Blowers Catalog

Installation,Operation and Maintenance Manual
MODEL BHOP
SINGLE SUCTION INTEGRALLY GEARED CENTRIFUGAL BLOWER
MODEL BHOP
TABLE OF CONTENTS
Safety Page I
1 Safety Precautions (MAPEW_STDFB199802) I
2 Exemption Clauses I
3 General Safety Precautions II
4 Important Warning Items III
5 Attaching position for warning labels (SAMPLE) IV
6 List of warning labels (MAPEL_STDFB199802) V
CHAPTER 1 OPERATION 1
1 Preparation for Starting 1
2 Starting 3
3 Remarks on Operation 3
4 Stopping 4
CHAPTER 2 COUNTERMEASURE AGAINST TROUBLES 5

1 Vibrations 5
2 Rise in Bearing Temperature 9
3 Unusual Sound 10
4 Reduced Performance 10
CHAPTER 3 DISASSEMBLING AND ASSEMBLING 12

1 Preparation for Disassembling 12
2 Disassembly Procedure 13
3 Assembling and Adjustment 14
CHAPTER 4 MAINTENANCE 16
1 Maintenance 16
2 Periodical Inspection and Repair 17
3 Lubrication 19

MODEL BHOP
Safety Page
1 Safety Precautions (MAPEW_STDFB199802)
• Be sure to completely read this Operation Manual and other accompanying documents before installation,
operation, maintenance or inspection of this fan (blower) and to use this fan (blower) properly. Read all about the
knowledge, safety information and precautions concerning the equipment prior to using it.
• In the Operation Manual, Precautions have been classified into “DANGER,” “WARNING,” ”CAUTION,” and
“NOTICE.”
This indicates an urgent and dangerous situation which may cause death or
! DANGER serious injury unless it is avoided. This will be used only for an extremely
dangerous situation.
This indicates a dangerous situation which may result in death or a serious injury
! WARNING
unless it is avoided.
! CAUTION This indicates a dangerous situation which may result in a slight injury or an injury
of intermediate degree unless avoided.
This indication a message related to the safety of persons or the protection of

NOTICE
equipment (loss of property)
• Even an item indicated by (CAUTION) has the possibility of causing a serious result depending on the situation.
You have to strictly observe the precautionary messages since they all explain important matters.
• General safety precautions for this product will be explained after the next paragraph and should be observed,
together with the above.
2 Exemption Clauses
We are unable to take the responsibility for any incongruence created due to inobservance of the items
described in the Operation Manual.
-Ⅰ-

MODEL BHOP
Safety Page
3 General Safety Precautions

1. The precautions to be strictly observed when operating the fan (blower) are listed below.
These precautions must be strictly observed.
1) Perform the following prestarting checks:
a) Check that all safety guards are mounted correctly and securely.
b) Check that all alarm contacts operate correctly under the previously set conditions.
c) Check that the gas detector operates correctly
2) Keep the power of the gas detector turned on to perform checks during operation.
3) Do not put hands or objects into the safety guards during operation
4) If the shaft seals are of the type that require purging. continually provide nitrogen gas or air purging.
5) For a fan (blower) that handles hot gas, keep hands away from the exposed parts of the operating during or
immediately after operation.
2. When checking the fan (blower) in their stopped condition, strictly observe the following safety precautions:
1) Before starting checks, make sure that the motor is turned off. Also, provide appropriate marking or labeling so
that the motor is inadvertently turned on.
2) If the fan (blower) handles gas other than air, check for safety by performing inert gas replacements before
disassembling the casing.
3) If the fan (blower) handles potentially flammable gas, do not use fire neardy. If it becomes absolutely necessary
to use fire, check for gas and see that the intended work can be performed safely.
3. Do not modify the fan (blower) itself and do not disturb the preset conditions of related units. Please contact us
if modification associated with changes in operating specifications is required.
4. If the warning labels attached to the product become detached or damaged, reorder them from our Head Office
sales department.
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MODEL BHOP
Safety Page
4 Important Warning Items
• Do not operate the product if the safety guards for sections such as couplings
! WARNING guard and heat slinger guard are removed. Contact with the couplings, shaft, heat
slinger, pulleys, or V-belts, causes serious bodily injury.
The safety guards must be remounted before operating the product.
• If the safety guards are to be removed, turn the motor off and provide appropriate
marking or labeling so that the motor is inadvertently turned back on. Serious
bodily injury will result if the product is started abruptly.
• For a fan (blower) that handles poisonous gas or potentially flammable gas, if shaft
sealing uses a purging gas, supply of the purging gas must be continued,
irrespective of whether the product is turned on or off. If the purging gas is turned
off,the gas sprouting from the casing may cause poisoning or fire.
• For a fan (blower) that handles hot gas, keep hands away from the exposed parts
of the casing. Burns may be
• Before starting the fan (blower), carefully read the operating manual and related
! CAUTION documents and operate the product correctly.
• Before starting the fan (blower), record its installed status, its centered status, unit
NOTICE setting conditions, and the lubricated status of the bearings and auxiliary
equipment.
• The sections that require oil lubrication, the inner surfaces and outer surfaces
(spherical seats) of the sliding bearings, and the insides of the bearing boxes are
coated with a corrosioninhibiting oil. Before operating the product, disassemble
the upper bearing box and remove the corrosion-inhibiting oil using a thinner.
• When reassembling the upper bearing box, apply a liquid gasket (such as Three
Bond #1212) to the upper and lower mating flanges.
-Ⅲ-

