HI DPR 150 L New

Detailed Project Report
Overhead LLDPE Water Storage Tanks Unit
NS-20, Industrial Area,

Jasidih, Deoghar,
Jharkhand, 814 142
Prepared by
Neeraj Singh
Bhanu Sadan, # 2, Anupam Greens,
Sikandra-Bodla Road, Sikandra,
Agra, UP, 282007
+91-99291-37131
HI-TECH INDUSTRIES – DPR LLDPE Roto Moulded Water Storage Unit
TABLE OF CONTENTS
PROJECT AT A GLANCE ...................................................................................................................................... 3
EXECUTIVE SUMMARY ...................................................................................................................................... 5
INTRODUCTION – INDIAN ROTOMOULDING INDUSTRY ................................................................................... 8
GROWTH OPPORTUNITIES FOR THE INDIAN ROTOMOULDING INDUSTRY ...................................................... 9
INDUSTRY & PRODUCT OUTLINE .................................................................................................................... 12
PROPOSED PRODUCT, ADVANTAGES & APPLICATION ................................................................................... 17
THE PROCESSES ............................................................................................................................................... 18
PLANT AND MACHINERY ................................................................................................................................. 24
POLLUTION CONTROL MEASURES .................................................................................................................. 25
AVAILABILITY OF INPUTS................................................................................................................................. 26
DEMAND POTENTIAL & MARKETING .............................................................................................................. 28
SOCIO - ECONOMIC AIMS & OBJECTIVES ........................................................................................................ 29
PROJECT FINANCIALS & ESTIMATION OF COST .............................................................................................. 34
ASSUMPTIONS ................................................................................................................................................ 36
SWOT ANALYSIS .............................................................................................................................................. 38
Author: NEERAJ SINGH Date of Print: 10/7/2017 8:33:00 PM Page 2 of 38

PROJECT AT A GLANCE
1. Name of the unit HI-TECH INDUSTRIES
3. Factory Location NS-20, Industrial Area, Jasidih, Dist. Deoghar,

Jharkhand
4. Product Mix OVERHEAD LLDPE ROTO MOULDED WATER

STORAGE TANKS UNIT
5. Installed Capacity 13,500 KLPA
6. Project cost 147.08 (Rs. In Lakh)
Proposed in ₹ Lakh
LAND, BUILDING & FACTORY SHED 52.37

i.
PLANT & MACHINERY 51.97

ii.
ELECTRIC INSTALLATION 5.20

iii.
MARGIN FOR WORKING CAPITAL 8.94

iv.
TOTAL 118.48

Means of Finance In Rs. Lakh
i Share Capital 45.28
ii. Term Loan 73.19
iii. Cash Credit Limit to meet Working Capital requirement 26.81
l TOTAL 145.28

EXECUTIVE SUMMARY
Companies Profile:
Name HI-TECH INDUSTRIES
Office & Factory Location NS-20, Industrial Area, Jasidih, Dist. Deoghar, Jharkhand
Product Mix PET BOTTLE/ JAR & OVERHEAD LLDPE WATER STORAGE TANKS
UNIT
Installed Capacity 13,500 KLPA
Ownership and Management:
M/s HI-TECH INDUSTRIES is a proprietorship venture invoked at Jasidih, Deoghar, Jharkhand with
main objective of setting up of Pet Bottle/ Jar & Overhead LLDPE Water Storage Tanks
manufacturing unit drawing on the expertise of Mrs. Priyanka Tekriwal and Mr. Rajiv Tekriwal
who have been long involved in family agriculture
business at Godda, Jharkhand.
The buoyant market conditions with increased

Governmental spending on infrastructure after
roaring success of Global Investor Summit –
Jharkhand extends ample business opportunities
for setting up of a water storage tank
manufacturing unit.

Promoter
Mrs. Priyanka Tekriwal
Name : Mrs. Priyanka Tekriwal
Qualification : Graduate
Present Activity : Actively engaged in Family’s Agriculture Business of

managing the agriculture land, mango plantation,
marketing of mangoes along with trading of food
grains.
Total Experience : 10 Yrs
Responsibilities in Proposed Project : Marketing & Sales
Mr. Rajeev Tekriwal aged about 38 years is a commerce graduate and has an overall experience
of 10 years in Abrasives Industry. He gained extensive knowledge in the process of setting up the
new unit. Further, he has been worked with the large players in Abrasive Industry as production
manager for last 05 years.
He is specialized in erection, installation and

functioning of abrasive industries and have an
enviable record in this field. He is inducted into
the Board in view of his track record to utilize his
experience and capacities.
He shall be responsible for the day to day

operations of our proposed project. He provides
strategic direction to the Company and is the
brain behind the idea of diversification of the
business.
He will provide the requisite insight to the project implementation program so as to implement
the same within the defined time and cost constraints.

He shall also looks after some of the marketing aspects of the company. He is involved in
managing the marketing team, handling and managing buyers, suppliers, job – workers/ sub
contractors and raw material suppliers.
He is a young dynamic visionary entrepreneur and handles various roles and responsibilities of
the Group and drives the organization with right blend of youthful wisdom and zeal. His vast and
rich experience, consistent with Production strategy will provide operational excellence to the
Company and a capability to drive innovation.
His responsibilities in this project as Director of the Plant would be to look into day today
Production, Finance & Accounts and Market development of the Proposed Project.
Name : Rajeev Tekriwal
Qualification : B.Com
Present Activity : Worked as Production Manager
Total Experience : 10 Yrs
Responsibilities in Proposed Project : Finance
In addition to all the above positives, the promoters are locally based and have excellent rapport
with the District and state government authorities, who are extending their full co-operation and
assistance to encourage up-coming Industrial units in the state.
Mr. Neeraj Singh aged about 42 Years will hold the profile of General Manager. He will be the
main force behind production & plant facilities of the proposed project. He will head the
production & plant facilities and brings his experience of 22 plus years in industry and holds
Bachelor’s Degree in Science with MBA in International Business & Marketing from Symbiosis
Institute of Management Studies, Pune along with PG Diploma in Foreign Trade Management
from the Institute of Export Management, Kolkata.
Acknowledgement
We wish to express sincere gratitude to the management of M/s Hi-tech Industries for the
confidence reposed in entrusting this valued assignment and for spontaneous and timely
cooperation by their Management and Officials in preparation of this Feasibility Report.

INTRODUCTION – INDIAN ROTOMOULDING INDUSTRY

Indian Rotomoulding Industry started in early 70’s with a focus on water tanks and containers.
Rotomoulded water tanks became extremely popular due to their light weight, durability,
hygienic & easy installation and maintenance, easy availability, and low cost. Since then, the
industry has grown by leaps and bounds, both in number of rotomoulders and plastic
consumption. Today, there are more than 200 rotomoulders spread across the country
consuming around 70 KTA of different grades of polymers. The annual growth rate of the industry
is around 20% and this robust growth is likely to continue in the years to come.
Water tanks have traditionally been the main product segment for the Indian Rotomoulding
Industry and more than 95% of rotomoulders depend on this segment. Today, water tanks
constitute 80% of the market share and would continue to be the major segment due to scarcity
of water and increasing building and construction activities in the country. This market segment
will continue to have very good growth rate and higher volumes.
With increased awareness and access to the global market, many of the rotomoulders have
started venturing into custom made/industrial products like fuel tanks, chemical tanks, material
handling products, solid waste management products, etc. These products – though they are at a
nascent stage – will register higher growth rates. Awareness within Indian design community
about the process and products is fast growing, and this will fuel further growth in the industry,
as new and innovative design products are developed.
Presently, the Indian Rotomoulding Industry uses fabricated sheet metal/stainless steel moulds
since the tanks have been the main product segment. Rotomoulders have extended their
knowledge of sheet metal fabrication to newer products. The development of casting technology
and usage of cast/CNC machined aluminum moulds is still at the infancy. The industry has to
invest in technology for casting/CNC machining. Also mould-in or mouldon graphics in
rotomoulded products have neither been used nor developed.
Indian rotomoulding industry is going through structural changes in terms of material

development, technological advancement in machines, processes, moulds and new market
segments.

GROWTH OPPORTUNITIES FOR THE INDIAN ROTOMOULDING

INDUSTRY
Rotational moulding provides a means of producing polyethylene articles of a size and shape that
cannot be manufactured economically in any other way, and is particularly suited for relatively
large, hollow, seamless parts. Such articles include large industrial chemical or agricultural tanks,
shipping containers, marine floats, traffic bollards, canoes and small boats, rocking horses, pedal
cars – indeed almost any hollow, enclosed or open-ended shape.
Rotomoulding is one of the fastest growing sectors and its developmental activities are highest in
emerging markets like Asia, and particularly in India. The Indian economy, which is growing at a
fast pace, is opening up new avenues for the Rotomoulding Industry. The growing government
emphasis on development of infrastructure, agriculture, health and sanitation, building and
construction, etc. apart from
growth sectors like automotive, Agriculture
• Advanced Agricultural
white goods, retail, petrol technology
• Distribution channels
stations, recreation, marine • Refrigerated storage
industry, etc., will generate

tremendous growth potential
Infrastructure Plastic Other growth areas
and opportunities for
• Building & Construction Demand • Automotive/Appliances
• Medical/personal care
Rotomoulding Industry. • Public utilities services Growth • Industrial/rigid
• Mega highway projects
Drivers packaging
Infrastructure is a key driver for

the Indian economy. This
segment is highly responsible Packaging Industry
• Food/Processed food
for pushing India's overall • FMCG items
• Packaged & fast food
industry
development and enjoys focus
from government for policies, ensuring timely creation of world class infrastructure. India's focus
on infrastructure over the last decade made the country the second fastest growing economy in
the world. As per the 12th Five Year Plan, India had committed USD 1 trillion in upgrading its
ageing infrastructure like Power, Telecom, Roads, Irrigation, Railways, Oil& Gas and others. The
Reserve Bank of India (RBI) has notified 100% foreign direct investment (FDI) under automatic
route in the construction development sector. The new limit came into effect in December 2014.

The Government of India has relaxed rules for FDI in the construction sector by reducing
minimum built-up area as well as capital requirement. It has also liberalised the exit norms. In
fact, the Cabinet has also approved the proposal to amend the FDI policy.
The Indian Rotomoulding Industry is at an exciting stage with the development of a wide range of
products including automotive components like bumpers, crash guards, air ducts, engine covers,
three-wheeler bodies, seating systems, septic systems, underground tanks, manholes, garbage
bins, portable toilets, public utilities, traffic & safety barriers, retail products like point of sale/
point of purchase, kiosks, indoor and outdoor furniture, decorative products, etc.
Easy availability of raw material, technical support from local material manufacturers, access to
the global information system will give further impetus to the growth of the Rotomoulding
Industry in India.
Some of the Jharkhand Industrial Development Policy initiative that are currently favourable for
implementation of the project are briefly stated below;
 Devipur Industrial Estate at Deoghar district has area of 547 acres. Appropriate budget
provisions will be made for the development of this industrial estate.
 Existing air strip in Deoghar, Palamu, Dhanbad, etc. shall be developed for the operation
of Air taxis, Air ambulance and private jet operations etc.
 Efforts will be made for installation of ULMP at Hazaribagh and Deoghar districts at the
earliest Efforts will be made for operationalisation of already constructed power plants
which have not started production due to de-allocation of coal blocks.
 Steel Utensils Cluster and Agriculture Equipment Cluster, Deoghar
 Deoghar Pera and Allied Cluster, Deoghar
 All six districts of Santhal Pargana i.e. Deoghar, Dumka, Gooda, Sahebganj, Jamtara and
Pakur will be covered under this Mega Handloom cluster. DPR of the said Mega cluster
with total project cost of Rs. 83.19 crore (with GoI’s share of Rs. 69.99 crore and
remaining Rs. 13.20 crore by SPV/beneficiary/State Govt.) has been approved by PAMC.
About 25000 handlooms will become functional at the end of fifth year of project and
this will help more than 1,00,000 weavers.
 Oil Mills, Glass, Steel, Aromatic-Medicinal Plant, Medicine, Coal based power plants, silk-
textile, food and feed processing industries

 The government's open duct policy for the telecom industry will be the first in India and
will be one of the major consumers of PVC Ducts. The pilot project is set to be rolled out
in Deoghar in Jharkhand.
 The 11 member ministerial council led by chief minister Raghubar Das approved the
formation of the SPV (Jharkhand Plastic Park Limited) and cleared the deck for setting up
a plastic park in Debipur block in Deoghar district. A financial approval of Rs 120 crore
was given for the same on 02August 2016.

