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Mrz05
sc100
User Manual
© HACH LANGE GmbH, 2005. All rights reserved. Printed in Germany
DOC023.52.00032.Mrz05
sc100
User Manual
Section 3 Installation.................................................................................................................................................... 7
3.1 Mechanical Installation....................................................................................................................................... 8
3.1.1 Controller Dimension Illustrations............................................................................................................. 8
3.1.2 Mounting the Controller .......................................................................................................................... 10
3.2 Wiring Safety Information................................................................................................................................. 12
3.2.1 Electrostatic Discharge (ESD) Considerations ....................................................................................... 12
3.3 Electrical Installation ........................................................................................................................................ 12
3.3.1 Installation in Conduit ............................................................................................................................. 13
3.3.2 Installation Using a Power Cord ............................................................................................................. 13
3.3.3 Wiring for Power at the Controller .......................................................................................................... 14
3.4 Alarms and Relays ........................................................................................................................................... 17
3.4.1 Connecting the Relays ........................................................................................................................... 17
3.4.2 Connecting the Analog Outputs.............................................................................................................. 18
3.5 Connecting/Wiring the sc Sensor..................................................................................................................... 19
3.5.1 Connecting the sc Sensor in a Non-hazardous Location ....................................................................... 19
3.6 Wiring the Digital Gateway............................................................................................................................... 22
3.7 Connecting the Optional Digital Output............................................................................................................ 22
Section 4 Operation.................................................................................................................................................... 25
4.1 Using the Keypad............................................................................................................................................. 25
4.2 Controller Display Features ............................................................................................................................. 26
4.2.1 Important Key Presses ........................................................................................................................... 26
4.3 System Setup ................................................................................................................................................. 27
4.3.1 Adjusting Display Contrast ..................................................................................................................... 27
4.3.2 Specifying the Displayed Language ....................................................................................................... 27
4.2.2 Software Text Abbreviations................................................................................................................... 27
4.3.3 Setting the Time and Date...................................................................................................................... 28
4.4 Setting up System Security .............................................................................................................................. 29
4.4.1 Setting the Passcode.............................................................................................................................. 29
4.4.2 Editing the Passcode.............................................................................................................................. 29
4.5 Output Options ................................................................................................................................................. 30
4.5.1 Navigating to the Output Options Menu ................................................................................................. 30
4.5.2 Hold/Transfer Outputs ............................................................................................................................ 30
4.5.3 Release Outputs..................................................................................................................................... 31
4.6 Relay Options .................................................................................................................................................. 31
4.6.1 Navigating to the Relay Options Menu ................................................................................................... 31
4.7 Data Event Logging Options ............................................................................................................................ 31
4.8 Digital Network Options ................................................................................................................................... 32
4.9 System Setup Menu......................................................................................................................................... 32
4.10 Test/Maint Menu ............................................................................................................................................ 36
I
Table of Contents
Index............................................................................................................................................................................. 53
II
Section 1 Specifications
Controller Storage Temperature –20 to 70 °C (–4 to 158 °F); 95 % relative humidity, non-condensing
Specifications
3
Specifications
Specifications
4
Section 2 General Information
To ensure that the protection provided by this equipment is not impaired, do not use or install this
equipment in any manner other than that specified in this manual.
DANGER
Indicates a potentially or imminently hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that may result in minor or moderate injury.
This symbol, if noted on the instrument, references the instruction manual for operation
and/or safety information.
This symbol, when noted on a product enclosure or barrier, indicates that a risk of electrical shock and/or
electrocution exists.
This symbol, if noted on the product, indicates the need for protective eye wear.
This symbol, when noted on the product, identifies the location of the connection for Protective Earth
(ground).
This symbol, when noted on the product, identifies the location of a fuse or current limiting device.
Electrical equipment marked with this symbol may not be disposed of in European public disposal systems
after 12 August of 2005. In conformity with European local and national regulations (EU Directive
2002/96/EC), European electrical equipment users must now return old or end-of life equipment to the
Producer for disposal at no charge to the user.
Note: For all electrical products (marked or unmarked) which are supplied or produced by Hach-Lange, please contact
the local Hach-Lange sales office for instructions for proper disposal.
General Information
5
General Information
Installation instructions for the controller are presented in this manual. If a system with a sensor
and a controller has been purchased, complete information for installation and operation is also
presented in the sensor system manual.
