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INSTALLATION MANUAL - USER AND MAINTENANCE

Precision air-conditioners

i-ACCURATE
i-AX Direct Expansion
Air Cooled
i-AW Direct Expansion
Water Cooled
i-AD Dual Fluid
Air Cooled
i-AT Dual Fluid
Water Cooled
i-AF Free Cooling
Water Cooled

50/60Hz range

EN

frame 2: 12-18

frame 3: 20-29

frame 4: 50

frame 5: 70

frame 6: 90

frame 7: 130-150

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INDEX

Documents 4 Refrigerant connections 37


Direct expansion unit configuration 4 Oil separator 38
General characteristics 4 Volume 39
Air flows 9 Condensate drain a 40
Rating plate 10 Electrical connections 40
Technical data 10 Minimum cross-sections of the power supply cables 41
Hot water re-heating 15 Electrical specifications 41
Reheat coil hot gas 15 Electrical connection of the outdoor air-cooled condenser
Accessing the main components 15 i-BRE/BRE and/or the outdoor dry cooler i-BDC/BDC 46
Transport and handling 16 Vaacum and charge 47
Dimensions and weight 17 Operation and control 48
Positioning the air-conditioner 21 Instruments and alarms 49
Operating space 21 Calibrating the control and safety devices 50
Operating limits 22 Calibrating the pressure control valve 50
Optional base moulding (over units) 22 Calibrating the air flow sensor 51
Air distribution (under units) 23 Calibrating the dirty filter sensor 51
Intake plenum (under units) 23 Temperature and humidity probe 52
Discharge plenum (over units) 23 Servomotor and hot water valve 52
Motor-driven damper (over/under units) 24 Electric heaters 57
Front outlet plenum (over units) 24 Humidifier 57
Front outlet base moulding (under units) 24 Humidifier power supply 59
Soundproof suction or outlet plenum 25 Humidifier and condensate drain 59
Direct free cooling plenum (under units) 25 Condensate drain pump and humidifier drain pumpe 60
Direct free cooling base (over units) 26 Std condensate drain pump (low water temperature) 60
Direct free cooling connection kit (under/over units) 26 Condensate drain pump for high water temp. 61
Optinal air filter 27 (humidifier)
Optional Fresh airo 27 Double power supply with automatic switching 62
Position and diameter of the water connections 28 Maintenance 63
Water connections 32 Dismantling 63
Connection to brazed plate condenser i-AW-i-AT-i-AF 32 Troubleshooting 64
Correction factors 32
Air condenser: suggested installation 36

Liability disclaimer
This bulletin refers to standard executions, in particular for dimension, weight, electric, hydraulic, aeraulic and refrigerant connections
(whereas applicable). Contact Climaveneta Commercial Office for further drawings and schemes.
Climaveneta declines any liability derived from the bulletin’s use.
This bulletin is of exclusive property of Climaveneta, and all forms of copy are prohibited.
The data contained herein are subject to variation without notice.

In some parts of this manual, the following symbols are used: Specialist personnel (electrician)
Person with in-depth knowledge and experience such as to
WARNING = for actions that require special care and be able to recognise risks and avoid dangers that may derive
suitable preparation from electricity (IEV 826-09-01).
PROHIBITED = for actions that absolutely MUST NOT
be performed

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 3


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DOCUMENTS
DOCUMENTS ENCLOSED WITH THE UNIT • List of spare parts;
Each unit is delivered complete with the following documents: • CE declaration with list of European directives and standards
• Air-conditioner installation - user and maintenance manual; that the unit is compliant with;
• Instruction manual for the microprocessor controller; • Warranty conditions.
• Wiring diagram;

DIRECT EXPANSION UNIT CONFIGURATION


Options

Capacity

Version
Models

Description A X O 2 9 BASIC

i-AX Direct expansion - air cooled


i-AW Direct expansion - water cooled
Option 1 MODELS i-AD Dual Fluid - air cooled
i-AT Dual Fluid - water cooled
i-AF Free Cooling - water cooled
O Over Flow
Option 2 AIR FLOW
U Under Flow
12 12 kw
18 18 kw
20 20 kw
29 29 kw
Option 3 CAPACITY 50 50 kw
70 70 kw
90 90kw
130 130kw
10 150kw
BASIC BASIC units with EC fan speed control on the i-BRE/i- BDC
i-AX_i-AD units with EC fan speed control function on the i-BRE/i-BDC and
MOD
AC fan speed control of the BRE/BDC
i-AW_i-AT_i-AF_ units with EC fan speed control function on the i-BRE/i-BDC
Option 4 VERSION MOD.A
and with AC fan speed control on the BRE/BDC
MOD.B i-AW_i-AT Units with condensing pressure control by pressure control valve
LT units for low outside temp. (-45°C) with EC fan speed control function on
LT
the i-BRE and with AC fan speed control on the BRE/BDC

GENERAL CHARACTERISTICS
DESCRIPTION OF THE UNIT The units conform to the essential requisites established in EC
Ductable precision air-conditioners with capacities from 4 to 150 directive 2006/42/CE.
kW for vertical installation, cooling only, with the possibility of They are factory tested and on site installation is limited to the
electric or hot water post-heating, humidifier and dehumidifier refrigerant and electrical connections.
option for the precision control of the temperature-humidity
conditions. Ideal for air-conditioning technological environments, STRUCTURE
server rooms and data processing centres, and technological Base made from painted galvanised RAL7016 steel plate; frame
applications in general. The inverter-driven compressor allows the complete with service panels that allow the unit to operate cor-
capacity delivered by the unit to be modulated according to the rectly during maintenance operations.
actual requirements of the load, ensuring high efficiency at part The cosmetic panelling, coated with an innovative double layer of
loads, optimising power consumption and eliminating peak start- plastic, is lined on the inside with special soundproofing material.
up current.
The packaged precision air-conditioners operate with R410A
refrigerant and are suitable for indoor installation.

4 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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COMPRESSORS REHEATING WITH HOT GAS COIL
INVERTER-DRIVEN HERMETIC SCROLL and ON/OFF compres- Available as an alternative to the hot water coil, this is placed
sors, complete with thermal protector. Fitted on rubber vibration downstream of the evaporator coil, and is used during dehumidifi-
dampers and complete with oil charge. cation operation to reheat the air using some of the heat
exchanged at the condenser, bringing the temperature back to the
FANS set point with CONSIDERABLE energy savings.
EC RADIAL FAN, STANDARD VERSION The option includes a finned coil heat exchanger made from cop-
Fan with one-sided intake and backward curved blades, brushless per tubes expanded mechanically onto aluminium fins with high
motor with electronic commutation for excellent performance in heat exchange area, and an on/off valve managed by the EVOLU-
terms of static pressure, low power consumption and reduced TION+ controller, which activates the reheating circuit.
noise. Speed control is modulating, set from the user terminal The hot gas coil can be used in combination with the electric
based on the correct required static pressure setting. heaters.
In the STANDARD version with low residual pressure (20- 100
Pa) at rated flow. IMMERSED ELECTRODE HUMIDIFIER (versions H or T)
EC RADIAL FAN, HP VERSION Modulating steam production and automatic control of the salt
Fan with one-sided intake and backward curved blades, brushless concentration in the boiler to allow the use of untreated water.
motor with electronic commutation for excellent performance in
terms of static pressure, low power consumption and reduced MICROPROCESSOR CONTROL SYSTEM
noise. Speed control is modulating, set from the user terminal For the control of the ambient parameters and the management
based on the correct required static pressure setting. of the unit monitoring and control functions (compliant with EEC
In the HP version with high residual pressure at rated flow. directive 89/336).

FILTER DIRECT EXPANSION MODELS


Pleated filters, supported by a frame, with protective metal mesh, HERMETIC SCROLL COMPRESSOR with high energy efficiency
and regenerable polyester fibre filtering media treated with syn- and low noise level, and inbuilt thermal overload protection.
thetic resins. G2/G4 efficiency according to the CEN-EN 779 REFRIGERANT CIRCUIT including:
standard with average separation efficiency 90.1% ASHRAE (G4). - liquid receiver;
The filter is flame retardant - dewatering filter and flow indicator;
- electronic expansion valve;
AIR HEAT EXCHANGER - oil separator (in the circuit with inverter-driven compressor)
Finned coil, large front surface, made from copper tubes expand- - external connections with cocks;
ed mechanically onto aluminium fins with a high heat exchange - low and high pressure switches (with manual reset).
surface. Hydrophilic treatment to assist the drainage of conden- WATER CONDENSER (water-cooled models) with braze welded
sate. The coil, installed upstream of the fans for perfect air distrib- stainless steel plates.
ution, is fitted with a stainless steel pan with hose to drain the
condensate. AIR FLOW CONFIGURATION
O - OVER: air delivery versus top
ELECTRICAL PANEL U - UNDER: air delivery versus bottom
Built and wired in compliance with the IEC 204-1/EN60204-1
standards, complete with contactor and overload protection for VERSIONS
the compressors and fans, disconnecting switch with door inter- BASIC air- or water-cooled units with EC fan speed
lock safety device. control function on i-BRE/i-BDC models

CONTROL MOD - MOD.A air-cooled (MOD) or water-cooled units


The microprocessor, by managing the compressor activation (MOD.A) with EC fan speed control function on
times, controls the cooling capacity and the operating alarms, with i-BRE/i-BDC models and with AC fan speed con-
the possibility of connection to supervisor systems. trol on BRE/BDC models
LT air-cooled units for low temperatures with EC
AIR FLOW SENSOR fan speed control function on i-BRE model and
Activates an alarm in the event of insufficient air flow. AC fan speed control on BRE model
MOD.B water-cooled unit for applications with well
ELECTRIC POST-HEATING (versions R or T) water, including condenser control with pressure
Finned aluminium heaters complete with safety thermostat to cut control valve
off power and activate an alarm in the event of overheating.
The electric heaters are used to:
- Heat the air so as to reach the set point
- Reheat the air during dehumidification operation, bringing the
air temperature back to the set point

HEATING WITH HOT WATER COIL


The coil, complete with water circuit air vent valve, is located
downstream of the evaporator coil.
The option is supplied complete with modulating 3-way valve with
servomotor, managed by the EVOLUTION+ controller.
Finned coil heat exchanger made from copper tubes expanded
mechanically onto aluminium fins with high heat exchange area.
The hot water coil can either be an alternative to or in combina-
tion with the electric heaters, and is used to:
- Heat the air so as to reach the set point.
- Reheat the air during dehumidification operation, bringing the
air temperature back to the set point.

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 5


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REFRIGERANT CIRCUIT Note 1: unit and outdoor condensers supplied separately
All models have a single refrigerant circuit, and in some cases, Note 2: the indoor unit is delivered charged with nitrogen at
depending on the model, two circuits - 1 x ON/OFF + 1 x near-atmospheric pressure.
INVERTER or 2 x ON/OFF + 1 x INVERTER (mod.130-150). The outdoor condenser, on the other hand, is supplied pres-
Each refrigerant circuit includes the compressor and an electronic surised with dry air (around 3 bars)
thermostatic valve to ensure stable superheat. Note 3: the customer is responsible for properly making the
A liquid indicator is fitted before the thermostatic valve to show connections between the indoor and outdoor units, as clearly
gas charge. The refrigerant circuit is also fitted with an oil separa- described in this manual, and for ensuring the required gas and oil
tor at the compressor discharge to ensure perfect compressor charge, where necessary.
lubrication, even at minimum speed. A dewatering filter is
installed on the liquid line so as to keep the circuit clean and free WATER-COOLED DIRECT EXPANSION UNIT
of dirt. The refrigerant circuit features safety pressure switches - VERSION i-AW
for both high and low pressure. The i-AW series units use water as the cooling fluid, therefore
The low pressure switch has automatic reset, while for safety sea- each refrigerant circuit is combined with a plate heat exchanger
sons the high pressure switch requires manual reset. The com- installed on the unit, suitably sized to ensure minimum water side
pressor pumps the hot refrigerant gas into the condenser. pressure drop and consequently reduce the power consumption
The liquid refrigerant then flows to a liquid receiver (fitted with of the water pump.
safety valve) installed on the indoor unit, to ensure a constant Remember that the units are supplied without the system circu-
flow of refrigerant to the thermostatic valve and subsequently the lating pump.
evaporator. Here the liquid refrigerant absorbs the heat from the The i-AW units are supplied as standard with EC radial fans in the
environment and changes state, becoming a gas, then returning to standard version.
the compressor: the cycle is then repeated.
The units are fitted with scroll compressors that feature non- Water-cooled condenser
return valves to prevent liquid from migrating from the outdoor The units are fitted with an internal braze welded stainless steel
condenser during summer, and unwanted refrigerant flow during plate heat exchanger.
start-up. The units for applications with well water are supplied with a
pressure control valve to manage the condensing pressure.
AIR-COOLED DIRECT EXPANSION UNIT This circuit works with primary water or with a closed circuit
- VERSION i-AX connected to an outdoor dry cooler or cooling tower.
The i-AX series units use air as the cooling fluid, and are there- For “closed” circuits, it’s recommended to use water mixed with
fore combined with an outdoor air-cooled condenser (supplied antifreeze to prevent ice from forming in winter and consequently
separately). The BASIC version includes the condenser control damaging the system: see the installation manual for the calcula-
function with EC fan speed control in combination with i-BRE tion of the percentage of antifreeze to use.
remote condensers. The MODULATING version features speed The BDC (axial-flow fans with asynchronous motor) and i-BDC
control for the fans on the BRE condenser, in this case axial-flow Dry Coolers (axial-flow fans with EC motor) are supplied as stan-
fans with asynchronous motors, so as to maintain correct refrig- dard accessories.
erant condensing pressure. The antifreeze and fluid circulating pump are generally supplied by
The i-AX units are supplied with valves for closing and isolating other manufacturers.
the refrigerant circuit and to assist service operations. For “open” circuits mechanical filters must be used to trap impu-
A second non-return valve, to be fitted by the installer at the con- rities and prevent blockage of the braze-welded plate heat
denser outlet on the liquid line, is recommended during operation exchanger.
in winter, to prevent migration of the refrigerant charge from the To reduce energy consumption (pump), it’s suggested to use a
liquid receiver to the outdoor condenser, with consequent low valve to close the circuit when the indoor unit is off.
pressure alarms.
The i-AX units are supplied as standard with EC radial fans in the Note 1: the i-AW water-cooled indoor units come with the
standard version. refrigerant circuit completely charged and factory-tested before
delivery.
Outdoor air-cooled condenser
The indoor unit can be connected to different types of BRE (axi-
al-flow fans with asynchronous motor) and i-BRE outdoor con-
densers (axial-flow fans with EC motor), standard or low noise
version, and with special coil treatment.
For more specific information see the manual on the outdoor air-
cooled condensers.

i-AX - air cooled i-AW - water cooled

6 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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FREECOOLING UNITS – VERSION i-AF DUAL FLUID UNITS – VERSION i-AD (air-cooled) &
The i-AF series units, in favourable outside conditions, can use the i-AT (water-cooled )
cooling water to maintain the set environmental conditions with- The i-AD and i-AT series units feature two different cooling sys-
out the need for mechanical cooling using the compressor, or to tems, which cannot be active at the same time.
reduce the cooling load. One primary chilled water system (CW) provided by a chiller
The i-AF series units use water as the cooling fluid, therefore installed on site, and a secondary direct expansion system (DX),
each refrigerant circuit is combined with a plate heat exchanger which also acts as backup.
installed on the unit, suitably sized to ensure minimum water side The activation set points of these two circuits can be seen in the
pressure drop and consequently reduce power consumption of User terminal manual.
the water pump. The i-AD units are fitted as standard with EC radial fans in the
The i-AF units are fitted as standard with EC radial fans in the standard version.
standard version.
Version i-AD (air-cooled)
Water-cooled condenser The i-AX series units use air as the cooling fluid, and are there-
Each unit is fitted with one (single-circuit units) or two (two-cir- fore combined with an outdoor air-cooled condenser (supplied
cuit units) braze welded stainless steel plate condensers. separately).
Each refrigerant circuit features an automatic bypass valve to con- The STD version includes the condenser control function with
trol minimum condensing pressure during operation in FC mode. EC fan speed control in combination with i-BRE remote con-
The units generally work in closed circuits, with outdoor dry densers.
coolers, cooled by the outside air. The MODULATING version features condenser fan speed con-
To avoid ice formation, it’s recommended to always use a glycol trol, so as to maintain correct refrigerant condensing pressure.
mixture as the fluid inside the closed circuit, in the percentages The i-AD units are supplied with valves for closing and isolating
described in this manual based on the average minimum tempera- the refrigerant circuit and to assist service operations.
ture reached in the installation site in winter. A second non-return valve, to be fitted by the installer at the con-
The BDC (axial-flow fans with asynchronous motor) and i-BDC denser outlet on the liquid line, is recommended during operation
Dry Coolers (axial-flow fans with EC motor) are supplied as stan- in winter, to prevent migration of the refrigerant charge from the
dard accessories. liquid receiver to the outdoor condenser, with consequent low
The antifreeze and fluid circulating pump are generally supplied by pressure alarms.
other manufacturers.
For “open” circuits mechanical filters must be used to trap impu- Outdoor air-cooled condenser
rities and prevent blockage of the braze-welded plate heat The indoor unit can be connected to different types of BRE (axi-
exchanger. al-flow fans with asynchronous motor) and i-BRE outdoor con-
To reduce energy consumption (pump), it’s suggested to use a densers (axial-flow fans with EC motor), standard or low noise
valve to close the circuit when the indoor unit is off. version, and with special coil treatment.
For more specific information see the manual on the outdoor air-
cooled condensers.
Water circuit Note 1: unit and outdoor condensers supplied separately
The unit is fitted with a modulating 3-way valve to control the Note 2: the indoor unit is delivered charged with nitrogen at
flow of cooling fluid to the indoor heat exchanger for freecooling. near-atmospheric pressure.
The opening and closing signal is generated and managed com- The outdoor condenser, on the other hand, is supplied pres-
pletely by the electronic controller on the air-conditioner so as to surised with dry air (around 3 bars)
maintain the desired conditions and ensure maximum energy sav- Note 3: the customer is responsible for properly making the
ings. connections between the indoor and outdoor units, as clearly
described in this manual, and for ensuring the required gas and oil
charge, where necessary.

Water circuit
The unit is fitted with a modulating 3-way valve to control the
flow of cooling fluid to the indoor heat exchanger and maintain
the desired conditions.

i-AF - water cooled i-AD - air cooled

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 7


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Version i-AT (water-cooled)
The i-AT series units use water as the cooling fluid, therefore
each refrigerant circuit is combined with a plate heat exchanger
installed on the unit, suitably sized to ensure minimum water side
pressure drop and consequently reduce the power consumption
of the water pump.
Remember that the units are supplied without the system circu-
lating pump.
The i-AT units are fitted as standard with EC radial fans in the
standard version.

