
23 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
24 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 6
25 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2
26 235736001 BOLT-3/8-16X1 1/4 ZYC 2
27 5553001 FITTING - PLUG - 6MORB - HEX 1
28 163675396 SENSOR-FUEL LEVEL - 29"- DT 1
29 163671181 SCREW-MCH-10-32X1.50-GR2-SS-TRUSS-HD-PHILLIPS 5
30 163626958 COVER GASKET 1
31 507613100 SCREW-HFS,M12-1.75X100,10.9,YZ,ANSI,B18.2.3.9M,PT 1
32 37218001 O-RING FOR SP VALVE 1

06-09
Engine & Accessories - 06 WC2300XL (SN 001001-)

Fan - Reversing Tier 3


Fig 06-10

8
3 5
10
9
6

1
9

4 7
11 12 6

06-10
WC2300XL (SN 001001-) Engine & Accessories - 06

Fan - Reversing Tier 3


Fig 06-10

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 111977001 MOUNT-SANDWICH DOUBLE STUD 3
2 163650135 FAN ASSEMBLY-FLEXXAIRE 1
3 163650708 FLEXXAIRE FAN COMPRESSOR 1
4 163680145 RELAY-10/20A SPDT W/BRACKET 1
5 163680975 WELDMENT - AIR COMPRESSOR MOUNT 1
6 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 6
7 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 1
8 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
9 235741001 NUT - HEX - .31 - 18 - GR8 -YZ 6
10 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 4
11 350004 BOLT - 1/4-20X1/2 HHCS GR5 PLATED 1
12 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 1

06-10
Engine & Accessories - 06 WC2300XL (SN 001001-)

Breakdown Fan
Fig 06-10Z01

11

2 6
5
7
2
8
2 3 4
10
12
9
1
14
15 12

06-10Z01
WC2300XL (SN 001001-) Engine & Accessories - 06

Breakdown Fan
Fig 06-10Z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180016623 GUIDE BUSHING 1
2 180013059 SEAL KIT, AX2000 1
3 180013060 PISTON KIT, AX2000 1
4 180016624 SPRING 1
5 180013062 HUB KIT-FX/AX2000 STEEL BLADE SHAFTS 1
6 180016625 REAR PLATE 1
7 180013074 BOLT, 3/8-16NCX1" 4
8 180013065 CAPSCREW, 3/8-16NC X 1-1/2" 12PT. 2
9 180013066 ROTARY UNION KIT 1
10 180013067 CYLINDER W/ROTARY UNION KIT 1
11 180015460 BLADE KIT 4
12 180016626 CAPSCREW 12
14 180016628 SHIFTER BLOCK 1
15 163693292 1/4IN. OD AIR BRAKE LINE .040 WALL SAE J844 1 Cut to Length
TYPE A
163650135 FAN ASSEMBLY-FLEXXAIRE Supply Fan Serial Number When
Ordering

06-10Z01
Engine & Accessories - 06 WC2300XL (SN 001001-)

Cold Start - Hardware & Ether


Fig 06-11

06-11
WC2300XL (SN 001001-) Engine & Accessories - 06

Cold Start - Hardware & Ether


Fig 06-11

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 223973001 CYLINDER-START FLUID 18 OZ. 1
2 235734001 BOLT-1/4-20X3/4 GR8 ZYC 2
3 510337603 WASHER-FLATSTD-.25-.31X.75-.07-YZ 2
4 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 2
5 235742001 BOLT-5/16-18X3/4 GR8 ZYC 2
6 163680232 EITHER KIT-CAT 1
7 296261964 CLAMP 1

06-11
Engine & Accessories - 06 WC2300XL (SN 001001-)

Belt Tension - Tier 3 & Tier 4 Interim/Stage IIIB


Fig 06-12

10

3
2
8
9
4

6
1
6
7

06-12
WC2300XL (SN 001001-) Engine & Accessories - 06

Belt Tension - Tier 3 & Tier 4 Interim/Stage IIIB


Fig 06-12

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 231104001 CYLINDER-3 1/2"X4 3/4" 1
2 87777001 FITTING - BALL CHECK 1
3 296394357 ZERK-1/8 NPT STR LEAKPRF (10K) 1
4 59245019 HOSE-1/8X66 1/8NPT M&M 100R7 1
5 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
6 485025 WASHER-1/2 FLAT-HARDENED-YZ 8
7 250537001 SCREW *** OBSOLETE*** REPLACED BY 250573001 4
8 670001 6 M X 1/4 FS ST. ADAPT REF T11943 1
9 75812001 FITTING 1/4X1/8 STL. HEX BSHG. 1
10 163675379 FRAME ASS'Y - WC2300 1

06-12
Engine & Accessories - 06 WC2300XL (SN 001001-)

Fuel Lines Diagram - Tier 3


Fig 06-13

06-13
WC2300XL (SN 001001-) Engine & Accessories - 06

Fuel Lines Diagram - Tier 3


Fig 06-13

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163657254 HOSE-HYD-.50-64-8FSORFF-ST/ST-3000PSI-SAE 100R17 1
2 180014222 HOSE-HYD-.50-76-8FSORFF-ST/90-T3KA 1
3 405312001 HOSE-HYD-.5X76-8FSORFF-ST/ST-100R17 1

06-13
Engine & Accessories - 06 WC2300XL (SN 001001-)

Engine Base- Tier 4 Interim/Stage IIIB


Fig 06-14

5 8

7
4
3

1
9
5

4
5

6
10
13
12
11
4
12
1

06-14
WC2300XL (SN 001001-) Engine & Accessories - 06

Engine Base- Tier 4 Interim/Stage IIIB


Fig 06-14

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680637 ENGINE POD - WC2300 - TIER 4 1
2 163680495 NUT-1.75-5NC-.25-CZ 1
3 163675844 JACK BOLT 1
4 163680070 BLOCK - ENGINE MOUNTING 4
5 163675655 SPACER 3
6 163675656 BOSS - ADJUSTER 2
7 238892001 WASHER-FLATSTRL-1.00-1.13X2.00-.16-YZ-A325 1
8 628816001 SCREW-HCS-1-8X7.50-GR8-YZ 1
9 70059001 WASHER-2 1/2ODX1 1/16ID-.136/ 1
10 510320311 NUT-HEXJAM-.75-10-GR2-YZ 2
11 510337617 WASHER-FLATSTD-.75-.81X2.00-.15-YZ 4
12 235739001 NUT-3/4-10 GR8 ZYC 4
13 163647118 ROD-THREADED 3/4"-10 2

06-14
Engine & Accessories - 06 WC2300XL (SN 001001-)

Aftertreatment & Chute Supports - Tier 4 Interim/Stage IIIB


Fig 06-15

7
11

9
10

17
11
8
9

11 16
15
9
14
1
19
3

13 2
12

12

10
18

06-15
WC2300XL (SN 001001-) Engine & Accessories - 06

Aftertreatment & Chute Supports - Tier 4 Interim/Stage IIIB


Fig 06-15

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 101510007 POST-CLAMP SERIES 15 7/16-14 3
2 101511021 CLAMP-CUSH.#15-1.000 DIA.HALF 4
3 163626350 SCREW- HCS-1-8X6.00-GR8-YZ 3
4 163675672 WELDMENT - CEM FRAME 1
5 163680912 DOOR ADJUST WDMT - TIER 4 1
6 163680954 WELDMENT - CHUTE SUPPORT 1
7 163693240 WELDMENT - CHUTE SUPPORT 1
8 163693249 BASE CHUTE SUPPORT 1
9 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 20
10 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
11 235736001 BOLT-3/8-16X1 1/4 ZYC 12
12 238892001 WASHER-FLATSTRL-1.00-1.13X2.00-.16-YZ-A325 7
13 249719001 BOLT-1-8 X 2.00 GR8 HEX YZ 4
14 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 8
15 250515001 WASHER - 7/16 HARD SAE Y/ZINC 3
16 250539001 BOLT-7/16-14 X 1 GR8 HEX Y/ZI 3
17 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 2
18 510337635 WASHER-FLATSAE-.38-.41X.81-16G-YZ 2
19 99820001 BAR-HOSE CLAMP 1

06-15
Engine & Accessories - 06 WC2300XL (SN 001001-)

Engine & Fittings - Tier 4 Interim/Stage IIIB (SN1030-)


Fig 06-16R01

29

7 3 16
13

5
13
13
8

33
26 13 22

22
21

14

12 20

14 6
17
7
14

23 18
27
4 19
28
25 2
1
32 15
10 31 15
11
24
9

30

06-16R01
WC2300XL (SN 001001-) Engine & Accessories - 06

Engine & Fittings - Tier 4 Interim/Stage IIIB (SN1030-)


Fig 06-16R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 115615001 BOLT-M10 X 100MM 274746 4
2 120890001 FITTING-STR-12MORB-4FORB 1
3 156627001 FITTING - 8-6 C5OLO 1
4 161350001 VALVE - BALL SHUTOFF 1
5 163649175 SCREW HCS .31 18 X 6.50 GR8 YZ 2
6 163675140 ENGINE MOUNT 2
7 163680582 ENGINE-C13 TIER 4 1
8 163680764 FITTING-90-4BHI-4MORB 1
9 163680776 BELT-MICRO-V - 83.9" 1
10 163682001 ALTERNATOR-24V - 105A - PAD MOUNT 1
11 163682002 SHEAVE-PULLEY 1
12 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 20
13 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 6
14 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 28
15 235717001 WASHER - 3/4" HARDENED FLAT YZ 4
16 248029001 BOLT-5/16-18X2 1/2 GR8 ZYC 1
17 255074001 FITTING-14M ORING X 16M JIC 90 1
18 278948001 FITTING - 90 - 4MORFF - 6MORBA 1
19 296252069 BOLT - HCS - 3/4 - 10 X 2 3/4 GR8 YZ 2
20 296254857 FITTING - 90 - 8MORBA - 10MORFF 1
21 400000016 FITTING-STR-10MORFF-8MORB 1
22 400004004 FITTING - 90 - 10MORFF - 10FSORFF 3
23 430001 NUT-5/8 NC SLTL GRADE B ZINC 8
24 434001 NUT-3/4 NC SLTL 2
25 508485010 WASHER - FLAT, HARDENED, M10, YZ, JDS130 4
26 510314501 NUT-TLHEX-.31-18-A-YZ 3
27 59269001 ADAPTER-1 NPTX16 JIC ST 1
28 61699001 FITTING-1"NPT X 16M JIC 90 1
29 626360001 ASSY-MAGNETIC PICKUP 3/4 NF-1.9 1
30 7000F859 SERIAL PLATE-WC2300 BAR CODE T4 1
31 72451001 FITTING-90-4MORFF-4MORBA 1
32 77141001 FITTING-CAP NUT 16F JIC 1
33 91205001 FITTING - STR - 10MORB - 10M0RFF 2

06-16R01
Engine & Accessories - 06 WC2300XL (SN 001001-)

Breakdown Engine - Tier 4 Interim/Stage IIIB


Fig 06-16Z01

1
4
4

06-16Z01
WC2300XL (SN 001001-) Engine & Accessories - 06

Breakdown Engine - Tier 4 Interim/Stage IIIB


Fig 06-16Z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680771 BELT-FAN C13 TIER 4 1
2 163636089 OIL FILTER 1
2 (180019069) OIL FILTER 1
3 625821001 ELEMENT-FUEL FILTER 1
4 605497001 FUEL FILTER-CAT 3406C 2
5 296367600 OCV FILTER 1

06-16Z01
Engine & Accessories - 06 WC2300XL (SN 001001-)

Radiator Shroud - Tier 4 Interim/Stage IIIB


Fig 06-17

23

22

22
26 27 23

10 14
6
1
15

7 13

18

17
22 16 20
23
24
22 21

16
3
28

22
17
26 23 21 19
15

12 9

3 8
28
5

26 4

11
17
16

24
25

22

06-17
WC2300XL (SN 001001-) Engine & Accessories - 06

Radiator Shroud - Tier 4 Interim/Stage IIIB


Fig 06-17

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680730 UPPER RADIATOR SUPPORT WELDMENT - T4 1
2 163680742 WELDMENT - FAN SHROUD TIER 4 1
3 64009001 MOUNT-M-300-70NR HUNT RUBBER 4
4 163680747 FAN GUARD 1
5 163680700 WELDMENT - RADIATOR SUPPORT T4 1
6 163680702 WELDMENT - RADIATOR SUPPORT T4 1
7 1865043 GROMMET-.75IDX1.38OD-.19GROOVE 1
8 163680421 DOOR-ALTERNATOR 1
9 163680662 SUPPORT - RADIATOR - TIER 4 1
10 163680697 SUPPORT - RADIATOR - TIER 4 1
11 163680743 RUBBER-SEAL COOLER PACKAGE DOOR 1
12 163680749 SEAL HOLD DOWN TIER4 1
13 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 8
14 235736001 BOLT-3/8-16X1 1/4 ZYC 4
15 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 6
16 235742001 BOLT-5/16-18X3/4 GR8 ZYC 21
17 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 21
18 27938001 WASHER-.406 ID X 1.50 OD-.25 THICK ZY 2
19 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
20 510302074 SCREW - HCS-.38-16X7.50-GR5-YZ 2
21 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 4
22 485025 WASHER-1/2 FLAT-HARDENED-YZ 26
23 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 12
24 235731001 NUT-1/2-13 GR8 ZYC 8
25 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 6
26 510360637 WASHER-FLATSTRL-.50-.53X1.50-.19-YZ 4
27 235718001 BOLT-1/2-13X2 GR8 HEX ZINC PLT 2
28 235744001 BOLT-1/2-13X2 3/4 GR8 ZNC PLTD 2

06-17
Engine & Accessories - 06 WC2300XL (SN 001001-)

Radiator Grill - Tier 4 Interim/Stage IIIB


Fig 06-18

1
14
8

14
13
3

10

11

12

4
5

13

6
5

06-18
WC2300XL (SN 001001-) Engine & Accessories - 06

Radiator Grill - Tier 4 Interim/Stage IIIB


Fig 06-18

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680712 RADIATOR GRILL WELDMENT - T4 1
2 163650107 PLATE - SCREEN CLAMP 3
3 509643001 LATCH-RUBBER DRAW AERO 2
4 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 15
5 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 23
6 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 8
7 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 4
8 510302074 SCREW - HCS-.38-16X7.50-GR5-YZ 2
9 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2
10 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 4
11 233502001 SCREW- #10-24X5/8 PHILLIPS PAN 8
12 163680358 SCREEN - RADIATOR GRILL 2
13 163680479 PLATE - LOWER SCREEN CLAMP 4
14 163650097 SEAL - WEATHER A/R Specify

06-18
Engine & Accessories - 06 WC2300XL (SN 001001-)

Cooling Package - Tier 4 Interim/Stage IIIB


Fig 06-19

22

34 7

32
6
23
31
34
13

12
11
1
17
30 24
28 15

7
27
11
19
10 12 26

14 16
3
21 28
3
29
9
28
9

20 8

34 28

28
27
25 18
33 28

34
2
4

06-19
WC2300XL (SN 001001-) Engine & Accessories - 06

Cooling Package - Tier 4 Interim/Stage IIIB


Fig 06-19

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680530 COOLING PACKAGE-TIER IV 1 Breakdown Fig. 6-19z01
2 64009001 MOUNT-M-300-70NR HUNT RUBBER 6
3 250515001 7/16 HARD WASHER SAE Y/ZINC 4
4 510360637 WASHER-FLATSTRL-.50-.53X1.50-.19-YZ 6
5 235718001 BOLT-1/2-13X2 GR8 HEX ZINC PLT 6
6 163680898 HOSE- 1/4 VENT 80 INCHES CUT TO LENGTH 1
7 1578001 HOSE CLAMP - WORM GEAR - 1/4" - 5/8" 2
8 163680869 BAR - #15-2 TOP CLAMP 1
9 101511017 CLAMP-CUSH.#15-1.500 DIA. HALF 2
10 2595011 CLAMP-HOSE/CLIP TS7E 3/8" 3
11 235742001 BOLT-5/16-18X3/4 GR8 ZYC 4
12 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
13 2595001 HOSE CLAMP - TS7FR 1/2" 3
14 163680882 HOSE-HYD-1.00X70-16FSJ-90/NONE-250 PSI R4 1
15 163680883 HOSE- 1/4 VENT 70 INCHES CUT TO LENGTH 1
16 250509001 NUT-7/16-NC GR8 TOP LOCK Y/ZI 2
17 157941001 CLAMP - CON TORQUE 1 1/4 - 2 1/8 1
18 296256464 ELBOW - 2.5" ID X 90 DEG RUBBER 1
19 2595013 CLAMP-1 1/2" I.D. W/VINYL COAT W/ 13/32 1
20 381030 SCREW-7/16-14X3 GR8.HEX.HD.CAP 2
21 163680873 TUBE - 5/8 OD 17 GA WALL 2
22 163680758 FITTING-STR-4HB-8MNPT-BR 1
23 2326315 DECAL-WARNING 1
24 152424001 SENDER - FLUID LEVEL 1
25 163680600 TUBE-RADIATOR BOTTOM - TIER 4 1
26 163680646 TUBE-RADIATOR-TOP TIER 4 1
27 118633003 HOSE 3" ID X 3 1/2 OD - 5.00 2
28 113095001 HOSE CLAMP-CONST.TRQ. CT350L 8
29 163680872 HOSE - 2 1/2 ID X 3 OD RAD. - 5 1/2" 1
30 163680841 FOAM-1 1/2 X 1 1/2 X 72.25 1
31 163680844 FOAM SEAL - 1 X 1 X 72.25 1
32 163680845 FOAM SEAL-1 X 1 X 48.25 1
33 163680846 FOAM SEAL - 1 X 1 X 41.50 1
34 163680847 FOAM SEAL - 1 X 1 X 5 4

06-19
Engine & Accessories - 06 WC2300XL (SN 001001-)

