Sei sulla pagina 1di 42

©1997-2011 AsiaInspection Limited.

All rights reserved

Inspection Report(PSI) O-cn-1114580


(Re-Inspection after R-cn1-1104089 performed on )

PRODUCT DESCRIPTION
Client Name: Beetel Teletech Limited
Product Name:
UPS Saviour 700
Inspection location: Baoan
Inspection date: 29/Apr/2011
Your reference number:
-
P/O number:
-
Supplier:
VOLTRONIC POWER TECHNOLOGY CORP.
Order quantity: 9800 Pcs
Pcs ready for inspection: 9800 PCS
Reference sample available: NO

Factory cooperation Factory organization Inspector’s opinion on the factory


Average Average Average

RESULTS
Specifications Check: N/A
Tests: Failed
AQL: Within AQL CRI MAJ MIN
Found 0 2 14
Max 0 10 14
Checked 200 200 200
OVERALL INSPECTION RESULT: Failed(Client has the final decision to Reject or Approve)

IMPORTANT REMARKS / GENERAL DEFECTS


1. Actual product is manufactured from voltronic power LTD,not from Langming LTD that the specification
pointed.So actual product and the package all are different from the specification. Detail, please see ‘quality
criteria’ part of report below.
2. Actual earth continuity resistance is more than 0.1 ohm and less than 0.2 ohm.
3. Actual manufacture time claimed on box and carton is ‘May of 2011’.
4. After inspection, 1 checked carton was re-packed.For balance, they need re-tidy on product line before
packing.
5. All measuring equipments supplied by facotry are with calibration sticker and within validation period.
AI-QR-16-01A www.AsiaInspection.com Page 1 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

INSPECTION STANDARDS
Inspection type Pre-Shipment Inspection

Sampling standard ISO 2859-1 (Mil Std 105E)

Sampling level II

AQL for Critical defective Not Allowed

AQL for Major defective 2.5

AQL for Minor defective 4.0

Sampling size for Cri/Maj/Min 200 / 200 / 200 Pcs

Nb of inspected pieces 200 Pcs

Total quantity of cartons in your shipment 2450

Quantity of cartons available for inspection 2450

Nb of cartons inspected 52
See ‘checked carton number’ picture of report
Nb on the inspected cartons
end.

Nb of Mandays spent: 2

Inspector 1: Miles Lee Inspector 2: Sehail FILLALI

AI-QR-16-01A www.AsiaInspection.com Page 2 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Report Approver :Syton Deng

QUALITY CRITERIA (CheckL Nb. : CheckLNum)


1. Quantity
Expected Result Result Actual Finding / Comments
80%of the total order quantity must be OK
finished and packed-order qty: 9800
Pcs

Quantity of packed products: 9800


Quantity of finished & unpacked products: 0
Quantity of semi-finished products: 0

Pictures :

Packed products Packed products

2. Colours
AI-QR-16-01A www.AsiaInspection.com Page 3 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved
Expected Result Result Pantone Comments
code
-- N/A See (different from the
below specification of
langming LTD.)

Pictures :

Product view Product view

Product view Product view

AI-QR-16-01A www.AsiaInspection.com Page 4 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Close to black c Close to 186c

3. Product dimensions
a. Dimensions
Expected Result Result Actual Finding / Comments
- N/A Unit size-9.5x28x14 cm
- N/A Cable length-131 cm

b. Weight
Expected Result Result Actual Finding / Comments
- N/A Unit weight-4.3 kg

MEASUREMENT TABLE – Actual Finding

Expected Sample 1 Sample 2 Sample 3 Sample 4 Sample 5

Unit N/A 9.5x28x14 9.5x29x14 9.5x29x14 9.5x29x14 9.5x29x14


size-cm

AI-QR-16-01A www.AsiaInspection.com Page 5 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved
Cable N/A 131 131 131 131 131
length-c
m
Unit N/A 4.3 4.3 4.3 4.3 4.3
weight

Pictures :

