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PQR No : MA302-A-LT40
Welding Process(es) SMAW + SAW Purge gas & flow - Welding Material
Welding Progression N/A Shielding gas & flow - Filler Metal 1
Side Pass Id AWS No Dia Polarity Pass Layer Amperage (A) Voltage ( V ) WFS Travel Speed Weld Bead
(Class) (mm) No No Min Max Min Max (In / min) (mm/min) Width Depth
1 ROOT E7016-1 3.2 DCEP 1 1 105 115 20 24 - 47 10 4
28 29 30 31 32
25 26 27
22 23 24
20 21
17 18 19
14 15 16
40mm 12 13
10 11
8 9
6 7
4 5
2 3
1
SMAW
ESAB OK 53.70
E7016-1
PL051010 (3.2 Ø)
SMAW
ESAB OK 55.00
E7018-1
PL131020 (3.2 Ø)
SAW
OERLIKON OE-SD3
1Ni ½Mo
F7A8-EH12K
CN002 (3.2 Ø) &
683780 (4.0 Ø)
F7A8-EH12K
OERLIKON OP 121TT
621214
OTHER TEST
Type Result Report Number
I. MPI Acc CLI/MT-PI-001
II. UT Acc CLI/UT-PFB-001
III. RT Acc CLI/PROFAB-RT/PQR-037
IV. Hardness Acc PT.PTS/14773-6/11
v. Macro Acc PT.PTS/14773-7/11
Signature &
Stamp
Date
PREHEAT GAS
Preheat Temp. Min (°C) : below 38 mm is 95° C Gas(es) Mixture % Flow Rate
Over 38 thru 65 mm is 110° C Shielding N/A N/A N/A
Over 65 mm is 150° C Trailing N/A N/A N/A
Interpass Temp max (°C) : 250° C Backing N/A N/A N/A
Preheat Maintenance : Gas heating torch or
heating element (if applicable)
ELECTRICAL CHARACTERISTIC
Current Polarity : DCEP Pulsing Current GTAW : N/A
Tungsten Electrode Type : N/A WFS Range (inch/min) : SAW (42-62)
Tungsten Electrode Size : N/A GMAW Metal Transfer : N/A
TECHNIQUES
String or Weave Bead : String & Weave Stick Out/CTWD : 25 - 40 mm (SAW)
Method of Cleaning : Grinding and Brushing Peening : None
Method of Backgouging : Carbon Air Arc &/or Grinding Orifice cup/Nozzle Size : 25.4 mm (SAW)
Oscillation : None Electrode Spacing : None
Multi or Single Pass : Multipass Number of Elcectrodes : Single
Closed to out Chamber : None Wire Speed Range : SAW (42-62 inch/min)
: Other information(s) : None
NOTES
1. Where welding is interupted, minimum temperature 150 0C required before recommencement of the welding.
2. Consumable (electrodes, flux or wire) shall be controlled as per PFB-WI 003-JN1106 or in accordance with manufacturer’s recommendation.
3. This WPS will be supported by pre-production test & mechanical tested (Hardness & Impact) to comply with client requirement.
WELDING PARAMETER
Filler Metal Curent Travel Heat Input
Volt Range (Kj/mm)
Weld layer Process Size Type of Amperage Speed
Class (V)
(mm) polarity Range (A) (mm/min) Min Max
Root SMAW 3.2 E7016-1 DCEP 104 - 117 22 - 24 48 - 58 2.37 3.51
Hotpass SMAW 3.2 E7018-1 DCEP 122 - 135 24 - 26 117 - 145 1.21 1.80
Filler SMAW 3.2 E7018-1 DCEP 130 145 24 26 104 125 1.50 2.18
Filler SAW 3.2 EH12K DCEP 437 - 490 29 - 31 345 - 392 1.94 2.64
Filler SAW 4.0 EH12K DCEP 558 - 595 29 - 31 402 - 430 2.26 2.75
Capping SAW 4.0 EH12K DCEP 545 - 605 29 - 31 375 - 431 2.20 3.00
Signature
Date 19-Jul-13
440366147.xlsx Page 2 of 2 Form No. 039 Rev 1
440366147.xlsx Page 2 of 2 Form No. 039 Rev 1
POSITION PWHT
Temperature (°C): N/A
Position(s) of groove : N/A Time Range : N/A
Weld Progression : N/A Heating Rate : N/A
Position(s) of Fillet : Flat Cooling Rate : N/A
PREHEAT GAS
Preheat Temp. Min (°C) : 38 (Ambient Temp) Gas(es) Mixture % Flow Rate
Interpass Temp max (°C) : 84 Shielding N/A N/A N/A
Preheat Maintenance : None Trailing N/A N/A N/A
Backing N/A N/A N/A
ELECTRICAL CHARACTERISTIC
Current Polarity : DCEP Pulsing Current GTAW : N/A
Tungsten Electrode Type : N/A WFS Range (mm/min) : 1200 - 1460
Tungsten Electrode Size : N/A GMAW Metal Transfer : N/A
TECHNIQUES
String or Weave Bead : String Stick Out/CTWD : 25 - 40 mm
Method of Cleaning : Grinding and Brushing Orifice cup/Nozzle Size : 25.4 mm
Method of Back gouging : N/A Number of Electrodes : Single
Oscillation : N/A WFS Range (mm/min) : 1200 - 1460
Multi or Single Pass : Single Pass Other information(s) : N/A
Closed to out Chamber : N/A
Electrode Spacing : N/A
Peening : N/A
WELDING PARAMETER
Filler Metal Current Heat Input
Volt Range Travel Speed (Kj/mm)
Weld layer Process Size Type of Amperage
Class (V) (mm/min)
(mm) polarity Range (A) Min Max
Filler SAW 3.2 F7A8-EH12K DCEP 419 - 460 29 - 30 370 - 416 1.8 2.2
Signature
Date
AWS No Dia Pass Layer Amperage (A) Voltage ( V ) WFS Travel Heat Input( kJ/ mm
Side Pass Id Polarity Speed
(Class) (mm) No No Min Max Min Max (In / min) (mm/min) Min
NOTE:
WELDING ENGINEER
cation Record Run Sheet
Max (°C)
3.3 45
2.2 69
2.6 110
1.4 100
1.0 96
1.1 102
cation Record Run Sheet