Breakdown Cooling Package - Tier 4 Interim/Stage IIIB


Fig 06-19Z01

06-19Z01
WC2300XL (SN 001001-) Engine & Accessories - 06

Breakdown Cooling Package - Tier 4 Interim/Stage IIIB


Fig 06-19Z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180020443 TBAR RAD 1
2 180020444 TBAR CHARGE AIR COOLER 1
3 180020445 HYDRAULIC OIL COOLER 1
4 180020446 FUEL OIL COOLER 1

06-19Z01
Engine & Accessories - 06 WC2300XL (SN 001001-)

Cooling Package Front - Tier 4 Interim/Stage IIIB


Fig 06-20

13
12

3
10

13 7 6

3
9
4

11

8
5
2
1

06-20
WC2300XL (SN 001001-) Engine & Accessories - 06

Cooling Package Front - Tier 4 Interim/Stage IIIB


Fig 06-20

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680886 TOP PLATE 10-10 BULK HEAD 1
2 163680888 10-10 BULK HEAD CUSH CLAMP 4
3 163680891 CLAMP-12-12 BULKHEAD CUSH 4
4 163680892 TOP PLATE BULB HEAD CLAMP 12-12 1
5 163680897 FITTING-BHCPLG-10MORFF-10MORFF-CUSTOM 2
6 163680899 FITTING-BHCPLG-12MORFF-12MORFF-CUSTOM 2
7 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 4
8 250529001 BOLT 3/8-16X2 1/2"GR.8 HEX 4
9 296298236 P-CLAMP 1" ID 2
10 400004004 FITTING - 90 - 10MORFF - 10FSORFF 1
11 79561001 DRAIN COCK-3/8" PIPE FITTING 1
12 82482001 FITTING - STR - 12MORFF - 16MORB 2
13 91205001 FITTING - STR - 10MORB - 10M0RFF 2

06-20
Engine & Accessories - 06 WC2300XL (SN 001001-)

Cooling Package Charge Air -Tier 4 Interim/Stage IIIB


Fig 06-21

2 5
1
7 2
1
4
2

5
3
3

1
1
9 10
7 7
1
1

1
6

06-21
WC2300XL (SN 001001-) Engine & Accessories - 06

Cooling Package Charge Air -Tier 4 Interim/Stage IIIB


Fig 06-21

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 604843001 CLAMP - CONSTANT TORQUE 3 3/4-4 5/8 DIA. 16
2 116769001 CLAMP - CON TORQUE 1 3/4 - 2 5/8 4
3 2609017 CLAMP-MUFFLER 4" 2
4 2609001 MUFFLER CLAMP - 1 3/4 1
5 163680856 HOSE-ELBOW-CHARGE AIR 1.75" CAC HOT 2
6 405185001 HOSE ELBOW - 4" ID 90 DEG. 1
7 402095001 BELLOWS, CAC 3
8 163680857 TUBE-1.75 CAC SHORT - TIER 4 1
9 163680585 TUBE-CHARGE AIR 1
10 163680592 TUBE-CHARGE AIR - TIER 4 1

06-21
Engine & Accessories - 06 WC2300XL (SN 001001-)

Air Cleaner - Tier 4 Interim/Stage IIIB


Fig 06-22

17
22

22
21
1
30 12
31

9
31

6
19 4

14
29 27

33
29 13
27
20

15 28
10
4 3

8 18

4 28
4

11 16

25
5 26
23

32
24

06-22
WC2300XL (SN 001001-) Engine & Accessories - 06

Air Cleaner - Tier 4 Interim/Stage IIIB


Fig 06-22

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 141391001 HOSE REDUCER-6X5 HUMP 1
2 141974001 MODEL 880 PRECLEANER 1
3 163552517 AIR CLEANER - FRG 180031 1
4 163621514 CLAMP - CON TORQUE 8 1/4 - 9 1/8 5
5 163621515 ELBOW - 90 DEG HOSE 8" ID, RUBBER 1
6 163621516 REDUCER - HUMP 8" - 6", RUBBER 1
7 163632745 STRAP - AIR CLEANER 4
8 163637081 HOSE - RUBBER STRAIGHT HUMP 8" 1
9 163649469 SENSOR - AIR TEMPERATURE-CAT 1
10 163675700 TUBE-AIR CLEANER 1
11 163675706 TUBE-AIR CLEANER 1
12 163675952 WELDMENT - AIR CLEANER MOUNT 1
13 163680605 PRE-CLEANER SUPPORT - TIER 4 1
14 163680642 TUBE-AIR INLET 1
15 163680669 PRECLEANER STRAP 4
16 163680909 STIFFENER - CONTROL PANEL WDMT. 1
17 180007783 BOLT-1/2-13 X 1 1/4 GR #5 HEX (PFCN) 4
18 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 4
19 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
20 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 6
21 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
22 252253001 WASHER-1/2 SAE FLAT ZP 8
23 263324001 SCREW-HCS-.38-16X1.00-W/BLU PATCH-GR8-YZ 3
24 265834001 INDICATOR - GRADUATED SWITCH 25" H20 1
25 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 5
26 296256889 HOSE - .25 X 37 - 4G-4FJX - M3K 1
27 375020 BOLT - 3/8-16X2"GD#5CARRIAGE 6
28 413001 NUT-3/8 NC HEX JAM 6
29 510337635 WASHER-FLATSAE-.38-.41X.81-16G-YZ 8
30 604844001 CLAMP-T-BOLT 5 1/4"-6 1/8" EFF.DIA. 1
31 604987001 CLAMP-CON TORQUE 5 3/4 - 6 5/8 2
32 619603001 FITTING 4MJIC X 2MNPT BULKHEAD 1
33 97369001 FITTING-4M JICX1/8F STR. CONN. 1

06-22
Engine & Accessories - 06 WC2300XL (SN 001001-)

Exhaust - Tier 4 Interim/Stage IIIB


Fig 06-23

06-23
WC2300XL (SN 001001-) Engine & Accessories - 06

Exhaust - Tier 4 Interim/Stage IIIB


Fig 06-23

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675768 TUBE-EXHAUST ELBOW 1
2 72024001 CLAMP-MUFFLER 5IN. ZINC 1
3 94553001 CAP-RAIN 5" 1

06-23
Engine & Accessories - 06 WC2300XL (SN 001001-)

CEM Shield - Tier 4 Interim/Stage IIIB


Fig 06-24

1
10

11

10
4

11

6
2

12

11

10

9
11
11
13
10 8 13
7
3
11 13

13 11 11
10
5
11 10

06-24
WC2300XL (SN 001001-) Engine & Accessories - 06

CEM Shield - Tier 4 Interim/Stage IIIB


Fig 06-24

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680627 HOOD - REAR 1
2 163680722 HOOD - FRONT - TIER 4 INTERIM 1
3 163680973 WLDMT- HOOD MOUNT - TIER 4 INTERIM 1
4 163680972 WLDMT- HOOD MOUNT - TIER 4 INTERIM 1
5 163680970 WLDMT-REAR HOOD MT. 1
6 163680971 WLDMT-REAR HOOD MOUNT - TIER 4 1
7 163680668 HOOD STABILIZER 1
8 163680679 WELDMENT - HOOD SUPPORT 1
9 163680680 WELDMENT - HOOD SUPPORT 1
10 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 38
11 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 56
12 235736001 BOLT-3/8-16X1 1/4 ZYC 1
13 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 17

06-24
Engine & Accessories - 06 WC2300XL (SN 001001-)

Fuel Tank - Tier 4 Interim/Stage IIIB


Fig 06-25

18

20

17
19
29

28

21

1 12

6 10

11

4 8
7
15
16
30
14

27
3
26
24 32
13 5

22
15 25
31
16
24
24
16 23

14

06-25
WC2300XL (SN 001001-) Engine & Accessories - 06

Fuel Tank - Tier 4 Interim/Stage IIIB


Fig 06-25

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163693273 TANK - FUEL 1
2 106851001 CAP-FUEL 1
3 163628085 STRAINER - 20MOR 12FOR 149 MICRON 1
4 296254857 FITTING - 90 - 8MORBA - 10MORFF 1
5 56218001 FITTING - PLUG - 8MORB - HEX 1
6 108475001 FILTER-BREATHER1/2NPTW/ORELIEF 1
7 163642627 COVER-12" CLEANOUT 1
8 94119001 PADLOCK (KEYED-ALIKE LOCK) 1
9 111467001 STRAINER-FUEL 1
10 111472001 SNAP RING-INTERNAL 1
11 111471001 SNAP RING-INTERNAL 1
12 111468001 GASKET 1
13 292584001 FITTING - 45 - 10MORFF - 12MORBA - FRG 1
14 238240001 BOLT-1/2-13X5 1/2 GR8 HEX-YZ 4
15 235731001 NUT-1/2-13 GR8 ZYC 4
16 485025 WASHER-1/2 FLAT-HARDENED-YZ 8
17 163629609 COVER - PLATE FUEL TANK 1
18 103791001 SCREW-1/2-13X1 1/4 GR5 HEX FLG 16
19 483025 WASHER-1 1/4X3/4X14 GA M.B. 16
20 51046001 O-RING-#206 16
21 128299001 GASKET-17.5OD X 14.5ID 16 HOLE 1
22 163675879 MOUNT - FUEL TANK 1
23 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
24 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 6
25 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2
26 235736001 BOLT-3/8-16X1 1/4 ZYC 2
27 5553001 FITTING - PLUG - 6MORB - HEX 1
28 163675396 SENSOR-FUEL LEVEL - 29"- DT 1
29 163671181 SCREW-MCH-10-32X1.50-GR2-SS-TRUSS-HD-PHILLIPS 5
30 163626958 COVER GASKET 1
31 507613100 SCREW-HFS,M12-1.75X100,10.9,YZ,ANSI,B18.2.3.9M,PT 1
32 37218001 O-RING FOR SP VALVE 1

06-25
Engine & Accessories - 06 WC2300XL (SN 001001-)

Fan - Reversing Tier 4 Interim/Stage IIIB


Fig 06-26

3
4

2 8

9
11
10

12

14
13
14
6
7

06-26
WC2300XL (SN 001001-) Engine & Accessories - 06

Fan - Reversing Tier 4 Interim/Stage IIIB


Fig 06-26

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680531 FAN-AIR OPERATED REVERSING 1
180015460 BLADE KIT 4 2 blades per kit
180021172 ROTARY UNION W/POSITION SENSOR 1
2 163680145 RELAY-10/20A SPDT W/BRACKET 1
3 350004 1/4-20X1/2 HHCS GR5 PLATED 1
4 252251001 WASHER-1/4 SAE FLAT ZP 1
5 163680910 FAN CONTROL - FLEXXAIRE COMPONENTS 1 Breakdown Fig. 6-26z01
6 533020 SCREW-10-24X2 RND.HD.SLT.MACH. 2
7 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 2
8 350024 1/4-20X2 1/2"GRADE #5HEX BOLT 2
9 510337603 WASHER-FLATSTD-.25-.31X.75-.07-YZ 2
10 103201001 NUT-1/4-20NC NYLON INSERT LOCK 2
11 262092001 SCREW-HCS-M10-1.50X60-8.8-YZ-DIN933-FT 6
12 111977001 MOUNT-SANDWICH DOUBLE STUD 3
13 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 6
14 235741001 NUT - HEX - .31 - 18 - GR8 -YZ 6

06-26
Engine & Accessories - 06 WC2300XL (SN 001001-)

Breakdown Fan Control - Tier 4 Interim/Stage IIIB


Fig 06-26Z01

4
2

06-26Z01
WC2300XL (SN 001001-) Engine & Accessories - 06

Breakdown Fan Control - Tier 4 Interim/Stage IIIB


Fig 06-26Z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680575 FAN COMP-FLEXXAIRE FULLY VARIABLE 1
2 163680865 FAN VALVE-FLEXXAIRE SOLENOID 1
3 163680866 FAN CONTROLLER-FLEXXAIRE 1
4 163693292 1/4IN. OD AIR BRAKE LINE .040 WALL SAE J844 TYPE A 1 Cut To Length

06-26Z01
Engine & Accessories - 06 WC2300XL (SN 001001-)

Fuel Lines Diagram - Tier 4 Interim/Stage IIIB


Fig 06-27

4
2

06-27
WC2300XL (SN 001001-) Engine & Accessories - 06

Fuel Lines Diagram - Tier 4 Interim/Stage IIIB


Fig 06-27

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680917 HOSE-HYD-.50 X 27-8FSORFF-ST/90-3000 PSI 1
2 163680919 HOSE-HYD-.63 X 77-10FSORFF-ST/45-3000 PSI 1
3 163680922 HOSE-HYD-.63 X 83-10FSORFF-ST/90-3000 PSI 1
4 163680920 HOSE-HYD-.63 X 34-10FSORFF-ST/90-3000 PSI 1
5 163680921 HOSE-HYD-.63 X 57-10FSORFF-ST/90-3000 PSI 1
6 163693140 HOSE-HYD-.63 X 62-10FSORFF-STR/STR-3000 PSI 1
7 163680924 HOSE-HYD-.63 X 119-10FSORFF-ST/90-3000 PSI 1

06-27
Engine & Accessories - 06 WC2300XL (SN 001001-)

Aftertreatment - Tier 4 Interim/Stage IIIB


Fig 06-28

15

17 6 5

16

21
3
14

13
11 10
10 10
7 12
8 18
19
9

20
8

06-28
WC2300XL (SN 001001-) Engine & Accessories - 06

Aftertreatment - Tier 4 Interim/Stage IIIB


Fig 06-28

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163693060 WELDMENT - CEM MOUNT 1
2 163675660 SLEEVE 4
3 163675657 ISOLATOR MOUNT ASSEMBLY 4
4 163680582 ENGINE-C13 TIER 4 1
5 406121001 FITTING - 90 -8MORFF-6FSORFF 1
6 72451001 FITTING-90-4MORFF-4MORBA 2
7 163680869 BAR - #15-2 TOP CLAMP 3
8 160782001 CUSHION #15 - .500 DIA. 8
9 101510007 POST-CLAMP SERIES 15 7/16-14 6
10 250515001 7/16 HARD WASHER SAE Y/ZINC 8
11 250539001 BOLT-7/16-14 X 1 GR8 HEX Y/ZI 4
12 250509001 NUT-7/16-NC GR8 TOP LOCK Y/ZI 2
13 296505211 SCREW-HCS-/16-14 X 3.5-GR8-YZ 2
14 508478060 SCREW-HCS,M16-2.00X60,10.9,YZ,ISO4014,PT 6
15 366040 5/8-11X4" GRADE#5 HEX BOLT 4
16 145780001 MOUNT-SNUBBING WASHER 4
17 485015 WASHER-5/8 FLAT 4
18 163680873 TUBE - 5/8 OD 17 GA WALL 2
19 163661313 HOSE - HYD - .25-80 4FSORFF/4FSORFF - T3K 1
20 163680895 HOSE-HYD-.25X75-4FSORFF-STR/STR-3000 PSI 1
21 506046016 WASHER-FLAT,M16,YZ,D125A 6

06-28
Engine & Accessories - 06 WC2300XL (SN 001001-)

Ether - Tier 4 Interim/Stage IIIB


Fig 06-29

5 1

06-29
WC2300XL (SN 001001-) Engine & Accessories - 06

Ether - Tier 4 Interim/Stage IIIB


Fig 06-29

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 223973001 CYLINDER-START FLUID 18 OZ. 1
2 235734001 BOLT-1/4-20X3/4 GR8 ZYC 2
3 252251001 WASHER-1/4 SAE FLAT ZP 2
4 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 2
5 235742001 BOLT-5/16-18X3/4 GR8 ZYC 2
6 163680232 EITHER KIT-CAT 1
7 296261964 CLAMP 1

06-29
Drives - 07 WC2300XL (SN 001001-)

Hydraulic Dry Clutch (SN 1038-)


Fig 07-01R01

11
12

10

07-01R01
WC2300XL (SN 001001-) Drives - 07

Hydraulic Dry Clutch (SN 1038-)


Fig 07-01R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 117433001 FITTING-STR-12MORFF-8MORB 1
2 163643955 CLUTCH,DRY-HPTO 1
3 163650218 CLUTCH MOUNT WELDMENT 1
4 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 4
5 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 12
6 238245001 BOLT 5/8" - 11 X 2 1/4 Gr 8 HEX-YZ 6
7 510352513 NUT SMFLGTL .63 11 G YZ 2
8 630194001 WASHER-FLAT HARD-.641X1.062X.105-YZ 4
9 72056001 FITTING-TEST-6MORB-16MTP 1
10 72423001 FITTING-90-12MORFF-12FSORFF 1
11 72431001 FITTING 90 8MORFF 8MORBA FRG 1
12 88530001 FITTING-4MORB X 6FORB SOLID REDUCER 1

07-01R01
Drives - 07 WC2300XL (SN 001001-)

Breakdown Clutch
Fig 07-01Z01

3
2
11
9

10

6
2

7 2
1

07-01Z01
WC2300XL (SN 001001-) Drives - 07

Breakdown Clutch
Fig 07-01Z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180011200 FRICTION DISC KIT 1
2 180013059 SEAL KIT, AX2000 1
3 180013060 PISTON KIT, AX2000 1
4 180013061 SPRING KIT, AX2000 1
5 180013062 HUB KIT-FX/AX2000 STEEL BLADE SHAFTS 1
6 180011203 ACCUMULATOR KIT 1
7 180011205 OUTER SHAFT SEAL KIT 1
8 180006386 SPEED PICKUP 1
9 407093001 PRESSURE SWITCH 1
10 180015223 ASSY - COIL AND JUMPER 1
10 (406823001) COIL 1
11 180011204 PBDB-PRESSURE REDUCING 1

07-01Z01
Drives - 07 WC2300XL (SN 001001-)