Water-cooled condenser
Each unit is fitted with one (single-circuit units) or two (two-cir-
cuit units) braze welded stainless steel plate condensers.
The units for applications with well water are supplied with a
pressure control valve for managing the condensing pressure.
The units generally work in closed circuits, with outdoor dry
coolers, cooled by the outside air.
To avoid ice formation, it’s recommended to always use a glycol
mixture as the fluid inside the closed circuit, in the percentages
described in this manual according to the average minimum tem-
perature reached in the installation site in winter.
The BDC (axial-flow fans with asynchronous motor) and i-BDC
Dry Coolers (axial-flow fans with EC motor) are supplied as
standard accessories.
The antifreeze and fluid circulating pump are generally supplied by
other manufacturers.
For “open” circuits mechanical filters must be used to trap impu-
rities and prevent blockage of the braze-welded plate heat
exchanger.
To reduce energy consumption (pump), it’s suggested to use a
valve to close the circuit when the indoor unit is off.

Water circuit
The unit is fitted with a modulating 3-way valve to control the
flow of cooling fluid to the indoor heat exchanger and maintain
the desired conditions.
Remember that the units are supplied without the system circu-
lating pump..

i-AT - water cooled

8 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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AIR FLOWS
The i-ACCURATE air-conditioners are available in different erally have the air intake at the front, rear and/or from the bot-
configurations, based on the air intake and outlet positions; the tom, as required by the customer, and the air outlet from the top
main distinction is between OVER and UNDER units. of the unit, in ducts, false-ceilings, or from outlet plenums at the
The versions defined as OVER with air outlet from the top gen- front.

i-AXO - i-AWO - i-ADO


i-ATO - i-AFO

fig. 1 fig. 2

1 OVER units with intake from the front and outlet plenum 2 OVER units with intake from the front and outlet from the top

fig. 3 fig. 4

3 OVER units with intake from under the floor and outlet 4 OVER units with intake from the rear and outlet from the top.
from the top (not available on models 130-150, use base moulding with
grills)

The versions defined as UNDER with air outlet from under the floor have the air intake through the top of the unit directly from the envi-
ronment, or via ducts and/or intake plenums.

i-AXU - i-AWU - i-ADU


i-ATU - i-AFU

fig. 5
fig. 6

5 UNDER units with intake from the top and front outlet 6 UNDER units with intake from the top and outlet under
plenum. the floor

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 9


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RATING PLATE
The air-conditioner rating plate is positioned on a panel inside the Mod.151 rev.03

unit, and provides the following information: Type


Modello
Modèle
Modelo
Model Typ
- Model and serial number of the unit; Item
Articolo
Article
Artículo

- Power supply (voltage, phases and frequency); Einzelteil


Serial number
Produktkodning
Matricule unité
Matricola unità Matricula unidad
- Power input of the unit and the individual components; Seriennummer Serienummer
Manufact. year Année construction
- Current input of the unit and the individual components: OA Anno di costruz.
Baujahr
Año de costrucción
Tillverkningsår

(Operating current), FLA (Full load current) and LRA (Locked Operating weight
Peso in funzionam.
Poids en fonction.
Peso en funcionam
Betriebsgewicht Driftsvikt
rotor current); Refrigerant
Gas refrigerante
Gaz réfrigérant
Gas refrigerante
- Settings of the pressure switches in the refrigerant circuit (HP Kältemittel
Refr. charge
Köldmedium
Q.té gaz réfrig.
Carica refrigerante Carga refrigerante
and LP); Füllgewicht Köldmediefyllning
ELECTRICAL SUPPLY
- Type of refrigerant (R410A); Auxiliary
Main
- Charge or pre-charge in each refrigerant circuit (i-AW - i-AT - F.L.I. kW
F.L.A. A
i-AF ) L.R.A. A
MAXIMUM ALLOWABLE PRESSURE (PS)
Gas circuit: HP= MPa LP= MPa
Water circuit: MPa
Maximum transport and storage temperature: °C

Manual n°:
Wiring Diagrams: rev.
36061 BASSANO DEL GRAPPA (VI)
ITALIA - via SARSON, 57/C
Tel.+39 0424 509500 Fax+39 0424 509509
e-mail: info@climaveneta.it

TECHNICAL DATA
ACCURATE - i-AX Air-cooled direct expansion unit
TECHNICAL DATA
Model 12 18 20 29 50 70 90 130 150
Frame F2 F3 F4 F5 F6 F7
No. of circuits / no. of compressors 1/1 1/1 1/1 1/1 1/1 2/2 2/2 2/3 2/3
Refrigerant R410A R410A R410A R410A R410A R410A R410A R410A R410A
Rated air flow-rate mc/h 3500 4900 6500 8000 13500 19000 25000 30000 30000
Power supply V/Ph/Hz 230/1/50 400/3N/50
CAPACITY DELIVERED
Maximum speed
Gross total capacity (1) kW 11,1 16,60 19,32 28,07 55,00 70,20 86,50 135,9 151,8
Gross sensible capacity (1) kW 10,6 16,60 19,32 28,07 51,10 68,10 85,50 116,2 124,1
SHR (1) 0,95 1,00 1,00 1,00 0,93 0,97 0,99 0,86 0,82
Compressor power consumption kW 2,54 4,09 4,44 7,14 13,20 15,80 20,30 30,80 35,00
Power cons. with std. EC radial fans kW 0,35 0,84 1,35 1,80 3,20 4,50 6,10 - -
Power cons. with HP EC radial fans kW 0,27 0,47 0,89 1,51 3,13 5,11 6,72 6,90 6,90
Minimum speed
Gross total capacity (1) kW 4,34 6,27 7,24 10,62 25,39 23,60 24,30 24,70 24,70
Gross sensible capacity (1) kW 4,34 6,27 7,24 10,62 25,39 23,60 24,30 24,70 24,70
SHR (1) 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
Compressor power consumption kW 0,88 1,24 1,33 1,96 4,31 4,40 4,30 4,60 4,60
Power supply V/Ph/Hz n.a 460/3/60 - 380/3/60
CAPACITY DELIVERED
Maximum speed
Gross total capacity (1) kW / 16,6 19,3 28,1 55,0 71,5 84,9 139,0 147,7
Gross sensible capacity (1) kW / 16,6 19,3 28,1 51,1 68,7 83,8 117,6 121,9
SHR (1) / 1,00 1,00 1,00 0,93 0,96 0,99 0,85 0,82
Compressor power consumption kW / 4,09 4,44 7,14 13,20 16,29 19,83 31,94 33,97
Power cons. with std. EC radial fans kW / 0,84 1,35 1,80 3,20 4,50 6,10 - -
Power cons. with HP EC radial fans kW / 0,47 0,89 1,51 3,13 5,11 6,72 6,90 6,90
Minimum speed
Gross total capacity (1) kW / 6,27 7,24 10,62 25,39 23,60 24,30 24,70 24,70
Gross sensible capacity (1) kW / 6,27 7,24 10,62 25,39 23,60 24,30 24,70 24,70
SHR (1) / 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
Compressor power consumption kW / 1,24 1,33 1,96 4,31 4,40 4,30 4,60 4,60
FANS
No. of std. EC radial fans 2 2 1 1 2 3 3 - -
No. of HP EC radial fans 2 2 1 1 2 3 4 3 3
Sound pressure level (5) dB(A) 49 53 56 60 64 67 67 69 69
REFRIGERANT CONNECTIONS
IN - LIQ 12 12 16 16 16 16 18 22 22
Refrigerant connections (ODS Ø)
OUT-GAS 12 18 22 22 22 22 22 35 35
HUMIDIFIER
Capacity kg/h 3 5 5 5 5 8 8 8 8
ELECTRIC HEATERS
Steps 3 3 3 3 3 3 3 3 3
Heating capacity kW 4 8 9 9 15 18 18 24 24
DIMENSIONS
Length mm 1000 1000 1550 2100 2650 2650
Depth mm 500 790 790 790 790 890
Height mm 1980 1980 1980 1980 1980 2180
OUTDOOR UNIT COMBINATIONS
i-BRE remote condenser 014m 027m 027m 044m 065m 100b 116b 190b 190b
BRE remote condenser 014m 027m 027m 044m 065m 100b 116b 190b 190b

1 - Inside air 24°C-50%, Cond. temperature 45°C - ESP 20 Pa


5 - measured at a height of 1.5 m and 2 m from the front of the unit in free field

10 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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ACCURATE - i-AW Water-cooled direct expansion unit
Model 12 18 20 29 50 70 90 130 150
Frame F2 F3 F4 F5 F6 F7
No. of circuits / no. of compressors 1/1 1/1 1/1 1/1 1/1 2/2 2/2 2/3 2/3
Refrigerant R410A R410A R410A R410A R410A R410A R410A R410A R410A
Rated air flow-rate mc/h 3500 4900 6500 8000 13500 19000 25000 30000 30000
Power supply V/Ph/Hz 230/1/50 400/3N/50
CAPACITY DELIVERED
Maximum speed
Gross total capacity (1) kW 11,7 17,4 20,46 29,3 56,72 73,90 93,30 142,5 159,1
Gross sensible capacity (1) kW 10,9 17 25,41 28,6 51,52 70,20 90,50 118,9 127,6
SHR (1) 0,93 0,98 1,24 0,98 0,91 0,95 0,97 0,83 0,80
Compressor power consumption kW 2,12 3,68 3,86 6,38 12,08 13,60 18,60 27,60 31,70
Assorbimento con vent.radiali EC BASE kW 0,35 0,84 1,35 1,80 3,20 4,50 6,10 - -
Power cons. with HP EC radial fans kW 0,27 0,47 0,89 1,51 3,13 5,11 6,72 6,90 6,90
Minimum speed
Gross total capacity (1) kW 4,78 7,27 7,88 12,33 27,30 25,30 27,90 27,50 27,50
Gross sensible capacity (1) kW 4,78 7,27 7,88 12,33 27,30 25,30 27,90 26,70 26,70
SHR (1) 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,97 0,97
Compressor power consumption kW 0,61 1,24 1,11 1,96 3,20 3,30 3,00 3,30 3,30
Power supply V/Ph/Hz n.a 460/3/60 - 380/3/60
CAPACITY DELIVERED
Maximum speed
Gross total capacity (1) kW / 17,4 20,5 29,3 56,7 75,0 92,4 145,2 154,4
Gross sensible capacity (1) kW / 17,0 20,4 28,6 51,5 70,7 89,4 120,1 125,9
SHR (1) / 0,98 1,00 0,98 0,91 0,94 0,97 0,83 0,82
Compressor power consumption kW / 3,68 3,86 6,38 12,08 14,16 17,71 28,78 30,92
Power cons. with std. EC radial fans kW / 0,84 1,35 1,80 3,20 4,50 6,10 - -
Power cons. with HP EC radial fans kW / 0,47 0,89 1,51 3,13 5,11 6,72 6,90 6,90
Minimum speed
Gross total capacity (1) kW / 7,27 7,88 12,32 27,28 25,07 27,91 27,47 27,46
Gross sensible capacity (1) kW / 7,27 7,88 12,32 27,28 25,07 27,91 26,67 26,65
SHR (1) / 1,00 1,00 1,00 1,00 1,00 1,00 0,97 0,97
Compressor power consumption kW / 0,96 1,11 1,43 3,20 3,45 2,98 3,26 3,26
FANS
No. of std. EC radial fans 2 2 1 1 2 3 3 - -
No. of HP EC radial fans 2 2 1 1 2 3 4 3 3
Sound pressure level (5) dB(A) 49 53 56 60 64 67 67 69 69
PLATE CONDENSER
Type AISI316 plate heat exchanger
Number 1 1 1 1 1 2 1 1 1
Water content 0,8 3,9 2,5 3 5 2x3,8 8,5 12 12
Water flow-rate (1) 2400 3650 4200 6180 11900 15200 19400 29500 33000
Pressure drop Dp (1) 1 6 10 23 54 26 36 27 39
REFRIGERANT CONNECTIONS
IN 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 2"M 2" 1/2M 2" 1/2M
Condenser water connections *
OUT 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 2"M 2" 1/2M 2" 1/2M
HUMIDIFIER
Capacity kg/h 3 5 5 5 5 8 8 8 8
ELECTRIC HEATERS
Steps 3 3 3 3 3 3 3 3 3
Heating capacity kW 4 8 9 9 15 18 18 24 24
DIMENSIONS
Length mm 1000 1000 1550 2100 2650 2650
Depth mm 500 790 790 790 790 890
Height mm 1980 1980 1980 1980 1980 2180
OUTDOOR UNIT COMBINATIONS
i-BDC remote condenser 030m 030m 030m 039m 062m 092m 123m 190m 190m
BDC remote condenser 030m 030m 030m 039m 062m 092m 123m 190m 190m
1 - Inside air 24°C-50%, water 30-35°C - ESP 20 Pa
5 - measured at a height of 1.5 m and 2 m from the front of the unit in free field

*WARNING,THE DIAMETERS OF THE CONNECTION LINES BETWEEN THE INDOOR UNIT AND DRY COOLER MUST BE SIZED
BY THE INSTALLER BASED ON THE INSTRUCTIONS SHOWN IN THE PARAGRAPH ON WATER CONNECTIONS

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 11


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ACCURATE - i-AF Water-cooled direct expansion unit with indirect free cooling
Model 20 29 50 70 90 130
Frame F3 F4 F5 F6 F7
No. of circuits / no. of compressors 1/1 1/1 1/1 2/2 2/2 2/3
Refrigerant R410A R410A R410A R410A R410A R410A
Rated air flow-rate mc/h 6500 8000 13500 19000 25000 28000
Power supply V/Ph/Hz 400/3N/50
CAPACITY DELIVERED
Maximum speed
Gross total capacity (1) kW 19,37 28,58 55,10 72,90 94,50 130,2
Gross sensible capacity (1) kW 19,37 28,35 51,00 69,20 87,10 111,1
SHR (1) 1,00 0,99 0,93 0,95 0,92 0,85
Compressor power consumption kW 4,01 6,15 12,20 13,80 19,10 27,40
Power cons. with std. EC radial fans kW 1,35 1,80 3,20 4,50 6,10 -
Power cons. with HP EC radial fans kW 0,89 1,51 3,13 5,11 6,72 6,90
Water flow-rate (1) l/h 4050 6020 11600 15000 19600 27300
Pressure drop Dp (1) kPa 25 36 83 62 99 75
Minimum speed
Gross total capacity (1) kW 7,75 12,42 24,60 22,70 24,40 26,10
Gross sensible capacity (1) kW 7,75 12,42 24,60 22,70 22,50 25,60
SHR (1) 1,00 1,00 1,00 1,00 0,92 0,98
Compressor power consumption kW 1,00 1,49 3,30 3,40 3,40 3,30
Power supply V/Ph/Hz 460/3/60 - 380/3/60
CAPACITY DELIVERED
Maximum speed
Gross total capacity (1) kW 19,37 28,58 55,10 74,01 93,5 133,38
Gross sensible capacity (1) kW 19,37 28,35 51,00 69,69 86,24 113,09
SHR (1) 1,00 0,99 0,93 0,94 0,92 0,85
Compressor power consumption kW 4,01 6,15 12,20 14,37 18,34 28,51
Power cons. with std. EC radial fans kW 1,35 1,80 3,20 4,50 6,10 -
Power cons. with HP EC radial fans kW 0,89 1,51 3,13 5,11 6,72 6,90
Minimum speed
Gross total capacity (1) kW 7,75 12,42 24,63 22,70 24,51 26,10
Gross sensible capacity (1) kW 7,75 12,42 24,30 22,70 22,52 25,60
SHR (1) 1,00 1,00 0,99 1,00 0,92 0,98
Compressor power consumption kW 1,00 1,49 3,29 3,38 3,31 3,30
CAPACITY DELIVERED IN FREE COOLING MODE
Gross total capacity (2) kW 20,02 25,1 43,8 58,1 78,26 104,88
Gross sensible capacity (2) kW 19,58 25,1 43,8 58,1 78,26 94,21
SHR 0,98 1,00 1,00 1,00 1,00 0,90
Pressure drop in FC operation kPa 20 66 123 122 137 132
Total water content l 36 11,8 19,1 26,8 32,5 47,8
FANS
No. of std. EC radial fans 1 1 2 3 3 -
No. of HP EC radial fans 1 1 2 3 4 3
Sound pressure level (5) dB(A) 56 60 64 67 67 69
PLATE CONDENSER
Type AISI316 plate heat exchanger
Number 1 1 1 2 1 1
Water content 2,5 3 5 2x3,8 8,5 12
CONNECTIONS
IN 1"1/2 F 1"1/2 F 1"1/2 F 2" F 2" F 2" F
Water connections *
OUT 1"1/4 M 1"1/4 M 1"1/4 M 1"1/4 M 2" M 2"1/2 M
HUMIDIFIER
Capacity kg/h 5 5 5 8 8 8
ELECTRIC HEATERS
Steps 3 3 3 3 3 3
Heating capacity kW 9 9 15 18 18 24
DIMENSIONS
Length mm 1000 1550 2100 2650 2650
Depth mm 790 790 790 790 890
Height mm 1980 1980 1980 1980 2180
OUTDOOR UNIT COMBINATIONS
i-BDC remote condenser 030m 039m 062m 092m 123m 190m
BDC remote condenser 030m 039m 062m 092m 123m 190m

1 - Inside air 24°C-50%, water 30-35°C - ESP 20 Pa


2 - inlet water 10°C and same flow-rate as calculated for DX operation - ESP 20 Pa
5 - measured at a height of 1.5 m and 2 m from the front of the unit in free field

*WARNING,THE DIAMETERS OF THE CONNECTION LINES BETWEEN THE INDOOR UNIT AND DRY COOLER MUST BE SIZED
BY THE INSTALLER BASED ON THE INSTRUCTIONS SHOWN IN THE PARAGRAPH ON WATER CONNECTIONS

