February 2003

Boiler Products
 Boiler Products
Managing Director: Edward Bysiek

l Air preheaters (Ljungstrom®)

– Designed for either vertical or
horizontal flows
– Available in a full range of
sizes for gas flows of 20,000 to
780,000 lb./hr.
– Applications include: electric
power generating plants,
fluidised bed and industrial
boilers, flue gas and other
reheating systems

24,000 Ljungström® air and gas heat exchangers

installed
 Boiler Products

l Industrial and Utility Mills

– Over 18,000 industrial and
utility type mills in service
worldwide including bowl mills,
beater wheel mills, ball tube
mills, Industrial mills
– These mills can handle from 15
to 200 tons/hour for boilers up
to
1,000 MW

Able to handle virtually any type of fuel

 Boiler Products - Locations

30
Germany
8 Bammental
USA Stuttgart
Abilene (K) France
Concordia (K) Vélizy Czech Japan
Lisle (IL) Kobe
Wellsville (NY)
Rep. Brno

Lead Technology Centre

 February 2003

Boiler Products
Milling Systems
Mechthild Angleys
ALSTOM Power Boiler GmbH, Stuttgart
Tel.: +49 711 917 1441
 Coal Mills - Technology places

l ALSTOM Stuttgart,Germany former EVT

l ALSTOM Windsor, USA former Combustion Engineering

l ALSTOM Velizy, France former Stein Industrie

l ALSTOM Lisle, USA former Raymond

l ALSTOM Brno, CZ fromer ENS

033 238p
 Coal Mills- Type of mills

l Vertical mills or Bowl mills Type SM or HP, RP

l Horizontal mills or Tube mills Type BBD or BBI

l Beater wheel mills, Type N or S

033 239p
 Bowl Mill SM 19

036 135p_quer
 Characteristic of the mill

Vertical Mills, Type SM

Use: Bituminous Coal

Capacity: 12 to 105 t/h

Fineness with static classifier 15 % R 90 µm

Fineness with dynamic classifier 8 - 10 % R 90 µm

Moisture content of coal up to 30%

Hardgrove 45 - 120

033 240p
 Bowl Mill with Rotary Classifier

036 138b_quer
 Characteristics
of ALSTOM Bowl Mills
Main components
l Bowl l Classifier
– solid cast-iron construction, no vertical shaft – 4 classifier outlets for homogenous
– bowl wear segments with hard welded overlay coal-air distribution to the burners
l Journal – flow optimised classifier design to avoid
– with high wear resistent rollers for long service coal deposits in the classifier
life
l Housing
– roller liners can be rewelded several times
– bearings dimensioned for long lifetime – optimised aerodynamic design to
(> 100000 h) prevent coal dust deposits
– dip lubrication system for bearing lubrication – journal cover cast iron construction to
– easy maintenance for the journals by separate have optimised aerodynamic design
swiveling
– of each journal
l Grinding forces
– raising of grinding forces is done by
l Gearbox hydraulic cylinders. Hydraulic forces can
– planetary gearbox which con be removed
easily adjusted to different coals by
separately
setting of hydraulic pressure
l Main operation features
– no metallic contact between bowl and
rollers
– when rollers change profil due to wear,
journals can be adjusted be means of
an eccentric disc
036 158p
 Bowl Mills in Solid edges design

036 167p
Bowl Mill, view inside the mill
 Swing Out
of the Grinding Journal
Journal Opening Cover

Grinding Journal

Mill Housing

Hydraulic Cylinder

Foundation Bracket
036 164p
 PS Bergkamen, 750 MWel
Mill-Repowering, 4 x SM 28/17

OLD NEW
Static Separator Dynamical Separator
Capacity 77 t/h Capacity 105 t/h
Fineness 20 % R 90 µm Fineness 10 - 25 % R 90 µm

Coal Range Coal Range

Hu 26.6 bis 29.6 Hu 25.0 bis 28.5
Hg 60 bis 90 Hg 45 bis 100
w <9 w < 12
a 8 a 8 - 16