DANGER
Only qualified personnel should conduct the installation tasks described in this section of
the manual.
DANGER
Do not replace any component unless power has been switched off or the area is known to
be non-hazardous.
1 2 5
4
6
sc100 3
7
10
Installation
7
Installation
sc100
72.01 mm
(2.84 inches) 40.14 mm
(1.58 inches)
80.27 mm
(3.16 inches)
144.02 mm
(5.67 inches)
80.27 mm
(3.16 inches)
Mechanical Installation
8
Installation
144 mm 135 mm
(5.67 inches) (5.31 inches)
(ref only)
72 mm
(2.835 inches) 67.4 mm
(ref only) (2.65 inches)
150 mm
(5.91 inches)
99.31 mm (ref only)
(3.91 inches)
127 mm
50.8 mm (5.00 inches)
(2.00 inches)
Mechanical Installation
9
Installation
1 2
4
5
6
3 4
Mechanical Installation
10
Installation
1 2 3
6 7
9
8
11 10
To remove the sensor connectors before inserting the controller enclosure into the panel cut-out:
1. Disconnect the wires at terminal block J5, see Figure 19 on page 21.
2. Loosen and remove the nut securing the sensor connector inside the enclosure. Remove the
sensor connector and wires. Repeat step 1 and 2 for the other sensor connector.
3. After the controller is in place in the panel, reinstall the sensor connectors and reconnect the
wiring to terminal J5 as shown in Figure 19 on page 21.
Mechanical Installation
11
Installation
DANGER
Always disconnect power to the instrument when any making electrical connections.
Delicate internal electronic components can be damaged by static electricity, resulting in degraded
instrument performance or eventual failure.
The manufacturer recommends taking the following steps to prevent ESD damage to
your instrument:
• Before touching any instrument electronic components (such as printed circuit cards and the
components on them) discharge static electricity from your body. This can be accomplished by
touching an earth-grounded metal surface such as the chassis of an instrument, or a metal
conduit or pipe.
• To reduce static build-up, avoid excessive movement. Transport static-sensitive components in
anti-static containers or packaging.
• To discharge static electricity from your body and keep it discharged, wear a wrist strap
connected by a wire to earth ground.
• Handle all static-sensitive components in a static-safe area. If possible, use anti-static floor
pads and work bench pads.
J1
S1 J3
J2 1
1 + DATA
PROBES
2 – DATA
U5 3 SERVICE REQUEST
4 +V
J4
F1
F2
5 GND
6
ANALOG OUTPUTS
U9
J5 1 + OUT 2
2 – OUT 2
3 SHIELD/CHASSIS GND
4 + OUT 1
NETWORK
PCB
CONNECTOR
5 – OUT 1 2
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD
DANGER - EXPLOSION HAZARD
DO NOT DISCONNECT WHILE CIRCUIT IS LIVE
UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS. FIELD WIRING
INSULATION MUST
DANGER - RISQUE D'EXPLOSION BE RATED TO
J6 NE PAS DEBRANCHER TANT QUE LE EST SOUS
80° C MINIMUM
TENSION, A MONIS QU'IL NE S'AGISSE D'UN
EMPLACEMENT NON-DANGEROUX
1. High voltage barrier 2. Unsnap the barrier latch then pull out to remove the barrier.
2 3
1. Power cord strain relief 2. Conduit strain relief 3. Conduit opening sealing plug
Electrical Installation
13
Installation
DANGER
Explosion hazard. Do not connect or disconnect electrical components or circuits to the
equipment unless power has been switched off or the area is known to be non-hazardous.
DANGER
Do not connect AC power to a sc100 24 V DC powered model.
Important Note: A protective earth (PE) ground connection is required by the sc100 for both
100–230 V AC and 24 V DC wiring applications. Failure to connect a good PE ground connection
can result in shock hazards and poor performance due to electromagnetic interferences. ALWAYS
connect a good PE ground to the sc100 terminal.
The controller can be wired for line power by hard-wiring in conduit or wiring to a power cord.
Regardless of the wire used, the connections are made at the same terminals. A local disconnect
designed to meet local electrical code is required and must be identified for all types of installation.
See Figure 13 and Figure 14 on page 16 for suggested local disconnect configurations.
