REZEPTUREN

STARTING FORMULATIONS
„INTERMEDIATE COAT“

KÄRNTNER MONTANINDUSTRIE GMBH

SCHLOSS 1

A-9400 WOLFSBERG

AUSTRIA

TEL: +43 (4352) 54535 – 0

FAX: +43 (4352) 54535 – 135

www.kmi.at
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C. Intermediate Coat
C-01/11 1-Pack Pur MIOX Intermediate Coat grey (moisture curing (MC-PUR))
C-02/11 Intermediate Coat Heat Resistant, Silicone MIOX
C-03/11 Urethane Alkyd Intermediate and Topcoat, Single Pack, MIOX High Performance
Coating (also A-13/11)
C-04/11 Epoxy Polyamide Intermediate and Topcoat, Two Pack, MIOX High Performance
Coating (also A-14/11)
C-05/11 Chlorinated Rubber Intermediate and Topcoat, Single Pack, MIOX High Performance
Coating (also A-15/11)
C-06/11 Acrylated Rubber Intermediate and Topcoat, Single Pack, MIOX High Performance
Coating (also A-16/11)
C-07/11 Moisture Cured Polyurethane, Intermediate and Topcoat, Single Pack, MIOX High
Performance Coating (also A-17/11)

Kärntner Montanindustrie Schloss 1 Tel. +43 (4352) 54 535

Gesellschaft m.b.H. A-9400 Wolfsberg Fax +43 (4352) 54 535-135 www.kmi.at
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MIOX – Technical Information C-01/11

1-Pack Pur MIOX Intermediate Coat grey

(Moisture Curing (MC-PUR))

Component weight % Supplier

1 Desmodur® E 21 16,0 Bayer Material Science

2 Methoxypropylacetate (MPA) 4,0 BASF
3 SolvessoTM 100 Fluid 4,0 F. B. Silbermann
4 Incozol 2 2,0 Incorez Ltd.
5 Mistron 75-6 9,0 Imerys Talc Europe
6 MIOX® SG 34,0 Kärntner Montanindustrie
7 TiO2 Kronos 2160 3,5 Kronos, Inc.
8 Acronal® 700 L / 10% MPA 0,2 BASF
9 Aerosil® R 972 1,3 Evonik Degussa

10 Desmodur® E 14 4,5 Bayer Material Science

11 Incozol 4 2,5 Incorez Ltd.
12 Methoxypropylacetate (MPA) 6,0 BASF
13 SolvessoTM 100 Fluid 12,0 F. B. Silbermann

12 Incozol 2 1,0 Incorez Ltd.

100,0%

The information given here is based on our experience and tests and believed to be reliable. We can accept no liability regarding the
suitability or use of any product for any particular purpose or for infringement of patents.

Kärntner Montanindustrie Schloss 1 Tel. +43 (4352) 54 535 miox@kmi.at

Gesellschaft m.b.H. A-9400 Wolfsberg Fax +43 (4352) 54 535-135 www.kmi.at
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MIOX – Technical Information C-01/11

Manufacturing instructions:
Stir 2 – 9 into the resin solution and disperse for about 20 minutes at a peripheral speed of
about 20 m / sec in a high speed disperser, temperature should rise to 60°C but not
exceed.
After cooling below 40°C stir in 10 and 13, stir in 14 just before fill out in cans.

Avoid contact with air moisture as far as possible. Use nitrogen atmosphere.

Typical properties:

Colour silver-grey
Solid matter % m/m 72,0
Binder % m/m 27,0
PVC % v/v 31,0
Pigment % m/m 45,0
VOC % m/m 28,0
Viscosity KU 80,0 – 90,0
Surface dry h 2,0
Hard dry h 6,0

Application:
 Brush, spray, airless spray
 Film thickness (dry) 80 - 100 µm
 Thinner, where necessary SolvessoTM 100 Fluid

Field of Application:
Intermediate coat on Sealer FG 38/I (38/II) or Primer FG 39/I (39/II) or Primer DrP 090298.

Kärntner Montanindustrie Schloss 1 Tel. +43 (4352) 54 535 miox@kmi.at

Gesellschaft m.b.H. A-9400 Wolfsberg Fax +43 (4352) 54 535-135 www.kmi.at
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MIOX – Technical Information C-02/11

Intermediate Coat Heat Resistant

Silicone MIOX

Component weight % Supplier

1 Silres® REN 60 40,0 Wacker Chemie AG

2 Aerosil® R 972 1,0 Evonik Degussa
3 MIOX® AS 35,0 Kärntner Montanindustrie
4 Mistron 75-6 7,0 Imerys Talc Europe
5 Aluminium Paste 1,0
6 Xylene 16,0
100,0%

Typical properties:

Solid matter % m/m 68,0

Binder % m/m 24,0
Pigment % m/m 44,0
VOC % m/m 32,0

The information given here is based on our experience and tests and believed to be reliable. We can accept no liability regarding the
suitability or use of any product for any particular purpose or for infringement of patents.

