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1.0 DESCRIPTION
1.1 The Altronic CD1 ignition system consists of these basic components:
1. CD1 Unit
2. Magnetic Pick-up Sensor
3. Harness
4. Multi-tower Coil Module or Individual Coils (one per cylinder)
1.2 The system requires a battery or a suitable power supply with a nominal 12 VDC or 24 VDC (see drawing
709 150). The CD1 unit steps up the DC supply voltage to charge an energy storage capacitor and contains
microcircuit logic and SCR switching devices to release the stored energy to the ignition coils in programmed,
timed sequence according to the application. Holes drilled in the engine flywheel (or other disc running at either
camshaft or engine speed) signal the position of the engine crankshaft to the logic circuitry in the CD1 unit.
One additional hole trails 20-30 degrees after the last cylinder hole; the unit recognizes this as the index signal
that another revolution has started.
1.3 The CD1 system can operate as a single-firing or double-firing (firing on exhaust stroke) system.
3.0 PICK-UP SENSOR- FLYWHEEL HOLES (UNITS 791 010-3, 791 010-4)
3.1 Locate a suitable mounting position for the pick-up sensor so that it may sense either the outside diameter
(preferable) or the side face of the engine's flywheel (acceptable).
IMPORTANT: Rotate the flywheel an entire revolution to be sure that there are no holes or interruptions of ANY
kind in the path that will pass under the pick-up.
3.2 Set the engine with no. 1 cylinder in the most advanced timing position. Mark the point on the flywheel that will
be directly opposite the pick-up. A 3/8" (1 0 mm) diameter hole must be drilled at this point- see drawing 709 151.
3.3 Drill the remaining holes spaced as shown in the appropriate wiring diagram in these instructions and noting
the direction of rotation of the flywheel. Referencing the first drilled hole as 0 degrees, the pattern required is:
- 1' 2 or 4 cylinder engine: 0° - 180° - 21 0°*
- 3 or 6 cylinder engine: oo- 120°-240° -260°* *Indicates index hole.
- 8 cylinder engine: oo - goo - 180° - 270° - 290°*
NOTE: The angular spacing is extremely important as this establishes the basic timing accuracy of the system.
In addition, make sure each hole is drilled so that its center passes directly in line with the center of the
pick-up.
3.4 Secure the pick-up sensor to a rigid bracket or surface to maintain an air gap not exceeding .030" ± .01 0" (0. 75
mm ± 0.25 mm). The center of the pick-up face must line up with the center of the drilled holes as the engine
is rotated. Refer to drawing 709 151.
3.5 Plug the 2-pin pick-up connector fully into its mating receptacle connected to the CD1 unit.
NOTE: Keep the pick-up sensor wires at least 2 inches (50 mm) away from the coil primary wires and at least
8 inches (200 mm) away from the spark plug leads.
-1-
ALTRONIC CD1 INSTALLATION INSTRUCTIONS
SMALL ENGINES, 1-8 CYLINDERS FORM CD1 II 8-93
-2-
ALTRONIC CD1 INSTALLATION INSTRUCTIONS
SMALL ENGINES, 1-8 CYLINDERS FORM CD1 II 8-93
9.0 OPERATION
9.1 The CD1 unit steps up the DC supply voltage to charge an energy storage capacitor. SCR switching devices
release this stored energy in response to signals from the unit's logic circuitry which processes signals from the
magnetic pick-up. The pick-up senses one hole for every firing of the engine; each firing occurs a programmed
number of degrees after the hole is sensed. This delay in degrees is adjustable - see section 9.2. There is one
additional index hole 20-30 engine degrees after the last cylinder hole to indicate that another revolution has
started.
9.2 The CD1 unit has a timing switch located under a white plastic cap at one end of the box. The timing range
available is:
1, 2 or 4 cylinder engine: 2.8 degrees per switch interval 20 degrees total
- 3 or 6 cylinder engine: 1.9 degrees per switch interval 13 degrees total
- 8 cylinder engine: 1.4 degrees per switch interval 10 degrees total
Switch position 7 gives the most advanced timing. The timing retards as indicated above for each switch position
as the switch is moved to position 6, 5, 4, 3, 2, 1, 0. Switch position 0 is full retard.