2. Loosen the screws using a phillips-head screwdriver and open the hinged controller cover.
4. Insert the wires through the strain relief fitting or conduit hub located in the right-rear access
hole in the bottom of the enclosure. Tighten the strain relief if used, to secure the cord.
5. Properly prepare each wire (Figure 11) and insert each wire into the terminal according to
Table 2 or Table 3. Tug gently after each insertion to ensure the connection is secure.
6. Seal any unused openings in the controller box with conduit opening sealing plugs.
1
2
1. Strip ¼-inch of insulation. 2. Seat insulation against connector with no bare wire exposed.
Electrical Installation
14
Installation
The DC power source that supplies power to the 24 V DC powered sc100 must maintain voltage
regulation within the specified 24 V DC –15 % / +20 % voltage limits. The DC power source must
also provide adequate protection against line transients.
1 2 3 4 5
J1
S1 J3
J2
14
13 U5
J4 6
F1
F2
U9
J5
NETWORK 7
12 INTERFACE
NC COM NO
RELAY A
NC COM NO
RELAY B
NC COM NO
RELAY C
CARD
7a
J6
+24 VDC
–24 VDC
7b
11 10 9 8
Electrical Installation
15
Installation
J1
S1 J3
J2
1
U5
J4
F1
F2
U9
J5
2
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD
J6
J1
S1 J3
J2
1
U5
J4
F1
F2
U9
J5
2
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD
J6
Electrical Installation
16
Installation
DANGER
Exposure to some chemicals may degrade the sealing properties of materials used in the
following devices: Relays K1, K2, and K3. Periodic inspection of these devices is
recommended to check for degradation.
The controller is equipped with three unpowered relays rated 100–230 V AC, 50/60 Hz, 5 Amp
resistive maximum. See the sensor manual for relay setup details.
DANGER
Relay loads must be resistive. User must externally limit current to the relays to 5 Amps by
use of a fuse or breaker.
DANGER
Power and relay terminals are designed for only single wire termination. Do not use more
than one wire in each terminal.
The relay connector accepts 18–12 AWG wire (as determined by load application). Wire gauge
less than 18 AWG is not recommended.
The Normally Open (NO) and Common (COM) relay contacts will be connected when an alarm or
other condition is active. The Normally Closed (NC) and Common relay contacts will be connected
when an alarm or other condition is inactive or when power is removed from the controller.
24 V DC Powered sc100
The 24 V DC sc100 controller contains three relays designed for use with only low voltage (less
than 30 V-RMS, 42,2 V-PEAK or 60 V DC). Refer to Figure 15 for connection information. The
wiring compartment is not designed for voltage connections above these levels. Relay must not be
powered from the same wiring used to power the controller.
J1
S1 J3
J5 J6 J7
J2
1 2 3
U5
F1
F2
J4
U9
J5
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD
J6
Disconnect
Power
DANGER
Explosion hazard. Do not connect or disconnect electrical components or circuits to the
equipment unless power has been switched off or the area is known to be non-hazardous.
Two isolated analog outputs (1 and 2) are provided, see Figure 16. Each output can be set to 0–20
or 4–20 mA, and can be assigned to represent the measured parameter or secondary
measurement such as temperature. Make connections with twisted-pair shielded wire and connect
the shield at the controlled component end or at the control loop end. Do not connect the shield
at both ends of the cable. Use of non-shielded cable may result in radio frequency emission or
susceptibility levels higher than allowed. Maximum loop resistance is 500 Ohm. Refer to the
sensor manual for output software setup.
J1
S1 J3
J2
1 + DATA
PROBES
2 – DATA
U5 3 SERVICE REQUEST
4 +V
F1
F2
J4 5
6
GND
ANALOG OUTPUTS
U9
J5 1 + OUT 2
2 – OUT 2
3 SHIELD/CHASSIS GND
4 + OUT 1
PCB 5 – OUT 1
CONNECTOR
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD
1
2
3
4
5
J6
sc100
6
5
4 1
3 2
2. Disconnect and remove the existing wires between the quick connect and terminal block J5,
see Figure 19 on page 21.
3. Remove the quick connect fitting and wires and install the threaded plug on the opening to
maintain the environmental rating.
4. Strip the insulation on the cable back 1-inch. Strip ¼-inch of each individual wire end.
5. Pass the cable through conduit and a conduit hub or a strain relief fitting and an available
access hole in the controller enclosure. Tighten the fitting.