Size measuring weight

4. Artworks
Logo
Did you get an artwork or physical NO
reference of the logo in your hand
during Inspection ?
Pictures:

Bulk product logo Bulk product logo

a. Logo quality
AI-QR-16-01A www.AsiaInspection.com Page 6 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved
Expected Result Result Actual Finding / Comments
General quality and design N/A
Spelling OK
Font type N/A
Boldness N/A

b. Logo colors
Expected Result Result Actual Finding / Comments
-- N/A In white color
Pictures :

In white color(cool gray 1c)

c. Logo Dimension, Positioning and Alignment


Expected Result Result Actual Finding / Comments
Dimension (width x height) N/A Logo size: 19X6 mm
(Trace the smallest rectangle which can include 
the  logo  &  measure  the  height  and  width  of 
the rectangle surrounding the logo)
Positioning (from  the  top  edge  of  the  N/A See below
rectangle to the top edge of the product)
Positioning (from  the  side  edge  of  the 
rectangle to the side edge of the product)
Alignment and parallelism (draw a line N/A In normal parallelism
at the bottom of the logo and check the
parallelism of this line with the product side
edge or bottom)

Pictures :

AI-QR-16-01A www.AsiaInspection.com Page 7 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Logo position Logo position

In normal parallelism

d. Label
Expected Result Result Actual Finding / Comments
N/A Warning/warranty/manufacture date
code/rating/barcode label on surface

Pictures :

AI-QR-16-01A www.AsiaInspection.com Page 8 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Warning/warranty/manufacture date code/rating/barcode label on surface

Warranty sticker Manufacture date sticker on unit

AI-QR-16-01A www.AsiaInspection.com Page 9 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Warning label

AI-QR-16-01A www.AsiaInspection.com Page 10 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved
Barcode and rating label on unit

5. Packing and packaging


a. Unit packing:
Expected Result Result Actual Finding / Comments
N/A 1 UPS saver with a manual and a
warranty card per box

Pictures:

Unit pack Unit pack

Unit pack Unit pack

AI-QR-16-01A www.AsiaInspection.com Page 11 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

1 UPS saver with a manual and a warranty card per box

Manual warranty card


(different from the specification of langming LTD.)

Box mark
(different from the specification of langming LTD.)

AI-QR-16-01A www.AsiaInspection.com Page 12 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved
Face panel of box back panel of box

Side panel of box Side panel of box

Box mark

AI-QR-16-01A www.AsiaInspection.com Page 13 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Barcode mark on box


(different from the specification of langming LTD.)

Top panel of box Bottom panel of box

AI-QR-16-01A www.AsiaInspection.com Page 14 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved
b. Inner packing:
Expected Result Result Actual Finding / Comments
N/A No inner carton

c. Outer packing:
Expected Result Result Actual Finding / Comments
N/A 4 Pieces per master carton
Sealing method (Ex:staples - adhesive - N/A Glue adhesive with staples
plastic band - metal band):
Number of pieces per carton (on 5 Carton # # of pieces
cartons) 1 4
2 4
3 4
4 4
5 4

Pictures:

4 Piece per master carton Glue adhesive with staples

AI-QR-16-01A www.AsiaInspection.com Page 15 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved
Blue logo tape on carton
(2925 c/7cm in width)

d. Dimensions of export cartons: (on 5 cartons)


Expected Result Result Actual Finding / Comments
L: cm x W: cm x H: cm N/A Carton number L x W x H (cm)
1 59.x34x24.5
2 59.x34x24.5
3 59.x34x24.5
4 59.x34x24.5
5 59.x34x24.5

Pictures:

Carton measuring 5 layer board for carton

e. Weight of cartons: (on 5 cartons)


Expected Result Result Actual Finding / Comments
Maximum weight of Export N/A Carton number Weight (kg)
Cartons: 1 19.0
2 18.9
3 18.8
4 19.0
5 19.0
(1 kg = 2.2 Lbs / 1 lb = 0.45 kg)

AI-QR-16-01A www.AsiaInspection.com Page 16 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved
Pictures:

Carton weight

6. Shipping Marks
a. Carton Front Mark
Expected Result Result Actual Finding / Comments
N/A See below pictures
(different from the specification of
langming LTD.)

b. Carton Side Mark


Expected Result Result Actual Finding / Comments
N/A See below pictures
(different from the specification of
langming LTD.)