MODEL BHOP
Safety Page
5 Attaching position for warning labels (SAMPLE)
-Ⅳ-

MODEL BHOP
Safety Page
6 List of warning labels (MAPEL_STDFB199802)
No. N a me of P a r t Outline Material Remarks
1 Warning label Aluminum foil NPE80101
2 Warning label Aluminum foil NPE80102
REMARKS
-Ⅴ-

MODEL BHOP
Safety Page
STARTING POSITION (MINIMUM OPENING) OF INLET GUIDE VANE IS

NOTICE
DETERMINED BASED ON SURGING POINT MEASURED DURING SHOP PER-
FORMANCE TEST PLUS MARGIN.
NEVER DO THE OPERATION IN SURGING REGION. OTHERWISE BLOWER

! DANGER SET WILL BE BROKEN.
-Ⅵ-

MODEL BHOP
Safety Page
FORWARD
Our blowers are shipped after plant test operations based on JIS B8340 to ensure their operation and
performance to customer’s requirements and standards.
However, the slightest carelessness in installation and maintenance not only causes inferior performance, but
also sometimes leads to an unexpected accident. In order to obtain the best performance of the blower and to
prevent accidents, its structure should be fully understood, and reasonable maintenance, inspection, and repair
should be performed.
Should any trouble occur with the blower, the situation of the trouble, damage, and conditions should be reported
in detail along with the manufacture number (on the name plate).
Addresses of our agents and branches are listed below.
-Ⅶ-

MODEL BHOP
CHAPTER 1 OPERATION
1.1 .Preparation for Starting
1. 1.1 Application of Lubricating Oil
Apply the specified amount of oil to the designated points shown in the attached “Lubrication List.”
Prepare a little more than the required amount of oil, and make sure to fill oil to the line designated on the gauge.
1. 1.2 Supply of Working Air

Supply working air for G-O Motor.
(Air pressure 3.5 Kg/cm2)
1. 1.3 Cooling Water Flow

Supply (industrial) water for cooling to the oil cooler.
Check the water flow by flow sight along with the adjustment and check of pressure and temperature.
1. 1.4 Starting of Forced Lubricant Oil Supplier

1) Outline
We manufacture mainly two kinds of Oil Supplier;
a) two powered oil pumps, one for normal operation;

and the other for spare,
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MODEL BHOP
CHAPTER 1 OPERATION
b) one oil pump directly connected to the blower or to the gearbox to pressurize oil during operation, and a
powered oil pump for starting the blower with a spare.
This particular blower is equipped with type b)

In the case of power failure or any other emergency stopping, oil is supplied by the end oil pump until the rotor
stops.
For details of the oil supplier refer to the Lubrication Diagram.
2) Starting the Oil Pump

Start the oil pump after checking its lubrication, cooling water, etc.
3) After Starting the Oil Pump

a) Adjust the oil pressure at the outlet of the filter with the pressure regulating valve to 1.5∼2.0Kg/cm2G.
(As a rule, the safety valve of the pump should not be used for this purpose.)
b) Remove air in the filter, oil cooler, etc. completely.
c) Check the amount of oil and any leakage of oil from the axial opening by the flow sight at the oil exhaust of
the bearing.
d) Inspect and check carefully any possible oil leaks from valves and piping. Make sure the meters are working
properly.
1. 1.5 Confirmation of Inlet and Outlet Piping Conditions

