Jsa

Multifos Job Safety Analysis Index
DELETE ? DRAFT SHIFT Safety FINAL REVIEW

COMP REVIEW Review
JSA # AREA NAME
1 AFI MAINTENANCE REPLACE LIMESTONE ROTARY FEEDER 01/19/09 COMPLETE
2 AFI MAINTENANCE REPAI R AND REPLACE LIMESTONE BELT 01/19/09 COMPLETE
3 MULTIFOS MAINTENANCE REMOVING AND INSTALLING SCRUBBERS DOWN LEGS 01/20/09 COMPLETE
41 MULTIFOS MAINTENANCE CAHNGE "A,B,&C"GRATE COOLER SIDE SUPPORT ARMS 01/20/09 COMPLETE
4 AFI MAINTENANCE CHANGE PREMIXER PADDLES 01/19/09 COMPLETE
24 MULTIFOS MAINTENANCE CHECK OUT AGITOR GEARBOX 01/20/09 COMPLETE
6 MULTIFOS MAINTENANCE REPLACE TAILSHAFT ON CONVEYOR BELTS 01/20/09 COMPLETE
8 AFI MAINTENANCE OPEN AND CLOSE PEMIXER HEADER 01/21/09 COMPLETE
9 AFI MAINTENANCE CHANGING PUGMILLS PADDLES 01/21/09 COMPLETE
10 AFI MAINTENANCE REPLACE EAST PUGMILL BEARING 01/21/09 COMPLETE
11 AFI MAINTENANCE REPLACE WEST PUGMILL BEARING 01/21/09 COMPLETE
12 AFI MAINTENANCE REPLACE PUGMILL GEAR BOX 01/21/09 COMPLETE
13 AFI MAINTENANCE REPLACE PUGMILL LOGS 01/21/09 COMPLETE
14 AFI MAINTENANCE REPLACE DYER DRIVE MOTORS 01/21/09 COMPLETE
15 MULTIFOS MAINTENANCEREPLACE # 1, # 2 & # 3 SCREEN VIBARATOR MOTOR 01/22/09 COMPLETE
16 MULTIFOS MANITENANCECHANGING STAIR STEPS 01/22/09 COMPLETE
17 MULTIFOS MAINTENANCEREPLACE SHEAR PINS ON "A, B OR C" COOLER CRUSHER 02/02/09 COMPLETE
18 MULTIFOS MAINTENANCESHEAR PINS ON UNSIZED DRAGFLIGHT 02/02/09 COMPLETE
19 MULTIFOS MAINTENANCE BUMPPING & JOGGING EQUIPMENT 02/03/09 COMPLETE
20 MULTIFOS MAINTENANCE PERSONAL LOCK ELECTRICAL LOCKOUT IN MOTOR CONTROL CENTER 02/03/09 COMPLETE
21 MULTIFOS MAINTENANCE TANK ENTRY 02/05/09 COMPLETE
22 MULTIFOS MAINTENANCE ADJUST # 2 PRIMARY AND SECONDARY CRUSHER 02/05/09 COMPLETE
Page 1 5/12/2009

COMP REVIEW Review
JSA # AREA NAME
23 AFI MAINTENANCE REPLACING BELTS ON LUMP BREAKER 02/09/09 COMPLETE
24 AFI MAINTENANCE REPLACE PRIMARY SCREENS (DOWNDAY)_ 02/09/09 COMPLETE
25 AFI MAINTENANCE REPLACE PRIMARY SCREENS ON THE RUN 02/09/09 COMPLETE
26 AFI MAINTENANCE REPLACE PRIMARY SCREEN VIBRATOR MOTOR 02/10/09 COMPLETE
27 AFI MAINTENANCE REPLACE CHAIN MILL BELTS 02/10/09 COMPLETE
28 AFI MAINTENANCE REPLACE CHAIN MILL BEARINGS 03/02/09 COMPLETE
29 AFI MAINTENANCE REPLACE CHAIN MILL ROTOR. 03/02/09 COMPLETE
30 AFI MAINTENANCE REPLACE FLIGHTS IN DRAGFLIGHT CONVEYOR 03/02/09 COMPLETE
31 AFI MAINTENANCE REPAIR CHAIN IN DRAGFLIGHT CONVEYOR 03/02/09 COMPLETE
32 AFI MAINTENANCE REPLACE DEDUSTING SCREENS 03/02/09 COMPLETE
33 AFI MAINTENANCE REPLACE DEDUSTING SCREEN GEAR BOX 03/02/09 COMPLETE
34 AFI MAINTENANCE REPLACE ELEVATOR BUCKETS 03/02/00 COMPLETE
35 AFI MAINTENANCE REPLACE ELEVATOR COUNTER WEIGHT BEARING, & GLIDE RAIL 03/03/09 COMPLETE
36 AFI MAINTENANCE REPLACE ELEVATOR HEADSHAFT 03/03/09 COMPLETE
37 AFI MAINTENANCE REPLACE ELEVATOR CHAIN 03/03/09 COMPLETE
38/39 AFI MAINTENANCE REPLACE BEARING ON SCREW CONVEYOR 03/23/09 COMPLETE
40 AFI MAINTENANCE REPLACE OR REPAIR COUPLING "STUB" SHAFT ON SCREW CONVEYOR 03/25/09 COMPLETE
42 AFI MAINTENANCE REPAIR OR REPLACE SCREW CONVEYOR 03/25/09 COMPLETE
43 AFI MAINTENANCE REPLACE FLUID DRIVE COUPLING 03/26/09 COMPLETE
44 AFI MAINTENANCE ALIGN PUMP MOTORS AND GEAR BOXES 03/27/09 COMPLETE
45 AFI MAINTENACNE MAKE UP PRIMARY SCREENS 04/13/09 COMPLETE
Page 2 5/12/2009

COMP REVIEW Review
JSA # AREA NAME
46 AFI MAINTENANCE REPLACE SKIRTS ON CONVEYOR BELTS 04/13/09 COMPLETE
47 AFI MAINTENANCE REPLACE IDLERS ON CONVEYOR BELTS 04/13/09 COMPLETE
48 AFI MAINTENANCE REPLACE DUST SEAL ON FULLER KENYON PUMP 04/13/09 COMPLETE
49 AFI MAINTENANCE REPAIR OR REPLACE ACID LINE 04/13/09 COMPLETE
50 AFI MAINTENANCE REPAIR OR REPLACE VALVES 04/15/09 COMPLETE
51 AFI MAINTENANCE REPAIR OR REPLACE PUMPS AND COUPLING 04/15/09 COMPLETE
52 AFI MAINTENANCE REPLACE EVAPORATOR CIRCULATING PUMP 04/15/09 COMPLETE
53 AFI MAINTENANCE REPLACE EVAPORATOR CIRCULATING PUMP SHAFT SLEEVE 04/15/09 COMPLETE
55 AFI MAINTENANCE OPEN AND CLOSE EVAPORATOR 04/15/09 COMPLETE
56 AFI MAINTENANCE PLUG EVAPORATOR TUBES 04/15/09 COMPLETE
57 AFI MAINTENANCE REPLACE BATCH TANK AGITATOR GEAR BOX (LIGHTNIN) 04/15/09 COMPLETE
58 AFI MAINTENANCE REMOVE BATCH TANK AGITATOR GEAR BOX (PHILADELPHIA) 04/15/09 COMPLETE
59 AFI MAINTENANCE REPAIR AND REPLACE ROOTS BLOWER 04/15/09 COMPLETE
60 AFI MAINTENANCE REPLACE STAIRS AND GRATING 04/15/09 COMPLETE
62 MULTIFOS MAINTENANCE REPLACE CONVEYOR BELTS 04/15/09 COMPLETE
64 MULTIFOS MAINTENANCE REPLACE ROTARY FEEDERS 04/15/09 COMPLETE
63 MULTIFOS MAINTENANCE PLOW DRIVE SHAFT AND BEARING REPLACEMENT 04/15/09 COMPLETE
65 MULTIFOS MAINTENANCE CHANGE CRUSHER ROLLS (NEW SYSTEM #2) PRIMARY & SECONDARY CRUSHER 04/15/09 COMPLETE
66 MULTIFOS MAINTENANCE REPLACE IDLERS ON CONVEYOR BELTS 04/15/09 COMPLETE
67 MULTIFOS MAINTENANCE CHANGING OUT AIR OPERATED VIBRATORS 04/15/09 COMPLETE
68 MULTIFOS MAINTENANCEPULL & REPLACE A,B,& C KILN SCRUBBERS,HEADERS & EQUIPMENT 04/15/09 COMPLETE
Page 3 5/12/2009

COMP REVIEW Review
JSA # AREA NAME
69 MULTIFOS MAINTENANCE CHANGING SCREEN PANELS ON # 1 SCREEN SYSTEM 04/15/09 COMPLETE
70 MULTIFOS MAINTENANCE REPLACING BEARINGS ON SCRUBBER FANS 04/15/09 COMPLETE
71 MULITFOS MAINTENANCE CHANGE OUT ROLLERS IN DRAGFLIGHT 04/15/09 COMPLETE
72 MULTIFOS MAINTENANCE CHANGING OUT ELECTRIC MOTORS 04/15/09 COMPLETE
73 MULTIFOS MAINTENANCECHANGING OUT HOT POND WATER BOOSTER & ONCE THRU WATER PUMPS 04/15/09 COMPLETE
74 MULTIFOS MANTENANCE CHANGEOUT AND REPAIR ACID PUMPS 04/15/09 COMPLETE
75 MULTIFOS MAINTENANCE REPLACE SPINNER SEPARATOR GEAR BOX 04/20/09 COMPLETE
76 MULTIFOS MAINTENANCE PATCHING HOLES IN CHUTES 04/20/09 COMPLETE
77 MULTIFOS MAINTENANCE CHANGE ELEVATOR BUCKETS 04/20/09 COMPLETE
78 MULTIFOS MAINTENANCE REPLACE BEARINGS ON COUNTERWEIGHT, HEAD SHAFT, AND/OR TAIL SHAFT 04/17/09 COMPLETE
79 MULTIFOS MAINTENANCE REPLACE HANDING BEARING, CONNECTING SHAFTS AND/OR SCREW SECTION 04/17/09 COMPLETE
81 MULTIFOS MAINTENANCE CHANGE OUT FAN EXPANSION JOINTS 04/17/09 COMPLETE
82 MULTIFOS MAINTENANCE REPLACE VIBRA SCREW 05/11/09 COMPLETE
83 MULTIFOS MAINTENANCE CHANGE OUT HEADSHAFT ON ELEVATOR 05/01/09 COMPLETE
84 MULTIFOS MAINTENANCE REPLACE ELEVATOR CHAIN A&B UNSIZED PRODUCT, MIX FEEED, RECLAIM DRY 04/17/09 COMPLETE
ROCK AND EMERGENCY FEEED
85 MULTIFOS MAINTENANCE REPLACE HEADSHAFT ON CONVEYORS 05/11/09 COMPLETE
86 MULTIFOS MAINTENANCE CHANGE OUT OR REPAIR ACID LINES OR VAVES 04/17/09 COMPLETE
87 MULTIFOS MAINTENANCECHANGE CAGE MILL BELTS 05/11/09 COMPLETE
88 MULTIFOS MAINTENANCE REPLACING BEARING ON EQUIPMENT SCRUBBER FAN 04/22/09 COMPLETE
89 MULTIFOS MAINTENANCE ADJUSTMENT OF KILN TRUNNIONS 04/22/09 COMPLETE
90 MULTIFOS MAINTENANCEREMOVING KILN DUST COOLECTOR FAN DAMPER 04/22/09 COMPLETE
Page 4 5/12/2009

COMP REVIEW Review
JSA # AREA NAME
91 MULTIFOS MAINTENANCE START UP COOLER FOR SPRING ADJUSTMENTS 04/27/09 COMPLETE
92 MULTIFOS MAINTENANCE "C" KILN--REPLACING AUX DRIVE UNITS (DIESEL, MTR, FLUID DRIVE & GEARBOX) 04/20/09 COMPLETE
93 MULTIFOS MAINTENANCE "A & B" KILN--REPLACING AUX DRIVE UNITS (FLUID DRIVE & GEARBOX) 04/20/09 COMPLETE
94 MULTIFOS MAINTENANCE CHANGE CAGE MILL SHAFT 05/11/09 COMPLETE
95 MULTIFOS MAINTENANCE CHANGE CAGE MILL CAGES 05/11/09 COMPLETE
101 AFI MAINTENANCE REPLACE OR REPAIR CONVEYOR BELT 05/05/09 COMPLETE
102 AFI MAINTENANCE REPAIR DIVERTER GATES 05/06/09 COMPLETE
103 AFI MAINTENANCE PATCH CHUTES 05/06/09 COMPLETE
Page 5 5/12/2009
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: Feb-91
NEW WALES OPERATIONS AFI MAINTENANCE JSA REVIEWED: 1/19/2009
AFI -M- 001 Written By: V. COOK

TOPIC:
REPLACE LIMESTONE ROTARY FEEDER Approved By: ASC
WORK STEP POTENTIAL HAZARDS CORRECTIVE ACTIONS
1 LOCKOUT ROTARY FEEDER, LIMESTONE BELT 1 LOCKING OUT WRONG EQUIPMENT GETTING 1 CHECK FIELD SWITCH AND SIGN ''SAFE WORK'' PERMIT. MAKE
AND THE MANUAL VALVE BELOW THE COVERED WITH LIMESTONE. SURE MANUAL VALVE IS COMPLETELY CLOSED AND LOCKED
LIMESTONE BIN. OUT.
2 HANG CHAIN FALL AND COM-A- LONG 2 SLIPPING, FALLING, AND PINCHED FINGERS 2 PLACE FEET IN SECURE POSITION. WEAR GLOVES AND BE
AWARE OF PINCH POINTS.
3 REMOVE GUARD, DRIVE CHAIN, SPROCKET, 3 PINCHED FINGERS, FALLING, AND DROPPING 3 WEAR GLOVES . BE AWARE OF PINCH POINTS. GET HELP
AND BOLTS FROM FEEDER. GUARD ON FEET. REMOVING GUARD.
4 REMOVE FEEDER USING CHAIN HOIST. 4 PINCH POINTS FEEDER SWINGING AND HITTING 4 WEAR GLOVES AND BE AWARE OF PINCH POINTS, STAY CLEAR
SOMEONE OF FEEDER WHILE IT IS HANGING ON HOIST,
5 INSTALL NEW FEEDER USING CHAIN HOIST. 5 SAME AS STEP 4 ABOVE 5 SAME AS STEP 4 ABOVE
6 INSTALL BOLTS, SPROCKET, BOLT AND CHAIN 6 SAME AS STEP 3 ABOVE 6 SAME AS STEP 3 ABOVE
GUARD
7 REMOVE CHAIN FALL AND COM-A-LONG. 7 SAME AS STEP 2 ABOVE 7 SAME AS STEP 2 ABOVE
8 REMOVE LOCKS, NOTIFY PRODUCTION, 8 NONE 8 NONE

RETURN PERMIT TO CONTROL ROOM.
Please review this JSA. Sign and date in the appropriate section below:
Superintendant & Supervisor Review: Safety Committee Review: 1/19/2009
DAVID BAKER 2-13-09 Committee Review -
STEVE COLE 2-13-09 JACK BLEDSOE 2-13-09
MIKE RANGEL 2-13-09
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: May-92
AFI - M- 002 Written By: V. COOK / M, WING

TOPIC:
REPAIR AND REPLACE LIMESTONE BELT Approved By: ASC
1 LOCKOUT BELT AND ROTARY FEEDER . SIGN 1 LOCKING OUT WRONG EQUIPMENT. 1 CHECK FIELD SWITCHES AND EQUIPMENT NUMBER ON
''SAFE WORK'' PERMIT. SWITCHES.
2 LOOSEN TAKE UPS AND PULL CONNECTING 2 WRENCH SLIPPING. BACK STRAIN. 2 WEAR GLOVES. LIFT PROPERLY, KEEP BOTH HANDS AWAY
RODS, REMOVE OLD BELTS. FROM THE DRILL BIT.
3 INSTALL LACING ON NEW BELT. INSTALL NEW 3 BACK STRAIN, DRILL MOTOR SLIPPING. 3 WEAR GLOVES. LIFT PROPERLY, KEEP BOTH HANDS AWAY
BELT AND CONNECTING ROD TO BOTH ENDS FROM THE DRILL BIT.
OF BELT.
4 INSTALL BOLTS ON CORRUGATED SIDES OF 4 WRENCH SLIPPING. 4 WEAR GLOVES. USE PROPER TOOLS.
BELT TIGHTEN TAKE UPS.
5 CLEAN - UP WORK AREA, REMOVE LOCKS. 5 BACK STRAIN. 5 LIFT PROPERLY.

INFORM PRODUCTION THAT JOB IS COMPLETE.
RETURN TO CONTROL ROOM.
6 6 6
7 7 7
8 8 8
Please review this JSA, sign and date in the appropriate section below:
Superintendant & Supervisor Review Safety Committee Review:
DAVID BAKER 2-18-09 JACK BLEDSOE 2-18-09
STEVE COLE 2-18-09 MIKE RANGEL 2-18-09
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: Jun-90
NEW WALES OPERATIONS MULTIFOS MAINTENANCE JSA REVIEWED: 1/20/2009
MM 008 Written By: REIBSOME / GAINEY

TOPIC:
REMOVING AND INSTALLING SCRUBBER DOWN LEGS Approved By: ASC
1 CHECK WITH PRODUCTION SUPERVISOR. 1 NONE. 1 NONE.
2 USING CABLE COM-A-LONG TO REMOVE DOWN 2 POSSIBLE BROKEN STRANDS IN CABLE. 2 INSPECTS CABLES AND CLEAN AREA.
LEGS FROM SUMP. RIG FROM FRAME WORK TRIPPING OR SLIPPING ON WET GRATING.
OVER WATCH DOWN LEG.
3 UNBOLTS FROM FLANGES. 3 WRENCH SLIPPING,BACK STRAIN, AND PINCH 3 POSITION WRENCH FIRMLY ON NUTS. POSITION BODY SO NO
POINTS. STRAIN WILL BE ON BACK.
4 COM-A-LONG EACH DOWN LEG OUT. MOVE 4 BACK STRAIN AND PINCH POINTS. 4 WEAR WORK GLOVES. POSITION BODY SO NO STRAIN WILL BE
THEM CLEAR OF SUMP. ON BACK
5 REMOVE FIBERGLASS GRATING. 5 BACK STRAIN AND PINCH POINTS. OPEN 5 WEAR WORK GLOVES. POSITION BODY SO NO STRAIN WILL BE
TRENCH. ON BACK . ROPE OFF AREA.
6 REVERSE STEPS # 5-4-3-2. 6 REVERSE STEPS # 5-4-3-2. 6 REVERSE STEPS #5-4-3-2.
7 7 7
8 8 8
Please review this JSA. Sign and date in the appropriate sectiion below:
Superintendant & Supervisor Review: Safety Committee Review:
DAVE BAKER 2-13-09 JACK BLEDSOE 2-13-09
CAARON FORTE 2-13-09 MIKE RANGEL 2-13-09
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: Sep-90
NEW WALES OPERATIONS Multifos / MAINTENACE JSA REVIEWED: 1/20/2009
MM 020 Written By: RAYFORD/REIBSOME
TOPIC: CHANGE ''A, B & C GRATE COOLER

SIDE SUPPORT ARMS Approved By: ASC
1 CHECK WITH CHIEF OPERATOR 1 NONE. 1 NONE.
2 LOCKOUT COOLER. 2 LOCKOUT WRONG EQUIPMENT. 2 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38).
3 JACK UP COOLER USING 100 TON JACK TO 3 JACK SLIPPING, BACK STRAIN, AND PINCH 3 PLACE JACK IN FIRM POSITION, WORK IN PAIRS AND WEAR
REMOVE SIDE SUPPORT ARMS. POINTS. PROPER P.P.E.
4 REPLACE SIDE SUPPORT ARMS WITH NEW OR 4 BACK STRAIN, PINCH POINTS, AND WRENCH 4 WEAR PROPER P.P.E., WORK IN PAIRS AND PLACE WRENCH
REBUILT ARMS. SLIPPING. FIRMLY IN BOLTS OR NUTS.
5 REMOVE JACK. REMOVE LOCK AND RETURN TO 5 BACK STRAIN AND PINCH POINTS. 5 WORK IN PAIRS AND WEAR PROPER P.P.E.
PRODUCTION.
6 6 6
Please review this JSA. Sign and date in the approppriate section below:
Superintendent & Supervisor Review: Safety Committee Review:
JOB SAFETY ANALYSIS
AFI - M- 003 Written By:

TOPIC:
CHANGE PREMIXERS PADDLES Approved By: ASC
1 VERIFY LIMESTONE BELT, PUGMILL, 1 LOCKING OUT WRONG EQUIPMENT AND VALVE. 1 CHECK FIELD SWITCH AND SIGN ''SAFE WORK'' AND ''CONFINED
PREMIXER, RECYCLE ELEVATOR, AND ACID SPACE'' PERMITS. REFER TO EMPLOYEE SAFETY MANUAL
SLURRY VALVE OR REACTOR DISCHARGE LOCKOUT PROCEDURES SECTION (38).
PUMPS ARE LOCKED OUT. PLACE LOCK ON
LOCKBOX.
2 REMOVE COVER FROM CONE AND SECURE 2 BACK STRAIN, PINCHED OR CUT FINGERS. 2 GET HELP WITH COVERS. USE PROPER LIFTING PRODCEDURE,
PADDLES WITH COM-A-LONG. WEAR PROPER P.P.E.
3 REMOVE BOLT FROM THE BOTTOM PADDLE. 3 PADDLES FALLING. 3 SECURE WITH COM-A-LONG
4 REMOVE COM-A-LONG, KNOCK OLD PADDDLES 4 SCRAP HANDS, PINCH POINTS, AND BACK 4 WEAR PROPER P.P.E., USE PROPER LIFTING PROCEDURE. DO
OFF SHAFT WITH A LONG BAR FROM THE TOP STRAIN. NOT ENTER PUGMILL WHILE PADDLES ARE BEING KNOCKED
OF THE CONE. OFF SHAFT.
5 REMOVE OLD PADDDLES FROM PUGMILL. 5 BACK STRAIN, PINCH POINTS, AND SHARP 5 LIFT PROPERLY AND WEAR PROPER P.P.E.
EDGES ON PADDLES.
6 INSTALL NEW PADDLES ON SHAFT ONE AT A 6 PADDLES FALLING OFF SHAFT. BACK STRAIN 6 SUPPORT EACH PADDLE WITH CABLE COM-A-LONG AS
TIME. AND PINCH POINTS. INSTALLED. (PADDLES ARE NUMBERED, INSTALL IN CORRECT
ORDER.) USE PROPER LIFTING PROCEDURE AND WEAR
PROPER P.P.E.
7 INSTALL BELT IN BOTTOM PADDLE. 7 SCRAPED HANDS AND PINCH POINTS. 7 WATCH POSITION OF HANDS AND WEAR PROPER P.P.E.
8 REMOVE COM-A-LONG AND REPLACE CONE 8 BACK STRAIN HANDS AND PINCH POINTS. 8 GET HELP REPLACING COVER. WATCH POSITION OF HANDS
COVER. AND WEAR PROPER P.P.E
9 CLEAN UP AREA. 9 BACK STRAIN AND PINCH POINTS. 9 USE PROPER LIFTING PROCEDURES AND PROPER P.P.E
10 REMOVE LOCKS. RETURN PERMITS TO
CONTROL ROOM. 10 NONE. 10 NONE.
Please review this JSA Sign and date in the appropriate section below:
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: Jan-91
MM 024 Written By: CARTER/DEAN

