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PROCESS CALCULATION COVER PAGE

CALC. NO: C-001 BY: I.O


CONTRACT NO.: CHECKED: O.O
CLIENT: MPNU APPROVED: O.O
PROJECT: Ubit GA & GC Slot Adition Project This document has been prepared and checked in accordance with

LOCATION: Ubit GC Field the work instruction/checklist no.


REVISION: A Checking Methods A
DATE: 08 October 2019 Checking Level 1
References: (include Version no., date of publication, etc.)
TAG: - PFD: - P&ID: -
DESCRIPTION Ubit GC Flowlines Capacity Check STREAM #: - LINE #: -
DATASHEET:
NGGC-CK-PDPID-001XXX - NGGC-CK-PDPID-001XXX, NGGC-CK-PDPID-001XXX
API RP 14E Recommended Practice for Design and Installation of Offshore Production Platform Piping Systems
REFERENCES:
GPSA Engineering Data Book

DESCRIPTION
Ubit GC Flowlines Capacity Check
1) Determine the adequacy of the Gas Lift Header
2) Determine the adequacy of the Gas Lift Flowlines

ASSUMPTIONS / BASIS

1.) The Sizing criteria for the Gas Lift Flowlines are based on the pressure drop and limiting velocity of 60ft/s using API RP 14E Calculation Methods
2.) Piping Length for the Calculation are taken from the Piping Layout and are only approximate lengths at this stage of the project.

CONCLUSION
1) The Gas lift Manifold and the Source Well (Ubit 75C) Flowline Size of 4" are adequate
2.) The Gas Lift Flowline Size of 2" is adequate for Gas Lifting the recipient Ubit GC Wells

Computer Programs Used


HYSYS 2004.1
Excel Spreadsheet

Electronic Calculation File Name:


\\Fileserver\Projects\UPSTREAM PROJECTS\MPN UBIT GA & GC SLOT ADD PROJECT\Process\Project Design Documentation\GC\Documents\Equipment validation\Sizing Calculations\Flowline Sizing\Gas Lift Gas Lines

Rev. No. Description By Checked Approved Date

A IFCC O.I O.O O.O 10/8/2019


Revision:
Date:
INTERNATIONAL ENERGY SERVICES LIMITED Issued By:
Client: CHEVRON NIGERIA LIMITED Checked By:
Project: MEJI DEBOTTLENECKING PROJECT Approved By:
GAS LINE SIZING - API 14E
Input
Description Unit
General Data

TO MEJI GGCP DISCHARGE


Line Description - SCRUBBER
Hysys Stream Number - HP SEP GAS

Line Number 6-P-CCS21-0317 16''-PG-B1-0003-00-00 8''-PG-B1-0007-00-00 8''-PG-B1-0007-00-01 16''-PG-B1-0004-00-00

Sizing Basis Design Flow Design Flow-Phase 2 Maximum Flow Design Flow-Phase 1
psig 1223.0 522 522 522 522
Line pressure barg 84.3 36 36 36 36
o
C 25.6 27.0 27.0 27.0 27.0
Temp o
F 78.116 80.6 80.6 80.6 80.6
Gas Process Data
Flow Rate mmscfd 40.0000 235.0000 60.0000 70.0000 140.0000
Molecular Weight - 19.8400 18.4600 18.4600 18.4600 18.4600
Mass Density lb/ft3 5.5740 1.8856 1.8856 1.8856 1.8856
Compressibility Z 0.7631 0.9062 0.9062 0.9062 0.9062
Cp/Cv 1.7440 1.4198 1.4198 1.4198 1.4198
Viscosity cP 0.0146 1.2210 1.2210 1.2210 1.2210
Viscosity cSt 0.4041 0.4041 0.4041 0.4041 0.4041
Pipe Data
Nominal Diameter inch 16 16 8 8 16
Piping class. - B B B B B
Size / Schedule - 16- XS 16- XS 8- STD 8- STD 16- XS
Roughness inch 0.0019 0.0019 0.0019 0.0019 0.0019
Pipe Length ft 90 90 100 100 100
Empirical Constant; C - 100 100 100 100 100
Intermediate
Absolute Pressure psia 1237.6600 536.8360 536.8360 536.8360 536.7000
Absolute Temperature o
R 538.1160 540.6000 540.6000 540.6000 540.6000
Gas Specific Gravity -
0.7480 1.7480 0.6366 0.6366 0.6366
Actual Gas Flow ft3/s 4.3422 70.1656 17.9146 20.9004 41.8008
Gas Mass Flow lb/hr 87132.1915 476295.5643 121607.3781 141875.2745 283750.5490
Kinematic Viscosity cSt 0.0195 0.6985 1.9181 1.9181 1.9181
Reynold's Number - 2513111.6306 164263.8176 78784.6552 91915.4310 97884.0932
Friction factor - 0.0133 0.0168 0.0197 0.0192 0.0183
Internal Diameter (ID) inch 15.0000 15.0000 7.9850 7.9850 15.0000
Results
Fluid Velocity ft/s 3.5390 57.1867 51.5242 60.1115 34.0773
Velocity Criteria ft/s 60.0000 60.0000 60.0000 60.0000 60.0000
Mach Number - 0.0026 0.0418 0.0376 0.0439 0.0249
Mach Number Criteria - 0.5000 0.5000 0.5000 0.5000 0.5000
ρv2 lb/ft/s² 69.8130 6166.5136 5005.7808 6813.4238 2189.6773
Pressure Drop psi 0.0079 2.2048 1.6027 2.1247 0.3465
% Pressure Drop % 0.0006 0.4107 0.2986 0.3958 0.0646
Selected Line Size in 16.0000 16.0000 8.0000 8.0000 16.0000
Remarks / Comments