Sheave & Drive Belt - Tier 3


Fig 07-02

6
5
4
5

07-02
WC2300XL (SN 001001-) Drives - 07

Sheave & Drive Belt - Tier 3


Fig 07-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 155452001 KEY - .877 X .877 - 3.88 1
2 163663739 BUSHING-QD TYPE F 3 1/2" BORE 1
3 163675013 SHEAVE 10 GR. 5V21.2 1
4 163675118 SHEAVE-10 GR. 5V11.8 1
5 163675132 HUB-JX4 3/8" BORE 1
6 163680549 BELT, SETOF3, 3 RIB 5V 206.5 FRICTION COVER 1

07-02
Drives - 07 WC2300XL (SN 001001-)

Belt Shielding
Fig 07-03

13 18

18

15 14
20 20
16
6 1
12
14 11
15
20
5
19 18
2

19 8
19
16 9

17

16
19 19
14

10

07-03
WC2300XL (SN 001001-) Drives - 07

Belt Shielding
Fig 07-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675290 WELDMENT - SHIELD MOUNT 1
2 163675291 BELT SHIELD 1
3 163675305 SHIELD - OUTER BELT 1
4 163675312 SUPPORT - SHIELD MOUNT 1
5 163675313 BRACKET - SHIELD MOUNT 1
6 163675474 SHIELD MOUNT 1
7 163675479 SHIELD MOUNT 1
8 163675509 ACCESS COVER 1
9 163680339 BELT SHIELD - FRONT 1
10 163680348 WELDMENT - OUTER BELT SHIELD 1
11 235728001 BOLT-1/2-13X3/4 GR8 ZYC 1
12 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 3
13 235736001 BOLT-3/8-16X1 1/4 ZYC 4
14 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 21
15 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 6
16 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 7
17 264146001 SCREW-HCS-.50-13X.75-GR8-YZ-W/BLUE PATCH 25
18 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 11
19 485025 WASHER-1/2 FLAT-HARDENED-YZ 48
20 510360637 WASHER-FLATSTRL-.50-.53X1.50-.19-YZ 7

07-03
Drives - 07 WC2300XL (SN 001001-)

Cutter Drum Without Knives (SN1033-)


Fig 07-04R01

16

17
2

14
9

1 13
11
12 18
5
6
11
14 4
8
10
18
15

07-04R01
WC2300XL (SN 001001-) Drives - 07

Cutter Drum Without Knives (SN1033-)


Fig 07-04R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675129 LOCKING ASSY - 4 15/16 X 7.087 2
2 163675333 SCREW-HCS- .88-9X12.00 -GR5-YZ 4
3 163675424 SHAFT-CUTTER DRUM 1
4 163680151 SEAL-BEARING 4
5 163680152 NUT-SLEEVE, WASHER-BEARING 2
6 163680162 BEARING-TAPERED ROLLER 2
7 163680163 HOUSING-BEARING 2
8 163680233 HOSE-HYD-.13X50-2MNPT -STR/STR-2500 PSI - RT 3
9 163706461 DRUM-4X2 POCKET, 34" WIDE 1
10 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 4
11 288459001 WASHER - 7/8 HARD ZINC/YELLOW 24
12 296505215 SCREW-HCS-7/8-9 X 4 GR8-YZ 8
13 505734001 BOLT - 1/2 NC X 4 ALL THREAD GR.5 HEX 4
14 510317311 NUT-HEXJAM-.50-13-GR2-YZ 8
15 587001 ZERK-1/8" F ST GREASE 3
16 590001 ZERK-1/8" NPT 90 DEG GREASE 3
17 719011 FITTING-1/8NPT STREET 90 DEG. 3
18 83268001 7/8-9 LOCK NUT GRADE C 12

07-04R01
Drives - 07 WC2300XL (SN 001001-)

Infeed Conveyor - Planetary


Fig 07-05

17 15

13
2

16 9

5 10
14 8
4

18

11

12 4
3
6

07-05
WC2300XL (SN 001001-) Drives - 07

Infeed Conveyor - Planetary


Fig 07-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675167 PLATE - INFEED PLANETARY 1
2 163680178 PLANETARY-AUBURN 4.5:1 1 Breakdown Fig. 7-5z01
3 250573001 BOLT-1/2-13 X 2 1/2 GR8 HX Y/Z 9
4 485025 WASHER-1/2 FLAT-HARDENED-YZ 18
5 235731001 NUT-1/2-13 GR8 ZYC 9
6 163626020 LOCKING ASSEMBLY-2.000" SPECIAL 1
7 163626004 SPROCKET-12T 1.5 IN PITCH 1
8 163675934 CHAIN-ROLLER-120H, 36 LINK 1
9 235717001 WASHER - 3/4" HARDENED FLAT YZ 4
10 243905001 SCREW-HCS-.75-10X1.75-GR8-YZ 4
11 552030 SQ HSS-3/4-10X3 1
12 235739001 NUT-3/4-10 GR8 ZYC 1
13 4350001 O-RING 042 NAT. 1
14 163680038 SCREW-TPFS-.50-13X1.50-CZ 4
15 72451001 FITTING-90-4MORFF-4MORBA 1
16 279784001 FITTING-STR-12MORFF-12MORB 1
17 163675826 MOTOR-HYD. 21.2CID "A" FLANGE 14 TOOTH 1
180019023 SEAL KIT 1
118071005 KIT-SEAL 1
(180006942) SEAL KIT
18 72421001 FITTING - RTEE - 12MORFF - 12MORBA - 12MORFF 1

07-05
Drives - 07 WC2300XL (SN 001001-)

Breakdown Planetary
Fig 07-05Z01

19

20

5
8
6
4 7 9

10
2

1
11

12

18 13
17 15
14

16

07-05Z01
WC2300XL (SN 001001-) Drives - 07

Breakdown Planetary
Fig 07-05Z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180019085 OUTPUT SHAFT 1
2 163622918 SEAL - OIL 1
3 163622919 BEARING CONE 1
4 163622920 BEARING CUP 2
5 163622921 PLUG - PIPE 4
6 163622922 BEARING CONE 1
7 163622923 RING - RETAINING ORANGE A/R Qty. 1 = 1 Part
163622924 RING - RETAINING GREY A/R Qty. 1 = 1 Part
163622925 RING - RETAINING DARK GREEN A/R Qty. 1 = 1 Part
163622926 RING - RETAINING PLAIN A/R Qty. 1 = 1 Part
163622927 RING - RETAINING BROWN A/R Qty. 1 = 1 Part
163622928 RING - RETAINING DARK BLUE A/R Qty. 1 = 1 Part
163622929 RING - RETAINING PINK A/R Qty. 1 = 1 Part
8 244405039 COMPOUND - SEALING 1
8 (296332334) COMPOUND-SEALING-10X2 OZ CA 1
9 299026605 BOLT-HEX HEAD - 5/16-18 X 1-1/ 8
10 180019086 GEAR-SUN 1
11 131488021 THRUST WASHER 1
12 163622970 PLUG - PIPE 1
13 180019087 COVER 1
14 163622972 GEAR - RING 1
15 221652025 SECONDARY CARRIER ASSEMBLY 1
16 163622973 HUB 1
17 231393043 WASHER - FLAT 6
18 163622974 BOLT-HEX HEAD 6
19 163622975 PLUG - PIPE 1
20 296263416 PLUG-PIPE 1

07-05Z01
Drives - 07 WC2300XL (SN 001001-)

Infeed Conveyor - Head Pulley


Fig 07-06

19
9
10 4 11
20 18
21
16
11

12
12 14
14
19
3
13 15
5 17
2
6
11
1 22

9
16
18
7
11

10
5

18
11 11
8

15

11
15

07-06
WC2300XL (SN 001001-) Drives - 07

Infeed Conveyor - Head Pulley


Fig 07-06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163642158 PLATE - END STOP 1
2 163647863 BEARING-3 7/16-4 BOLT FLANGE 2
3 163675164 SPROCKET-120B20 20T 4.724" BORE 1
4 163675177 RIGHT DRIVE MOUNT WDMT 1
5 163675183 LEFT DRIVE MOUNT WDMT 1
6 163675197 LOCKING ASSY-3.250 X 4.724 7005-INCH 1
7 163675488 WELDMENT-INFEED DRIVE PULLEY 1
8 163680541 WIPER-HEAD PULLEY 2
9 163680565 SPACER-5/8 BOLT X 1" 10
10 230727001 BOLT-5/8-11X1 1/2GR8 PLATED 9
11 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 40
12 235717001 WASHER - 3/4" HARDENED FLAT YZ 8
13 238217001 BOLT-3/4-10X1 1/2 GR8 HEX ZYC 1
14 238880001 BOLT-3/4-10X2 1/2 HHCS GR8 ZY 8
15 250513001 NUT - 5/8NC Gr8 TOP LOCK Y/ZINC 15
16 2595001 HOSE CLAMP - TS7FR 1/2" 4
17 2595007 HOSE CLAMP - TS7J 3/4" 1
18 280647001 BOLT-5/8-11 X 2-1/2 GR 8 Y/ZINC PLTD. 16
19 587001 ZERK 1/8in F ST GREASE 2
20 59245037 HOSE-1/8X80 1/8M NPT 3000 PSI 1
21 617525001 HOSE- 1/8 X 60 1/8NPT M&M 2500PSI 1
22 719011 FITTING-1/8NPT STREET 90 DEG. 2

07-06
Drives - 07 WC2300XL (SN 001001-)

Infeed Conveyor - Tail Pulley


Fig 07-07

15 6
10 11
9
16 10
9 11
13
8 15
1 20
4 14 9 16
4 5 10
3 9
19 4
2
12
14
20
18 1
12 18
19 12
20 17 19 8

4 1
13

20
18
19
12

17

07-07
WC2300XL (SN 001001-) Drives - 07

Infeed Conveyor - Tail Pulley


Fig 07-07

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675568 CLAMP-OPEN IDLER 4
2 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 3
3 235736001 BOLT-3/8-16X1 1/4 ZYC 6
4 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 12
5 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 3
6 163675666 LOCK-JACK BOLT 1
7 163646627 LINCH PIN-7/16 X 1 3/8 W/CHAIN 2
8 163675554 SHAFT-OPEN IDLER 2
9 127362001 WASHER-1/2 HARD.FLAT/PLATED 12
10 240335001 SCREW-HCS-.50-13X2.25-GR8-YZ 8
11 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 4
12 163675814 GUARD-VINE 4
13 163675571 ROLLER-OPEN IDLER 2
14 163675561 PUSH BLOCK-OPEN IDLER 2
15 163653041 BAR-MACHINED JACKBOLT 2
16 163628708 PLATE - ADJUSTMENT CLAMP 2
17 1788007 PIN - EXPANSION 5/16 X 3 4
18 163675560 SLIDE-OPEN IDLER 4
19 602354 SNAP RING-INT. 3 9/16 INCH 4
20 83312001 BRG-50MM WIDE TYPE BALL#210PP 4

07-07
Drives - 07 WC2300XL (SN 001001-)

Infeed Conveyor - Floor


Fig 07-08

07-08
WC2300XL (SN 001001-) Drives - 07

Infeed Conveyor - Floor


Fig 07-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675538 WLDT-OPEN CHAIN FLOOR 1
2 163675506 BAR-CLAMP 2
3 243918001 CAPSCREW-3/8-16X2 SOC.HD ZP 12
4 163675946 CHAIN ASSY W/WELD ON KNIVES-WDH110 2
180022130 LINK 1
180022131 PIN 1

07-08
Drives - 07 WC2300XL (SN 001001-)

Infeed Conveyor - Belly Covers


Fig 07-09

6
5
2

4 6

6 3
4
6
5 8 1
2
6
5
4
4 6 5 5
4

7
5
4
6

2 5

07-09
WC2300XL (SN 001001-) Drives - 07

Infeed Conveyor - Belly Covers


Fig 07-09

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675268 COVER-FRONT CONVEYOR 1
2 163675269 COVER-REAR CONVEYOR 3
3 163675267 DOOR-CONVEYOR 1
4 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 25
5 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 27
6 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 52
7 180007758 SCREW-SHSS-.50X.50-.38-16THD-CZ (PFCN) 2
8 235723001 SCREW - HCS -.38 - 16 X 1.50 - GR8 - YZ 2

07-09
Drives - 07 WC2300XL (SN 001001-)

XL Upper Feed Roller (SN1055-)


Fig 07-10R01

23
11

22

3
8 20
9

16
6 17

15
17

19
2 14
1

12

4 13

10
5
21

18

07-10R01
WC2300XL (SN 001001-) Drives - 07

XL Upper Feed Roller (SN1055-)


Fig 07-10R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 101510007 POST-CLAMP SERIES 15 7/16-14 8
2 101511021 CLAMP-CUSH.#15-1.000 DIA.HALF 8
3 163675840 WEAR PUCK-FR ARM 2
4 163680233 HOSE-HYD-.13X50-2MNPT -STR/STR-2500 PSI - RT 1
5 163680425 BUSHING-FEED ROLLER PIVOT 2
6 163680869 BAR - #15-2 TOP CLAMP 2
7 163693041 PLATE-HOSE GUARD 1
8 163693042 WDMT-FR-ARM 1
9 163702087 PLATE-LOCK BASE 2
10 1835051 BSHG.-STL. 2 X 1 3/4 X 1 2
11 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 1
12 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
13 235742001 BOLT-5/16-18X3/4 GR8 ZYC 4
14 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2
15 250515001 WASHER - 7/16 HARD SAE Y/ZINC 4
16 250539001 BOLT-7/16-14 X 1 GR8 HEX Y/ZI 4
17 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 8
18 296316363 SCREW,HCS,1.00,8X5.50,GR8,YZ 2
19 501162001 HOSE-1/8X75-1/8 M NPT SAE100R7 1
20 510302026 SCREW-HCS-.38-16X2.75-GR5-YZ 6
21 510337619 WASHER FLATSTD 1.00 - 1.06 X 2.50 .15 YZ 2
22 587001 ZERK 1/8in F ST GREASE 3
23 59245035 HOSE-1/8X72 1/8M NPT 3000 PSI 1

07-10R01
Drives - 07 WC2300XL (SN 001001-)

Breakdown - Planetary (SN1033-)


Fig 07-11R01

11
4

5
10

8
9

1
3

12
13

16

14
15

07-11R01
WC2300XL (SN 001001-) Drives - 07

Breakdown - Planetary (SN1033-)


Fig 07-11R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163713717 WELDMENT-FEED ROLLER 1
2 163683511 PLANETARY - MODEL 9 1 Breakdown Fig. 7-11z01
3 163680287 WELDMENT-STUB SHAFT 1
4 64106001 BRG 2 1/2 4BOLT FCB224440 1
5 163680121 WELDMENT-BEARING MOUNT 1
6 508486020 WASHER-FLAT, HARDENED, M20, YZ, DIN6916 12
7 508480090 SCREW-HCS,M20-2.50X90,10.9,YZ,ISO4017,FT 12
8 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 8
9 485025 WASHER-1/2 FLAT-HARDENED-YZ 8
10 508486012 WASHER-FLAT, HARDENED,M12, YZ, DIN6916 4
11 507093040 SCREW-HCS,M12-1.75X40,8.8,YZ,ISO4017,FT 4
12 235717001 WASHER - 3/4" HARDENED FLAT YZ 10
13 147272001 BOLT-3/4-16X2 1/4 GRADE #8 HEX PLATED 10
14 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 8
15 235747001 BOLT-5/8-11X3 GR8 HEX ZYC 8
16 163693103 WLDMNT-PLANETARY MT. 1

07-11R01
Drives - 07 WC2300XL (SN 001001-)

Breakdown - Planetary
Fig 07-11Z01

31

2 3 4 5 6 7 8 9

10

11

12

13

14

15

30
16

17

18

29

28 19

20

21 23
25 22 21
27 26

07-11Z01
WC2300XL (SN 001001-) Drives - 07

Breakdown - Planetary
Fig 07-11Z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180022157 SPINDLE 1
2 231393013 SEAL - OIL 1
3 231393015 BEARING CONE 1
4 231393017 RACE-BEARING 1
5 163622921 PLUG - PIPE 2
6 231393025 WASHER - THRUST 1
7 231393027 LOCK WASHER - 9" 1
8 231393029 NUT-LOCK 1
9 296332334 COMPOUND-SEALING-10X2 OZ CA 2 2 PLCS
10 231393043 WASHER - FLAT 24
11 231393045 BOLT-HEX HEAD 9" 24
12 180022156 COVER 1
13 180018477 GEAR-PRI SUN 1
14 244405031 WASHER - THRUST 1
15 180011175 O-RING 1
16 244405027 COVER - DISENGAGE 1
17 244405029 PLUNGER 1
18 244405023 BOLT - HEX HEAD 2
19 231393049 PLUG - MAGNETIC 1
20 180022153 ASSY-PRI CARRIER 1
21 180018478 SEAL-V RING 1
22 180022154 ASSY-SEC CARRIER 1
23 231393023 BEARING CONE - 9" 1
24 231393021 RACE - BEARING 9" 1
25 180022165 HUB 1
26 296263416 PLUG-PIPE 1
27 163622985 SEAL - V RING 1
28 180022166 SHAFT-INPUT 1
29 180022167 COUPLING 1
30 296380021 PLUG-SHIPPING 1
31 163622975 PLUG - PIPE 1
163683511 PLANETARY - MODEL 9 1 Complete

07-11Z01
Drives - 07 WC2300XL (SN 001001-)

5/8" Cut Double Edge Knife


Fig 07-12

07-12
WC2300XL (SN 001001-) Drives - 07

5/8" Cut Double Edge Knife


Fig 07-12

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675437 COUNTERKNIFE-60 DEGREE X 5/8 1
2 163680022 KNIFE-5/8 X 6 X 8.5, DOUBLE EDGE 1
3 163706466 HEX BAR - TAPPED 4
4 236443001 BOLT-HHCS-5/8-11x3-1/4 GR 8 ZYC 4
5 250573001 BOLT-1/2-13 X 2 1/2 GR8 HX Y/Z 4

07-12
Drives - 07 WC2300XL (SN 001001-)

3/8" Cut Double Edge Knife (SN 1033-)