INDUSTRY & PRODUCT OUTLINE

Rotational molding – also referred to as rotomolding or rotational casting – is one of the fastest
growing plastics processing methods today.
It’s easy to see why. Rotational molding techniques – coupled with polyolefin powders – can be
used to make hollow items of any size, open or closed, and of any desired shape.
In recent years, rotomolding techniques have been developed extensively. On the production
line, this process can now compete with or outperform blow molding, injection molding and
thermoforming. In many cases, pieces virtually impossible to fabricate by any other processes can
be produced by rotomolding.
Rotational molding was first developed early in the 20th century. But it wasn’t until the early
1960s, with polyolefin resins, that rotomolding gained wide acceptance. Within a few years, the
development of low and high density polyethylene specifically designed for rotomolding enabled
rotational molders to enter markets where vinyl parts and processes could not compete. In the
early 1970s, crosslinkable and modified polyethylene grades made their way into the rotational
molding market.
These new resins again opened up more new market areas, especially production of large tanks.
Linear low density polyethylene for rotomolding was developed in the late 1970s, while the
1980s brought a surge of non-polyethyl-ene resins, including nylon, polypropylene and
polycarbonate for rotomolding.
The main difference between rotational molding and other plastics molding techniques, such as
blow and injection molding, are as follows:
 resin powder is used instead of pellets;
 the resin melts in the molds instead of being forced under pressure into the molds in a
molten state;
 the mold has a biaxial rotation;
 rotomolding molds are less expensive because of their simplicity;
 and operating pressures are relatively low, allowing molds to be made from less
expensive materials.

In rotational molding, rigid, resilient hollow bodies are formed by powdered plastic material in
heated molds, which are rotated simultaneously in two planes perpendicular to each other.
The plastic particles make contact and melt on the inner surfaces of the hot molds and fuse in
layers until all the powder is fused and the desired end product and wall thickness is obtained.
The wall thickness is controlled by the amount of powder placed in the mold.
Rotationally molded pieces are stress-free except for slight shrinkage forces because the pieces
are produced without any external pressure. Additionally, there is practically no scrap in
rotational molding.
The uniformity of wall thickness can be maintained to within ±10 percent, which is better than
that normally possible with the blow molding process. Wall thicknesses can range from 1/32 inch
to 1 inch (0.8mm to 25mm). Most resins used in rotational molding are powders ground to 35
mesh and ranging in diameter from 74 microns to 2000 microns.
Polyethylene (PE) is the most largely used plastic raw-material by Indian industry. Its demand has
grown at 8% CAGR in last 5 years to reach ~3.6 MnTPA in FY13. Polypropylene (PP) is the second
largest with consumption growing from 1.8 MnTPA in FY08 to 2.1 MnTPA in FY13 at a growth rate
of 2% p.a. Polyvinyl Chloride (PVC) demand has grown at 10% p.a. from 1.2 MnTPA to 2.1 MnTPA
in FY13. Poly-Styrene (PS) has observed a slower growth rate of 3% p.a. to reach ~250,000 TPA in
FY13, while other (PC/ ABS etc.) have grown at 7% p.a. from 94,000 TPA to 141,000 TPA in FY13.
To manufacture finished products, polymers are processed through various types of techniques
namely extrusion, injection moulding, blow moulding and roto moulding. Various products
manufactured through these processes are highlighted in the following table
Classification of plastic products by type of process
Films and Sheets, Fibre and Filaments Pipes, Conduits and profiles,
Extrusion
Miscellaneous applications
Injection Industrial Injection Moulding, Household Injection Moulding and

Plastic
moulding Thermo- ware/ Moulded luggage
products
Blow moulding Bottles, containers, Toys and Housewares
Roto moulding Large circular tanks such as water tanks

Extrusion process is the most commonly used process in India and accounts for ~ 60 % of total
consumption by downstream plastic processing industries. Injection moulding is the other
popular process accounting for ~ 25 % of the consumption. Blow moulding is used for ~ 5 % while
Rotomoulding 1 % while the rest of the plastic is processed through other processes. Though
Roto Moulding accounts for Demand breakup of plastics by types, Fy13
about 1 % of the plastic 2% 5%

LDPE
24% 18%
consumption in India it opens a LLDPE
rather crucial market place not HDPE
PS
catered to by many players. The
PVC
water tank market is the critical 20%
PP
component of the construction 28%
Others
3%
industry and households. Source: Chemicals & Petrochemical Statistics, Analysis by Tata Strategic
The market snapshot prepared by Plast India Foundation and quoted here throws light on the
roto moulding scenario.
Roto Moulded Plastic water Storage Tanks are

made from Linear Low Density
Polyethylene/Low Density Polyethylene. These
tanks are light in weight, therefore, it is easy to
fix them at the place of choice. These tanks
require no painting, no water proofing since
Polythene is 100%
resistant to water
and salt corrosion. In
rotational moulding
product is formed
inside a closed mould
rotating biaxially in
two plains
perpendicular to
each other. In batch
type-rock-N- Roll type Rotational Moulding machines; frame of the machine is turned in a
primary axis while mould is rotated in secondary axis.

SPECIFICATIONS:
Roto Moulded
Tanks are
manufactured as
per IS: 12701-1996
(Reaffirmed 2006).
This standard
covers the
requirements of
materials
dimensions, construction shape, tolerances on dimensions, fittings workmanship, performance
requirements and inspection and testing of rotational moulded polythene water shortage tanks.
This standard is applicable only to water storage tanks subjected to the following two conditions:
 Own hydrostatic head of water.
 Tank with uniform flat base support.
The internal and external surface of the water storage tank should be smooth clean and free from
other hidden internal defects, such as air bubbles, pits and metallic or other foreign material
inclusions. The mould parting line and excess material near the top rim of the tank shall be cut
and finished to the required level. Defects like air bubbles and pits at mould parting line and at
top rim of main man-hole shall be repaired by hot air filler rod welding method.
THE LIST OF APPLICABLE STANDARDS IS LISTED BELOW;
Indian Standard: IS 12701 : 1996 (First Revision)
ROTATIONAL MOULDED POLYETHYLENE WATER STORAGE TANKS – SPECIFICATION
1 SCOPE
1.1 This standard covers the requirements of materials, dimensions construction, shape, workmanship,
performance requirements and inspection and testing of rotational moulded polyethylene water storage
tanks with a nominal service temperature from +1°C to +50°C
1.1.1 These tanks are not meant for underground applications.
1.2 This standard is applicable only to water storage tanks subjected to the following two conditions:
a) Own hydrostatic head of water, and

b) Tank with uniform flat base support.
1.3 This standard does not cover mobile water tanks and horizontal cylindrical water tanks.
2 REFERENCES
2.1 The Indian Standards listed below are necessary adjuncts to this standard.
IS No. Title
554:1985 Dimensions for pipe threads where pressure-tight joints are required on threads (
third revision)
1879:1987 Malleable cast iron pipe fittings ( second revision )
2530:1963 Methods of test for polyethylene moulding materials and poly-ethylene compounds
4905:1968 Methods for random sampling
7328:1992 High density polyethylene materials for moulding and extrusion
8543 (Part 4/Sec Methods of testing plastics : Part 4 Short term mechanical properties, Section 1
1): 1984 Determination of tensile properties
9845:1986 Methods of analysis for the determination of specific and/or overall migration of
constituents of plastic materials and articles intended to come into contact with
foodstuffs ( first revision )
10141:1982 Positive list of constituents of polyethylene in contact with foodstuffs, pharmaceuticals

and drinking water
10146:1982 Polyethylene for its safe use in contact with foodstuffs, pharmaceuticals and drinking
water
13360 (Part Plastics - Methods of testing: Part 5 Mechanical properties, Section 7 Determination of
5/Sec 7):1995 flexural properties
Field investigations have revealed that due to increase in the house building activities and
preference given by the Government to provide homes to the homeless people, the demand for
plastic water storage tanks is likely to increase in the years to come. Hence there is good scope
for establishing a few units for the manufacture of water storage tanks by Roto Moulding
process.
PROPOSED PRODUCT, ADVANTAGES & APPLICATION

The Roto Moulded water storage tanks provide extend both uility and production advantages
over other types of tanks and production methods. Some are being discussed herewith for beter
understanding;
 Because rotational moulding does not involve any injection pressure, high shear rates,
this process offers certain basic advantages over other processes and techniques of
plastic processing.
 Complex parts can be moulded without need for past assembly.
 Low machinery cost relative to production capacity.
 Double walled items can be produced.
 Ease of colour and material change.
 Multiple product and multi colours can be moulded at the same time.
 Minimum wastages
 High production capacity on selected parts.
 Production design freedom.
These tanks keep water clean, odour free and maintain the quality of water stores intact. These
tanks are economical, practical and hygienic alternative of storing portable water in single or
multi storied residential units, industrial set-ups, commercial establishments and sites
everywhere under the sun. These tanks are becoming increasingly popular in Indian and have
caught the eyes of many users for their requirement of storing water for domestic and other
purposes. These tanks are also used in hostels, hospitals, schools, cinema houses and
construction sites.
Roto-Moulded Plastic Water Storage Tanks being lighter in weight are easy in handling and can be
easily fitted at any desired place, and are hence preferred and practically replacing the
conventional tanks of steel, cement concrete or stone. These tanks are available in market in
various sizes and shapes. The prices of these tanks are at the rate of ₹ 4 per liter of water capacity
approximately. The demand of plastic water storage tanks is increasing day by day. They are not
only installed in the individual houses and flats but are fitted in factories, group housing schemes
and multi-stories buildings as well.

THE PROCESSES
Brief
The LLDPE granules are mixed with granules of black colour concentrates. These are extruded and strands
are chopped as granules so as to achieve uniform distribution of carbon black. The granules are pulverized
in a special pulverization system to 30 to 40 mesh powder. This powder is fed in the mould in the required
quantity. The burners of the Roto Moulding Machine are fired with help of LPG or Diesel and the moulds
are heated to 300°C to 350°C. Molten powder when rotated in the heated moulds form hollow storage
tank. After proper time when the tank is ready, the mould is cooled and opened and the tank is taken out.
Finishing of the tanks is done manually.
Rotational Molding and Blow Molding
Rotational Molding
The rotational molding is a high temperature and low pressure plastic forming process. The
powder is inserted into the closed split mold and rotated in biaxial to produce a hollow part. The
schematic of rotational molding process is shown in figure below.
Working Principle
The plastic material in the form of powder is inserted into the mold. The mold is heated in an
oven and rotated biaxial until the powder has melted. The molten powder is adhered to the mold
wall and makes a thin layer. The mold is opened and finished part is removed.
The mold is rotated at different speeds in order

to avoid the accumulation of molten powder.
The amount of time required to heat the
powder at molten temperature in to the oven is
important. If the oven is heated for long time,
powder will degrade and it will affect the
mechanical properties. If the mold is heated
short time, the powder may not be completely
melted, resulting in large bubbles in the
powder. The formed part must be cooled
FIGURE 1-NROTATIONAL
Author: EERAJ SINGHMOLDING Date of Print: 10/7/2017 8:33:00 PM Page 18 of 38
through the air so that it solidifies slowly. The formed part will shrink on cooling, and facilitating
easy removal of part. The cooling rate must be kept within a certain range. The water cooling
should be avoided, because formed part may shrink and warped after cooling.
A mold release agent should be used to quickly remove the formed part. Mold release can reduce
cycle times and defects of finished product. Three different types of mold release agent may be
used i.e. sacrificial coating (silicones), semi-permanent coating, (polysiloxane), and permanent
coating (polytetrafluoroethylene).
DIAGRAMMATIC PRESENTATION OF THE MATERIAL FLOW IN BLOW MOULDING
Process Parameters
Receipt of Raw Testing of Raw Storage of Raw
Material Material Material
• The amount of
powder
Heating the Mould • Heating temperature

over LPG/ Diesel Feeding the Mix to
Cooling the Mould
Burners while the Mould and time
rotating on bi-axises
• Rotational speeds
• Cooling rates
Removal of the Quenching/ Cooling
Inspection for defects
Product of the Product
Material Used
Thermosets and thermoplastic

Storing of finished
tanks according to Repair of the defects
material can be used, for
Wraping of the Tank
the specifications & or rejection
Size example: low density
polyethylene (LDPE), high
density polyethylene (HDPE),
Dispatch polypropylene, and polyvinyl
chloride (PVC).
Applications
Additives for weather resistance, flame retardation can be incorporated. Products that can be
manufactured include storage tanks, bins and refuse containers, airplane parts, road cones,
footballs, helmets, and rowing boats.
Advantages
• Allows complex mold split lines.