Notes :
1. Pipe length for existing metering skid KAU-8600 is obtained from Piping GA.
2. Pipe length for new metering skid kAU-8610 is assumed and will be confimed when Piping GA is concluded.
3. Properties of gas are from assumed gas composition. Data is to be updated when client data is available.
W01
8-Oct-19
AME
RAO
MFO

16''-PG-B1-0004-00-00

Design Flow-Phase 2
522
36
27.0
80.6

235.0000
18.4600
1.8856
0.9062
1.4198
1.2210
0.4041

16
B
16- XS
0.0019
100
100

536.8360
540.6000
0.6366
70.1656
476295.5643
1.9181
164263.8176
0.0168
15.0000

57.1867
60.0000
0.0418
0.5000
6166.5136
0.8921
0.1662
16.0000
AMAZON ENERGY LIMITED
Client: Nigerian Agip Oil Company Limited (NAOC)
Project: Akri Gas Pipeline Project
GAS LINE SIZING - API 14E
Input
Description Unit
General Data
Maximum Flow Normal Flow Minimum Flow

TO MEJI GGCP TO MEJI GGCP TO MEJI GGCP


P&ID Line Description - DISCHARGE SCRUBBER DISCHARGE SCRUBBER DISCHARGE SCRUBBER
Line Number 6-P-CCS21-0397 6-P-CCS21-0397 6-P-CCS21-0397
Line pressure psig 1222.96 1222.96 1222.96
Temp o
F 78.116 78.116 78.116
Gas Process Data
Flow Rate mmscfd 40.0000 11.0000 6.0000
Molecular Weight - 19.8400 19.8400 19.8400
Mass Density lb/ft3 5.5740 5.5740 5.5740
Compressibility Z 0.7631 0.7631 0.7631
Cp/Cv - 1.7440 1.7440 1.7440
Viscosity cP 0.0146 0.0146 0.0146
Pipe Data
Nominal Diameter inch 6 6 6
Piping class. - CCS21 CCS21 CCS21
Size / Schedule - 6-SCH 80 6-SCH 80 6-SCH 80
Roughness inch 0.0019 0.0019 0.0019
Pipe Length ft 6 6 6
Intermediate
Absolute Pressure psia 1237.6600 1237.6600 1237.6600
Absolute Temperature o
R 538.1160 538.1160 538.1160
Gas Specific Gravity -
0.6841 0.6841 0.6841
Actual Gas Flow ft3/s 4.3422 1.1941 0.6513
Gas Mass Flow lb/hr 87132.1915 23961.3527 13069.8287
Kinematic Viscosity cSt 0.0213 0.0213 0.0213
Reynold's Number - 6543426 1799442 981514
Friction factor - 0.0158 0.0160 0.0163
Internal Diameter (ID) inch 5.7610 5.7610 5.7610
Results
Fluid Velocity ft/s 23.99 6.60 3.60
Velocity Criteria ft/s 60.00 60.00 60.00
Velocity meets API 14E Velocity meets API 14E Velocity meets API 14E
Warning (Velocity) criteria for noise limit criteria for noise limit criteria for noise limit
Mach Number - 0.018 0.005 0.003
ρv2 lb/ft/s² 3208.558 242.647 72.193
Pressure Drop (Weymouth) psi 0.077 0.006 0.002
% Pressure Drop % 0.006 0.000 0.000
Selected Line Size in 6.000 6.000 6.000
Comments/Remarks

