Roll no 33 33 33 33 33 33 33

Design Capacity 38 38 38 38 38 38 38 m^3

specific gravity 0.879 0.879 0.879 0.879 0.879 0.879 0.879
Operating pressure 4.65 4.65 4.65 4.65 4.65 4.65 4.65 kgf/cm^2
Design pressure 4.8825 4.8825 4.8825 4.8825 4.8825 4.8825 4.8825 kgf/cm^2
L/D 2 2 2 2 2 2 2
Corrosion Allowance 2 2 2 2 2 2 2 mm
density, kg/m^3 7800 7800 7800 7800 7800 7800 7800
diameter of shell. D^3
24.20382166 24.20382166 24.20382166 24.20382166 24.20382166 24.20382 24.2038217
Diameter 2.892641736 m Diameter 9.487864894 Ft 113.854379 289.26417 cm
Length 5.785283475 m Length 18.9757298 Ft 227.708758 578.52835 cm
J(Class 2 assuming DWBJ) 0.85 0.85 0.85 0.85 0.85 0.85 0.85
Now considering volume of both closures and shell
Length 5.785283472 m
diameter in cm 289.2641736 289.2641736 289.2641736 289.2641736 289.2641736 289.2642 289.264174 cm

For MOC IS:2041-1962 unit

Allowable stress, F 120 120 120 120 120 120 120 MN/m^2
F 1223.64 1223.64 1223.64 1223.64 1223.64 1223.64 1223.64 kgf/cm^2
1. Cylindrical Shell.
Thickness of shell after
0.88054189
CA 0.88054189 0.88054189 0.88054189 0.88054189 0.880542 0.88054189 cm
Thickness after CA,8.805418902
Td 8.805418902 8.805418902 8.805418902 8.805418902 8.805419 8.8054189 mm
fabrication Ts 9 9 9 9 9 9 9 mm
Thickness ,Tr 6.805418902 6.805418902 6.805418902 6.805418902 6.805418902 6.805419 6.8054189 mm
outer diameter 2910.641736 2910.641736 2910.641736 2910.641736 2910.641736 2910.642 2910.64174 mm

2. Torispherical head.
Crown radius, Rc 2892.641736 2892.641736 2892.641736 2892.641736 2892.641736 2892.642 2892.64174 mm
Knuckle radius, Rk173.5585042 173.5585042 173.5585042 173.5585042 173.5585042 173.5585 173.558504 mm
W 1.770620726 1.770620726 1.770620726 1.770620726 1.770620726 1.770621 1.77062073
Thickness , T 14.02717901 14.02717901 14.02717901 14.02717901 14.02717901 14.02718 14.027179 mm
fabrication thickness 16 16 16 16 16 16 16 mm

3. Elliptical head
v 1 1 1 1 1 1 1
Thickness ,T 8.792634264 8.792634264 8.792634264 8.792634264 8.792634264 8.792634 8.79263426 mm
fabrication Thickness, T 9 9 9 9 9 9 9 mm
K’ 0.724696109 0.724696109 0.724696109 0.724696109 0.724696109 0.724696 0.72469611
OD*ts 26195.77562 26195.77562 26195.77562 26195.77562 26195.77562 26195.78 26195.7756
dnmax 159 159 159 159 159 159 159
Compensation isCR required CR NCR NCR NCR NCR NCR
4.Nozzle Inlet Outlet Vent Drain Watch glass 1 Agitator Watch glass 2
Inside diameter,Dni 190 190 25 30 150 65 150 mm
Thickness of nozzle,0.470533134
Trn 0.470533134 0.082343298 0.094106627 0.376426507 0.17645 0.37642651 mm
Fabrication thickness, Tn 5 5 5 5 5 5 5 mm
Outside Diameter, Dno 200 200 35 40 160 75 160 mm
outside dia. of ring pad, Drpo
388 388 mm
A 1320.251267 1320.251267 mm^2
As 37.74873308 37.74873308 mm^2
Ho/Hn 24.12467616 24.12467616 mm
Hi/Hm 13.92838828 13.92838828 mm
Ao 122.045138 122.045138 mm^2
Ai 27.85677655 27.85677655 Mm^2
inside dia. Of ring pad, Drpi204 204 mm
An 149.9019146 149.9019146 mm^2
As+An 187.6506477 187.6506477 mm^2
Ar 1132.600619 1132.600619 mm^2
outside dia. Of ring pad, Drpo
388 388
Thickness of ring pad,Tp
6.155438148 6.155438148 mm
with corrosion 8.155438148 8.155438148 mm
fabrication Tp 9 9 mm