• Allows molded threads and mold-in inserts.
• Allows a wide range of surface finishes (textured, smooth, or polished).
• Very little waste.
• Low residual stresses
• Tooling is less expensive
• Suitable for both low-volume prototypes and high-volume production runs
Disadvantages
• Slow production speed. It usually takes about one hour to complete the process
• Lower precision
Machining of Plastics
Most of the finished plastic products are produced directly by molding processes. But some of
the complex plastic products that can’t be directly manufactured by the molding process and
require finishing operations to give final shape, to improve dimensional accuracy and final finish.
The life cycle of plastic products are very short, and if limited numbers of plastic product are
molded for specific application then machining becomes more economical. All plastic materials
(thermosets and thermoplastic) can’t be machined, because some of the plastic materials are soft
and flexible in nature. The machining of plastic material depends on the two factors i.e. cutting
tool material and rigidity of the material being cut. The machining of plastics is different from
metal due to its rigidity. The rigid plastic materials can be machined easier; but more flexible and
softer plastic materials are very difficult to machine. The softer and flexible plastic materials can
also be machined with the application of specially designed jigs and fixtures.
It is well known that the plastics have lower thermal conductivity therefore heat generated
during machining can’t dissipate quickly. At higher machining speed, plastic may soften due to
heat induced during machining and the machined surfaces may get smeared. Therefore, cooling
medium (air or lubricant) is required during the machining. Generally, compressed air is used for
machining of plastics. Because lubricant or liquid coolant may react with the plastic material
during machining and it can degrade the mechanical properties or surface quality. A strong jet of
compressed air or coolant serves three purposes i.e. it cools the workpiece as well as cutting tool,
it helps to remove chips quickly and improves the surface finish of machined surface.
An important point is to be noted that while the machining of thermoplastics produces

continuous swarf, but thermosets produce chips form. The chips are always removed rapidly in
order to carry away as much heat from the surface as possible.
The high speed steel (HSS), carbon steel, and carbide tool materials are commonly used for
machining of plastic materials. Machining with carbide tool may improve the surface finish of
plastic product. A large number of machining methods (such as turning, drilling, milling, threading
and tapping, sawing, and grinding) can be used for plastics which have been discussed as follow:
Drilling: All types of hard plastic material can be drilled. Generally, standard twist drill is used for
drilling of plastics. During drilling of thermosets, cracking around inlet and exit hole edges are
common. Moreover, higher drill point angle induces more stress along thickness direction as
compared with lower drill point angle. Therefore, especially designed twist drill (drill point angle
may be varies from 60˚ to 90˚, and rake angle 0˚) should be used for drilling of plastics. The heat
generated by the drill causes the thermoplastic to expand and shrink up on cooling. Hence, to
maintain the drilled hole sizes, allowance has to be made in drill sizes (0.002 to 0.16 mm
depending upon the drill size). The operating variables (feed rate and cutting speed) should be
high so that the material can be easily drilled and chips are removed quickly. Drilling forces
(thrust force and torque) slightly decrease as the cutting speed increases. At higher cutting speed,
surface finish will improve. Drilling with carbide tool materials gives better surface finish. While
drilling with thick sheet (thickness 3 times greater than drill diameter), cooling air or lubricant
should be used.
Reaming: It can be carried out after drilling or boring operation to provide both accuracy and
good surface finish. Generally, spiral-fluted reamers are used. The reaming can be done dry, but
use of water coolants will improve the surface finish. Standard cooling oils or lubricants should be
avoided.
Threading and Tapping: Threading should be done using single point with carbide insert. The
coarse series of threads should be used because less frictional heat will be generated. Tapping is
the process of cutting internal threads. The tapping speed should be low. It is also recommended
that oversized tapes should be used because of elastic recovery of plastic materials. Coolant may
be used for both threading and tapping operations.
Sawing: Band saw and circular saw with buttress thread or widely spaced thread should be used
in order to easy removal of chips. The speed of the saw blade should be used in the range of 300
to 900 m/min for better cut. Feed rate should be high. It should also minimize the friction
between the saw blade and the work, and even blocking of the saw. A clamping fixture should be
used in order to avoid vibrations and consequent rough cutting or even rupture. Tungsten
carbide saw blades provide an optimum surface finish.
Turning: Turning speed should be in the range of 90 to 180 m/min and low feed rate should be
preferred. Fine grained C-2 carbide tool is generally used for turning operations. Sharp tool bits
with 10 to 15˚ clearance angles and 10 to 20˚ positive rake angles should be used for better
operations.
Milling: Two flute end mills, face mills and shell mills with inserts as well as fly cutters can be
used. Down-milling is normally recommended to reduce heat by dissipating it into the chip. Fast
table travel and high spindle speed will improve the surface finish, but low travel speed will
generate excessive heat that can cause melting. Fixtures should be used for providing adequate
support to the workpiece. Mist type water cooling is recommended.
Grinding: It is rather difficult to grind the thermoplastics due to high amount of heat generated
and it results in the clogging of the abrasive wheel. A low grade grinding wheel with open grain
spacing with the application of coolant should be used. Generally, hard materials are better
ground with finer grit size wheels and soft materials are better suited for grinding with coarse grit
wheels. The wheel specification, 54 and 46 grits are recommended for thermosets and
thermoplastics, respectively.
Advantages
• Plastic product can be manufactured with short lead times
• Ability to manufacture low volumes economically
• Thicker wall sections can be machined
• Heavy molded plastic can be machined
• The power required to machine plastics are low
• Chips can be recycled
Disadvantages
• Soft and flexible plastic can’t be machined easily
• Relative high cost of block plastic material

• High volume of chips to be removed
• For increase in production by machining will require robust jigs and fixtures
• Heat generated in the machining process can’t dissipated quickly
• Dust producing plastics require an effective dust collection system

PLANT AND MACHINERY

Roto Moulding
The major equipment required by the unit for manufacturing plastic water tanks are as follows:
• Biaxial rotation Moulding Plant 3 arm Moulding Machine
• Moulds
• Chain Block with stands
• Cutter machine for rejection Tank
• Heavy duty grinding machine - used for grinding scrap & rejects
• Pulverising Machine – used for Pulverising scrap & rejects
• Weighing Machine – for batching & quality control
• Testing Equipments

POLLUTION CONTROL MEASURES

The unit does not create any pollution. However, proper ventilation should be made in the
processing area for the better circulation of the fresh air.

AVAILABILITY OF INPUTS
Selection of the site for any project is the most important aspect for it’s successful operation and
better economic viability. The proximity to Raw material require, the condition of assured supply
of fuel and other infrastructure support, which is required to be essentially examined while
selecting the site of the plant.
For successful operations and running of any unit is very important that most of the raw
materials should be easily available, various utilities should also be easily available to the unit.
Scarcity in availability of utilities may cause equal problem in obtaining the desired production
levels. The Major Inputs required by the proposed plant are discussed as below:
Raw Material: First and Foremost requirement is of raw material i.e. LLDPE Resin (both virgin &
used) is available in Jamnagar, Mumbai, Kolkata, Patna, Kanpur & Delhi. The raw material is
available directly from the manufacturers or from the traders. As timely availability is crucial for
continuous running of the plant we will keep a mix of supplies from traders and manufacturers. It
has to be taken into account that raw material quality cannot be allowed to vary as it will have
direct impact on the stable state production process.
Utilities:
a. Power: The Unit shall require 11 KV, 50 KVA power for operation various machines.
Electric supply is given by Jharkhand state electricity board. On a preliminary discussion
regarding power supply for the proposed unit, they have no difficulty in allocating the
power demand.
b. Water: The plant operations and project setup activities require water for cooling
purpose only. There will be water attrition of 1000 ltr per day due to evaporation loss and
additional water will be required for other utilities. Water would be mainly required for
the following applications –
 Cooling
 Drinking
 Housekeeping

Water will be sourced from bore wells and ponds developed within the factory site including
rainwater harvesting.
c. Labour: Trained and Skilled labour force is available to achieve the production levels. Due
to the location advantage, Labour is also cheaper as compare to other part of country.

DEMAND POTENTIAL & MARKETING
The rural urban migration, post economic liberalization, has resulted rapid rise in India’s
urbanization which now stands at 31.2% whereas for Jharkhand it is 24%. The trend of migration
from rural to urban areas is likely to continue and around of 40% population of India will stay in
urban areas by 2030 whereas in Jharkhand it will be 32%.
According to a report submitted by a Technical Committee of the Ministry of Housing and Urban
Poverty Alleviation (MHUPA), Jharkhand urban housing shortage is estimated nearly 0.63 million
households in 2012. Around 96 % of the shortage constitute of Economically Weaker Section
(EWS) and Low Income Group (LIG) of the society.
All dwellings are to be provided with “Basic Urban Services / Municipal Services” like services of
drinking water supply and sanitation, drainage, sewerage, solid waste disposal and street lighting.
The external and internal developments shall include;
A) External development: External development shall include road connectivity, street lighting, water
supply, sewerage connection, solid waste management facility and public transport service.
B) Internal development: Internal development works shall include all internal roads, footpaths,
complete water supply including overhead or surface water reservoir/ distributions lines. Electric
distributions lines/ 11 KV line/ transformers etc. (if required), internal sewer lines/ drainage lines/
Nullahas (wherever required), gated compound/ street light/ parks/ adequate and proper tree
plantation in parks and in front of buildings. Rainwater harvesting structures, Solar system &
sewerage treatment plant shall be mandatory as per requirement.
All round development like above provide ample opportunities for the water storage tanks
manufacturing unit at Deoghar that presents stable industry development environs.
Further, the government sanitization schemes & policy of open defecation free country opens up
newer avenues of toilets that need a minimum of 300 ltr water tanks for water storage.

SOCIO - ECONOMIC AIMS & OBJECTIVES

Social responsibility is a voluntary effort on the part of business to take various steps to satisfy
the expectation of the different interest groups. The Proposed project is aware of its socio aim
which can be enumerated in following points:
 Public Image - The activities of business towards the welfare of the society earn goodwill
and reputation for the business. The earnings of business also depend upon the public
image of its activities. People prefer to buy products of a company that engages itself in
various social welfare programmes. Again, good public image also attracts honest and
competent employees to work with such employers.
 Government Regulation - To avoid working against the government regulations

businessmen should discharge their duties voluntarily. For example, if any business firm
pollutes the environment it will naturally come under strict government regulation,
which may ultimately force the firm to close down its business. Instead, the business firm
should engage itself in maintaining a pollution free environment.
 Survival and Growth -Every business is a part of the society. So for its survival and
growth, support from the society is very much essential. Business utilizes the available
resources like power, water, land, roads, etc. of the society. So it should be the
responsibility of every business to spend a part of its profit for the welfare of the society.
 Employee satisfaction - Besides getting good salary and working in a healthy

atmosphere, employees also expect other facilities like proper accommodation,
transportation, education and training. The employers should try to fulfill all the
expectation of the employees because employee satisfaction is directly related to
productivity and it is also required for the long-term prosperity of the organization. For
example, if business spends money on training of the employees, it will have more
efficient people to work and thus, earn more profit.
 Consumer Awareness - Now-a-days consumers have become very conscious about their
rights. They protest against the supply of inferior and harmful products by forming
different groups. This has made it obligatory for the business to protect the interest of
the consumers by providing quality products at the most competitive price.

Responsibility towards Different Interest Groups
After getting some idea about the concept and importance of social responsibility of
business let us look into the various responsibilities that a business has towards different
groups with whom it interacts. The business generally interacts with owners, investors,
employees, suppliers, customers, competitors, government and society. They are called
as interest groups because by each and every activity of business, the interest of these
groups is affected directly or indirectly.
i. Responsibility towards owners
Owners are the persons who own the

business. They contribute capital and
bear the business risks. The primary
responsibilities of business towards its
owners are to:
a. Run the business efficiently. Owners Social Responsibilities of Business
b. Proper utilization of capital and other resources.
c. Growth and appreciation of capital.
d. Regular and fair return on capital invested.
ii. Responsibility towards investors
Investors are those who provide finance by way of investment in debentures, bonds,
deposits etc. Banks, financial institutions, and investing public are all included in this
category. The responsibilities of business towards its investors are :
a. Ensuring safety of their investment,
b. Regular payment of interest,
c. Timely repayment of principal amount.
iii. Responsibility towards employees
Business needs employees or workers to work for it. These employees put their best
effort for the benefit of the business. So it is the prime responsibility of every business to
take care of the interest of their employees. If the employees are satisfied and efficient,

then only the business can be successful. The responsibilities of business towards its
employees include:
a. Timely and regular payment of wages and salaries.
b. Proper working conditions and welfare amenities.
d. Opportunity for better career prospects.
e. Job security as well as social security like facilities of provident fund,
group insurance, pension, retirement benefits, etc.
f. Better living conditions like housing, transport, canteen, crèches etc.
g. Timely training and development.
iv. Responsibility towards suppliers
Suppliers are businessmen who supply raw materials and other items required by
manufacturers and traders. Certain suppliers, called distributors, supply finished products
to the consumers. The responsibilities of business towards these suppliers are:
a. Giving regular orders for purchase of goods.
b. Dealing on fair terms and conditions.
c. Availing reasonable credit period.
d. Timely payment of dues.
v. Responsibility towards customers
No business can survive without the support of customers. As a part of the responsibility
of business towards them the business should provide the following facilities:
 Products and services must be able to take care of the needs of the
customers.
 Products and services must be qualitative
 There must be regularity in supply of goods and services
 Price of the goods and services should be reasonable and affordable.
 All the advantages and disadvantages of the product as well as procedure to use
the products must be informed do the customers.