The blower is started with suction guide vane minimum opening.
1. 1.6 Confirming Completion of Starting Conditions

The blower is equipped with signaling devices for safety purposes to electrically indicate the “Start Conditions”
The main motor is started only when Main motor starting interlock over” or “Completion of starting preparation”
is indicated after satisfying the “Starting Conditions”.
Note that we supply signals but the customer must arrange for electric parts of the electric sequence, the
indication panel and others.
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MODEL BHOP
CHAPTER 1 OPERATION
1. 1.7 Confirmation of Direction of Rotation

Confirm the direction of rotation by switching on for a moment, and check the sound and how it stops as well.
1.2 Starting
1. 2.1 Turn the starting switch of the motor on, and gradually increase the speed of rotation carefully observing the
change in the current.
1. 2.2 If any unusual sound or vibration occurs, stop the motor and find the cause.
1. 2.3 Open the suction guide vane gradually after it reaches normal speed.
Avoid keeping the valves fully closed as it causes an internal temperature rise, and possibly an accident.
1. 2.4 As it is equipped with a surge prevention device, turn the Auto and Manual valve to Auto, and the blow off
valve is automatically closed, when the outlet valve is gradually opened, in accordance with the change in the
flow.
1. 2.5 Stop the oil pump as the lube oil is supplied by end oil pump.
1.3 Remarks on Operation

1. 3.1 Trouble Indicators
For the safety of operation, signaling devices to show malfunctions electrically. By the operation of a signal,
“Alarm” is indicated, and as required, blower main motor trip is performed for emergency stopping.
Note that we only supply the signaling devices, and the customer must arrange electrical parts for the electric
sequence, indication panel, etc.
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MODEL BHOP
CHAPTER 1 OPERATION
1. 3.2 In case the alarm is indicated during operation, it is important to immediately investigate the cause, and try
to prevent an accident before it occurs.
1. 3.3 Record pressure, amount of gas blown, current, bearing temperature, etc. periodically.
1. 3.4 Check around the blower as well as the meters periodically during operation, inspect each part listed in cheek
list, and perform measurements and recording where appropriate.
1. 3.5 Check lubricant and working oil periodically, and change them when they are degradated below the limit
specified.
(Concerning lubricant, refer to Chater 4, Maintenance.)
1. 3.6 Look out for unusual vibrations, sound, and bearing temperature rise.
(Refer to Chapter 2, Countermeasure against Troubles.)
1.4 Stopping
1. 4.1 As it is equipped with a surge prevention device, fully close the valve at the outlet side gradually, and turn off
the main motor.
1. 4.2 In case of emergency stopping, turn off the main motor, and close the valves immediately.
1. 4.3 Because of the forced oil supply provided, as a rule, operate the oil pump until the rotor stops.
Note that in the case of power failure or any other emergency stopping, oil is supplied by the end oil pump until
the rotor stops.
1. 4.4 In cold regions where freezing of cooling water is anticipated, keep the water running, or stop it and drain the
water completely.
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MODEL BHOP
CHAPTER 2 COUNTERMEASURE AGAINST TROUBLES

2.1 Vibrations
2. 1.1 Causes of Vibrations and Countermeasures against Them It is sometimes quite difficult to identify the cause
of vibration.
The following table shows the likely causes of vibrations and countermeasures for reference .
Note that if the vibration is not stopped by the treatments indicated by *, it is recommended to ask us to inspect
and repair the blower.
Cause Countermeasure
1. Unbalanced Rotor
a) Dabage in rotor ○Repair and adjust the balance, or replace the rotor.
b) Uneven wear of rotor ○Repair the worn part, and adjust the balance.
c) Uneven attachment of dust on rotor ○Clean.
d) Attachment of foreign matter on rotor ○Clean.
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MODEL BHOP
2. 1.2 Tolerance of Vibrations