Notes :
INTERNATIONAL ENERGY SERVICES LIMITED
Client: CHEVRON NIGERIA LIMITED
Project: MEJI GGCP DEBOTTLENECKING PROJECT
GAS LINE SIZING - API 14E
Input
Description Unit
General Data
Maximum Flow Normal Flow Minimum Flow

TO MEJI GGCP TO MEJI GGCP COMP. SUCTION


P&ID Line Description - DISCHARGE SCRUBBER TO HP SEPARATOR SCRUBBER
Hysys Stream Name - HP SEP GAS RP HP TEST SEP GAS 6-P-CCS21-0366
Line Number 6-P-CCS21-0317 6-P-CCS21-0366 6-P-CCS21-0368

Sizing Basis Design Flow Design Flow Design Flow


Line pressure psig 1222.96 1222.96 1222.96
Temp o
F 78.116 78.116 78.116
Gas Process Data
Flow Rate mmscfd 40.0000 40.0000 40.0000
Molecular Weight - 19.8400 19.8400 19.8400
Mass Density lb/ft3 5.5740 5.5740 5.5740
Compressibility Z 0.7631 0.7631 0.7631
Cp/Cv - 1.7440 1.7440 1.7440
Viscosity cP 0.0146 0.0146 0.0146
Viscosity cSt 0.4041 0.4041 0.4041
Pipe Data
Nominal Diameter inch 6 6 6
Piping class. - CCS21 CCS21 CCS21
Size / Schedule - 6-SCH 80 6-SCH 80 6-SCH 80
Roughness inch 0.0019 0.0019 0.0019
Pipe Length ft 100 100 100
Empirical Constant; C - 100 100 100
Intermediate
Absolute Pressure psia 1237.6600 1237.6600 1237.6600
Absolute Temperature o
R 538.1160 538.1160 538.1160
Gas Specific Gravity -
0.6841 0.6841 0.6841
Actual Gas Flow ft3/s 4.3422 4.3422 4.3422
Gas Mass Flow lb/hr 87132.1915 87132.1915 87132.1915
Kinematic Viscosity cSt 0.0213 0.0213 0.0213
Reynold's Number - 6543425.5265 6543425.5265 6543425.5265
Friction factor - 0.0158 0.0158 0.0158
Internal Diameter (ID) inch 5.7610 5.7610 5.7610
Results
Fluid Velocity ft/s 23.9923 23.9923 23.9923
Velocity Criteria ft/s 60.0000 60.0000 60.0000
Mach Number - 0.0179 0.0179 0.0179
Mach Number Criteria - 0.5000 0.5000 0.5000
ρv2 lb/ft/s² 3208.5584 3208.5584 3208.5584
Pressure Drop psi 1.1422 1.1422 1.1422
% Pressure Drop % 0.0923 0.0923 0.0923
Selected Line Size in 6.0000 6.0000 6.0000
Comments/Remarks Pipe length should be Pipe length should be Pipe length should be verified as well
verified as well as the verified as well as the as the viscosity in Cst
viscosity in Cst viscosity in Cst

Notes :
Friction Factor Calculation

Colebrook

1 ε 2. 51
¿
√f
=−2 . log 10
( +
3. 7 d i Re . √ f ) See GPSA - Chap 17 Pg 4

f 0.022 Colebrook
0 #REF!