TOPIC:
CHECK OUT AGITATOR GEARBOX Approved By: ASC

1 CHECK WITH CHIEF OPERATOR. THEN LOCKOUT 1 LOCKOUT WRONG EQUIPMENT. 1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
AGITATOR. PROCEDURES SECTION (38).
2 UNBOLT GEAR BOX AND LIFT TO INSTALL CLAMP. 2 PINCH POINTS, WRENCH SLIPPING AND BACK 2 WEAR PROPER P.P.E. SECURE WRENCH PULL EVENLY AND USE
STRAIN. LIFTING EQUIPMENT.
3 LOWER GEAR BOX TILL CLAMP RESTS ON FLOOR. 3 PINCH POINTS,WRENCH SLPPING AND BACK 3 WEAR PROPER P.P.E.SECURE WRENCH, PULL EVENLY AND USE
REMOVE COUPLING BOLTS. STRAIN. LIFTING EQUIPMENT.
4 SET GEAR BOX ON GROUND. 4 SOMEONE UNDER SUSPENDED LOAD . OPEN 4 KEEP AREA CLEAR. BARRICADE AREA OF TOP OF TANK.
HOLE ON TOP OF TANK.
5 REPLACE AGITATOR GEAR BOX BY REVERSING 5 SAME AS STEPS # 4-3-2 AND 1. 5 SAME AS STEPS # 4-3-2 AND 1.
STEPS # 4-3-2 AND 1.
6 6 6
7 7 7
8 8 8
Please review this JSA . Sign and date in the appropriate section below:
JOB SAFETY ANALYSIS
MM 037 Written By: CARTER/GAINEY

TOPIC:
REPLACE TAILSHAFT ON CONVEYOR BELTS Approved By: ASC
1 CHECK WITH CHIEF OPERATOR. LOCKOUT 1 LOCKING OUT WRONG EQUIPMENT. 1 REFER TO EMPLOYEE SAFETY MANUAL. LOCKOUT
CONVEYOR. PROCEDURES. SECTION (38).
2 LIFT COUNTERWEIGHT OR LOOSEN BELT 2 BACK STRAIN AND PINCH POINTS. 2 WORK IN PAIRS, WEAR PROPER P.P.E, AND USE TWO COM-A-
ADJUSTMENTS. LONG TO LIFT COUNTERWEIGHT.
3 CLAMP OF BELT AND REMOVE TAILSHAFT 3 PINCH POINTS AND BACK STRAIN. 3 WORK IN PAIRS AND USE PROPER P.P.E.
GUARD.
4 REMOVE BEARING BASE BOLTS AND DRIFT 4 PINCH POINTS, BACK STRAIN AND CABLE 4 WEAR PROPER P.P.E., AND WORK IN PAIRS. USE TWO CABLE
TAILSHAFT OUT. SLIPPING OFF SHAFT. COM-A-LONG TO DRIFT TAILSHAFT. CONNECT THE TWO
LIFTING CABLES TOGETHER PARALLEL TO TAILSHAFT TO KEEP
CABLES FROM SLIPPING OFF SHAFT.
5 DRIFT TAILSHAFT AND BEARING IN. 5 SAME AS NO. 4 ABOVE. 5 SAME AS NO, 4 ABOVE.
6 REMOVE CLAMPS . LOWER COUNTERWEIGHT 6 PINCH POINTS AND BACK STRAIN. 6 WEAR PROPER P.P.E., AND WORK IN PAIRS.
AND ADJUST BELT.
7 CLEAN AREA. TURN OVER TO PRODUCTION. 7 PINCH POINTS AND BACK STRAIN. 7 WEAR PROPER P.P.E., AND WORK IN PAIRS.
8 8 8
JOB SAFETY ANALYSIS
AFI-M- 004 Written By: J.WOLF

TOPIC:
OPEN AND CLOSE PREMIXER HEADER Approved By: ASC
1 LOCKOUT ACID SLURRY BLOCK VALVES TO THE 1 LOCKING OUT WRONG VALVE AND SLURRY 1 CHECK MAKE SURE CORRECT VALVE IS LOCKED OUT. REFER
PREMIXER (CONE) HEADER. STILL GOING THROUGH THE HEADER. TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38).
2 SIGN "SAFE WORK" PERMIT. 2 NONE. 2 NONE.
3 REMOVE BOLTS FROM BLIND FLANGES WITH 3 THERE MAY STILL BE SOME ACID LAYING IN THE 3 WEAR SAFETY EQUIPMENT AS SPECIFIED ON "SAFE WORK"
1/2" IMPACT LINE. NOISE FROM IMPACT. WRENCH SLIPPING. PERMIT. WEAR PROPER P.P.E.
4 AFTER LINES ARE CLEARED. REPLACE BLINDS 4 PINCH POINTS. 4 WEAR PROPER P.P.E.
AND INSTALL ALL THE BOLTS.
5 TIGHTEN ALL BOLTS WITH 1/2" IMPACT 5 NOISE FROM IMPACT. WRENCH SLIPPING. 5 WEAR PROPER P.P.E.
6 REMOVE LOCKS. RETURN PERMITS TO 6 NONE. 6 NONE.

CONTROL ROOM.
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: Sep-90
AFI -M- 005 Written By: WOLF / WING

TOPIC:
CHANGING PUGMILL PADDLES Approved By: ASC

1 VERIFY PUGMILL, PREMIXER, RECYCLE 1 WRONG EQUIPMENT AND VALVES LOCKED OUT. 1 CHECK FIELD SWITCH. HAVE CHIEF OERATOR CHECK
ELEVATOR, LIMESTONE BELT, AND VALVE ON FROM CONTROL ROOM. "SIGN SAFE WORK PERMIT". REFER
BOTH SLURRY HEADERS ARE LOCKED OUT. TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
PLACE LOCK ON LOCKBOX. SECTION (38).
2 CHECK AREA AROUND PUGMILL. 2 SLIPPNG OR TRIPPING. 2 AREA AROUND MILL SHOULD BE CLEANED.
3 SIGN "CONFINED SPACE" PERMIT. 3 NONE. 3 NONE.
4 CLEAN BOLTS AND PADDLES WITH AIR 4 PRODUCT FLYING INTO EYES, AIR HOSE COMING 4 PUT PIN IN AIR HOSE COUPLING AND WEAR PROPER P.P.E.
CHIPPER. APART, BIT BREAKING, AND HIGH NOISE LEVEL.
5 CUT BOLTS THAT HOLD PADDLES ON. 5 BURNS, FLASH FROM WELDING ARC. 5 WEAR PROPER P.P.E.
6 REMOVE OLD PADDLES FROM MILL. 6 PINCH FINGERS. BURN FROM HOT METAL AND 6 WEAR PROPRER P.P.E, AND USE PROPER LIFTING
BACK STRAIN. PROCEDURE.
7 INSTALL NEW PADDLES. 7 BACK STRAIN. 7 USE PROPER LIFTING PROCEDURE.
8 TIGHTEN BOLTS WITH 1" IMPACT. 8 BACK STRAIN, NOISE AND PINCH POINTS. 8 WEAR PROPER P.P.E.
9 CLEAN UP AREA. 9 BACK STRAIN AND PINCH POINTS. 9 USE PROPER LIFITNG PROCEDURES AND PROPER P.P.E.
10 REMOVES LOCKS AND RETURN PERMIT TO 10 NONE. 10 NONE.

CONTROL ROOM.
JOB SAFETY ANALYSIS
AFI-M- 006 Written By: WOLF / McCULLERS

TOPIC:
REPLACE EAST PUGMILL BEARINGS Approved By: ASC
1 LOCKOUT PUGMILL. 1 WRONG EQUIPMENT LOCKOUT . 1 VERIFY RIGHT EQUIPMENT IS LOCKED OUT. CHECK FIELD
SWITCH AND HAVE CHIEF OPERATOR TRY TO START FROM
CONTROL ROOM. "SIGN SAFE WORK PERMIT." REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38).
2 CHECK AREA AROUND PUGMILL. 2 SLIPPING HAZZARDS. 2 LOOSE PRODUCT AND MUD SHOULD BE CLEANED.
3 REMOVE GUARD AND PACKING. 3 BACK STRAIN. 3 GET HELP TO REMOVE GUARD.
4 REMOVE BEARING CAP AND JACK UP SHAFT. 4 BACK STRAIN AND PINCH FINGERS. 4 GET HELP LIFTING OFF BEARING CAP. WEAR PROPER P.P.E.
5 REMOVE OLD BEARING , SLIDE HOUSING OUT 5 MASHED FOOT, PINCHED FINGERS, AND BACK 5 LIFT PROPERLY (WITH KNEES) AND STAY ALERT WHERE
WITH OLD BEARING. STRAIN. HANDS AND FEET ARE POSITIONED. WEAR PROPER P.P.E.
6 CLEAN AND INSPECT SHAFT AND HOUSING. 6 MASHED FOOT, PINCHED FINGERS, AND BACK 6 LIFT PROPERLY (WITH KNEES) AND STAY ALERT TO WHERE
PLACE NEW BEARING IN HOUSING. SLIDE IT STRAIN. HANDS AND FEET ARE POSITION. WEAR PROPER P.P.E.
INTO POSITION AND TIGHTEN.
7 REMOVE GUARD. 7 SAME AS # 3. 7 SAME AS # 3.
8 REMOVE LOCKS AND CLEAN UP AREA. 8 NONE. 8 NONE.

JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: Nov-91
AFI -M- 007 Written By: WING

TOPIC:
REPLACE WEST PUGMILL BEARING Approved By: ASC
1 LOCKOUT PUGMILL AND SIGN "SIGN WORK 1 PUGMILL STARTING UP. 1 CHECK FIELD SWITCHES AND CONTROL ROOM. REFER TO
PERMIT." EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES SECTION
(38).
2 REMOVE GUARD AND BREAK COUPLING. 2 WRENCH SLIPPING OR PINCH FINGERS. 2 USE PROPER TOOL AND WEAR PROPER P.P.E.
3 INSTALL RIGGING TO RAISE SHAFT. 3 RIGGING SLIPPING OR FALLING. 3 CHECK OUT RIGGING BEFORE USING.
4 REMOVE TWO BOLTS HOLDING BEARING CAP 4 WRENCH SLIPPNG AND RIGGIING FAILURE. 4 WEAR PROPER P.P.E, CHECK RIGGING AND USE PROPER
AND RAISE SHAFT. TOOL.
5 REMOVE BOLTS FROM BEARING HALVES AND 5 WRENCH SLIPPING. 5 WEAR PROPER P.P.E, AND USE PROPER TOOL.
ROLL BEARING OUT.
6 ROLL IN NEW BEARING ASSEMBLLY AND BOLT 6 WRENCH SLIPPING. 6 WEAR PROPER P.P.E, AND USE PROPER TOOL.
HALVES TOGETHER.
7 LOWER SHAFT AND INSTALL BEARING COVER. 7 RIGGING FAILURE AND WRENCH SLIPPING. 7 CHECK RIGGING, WEAR PROPER P.P.E, AND USE PROPER
8 CHECK TIMING ON LOGS AND RECOUPLE AND 8 GRID SPRINGING LOOSE AND WRENCH 8 WEAR PROPER P.P.E, AND USE PROPER TOOLS.
REINSTALL GUARD. SLIPPING.
Superintendant & Shift Supervisor Review: Safety Committee Review:
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: Oct-90
AFI-M- 008 Written By: WING / DONALDSON

TOPIC:
REPLACE PUGMILL GEAR BOX Approved By: ASC
1 LOCKOUT PUGMILL. 1 LOCKOUT WRONG EQUIPMENT. 1 CHECK FIELD SWITCH HAVE CHIEF OPERATOR CHECK IN THE
CONTROL ROOM. "SIGN WORK PERMIT." REFER TO EMPLOYEE
SAFETY MANUAL LOCKOUT PROCEDURES SECTION (38).
2 REMOVE BOTH GUARDS. 2 BACK STRAIN AND PINCH POINTS. 2 LIFT PROPERLY AND WEAR PROPER P.P.E.
3 REMOVE FLUID DRIVE COUPLING. 3 PINCH POINTS AND BACK STRAIN. 3 WEAR PROPER P.P.E. AND LIFT PROPERLY.
4 BREAK FALK COUPLING. 4 GREASE CAUSING SLIPPING. BACK STRAIN. GRID 4 CLEAN UP GREASE AND COVER GRID WITH HAND.
PROPPING LOOSE AND HITTING HAND OR
SOMEONE.
5 REMOVE BASE BOLTS AND RIG GEAR BOX. 5 WRENCH SLIPPING, BACK STRAIN AND BAD 5 WEAR PROPER P.P.E.. CHECK CHOKER AND LIFTING
RIGGING EQUIPMENT. EQUIPMENT.
6 REMOVE OLD GEAR BOX. INSTALL NEW GEAR 6 BACK STRAIN AND SLIPPING. 6 WATCH FOOTING AND POSITION BODY PROPERLY.
BOX AND BOLTS.
7 INSTALL FALK COUPLING. 7 GREASE CAUSING SLIPPAGE. 7 BE AWARE OF POSSIBLE GREASE.
8 INSTALL FLUID DRIVE COUPLING. 8 PINCH POINTS AND BACK STRAIN. 8 WEAR GLOVES AND LIFT PROPERLY.
9 INSTALL GUARD. 9 BACK STRAIN AND PINCH POINTS. 9 LIFT PROPERLY AND WEAR PROPER P.P.E..
10 REMOVE LOCKS. 10 NONE. 10 NONE.
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: Apr-91
AFI-M- 009 Written By: COOK / WING

TOPIC:
REPLACE PUGMILL LOGS Approved By: ASC
1 CHECK THAT THE PUGMILL, PREMIXER, 1 WRONG EQUIPMENT AND VALVES LOCKED OUT. 1 CHECK THE CONTROL ROOM & FIELD SWITCHES. REFER TO
RECYCLE ELEVATOR, LIMESTONE BELT AND EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
VALVES ON BOTH SLURRY HEADERS ARE (38).
LOCKED OUT. PLACE KEY ON LOCK BOX. "SIGN
SAFE WORK PERMIT"
2 INSTALL RIGGING. REMOVE HOOD AND GUARD 2 HOOD FALLING, RIGGING FALLING AND BACK 2 INSPECT ALL RIGGING. LIFT PROPERLY WITH LEGS AND WEAR
ON BEARINGS. STRAIN. NOISE FROM IMPACT. PROPER P.P.E.
3 BREAK COUPLINGS AND REMOVE CAPS ON 3 BACK STRAIN AND SLIPPING. PINCH POINTS. 3 LIFT PROPERLY AND WEAR GLOVES. WIPE UP OIL AND GREASE
COOPER SPLIT BEARINGS. SPILLS.
4 REMOVE EAST BEARINGS AND PACKING 4 BACK STRAIN AND SLIPPING. PINCH POINTS. 4 LIFT PROPERLY, WATCH FOOTING AND WEAR PROPER P.P.E.
GLANDS. (SEE JSA # 6 OR #7 ON PUGMILL
BEARINGS).
5 INSTALL RIGGING ON LOGS. REMOVE FROM 5 RIGGING FAILURE, PINCH POINTS, BACK STRAIN 5 INSPECT ALL RIGGING ,WATCH FOOTING AND WEAR PROPER
PUGMILL AND BRING TO GROUND. AND SLIPPING. P.P.E.
6 TRANSFER COUPLING AND COOPER SPILT 6 BACK STRAIN, GETTING BURNED WITH TORCH 6 LIFT PROPERLY AND WEAR PROPER P.P.E.
BEARING. OR HOT COUPLING
7 RIG NEW LOGS AND REINSTALL IN MILL. 7 BACK STRAIN, PINCH POINTS, AND LOGS 7 WATCH HANDS, WEAR PROPER P.P.E. AND CHECK ALL RIGGING.
FALLING.
8 REPLACE EAST BEARINGS AND GUARD. (REFER 8 BACK STRAIN, SLIPPING AND PINCH POINTS. 8 LIFT PROPERLY, WEAR GLOVES AND WATCH FOOTTING.
TO JSA #6 OR # 7 ON PUGMILL BEARINGS.)
9 REPLACE CAP ON COOPER SPLIT AND 9 BACK STRAIN, PINCH POINTS, AND SLIPPING. 9 LIFT PROPERLY, WEAR PROPER
COUPLING. MAKE SURE LOGS ARE TIMED. P.P.E, AND WATCH FOOTING.
10 INSTALL PADDLES. 10 NOISE, BACK STRAIN, AND PINCH POINTS. 10 WEAR PROPER P.P.E. AND LIFT PROPERLY.
11 REINSTALL HOOD 11 HOOD FALLING AND NOISE. 11 CHECK RIGGING AND WEAR PROPER P.P.E.
12 REMOVE LOCKS AND CLEAN UP. 12 NONE. 12 NONE.
JOB SAFETY ANALYSIS
AFI-M- 010 Written By: NcCULLERS

TOPIC:
REPLACE DRYER DRIVE MOTORS Approved By: ASC
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT 1 DRYER BEING STARTED. 1 CHECK EQUIPMENT NAME AND NUMBER. CHECK STARTER
BOTH DRIVE MOTORS. GET SAFE WORK SWITCHES IN CONTROL ROOM AND THE FIELD. SIGN WORK
PERMIT. PERMIT. REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
PROCEDURES SECTION (38).
2 SPOT 8 TON CRANE UNDER THE DRYER. 2 HITTING PIPES AND / OR EQUIPMENT. 2 HAVE A FLAGMAN AND BE CAREFUL.
3 HAVE ELECTRICAN DISCONNECT MOTOR. 3 ELECTRICAL SHOCK. 3 FOLLOW EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38).
4 REMOVE COUPLING GUARD WITH CRANE AND 4 PINCH POINTS. 4 WEAR PROPER P.P.E., AND WATCH POSITION OF HANDS.
DISCONNECT COUPLING AND BASE BOLTS.
5 HOOK TO MOTOR WITH SHACKLES AND 5 RIGGING BAD AND PINCH POINTS. 5 CHECK ALL RIGGING AND WEAR GLOVES.
CHOKERS. LOWER TO THE GROUND.
6 PLACE NEW MOTOR ON BASE. ALIGN AND 6 RIGGING BAD AND PINCH POINTS. 6 CHECK ALL RIGGING AND WEAR PROPER P.P.E.
TIGHTEN BASE BOLTS.
7 HAVE ELECTRICIAN CONNECT MOTOR. 7 ELECTRICAL SHOCK. 7 FOLLOW EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
SECTION (38).
8 REMOVE LOCKS FOR ELECTRICIAN TO CHECK 8 SOMEONE WORKING ON UNIT WHEN IT IS 8 MAKE SURE EVERYONE KNOWS MOTOR ROTATION WILL BE
MOTOR ROTATION. STARTED. CHECKED.
9 REPLACE LOCKS AFTER ROTATION IS CHECK. 9 EQUIPMENT STARTING. 9 FOLLOW EMPLOYEE SAFETY MANUAL
LOCKOUT PROCEDURES SECTION
(38).
10 BOLT UP COUPLING AND REPLACE GUARD. 10 PINCH POINTS. 10 WEAR PROPER P.P.E. AND WATCH POSITION OF HANDS ON GUAR
REMOVE LOCKS.
ARD.
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: Nov-90
MM 011 Written By: REIBSOME / GAINEY

TOPIC:
REPLACE # 1, # 2 & # 3 SCREEN VIBARATOR MOTOR Approved By: ASC

1 LOCKOUT SCREEN VIBRATORS ON BANK TO BE 1 LOCKING OUT WRONG SCREEN VIBATORS. 1 REFER TO SAFETY MANUAL. LOCKOUT PROCEDURES SECTION
WORK ON. GET A PERMIT. (38).
2 TRANSPORT MOTOR TO SCREENS. 2 FALLING, TRIPPING AND BACK STRAIN. 2 WALKWAYS AND STEPS SHOULD BE CLEARED. WORK IN PAIRS.
3 REMOVE SAFTEY CABLE. 3 WRENCH SLIPPING SCRAPPING HANDS. 3 WEAR PROPER P.P.E.
4 REMOVE MOTOR BOLTS. 4 FALLING OFF SCREENS AND DROPPING MOTOR 4 KEEP BALANCE ON SCREEN AND BRACE FOOT AND KNEE
ON FEET. AGAINST MOTOR.
5 REMOVE MOTOR. 5 BACK STRAIN AND FALLING. 5 HOLD ON AND KEEP BALANCE. PASS MOTOR TO PARTNER.
6 INSTALL NEW MOTOR AND REINSTALL SAFETY 6 BACK STRAIN AND FALLING. 6 WORK IN PAIRS AND WEAR P.P.E.
CABLE.
7 RMOVE LOCKS AND TURN IN PERMIT. 7 NONE. 7 NONE.
8 8 8
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: Jan-95
NEW WALES OPERATIONS Multifos MAINTENANCE JSA REVIEWED: 1/22/2009
MM-048 Written By: GAINEY

TOPIC:
CHANGING STAIR STEPS Approved By: ASC
1 CHECK WITH OPERATIONS AND GET HOT 1 NONE. 1 NONE.

WORK PERMIT.
2 REMOVE BOLTS AND REMOVE STEP. (MAY BE 2 WRENCH SLIPPING. POSSIBLE BURN BY SLAG. 2 PLACE WRENCH SECURELY ON BOLTS AND NUTS. WEAR
NECESSARY TO BURN BOLTS TO REMOVE SLEEVES AND WEILDING GLOVES TO BURN . WEAR A DARK
STEP). FACE SHIELD.
3 INSTALL NEW STEP AND BOLTS. 3 WRENCH SLIPPING. 3 WEAR PROPER P.P.E.
4 CLEAN UP AREA, SIGN AND RETURN PERMIT TO 4 NONE. 4 NONE.

OPERATIONS.
5 5 5
JOB SAFETY ANALYSIS
NEW WALES OPERATIONS MULTLIFOS MAINTENANCE/JSA REVIEWED: 2/2/2009
MM - 007 Written By: RAYFORD/ GAINEY

TOPIC:
REPLACE SHEAR PINS "A , B OR C"COOLER CRUSHER Approved By: ASC
1 CLEAR WITH PRODUCTION CHIEF OPERATOR 1 LOCKING OUT WRONG EQUIPMENT. 1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
AND LOCKOUT COOLER CRUSHER. FILL OUT PROCEDURES SECTION (38).
PERMIT.
2 TRY START AND STOP BUTTONS. REMOVE 2 PINCH POINTS, BACK STRAIN, AND WRENCH 2 USE TWO PEOPLE FOR LIFTING GUARD, WEAR PROPER P.P.E.,
GUARD. SLIPPING. AND SECURE WRENCH ON NUT AND PULL EVENLY.
3 USE TORCH TO BURN SHEAR PINS AND USED 3 FLAMMABLE MATERIAL AND PINCH POINTS. 3 WEAR PROPER P.P.E.
BULL PINS TO REMOVE SHEAR PINS.
4 ALIGN SHEAR ASSEMBLY TO MATCH SHEAR 4 PINCH POINTS, AND WRENCH SLIPPING. 4 WEAR PROPER P.P.E., SECURE WRENCH ON NUT AND PULL
PIN HOLES AND REPLACES SHEAR PINS. EVENLY.
5 REPLACE GUARD. 5 POSSIBLE BACK STRAIN AND PINCH POINTS. 5 USE TWO PEOPLE FOR LIFTING GUARD, WEAR PROPER P.P.E.,
SECURE WRENCH ON NUT AND PULL EVENLY.
6 CLEAN UP AREA, REMOVE LOCKS AND SIGN 6 NONE. 6 NONE.

