Risk Assessment Title HRSG Erection work

R/A Number: - Revision: A Risk Assessment

Current Risk Final Risk
Item Task Potential Hazard Potential Incident Existing Control Additional Control Remarks
Seve Freq. Risk Seve Freq. Risk

Ensure employee use proper Lifting Break the Job Down

Techniques.i.e. Lift with their Legs into Manageable
not their back. Portions

Use the "Buddy System" get help.

Ergonomic Injury
Lift the Heavy Material by
back, Muscke 1 2 2 1 1 1
Hands Provisions for Mechanical
Strains Sprains
Equipment i.e. Trolley, Fork lift etc.

Ensure that crane operator is Rigger shall be 100%

Cerfified by Third party, Valid visible & clearly relay
Certificates and Driver's Licenses. the information to the
crane operator.
Third party crane Inspections.
Lifting plan shall be
Unloading of
1 Competent Riggers who has Third prepared based con
Materials at Site
Party Certificates. SC&T HSE plan &
Procedures.
Daily Crane Inspections
Hit by Falling Object while Load shall be
Unloading Checking the conformity of the Consideered with
Hit by the Equipment Major Single Injury Floor. 2 2 4 crane specification 2 1 2
Crush between the Crane & All Kinds of lifting
Equipment accessories shall be inspected and Tag Lines are to be
color-coded by competent person used to Control Loads.

Barricade and secure the working

area with sign boards indicating
crane lifting is in progress to
prevent unauthorized entry.
 Area shall be properly Maintained to place safety sign
all Equipment and materials must work place
be properly stored and picked up.
remove any
Housekeeping shall be on going unnecessary materials
Slip Minor Injury and picked up at the end of the 1 2 2 from job site. 1 1 1
day.

Materials shall be properlu stack

piled.

Follw the preplanned safe route for Ensure supervise by

access and egress as designated foreman or supervisor
by the Client
Platfoem provide safe
Hit the Fallen Material Major Single Injury Suitable & Sufficient PPE is to 2 2 4 access to the basin. 2 1 2
provided and worn by all There must be safe
operatives. access to and from the
platform

Ensure employee use proper Lifting Break the jpb down

Techniques.i.e. Lift with their Legs into manageable
not their back. portions.

Ergonomic Injury Use the "Buddy System" get help.

Lift the Heavy Material by
back, Muscle 1 2 2 1 1 1
hands
Strains Sprains Provisions for Mechanical
Equipment i.e. Trolley, Fork lift etc.
Erection of HRSG
2
Casing

All scaffolding must have handrails Supervisor is to

safety rails and toe boards fitted. undertake examination
of structual members
Only certified scaffolds are allowed prior to placement of
Fall from unstable Major multiple to design, erect alter unspect and scaffold boards.
dismantle scaffolding. 3 2 6 3 1 3
scaffold Injuries

Wooden plate must be used after

inspection with SAMSUNG.

Personne; must wear full body Ensure supercise by

harnesses and double lanyards foreman or supervisor
when working at height.
Personnel are required
They must correctly engage lifrlines to wear gloves at all
to structural members. times while handling
components.
Severe Bodily Temporary haorizontal rails and toe
Fall from height 4 2 8 4 1 4
Injury Single Death boards must be fixed to the
columns to act as hanfrails/edge
protection. Toe boards fastened to
columns.

Wooden plate must be used after

inspection with SAMSUNG.
 Rigger must control the rigging Ensure supervise by
area. foreman or supervisor

Nobody must be under the lifted Check the ground

materials condition under the
2 2 4 Equipment outrigger 2 1 2
Hit the Fallen material Major single Injury
Check the lifting accessories before
lifting work

Always check the rigging materials Workers check the

when lifting work working situation and
check each other's
Rigger must control the rigging safety.
Jammed between pipe Hand & Finger area.
3 Piping work 1 3 3 1 2 2
and Structure Injuries-Bruising

Personnel must wear full body Ensure supervise by

harnesses and double lanyards foreman or supervisor
when working at height. (Especially, damaged
plate must be
They must correctly engage changed.)
Severe Bodily lifelines to structual members.
Fall from Height 4 2 8 4 1 4
Injury Single Death When working at
Wooden plate must be used after height must be up-
inspection with SAMSUNG. looking posture

Rigger must control the rigging Ensure supervise by

area. foreman or supervisor

Nobody must be under the lifted Check the ground

materials condition under the
2 2 4 Equipment outrigger 2 1 2
Hit the Fallen material Major single Injury
Check the lifting accessories before
lifting work

Always check the rigging materials Workers check the

when lifting work working situation and
check each other's
Rigger must control the rigging safety.
Erection of HRSG Jammed between pipe Hand & Finger area.
4 1 3 3 1 2 2
Modular and Structure Injuries-Bruising