Kärntner Montanindustrie Schloss 1 Tel. +43 (4352) 54 535 miox@kmi.at

Gesellschaft m.b.H. A-9400 Wolfsberg Fax +43 (4352) 54 535-135 www.kmi.at
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MIOX – Technical Information C-03/11

Urethane Alkyd Intermediate and Topcoat

Single Pack
MIOX High Performance Coating

Component weight % Supplier

1 MIOX® SG 47,0 Kärntner Montanindustrie

2 Aluminium paste or Titanium Dioxide 3,0
3 Mistron 75-6 7,0 Imerys Talc Europe
4 Thixotropic Gel 2,0 Dow Corning Corp.
5 Resins solids * 18,0
6 White Spirit 21,0
7 Driers and Antiskin 2,0
100,0%

* A 2.5/1 blend of medium/long oil alkyd and urethane alkyd (e.g. Unithane ® 655W –
Cray Valley) is recommended.

The information given here is based on our experience and tests and believed to be reliable. We can accept no liability regarding the
suitability or use of any product for any particular purpose or for infringement of patents.

Kärntner Montanindustrie Schloss 1 Tel. +43 (4352) 54 535 miox@kmi.at

Gesellschaft m.b.H. A-9400 Wolfsberg Fax +43 (4352) 54 535-135 www.kmi.at
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MIOX – Technical Information C-03/11

Manufacturing instructions:
Process in high speed disperser. Add aluminum paste by slow mixing.

Pigment volume concentration = 41%

Volume solids = 50%

Kärntner Montanindustrie Schloss 1 Tel. +43 (4352) 54 535 miox@kmi.at

Gesellschaft m.b.H. A-9400 Wolfsberg Fax +43 (4352) 54 535-135 www.kmi.at
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MIOX – Technical Information C-04/11

Epoxy Polyamide Intermediate and Topcoat

Two Pack
MIOX High Performance Coating

Components - BASE weight % Supplier

1 MIOX® SG 45,0 Kärntner Montanindustrie

2 Titanium Dioxide 4,0
3 Mistron 75-6 7,2 Imerys Talc Europe
4 Thixotropic Gel 1,7 Dow Corning Corp.
5 Liquid Epoxy (Epoxy-molar mass 235-263) 22,5
(e.g. EpikoteTM Resin 834, 80% in Xylene)
6 Xylene 7,2

Components – ACTIVATOR

7 Polyamide Resin (70% in Xylene) 12,4

®
(Amine value 210-220; e.g. Versamid 115)
100,0%

The information given here is based on our experience and tests and believed to be reliable. We can accept no liability regarding the
suitability or use of any product for any particular purpose or for infringement of patents.

Kärntner Montanindustrie Schloss 1 Tel. +43 (4352) 54 535 miox@kmi.at

Gesellschaft m.b.H. A-9400 Wolfsberg Fax +43 (4352) 54 535-135 www.kmi.at
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MIOX – Technical Information C-04/11

Manufacturing instructions:
Mix epoxy resin in half Xylene. Incorporate pigments and Thixotrope in high speed
disperser. Add remaining solvent by slow mixing.
Base and activator are mixed together immediately before application.

Pigment volume concentration = 35%

Volume solids = 69%

Kärntner Montanindustrie Schloss 1 Tel. +43 (4352) 54 535 miox@kmi.at

Gesellschaft m.b.H. A-9400 Wolfsberg Fax +43 (4352) 54 535-135 www.kmi.at
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MIOX – Technical Information C-05/11

Chlorinated Rubber Intermediate and Topcoat

Single Pack
MIOX High Performance Coating

Components weight % Supplier

1 MIOX® SG 25,0 Kärntner Montanindustrie

2 Aluminium Paste or Titanium Dioxide 4,0
3 Mistron 75-6 5,0 Imerys Talc Europe
4 Zinc Oxide 1,0 Brüggemann Chemicals
5 Chlorinated Rubber (low viscosity grade) 14,5
6 Chlorinated Paraffin Plasticiser 5,7
(e.g. CereclorTM S52, Ineos Chlor Vinyls)
7 Thixotropic Gel 1,5 Dow Corning Corp.
8 Epoxy Stabiliser 0,5
(e.g. EpikoteTM Resin 828, Hexion)
9 Xylene 33,8
10 SolvessoTM 100 Fluid 9,0 F. B. Silbermann
100,0%

The information given here is based on our experience and tests and believed to be reliable. We can accept no liability regarding the
suitability or use of any product for any particular purpose or for infringement of patents.