PERMIT RETURN IT TO PRODUCTION.
7 7 7
8 8 8
JOB SAFETY ANALYSIS
NEW WALES OPERATIONS MULTIFOS MAINTENACNE JSA REVIEWED: 2/2/2009
MM - 005 Written By: RAYFORD/ GAINEY

TOPIC:
SHEAR PINS ON UNSIZED DRAGFLIGHT Approved By: ASC
1 CLEAR WITH PRODUCTION CHIEF OPERATOR, 1 LOCKING OUT WRONG EQUIPMENT. 1 REFER TO EMPLOYEE SAFETY MANUAL. LOCKOUT
LOCKOUT DRAGFLIGHT AND FILL OUT PERMIT. PROCEDURES SECTION (38).
2 TRY START AND STOP BUTTONS, REMOVE 2 PINCH POINTS, BACK STRAIN, AND WRENCH 2 USE TWO PEOPLE TO LIFT GUARD. WEAR GLOVES SECURE
GUARD. SLIPPING. WRENCH ON NUT AND PULL EVENLY.
3 USE TORCH TO BURN SHEAR PINS AND TO 3 FLAMMABLE MATERIAL AND PINCH POINTS. 3 WEAR PROPER P.P.E.
MOVE SHEAR PINS.
4 ALIGN SHEAR ASSEMBLY TO MATCH SHEAR PIN 4 PINCH POINTS AND WRENCH SLIPPING. 4 WEAR GLOVES, SECURE WRENCH ON NUT AND PULL EVENLY.
HOLES AND REPLACE SHEAR PINS.
5 REPLACE GUARD. 5 POSSIBLE BACK STRAIN AND PICH POINTS. 5 USE TWO PEOPLE TO LIFT GUARD, WEAR GLOVES AND SECURE
WRENCH ON NUT AND PULL EVENLY.
6 CLEAN UP AREA, REMOVE LOCKS AND SIGN 6 NONE. 6 NONE.

PERMITS RETURN IT TO PRODUCTION.
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: Mar-07
MM - 002 Written By: STEWARD/ COLGATE

TOPIC:
BUMPING AND JOGGING EQUIPMENT Approved By: ASC
1 NOTIFY CHIEF OPERATOR TO AS WHAT 1 NONE. 1 NONE.

EQUIPMENT IS TO BE WORKED ON AND HAVE
CHIEF TO STOP EQUIPMENT.
2 HAVE PRODUCTION PERSONNEL PHYSICALLY 2 WRONG EQUIPMENT BEING LOCKED OUT AND 2 HAVE CHIEF TRY PANEL BOARD SWITCH .
IDENTIFY EQUIPMENT BREAKER. DESIGNATED POSSIBLE START UP.
EMPLOYEE PLACE PRODUCTION LOCK ON
BREAKER.
3 HAVE MECHANICS PUT THEIR LOCKS ON 3 EMPLOYEE DOES NOT HAVE EQUIPMENT LOCK 3 HAVE EMPLOYEES PUT LOCK ON CORRECT BREAKER AND TRY
EQUIPMENT AFTER PRODUCTION. OUT. FIELD SWITCH.
4 REVERSE STEP # 3 FOR BUMPING AND 4 GETTING CAUGHT IN ENERGIZED EQUIPMENT. 4 CLEAR WORK AREA OF TOOLS & STAND CLEAR OF EQUIPMENT.
JOGGING. KEEP IN CONTACT WITH DESIGNATED EMPLOYEES.
5 5 5
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: Aug-90
MM - 001 Written By: L. ANDREWS

TOPIC: PERSONAL LOCK, ELECTRICAL
LOCKOUT IN MOTOR CONTROL CENTER Approved By: ASC

1 PLACE LOCK ON BREAKER. 1 WRONG EQUIPMENT LOCK OUT. 1 VERIFY WITH CHIEF OR SUPERVISOR AS TO NAME AND
EQUIPMENT NUMBER TO BE LOCKED OUT.
2 GO TO EQUIPMENT AND COMPLETE 2 TRIPPING GOING TO AND FROM MOTOR 2 KEEP WALKWAYS CLEAR AND USE HAND RAILS WHILE USING
ELECTRICAL LOCKOUT PERMIT. CONTROL CENTER AND EQUIPMENT FIELD STAIRS. TRY FIELD SWITCH AND HAVE CHIEF OR SUPERVISOR
SWITCH. ELECTRICAL DISCONNECT FAILURE. TRY START SWITCH ON PANEL BOARD.
WRONG EQUIPMENT LOCKED OUT.
3 3 3
JOB SAFETY ANALYSIS
MM - 003 Written By: STEWARD / COLGATE

TOPIC:
TANK ENTRY Approved By: ASC
1 OBTAIN TANK ENTRY PERMIT FROM 1 PERMIT ISSUED FOR WRONG TANK. 1 HAVE OPERATOR VERIFY THAT IS THIS THE TANK TO BE
PRODUCTION SUPERVISOR OR CHIEF WORKED ON. VERIFY THAT THE ATMOSPHERE IS SAFE TO
OPERATOR AND HANG PERMIT AT TANK ENTER. REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
ENTRY. PROCEDURES SECTION (38).
2 MAINTENANCE PERSONNEL HANG THEIR LOCK 2 COULD LOCK OUT WRONG MOTOR AND 2 FIELD VERIFY ELECTRICAL AND IN THE CONTROL ROOM. ACID
ON ELECTRICAL EQUIPMENT AND NECESSARY VALVES. VALVES MAKES SURE THEY ARE DOUBLE BLOCK, BLEED AND
VALVES. LOCK.
3 TRY START AND STOP BUTTON. 3 WRONG EQUIPMENT LOCKED OUT. 3 NONE.
4 ENTER TANK AREA TO PERFORM JOB AND 4 RESIDUE BUILD UP AND LEFT OVER ACID. 4 STAY OUT OF THE LINE OF FIRE AND KEEP EYES ON TASK.
OPEN TANK FOR WORK REQUIRED.
5 CLEAN UP AREA. REMOVE LOCKS AND INFORM 5 NONE. 5 NONE.

PRODUCTION THAT YOU ARE THROUGH. SIGN
PERMIT AND RETURN IT TO CONTROL ROOM.
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM- 004 Written By: STEWARD / COLGATE

TOPIC:
ADJUST # 2 PRIMARY OR SECONDARY CRUSHER Approved By: ASC
1 GO TO CONTROL ROOM TO INFORM CHIEF OF 1 COULD WORK ON WRONG EQUIPMENT. 1 GO WITH DESIGNATED EMPLOYEE TO WORK AREA TO VERIFY
JOB TASK AT HAND. RIGHT EQUIPMENT TO BE WORK ON.
2 OBTAIN PERMIT FROM DESIGNATED EMPLOYEE 2 NONE. 2 NONE.

AND START WORK.
3 LOOSEN LOCK NUT ON TURN - BUCKLE. MAKE 3 WRENCH SLIPPING AND PINCH POINTS. 3 KEEP EYES AND HANDS ON TASK AND USE CORRECT BODY
ADJUSTMENT UNTIL CONTACT WITH ROLLERS POSITION.
IS MADE.
4 LOCK JAM NUT BACK DOWN. 4 WRENCH SLIPPING AND PINCH POINTS. 4 KEEP EYES AND HANDS ON TASK AND USE CORRECT BODY
POSITION.
5 SIGN AND RETURN PERMIT TO THE CONTROL 5 NONE. 5 NONE.

ROOM.
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: Jul-91
AFI - M - 011 Written By: WING

TOPIC:
REPLACING BELTS ON LUMP BREAKER Approved By: ASC
1 LOCKOUT LUMP BREAKER AND DYER. GET A 1 LOCKINIG OUT WRONG EQUIPMENT. LUMPS 1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SAFE WORK PERMIT. FALLING CAUSING LUMP BREAKER TO SPIN. SECTION (38). WEAR PROPER P.P.E. CHECK CONTROL ROOM
AND TRY FIELD SWITCHES.
2 OPEN GUARD AND REMOVE OLD BELTS. 2 MASHED HANDS, BACK STRAIN, AND SECTION 2 WEAR PROPER P.P.E. AND LIFT PROPERLY.
OF GUARD FALLING.
3 INSTALL NEW BELTS. 3 MASHED HANDS AND SLIPPING. 3 WEAR PROPER P.P.E. AND WATCH FOOTING.
4 REMOVE LOCKS. 4 NONE. 4 NONE.
5 5 5
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
AFI - M - 012 Written By: McCULLERS / WOLFE

TOPIC:
REPLACE PRIMARY SCREENS (DOWNDAY) Approved By: ASC
1 PLACE LOCKS ON SCREEN, VIBRATORS, 1 WRONG SCREEN LOCKED OUT. 1 HAVE CHIEF OPERATOR VERIFY SCREEN AND ELEVATOR CAN
DIVERTER AND SCREEN FEED ELEVATOR. NOT BE STARTED IN THE CONTROL ROOM. REFER TO
"SIGN SAFE WORK PERMIT." EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES SECTION
(38) AND WEAR PROPER P.P.E.
2 REMOVE SIDE COVERS AND TIE UP TOP 2 FALLING DOWN STAIRS AND PINCH FINGERS. 2 WEAR PROPER P.P.E. KEEP AREA AROUND SCREEN SHOULD
COVERS. BE CLEAN.
3 REMOVE BOLTS FROM SIDE RAILS AND 3 NOISE FROM IMPACT WRENCH. FALLING 3 WEAR P.P.E. AND KEEP WORK AREA CLEAN.
VIBRATOR FOOT. (SLIPPING).
4 REMOVE BAD SCREEN. 4 PINCHED FINGERS, CUTS, AND STRAIN BACK. 4 WATCH FOOTING. WEAR PROPER P.P.E. WORK IN PAIRS TO
SCREEN COULD SPRING OPEN CAUSING REMOVE SCREEN.
PERSON TO LOSE BALANCE.
5 INSTALL NEW SCREEN. 5 FALLING, PINCHED FINGERS, CUTS AND 5 WATCH FOOTING. WEAR GLOVES. WORK IN PAIRS TO INSTALL
STRAINED BACK. SCREEN.
6 REPLACE SIDE RAILS AND VIBRATOR FOOT 6 NOISE FROM IMPACT WRENCH AND FALLING 6 WEAR PROPER P.P.E. AND BE AWARE OF FOOTING.
BOLTS. DOWN.
7 REPLACE SIDE AND TOP COVERS. 7 FALLING AND PINCHED FINGERS. 7 BE AWARE OF FOOTING AND PINCH POINTS. WEAR PROPER
P.P.E..
8 REMOVE LOCKS, SIGN AND RETURN PERMIT. 8 NONE. 8 NONE.
JOB SAFETY ANALYSIS
AFI - M - 013 Written By: McCULLERS

TOPIC:
REPLACE PRIMARY SCREENS ON THE RUN Approved By: ASC
1 LOCKOUT SCREENS TO BE CHANGED. 1 SCREEN VIBRATOR STARTING UP. 1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38) AND WEAR P.P.E.
2 LOCKOUT DIVERTER GATE ON CHUTE AND 2 LUMPS FALLING. 2 MAKE SURE GATE IS CLOSE SECUELY.
CHECK THE SAW TOOTHED DISTRIBUTOR AT
TOP OF SCREEN.
3 REMOVE SIDE COVERS AND TIE UP TOP 3 PINCHED FINGERS. 3 WEAR PROPER P.P.E. AND WATCH POSITION OF HANDS.
COVERS.
4 REMOVE BOLTS FROM SIDE RAILS AND 4 NOISE FROM IMPACT. FALLING. 4 WEARING HEARING PROTECTION. KEEP WORK AREA CLEAN AND
VIBRATOR FEET. BE AWARE OF BODY POSITION.
5 REMOVE OLD SCREENS. 5 CUTS, SCRATCHES, MASHED, OR BROKEN 5 WEAR PROPER P.P.E..
FINGERS.
6 INSTALL NEW SCREENS, SIDE RAILS, AND 6 CUTS, SCRATCHES, MASHED OR BROKEN 6 WEAR PROPER P.P.E..
VIBRATOR FEET. FINGERS.
8 8 8
JOB SAFETY ANALYSIS
AFI - M - 014 Written By: J WOLFE

TOPIC:
REPLACE PRIMARY SCREEN VIBRATOR MOTOR Approved By: ASC
1 LOCKOUT SCREEN VIBRATORS ON BANK TO BE 1 LOCKING OUT WRONG SCREEN. 1 CHECK FIELD SWITCHES. REFER TO EMPLOYEE SAFETY
WORK ON. GET A PERMIT. MANUAL LOCKOUT PROCEDURES SECTION (38) AND WEAR
PROPER P.P.E.
2 TRANSPORT MOTOR TO SCREENS USING A 2 FALLING AND TRIPPING. 2 WALKWAYS AND STEPS SHOULD BE CLEARED.
HAND TRUCK.
3 REMOVE SAFETY CABLE. 3 WRENCH SLIPPING AND SCRAPING HANDS. 3 WEAR PROPER P.P.E.
4 REMOVE MOTOR BELTS. 4 FALLING OFF SCREENS AND DROPPING MOTOR 4 KEEP BALANCE ON SCREEN AND BRACE FOOT AND KNEE
ON FEET. AGAINST MOTOR.
5 REMOVE MOTOR. 5 BACK STRAIN AND FALLING. 5 HOLD ON AND KEEP BALANCE AND PASS MOTOR TO PARTNER.
6 INSTALL NEW MOTOR AND REINSTALL SAFEFTY 6 BACK STRAIN AND FALLING. 6 HOLD ON AND KEEP BALANCE AND PASS MOTOR TO PARTNER.
CABLE.
7 REMOVE LOCKS AND RETURN PERMIT TO 7 NONE. 7 NONE.

CONTROL ROOM.
8 8 8
JOB SAFETY ANALYSIS
AFI - M - 019 Written By: McCULLERS

TOPIC:
REPLACE CHAIN MILL BELTS Approved By: ASC
1 LOCKOUT BOTH MOTORS ON MILL. GET A SAFE 1 LOCKING OUT WRONG MILL. 1 CHECK FIELD SWITCHES. REFER TO EMPLOYEE SAFETY MANUAL
WORK PERMIT. LOCKOUT PROCEDURES SECTION (38) AND WEAR PROPER P.P.E.
2 REMOVE GUARD. 2 GUARD FALLING AND BACK STRAIN. 2 HOLD GUARD IN PLACE. LIFT USING PROPER LIFTING PROCEDURE.
WORK IN PAIRS.
3 LOOSEN BASE BOLTS ON MOTOR AND BACK OFF. 3 WRENCH SLIPPING, PINCH POINTS AND HEARING 3 WEAR PROPER P.P.E. AND WATCH HAND POSITION.
USE 3/4" DRIVE IMPACT TO REMOVE BOLTS. DAMAGE.
4 REMOVE OLD BELTS AND INSTALL NEW ONES. 4 WRENCH SLIPPING, PINCH POINTS AND HEARING 4 WEAR PROPER P.P.E. AND WATCH HAND POSITIONS .
TIGHTEN AND ALIGN. PROTECTION.
5 INSTALL GUARD. 5 GUARD FALLING. 5 GET HELP AND USE PROPER LIFTING PROCEDURE.
6 REMOVE LOCKS AND SIGN OFF PERMITS. 6 NONE. 6 NONE.
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MOSAIC AFI MAINTENANCE JSA DATE WRITTEN: Feb-91
NEW WALES OPERATIONS AFI-M-020 REVIEWED: 3/2/2009
Written By: J. WOLFE

TOPIC:
REPLACE CHAIN MILL BEARINGS Approved By: ASC
1 LOCKOUT EQUIPMENT AND GET A PERMIT. 1 LOCKING OUT WRONG EQUIPMENT. 1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECETION (38) AND WEAR PROPER P.P.E.
2 REMOVE GUARD IF BEARING IS ON DRIVE 2 WRENCH SLIPPING AND PINCH POINTS. BACK 2 WEAR PROPER P.P.E. AND WORK IN PAIRS.
SIDE. STRAIN.
3 REMOVE BELT AND SHEAVES IF BEARING IS 3 WRENCH SLIPPING AND POSSIBLE SHEAVES 3 USE PROPER TOOLS, WEAR PROPER P.P.E. AND WORK IN
ON DRIVE SIDE. FALL ON FEET. PAIRS.
4 REMOVE BEARING COVER AND BEARING BASE 4 WRENCH SLIPPING, PINCH POINTS, AND 4 WORK IN PAIRS, USE PROPER TOOLS AND WEAR P.P.E.
BOLTS. DROPPING COVER ON FEEET.
5 LOOSEN LOCK NUT, SLIDE OLD BEARING OFF 5 HITTING HAND WITH HAMMER, AND DROPPING 5 USE PROPER TOOLS , WORK IN PAIRS AND WEAR PROPER
SHAFT (TORCH MAY BE REQUIRED). BEARING ON FEET. P.P.E.
6 SLIDE NEW BEARING ON SHAFT AND TIGHTEN 6 PINCH POINTS, DROPPING BEARING ON FEET 6 USE CORRECT TOOLS FOR JOB. WATCH YOUR FOOTING AND
LOCK NUT. AND HITTING HAND WITH HAMMER. WEAR P.P.E. WORK IN PAIRS.
7 REPLACE BEARING COVER ON BASE BOLTS. 7 WRENCH SLIPPING AND PINCH POINTS. 7 USE PROPER TOOL AND WEAR PROPER P.P.E.
8 REPLACE BELT, SHEAVES AND GUARD IF 8 BELT, SHEAVES SLIPPING AND GUARD IN BAD 8 WEAR PROPER P.P.E. AND REPAIR OR REPLACE GUARD.
BEARING IS ON DRIVE SIDE. SHAPE.
9 REMOVE LOCKS AND TURN IN PERMIT TO 9 NONE. 9 NONE.

CONTROL ROOM.
JOB SAFETY ANALYSIS
NEW WALES OPERATIONS AFI MAINTENACE JSA REVIEWED: 3/2/2009
AFI - M - 021 Written By: DONALDSON / WING

TOPIC:
REPLACE CHAIN MILL ROTOR Approved By: ASC
1 LOCKOUT BOTH SIDES OF CHAIN MILL. GET A 1 LOCKOUT WRONG EQUIPMENT. 1 CHECK SWITCHES IN CONTROL ROOM AND IN THE FIELD.
PERMIT. REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38). WEAR PROPER P.P.E.
2 REMOVE GUARD, BELT, AND BEARING BOLTS. 2 BACK STRAIN, GUARD FALLING, PINCH POINTS 2 LIFT PROPERLY, SUPPORT GUARD, WEAR PROPER P.P.E. AND
(REFER TO JSA ON REPLACING CHAIN MILL AND NOISE. WATCH HAND PROTECTION.
BELTS).
3 REMOVE DOOR AND SIDE PLATES. 3 DOOR FALLING AND PINCH POINTS. 3 CHECK ALL RIGGING, WEAR PROPER P.P.E. AND WATCH HAND
POSITION.
4 REMOVE ROTOR. 4 ROTOR FALLING. 4 CHECK RIGGING AND WORK IN PAIRS.
5 INSTALL NEW ROTOR AND BEARING 5 ROTOR FALLING AND PINCH POINTS. 5 CHECK RIGGING, WEAR PROPER P.P.E., AND WATCH HAND
ASSEMBLY. POSITION SO THEY DON’T GET CAUGHT.
6 INSTALL BOLTS IN BEARING, TIGHTEN TAPER 6 WRENCH SLIPPING AND HITTING HAND WITH 6 WEAR PROPER P.P.E.
LOCK NUT AND CAPS. HAMMER.
7 INSTALL SIDE PLATES AND DOOR. 7 DOOR FALLING, NOISE, PINCH POINTS AND 7 CHECK RIGGING, WEAR PROPER P.P.E., AND LIFT CORRECTLY.
BACK STRAIN.
8 INSTALL BELT AND GUARD (REFER TO JSA ON 8 BACK STRAIN AND GUARD FALLING. 8 LIFT PROPERLY, SUPPORT GUARD AND WEAR PROPER P.P.E.
REPLACING CHAIN MILL BELTS).
9 REMOVE LOCKS AND TURN IN PERMIT. 9 NONE 9 NONE.
JOB SAFETY ANALYSIS
NEW WALES OPERATIONS AFI MAINTENACNE JSA REVIEWED: 3/2/2009
AFI - M - 022 Written By: COOK / CASTRO

TOPIC: REPLACE FLIGHTS IN DRAG
FLIGHT CONVEYOR Approved By: ASC
1 SPOT FLIGHT BY A DOOR, NOT LOCATED 1 NONE. 1 NONE.

UNDER A CHUTE AND GET A PERMIT.
2 LOCKOUT DRAGFLIGHT CONVEYOR AND 2 LOCKOUT WRONG EQUIPMENT. 2 CHECK FIELD SWITCHES AND CONTROL ROOM. REFER TO
SCREEN FEED ELEVATOR. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES SECTION
(38) AND WEAR PROPER P.P.E.
3 BURN BOLTS OUT OF OLD FLIGHT. 3 BURNS AND PINCH POINTS. 3 WEAR PROPER P.P.E. KEEP HAND AND FEET CLEAR.
4 REMOVE OLD FLIGHT FROM DRAGFLIGHT. 4 BACK STRAIN AND PINCH POINTS. 4 GET HELP LIFTING (FLIGHT) AND WEAR PROPER P.P.E.
5 INSTALL NEW FLIGHT FROM DRAGFLIGHT. 5 BACK STRAIN AND PINCH POINTS. 5 GET HELP LIFTING FLIGHT INTO POSITION AND WEAR PROPER
P.P..E.
6 INSTALL FLIGHT WITH BOLTS AND TIGHTEN. 6 NOISE FROM IMPACT AND PINCH POINTS. 6 WEAR P.P.E.
7 REMOVE TOOLS FROM DRAGFLIGHT. 7 PINCH POINTS AND BACK STRAIN. 7 WEAR P.P.E. AND BE CAREFUL.

CONTROL ROOM.
JOB SAFETY ANALYSIS
AFI - M - 023 Written By: SPURGEON

TOPIC:
REPAIR CHAIN ON DRAGFLIGHT CONVEYOR Approved By: ASC
1 SPOT CHAIN AT REPAIR DOOR AND GET A 1 NONE. 1 NONE.

PERMIT.
2 LOCKOUT DRAGFLIGHT AND SCREEN FEED 2 LOCKOUT WRONG EQUIPMENT. 2 CHECK SWITCHES IN CONTROL ROOM AND IN THE FIELD. WEAR
ELEVATOR. GET A PERMIT. PROPER P.P.E. REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
3 REMOVE MAGNET. 3 PREVENT METAL FROM FALLING. 3 WEAR P.P.E.
4 REMOVE BOLTS OUT OF CHAIN. 4 PINCH POINTS. 4 WEAR PROPER P.P.E. KEEP HAND AND FEET CLEAR.
5 REMOVE OLD CHAIN. 5 BACK STRAIN AND PINCH POINTS. 5 GET HELP WITH A CHAIN AND WEAR PORPER P.P.E.
6 INSTALL NEW CHAIN. 6 BACK STRAIN AND PINCH POINTS. 6 GET HELP WITH CHAINS AND WEAR PROPER P.P.E.
7 INSTALL BOLTS IN NEW CHAIN. 7 PINCH POINTS. 7 WEAR P.P.E.
8 REMOVE TOOLS FROM DRAGFLIGHT. 8 PINCH POINTS. 8 WEAR P.P.E.
9 REPLACE MAGNET. 9 PINCH POINTS. 9 WEAR P.P.E.