12 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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ACCURATE - i-AD Air-cooled direct expansion unit
Model 20 29 50 70 90 130
Frame F3 F4 F5 F6 F7
No. of circuits / no. of compressors 1/1 1/1 1/1 2/2 2/2 2/3
Refrigerant R410A R410A R410A R410A R410A R410A
Rated air flow-rate mc/h 6500 8000 13500 19000 25000 28000
Power supply V/Ph/Hz 400/3N/50
CAPACITY DELIVERED
Maximum speed
Gross total capacity (1) kW 18,89 27,50 53,24 69,10 91,4 124,4
Gross sensible capacity (1) kW 18,89 27,50 50,21 67,40 83,0 108,7
SHR (1) 1,00 1,00 0,94 0,98 0,91 0,87
Compressor power consumption kW 4,26 6,83 13,42 16,10 20,90 30,80
Power cons. with std. EC radial fans kW 1,35 1,80 3,20 4,50 6,10 -
Power cons. with HP EC radial fans kW 0,89 1,51 3,13 5,11 6,72 6,90
Minimum speed
Gross total capacity (1) kW 7,2 11,31 22,7 20,90 22,50 23,90
Gross sensible capacity (1) kW 7,2 11,31 22,7 18,80 21,70 23,90
SHR (1) 1,00 1,00 1,00 0,90 0,96 1,00
Compressor power consumption kW 1,28 2,05 4,47 4,52 4,43 4,58
Power supply V/Ph/Hz 460/3/60 - 380/3/60
CAPACITY DELIVERED
Maximum speed
Gross total capacity (1) kW 18,89 27,50 53,24 70,34 89,54 127,07
Gross sensible capacity (1) kW 18,89 27,50 50,21 68,15 85,03 110,13
SHR (1) 1,00 1,00 0,94 0,97 0,95 0,87
Compressor power consumption kW 4,26 6,83 13,42 16,64 20,46 31,81
Power cons. with std. EC radial fans kW 1,35 1,80 3,20 4,50 6,10 -
Power cons. with HP EC radial fans kW 0,89 1,51 3,13 5,11 6,72 6,90
Minimum speed
Gross total capacity (1) kW 7,2 11,31 22,7 20,90 22,50 23,90
Gross sensible capacity (1) kW 7,2 11,31 22,7 18,80 21,70 23,90
SHR (1) 1,00 1,00 1,00 0,90 0,96 1,00
Compressor power consumption kW 1,28 2,05 4,47 4,52 4,43 4,58
CAPACITY DELIVERED (CW)
Gross total capacity (4) kW 24,3 29,5 51,4 67,6 91,0 125,7
Gross sensible capacity (4) kW 20,1 27,6 47,5 64,5 85,0 98,5
SHR 0,82 0,94 0,92 0,95 0,93 0,78
Water flow-rate (4) l/h 4190 5560 8820 11600 15610 21620
Total unit pressure drop (4) kPa 30 35 46 26 53 68
Water content l 9 9 14 19 24 30
FANS
No. of std. EC radial fans 1 1 2 3 3 -
No. of HP EC radial fans 1 1 2 3 4 3
Sound pressure level (5) dB(A) 56 60 64 67 67 69
CONNECTIONS
IN - LIQ 16 16 16 16 18 22
Refrigerant connections (ODS Ø)
OUT-GAS 22 22 22 22 22 35
IN 1"1/2 F 1"1/2 F 1"1/2 F 2" F 2" F 2" F
Water connections *
OUT 1" F 1" F 1" F 1"1/2 F 1"1/2 F 1"1/2 F
ELECTRIC HEATERS
Steps 3 3 3 3 3 3
Heating capacity kW 9 9 15 18 18 24
DIMENSIONS
Length mm 1000 1550 2100 2650 2650
Depth mm 790 790 790 790 890
Height mm 1980 1980 1980 1980 2180
OUTDOOR UNIT COMBINATIONS
i-BRE remote condenser 027m 044m 065m 100b 116b 190b
BRE remote condenser 027m 044m 065m 100b 116b 190b

1 - Inside air 24°C-50%, Cond. temperature 45°C - ESP 20 Pa


4 - air 24°C-50%, water 7-12 °C - ESP 20 Pa
5 - measured at a height of 1.5 m and 2 m from the front of the unit in free field

*WARNING,THE DIAMETERS OF THE CONNECTION LINES BETWEEN THE INDOOR UNIT AND DRY COOLER MUST BE SIZED
BY THE INSTALLER BASED ON THE INSTRUCTIONS SHOWN IN THE PARAGRAPH ON WATER CONNECTIONS

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 13


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ACCURATE - i-AT Water-cooled direct expansion unit
Model 20 29 50 70 90 130
Frame F3 F4 F5 F6 F7
No. of circuits / no. of compressors 1/1 1/1 1/1 2/2 2/2 2/3
Refrigerant R410A R410A R410A R410A R410A R410A
Rated air flow-rate mc/h 6500 8000 13500 19000 25000 28000
Power supply V/Ph/Hz 400/3N/50
CAPACITY DELIVERED
Maximum speed
Gross total capacity (1) kW 19,37 28,58 55,10 72,90 94,50 130,2
Gross sensible capacity (1) kW 19,37 28,35 51,00 69,20 87,10 111,1
SHR (1) 1,00 0,99 0,93 0,95 0,92 0,85
Compressor power consumption kW 4,01 6,15 12,20 13,80 19,10 27,40
Power cons. with std. EC radial fans kW 1,35 1,80 3,20 4,50 6,10 -
Power cons. with HP EC radial fans kW 0,89 1,51 3,13 5,11 6,72 6,90
Water flow-rate (1) l/h 4050 6020 11600 15000 19700 27300
Pressure drop Dp (1) kPa 13 22 30 26 35 29
Minimum speed
Gross total capacity (1) kW 7,75 12,42 24,60 22,70 24,40 26,10
Gross sensible capacity (1) kW 7,75 12,42 24,60 22,70 22,50 25,60
SHR (1) 1,00 1,00 1,00 1,00 0,92 0,98
Compressor power consumption kW 1,00 1,49 3,30 3,40 3,40 3,30
Power supply V/Ph/Hz 460/3/60 - 380/3/60
CAPACITY DELIVERED
Maximum speed
Gross total capacity (1) kW 19,37 28,58 55,10 74,01 93,5 133,38
Gross sensible capacity (1) kW 19,37 28,35 51,00 69,69 86,24 113,09
SHR (1) 1,00 0,99 0,93 0,94 0,92 0,85
Compressor power consumption kW 4,01 6,15 12,20 14,37 18,34 28,51
Power cons. with std. EC radial fans kW 1,35 1,80 3,20 4,50 6,10 -
Power cons. with HP EC radial fans kW 0,89 1,51 3,13 5,11 6,72 6,90
Water flow-rate (1) l/h 4050 6020 11600 15000 19700 27300
Pressure drop Dp (1) kPa 13 22 30 26 35 29
Minimum speed
Gross total capacity (1) kW 7,75 12,42 24,60 22,70 24,40 26,10
Gross sensible capacity (1) kW 7,75 12,42 24,60 22,70 22,50 25,60
SHR (1) 1,00 1,00 1,00 1,00 0,92 0,98
Compressor power consumption kW 1,00 1,49 3,30 3,40 3,40 3,30
CAPACITY DELIVERED (CW)
Gross total capacity (4) kW 24,3 29,5 51,4 67,6 91,0 125,7
Gross sensible capacity (4) kW 20,1 27,6 47,5 64,5 85,0 98,5
SHR 0,82 0,94 0,92 0,95 0,93 0,78
Water flow-rate (4) l/h 4190 5560 8820 11600 15610 21620
Total unit pressure drop (4) kPa 30 35 46 26 53 68
Water content l 9 9 14 19 24 30
FANS
No. of std. EC radial fans 1 1 2 3 3 -
No. of HP EC radial fans 1 1 2 3 4 3
Sound pressure level (5) dB(A) 56 60 64 67 67 69
CONNECTIONS
IN 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 2"M 2" 1/2M
Condenser water connections *
OUT 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 2"M 2" 1/2M
IN 1"1/2 F 1"1/2 F 1"1/2 F 2" F 2" F 2" F
Water connections *
OUT 1" F 1" F 1" F 1"1/2 F 1"1/2 F 1"1/2 F
HUMIDIFIER
Capacity kg/h 5 5 5 8 8 8
ELECTRIC HEATERS
Steps 3 3 3 3 3 3
Heating capacity kW 9 9 15 18 18 24
DIMENSIONS
Length mm 1000 1550 2100 2650 2650
Depth mm 790 790 790 790 890
Height mm 1980 1980 1980 1980 2180
OUTDOOR UNIT COMBINATIONS
i-BDC remote condenser 030m 039m 062m 092m 123m 190m

1 - air 24°C-50%, water 30-35°C - ESP 20Pa


4 - air 24°C-50%, water 7-12°C - ESP 20Pa
5 - measured at a height of 1.5 m and 2 m from the front of the unit in free field

* PAY ATTENTIONS: PIPELINE DIMENSIONS MUST BE CALCULATED FROM INSTALLED LOCALLY,


FOLLOWING THE INSTRUCTION ON WATER CONNECTIONS PARAGRAPHS

14 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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HOT WATER RE-HEATING
Post reheating system by mean hot water, composed by finned coil with copper tubes, 3 way valve and actuator driven with the logic imple-
mented in EVOLUTION+ controller

PERFORMANCE
Frame F2 F3 F4 F5 F6 F7
Modello 12 18 20 29 50 70 90 130 150
Heating Capacity (4) kW 16,4 20,2 14,4 16,1 28,7 39,3 41,6 41,1 41,1
Water Flow (4) l/h 1410 1780 1240 1410 2520 3450 3570 3610 3610
Total pressure drops (4) kPa 19 30 15 19 46 40 27 27,00 27,00
Heating Capacity (6) kW 8,1 9,9 7 7,9 14,1 19,3 20,5 20,3 20,3
Water Flow (6) l/h 1386 1730 1210 1370 2460 3350 3560 3530 3530
Total pressure drops (6) kPa 19 29 15 19 47 39 28 27 27
Water connections inch 1/2 1/2 1/2 1/2 3/4 3/4 1 1 1
4 - water IN / OUT 70°C/60°C, air 20°C 6 - water IN / OUT 45°C/40°C, air 20°C

HOT GAS REHEATING COILS

PERFORMANCE
Frame F2 F3 F4 F5 F6 F7
Models 12 18 20 29 50 70 90 130 150
Type ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF
Heating Capacity (1) kW 10,1 8,4 9,3 16,2 22,6 26,3 30,5

(1) Operating conditions: Air 24°C/50% RH - Condensing temperature 45 °C

ACCESSING THE MAIN COMPONENTS


The air-conditioner is accessible from all sides by removing the
various panels.The front and/or side panels are opened in 2 differ-
ent ways:

FRONT PANELS
All the front panels are hinged and fitted with locking latches and
seal. All the front panels are opened and closed using a tool (typi-
cally a screwdriver) to open and close the latches.
Once the latches have been opened, the front panels can be
swung open and then removed vertically to simplify the service
operations on the air-conditioner, especially where there is little
space available. Opening the front panels provides access to all
the components in the air-conditioner involved in routine mainte-
nance. The number of front panels depends on the capacity of the
air-conditioner.

SIDE PANELS
All the side panels are accessible and removable.
Nonetheless, these do not need to be removed for routine main-
tenance operations. This means that, if necessary, a series of units
can be installed next to each other.
The side panels are fastened by screws.
These are accessible directly on the side panel by removing the electrical panel
black plastic caps.

BACK PANELS
Fastened by normal self-tapping screws, these are not accessible
as when installed the back of the unit is against the wall

INSIDE PANELS D
The compartment that contains the fans and the heaters is pro-
tected and insulated by a metal plate.
This is for safety reasons, so as to not have to shut the unit down
during normal maintenance operations.

WARNING: before restarting the air-conditioner, always


check that all the panels have been correctly replaced.

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 15


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TRANSPORT AND HANDLING
Move the air-conditioner, which must not be reclined or tipped - using fabric slings underneath the unit, making sure that when
over, nor exposed to the elements, as near as possible to the site the slings are in tension these do not apply pressure on the top
of installation before removing the packaging and the pallet. edges.

The units can be lifted: The air-conditioner must be stored indoors, preferably in its own
- using a forklift, sliding the forks through the openings in the pal- packaging, and protected against excessive humidity (<85% RH)
let; and temperature (> -20°C , < 50°C).

STANDARD PACKAGING PACKAGING WITH WOODEN CRATE (OPTIONAL)

P L
P

Mod. 12 18 20 29 50 70 90 130 150 Mod. 12 18 20 29 50 70 90 130 150


L mm 1060 1610 2160 2710 L mm 1090 1640 2190 2740
P mm 560 850 950 P mm 590 880 980
H mm 2250 2265 H mm 2265 2320 2380

The symbols shown on the packaging are compliant with the ISO 7000 standard; the meaning of the symbols is shown in the table.

FRAGILE: handle with care. THIS SIDE UP: indicates the correct position
of the packaged unit.

TEMPERATURE LIMITS: indicates the


KEEP DRY: indicates that the packaged unit temperature limits for storing and handling the
must be kept in a dry place. packaged unit.

CENTRE OF GRAVITY: indicates the USE NO HOOKS: indicates that hooks cannot
centre of gravity of the packaged unit. be used to handle or lift the packaged unit.

KEEP AWAY FROM HEAT: indicates DO NOT STACK the packages.


that the packaged unit must be kept
away from sources of heat.

RECEIVING THE UNIT


Check, upon delivery, that the air-conditioner is intact and in per- In particular, check that the panel where the user terminal is fitted
fect condition; immediately notify the carrier in writing of any has not been damaged.
damage that may be due to transport. If the side panels have been damaged during transport, they must
be replaced before installing the unit.

Net Weights
Frame F2 F3 F4 F5 F6 F7
Mod. 12 18 20 29 50 70 90 130 150
i-AX (kg) 256 268 316 385 529 757 918 1030 1050
i-AW (kg) 266 280 328 399 554 791 979 1120 1140
i-AD (kg) / / 295 360 494 730 877 1060 /
i-AT (kg) / / 330 399 533 766 914 1150 /
i-AF (kg) / / 330 399 533 766 914 1150 /

16 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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DIMENSIONS AND WEIGHT

OVER Models Frame 2 OVER Models Frame 4

Ventilatori radiali EC

EC Radial fan

OVER Models Frame 3

EC Radial fan

The drawings represent the configuration with air intake from the
front.

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 17


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OVER Models Frame 5 OVER Models Frame 6

EC Radial fan EC Radial fan

OVER Models Frame 7

EC Radial fan

The drawings represent the configuration with air intake from the front.

18 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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UNDER Models Frame 2

UNDER Models Frame 3 UNDER Models Frame 4

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 19


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UNDER Models Frame 5 UNDER Models Frame 6

UNDER Models Frame 7

20 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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POSITIONING THE AIR-CONDITIONER
The air-conditioner can rest directly on the floor, perfectly level,
with a maximum difference in height of 5 mm between the ends
of the base: incorrect levelling may cause the condensate to leak P1
from the collection pan. L1

WARNING: the air-conditioner must be installed indoors


and in non-aggressive environments. Apply an elastic gasket
around the perimeter of the base to prevent the transmis-
sion of noise and vibrations.

SUPPORT FRAME (optional accessory)


A support frame is recommended: X
- to allow the air-conditioner to be installed before assembling
the raised floor;
- to totally dampen any mechanical vibrations; X = 200 ÷ 600 mm
- to assist the laying of pipes and cables.

The support frame is available as an accessory and is adjustable in


height, indicated in the figure by the distance X, between 200 and
600 mm. To prevent the transmission of noise and vibrations, an
elastic gasket, at least 5 mm thick, should be inserted between the
panels of the raised floor and the frame, which must also be insu-
lated from the metallic structure of the floor. i-ACCURATE
unit
NOTE: the frame must be fitted by the installer following the
instructions shown inside the packaging.
Raised floor
LOUVER KIT (optional accessory)
The louver is recommended to be used on UNDER units to devi-
ate the air flow and allow better distribution.

Elastic gasket Elastic gasket

Models 12 18 20 29 50 70 90 130 150


L1 (mm) 1000 1000 980 980 1530 2080 2630 2630 2630
P1 (mm) 485 485 770 770 770 770 770 870 870

OPERATING SPACE
Access is from the front only for all models.
This feature ensures easy access to all the main components in
the unit for installation and periodical maintenance.
Thanks to this feature, the units can be installed next to one
another, or alternatively fitted in racks.
To ensure easy maintenance, a space of at least 600 mm must be
left in front of the air-conditioner, as shown in the figure.

Make sure that the air intake and outlet are never
blocked, even partially.
D
L

Models 12 18 20 29 50 70 90 130 150


D (mm) >600
E (mm) 0
L (mm) 0

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 21


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OPERATING LIMITS
All versions. The i-AX - i-AW - i-AF - i-AD - i-AT units are
designed for operation within the following operating ranges (the
limits are considered for new units that have been correctly t

installed and maintained): 46°C

OUTSIDE AIR TEMPERATURE


Environmental conditions 35°C
WORKING AREA
from 20,0°C, 45% RH at 32°C, 55% RH
BASIC version
10°C
Outside conditions
modulating version
from +10.0°C to +46.0°C in STANDARD version without con- -20°C
LT version (low temperature)
densing control -45°C

from -20.0°C to +46.0°C in MODULATING version with con-


densing control 18°C/45% INSIDE TEMPERATURE 28°C 30°C/55% t

from -45.0°C to +46.0°C in the LT version (low temperature).

For the correct operation of the air-conditioner, the conditions


shown in the following graph must be observed:

OPTIONAL BASE MOULDING (OVER UNITS)


The "OVER" units are designed for the connections to pass
through the base of the unit; nonetheless, if there is no raised
A1
floor (units with intake from the rear or front), to simplify the
200
connection of the pipes and cables, a base moulding must
be used.
The base moulding, available as an accessory, is epoxy-polyester
powder painted, in the same colour as the external panels on the
air-conditioner, measures 200 mm in height and is fitted with an
inspection panel. C1
On the right- and left-hand sides of the base moulding are six
pre-cut sections for passing the cables and pipes;
The moulding must be fastened to the air-conditioner using the air-conditioner
M6 threaded inserts already arranged on the base. base

For the OVER units with intake from the bottom, base mouldings
are available with a height of 450 mm.
In this case too, the air-conditioner must be screwed to the base unit
moulding during the positioning phase. moulding

A1
450

C1

Models 12 18 20 29 50 70 90 130 150


A1 (mm) 1000 1000 980 980 1530 2080 2630 2630 2630
C1 (mm) 485 485 770 770 770 770 770 870 870

22 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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AIR DISTRIBUTION, UNDER UNITS (UNDER UNITS)
In the units with air outlet from the bottom, the following details For units with air outlet from the bottom, the recommended air
must be ensured to allow for sufficient air flow-rate: outlet speed from the raised floor is between 1 and 2.5 m/s; con-
a) connection opening between the unit and the raised sequently, the cross-section of the grills should be sized based on
floor; make a hole in the raised floor and position the air-con- this value
ditioner over the centre of the hole: the air outlet opening The total outflow area (sum of the areas of the openings and net
must not be blocked, even partially, by parts of panels, beams, space of the grills) required for each model must be calculated by
pipes or other objects; insert an elastic gasket around the dividing the total air flow-rate (in m3/s) by the required outlet
perimeter of the base to prevent the transmission of noise and speed (in m/s).
vibrations;
b) free air flow along the cavity of the raised floor; the
duct represented by the underfloor space must be sufficiently WARNING: the air outlet must be completely free, as an
high (at least 200-250 mm of free space, net of the panels and insufficient air outflow air will reduce the flow-rate, the per-
the beams of the raised floor) and free of obstructions, espe- formance of the air-conditioner and may affect reliability.
cially near the air-conditioner;
c) grills and air distribution openings in the room; the air
exits the underfloor space through openings or grills, the posi-
tion and surface area of which must be proportional to the
layout of the thermal load of the environment.

INTAKE PLENUM, UNDER VERSIONS (UNDER UNITS)


For ducting the air intake, plenums are available to be fitted
between the top of the unit and the air return duct or the false- L
ceiling.
H

Models 12 18 20 29 50 70 90 130 150


L (mm) 1000 1550 2100 2650
P (mm) 500 790 890
H (mm) 350 500 500

INTAKE PLENUM, UNDER VERSIONS (OVER UNITS)


For ducting the air intake, plenums are available to be fitted
between the top of the unit and the air return duct or the false- L
ceiling.
H

Models 12 18 20 29 50 70 90 130 150


L (mm) 1000 1550 2100 2650
P (mm) 500 790 890
H (mm) 350 500 500

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 23


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MOTOR-DRIVEN DAMPER OVER/UNDER (UNIT OVER/UNDER)
La serranda motorizzata, disponibile come accessorio opzionale, è
posta all'interno di un plenum alto 150 m.
The OVER and UNDER units, models 12-90, are delivered with
H
the damper already fitted, at the top of the unit, as shown in the
figure.
The OVER and UNDER units, models 130-150, are delivered with
the damper supplied in separate packaging.