Personnel must wear full body Ensure supervise by

harnesses and double lanyards foreman or supervisor
when working at height. (Especially, damaged
plate must be
They must correctly engage changed.)
Severe Bodily lifelines to structual members.
Fall from Height 4 2 8 4 1 4
Injury Single Death When working at
Wooden plate must be used after height must be up-
inspection with SAMSUNG. looking posture

difficulty of discharge in
case of emergency
(Confined space)
Poisonings, fire, fainting
Overtum
Mechnical parts
5 condition. If no good
Installation
Hit/Struck by the mobile
Major single injury
crane
severe bodily injury lifelines to structural members.
Fall from height
Obtain proper confined space work Ensure supervise by
permit. foreman or supervisor
Ensure that whole watchers is Tag board at the point
aware of resure procedure. of entry of the pipe be
3 2 6 viable and all entries 3 1 3
Personnel Injury
Correct TBM and explain to follow are to be noted
emergency plan. correctly
Ensure that a trained hole watcher
is present at all times.
Measure concentration of oxygen Ensure supervise by
and harmful gases. foreman or supervisor
Check of ventilation facilites Prepare respirator and
Heat stress, rescue kits.
3 2 6 3 1 3
Suffocation Check explosion-proof device when
handling flammable / combustible
materials"
Check equipment load chart and Confirm access to work
load weight (whether lifting plan area is restricted
was delivered or not) (Assignment of
signalman and
Check operation of over;oad banksman and zoning)
Multiple major prevention devcies and see if limit
5 2 10 5 1 5
injuries/ death is lifted. Check the ground
If wind is more than 10m/s. It must condition, Need to do
be stopped to do lifting work. compacting work.
Ensure that the vehicles have Obeying the traffic plan
reverse back alam. and general traffic
rules wearing highly
All the people not directly involved visible working vests.
in the work of the operating cehcle
shall maintain a safety distnace of Flag man should
2 2 4 3 1 3
at least 2 meters from the vehicle. control the euipment.
Do
daily/Monthly.equipemt
n inspection
Personnnel must wear full body Ensure supervise by
harnesses and double lanyards foreman or supervisor
when working at height. (Especially, damaged
plate must be
They must correctly engage changed.)
4 3 8 4 1 4
single death When working at
Wooden plate must be used after height must be up-
inspection with SAMSUNG. looking posture.
Put the hook on the
fixed structure.
 Check the ground condition. Before rainy seasons,
It must prepare
If no sufficient to equipment setting, reinforcing.
need to reinforce the ground
condition. Stop the work if the
Working at rainy Multiple major ground condition is not
6 Overtum 5 2 10 5 1 5
conditions injuries/death Put the steel plate under the possible to support the
outrigger support area weight of equipment
and materials
Pour the concrete under the rigging
area.

Ensure that all the employees have Ensure that the

valid health check report. following trainings are
held.
Ensuring that all the the employees
have valid vocational training Occupational health
Preparation certificate. and safety training
Employing Personal disease (Safety induction)
7 unexperienced Health problem Flu. Heat stress 5 2 10 5 1 5
personnel unsafe heart disease Providing proper PPE
work environment SAMSUNG E&T
Discipline policy shall
be established and
applied.

Remove all the obstacles on the Certificated first aider

walking way of working area. shall be dispatched at
working area 1/10 ratio.
Excavation and open points shall
be closed with hard barriers. Workers shall work in
the daytime once in
Nesessary warning signs shall be two weeks and during
provided. shift change they shall
Slips and trips Fall on Minor & Major work in the daytime
2 2 4 2 1 2
same level single injury There shall be sufficient number of after minimum 11
paramedics. In emergency cases hours resting.
there shall be an ambulance and a
person who is responsible for the
medical room.
8 Night Shift works

Work permission shall be received Work permit for night

for night work. work shall be received.
If not none of the night
Related governmental authorized shift activities including
Hit by the equipment
severe bodily injury shall be notified for the night work. lifting/rigging is
Crush between the 4 2 8 allowed. 4 1 4
Single death
equipment Working area shall be illuminated
according to indonesia standard.

Ensure only competent personnel Ensure supervise by

are to use electrical tools and all foreman or supervisor
cables are prevented from trailing
access and ingess routes floor.

Keep all equipemnt away from 2 2 4 2 1 2

Electrical shock Personnel injury
moisture.

Operatives must wear goggles and

respiratory protective face masks
and suitable PPE.

Ensure all employees use proper Ensure supervise by

PE i.e. helmet, safety glasses, foreman or supervisor
gloves, safety shoes,

Ensure TBM is executed &

Hand & Finger monitored.
Jammed Pinched by tool injuries-Bruising 1 3 3 1 2 2
Cuts

Electrical hand
9
tools

The working with ewuipmet rules Ensure supervise by

ared defined this risk accessment foreman or supervisor
shall ne strictly folllowed
Device shall be
The grinder has to be gas guard operated through
and it shall be cjecked periodically reverse direction.
and before using it.
Otherwise it may be
The diskes shall be suitable for out of control.
Cut Personnel injury grinder. 2 2 4 2 1 2
The grinder shall be in
The damahed disk shall not be good condition and has
used. color code.

direction for cuttinf is important. Only authorized and

trained people shall be
involved the operation.