Pictures:

Master carton
AI-QR-16-01A www.AsiaInspection.com Page 17 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

front mark

AI-QR-16-01A www.AsiaInspection.com Page 18 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

front mark

AI-QR-16-01A www.AsiaInspection.com Page 19 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Side mark

AI-QR-16-01A www.AsiaInspection.com Page 20 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Side mark

TESTS AND SPECIAL REQUIREMENTS


Test description Comments from Inspector Result
Perform a carton drop test: 10 drops from the On 3 cartons from 46 cm for 10 points Passed
correct height based on carton weight as
defined in ISTA 1 A(6 faces, 3 edges,1 corner)
- On 3 cartons – packed products should not
get damaged

Perform a carton drop test: 10 drops from the


correct height based on carton weight as
defined in ISTA 1 A(6 faces, 3 edges,1 corner)
- On 3 cartons – packed products should not
get damaged--3 pcs

AI-QR-16-01A www.AsiaInspection.com Page 21 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Perform function check -As per its On all sample sizes Passed
intended use-All inspection procedures and
specifications will according to client’s
requirement included: golden sample,
packing requirement, Product specification,
Inspection Protocol, Instruction manual,
etc-II

Input and output voltage test,record the test On 8 PCS


result data-The output voltage deviation must Input voltage-142 to 295V
be within tolerance--S2 Output voltage-230 to 240V

Input voltage UPS working range 142 to 295 When input is 230V, the output voltage is
Volt AC with >200W Load. No 230V.
reboot problem.--S2

AI-QR-16-01A www.AsiaInspection.com Page 22 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

AI-QR-16-01A www.AsiaInspection.com Page 23 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

*S*: 1. Hi-Pot test-According to The test must be checked on product line, the Failed
EN 60335-1. Take clear pictures for test would pause the normal production. So
following information: AC/DC socket, we only have the test on 5 PCS.
Requested voltage and calibration
label. 2. Earth continuity resistance --HI-POT test is ok.
check-should be less than 0.1 ohm. (1500V 1mA 2 S)

--Earth continuity test failed.


(Actual earth continuity resistance is more
than 0.1 ohm and less than 0.2 ohm.)

AI-QR-16-01A www.AsiaInspection.com Page 24 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Factory resistance limit is 200mohm

Actual test result is 122.5mohm,beyond the AI required limit-100mohm.

AI-QR-16-01A www.AsiaInspection.com Page 25 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Actual test result is 100.7 mohm,beyond the AI required limit-100mohm.


Overload protection test-Test that the power On 8 PCS Passed
supply has an overload protection system--S2
Under 430 W loading, the audio warning
Max power output check--S2 comes out.

Over load : Protection should work between Under 468 W loading, the UPS saver would
110 ~ 130%--S1 shut off.

AI-QR-16-01A www.AsiaInspection.com Page 26 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Internal check-Ensure the list of component is On 8 PCS Passed


according to the BOM. 1. No loose internal Assemble normally
wires in contact with the movable parts.
2. No broken component or copper track
in the PCB. 3. Good soldering quality on
the PCB. 4. Critical component
check: include transformer,power IC, X
capacitor,Y capacitor and etc. 5.
Sufficient crepage distances. Request at least
one picture to show the whole construction of
product.—S2

AI-QR-16-01A www.AsiaInspection.com Page 27 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

250V 4A for fuse Lead-acid battery


(different from the specification of langming
LTD.)