Models 12-18 20÷150


H mm 150 150

FRONT OUTLET PLENUM (OVER UNITS)


The figure shows the front outlet plenum (optional for OVER L
units).
H

12 18 20 29 50 70 90 130 150
L (mm) 1000 1550 2100 2650
P (mm) 500 790 890
H (mm) 350 500

FRONT OUTLET MOULDING (UNDER UNITS)

The figure shows the moulding for the front air outlet (optional for
Under units). L1

P1

Models 12 18 20 29 50 70 90 130 150


L (mm) 1000 1550 2100 2650
P (mm) 500 790 890
H (mm) 350 450

24 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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SOUNDPROOF SUCTION OR OUTLET PLENUM
The figure shows the soundproof plenum to be installed on the
top of the unit. L

Models 12 18 20 29 50 70 90 130 150


L mm 1000 1550 2100 2650
P mm 500 790 890
H mm 350 500

DIRECT FREE COOLING PLENUM (UNDER UNITS)


This accessory is installed on the top of the unit, and is used to WARNING:
take in cool outside air and then deliver it directly into the air- For correct installation, an elastic gasket should be fitted between
conditioned environment. The plenum is supplied with 2 the plenum and the unit.
motorised dampers (one for the outside air + 1 for the inside A PRESSURE-RELIEF DAMPER (supplied with the “FC CONNEC-
air), managed by the unit’s microprocessor controlled, which TION KIT”) MUST BE USED, SO THAT THE AIR CAN DE DIS-
modulate the quantity of air taken in from the outside to ensure CHARGED DURING TOTAL FREE COOLING OPERATION.
the room temperature set point is maintained.
This accessory is not available on AF units.

P L
A
H

A
SECTION A-A FRONT VIEW

TOP VIEW

Models 12 18 20 29 50 70 90 130 150


L mm 1000 1550 2100 2650
P mm 500 790 890
H mm 600 840

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 25


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DIRECT FREE COOLING BASE (OVER UNITS)
This accessory is installed on the BOTTOM of the unit, and is
used to take in cool outside air and then deliver it directly into INSTALLATION EXAMPLE
the air-conditioned environment. The plenum is supplied with 2
motorised dampers (one for the outside air + 1 for the inside UNDER OVER
air), managed by the unit’s microprocessor controlled, which
modulate the quantity of air taken in from the outside to ensure
the room temperature set point is maintained.
This accessory is not available on AF units.

WARNING:
For correct installation, an elastic gasket should be fitted between
the plenum and the unit.
A PRESSURE-RELIEF DAMPER (supplied with the “FC CONNEC-
TION KIT”) MUST BE USED, SO THAT THE AIR CAN DE DIS-
CHARGED DURING TOTAL FREE COOLING OPERATION.
with free cooling plenum with free cooling base

P L
A
H

A
SECTION A-A FRONT VIEW

TOP VIEW

Models 12 18 20 29 50 70 90 130 150


L mm 1000 1550 2100 2650
P mm 500 790 890
H mm 500 700

DIRECT FREE COOLING CONNECTION KIT (UNDER/OVER UNITS)

C D E

A F

D D
A. Outside rain grill
B B. Pressure-relief damper
C. Flange
D. Clamp
E. Hose
F. Free cooling plenum

26 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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OPTIONAL AIR FILTER
The standard filter (G2/G4) and optional (F5/F6/F7/F8) are installed inside the conditioning unit before the finned coil.
Additional pressure drop:

Frame 2 Std G2 filter Std G4 filter


Frame 5
Pa

250

Pa
250
F8
F8
200 200
F7
150 F7
150
F6
F6
100 100
F5
50 50
G4 F5
0 0
3500 4000 4500 5000 5500 6000 6500 m³/h 9000 11000 13000 15000 17000 19000 21000 m³/h

Frame 3 Std G2 filter Frame 6 Std G4 filter


Pa

Pa
250 350
F8 300 F8
200
250
F7
150 F7
200
F6 150 F6
100
100
50
F5 50
F5
0 0
3500 4500 5500 6500 7500 8500 9500 m³/h 13500 15500 17500 19500 21500 23500 25500 m³/h

Frame 4 Std G4 filter Frame 7


Pa Std G4 filter
Pa

250 300

200 F8 250
F8
200
150 F7 F7
150
100 F6 F6
100
50 50
F5 F5
0 0
7500 8500 9500 10500 11500 12500 13500 14500 m³/h 19000 21000 23000 25000 27000 29000 31000 m³/h

OPTIONAL FRESH AIR


The fresh air kit is supllied with G3 filter installed in suction side of fan, allowing to mix the fresh air with recirculating air. Connect a flexible
pipe diameter 100mm (not supplied) as shown in the image below. The fresh air volume is around 5% of nominal air flow of unit.

OVER UNDER

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 27


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POSITION AND DIAMETER OF THE WATER CONNECTIONS

OVER CONNECTIONS (i-AX - i-AW)


size 12-18

IR IN refrigerant i-AX
OR OUT refrigerant i-AX
IW IN water cooled i-AW
OW OUT water cooled i-AW
IP IN power supply
IH IN humidifier water
OH OUT humidifier water and condensate water drain
IHW IN hot water
OHW OUT hot water

PLAN VIEW FRONT OF UNIT

UNDER CONNECTIONS (i-AX - i-AW)


size 12-18

IR IN refrigerant i-AX
OR OUT refrigerant i-AX
IW IN water cooled i-AW
OW OUT water cooled i-AW
IP IN power supply
IH IN humidifier water
OH OUT humidifier water
IHW IN hot water
OHW OUT hot water

PLAN VIEW FRONT OF UNIT

OVER CONNECTIONS
(i-AX - i-AW - i-AD - i-AT - i-AF)
size 20-29
IR IN refrigerant i-AX - i-AD
OR OUT refrigerant i-AX - i-AD
IW IN water cooled i-AW
OW OUT water cooled i-AW - i-AT - i-AF
IWF IN water i-AF - i-AT
IP IN power supply
IH IN humidifier water
OH OUT humidifier water
IHW IN hot water
OHW OUT hot water
OC OUT condensate water drain

PLAN VIEW FRONT OF UNIT

28 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


Downloaded from www.Manualslib.com manuals search engine
UNDER CONNECTIONS
(i-AX - i-AW - i-AD - i-AT - i-AF)
size 20-29
IR IN refrigerant i-AX - i-AD
OR OUT refrigerant i-AX - i-AD
IW IN water cooled i-AW
OW OUT water cooled i-AW - i-AT -i-AF
IWF IN water i-AF - i-AT
IP IN power supply
IH IN humidifier water
OH OUT humidifier water
IHW IN hot water
OHW OUT hot water

PLAN VIEW FRONT OF UNIT

OVER CONNECTIONS
(i-AX - i-AW - i-AD - i-AT - i-AF)
size 50
IR1 IN refrigerant circ. 1 i-AX - i-AD
OR1 OUT refrigerant circ. i-AX - i-AD
IW1 IN water cooled circ. 1 i-AW
OW1 OUT water cooled circ. 1 i-AW - i-AF - i-AT
IWF IN water i-AF - i-AT
IP IN power supply
IH IN humidifier water
OH OUT humidifier water
IHW IN hot water
OHW OUT hot water
OC OUT condensate water drain

PLAN VIEW FRONT OF UNIT

UNDER CONNECTIONS
(i-AX - i-AW - i-AD - i-AT - i-AF)
size 50
IR1 IN refrigerant circ. 1 i-AX -AD
OR1 OUT refrigerant circ. 1 i-AX -AD
IW1 IN water cooled circ. 1 i-AW
OW1 OUT water cooled circ. 1 i-AW - i-AF - i-AT
IWF IN water i-AF - i-AT
IP IN power supply
IH IN humidifier water
OH OUT humidifier water
IHW IN hot water
OHW OUT hot water

PLAN VIEW FRONT OF UNIT

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 29


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OVER CONNECTIONS
(i-AX - i-AW - i-AD - i-AT - i-AF)
size 70
IR1 IN refrigerant circ. 1 i-AX - i-AD
OR1 OUT refrigerant circ. 1 i-AX - i-AD
IR2 IN refrigerant circ. 2 i-AX - i-AD
OR2 OUT refrigerant circ. 2 i-AX - i-AD
IW1 IN water cooled circ. 1 i-AW
OW1 OUT water cooled circ. 1 i-AW - i-AF - i-AT
IW2 IN water cooled circ. 2 i-AW
OW2 OUT water cooled circ. 2 i-AW - i-AF - i-AT
IWF IN water i-AF - i-AT
IP IN power supply
IH IN humidifier water
OH OUT humidifier water
IHW IN hot water
OHW OUT hot water
OC OUT condensate water drain

PLAN VIEW FRONT OF UNIT

UNDER CONNECTIONS
(i-AX - i-AW - i-AD - i-AT - i-AF)
size 70
IR1 IN refrigerant circ. 1 i-AX - i-AD
OR1 OUT refrigerant circ. 1 i-AX - i-AD
IR2 IN refrigerant circ. 2 i-AX - i-AD
OR2 OUT refrigerant circ. 2 i-AX - i-AD
IW1 IN water cooled circ. 1 i-AW
OW1 OUT water cooled circ. 1 i-AW - i-AF - i-AT
IW2 IN water cooled circ. 2 i-AW
OW2 OUT water cooled circ. 2 i-AW - i-AF - i-AT
IWF IN water i-AF - i-AT
IP IN power supply
IH IN humidifier water
OH OUT humidifier water
IHW IN hot water
OHW OUT hot water

PLAN VIEW FRONT OF UNIT

OVER CONNECTIONS
(i-AX - i-AW - i-AD - i-AT - i-AF)
size 90
IR1 IN refrigerant circ. 1 i-AX - i-AD
OR1 OUT refrigerant circ. 1 i-AX - i-AD
IR2 IN refrigerant circ. 2 i-AX - i-AD
OR2 OUT refrigerant circ. 2 i-AX - i-AD
IW IN water cooled i-AW
OW OUT water cooled i-AW - i-AT - i-AF
IWF IN water i-AF - i-AT
IP IN power supply
IH IN humidifier water
OH OUT humidifier water
IHW IN hot water
OHW OUT hot water

PLAN VIEW FRONT OF UNIT

30 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


Downloaded from www.Manualslib.com manuals search engine
UNDER CONNECTIONS
(i-AX - i-AW - i-AD - i-AT - i-AF)
size 90
IR1 IN refrigerant circ. 1 i-AX - i-AD
OR1 OUT refrigerant circ. 1 i-AX - i-AD
IR2 IN refrigerant circ. 2 i-AX - i-AD
OR2 OUT refrigerant circ. 2 i-AX - i-AD
IW IN water cooled i-AW
OW OUT water cooled i-AW - i-AT - i-AF
IWF IN water i-AF - i-AT
IP IN power supply
IH IN humidifier water
OH OUT humidifier water
IHW IN hot water
OHW OUT hot water
OC OUT condensate water drain

PLAN VIEW FRONT OF UNIT

CONNESSIONI OVER
(i-AX - i-AW - i-AD - i-AT - i-AF) size 130
(i-AX - i-AW) size 150
IW IN water cooled i-AW
OW OUT water cooled
i-AW - i-AT - i-AF
IP IN power supply
IH IN humidifier water
OH OUT humidifier water
OC OUT condensate water drain
IR1 IN refrigerant circ. 1
i-AX - i-AD
OR1 OUT refrigerant circ.
1 i-AX - i-AD
IR2 IN refrigerant circ. 2
i-AX - i-AD
OR2 OUT refrigerant circ. 2
i-AX - i-AD

PLAN VIEW FRONT OF UNIT

CONNESSIONI UNDER
(i-AX - i-AW - i-AD - i-AT - i-AF) size 130
(i-AX - i-AW) size 150
IW IN water cooled i-AW
OW OUT water cooled
i-AW - i-AT - i-AF
IP IN power supply
IH IN humidifier water
OH OUT humidifier water
OC OUT condensate water drain
IR1 IN refrigerant circ. 1
i-AX - i-AD
OR1 OUT refrigerant circ. 1
i-AX - i-AD
IR2 IN refrigerant circ. 2
i-AX - i-AD
OR2 OUT refrigerant circ. 2
i-AX - i-AD

PLAN VIEW FRONT OF UNIT

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 31


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WATER CONNECTIONS

For all the water connections (with the exception of the For i-AW - i-AF - i-AT models check that the water circuit
condensate drain), the following are recommended: has been filled with an antifreeze mixture containing the
- flexible connections to avoid transmitting vibrations and right percentage of ethylene glycol.
allow small movements of the air-conditioner;
- joints in three pieces, near the fittings, to simplify the To select the pipeline refer to "Pressure Drops on
removal of the unit; stainless steel pipes"
- on-off valves to disconnect the unit from the water cir-
cuit: where possible use ball valves with full opening to
minimise pressure drop.
For i-AW - i-AF - i-AT models check that the cross-section
of the chilled water pipes and the characteristics of the cir-
culating pump are suitable: an insufficient water flow-rate
affects the performance of the air-conditioner.
Check that the water inlet and outlet connections are cor-
rect. Insulate all the chilled water pipes with closed cell
material (e.g.: Armaflex or equivalent), to prevent conden-
sation; the insulation must allow access to the valves and
the three-piece joints.

CONNECTION TO BRAZED PLATE CONDENSER i-AW - i-AT - i-AF


i-AW - i-AT - i-AF water-cooled units Seal the holes where the pipes pass through the base of the air-
The condenser must be connected to the cooling water circuit, conditioner to avoid the bypass of air.
making sure that the water inlet and outlet connections are cor-
rect. N.B.: the water system of the unit is PN16
If the water temperature falls below the dew point of the condi-
tioned air, insulate the pipes with closed cell material (e.g.:
Armaflex or equivalent) to prevent condensation; the insulation
must allow access to the valves and the three-piece joints.

CORRECTION FACTORS
ETHYLENE GLYCOLE
A mix of water plus glycole used has fluid instead of only water cause a cooling capacity reduction of the unit. Multiplay the cooling capacity
for the values reported of the following tables
Iceing temperature 0 -5 -10 -15 -20 -25
% of glycole on tot. charge 0 12% 20% 28% 35% 40%
Flow factor cQ 1 1,02 1,04 1,075 1,11 1,14
P. drops factor cdp 1 1,07 1,11 1,18 1,22 1,24

INCROSTATION FACTOR
All datas reported are refered to a complete clean brazed blade condenser (incrostation factor = 1).
For different values of incrostation factor multiplay all datas reported on cooling capacity tables for factors reported on following table.
Incrostation factor (m2 °C/W) 4,4 x10-5 0,86x10-4 1,72x10-4
Incrostation factor f1 --- 0,96 0,93
Compressor factor fk1 --- 0,99 0,98
Total power factor fx1 --- 0,99 0,98

32 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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Pressure Drops on stainless steel pipes (inch.) - Water T .= 10°C

1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500


Water flow l/h
500.000 500.000
400.000 ” 400.000
Ø5

0,8

1,0

1,2

1,4

1,6

1,8

2,0

2,5

3,0

3,5

4,0
m/

m/

m/

m/

m/

m/

m/

m/

m/

m/

m/
300.000 300.000

s

200.000 Ø4 200.000
0,6


Ø3
m/

100.000 100.000
s

90.000 90.000
80.000 80.000
70.000 1/2” 70.000
60.000
Ø2 60.000
50.000 50.000
40.000 40.000

Ø6
” Ø2
30.000 30.000


20.000 Ø5 1/2” 20.000
Ø1

” 1/4”
Ø4 Ø1
10.000 10.000
9.000 9.000
8.000 8.000
7.000 7.000
” ”
6.000 Ø3 Ø1 6.000
5.000 5.000
4.000 1/2” 4.000
Ø2
/4”
3.000 Ø3 3.000

2.000 ” 2.000
Ø2
/2”
Ø1

1.000 1/2” 1.000


900 Ø1 900
3/8”
800 800
700 1/4” Ø 700
600 Ø1 600
500 500
400 400

300 Ø1 300

200 200
/4”
Ø3
0,2

0,4

0,6

0,8
m/

m/

m/

m/
s

100 100
1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500
Linear Pressure Drops, (mm w.c./m)

EXAMPLE OF SELECTION:
• consider a water speed limit inside the pipeline of 1-1,2m/s
• cross the water flow value requested (in the example 5.000l/h)
• extract the pressure drop value of pipe diameter selected (in example 35mm w.c./m)

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 33


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Pressure Drops on stainless steel pipes (inch.) - Water T .= 50°C

Water Flow l/h


1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500
500.000 500.000

400.000 Ø5 400.000
0,8

1,0

1,2

1,4

1,6

1,8

2,0

2,5

3,0

3,5

4,0
m/

m/

m/

m/

m/

m/

m/

m/

m/

m/

m/
300.000 s
300.000

s

Ø4
200.000 200.000


0,6

Ø3
m/

100.000 100.000
s

90.000 90.000
80.000 2” 80.000
70.000 Ø 2 1/ 70.000
60.000 60.000
50.000 50.000
40.000 ” 40.000
Ø6
” Ø2
30.000 30.000

20.000 Ø5 1/2” 20.000
Ø1

” 1/4”
Ø4 Ø1
10.000 10.000
9.000 9.000
8.000 8.000
7.000 7.000
” ”
6.000 Ø3 Ø1 6.000
5.000 5.000
4.000 1/2” 4.000
Ø2
/4”
Ø3
3.000 3.000


2.000 Ø2 2.000
/2”
Ø1

1/2”
1.000 Ø1 1.000
900 900
800 /8” 800
1 1/
4” Ø3
700 Ø 700
600 600
500 500
400 400

Ø1
300 300

200 /4” 200


Ø3
0,2

0,4

0,6

0,8
m/

m/

m/

m/
s

100 100
1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500
Linear Pressure Drops, (mm w.c./m)

34 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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Pressure Drops on stainless steel pipes (inch.) - Water T .= 80°C

Water Flow l/h


1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500
500.000 500.000

400.000 Ø5 400.000

0,8

1,0

1,2

1,4

1,6

1,8

2,0

2,5

3,0

3,5

4,0
m/

m/

m/

m/

m/

m/

m/

m/

m/

m/

m/
300.000 300.000

s

Ø4
200.000 200.000


Ø3
0,6
m/

100.000 100.000
s

90.000 90.000
80.000 2” 80.000
70.000 Ø 2 1/ 70.000
60.000 60.000
50.000 50.000
40.000 ” 40.000
Ø6
” Ø2
30.000 30.000

Ø5
20.000 1/2” 20.000
Ø1

” 1/4”
Ø4 Ø1
10.000 10.000
9.000 9.000
8.000 8.000
7.000 ” ” 7.000
6.000 Ø3 Ø1 6.000
5.000 5.000
1/2”
4.000 Ø2 4.000
/4”
Ø3
3.000 3.000


2.000 Ø2 2.000
/2”
Ø1

1/2”
1.000 Ø1 1.000
900 /8” 900
800
1 1/
4” Ø3 800
700 Ø 700
600 600
500 500
400 400

Ø1
300 300

200 /4” 200


Ø3
0,2

0,4

0,6

0,8
m/

m/

m/

m/
s

100 100
1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500
Linear Pressure Drops (mm w.c./m)

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 35


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AIR CONDENSER: SUGGESTED INSTALLATION

heat insulation
1/100
air-conditioner

discharge

max 50 metres

heat insulation

1/100
air-conditioner

max 5
metres

outlet

1/100 liquid
heat insulation

max 3
metres max 15
air-conditioner metres

max 3
metres

N.B.: Create traps as shown in the figure, making sure to fill them with oil when commissioning the system.
Fit a non-return valve at the unit outlet, on the gas outlet pipe.
The liquid piping must be protected against sunlight.
For two-circuit units (70-90-130-150), install an oil separator in the circuit with the ON/OFF compressor, for
lengths exceeding 50m, see the paragraph OIL SEPARATORS.