 There must be proper after-sales service.
 Grievances of the consumers, if any, must be settled quickly.
 Unfair means like under weighing the product, adulteration, etc. must be
avoided.
vi. Responsibility towards competitors
Competitors are the other businessmen or organizations involved in a similar type of

business. Existence of competition helps the business in becoming more dynamic and
innovative so as to make itself better than its competitors. It also sometimes encourages
the business to indulge in negative activities like resorting to unfair trade practices. The
responsibilities of business towards its competitors are :
 not to offer exceptionally high sales commission to distributers, agents etc.
 not to offer to customers heavy discounts and /or free products in every sale.
 not to defame competitors through false or ambiguous advertisements.
vii. Responsibility towards government
Business activities are governed by the rules and regulations framed by the government.
The various responsibilities of business towards government are:
 Setting up units as per guidelines of government
 Payment of fees, duties and taxes regularly as well as honestly.
 Not to indulge in monopolistic and restrictive trade practices.
 Conforming to pollution control norms set up by government.
 Not to indulge in corruption through bribing and other unlawful activities.
viii. Responsibility towards society
A society consists of individuals, groups, organizations, families etc. They all are the
members of the society. They interact with each other and are also dependent on each
other in almost all activities. There exists a relationship among them, which may be direct
or indirect. Business, being a part of the society, also maintains its relationship with all
other members of the society. Thus, it has certain responsibilities towards society, which
may be as follows:

 to help the weaker and backward sections of the society
 to preserve and promote social and cultural values
 to generate employment
 to protect the environment
 to conserve natural resources and wildlife
 to promote sports and culture
 to provide assistance in the field of developmental research on education,

medical science, technology etc.

PROJECT FINANCIALS & ESTIMATION OF COST
A. COST OF PROJECT:
Total cost of project has been estimated to be around Rs. 99.00 Lacs. The following items are
including in the above cost of Project:-
Proposed in ₹ Lakh
LAND, BUILDING & FACTORY SHED 52.37

i.
PLANT & MACHINERY 51.97

ii.
ELECTRIC INSTALLATION 5.20

iii.
MARGIN FOR WORKING CAPITAL 8.94

iv.
TOTAL 118.48
1. Land & Site Development.
The company had already purchased the lease rights of NS-20, Industrial Area, Jasidih,
Deoghar Jharkhand from JPIADA for an total consideration of Rs 3.56 Lakh along with
name transfer expenses of Rs. 0.50 Lakh. The site development has also been undertaken
with a cost of Rs 1.94 Lakh. Therefore the total cost for land & site development work out
to Rs 6.00 Lakh.
2. Factory Building & Civil Works:
The Factory Building consists of Main Factory Shed, Office Building, Store Room, Water
Tank and Guard room, Generator room, Labour amenities. The Total cost estimated for
Factory Building & Civil works estimated to Rs 46.37 Lakh including GST payouts. The
Company had already started civil works in the factory and major portion have been
completed.
3. Plant & Machinery & Electrical Installations:
The details of Plant & Machinery are provided in the Annexure of the Project report. The
total cost for Plant & Machinery and electrical Installation has been valued at Rs 57.17
Lakh including GST payouts.

4. Misc. Fixed Assets :
This cost head includes Computers, office furniture and equipments.
B. MEANS OF FINANCE:
The total cost of project estimated to be Rs. 145.28 Lakh. The above sum shall be financed by the
following sources.
Equity ₹ Lakh
i. Share Capital /Net Worth/ Owned Funds 45.28
TOTAL 45.28
Debt
i. Fund Based Limit Required:
Term Loan 73.19
Cash Credit 26.81
100.00

ASSUMPTIONS
 Depreciation has taken on Written down Method as per Income Tax Act.
 Interest on Loan has been taken @ 12.00 % p.a.
 Inventory for Raw Material & Finished Goods are assumed to be at 15 Days.
 Debtors Collection period is assumed to be at 7 Days.
 Creditors Repayment is assumed to be nominal as the sales is considered cash sales.
 Projected Income/ Expenses are at current market rates/ prices
 Revenue and Operating Costs are based on prevailing market rates.
 Production Capacity [expected) is based on realistic: basis and after considering normal
working days.
 Cost of factory shed, plant and machinery, and other fixed assets have been taken on
basis of Quotation/Civil Estimates at the prevailing market price. It has been presumed
that either there would be no variation in the price of capital assets during project
implementation period, or if it at all varies, the variation would be met by promoters by
bringing additional fund.
 Electric power cost has been taken on the basis of present electricity tariff of Jharkhand
State Electricity Board for industrial consumers.
 All figures are in lakh rupees if not otherwise stated.
 Sales Tax on Capital Equipments has been taken on the basis of present tariff.
 For Income Tax purpose, Depreciation rates have been taken as per Income Tax Rules,
1962 prevailing on date. Similarly, Income Tax rates applicable on Company have been
taken as per Finance Act, 2015. Necessary allowances have been made for the deductions
& assumptions available to the unit.
 Interest on term loan has been taken on the basis of prevailing rate of interest.
 No accounting for inflation has been done in the projections on the premise that increase
costs will be offset by increase in revenues.

 Availability of inputs and sale of outputs have been assumed to be without state
regulations with respect to price & quantity.
 Manpower cost has been taken on the basis of cost of personnel employed in similar type
business.
 Surplus in cash flow [i.e., Inflow - Outflow] is to be used towards additional current and
fixed asset build up or as may be decided by the management in the best interest of the
company.

SWOT ANALYSIS
SWOT ANALYSIS OF THE INDUSTRY
The strengths, weaknesses, opportunities and threats for the Indian steel industry have
been listed below:
Strengths:
1. The location is better placed in terms of logistics, raw material sourcing, and
closeness to demand pockets, manpower availability and social infrastructure
2. Availability of unhindered Electric Power
3. Low labour wage rates
4. Well-qualified and experienced management and technical team.
5. Mature production base & technology
6. Promoters are well experienced
and have proven track record.
Weaknesses:
1. Small Scale of operations

2. Low productivity
3. Low R&D investments
4. High cost of debt
5. Inadequate infrastructure
Opportunities:
1. Nascent market in Santhal

Pargana region & North Bihar
2. Growing domestic demand
3. Import of low cost raw material
4. Boom in Housing & infrastructure Industry.
5. Increasing Governmental spending on urban amenities & telecom.
Threats:
1. Major players having good presence in the industry

2. Market price fluctuations of raw materials and finished goods

PROJECT
FINANCIALS
FINANCE PARAMETERS
1 Project Cost ₹L 109.53

2 Working Capital Margin ₹L 8.94
Total ₹L 118.47
3 Promoters Contribution ₹L 45.28
4 Term Loan from Bank ₹L 73.19
Total ₹L 118.47
PROPOSED ASSISTANCE FROM BANK
Term Loan from Bank ₹L 73.19

Working Capital Loan (Bank) ₹L 26.81
₹L 100.00
RETURN ON INVESTMENT (1ST YEAR)
Particulars Rs. In Lacs

A CAPITAL EMPLOYED ₹L 181.91
B PROFIT BEFORE INTEREST BUT AFTER DEPRECIATION AND TAX ₹L 48.12
C ROI B/A 26.46%
PRODUCTION CAPACITY & UTILISATION
PRODUCT PROPOSED RATIO

Roto Moulded Water Tanks 96.50%
0 0.00%
REJECTION & WASTAGES @ 3.00%
BURNING LOSS @ 0.50%
100.00%
BREAK UP OF INSTALLED CAPACITY 300 Wrk Days 12 Hrs 0.09 TPH
2018 2019 2020 2021 2022 2023 2024

INSTALLED CAPACITY PA (MT) 324 324 324 324 324 324 324
% OF CAPACITY UTILISATION 65% 75% 75% 85% 85% 95% 95%
UTILISED CAPACITY (IN MT) 211 243 243 275 275 308 308
PRDN OF Roto Moulded Water Tanks IN % 96.50% 96.50% 96.50% 96.50% 96.50% 96.50% 96.50%
PRDN OF Roto Moulded Water Tanks (IN MT) 203 234 234 266 266 297 297
TOTAL PRODUCTION OF FG IN % 96.50% 96.50% 96.50% 96.50% 96.50% 96.50% 96.50%
TOTAL PRODUCTION OF FG IN MT 203 234 234 266 266 297 297
PRODN OF REJECTION & WASTAGES @ IN % 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00%
PRODN OF REJECTION & WASTAGES @ (IN MT) 6.32 7.29 7.29 8.26 8.26 9.23 9.23
BURNING LOSS @ (IN %) 0.50% 0.50% 0.50% 0.50% 0.50% 0.50% 0.50%
BURNING LOSS @ (IN MT) 1.05 1.22 1.22 1.38 1.38 1.54 1.54
PROJECTED PERFORMANCE FOR THE PROJECT
2018 2019 2020 2021 2022 2023 2024

Capacity Utilization 65% 75% 75% 85% 85% 95% 95%
TOTAL EMPLOYMENT
1 ADMN. SECTION 6 Nos.

2 PRODUCTION SECTION 3 Nos.
3 WORKERS 2 Nos.
11
DETAILS OF MANPOWER REQUIREMENT

DESCRIPTION NUMBER RATE/ MONTH AMOUNT
A. GENERAL ADMINISTRATION
1 MANAGER 1 ₹ 20,000 ₹ 2,40,000
2 LAB TECHNICIAN 1 ₹ 10,000 ₹ 1,20,000
3 STORE KEEPER & ACCOUNTANT 1 ₹ 7,000 ₹ 84,000
4 SALES STAFF 1 ₹ 10,000 ₹ 1,20,000
5 SECURITY GUARDS 2 ₹ 6,000 ₹ 1,44,000
6 ₹ 7,08,000
B. TECHNICAL OWN STAFF PRODUCTION SECTION
1 FOREMAN 1 ₹ 15,000 ₹ 1,80,000
2 ASSISTANT TECHNICIAN 0 ₹ 8,000 ₹ -
3 HELPERS 2 ₹ 7,000 ₹ 1,68,000
3 ₹ 3,48,000
C. WORKERS
PRODUCTION LABOUR @ 260*25 DAYS PM ₹ 2 ₹ 6,500 ₹ 1,56,000
SUMMARY OF MANPOWER AND ITs COST

DESCRIPTION AMOUNT
A. GENERAL ADMINISTRATION ₹ 7,08,000
B. TECHNICAL [OWN STAFF][PRODUCTION SECTION] ₹ 3,48,000
C. WORKERS ₹ 1,56,000
ANNUAL DIRECT LABOUR [B+C] ₹ 5,04,000
ANNUAL ADMINSTRATIVE STAFF [A] ₹ 7,08,000
STOCK STATEMENT
Particulars 2018 2019 2020 2021 2022 2023 2024

OP STOCK OF R MAT (IN MT) - 10.53 12.15 12.15 13.77 13.77 15.39
CL STOCK OF R MAT (IN MT) (15 D) 10.53 12.15 12.15 13.77 13.77 15.39 15.39
RAW MATERIAL CONSUMED (MT) 210.60 243.00 243.00 275.40 275.40 307.80 307.80
COST (RM MIX) (RSL PMT) 1.02 1.02 1.02 1.02 1.02 1.02 1.02
RAW MAT CONSUMED VAL RS L 214.81 247.86 247.86 280.91 280.91 313.96 313.96
LESS OPEN. STOCK VAL RS L - 10.74 12.39 12.39 14.05 14.05 15.70
SUB TOTAL VAL RS L 214.81 237.12 235.47 268.52 266.86 299.91 298.26
ADD CLOSING RM STOCK VAL RS L 10.74 12.39 12.39 14.05 14.05 15.70 15.70
PUR OF RM FOR YEAR VAL IN RS L 225.55 249.51 247.86 282.56 280.91 315.61 313.96
OP STOCK OF FG (IN MT) - 10.16 11.72 11.72 13.29 13.29 14.85
CL STOCK OF FG QTY IN MT (15 D) 10.16 11.72 11.72 13.29 13.29 14.85 14.85
SALE OF FG QTY IN MT 193.07 232.93 234.50 264.20 265.76 295.46 297.03
AVG SALES PRICE OF FG (RSL PMT) 1.62 1.62 1.62 1.62 1.62 1.62 1.62
SALES VALUE OF FG IN RS L 312.13 376.57 379.10 427.12 429.65 477.67 480.19
OP STOCK OF FG (At SP) VAL RS L - 16.43 18.96 18.96 21.48 21.48 24.01
CL STOCK OF FG (At SP) VAL RS L 16.43 18.96 18.96 21.48 21.48 24.01 24.01
SALE OF FG WASTE IN MT 6.32 7.29 7.29 8.26 8.26 9.23 9.23
SALES PRICE OF WASTE (RSL PMT) 0.50 0.50 0.50 0.50 0.50 0.50 0.50
SALES VALUE RS L 3.16 3.65 3.65 4.13 4.13 4.62 4.62
SALE OF FG IN MT FG & WASTE 199.39 240.22 241.79 272.46 274.02 304.70 306.26
SALES VALUE FG & WASTE RSL/MT 1.58 1.58 1.58 1.58 1.58 1.58 1.58
TOTAL SALES VALUE RS L 315.28 380.22 382.75 431.25 433.78 482.28 484.81
STATEMENT SHOWING WORKING CAPITAL REQUIREMENT
Particulars Period 2018 2019 2020 2021 2022 2023 2024