5. Gasket Assuming Soft Al as a Gasket material

min seating stress,Ya
203.9432426 203.9432426 203.9432426 203.9432426 203.9432426 203.9432 203.943243 kgf/cm^2
Gasket factor,m 2.5 2.5 2.5 2.5 2.5 2.5 2.5
MIN Gasket width, Nmin 10 10 10 10 10 10 10 mm
Ya-pm/Ya-p(m+1) 1.026129958 1.026129958 1.026129958 1.026129958 1.026129958 1.02613 1.02612996
Go/Gi 1.012980729 1.012980729 1.012980729 1.012980729 1.012980729 1.012981 1.01298073
Inside diameter of gasket, Gi203 203 38 43 163 78 163 mm
Go 205.635088 205.635088 38.49326771 43.55817136 165.1158589 79.0125 165.115859 mm
(Go-Gi)/2 1.317544016 1.317544016 0.246633855 0.279085678 1.057929431 0.506248 1.05792943 mm
N 15 15 15 15 15 15 15 mm
New Go 233 233 68 73 193 108 193
Basic gasket seating width, bo7.5 7.5 7.5 7.5 7.5 7.5 7.5 mm
dia at location of gasket
219.3069361
load reaction,G
219.3069361 54.30693606 59.30693606 179.3069361 94.30694 179.306936 mm
Effective gasket seating
6.846531969
width, b 6.846531969 6.846531969 6.846531969 6.846531969 6.846532 6.84653197 mm
Hub properties :-
Min thickness of hub, go 5 5 5 5 5 5 5 mm
Max thickness of hub, gi 7.075 7.075 7.075 7.075 7.075 7.075 7.075 mm
Hub length, h 7.5 7.5 7.5 7.5 7.5 7.5 7.5 mm
Slope 0.276666667 0.276666667 0.276666667 0.276666667 0.276666667 0.276667 0.27666667
Inside diameter,Dni 190 190 25 30 150 65 150 mm
6. Flange
Wm2/Wg 9615.280894 9615.280894 2381.030232 2600.249949 7861.523158 4134.788 7861.52316 kgf
Wm1/Wo 2994.35993 2994.35993 398.0525759 446.0664563 2173.313961 835.8223 2173.31396 kgf
permissible stress 746.4322679
in bolt under operating
746.4322679
cond., Fboperating(Choosing
746.4322679 746.4322679
18-8 Cr Ni Steel)
746.4322679 746.4323 746.432268 kgf/cm^2
permissible stress 1315.433915
in bolt under atmos1315.433915
cond. , Fbatm.(Choosing
1315.433915
18-8 Cr
1315.433915
Ni Steel) 1315.433915 1315.434 1315.43392 kgf/cm^2
Am1 4.011562815 4.011562815 0.533273537 0.597598035 2.911602371 1.119756 2.91160237 cm^2
Am2 7.30958871 7.30958871 1.810072102 1.97672412 5.976372563 3.143288 5.97637256 cm^2
Min bolting area required,
7.30958871
Am 7.30958871 1.810072102 1.97672412 5.976372563 3.143288 5.97637256 cm^2
Chosing bolt
Bolt diameter, Db 12 12 8 8 12 12 12 mm
thickness or pitch,t 1.5 1.5 1 1 1.5 1.5 1.5 mm
Min bolt spacing, Bs 75 75 75 75 75 75 75 mm
R 25.65346803 25.65346803 23.65346803 23.65346803 25.65346803 25.65347 25.653468 mm
Root bolt area, Arb63.61725124 63.61725124 28.27433388 28.27433388 63.61725124 63.61725 63.6172512 Mm^2
0.636172512 0.636172512 0.282743339 0.282743339 0.636172512 0.636173 0.63617251 cm^2
n 11.48994741 11.48994741 6.401820497 6.991231442 9.394264051 4.940937 9.39426405
multiple 4 4 4 4 4 4 4
Number of bolts, n 12 12 8 8 12 8 12
Actual Bolt Dia(Ab)7.634070148 7.634070148 2.261946711 2.261946711 7.634070148 5.08938 7.63407015 cm^2