Olga

[ (( ]
1 /3
¿ f =0. 0055× 1 +
20000 ε 1000000
d
+
Re ) )
f #REF! Olga
ANSI PIPING CLASS TABLE
ND '' Class OD '' THK '' ID '' SCHEDULE
3/4 3/4-SCH 10 1.050 0.083 0.884 10
3/4 3/4-SCH 40 1.050 0.113 0.824 40
3/4 3/4- STD 1.050 0.113 0.824 STD
3/4 3/4- XS 1.050 0.154 0.742 XS
3/4 3/4-SCH 80 1.050 0.154 0.742 80
3/4 3/4-SCH 160 1.050 0.219 0.612 160
3/4 3/4- XXS 1.050 0.308 0.434 XXS

1 1-SCH 10 1.315 0.109 1.097 10


1-SCH 40 1.315 0.133 1.049 40
1-SCH 80 1.315 0.179 0.957 80
1- XS 1.315 0.179 0.957 XS
1-SCH 160 1.315 0.250 0.815 160
1- XXS 1.315 0.358 0.599 XXS

1 1/4 1 1/4-SCH 10 1.660 0.109 1.442 10


1 1/4-SCH 40 1.660 0.140 1.380 40
1 1/4- STD 1.660 0.140 1.380 STD
1 1/4- XS 1.660 0.191 1.278 XS
1 1/4-SCH 80 1.660 0.191 1.278 80
1 1/4-SCH 160 1.660 0.250 1.160 160
1 1/4- XXS 1.660 0.382 0.896 XXS

1 1/2 1 1/2-SCH 10 1.900 0.109 1.682 10


1 1/2-SCH 40 1.900 0.145 1.610 40
1 1/2-SCH 80 1.900 0.200 1.500 80
1 1/2- XS 1.900 0.200 1.500 XS
1 1/2-SCH 160 1.900 0.281 1.338 160
1 1/2- XXS 1.900 0.400 1.100 XXS

2 2-SCH 80 2.375 0.218 1.939 80


2 2-SCH XS 2.375 0.218 1.939 XS
2 2-SCH 160 2.375 0.344 1.687 160
2 2-SCH XXS 2.375 0.436 1.503 XXS

2 1/2 2 1/2-SCH 80 2.875 0.276 2.323 80


2 1/2 2 1/2- XS 2.875 0.276 2.323 XS
2 1/2-SCH 160 2.875 0.375 2.125 160
2 1/2- XXS 2.875 0.552 1.771 XXS
2 1/2 2.875 0.750 1.375 ---

3 3-SCH 80 3.500 0.300 2.900 80


3 3 - XS 3.500 0.300 2.900 XS
3-SCH 160 3.500 0.438 2.624 160
3- XXS 3.500 0.600 2.300 XXS
4 4-SCH 40 4.500 0.237 4.026 40
4 4- STD 4.500 0.237 4.026 STD
4-SCH 80 4.500 0.337 3.826 80
4- XS 4.500 0.337 3.826 XS
4-SCH 120 4.500 0.438 3.624 120
4-SCH 160 4.500 0.531 3.438 160
4- XXS 4.500 0.674 3.152 XXS

6 6-SCH 40 6.625 0.280 6.065 40


6 6- STD 6.625 0.280 6.065 STD
6-SCH 80 6.625 0.432 5.761 80
6- XS 6.625 0.432 5.761 XS
6-SCH 120 6.625 0.562 5.501 120
6-SCH 160 6.625 0.719 5.187 160
6- XXS 6.625 0.864 4.897 XXS

8 8-SCH 30 8.625 0.277 8.071 30


8-SCH 40 8.625 0.320 7.985 40
8- STD 8.625 0.320 7.985 STD
8-SCH 60 8.625 0.406 7.813 60
8-SCH 80 8.625 0.500 7.625 80
8- XS 8.625 0.500 7.625 XS
8-SCH 100 8.625 0.594 7.437 100
8-SCH 120 8.625 0.719 7.187 120
8-SCH 140 8.625 0.812 7.001 140
8- XXS 8.625 0.875 6.875 XXS
8-SCH 160 8.625 0.906 6.813 160

10 10-SCH 20 10.750 0.250 10.250 20


10 10.750 0.279 10.192 ---
10-SCH 30 10.750 0.307 10.136 30
10-SCH 40 10.750 0.365 10.020 40
10- STD 10.750 0.365 10.020 STD
10-SCH 60 10.750 0.500 9.750 60
10- XS 10.750 0.500 9.750 XS
10-SCH 80 10.750 0.594 9.562 80
10-SCH 100 10.750 0.719 9.312 100
10-SCH 120 10.750 0.844 9.062 120
10-SCH 140 10.750 1.000 8.750 140
10- XXS 10.750 1.000 8.750 XXS
10-SCH 160 10.750 1.125 8.500 160