Fig 07-13R02

07-13R02
WC2300XL (SN 001001-) Drives - 07

3/8" Cut Double Edge Knife (SN 1033-)


Fig 07-13R02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 160761001 BOLT-5/8 - 11 X 2 3/4 GR.8 HEX ZY 4
2 163680022 KNIFE-5/8 X 6 X 8.5, DOUBLE EDGE 1
3 163693294 COUNTER KNIFE-3/8"DEPTH CUT,OVERHUNG,HT 5.066" 1
4 163706466 HEX BAR - TAPPED 4
5 81666001 SCREW-1/2-13X2 FLT.HD.SOC. CAP 4

07-13R02
Drives - 07 WC2300XL (SN 001001-)

5/8" Cut Babbitted Knife


Fig 07-14

5
2

07-14
WC2300XL (SN 001001-) Drives - 07

5/8" Cut Babbitted Knife


Fig 07-14

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675437 COUNTERKNIFE-60 DEGREE X 5/8 1
2 163680023 KNIFE CAP 1
3 163680032 KNIFE-BABBITTED, 5/8 X 6.00 X 8.5 1
4 163706466 HEX BAR - TAPPED 4
5 236443001 BOLT-HHCS-5/8-11x3-1/4 GR 8 ZYC 4
6 250573001 BOLT-1/2-13 X 2 1/2 GR8 HX Y/Z 4

07-14
Drives - 07 WC2300XL (SN 001001-)

3/8" Cut Babbitted Knife (SN 1033-)


Fig 07-15R02

07-15R02
WC2300XL (SN 001001-) Drives - 07

3/8" Cut Babbitted Knife (SN 1033-)


Fig 07-15R02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680023 KNIFE CAP 1
2 163680032 KNIFE-BABBITTED, 5/8 X 6.00 X 8.5 1
3 163680365 COUNTERKNIFE-60 DEGREE X 5/16 1
4 163706466 HEX BAR - TAPPED 4
5 235747001 BOLT-5/8-11X3 GR8 HEX ZYC 4
6 81666001 SCREW-1/2-13X2 FLT.HD.SOC. CAP 4

07-15R02
Drives - 07 WC2300XL (SN 001001-)

Babbitting Fixture
Fig 07-16

4
2

3
1

8
9

10

07-16
WC2300XL (SN 001001-) Drives - 07

Babbitting Fixture
Fig 07-16

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163693119 WDMT-BABBITTING FIXTURE 1
2 163693121 WLDMT SLIDE BLOCK 1
3 163680116 SLIDER-BABBITTING FIXTURE 3
4 163680131 SCREW-5/16-18X0.5 THUMB SCREW 3
5 163680128 SCREW-5/16-18X1.0 THUMB SCREW 3
6 163680132 PREMIUM NICKEL BABBOTT 1
7 163680134 LADLE-4.0" BOTTOM POUR 1
8 163680354 BAG-PLASTIC 18" X 24" X .008 1
9 235741001 NUT - HEX - .31 - 18 - GR8 -YZ 1
10 238209001 BOLT-5/16-18X1 GR8 HEX ZINC YC 1

07-16
Drives - 07 WC2300XL (SN 001001-)

5/8" Shear Bar


Fig 07-17

1
2

07-17
WC2300XL (SN 001001-) Drives - 07

5/8" Shear Bar


Fig 07-17

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675664 BAR-SHEAR 1
2 235747001 BOLT-5/8-11X3 GR8 HEX ZYC 6
3 163675615 WASHER-FLATSTRL-.63-.66X1.31-.19-YZ-A325 6
4 163675822 NUT BAR - SHEAR 1

07-17
Drives - 07 WC2300XL (SN 001001-)

3/8" Shear Bar


Fig 07-18

1
2

07-18
WC2300XL (SN 001001-) Drives - 07

3/8" Shear Bar


Fig 07-18

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680601 BAR - 4.86" SHEAR 1
2 235747001 BOLT-5/8-11X3 GR8 HEX ZYC 6
3 163675615 WASHER-FLATSTRL-.63-.66X1.31-.19-YZ-A325 6
4 163675822 NUT BAR - SHEAR 1

07-18
Drives - 07 WC2300XL (SN 001001-)

Hydraulic Dry Clutch - Tier 4 Interim/Stage IIIB (SN 1038-)


Fig 07-19R01

11

9
12

6 10

7
2

3
4

07-19R01
WC2300XL (SN 001001-) Drives - 07

Hydraulic Dry Clutch - Tier 4 Interim/Stage IIIB (SN 1038-)


Fig 07-19R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680635 CLUTCH-HPTO12 DRY HYD ACTUATED COMPACT 1 Breakdown Fig. 7-19z01
2 163650218 CLUTCH MOUNT WELDMENT 1
3 630194001 WASHER-FLAT HARD-.641X1.062X.105-YZ 4
4 238245001 BOLT 5/8" - 11 X 2 1/4 Gr 8 HEX-YZ 6
5 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 12
6 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 4
7 238221001 NUT - HEX -.63 - 11 - GR8 - YZ 2
8 117433001 FITTING-STR-12MORFF-8MORB 1
9 72431001 FITTING-90-8MORFF-8MORBA-FRG 1
10 72423001 FITTING-90-12MORFF-12FSORFF 1
11 72056001 FITTING-TEST-6MORB-16MTP 1
12 88530001 FITTING-4MORB X 6FORB SOLID REDUCER 1

07-19R01
Drives - 07 WC2300XL (SN 001001-)

Breakdown Clutch - Tier 4 Interim/Stage IIIB


Fig 07-19Z01

4
3
5

07-19Z01
WC2300XL (SN 001001-) Drives - 07

Breakdown Clutch - Tier 4 Interim/Stage IIIB


Fig 07-19Z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180020442 SMALL MANIFOLD 1
2 180015223 ASSY - COIL AND JUMPER 1
2 (180013177) COIL - 24V DC CECCL-002-D 1
3 180011204 PBDB-PRESSURE REDUCING 1
4 407093001 PRESSURE SWITCH 1
5 406824001 SOLENOID CARDRIDGE 1
6 180006386 SPEED PICKUP 1
6 (180010836) MAGNETIC-PICKUP (3/8") W/ DEUTSCH 1
7 180025746 OUTER DUAL SEAL KIT W/SEAL COVER 1
8 180011203 ACCUMULATOR KIT 1
180022136 COMPLETE REBUILD KIT 1 Not Shown
163680635 CLUTCH-HPTO12 DRY HYD ACTUATED COMPACT 1 Complete

07-19Z01
Drives - 07 WC2300XL (SN 001001-)

Sheave & Drive Belt - Tier 4 Interim/Stage IIIB


Fig 07-20

3 2
3

07-20
WC2300XL (SN 001001-) Drives - 07

Sheave & Drive Belt - Tier 4 Interim/Stage IIIB


Fig 07-20

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675013 SHEAVE 10 GR. 5V21.2 1
2 163675118 SHEAVE-10 GR. 5V11.8 1
3 163675132 HUB-JX4 3/8" BORE 1
4 163680549 BELT, SETOF3, 3 RIB 5V 206.5 FRICTION COVER 1
5 163680751 BUSHING-QD TYPE F 90MM BORE 1
6 163680752 KEY-25MM X 14MM X 100MM 1

07-20
Drives - 07 WC2300XL (SN 001001-)

Belt Shielding - Tier 4 Interim/Stage IIIB


Fig 07-21

14
20 8 15
20 22 22
17
18

13 22
22 9

7
13
12 20 17
15
3
21

21 5
4 21
19
2 18
10
10

11

18
21
15 21
21
16
6

07-21
WC2300XL (SN 001001-) Drives - 07

Belt Shielding - Tier 4 Interim/Stage IIIB


Fig 07-21

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675305 SHIELD - OUTER BELT 1
2 163675312 SUPPORT - SHIELD MOUNT 1
3 163675313 BRACKET - SHIELD MOUNT 1
4 163675509 ACCESS COVER 1
5 163680339 BELT SHIELD - FRONT 1
6 163680348 WELDMENT - OUTER BELT SHIELD 1
7 163680654 SHIELD MOUNT - TIER 4 1
8 163680656 SHIELD MOUNT - TIER 4 1
9 163680658 WELDMENT - SHIELD MOUNT 1
10 163680660 BELT SHIELD - TIER 4 1
11 163680851 BELT SHIELDING SPACER TIER 4 2
12 235728001 BOLT-1/2-13X3/4 GR8 ZYC 1
13 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 3
14 235736001 BOLT-3/8-16X1 1/4 ZYC 4
15 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 17
16 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 4
17 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 6
18 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 7
19 264146001 SCREW-HCS-.50-13X.75-GR8-YZ-W/BLUE PATCH 25
20 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 11
21 485025 WASHER-1/2 FLAT-HARDENED-YZ 48
22 510360637 WASHER-FLATSTRL-.50-.53X1.50-.19-YZ 7

07-21
Drives - 07 WC2300XL (SN 001001-)

Special Tools
Fig 07-22

07-22
WC2300XL (SN 001001-) Drives - 07

Special Tools
Fig 07-22

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675872 WRENCH-BEARING COLLAR 1

07-22
Electrical - 08 WC2300XL (SN 001001-)

Control Panel
Fig 08-01

14

15

10 22
3
4
23

19

9
17 20
1
13
7 23

11
15
21 22
6 2
8

24
14
16
17
18
25
12

08-01
WC2300XL (SN 001001-) Electrical - 08

Control Panel
Fig 08-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675644 WELDMENT-CONTROL PANEL 1
2 163675648 WDMT - CONTROL PANEL 1
3 161504001 RETAINER - 1/4 TURN 2
4 161506001 WASHER - NYLON WEAR 2
5 256746001 SCREW-HCS-3/8-16X1 1/4 - GR8-YZ W/BLUE P 3
6 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 7
7 263324001 SCREW-HCS-.38-16X1.00-W/BLU PATCH-GR8-YZ 2
8 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2
9 163646154 STUD - 1/4 TURN #480 2
10 161505001 RECEPTACLE - SNAP IN 2
11 163629751 HINGE-11GA X 3.0 X 4.0 2
12 163675647 WELDMENT-CONTROL PANEL DOOR 1
13 510314501 NUT-TLHEX-.31-18-A-YZ 8
14 235742001 BOLT-5/16-18X3/4 GR8 ZYC 8
15 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 8
16 163675646 ROD - CP PIVOT 1
17 485025 WASHER-1/2 FLAT-HARDENED-YZ 2
18 296276301 PIN, COTTER, 1/8 X 1-1/4" 2
19 402592001 STAY - SHIELD DOOR 1
20 404647001 BOSS - HINGE 2
21 281022001 WASHER - 5/16 FENDER 2
22 238209001 BOLT-5/16-18X1 GR8 HEX ZINC YC 2
23 409001 NUT-5/16 NC SLTL 2
24 163642893 CAM - 4 MM GRIP 1
25 163642892 CAM-LATCH LOCKABLE WING KNOB 1

08-01
Electrical - 08 WC2300XL (SN 001001-)

Control Panel Components


Fig 08-02

11

10
10

10 20
11
7

13
2
12
19 1 22
2

13 3
10
21
4
5 16
3

14

18

15
17

08-02
WC2300XL (SN 001001-) Electrical - 08

Control Panel Components


Fig 08-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 285597001 SWITCH - IGNITION 1
2 180010847 SWITCH-TOGGLE-ON/ON 2
3 180010846 *SWITCH-TOGGLE-(ON)/OFF/(ON) 4
4 180010859 SWITCH-TOGGLE-ON/(ON) 1
5 628765001 RELAY-24VDC (DIODE SUPPRESSED) 2
6 296272543 ASM, UNIVERSAL TRANSCEIVER BASE B424 1
7 163680145 RELAY-10/20A SPDT W/BRACKET 2
8 296330959 ASM-C248 WC2300XL CONTROLLER 1
9 510313401 NUT-HEXFLGL-.25-20-GR2-YZ 6
10 252251001 WASHER-1/4 SAE FLAT ZP 12
11 250008001 BOLT 1/4-20 X 1 1/4 ZINC PL 6
12 163666454 GAUGE - 2" . J1939 DISPLAY 1
13 163675834 LIGHT-LED 24V GREEN W/2 PIN DEUTSCH 2
14 180010825 FUSE BLOCK ASSEMBLY 1
15 224769001 WASHER-#8 FLAT 4
16 69759001 LOCK NUT-#8-32 NYLON INSERT PL 4
17 130745083 SCREW-MCH-8-32X.50-PHILLIPS-CZ 4
18 141364001 SCREW-10-32 X 1/2 CRPHM 4
19 350006 BOLT-1/4-20X3/4"GRADE #5 HEX 4
20 350004 1/4-20X1/2 HHCS GR5 PLATED 2
21 79942001 PLUG-15/32 BUTTON #D2724 DULL BLACK 2
22 141430001 *SWITCH BOOT (1/2) 7

08-02
Electrical - 08 WC2300XL (SN 001001-)

Feed Roller Sensor


Fig 08-03

8
10

10

5 1

12
3

2
6
9

4
11

08-03
WC2300XL (SN 001001-) Electrical - 08

Feed Roller Sensor


Fig 08-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 141064001 SCREW-5/8X3/8 SKT. SHLDR. ZYC 1
2 163647147 SENSOR - LINEAR ANGULAR POSITION 1
3 163666687 SCREW-SHCS-10-24X1.00-GR8-YZ 2
4 163675212 LINKAGE ARM, LOWER SHORT, LEFT 1
5 163675213 LINKAGE - LONG FR SENSOR 1
6 163680342 PIVOT SHAFT - SENSOR ACTUATOR, SHORT 1
7 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
8 235731001 NUT-1/2-13 GR8 ZYC 2
9 422001 NUT-1/2 NC HEX JAM 1
10 485025 WASHER-1/2 FLAT-HARDENED-YZ 4
11 507612025 SCREW-HFS,M10-1.50X25,10.9,YZ,ANSI,B18.2.3.9M,FT 1
12 90355001 BEARING-SUPER OILITE .750 LONG 1

08-03
Electrical - 08 WC2300XL (SN 001001-)

Beacon - Radio - Horn


Fig 08-04

10
8

3
4
6

1
7

5 9
11

08-04
WC2300XL (SN 001001-) Electrical - 08

Beacon - Radio - Horn


Fig 08-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163661134 CABLE-RF 20' RG8 TNC MALE TO N 1
2 163680427 ALARM-BACKUP 12-24V 1
3 180010848 STROBE-AMBER,LED,DEUTSCH 2 PIN 1
4 180010849 STROBE BLUE, LED, DEUTSCH 2 PIN 1
5 235734001 BOLT-1/4-20X3/4 GR8 ZYC 2
6 296252594 ANTENNA COMPONENTRY 1
7 296258563 WELLNUT - #10 - 32UNF X .03 - .227 4
8 296272382 ANTENNA - 2400MHZ 1/4 WAVE 1
9 296330781 ASM - R424HH LCD REMOTE WC2300XL 1
10 504544001 MACH SCREW-10-32 X 1 RH PLT 4
11 510337603 WASHER FLATSTD .25 .31 X .75 .07 YZ 2

08-04
Electrical - 08 WC2300XL (SN 001001-)

E-Stop
Fig 08-05

1
4

2
3

2
1 4

08-05
WC2300XL (SN 001001-) Electrical - 08

E-Stop
Fig 08-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675971 SHEET - MOUNT BASE 3
2 163628359 E-STOP - HEAVY DUTY-(N/0) 3
3 1865023 GROMMET-1/2ID-18X3/4 GROOVE 9
4 21270001 NUT-3/8-16NC SLTL HEX JAM 9
5 240056001 SCREW-SHSS-.50X.50-.38-16THD-CZ 9
6 163680158 SWITCH-TOGGLE W/DEUTSCH ON/OFF/ON 1

08-05
Electrical - 08 WC2300XL (SN 001001-)

Trailer Lighting - Domestic (SN 1046-)


Fig 08-06R01

11
7
15 12

1
10
4
15

11
8
12

14
9
13
6
2

08-06R01
WC2300XL (SN 001001-) Electrical - 08

Trailer Lighting - Domestic (SN 1046-)


Fig 08-06R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 104209001 SCREW-10-24X3/4SLOTHEX WASH.HD 4
2 127469001 LIGHT GROMMET-12VOLT SEALED 6
3 155962001 LIGHT - BAR LED 1
4 163622942 LICENSE LED-RECT.W/MTG.BRKT. 1
5 163622943 LIGHT-2 1/2 YELLOW #10086Y 4
6 163627942 LAMP - L.E.D.; RED; STOP, TURN , & TAIL 14V AMP 6
7 163675574 WDMT-ID LAMP 1
8 163675638 WDMT-LIGHT HOUSING 2
9 180012499 LIGHT-GROMMETED 2 1/2" RED SIDE MARKER,2 PIN 2
10 1865007 GROMMET - 2561 BLACK 1
11 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 14
12 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 14
13 296506037 ADAPTOR HARNESS LED LIGHT AMP/TRUCK-LITE 6
14 79802017 GROMMET KIT-2 1/2 (OPEN) 2
15 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 4

08-06R01
Electrical - 08 WC2300XL (SN 001001-)

Work Lighting
Fig 08-07

4 3

1
4
6

08-07
WC2300XL (SN 001001-) Electrical - 08

Work Lighting
Fig 08-07

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180010847 SWITCH-TOGGLE-ON/ON 1
2 163680145 RELAY-10/20A SPDT W/BRACKET 2
3 350004 1/4-20X1/2 HHCS GR5 PLATED 2
4 252251001 WASHER-1/4 SAE FLAT ZP 2
5 141430001 SWITCH BOOT (1/2) 1
6 163693216 LIGHT-CLEAR 3.94 X 4.33 10 DIODE LED 9-36V 5

08-07
Electrical - 08 WC2300XL (SN 001001-)