36 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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REFRIGERANT CONNECTIONS (i-AX / i-AD)

Warning: All work must be performed, components selected and materials used in complete accordance with the legislation in force
in material in the country concerned, and considering the operating conditions and intended uses of the system, by qualified personnel.

The diameter of connecting pipes between the conditioner and condensing unit must be respected, otherwise the guarantee becomes
invalid. Always use large radius curve (bending radius at least equal to pipe diameter)

RECOMMENDED OUTSIDE DIAMETERS OF THE LINES (for equivalent lengths up to 50 m)


Models 12 18 20 29 50 70 90 130 150
GAS PIPELINE DIAMETER PIPE mm
Liquid line 14 14 16 16 16 2x16 2x16 2x22 2x22
Minimum thickness 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
R410A
Discharge line 18 18 22 22 22 2x22 2x22 2x35 2x35
Minimum thickness 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,50 1,50

NOTE: The diameter of the refrigerant lines between the air-conditioner and the remote condenser (OD) must be chosen according to
the length of the lines, and therefore this will not always coincide with the inside diameter of the joint to be welded supplied by the manu-
facturer. Special care must be paid to the insulation of the hot gas pipes under the raised floor.

Equivalents lenght in meters of: curve, shut-off and non-return valve

Nominal diameter
(mm)
90° 45° 180° 90°
12 0,50 0,25 0,75 2,10 1,90
14 0,53 0,26 0,80 2,20 2,00
16 0,55 0,27 0,85 2,40 2,10
18 0,60 0,30 0,95 2,70 2,40
22 0,70 0,35 1,10 3,20 2,80
28 0,80 0,45 1,30 4,00 3,30
35 1,10 0,55 1,75 5,00 4,50

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 37


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OIL SEPARATOR
On installations with air-cooled units (i-AX / i-AD) with remote condensers, if the refrigerant lines are more than 50 m long an oil separa-
tor must be installed only on the circuit with ON/OFF compressor, to prevent lubricating oil from circulating in the system together with
the refrigerant and possibly breaking the compressor.
Finally, the use of an oil separator leads to:
• a longer life of the compressor;
• a better performance of the whole system with consequent energy saving, due the high coefficient of condenser and evaporator perfor-
mance by almost completely removing oil deposits from their exchange surfaces;
• a quieter operation by reducing pulsations.

The circuit with INVERTER-DRIVEN compressor is already fitted with an oil separator, while i-AX/i-AD units implement a LONG PIPE DIS-
TANCE function that allows correct lubrication of the inverter-driven compressor even at low speeds (<50 Hz) using brief cycles at higher
frequency (70 Hz).

The oil separator have to be selected considering the following parameters:


• power cooling of refrigerant system
• refrigerant fluid type
• the inlet diameter of oil separator have to be equal to the dicharge gas diameter of compressor

POWER COOLING IN kW*

Model R410A
OS 10 11,5
OS 30 33
OS 40 42
OS 70 73
* refered to evaporating temperature +5°C and condensing temperature 40°C

The oil separators have to be installed in the discharge line between the compressor and the condenser mounted securely in a vertical
position and reasonably close to the compressor.
Oil separator performs best when operating at or near the compressor discharge temperature. In location the oil separator, choose a posi-
tion to avoid, as far as possible, chilling of the shell, which may result in condensing of liquid within the separator. If this is not possible, it is
advisable to supply the separator with the insulation or strap heater to prevent the refrigerant in the system from condensing in the shell.

Acting as the lay out of refrigerating system, the return line may be run from the oil fitting to the suction line upstream the ON-OFF com-
pressor.
A sight glass may be installed in the oil line, in a position that oil is flowing through the tube, to check the correct working of the oil separa-
tor. Oil separators must be always pre-charged before its use, as described on the table, with the same oil of the compres-
sor.

Frame F6 F7
Models 70 90 130 150
OIL SEPATATOR Models OS40 OS70
Precharge 0,3 lt 0,85 lt

38 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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VOLUME
INDOOR COIL VOLUME AND REFRIGERANT CHARGE
Indicative gas content Indicative gas content
Models Models
R410A (kg) R410A (kg)
i-AX 12 2,2 i-AW 12 2,5
i-AX 18 3 i-AW 18 3,4
i-AX - i-AD 20 3,5 i-AW - i-AT - i-AF 20 4
i-AX - i-AD 29 5 i-AW - i-AT - i-AF 29 5,7
i-AX - i-AD 50 8,4 i-AW - i-AT - i-AF 50 9,6
i-AX - i-AD 70 7x2 i-AW - i-AT - i-AF 70 16
i-AX - i-AD 90 2 x 12,3 i-AW - i-AT - i-AF 90 28,1
i-AX - i-AD 130 2 x 13,4 i-AW - i-AT - i-AF 130 30,5
i-AX - i-AD 150 2 x 13,4 i-AW 150 30,5

CONDENSER COIL VOLUME AND REFRIGERANT CHARGE


Refrigerant Refrigerant Refrigerant
BASIC-LT
charge LN models charge Models charge
Models
R410A (kg) R410A (kg) R410A (kg)
BRE/i-BRE 014m 1,1 BRE/i-BRE 14m-LN 1,7 BREC - M1D 3,2
BRE/i-BRE 022m 1,7 BRE/i-BRE 022m-LN 3,2 BREC - M2B 3
BRE/i-BRE 027m 3,3 BRE/i-BRE 027m-LN 3,3 BREC - M2C 3,8
BRE/i-BRE 044m 3,3 BRE/i-BRE 044m-LN 4,9 BREC - M2D 6,4
BRE/i-BRE 051m 4,9 BRE/i-BRE 051m-LN 7,3 BREC - M3C 5,7
BRE/i-BRE 065m 4,8 BRE/i-BRE 065m-LN 7,2 BREC - M3D 9,6
BRE/i-BRE 054b 2 x 3,3 BRE/i-BRE 054b-LN 2 x 4,8 BREC - M3D_B 2 x 4,8
BRE/i-BRE 065b 2 x 2,4 BRE/i-BRE 065b-LN 2 x 8,65 BREC - M2F_B 2 x 7,2
BRE/i-BRE 076b 2 x 3,65 BRE/i-BRE 076b-LN 2 x 11,5 BREC - M3G_B 2 x 4,8
BRE/i-BRE 100b 2 x 11,5 BRE/i-BRE 100b-LN 2 x 11,5 BREC - M3F_B 2 x 10,8
BRE/i-BRE 116b 2 x 10,75 BRE/i-BRE 116b-LN 2 x 11 BREC - M4E_B 2 x 9,6
BRE/i-BRE 134b 2 x 10,75 BRE/i-BRE 134b-LN 2 x 11 BREC - M4F_B 2 x 14,4
BRE/i-BRE 190b 2 x 14,5

GAS CONTENT FOR LINEAR METER


Pipe diameter 10 12 16 18 22 29
Discharge line gr/m - 17 29 39 64 105
R410A
Liquid line gr/m 59 90 160 209 327 -
N.B. Important: when gas is added,lubrication oil must also be added in a ratio of 10% weight of the refrigerant gas aded.

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 39


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CONDENSATE DRAIN
The condensate is removed from the pan located underneath the drained from the humidifier pan, excluding Over units (see the
coil through a hose with drain trap, already fitted in the unit; the following paragraph).
end of the hose should be connected to the sewerage system in During installation, pour water into the condensate collection pan
the building via a rubber or plastic hose with an inside diameter so as to fill the drain trap inside the unit with water.
of 20 mm.
If the air-conditioner is fitted with a humidifier, the condensate is

ELECTRICAL CONNECTIONS
Correct electrical connection, performed in a workmanlike man- ACCESS TO THE ELECTRICAL PANEL AND CABLE
ner and in compliance with the standards in force, is important INLETS
for the prevention of accidents and the good and long-lasting Before performing any work on the electrical parts, make sure
operation of the air-conditioner. that there is no live voltage and that the disconnecting switch is
open (position “O”);
Before starting the unit, check the tightness of all the The power section of the electrical panel is protected by a plastic
electrical connections and cables on the unit, as these screen; to remove the screen, open the main switch and remove
may have come loose during handling and transport. the fastening screws.

Part A: connection of the power cable


to the main disconnecting switch IG

N1 R1 S1 T1

4 5

ON
A
0
OFF
2 IG

1 N L1 L2 L3

1 Shielded RS485 or LAN cable outlet; 4 Local user terminal Power cable (provided
2 Mains power supply inlet; 5 Electrical panel by the customer)
3 Remote control and alarm signal
cable inlet.

CONNECTION TO THE MAINS - CROSS-SECTION OF ACCESS TO THE BOARD


THE CABLES - PROTECTION DEVICES To access the board, open the front panel and the thermoformed
- Check that the mains voltage corresponds to the rated val- cover on the electrical panel.
ues for the unit (voltage, no. of phases, frequency) shown on the The electronic components are sensitive to discharges of static
electrical panel. electricity from the human body.
The power supply voltage must be between ± 10% of the Touch an earthed object before handling any electronic compo-
rated value: operation at voltages outside of these limits may nent.
void the warranty.
- Fasten the ends of the power cable to the terminals on the
main switch inside the electrical panel; fully tighten the screws.
Connect the yellow-green earth wire to the special terminal
marked 'PE'.

40 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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MINIMUM CROSS-SECTION OF THE POWER CABLES
The cross-section of the power cable must be chosen according - A backup fuse should be fitted upstream of the power
to the length of the cable and the type of installation, based on line for short-circuit current up to 10 kA.
the maximum current input of the air-conditioner and so as to
prevent excessive voltage drops (the power supply voltage must
be between ± 10% of the rated value).
The following table shows the minimum recommended cross-sec-
tions for the power cables.

ELECTRICAL SPECIFICATIONS

TOTAL UNIT POWER INPUT R410A


Vers. B R H T
Frame Mod. V/ph/Hz FLI (kW) FLA (A) SA (A) FLI (kW) FLA (A) SA (A) FLI (kW) FLA (A) SA (A) FLI (kW) FLA (A) SA (A)
2 12 230/1/50 4,96 29,1 12 10,36 52,6 12 7,21 38,9 21 10,36 52,6 21
2 18 400/3N/50 11,06 19,4 20 19,06 54,2 20 14,81 24,9 26 19,06 54,2 26
3 20 400/3N/50 12,06 18,5 19 21,06 31,5 19 15,81 24,0 25 21,06 31,5 25
3 29 400/3N/50 18,66 28,7 20 27,66 41,7 20 22,41 34,2 26 27,66 41,7 26
4 50 400/3N/50 22,94 36,6 50 37,94 58,3 50 26,69 42,1 56 37,94 58,3 56
5 70 400/3N/50 30,26 53,9 162 36,36 55,9 162 36,26 62,6 162 36,36 62,6 162
6 90 400/3N/50 43,63 76,0 182 46,23 76,0 182 49,63 84,7 182 49,63 84,7 182
7 130 400/3N/50 52,18 93,0 190 52,38 93,0 190 59,68 104,0 190 59,68 104,0 190
7 150 400/3N/50 59,18 107,0 213 59,18 107,0 213 66,68 118,0 213 66,68 118,0 213

Vers. B R H T
Frame Mod. V/ph/Hz FLI (kW) FLA (A) SA (A) FLI (kW) FLA (A) SA (A) FLI (kW) FLA (A) SA (A) FLI (kW) FLA (A) SA (A)
2 12 460/3/60 / / / / / / / / / / / /
2 18 460/3/60 11,16 17,4 20 19,3 27,6 20 14,91 22,1 25 19,26 27,6 25
3 20 460/3/60 12,16 16,5 19 21,2 27,8 19 15,91 21,2 24 21,16 27,8 24
3 29 460/3/60 19,16 25,8 20 28,2 37,1 20 22,91 30,5 25 28,16 37,1 25
4 50 460/3/60 22,94 36,6 50 37,9 55,5 50 26,69 41,3 55 37,94 55,5 55
5 70 460/3/60 30,79 51,9 162 36,4 52,5 162 36,79 59,4 162 36,79 59,4 162
6 90 460/3/60 42,25 69,0 166 46,2 69,0 166 48,25 76,5 166 48,25 76,5 166
7 130 460/3/60 40,81 67,0 166 52,4 75,2 166 48,31 76,4 166 52,38 76,4 166
7 150 460/3/60 42,4 69,0 166 52,4 75,2 166 49,9 78,4 166 52,38 78,4 166

Vers. B R H T
Frame Mod. V/ph/Hz FLI (kW) FLA (A) SA (A) FLI (kW) FLA (A) SA (A) FLI (kW) FLA (A) SA (A) FLI (kW) FLA (A) SA (A)
2 12 380/3/60 / / / / / / / / / / / /
2 18 380/3/60 11,06 19,9 20 19,16 32,2 20 19,16 32,2 26 19,16 32,2 26
3 20 380/3/60 12,06 19,0 19 21,06 32,7 19 15,61 24,7 25 21,06 32,7 25
3 29 380/3/60 18,16 28,7 20 27,16 42,4 20 21,71 34,4 26 27,16 42,4 26
4 50 380/3/60 22,94 36,6 50 37,94 59,4 50 26,49 42,3 56 37,94 59,4 56
5 70 380/3/60 30,79 55,9 180 36,36 57,3 180 36,52 65,0 180 36,52 65,0 180
6 90 380/3/60 42,25 74,0 184 46,23 74,0 184 47,98 83,1 184 47,98 83,1 184
7 130 380/3/60 40,81 71,0 184 52,38 81,5 184 47,92 82,4 184 52,38 82,4 184
7 150 380/3/60 42,4 74,0 184 52,38 81,5 184 49,51 85,4 184 52,38 85,4 184

B = cooling only
R = cooling only + STD hearters
H = cooling only + humidifier
T = cooling only + STD heaters + humidifier

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 41


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POWER CONSUMPTION OF INDIVIDUAL COMPONENTS (COMPRESSOR)
Unit power
Vers. INVERTER compressor ON/OFF compressor
supply
FLI FLA LRA FLI FLA LRA
Frame Mod. V/ph/Hz V/ph/Hz Qty. I@30Hz V/ph/Hz Qty.
(kW) (A) (A) (kW) (A) (A)
2 12 230/1/50 230/1/50 1 4 25,1 2,7 12,1 / / / / /
2 18 400/3N/50 400/3/50 1 10,1 15,4 45 3 / / / / /
3 20 400/3N/50 400/3/50 1 10,1 15,4 45 3 / / / / /
3 29 400/3N/50 400/3/50 1 16,7 25,6 48 4,7 / / / / /
4 50 400/3N/50 400/3/50 1 19,02 30,44 44 10,7 / / / / /
5 70 400/3N/50 400/3/50 1 12,48 20,63 44 10,7 400/3N/50 1 11,9 24 142
6 90 400/3N/50 400/3/50 1 20,13 32,14 44 10,7 400/3N/50 1 15,4 31 158
7 130 400/3N/50 400/3/50 1 20,13 32,14 44 10,7 400/3N/50 2 11,9 24 142
7 150 400/3N/50 400/3/50 1 20,13 32,14 44 10,7 400/3N/50 2 15,4 31 158

Unit power
Vers. INVERTER compressor ON/OFF compressor
supply
FLI FLA LRA FLI FLA LRA
Frame Mod. V/ph/Hz V/ph/Hz Qty. I@30Hz V/ph/Hz Qty.
(kW) (A) (A) (kW) (A) (A)
2 12 460/3/60 / / / / / / / / / / /
2 18 460/3/60 460/3/60 1 10,2 13,4 16 3 / / / / /
3 20 460/3/60 460/3/60 1 10,2 13,4 16 3 / / / / /
3 29 460/3/60 460/3/60 1 17,2 22,71 17 4,7 / / / / /
4 50 460/3/60 460/3/60 1 19,02 30,44 44 10,7 / / / / /
5 70 460/3/60 460/3/60 1 12,48 20,63 44 10,7 460/3/60 1 12,43 22 142
6 90 460/3/60 460/3/60 1 20,13 32,14 44 10,7 460/3/60 1 14,02 24 142
7 130 460/3/60 460/3/60 1 20,13 32,14 44 10,7 460/3/60 2 12,43 22 142
7 150 460/3/60 460/3/60 1 20,13 32,14 44 10,7 460/3/60 2 14,02 24 142

Unit power
Vers. INVERTER compressor ON/OFF compressor
supply
FLI FLA LRA FLI FLA LRA
Frame Mod. V/ph/Hz V/ph/Hz Qty. I@30Hz V/ph/Hz Qty.
(kW) (A) (A) (kW) (A) (A)
2 12 380/3/60 / / / / / / / / / / /
2 18 380/3/60 380/3/60 1 10,1 15,93 16 3 / / / / /
3 20 380/3/60 380/3/60 1 10,1 15,93 16 3 / / / / /
3 29 380/3/60 380/3/60 1 16,2 25,64 17 4,7 / / / / /
4 50 380/3/60 380/3/60 1 19,02 30,44 44 10,7 / / / / /
5 70 380/3/60 380/3/60 1 12,48 20,63 44 10,7 380/3/60 1 12,43 26 160
6 90 380/3/60 380/3/60 1 20,13 32,14 44 10,7 380/3/60 1 14,02 29 160
7 130 380/3/60 380/3/60 1 20,13 32,14 44 10,7 380/3/60 2 12,43 26 160
7 150 380/3/60 380/3/60 1 20,13 32,14 44 10,7 380/3/60 2 14,02 29 160

Values for individual component


FLI = Maximum power consumption
FLA = Max current
LRA = Locked rotor current

42 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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POWER CONSUMPTION OF INDIVIDUAL COMPONENTS (FAN)
Vers. Unit power supply Std. EC radial fan HP EC radial fan
Frame Mod. V/ph/Hz V/ph/Hz Qty. FLI (kW) FLA (A) V/ph/Hz Qty. FLI (kW) FLA (A)
2 12 230/1/50 230/1/50 2 0,48 2 230/1/50 2 0,5 3,15
2 18 400/3N/50 230/1/50 2 0,48 2 230/1/50 2 0,5 3,15
3 20 400/3N/50 400/3/50 1 1,96 3,1 400/3/50 1 2,7 4,3
3 29 400/3N/50 400/3/50 1 1,96 3,1 400/3/50 1 2,7 4,3
4 50 400/3N/50 400/3/50 2 1,96 3,1 400/3/50 2 2,7 4,3
5 70 400/3N/50 400/3/50 3 1,96 3,1 400/3/50 3 2,7 4,3
6 90 400/3N/50 400/3/50 3 2,7 4,3 400/3/50 4 2,7 4,3
7 130 400/3N/50 400/3/50 3 2,75 4,3 400/3/50 3 2,75 4,3
7 150 400/3N/50 400/3/50 3 2,75 4,3 400/3/50 3 2,75 4,3