FINISHED GOODS STOCK 1516.43 18.96 18.96 21.48 21.48 24.01 24.01
RAW MATERIALS STOCK 1510.74 12.39 12.39 14.05 14.05 15.70 15.70
STORES & SPARES 30 0.22 0.22 0.22 0.22 0.22 0.22 0.22
SUNDRY DEBTORS 7 7.36 8.87 8.93 10.06 10.12 11.25 11.31
LOANS & ADVANCE L.S. 1.00 1.15 1.15 1.31 1.31 1.46 1.46
TOTAL 35.75 41.60 41.66 47.12 47.18 52.65 52.70
LESS :MARGIN FOR WORKING CAPITAL @ 25% 8.94 10.40 10.41 11.78 11.80 13.16 13.18
MAXIMUM PERMISSIBLE
BANK FINANCE 26.81 31.20 31.24 35.34 35.39 39.48 39.53
BANK FINANCE FOR WC PROPOSED 26.81 26.81 26.81 26.81 26.81 26.81 26.81
PROJECT COST & MEANS OF FINANCE
A COST OF PROJECT
1 CIVIL WORKS
a LEASEHOLD LAND FROM SPIADA ₹L 6.00
b OTHER CIVIL WORK ₹L -
c FACTORY SHED & BUILDING ₹L 46.37 ₹L 52.37
2 PLANT & MACHINERY ₹L -
a Total THREE ARM ROTOMOULDING MACHINE ₹L 34.04
b ANCILLIARY EQUIPMENTS : ₹L 15.56
c UTILITIES REQUIRED : ₹L 0.33
d OTHERS: ₹L 0.55
e OTHER CHARGES ON MACHINERY : ₹L 1.50 ₹L 51.97
3 ELECTRICAL SECTION: ₹L 5.20 ₹L 5.20
4 TOTAL FIXED INVESTMENT COST ₹L 109.53
5 MARGIN MONEY FOR WORKING CAPITAL ₹L 8.94 ₹L 8.94
TOTAL PROJECT COST ₹L 118.47
B MEANS OF FINANCE
1 PROMOTERS CONTRIBUTION ₹L 45.28 ₹L 45.28
2 TERM LOAN FROM BANK ₹L 73.19
TOTAL ₹L 118.47
PROMOTER'S CONTRIBUTION TO PROJECT COST 38.22%

FIXED ASSETS COVERAGE RATIO (FIXED ASSETS COST/TERM LOAN) 1.50 : 1
COST OF PROJECT & MEANS OF FINANCE
A FIXED ASSETS: AMOUNT AMOUNT

1 LEASE HOLD LAND FROM SPIADA ₹L 6.00
2 OTHER CIVIL WORK ₹L -
3 BUILDING & FACTORY SHED ₹L 46.37
4 PLANT & MACHINERY ₹L 51.97
5 ELECTRIC INSTALLATION ₹L 5.20
COST OF PROJECT ₹L 109.53
ADD : WORKING CAPITAL REQUIREMENT ₹L 35.75
TOTAL COST OF PROJECT ₹L 145.28
B MEANS OF FINANCE AMOUNT AMOUNT

1 PROMOTERS CONTRIBUTION ₹L 45.28
2 BANK FINANCE
3 TERM LOAN ₹L 73.19
4 WORKING CAPITAL FINANCE ₹L 26.81 ₹L 100.00
TOTAL PROJECT FUND ₹L 145.28
PROFITABILITY STATEMENT
Fig in Rs. L
PARTICULARS 2018 2019 2020 2021 2022 2023 2024
SALES 315.28 380.22 382.75 431.25 433.78 482.28 484.81
MISC INCOME - - - - - - -
SUB TOTAL 315.28 380.22 382.75 431.25 433.78 482.28 484.81
RAW MATERIAL CONSUMED 214.81 247.86 247.86 280.91 280.91 313.96 313.96
POWER & FUEL 26.16 30.18 30.18 34.21 34.21 38.23 38.23
DIRECT LABOUR 5.04 5.82 5.82 6.59 6.59 7.37 7.37
STORES & SPARES CONSUMED 2.68 2.68 2.68 2.68 2.68 2.68 2.68
DEPRECIATION 13.81 12.00 10.44 9.08 7.91 6.90 6.02
OTHER MANUFACT EXP 2.30 2.65 2.65 3.00 3.00 3.36 3.36
REPAIR & MAINTANANCE - - - - - - -
COST OF PRODUCTION 264.80 301.19 299.62 336.47 335.30 372.49 371.61
ADD : OPENING STOCK OF F GOODS - 16.43 18.96 18.96 21.48 21.48 24.01
SUB TOTAL 264.80 317.62 318.58 355.43 356.78 393.97 395.62
LESS : CLOSING STOCK OF F GOODS 16.43 18.96 18.96 21.48 21.48 24.01 24.01
COST OF SALES 248.37 298.66 299.62 333.95 335.30 369.96 371.61
SELLING, GENERAL & ADMN EXPS 9.76 9.76 9.76 9.76 9.76 9.76 9.76
TOTAL 258.13 308.42 309.38 343.70 345.06 379.72 381.37
PROFIT BEFORE INTEREST AND TAX 57.16 71.80 73.36 87.55 88.72 102.56 103.44
INTEREST 12.00 11.37 10.12 8.86 7.61 6.35 5.10
PROFIT BEFORE TAX 45.16 60.42 63.24 78.68 81.11 96.21 98.34
INCOME TAX @ 20% 9.03 12.08 12.65 15.74 16.22 19.24 19.67
PROFIT AFTER TAX 36.12 48.34 50.59 62.95 64.89 76.97 78.68
DIVIDEND / DRAWINGS - - - - - - -
RETAINED PROFIT 36.12 48.34 50.59 62.95 64.89 76.97 78.68
PROJECTED BALANCE SHEET
Fig in Rs L
Particulars 2018 2019 2020 2021 2022 2023 2024
A CAPITAL FUNDS
PARTNERS CAPITAL 45.28 45.28 45.28 45.28 45.28 45.28 45.28
UNSECURED LOANS - - - - - - -
RESERVES & SURPLUS (P&L BAL) 36.12 84.46 135.06 198.00 262.89 339.86 418.54
B LOAN FUNDS
IN CASH ACCOUNT
WITH BANK 26.81 26.81 26.81 26.81 26.81 26.81 26.81
TERM LOAN 62.73 52.28 41.82 31.37 20.91 10.46 -
170.95 208.83 248.97 301.46 355.90 422.41 490.63
C APPLICATION OF FUNDS
1 FIXED ASSETS
2 GROSS BLOCK 109.53 109.53 109.53 109.53 109.53 109.53 109.53
3 DEPRECIATION 13.81 12.00 10.44 9.08 7.91 6.90 6.02
4 NET BLOCK 95.72 83.72 73.28 64.20 56.29 49.39 43.37
D CURRENT ASSETS, LOANS AND ADVANCES :
1 INVENTORIES 27.17 31.35 31.35 35.53 35.53 39.71 39.71
2 STORES & SPARES 0.22 0.22 0.22 0.22 0.22 0.22 0.22
3 SUNDRY DEBTORS 7.36 8.87 8.93 10.06 10.12 11.25 11.31
4 CASH & BANK BALANCE 50.44 94.47 144.99 201.10 263.38 331.33 405.51
5 LOANS & ADVANCES 1.00 1.15 1.15 1.31 1.31 1.46 1.46
6 SECURITY DEPOSITS - - - - - - -
(l) 86.18 136.07 186.65 248.22 310.56 383.97 458.21
1 LESS : CURRENT LIABILITIES
2 SUNDRY CREDITORS 0.50 0.50 0.50 0.50 0.50 0.50 0.50
3 INSTALMENT DUE 10.46 10.46 10.46 10.46 10.46 10.46 -
(II) 10.96 10.96 10.96 10.96 10.96 10.96 0.50
1 MISC. EXPENSES - - - - - - -
2 NET CURRENT ASSETS (I) - (II) 75.23 125.11 175.69 237.26 299.61 373.02 457.71
TOTAL ASSETS (1 + 2) 170.95 208.83 248.97 301.46 355.90 422.41 501.08

STATEMENT SHOWING REPAYMENT OF TERM LOAN
TERM LOAN (Rs. In lacs) 73.19

RATE OF INTEREST PA 12.00%
NO. OF MONTHLY INSTALMENT 84
BEGINNING FROM Jan-19
PARTICULARS 2018 2019 2020 2021 2022 2023 2024

OPENING BALANCE 73.19 73.19 62.73 52.28 41.82 31.37 20.91
LESS: INSTALMENT - 10.46 10.46 10.46 10.46 10.46 10.46
CLOSING BALANCE 73.19 62.73 52.28 41.82 31.37 20.91 10.46
AVERAGE OUTSTANDING 73.19 67.96 57.51 47.05 36.59 26.14 15.68
INTEREST ON TERM LOAN 8.78 8.16 6.90 5.65 4.39 3.14 1.88
INTEREST ON CASH CREDIT 3.22 3.22 3.22 3.22 3.22 3.22 3.22
TOTAL INTEREST 12.00 11.37 10.12 8.86 7.61 6.35 5.10
STATEMENT SHOWING DETAILS OF FIXED ASSETS (AS PER INCOME TAX ACT)
(Rs. in Lacs)
DEPRECIATION
PARTICULARS DEPN RATE GR. VAL 2018 2019 2020 2021 2022 2023 2024
LEASEHOLD LAND FROM SPIADA 10% 6.00 0.60 0.54 0.49 0.44 0.39 0.35 0.32
OTHER CIVIL WORK 10% - - - - - - - -
FACTORY SHED & BUILDING 10% 46.37 4.64 4.17 3.76 3.38 3.04 2.74 2.46
PLANT & MACHINERY 15% 51.97 7.80 6.63 5.63 4.79 4.07 3.46 2.94
ELECTRICAL SECTION: 15% 5.20 0.78 0.66 0.56 0.48 0.41 0.35 0.29
TOTAL 109.53 13.81 12.00 10.44 9.08 7.91 6.90 6.02
STATEMENT SHOWING CALCULATION OF DSCR
Figures in Lacs
PARTICULARS 2018 2019 2020 2021 2022 2023 2024
1 PROFIT AFTER TAX 36.12 48.34 50.59 62.95 64.89 76.97 78.68
2 DEPRECIATION 13.81 12.00 10.44 9.08 7.91 6.90 6.02
3 CASH ACCRUAL 49.94 60.34 61.03 72.03 72.80 83.87 84.69
4 INSTALMENT DUE - 10.46 10.46 10.46 10.46 10.46 10.46
5 INTEREST ACCRUED 8.78 8.16 6.90 5.65 4.39 3.14 1.88
6 DSCR (NET)
7 CASH ACCRUAUL / INSTALMENT DUE #DIV/0! 5.77 5.84 6.89 6.96 8.02 8.10
8 41.58
9 CASH ACCRUAL + INTEREST 58.72 68.50 67.93 77.68 77.19 87.00 86.58
10 INSTAL DUE + INTEREST 8.78 18.61 17.36 16.10 14.85 13.59 12.34
11 DSCR (GROSS) = 9/10 6.69 3.68 3.91 4.82 5.20 6.40 7.02
12 37.72
13 AVERAGE DSCR (NET) = Σ3/Σ4 7.73
14 AVERAGE DSCR (GROSS) = Σ9/Σ10 5.15
PROJECTED FUND FLOW STATEMENT
PARTICULARS 2018 2019 2020 2021 2022 2023 2024