Power Circuit Tier 3


Fig 08-08

13 9

14
3

11
4
5

12
10

4 5

10

08-08
WC2300XL (SN 001001-) Electrical - 08

Power Circuit Tier 3


Fig 08-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180010822 CABLE - GROUND TO CHASSIS 35" 1
2 180010866 CABLE-RELAY TO RELAY 12", 6 AWG 1
3 404015001 ALTERNATOR HARNESS 1
4 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 2
5 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
6 163675927 CABLE-BATT TO RELAY 1
7 163675928 CABLE-BATT TO STARTER 1
8 163675929 CABLE-BATT TO STARTER 1
9 163675936 CABLE-BATT TO JUMP TERM 1
10 163675930 CABLE-RELAY TO FUSE BLOCK 2
11 163675931 CABLE-DISCONNECT TO FRAME 1
12 163675932 CABLE-STARTER TO START RELAY 1
13 163675935 CABLE-BATT TO JUMP TERM 1
14 3262089 BATT.CABLE-2/0 P-0 1

08-08
Electrical - 08 WC2300XL (SN 001001-)

Harness - Panel Tier 3


Fig 08-09

08-09
WC2300XL (SN 001001-) Electrical - 08

Harness - Panel Tier 3


Fig 08-09

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675484 HARNESS-PANEL TIER 3 1

08-09
Electrical - 08 WC2300XL (SN 001001-)

Harness - Engine Tier 3


Fig 08-10

08-10
WC2300XL (SN 001001-) Electrical - 08

Harness - Engine Tier 3


Fig 08-10

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675485 HARNESS-ENGINE TIER 3 1

08-10
Electrical - 08 WC2300XL (SN 001001-)

Harness - Main Tier 3


Fig 08-11

08-11
WC2300XL (SN 001001-) Electrical - 08

Harness - Main Tier 3


Fig 08-11

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675483 HARNESS-MAIN TIER 3 1

08-11
Electrical - 08 WC2300XL (SN 001001-)

Harness - Trailer
Fig 08-12

08-12
WC2300XL (SN 001001-) Electrical - 08

Harness - Trailer
Fig 08-12

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675919 HARNESS-TRAILER 1

08-12
Electrical - 08 WC2300XL (SN 001001-)

Harness - Trailer Extension


Fig 08-13

08-13
WC2300XL (SN 001001-) Electrical - 08

Harness - Trailer Extension


Fig 08-13

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680321 HARNESS-TRAILER EXTENSION 7 PIN ROUND 1

08-13
Electrical - 08 WC2300XL (SN 001001-)

Control Panel - Tier 4 Interim/Stage IIIB


Fig 08-14

5
6 1
23
14
15

10
3
4 22
9
21

19
17
7 13 20
6 11
23
6
2 21 22
8
24 15
14
17 16
18

12 25

08-14
WC2300XL (SN 001001-) Electrical - 08

Control Panel - Tier 4 Interim/Stage IIIB


Fig 08-14

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680686 WELDMENT-CONTROL PANEL 1
2 163675648 WDMT - CONTROL PANEL 1
3 161504001 RETAINER - 1/4 TURN 2
4 161506001 WASHER - NYLON WEAR 2
5 256746001 SCREW-HCS-3/8-16X1 1/4 - GR8-YZ W/BLUE P 3
6 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 7
7 263324001 SCREW-HCS-.38-16X1.00-W/BLU PATCH-GR8-YZ 2
8 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2
9 163646154 STUD - 1/4 TURN #480 2
10 161505001 RECEPTACLE - SNAP IN 2
11 163629751 HINGE-11GA X 3.0 X 4.0 2
12 163675647 WELDMENT-CONTROL PANEL DOOR 1
13 510314501 NUT-TLHEX-.31-18-A-YZ 8
14 235742001 BOLT-5/16-18X3/4 GR8 ZYC 8
15 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 8
16 163675646 ROD - CP PIVOT 1
17 485025 WASHER-1/2 FLAT-HARDENED-YZ 2
18 296276301 PIN, COTTER, 1/8 X 1-1/4" 2
19 402592001 STAY - SHIELD DOOR 1
20 404647001 BOSS - HINGE 2
21 281022001 WASHER - 5/16 FENDER 2
22 238209001 BOLT-5/16-18X1 GR8 HEX ZINC YC 2
23 409001 NUT-5/16 NC SLTL 2
24 163642893 CAM - 4 MM GRIP 1
25 163642892 CAM-LATCH LOCKABLE WING KNOB 1

08-14
Electrical - 08 WC2300XL (SN 001001-)

Control Components-Tier4 Interim/Stage IIIB (SN 1023-)


Fig 08-15R01

6
11 24
8 23
11 10
10

7 9

20
10

19
13
10
5
12

3 22

13 2 1
3

4 21
2

16 14

18

15
17

08-15R01
WC2300XL (SN 001001-) Electrical - 08

Control Components-Tier4 Interim/Stage IIIB (SN 1023-)


Fig 08-15R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 285597001 SWITCH - IGNITION 1
2 180010847 SWITCH-TOGGLE-ON/ON 2
3 180010846 SWITCH-TOGGLE- (ON) / OFF / (ON) 7
4 180010859 SWITCH-TOGGLE-ON / ON 1
5 628765001 RELAY-24VDC (DIODE SUPPRESSED) 2
6 296272543 ASM, UNIVERSAL TRANSCEIVER BASE B424 1
7 163680145 RELAY-10/20A SPDT W/BRACKET 3
8 296330959 ASM-C248 WC2300XL CONTROLLER 1
9 510313401 NUT-HEXFLGL-.25-20-GR2-YZ 6
10 252251001 WASHER-1/4 SAE FLAT ZP 13
11 250008001 BOLT 1/4-20 X 1 1/4 ZINC PL 6
12 163666454 GAUGE - 2" . J1939 DISPLAY 1
13 163675834 LIGHT-LED 24V GREEN W/2 PIN DEUTSCH 2
14 163680965 FUSE BLOCK ASSEMBLY (TIER 4) 1
15 224769001 WASHER-#8 FLAT 4
16 69759001 LOCK NUT-#8-32 NYLON INSERT PL 4
17 130745083 SCREW - MCH-8-32 X .50-PHILLIPS-CZ 4
18 141364001 SCREW-10-32 X 1/2 CRPHM 4
19 350006 BOLT-1/4-20X3/4"GRADE #5 HEX 4
20 350004 BOLT - 1/4-20X1/2 HHCS GR5 PLATED 3
21 79942001 PLUG-15/32 BUTTON #D2724 DULL BLACK 1
22 141430001 SWITCH BOOT - 1/2 10
23 296273498 FUSE - MINI 15 AMP 1
24 296273499 FUSE - MINI 20 AMP 1

08-15R01
Electrical - 08 WC2300XL (SN 001001-)

Power Circuit - Tier 4 Interim/Stage IIIB


Fig 08-16

13 9

14
3

11
4
5

12
10

4 5

10

08-16
WC2300XL (SN 001001-) Electrical - 08

Power Circuit - Tier 4 Interim/Stage IIIB


Fig 08-16

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180010822 CABLE - GROUND TO CHASSIS 35" 1
2 180010866 CABLE-RELAY TO RELAY 12", 6 AWG 1
3 163680964 CABLE-ALTERNATOR 1
4 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 2
5 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
6 163675927 CABLE-BATT TO RELAY 1
7 163675928 CABLE-BATT TO STARTER 1
8 163675929 CABLE-BATT TO STARTER 1
9 163675936 CABLE-BATT TO JUMP TERM 1
10 163675930 CABLE-RELAY TO FUSE BLOCK 2
11 163675931 CABLE-DISCONNECT TO FRAME 1
12 163675932 CABLE-STARTER TO START RELAY 1
13 163675935 CABLE-BATT TO JUMP TERM 1
14 3262089 BATT.CABLE-2/0 P-0 1

08-16
Electrical - 08 WC2300XL (SN 001001-)

Harness - Engine Tier 4 Interim/Stage IIIB (SN1047-)


Fig 08-17R01

08-17R01
WC2300XL (SN 001001-) Electrical - 08

Harness - Engine Tier 4 Interim/Stage IIIB (SN1047-)


Fig 08-17R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163673371 HARNESS-WC2300XL ENGINE T4I 1

08-17R01
Electrical - 08 WC2300XL (SN 001001-)

Harness - Main Tier 4 Interim/Stage IIIB


Fig 08-18

08-18
WC2300XL (SN 001001-) Electrical - 08

Harness - Main Tier 4 Interim/Stage IIIB


Fig 08-18

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680632 HARNESS-MAIN TIER 4 1

08-18
Electrical - 08 WC2300XL (SN 001001-)

Harness - Panel Tier 4 Interim/Stage IIIB


Fig 08-19

08-19
WC2300XL (SN 001001-) Electrical - 08

Harness - Panel Tier 4 Interim/Stage IIIB


Fig 08-19

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680633 HARNESS-PANEL TIER 4 1

08-19
Hydraulics - 09 WC2300XL (SN 001001-)

Hose Location - XL Infeed Conveyor & Aux. Tier 3


Fig 09-01

20

17

13

3
18 5
4

8
6 11 7
12
16
2

15 19

14

10
1 9
21

09-01
WC2300XL (SN 001001-) Hydraulics - 09

Hose Location - XL Infeed Conveyor & Aux. Tier 3


Fig 09-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163651614 HOSE-HYD-.75X77-12FSORFF-ST/45-3050 PSI-100R17 1
2 163680245 HOSE-HYD-.25 X 51-4FSORFF-STR/90-3000 PSI 1
3 163680273 HOSE-HYD -1.5X45-NONE-NONE/NONE-150PSI-100R4 1
4 163680266 HOSE-HYD-.25 X 102-4FSJ-STR/90-3000 PSI 1
5 163680279 HOSE-HYD-.75 X 103-12FSORFF-STR/90-250 PSI 1
6 163661313 HOSE - HYD - .25-80 4FSORFF/4FSORFF - T3K 1
7 163680246 HOSE-HYD-.25 X 110-4FSJ-STR/90-3000 PSI 1
8 163680271 HOSE-HYD-.5 X 86-8FSORFF-STR/STR-3000 PSI 1
9 163680267 HOSE-HYD -.75X70-12FSORFF-45/STR-3000PSI-100R17 1
10 163653121 HOSE-HYD-.75X80-12FSORFF-ST/ST-3050PSI-100R17 1
11 163680265 HOSE-HYD -.25X143-4FSORFF-STR/STR-3000PSI-100R17 1
12 163662317 HOSE-HYD-.25X77-FSORFF-ST/90-3000 PSI R17 1
13 163693182 HOSE-HYD-.75 X 118-12FSORFF-ST/90-3000 PSI 1
14 406011001 HOSE-HYD.75X102-12FSORFF-ST/ST-100R17 1
15 163680248 HOSE-HYD-.25 X 19-4FSORFF-STR/90-3000 PSI 1
16 163693190 HOSE-HYD-.75 X 55-12FSORFF-ST/90-S3000 PSI 1
17 163680254 HOSE-HYD-.5 X 129-8FSORFF-STR/90-3000 PSI 1
18 163693183 HOSE-HYD-.75 X 79-12FSORFF-ST/90-3000 PSI 1
19 163680276 HOSE-HYD -1.0X64-16FSORFF-STR/STR-250PSI-100R4 1
20 163680277 HOSE-HYD -1.0X47-16FSORFF-STR/STR-250PSI-100R4 1
21 163693226 HOSE-HYD-.75 X 34-12FSORFF-ST/ST-3000 PSI-R17 1

09-01
Hydraulics - 09 WC2300XL (SN 001001-)

Hose Location - XL Upper Roller


Fig 09-02

4 11

6 1

10

09-02
WC2300XL (SN 001001-) Hydraulics - 09

Hose Location - XL Upper Roller


Fig 09-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680244 HOSE-HYD-.25X31-4FSORFF-STR/90-3000 PSI 1
2 163693188 HOSE-HYD-1.5 X 52-NONE-NONE-S150PSI 1
3 163680278 HOSE-HYD -1.0X36-16FSORFF-STR/90-250PSI-100R4 1
4 163693193 HOSE-HYD-.25 X 137-4FSORFF-ST/ST-3000 PSI 1
5 163693189 HOSE-HYD-.75 X 56-12FSORFF-ST/ST-S3000 PSI 1
6 163693191 HOSE-HYD-.63 X 213-10FSORFF-ST/ST-4000 PSI 1
7 163693192 HOSE-HYD-.63 X 192-10FSORFF-ST/ST-4000 PSI 1
8 163693184 HOSE-HYD-.25 X 101-4FSORFF-ST/90-4000 PSI 1
9 163693186 HOSE-HYD-.63 X 80-10FSORFF-ST/ST-4000 PSI 1
10 163693194 HOSE-HYD-.5 X 85-8FSORFF-ST/ST-4000 PSI 1
11 163693185 HOSE-HYD-.63 X 92-10FSORFF-ST/ST-4000 PSI 1

09-02
Hydraulics - 09 WC2300XL (SN 001001-)

Hose Location - Feed Roller Lift/Crush


Fig 09-03

9
7

6
8

09-03
WC2300XL (SN 001001-) Hydraulics - 09

Hose Location - Feed Roller Lift/Crush


Fig 09-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680275 HOSE-HYD -.75X60-NONE-NONE/NONE-300PSI-100R4 1
2 163661394 HOSE-HYD-.38X92-6FSORFF-ST/90-3000PSI-R17 1
2 (163680257) HOSE-HYD -.375X92-6FSORFF-STR/90-3000PSI-100R17
3 163680252 HOSE-HYD -.5X106-8FSORFF-STR/90-3000PSI-100R17 1
4 163680268 HOSE-HYD -.25X176-4FSORFF-STR/STR-3000PSI-100R17 1
5 163680269 HOSE-HYD -.5X49-8FSORFF-90/STR-3000PSI-100R17 1
6 163680270 HOSE-HYD -.5X104-8FSORFF-90/STR-3000PSI-100R17 1
7 163653096 HOSE-HYD-.50X68-8FSORFF-90/ST-3050PSI-100R17 1
8 163680253 HOSE-HYD -.5X59-8FSORFF-STR/90-3000PSI-100R17 1
9 163662639 HOSE-HYD-.25X68-4FSORFF-ST/90-3000 PSI 1

09-03
Hydraulics - 09 WC2300XL (SN 001001-)

XL Hydraulic Tank Tier 3


Fig 09-04

2
17
8

19 20

18

10
10

13
14
5

6
12
11
4 5
15

16

09-04
WC2300XL (SN 001001-) Hydraulics - 09

XL Hydraulic Tank Tier 3


Fig 09-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163693143 XL HYD TANK ASSY CLEANING LEVEL 1 Breakdown Fig.9-4z01
2 269922001 FILLER BREATHER 1
3 81590001 GAUGE-SIGHT 1
4 163680103 CLAMP-1.22-1.34" (31-34MM) T-BOLT 1
5 163680101 CLAMP-2.01-2.17" (51-55MM)T-BOLT 2
6 67570001 FITTING - PLUG - 12MORB - HEX 1
7 615173001 FITTING-STR-24MORB-16FORB 1
8 72455001 FITTING-16R50L0 1
9 72419001 FITTING - 90 - 12MORFF - 12MORBA 1
10 163675821 FITTING-STR-32MORB-24FORB 2
11 103998001 HOSE INSERT-24MX1 1/2 45 DEG. 1
12 180014970 FITTING-90-12MBHI-12MORBA 1
13 111456001 FITTING-24MX1 1/2BEAD(STR) 1
14 64009001 MOUNT-M-300-70NR HUNT RUBBER 6
15 485011 WASHER-1/2 FLAT 6
16 75382001 NUT-1/2-UNC GRADE 8 SLTL 6
17 163680165 SCREW-SBHCS-10-32X.50-NA-BZ 6
18 127362001 WASHER-1/2 HARD.FLAT/PLATED 6
19 250573001 BOLT-1/2-13 X 2 1/2 GR8 HX Y/Z 6
20 163649169 SWITCH-FLOAT LEVEL #10 ORB 1

09-04
Hydraulics - 09 WC2300XL (SN 001001-)

Breakdown XL Hydraulic Tank


Fig 09-04Z01

7
11
10

12

13 15

14

12
15
8
14 13
5

09-04Z01
WC2300XL (SN 001001-) Hydraulics - 09

Breakdown XL Hydraulic Tank


Fig 09-04Z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163693199 XL HYD TANK- SUBASSEMBLY 1
1 (163693144) XL HYD TANK WLDMNT 1
2 163642627 COVER-12" CLEANOUT 2
3 163675942 FILTER ASSY.-HYD. 100GPM NOM B10>200 1
296273964 ELEMENT-RETURN TANK (936974Q-10Q-PN) 1
180019684 PRESSURE GUAGE 1
4 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 4
5 117006001 FITTING-MAGNETIC PLUG 7674031 1
6 235736001 BOLT-3/8-16X1 1/4 ZYC 4
7 81214001 PLUG- 16M 1
8 163644978 STRAINER-SUCTION 10 GALLON 1
9 163675811 STRAINER-SUCTION 40 GALLON 2
10 67570001 FITTING - PLUG - 12MORB - HEX 1
11 603930001 PLUG - #32 O RING HOLLOW HEX 2
12 163626958 COVER GASKET 2
13 163626957 TANK COVER 2
14 507613100 SCREW-HFS,M12-1.75X100,10.9,YZ,ANSI,B18.2.3.9M,PT 2
15 37218001 O-RING FOR SP VALVE 2

09-04Z01
Hydraulics - 09 WC2300XL (SN 001001-)