Vers. Unit power supply Std. EC radial fan HP EC radial fan


Frame Mod. V/ph/Hz V/ph/Hz Qty. FLI (kW) FLA (A) V/ph/Hz Qty. FLI (kW) FLA (A)
2 12 / / / / / / / / /
2 18 460/3/60 230/1/60 2 0,48 2 230/1/60 2 0,5 3,15
3 20 460/3/60 460/3/60 1 1,96 3,1 460/3/60 1 2,7 4,3
3 29 460/3/60 460/3/60 1 1,96 3,1 460/3/60 1 2,7 4,3
4 50 460/3/60 460/3/60 2 1,96 3,1 460/3/60 2 2,7 4,3
5 70 460/3/60 460/3/60 3 1,96 3,1 460/3/60 3 2,7 4,3
6 90 460/3/60 460/3/60 3 2,7 4,3 460/3/60 4 2,7 4,3
7 130 460/3/60 460/3/60 3 2,75 4,3 460/3/60 3 2,75 4,3
7 150 460/3/60 460/3/60 3 2,75 4,3 460/3/60 3 2,75 4,3

Vers. Unit power supply Std. EC radial fan HP EC radial fan


Frame Mod. V/ph/Hz V/ph/Hz Qty. FLI (kW) FLA (A) V/ph/Hz Qty. FLI (kW) FLA (A)
2 12 / / / / / / / / /
2 18 380/3/60 230/1/60 2 0,48 2 230/1/60 2 0,5 3,15
3 20 380/3/60 380/3/60 1 1,96 3,1 380/3/60 1 2,7 4,3
3 29 380/3/60 380/3/60 1 1,96 3,1 380/3/60 1 2,7 4,3
4 50 380/3/60 380/3/60 2 1,96 3,1 380/3/60 2 2,7 4,3
5 70 380/3/60 380/3/60 3 1,96 3,1 380/3/60 3 2,7 4,3
6 90 380/3/60 380/3/60 3 2,7 4,3 380/3/60 4 2,7 4,3
7 130 380/3/60 380/3/60 3 2,75 4,3 380/3/60 3 2,75 4,3
7 150 380/3/60 380/3/60 3 2,75 4,3 380/3/60 3 2,75 4,3

Values for individual component


FLI = Maximum power consumption
FLA = Max current

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 43


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POWER CONSUMPTION OF INDIVIDUAL COMPONENTS (HEATERS)
Vers. Unit power supply STD electric heaters HIGH POWER electric heaters
Frame Mod. V/ph/Hz V/ph/Hz Qty. FLI (kW) FLA (A) V/ph/Hz Qty. FLI (kW) FLA (A)
2 12 230/1/50 230/1/50 2 5,4 23,5 230/1/50 3 8 34,8
2 18 400/3N/50 230/1/50 2 8 34,8 230/1/50 3 12 17,3
3 20 400/3N/50 400/3/50 3 9 13 400/3/50 5 15 21,7
3 29 400/3N/50 400/3/50 3 9 13 400/3/50 5 15 21,7
4 50 400/3N/50 400/3/50 5 15 21,7 400/3/50 6 18 26
5 70 400/3N/50 400/3/50 6 18 26 400/3/50 9 27 39
6 90 400/3N/50 400/3/50 6 18 26 400/3/50 9 27 39
7 130 400/3N/50 400/3/50 8 24 34,68 400/3/50 12 36 52
7 150 400/3N/50 400/3/50 8 24 34,68 400/3/50 12 36 52

Vers. Unit power supply STD electric heaters HIGH POWER electric heaters
Frame Mod. V/ph/Hz V/ph/Hz Qty. FLI (kW) FLA (A) V/ph/Hz Qty. FLI (kW) FLA (A)
2 12 / / / / / / / / /
2 18 460/3/60 460/3/60 2 8,1 10,2 460/3/60 3 12 15,1
3 20 460/3/60 460/3/60 3 9 11,3 460/3/60 5 15 18,9
3 29 460/3/60 460/3/60 3 9 11,3 460/3/60 5 15 18,9
4 50 460/3/60 460/3/60 5 15 18,9 460/3/60 6 18 22,6
5 70 460/3/60 460/3/60 6 18 22,6 460/3/60 9 27 34
6 90 460/3/60 460/3/60 6 18 22,6 460/3/60 9 27 34
7 130 460/3/60 460/3/60 8 24 30,2 460/3/60 12 36 45,2
7 150 460/3/60 460/3/60 8 24 30,2 460/3/60 12 36 45,2

Vers. Unit power supply STD electric heaters HIGH POWER electric heaters
Frame Mod. V/ph/Hz V/ph/Hz Qty. FLI (kW) FLA (A) V/ph/Hz Qty. FLI (kW) FLA (A)
2 12 / / / / / / / / /
2 18 380/3/60 380/3/60 2 8,1 12,3 380/3/60 3 12 18,3
3 20 380/3/60 380/3/60 3 9 13,7 380/3/60 5 15 22,8
3 29 380/3/60 380/3/60 3 9 13,7 380/3/60 5 15 22,8
4 50 380/3/60 380/3/60 5 15 22,8 380/3/60 6 18 27,4
5 70 380/3/60 380/3/60 6 18 27,4 380/3/60 9 27 41,1
6 90 380/3/60 380/3/60 6 18 27,4 380/3/60 9 27 41,1
7 130 380/3/60 380/3/60 8 24 36,5 380/3/60 12 36 55
7 150 380/3/60 380/3/60 8 24 36,5 380/3/60 12 36 55

Values for individual component


FLI = Maximum power consumption
FLA = Max current

44 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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POWER CONSUMPTION OF INDIVIDUAL COMPONENTS (HUMIDIFIER)
Vers. Unit power supply Humidifier modulating
Frame Mod. V/ph/Hz V/ph/Hz Qty. FLI (kW) FLA (A) kg/h
2 12 230/1/50 230/1/50 1 2,25 9,8 3
2 18 400/3N/50 400/3/50 1 3,75 5,5 5
3 20 400/3N/50 400/3/50 1 3,75 5,5 5
3 29 400/3N/50 400/3/50 1 3,75 5,5 5
4 50 400/3N/50 400/3/50 1 3,75 5,5 5
5 70 400/3N/50 400/3/50 1 6 8,7 8
6 90 400/3N/50 400/3/50 1 6 8,7 8
7 130 400/3N/50 400/3/50 1 7,5 11 15
7 150 400/3N/50 400/3/50 1 7,5 11 15

Vers. Unit power supply Humidifier modulating


Frame Mod. V/ph/Hz V/ph/Hz Qty. FLI (kW) FLA (A) kg/h
2 12 / / / / / /
2 18 460/3/60 460/3/60 1 3,75 4,7 5
3 20 460/3/60 460/3/60 1 3,75 4,7 5
3 29 460/3/60 460/3/60 1 3,75 4,7 5
4 50 460/3/60 460/3/60 1 3,75 4,7 5
5 70 460/3/60 460/3/60 1 6 7,5 8
6 90 460/3/60 460/3/60 1 6 7,5 8
7 130 460/3/60 460/3/60 1 7,5 9,4 15
7 150 460/3/60 460/3/60 1 7,5 9,4 15

Vers. Unit power supply Humidifier modulating


Frame Mod. V/ph/Hz V/ph/Hz Qty. FLI (kW) FLA (A) kg/h
2 12 / / / / / /
2 18 380/3/60 380/3/60 1 3,55 5,7 4,7
3 20 380/3/60 380/3/60 1 3,55 5,7 4,7
3 29 380/3/60 380/3/60 1 3,55 5,7 4,7
4 50 380/3/60 380/3/60 1 3,55 5,7 4,7
5 70 380/3/60 380/3/60 1 5,73 9,1 7,6
6 90 380/3/60 380/3/60 1 5,73 9,1 7,6
7 130 380/3/60 380/3/60 1 7,11 11,4 14,2
7 150 380/3/60 380/3/60 1 7,11 11,4 14,2

Values for individual component


FLI = Maximum power consumption
FLA = Max current

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 45


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ELECTRICAL CONNECTION OF THE i-BRE and BRE OUTDOOR AIR-COOLED
CONDENSERS and/or i-BDC and BDC OUTDOOR DRY COOLERS

It must be stressed that both the standard air-cooled condensers 10V signal, following the logic implemented on the EVOLUTION+
and dry coolers supplied by the manufacturer are not fitted as controller.
standard with the condenser fan speed controller, and are only For the MODULATING version, the voltage signal sent will be
electrically connected to the disconnect switch for local mainte- modulated by the condenser controller installed on the indoor
nance operations (for further details, see the manual on the out- unit, based on instant system requirements.
door air-cooled condensers and dry coolers). PTherefore, both of This ensures optimum operating conditions at all times.
these outdoor units can be powered directly via the disconnect The condenser control unit is also featured as standard on the ver-
switch with primary voltage, however this means their operation sions of the indoor units for low outside temperatures (-45°C).
is not controlled. If the STD version of the unit is used together
with the i-BRE remote condenser, or the MODULATING version For the parameter setting of control condensation phase
fitted with outdoor fan speed control together with the BRE con- cut for BRE-BDC, refer to the controller manual EVOLU-
denser, the power supply to the outdoor air-cooled condenser TION+.
and/or outdoor dry cooler can be connected directly from the
indoor unit panel (the connection cable is not supplied by the For connection to the i-BRE / i-BDC outdoor units for fan
manufacturer). speed control, see the instructions shown on the follow-
The instructions on the connection and the size of the ing diagram:
power cables are provided by the manufacturer on the
wiring diagram on the indoor unit.
For both single and dual circuit models, just one connection/pow-
er cable is required between the indoor and outdoor unit.
For the STD version fitted with condenser control function for i-
BRE condensers (with EC fans), the fans are managed using a 0 to

RIMUOVERE I SEGUENTI PONTI TRA I


QUADRO ELETTRICO UNITÀ ACCURATE MORSETTI (REMOVE THE BRIDGE FROM THIS
ACCURATE UNIT ELECTRICAL PANEL TERMINAL BLOCK):
ALIMENTAZIONE CONDENSANTE 1 USCITA COMANDO VENT.RAD. CONDENSANTE
CONDENSING UNIT 1 POWER SUPPLY 14-15 / 24-25 / 34-35 / 44-45
COND. UNIT SIGNAL
16-26 / 26-36 / 36-46
17-27 / 27-37 / 37-47

PONTICELLARE I SEGUENTI MORSETTI


(MAKE A BRIDGE IN THIS TERMINAL BLOCK):
13-23 / 23-33 / 33-43
QS1 14/24 / 24-34 / 34-44
SEZIONATORE i-BRE
i-BRE DISCONNECTIONG SWITCH
GND

SIGNAL 0...10VDC

PE L1 N1 PE L2 N2 PE L3 N3 PE L4 N4 13 14 15 23 24 25 33 34 35 43 44 45 16 17 26 27 36 37 46 47
G/VERDE (Y/GREEN)

G/VERDE (Y/GREEN)

G/VERDE (Y/GREEN)

G/VERDE (Y/GREEN)
MARRONE (BROWN)

BLU (BLUE)

MARRONE (BROWN)

BLU (BLUE)

MARRONE (BROWN)

BLU (BLUE)

MARRONE (BROWN)

BLU (BLUE)

NERO (BLACK) 3

NERO (BLACK) 4

NERO (BLACK) 5

NERO (BLACK) 3

NERO (BLACK) 4

NERO (BLACK) 5

NERO (BLACK) 3

NERO (BLACK) 4

NERO (BLACK) 5

NERO (BLACK) 3

NERO (BLACK) 4

NERO (BLACK) 5

NERO (BLACK) 6

NERO (BLACK) 7

NERO (BLACK) 6

NERO (BLACK) 7

NERO (BLACK) 6

NERO (BLACK) 7

NERO (BLACK) 6

NERO (BLACK) 7

M
1fi

EV4

M
1fi

EV3

M
1fi

EV2

M
1fi

EV1
Example of outdoor unit with 4 fans

46 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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VACUUM AND CHARGE
The refrigerant circuits of the water-cooled chillers and air-condi- that require refrigerant connections to other units are pre-
tioners are already charged with refrigerant, either R410A or charged with nitrogen (or dry air) to prevent moisture from
R410A (check the rating plate on the unit and the compressors entering the circuit; in this case, the refrigerant charge must be
to see which type of refrigerant is used). completed by the installer, following the instructions shown in this
The air-cooled air-conditioners (i-AX - i-AD) and the BRE units paragraph.

Refrigerant Type of oil


mod. 12-18-20-29 FV50S
R410A (POE)
mod. 50-70-90-130-150 160SZ

R410A
Open any valves in the unit or in the system to ensure that all the components are involved in the emptying operation;
Connect a high efficiency vacuum pump to the Schrader fittings or to the 1/4" SAE fittings on the compressor suction and discharge side;
Connect a cylinder of refrigerant to the charge fittings.
Empty the lines, ensuring an absolute pressure of less than 10 Pa (0.07 mm Hg) so as to remove the air and any traces of moisture
Praticare il vuoto nelle linee mantenendo a lungo una pressione inferiore a 10 Pa assoluti (0,07 mm Hg) per evacuare l’aria e le eventuali
tracce di umidità.
The circuit should be emptied slowly and maintained for an extended period, rather than performed too quickly.
Wait a "go up time" of 100 seconds and verify that the pressure does not exceed over 200 Pa absolute.
In general, if there is the chance of significant moisture content in the circuit or for very large systems, the vacuum must be “broken” with
nitrogen dioxide and then repeat the emptying operations as described.
Break the vacuum by pre-charging from the cylinder of refrigerant.
After having started the compressor, complete the charge slowly, until the pressure stabilises in the lines and the gas bubbles disappear
from the flow indicator;
The charge must be checked at the environmental design conditions and with a discharge pressure of around 28 bar (R410A (equal to a
dew point of 48°C and boiling point of 43°C); for units with on-off condenser control, partially close the intake to stop the condenser
fan from repeatedly starting-stopping.
Make sure that the subcooling of the liquid at the thermostatic valve intake is between 3 and 5°C less than the condensing temperature
read on the pressure gauge and that the superheating of the vapour at the evaporator outlet is around 5 °C.
If a circuit already charged with refrigerant needs to be emptied, the first operation required is the removal of the refrigerant from the cir-
cuit using a special appliance with dry compressor for recovering the refrigerant. If available, also switch on the sump heaters during the
emptying operation.

COMMISSIONING PROCEDURE AT LEAST 12 HOURS AFTER POWER UP:


Arm the cutout in the auxiliary circuits; Start the air-conditioner using the buttons on the user terminal;
Arm all the cutouts on the electrical panel; If an alarm is activated refer to the controller instruction
Power up the air-conditioner electrical panel and close the main manual.
disconnecting switch on the unit (position 'I');
Check that the control board is powered; Check that both the
LEDs relating to the phase sequence relay (RSF) are on; the yel-
low LED indicates power, the green LED indicates that the
sequence of phases is correct.
If the green LED is off, disconnect power supply from the units,
reverse two phases of the power cable and restart the commis-
sioning procedure. (In the units with sump heaters)
After having powered up the air-conditioner, wait at least 12
hours before starting so as to suitably heat the oil in the com-
pressors. During extended shutdown there may be spontaneous
migration of refrigerant to the compressor sump, which at the
start may cause the oil to foam and consequent damage due to
insufficient lubrication.
As a result, do not disconnect power during weekly pauses;
Open the on-off valves in the refrigerant circuits and check that
the air-cooled remote condensers are connected (air-cooled
models); Check that the external radiators are connected and
make sure there is water flow for cooling (water-cooled models);
Check that the sections of corrugated pipe with the function of
drain trap (both inside and outside of the air-conditioner) have
been filled with water during installation.

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 47


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OPERATION AND CONTROL
WATER-COOLED UNITS
Water in an open circuit
If the temperature of the cooling water is not controlled and may fall
below 25°C, a pressure control valve is required (available as an
accessory) for each condenser; in this case, the supply pressure must
not be less than 200 kPa (2 bar).
IMPORTANT: for systems in which the water is cooled using a
cooling tower, make sure suitable filters are used, to prevent the
plate condensers from fouling quite quickly.
Remember that the units are supplied without the sys-
tem circulating pump.
25 °C
Water in a closed circuit
The condensers on the units are supplied with water pumped in a
closed circuit and cooled by external radiators; check that the
cross-section of the pipes and that the characteristics of the cir-
culating pump are suitable: an insufficient water flow-rate affects
the performance of the air-conditioner. The temperature of the
cooling water must be controlled so as to not fall below 25°C,
preferably according to the diagram shown in the figure.
Remember that the units are supplied without the sys-
tem circulating pump.

IMPORTANT: the cooling water must contain a percentage


of ethylene glycol (passivated and consequently non-corro-
sive) according to the minimum expected outside tempera-
ture. In the Energy Saving models, the use of glycol is always
required.

ELECTRONIC VALVE
The INVERTER units come with electronic expansion valves as
standard.
These valves have a much wider modulation capacity than tradi-
tional mechanical thermostatic valves; this feature is essential in
applications with operation at part load.
The electronic expansion valve does not require calibration in the
field, as all the parameters are set directly in the factory.

48 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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INSTRUMENTS AND ALARMS
The air-conditioner is fitted with the following instruments: In addition, the following optional devices may be available:
- High pressure switch/switches with manual reset (one on - Flood sensor made up of:
each refrigerant circuit); a) device to be inserted in the special socket on the electrical
- Low pressure switch/switches with automatic reset (one panel;
on each refrigerant circuit); b) Floor sensor (or sensors, connected in parallel) to be posi-
- Air flow sensor and dirty filter sensor (differential pressure tioned at the points monitored;
switches); - Fire and smoke sensors;
- Temperature sensor or room temperature and humid- - Hot water temperature sensor, for reading and enabling
ity sensor (on the units with humidity control); post-heating with hot water;
- Outlet air limit temperature sensor

Some versions, in addition, have the following sensors:


- Safety thermostat (in the versions with electric heaters),
with the reset button accessible on the right-hand side of the
electrical panel.

1 main board
2 disconnecting switch
3 electric heaters 3
4 radial fan and inverter
5 compressor
6 dewatering filter 4
7 liquid valve
8 flow indicator
9 thermostatic valve
10 humidifier 2
11 dehumidification valve
1
12 hot water coil valve
13 temperature-humidity probe

8 13

9 7

11

10 5

6
12

The pressure test points for the air flow and dirty filter differen-
tial pressure switches are connected in parallel; (on OVER units)
- the positive pressure test point is located on the right-hand
side of the base of the unit; Pressure
- the negative pressure test point is located in a position for test point Pressure
test point
Q.E.

measuring the pressure upstream of the fan; (on UNDER units)


Q.E.
- the positive pressure test point is located behind the electrical
panel, upstream of the air filter;
- the negative pressure test point is located in a position for FRONT OF FRONT OF
THE UNIT THE UNIT
measuring the pressure upstream of the fan.
Pressure
test point

Pressure
test point
RIGHT-HAND SIDE

RIGHT-HAND SIDE

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 49


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CALIBRATING THE CONTROL AND SAFETY DEVICES
After starting the air-conditioner, make the following adjustments The calibration values of the control and safety devices must not
- Room temperature (cooling and heating set point). be altered.
- Relative humidity (set point for humidification and dehumidifi-
cation);
- Dirty filter differential pressure switch: see the paragraph on
"CALIBRATING THE DIRTY FILTER SENSOR".