J1
S1 J3
J2
1 + DATA
PROBES
2 – DATA
U5 3 SERVICE REQUEST
4 +V
J4 5 GND
F1
F2
6
ANALOG OUTPUTS
U9
J5 1 + OUT 2
2 – OUT 2
3 SHIELD/CHASSIS GND
4 + OUT 1
PCB 5 – OUT 1
CONNECTOR
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY 1 RELAY 2 RELAY 3
CARD
Disconnect
Power
From Probe
At this time, the manufacturer supports Modbus RS485, Modbus RS232, and Profibus DP
communication protocols. The optional digital output card is installed in the location indicated in
Figure 21 on page 23. Terminal block J1 provides user connection to the optional network card.
The terminal connection is based on the selected network card. Refer to the instructions supplied
with the network card for more details.
For the best performance/protection connect the surge protector as close as possible to the device
to be protected and connect the device (instrument) ground connection through the surge
protector’s ground to the local protective earth ground. Contact your local Profibus network
component supplier for their recommendation as to which surge protectors may be best for your
system.
Common 5
9
Not used 4
8
Rx 3
7
Tx 2
6
Not used 1
1 2
J1
S1 J3
J2
1 + DATA
PROBES
2 – DATA
U5 3 SERVICE REQUEST
4 +V
F1
J4 5 GND F2
6
ANALOG OUTPUTS
U9
J5 1 + OUT 2
2 – OUT 2
3 SHIELD/CHASSIS GND
4 + OUT 1
PCB 5 – OUT 1
CONNECTOR
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD
3 4 5
1
5
sc100
2 6
3 7
Moves to the main menu from other menus. This key is not active in menus where a selection or other
3
input must be made.
4 Navigates through the menus, changes settings, and increments and decrements digits.
Moves to the Main Measurement screen from any other screen. This key is not active in menus where a
6
selection or other input must be made.
Operation
25
Operation
The display will flash on startup, when a sensor error has occurred, when the hold outputs function
has been activated, and when a sensor is being calibrated. An active system warning will cause
the warning icon (a triangle with an exclamation point inside) to be displayed on the right side of
the display. See Figure 23.
1
SENSOR NAME:
4
2
7.00 pH
5
3 TEMP: 23.0°C
1. Status bar. Indicates the sensor name and status of relays. The relay 4. Parameter
letter is displayed when the relay is energized.
2. Main measurement 5. Warning icon area
3. Secondary measurement (if applicable) 6. Measurement units
• Press HOME then RIGHT or LEFT to display two readings when two sensors are connected.
Continue to press RIGHT or LEFT to toggle through the available display options:
• Press UP and DOWN to toggle the status bar at the bottom of the measurement display to
display the secondary measurement (temperature) and output information.
• When in Menu mode, an arrow may appear on the right side of the display to indicate that
more menus are available. Press UP or DOWN (corresponding to the arrow direction) to
display additional menus.
1 MAIN MENU —
2 SYSTEM SETUP
3 DISPLAY SETUP
4 — ADJUST CONTRAST
5 (+0–50)
1 MAIN MENU —
2 SYSTEM SETUP
3 DISPLAY SETUP
4 LANGUAGE
System Setup
27
Operation
1 MAIN MENU —
2 SYSTEM SETUP
3 DISPLAY SETUP
4 SET DATE/TIME
5 Highlight TIME
1 MAIN MENU —
2 SYSTEM SETUP
3 DISPLAY SETUP
4 SET DATE/TIME
7 Highlight DATE
System Setup
28
Operation
Disabled: All configuration settings and calibrations can be changed. This is the default setting.
1 MAIN MENU —
2 SYSTEM SETUP
3 SECURITY SETUP
4 — SET PASSCODE
5 Highlight ENABLE
1 MAIN MENU —
2 SYSTEM SETUP
4 ENTER PASSCODE
5 EDIT PASSCODE
1 MAIN MENU —
2 SYSTEM SETUP
3 OUTPUT SETUP
4 SELECT OUTPUT
6 Main Menu or Main Measurement Screen when Output options are configured. —
The analyzer provides two isolated analog outputs (Output 1 and Output 2).