XL Pump - Engine Aux. Mounted


Fig 09-05

12

14

11

13

10
3
1

7
6

09-05
WC2300XL (SN 001001-) Hydraulics - 09

XL Pump - Engine Aux. Mounted


Fig 09-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 103057001 GASKET - SAE B FLANGE 1
2 103997001 HOSE INSER-20MX1 1/2 45 DEG. 2
3 163675862 PUMP-HYD- 0.31 CIR RH 1
4 163675997 FITTING-90-12BHI-16MORBA 1
5 163680101 CLAMP-2.01-2.17" (51-55MM)T-BOLT 2
6 163680103 CLAMP-1.22-1.34" (31-34MM) T-BOLT 1
7 163693054 PUMP-HYD TANDEM 1.78 1.55 CIR RH 1
8 163733078 BOLT - M10-1.5 X 35 SOC CAP SCREW DIN 912 GR. 12.9 2
9 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 2
10 400000009 FITTING 10M X 6ORS - ST/1.54 G 1
11 400002016 FITTING - 90 - 10MORFF - 12MORBA 1
12 485025 WASHER-1/2 FLAT-HARDENED-YZ 2
13 506046010 WASHER-FLAT,M10,YZ,D125A 2
14 72419001 FITTING - 90 - 12MORFF - 12MORBA 1

09-05
Hydraulics - 09 WC2300XL (SN 001001-)

XL Upper & Lower Feed Sys. Manifold


Fig 09-06

3
15

11
1
5 3

12 12
15
7
2 14

10
9
13
8

13
7

09-06
WC2300XL (SN 001001-) Hydraulics - 09

XL Upper & Lower Feed Sys. Manifold


Fig 09-06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675631 VALVE-DIRECTIONAL CONTROL 1 Breakdown Fig 9-6x01
2 163693093 MANIFOLD-UFR DIR CONTROL D07 XL 1 Breakdown Fig 9-6x02
3 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 12
4 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 12
5 238211001 BOLT 5/16-18 X 2 Gr8 TL ZINC YC 4
6 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
7 278947001 FITTING-STR-4MORFF-6MORB 3
8 5553001 FITTING - PLUG - 6MORB - HEX 1
9 73243001 FITTING - 90 - 8MORFF - 10MORBA 1
10 72419001 FITTING - 90 - 12MORFF - 12MORBA 1
11 72451001 FITTING-90-4MORFF-4MORBA 1
12 279784001 FITTING-STR-12MORFF-12MORB 4
13 292578001 FITTING -STR - 12MORB-10MORFF 3
14 72449001 FITTING - STR - 4MORFF - 4MORB 1
15 163693280 PLATE - D07 VALVE SUPPORT 4

09-06
Hydraulics - 09 WC2300XL (SN 001001-)

Breakdown Directional Control Valve


Fig 09-06X01

09-06X01
WC2300XL (SN 001001-) Hydraulics - 09

Breakdown Directional Control Valve


Fig 09-06X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180019538 SOLENOID 1 Inc. Ref. 4
2 180019539 SOCKET HEAD CAPSCREW 4
3 180019540 SOCKET HEAD CAPSCREW 2
4 180019541 COIL 2

09-06X01
Hydraulics - 09 WC2300XL (SN 001001-)

Breakdown Control Valve


Fig 09-06X02

4
3
5

09-06X02
WC2300XL (SN 001001-) Hydraulics - 09

Breakdown Control Valve


Fig 09-06X02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180025397 MANIFOLD BODY 1
2 180019541 COIL 2
3 180021133 RELIEF VALVE 1
4 180019540 SOCKET HEAD CAPSCREW 2
5 180019539 SOCKET HEAD CAPSCREW 4

09-06X02
Hydraulics - 09 WC2300XL (SN 001001-)

XL Flow Control Manifold (SN1055-)


Fig 09-07R01

6
12

13

2
10

5
1 14
11

09-07R01
WC2300XL (SN 001001-) Hydraulics - 09

XL Flow Control Manifold (SN1055-)


Fig 09-07R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 157541001 FITTING-90-8MORFF-12MORBA 1
2 163693085 MANIFOLD-FLOW CONTROL XL 1
3 163733160 PLATE - FLOW CONTROL MANIFOLD MOUNT WC2300XL 1
4 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 8
5 235741001 NUT - HEX - .31 - 18 - GR8 -YZ 4
6 235742001 BOLT-5/16-18X3/4 GR8 ZYC 4
7 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2
8 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 4
9 279784001 FITTING-STR-12MORFF-12MORB 1
10 292584001 FITTING - 45 - 10MORFF - 12MORBA - FRG 1
11 400002016 FITTING - 90 - 10MORFF - 12MORBA 1
12 510302034 SCREW HCS .38 - 16 X 3.50 GR5 YZ 2
13 700IG500 DECAL-WC2300XL LUBE CHART RS 1
14 72419001 FITTING - 90 - 12MORFF - 12MORBA 2

09-07R01
Hydraulics - 09 WC2300XL (SN 001001-)

XL Return Manifold Tier 3


Fig 09-08

10

13 13

8
8

1
12

14

11

10

09-08
WC2300XL (SN 001001-) Hydraulics - 09

XL Return Manifold Tier 3


Fig 09-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675904 MANIFOLD-6X12 FORB, 2X16 FORB 1
2 96059001 VALVE-THERMAL BYPASS 1
3 248013001 BOLT-5/16-18X3 1/2 GR8 ZYC 2
4 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
5 240333001 NUT-5/16-18 GR8 TL ZINC PLTD 2
6 400000015 FITTING 12M X 8 ORS - ST 1
7 72419001 FITTING - 90 - 12MORFF - 12MORBA 1
8 82481001 FITTING-RTEE-4MORFF-4MORBA-4MORFF 2
9 89226001 HEX NIPPLE-16MX16M ADJ ORING 1
10 72409001 FITTING-90-16MORFF-16MORBA 2
11 72439001 FITTING - 90 - 12MORFF - 16MORBA 1
12 157541001 FITTING - 8-12 C5OLO 1
13 120890001 FITTING-STR-12MORB-4FORB 2
14 67570001 FITTING - PLUG - 12MORB - HEX 1

09-08
Hydraulics - 09 WC2300XL (SN 001001-)

XL Standard Chute Valve


Fig 09-09

10

10
5

7 8
9
7
6
3

11
4

09-09
WC2300XL (SN 001001-) Hydraulics - 09

XL Standard Chute Valve


Fig 09-09

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163693067 VALVE-SEQ. PILOT CHUTE XL 1 Breakdown Fig. 9-9z01
244725011 SEAL KIT 1
2 240333001 NUT-5/16-18 GR8 TL ZINC PLTD 2
3 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
4 248069001 BOLT-5/16-18X5 GR 8 YZ 2
5 5553001 FITTING - PLUG - 6MORB - HEX 1
6 72421001 FITTING - RTEE - 12MORFF - 12MORBA - 12MORFF 1
7 72429001 FITTING - STR - 8MORFF - 8MORB 2
8 278947001 FITTING-STR-4MORFF-6MORB 7
9 57968001 FITTING-STR-4MJ-6MORB 2
10 292578001 FITTING -STR - 12MORB-10MORFF 2
11 72433001 FITTING-90-8MORFF-8FSORFF 1

09-09
Hydraulics - 09 WC2300XL (SN 001001-)

XL Tall Chute Valve Tier 3


Fig 09-09X01

10

1
2

10

7 9 8
7 6

11 3

09-09X01
WC2300XL (SN 001001-) Hydraulics - 09

XL Tall Chute Valve Tier 3


Fig 09-09X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163693067 VALVE-SEQ. PILOT CHUTE XL 1
244725011 SEAL KIT 1
2 240333001 NUT-5/16-18 GR8 TL ZINC PLTD 2
3 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
4 248069001 BOLT-5/16-18X5 GR 8 YZ 2
5 5553001 FITTING - PLUG - 6MORB - HEX 3
6 72421001 FITTING - RTEE - 12MORFF - 12MORBA - 12MORFF 1
7 72429001 FITTING - STR - 8MORFF - 8MORB 2
8 278947001 FITTING-STR-4MORFF-6MORB 5
9 57968001 FITTING-STR-4MJ-6MORB 2
10 292578001 FITTING -STR - 12MORB-10MORFF 2
11 72433001 FITTING-90-8MORFF-8FSORFF 1

09-09X01
Hydraulics - 09 WC2300XL (SN 001001-)

Breakdown Valve - Seq Pilot Chute XL


Fig 09-09z01

9
4

09-09z01
WC2300XL (SN 001001-) Hydraulics - 09

Breakdown Valve - Seq Pilot Chute XL


Fig 09-09z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180019024 CARTRIDGE 1
2 180019026 CARTRIDGE 1
3 180017197 VALVE - RELIEF, 2500 PSI 1
4 180025701 RELIEF VALVE 1
5 163620334 VALVE-PILOT OPERATED CHECK, 1.7 BAR (25P 1
6 180012206 CHECK VALVE 1
7 180019543 CARTRIDGE 1
8 180005768 COIL 4
9 180025759 SUN CARTRIDGE 1
244725011 SEAL KIT 1
163693067 VALVE-SEQ. PILOT CHUTE XL A/R Includes Ref. No's 1-9

09-09z01
Hydraulics - 09 WC2300XL (SN 001001-)

XL Outrigger & Jack Valve for Standard Chute


Fig 09-10

16
19
15
17
13
12

14

12
17 11

14
11

18

2
22

21
20
6

7 5

4 9 5

10

09-10
WC2300XL (SN 001001-) Hydraulics - 09

XL Outrigger & Jack Valve for Standard Chute


Fig 09-10

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675720 VALVE-3 SPOOL NO RELIEF 25 GPM 1 Breakdown Fig. 9-10z01
2 163680434 WDMT-RIGHT PUSH PULL 1
3 163680428 CABLE-88"PUSH/PULL, 3" TRAVEL 3
4 72431001 FITTING-90-8MORFF-8MORBA-FRG 1
5 292581001 FITTING - 90 - 6MORFF - 10MORBA - FRG 6
6 279784001 FITTING-STR-12MORFF-12MORB 1
7 81702001 FITTING - STR - 12MORB - 8FORB 1
8 72419001 FITTING - 90 - 12MORFF - 12MORBA 1
9 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 3
10 240454001 BOLT-3/8-16X2 GR8 ZP 3
11 14881001 NUT-1/4-28 NF HEX JAM 6
12 504664001 PIN-COTTER 1/16 X 3/4 6
13 163680404 HANDLE-VALVE 3
14 180008105 CABLE PIVOT - 1/4-28, 1/4PIN, 1/4MT 6
15 128471001 GRIP - FLAT HANDLE 6
16 250513001 NUT - 5/8NC Gr8 TOP LOCK Y/ZINC 1
17 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 2
18 163680572 SCREW-HCS-.63-11 X 8.50-GR8-YZ 1
19 163680412 WDMT-REMOTE HANDLE 3
20 180007783 BOLT-1/2-13 X 1 1/4 GR #5 HEX (PFCN) 4
21 485025 WASHER-1/2 FLAT-HARDENED-YZ 8
22 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4

09-10
Hydraulics - 09 WC2300XL (SN 001001-)

XL Outrigger & Jack Valve for Tall Chute Tier 3


Fig 09-10X01

30
27 26 4 29
18 19
22 30
20 28
26

34
15 16 29 9
16
20
31
15
17
33
21 14 17
32
2 14
8

5
3 32

24 13 11

23
1 9

24 25

11

6
7

10

12 13

09-10X01
WC2300XL (SN 001001-) Hydraulics - 09

XL Outrigger & Jack Valve for Tall Chute Tier 3


Fig 09-10X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675720 VALVE-3 SPOOL NO RELIEF 25 GPM 1 Breakdown Fig. 9-10z01
2 163680434 WDMT-RIGHT PUSH PULL 1
3 163680428 CABLE-88"PUSH/PULL, 3" TRAVEL 3
4 205737001 VALVE-CHECK -DOUBLE PILOT 1
5 163675719 VALVE-4W 3P MOTOR SPOOL NO RELIEF 30 GPM 1
6 400008004 TEE-8MORBA-8MORFS RUN 1
7 72433001 FITTING-90-8MORFF-8FSORFF 1
8 292581001 FITTING - 90 - 6MORFF - 10MORBA - FRG 8
9 279784001 FITTING-STR-12MORFF-12MORB 2
10 81702001 FITTING - STR - 12MORB - 8FORB 1
11 72419001 FITTING - 90 - 12MORFF - 12MORBA 2
12 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 3
13 240454001 BOLT-3/8-16X2 GR8 ZP 5
14 14881001 NUT-1/4-28 NF HEX JAM 6
15 504664001 PIN-COTTER 1/16 X 3/4 6
16 163680404 HANDLE-VALVE 3
17 180008105 CABLE PIVOT - 1/4-28, 1/4PIN, 1/4MT 6
18 128471001 GRIP - FLAT HANDLE 6
19 250513001 NUT - 5/8NC Gr8 TOP LOCK Y/ZINC 1
20 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 2
21 163680572 SCREW-HCS-.63-11 X 8.50-GR8-YZ 1
22 163680412 WDMT-REMOTE HANDLE 3
23 180007783 BOLT-1/2-13 X 1 1/4 GR #5 HEX (PFCN) 4
24 485025 WASHER-1/2 FLAT-HARDENED-YZ 8
25 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
26 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 4
27 235732001 NUT - HEX - .25 - 20 - GR8 - YZ 2
28 248197001 BOLT-1/4-20X2 GR.8 ZINC PLTD 2
29 72442001 FITTING - STR - 6MORFF - 6MORB 2
30 72444001 FITTING - 90 - 6MORFF - 6MORBA 2
31 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2
32 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 4
33 157541001 FITTING - 8-12 C5OLO 1
34 700IF949 DECAL-CONTROL, EXTENDED CHUTE FOLD 1

09-10X01
Hydraulics - 09 WC2300XL (SN 001001-)

Breakdown Valve
Fig 09-10Z01

09-10Z01
WC2300XL (SN 001001-) Hydraulics - 09

Breakdown Valve
Fig 09-10Z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 120079003 SPRING CENTERING KIT 3
2 101045001 PLUG-NO RELIEF 3
3 120079011 CLEVIS-SUB ASSEMBLY 3
180019068 SEAL KIT 1
163675720 VALVE-3 SPOOL NO RELIEF 25 GPM

09-10Z01
Hydraulics - 09 WC2300XL (SN 001001-)

Upper Feed Roller Lift Crush Valve


Fig 09-11

1
5

09-11
WC2300XL (SN 001001-) Hydraulics - 09

Upper Feed Roller Lift Crush Valve


Fig 09-11

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675629 MANIFOLD-FEEDWHEEL LIFT CRUSH 1 Breakdown Fig. 9-11z01
2 72429001 FITTING - STR - 8MORFF - 8MORB 3
3 292581001 FITTING - 90 - 6MORFF - 10MORBA - FRG 1
4 278948001 FITTING - 90 - 4MORFF - 6MORBA 2
5 278947001 FITTING-STR-4MORFF-6MORB 1
6 400000015 FITTING 12M X 8 ORS - ST 1
7 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 2
8 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 2

09-11
Hydraulics - 09 WC2300XL (SN 001001-)

Breakdown Lift Crush Valve


Fig 09-11Z01

3 4

1 2

5
6

09-11Z01
WC2300XL (SN 001001-) Hydraulics - 09

Breakdown Lift Crush Valve


Fig 09-11Z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180019028 CARTRIDGE 1
240324005 SEAL KIT 1
(251117013) SEAL KIT 1
2 180019032 COIL 1
3 228124017 CARTRIDGE-SOLENOID 1
161159001 SEAL KIT 1
4 406293001 COIL 1
5 180019029 CARTRIDGE 1
180019030 SEAL KIT 1
6 180019031 CARTRIDGE 1
240324003 SEAL KIT 1
163675629 MANIFOLD-FEEDWHEEL LIFT CRUSH

09-11Z01
Hydraulics - 09 WC2300XL (SN 001001-)

XL Upper Feed Roller Motor & Cylinder (SN 1039-)


Fig 09-12R02

11
1
8
9
14
20
3

10
15
7

18
6
23
14

12

4 2 13

26

19

22
25 5
17 24 18
16

16 21

09-12R02
WC2300XL (SN 001001-) Hydraulics - 09

XL Upper Feed Roller Motor & Cylinder (SN 1039-)


Fig 09-12R02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 109276001 HANDLE GRIP-7/8"W/O FINGERGRIP 1
2 163675145 WDMT-FR CYLINDER PIVOT 4
3 163675392 WDMT-CYLINDER PROP, 20" 1
4 163680038 SCREW TPFS .50 - 13 X 1.50 CZ 4
5 163713853 MOTOR-HYD-WHITE WS 6.9CID MAG A 14T 1
6 163713909 CYLINDER-HYD-2.50 X 18.06-1.13 ROD-28.69 RL 2
7 180007637 BOLT-3/8-16NCX2 1/2 HEX GR8 PLT.(PFCN) 2
8 180013949 UHMW-CYL STOP MOUNT 1
9 1830023 CABLE-3/32 NYLON COATED-14" 1
10 1838001 CONNECTOR-WIRE (ETC) 2
11 2109003 PIN LOCKING - 3/8 X 2 1/4 YZ 1
12 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 8
13 235736001 BOLT-3/8-16X1 1/4 ZYC 4
14 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 6
15 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 4
16 4017001 FITTING-3400 X 2 WTHR-HD 2
17 4350001 O-RING 042 NAT. 1
18 587001 ZERK 1/8in F ST GREASE 4
19 59245033 HOSE-1/8X36 1/8M NPT 3000 PSI 1
20 59245039 HOSE-1/8X96 1/8M NPT 3000 PSI 1
21 59245049 HOSE-1/8X25 1/8 NPTM 2500 # 1
22 59245055 HOSE-HYD-.13X120-2MNPT-ST/ST-100R7 1
23 59634001 SINGLE NYTIE - 8" 14
24 72431001 FITTING 90 8MORFF 8MORBA FRG 4
25 72451001 FITTING-90-4MORFF-4MORBA 1
26 91205001 FITTING - STR - 10MORB - 10M0RFF 2

09-12R02
Hydraulics - 09 WC2300XL (SN 001001-)