A SOURCES OF FUNDS :
1 NET PROFIT AFTER TAX & DEPRN 36.12 48.34 50.59 62.95 64.89 76.97 78.68
2 DEPRECIATION 13.81 12.00 10.44 9.08 7.91 6.90 6.02
3 CAPITAL INTRODUCED 45.28 - - - - - -
4 TERM LOAN 73.19 - - - - - -
5 UNSECURED LOAN - - - - - - -
6 WORKING CAPITAL LOAN 26.81 - - - - - -
7 INCREASE IN S. CREDITORS 0.50 - - - - - -
TOTAL 195.72 60.34 61.03 72.03 72.80 83.87 84.69
B APPLICATION OF FUNDS :
1 CAPITAL EXPENDITURES 109.53 - - - - - -
2 INCREASE IN S. DEBTORS 7.36 1.52 0.06 1.13 0.06 1.13 0.06
3 INCREASE IN INVENTORIES 27.17 4.18 - 4.18 - 4.18 -
4 INCREASE IN ADVANCE 1.00 0.15 - 0.15 - 0.15 -
5 INCREASE IN STORES & SPARES 0.22 - - - - - -
6 REPAYMENT OF TERM LOAN - 10.46 10.46 10.46 10.46 10.46 10.46
TOTAL 145.28 16.30 10.51 15.92 10.51 15.92 10.51
C SURPLUS (DEFICIT) (A-B) 50.44 44.04 50.52 56.11 62.28 67.94 74.18
D OPENING CASH BALANCE - 50.44 94.47 144.99 201.10 263.38 331.33
E CLOSING CASH BALANCE 50.44 94.47 144.99 201.10 263.38 331.33 405.51
STATEMENT SHOWING CURRENT ASSETS AND CURRENT LIABILITIES
PARTICULARS 2018 2019 2020 2021 2022 2023 2024

A CURRENT ASSETS
1 INVENTORY RAW MATERIALS STOCK 10.74 12.39 12.39 14.05 14.05 15.70 15.70
2 INVENTORY FINISHED GOODS STOCK 16.43 18.96 18.96 21.48 21.48 24.01 24.01
3 STORES & SPARES 0.22 0.22 0.22 0.22 0.22 0.22 0.22
4 SUNDRY DEBTORS 7.36 8.87 8.93 10.06 10.12 11.25 11.31
6 ADVANCES 1.00 1.15 1.15 1.31 1.31 1.46 1.46
86.18 136.07 186.65 248.22 310.56 383.97 458.21
B CURRENT LIABILITIES
1 SHORT TERM BANK BORROWING 26.81 26.81 26.81 26.81 26.81 26.81 26.81
3 INSTALMENT DUE 10.46 10.46 10.46 10.46 10.46 10.46 -
37.77 37.77 37.77 37.77 37.77 37.77 27.31
CURRENT RATIO (A/B) 2.28 3.60 4.94 6.57 8.22 10.17 16.78
BREAK EVEN ANALYSIS
PARTICULARS 2018 2019 2020 2021 2022 2023 2024

CAPACITY UTILISATION 65% 75% 75% 85% 85% 95% 95%
A SALE VALUE OF THE PRODUCT IN LACS 315.28 380.22 382.75 431.25 433.78 482.28 484.81
QUANTITY (FG IN MT) 199.39 240.22 241.79 272.46 274.02 304.70 306.26
B VARIABLE EXPENSES
1 RAW MATERIAL 100.00% 214.81 247.86 247.86 280.91 280.91 313.96 313.96
2 CONSUMABLE STORES & SPARES 100.00% 2.68 2.68 2.68 2.68 2.68 2.68 2.68
3 POWER, WATER AND FUEL 80.00% 20.93 24.15 24.15 27.37 27.37 30.59 30.59
4 DIRECT LABOUR 80.00% 4.03 4.65 4.65 5.27 5.27 5.89 5.89
5 OTHER MFG EXP+ REPAIRS 50.00% 1.15 1.32 1.32 1.50 1.50 1.68 1.68
6 SELLING & GEN ADMN EXP 70.00% 6.83 6.83 6.83 6.83 6.83 6.83 6.83
7 LNT ON WORKING CAPITAL 100.00% 3.22 3.22 3.22 3.22 3.22 3.22 3.22
8 TOTAL 253.65 290.71 290.71 327.78 327.78 364.84 364.84
C CONTRIBUTION (A-B) 61.64 89.51 92.03 103.47 106.00 117.44 119.97
D FIXED & SEMI-FIXED EXP

1 POWER, WATER AND FUEL 20.00% 5.23 6.04 6.04 6.84 6.84 7.65 7.65
2 DIRECT LABOUR 20.00% 1.01 1.16 1.16 1.32 1.32 1.47 1.47
3 OTHER MFG EXP + REPAIRS 50.00% 1.15 1.32 1.32 1.50 1.50 1.68 1.68
4 DEPRECIATION 100.00% 13.81 12.00 10.44 9.08 7.91 6.90 6.02
5 SELLING & GEN ADMN EXP 30.00% 2.93 2.93 2.93 2.93 2.93 2.93 2.93
6 INT ON TL, DEB / DPC 100.00% 8.78 8.16 6.90 5.65 4.39 3.14 1.88
7 TOTAL 32.91 31.61 28.79 27.32 24.89 23.76 21.62
E BREAK EVEN SALES 168.34 134.28 119.73 113.86 101.86 97.57 87.39
B.E.S. AS % OF NET SALES 53.39% 35.32% 31.28% 26.40% 23.48% 20.23% 18.03%
F CASH BREAK EVEN SALES 97.69 83.29 76.33 76.00 69.49 69.25 63.07
CASH B.E.S. AS % OF NET SALES 30.99% 21.91% 19.94% 17.62% 16.02% 14.36% 13.01%
CMA FINANCIAL ANALYSIS
PARTICULARS 2018 2019 2020 2021 2022 2023 2024

1 SALES 315.28 380.22 382.75 431.25 433.78 482.28 484.81
2 CHANGE IN VALUE 64.93 2.53 48.51 2.53 48.51 2.53
3 %± 21% 1% 13% 1% 11% 1%
4 RAW MATERIAL CONSUMED 214.81 247.86 247.86 280.91 280.91 313.96 313.96
5 POWER & FUEL 26.16 30.18 30.18 34.21 34.21 38.23 38.23
6 DIRECT LABOUR 5.04 5.82 5.82 6.59 6.59 7.37 7.37
7 STORES & SPARES CONSUMED 2.68 2.68 2.68 2.68 2.68 2.68 2.68
8 OTHER MANUFACT EXP 2.30 2.65 2.65 3.00 3.00 3.36 3.36
9 DEPRECIATION 13.81 12.00 10.44 9.08 7.91 6.90 6.02
10 REPAIR & MAINTANANCE - - - - - - -
11 PRE OPERATIVE EXP W/OFF - - - - - - -
12 Cost of Prod 264.80 301.19 299.62 336.47 335.30 372.49 371.61
13 OP STOCK OF FG (At SP) VAL RS L - 16.43 18.96 18.96 21.48 21.48 24.01
14 CL STOCK OF FG (At SP) VAL RS L 16.43 18.96 18.96 21.48 21.48 24.01 24.01
15 COST OF SALES 248.37 298.66 299.62 333.95 335.30 369.96 371.61
16 SELLING, GENERAL & ADMN EXPS 9.76 9.76 9.76 9.76 9.76 9.76 9.76
17 PROFIT BEFORE INTEREST AND TAX 57.16 71.80 73.36 87.55 88.72 102.56 103.44
18 INTEREST 12.00 11.37 10.12 8.86 7.61 6.35 5.10
19 PROFIT BEFORE TAX 45.16 60.42 63.24 78.68 81.11 96.21 98.34
20 INCOME TAX @ 20% 9.03 12.08 12.65 15.74 16.22 19.24 19.67
21 PROFIT AFTER TAX 36.12 48.34 50.59 62.95 64.89 76.97 78.68
22 DIVIDEND / DRAWINGS - - - - - - -
23 RETAINED PROFIT 36.12 48.34 50.59 62.95 64.89 76.97 78.68
24 CURRENT LIABILITIES
25 FROM BANK 26.81 26.81 26.81 26.81 26.81 26.81 26.81
26 TERM LOAN INSTALMENT DUE 10.46 10.46 10.46 10.46 10.46 10.46 -
28 TOTAL 37.77 37.77 37.77 37.77 37.77 37.77 27.31
29 TERM LIABILITIES
30 From Bank 62.73 52.28 41.82 31.37 20.91 10.46 -
31 TOTAL TERM LIABILITIES 62.73 52.28 41.82 31.37 20.91 10.46 -
32 NET WORTH
33 PARTNERS CAPITAL 45.28 45.28 45.28 45.28 45.28 45.28 45.28
34 UNSECURED LOANS - - - - - - -
35 RESERVES & SURPLUS (P&L BAL) 36.12 84.46 135.06 198.00 262.89 339.86 418.54
CMA FINANCIAL ANALYSIS
PARTICULARS 2018 2019 2020 2021 2022 2023 2024

36 CURRENT ASSETS
38 INVENTORY
39 RAW MATERIALS STOCK 10.74 12.39 12.39 14.05 14.05 15.70 15.70
40 FINISHED GOODS STOCK 16.43 18.96 18.96 21.48 21.48 24.01 24.01
41 STORES & SPARES 0.22 0.22 0.22 0.22 0.22 0.22 0.22
42 SUNDRY DEBTORS 7.36 8.87 8.93 10.06 10.12 11.25 11.31
43 LOANS & ADVANCE 1.00 1.15 1.15 1.31 1.31 1.46 1.46
44 TOTAL 86.18 136.07 186.65 248.22 310.56 383.97 458.21
45 Fixed Assets
46 GROSS BLOCK 109.53 109.53 109.53 109.53 109.53 109.53 109.53
47 DEPRECIATION 13.81 12.00 10.44 9.08 7.91 6.90 6.02
48 NET BLOCK 95.72 83.72 73.28 64.20 56.29 49.39 43.37
49 NON CURRENT ASSETS
50 SECURITY DEPOSIT - - - - - - -
51 MISC EXPENCES - - - - - - -
52 TOTAL ASSETS 181.91 219.79 259.93 312.42 366.85 433.36 501.58
53 TOTAL OUTSIDE LIABILITIES 100.50 90.04 79.59 69.13 58.68 48.22 27.31
54 TANGIBLE NET WORTH 81.41 129.75 180.34 243.29 308.17 385.14 474.27
55 NET WORK CAP 48.42 98.30 148.88 210.45 272.80 346.21 430.90
56 CURRENT RATIO 2.28 3.60 4.94 6.57 8.22 10.17 16.78
57 TTL OUTSIDE LIAB./ TANG. NT WRTH 1.23 0.69 0.44 0.28 0.19 0.13 0.06
58 TTL TERM LIAB./ TANG. NT WRTH 0.77 0.40 0.23 0.13 0.07 0.03 -
P. KUMAR ENGINEERS 1
A/74, Lav Kush Towers,

Nr. Jai Ambe Nagar,
Drive-In-Thaltej Road,
Ahmedabad – 380 054, INDIA.
REF.NO.: PK/RM/046/2017-18 Date : 24th July 2017
To,
M/s. Hitech Industries
Deoghar, Jharkhand
Mobile : 7004338897
E-mail : neeraj.s.74@gmail.com
Dear Sir,
Kind Attn : Mr. Neeraj Singh
Subject : Quotation for Rotational Moulding Plant & machinery for Water Tanks
TECHNICAL SPECIFICATION :
(1) Bi-axial 3 Arms Rotational Moulding Machine :
a. Model : BRM-2-2S
b. Total No. of Arms : 3Nos.
c. No. of Straight Arm : 2Nos.
d. Loading Capacity on any Straight Arm : 500Lts.- 4 Nos. CVT Mould OR

750 / 1000 Lts. – 2 Nos. CVT Mould
e. No. of Off-Set Arm : 1No.
f. Loading Capacity on Off-Set Arm : 1500 / 2000L - 1 No. CVT Mould
g. Power : 28.5 H.P.
h. Oven size : 3.6 m Width x 3.6 m Height x 2.0 m Depth
i. Cooling System : Air
j. Fuel : LPG / Diesel
k. Space Requirement : 15.0 m Length x 9.0 m Width x 6.0 m Height
l. Production per 12 hours : 45,000 to 50,000 Litres approx per 12 hours
________________________________________________________________________________________________
FACTORY : PLOT NO. 90,91, GIDC, KALOL (NORTH GUJARAT) – 382 721, DIST-GANDHINAGAR, INDIA.
Telefax No. : +91-79-25832921 Mobile : +91-9426513723, +91-9825261143 & +91-9427617053
Web: www.pkumarengineers.com E-mail : pkumarengineers@yahoo.co.in & pravinkumarengineers@gmail.com
________________________________________________________________________________________________
CONSULTANTS, ENGINEERS AND TURNKEY CONTRACTORS FOR ROTATIONAL MOULDING PLANT AND MACHINERY

Nr. Jai Ambe Nagar,
MACHINE DETAILED SPECIFICATIONS:
I – TURRET:
Structure
 Main Turret structure fabricated from Heavy duty I-Beam, Tubes and Channels
 Movement wheels turned from MS bar and with heavy pin & bearings with Greasing provision
 Sturdy centre pillar with Heavy Duty Bearing
 Sturdy MS tube structure
Arms
 All the arms from Heavy duty seamless MS pipe
 Main Bearing housing from MS and Heavy bearings
 Gear box bevels of EN-24 material
 Well designed perforated sheet cover for turret
II – OVEN:
Structure
 Highly Durable and rugged I – Beam channel & angle structure
 High quality block insulation Rock wool will be used inside oven walls
 Movement wheels turned from MS bar and with heavy pin & bearings with Greasing provision
 Doors locking with Pneumatic Cylinders & Compressor System
Blower
 Heavy Duty Blower for uniform, quick and economic heat exchange
 High quality and dynamically balanced SS impeller
III – ELECTRICALS:
 All electrical & hardware of high quality and standard make