12 12-SCH 20 12.750 0.250 12.250 20


12-SCH 30 12.750 0.330 12.090 30
12- STD 12.750 0.375 12.000 STD
12-SCH 40 12.750 0.406 11.938 40
12- XS 12.750 0.500 11.750 XS
12-SCH 60 12.750 0.562 11.626 60
12-SCH 80 12.750 0.688 11.374 80
12-SCH 100 12.750 0.844 11.062 100
12-SCH 120 12.750 1.000 10.750 120
12- XXS 12.750 1.000 10.750 XXS
12-SCH 140 12.750 1.125 10.500 140
12-SCH 160 12.750 1.312 10.126 160

14 14-SCH 10 14.000 0.250 13.500 10


14-SCH 20 14.000 0.312 13.376 20
14-SCH 30 14.000 0.375 13.250 30
14- STD 14.000 0.375 13.250 STD
14-SCH 40 14.000 0.438 13.124 40
14 - XS 14.000 0.500 13.000 XS
14-SCH 60 14.000 0.594 12.812 60
14-SCH 80 14.000 0.750 12.500 80
14-SCH 100 14.000 0.938 12.124 100
14-SCH 120 14.000 1.094 11.812 120
14-SCH 140 14.000 1.250 11.500 140
14-SCH 160 14.000 1.406 11.188 160

16 16-SCH 10 16.000 0.250 15.500 10


16-SCH 20 16.000 0.312 15.376 20
16-SCH 30 16.000 0.375 15.250 30
16- STD 16.000 0.375 15.250 STD
16-SCH 40 16.000 0.500 15.000 40
16- XS 16.000 0.500 15.000 XS
16-SCH 60 16.000 0.656 14.688 60
16-SCH 80 16.000 0.843 14.314 80
16-SCH 100 16.000 1.031 13.938 100
16-SCH 120 16.000 1.218 13.564 120
16-SCH 140 16.000 1.437 13.126 140

18 18-SCH 10 18.000 0.250 17.500 10


18-SCH 20 18.000 0.312 17.376 20
18- STD 18.000 0.375 17.250 STD
18-SCH 30 18.000 0.438 17.124 30
18- XS 18.000 0.500 17.000 XS
18-SCH 40 18.000 0.562 16.876 40
18-SCH 60 18.000 0.718 16.564 60
18-SCH 80 18.000 0.937 16.126 80
18-SCH 100 18.000 1.156 15.688 100
18-SCH 120 18.000 1.343 15.314 120

20 20-SCH 10 20.000 0.250 19.500 10


20-SCH 20 20.000 0.375 19.250 20
20- STD 20.000 0.375 19.250 STD
20-SCH 30 20.000 0.500 19.000 30
20- XS 20.000 0.500 19.000 XS
20-SCH 40 20.000 0.594 18.812 40
20-SCH 60 20.000 0.812 18.376 60
20-SCH 80 20.000 1.031 17.938 80
20-SCH 100 20.000 1.281 17.438 100
20-SCH 120 20.000 1.500 17.000 120
20-SCH 140 20.000 1.750 16.500 140
20-SCH 160 20.000 1.969 16.062 160

24 24 - S 24.000 0.250 23.500 S


24 24-SCH 10 24.000 0.250 23.500 10
24-SCH 20 24.000 0.375 23.250 20
24- STD 24.000 0.375 23.250 STD
24- XS 24.000 0.500 23.000 XS
24-SCH 30 24.000 0.562 22.876 30
24-SCH 40 24.000 0.688 22.624 40
24-SCH 60 24.000 0.969 22.062 60
24-SCH 80 24.000 1.219 21.562 80
24-SCH 100 24.000 1.531 20.938 100
24-SCH 120 24.000 1.812 20.376 120
24-SCH 140 24.000 2.062 19.876 140
24-SCH 160 24.000 2.344 19.312 160

30 30-SCH 5 30.000 0.250 29.500 5


30-SCH 10 30.000 0.312 29.376 10
30- S 30.000 0.312 29.376 S
30- STD 30.000 0.375 29.250 STD
30-SCH 20 30.000 0.500 29.000 20
30- XS 30.000 0.500 29.000 XS
30-SCH 30 30.000 0.625 28.750 30
E
SCHEDULE

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