Symbol Description Models Activation Differential Reset


12
18
37,4 bar (opening)
20
29
F1 High pressure switch 50 - Manual reset
70
90 40,5 bar (opening)
130
150
F2 Low pressure switch All 3,0 bar (opening) 0,9 bar 3,9 bar (automatico)
TH1 Safety thermostat (versions T and H) All 320 °C (opening) - Manual reset

CALIBRATING THE PRESSURE CONTROL VALVE


(option available for water-cooled models)
The pressure control valve, by managing the flow of water, pre-
vents the condensing pressure from lowering excessively and, at
the same time, saves water consumption.
If the pressure control valve needs to be calibrated, use the 1
2
3
adjustment knob (the pressure increases when turning it clock- 4
5
wise) until the condensing pressure stabilises at the recommend-
ed value of 27 bars (equivalent to a temperature of around 45°C
with R410A), checked using a pressure gauge connected to the
pressure test point on the outlet valve.

50 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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CALIBRATING THE AIR FLOW SENSOR
The differential pressure switch F3 must be activated if the fan is To calibrate the pressure switch, remove the plastic cover (A) by
not working (when there is one fan) or one of the fans is not unscrewing the two screws (B).
working. As the difference in pressure between the fan intake and Use the adjustment screw (E) to calibrate the differential pressure
outlet depends on the air flow-rate, the instrument may need to switch on a scale from 0.5 to 4.0 mbar (50 to 400Pa).
be recalibrated after installation, checking that the contact closes If having to replace the pressure switch, unscrew the two fasten-
when the fan is operating normally. ing screws (D), remove the rubber hoses connected to the pres-
sure test points (+) and (-) and remove the electrical cables con-
To calibrate the pressure switch: nected to terminals 1, 2 and 3.
• simulate a fault in the fan system (stop the fan - if there is just To install the new pressure switch, perform the same operations
one - or one of the fans on the unit) and check that the pres- in the reverse order, inserting the cables from point (C).
sure switch is activated;
• if the device is not activated, progressively increase the calibra-
tion value of the pressure switch.

Pressure test points + - A D


B

3
mbar mbar
2

B C D

CALIBRATING THE DIRTY FILTER SENSOR


Pressure switch F4 must be calibrated according to the pressure The calibration must be performed with a clean filter, as follows:
drop, which depends not only on the filter being dirty, but also on - switch the unit on
the air flow-rate. - progressively cover the surface of the air filter and make sure
that the pressure switch is activated when around 50-60% cov-
ered;
- if the device is not activated, progressively reduce the calibra-
tion of the pressure switch;
- if the device is activated too early, increase the calibration.

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 51


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TEMPERATURE AND HUMIDITY PROBE
The figure shows the optional temperature and humidity probe. For the probe electrical connection use a shielded cable; the con-
If having to replace the probe, release the white plastic cover by nections to the terminals on the board are shown on the wiring
pressing point (A) with a screwdriver or a pointed object; lift the diagram.
cover (B) to access the fastening screws (C) and the terminals
(D).

A D
C
80

OUT

OUT
M

H
T
+
126 mm
Shielded cable Fastening
inlet holes

SERVOMOTOR AND WATER VALVE


WARNING: Disconnect power before working on the
servomotor
On the controllers units ACCURATE the position of the servo- 2
motor is proportional to the control voltage, between 0 and 10
Vdc. The servomotor stops:
- automatically at the end of its travel;
- in the position of equilibrium, corresponding to the control
voltage;
- in the current position, when cutting off power.

OPERATION OF THE MVX52 - 0÷10V SERVOMOTORS


The opening of the valve can be controlled by checking the posi- IN OUT
tion using the indicator located on the top of the servomotor

EMERGENCY MANUAL OPERATION


The valve can be operated manually, in the event of faults to the
servomotor or the control system, using the manual control knob
(not supplied).

52 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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Type Rated voltage Run time at 50 Hz Control signal
SSB81 AC 24 V 150 s 3-position
SSB61 AC/DC 24 V 75 s DC 0...10 V

Description Manual override


This actuator with 3point or 0÷10V signal is adapt for 2 or 3
way valve with 5,5mm stroke
3 mm

Function A B 3 mm

When the actuator is driven by DC 0…10 V control voltage or by

m
3m
a 3-position signal, it produces a stroke which is transmitted to 0 1 0 1

the valve stem. The description of operation in this document 4891Z13 4891Z14

applies to the valve versions which are fully closed when deener- Position indicator in Position indicator in
position 0:
gized (NC). Valve closed
position 1:
Valve open
(Y, Y1) A B (Y,Y2)
3-position control signal SSB81
• Voltage at Y1: Stem extends Valve opens
• Voltage at Y2: Stem retracts Valve closes
• No voltage at Y1 and Y2: Actuator maintains its current position. Maintenance
The actuators are maintenance-free. When carrying out service
DC 0...10 V control signal SSB61 work on the plant, following must be noted:
• The valve opens / closes in proportion to the control signal at Y.
• At DC 0 V, the valve is fully closed (A ? AB). • If necessary, disconnect electrical connections from the termi-
• When power supply is removed, the actuator maintains its cur- nals!
rent position. • The actuator must be commissioned only with a correctly
mounted valve in place!
Operation
A 3 mm hexagonal socket wrench can be used to move the actu- Repair
ator to any position between 0 and 1. If a control signal from the SSB... actuators cannot be repaired; the complete unit must be
controller is present, then this takes priority in determining the replaced.
position.

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 53


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Type Rated voltage Run time at 50 Hz Control signal
SSB81 AC 24 V 150 s 3-position
SSB61 AC/DC 24 V 75 s DC 0...10 V

Description Manual override


This actuator with 3point or 0÷10V signal is adapt for 2 or 3 The rotary knob can be used to drive the actuator into any
way valve with 5,5mm stroke position between 0 and 1.
However, if a control signal from the controller is present, this
Function will take priority in determining the position.
When the actuator is driven by a 3-position or DC 0…10 V
control signal, it generates a stroke which is transmitted to
the valve stem. A B A B

1
3-position actuators SSC819

0
• Voltage at Y1: Actuator stem extends and valve opens 1 0

• Voltage at Y2: Actuator stem retracts and valve closes


• No voltage at Y1 or Y2: Actuator maintains the current position

DC 0...10 V control - SSC619 (Y, Y1) A B (Y2)

• The valve opens / closes in proportion to the control signal at Y


• At DC 0 V, the valve is fully closed
• In the event of a power failure, the actuator maintains its cur- Position indicator in Position indicator in
position 1 = OPEN position 0 = CLOSED
rent position

Auto calibration - SSC619


When the AC / DC 24 V supply is applied for the first time, Maintenance
the actuators calibrate themselves independent of the control When servicing the actuator:
signal. In this process, the actuator drives the valve to the • Switch off power
mechanical end stops and stores the associated positions per- • If necessary, disconnect the terminals
manently in the form of electronic values. The positioning sig- • The actuator must only be commissioned with a correctly
nal is only active on completion of this calibration process. mounted valve in place!
Calibration takes about 60 seconds.
Repair
The SSC ... actuators cannot be repaired. They must be
replaced as a complete unit.

54 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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Description
This actuator with 3point or 0÷10V signal is adapt for 2 or 3 way valve with 20mm stroke
SQX82: SQX62:

1 4
5

1 Terminal strip 2 Button S3 (calibration)


3 LED, red / green (operating status indication)
4 Terminal strip
5 DIL switches:
S1: change-over flow characteristic «LOG» / «LIN» *)
S2: change-over signal R «0-10 V, 4-20 mA» / «1000Ω» *)
(*) bold print = factory setting

SQX82... SQX62...
3-position positioning signal Signals: DC 0-10 V
• Voltage on Y1: actuator stem extends, valve opens The SQX62 is either controlled via terminal Y.
• Voltage on Y2: actuator stem retracts, valve closes The recorded positioning signals control the synchronous
• No voltage on Y1 and Y2: actuator stem remains in the respec- motor by means of microprocessor electronics.
tive position • Signal Y increasing: actuator stem extends, valve opens
• Signal Y decreasing: actuator stem retracts, valve closes
• Signal Y constant: actuator stem remains in the respective
position

Calibration SQX62
The minimum stroke of the valve is 15 mm. The LED does not indicate a calibration error when the stroke is < 15 mm
The stem extends to the maximum position with the maximum positioning signal DC 10 V.
Calibration
1. Pressing button S3 starts calibration
2. Actuator moves to «0 %» stroke position (valve closed)
green LED flashes
3. Actuator moves to «100 %» stroke position (valve open)
4. Measured values saved in microprocessor

Normal operation
5. Actuator moves to the position as indicated by signal Y green LED is lit permanently

A flashing red LED indicates a calibration error.

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 55


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Indication of operating state SQX62
LED Indication Function Remarks, troubleshooting
Lit Control mode Automatic operation; everything o.k.
Green
Flashing Calibration Wait until calibration is finished

Lit Internal error Troubleshooting, eventually replace actuator


Red
Troubleshooting, recalibrate
Flashing Calibration error
(operate button S3 1x)
No power supply Check mains network, check wiring
Both Dark
Electronics faulty Replace actuator

2 WAY VALVE CLOSE-OFF


For applications where the 2 way valve is needed, verify the Close Off value in table below if they are suitable with the system.
For different value, make specific request.
2 WAY VALVE CLOSE-OFF
FRAME i-AT/i-AD MODEL Actuator Valve model KVS close off* (kPa)
3 29 SSC VXP 10 300
4 50 SSC VXP 16 175
5 70 SSC VXP 25 75
6 90 SSC VXP 25 75
7 130 SQX VXG 40 300

*close off = Maximum permissible differential pressure at which the motorised valve will close securely against the pressure

56 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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ELECTRIC HEATERS
ELECTRIC HEATERS
The overall power of the electric heaters is divided into a number
of elements, each with a power of 2÷3÷4 kW.
The colour of the wires on each element has the following mean-
ing:
• BLACK wire = low power element (0,7÷1÷1,3 kW);
• WHITE wire = high power element (1,3÷2÷2,7 kW);
• RED wire = common.
The wires for each element are connected to contactors KM5
and KM6 on the electrical panel so as to balance the load
between the phases and create three stages of power (see the
wiring diagrams on the unit).

If having to replace the electric heaters, disconnect power to the


air-conditioner and wait until the heating elements have cooled
down. After having replaced the heaters, make sure the earth is
connected.

HUMIDIFIER
SYSTEM COMPONENTS
Upon request, the air-conditioning unit can be fitted with an immersed electrode humidifier (versions D and H).

1 Humidifier interface board: A3; (inside the electrical panel).


3 2 Current transformer TA1 (inside the electrical panel) for
measuring the current input of the steam cylinder.
3 Water fill tank.
4 High water level electrodes in the steam cylinder.
5 Overflow pipe (BEHIND THE CYLINDER).
6 Boiler cylinder (or steam cylinder).
4 7 Water fill solenoid valve:YV1.
8 Cylinder drain solenoid valve:YV2.
9 Microprocessor control board:A1.
10 Temperature and humidity probe: BH1.

KM4

2. TA1
3
4
7 1. A3

9. B1

5
6.

7. YV1 8. YV2

10. BH1
8

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 57


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HUMIDIFIER OPERATING PRINCIPLE STEAM CYLINDER
In the immersed electrode humidifier, the current that runs The steam cylinder requires periodical cleaning to remove the
between the electrodes, through the water contained in the boil- scale deposits that form on the surface of the electrodes and the
er cylinder, generates the heat required to boil the water. flakes that deposit on the filter at the base of the cylinder.
By controlling the level of the water and the concentration of To remove the cylinder, proceed as follows:
salts inside the steam cylinder (6) using the fill (7) and drain (8) • completely drain the water from the boiler; to do this, see the
solenoid valves, the amount of current delivered can be regulated, paragraph “MANUAL CONTROL” in the EVOLUZIONE con-
and measured using a current transformer (2). troller instruction manual;
When steam production is required, the humidifier contactor CU • disconnect the power supply by opening the main switch on the
closes (see the wiring diagram) so as to supply power to the electrical panel;
immersed electrodes. • remove, from the top of the cylinder, the hose that carries the
When the current falls below the set value due to the lowering of steam to the distributor;
the water level, the fill valve (7) is opened. • disconnect the power connections by unscrewing the knobs on
The drain valve (8) is activated cyclically, depending on the charac- the cable ends and remove the plugs from the level electrodes;
teristics of the supply water, so as to maintain the optimum salt • release the strap that secures the cylinder to the unit;
concentration inside the cylinder (6). • slide the cylinder out upwards.
The only periodical maintenance operations required are the The steam cylinder can be reused a number of times after clean-
inspection and cleaning of the parts in the steam production unit. ing the electrodes: if, however, the wear on the grills of electrodes
The operations indicated below should be performed annually, is such that these cannot be regenerated, they must be replaced.
preferably before shutting down the unit in summer. The only spare part is the complete cylinder body (with filter
included).

FILL AND DRAIN ASSEMBLIES


To ensure the correct operation of the humidifier, the supply/fill
and drain assemblies need to be inspected periodically.
Proceed as follows:
- completely drain the water from the boiler using the MANUAL
CONTROLS on the controller A1;
- disconnect the power supply by opening the main switch on the
electrical panel;
- remove the fill pipe from the 3/4 GAS fitting on the fill solenoid
valve;
- remove and clean the filter located inside the solenoid valve fit-
ting;
- dismantle the drain assembly, clean the pipes and remove any
flakes of scale from the cup-drain trap.

58 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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HUMIDIFIER POWER SUPPLY
Underneath the fill solenoid valve on the steam production unit is
OUT
the threaded male fitting (V) for the humidifier water supply. position:V-F
Ø 32mm
This is already fitted with a plastic hose, diameter 6 mm, for con-
nection to the building's water supply (see figure, point F).

V: Steam production unit - inlet connection (threaded male fit-


ting 3/4”G);
F: Rubber hose, diameter: Ø 6mm.

To supply the humidifier, use drinking water without any chemical


treatment or demineralisation. IN
The characteristics of the water that supplies the humidifier must 3/4”G
be within the following values: Ø 6mm

LIMIT VALUES FOR IMMERSED ELECTRODE HUMIDIFIER FEED WATER WITH LIMITS
MEDIUM-HIGH CONDUCTIVITY Min Max
Mains pressure bar 1 8
Hydrogen ions pH - 7 8,5
Specific conductivity at 20°C σR, 20 °C - μS/cm 300 1250
Total dissolved solids TDS - mg/l (1) (1)
Dry residue at 180°C R180 - mg/l (1) (1)
Total hardness TH - mg/l CaCO3 100(2) 400
Temporary hardness - mg/l CaCO3 60(3) 300
Iron + Manganese - mg/l Fe + Mn 0 0,2
Chlorides - ppm Cl 0 30
Silica - mg/l SiO2 0 20
Residual chlorine - mg/l Cl- 0 0,2
Calcium sulphateo - mg/l CaSO4 0 100
Metallic impurities - mg/l 0 0
Solvents, diluents, soaps, lubricants - mg/l 0 0

(1) Values depending on specific conductivity; in general: TDS ≅ 0,93 * σ20; R180 ≅ 0,65 * σ20
(2) not lower than 200% of the chloride content in mg/l of Cl-
(3) not lower than 300% of the chloride content in mg/l ofCl-

The cylinder supplied as indicated in the price list refers to the model for medium conductivity (350...750 µS/cm).
Models are available upon request for low conductivity (125-350 µS/cm) or high conductivity (750-1250 µS/cm).
Contact the office to a specific quotation.

HUMIDIFIER AND CONDENSATE DRAIN


Underneath the drain solenoid valve on the steam production WARNING: the water exiting the steam cylinder is very hot.
unit is an attachment for draining the water. The humidifier drain hose must not be fastened to electrical
This is already fitted with a hose coupling for connecting the hose cables and must run down vertically so as to avoid any contact
running to the sewerage system in the building. with these cables.
A rubber or plastic hose should be used, resistant to 100°C, with
an inside diameter of 32 mm.
Fit a trap in the section of the hose outside of the unit to avoid
bad odours and to prevent water from overflowing from the
humidifier pan.
During installation, pour water into the condensate collection pan
and the humidifier pan, so as to fill the drain traps outside and
inside the unit with water.
Downstream of the drain trap ensure a minimum slope of 1%.

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 59


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CONDENSATE DRAIN PUMP AND HUMIDIFIER DRAIN PUMP
Depending on the version, a condensate drain pump is available The pump must be located below the drain fitting, according to
(for versions B and R) or a humidifier drain pump (for versions H the instructions contained in the packaging.
and T) with mechanical features such as to be able to resist the Check that the head is sufficient to lift the condensate to the
high temperatures of the water exiting the steam cylinder. point of drainage.

STD CONDENSATE DRAIN PUMP (LOW WATER TEMPERATURE)

Make sure the hoses are not choked or twisted along the path
between the pump and the point of drainage.
Securely fasten the hoses with a clamp to the pump outlet fitting,
The pumps with tank are designed to collect the condensate pro- to prevent them from coming loose and consequently causing
duced by the air-conditioning unit. water to be released at high pressure.
These start automatically when the float rises and have a dis-
charge head of 4 metres. IMPORTANT:
The pump is fitted with two switches, activated by a float system. 1) The safety switch should always be used
One is used to start the centrifugal pump, and the other is used 2) The drain pump should be powered separately from the unit
as a high level safety switch. that produces the condensate, so as to allow the pump to con-
The top part of the pump is made from transparent plastic, for tinue draining the water even if the unit itself shuts down.
quick and easy inspection of the internal components, and is sup-
plied with a 2 metre long cable with push-in quick coupling to Maintenance guide
simplify installation and maintenance. At least once every 6 months, pour a bactericidal solution into
In any case, the pump with tank must be installed below the the tank, to prevent accumulation of residues and sludge at the
source of condensate. bottom.
These substances may cause the float to malfunction or block the
Technical specifications: non-return valve that the drained water flows through.
Tank capacity: 2 litres
Recommended maximum head: 4.6 m STD CONDENSATE PUMP PERFORMANCE
Maximum water flow-rate: 288 l/h with zero head 300
FLOW-RATE IN LITRES/HOUR

Rated power: 0.6 A, 230 VAC 250


Noise level ≤ 60 dB with maximum head 200
Shutdown protection on overheating with auto-reset thermal relay
150
Maximum drain water temperature: 50°C
Non-return valve as standard 100

Power cable and alarm cable supplied (2 m long) 50


Frame with drilled rear plate for wall mounting 0
0 1 2 3 4 5
Two inlet openings to connect multiple units (25 mm) HEAD IN METRES
Transparent cover for quick inspection
Made from fire resistant plastic NB: Users must check that any chemicals contained in the con-
Safety switch: max 4 A
Dimensions: densate are compatible with operation of the pump.
Height: 170 mm • Do not use the pump to drain water at temperatures exceeding
Width: 235 mm 50 °C.
Depth: 140 mm • Do not use with demineralised water (this has been proven to
Weight: 1.75 kg
Electrical connections:
damage the mechanical parts of the pump)
Brown: Line
Blue: Neutral IMPORTANT:
Green/yellow: Earth Test pump operation by filling it with water until the motor
Black: N/C
starts, to check for any leaks and verify correct drainage of the
Black: Common
water.
Installation notes
This pump is designed to be installed only horizontally, resting the SAFETY SWITCH

base on a perfectly flat, horizontal surface or fastening it horizon- BLACK


BLACK
tally to the wall through the holes provided on the frame.
PUMP LINE
The pump requires a drain hose with an inside diameter of 6 mm MOTOR PUMP START NEUTRAL
SWITCH EARTH
or 9 mm.