CAUTION: DO NOT switch from position 7 to 0, or 0 to 7 while the engine is running. The large timing change
may cause the engine to shutdown or be damaged.
NOTE: Using a timing light, set the timing to the desired position with the engine running at NORMAL
OPERATING SPEED. Replace the white cap over the timing switches once the proper timing setting
is set.
9.3 Two LED indicators on either side of the timing switch give an indication of proper operation of the magnetic
pick-up (left LED) and the output circuits of the CD1 unit (right LED). See Section 10.0 for troubleshooting
procedures.
-3-
ALTRONIC CD1 INSTALLATION INSTRUCTIONS
SMALL ENGINES, 1-8 CYLINDERS FORM CD1 II 8-93
-4-
D.C. POWER SOURCE OPERATING VOLTAGE REQUIREMENT:
REGULATOR STARTING• 8 VOC MINIMUM
.B!L
r---;::-
(c))) +
CD1 UNIT
........._.______
ALTERNATOR
~
~-
IJIRE SIZE• 16 GA. CI,S SQ. ,.,..,) MINIMUM
SWITCH
0
............
..,
__.~ ..0. ~
0
.............
+
RATING:
10 AMP MIN.
>==(
--·-........ ~ ~--
w {
BAT. CHARGER .B!L II•
+
~....
:::::::1 ~--·11»
~
~:j -
,..,.
I - rusE RATING:
10 AMP
_l -
-:-
$==l
eC~E:B SL!PPL Y
~:j 'I ~
0
,.....-
0
.......
Ul
0
GENERAL EXAMPLE•
NOTE: COl UNIT
FORMULA 6-CYL. ENGINE, 1800 RPM
INFORMATION IS PER ONE (I) COl SYSTEM. 1 Av=~ :LJs....1llJil! = 1.08 AMPS
IAV
FOR MULTIPLE SYSTEMS, MULTIPLY REQUIREMENTS
BY NUMBER OF SYSTEMS.
12VDC UNIT s.ooo s.ooo
I=~ 1AV :LJs....1llJil! = 0.54 AMPS
24VDC UNIT AV 10,000 10,000
REVISIONS TDLEIIIIHCES
NO. DATE BY DESCRIPTION
coeur AI IIIITtiD AL TRONIC INC.
I 1-29-91 DEB ADDED SECOND FUSE IECIIW.. TITLE
.XXX - t.005 D.C. POYER HOOKUP
.XX - t.OIO COl SYSTEM
2 s 16-91 IJTP GROUND VAS LEFT OF rusE
riiACTIIINOL
3 7-26-93 IJTP COl UNIT REVISED lltAVN 1Y SCALE
IJTP NONE PART -BEll
CHECICED IY DATE
4 12-18-90
s
MTERIAL.
API'AOVED IY 709 150
NOTE: THIS DRAWING APPLIES TO UNITS 791 010-3 AND 791 010-4.
10
........ I -nl
I
-I
1
1
1
1
1
I
1
I
I
1
1
1
1
1
0'
MAGNETIC PICK-UP SENSOR
3/4-16 THREAD
~
~
rj<\
>""""'
~.....
B
NOTE: MUST BE SMOOTH SURF ACE OTHER
THAN FOR ORILLEO HOLES.
791 015-1
~ IIIIJ ,..,_
I -u:r
[J
PICK-UP
WACNEnC
- --A3~----
--$ -
I
1
--
NO. CYLS.
1,2,4
3,6
HOLE PATTERN
0"-180"-210"
0"-120"-240"-260"
-._J
0
c..o
L.~~ {47)
r--- .12
(3)
o3o· * mo·
{0,75 ±0,25)
J I
VB 0"-90"-180"-270"-290"
NOTE: 3,6 CYLINDER PATTERN SHOWN.
c
2.25
INDEX ~
{....
{57) r"~
{87)
1
2
3
5-10-91
2-17-92
7-26-93
WTP
WTP
WTP
ADDED PICK-UP SENSOR 791 016-2
ADDED 1, V8 CYLINDERS TO CHART
UPDATED
DEOIIAL
.XXX -
.XX -
fliACIICNAI.
~.005
~.010 __ ....