 Bharat Bijlee / ABB make IP-55 – 50Hz electric motor
 Control Panel Board with all required logics, safety features and output meters
 Oven & Door movement will be motorized
IV – HARDWARE:
 All the chain sprocket from EN-8 material

 All the chain will be of Rollon make
 All the shafts, pins will be of EN-8 material
 All the shaft in mould mounting Gear box will be Heavy duty
 High tensile nuts & bolts of standard make
________________________________________________________________________________________________
________________________________________________________________________________________________

Nr. Jai Ambe Nagar,
(2) Pulveriser with Horizontal Grinding Mill:
MODEL Pul-20
Output 80-90 kg/hr
Raw Material Feeding Size 5mm Dia x 5mm L
Size of the Powder 20 to 24 Mesh
Main Drive Power 20.0 HP
Total Power 24.0 HP
Electricity Requirement 415V-3Ph-50Hz
Space Requirement (LxBxH) 3.5m x 2.0m x 4.0m
NOTE : THE OUT PUT VALUE IS CALCULATED FOR NATURAL VIRGIN LLDPE MATERIAL. IT MAY BE LESS
ACCORDING TO THE QUALITY OF MASTER BATCH, SECOND GRADE MATERIAL, VARIATION IN THE SIZE OF RAW
MATERIAL, TEMPERATURE, FINAL MESH SIZE OF THE POWDER, INCOMING ELECTRICITY VOLTAGE,ETC.
PULVERISER FEATURES:
 Heavy Duty and robust main frame, Grinding mill for continuous working for very long time with almost
negligible vibrations
 The monolithic type main frame structure requires no foundation and is supplied with highly durable and
efficient machine mounting pads with level adjustment facility
 Horizontal design of the mill gives consistent output over a long period since the abrasion is uniform on
both the rotating and static grinding discs
 Gap adjustment between two discs with SS guiding system for uniform gap setting
 High Chromium High Carbon grinding discs properly machined and processed (Heat treatment obtained
inside electric furnace and quenching in different salt baths) for higher output and life
 Highly efficient Vacuum type Blower-Cyclone design so that no material comes in contact with the blower
and hence lowest blower maintenance and no material is lost in exhaust
 Temperature monitoring system in-built with Control Pane Board and temperature cut-off (Feeder stops &
restarts)limit can be set to avoid loss of property of the polymer and any other electrical of mechanical
wear & tear on the machine and the temperature is kept in check
 Feeder can be adjusted using the variable port with a maximum cut-off limit in compliance to the
maximum Ampere load rating of the main electric motor
 Control Panel Board equipped with Sequence Controller with predetermined direction of current flow and
hence all the eclectic motors can function only in the desired direction
 Control Panel Board equipped with in built Transformer which does not allow the machine to run if the
Voltage is too low or too high (outside the tolerance) hence thereby preventing any electrical damages that
could arise due to voltage fluctuation
 In built Water Pump for Water cooling for Main Bearing Housing & Fixed Grinding Disc
________________________________________________________________________________________________
________________________________________________________________________________________________

Nr. Jai Ambe Nagar,
(3) Extruder :
Output : 80 to 90 kg/hr LLDPE
Main Electric Motor : 25.0 HP
Heating Element Load : 16.5 KW
Palletizer Motor : 2.0 HP
MOC of Tank : SS
Space Requirement : 35’ L x 6’ W
SCOPE OF SUPPLY :
a. Turret
b. 2 Nos. Straight Arms & 1 No. Off-set Arm complete with AC drive.
c. Completely insulated oven with Blower.
d. 1 no. LPG Burner OR 1 No. Diesel Burner.
e. All the required electric motors and reduction gear-boxes.
f. Control panel board
g. 2Nos. Industrial Axial Flow Fan for cooling
h. Pneumatic Cylinders System with Air Compressor
(2) Pulveriser
a. Main Pulverising unit.

b. Blower
c. Vibrating system
d. Air lock valve
e. One no. water pump
f. Bharat Bijlee/ABB standard make electric motors and Control Panel Board duly
mounted in M.S. Structure.
g. Panel Board with temperature and load safety features
(3) Extruder:
a. Complete Extruder unit with Electric Motor, AC Drive, Control Panel Board, Gear-box, Palletizer
& Cooling water Tank.
________________________________________________________________________________________________
________________________________________________________________________________________________

Nr. Jai Ambe Nagar,
TO BE PROVIDED BY YOU :
a. Over hanging Hoist of 1 ton capacity for loading-unloading the moulds on machine
b. LPG gas line from Machine to gas room, LPG Cylinders, Manifold, Regulators etc. OR Diesel Tank and
pipeline connection up to Burner
c. All electrical cables from mains to panel board and from panel board to machine
d. Hydraulic Mobile Crane during Machine Installation
e. Wielding Machine, Wielding Rods, Gas Cutting, Hand Drill, Hand Grinders / Cutters, and all
other necessary tools during installation
f. All the general Masonry Work, Foundation, Electrical work, water supply line, etc. for the
installation site.
h. All other local facility/services that may be required during installation
i. All the local Labour / man power
(2) Pulveriser:
a. Re-circulating water storage pit(masonry work)

b. G.I. Pipes and piping work for water up to pulveriser & from pulveriser to cooling station(Pit).
(3) Extruder :
a. All electric cables from main to panel board and from panel board to machine
(4) Electricity Requirement for Machinery : 415V – 3 Phase – 50Hz

3 Arms Bi-axial Rotomoulding Machine : 28.5 HP
Pulveriser : 24.0 HP
Extruder : 49.0 HP
Scrap Grinder : 10.0 HP
Table Cutter : 2.0 HP
-------------------------------------
Total Connected Load 113.5 HP
(5) Man - Power

3 Arms Bi-axial Rotomoulding Machine : 3 persons (1 Skilled Operator + 2 Labour)
Pulveriser, Extruder ,Scrap Grinder &
Table Cutter : 3 persons (1 Semi-skilled + 2 Labour)
---------------------------------------------------
Total Man Power 6 Persons
________________________________________________________________________________________________
________________________________________________________________________________________________

Nr. Jai Ambe Nagar,
COMMERCIAL :
Sr. No. Description Unit Price Qty Net Price

3 Arms Bi-Axial Rotational
Moulding Machine
1 Model : BRM-2-2S Rs. 27,50,000/- 1 Rs. 27,50,000/-
Pulveriser 80-90 kg/hour
2 Model : PUL-20 Rs. 6,25,000/- 1 Rs. 6,25,000/-
Extruder 80-90 kg/hour
3 Model : EX-25 Rs. 7,30,000/- 1 Rs. 7,30,000/-
4 Scrap Grinder 10.0 HP Rs. 1,60,000/- 1 Rs. 1,60,000/-
5 Table Cutter 2.0 HP Rs. 30,000/- 1 Rs. 30,000/-
CVT Moulds fabricated
from 2.0mm SS-304 sheet
with Mould mounting Plate
& Carrier and Litre
Capacity Engravings
7 500 Litres SS Mould Rs. 51,000/- 4 Rs. 2,04,000/-
10 1500 Litres SS Mould Rs. 96,500/- 1 Rs. 96,500/-
11 2000 Litres SS Mould Rs. 1,10,000/- 1 Rs. 1,10,000/-
Threaded Man-hole Ring
(MS-Sheet Metal) with
12 hopper Rs. 7,000/- 10 Rs. 70,000/-
TOTAL Rs. 50,35,500/-
Note :
1) The above price is for Vertical Tank moulds having Standard Circular Rib Design (Sintex Roto type) and
Standard Manhole without threads and MS Hopper
2) The price for Threaded man-hole is for ring made from sheet metal only. The price may vary depending on the
threaded lid selected. You will send us the plastic lid sample for making the threaded lid
3) Any special design, man-hole modifications, additional engraved plates will be charged extra accordingly
________________________________________________________________________________________________
________________________________________________________________________________________________

Nr. Jai Ambe Nagar,
TERMS AND CONDITIONS :
Delivery : Ex-works Kalol, in unpacked condition within 12/14 weeks from

the date of receipt of your technically & commercially cleared order along with
advance
Payment : 50% Irrevocable Advance of Total Order Value Inclusive of GST along with order and
balance against Proforma/ Physical Inspection at our site / Prior to Delivery
S.Tax : GST @ 18% Extra or as applicable at the time of Dispatch
Packing , Loading
Freight & Insurance: Extra at actual
Validity : 30 days from the date of our offer
Jurisdiction : Subject to Kalol (North Gujarat) Jurisdiction only
Erection-commissioning :
We will depute our people to supervise erection-commission. All the labour man-power will be provided by
you. All the general electric work in the factory will be done by you. You will provide all the electric cables
up to panel-board and from panel-board to the machine. All the expenses like Air/Train ticket, lodging
boarding, local-conveyance and incidental charges for our people during erection to be provided by you. We
will charge Rs. 1,500/- per day per technician as erection-commissioning charges.
PS : All taxes for erection services extra as per GST rules as applicable at the time of erection-commissioning
Thanking you and assuring you of our best attention & services always,
We remain,
Yours faithfully,
FOR P. KUMAR ENGINEERS,
PRAVIN PANCHAL
(9426513723)
________________________________________________________________________________________________
________________________________________________________________________________________________
M/s, Hitech Industries Quote No : 67-082017
Deoghar, Jharkhand
Kind Attn: Mr. Neeraj Singh Ji Date: 23-08-2017

Mob: +91-7004338897 / +91-875536950
ANNEXURE-1 ( OPTION-1 )
AMBICA MAKE FOUR ARM BI AXIAL ROTOMOULDING PLANT AS PER

MODEL ARTBI-4-5000, CAPACITY UP TO 5000 LTRS TANKS
Sr. Scope of Supply Qty Unit Quote

Item Description RS.
1 Ambica make Four Arm Rotational Molding

Plant as per model ARTBI-4-5000,
maxi. Capacity up to 5000 Ltrs water tanks, 1 No 41,00,000.00
Load : 41 HP
Oven chamber : 3450 x 2700 x 3450 mm
Space reqd : 14.00 X 14.00 X 5.00 Mtr.
Insulation thickness : 125 mm
Cooling fans 2 Nos : 1 Hp each
SS Moulds for vertical storage tanks in Ltrs,

Made from SS-304 grade, 2 mm thick sheet
Included Engraving matter on Moulds, logo + inst + ltr capa
2 200 2 No 58,500.00
3 300 2 No 67,500.00
4 500 4 No 1,71,000.00
5 750 2 No 99,000.00
6 1000 2 No 1,17,000.00
7 1500 1 No 67,500.00
8 2000 1 No 81,000.00
9 3000 1 No 1,14,750.00
10 5000 1 No 1,68,750.00
11 Mould mounting carriers for above moulds 16 No 64,000.00
12 Threaded rings for above moulds ( Optional ) 16 No 96,000.00
TOTAL BASIC PRICE EX WORKS AHMEDABAD RS. 52,05,000.00

Rupees, Fifty Two Lac Five Thousand Only
GST at 18%, transportation etc are extra as per actual.
Terms & conditions as enclosed separately
Deoghar, Jharkhand

Mob: +91-7004338897 / +91-875536950
ANNEXURE-2 ( OPTIONAL )
AMBICA MAKE ANCILLARY MACHINERIES FOR 4 ARM 5000 PLANT
Sr. Scope of Supply Qty Unit Best Price

Item Description RS.
1 Ambica make Microfine Pulverising system as per

model ARTPV-500, maxi. 160 Kgs/hr, in virgin LLDPE 1 No 7,50,000.00
Main Mill motor : 50 Hp AC
Total load : 59 HP
2 Ambica make Single screw Extrusion Plant as per
model ARTEX-100, Maxi. 150 Kgs/hr, in virgin LLDPE 1 No 9,00,000.00
Main extruder motor : 40 HP AC
Pelletiser : 3 HP with AC variable drive
Total load : 47 HP
3 Ambica make Scrap Grinder model ARTSG-18'' 1 No 2,50,000.00
Maxi. 250 Kgs/hr with 25 HP grinding motor.
4 Ambica make High Speed Mixer model ARTMX-28'', 1 No 1,80,000.00
Batch mixing capacity 60 kgs, with 25 HP motor
5 Ambica make Table cutter with 2 HP motor 1 No 25,000.00
TOTAL BASIC PRICE EX WORKS AHMEDABAD RS. 21,05,000.00