PUMP FRAME

60 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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CONDENSATE DRAIN PUMP FOR HIGH WATER TEMP. (HUMIDIFIER)

SAFETY SWITCH

BLACK
BLACK
PUMP LINE
MOTOR PUMP START NEUTRAL
SWITCH EARTH

PUMP FRAME

These pumps are designed to collect the hot water produced by


the humidifier drain cycles, as well as the condensate produced. Maintenance guide
The pump body is made from Cycoloy, a heat-resistant material, At least once every 6 months, pour a bactericidal solution into
the pre-wired safety float is a low voltage switch used to stop the the tank, to prevent accumulation of residues and sludge at the
drain cycle in the unlikely event where the pump malfunctions. bottom that may cause the pump to malfunction.
The pump is started by internal float switches.
NB: Users must check that any chemicals contained in the con-
Technical specifications: densate are compatible with operation of the pump.
Tank capacity: 4 litres
Recommended maximum head: 6 m IMPORTANT: Test pump operation by filling it with water until
Maximum water flow-rate: 900 l/h with zero head the motor starts, to check for any leaks and verify correct
Rated power: 0.6 A, 230 VAC
Power cable (2 m long) drainage of the water.
Safety switch: max 4 A
Power supply voltage 220/240 VAC
Current draw: 0.7 A 1400

FLOW-RATE IN LITRES/HOUR
Power consumption: 175 W 1200
Dimensions 1000
Height: 205 mm
800
Width: 300 mm
600
Depth: 150 mm
Weight: 3.6 kg 400

Electrical connections 200


Brown: Line 0
Blue: Neutral 1 2 3 4 5 6 7 8 9 10
Green/yellow: Earth HEAD IN METRES
2 x black: Safety switch

Installation notes:
This pump is designed to be installed only horizontally, resting the
base on a perfectly flat, horizontal surface or fastening it horizon-
tally to the wall through the holes provided on the frame.
The pump requires a drain hose with an inside diameter of 9 mm.
Make sure the hoses are not choked or twisted along the path
between the pump and the point of drainage.
Securely fasten the hoses with a clamp to the pump outlet fitting,
to prevent them from coming loose and consequently causing
water to be released at high pressure.

IMPORTANT:
The pre-wired safety switch must always be used.

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 61


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DOUBLE POWER SUPPLY WITH AUTOMATIC SWITCHING
The motorised changeover switches automatically manage • The model supplied in the automatic version checks the source
changeover under load between two single-phase or three-phase and switches over automatically, based on the configurable para-
power supplies, or manually for emergency operations. meters indicated below:
These transfer switching (TSE) devices are suitable for low volt-
age systems with interruption of the supply to the load during
transfer.

Hexagonal Metric
Allen size 4
44,1 lb-in 5,0 Nm

AUT

Click

Hexagonal Metric
4 mm min
Allen size 5 3/16" min
Max 88,2 lb-in 10 Nm
8 mm max
5/16" max

10 to 70 mm2
# 8 to # 00 AWG
6 to 50 mm2
# 10 to # 00 AWG
15 mm / 0,59 "

230/127 Vac MODEL 400/230 Vac MODEL

+∆U/ +∆F HYST +∆U/ +∆F HYST ON OFF

Un Un FAULT OK WAIT !
HYST HYST
-∆U/ -∆F -∆U/ -∆F
AUT AUT AUT

∆U : 5 → 20% ∆U : 5 → 20%
Un (P-P) : 208 → 240 Vac ∆F : 3 → 10% Un (P-P) : 380 → 420 Vac ∆F : 3 → 10%
Un (P-N) : 120 → 138 Vac HYST : 20% ∆U/F Un (P-N) : 220 → 240 Vac HYST : 20% ∆U/F
C
50 Hz
6
AC E G 10

60 Hz 5 20 3 10
D
5 3 10
20
E
B DF H V % AUT
0 0
A: 3P
B: 1P
E:
F:
Un PP
PN U F s 60 min 30

C: 50Hz G: CLIC !
D: 60Hz H: MFT MRT
RESET SOFT
F = 2s

U/F U/F ON OFF


HYST HYST
TEST
MODE 1
MODE 2

HYST HYST

MFT MRT
MFT : 0 → 60 sec. MRT : 0 → 30 min.

62 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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MAINTENANCE
the water inlet and outlet temperature and compare it against the
Every components replacement (compressor, safety presso- condensing temperature.
stat, liquid receiver, ecc.) have to consider the main compo- Normally, for good heat exchange, the difference between the
nent list enclosed in the unit. water outlet temperature and the condensing temperature must
be 5.8°C. Increases in these values, over time, indicate a reduction
This section, aimed above all for the end user, is extremely impor- in efficiency and consequently the fouling of the condenser.
tant for the correct operation of the appliance. The condenser is cleaned by chemical washing and must be per-
Just a few operations completed scrupulously and regularly will formed by specialist personnel. This operation must be carried
avoid serious damage to the components. Only authorized and out with the unit off and after having made sure that the appliance
specialist personnel can operate into the units. is disconnected from the power supply).
The maintenance operations can be summarised as follows:
- Clean the air filter. Checking and cleaning the drains
- Check and clean the condenser coils All the water drains (humidifier and condensate) must ensure
- Check the water-cooled condensers for fouling. perfect drainage, to avoid flooding in the room.
- Check and clean the drains. When the humidifiers drain the water, they discharge a quantity
- Check the humidification system. of lime scale that depends on the hardness of the supply water.
- General examination of the overall operation of the appliance. This lime scale may accumulate in the bottom of the drain hose
- Visual check of the condition of the pressurised containers. and block the flow of water. If cleaning is required, add ordinary
descaler to the section of circuit involved. This operation must be
Cleaning the air filter carried out with the unit off and after having made sure that the
The gradual fouling of the filters reduces the flow-rate of the con- appliance is disconnected from the power supply.
ditioned air, with a consequent reduction in cooling capacity.
In the direct expansion units, a reduction in the air flow-rate may Checking the drive belt
cause the activation of the low pressure switch and/or cause seri- On the units with fans coupled to the electric motor by pulleys
ous damage to the compressor. and drive belts, after a certain number of operating hours the belt
This can be avoided by the periodical cleaning of the filters. may become loose, sliding on the pulleys and causing excessive
The frequency at which the filters must be checked exclusively wear. This situation, if it persists, causes overheating and conse-
depends on the amount of dust in the environment. quently the breakage of the belt. Loosening can be resolved using
In any case, the following are recommended: the special belt tightener fitted on the appliance (this operation
- Every week check that the filters are clean must be carried out with the unit off and after having made sure
- Every two weeks clean the filters with a vacuum cleaner that the appliance is disconnected from the power supply). Check
- Every month wash the filters with soapy water the tension of the drive belts once a month. Avoid excessively
- Every 6 months replace the filters. tightening the belts, as this may cause damage to the bearings.
It is clear that the recommended times are purely indicative, and
in some cases it may be necessary to increase the frequency of General examination of operation
the checks and maintenance operations. This is a general examination aimed at comparing the operation
These operations must be carried out with the unit off and after of the appliance with the last check performed. Consequently, any
having made sure that the appliance is disconnected from the differences in the operating characteristics over time can be high-
power supply. lighted. A detailed and periodical visual check of the appliance and
general cleaning are always important to ensure correct opera-
Checking and cleaning the condenser coils tion. The above-mentioned operations can in general be per-
In the hotter period, when the unit operates at maximum capaci- formed once a month. Naturally, in special situations and specific
ty, the condensing coils must be able to offer the maximum heat installations the frequency may change. A well maintained system
exchange. Normally installed outside or communicating with the is unlikely to cause disruptions and stoppages to the production
outside, these may pick up dirt such as paper, dry leaves and dust, cycles. After 10 years working a complete checking is recom-
thus reducing the heat exchange. mended.
Make sure that this situation does not arise.
Failure to perform maintenance will cause the activation of the Visual check of the condition of the pressurised containers
high pressure switch and the unit to shutdown. Check the condition of the pressurised containers at least once a
Frequently check the condition of the heat exchanger during the year (if these are fitted). It is very important to check that rust
poplar pollination period or the autumn (falling leaves). does not form on the surface, that there is no corrosion and that
Remove any objects accumulated on the coil and wash with a jet there are no visible deformations. If not controlled and stopped,
of water. These operations must be carried out with the unit off surface oxidation and corrosion will over time cause a decrease
and after having made sure that the appliance is disconnected in the thickness of the container and a consequent reduction in
from the power supply. its mechanical strength. Protect with paint and/or corrosion
proofing products. In the event of visible deformations, stop the
Checking the water-cooled condensers for fouling unit and contact the nearest service centre.
To check the water-cooled condensers for fouling, simply check

DISMANTLING

IMPORTANT INFORMATIONS FOR COR- If the unit has to be dismantled, this operation must be done by
RECT DISMANTLING OF THE UNIT suitable local authority. The correct dismantling avoids any nega-
ACCORDING TO CE 2002/96/CE tive enviromental consequences and allows significant benefits in
terms of energy saving and resource.

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 63


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TROUBLESHOOTING
Troubleshooting is simplified by the information provided by the If required, contact the nearest service centre, indicating the
microprocessor controller: if an alarm is signalled, refer to the probable causes of the fault.
control panel instruction manual.

FAULT CAUSE SOLUTION

THE AIR-CONDITION-
The electrical panel is not powered Check for voltage; close the main switch.
ER DOESN'T START

Check that the cutout IM in the auxiliary cir-


The auxiliary circuits are not powered cuits is armed.
Check the fuse on the main board.

The control panel does not start the


Check for DC power.
air-conditioner.

ROOM TEMPERATURE The parameter settings on the microprocessor


See the controller manual.
TOO HIGH controller are not correct.

The air flow-rate is too low or null. See “LOW OR NO AIR FLOW”.

Check the electrical connections and the


The probe isn't working.
configuration of the controller.

Check the thermal load in the room being


Thermal load higher than expected.
air-conditioned.

The compressor/compressors don't start, See “THE COMPRESSOR/COMPRESSORS


despite being activated by the controller. DON'T START”.

ROOM TEMPERATURE The parameter settings on the


See the controller manual.
TOO LOW microprocessor controller are not correct.

The power of the heaters is not sufficient or Check that the heater thermal cutout is armed.
the heaters aren't working. Check the power supply to the electric heaters.
If the heater safety thermostat is activated,
resolve the causes and reset the alarm.

Check the flow-rate and the temperature of


The hot water coil isn't working correctly.
the water hot.
Check the operation of the control valve
and the servomotor.

The hot gas post-heating system isn't working Check the operation of the hot gas three-way
during the dehumidification plus post-heating valve;
phase Check the operation of the compressor used
for post-heating: in this case, see “THE
COMPRESSOR/COMPRESSORS DON'T
START”.

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FAULT CAUSE SOLUTION

AMBIENT HUMIDITY The parameter settings on the


See the controller manual.
TOO HIGH microprocessor controller are not correct.

Latent load higher than expected Check and calculate the latent load; check the
flow-rate and the conditions of the outside air;
check the inflow of outside air.

The compressor isn't working during the See “THE COMPRESSOR/COMPRESSORS


dehumidification phase. DON'T START”.

Check the operation of the solenoid valve that


The dehumidification valve doesn't close.
controls the dehumidification circuit.

See the controller manual; check the


The control system isn't working.
operation of the panel and/or the probe.

AMBIENT HUMIDITY The parameter settings on the microprocessor Check the room temperature setting (see the
TOO LOW controller are not correct. control panel manual).

Latent load lower than expected. Verificare la consistenza del carico latente.

Check the pressure of the supply water;


The humidifier isn't working.
Check the operation of the manual control sys-
tem and the steam production unit (see the
control panel manual)

See the control panel manual; check the


The control system isn't working.
operation of the panel and/or the probe.

LOW OR NO AIR
The fans are not powered. Check the power supply to the fans.
FLOW

The filters are blocked (possible activation of


the dirty filter alarm). Clean the filter using a vacuum cleaner after
having shaken off the larger particles of dust.
Replace the filter if excessively clogged.
Check the correct calibration of the dirty filter
differential pressure switch F4.

Obstructions to the air flow. See the paragraph on AIR DISTRIBUTION

Check the resistance of the fan windings; after


The fan thermal cutout has tripped. resetting, measure the voltage and power
input.

EC radial fan speed set too low

Excessive pressure drop in the air distribution Check the sizing of the air distribution system
system. (ducting, false-ceiling, underfloor plenum, grills)

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 65


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FAULT CAUSE SOLUTION

HEATER SAFETY
Insufficient air flow-rate See “LOW OR NO AIR FLOW”.
THERMOSTAT
ACTIVATED
Check the continuity of the connection from
Thermostat connection wire cut or broken
the safety thermostat to the control system.

Faulty thermostat Replace the heater safety thermostat.

HIGH COMPRESSOR
A) Air or incondensable gas in the refrigerant
DISCHARGE Empty and recharge the circuit.
circuit, seen by the presence of bubbles, despite
PRESSURE
measuring a high subcooling.

B) Insufficient air flow-rate to the remote heat Check the operation and the correct direction
exchanger or air too hot of rotation of the fans on the outdoor heat
exchanger.
Check that the exchanger is not dirty and
remove any material that may be blocking it
(leaves, paper, seeds, dust, etc.) with a jet of
compressed air or with a brush;
Check the outdoor unit for any obstacles to
the flow of air and any recirculation of the cool-
ing air;
Check that the temperature of the cooling air
does not exceed the design value.

Check the flow-rate, the pressure and the


Insufficient water flow-rate to the condenser
temperature of the cooling water in the
or water too hot.
closed circuit;
Check the calibration and the operation of the
pressure control valve.

Excessive refrigerant charge; condenser


Remove refrigerant from the circuit.
partially flooded. Excessive subcooling of the
liquid at the condenser outlet.

Valves on the high pressure side of the circuit


Check the opening of the valves.
partially closed.

HIGH PRESSURE Check the operation of the condenser fans


The condensing pressure control system
SWITCH ACTIVATED and the corresponding protection device;
isn't working.
(high compressor dis- repair or replace the faulty fans;
charge pressure) Check the calibration and the operation of the
remote condenser fan pressure switch or the
speed controller.
(See CONTROLLING THE CONDENSING
PRESSURE)

The system is affected by an excessive See “HIGH COMPRESSOR DISCHARGE


discharge pressure PRESSURE”.

66 EN i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF


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FAULT CAUSE SOLUTION
LOW COMPRESSOR Check the calibration and the operation of the
The condensing pressure control system
DISCHARGE condenser fan pressure switch or the speed
isn't working (see the control panel manual).
PRESSURE controller;

Excessive water flow-rate to the condenser


or water too cold. Check the temperature of the cooling water.
Check the calibration and the operation of the
pressure control valve (if fitted).
Install a pressure control valve to manage the
flow-rate of water according to the condens-
ing pressure.

See “LOW COMPRESSOR SUCTION


Suction pressure too low
PRESSURE”.

HIGH COMPRESSOR Check the ambient thermal load; check, above


Thermal load higher than expected
SUCTION PRESSURE all for intense dehumidification, the flow-rate
and the conditions of the outside air; check
the inflow of outside air.

The system is affected by an excessive See “HIGH COMPRESSOR DISCHARGE


discharge pressure PRESSURE”.

Too much refrigerant in the circuit. Remove refrigerant from the circuit

Return of liquid refrigerant to the Check that the thermostatic valve superheat-
compressor intake ing value is correct; check that the valve sen-
sor bulb is not discharged and that it is cor-
rectly positioned, secured and insulated”.a

LOW COMPRESSOR Room temperature too low See “ROOM TEMPERATURE TOO LOW”.
SUCTION PRESSURE
(and possible defrosting
of the coil)
The air flow-rate is too low or null See “LOW OR NO AIR FLOW”.

Liquid receiver outlet valve not


Check the opening of the valve.
completely open

Check that the thermostatic valve superheat-


Refrigerant filter blocked ing value is correct; check that the valve sen-
sor bulb is not discharged and that it is cor-
rectly positioned, secured and insulated”.

Check the liquid subcooling at the condenser


Insufficient refrigerant charge
outlet; if necessary, restore the charge.

Thermostatic valve not correctly calibrated Check that the thermostatic valve superheating
LOW PRESSURE
or faulty value is correct (around 5°C).
SWITCH ACTIVATED
(low compressor suction
pressure) Check and if necessary replace the dewatering
Dewatering filter cartridge dirty filter cartridge; the temperature difference
measured upstream and downstream of the
filter must be less than 2°C.

The system is affected by an excessively See “LOW COMPRESSOR DISCHARGE


low discharge pressure PRESSURE”.

i-ACCURATE i-AX - i-AW - i-AD - i-AT - i-AF EN 67


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COD. C01001614H_V4_03
Climaveneta S.p.A.
Via Sarson 57/c
36061 Bassano del Grappa (VI)
Italy
Tel +39 0424 509 500
Fax +39 0424 509 509
info@climaveneta.com
www.climaveneta.com

Climaveneta France
3, Village d’Entreprises
ZA de la Couronne des Prés
Avenue de la Mauldre
78680 Epône
France
Tel +33 (0) 1 30 95 19 19
Fax +33 (0) 1 30 95 18 18
info@climaveneta.fr
www.climaveneta.fr

Climaveneta Deutschland GmbH


Lyrenstraße 13
44866 Bochum
Germany
Tel +49 2327-95428-0
Fax +49 2327-95428-99
info@climaveneta.de
www.climaveneta.de

Climaveneta España - Top Clima


Londres 67, 1 4
08036 Barcelona
Spain
Tel +34 934 195 600
Fax +34 934 195 602
topclima@topclima.com
www.climaveneta.com

Climaveneta Chat Union


Refrig. Equipment Co Ltd
88 Bai Yun Rd, Pudong Xinghuo
New dev. zone 201419 Shanghai
China
Tel 008 621 575 055 66
Fax 008 621 575 057 97

Climaveneta Polska Sp. z o.o.


Ul. Sienkiewicza 13A,
05-120 Legionowo,
Poland
Tel +48 22 766 34 55-57
Fax +48 22 784 39 09
info@climaveneta.pl
www.climaveneta.pl

Climaveneta Climate Technologies (P) Ltd


#3487, 14th Main, HAL 2nd stage,
Indiranagar, Bangalore 560008
India
Tel:+91-80-42466900 - 949,
Fax: +91-80-25203540
sales@climaveneta.in

Climaveneta Powermaster Ltd.


Unit 6, St Clare Business Park
Holly Road - Hampton Hill
Middlesex - TW12 1PZ
U.K.
Tel: +44 (0) 20 8783 1008
Fax: +44 (0) 20 8783 1009
response@climaveneta.co.uk
www.climaveneta.co.uk

www.climaveneta.com

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