CONTROL ROOM.
JOB SAFETY ANALYSIS

TOPIC:
REPLACE DEDUSTING SCREENS Approved By: ASC
1 LOCKOUT SCREENS, "A, B, OR C" AS 1 LOCKING OUT WRONG EQUIPMENT. 1 CHECK SWITCHES IN CONTROL AND IN THE FIELD. SIGN
REQUIRED. GET A PERMIT. LOCKOUT PERMIT. REFER TO EMPLOYEE SAFETY MANUAL
LOCKOUT PROCEDURES SECTION (38).
2 LOOSEN LID HOLD DOWN BARS AND REMOVE 2 NOISE FROM IMPACT WRENCH. BACK STRAIN 2 WEAR PROPER P.P.E. AND LIFT PROPERLY.
COVERS. AND PINCH POINTS.
3 LOOSEN JAM BOLTS AND REMOVE TOP 3 PINCHED FINGERS AND BACK STRAIN. 3 WEAR PROPER P.P.E. AND LIFT PROPERLY.
SCREENS.
4 REMOVE CENTER DIVIDER AND LOWER 4 PINCHED FINGERS AND BACK STRAIN. 4 WEAR PROPER P.P.E. AND LIFT PROPERLY.
SCREENS.
5 INSTALL NEW SCREENS IN BOTTOM. 5 PINCHED FINGERS AND BACK STRAIN. 5 WEAR PROPER P.P.E. AND LIFT PROPERLY.
6 INSTALL CENTER DIVIDER AND TOP SCREENS. 6 PINCHED FINGERS AND BACK STRAIN. 6 WEAR PROPER P.P.E. AND LIFT PROPERLY.
TIGHTEN JAM BOLTS.
7 INSTALL LIDS, CROSS BARS AND TIGHTEN. 7 BACK STRAIN, MASHED HANDS AND NOISE 7 LIFT PROPERLY AND WEAR PROPER P.P.E. WATCH POSITION OF
FROM IMPACT. HANDS.
8 REMOVE LOCKS TURN IN PERMIT TO CONTROL 8 NONE. 8 NONE.

ROOM.
JOB SAFETY ANALYSIS

TOPIC:
REPLACE DEDUSTING SCREEN GEAR BOX Approved By: ASC

1 LOCKOUT SCREENS AND GET A PERMIT. 1 POSSIBLE STARTING UP OR LOCKING OUT 1 CHECK SWITCHES IN CONTROL ROOM AND IN THE FIELD. REFER
WRONG EQUIPMENT. TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38).
2 REMOVE ONE END OF TORQUE ARM. 2 WRENCH SLIPPING, NOISE FROM IMPACT 2 WEAR PROPER P.P.E.
WRENCH.
3 REMOVE BEARING COVER, SAFETY WIRE 3 NOISE FROM IMPACT WRENCH, GETTING STUCK 3 WEAR PROPER P.P.E.
BOLTS, AND RING. WITH SAFETY WIRE.
4 INSTALL RIGGING AND RAISE BOX AS HIGH AS 4 BOX FALLING AND IMPROPER RIGGING. 4 CHECK ALL RIGGING AND MAKE SURE EVERYTHING IS SECURE.
POSSIBLE. REMOVE BELT GUARD.
5 REMOVE MOUNTING BOLTS AND RAISE 5 NOISE FROM IMPACT, WRENCH SLIPPING AND 5 WEAR P.P.E. AND CHECK ALL RIGGING.
GEARBOX OUT OF FRAME. RIGGING FAILURE.
6 REMOVE DRIVE SHEAVES AND INSTALL ON 6 WRENCH SLIPPING. 6 WEAR PROPER P.P.E. WORK IN PAIRS.
NEW GEAR BOX.
7 INSTALL GEAR BOX IN FRAME AND MOUNTING 7 RIGGING FAILURE, NOISE FROM IMPACT AND 7 CHECK RIGGING AND WEAR PROPER P.P.E.
BOLTS. INSTALL BELT GUARD. WRENCH SLIPPING.
8 LOWER BOX, INSTALL RING, AND BOLTS. 8 RIGGING FAILURE AND NOISE FROM IMPACT. 8 CHECK RIGGING AND WEAR PROPER P.P.E.
SAFETY WIRE BOLTS AND INSTALL COVER.
9 INSTALL TORQUE BAR. 9 WRENCH SLIPPING AND NOISE FROM IMPACT. 9 WEAR PROPER P.P..E.
10 REMOVE LOCKS AND TURN IN PERMIT. 10 NONE. 10 NONE.

JOB SAFETY ANALYSIS

TOPIC:
REPLACE ELEVATOR BUCKETS Approved By: ASC

1 NOTIFY PRODUCTION THAT THE ELEVATOR 1 PRODUCTION STARTING EQUIPMENT. 1 MAKE SURE ALL PERSONNEL ARE CLEAR AND AWARE OF
WILL BE WORKED ON. GET A PERMIT. PERSONNEL WORKING DOWNSTREAM OF THE MAINTENANCE WORKING ON EQUIPMENT. REFER TO EMPLOYEE
ELEVATOR. SAFETY MANUAL LOCKOUT PROCEDURES SECTION (38).
2 SPOT ELEVATOR SO THAT THE BUCKET IS IN 2 FALLING PRODUCT AND NOISE. 2 ALWAYS STAND BACK WHILE ELEVATOR IS MOVING AND WEAR
THE PROPER POSITION. ( REFER TO PROPER P.P.E. REFER TO EMPLOYEE SAFETY MANUAL
EMPLOYEE SAFETY MANUAL LOCKOUT LOCKOUT PROCEDURES SECTION (38.4) ON BUMPING AND
PROCEDURES SECTION (38.4) ON BUMPING & JOGGING.
JOGGING.
3 LOCKOUT ELEVATOR. USE THE LOCKBOX 3 LOCKING OUT WRONG EQUIPMENT. 3 CHECK FIELD SWITCH AND SIGN LOCKOUT TAG.
PROCEDURE.
4 BURN BOLTS OFF AND REMOVE BUCKET. 4 BURNS FROM SPARKS AND HOT BOLTS. 4 WEAR PROPER P.P.E., STAY ALERT AND STAY OUT OF BUCKETS
BUCKET FALLING AND PINCHED FINGERS. WAY. WORK IN PAIRS.
5 INSTALL NEW BUCKETS. REPLACE BOLTS AND 5 BUCKET FALLING, PINCHED HANDS, NOISE 5 STAY ALERT, WEAR PROPER P.P.E. AND LIFT BUCKETS
TIGHTEN. FROM IMPACT AND BACK STRAIN. PROPERLY.
6 REMOVE LOCKS AND REPOSITION TO NEXT 6 FALLING PRODUCT AND NOISE. 6 STAND BACK AND WEAR PROPER P.P.E.
BUCKET. REPEAT STEPS NO. 1 - 4 ABOVE, AS
OFTEN AS REQUIRED.

CONTROL ROOM.
8 8 8
JOB SAFETY ANALYSIS

TOPIC: REPLACE ELEVATOR COUNTER
WEIGHT BEARINGS AND GLIDE RAIL Approved By: ASC
1 LOCKOUT ELEVATOR AND SIGN PERMIT. 1 LOCKING OUT WRONG EQUIPMENT AND 1 CHECK FIELD SWITCHES AND CONTROL ROOM. REFER TO EMPLOYEE
ELEVATOR STARTING UP. SAFETY MANUAL LOCKOUT PROCEDURES SECTION (38).
2 OPEN SIDE DOORS ON ELEVATOR. 2 PINCH POINT AND BACK STRAIN. 2 WEAR PROPER P.P.E. AND USE COM-A-LONG TO PULL DOORS OPEN.
3 REMOVE THE FOUR BOLTS HOLDING SIDE RAIL 3 SPARKS FROM TORCH OR NOISE FROM IMPACT 3 USE COM-A-LONG TO REMOVE RAIL OR WORK IN PAIRS AND WEAR
AND REMOVE RAIL. (POSSIBLE USING TORCH TO AND BACK STRAIN. PROPER P.P.E.
BURN BOLTS).
4 REMOVE OLD BEARING AND INSTALL NEW ONE. 4 SPARKS FROM TORCH AND NOISE FROM 4 WEAR PROPER P.P.E.
(POSSIBLE USING TORCH). IMPACT.
5 INSTALL SIDE RAIL AND REPLACE BOLTS. 5 BACK STRAIN, NOISE FROM IMPACT AND PINCH 5 LIFT PROPERLY AND WEAR PROPER P.P.E.
POINTS.
6 CLOSE SIDE DOORS. 6 NOISE FROM IMPACT AND PINCH POINTS. 6 WEAR PROPER P.P.E.

CONTROL ROOM.
8 8 8
JOB SAFETY ANALYSIS

TOPIC:
REPLACE ELEVATOR HEADSHAFT Approved By: ASC

1 LOCKOUT ELEVATOR AND USE LOCKBOX IF 1 LOCKING WRONG EQUIPMENT. 1 CHECK SWITCHES IN CONTROL ROOM AND IN THE FIELD. SIGN
NEEDED. PERMIT. REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
2 REMOVE GUARD, CHAIN AND SPROCKET. 2 GUARD FALLING, PINCHED HANDS AND CHAIN 2 HOOKUP TO OVERHEAD HOIST AND WEAR PROPER P.P.E.
FALLING.
3 CHECK AND INSPECT HOIST. 3 EQUIPMENT FALLING. 3 INSPECT HOIST AND RIGGING.
4 REMOVE BOLTS IN HOOD AND LIFT OFF. 4 BACK STRAIN, PINCHED HAND, AND HOOK 4 LIFT CORRECTLY AND WATCH YOUR FOOTING.
FALLING.
5 INSTALL "H" BEAMS TO SUPPORT CHAINS AND 5 BACK STRAIN, PINCHED FINGERS, BURNS AND 5 LIFT PROPERLY AND WEAR PROPER P.P.E.
REMOVE ENOUGH BUCKETS TO SEPARATE FALLING DOWN ELEVATOR SHAFT.
CHAIN.
6 GET PROPER RIGGING TO SUPPORT CHAIN 6 DAMAGED OR UNDERRATED RIGGING. MASHED 6 CHECK THE WEIGHT OF THE LOAD AND USE PROPER RIGGING.
AND DRIVE PINS OUT AND LAY CHAIN BACK HANDS AND FINGERS. WEAR PROPER P.P.E.
OUT OF WAY OF HEADSHAFT.
7 HOOK UP TO OVERLOAD HOIST, REMOVE 7 IMPROPER RIGGING, MASHED HANDS AND 7 INSPECT RIGGING AND WEAR PROPER P.P.E.
BEARING BOLTS AND LIFT TO GROUND. FINGERS.
8 RIG NEW SHAFT INTO PLACE AND BOLT DOWN. 8 IMPROPER RIGGING AND PINCH POINTS. 8 INSPECT RIGGING AND WEAR PROPER P.P.E.
REPLACE SPROCKET AND DRIVE CHAIN.
9 MAKE UP CHAIN. ROTATE TO GROUND LEVEL 9 PINCH POINTS. 9 WEAR PROPER P.P.E.
AND REPLACE BUCKETS.
10 REPLACE GUARD AND HOOD. 10 BACK STRAIN AND PINCHED FINGERS. 10 LIFT PROPERLY AND WEAR PROPER P.P.E.
JOB SAFETY ANALYSIS
AFI - M - 030 Written By: CASTRO / WING / COOK

TOPIC:
REPLACE ELEVATOR CHAIN (CONTINUED) Approved By: ASC
9 REMOVE LOCKS AND REPLACE BUCKETS. 9 PINCH POINTS AND BACK STRAIN. 9 WATCH HAND AND BODY POSITION. LIFT PROPERLY AND WEAR
PROPER P.P.E. REFER TO EMPLOYEE SAFETY MANUAL ON
BUMPING AND JOGGING SECTION (38.4) AND JSA #27 REPLACE
ELEVATOR BUCKETS.
10 REMOVE LOCKS AND CLEAN UP AREA. 10 PINCH POINTS AND BACK STRAIN. 10 WATCH HAND AND BODY POSITION. LIFT PROPERLY AND WEAR
CONTACT PRODUCTION AND TURN IN PERMIT. PROPER P.P.E.
JOB SAFETY ANALYSIS
AFI - M - 030 Written By: DONALDSON / COOK

TOPIC: CASTRO / WING
REPLACE ELEVATOR CHAIN Approved By: ASC

1 LOCKOUT ELEVATOR AND SIGN PERMIT. 1 LOCKING OUT WRONG ELEVATOR OR 1 CHECK FIELD SWITCHES AND CONTROL ROOM SWITCHES.
EQUIPMENT. REFER TO EMPLOYEE SAFETY MANUAL ON BUMPING AND
JOGGING SECTION (38.4)
2 REMOVE HOOD ON TOP AND OPEN BOTTOM 2 WRENCH SLIPPING AND NOISE FROM IMPACT 2 WEAR PROPER P.P.E.
DOORS. USE PROPER RIGGING. FALLING.
3 RIG A CHAIN WITH CHAIN COM -A-LONG 3 PINCH POINTS, RIGGING BREAKING, FALLING, 3 WATCH POSITION OF HANDS, CHECK ALL RIGGING FOR PROPER
CHOKERS AND ATTACH HOIST TO CHAIN AND BURNS FROM TORCH AND BACK STOP NOT SIZE, "DO NOT DEPEND ON BACK STOP" AND WEAR PROPER
BREAK CHAIN. (POSSIBLE USING TORCH). WORKING. P.P.E.
4 LOWER HOIST. CUT OFF AND REMOVE CHAIN 4 PINCH POINTS AND BURNS. EQUIPMENT (FORK- 4 WATCH BODY AND HAND POSITION. USE PROPER P.P.E. AND
SECTIONS USING FORK-LIFT OR CRANE. LIFT OR CRANE) BACKING INTO EMPLOYEE. STAY CLEAR OF MOVING EQUIPMENT.
(POSSIBLE USING TORCH).
5 RIG NEW CHAIN TO HOIST AND LIFT IT IN 5 RIGGING BREAKING, PINCH POINT, AND GETTING 5 CHECK RIGGING, WATCH BODY AND HAND POSITION AND STAND
ADDING NEW SECTIONS AS IT GOES IN. HIT WITH SLEDGE HAMMER WHILE INSTALLING CLEAR OR EQUIPMENT.
PINS.
6 TIE OFF CHAIN AT HEAD SPROCKET AND 6 SAME AS STEP 5 ABOVE. 6 SAME AS STEP 5 ABOVE.
REPEAT STEP 5 FOR SECOND HALF OF CHAIN.
7 MAKE UP HEAD AND TAIL SPROCKETS. 7 SAME AS STEP 5 ABOVE. 7 SAME AS STEP 5 ABOVE.
8 REPLACE HOOD. 8 PINCH POINT. 8 WATCH HAND AND BODY POSITION.
JOB SAFETY ANALYSIS
AFI - M - 031
Written By: McCULLERS / WOLFE
TOPIC:
REPLACE BEARING ON SCREW CONVEYOR Approved By: ASC
1 LOCKOUT EQUIPMENT AND GET A PERMIT. 1 LOCKING OUT WRONG EQUIPMENT. 1 CHECK FIELD AND CONTROL ROOM SWITCH. SIGN PERMIT.
REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
SECTION (38).
2 REMOVE SCREW COVERS. 2 PINCH POINTS. 2 GET HELP MOVING COVERS AND USE PROPER TOOLS. WEAR
PROPER P.P.E.
3 UNBOLT HANGER AND REMOVE BEARING. 3 SCRAPING HANDS, WRENCH SLIPPING, AND 3 USE PROPER TOOL AND WEAR PROPER P.P.E.
PINCHED FINGERS.
4 INSTALL NEW BEARING AND BOLT UP HANGER. 4 SCRAPING HANDS, PINCHED FINGERS, AND 4 USE PROPER TOOLS AND WEAR PROPER P.P.E.
WRENCH SLIPPING.
5 REPLACE COVER. 5 PINCH POINTS. 5 GET HELP MOVING COVERS AND WEAR PROPER P.P.E.
6 CLEAN UP AREA AND RETURN PERMIT TO 6 NONE. 6 NONE.

CONTROL ROOM.
7 7 7
8 8 8
DAVE BAKER 4-14-09 JACK BLEDSOE 4-1409
JOB SAFETY ANALYSIS

TOPIC: REPLACE OR REPAIR COUPLING
"STUB" SHAFT ON SCREW CONVEYOR Approved By: ASC
1 LOCKOUT SCREW CONVEYOR AND SIGN 1 LOCKING OUT WRONG EQUIPMENT. 1 CHECK CONTROL ROOM AND FIELD SWITCHES. REFER TO
PERMIT. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38).
2 REMOVE COVERS. 2 PINCH POINTS AND COVER FALLING. 2 WORK IN PAIRS, STAY ALERT AND WEAR P.P.E.
3 REMOVE HANGER BEARING, STUB SHAFT 3 SLAG FROM TORCH AND WRENCH SLIPPING. 3 WEAR PROPER P.P.E. AND USE CORRECT TOOLS.
BOLTS, AND BEARING ON END OF SCREW.
4 CUT STUB SHAFT IN HALF AND TAKE OUT. 4 SPARKS FROM TORCH AND PINCH POINTS. 4 WATCH POSITION OF HANDS AND WEAR PROPER P.P.E.
USING TORCH.
5 INSTALL NEW STUB AND BOLT TOGETHER. 5 WRENCH SLIPPING. 5 WEAR P.P.E.
6 REPLACE HANGER BEARING AND FOLLOW 6 WRENCH SLIPPING AND NOISE FROM IMPACT. 6 WEAR PROPER P.P.E.
BLOCK BEARING IF NEEDED.
7 REPLACE COVER. 7 PINCH POINTS AND BACK STRAIN. 7 WEAR P.P.E. AND LIFT PROPERLY.
8 REMOVE LOCKS AND RETURN PERMIT. 8 NONE. 8 NONE.
JOB SAFETY ANALYSIS
AFI - M - 033 Written By: COOK / WING

TOPIC:
REPAIR OR REPLACE SCREW CONVEYOR Approved By: ASC

1 LOCKOUT SCREW CONVEYOR AND SIGN 1 LOCKING OUT WRONG EQUIPMENT. 1 CHECK FIELD AND CONTROL ROOM. REFER TO EMPLOYEE
PERMIT. SAFETY MANUAL LOCKOUT PROCEDURE SECTION (38).
2 REMOVE COVERS. 2 PINCH POINTS AND COVER FALLING. 2 STAY ALERT AND WEAR P.P.E.
3 REMOVE HANGER BEARING, STUB SHAFT 3 SPARKS FROM TORCH AND WRENCH SLIPPING. 3 USE PROPER TOOLS AND WEAR PROPER P.P.E.
BOLTS, AND BEARING IN ENDS OF SHAFT.
4 CUT STUB SHAFT AND REMOVE SCREW 4 SPARKS FROM TORCH, PINCH POINTS, 4 WATCH POSITION HANDS, INSPECT RIGGING AND LIFTING
SECTION USING COM-A-LONG OR CHAIN FALLS. IMPROPER RIGGING, CHOCKER SLIPPING AND EQUIPMENT, WORK IN PAIRS AND WEAR P.P.E.
( POSSIBLE USING TORCH). FAULTY EQUIPMENT.
5 INSTALL NEW SCREW AND STUB SHAFT. USE 5 WRENCH SLIPPING, PINCH POINTS, IMPROPER 5 INSPECT RIGGING AND LIFTING EQUIPMENT. WORK IN PAIRS
COM-A-LONG TO LIFT SCREW SECTION INTO RIGGING, CHOCKER SLIPPING AND FAULTY AND SOMEONE ON THE GROUND LEVEL TO OPERATE HOIST AND
HOUSING AND BOLT TOGETHER. EQUIPMENT. SCREW FALLING FROM RIGGING KEEP PEOPLE OUT OF AREA. WEAR P.P.E.
HOIST WELL.
6 REPLACE HANGER BEARING AND PILLOW 6 WRENCH SLIPPING AND NOISE FROM IMPACT. 6 WEAR P.P.E.
BLOCK BEARING IF NEEDED.
7 REPLACE COVERS. 7 PINCH POINTS AND BACK STRAIN. 7 LIFT PROPERLY, WORK IN PAIRS AND WEAR P.P.E.
8 CLEAN UP AREA. REMOVE LOCKS AND RETURN 8 NONE. 8 NONE.

PERMIT TO CONTROL ROOM.
JOB SAFETY ANALYSIS
AFI - M - 034 Written By: WING / DONALDSON

TOPIC:
REPLACE FLUID DRIVE COUPLING Approved By: ASC
1 LOCKOUT EQUIPMENT (TWO MOTORS ON 1 NOT LOCKING OUT BOTH MOTORS ON DRYER OR 1 CHECK FIELD SWITCHES AND HAVE CHIEF CHECK CONTROL
DRYER). GET A PERMIT. WRONG EQUIPMENT. ROOM. SIGN A PERMIT. REFER TO EMPLOYEE SAFETY MANUAL
LOCKOUT PROCEDURE SECTION (38).
2 REMOVE GUARDS AND RIG ACCORDING TO 2 BACK STRAIN, PINCH POINTS AND FAULTY 2 USE PROPER LIFTING PROCEDURES. CHECK RIGGING
JOB. RIGGING. EQUIPMENT AND WEAR PROPER P.P.E
3 REMOVE ALL BOLTS EXCEPT ONE FROM 3 COUPLING HOT CAUSING BURNS AND COUPLING 3 BEWARE OF HOT COUPLING, WEAR PROPER P.P.E. AND MAKE
COUPLING. HOOK-UP RIGGING. FALLING. SURE RIGGING IS SCURE.
4 REMOVE LAST BOLT AND THEN REMOVE 4 COUPLING HOT CAUSING BURN. 4 BE AWARE OF HOT COUPLING AND WEAR P.P.E.
COUPLING.
5 INSTALL NEW COUPLING AND BOLTS. REMOVE 5 COUPLING FALLING. 5 MAKE SURE RIGGING IS SECURE.
RIGGING FROM COUPLING.
6 INSTALL GUARD AND REMOVE RIGGING FROM 6 BACK STRAIN AND PINCH POINTS. 6 LIFT PROPERLY AND WEAR P.P.E.
JOB.

CONTROL ROOM.
8 8 8
JOB SAFETY ANALYSIS

TOPIC:
ALIGN PUMP MOTORS & GEAR BOXES Approved By: ASC
1 LOCKOUT PIECE OF EQUIPMENT. GET A 1 EQUIPMENT STARTING UP. WRONG EQUIPMENT 1 CHECK CONTROL ROOM AND FIELD SWITCHES AND REFER TO
PERMIT. LOCK OUT. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38).
2 LOOSEN BASE BOLTS ON EQUIPMENT MOTOR, 2 WRENCH SLIPPING AND BACK STRAIN. 2 USE CORRECT TOOLS, WORK IN PAIRS TO REMOVE GUARD IF
BREAK COUPLING AND REMOVE GUARDS. NECESSARY AND WEAR PROPER P.P.E.
3 ATTACH DIAL INDICATOR TO MOTOR SHAFT. 3 NONE. 3 NONE.
4 ROLL SHAFT TOP-BOTTOM AND SIDE TO SIDE 4 NONE. 4 NONE.