The shaft vibration of the blower during operation are monitored by vibrometer at the pinion shaft of the gear
increaser.
Evaluation of the measured values are accomplished by comparing with the values listed in the indivisual items.
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MODEL BHOP
2. Contact of Rotor with Fixed Part
a) Accumulation of dust on labyrinth ○Disassemble and clean.
b) Wear of bearings ○Reline the babbit or replace with a spare
c) Change in oil viscosity ○Change oil temperature, or use different oil if necessary
d) Change in bearing surface pressure ○Adjust the oil pressure.
e) Thermal expansion of pipes or inferior piping ○Use expansion joints, and fit a pipe support.
3. Misalignment
a) Wear of bearings ○Reline babbit or replace with spare.
b) Thermal expansion of pipe and inferior piping ○Use expansion joints and ﬁt a pipe support.
c) Deformation of ground ○Reinstall.
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MODEL BHOP
4. Shaft Vibration ○Repair bent shaft, and adjust balance, or replace it.
5. Inferior of Coupling
a) Wear of Thomas coupling ○Replace with new one
6. Resonance
a) Resonance of pipes ○Reinforce support, or use more supports.
b) Resonance of foundation ○Reinforce or rebuild it.
7. Vibration from Motor ○Repair the motor. Make contact with the motor manufacturer without
fail.
8. Vibration of Casing
a) Contact between rotor and casing ○Repair or readjust.
b) Operation in low flow region ○Operate in condition that there is a down-trend to the right of the
characteristic curve.
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MODEL BHOP
2.2 Rise in Bearing Temperature

The bearing temperature is usually measured at the bearing box and it is normally less than 40℃ above the
ambient temperature. But it fluctuates depending on the point of measurement, ambient temperature, cooling
water temperature, viscosity of the lubricant used and so forth. Therefore, it is desirable to determine the
tolerable temperature based on the lubrication, method of measurement, ambient conditions and so forth
without much considerabtion of “less than 40℃ above the ambient temperature”.
If the temperature is stable, it generally does not cause overheating even at quite high temperatures, but it is
necessary to keep an eye on the relation between the oil temperature and the bearing temperature, and watch
for rapid increases in the bearing temperature. Especially when a stable temperature suddenly starts to rise, it
is necessary to find out its cause even if the absolute value of the. temperature is low.
2. 1.1 Causes of Bearing Temperature Rise and Countermeasures

The cause of bearing temperature rise is often associated with vibrations, and it is necessary to include the
causes of vibrations in the following measures.
1. Cooling Water
a) Failure in cooling water supply ○Supply cooling water immediately.
b) Rise in cooling water temperature ○Increase the flow (within the limit) or fit a cooler.
2. Lubricant Oil
a) Degradation of lubricant ○Change oil.
b) Lubricant mixed with water ○Change oil.
c) Lubricant mixed with impurities ○Change oil.
3. Trouble in Oil Supply
a) Malfunction of oil pump ○Repair and readjust. Replace with new one if necessary.
b) Low oil level in oil tank ○Supply new oil.
c) Clogged oil strainer or oil filter ○Clean it.
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MODEL BHOP
d) Reduced performance of oil cooler ○Increase cooling water. Clean the tube or replace if necessary.
e) Mistaken operational oil piping valves ○Normalize the valves. Lock the handle if necessary.
4. Incorrect Alignment ○Realign.
5. Vibration ○Refer to the previous section.
6. Damage in Bearing ○Reline babbit or replace the bearing.
2.3 Unusual Sound

Unusual sounds are mainly caused by the following reasons. As most unusual sounds associated with trouble,
it is necessary to disassemble immediately, check the cause, and repair the trouble.
1)Contact of rotor
2) Vibration of casing
3) Damage in bearings
4) Foreign material introduced
2.4 Reduced Performance

The performance of the blower generally drops because of changes in the operating condition and long
continuous operation. The effect of long continuous operation should be taken care of by periodical inspections
and repairs.
1. Reduced speed of rotation ○Check on meters.