TITLE
WTP
CD1 IGNITION SYSTEM
PICK UP AND fLYWHEEL HOLE DETAIL
$CAlL
NONE PART NUMBER
3.90 CHEClC£0 111' DAI[
4 2-4-91
(99)
5
MAI[IIIAI.
-OBY 709 151
CD1 UNIT
791 010-3
o,--______ o GROUND 591 040 ,.... SPARK PLUG
1----' '\.........,
~~GINE C~S
;:;. - JDL 2-CYL. ENGINE
-::!:- D ./t'tll II
ENGINE F'IRING ORDER 1-2
r I
---.--
rLYVHEEL
- _ _ . . . . . . . lln'(tlft)
.........
PICK-U~
INDICATOR
TIJING
SVITCH
~UTPUT
INDICATOR
Ul
f\)
20-DEG.
RANGE Be
INDEX
('
REVISIONS TOLERANCES
.
.......
COI·--amoN b
..
, ':~ ~ ,...":"'
t:::::::::::::::~~~~~~~~~::~
+
12-24 VDC
CSEE 709 !SOl
- - . . . . . . . . Dn'(llftJ
........
Ul
PICK-UP TIMING OUTPUT
w
INDICATOR S\o/ITCH INDICATOR
13-DEG.
RANGE
REVISIONS TOLERANCES
~;
.A +I!J j"{!J2 2 LEAD B COIL 3+
~
~ 1::::=: -..
~ D -fii1 t:@3 3 COIL 2- LEAD D, GND., COIL 4-
..£: !'til I~
.......
..,. 4 COIL 1- COIL 3-
+l!J
-..ill
~4
__
.;:; ~~~ L I
12-24 VDC
"':' CSEE 709 150> +Ul..J
ClDI·--Y~
+
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0
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,.,'C...,~,.:._
)'
......._...,(~
"0" 1..
,...-
0 ,;:::::-
rLYIJHEEL
I
PICK-UP
INDICATOR '
TIMING
SVITCH
20-DEG.
\
OUTPUT
INDICATOR
......
RANGE J Ul )A 0 BC~
MAGNETIC INDEX
PICK-UP ("
REVISIONS TOLERANCES
NO. DATE BY DESCRIPTION
COCEP1' AI IIITEID AL TRDNIC INC.
I 7-26-93 IJTP CDI UNIT REVISED IIECIM.. TITLE
_......
.XXX • t.~ AL TRONIC CD! - KIT CD104
.XX • UID IGNITIDN SYSTEM 4-CYLINDER
2
riiiiCT~
3 IJTP saLE NONE PART -BER
C>€CICED IY DOTE
4 2-17-92
5
MATtRIM..
.......avi:DIY 709 154
CD1 UNIT
791 010-3 SPARK PLUG\
rr=~.~~~
cot - -
.•~.~~-~-~, b=======]l!i!i~!§§!~~~~~=~:-
_., amc111
+
12-24 VDC
~ CSEE 709 150>
,..'~~ ~ ·~--="-=
·------
-_.,......._an'(~ FLY\/HEEL
.........
PICK-U:
INDICATOR
TI:ING
SVITCH
~UTPUT
INDICATOR
Ul
Ul
20-DEG.
RANGE ~~~~~~~LJJ[ )A 0 Be
MAGNETIC
INDEX
PICK-UP C"
REVISIONS TOLERANCES
NO. DATE BY DESCRIPTION
U:JICDIT AS IIITtiD AL TRDNIC INC.
7-26-93 VTP CDI UNIT REVISED DtCI- TITLE
.XXX - t.~ AL TRONIC CDI - KIT CD104A
.XX - t.OID IGNITION SYSTEM 4-CYLINDER
2
rltACTII:JtiN..
3
4
""""""
CHECICED IY
\/TP SCALE
DATE
NONE
2-17-92
PART -BEll
5
MATERIAL
......avt:D IY 709 155
SPARK PLUG
CD1 UNIT
791 010-3 6-CYL. ENGINE CONNECTION CHART
0
COIL +
1 LEAD A COIL 6+
2 LEAD B COIL 5+
3
3 LEAD C COIL 4+
4 COIL 3- LEAD D, GND., COIL 5-
4 5 COIL 2- COIL 4-, 6-
6 COIL 1- COIL 5-
ENGINE r!RING ORDER 1-5-3-6-2-4
NOTE• rOR fiRING ORDER 1-4-2-6-3-S.