CHECKING INDICATOR.
5 ADJUST WITH BAR. ADD SHIMS IF NECESSARY 5 BAR OR WRENCH SLIPPING. 5 USE CORRECT TOOLS AND WEAR PROPER P.P.E.
AND TIGHTEN BASE BOLT.
6 REMOVE DIAL INDICATOR, RECOUPLE 6 WRENCH SLIPPING AND PINCHED FINGERS. 6 WATCH HAND POSITION AND WEAR P.P.E.
COUPLING AND INSTALL GUARD.
8 8 8
JOB SAFETY ANALYSIS
AFI - M - 036
Written By: CASTRO / WING
TOPIC:
MAKE UP PRIMARY SCREENS Approved By: ASC
1 PLACE BOLT AND RUBBER ON CENTER BAR. 1 CUTS AND SCRATCHES. 1 WEAR P.P.E
2 PLACE SCREEN ON BOLTS. 2 CUTS AND SCRATCHES. 2 WEAR P.P.E.
3 INSTALL RUBBER, BAR AND NUTS (IF BOTTOM 3 CUTS AND SCRATCHES. NOISE FROM IMPACT. 3 WEAR P.P.E.
SCREEN WELD NUTS).
4 4 4
5 5 5
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
AFI - M - 037
Written By: WING
TOPIC:
REPLACE SKIRTS ON CONVEYOR BELTS Approved By: ASC
1 LOCKOUT CONVEYOR BELT AND CHECK FIELD 1 LOCKING OUT WRON EQUIPMENT. 1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
SWITCH. GET A PERMIT. SECTION (38). SIGN PERMIT.
2 REMOVE SIDE PLATES AND PULL OUT OLD 2 WRENCH SLIPPPING AND NOISE FROM IMPACT. 2 WEAR PROPER P.P.E.
SKIRTING.
3 INSTALL NEW RUBBER. 3 PINCH POINTS. 3 WEAR PROPER P.P.E.
4 INSTALL SIDE PLATES, 4 WRENCH SLIPPING AND NOISE FROM IMPACT. 4 WEAR PROPER P.P.E.
5 REMOVE LOCK AND RETURN PERMIT TO 5 NONE. 5 NONE.

CONTROL ROOM.
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
AFI - M - 038
Written By: WING
TOPIC:
REPLACE IDLERS ON CONVEYOR BELT Approved By: ASC
1 LOCKOUT CONVEYOR BELT AND CHECK FIELD 1 LOCKING OUT WRONG EQUIPMENT. 1 REFER TO EMPLOYEE SAFETY MANUAL PROCEDURE SECTION
SWITCH. GET A PERMIT. (38). SIGN A PERMIT.
2 TAKE OUT BOLTS AND REMOVE IDLERS. MAY 2 SPARKS FROM TORCH, WRENCH SLIPPING, 2 LIFT PROPERLY AND WEAR PROPER P.P.E.
USE TORCH TO BURN BOLTS. PINCH POINTS AND BACK STRAIN.
3 SLIDE NEW IDLER BETWEEN BELT AND TABLE. 3 BACK STRAIN AND PICH POINTS. 3 LIFT PROPERLY AND WEAR PROPER P.P.E.
INSTALL NEW BOLTS.
4 CLEAN AREA AND REMOVE OLD IDLER FROM 4 BACK STRAIN. 4 LIFT PROPERLY AND WEAR P.P.E.
AREA.
5 REMOVE LOCK AND TURN IN PERMIT TO 5 NONE. 5 NONE.

CONTROL ROOM.
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
AFI - M - 039
Written By: COOK / WING
TOPIC: REPLACE DUST SEAL ON
FULLER KENYON PUMP Approved By: ASC
1 LOCKOUT THE FULLER KENYON PUMP AND 1 LOCKING OUT WRONG EQUIPMENT. 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
CHECK THAT THE VALVE ON THE AIR LINE IS EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
CLOSED. GET A PERMIT AND VERIFY SWITCH. (38). SIGN PERMIT.
2 REMOVE THE FRONT COVER, SIDE COVERS, 2 DROPPING COVER, NOISE FROM IMPACT. 2 WEAR PROPER P.P.E.
AND GREASE LINES.
3 LOOSEN LOCK HUB AND SLIDE OUT SCREW. 3 DROPPING SCREW, MASHING HAND, AND BACK 3 USE PROPER LIFTING PROCEDURE AND DON'T JERK SUPPORT
REMOVE SEAL. STRAIN. SCREW. WEAR PROPER P.P.E.
4 REPLACE SLEEVE AND COPPER RING. 4 SCREW ROLLING ON FINGERS. 4 SUPPORT SCREW AND WATCH POSITION OF HANDS.
5 REPLACE SCREW AND SEAL. 5 DROPPING SCREW, MASHING HAND, AND BACK 5 LIFT CORRECTLY AND WEAR PROPER P.P.E.
STRAIN.
6 REPLACE SCREW AND SEAL,THEN TIGHTEN 6 DROPPING COVERS, NOISE FROM IMPACT. 6 WERAR PROPER P.P.E.
HUB.
7 REMOVE LOCKS. RETURN PERMIT TO 7 NONE. 7 NONE.

CONTROL ROOM.
8 8 8
JOB SAFETY ANALYSIS
AFI - M - 040
Written By: CASTRO / COOK
TOPIC:
REPAIR OR REPLACE ACID LINE Approved By: ASC
1 CHECK WITH CHIEF OR OPERATOR TO OBTAIN 1 WRONG VALVES LOCKOUT AND POSSIBLE ACID 1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
A PERMIT. CHECK DRAINS AND PLACE IN LINE. SECTION (38). CHECK WITH CHIEF OR OPERATOR TO CHECK
PERSONAL LOCKS ON VALVES. GET A PERMIT CORRECT VALVES ARE LOCKOUT. SIGN PERMIT.
AND VERIFY SWITCH.
2 REMOVE FLANGE COVER. 2 SHARP EDGES. 2 WEAR PROPER P.P.E.
3 REMOVE BOLTS AND MAY REQUIRE A TORCH. 3 ACID IN LINE, WRENCH SLIPPING AND POSSIBLE 3 BREAK FLANGE AWAY FROM YOU. USE PROPER TOOLS FOR
BURNS FROM TORCH. THE SPECIFIC JOB. IF USING TORCH, BARRICADES MAY BE
REQUIRES. WEAR PROPER P.P.E.
4 REMOVE LINE. 4 ACID IN LINE AND PIPE FALLING FROM 4 USE PROPER RIGGING AND WEAR PROPER P.P.E.
CORROSION FROM OLD BOLTS.
5 INSTALL NEW LINE AND REPLACE BOLTS. 5 PINCH POINTS AND WRENCH SLIPPING. 5 BE AWARE OF SURROUNDING AND USE PROPER TOOLS FOR
THE JOB. WEAR PROPER P.P.E.
6 REPLACE FLANGE COVERS. 6 SHARP EDGES. 6 WEAR PROPER P.P.E.
8 8 8
JOB SAFETY ANALYSIS
AFI - M - 041
Written By: CASTRO / COOK
TOPIC:
REPAIR OR REPLACE VALVES Approved By: ASC
1 CHECK WITH CHIEF OR OPERATOR TO 1 LOCKING OUT WRONG PUMP AND VALVE. LINE 1 CHECK CONTROL ROOM AND FIELD SWITCHES. REFER TO
LOCKOUT PUMPS AND VALVES. GET A PERMIT. COULD STILL BE FULL OF ACID AND ACID ON EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
VERIFY SWITCH. GROUND CAUSING SLIPPAGE. (38). MAKE SURE DRAIN IS OPEN AND WASH ACID OFF PAD. SIGN
PERMIT.
2 REMOVE FLANGE COVERS. 2 FLANGE COULD SPRING OPEN AND CUT HAND. 2 WEAR PROPER P.P.E.
3 REMOVE BOLTS AND VALVE. 3 WRENCH SLIPPING, BACK STRAIN, VAVLE 3 RIG VALVE PROPERLY. USE PROPER BODY POSITION AND
FALLING AND ACID IN LINE. BREAK FLANGE AWAY FROM YOU. WEAR PROPER P.P.E.
4 INSTALL NEW VALVE AND BOLTS. 4 BACK STRAIN AND WRENCH SLIPPING. 4 RIG PROPERLY AND USE PROPER BODY POSITION. WEAR
PROPER P.P.E.
5 INSTALL FLANGE COVERS. 5 FLANGE COVERS SPRING OPEN. (MAY CUT 5 WEAR PROPER P.P.E.
HAND).
7 7 7
8 8 8
JOB SAFETY ANALYSIS
AFI - M - 042
Written By: WING / DONALDSON
TOPIC: REPAIR OR REPLACE
PUMPS AND COUPLING Approved By: ASC
1 CHECK WITH CHIEF TO GET A PERMIT. 1 LOCKOUT WRONG PUMPS AND VALVES. LINE 1 CHECK CONTROL ROOM AND FIELD SWITCHES. REFER TO
LOCKOUT PUMP, SUCTION VALVE, AND NOT DRAINED. ( DRAIN MIGHT BE PLUG) EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
DISCHARGE VALVE. VERIFY SWITCH'S. (38). MAKE SURE THE CORRECT VALVES ARE LOCKED AND
CHECK DRAIN VALVE. SIGN PERMIT.
2 REMOVE COUPLING, BOLTS AND GUARD FROM 2 WRENCH SLIPPING AND PINCH POINTS. 2 HOLD WRENCH SQUARELY AND WEAR PROPER P.P.E.
PUMP.
3 REMOVE PUMP. 3 PUMP FALLING, BACK STRAIN, PINCH POINTS 3 USE PROPER RIGGING AND EASE PUMP FROM VOLUTE. USE
AND ACID IN LINE. PROPER BODY POSITION AND WATCH FOR ACID. WEAR PROPER
P.P.E.
4 INSTALL NEW PUMP AND REPLACE BOLTS. 4 PUMP FALLLING AND BACK STRAIN. 4 USE PROPER RIGGING AND PROPER BODY POSITION. WEAR
PROPER P.P.E.
5 INSTALL COUPLING AND GUARD. 5 PINCH POINTS AND WRENCH SLIPPING. 5 WEAR PROPER P.P.E.
7 7 7
8 8 8
JOB SAFETY ANALYSIS
AFI - M - 043
Written By: McCULLERS
TOPIC: REPLACE EVAPORATOR
CIRCULATING PUMP Approved By: ASC

1 LOCKOUT CIRCULATING PUMP. LOCKOUT ACID 1 LOCKING OUT WRONG PUMP AND VAVLES. 1 CHECK CONTROL ROOM AND FIELD SWITCHS. REFER TO
FEED, QUICK FILL AND H2SO4. CHECK WITH EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
CHIEF TO OBTAIN A PERMIT AND VERIFY (38). SIGN PERMIT.
SWITCH.
2 OPEN SIGHT GLASS DOOR FIRST AND THEN 2 ACID COULD BE LAYING IN BOTTOM. 2 OPEN BOTTOM DOOR WITH CAUTION. WEAR PROPER P.P.E.
OPEN THE BOTTOM DOOR.
3 INSTALL RIGGING AND REMOVE SPOOL PIECE, 3 DAMAGED OR UNDERRATED RIGGING. AIR 3 INSPECT RIGGING AND KNOW THE WEIGHT OF THE PUMP.
EXPANSION JOINT, AND GUARDS (EXPANSION HOSE COMING APART AND GUARD FALLING. INSPECT HOSE FOR PINS AND BAD SECTION. STAY ALERT. HOLD
JOINT AND BELT). THE GUARD AND WEAR PROPER P.P.E.
4 REMOVE BASE BOLT AND RIG PUMP TO 4 SLIPPING AND SOCKET COMING OFF IMPACT. 4 WASH DOWN AREA. HOLD ONTO SOCKET AND CHECK ALL
CRANE. REMOVE BELTS. DAMAGED BELT'S OR UNDERRATED CHOKER. RIGGING.( REPLACE BELT'S IF NEEDED).
5 REMOVE SHEAVES FROM OIL PUMP AND 5 DROPPING SHEAVES ON GROUND OR FOOT. 5 HOOK TO CRANE AND WEAR P.P.E.
INSTALL ON NEW PUMP.
6 INSTALL NEW PUMP, EXPANSION JOINT,AND 6 SLIPPING AND DOUBLE BLOCKING RIG. MASHED 6 WASH DOWN AREA. STAY ALERT AND WATCH BLOCK KEEP FEET
SPOOL PIECE. FINGERS, FEET AND BACK STRAIN. AND HANDS CLEAR OF LOAD. LIFT PROPERLY AND WEAR P.P.E.
7 ALIGN PUMP, PACK PUMP REPLACE BELTS AND 7 BACK STRAIN, MASHED FINGERS AND GUARD 7 LIFT PROPERLY. STAY ALERT SO GUARD DOES NO HANG UP
GUARD. FALLING. AND FALL. WEAR P.P.E.
8 CLOSE DOORS AND HYDRO TEST TO ENSURE 8 WRENCH SLIPPING, WATER SPRAYING, GUARD 8 KEEP WRENCH FLUSH ON BOLTS. STAY CLEAR OF AREA UNTIL
THERE ARE NO LEAKS. INSTALL EXPANSION FALLING AND BACK STRAIN. AFTER TEST. LIFT PROPERLY AND HOLD ONTO GUARD UNTIL
JOINT GUARD. BOLTS ARE INSTALLED.
9 REMOVE RIGGING. 9 SLIPPING AND FALLING. 9 KEEP BALANCE AND STAY ALERT.
JOB SAFETY ANALYSIS
AFI- M - 044
Written By: WING / WOLFE
TOPIC: REPLACE EVAPORATOR
CIRCULATING PUMP SHAFT SLEEVE Approved By: ASC
1 LOCKOUT PUMP, ACID, QUICK FILL, AND H2SO4 1 LOCKING OUT WRONG PUMP OR LINES. 1 CHECK CONTROL ROOM AND FIELD SWITCHS. REFER TO
LINES. GET A PERMIT. (POSSIBLE ACID IN LINE). EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). WEAR PROPER P.P.E.
2 INSTALL RIGGING COM-A-LONG AND CHAIN 2 PINCH POINTS AND SLIPPERY. 2 WATCH FOR SLIPPERY SURFACES AND WATCH POSITION OF
FALL. HANDS. WEAR PROPER P.P.E.
3 REMOVE PACKING. 3 PINCH POINTS. 3 WATCH POSITION OF HANDS AND WEAR P.P.E.
4 REMOVE BOLTS FROM SPOOL IN FRONT OF 4 NOISE FROM IMPACT, SPOOL FALLING ON FEET. 4 RIG PROPERLY AND WEAR PROPER P.P.E.
PUMP.
5 REMOVE IMPELLER. 5 DROPPING IMPELLER ON FEET AND PINCH 5 WATCH HANDS POSITION, RIG PROPERLY AND WEAR P.P.E.
POINTS.
6 WELD STUDS ON SHAFT SLEEVES. INSTALL 6 BURNS, FLASH BURN AND PULLER FALLING ON 6 GET HELP HOLDING PULLER AND SLEEVE WHEN IT COMES OFF
PULLER AND PULL SLEEVES. FEET. SHAFT. WEAR PROPER P.P.E.
7 INSTALL NEW SLEEVE AND PACKING. 7 PINCH POINTS. 7 WATCH HANDS POSITION AND WEAR P.P.E.
8 INSTALL IMPELLER. 8 PINCH POINTS. 8 WEAR P.P.E. AND WATCH HAND POSITION.
9 INSTALL SPOOL. 9 NOISE FROM IMPACT AND PINCH POINTS. 9 WEAR P.P.E. AND WATCH HAND POSITON.
10 CLEAN UP AREA, RETURN TOOLS TO TOOL 10 SLIPPING, FALLING AND PINCH POINTS. 10 WATCH FOR SLIPPERLY SURFACES AND WEAR PROPER P.P.E.
ROOM AND REMOVE LOCKS. RETURN PERMIT.
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN:
NEW WALES OPERATIONS AFI MAINTENANCE JSA REVIEWED:
AFI - M - 039
Written By:
TOPIC: REPLACE DUST SEAL ON
Approved By: ASC
1 1 1
2 2 2
3 3 3
4 4 4
5 5 5
6 6 6
7 7 7
8 8 8
DAVE BAKER JACK BLEDSOE
STEVE COLE MIKE RANGEL
JOB SAFETY ANALYSIS

TOPIC:
OPEN AND CLOSE EVAPORATOR Approved By: ASC
1 LOCKOUT CIRCULATING PUMP, SULFURIC AND 1 ACID STILL IN EVAPORATOR AND PUMP CHECK CONTROL ROOM AND FIELD SWITCH'S. STAY ALERT.
PHOSPHORIC ACID QUICK FILL, AND STEAM, STARTING. WEAR PROPER P.P.E. REFER TO EMPLOYEE SAFETY MANUAL
GET A PERMIT AND VERIFY SWITCH'S. LOCKOUT PROCEDURE SECTION (38). SIGN PERMIT.
2 OPEN DESIGNATED DOORS THAT PRODUCTION 2 WRENCH SLIPPING AND BACK STRAIN. 2 DO NOT JERK OR WRENCH AND WEAR P.P.E.
WANTS . "STARTING AT THE TOP OF
EVAPORATOR.
3 CLOSE ALL DOORS. 3 WRENCH SLIPPING AND BACK STRAIN. 3 DO NOT JERK OR WRENCH AND WEAR P.P.E.
JOB SAFETY ANALYSIS
AFI - M - 046 Written By: J, WOLFE

TOPIC:
PLUG EVAPORATOR TUBES Approved By: ASC
1 LOCKOUT CIRCULATING PUMPS ACID FEED, 1 LOCKOUT WRONG PUMP OR LINES. ACID MAY 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. WEAR PROPER
QUICK FILL, H2S04 AND STEAM VALVES. USE A BE IN LINE. P.P.E. AND REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
LOCK BOX AND GET A PERMIT. PROCEDURE SECTION (38).
2 OPEN DOOR ON TOP OF HEAT EXCHANGER 2 WRENCH SLIPPING AND STRAINED BACK. 2 BE AWARE OF YOUR SURROUNDING.
AND LUMP SCREEN DOOR.
3 DROP LADDER THROUGH TOP DOOR. 3 BACK STRAIN. 3 GET HELP HANDLING LADDER.
4 INSERT PLUG INTO TOP TUBE, MARKED BY 4 ACID FUMES AND GETTING ACID ON SKIN OR 4 WEAR PROPER P.P.E.
PRODUCTION. EYES.
5 INSERT PLUG INTO BOTTOM OF TUBE AS 5 ACID FUMES, GETTING ACID ON SKIN OR EYES, 5 WATCH FOOTING AND WEAR PROPER P.P.E.
MARKED BY PRODUCTION. SLIPPING HAZARD WHILE STANDING ON LUMP
SCREEN.
6 AFTER WATER TEST, REMOVE TOOLS AND 6 STRAIN BACK AND WRENCH SLIPPING. 6 BE AWARE OF SURROUNDING.
CLOSE DOORS.
7 REMOVE LOCKS AND RETURN PERMITS. 7 NONE 7 NONE.
8 8 8
JOB SAFETY ANALYSIS

TOPIC: REPLACE BATCH TANK
AGITATOR GEAR BOX (LIGHTNIN) Approved By: ASC

1 LOCKOUT AGITATOR. HAVE MOTOR 1 LOCKING OUT WRONG EQUIPMENT. 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
DISCONNECTED IF NECESSARY. GET A EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION (38).
PERMIT.
2 BREAK MOTOR COUPLING, REMOVE MOTOR 2 NOISE, WRENCH SLIPPING, BAD RIGGING, AND 2 INSPECT CHOKERS AND WEAR PROPER P.P.E.
BASE FROM GERA BOX AND SET ASIDE WITH FUMES FROM TANK.
RIG.
3 REMOVE BASE BOLTS. RIG TO CRANE AND 3 NOISE FROM WRENCH. SLIPPING AND BAD 3 INSPECT CHOKERS AND WORK IN PAIRS. IF NECESSARY TO
RAISE GEAR BOX. INSTALL CLAMP ON SHAFT RIGGING. FUMES FROM TANK. BACK STRAIN INSTALL CLAMP. WEAR PROPER P.P.E.
AND BREAK COUPLING. SET GEAR BOX ON AND PINCH POINTS.
GROUND.
4 REVERSE PROCEDURE TO INSTALL NEW GEAR 4 SAME AS STEPS # 1 AND # 2 ABOVE. 4 SAME AS STEPS #1 AND # 2 ABOVE.
BOX.
5 CLEAN UP AREA, REMOVE LOCKS AND 5 NONE. 5 NONE.

RETURN PERMIT.
7 7 7
8 8 8
JOB SAFETY ANALYSIS

TOPIC: REMOVE BATCH TANK
AGITATOR GEARBOX (PHILADELPHIA) Approved By: ASC
1 GET A PERMIT. LOCKOUT GEARBOX. HAVE 1 LOCKING OUT WRONG EQUIPMENT. 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. SIGN PERMIT.
MOTOR DISCONNECTED. REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
SECTION (38).
2 REMOVE BASE BOLTS AND RIG TO CRANE. 2 NOISE FROM IMPACT AND WRENCH SLIPPING. 2 INSPECT CHOKERS AND HAVE RESPIRATOR IN CASE IT IS
BAD RIGGING AND FUMES FROM BATCH TANK. NEEDED. WEAR PROPER P.P.E.
3 RAISE GEARBOX AND INSTALL CLAMP ON 3 NOISE, BAD RIGGING, GEARBOX FALLING, 3 HAVE RESPIRATOR AND INSPECT LIFTING EQUIPMENT. WEAR
SHAFT AND BREAK COUPLING. SET ON WRENCH SLIPPING, AND FUMES FROM BATCH PROPER P.P.E.
GROUND. TANK.
4 REVERSE PROCEDURE TO INSTALL NEW 4 SAME AS STEPS # 1 , # 2, AND # 3 ABOVE. 4 SAME AS STEPS # 1, # 2, AND # 3 ABOVE.
GEARBOX.