1 MAIN MENU —
2 TEST/MAINT
3 HOLD OUTPUTS
4 SET OUTMODE
6 SET CHANNELS
8 ACTIVATION
9 Select LAUNCH
reading will
10 Main Menu or Main Measurement Screen
flash
Output Options
30
Operation
During calibration, analog outputs can remain active, held, or transferred to a preset mA value.
1 MAIN MENU —
2 TEST/MAINT
3 HOLD OUTPUTS
4 ACTIVATION
5 RELEASE
1 MAIN MENU —
2 SYSTEM SETUP
3 RELAY SETUP
4 SELECT RELAY
6 Main Menu or Main Measurement Screen when Relay options are configured. —
Relay Options
31
Operation
SELECT OUTPUT 1 OR 2
SELECT SOURCE
Press ENTER to access a list of all connected sensors and select the sensor that will drive the output.
SET PARAMETER
Press ENTER to select from the displayed parameters. Highlight the appropriate displayed parameter and press ENTER.
SET FUNCTION
Select LINEAR CONTROL for current output to track the measurement valve. Select PID CONTROL for the sc100 to operate
as a PID controller.
SET TRANSFER
Each analog output is normally active, responding to the measured value of its assigned parameter. However, during
calibration, each output can be transferred to this preset transfer value.
SET FILTER
Average measurements over time (0–999 seconds). Default is 0 seconds. The higher the value, the longer the sensor signal
response time will be to a change in the actual process value.
SCALE 0 mA/4 mA
Select 0 mA or 4 mA for minimum current (outputs will be set to 0–20 mA or 4–20 mA).
ACTIVATE
Dependent on Function selected previously. See section 4.5.1 on page 30 for additional information.
FUNCTION set to LINEAR CONTROL
If LINEAR CONTROL was selected in SET FUNCTION, set the low and the high values for the current output here.
FUNCTION set to PID CONTROL
1. SET MODE: AUTO or MANUAL
2. PHASE: DIRECT or REVERSE controller operation.
3. SET SETPOINT: enter the setpoint the PID control will control the process to.
4. PROP BAND: control the proportional band for the PID control.
5. INTEGRAL: control the integral action time period in minutes.
6. DERIVATIVE: control the settings for the rate control.
Select Relay A, B, or C
SELECT SOURCE
Select from none, a connected sensor, or the real time clock (RTC)
SET PARAMETER
Press ENTER to select from the displayed parameters.
SET FUNCTION
Source set to sensor
Alarm: Operates relays in response to the measured parameter. Contains separate High and Low Alarm points, deadbands,
and ON/OFF delay.
Feeder Control: Operates in response to the measured parameter. Can be set for phasing, setpoint, deadband, overfeed
timer, and ON/OFF delay.
Event Control: Controls a cleaning system (or equivalent) on a timed basis.
Warning: Activated when the analyzer detects a sensor warning.
PWM Control: Allows the relay to provide a duty cycled output.
Freq Control: Allows the relay to cycle at a frequency between the minimum pulse per minute and maximum pulse per minute.
Source set to RTC
Timer: Sets the timer for a cleaning system (or equivalent). Controls the output hold, interval, duration, and off delay.
SET TRANSFER
Sets the relay to Energize or De-energize (user-selectable). Normally, each control or alarm relay is active, responding to the
measured value of its assigned parameter. During calibration, however, the relay can be transferred to a preset on/off state to
suit the application requirements. Select Energize or De-energize and press ENTER.
FAILSAFE
Allows the user to create a state where the normal condition is energized. The relay is de-energized when an error condition is
experienced. Select YES (Energized) or NO (De-energized) and press ENTER. YES sets the relay normal condition to
energized resulting in the relay becoming de-energized when an error condition is experienced.
ACTIVATION
Function set to ALARM
LOW ALARM—Sets the value where the relay will turn on in response to decreasing measured value. For example, if the low
alarm is set for 1,0 and the measured value drops to 0,9, the relay will be activated.
HIGH ALARM—Sets the value where the relay will turn on in response to increasing measured value. For example, if the
high alarm is set for 1,0 and the measured value increases to 1,1 the relay will be activated.
LOW DEADBAND—Sets the range where the relay remains on after the measured value increases above the low alarm
value. Default is 5 % of the range. For example, if the low alarm is set for 1,0 and the low deadband is set for 0,5, then the
relay remains on between 1,0 and 1,5.