REVERSE LEADS B AND C.
rLY'JHEEL
........
Ul
(]'I
REVISIONS Tll.EIIANCES
NO. DATE BY DESCRIPTION
CEJI:EP1' AI IIITEID AL TRONIC INC.
7-26-93 'JTP CDI UNIT REVISED KCIIW. TITLE
.XXX - Ulll5 AL TRONIC CDI - KIT CDI06
2 .XX - t.OIG IGNITION SYSTEM 6-CYLINDER
3
riUICTIOW.
.......... 'JTP WOI.E NONE PART -IER
CHECICED IT lATE
4 2-17-92
5
MTERIN..
-.ovi:DIT 709 156
SPARK PLUG\
CD1 UNIT
791 010-3 ~~-r6~-~C_Y~L_E~N~G~IN~E~~ CONNECTION CHART
0~-------.0
6- TOIJER _@ 1 CDl LEAD CYLINDERS
r-' ~ COIL MODULE ~ ,..-- A 1, 6
~~-"="2
B B 2, 5
Cr// .=. ~
c 3, 4
~_F!=""'
~1::::::~::9--------------,.V__....,/A ~ 1:!:1"
~==~----------------------~~~,
3
~
e
D @...(!),. -.;;;-4 ENGINE FIRING ORDER
1-5-3-6-2-4
_____..
cmt. - _ . , am~~~~
,..·~... ~ ...":"-
---~.,.,~
"'":' CSEE 709 !SO>
+
D LEAD IS CONNECTED
TO COMMON LOOP OF 3
PRIMARY TERMINALS
~~==r::=r==~l
~
~ FLYIJHEEL
Bv
PICK-ut TIJING ~UTPUT
~~~~~
INDICATOR SIJITCH INDICATOR
13-DEG.
RANGE
REVISIONS TDLERANC£S
NO. DATE BY DESCRIPTION
CDICtP1' AI IIDTE. AL TRDNIC INC.
I 7-26-93 IJTP CD! UNIT REVISED DECIIIOI. TITLE
.XXX • t.Oir.l AL TRONIC CD! - KIT CD106A
2 .ICC - •.010 IGNITION SYSTEM 6-CYLINDER
riUICTUJrML
3 -WIT IJTP SCIII.t NONE PART -BER
4 CHECICEI IT IATt
2-17-92
5
MTCRIIIL
.......av£1 IT 709 157
OPTIONAL SHUTDOWN
GROUND "F" LEAD TO
SHUT -OFF IGNITION
CD1 UNIT
791 010-4
C.D. IGNITION
0 , - - - - - -........ PANEL LEAD CONNECTION CHART
CD1 LEAD CYLINDERS
A 1, 6
8 3, 5
c 4, 7
D 2, 8
HOOK-UP SHOWN
APPLIES TO 1-3-7-2-6-5-4-8
FIRING ORDERS: 1-5-4-2-6-3-7-8
-......!
0
<.0
8-3-93 WTP COl UNIT REVISED DECIIIAL T1 TLE CD1 IGNITION SYSTEM - KIT CD108A
~~~~-=~~~~~~~~==-------------------------1 .~-±.~
.XX - ±.010
2 FORD V8 ENGINES
I"RAC11CNAL
t......_:+---+--f-----------------J""'1ER1Al
-;~--------t--1-------------------------------------~~~---tc~~-UD"~~WTP~-r~~~~NON;:E;;iPAATMM~
J
4 O£CIC£D " OAIE
I-:-.,=:=-.8T::---f-___;2:_-_;_:17:..._-_=:92:...j 709 1 7 4
5
OPTIONAL SHUTDOWN
GROUND "F" LEAD TO
SHUT-OFF IGNITION
CD1 UNIT
791 010-4
C.D. IGNITION
or-----.. . . PANEL LEAD CONNECTION CHART
CD1 LEAD CYLINDERS
A 1, 6
8 5, 8
c 7, 4
.......
D 3, 2
HOOK-UP SHOWN
APPLIES TO 1-8-7-3-6-5-4-2
GDI•--
---
Jl1 ':......