CONTROL ROOM.
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS

TOPIC:
REPAIR AND REPLACE BOOTS BLOWER Approved By: ASC
1 LOCKOUT EQUIPMENT AND OBTAIN A PERMIT. 1 LOCKING OUT WRONG EQUIPMENT AND 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. SIGN THE
VERIFY SWITCH'S. EQUIPMENT STARTING UP. PERMIT. REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
PROCEDURE SECTION (38). SIGN PERMIT.
2 REMOVE GUARDS AND BREAK COUPLING.( IF 2 PINCH POINTS, BACK STRAIN AND SHARP 2 LIFT PROPERLY, USE PROPER TOOLS, WORK IN PAIRS, AND
BELT DRIVEN THEN REMOVE BELTS) REMOVE EDGES ON GUARD. WRENCH SLIPPING AND WEAR PROPER P.P.E.
BASE BOLTS, SUCTIONS AND DISCHARGE NOISE FROM IMPACT.
PIPING.
3 REMOVE BLOWER AND REINSTALL 3 BACK STRAIN AND PINCH POINTS. 3 USE PROPER RIGGING AND LIFTING EQUIPMENT. FORK-LIFT AND
REPLACEMENT BLOWER. / OR CHAIN COM-A-LONG. WEAR P.P.E.
4 REVERSE STEP # 2 ABOVE. 4 SAME AS STEP # 2 ABOVE. 4 SAME AS STEP # 2 ABOVE.
5 CLEAN UP WORK AREA AND REMOVE LOCKS. 5 BACK STRAIN. 5 LIFT PROPERLY.
TURN IN PERMIT.
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS

TOPIC:
REPLACING STAIRS AND GRATING Approved By: ASC

1 GET A PERMIT. ROPE OFF AREA UNDER AND 1 NONE. 1 NONE.
AROUND WHER YOU ARE WORKING.
2 USE A TORCH TO CUT OR BURN OFF OLD 2 POSSIBLE BURN FROM SLAG AND FALLING 2 WEAR PROPER P.P.E. AND STAY ALRET.
GRATING OR STAIRS. THROUGH GRATING OR STAIR.
3 INSTALL NEW GRATING AND TACK WELD THE 3 POSSIBLE BURN FROM SLAG AND FALLING 3 STAY ALERT AND WEAR PROPER P.P.E.
GRATING TO STRUCTURE. INSTALL NEW STAIR THROUGH STAIRS OR GRATING.
AND REPLACE BOLTS.
4 CLEAN UP AREA AND RETURN PERMIT TO 4 BACK STRAIN. 4 LIFT PROPERLY AND WEAR P.P.E.
CONTROL ROOM.
5 5 5
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 022 Written By: REIBSOME / GAINEY

TOPIC:
REPLACE CONVEYOR BELT Approved By: ASC
1 CHECK WITH CHIEF OPERATOR AND SPOT 1 PINCH POINTS AND WRONG BELT LOCKOUT. 1 STAY CLEAR OF BELT.
BELT. GET A PERMIT.
2 LOCKOUT CONVEYOR BELT. 2 WRONG BELT LOCKOUT. 2 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT ON BUMPPING
AND JOGGING PROCEDURE SECTION (38.4).
3 ATTACH NEW BELT TO OLD BELT. 3 PINCH POINTS AND SHARP EDGES. 3 WEAR P.P.E.
4 ROLL NEW BELT ON CONVEYOR. 4 MOVING MACHINERY. 4 STAN CLEAR OF CONVEYOR.
5 SPLICE NEW BELT. 5 PINCH POINTS, SHARP EDGES AND BACK 5 WORK IN PAIRS AND WEAR P.P.E.
STRAIN.
6 REMOVE OLD BELT. 6 PINCH POINTS, BACK STRAIN FROM MOVING 6 CUT AWAY FROM YOURSELF, STAND CLEAR OF CONVEYOR,
EQUIPMENT. INJURY FROM CUTTING BELT. WORK IN PAIRS AND WEAR P.P.E.

CONTROL ROOM.
8 8 8
JOB SAFETY ANALYSIS
MM - 023 Written By: CARTER / SCONIERS

TOPIC:
REPLACE ROTARY FEEDERS Approved By: ASC
1 CHECK WITH CHIEF OPERATOR, THEN 1 LOCKOUT WRONG EQUIPMENET. 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
LOCKOUT FEEDER AND EQUIPMENT AS PER EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
APM. GET A PERMIT. (38).
2 REMOVE GUARD AND GEAR BOX. 2 PINCH POINTS, BACK STRAIN AND WRENCH 2 WORK IN PAIRS, USE LIFTING EQUUIPMENT, SECURE WRENCH
SLIPPING. AND PULL EVENLY. WEAR P.P.E.
3 REMOVE FEEDER. 3 PINCH POINTS, BACK STRAIN, AND WRENCH 3 WORK IN PAIRS, USE LIGTING EQUIPMENT, SECURE WRENCH
SLIPPING. AND PULL EVENLY. WEAR P.P.E.
4 REPLACE FEEDER, GEAR BOX AND GUARDS BY 4 SAME AS STEPS # 3, # 2, AND # 1 ABOVE. 4 SAME AS STEPS # 3, # 2, AND # 1 ABOVE.
REVERDING STEPS # 3, # 2, AND # 1 ABOVE.
5 REMOVE LOCKS AND RETURN PERMIT TO THE 5 NONE. 5 NONE.

CONTROL ROOM.
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 025 Written By: CARTER / REIBSOME

TOPIC: PLOW DRIVE SHAFT
AND BEARING REPLACEMENT Approved By: ASC
1 CLEAR WITH PRODUCTION CHIEF OPERATOR, 1 WRONG EQUIPMENT LOCKOUT. 1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
LOCKOUT PLOW DRIVE, SPINNER SEPARATOR SECTION (38).
AND FEEDER. GET A PERMIT.
2 REMOVE BELT GUARD AND GEAR BOX. 2 PINCH POINTS, BACK STRAIN, AND WRENCH 2 USE 2 (3/4) TON CHAIN JACKS TO LOWER GEAR BOX. SECURE
SLIPPING. WRENCH AND PULL EVENLY. WEAR P.P.E.
3 BREAK SHAFT AND HOUSING LOOSE FROM 3 PINCH POINTS, BACK STRAIN AND BURNS FROM 3 USE LIFTING EQUIPMENT AND SUPPORT SHAFT ASSEMBLY.
PLOW. (POSSIBLE USING TORCH) ROSE BUD. WEAR PROPER P.P.E.
4 LOWER SHAFT AND BEARING ASSEMBLY. 4 PINCH POINTS AND BACK STRAINS. 4 USE LIFT EQUIPMENT TO LOWER SHAGT ASSEMBLY WITH EYE
BOLT CONNECTED TO 1'' ALL THREAD 59' LONG. WEAR P.P.E.
5 INSTALL SHAFT AND BEARING ASSEMBLY BY 5 SAME AS STEPS # 4, # 3, # 2, AND # 1 ABOVE. 5 SAME AS STEPS # 4, # 3, # 2 AND # 1 ABOVE.
REVERSING STEPA #4. #3, # 2, AND #1 ABOVE.

CONTROL ROOM.
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 026 Written By: EVANS/ CONLEY/GAINEY

TOPIC: CHANGE CRUSHER ROLLS REIBSOME / RAYFORD
(NEW SYSTEM #2) PRIMARY & SECONDARY CRUSHER Approved By: ASC

1 NOTIFY CHIEF OPERATOR AND LOCKOUT 1 WRONG EQUIPMENT LOCKOUT. 1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
EQUIPMENT. GET A PERMIT. SECTION (38).
2 UNBOLT AND REMOVE CHUTES IN TWO 2 PINCH POINTS AND BACK STRAINS. 2 WEAR P.P.E.
SECTIONS AT TOP OF CRUSHER.
3 REMOVE BELT GUARDS AND REMOVE INSIDE 3 PINCH POINTS AND BACK STRAINS. 3 USE CHAIN FALL FROM MONORAIL TO REMOVE GUARDS AND
PANELS AND SLOT SECTIONS. WORK IN PAIRS TO LIFT OUT PANELS. WEAR P.P.E.
4 REMOVE ADJUSTMENTS ARMS AND RELEASE 4 PINCH POINTS AND BACK STRAINS. 4 WORK IN PAIRS AND WEAR P.P.E.
TENSION SPRINGS.
5 LIFT MOTOR AND REMOVE BELTS. REMOVE 5 PINCH POINTS AND BACK STRAINS. 5 USE COM-A-LONG AND CHOKER. CHOKE FROM WALL PERLING.
SHEAVES AND UNBOLT BEARINGS. KEEP HANDS CLEAR OF PINCH POINTS. USE MONORAIL AND
CHAIN FALL TO REMOVE SHEAVES. WEAR P.P.E.
6 LIFT OUT CRUSHER ROOS AND LOWER TO 6 PINCH POINTS AND SLING SLIPPING. 6 USE 6'' WEB SLING IN CENTER OF ROLL FOR BALANCE AND
GROUND. WEAR P.P.E.
7 REVERSE STEPS # 8, #7, # 6, # 5 , # 4, # 3, # 2 7 PINCH POINTS, BACK STRAIN AND SLING 7 WEAR P.P.E. AND REVERSE THE STEPS # 8 ------# 2.
ABOVE. SLIPPING.
8 UNLOCK EQUIPMENT, ADJUST CRUSHER PER 8 PINCH POINTS, WRENCH SLIPPING AND BACK 8 PULL WRENCH EVENLY AND WEAR P.P.E.
MAINTENANCE JSA # 4. ADJUST # 2 PRIMARY STRAIN.
OR SECONDARY CRUSHER.

CONTROL ROOM.
JOB SAFETY ANALYSIS
MM - 027
Written By: B. EVANS
TOPIC:
REPLACE IDLERS ON CONVEYOR BELTS Approved By: ASC
1 NOTIFY PRODUCTION CHIEF OPERATOR 1 WRONG BELT LOCKOUT. 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
LOCKOUT BELT. GET A PERMIT. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 USE TORCH TO BURN BOLTS AND REMOVE 2 SPARKS FROM TORCH, PINCH POINTS, EYE 2 WORK IN PAIRS AND WEAR PROPER P.P.E.
IDLERS. INJURY AND BACK PAIN.
3 SLIDE NEW IDLER BETWEEN BELT AND TABLE. 3 BACK STRAIN AND PINCH POINTS. 3 BEND KNEES AND KEEP BACK STRAIGHT WHILE LIFTING. P.P.E.
SET IDLER IN PLACE AND BOLT DOWN.
4 CLEAN AREA AND REMOVE OLD IDLERS FROM 4 BACK STRAIN. 4 BEND KNEES AND KEEP BACK STRAIGHT WHILE LIFTING. WEAR
WORK AREA. P.P.E.

CONROL ROOM.
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: 7-01-098
MM - 028
Written By: REIBSOME / DEAN
TOPIC:
CHANGING OUT AIR OPERATED VIBATORS Approved By: ASC
1 GET WITH CHIEF OPERATOR AND GET A 1 SHUT OFF WRONG AIR LINE. 1 TRACE LINE AND MAKE SURE CORRECT LINE AND VALVE ARE
PERMIT. LOCATE AIR LINE. SHUT VALVE OFF CLOSED.
AND REMOVE AIR LINE FROM VIBRATOR.
2 REMOVE FOUR BOLTS IN VIBRATOR AND 2 PINCH POINTS AND SHARP EDGES ON CABLE. 2 WEAR P.P.E.
REMOVE SAFETY CABLE.
3 INSTALL NEW VIBRATOR. REVERSE STEPS # 2 3 PINCH POINTS AND SHARP EDGES ON CABLE. 3 WEAR P.P.E.
AND # 1.
4 RETURN PERMIT TO CONTROL ROOM. 4 NONE. 4 NONE.
5 5 5
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 009 Written By: RIEBSOME / RAYFORD /

TOPIC: PULL & REPLACE "A", "B" GAINEY
& "C" KILN SCRUBBERS, HEADERS & EQUIPMENT Approved By: ASC
1 CHECK WITH PRODUCTION CHIEF OPERATOR 1 WRONG EQUIPMENT LOCKOUT. 1 CHECK WITH CHIEF AT CONTROL ROOM AND FIELD SWITCH'S.
AND GET A PERMIT. LOCKOUT ALL EQUIPMENT REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
. SECTION (38).
2 LOCK POND WATER LINE. 2 WATER COULD BE IN LINE. WRONG LINE 2 MAKE SURE WATER LINE IS DRAINED.
LOCKOUT.
3 RIG HEADER WITH 4-3/8" X 8" CHOKERS, USE 4- 3 WORN OR BROKEN CHOKERS, PINCH POINTS, 3 CLEAR WORK AREA INSPECT CHOKERS AND RIGGING. BE SURE
1/2" SHACKLES, AND RIG CHOKERS TOGETHER TRIPPING HAZARDS AND UNBALANCED LOAD. LOAD IS BALANCED. WEAR PROPER P.P.E.
AND HOOK TO CRANE.
4 GET P.P.E. AND REMOVE BOLTS FROM ALL 4 POSSIBLE LOAD SHIFT AND TAG LINE. 4 USE TAG LINE AND CLEAR AREA BEFORE SWINGING LOAD TO
HEADERS, FLANGES, AND BRACKETS. GROUND.
5 REPLACE HEADER BY REVERSING STEPS # 4 - 5 SAME POTENTIAL HAZARDS AS # 4 - # 3 - AND # 5 WEAR PROPER P.P.E.
#3 AND # 2. 2.
6 CLEAN AREA AND RETURN PERMIT TO 6 NONE. 6 NONE.

CONTROL ROOM.
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MOSAIC AREA DATE WRITTEN: Dec-02
MM -010
Written By: EVAN / GAINEY
TOPIC: CHANGING SCREEN
PANELS ON # 1 SCREEN SYSTEM Approved By: ASC
1 CLEAR WITH PRODUCTION CHIEF OPERATOR. 1 POSSIBLE TRIPPING, FALLING, LOCKING OUT 1 CHECK CONTROL ROOM OR FIELD SWITCH'S. REFER TO
LOCK OUT SCREEN BANK, KNIFE GATE AND WRONG EQUIPMENT AND A DISCONNECT EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
BARRICADE HOISTWELL AND TAG, OBTAIN FAILURE. (38). CLEAN WALKWAY AREA , CHECK EQUIPMENT NUMBER TO
CONFINED SPACE PERMIT. BE SURE RIGHT EQUIPMENT WAS LOCKED OUT.
2 PROCEED IN TAKING SCREEN PANELS UP 2 POSSIBLE SCEEN SLIP AND FALL TO GROUND. 2 POSITION BODY TO AVOID BACK STRAIN, WORK IN PAIRS, AND
HOIST AND OVER TO SCREEN BANK. BACK STRAIN, PINCH POINTS, FALLING WEAR PROPER P.P.E.
PRODUCT AND NOISY AREA.
3 REMOVE INSPECTION DOORS. 3 TRIPPING AND FALLING ON STAIRS AND STEPS. 3 REMOVE INSPECTION DOORS FROM WORKING AREA.
4 ENTER SCREEN BANK, REMOVE VIBRATOR 4 HOT AND DUSTY WORKING AREA. SAFETY 4 KEEP GLASSES CLEAN, WORK IN PAIRS, REMOVE OTHER
FOOT AND SIDE RAIL. REMOVE OLD SCREEN GLASSES FOGGING UP AND PINCH POINTS. SCREEN PARTS FROM WORKING AREA AND WEAR P.P.E.
PANELS.
5 INSTALL SCREEN REVERSE STEPS # 4 - 3 - 2 5 SAME HAZARDS STEPS AS # 4-3-2-1. 5 WEAR PROPER P.P.E.
AND # 1.
6 CLEAN AREA AND RETURN PERMIT TO 6 SAME AS # 3 ABOVE. 6 SAME AS # 2 ABOVE.

CONTROL ROOM.
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 013
Written By: RAYFORD / REIBSOME
TOPIC: REPLACING BEARINGS
ON SCRUBBER FANS Approved By: ASC
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT 1 IMPROPER LOCKOUT PROCEDURE. 1 CHECK WITH CONTROL ROOM AND FIELD SWITCH'S. REFER TO
(61-2116 A OR B) SCRUBBER FAN. GET A EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
PERMIT. (38).
2 REMOVE GUARD, BOLTS, SHEAVE OIL LINES, 2 PINCH POINTS, SLIPPAGE AND BACK STAIN. 2 CLEAN AREA FOR GREASE AND OIL. WORK IN PAIRS AND WEAR
AND SIGHT GLASSES, P.P.E
3 REMOVE BOLTS ON BEARING HOUSING. 3 WRENCH SLIPPING. 3 PLACE WRENCH FIRMLY ON BOLTS.
4 JACK BEARING SHAFT UP WITH 1 - 1 1/2 TON 4 PINCH POINTS AND BACK STRAIN. 4 WORK IN PAIRS AND WEAR P.P.E.
CABLE COM-A-LONG AND REMOE BOLTS.
REMOVE BEARING HOUSING FROM SHAFT AND
LOOSEN TAPER LOCKS AND REMOVE
5 INSTALL NEW HOUSING AND BEARING. 5 PINCH POINTS AND BACK STRAIN. 5 WEAR P.P.E. AND BEND AT KNEES.
6 REPLACE BOLTS ON HOUSING. 6 WRENCH SLIPPING. 6 WEAR P.P.E.
7 REPLACE SHEAVE, OIL LINES, SIGHT GLASSES 7 PINCH POINTS AND SLIPPING. 7 WEAR P.P.E.
AND GUARD.
8 CLEAN UP AREA AND RETURN PERMIT TO 8 BACK STRAIN AND PINCH POINTS. 8 BEND AT THE KNEES AND WEAR P.P.E.
CONTROL ROOM.
JOB SAFETY ANALYSIS
MM - 014
Written By: SCONIERS / CARTER
TOPIC: CHANGE OUT ROLLERS
IN DRAGFLIGHT Approved By: ASC
1 CHECK WITH CHIEF OPERATOR. LOCKOUT 1 WRONG EQUIPMENT LOCKOUT. 1 CHECK CONTROL ROOM AND FIELD SWIITCH'S. REFER TO
DRAGFLIGHT. OBTAIN CONFINED SPACE EMPLOYEE MANUAL SAFETY LOCKOUT PROCEDURE SECTION
PERMIT. (38). SIGN PERMIT.
2 REMOVE ACCESS DOOR. 2 PINCH POINT. 2 WEAR P.P.E.
3 LIFT CHAIN. 3 BACK STRAIN AND PINCH POINTS. 3 USE COM-A-LONG AND WEAR P.P.E.
4 REMOVE ROLLER. 4 BACK STRAIN, PINCH POINTS AND WRENCH 4 WORK IN PAIRS AND SECURE WRENCH AND PULL EVENLY.
SLIPPING. WEAR P.P.E.
5 INSTALL ROLLER. REVERSE STEPS # 4, # 3 AND 5 BACK STRAIN, PINCH POINS, AND WRECH 5 WORK IN PAIRS, WEAR P.P.E. AND SECURE WRENCH AND PULL
# 2. SLIPPING. EVENLY.

CONTROL ROOM.
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 015
Written By: CARTER / SCONIERS
TOPIC:
CHANGE OUT ELECTRIC MOTORS Approved By: ASC
1 CHECK WITH CHIEF OPERATOR THEN 1 LOCKOUT WRONG MOTOR OR EQUIPMENT. 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFR TO
LOCKOUT MOTOR. GET A PERMIT. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 REMOVE GUARD. 2 PINCH POINTS, BACK STRAIN , WRENCH 2 WORK IN PAIRS, LIFT WITH LEGS, SECURE WRENCH AND PULL
SLIPPING AND NOISE FROM IMPACT WRENCH. EVENLY. WEAR PROPER P.P.E.
3 REMOVE MOTOR, BELTS AND SHEAVES OR 3 PINCH POINTS, BACK STRAIN , WRENCH 3 WORK IN PAIRS, LIFT WITH LEGS, SECURE WRENCH AND PULL
COUPLING. SLIPPING AND NOISE FROM IMPACT WRENCH. EVENLY. WEAR PROPER P.P.E.
4 INSTALL MOTOR BY REVERSING STEPS # 3 4 PINCH POINTS, BACK STRAIN , WRENCH 4 WORK IN PAIRS, LIFT WITH LEGS, SECURE WRENCH AND PULL
AND # 2. SLIPPING AND NOISE FROM IMPACT WRENCH. EVENLY. WEAR PROPER P.P.E.
5 RETURN TO PRODUCTION AND CLEAN AREA. 5 NONE. 5 NONE.

SIGN AND RETURN PERMIT.
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 016
TOPIC: CHANGING OUT HOT POND WATER
BOOSTER & ONCE-THRU WATER PUMPS Approved By: ASC
1 CHECK WITH CHIEF OPERATOR. LOCKOUT 1 VERIFY RIGHT PUMP IS LOCKOUT AND 1 HAVE CHIEF TRY START AND STOP SWITCH. REFER TO
BOOSTER WATER PUMP AND GET A PERMIT. EQUIPMENT. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38).
2 REMOVE GUARD AND UNBOLT COUPLING. 2 PINCH POINTS AND WRENCH SLIPPING. 2 SECURE WRENCH ON NUT AND PULL EVENLY. WEAR PROPER
P.P.E.
3 REMOVE PUMP. 3 PINCH POINTS, WRENCH SLIPPING AND BACK 3 SECURE WRENCH ON NUT AND PULL EVENLY. LIFT PROPERLY
STRAIN. USING LEGS AND WORK IN PAIRS. WERA PROPER P.P.E.
4 INSTALL PUMP AND REVERSE STEP # 3 AND 4 PINCH POINTS, WRENCH SLIPPING AND BACK 4 SECURE WRENCH ON NUT AND PULL EVENLY. LIFT PROPERLY
# 2. STRAIN. USING LEGS AND WORK IN PAIRS. WERA PROPER P.P.E.
5 REMOVE LOCKS, CLEAN AREA AND RETURN 5 NONE. 5 NONE.

PERMIT TO CONTROL ROOM.
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 029
TOPIC:
CHANGE OUT & REPAIR ACID PUMPS Approved By: ASC
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT 1 VALVES NOT BEING CLOSED, DRAINED AND 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
ACID PUMP. INSURE ALL ACID LINES ARE ACID BURNS. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
DRAINED, CLEARED AND CLEANED. GET A (38). SIGN A PERMIT.
PERMIT.
2 GET P.P.E. REMOVE FLANGE COVERS AND 2 CUT FROM SHARP EDGES, ACID BURNS, PINCH 2 SECURE WRENCH AND PULL EVENLY. WEAR PROPER P.P.E.
SPOOL PIECES FROM SUCTION AND POINTS AND WRENCH SLIPPING.
DISCHARGE OF PUMP.
3 REMOVE OR DISASSEMBLE PUMP. 3 PINCH POINTS, BACK STRAIN AND WRENCH 3 WORK IN PAIRS AND SECURE WRENCH AND PULL EVENLY.
SLIPPING. WEAR PROPER P.P.E.
4 ASSEMBLE PUMP ASSEMBLY. SPOOL PIECES 4 PINCH POINTS, BACK STRAIN AND WRENCH 4 WORK IN PAIRS AND SECURE WRENCH AND PULL EVENLY.
AND FLANGE COVERS. SLIPPING. WEAR PROPER P.P.E.
5 REMOVE LOCK, CLEAN AREA AND TURN IN 5 NONE. 5 NONE.

PERMIT.
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 017
Written By: COOK / WING
TOPIC: REPLACE SPINNER
SEPARATOR GEAR BOX Approved By: ASC
1 OBTAIN " TANK ENTRY" PERMIT. LOCKOUT 1 LOCKOUT WRONG EQUIPMENT. 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
MOTOR, FAN, PLOW DRIVE AND VIBER SCREEN. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 OPEN DOOR ON SPINNER SEPARATOR AND 2 PINCH POINTS AND WRENCH SLIPPING. 2 FIT WRENCH ON BOLTS FIRMLY AND WEAR PROPER P.P.E.
REMOVE BELT GUARD AND OIL LINES.
3 REMOVE SHEAVES, BEARINGS AND DRIVE 3 PINCH POINTS AND WRENCH SLIPPING. 3 FIT WRENCH ON BOLTS FIRMLY AND WEAR PROPER P.P.E.
SHAFT COVER COLLAR.
4 REMOVE SPINNER BLADES AND SPINNER HUB 4 SHARP EDGES, PINCH POINTS AND BACK 4 WEAR PROPER P.P.E.
WITH 1-1/2 TON CHAIN JACK. STRAIN.
5 REMOVE BOLTS FROM GEAR BOX AND DRIFT 5 WRENCH SLIPPING, PINCH POINTS AND GEAR 5 STAND CLEAR OF GEAR BOX , WHEN DRIFTING OUT. CHECK ALL
GEAR BOX WITH COM-A-LONG. BOX FALLING. LIFTING EQUIPMENT BEFORE LIFTING.
6 REVERSE STEPS # 5 - 4 - 3 - 2. 6 REVERSE STEPS # 5 - 4 - 3 - 2. 6 REVERSE STEPS # 5 - 4 - 3 - 2.
7 REMOVE LOCKS AND RETURN PERMIT. NOTIFY 7 NONE. 7 NONE.