C1 286.6242038 286.6242038 191.0828025 191.0828025 286.6242038 191.0828 286.624204 mm

C2 265.4569361 265.4569361 96.45693606 101.4569361 225.4569361 140.4569 225.456936 mm

C1-C2 21.16726776 21.16726776 94.62586649 89.62586649 61.16726776 50.62587 61.1672678 mm
Bolt circle diameter,
265.4569361
C 265.4569361 96.45693606 101.4569361 225.4569361 140.4569 225.456936 mm
Outside dia of flange,
297.4569361
Dfo 297.4569361 124.4569361 129.4569361 257.4569361 172.4569 257.456936 mm
Inside dia of flange, Dfi 203 203 38 43 163 78 163

7. moments on flange
fFo 1223.64 1223.64 1223.64 1223.64 1223.64 1223.64 1223.64 kgf/cm^2
fFg 1600.954454 1600.954454 1600.954454 1600.954454 1600.954454 1600.954 1600.95445 kgf/cm^2
Ma 22679.72026 22679.72026 5644.382 5875.384777 20656.32227 12494.57 20656.3223 kgf.cm
Ma*(FBb/Fba) 17334.54242 17334.54242 4314.108732 4490.668557 15788.02078 9549.839 15788.0208 kgf.cm
W1 1579.443099 1579.443099 55.3450905 70.86777863 1018.326669 233.1853 1018.32667 kgf
a1 3.122846803 3.122846803 2.922846803 2.922846803 3.122846803 3.122847 3.1228468 cm
W3 1150.972407 1150.972407 285.0150845 311.2562155 941.0433592 494.9441 941.043359 kgf
a3 2.3075 2.3075 2.1075 2.1075 2.3075 2.3075 2.3075 cm
W2 263.9444239 263.9444239 57.69240091 63.94246221 213.9439335 107.6929 213.943933 kgf
a2 2.715173402 2.715173402 2.515173402 2.515173402 2.715173402 2.715173 2.7151734 cm
Mo 8304.88254 8304.88254 907.5409037 1023.934515 5932.430611 2162.69 5932.43061 kgf.cm
Mmax 17334.54242 17334.54242 4314.108732 4490.668557 15788.02078 9549.839 15788.0208 kgf.cm
K 1.465305104 1.465305104 3.275182528 3.01062642 1.579490405 2.210986 1.57949041
µ 0.33 0.33 0.33 0.33 0.33 0.33 0.33
Y 5.27915966 5.27915966 1.7419748 1.883354363 4.448341756 2.620736 4.44834176
5.27915966 5.27915966 1.7419748 1.883354363 4.448341756 2.620736 4.44834176
8. Flange thickness.
permissible stress under1223.64
operating cond, 1223.64
Ffb 1223.64 1223.64 1223.64 1223.64 1223.64 kgf/cm^2
permissible stress 1600.954454
under atmospheric1600.954454
cond, Ffa 1600.954454 1600.954454 1600.954454 1600.954 1600.95445 kgf/cm^2

thickness of flange,21.49761484
Tf 21.49761484 14.03744926 14.09969091 20.34354139 17.70906 20.3435414 mm
thickness of flange, Tfabrication
22 22 16 16 22 18 22 mm

SUMMARY TABLE

sr no components tf
1 shell 9 mm
2 Torispherical head 16 mm
3 Eliptical head 9 mm
. dim
nozzle dia 200 200 35 40 160 75 160 mm
tf 5 5 5 5 5 5 5 mm
tp 9 9 mm
gi 5 5 5 5 5 5 5 mm
g1 7.705 7.705 7.705 7.705 7.705 7.705 7.705 mm
h 7.5 7.5 7.5 7.5 7.5 7.5 7.5 mm
bolt circle dia. 265.4 265.4 96.45 101 225 140.45 225.45 mm
bolte dia 12 12 8 8 12 12 12 mm
no of bolt 12 12 8 8 12 8 12
Dfi 203 203 38 43 163 78 163 mm
Dfo 297 297 124 129.45 257.45 172.45 257.45 mm
tf 22 22 16 16 22 18 22 mm