Oil Cooler & Mounts Tier 3


Fig 09-13

10

4
5
1
6

10

09-13
WC2300XL (SN 001001-) Hydraulics - 09

Oil Cooler & Mounts Tier 3


Fig 09-13

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 405826001 COOLER - OIL DH-447 1
2 163680222 MOUNT - OIL COOLER BOTTOM 1
3 163680062 MOUNT - OIL COOLER TOP 1
4 405881001 MOUNT - OIL COOLER 8
5 281022001 WASHER - 5/16 FENDER 8
6 244147001 BOLT-5/16-18X2 1/4 GR8 ZYC 8
7 510337605 WASHER-FLATSTD-.31-.38X.88-.08-YZ 8
8 238209001 BOLT-5/16-18X1 GR8 HEX ZINC YC 8
9 292605001 FITTING - 90 - 16MORBA - 16MORFF - L - FRG 2
10 79498001 FITTING - STR - 20MORB - 16FORB 2

09-13
Hydraulics - 09 WC2300XL (SN 001001-)

XL Transducer & Diagnostic


Fig 09-14

3
2
9

09-14
WC2300XL (SN 001001-) Hydraulics - 09

XL Transducer & Diagnostic


Fig 09-14

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163693161 JUNCTION BLOCK-270 DEGREE DUCTILE IRON 1
2 296276082 TRANSDUCER 6000 PSI HYDAC 2
3 86230001 FITTING-MALE BLKHD CPLG7/16JIC 2
4 72056001 FITTING-TEST-6MORB-16MTP 3
5 5553001 FITTING - PLUG - 6MORB - HEX 1
6 278948001 FITTING - 90 - 4MORFF - 6MORBA 3
7 248198001 NUT-1/4 - 20 GR8 TOP LOCK ZINC 2
8 350024 1/4-20X2 1/2"GRADE #5HEX BOLT 2
9 252251001 WASHER-1/4 SAE FLAT ZP 4

09-14
Hydraulics - 09 WC2300XL (SN 001001-)

Hyd Diagram XL Infeed Conv/Aux T4I/Stage IIIB (SN 1023-)


Fig 09-15R01

22

10

20

15

5 17

3
21 4

8
7
14 18 13
6
19

16
1
12

11

09-15R01
WC2300XL (SN 001001-) Hydraulics - 09

Hyd Diagram XL Infeed Conv/Aux T4I/Stage IIIB (SN 1023-)


Fig 09-15R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163651614 HOSE-HYD-.75X77-12FSORFF-ST/45-3050 PSI-100R17 1
2 163680245 HOSE-HYD-.25 X 51-4FSORFF-STR/90-3000 PSI 1
3 163680273 HOSE-HYD -1.5X45-NONE-NONE/NONE-150PSI-100R4 1
4 163680266 HOSE-HYD-.25 X 102-4FSJ-STR/90-3000 PSI 1
5 163680279 HOSE-HYD-.75 X 103-12FSORFF-STR/90-250 PSI 1
6 163661313 HOSE - HYD - .25-80 4FSORFF/4FSORFF - T3K 1
7 163680246 HOSE-HYD-.25 X 110-4FSJ-STR/90-3000 PSI 1
8 163680271 HOSE-HYD-.5 X 86-8FSORFF-STR/STR-3000 PSI 1
9 163680927 HOSE-HYD-.75 X 17.5-12FSORFF-ST/ST-300 PSI 1
10 163680926 HOSE-HYD-.75 X 34-12FSORFF-ST/90-300 PSI 1
11 163680267 HOSE-HYD -.75X70-12FSORFF-45/STR-3000PSI-100R17 1
12 163653121 HOSE-HYD-.75X80-12FSORFF-ST/ST-3050PSI-100R17 1
13 163680265 HOSE-HYD -.25X143-4FSORFF-STR/STR-3000PSI-100R17 1
14 163662317 HOSE-HYD-.25X77-FSORFF-ST/90-3000 PSI R17 1
15 163693182 HOSE-HYD-.75 X 118-12FSORFF-ST/90-3000 PSI 1
16 406011001 HOSE-HYD.75X102-12FSORFF-ST/ST-100R17 1
17 163645639 HOSE-HYD .75X84-12FFORX-ST/90-3000PSI 1
18 163680248 HOSE-HYD-.25 X 19-4FSORFF-STR/90-3000 PSI 1
19 163693190 HOSE-HYD-.75 X 55-12FSORFF-ST/90-S3000 PSI 1
20 163680254 HOSE-HYD-.5 X 129-8FSORFF-STR/90-3000 PSI 1
21 163693183 HOSE-HYD-.75 X 79-12FSORFF-ST/90-3000 PSI 1
22 163680928 HOSE-HYD-.75 X 20-12FSORFF-ST/ST-300 PSI 1

09-15R01
Hydraulics - 09 WC2300XL (SN 001001-)

XL Hydraulic Tank - Tier 4 Interim/Stage IIIB


Fig 09-16

18
2 9

10

20

19

11
6
21
14
15

13 22
16 4 11
5
12 5
17

09-16
WC2300XL (SN 001001-) Hydraulics - 09

XL Hydraulic Tank - Tier 4 Interim/Stage IIIB


Fig 09-16

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163693143 XL HYD TANK ASSY CLEANING LEVEL 1 Breakdown Fig. 9-4z01
2 269922001 FILLER BREATHER 1
3 81590001 GAUGE-SIGHT 1
4 163680103 CLAMP-1.22-1.34" (31-34MM) T-BOLT 1
5 163680101 CLAMP-2.01-2.17" (51-55MM)T-BOLT 2
6 117452001 FITTING-STR-12MORB-6FORB 1
7 93838001 FITTING-STR-16FSORFF-12MORFF-S 1
8 615173001 FITTING-STR-24MORB-16FORB 1
9 72455001 FITTING-16R50L0 1
10 72419001 FITTING - 90 - 12MORFF - 12MORBA 1
11 163675821 FITTING-STR-32MORB-24FORB 2
12 103998001 HOSE INSERT-24MX1 1/2 45 DEG. 1
13 180014970 FITTING-90-12MBHI-12MORBA 1
14 111456001 FITTING-24MX1 1/2BEAD(STR) 1
15 64009001 MOUNT-M-300-70NR HUNT RUBBER 6
16 485011 WASHER-1/2 FLAT 6
17 75382001 NUT-1/2-UNC GRADE 8 SLTL 6
18 163680165 SCREW-SBHCS-10-32X.50-NA-BZ 6
19 127362001 WASHER-1/2 HARD.FLAT/PLATED 6
20 250573001 BOLT-1/2-13 X 2 1/2 GR8 HX Y/Z 6
21 163649169 SWITCH-FLOAT LEVEL #10 ORB 1
22 296289927 TEMPERATURE TRANSDUCER-HYDAC (13DEG. F-250 DEG F) 1

09-16
Hydraulics - 09 WC2300XL (SN 001001-)

XL Return Manifold - Tier 4 Interim/Stage IIIB


Fig 09-17

8
4

10
10

7
6

12
9
11

09-17
WC2300XL (SN 001001-) Hydraulics - 09

XL Return Manifold - Tier 4 Interim/Stage IIIB


Fig 09-17

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675904 MANIFOLD-6X12 FORB, 2X16 FORB 1
2 248013001 BOLT-5/16-18X3 1/2 GR8 ZYC 2
3 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
4 240333001 NUT-5/16-18 GR8 TL ZINC PLTD 2
5 400000015 FITTING 12M X 8 ORS - ST 1
6 72419001 FITTING - 90 - 12MORFF - 12MORBA 1
7 82481001 FITTING-RTEE-4MORFF-4MORBA-4MORFF 2
8 72409001 FITTING-90-16MORFF-16MORBA 1
9 157541001 FITTING - 8-12 C5OLO 1
10 120890001 FITTING-STR-12MORB-4FORB 2
11 81214001 PLUG- 16M 1
12 67570001 FITTING - PLUG - 12MORB - HEX 1

09-17
Hydraulics - 09 WC2300XL (SN 001001-)

XL Hyd Diagram - Jacks/Outriggers/Standard Chute


Fig 09-18

5 3

09-18
WC2300XL (SN 001001-) Hydraulics - 09

XL Hyd Diagram - Jacks/Outriggers/Standard Chute


Fig 09-18

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163640344 HOSE-HYD-.38X42-6FSORFF-ST/90-3000PSI 2
2 163680295 HOSE-HYD-.25 X 125-4FSORFF-STR/STR-3000 PSI 2
3 163680297 HOSE-HYD-.25 X 142-4FSORFF-STR/STR-3000 PSI 2
4 163680262 HOSE-HYD-.375 X 295-6FSORFF-STR/STR-3000 PSI 2
5 163680261 HOSE-HYD-.375 X 254-6FSORFF-STR/STR-3000 PSI 2
6 163693187 HOSE-HYD-.75 X 123-12-FSORFF-ST/90L-3000PSI 1

09-18
Hydraulics - 09 WC2300XL (SN 001001-)

XL Hyd Diag-Jacks/Outriggers/Tall Chute Tier3 (SN 1057-)


Fig 09-18X01R01

10

9
5

3
1
6

09-18X01R01
WC2300XL (SN 001001-) Hydraulics - 09

XL Hyd Diag-Jacks/Outriggers/Tall Chute Tier3 (SN 1057-)


Fig 09-18X01R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163640344 HOSE-HYD-.38X42-6FSORFF-ST/90-3000PSI 2
2 163680262 HOSE-HYD-.375 X 295-6FSORFF-STR/STR-3000 PSI 2
3 163680261 HOSE-HYD-.375 X 254-6FSORFF-STR/STR-3000 PSI 2
4 163693187 HOSE-HYD-.75 X 123-12-FSORFF-ST/90L-3000PSI 1
5 163661402 HOSE-HYD-.38X90-6FSORFF-ST/ST-3000PSI-R17 2
6 163685640 HOSE-HYD-.50 X 48-8FSORFF-ST/45-3000 PSI 1
7 163635931 HOSE-HYD-.25-280-4FSORFF-ST/ST-3000PSI-1 2
8 163707058 HOSE-HYD-.75 X 44-12FSORFF-ST/90L-3000 PSI 1
9 283650001 HOSE-HYD-.38-32-6FFORS-6FFORS90S-3000PSI-100R17 1
10 163733187 HOSE--.375X48.5-6FS O-RING FLAT FACE STR-6FS 1

09-18X01R01
Arctic Package - 10 WC2300XL (SN 001001-)

XL Heater Unit
Fig 10-01

8 8 1
7
7 3
9
1

12
8
7
7 4
10
9 13 5
1

10
8
1

7 7
9

7
2
9
14
6 8

11

15

16
17

10-01
WC2300XL (SN 001001-) Arctic Package - 10

XL Heater Unit
Fig 10-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675988 HEATER-COOLANT 45000 BTU 24 VOLT 1
216817001 FILTER-FUEL (SPIN-ON) 1
2 163680085 AUX HEATER SUPPORT BRACKET 1
3 163680066 BRACKET - ARCTIC HEATER SUPPORT 1
4 163680219 FITTING-90-4MORFF-8MNPT 1
5 278947001 FITTING-STR-4MORFF-6MORB 1
6 99707001 FITTING-1M NPTX1"HOSEBEAD90DEG 2
7 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 18
8 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 10
9 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 8
10 2609019 CLAMP-1 1/2 MUFFLER 3
11 163680216 CLAMP-1.34-1.46" (34-37MM) T-BOLT 2
12 7000A643 DECAL-MODEL ARCTIC (BEAR) 1
13 7000A926 DECAL-IMPORTANT/BALL VALVE 1
14 163693136 GUARD-ARCTIC KIT 1
15 510310114 BOLT-CARG-.50-13X1.50-GR5-YZ 8
16 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 8
17 485025 WASHER-1/2 FLAT-HARDENED-YZ 8

10-01
Arctic Package - 10 WC2300XL (SN 001001-)

Heater Unit
Fig 10-01X01

15

16

5
9
13
7

11
14

17
4

10

12
11

10-01X01
WC2300XL (SN 001001-) Arctic Package - 10

Heater Unit
Fig 10-01X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675988 HEATER-COOLANT 45000 BTU 24 VOLT 1
2 163680066 BRACKET - ARCTIC HEATER SUPPORT 1
3 163680085 AUX HEATER SUPPORT BRACKET 1
4 163680216 CLAMP-1.34-1.46" (34-37MM) T-BOLT 2
5 163680219 FITTING-90-4MORFF-8MNPT 1
6 163693564 WLDMT-HEATER GUARD 1
7 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 10
8 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 8
9 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 8
10 2609019 CLAMP-1 1/2 MUFFLER 3
11 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 18
12 278947001 FITTING-STR-4MORFF-6MORB 1
13 485025 WASHER-1/2 FLAT-HARDENED-YZ 8
14 510310114 BOLT-CARG-.50-13X1.50-GR5-YZ 8
15 7000A643 DECAL-MODEL ARCTIC (BEAR) 1
16 7000A926 DECAL-IMPORTANT/BALL VALVE 1
17 99707001 FITTING-1M NPTX1"HOSEBEAD90DEG 2

10-01X01
Arctic Package - 10 WC2300XL (SN 001001-)

Engine Mounted Parts Tier (SN 1023-)


Fig 10-02R01

3
12

1 16
9
13 6
6 17 17

16 6
1
1
20
6 19 7

1 4

4 11 9

9 13
20
10 5 8

7 9
15

18

2
14

2
7
18
7

10-02R01
WC2300XL (SN 001001-) Arctic Package - 10

Engine Mounted Parts Tier (SN 1023-)


Fig 10-02R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 130985001 FITTING-1/2MNPT/5/8HOSEINSE.90 4
2 161350001 VALVE - BALL SHUTOFF 2
3 163675982 HEATER-FUEL INLINE 1
4 163675983 MANIFOLD-ENGINE COOLANT PREHEAT SYS 1
5 163680194 ARCTIC MANIFOLD MOUNT 1
6 163680208 CLAMP-0.91-0.98" (23-25MM) T-BOLT 6
7 163680216 CLAMP-1.34-1.46" (34-37MM) T-BOLT 4
8 163680902 FITTING-90-12MORBA-12FNPT 1
9 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 11
10 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 3
11 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
12 235736001 BOLT-3/8-16X1 1/4 ZYC 2
13 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
14 296279643 FITTING - 90 - 16MORB X 16MNPT 1
15 296280275 FITTING-16MNPT X 12 MNPT/ST 1
16 296300413 FITTING - 1/2 NPT X 5/8 HOSE BARB ST 2
17 400017009 FITTING-STR-10MORFF-8MNPT 2
18 68633001 FITTING-1"M NPTX1"BEAD HOSE INSERT STR 2
19 735003 PLUG-1/2 COUNTERSUNK PIPE 4
20 99707001 FITTING-1M NPTX1"HOSEBEAD90DEG 2

10-02R01
Arctic Package - 10 WC2300XL (SN 001001-)

Air Compressor Heater


Fig 10-03

5
4

4
2
3
1

10-03
WC2300XL (SN 001001-) Arctic Package - 10

Air Compressor Heater


Fig 10-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 3
2 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 3
3 235735001 BOLT-1/4-20X1 GR8 HEX ZYC 4
4 510337603 WASHER-FLATSTD-.25-.31X.75-.07-YZ 8
5 248198001 NUT-1/4 - 20 GR8 TOP LOCK ZINC 4
6 163680208 CLAMP-0.91-0.98" (23-25MM) T-BOLT 4
7 130985001 FITTING-1/2MNPT/5/8HOSEINSE.90 2
8 163680848 HEATER-AIR COMPRESSOR HOUSING 1
9 163680854 MOUNT-COMPRESSOR HEATER 1

10-03
Arctic Package - 10 WC2300XL (SN 001001-)

Hydraulic Preheat
Fig 10-04

5
4

5 5

5 3

10-04
WC2300XL (SN 001001-) Arctic Package - 10

Hydraulic Preheat
Fig 10-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675991 HEATER TUBES-INTANK 16" LONG 2
2 163680071 FITTING-90-12BHI-16MNPT 2
3 180014969 FITTING-45-12MBHI-12MNPT 2
4 163551824 FITTING-90-12BH1-12MNPT 2
5 163680207 CLAMP-0.98-1.06" (25-27MM) T-BOLT 6

10-04
Arctic Package - 10 WC2300XL (SN 001001-)

Electrical Components
Fig 10-05

9
7
5

8
4

10-05
WC2300XL (SN 001001-) Arctic Package - 10

Electrical Components
Fig 10-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675992 TIMER-7 DAY MDL 1529 24 VDC 1
2 163680099 PLATE-WEBASTO SWITCH 1
3 69757001 LOCKNUT-#6-32 NYLON INSERT PLT 4
4 163680316 TIMER BOX ASSY - ARTIC PACKAGE 1
5 163680351 SCREW-TAP-10-12X.5-CZ-HEX-SLTD 4
6 163680220 SCREW-TAP-10-16X.75-CZ-HEX-SLTD 2
7 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 3
8 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 3
9 163680338 TIMER SWITCH WELDMENT 1

10-05
Arctic Package - 10 WC2300XL (SN 001001-)

Wiring
Fig 10-06

10-06
WC2300XL (SN 001001-) Arctic Package - 10

Wiring
Fig 10-06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680336 ARTIC PACKAGE WIRING ASSEMBLY 1

10-06
Arctic Package - 10 WC2300XL (SN 001001-)

Hose Location-Base Package Tier 3 (SN 1023-)


Fig 10-07R01

9 5

6
2

1 4

3
7

10

10-07R01
WC2300XL (SN 001001-) Arctic Package - 10

Hose Location-Base Package Tier 3 (SN 1023-)