HIGH DEADBAND—Sets the range where the relay remains on after the measured value decreases below the high alarm
value. Default is 5 % of the range. For example, if the high alarm is set for 4,0 and the high deadband is set for 0,5, then the
relay remains on between 3,5 and 4,0.
OFF DELAY—Sets a time (0–300 seconds) to delay the relay from normally turning off.
ON DELAY—Sets a time (0–300 seconds) to delay the relay from normally turning on.
LOW ALARM—Sets the value where the relay will turn on in response to decreasing measured value. For example, if the low
alarm is set for 1,0 and the measured value drops to 0,9, the relay will be activated.
SET MODE
Auto or Manual
MODBUS ADDRESS
Highlight sc100 Analyzer, or either connected sensor then press ENTER. Choose a number between 1 and 247 as the address
(each source must have a different address) then press ENTER.
BAUD RATE
Select a baud rate of 9600, 19200, 38,4 K, 57,6 K, or 115,2 K. Default: 19200
STOP BITS
Select 1 or 2 stop bits. Default: 1
MODBUS MODE
Select RTU or ASCI. Default: RTU
DATA ORDER
Select Normal or Swapped. Default: Swapped
DISPLAY SETUP
ADJUST CONTRAST
Use the UP and DOWN keys to increase or decrease the contrast, see section 4.3.1 on page 27.
LANGUAGE
The default is English. Choose Spanish, German or French to allow all menus to appear in the selected language.
SET DATE/TIME
Use this menu to select the date format and to set the date and time (24-hour (military) format), see section 4.3.3 on page 28.
SECURITY SETUP (Enter a 6-digit passcode)
SET PASSCODE
DISABLE
Disables system security. See section 4.4 on page 29.
ENABLE
Enables system security. See section 4.4 on page 29.
LOG SETUP
DATALOG SETUP
Setup datalogging of displayed sensor measurements
CALCULATION
SET VARIABLE X
Select the sensor corresponding to the variable set as “X”.
SET VARIABLE Y
Select the sensor corresponding to the variable set as “Y”.
SET PARAMETER
Select the parameter to be associated with the variable.
SET FORMULA
Select the formula of the calculation to be performed on “X” and “Y”.
HOLD OUTPUTS
Holds outputs when unable to communicate with the sensor.
XFER OUTPUTS
Goes to transfer state when unable to communicate with the sensor.
SELECT OUTPUT 1 OR 2
Calibrate Analog Output by specifying values to correspond to 4 mA and 20 mA using the UP and DOWN arrow keys.
HOLD OUTPUTS
SET OUTMODE
Choose Hold Outputs or Xfer Outputs
SET CHANNELS
Choose any individual attached sensor or all attached sensors to be held or transferred.
ACTIVATION
Select Launch or Release.
OVERFEED RESET
Reset the overfeed time out.
TEST OUTPUT
SELECT OUTPUT 1 OR 2
Set the analog output to a desired current level. Range: 0–20
TEST RELAY
SELECT RELAY A, B, OR C
Energize or de-energize the selected relay.
RESET CONFIG
Reset to default configuration
SIMULATION
Test/Maint Menu
36
Section 5 Maintenance
DANGER
Only qualified personnel should conduct the maintenance tasks described in this section
of the manual.
DANGER
Do not replace any component unless power to all electrical circuits to the Controller have
been switched off and the area is known to be non-hazardous.
1. Disconnect power to the controller (including power to relays and other components,
if powered).
2. Open the hinged controller cover by completely loosening all four captive screws in the cover.
3. Remove the high voltage barrier; pull out on the lever of the captive fastener then pull straight
out on the barrier. Set the barrier aside for reinstallation.
4. Remove the fuses and install new fuses of the same type and rating:
Maintenance
37
Maintenance
J1 1
S1 J3
J2
U5
J4
F1
F2
U9
J5
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD
J6
Fuse Replacement
38
Section 6 Replacement Parts
6.2 Accessories
Description Quantity Catalog Number
Digital output card for Modbus RS232 communication each 59200-00
Digital output card for Modbus RS485 communication each 59200-01
Locknut each 1059612
Plug, conduit opening each 58687-00
Power cord with strain relief, 115 V each 54488-00
Power cord with strain relief, 230 V each 54489-00
Sealing Washer each 1033814
Strain relief, Heyco each 16664
Sun Shield each LZX961
Replacement Parts
39
Replacement Parts
Accessories
40
Section 7 Warranty, liability and complaints
HACH LANGE GmbH warrants that the product supplied is free of material and manufacturing
defects and undertakes the obligation to repair or replace any defective parts at zero cost.
