Project No.

: 9062
LIFTING LUG CALCULATION
Page No.: 1 of 1
Project Name : GLR SKID
Document No. : 9062-06-0001
DESIGN OF LIFTING LUG

Erection Weight per lug (We) : 4000 Kg MOC (Lifting Lug) : S 275JR
Impact Load Factor (F) : 2 Yield Stress (Lifting Lug) 28.04
Design Erection Weight, P (We*F) : 8000 kg
Sling angle to lift line, A : 45 degree
PL (P Cos A) 5656.9 Kg
PT (P Sin A) 5656.9 Kg

t1 = Thickness Of Lug Plate

t2 = Projection Of Lifting Eye Beyond Tailing Lug
D1 = Inner Dia Of Lifting Eye
D2 = Outer Dia Of Lifting Eye
H = Distance From Base To C/L Of Lifting Eye
H1 = Distance From C/L Of Lifting Eye To End Of Lifting Lug
H2 = Height Of Lifting Lug in the beam
L1 = Width Of Lifting Lug
w = Weld Leg Size

t1 = 20 L1 = 150 D1 = 80 wf (fillet weld)= 10

t2 = 0 H= 70 D2 = 0 wg (groove weld)= 0
H1 = 75 H2 = 236
All dimensions are in mm unless otherwise stated
OUTPUT
Stresses in Lifting Lug (Kg/mm^2)
Shear Bending Tensile
Induced : 8.08 OK ! 7.47 OK ! 4.04 OK !
Allowable : 11.22 18.51 16.82

Tensile stress, St = PL / ((2 X H1 - D1) X t1 + 2 X t2 X (D2 - D1))

= 4.04 kg/mm2
Shear stress, Ss = PT/ ((H1 - D1 / 2) X t1+ 2 X t2 X (D2 / 2 - D1 / 2))
8.08 kg/mm2
Bending moment, M1 = PXH
560000 kgmm
Section modulus, Z1 = t1 X L12 / 6
= 75000.00
Bending stress, Sb = 7.47 kg/mm2

Unity check, combination of bending and shear,

= St / Sat + Sb / Sab
= 0.64
OK !
 Weld check
Tensile stress, Stw = PL / (2 X (L1 + H2) X COS(45XPI()/180) X wf X 0.55 + L1 X wg X 0.8)
1.88 kg/mm2
Since 16.82 > 1.88 OK !
Shear stress, Ssw = P / (2 X (L1 + H2) X COS(45XPI()/180) X wf X 0.55 + L1 X wg X 0.8)
2.66 kg/mm2
Bending moment, M1w = PT X H
395979.80 kgmm
Section modulus, Z1w = ((t1 + 2 X wf X cos(45Xpi()/180)) X (L1 + 2 X wf X cos(45Xpi()/180) 3 - t1 X L13))
/ (6 X (L1 + 2 X wf X cos(45Xpi()/180))
= 84775.06
Bending stress, Sbw = 4.67 kg/mm2
Combination of bending and shear,
= SQRT(Sbw2+Ssw2)
= 5.38
Since 5.38 < (Cos 45*0.55*Sat), i.e. (Cos 45*0.55*16.82) i.e. 5.38 < 6.54
OK !

Prepared By : TPR Checked By : CVV Approved By : SBH

Date : 9/16/2019 Date : 9/16/2019 Date : 9/16/2019
 t1

D1

Stiffener Plate

Lifting Lug
Beam
UB254X146X31
 H1 = L1/2

H2

L1