1.

Fatek PLC
1. Model : FBs – 14MCT2 – AC
2. Inputs/Outputs: 8/6
3. S/S : Source/Sink
a. Source is +24V means all pins of input are energized you need to ground them for
making a signal
b. Source is 0V means every pin is grounded
4. TX RX : Serial Communication

2. Variable Frequency Drive (VFD)

1. Manufacturer : Panasonic
2. Model Number : MDDDT5540003 (Minas – A4 Series)
3. Ports are x1 to x7
a. X1 : for direct power (from WAPDA 1φ or 3φ)
i. Pin 1 & Pin 3 has same potential (Ground or +ve) and Pin 2 and 5 has same
potential
b. X2 : for Power to Servo Motor
c. X3 :
d. X4 :
e. X5 : Connection for PLC / to safety relays/Switches
i. In 3M 10150 Connector: Outside has 4 columns
1. extremes are of 12 pins
2. middle two columns are of 13 pins
3. Total are 50; Details of using it are given in the minas_a4 manual

ii. 2nd and 3rd pin of 1st (Pin # 4 & 6) column was Blue (Y0) and Orange (Y1)
iii. 3rd pin of 2nd (Pin # 3, 5, 7) column was Brown (+24V) [Pulse 1, Sign 1,
COM+]
iv. and 2nd of 3rd (Pin # 29th) column was (Servo ON = 0V)
f. X6 : Feedback from Servo (Ours was Encremental Encoder)
g. X7 :
4. Ratings
Inputs : Outputs
a. Voltage 200 – 240V : 103V
b. Phase 1φ 3φ : 3φ
c. Full Load Current 11/6 A : 9.4 A
d. Frequency 50/60 Hz : 0 to 333.3Hz
e. Power : 1.6kW
3. AC Servo Motor
1. Manufacturer : Panasonic - AC Servo Motor
2. Model # : MDMA 15 2 P IG (inertia power volts encoderType motorStructure)
3. Serial # : 08 09 0361N
4. Rated Output : 1.5 kW
5. Rated Rev : 2000 rpm
6. Rated Freq : 133Hz
7. Cont. Torque : 7.15 Nm
8. Rating : S1
9. INS Class : F 1P65
10. Connection : Y
LEC 34 – 1 1994

3. NC Control of Servo Motor:

1. FUN140 & FUN141 work in coordination for NC Positioning control of servo
2. If Parameter 3 = 3 in Function 141:
a. Giving DRV for 4000 pulses will give one complete revolution (Parameter takes in effect
when stroke is set in Units).
b. Ps = 400/36 * φ/factor (φ means angle in degrees)
3. Diameter of the rotor shaft is 22mm which means it will have 2 π * 11mm = 22 π mm = 69.11mm
linear displacement per revolution,.
4. Speed = 2000 means 2s per 360 degree revolution.
5. Formula for speed becomes SPD = 4000/speed in rev/s
6. if Parameter_0 = 2
a. For pulses = 4000 (cause gear ratio is assumed to be 0.5)
b. Distance/Rev = 360000
c. Resolution = 0 (factor = 1)

d. See the figure above.

e. Now, 360 Uts = 360° of revolution 😊
 f. For closed loop Z – Phase being used (Pin # 19) , Connected to X2

i.

4. Over-travel Inhibition Input:

a. Pin 8, Pin 9 with Pin 41 (COM-) are used for dynamic break on over-travel.
b. COM- should be grounded; COM+ should have +24V for SIs (Sequence Input) like
inhibition on over-travel
c. Pr_04 is set to 0; to validate (make use of) Over-travel input
d. Pr_66 is 0 (default) for Dynamic Break (MOTOR HOLDS its position)
e. Pin 8, Pin # 9 are normally closed with COM- pin; When they are opened they validate
inhibition input.
f. Set Pr_66 = 2 for emergency stop (MOTOR Doesn’t hold anything and ignores Pulse
input)

5. Horizontal Milling Machine Colour Codes

1. Brown > COM+ (Pin # 3, 5, 7) > +24V
2. Green > Servo_ON (Pin # 29) > 0V
3. White/Blue > Z-Phase (Pin # 19) > X2
4. Blue > Pin # 4 > Y0
5. Orange > Pin # 6 > Y1
6. Blue > Pin # 41 > 0V
For Over-Travel Inhibition
7. Green > Pin # 9 > Limit Switch NC
8. Orange > Pin # 8 > LS NC
From Weintek HMI
9. Orange > +24V
10. White/Orane > 0V
Program is gonna be in step ladder