Bowl - ∅ 2,670 mm Bowl - ∅ 2,800 mm

Motor 650 kW Motor 650 + 45 kW

036 165p
 Schüsselmühlen/Referenzliste
Bowl Mills/Reference List
Anlage/Plant Bestelljahr Durchsatz Herkunft der Kohle Mühlentyp und
Year of Through- Origin of Coal Anzahl Mühlen
Order put Mill Type and
t/h number of mills
Hiberna AG, Essen
1966 40 Germany (Ruhr) 8 x SM 20
KW Scholven
MAN, Augsburg
1966 18 Germany 3 x SM 16
KW Bremen Hafen
Hiberna AG, Herne
1967 16 Germany 3 x SM 16
KW Datteln
Hiberna AG, Herne
1968 40 Germany (Ruhr) 8 x SM 20
KW Scholven D+E
Dürrwerke AG, Ratingen
1968 22- Germany (Ruhr) 3 x SM 18
Chem. Hüls
Elektrim Warzawa, Poland
Gorna Odra, Jaworzno, 1971 60 Poland 15 x SM 27
Kozienice
Ahlström Espoo
1974 18 Import 3 x SM 16
Finnland
VEBA Kraftwerke Ruhr
1975 60 Germany (Ruhr) 4 x SM 27
Scholven F
Elektrim Warzawa, Poland
Opele, Jaworzno 3, 1975 60 Poland 31 x SM 27
Kozienice
Stadtwerke Bremen
1975 32 Import 5 x SM 20
KW Hafen
Shell Hamburg 1977 10 Germany (Ruhr) 1 x SM 16
STEAG-VEW, Essen
1977 67 Germany (Ruhr) 4 x SM 27
Bergkamen
GKM Mannheim AG
1979 40 Germany, (Ruhr, Saar) 4 x SM 20
K 18
Stadtwerke Erlangen
1979 8,5 Germany 2 x SM 12
HKW 3
EWAG Nürnberg
1979 13,6 Germany 6 x SM 14
HKW Sandreuth
Saarbergwerke
1980 60 Germany (Saar) 4 x SM 27
KW Bexbach
TWS Stuttgart
1980 13,6 Germany, South-Africa 3 x SM 14
KW Münster
Balcke-Dürr, HEW
1980 13,6 Import 3 x SM 14
KW Hafen
Cockerill for China
1980 41 China 10 x SM 22
KW Ping Ding Shan
Waagner Biro, Wien
1981 18 Import 4 x SM 16
ÖDK KW Zeltweg
TWS Stuttgart
1981 13,6 Germany, South-Africa 3 x SM 14
KW Münster

036 155a_quer
 Schüsselmühlen/Referenzliste
Bowl Mills/Reference List
Anlage/Plant Bestelljahr Durchsatz Herkuft der Kohle Mühlentyp und
Year of Through- Origin of Coal Anzahl Mühlen
Order put Mill Type and
t/h number of mills
SGP, Wien
1981 40 Import 4 x SM 22
KW Dürnrohr
SKP, Wien
1981 40 Import 4 x SM 20
KW Dürnrohr
Waagner-Biro, Wien
1981 32 Import 4 x SM 20
STEWEAG KW Mellach
Stadtwerke Braunschweig
1981 8,5 Germany 4 x SM 12
HKW Mitte
Waagner-Biro, Wien
1982 20 Poland 2 x SM 17
KW Riedersbach
SGP, Wien
1983 16,7 Import 4 x SM 15
KW Naga, Philippinen
EVS, Stuttgart
1983 60 Germany (Ruhr) 4 x SM 27
KW Heilbronn
Germany (Saar),
RDK Karlsruhe 1985 42 Germany (Ruhr), 4 x SM 24
Germany (Aachen)
TWS, Stuttgart Germany (Ruhr)
1986 13 3 x SM 17
KW Münster South Africa
Elektrim Warzawa, Poland
1986 45 China 10 x SM 27
Taiyuan China
Stadtwerke Bremen Germany (Ruhr)
1987 15 3 x SM 17
KW Hastedt Bremen South Africa
LCS Gummerbach Germany (Ruhr)
1988 12,5 3 x SM 17
Tiefstack Hamburg HEW Poland, England
GKM Mannheim
1989 40 Import 4 x SM 27
K 19
OKA, Linz
1993 18 Poland 2 x SM 19
KW Riedersbach 2
ÖDK, Klagenfurt
1993 14 Import 3 x SM 17
KW St. Andrä
OKA, Linz
1993 9,2 Import 3 x SM 14
KW Timelkam
Ulaan Baatar
1996 28 Mongolia 16 x SM 19
Mongolia
STEAG-VEW
1997 67 Import 4 x SM 28
KW Bergkamen
Waigaoqiao,
1998 67 China 12 x SM 28/17
China
Manjung
1999 65 Import 21 x SM 28/17
Malaysia

036 155b_quer
Kohlenmahlanlage
)*+, mit
=>?@ Schüsselmühle
 February 2003

Beater Wheel Mills

Mechthild Angleys
ALSTOM Power Boiler GMBH, Stuttgart
Tel.: +49 711 917 1441
 Power Station Schwarze Pumpe
+ 16 1,5 m