(Power Supply Frequency)
2. Inadequate opening of inlet and outlet valves ○Check the pressure difference across each valve, and
adjust the opening indicator.
3. Malfunction of meters ○Check and calibrate them.
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MODEL BHOP
4. Increase in impeller loss due to stains, ○Decompose, check, and clean it. If it is excessively
accumulation of dust, rusting, wear, etc. worn, replace it.
5. Increased resistance due to leaks and ○Disassemble, check, and clean it.
accumulation of dust in casing.
6. Change in gas temperature. ○Check it with a thermometer.
7. Increase in labyrinth gaps ○Replace fins or the labyrinth itself.
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MODEL BHOP
CHAPTER 3 DISASSEMBLING AND ASSEMBLING

3.1 Preparation for Disassembling
Before disassembling, read the following items well and fully understand what to do.
3. 1.1 Understand the structure referring to the drawings.
3. 1.2 Prepare a box to put bolts, nuts, and other small parts. Prepare stands for the impeller and other larger parts.
3. 1.3 Prepare clean cloth or cover to protect bearings.
3. 1.4 Check that the instrument temperature is near the ambient temperature.
3. 1.5 Check that all power lines are turned off, and all valves are closed.
3. 1.6 Make sure that the forced oil supply, etc are completely stopped.
3. 1.7 Disconnect meters on the instrument such as the bearing thermometer beforehand to prevent damage.
3. 1.8 When blower, gear increaser, pipes are opened, cover them to prevent dust and stains during the
disassembly.
3. 1.9 Handle rotors such as impeller, and bearings with special care.
3. 1.10 Prepare suitable supports for rotors and other larger parts.
3. 1.11 Measure each gap and record it.
3. 1.12 If it is to be disassembled because of trouble, it is recommended to take a photograph so that the internal
conditions are clearly recorded. In addition, it is better to keep record on the disassembly performed and
inspection procedures.
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MODEL BHOP
3.2 Disassembly procedure

3. 2.1 Remove the noise enclosure.
Before lifting up the noise enclosure remove the blind covers attached on the shaft and piping penetrating parts.
3. 2.2 Remove the coupling guard
3. 2.3 Disassembly of the coupling

Remove the coupling bolts, then remove the center spool of coupling.
3. 2.4 Disassembly of casing
1)Remove the rod connecting the actuator and the drive lever of suction guide vane.
2)Remove the expansion joints setting on both suction and discharge flanges by tightening the shipping bolts.
3)Remove the bolts and knockpins tightening the casing and end case.
4)Remove the support setting under the casing.
5)Pull out the casing lifting up.
6)Remove the bolts tightening the end case and the disc on which the guide vanes are installed, then remove the
disc.
3. 2.5 Removal of Rotor and Disassembly of Gear Increaser

(Refer to “INSTRUCTION MANUAL of GEAR INCREASER” )
1)Remove the bolts and knockpins tightening the upper and lower casing of gear increaser, and remove the upper
casing of gear increaser gradually lifting up.
Before assembly of upper casing, clean the outer surface of gear increaser to prevent the rust falling into the
casing internal.
2)Remove the upper halves of bearings after removing the tightening bolts.
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MODEL BHOP
3)Remove the bolts tightening the end labyrinth and the casing, remove the end labyrinth.
Be carefull not to damage the end labyrinth.
4)Applying the cloth on the pinion shaft, especially the wooden strip on the gear teeth so as not to damage it,
lift up softly the pinion shaft then put on the wooden stand.
Following item shall be taken care at the time of lifting.
○Not to load the impeller.
5)Remove the impeller nut.
6)Add oil pressure at the shaft end hole, then pull out the impeller.
＊If disassembly of impeller is necessary, report it to us and ask for directions from our engineering staff.
＊When only inspection and disassembly of the slide bearing is necessary, remove the upper bearing following
2.5,1),2), and take the lower bearing out by lifting the shaft of the disassembled side being careful not to touch
the labyrinth.
3.3 Assembling and Adjustment