PRODUCTION.
8 8 8
JOB SAFETY ANALYSIS
MM - 018
Written By: REIBSOME / DEAN
TOPIC:
PATCH HOLES IN CHUTES Approved By: ASC
1 CHECK WITH CHIEF OPERATOR AND GET HOT 1 HOT PRODUCT FALLING AND LOCKOUT WRONG 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. (REFER TO
WORK PERMIT. LOCKOUT EQUIPMENT IF EQUIPMENT. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
NECESSARY. (38)' SIGN PERMIT.
2 FABRICATE PATCHES AND INSTALL ON 2 FLASH BURN FROM WELDING, HOT AND SLAG. 2 WEAR PROPER P.P.E.
CHUTES. POSSIBLE SOME WELDING. PINCH POINTS AND SHARP EDGES.
3 RETURN PERMIT TO CONTROL ROOM AND 3 NONE. 3 NONE.

CLEAN UP AREA.
4 4 4
5 5 5
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 019
TOPIC:
CHANGING ELEVATOR BUCKETS Approved By: ASC
1 NOTIFY PRODUCTION CHIEF OPERATOR AND 1 NONE. 1 NONE.

GET PERMIT. RUN ELEVATOR EMPTY.
2 BE SURE ELEVATOR BUCKETS HAVE BEEN 2 WRONG EQUIPMENT LOCKOUT. POSSIBLE 2 REFER TO EMPLOYEE SAFETY BUMPING AND JOGGING
EMPTIED AND LOCKOUT ELEVATOR. CHECK MATERIAL STILL IN BUCKETS. PROCEDURE SECTION (38.4). SIGN PERMIT.
FIELD SWITCH.
3 OPEN DOORS TO ELEVATOR. 3 BACK STRAIN AND PINCH POINTS. 3 WORK IN PAIRS AND WEAR PROPER P.P.E.
4 REMOVE LOCKS AND JOG ELEVATOR INTO 4 NONE. 4 NONE.

POSITION TO CHANGE BAD BUCKETS.
5 LOCKOUT ELEVATOR. 5 WRONG EQUIPMENT LOCKOUT. POSSIBLE 5 REFER TO EMPLOYEE SAFETY BUMPING AND JOGGING
MATERIAL STILL IN BUCKETS. PROCEDURE SECTION (38.4). SIGN PERMIT.
6 USE TORCH TO BURN BOLTS FROM DAMAGED 6 HOT SLAG, PINCH POINTS, AND EYE INJURY. 6 WEAR PROPER P.P.E.
BUCKETS. REMOVE OLD AND INSTALL NEW
BUCKETS.
7 REMOVE LOCKS AND NOTIFY PRODUCTION 7 NONE. 7 NONE.

PERSONAL. RETURN PERMIT TO CONTROL
ROOM.
8 8 8
JOB SAFETY ANALYSIS
MM - 021
Written By: DEAN / SCONIERS
TOPIC: REPLACE BEARING ON
COUNTERWEIGHT, HEAD SHAFT, &/OR TAIL SHAFT Approved By: ASC
1 CHECK WITH CHIEF OPERATOR. LOCKOUT 1 WRONG EQUIPMENT LOCKOUT. 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
CONVEYOR AND GET PERMIT. VERIFY EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
CONTROL ROOM AND FIELD SWITCH'S. (38). SIGN PERMIT.
2 PICKUP COUNTERWEIGHT WITH COM-A -LONG 2 PINCH POINTS AND BACK STRAIN. 2 WORK IN PAIRS AND WEAR PROPER P.P.E.
OR SECURE TAIL PULLEY.
3 REMOVE BEARING AND / OR SHAFTS. 3 PINCH POINTS. 3 WEAR PROPER P.P.E.
4 REPLACE BEARINGS REVERSING STEPS # 3 - 2 - 4 SAME AS STEPS # 3 - 2 - AND # 1 ABOVE. 4 WEAR PROPER P.P.E.
AND # 1 ABOVE.

CONTROL ROOM.
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 030
TOPIC: REPLACING HANGING BEARING
CONNECTING SHAFTS & / OR SCREW SECTIONS Approved By: ASC
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT 1 WRONG EQUIPMENT LOCKOUT. 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
SCREW. GET PERMIT. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 REMOVE COVERS AND ENSURE ITS EMPTY. 2 PINCH POINTS AND BACK STRAIN. 2 WORK IN PAIRS AND WEAR P.P.E.
3 REPLACE HANGING BEARING CONNECTING 3 PINCH POINTS AND BACK STRAIN. 3 WEAR P.P.E. AND WORK IN PAIRS.
SHAFT AND / OR SCREW SECTION.
4 IF BURNING IS NECESSARY. (USING TORCH). 4 BURNS FROM TORCH. 4 WEAR PROPER P.P.E.
BURN OLD BOLTS.
5 REPLACE COVERS. 5 PINCH POINTS AND BACK STRAIN. 5 WORK IN PAIRS AND WEAR P.P.E.
6 CLEAN AREA AND RETURN PERMIT TO 6 NONE. 6 NONE.

PRODUCTION.
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 031
Written By: CARTER
TOPIC:
CHANGE OUT FAN EXPANSION JOINTS Approved By: ASC
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT 1 LOCKOUT WRONG FAN OR EQUIPMENT. 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
FAN. GET PERMIT. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 UNBOLT AND REMOVE EXPANSION JOINT. 2 PINCH POINTS, BACK STRAIN, SLIPPING AND 2 WORK IN PAIRS AND WEAR PROPER P.P.E. BUILD SCAFFOLD
FALLING. AND SECURE FOOTING.
3 REPLACE EXPANSION JOINTS. 3 PINCH POINTS, BACK STRAIN, SLIPPING AND 3 WORK IN PAIRS AND WEAR PROPER P.P.E. BUILD SCAFFOLD
FALLING. AND SECURE FOOTING.
4 CLEAN AREA AND RETURN PERMIT TO 4 PINCH POINTS AND BACK STRAIN. 4 WEAR P.P.E.
PRODUCTION. REMOVE LOCKS.
5 5 5
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 032
Written By: SOWELL / REIBSOME
TOPIC:
REPLACE VIBRA SCREW Approved By: ASC
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT 1 LOCKING OUT WRONG SCREW AND / OR 1 CHECK WITH CONTROL ROOM AND FIELD SWITCH'S. REFER TO
SCREW. GET A PERMIT. EQUIPMENT. WMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 REMOVE GUARDS AND SCREW HOUSING 2 PINCH POINTS. 2 WEAR P.P.E.

DOORS.
3 TAKE SCREW HOUSING LOOSE FROM 3 PINCH POINTS AND BACK STRAIN. 3 WORK IN PAIRS AND USE (6') PRY BAR TO SLIDE HOUSING. WEAR
EXPANSION JOINT AND BASE, SLIDE P.P.E.
DISCHARGE END NORTH.
4 REMOVE COUPLING AND BEARING FROM 4 PINCH POINTS AND BACK STRAIN, POSSIBLE 4 WEAR P.P.E. AND WORK IN PAIRS.
SCREW. REMOVE SCREW FROM HOUSING. CUTS FROM SHARP EDGES.
5 INSTALL SCREW BY REVERSING STEPS NO. 4, 5 PINCH POINTS AND BACK STRAIN, POSSIBLE 5 WORK IN PAIRS AND USE (6') PRY BAR TO SLIDE HOUSING. WEAR
3, AND 2 ABOVE. CUTS FROM SHARP EDGES. P.P.E.
6 CLEAN AREA AND TURN OVER TO 6 NONE. 6 NONE.

PRODUCTION. SIGN PERMIT.
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 033
Written By: CARTER / SOWELL
TOPIC: CHANGE OUT HEADSHAFT
ON ELEVATOR Approved By: ASC

1 CHECK WITH CHIEF OPERATOR AND LOCKOUT 1 LOCKOUT WRONG ELEVATOR. 1 CHECK CONTROL ROOM AND FIELD SWITCH. REFER TO
ELEVATOR. GET CONFINED SPACE PERMIT. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 OPEN ELEVATOR AND LIFT COUNTERWEIGHT. 2 PINCH POINTS, BACK STRAIN, OPEN EQUIPMENT 2 INSPECT ELEVATOR, BARRICADE AREA, USE TWO 3/4 TON CHAIN
AND LOOSE OBJECTS IN ELEVATOR. JACKS TO LIFT COUNTERWEIGHT AND WEAR P.P.E. WORK IN
PAIRS.
3 REMOVE GUARDS AND COVERS FROM 3 PINCH POINTS, BACK STRAIN AND SLIPPING. 3 WORK IN PAIRS AND WEAR P.P.E. CATCH OIL, USE OIL DRY IF
HEADSHAFT AND DRIVE CHAIN. NECESSARY.
4 SECURE AND BREAK BUCKET CHAIN. BREAK 4 PINCH POINTS, BACK STRAIN AND POSSIBLE 4 POST A FIRE WATCH AND WORK IN PAIRS. WEAR PROPER P.P.E.
AND REMOVE DRIVE CHAIN. (USING TORCH) BURN FROM TORCH OR FIRE FROM TORCH.
5 REMOVE BACKSTOP AND BEARING BASE 5 PINCH POINTS, BACK STRAIN AND POSSIBLE 5 POST A FIRE WATCH AND WORK IN PAIRS. WEAR PROPER P.P.E.
BOLTS. (USING TORCH TO BURN BOLTS). BURN FROM TORCH.
6 REMOVE HEADSHAFT FROM ELEVATOR. 6 PINCH POINTS, BACK STRAIN AND LOAD 6 USE TWO CHOKERS TO LEVEL LOAD AND WORK IN PAIRS. WEAR
SHIFTING. P.P.E.
7 INSTALL HEADSHAFT REVERSING STEPS # 6, 5, 7 SAME AS STEPS AS # 6, 5, 4, 3, AND 2 ABOVE. 7 SAME AS STEPS AS # 6, 5, 4, 3, AND 2 ABOVE.
4, 3, AND 2 ABOVE.
8 CLEAN AREA AND RETURN PERMIT TO 8 PINCH POINTS AND BACK STRAIN. 8 BEND AT KNEES AND WORK IN PAIRS. WEAR P.P.E.
PRODUCTION. REMOVE LOCKS.
JOB SAFETY ANALYSIS
MM - 034
TOPIC: REPLACE ELEVATOR CHAIN A & BUNSIZED PRODUCT
MIX FEED RECLAIM DRY ROCK & EMERGENCY FEED Approved By: ASC
1 CHECK WITH CHIEF OPERATOR. LOCKOUT 1 LOCKING OUT WRONG EQUIPMENT. 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
ELEVATOR AND OBTAIN CONFINED SPACE EMPLOYEE SAFETY MANUAL BUMPING & JOGGING LOCKOUT
PERMIT. VERIFY START & STOP BUTTON. PROCEDURE SECTION (38.4). SIGN PERMIT.
2 OPEN ELEVATOR AND LIFT COUNTERWEIGHT. 2 PINCH POINTS, BACK STRAIN, OPEN EQUIPMENT 2 INSPECT ELEVATOR, WORK IN PAIRS, USE TWO 3/4 CHAIN JACKS
AND LOOSE OBJECTS IN ELEVATOR. TO LIFT COUNTERWEIGHT AND WEAR PROPER P.P.E.
3 SECURE CHAIN, (POSSIBLE USING TORCH). 3 PINCH POINTS, BACK STRAIN, BACK STOP NOT 3 WORK IN PAIRS, USE TWO 3/4 TON CHAIN JACKS TO HOLD CHAIN
HOLDING AND BURNS FROM TORCH. OR 6' RAILROAD BAR. WEAR PROPER P.P.E.
4 BREAK CHAIN, ATTACH NEW CHAIN TO OLD 4 BURNING HAZARDS, PINCH POINTS AND BURNS 4 WORK IN PAIRS AND WEAR PROPER P.P.E.
CHAIN. (USE TORCH) FROM TORCH.
5 JOG NEW CHAIN INTO POSITION IN STAGES, 5 PINCH POINTS, GETTING CAUGHT IN MOVING 5 WORK IN PAIRS. STAY CLEAR OF MOVING EQUIPMENT. USE FORK
SECURE CHAIN DURING REMOVAL OF OLD EQUIPMENT, & BACK STRAIN. RUN AWAY LIFT TO HOLD & PULL OLD CHAIN FROM ELEVATOR. USE TWO 3/4
CHAIN AND CONNECTION OF NEW CHAIN. ELEVATOR, BACK STOP NOT WORKING AND TON CHAIN JACKS OR 6' RAILROAD BAR TO SECURE CHAIN
BURNING HAZARDS. DURING CONNECTION & CUTTING. WEAR PROPER P.P.E.
6 MAKE FINAL CONNECTION OF NEW CHAIN. 6 PINCH POINTS, BACK STRAIN, BURNING 6 WORK IN PAIRS AND WEAR PROPER P.P.E. USE TWO 3/4 TON
HAZARDS, RUN AWAY ELEVATOR AND BACK CHAIN JACKS OR 6' RAILROAD BAR TO SECURE CHAIN. USE ONE
STOP NOT WORKING. 3/4 TO CHAIN JACK TO PULL CHAIN TOGETHER FOR
7 LOWER COUNTERWEIGHT AND CLOSE 7 PINCH POINTS AND BACK STRAIN. 7 WORK IN PAIRS AND WEAR PROPER P.P.E.
ELEVATOR.
8 CLEAN AREA AND RETURN PERMIT TO 8 PINCH POINTS. 8 WORK IN PAIRS AND WEAR PROPER P.P.E.
CONTROL ROOM.
JOB SAFETY ANALYSIS
MM - 035
Written By: SCONIERS
TOPIC:
REPLACE HEADSHAFT ON CONVEYOR Approved By: ASC
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT 1 LOCKOUT WRONG EQUIPMENT OR CONVEYOR. 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
CONVEYOR. GET PERMIT AND FIELD TEST. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 LIFT COUNTERWEIGHT OR LOOSEN BELT 2 PINCH POINTS AND BACK STRAIN. 2 WEAR P.P.E. WORK IN PAIRS AND USE TWO 3/4 CHAIN COM-A-
ADJUSTMENTS AND CLAMP OFF BELT. LONG TO LIFT COUNTERWEIGHT.
3 REMOVE GUARDS, CHAIN, AND SPROCKET. 3 PINCH POINTS AND BACK STRAIN. 3 WORK IN PAIRS AND WEAR P.P.E.
4 REMOVE BEARING BASE BOLTS AND DRIFT 4 PINCH POINTS AND BACK STRAIN. CABLE 4 WORK IN PAIRS AND USE TWO 3/4 TON JACK TO DRIFT
HEADSHAFT OUT. SLIPPING. HEADSHAFT. CONNECT THE TWO LIFTING CABLES TOGETHER
PARALLEL TO HEADSHAFT TO KEEP CABLES FROM SLIPPING OFF
SHAFT. WEAR P.P.E.
5 INSTALL BEARING AND DRIFT HEADSHAFT IN. 5 PINCH POINTS AND BACK STRAIN. CABLE 5 WORK IN PAIRS AND USE TWO 3/4 TON JACK TO DRIFT
SLIPPING. HEADSHAFT. CONNECT THE TWO LIFTING CABLES TOGETHER
PARALLEL TO HEADSHAFT TO KEEP CABLES FROM SLIPPING OFF
SHAFT. WEAR P.P.E.
6 INSTALL SPROCKET, DRIVE CHAIN AND 6 PINCH POINTS AND BACK STRAIN. 6 WORK IN PAIRS AND WEAR P.P.E.
GUARDS.
7 REMOVE CLAMP, LOWER COUNTERWEIGHT, 7 PINCH POINTS AND BACK STRAIN. 7 WEAR P.P.E AND WORK IN PAIRS.
AND ADJUST BELT.
8 CLEAN AREA AND TURN OVER TO 8 BACK STRAIN. 8 WORK IN PAIRS AND WEAR P.P.E.
PRODUCTION. REMOVE LOCK AND SIGN
PERMIT.
JOB SAFETY ANALYSIS
MM - 036
TOPIC:
CHANGE OUT OR REPAIR ACID LINES OR VALVES Approved By: ASC
1 CHECK WITH CHIEF OPERATOR AND GET A 1 WRONG LINE OR VALVES LOCKOUT. 1 CHECK WITH OPERATOR MAKE SURE THE CORRECT LINES AND
PERMIT. LOCKOUT LINES AND VALVES. VALVES ARE LOCK. REFER TO EMPLOYEE SAFETY MANUAL
LOCKOUT PROCEDURE SECTION (38). SIGN PERMIT.
2 DOUBLE BLOCK AND BLEED. LOOK FOR 2 PUMP STARTING, VALVES OPEN, ACID UNDER 2 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
SAFETY SHOWER AND INSPECT. PRESSURE IN LINE WHILE BEING OPENED, BACK EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
STRAIN AND PINCH POINTS. (38). CHECK FOR EYEWASH AND SHOWER IN AREA. WORK IN
PAIRS AND WEAR PROPER P.P.E. HAVE A FRESH WATER HOSE
ON JOG WHEN NECESSARY AND BREAK LINE AWAY FROM YOU.
3 BARRICADE AREA AS NEEDED IT. 3 GET COVER WITH ACID OR SLIPPING. 3 WASH UP AREA AND WEAR PROPER P.P.E.
4 REPLACE ACID LINE. 4 BACK STRAIN AND PINCH POINTS. 4 WORK IN PAIRS AND WEAR PROPER P.P.E.
5 REMOVE LOCKS, CLEAN AREA AND TURN IN 5 NONE. 5 NONE.

PERMIT TO PRODUCTION.
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 046
Written By: LANEY / SHARP
TOPIC:
CHANGE CAGE MILL BELTS Approved By: ASC
1 LOCK OUT BOTH INNER AND OUTER CAGE MILL 1 PLACE LOCKS ON WRONG MILL DRIVES. 1 CHECK WITH CHIEF OR OPERATOR TO TRY CONTROL ROOM AND
DRIVES. GET A PERMIT. FIELD SWITCH. REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
PROCEDURE SECTION (38). SIGN PERMIT.
2 REMOVE BELT GUARD COVER. 2 PINCH POINTS FOR HANDS AND FINGERS. BACK 2 WATCH FOOTING TO AVOID SLIPPING & HURTING BACK OR
STRAIN. HANDS. DO NOT TWIST & BEND WITH KNEES, NOT BACK. STAY
AWAY OF PINCH POINTS AND WEAR P.P.E.
3 LOOSEN AND SLIDE MOTOR FORWARD. 3 WRENCH SLIPPING AND PINCH POINTS. CUTTING 3 STAY AWAY OF PINCH POINTS AND USE LOCK BLADE KNIFE IF
REMOVE OLD BELTS FROM SHEAVES AND HAND WHEN REMOVING OLD BELT. THE BELT GET ALL TANGLE. STAY ALERT OF POSITION OF HANDS
GUARD. AND KNIFE BLADE AT ALL TIMES. WEAR P.P.E.
4 INSTALL NEW BELTS. 4 PINCH POINTS. 4 BE AWARE OF WHERE FINGERS AND WEAR P.P.E.
5 ADJUST MOTOR TO PROPER BELT TENSION. 5 PINCH POINTS. 5 BE AWARE OF WHERE FINGERS AND WEAR P.P.E.
TIGHTEN BASE BOLTS ON MOTOR.
6 REINSTALL GUARD COVER. 6 BACK STRAIN WHEN LIFTING. PINCH POINTS FOR 6 WATCH FOOTING TO AVOID SLIPPING & HURTING BACK OR
HANDS OR FINGERS. SLIPPING. HANDS. DO NOT TWIST & BEND WITH KNEES, NOT BACK. STAY
AWAY OF PINCH POINTS AND WEAR P.P.E.
8 8 8
JOB SAFETY ANALYSIS
MM - 039
TOPIC: REPLACING BEARINGS ON
EQUIPMENT SCRUBBER FAN Approved By: ASC
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT 1 IMPROPER LOCKOUT PROCEDURE OR WRONG 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
SCRUBBER FAN. VERIFY THE START AND STOP EQUIPMENT LOCKOUT. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
BUTTON. GET A PERMIT. (38). SIGN PERMIT.
2 REMOVE GUARD, BOLTS, SHEAVES, OIL LINES, 2 PINCH POINTS. SLIPPAGE AND BACK STRAIN. 2 CLEAN AREA FOR GREASE AND OIL. WORK IN PAIRS AND WEAR
SIGHT GLASSES AND GREASE LINES. PROPER P.P.E.
3 REMOVE BOLTS ON BEARING HOUSING. 3 WRENCH SLIPPING. 3 PLACE WRENCH FIRMLY ON BOLTS.
4 JACK BEARING SHAFT UP 1 1/2 TON COM-A- 4 PINCH POINTS AND BACK STRAIN. 4 WORK IN PAIRS AND WEAR P.P.E.
LONG AND REMOVE BOLTS. REMOVE BEARING
HOUSING FROM SHAFT AND LOOSEN TAPER
LOCKS AND REMOVE BEARINGS.
5 INSTALL NEW HOUSING AND BEARINGS. 5 PINCH POINTS AND BACK STRAIN. 5 BEND AT KNEES AND WEAR PROPER P.P.E.
6 REPLACE BOLTS ON HOUSING. 6 WRENCH SLIPPING. 6 WEAR P.P.E.
7 REPLACE OIL LINES, SIGHT GLASSES AND 7 PINCH POINTS AND SLIPPING. 7 WEAR PROPER P.P.E.
GUARD.
8 CLEAN AREA AND RETURN PERMIT TO 8 BACK STRAIN AND PINCH POINTS. 8 BEND AT KNEES AND WEAR P.P.E.
CONTROL ROOM.
JOB SAFETY ANALYSIS
MM - 040
Written By: A. W. MOOSE
TOPIC:
ADJUSTMENT OF KILN TRUNNIONS Approved By: ASC
1 NOTIFY PRODUCTION CHIEF OPERATOR. 1 NONE. 1 NONE.
2 CLEAN AREA AROUND ADJUSTMENTS BOLTS. 2 HEAT STRESS, BACK STRAINS AND PINCH 2 WORK IN PAIRS AND KEEP HAND AWAY FROM ANY PINCH
POINTS. POINTS.
3 INSPECT KNOCKER WRENCH FOR BURRS AND 3 KNOCKER WRENCH SPLITTING OR BREAKING 3 INSPECT KNOCKER WRENCH AND HAMMER BEFORE AND
CHEK OTHER TOOLS FOR ANY DAMAGE. PIECES FROM SLEDGE HAMMER ON IMPACT. DURING USE. TOOLS SHOULD BE GROUND SMOOTH.DO NOT
TRIM TOOLS WITH TORCH.
4 FACE SHIELDS TO BE WORN BY ALL EMPLOYEE 4 CHIPPED STEEL PARTICLES FROM KNOCKER 4 WEAR PROPER P.P.E.
IN AREA. WRENCH AND / OR HAMMER.
5 USE DIAL INDICATORS. DO NOT MOVE IN ANY 5 NONE. 5 NONE.