..-noll
c::!:::::J ,..:"WI:
..... ~-
1-~=======::::1!~5~~~~~~=~ (SEE
+
voc150)
12-24709 COIL MODULE:
FIRING ORDER: 1-8-4-3-6-5-7-2
-......J
0
lO
PICK-UP TIMING OUTPUT
INDICATOR SWITCH INDICATOR
DRILL 5 HOLES .375" (10mm) OIA. -......J
10-DEG.
RANGE PATTERN: 0"-90"-180"-270"-290" (Jl
~~------~--~-----R·E-~-S-IO_N_S.___________________-4TQ£~as
NO. DATE BY DESCRIPTION (DICIPT AS......, AL TRONIC INC.
7-_2::.c6:...-...:9;.::3-+WTP:;;.;.;.+C:.:D:...1:...U:...N:...IT;...;.;RE::.cVI:...SE=D-------------------------I~w: t~
t--t__ TITLE COl IGNITION SYSTEM - KIT C0108A
.
2
~=;1--------t--~-------------------------------------J~----~tc==~~~nnn~~WTP~-h~w~~~N~ON~E~PMT~
~~
CHRYSLER, GM, 1-H ENGINES
CD1 UNIT
791 010-4
C.D. IGNITION
0,-------.. PANEL LEAD CONNECTION CHART
CD1 LEAD CYLINDERS
A 1, 4
8 5, 2
c 7, 6
3, 8
.......
D
HOOK-UP SHOWN
APPLIES TO
IJ~=======::)!~~~~~;::;~~=~ (SEE
FIRING ORDERS: 1-2-7-3-4-5-6-8
..
12-24709
VDCI 50)
.
, ·:....
CDt - - -
~
- - . . . _ BW(WQ
,.:
8ll1llll +
-......!
0
lD
~~~~--~~~----~R~E~~~S~IO~N~S~~----------------~,TaLRMaS
NO. DATE BY DESCRIPTION -AI......, AL TRONIC INC.
7-26-93 WTP COl UNIT REVISED DECIMAL TITLE COl IGNITION SYSTEM - KIT COI08A
l-2:-t_;_--=::.....::.::....-r:-:..:...;-=:..:.....:::;:.:....:.:::..:.::=:.__------------l ::" : !:~
1-H 446 V8 ENGINE
.......
~---------------¥
-----
-·:.. ~ 1.:- +
12-24 VDC
- - ....... ..,C'.-.o <SEE 709 150> +l]J
----.~--
1'---.. r- GROUND TO ENGINE CAMSHArT DISC
0 J' 't1 '\ 0 AS SHDVN C2 PLACES> C6-CYL. SHDVN)
7 t \ v
PICK-LP TIMING OUTPUT c NOTE• DISC MUST BE STEEL DR
~
OTHER MAGNETIC MATERIAL
INDICATOR SVITCH INDICATOR - DISC DIA. 4.0• <tOO M) MINIMUM ......
_ :.
- HOLE DIA. 0.25• C6 M) MINIMUM
I ~~~~==~r=IJU]~)A Q
\{)
CD
~~~~~IN--.
ENGINE SWITCH
RANGE
3-CYLINDER 13.
4-CYLINDER 20"
5-CYLINDER .020• :t.oos• ~-____ .-------....:T:.:.:IM::ci~N:.::G~D:..::IS:;C:....,;.,PA:::,TT,:,:,.:E::..:R.:..:N_ _ _ _----,
16" co;so :tD;t2> .---- ENGINE DRILUNG PATTERN
6-CYLINDER 13" 1-=:..:3-:.::C,:.:.;Y:.:L:..,.IN"""'D:-:E:-::R+..:::o::..:•-=-=6::;:0:.:.:.-.::,1-=20~.:..:._.;..:18~0::-:.-~2~4:-::07
" --=3:-::0-::-:0.:-_-::3-::-20::-:-1.
4-CYLINDER 0"-90•-180"-270•-290•
5-CYLINDER 0"-72•-144•-216•-2BB•-3o8•
6-CYLINDER o·-6o·-12o·-1so•-24o•-Joo•-J2o·
~4~-------+--+-------------------------------~•rt~~
5
-· .. ..=:---_....._T£__..;7;_-.::..29;_-..:..;93~
ii=CICE=I:-; 7 09 19 8