± 0,0 m

011 283p
 Pulverized Brown Coal Firing

Core air
Cooling air

Upper air Pulverized coal

Flue gas resuction duct

Intermediate air

Pulverized coal
Oil burner
Lower air

Ceramic nozzle

Pulverized coal duct

Raw coal chute

Pulverized coal duct

Beater wheel mill

031 010p
 ALSTOM Beater Wheel Mill
Type N 400.42

1 Connection for flue gas

resuction duct
2 Isolating slide damper for
flue gas resuction duct
3 Mill door
4 Mill housing
5 Beater wheel
6 Classifier
7 Coarse particle return duct
8 Double bearing
9 Variable speed gear
10 Drive motor

035 132p
 Beater Wheel Mill
with Pre-Beater Stage

035 001p
 Beater Wheel Mill N 340.43
with Beater Wheel Transporter

035 238p_quer
 Beater Wheel Mill
with Precrushers

035 243p
 Beater Wheel Mill
with Prebeater

035 230p
Beater Wheel Mill
Mill Door with Prebeater
Beater Wheel Mill
Beater Wheel
 February 2003

Tube Mills
The BBD® mills
 The BBD® mills
The BBD® system

BBD
 The BBD® mills
Air and coal circuit

BBD
 The BBD® mills
Range of BBD mills

BBD mill type 25 36 34 48 38 54 40 60 43 66 47 60 47 72

Diameter mm 2 450 3 350 3 750 3 950 4 250 4 650 4 650
Lenght mm 3 740 4 940 5 540 6 140 6 740 6 140 7 340

Motor kW 300 770 1 120 1 530 1 800 2 200 2 400

Base capacity t/h 15 40 58 68 96 102 122

The BBD® mills
References

Job Country Boilers Mills

Customer Plant Numb x Capacity total type

Beghin Say Corbehem France 2 x 120 t/h 2 25 36
NALCO Damanjodi India 3 x eq 60 MW 6 34 48
BHEL / GEB Sikka India 1 x 120 MW 4 34 48
SHMP / HEPB Ping Ding Shan China 2 x 350 MW 8 34 48
ESKOM Arnot RSA 1 x 350 MW 3 40 60
LCS / ESKOM Tutuka RSA 6 x 600 MW 36 40 60
HEPC Qi Tai He China 2 x 350 MW 6 40 60
SEPC Laicheng China 2 x 300 MW 6 40 60+
ELSAM Vestkraft Denmark 1 x 400 MW 3 43 66
CEPA Sual Philippines 2 x 660 MW 8 43 66
LCS / ESKOM Majuba RSA 6 x 666 MW 30 47 60
BHEL / APSEB Vijayawada India 4 x 210 MW 12 47 60
BHEL / DVC Mejia India 3 x 210 MW 9 47 60
BHEL / BSEB Tenughat India 2 x 210 MW 6 47 60
BHEL / OPGCL Ib Valley India 2 x 210 MW 6 47 60
BHEL / RSEB Kota India 1 x 210 MW 3 47 60
BHEL / APSEB Muddanur India 2 x 210 MW 6 47 60
BHEL Unchahar India 2 x 210 MW 6 47 60
ESKOM Matimba RSA 6 x 660 MW 30 47 72
NTPC Talcher India 2 x 500 MW 10 47 72
MHI / UPSEB Anpara "b" India 2 x 500 MW 16 47 72
BHEL / BSES Dahanu India 2 x 250 MW 6 47 72 total:
Chandrapur India 1 x 500 MW

255
BHEL / MSEB 5 47 72
BHEL / BSES Vindhyachal India 2 x 500 MW 10 47 72
BHEL / APSEB Kothagudem India 2 x 250 MW 6 47 72
BHEL / RSEB Surat Garh India 4 x 250 MW 12 47 72
The BBI mills
The BBI mills
Indirect Firing System
 The BBI mills
Dry Process
recirculation with classifier
N
A TIO G
SIFIC INDIN
AS R NG
CL 2 - G DRYI
FEEDING 1 -
3-
Raw product + + cyclone

stack
bin
classifier
feeder
vent fan
1
OUTLET
vent
filter
ball
exhaust fan
mill
hot gas
generator 2
Large ball mills
 The BBD® mills
Outstanding advantages of the BBD mills

High availability
Low maintenance cost
Constant capacity versus time
Hard or abrasive coals efficiently ground
Instantaneous response to load change
Low air to coal ratio
Wide range of coal possible
Unaffected by foreign material