DIRECTIONS MORE THAN .01 INCHES EACH
TIME.
6 NOTIFY PRODUCTION UPON COMPLETION AND 6 NONE. 6 NONE.

RETURN PERMIT TO CONTROL ROOM.
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 041
Written By: MOOSE / SPURGEON
TOPIC:
REMOVING KILN DUST COLLECTOR FAN DAMPER Approved By: ASC
1 LOCKOUT DUST COLLECTOR FAN AND DAMPER 1 WRONG EQUIPMENT LOCKOUT. 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
CONTROL. GET A PERMIT. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 REMOVE BOLT, GREASE LINES, AND 2 PINCH POINTS. 2 WEAR P.P.E.

EXPANSION JOINTS.
3 HOOK CHAIN FALLS TO PADEYES AND RIG. 3 NONE. 3 WEAR P.P.E.
4 HOIST DAMPER OUT AND HOIST NEW DAMPER 4 PINCH POINTS AND BACK STRAINS. 4 USE TAG LINE AND WEAR P.P.E.
IN PLACE.
5 REPLACE BOLTS. 5 PINCH POINTS. 5 WEAR P.P.E.
6 UNHOOK RIGGING. 6 PINCH POINTS. 6 WEAR P.P.E.
7 REPLACE EXPANSION JOINT AND GREASE 7 PINCH POINTS. 7 WEAR P.P.E.

LINES.
8 REMOVE LOCKS FROM FAN AND DAMEPER AND 8 NONE. 8 NONE.

RETURN PERMIT.
JOB SAFETY ANALYSIS
MM - 042
Written By: MOOSE / GAINEY
TOPIC: START UP COOLER
FOR SPRING ADJUSTMENT Approved By: ASC
1 CHECK WITH CHIEF OPERATOR AND HAVE 1 NONE. 1 NONE.

OERATOR STAY ON JOB AND BE IN CONTACT
WITH CHIEF OPERATOR. GET A PERMIT.
2 BEWARE OF MOVING PARTS. 2 NONE. 2 NONE.
3 BACK SPRINGS OFF ALL THE WAY. 3 PINCH POINTS AND BACK STRAINS. 3 WEAR P.P.E.
4 START UP COOLER. 4 NONE. 4 NONE
5 ADJUST SPRINGS TO DESIRED TENSION. 5 PINCH POINTS. 5 WEAR P.P.E.
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 043
Written By: BRITT / COLGATE
TOPIC: "C" KILN- REPLACING AUX DRIVE UNIT
(DIESEL, MTR, FLUID DRIVE & GEARBOX) Approved By: ASC
1 CHECK WITH CHIEF OPERATOR AND OBTAIN 1 EQUIPMENT STARTING UP. 1 CHECK CONTROL ROOM AND FIELD SWITCH"S. REFER TO
PERMIT. LOCKOUT "C" KILN AND AUX. DRIVE EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
MOTOR. (38). SIGN PERMIT.
2 REMOVE GUARD ON GERABOX COUPLING. 2 STORED ENERGY ON COUPLING FROM KILN 2 BE EXRTEMELY CAFEFUL REMOVING LAST BOLT / GRID FROM
REMOVE BOLTS / GRID ON KILN SIDE OF BEING LOADED, PINCH POINTS AND BACK COUPLING. UES TWO PEOPLE ON GUARD AND WEAR P.P.E.
GEARBOX. STRAIN.
3 CHECK WITH CHIEF OPERATOR, REMOVE 3 COUPLING ROTATION AND CLEAN GREASE OFF 3 STAND CLEAR AND BACK UP WHEN STARTING KILN.
LOCKS AND START KILN BACK UP. COUPLING.
4 REMOVE BAD UNIT / UNITS AND REPLACE BAD 4 HEAT FROM KILN AND RIGGING. 4 USE PORTABLE FAN AND TAKE BREAKS AS NEEDED. USE
UNIT / UNITS. PROPER RIGGING AND WEAR P.P.E.
5 CHECK WITH CHIEF OPERATOR AND LOCK OUT 5 EQUIPMENT STARTING UP. 5 CHECK CONTROL ROOM AND FIELD SWITCH"S. REFER TO
"C" KILN. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38).
6 INSTALL BOLTS / GRID ON COUPLING ON KILN 6 PINCH POINTS AND BACK STRAINS. 6 USE TWO PEOPLE ON GUARD AND WEAR P.P.E.
SIDE OF GEARBOX AND REPLACE GUARDS.
7 CHECK WITH OPERATOR TO REMOVE LOCKS 7 NONE. 7 NONE.

AND START KILN UP. RETURN PERMIT.
8 8 8
JOB SAFETY ANALYSIS
MM - 044
Written By: BRITT / COLGATE
TOPIC: A & B KILNS REPLACING
AUX DRIVE UNITS (DIESEL, FLUID DRIVE & GEARBOX) Approved By: ASC
1 CHECK WITH CHIEF OPERATOR. GET A PERMIT 1 EQUIPMENT STARTING UP. 1 CHECK CONTROL ROOM AND FIELD SWITCH. REFER TO
AND LOCKOUT DIESEL DRIVE AT DISCONNECT EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
SWITCH. (38). SIGN PERMIT.
2 REMOVE GUARD ON UNIT TO BE REPLACE. 2 PINCH POINTS AND BACK STRAIN. 2 WORK IN PAIRS TO LIFT GUARD AND WEAR P.P.E.
3 REMOVE UNIT TO BE REPLACED AND REPLACE 3 RIGGING AND PINCH POINTS. 3 USE PROPER RIGGING AND WEAR P.P.E.
UNIT.
4 REPLACE GUARDS / GUARDS. 4 PINCH POINTS AND BACK STRAIN. 4 WORK IN PAIRS TO LIFT GUARDS AND WEAR P.P.E.
5 CHECK WITH CHIEF OPERATOR AND REMOVE 5 NONE. 5 NONE.

LOCKS AND START AUX DRIVE UP. RETURN
PERMIT.
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
MM - 049
Written By: STEWARD / STEVENSON
TOPIC:
CHANGE CAGE MILL SHAFT Approved By: ASC

1 LOCKOUT BOTH INNER AND OUTER CAGE MILL 1 PLACING LOCKS ON WRONG MILL DRIVES. 1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
DRIVES AND CHECK FIELD SWITCH. SIGN EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
2 REMOVE GUARD, BELTS AND SHEAVES. 2 PINCH POINTS, BACK STRAIN, LOOSE FOOTING 2 HAVE AREA CLEANED, BEND WITH KNEES AND NOT BACK. BE
AND POOR CONDITIONS. AWARE OF PINCH POINTS AND WEAR P.P.E.
3 REMOVE PEDESTAL BASE BOLTS AND 3 SLIPPING AND PINCH POINTS. 3 HAVE AREA CLEANED AND BE AWARE OF PINCH POINTS. WEAR
SEPARATE CAGES. P.P.E.
4 SUPPORT CAGE WITH OVERHEAD CHAIN FALL 4 BURNS, CAGE FALLING SIDEWAYS WHEN 4 STAY CLEAR OF CAGE SO IT CANNOT ROLL ON YOU. WATCH
AND BURN OF BOLTS. REMOVE CAGE. (USING LETTING DOWN, PINCH POINTS AND SLIPPING IN FOOTING AROUND OPENING AND WEAR P.P.E.
TORCH). OPENING.
5 REMOVE LOCKNUT AND HUB FROM SHAFT AND 5 BURNS, HUB FALLING IN OPENING AND BACK 5 USE CHAIN FALL ON HUB AND USE LEGS WHEN LIFTING HUB.
MAY NEED A TORCH. STRAIN. WEAR P.P.E.
6 REMOVE BEARING BASE BOLTS AND SHAFT 6 SHAFT FALLING OR SLIPPING AND PICH POINTS. 6 RIG SHAFT PROPERLY AND BE AWARE OF PINCH POINTS. WEAR
FROM PEDESTAL. P.P.E.
7 INSTALL NEW SHAFT AND BASE BOLTS 7 SHAFT FALLING OR SLIPPING. 7 RIG SHAFT PROPERLY AND WEAR P.P.E.
8 INSTALL HUB AND LOCKNUT. 8 BACK STRAIN, HITTING HAND WITH HAMMER AND 8 HAVE GOOD FOOTING, LIFT WITH LEGS, NOT BACK AND STAY
SLIPPING IN OPENING. ALERT. WEAR P.P.E.
9 REPLACE CAGE AND BOLT ON HUB. BURN 9 PINCH POINTS FROM CAGE FALLING OVER AND 9 BE AWARE OF PINCH POINTS. WATCH FOOTIN AND WEAR P.P.E.
EXCESS THREAD OFF BOLTS USING TORCH. SLIPPING IN OPENING. BURNS FROM SPARKS.
10 PULL CAGES TOGETHER, ALIGN, INSTALL BASE 10 SLIPPING, TRIPPING AND PINCH POINTS. FOOT 10 WATCH FOOTING AND BEAWARE OF PINCH POINTS. WEAR P.P.E.
BOLTS AND TIGHTEN. SLIPPING AND PINCH POINTS.
11 REPLACE DUST SEALS ON HOUSING. 11 FOOT SLIPPING AND PINCH POINTS. 11 HAVE AREA CLEANED, DO NOT DROP SIDE PANELS. BE AWARE OF
PINCH POINTS AND WEAR P.P.E.
12 REINSTALL SHEAVES, BELTS AND GUARDS 12 PINCH POINTS AND BACK STRAIN 12 BE AWARE OF PINCH POINTS. LIFT WITH LEGS NOT BACK AND
WEAR P.P.E.
13 REMOVE LOCKS AND SIGN OFF PERMITS. 13 NONE. 13 NONE.
F
JOB SAFETY ANALYSIS
MM - 050
Written By: STAGG / GARGUS / LEE
TOPIC:
CHANGE CAGE MILL CAGES Approved By: ASC
1 LOCKOUT OUT BOTH INNER AND OUTER CAGE 1 PLACING LOCKS ON WRONG MILL DRIVES. 1 CHECK CONTROL ROOM AND FIELD SWITCH. REFER TO
MILL DRIVES AND CHECK FIELD SWITCH. GET A EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
2 REMOVE GUARDS, BELTS AND SHEAVES. 2 PINCH POINTS, BACK STRAIN, LOOSE FOOTING 2 HAVE AREA CLEANED, BEND WITH KNEES NOT BACK. STAY
AND POOR CONDITIONS. ALERT OF WHERE HANDS ARE. WEAR P.P.E.
3 REMOVE PEDESTAL BASE BOLT AND SEPARATE 3 SLIPPING AND PINCH POINTS. 3 HAVE AREA CLEANED AND STAY AWARE OF PINCH POINTS.
INNER AND OUTER CAGES USING TWO 1 - 1/2 WEAR P.P.E.
TON CHAIN JACKS.
4 SUPPORT OLD CAGES WITH OVERHEAD CHAIN 4 BURNS, CAGE FALLING SIDEWAYS WHEN 4 STAY CLEAR OF CAGE SO IT CANNOT ROLL ON YOU. WATCH
FALL, BURN OFF OLD BOLTS AND REMOVE LOWERING IT, PINCH POINTS, AND SLIPPING IN FOOTING AROUND OPENING. WEAR P.P.E.
CAGE. OPENING.
5 HOOK UP NEW CAGE TO THE CHAIN FALL, 5 PINCH POINTS FROM CAGE FALLING OVER, 5 USE PROPER CHOKERS, WATCH FOOTING AROUND OPENING,
REPLACE BOLT, TIGHTEN WITH 3/4'' IMPACT, SLIPPING IN OPENING AND BURNS FROM AND WEAR PROPER P.P.E.
AND BURN OFF EXCESS THREADS. SPARKS.
6 PULL INNER AND OUTER CAGES TOGETHER 6 SLIPPING OR TRIPPING AND PINCH POINTS. 6 WATCH FOOTING AND BE AWARE OF PINCH POINTS. WEAR P.P.E.
AND ALIGN CAGES. INSTALL BASE BOLTS AND
TIGHTEN.
7 REINSTALL SHEAVES, BELTS AND GUARDS. 7 PINCH POINTS AND BACK STRAIN. 7 BE AWARE OF PINCH POINTS AND LIFT PROPERLY. WEAR P.P.E.
8 REMOVE LOCKS AND SIGN OFF PERMIT. 8 NONE. 8 NONE.
JOB SAFETY ANALYSIS

TOPIC:
REPLACE OR REPAIR CONVEYOR BELT Approved By: ASC
1 CHECK WITH CHIEF OPERATOR AND SPOT 1 PINCH POINTS. 1 STAY CLEAR OF BELT AND SIGN PERMIT.
BELT. GET A PERMIT.
2 LOCKOUT CONVEYOR USING EMPLOYEE 2 WRONG BELT OR EQUIPMENT LOCKOUT. 2 CHECK WITH CHIEF AND FIELD VERIFY THE CONTROLS. (ON &
SAFETY MANUAL LOCKOUT PROCEDURE ON OFF SWITCH'S).
BUMPING AND JOGGING SECTION (38.4).
3 ATTACH NEW BELT TO OLD BELT AND RUN 3 PINCH POINTS, SHARP EDGES, AND MOVING 3 WATCH HAND AND BODY POSITION. WEAR PROPER P.P.E.
NEW BELT ON TO CORRECT POSITION. CUT MACHINERY.
THE OLD BELT FROM THE BOTTOM.
4 LOCKOUT BELT AND INSTALL BELT CLAMPS ON 4 BELT STARTING. COM-A-LONG BREAKING AND 4 CHECK FIELD SWITCHES. CHECK LIFTING EQUIPMENT AND
NEW BELT. THEN PULL TOGETHER. PINCH POINTS. WATCH HAND AND BODY POSITION. WEAR PROPER P.P.E.
5 CUT AND SPLICE BELT. 5 SHARP EDGES. 5 WEAR P.P.E.
6 REMOVE CLAMPS, COM-A-LONG, BOARD AND 6 WRENCH SLIPPING, PINCH POINTS AND KNIFE 6 WATCH HAND AND BODY POSITION. USE PROPER TOOL FOR
CUT OLD BELT. SLIPPING. CUTTING AND WEAR P.P.E.
7 REMOVE LOCKS AND OLD BELTS. 7 PINCH POINTS. 7 WEAR P.P.E.
8 CLEAN AREA AND RETURN PERMIT TO 8 NONE. 8 WEAR P.P.E. AND STAY ALER AROUNG FORK-LIFT.
CONTROL ROOM.
JOB SAFETY ANALYSIS
AFI - M - 052
Written By: D. NEAD
TOPIC:
REPAIR DIVERTER GATES Approved By: ASC
1 OBTAIN SAFE WORK PERMIT. LOCKOUT 1 LOCKOUT WRONG DIVERTER. 1 CHECK WITH CONROL ROOM AND FIELD SWITCH. REFER TO
DIVERTER. EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 OPEN DOORS AND VISUAL INSPECT. 2 WRENCH SLIPPING AND PINCH POINTS. BUILD- 2 SECURE WRENCH, PULL EVENLY AND WEAR PROPER P.P.E.
UP FALLING AND PINCH POINTS.
3 REPAIR AS NEEDED. 3 PINCH POINTS. 3 BEAWARE OF SURROUNDING AND WEAR P.P.E.
4 CLEAN AREA AND RETURN PERMIT. 4 NONE. 4 NONE.
5 5 5
6 6 6
7 7 7
8 8 8
JOB SAFETY ANALYSIS
AFI - M - 053
Written By: D. NEAD
TOPIC:
PATCH CHUTES Approved By: ASC
1 OBTAIN HOT WORK PERMIT FROM CHIEF 1 FALLING METAL AND SPARKS. 1 FIRE WATCH AND BARRICADE TAPE WITH DANGER TAG
OPERATOR. ATTACHED AND PROPERLY LABLE.
2 SET UP TORCH AND WELDER. 2 CHECK HOSE FOR LEAKS , LEADS, AND CUT / OR 2 TIGHTEN FITTING AND TAPE CUT.
LOOSE CONNECTIONS.
3 MEASURE AND CUT PATCH. USING TORCH. 3 HOT MEATALS AND SPARKS. 3 WEAR PROPER P.P.E. AND REMOVE ALL FLAMMABLE MATERIALS
FROM AREA.
4 WELD PATCH ON CHUTE. 4 FLASH BURN. 4 WEAR P.P.E.
5 CLEAN UP AREA AND TURN IN PERMIT. 5 BACK STRAIN. 5 BEND AT THE KNEES AND WEAR P.P.E.
6 6 6
7 7 7
8 8 8

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Multifos Job Safety Analysis Index

DELETE ? DRAFT SHIFT Safety FINAL REVIEW

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4 AFI MAINTENANCE CHANGE PREMIXER PADDLES 01/19/09 COMPLETE

24 MULTIFOS MAINTENANCE CHECK OUT AGITOR GEARBOX 01/20/09 COMPLETE

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8 AFI MAINTENANCE OPEN AND CLOSE PEMIXER HEADER 01/21/09 COMPLETE

9 AFI MAINTENANCE CHANGING PUGMILLS PADDLES 01/21/09 COMPLETE

10 AFI MAINTENANCE REPLACE EAST PUGMILL BEARING 01/21/09 COMPLETE

11 AFI MAINTENANCE REPLACE WEST PUGMILL BEARING 01/21/09 COMPLETE

12 AFI MAINTENANCE REPLACE PUGMILL GEAR BOX 01/21/09 COMPLETE

13 AFI MAINTENANCE REPLACE PUGMILL LOGS 01/21/09 COMPLETE

14 AFI MAINTENANCE REPLACE DYER DRIVE MOTORS 01/21/09 COMPLETE

15 MULTIFOS MAINTENANCEREPLACE # 1, # 2 & # 3 SCREEN VIBARATOR MOTOR 01/22/09 COMPLETE

16 MULTIFOS MANITENANCECHANGING STAIR STEPS 01/22/09 COMPLETE

18 MULTIFOS MAINTENANCESHEAR PINS ON UNSIZED DRAGFLIGHT 02/02/09 COMPLETE

19 MULTIFOS MAINTENANCE BUMPPING & JOGGING EQUIPMENT 02/03/09 COMPLETE

21 MULTIFOS MAINTENANCE TANK ENTRY 02/05/09 COMPLETE

22 MULTIFOS MAINTENANCE ADJUST # 2 PRIMARY AND SECONDARY CRUSHER 02/05/09 COMPLETE

DELETE ? DRAFT SHIFT Safety FINAL REVIEW

23 AFI MAINTENANCE REPLACING BELTS ON LUMP BREAKER 02/09/09 COMPLETE

24 AFI MAINTENANCE REPLACE PRIMARY SCREENS (DOWNDAY)_ 02/09/09 COMPLETE

25 AFI MAINTENANCE REPLACE PRIMARY SCREENS ON THE RUN 02/09/09 COMPLETE

26 AFI MAINTENANCE REPLACE PRIMARY SCREEN VIBRATOR MOTOR 02/10/09 COMPLETE

27 AFI MAINTENANCE REPLACE CHAIN MILL BELTS 02/10/09 COMPLETE

28 AFI MAINTENANCE REPLACE CHAIN MILL BEARINGS 03/02/09 COMPLETE

29 AFI MAINTENANCE REPLACE CHAIN MILL ROTOR. 03/02/09 COMPLETE

30 AFI MAINTENANCE REPLACE FLIGHTS IN DRAGFLIGHT CONVEYOR 03/02/09 COMPLETE

31 AFI MAINTENANCE REPAIR CHAIN IN DRAGFLIGHT CONVEYOR 03/02/09 COMPLETE

32 AFI MAINTENANCE REPLACE DEDUSTING SCREENS 03/02/09 COMPLETE

33 AFI MAINTENANCE REPLACE DEDUSTING SCREEN GEAR BOX 03/02/09 COMPLETE

34 AFI MAINTENANCE REPLACE ELEVATOR BUCKETS 03/02/00 COMPLETE

36 AFI MAINTENANCE REPLACE ELEVATOR HEADSHAFT 03/03/09 COMPLETE

37 AFI MAINTENANCE REPLACE ELEVATOR CHAIN 03/03/09 COMPLETE

38/39 AFI MAINTENANCE REPLACE BEARING ON SCREW CONVEYOR 03/23/09 COMPLETE

42 AFI MAINTENANCE REPAIR OR REPLACE SCREW CONVEYOR 03/25/09 COMPLETE

43 AFI MAINTENANCE REPLACE FLUID DRIVE COUPLING 03/26/09 COMPLETE

45 AFI MAINTENACNE MAKE UP PRIMARY SCREENS 04/13/09 COMPLETE

DELETE ? DRAFT SHIFT Safety FINAL REVIEW

47 AFI MAINTENANCE REPLACE IDLERS ON CONVEYOR BELTS 04/13/09 COMPLETE

49 AFI MAINTENANCE REPAIR OR REPLACE ACID LINE 04/13/09 COMPLETE

50 AFI MAINTENANCE REPAIR OR REPLACE VALVES 04/15/09 COMPLETE

51 AFI MAINTENANCE REPAIR OR REPLACE PUMPS AND COUPLING 04/15/09 COMPLETE

52 AFI MAINTENANCE REPLACE EVAPORATOR CIRCULATING PUMP 04/15/09 COMPLETE

55 AFI MAINTENANCE OPEN AND CLOSE EVAPORATOR 04/15/09 COMPLETE

56 AFI MAINTENANCE PLUG EVAPORATOR TUBES 04/15/09 COMPLETE

59 AFI MAINTENANCE REPAIR AND REPLACE ROOTS BLOWER 04/15/09 COMPLETE

60 AFI MAINTENANCE REPLACE STAIRS AND GRATING 04/15/09 COMPLETE

62 MULTIFOS MAINTENANCE REPLACE CONVEYOR BELTS 04/15/09 COMPLETE

64 MULTIFOS MAINTENANCE REPLACE ROTARY FEEDERS 04/15/09 COMPLETE

66 MULTIFOS MAINTENANCE REPLACE IDLERS ON CONVEYOR BELTS 04/15/09 COMPLETE

67 MULTIFOS MAINTENANCE CHANGING OUT AIR OPERATED VIBRATORS 04/15/09 COMPLETE

DELETE ? DRAFT SHIFT Safety FINAL REVIEW

70 MULTIFOS MAINTENANCE REPLACING BEARINGS ON SCRUBBER FANS 04/15/09 COMPLETE

71 MULITFOS MAINTENANCE CHANGE OUT ROLLERS IN DRAGFLIGHT 04/15/09 COMPLETE

72 MULTIFOS MAINTENANCE CHANGING OUT ELECTRIC MOTORS 04/15/09 COMPLETE

74 MULTIFOS MANTENANCE CHANGEOUT AND REPAIR ACID PUMPS 04/15/09 COMPLETE

75 MULTIFOS MAINTENANCE REPLACE SPINNER SEPARATOR GEAR BOX 04/20/09 COMPLETE

76 MULTIFOS MAINTENANCE PATCHING HOLES IN CHUTES 04/20/09 COMPLETE

77 MULTIFOS MAINTENANCE CHANGE ELEVATOR BUCKETS 04/20/09 COMPLETE

81 MULTIFOS MAINTENANCE CHANGE OUT FAN EXPANSION JOINTS 04/17/09 COMPLETE

82 MULTIFOS MAINTENANCE REPLACE VIBRA SCREW 05/11/09 COMPLETE

83 MULTIFOS MAINTENANCE CHANGE OUT HEADSHAFT ON ELEVATOR 05/01/09 COMPLETE

85 MULTIFOS MAINTENANCE REPLACE HEADSHAFT ON CONVEYORS 05/11/09 COMPLETE