Fig 10-07R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680326 HOSE-1.00 X 215" SILICONE W/INSUL & SLEEVE 1
2 163680327 HOSE-1.00 X 86" SILICONE W/INSUL & SLEEVE 1
3 163680328 HOSE-0.75 X 45" SILICONE W/INSUL & SLEEVE 1
4 163680329 HOSE-0.75 X 48" SILICONE W/INSUL & SLEEVE 1
5 163680330 HOSE-0.63 X 35" SILICONE W/INSUL & SLEEVE 1
6 163680331 HOSE-0.63 X 25" SILICONE W/INSUL & SLEEVE 1
7 163680333 HOSE-1.00 X 188" SILICONE W/INSUL & SLEEVE 1
8 163680337 HOSE-0.75 X 5" SILICONE - NO INSUL 1
9 163680918 HOSE-HYD-.63 X 53-10FSORFF-ST/ST-3000 PSI 1
10 163662638 HOSE-HYD-.25X109-4FSORFF-ST/90-3000 PSI 1

10-07R01
Arctic Package - 10 WC2300XL (SN 001001-)

Hose Location - Air Compressor


Fig 10-08

10-08
WC2300XL (SN 001001-) Arctic Package - 10

Hose Location - Air Compressor


Fig 10-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680332 HOSE-0.63 X 169" SILICONE W/INSUL & SLEEVE 2

10-08
Arctic Package - 10 WC2300XL (SN 001001-)

Engine Mounted Parts Tier 4 Interim/Stage IIIB


Fig 10-09

13 14

17
2
8

7
12

18 18

7
8
11
10

1 19

16
11 14
13
20

15
19 13

9 5

19

10-09
WC2300XL (SN 001001-) Arctic Package - 10

Engine Mounted Parts Tier 4 Interim/Stage IIIB


Fig 10-09

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163675983 MANIFOLD-ENGINE COOLANT PREHEAT SYS 1
2 163675982 HEATER-FUEL INLINE 1
3 296279643 FITTING - 90 - 16MORB X 16MNPT 1
4 68633001 FITTING-1"M NPTX1"BEAD HOSE INSERT STR 2
5 296280275 FITTING-16MNPT X 12 MNPT/ST 1
6 163680902 FITTING-90-12MORBA-12FNPT 1
7 130985001 FITTING-1/2MNPT/5/8HOSEINSE.90 3
8 296300413 FITTING - 1/2 NPT X 5/8 HOSE BARB ST 3
9 161350001 VALVE - BALL SHUTOFF 2
10 735003 PLUG-1/2 COUNTERSUNK PIPE 4
11 99707001 FITTING-1M NPTX1"HOSEBEAD90DEG 2
12 400017009 FITTING-STR-10MORFF-8MNPT 2
13 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 11
14 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
15 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 3
16 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
17 235736001 BOLT-3/8-16X1 1/4 ZYC 2
18 163680208 CLAMP-0.91-0.98" (23-25MM) T-BOLT 6
19 163680216 CLAMP-1.34-1.46" (34-37MM) T-BOLT 4
20 163680194 ARCTIC MANIFOLD MOUNT 1

10-09
Arctic Package - 10 WC2300XL (SN 001001-)

Hose Loc. - Base Pkg Tier 4 Interim/Stage IIIB


Fig 10-10

9
6

1 4

3
7

10

10-10
WC2300XL (SN 001001-) Arctic Package - 10

Hose Loc. - Base Pkg Tier 4 Interim/Stage IIIB


Fig 10-10

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680326 HOSE-1.00 X 215" SILICONE W/INSUL & SLEEVE 1
2 163680327 HOSE-1.00 X 86" SILICONE W/INSUL & SLEEVE 1
3 163680328 HOSE-0.75 X 45" SILICONE W/INSUL & SLEEVE 1
4 163680329 HOSE-0.75 X 48" SILICONE W/INSUL & SLEEVE 1
5 163680330 HOSE-0.63 X 35" SILICONE W/INSUL & SLEEVE 1
6 163680331 HOSE-0.63 X 25" SILICONE W/INSUL & SLEEVE 1
7 163680333 HOSE-1.00 X 188" SILICONE W/INSUL & SLEEVE 1
8 163680337 HOSE-0.75 X 5" SILICONE - NO INSUL 1
9 163680918 HOSE-HYD-.63 X 53-10FSORFF-ST/ST-3000 PSI 1
10 163662638 HOSE-HYD-.25X109-4FSORFF-ST/90-3000 PSI 1

10-10
Product Manuals & Decals - 11 WC2300XL (SN 001001-)

Resource Library
Fig 11-01

11-01
WC2300XL (SN 001001-) Product Manuals & Decals - 11

Resource Library
Fig 11-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 144144001 NOTEBOOK BINDER - 2"-3" 1
2 105400ZYE WC2300XL PARTS MANUAL 1
3 105400BX8 WC2300XL MAINTENANCE MANUAL 1
117000KL4 MM-WC2300XL (SP) 1ST ED 1 Spanish
4 7000a969 DECAL-RESOURCE LIBRARY 1
5 105400BX6 WC2300XL OPERATOR'S MANUAL 1
117000KL2 OM-WC2300XL (SP) 1ST ED 1 Spanish

11-01
Product Manuals & Decals - 11 WC2300XL (SN 001001-)

Decals - Right Side XL Tier 3


Fig 11-02

3
9
1
5 10

10

8 6
4

2 11 12 2
7

11

2
12

4 5

10 6

11-02
WC2300XL (SN 001001-) Product Manuals & Decals - 11

Decals - Right Side XL Tier 3


Fig 11-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 7000B420 DECAL - WARNING 1
2 7000F466 DECAL-WARNING JACK MAY CRUSH 2
3 2326323 DECAL- WARNING/STAY AWAY 3 X 5 1
4 2326940 DECAL-NOTICE TO OWNERS 1
5 700ID806 DECAL - CAN BUS PORT 1
6 7000F503 DECAL-FUSE BLOCK 1
7 7000F841 DECAL-FUEL TANK STRIPE 1
8 700IF467 DECAL-TEST PORT LOCATION 1
9 7000B059 DECAL - VERMEER 6" 1
10 700IF472 DECAL-CONTROL PANEL 1
11 7000F504 DECAL-WC2300 SPARE PARTS LIST 1
12 7000F488 DECAL-INSTRUCTION, STOPPING PROCEDURE 1

11-02
Product Manuals & Decals - 11 WC2300XL (SN 001001-)

Decals - Right Side XL Cont.


Fig 11-03

3 2

7
6

8
4
9 10

11-03
WC2300XL (SN 001001-) Product Manuals & Decals - 11

Decals - Right Side XL Cont.


Fig 11-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 218467001 TAPE 2in REFLECTIVE RED/SILVER A/R 1 equals 1 foot
2 7000F475 DECAL-WC2300 WARNING THROWN/FALLING OBJECTS 1
3 7000D012 DECAL - 20.00" - COSMETIC V 1
4 700IB288 DECAL - ROTATION 1
5 700IF574 DECAL-CONTROL JACKS RH 1
6 7000I834 DECAL - TIE DOWN POINT 2
7 700IB807 DECAL - E-STOP 2
8 7000G399 DECAL-WC2300XL LUBE CHART RS 1
9 2326324 DECAL-WARNING/REFUEL 1
10 7000F825 DECAL-SMALL MACHINE ID, BAR CODE 1

11-03
Product Manuals & Decals - 11 WC2300XL (SN 001001-)

Decals - Left Side XL


Fig 11-04

5 7

9
11
3

14 13

1 2

10
12

11-04
WC2300XL (SN 001001-) Product Manuals & Decals - 11

Decals - Left Side XL


Fig 11-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 70000044 DECAL - WARNING (AT/UND) 1
2 2326323 DECAL- WARNING/STAY AWAY 3 X 5 1
3 7000F842 DECAL-WC2300XL LEFT SIDE STRIPE FRONT 1
4 7000I522 DECAL - KNIFE GAUGE 1
5 7000B059 DECAL - VERMEER 6" 1
6 700IA568 DECAL - 24V ELECTRICAL SYSTEM 1
7 700IF470 DECAL-CONTROL JACKS 1
8 700IF469 DECAL-FEED ROLLER LIFT 1
9 700IB288 DECAL - ROTATION 1
10 700IF468 DECAL-FEED ROLLER CYLINDER LOCK 1
11 7000F844 DECAL-WC2300XL NON COMPRESSOR STRIPE 1
12 2326608 DECAL-VERMEER 4" 1
13 7000B152 DECAL - WARNING 1
14 700IG481 DECAL - FEED ROLLER CYLINDER LOCK 1

11-04
Product Manuals & Decals - 11 WC2300XL (SN 001001-)

Decals - Left Side Cont. Tier 3


Fig 11-05

1
11
10 3

9 5

6 4
8 5

7
7 5
5 2
7
8 2

9 10

1
11 4

11-05
WC2300XL (SN 001001-) Product Manuals & Decals - 11

Decals - Left Side Cont. Tier 3


Fig 11-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 7000F475 DECAL-WC2300 WARNING THROWN/FALLING OBJECTS 1
2 7000F466 DECAL-WARNING JACK MAY CRUSH 1
3 7000A456 DECAL-DANGER (AT) 1
4 700IB807 DECAL - E-STOP 1
5 218467001 TAPE 2in REFLECTIVE RED/SILVER A/R 1 equals 1 foot
6 7000F489 DECAL-WC2300 KNIFE & DRUM MAINTENANCE 1
7 7000I834 DECAL - TIE DOWN POINT 2
8 7000G400 DECAL-WC2300XL LUBE CHART LS 1
9 7000F505 DECAL-WC2300 WARNING DRUM LOCK 1
10 7000F560 DECAL-WARNING, FALLING OFF PLATFORM 1
11 7000F561 DECAL-DANGER,ROTATING KNIVES 1

11-05
Product Manuals & Decals - 11 WC2300XL (SN 001001-)

Decals - Left Side Cont. Tier 4 Interim/Stage IIIB


Fig 11-05X01

1
11
10 3

9 5

6 4
8 5

7
7 5
5 2
7
8 2

9 10

1 4
11

11-05X01
WC2300XL (SN 001001-) Product Manuals & Decals - 11

Decals - Left Side Cont. Tier 4 Interim/Stage IIIB


Fig 11-05X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 7000F475 DECAL-WC2300 WARNING THROWN/FALLING OBJECTS 1
2 7000F466 DECAL-WARNING JACK MAY CRUSH 1
3 7000A456 DECAL-DANGER (AT) 1
4 700IB807 DECAL - E-STOP 1
5 218467001 TAPE-2" REFLECTIVE RED/SILVER 1
6 7000F489 DECAL-WC2300 KNIFE & DRUM MAINTENANCE A/R P/N Qty. Of 1 = 1 Foot
7 7000I834 DECAL - TIE DOWN POINT 1
8 700IF484 DECAL-WC2300 LUBE CHART LH 2
9 7000F505 DECAL-WC2300 WARNING DRUM LOCK 1
10 7000F560 DECAL-WARNING, FALLING OFF PLATFORM 1
11 7000F972 DECAL-DANGER-ROTATING KNIVES 1
1

11-05X01
Product Manuals & Decals - 11 WC2300XL (SN 001001-)

Decals - Top Tier 3


Fig 11-06

3
1

4 5

11-06
WC2300XL (SN 001001-) Product Manuals & Decals - 11

Decals - Top Tier 3


Fig 11-06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 2326315 DECAL-WARNING 1
2 70000044 DECAL-WARNING(AT/UND) 1
3 2326756 DECAL-HYDRAULIC OIL 1
4 700IF506 DECAL-WC2300 CONTROL PARK BRAKE 1
5 7000I098 DECAL-DIESEL FUEL 1

11-06
Product Manuals & Decals - 11 WC2300XL (SN 001001-)

Decals - Front/Rear
Fig 11-07

6 6
3

6 1 4

3
4

11-07
WC2300XL (SN 001001-) Product Manuals & Decals - 11

Decals - Front/Rear
Fig 11-07

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 7000F473 DECAL-WC2300 TRANSPORT TOWING PRECAUTIONS 1
2 700IC839 DECAL - RADIO REMOTE BEACON 1
3 7000B059 DECAL - VERMEER 6" 1
4 7000D009 DECAL-10.00" COSMETIC V 1
5 218475001 TAPE-2" REFLECTIVE WHITE (FT) 4
6 218467001 TAPE-2" REFLECTIVE RED/SILVER A/R Qty. 1 = 1 Ft.

11-07
Product Manuals & Decals - 11 WC2300XL (SN 001001-)

Decals - Arctic Package


Fig 11-08

1
2

1
2

11-08
WC2300XL (SN 001001-) Product Manuals & Decals - 11

Decals - Arctic Package


Fig 11-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 7000A643 DECAL-MODEL ARCTIC (BEAR) 1
2 7000A926 DECAL-IMPORTANT/BALL VALVE 1

11-08
Product Manuals & Decals - 11 WC2300XL (SN 001001-)

Decals - XL Air Compressor


Fig 11-09

4 3

4 1

11-09
WC2300XL (SN 001001-) Product Manuals & Decals - 11

Decals - XL Air Compressor


Fig 11-09

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 7000B059 DECAL - VERMEER 6" 1
2 7000F843 DECAL-WC2300XL LEFT SIDE STRIPE W/COMPRESSOR 1
3 70000044 DECAL-WARNING(AT/UND) 1
4 218467001 TAPE-2" REFLECTIVE RED/SILVER A/R P/N Qty. Of 1 = 1 Foot

11-09
Product Manuals & Decals - 11 WC2300XL (SN 001001-)

Decals - No Text Tier 3


Fig 11-10

8 3

6
7

5
1

2
9

11-10
WC2300XL (SN 001001-) Product Manuals & Decals - 11

Decals - No Text Tier 3


Fig 11-10

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 700IF466 DECAL-WARNING OUTRIGGER 3
2 700IF473 DECAL-WARNING STOWING EQUIPMENT 1
3 700IF474 DECAL-WARNING,THROWN FALLING OBJECTS 1
4 700IF475 DECAL-WARNING,THROWN FALLING OBJECTS 1
5 700IF488 DECAL-INSTRUCTION STOPPING PROCEDURE 1
6 700IF503 DECAL-FUSE PANEL WC2300 1
7 700IF505 DECAL-WARNING DRUM LOCK 1
8 700IF560 DECAL-WARNING FALLING OFF PLATFORM 1
9 700IF561 DECAL-DANGER ROTATING KNIVES 1

11-10
Product Manuals & Decals - 11 WC2300XL (SN 001001-)

Decals - Right Side XL Tier 4 Interim/Stage IIIB


Fig 11-11

3
9
1
5 11

10

8 6
4

2 12 13 2
7

10
9

8
12

2
13

4 5
1

11 6

11-11
WC2300XL (SN 001001-) Product Manuals & Decals - 11

Decals - Right Side XL Tier 4 Interim/Stage IIIB


Fig 11-11

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 7000B420 DECAL - WARNING 1
2 7000F466 DECAL-WARNING JACK MAY CRUSH 2
3 2326323 DECAL- WARNING/STAY AWAY 3 X 5 1
4 2326940 DECAL-NOTICE TO OWNERS 1
5 700ID806 DECAL - CAN BUS PORT 1
6 7000F503 DECAL-FUSE BLOCK 1
7 7000F841 DECAL-FUEL TANK STRIPE 1
8 700IF467 DECAL-TEST PORT LOCATION 1
9 7000B059 DECAL - VERMEER 6" 1
10 7000F497 DECAL-WC2300 CONSOLE FAULT CODES 1
11 700IF645 DECAL-CONTROL PANEL 1
12 7000F504 DECAL-WC2300 SPARE PARTS LIST 1
13 7000F488 DECAL-INSTRUCTION, STOPPING PROCEDURE 1

11-11
Product Manuals & Decals - 11 WC2300XL (SN 001001-)

Decals - Top Tier 4 Interim/Stage IIIB


Fig 11-12

3
1

3
5

11-12
WC2300XL (SN 001001-) Product Manuals & Decals - 11

Decals - Top Tier 4 Interim/Stage IIIB


Fig 11-12

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 2326315 DECAL-WARNING 1
2 70000044 DECAL-WARNING(AT/UND) 1
3 2326756 DECAL-HYDRAULIC OIL 1
4 700IF506 DECAL-WC2300 CONTROL PARK BRAKE 1
5 7000F444 DECAL-DIESEL FUEL SPECIFICATION 1

11-12
Product Manuals & Decals - 11 WC2300XL (SN 001001-)

Decals - No Text Tier 4 Interim/Stage IIIB


Fig 11-13

3 10

5
1

2
9

11-13
WC2300XL (SN 001001-) Product Manuals & Decals - 11

Decals - No Text Tier 4 Interim/Stage IIIB


Fig 11-13

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 700IF466 DECAL-WARNING OUTRIGGER 3
2 700IF473 DECAL-WARNING STOWING EQUIPMENT 1
3 700IF474 DECAL-WARNING,THROWN FALLING OBJECTS 1
4 700IF475 DECAL-WARNING,THROWN FALLING OBJECTS 1
5 700IF488 DECAL-INSTRUCTION STOPPING PROCEDURE 1
6 700IF503 DECAL-FUSE PANEL WC2300 1
7 700IF505 DECAL-WARNING DRUM LOCK 1
8 700IF560 DECAL-WARNING FALLING OFF PLATFORM 1
9 700IF972 DECAL-DANGER-ROTATING KNIVES 1
10 700IF444 DECAL-DIESEL FUEL SPECIFICATION 1

11-13
Product Manuals & Decals - 11 WC2300XL (SN 001001-)

CE Documentation Package
Fig 11-14

2 1

11-14
WC2300XL (SN 001001-) Product Manuals & Decals - 11

CE Documentation Package
Fig 11-14

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 70000997 DECAL-MODEL CE 1
2 118600001 CE DECLARATION OF CONFORMITY 1
3 700IA446 DECAL-EURO DATA PLATE TRAILERS 1
4 700IB805 DECAL- SOUND POWER LEVEL (119) 1

11-14
No part of this manual may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, recording, or by any information storage and
retrieval systems, without the express written consent of Vermeer Corporation.

Copyright 2011-2014 Vermeer Corporation


All rights reserved.
Vermeer Corporation
1210 Vermeer Road East, P.O. Box 200
Pella, Iowa 50219-0200, USA

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