Main capacity adapter


Adhesive test-The coating on the case surface On 8 PCS Passed
should be not peel off after test.--S2

AI-QR-16-01A www.AsiaInspection.com Page 28 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Assembly test--S2 On 8 PCS Passed

Barcode scanning test--S1 On 5 PCS Passed

AI-QR-16-01A www.AsiaInspection.com Page 29 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

AI-QR-16-01A www.AsiaInspection.com Page 30 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Endurance test-During the whole inspection On 5 PCS Passed


period. --> No overheating
and malfunctioning.--S1

Benzene Test: Spray and On 5 PCS Passed


screen-printing must be pass 50 times
rubbing with benzene test. Screen Printing to
be checked with Tape Test.--S1

AI-QR-16-01A www.AsiaInspection.com Page 31 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved
Backup time 120W Bulb or 1 PC Load ( Saver On 8 PCS Passed
700 Backup Time 13 to 16 Min )--S2 After 2 hours charging, the backup time is
approx. 13 minuts.

Generator / Invertor Compatibility ( Battery On all sample sizes Passed


should be charged properly )--II

Output short circuit : O/P must be On 8 PCS Passed


zero during short ckt--S2

AI-QR-16-01A www.AsiaInspection.com Page 32 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Perform a Battery check-Shut Off at Low The battery is lower than 10 V,the UPS would N/A
battery Voltage and Shut Off at high battery shut off.
Voltage check-S2
The factory claimed the battery working
voltage 10 to 13.8V,the UPS is not designed
for the high voltage.

AI-QR-16-01A www.AsiaInspection.com Page 33 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Shut off at 9.99V


Check all accessories with the item-The item On all sample sizes Passed
should not be missing any parts and all items
should perform their functions properly.
Languages for Instruction Manual check and
write down.-II

AC voltage(Volt) / DC voltage(Volt) range On 8 PCS N/A


check--S2
AC input voltage(Volt) 142-295V
DC voltage(Volt) 10 to 13.8V

AI-QR-16-01A www.AsiaInspection.com Page 34 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

SAMPLE COLLECTION
[0] pcs of shipment samples were collected by inspector
[0] pcs of defective samples were collected by inspector

AI-QR-16-01A www.AsiaInspection.com Page 35 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

DEFECTIVES LIST
CRI MAJ MIN Picture

Scratched mark 0 2 13

MAJ.

MIN.

AI-QR-16-01A www.AsiaInspection.com Page 36 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved
MIN
Dirty mark 0 0 1

Damaged label 0 2 0

DEFECTIVES LIST SUMMARY


Cri Maj Min AQL result

AI-QR-16-01A www.AsiaInspection.com Page 37 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved
Number of 0 4 14
Defectives found
Maximum Allowed 0 10 14
Within AQL
No. of Inspected 200 200 200
samples

¾ CRI: 0 defective pieces found out of 0acceptable among 200 pieces inspected at level Not Allowed
¾ MAJ: 4 defective pieces found out of 10acceptable among 200 pieces inspected at level 2.5
¾ MIN: 14 defective pieces found out of 14acceptable among 200 pieces inspected at level 4.0

ADDITIONAL PICTURES
Your Product

Product mark Product mark

Product mark Product mark

AI-QR-16-01A www.AsiaInspection.com Page 38 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Product mark Product mark

299C White logo

Actual manufacture time claimed on box and carton is ‘May of 2011’.

AI-QR-16-01A www.AsiaInspection.com Page 39 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved
Other Pictures

Total defects

Checked carton number

AI-QR-16-01A www.AsiaInspection.com Page 40 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved

Defective list to factory

Cartons

Total cartons Inspected cartons


(after inspection, 1 checked carton was re-packed.For balance, they

need re-tidy on product line befoe packing .)

AI-QR-16-01A www.AsiaInspection.com Page 41 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134
©1997-2011 AsiaInspection Limited. All rights reserved
Factory Disclaimer

Original signature from Factory Manager accepting AsiaInspection conditions


on Shipment authorization and bribery issues

End of the Report

AI-QR-16-01A www.AsiaInspection.com Page 42 of 42

ISO 9001:2008 AQSIQ Licence


Certified N° 134

Potrebbero piacerti anche