3. 3.1 Assembling
The order of assembling is the reverse of that of disassembly. The following points are to be noted.
1)Align the marks at each fitting and coupling without fail.
2)Clean each part adequately before assembling. Fitting parts especially should be free of dust.
3)Parts with a gap such as the labyrinth are assembled, carefully avoiding any contact.
(The gap between the casing and the rotor should roughly be parallel to the vertical line.)
4)Clean, and apply oil to internal contact surfaces and fitting parts. Especially, bearings, and parts with small gaps
should carefully be fitted.
5)Apply molycort of something similar to the impeller, shaft and coupling to ease the next disassembly.
6)Check the places where lock washers and lock nuts are needed.
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MODEL BHOP
7)Apply liquid packing uniformly at the fitting flange of the casing.
8)Tighten each bolt, but not so tight as to strain the machine. Tighten uniformly and tightly by tightening relatively
and alternately or tightening once and then retightening.
3. 3.2 Adjustment
1)Align the centers of rotor and casing perfectly, and check and adjust the clearance between the stator and rotor
such as impeller and suction cover, end labyrinth and shaft.
2)Center the gear and motor axes, and adjust them referring to the data at the time of installation.
3)Check the installation precision of each part comparing it with the record at the time of installation, and adjust if
there is any discrepancy.
4)Check the centering condition between the gear and motor axes after the tightening of each bolt , and also after
fitting the piping.
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MODEL BHOP
CHAPTER 4 MAINTENANCE
4.1 Maintenance
4. 1.1 Maintenance during Operation
1) Take operational records at certain intervals.
2) Keep good record of vibration and sound during normal operations to help quick detection of any abnormality.
It is convenient to have a meter to measure vibration installed. It is desirable to make a graph to show the
changes of vibration.
3) Check the oil level periodically and add oil if necessary.
4. 1.2 Maintenance in the Case of Intermittent Operation
If it is impossible to have continuous operation of long duration and an excessive amount of dust accumulates,
inspections and maintenance work are required every two or three months on the following items.
1) Bearing scratches and gaps, and shaft scratches.
2) Removal and cleaning of dust, tar, and foreign matter in the impeller, casing.
3) Cleaning or replacement of fins of labyrinths.
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MODEL BHOP
4.1.3 Maintenance for the Case of Long Shutdown
1) Perform rust prevention, cleaning and wiping of each part of the blower periodically, and prevent dust from
entering.
2) In cold regions, drain the cooling water of the cooler completely to avoid freezing of the water.
3) Lock handles of major valves so that the valves so that the valves are not opened or closed.
4.2 Periodical Inspection and Repair

The blower is to be disassembled at least once a year as the periodical inspection for the purposes of internal
inspection, cleaning, worn part exchange, and inspections of centering and gaps. In case of an unusual operating
condition, it should be stopped immediately and the cause should be fixed.
4. 2.1 Impeller and Rotor

1) Check whether they touch the casing and labyrinths.
2) Check whether an attachment of dust or something is causing unbalance or not If this is the case, remove dust,
etc.
3) Check for wear and corrosion.
4) Check the gap in the axial direction.
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MODEL BHOP
4. 2.2 Labyrinth and Casing
1) Check for damage, wear, and corrosion of fins of labyrinth. Depending on the condition, replace labyrinth.
2) If there is any dust, etc. in the casing, remove completely.
4. 2.3 Gear Increaser
Refer to “High Speed Gear Drive Instrruction Manual”
4. 2.4 Other Auxiliary Instruments
a) Oil Pump Disconnect the suction strainer and check its condition.
b) Oil Cooler Check for contamination or corrosion in the tube. If it is contaminated too much, clean
it by brushing with boiling soda solution.
c) Oil Filter Clean the filter if the differential pressure of filter is higher than 1,0 kg/cm2.
d) Inside of the Oil Tank Opening the drain valve a little, check for water or any other impurities in the oil.
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MODEL BHOP
4.3 Lubrication
4. 3.1 General Remarks on Lubrication
1) Lubrication is most important in operation and maintenance of a machine. The durability and maintenance
cost of machines depend greatly on the quality of lubricant even if they are operated in the same conditions.
2) The lubricant used for trial operations should be changed as soon as possible.
3) Prevent dust when changing lubricant. Dust in lubricant causes scars, wear, and overheating of the bearing,
and great care should be taken when the lubricant is changed in a dusty place.
4. 3.2 Lubricants Used

Refer to the “Lubricating oil and Grease List”
1) When there is no lubricant, the user particularly wants to use the one to be used is what we recommend for the
purpose, and the use of ones equivalent to those we recommend is advisable. Contact with your
lubricant supplier.
2) It is recommended to check the oil condition 500,100,and 2000 hours after the start of the operations.
Check it every 2000 hours after that.
3) The times of lubricant change and refill given are only for your reference, and the decision should be made on
the advice from the lubricant supplier, or referring to the guide supplied by the lubricant manufacturer.
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MODEL BHOP
Appendix3 Record of Centering Coupling Types
- 20 -