The warranty period for instruments is 24 months. If a service contract is taken out within 6 months
of purchase, the warranty period is extended to 60 months.
With the exclusion of the further claims, the supplier is liable for defects including the lack of
assured properties as follows: all those parts that can be demonstrated to have become unusable
or that can only be used with significant limitations due to a situation present prior to the transfer of
risk, in particular due to incorrect design, poor materials or inadequate finish will be improved or
replaced, at the supplier's discretion. The identification of such defects must be notified to the
supplier in writing without delay, however at the latest 7 days after the identification of the fault. If
the customer fails to notify the supplier, the product is considered approved despite the defect.
Further liability for any direct or indirect damages is not accepted.
Any further claims, in particular claims for consequential damages cannot be made.
Consumables and damage caused by improper handling, poor installation or incorrect use are
excluded from this clause.
HACH LANGE GmbH process instruments are of proven reliability in many applications and are
therefore often used in automatic control loops to provide the most economical possible operation
of the related process.
To avoid or limit consequential damage, it is therefore recommended to design the control loop
such that a malfunction in an instrument results in an automatic change over to the backup control
system; this is the safest operating state for the environment and the process.
7.1 Immunity
This equipment was tested for Industrial level EMC per:
EN 61326 (EMC Requirements for Electrical Equipment for Measurement, Control and
Laboratory Use) per 89/336/EEC EMC: Supporting test records by Hach Company, certified
compliance by Hach Company.
Standards include:
7.2 Emissions
This equipment was tested for Radio Frequency Emissions as follows:
Per 89/336/EEC EMC: EN 61326:1998 (Electrical Equipment for measurement, control and
laboratory use—EMC requirements) Class “A” emission limits. Supporting test records by
Hewlett Packard, Fort Collins, Colorado Hardware Test Center (A2LA # 0905-01) and certified
compliance by Hach Company.
Standards include:
EN 61000-3-2 Harmonic Disturbances Caused by Electrical Equipment
EN 61000-3-3 Voltage Fluctuation (Flicker) Disturbances Caused by Electrical Equipment
Immunity
42
Section 8 Contact
Contact
43
Contact
Contact
44
Appendix A Modbus Protocol
45
Modbus Protocol
46
Modbus Protocol
47
Modbus Protocol
48
Modbus Protocol
49
Modbus Protocol
50
Modbus Protocol
51
Modbus Protocol
52
Index
A K
Alarms .......................................................................... 17 Key
Analog Outputs............................................................. 18 Functions ............................................................... 25
Keypad ......................................................................... 25
C
Cleaning L
Controller ............................................................... 37 Language
Components Displayed ............................................................... 27
Customer Supplied .................................................. 7
Configuring M
System ................................................................... 28 Modbus RS232....................................................... 22, 39
Controller Modbus RS485............................................................. 39
Enclosure Description .............................................. 5
O
D Output
Date Connections ........................................................... 18
Setting .................................................................... 28 Outputs......................................................................... 18
Digital Output................................................................ 22
Display.......................................................................... 26
Contrast ................................................................. 27 P
Parts ............................................................................. 39
E
Electrical Installation..................................................... 12 R
Conduit................................................................... 13 Relays .......................................................................... 17
Connecting/Wiring the Sensor Cable ..................... 19 Connecting....................................................... 17, 18
Power Cord ............................................................ 13 Specifications........................................................... 3
Electrostatic Discharge................................................. 12 Replacement ................................................................ 39
F S
Fuse Security
Rating..................................................................... 37 Setup ..................................................................... 35
Replacement .......................................................... 37 System ................................................................... 29
Specifications ................................................................. 3
H
hard-wired electrical applications ................................. 13 T
Time
Setting.................................................................... 28
I
Installation ...................................................................... 8
Controller ............................................................... 10 W
Panel........................................................................ 9 Wire preparation........................................................... 14
Panel Mounting ...................................................... 11 Wiring Saftey ................................................................ 12
Pipe Mounting ........................................................ 10
Wall Mounting ........................................................ 10
53
Index
54