Kärntner Montanindustrie Schloss 1 Tel. +43 (4352) 54 535 miox@kmi.at

Gesellschaft m.b.H. A-9400 Wolfsberg Fax +43 (4352) 54 535-135 www.kmi.at
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MIOX – Technical Information C-05/11

Manufacturing instructions:
Dissolve resin in bulk of solvent.
Incorporate pigment in high speed disperser but add aluminium pigment by slow mixing.

Pigment volume concentration = 35%

Volume solids = 35%

Kärntner Montanindustrie Schloss 1 Tel. +43 (4352) 54 535 miox@kmi.at

Gesellschaft m.b.H. A-9400 Wolfsberg Fax +43 (4352) 54 535-135 www.kmi.at
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MIOX – Technical Information C-06/11

Acrylated Rubber Intermediate and Topcoat

Single Pack
MIOX High Performance Coating

Acrylated Rubber (Styrene-acrylic Copolymer)

Components weight % Supplier

1 MIOX® SG 39,5 Kärntner Montanindustrie

2 Aluminium Paste or Titanium Dioxide 3,0
3 Mistron 75-6 7,0 Imerys Talc Europe
4 Pliolite® AC80 10,0 Eliokem
5 Pliolite® AC4 4,0 Eliokem
6 Chlorinated Paraffin Plasticiser 4,0
(e.g. Hordaflex LC50, Leuna Tenside)
7 Xylene 6,0
8 Solvent Naphtha 10,5 DHC Solvent Chemie
9 Mineral Spirit (140-170) 16,0
100,0%

The information given here is based on our experience and tests and believed to be reliable. We can accept no liability regarding the
suitability or use of any product for any particular purpose or for infringement of patents.

Kärntner Montanindustrie Schloss 1 Tel. +43 (4352) 54 535 miox@kmi.at

Gesellschaft m.b.H. A-9400 Wolfsberg Fax +43 (4352) 54 535-135 www.kmi.at
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MIOX – Technical Information C-06/11

Manufacturing instructions:
Dissolve resins and plasticizers in bulk of solvent.
Incorporate pigments in high speed disperser but add aluminium pigment by slow mixing.

Pigment volume concentration = 40%

Volume solids = 40%

Kärntner Montanindustrie Schloss 1 Tel. +43 (4352) 54 535 miox@kmi.at

Gesellschaft m.b.H. A-9400 Wolfsberg Fax +43 (4352) 54 535-135 www.kmi.at
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MIOX – Technical Information C-07/11

Moisture Cured Polyurethane

Intermediate and Topcoat Single Pack
MIOX High Performance Coating

Moisture Cured Polyurethane (Aromatic Polyisocyanate)

NB: The production process has to be strictly controlled to avoid instability. Please also refer to detailed
notes provided by Bayer AG, D-Leverkusen.

Components - I weight % Supplier

1 1-Methoxyprotylacetate-2 12,30 BASF

2 White Spirit 6,15
3 Additive MT 6,32
4 HDK® H15 1,47 Wacker Chemie AG
5 Desmodur® E 14 4,18 Bayer Material Science
®
6 Acronal 700 L (10% in ethyl acetate) 0,22 BASF
®
7 MIOX SG 34,38 Kärntner Montanindustrie
8 Titanium Dioxide * 4,00
9 Mistron 75-6 12,20 Imerys Talc Europe

Components - II

10 Desmodur® E 1361 MPA/X 17,21 Bayer Material Science

(61% in solvent mixture)

Components - III

11 Additive OF 1,57 OMG Borchers GmbH

100,00%

* Alternatively, aluminium paste if specification allows. Aluminium should be mixed in

with 2.
The information given here is based on our experience and tests and believed to be reliable. We can accept no liability regarding the
suitability or use of any product for any particular purpose or for infringement of patents.

Kärntner Montanindustrie Schloss 1 Tel. +43 (4352) 54 535 miox@kmi.at

Gesellschaft m.b.H. A-9400 Wolfsberg Fax +43 (4352) 54 535-135 www.kmi.at
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MIOX – Technical Information C-07/11

Manufacturing instructions:
Process in high speed disperser in the following sequence:

I. Run for 15 – 30 minutes at 20 m / sec. A temperature of 50-60° C is necessary

for dewatering. Hold back a small amount of solvents for final viscosity
adjustment.

II. Mix in the resin at low speed.

III. Finally, mix in 11 (viscosity stabilizer) and leave to stand in sealed container for
24 hours blanked with inert gas. It is then stirred, adjusted for viscosity and filled
into an airtight container using a blanket or inert gas.

Pigment volume concentration = 40%

Volume solids = 50%

Kärntner Montanindustrie Schloss 1 Tel. +43 (4352) 54 535 miox@kmi.at

Gesellschaft m.b.H. A-9400 Wolfsberg Fax +43 (4352) 54 535-135 www.kmi.at