MODEL BHOP
Records of revisions
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MODEL BHOP
Contacts
If you have any uncertain points or questions concerning the handing of the product, please call our branch
office, sales office or Business Division of the Head office nearest to you.
We look forward to your continued patronage.
HEAD OFFICE:
5-1,OMORI-KITA 1-CHOME, OTA-KU, TOKYO 143-8558,JAPAN
• OVERSEAS TRADING SECT., INDUSTRIAL BUSINESS DEPT.
TELEPHONE : ＋81-3-3298-5123
TELEFAX : ＋81-3-3298-5146
MISHIMA PLANT:
3-27, MIYOSHI-CHO, MISHIMA-SHI, SHIZUOKA 411-8560, JAPAN
• INSPECTION & TEST SECT., QUALITY ASSURANCE DEPT.
TELEPHONE : ＋81-55-975-7900
TELEFAX : ＋81-55-975-5785
• Aerodynamics Machinery Designing Group
TELEPHONE : ＋81-55-975-8053
TELEFAX : ＋81-55-975-8867
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Installation,Operation and Maintenance Manual

CHAPTER 2 COUNTERMEASURE AGAINST TROUBLES 5

CHAPTER 3 DISASSEMBLING AND ASSEMBLING 12

Installation,Operation and Maintenance Manual

This indication a message related to the safety of persons or the protection of

Installation,Operation and Maintenance Manual

3 General Safety Precautions

1) Perform the following prestarting checks:

Installation,Operation and Maintenance Manual

4 Important Warning Items

Installation,Operation and Maintenance Manual

5 Attaching position for warning labels (SAMPLE)

Installation,Operation and Maintenance Manual

6 List of warning labels (MAPEL_STDFB199802)

No. N a me of P a r t Outline Material Remarks

1 Warning label Aluminum foil NPE80101

2 Warning label Aluminum foil NPE80102

Installation,Operation and Maintenance Manual

STARTING POSITION (MINIMUM OPENING) OF INLET GUIDE VANE IS

NEVER DO THE OPERATION IN SURGING REGION. OTHERWISE BLOWER

Installation,Operation and Maintenance Manual

Installation,Operation and Maintenance Manual

1. 1.2 Supply of Working Air

1. 1.3 Cooling Water Flow

1. 1.4 Starting of Forced Lubricant Oil Supplier

a) two powered oil pumps, one for normal operation;

Installation,Operation and Maintenance Manual

This particular blower is equipped with type b)

2) Starting the Oil Pump

3) After Starting the Oil Pump

b) Remove air in the filter, oil cooler, etc. completely.

1. 1.5 Confirmation of Inlet and Outlet Piping Conditions

1. 1.6 Confirming Completion of Starting Conditions

Installation,Operation and Maintenance Manual

1. 1.7 Confirmation of Direction of Rotation

1.3 Remarks on Operation

Installation,Operation and Maintenance Manual

Installation,Operation and Maintenance Manual

CHAPTER 2 COUNTERMEASURE AGAINST TROUBLES

c) Uneven attachment of dust on rotor ○Clean.

d) Attachment of foreign matter on rotor ○Clean.

Installation,Operation and Maintenance Manual

CHAPTER 2 COUNTERMEASURE AGAINST TROUBLES

2. 1.2 Tolerance of Vibrations

Installation,Operation and Maintenance Manual

CHAPTER 2 COUNTERMEASURE AGAINST TROUBLES

2. Contact of Rotor with Fixed Part

a) Accumulation of dust on labyrinth ○Disassemble and clean.

b) Wear of bearings ○Reline the babbit or replace with a spare

d) Change in bearing surface pressure ○Adjust the oil pressure.

a) Wear of bearings ○Reline babbit or replace with spare.

c) Deformation of ground ○Reinstall.

Installation,Operation and Maintenance Manual

CHAPTER 2 COUNTERMEASURE AGAINST TROUBLES

a) Wear of Thomas coupling ○Replace with new one

a) Resonance of pipes ○Reinforce support, or use more supports.

b) Resonance of foundation ○Reinforce or rebuild it.

a) Contact between rotor and casing ○Repair or readjust.

Installation,Operation and Maintenance Manual

CHAPTER 2 COUNTERMEASURE AGAINST TROUBLES

2.2 Rise in Bearing Temperature

2. 1.1 Causes of Bearing Temperature Rise and Countermeasures

a) Failure in cooling water supply ○Supply cooling water immediately.