Rupees, Twenty One Lac Five Thousand Only
GST at 18%, transportation etc are extra as per actual.
Terms & conditions as enclosed separately
AMBICA MAKE FOUR ARM BI-AXIAL ROTATIONAL MOLDING MACHINE MODEL
ARTBI-4-5000, TO PRODUCE 100 TO 5000 LTRS TANKS
DESCRIPTION
This is Four arm Bi axial Rotational molding machine as per Model ARTBI- 4- 5000 which is
suitable to produce Vertical plastics water storage tanks up to 5000 Liters capacity. It is
consisting of heavy & sturdy turret mechanism to index all four heavy duty Arms duly
mounted with the different combinations of molds. The mold keeps rotating Bi axially
powered by AC motors & AC variable frequency drives for Minor & Major axis equipped in all
four arms. The arm is then moved in to an oven chamber for fully sintering of plastics melt &
forming the polymer layer which is then shifted to cooling station to solidify and shrink with
proper cooling and to finish the entire process by removing finished quality article from the
mold.
GENERAL SPECIFICATIONS
Machine Model : ARTBI- 4- 5000

Type of Machine : Four Arm Bi- Axial
Maximum Capacity of Oven : 5000 Liters
Oven size : 3450 x 2700 x 3450 mm
No Of Straight Arms : THREE
No of Offset Arm : ONE
Connected Load : 41.00 HP
Required Floor space : 14 x 14 x 05 Mtr
ARM ASSEMBLY
 Three Straight arms are assembled with major axis & minor axis driven by respectively
separate 3 HP & 2 HP AC motors of reputed make along with break motors.
 Fourth Offset arm is assembled with major axis & minor axis driven by respectively separate
5 HP & 2 HP AC motor of reputed make along with break motors.
 All above AC motors for four arms with AC variable frequency drives for infinite speed
variation of Mold movement in offset direction as well as peripheral direction to ensure
perfect distribution of resin on mold inner surface area.
 Jerk free operation is also ensured with proper balancing of each axis on arm & transmission
is given by heavy duty mechanism.
TURRET ASSEMBLY
 Complete assembly is made on heavy & robust base for smooth & silent operation of all the
arms with 2 Hp x 2 Nos Motor.
 Reverse indexing mechanism is provided.
 Provision of interchangeability of straight & offset arms is required.
HEATING CHAMBER
 Properly Insulated with 125 mm 96 density mineral wool to ensure absolute minimum heat
losses from the oven.
 Baffle arrangement is provided at all corners for better hot air circulation.
 Oven doors travel is facilitated by speed reduction gear box & 1 Hp x 1 nos AC motors.
 Oven travel forward & reverse has been facilitated by 1 HP AC geared motor,
 All necessary safety features are provided against risk of any accident.
 Re-circulating blowers of 5.00 HP x 2 Nos, with insulated duct line and fully adjustable
dampers are provided to ensure better control & adjustment of hot air circulation. Both re-
circulating blowers are run by separate AC motors so as to get higher speed if incase required.
 Gas/ Diesel fired Auto Ignition Imported Italian Make burner of 1 Hp provided with automatic
control circuit for ignition, firing & maintaining required temperature inside the oven.,
thereby ensuring faster heating time & economical to operate.
 Lift for powder feeding.
COOLING
 Cooling if effected by natural air & water cooling.

 2 nos of cooling fans of 1 HP each are provided.
CONTROL CABINET
 AC variable frequency drives 8 nos for all four Arms minor & major axis facilitated with
various parameters & controls.
 Auto reversal facility of Arms with timing circuit.
 Necessary Interlocking, safety features & alarming signals are provided.
 Powder coated dust proof Electrical Control panel with PLC & HMI.
MAKE OF PARTS/ ITEMS BEING USED
 AC Motors : Bharat Bijlee/ Crompton / ABB make

 Gear Boxes : Premium Greaves make
 Helical & Worm Gear used
 Burner : Imported Italian Make, Riello / Ecco Flam / FBR
 Control cabinet : Powder coated with dust proof construction
 All major Electrical switchgears of Schneider make
 All 8 Nos AC frequency drives of Schneider make
 Superior grade PU paint with standard five stage process which highly recommended for Sea
weather.
 We have provided photocells for automatic centering mould position for powder filling on all
arms.
SALIENT FEATURES
 Complete Robust & Sturdy construction for long lasting performance.

 Movable Oven chamber to minimize the heat losses with 125 mm efficient Rock wool
Insulation saves the heat energy.
 Powder coated Electrical panels with dust proof construction with PLC & HMI.
 Auto reversal facility for all major & minor axis are provided with timing circuit.
 Complete wiring as per color code and specifications recommended as per relevant.
 All necessary safety features and controls are provided.
 Superior grade paint with standard five stage process.
 Timing circuit for 2nd layer and 3rd layer feeding of material is also provided.
 Lift for powder feeding.
RECOMMENDATIONS
Connected Load : 41.00 HP

Required Floor space : 14 x 14 x 05 Mtr
Electrical Supply required : 415 Volts AC, 3 Phase, 50 cycles/ sec,
Water Requirement
MOULDS MOUNTING COMBINATIONS
Type of Arm Mold capacity in Ltrs Quantity

Straight Arm : 1 200, 300 or 500 Ltrs. 4 Nos
Straight Arm : 2 750 Ltrs. 2 Nos
Straight Arm : 3 1000 Ltrs. 2 Nos
Offset Arm : 4 1500, 2000, 3000 or 5000 Ltrs. any one 1 Nos.
NOTE :
 Molds are not in above scope of supply.

 Input supply cable from main distribution board of customer up to control panel of machine is not in above
scope of supply. Customer has to provide the same.
Deoghar, Jharkhand

Mob: +91-7004338897 / +91-875536950
TERMS AND CONDITIONS
1. Validity of offer: Thirty days from the date thereof.
2. Price : The price quoted to you is Basic, unpacked , Ex works Ahmedabad
3. Tax : GST at 18% extra as applicable at the time of delivery.
4. Delivery: Within 10 to 12 weeks from the date of Purchase Order, Advance payment received
& Drawing Confirmation whichever is later.
5. Terms of Payment: 40 % advance along with the order. Further 40% within 45 days from the
date of PO, against progress of work done. And balance full payment against trials/ inspection
and against proforma Invoice but before dispatch of machine.
6. Packing: Extra as applicable.
7. Freight: To pay basis.
8. Transit Insurance: Will be covered & borne by the customer. We will inform dispatch details
by fax/ email.
9. Trials: The material required form the customer’s trials for the equipments/ machine
approval at our works will be supplied by the company at the buyer’s cost.
10. Dispatch: All the company’s goods are forwarded at the buyer’s own risk.
11. Errection : The company shall provide technical services of its supervisory or technical
personnel for time of erection and commissioning of the equipment/ machinery. The buyer
has to provide and bear for company’s personnel TO & Fro fare by Air/ train/ bus from the
base station to destination & back along with free lodging, boarding and local conveyance at
the time of erection and commissioning. During this period , services charges at the rate of Rs,
1200/- per day per person would be payable by the buyer. The buyer shall ensure that the
civil work is completed by him and the technical personnel of the company are provided with
the required raw material and unskilled labor and other services such as water, power,
compressed air, other utility services, tools & accessories etc to ensure completion of
erection and commissioning in the possible minimum time.
12. Performance, Weight, Measurements and powers: These are although computed carefully,
must be considered approximate only and are not to be taken as final.
13. Drawings, Specifications & Illustrations etc: The leaflets and drawings brought out by the
company, is any and sent to the buyer, along with detailed description & quotations are
intended only to present general description of the equipment/ machinery and the same
cannot be considered as binding on the company.
14. Force Majeure: The Company shall not be under liability whatsoever to the buyer on account
of resultant non performance/ part performance occurred due to Force majeure.
15. Cancellation of orders: Orders once placed will not be cancelled by the buyer for any reason
whatsoever. In case of cancellation of the order, the amount of advance payments received
from the buyer shall be forfeited.
16. Warranties : 12 months from date of dispatch.
17. Electricals: The supply voltage should be 415, +/- 5%. If the voltage fluctuation is beyond this
limit, it is essential for the buyer to install a suitable voltage stabilizer.
18. Subject to Ahmedabad jurisdiction.
Yours Faithfully,
For, Ambica Roto Technology Pvt. Ltd.,
Dharmendra Panchal,
Director
   
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CIVIL
ESTIMATES
KYC
PROPRIETOR

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ITR
PROPRIETOR
INDIAN INCOME TAX RETURN VERIFICATION FORM Assessment Year
FORM
ITR-V [Where the data of the Return of Income in Form ITR-1 (SAHAJ), ITR-2, ITR-2A, ITR-3,
ITR-4S (SUGAM), ITR-4, ITR-5, ITR-7 transmitted electronically without digital signature] . 2015 - 16
(Please see Rule 12 of the Income-tax Rules, 1962)
Name PAN
PRIYANKA TEKRIWAL
PERSONAL INFORMATION AND THE
AOUPT3386A
Form No. which

DATE OF ELECTRONIC
Flat/Door/Block No Name Of Premises/Building/Village

has been ITR-4S
TRANSMISSION
76 Tuklsikitta
electronically
transmitted
Road/Street/Post Office Area/Locality
Pathargama Near Bajrangbali Mandir Individual
Status
Town/City/District State Pin Aadhaar Number

Godda
JHARKHAND 814154
Designation of AO (Ward / Circle) PTN/W/62/(1) Original or Revised ORIGINAL
E-filing Acknowledgement Number 596530410190117 Date(DD-MM-YYYY) 19-01-2017

1 Gross Total Income 1 300946
2 Deductions under Chapter-VI-A 2 0
3 Total Income 3 300950
COMPUTATION OF INCOME
a Current Year loss, if any 3a 0

4
AND TAX THEREON
4 Net Tax Payable 3188

5 Interest Payable 5 527
6 Total Tax and Interest Payable 6 3715
7 Taxes Paid
a Advance Tax 7a 0
b TDS 7b 0
c TCS 7c 0
d Self Assessment Tax 7d 3715
e Total Taxes Paid (7a+7b+7c +7d) 7e 3715
8 Tax Payable (6-7e) 8 0
9 Refund (7e-6) 9 0
10 Exempt Income Agriculture
10
Others
VERIFICATION
I, PRIYANKA TEKRIWAL son/ daughter of GOVIND RAM HETAMPURIA , holding Permanent Account Number AOUPT3386A
solemnly declare to the best of my knowledge and belief, the information given in the return and the schedules thereto which have been transmitted
electronically by me vide acknowledgement number mentioned above is correct and complete and that the amount of total income and other particulars
shown therein are truly stated and are in accordance with the provisions of the Income-tax Act, 1961, in respect of income chargeable to income-tax for
the previous year relevant to the assessment year 2015-16. I further declare that I am making this return in my capacity as
and I am also competent to make this return and verify it.
Sign here Date 19-01-2017 Place GODDA
If the return has been prepared by a Tax Return Preparer (TRP) give further details as below:
Identification No. of TRP Name of TRP Counter Signature of TRP
For Office Use Only

Receipt No Filed from IP address 47.29.83.32
Date
Seal and signature of AOUPT3386A445965304101901175256E8187345C95856919954436C6CD1FA683DBB
receiving official
Please send the duly signed Form ITR-V to “Income Tax Department - CPC, Post Bag No - 1, Electronic City Post Office, Bengaluru - 560100,
Karnataka”, by ORDINARY POST OR SPEED POST ONLY, within 120 days from date of transmitting the data electronically. Form ITR-V
shall not be received in any other office of the Income-tax Department or in any other manner. The confirmation of receipt of this Form ITR-V at
ITD-CPC will be sent to the e-mail address ClientITR@gmail.com
INDIAN INCOME TAX RETURN VERIFICATION FORM Assessment Year
FORM
ITR-V [Where the data of the Return of Income in Form ITR-1 (SAHAJ), ITR-2, ITR-2A, ITR-3,
ITR-4S (SUGAM), ITR-4, ITR-5, ITR-7 transmitted electronically without digital signature] . 2016-17
(Please see Rule 12 of the Income-tax Rules, 1962)
Name PAN
PRIYANKA TEKRIWAL
PERSONAL INFORMATION AND THE
AOUPT3386A
Form No. which

DATE OF ELECTRONIC
Flat/Door/Block No Name Of Premises/Building/Village

has been ITR-4S
TRANSMISSION
76 Tuklsikitta
electronically
transmitted
Road/Street/Post Office Area/Locality
Pathargama Near Bajrangbali Mandir Individual
Status
Town/City/District State Pin Aadhaar Number

Godda
JHARKHAND 814147
Designation of AO (Ward / Circle) PTN/W/62/(1) Original or Revised ORIGINAL
E-filing Acknowledgement Number 596565010190117 Date(DD-MM-YYYY) 19-01-2017

1 Gross Total Income 1 328090
2 Deductions under Chapter-VI-A 2 132
3 Total Income 3 327960
COMPUTATION OF INCOME
a Current Year loss, if any 3a 0

4
AND TAX THEREON
4 Net Tax Payable 5970

5 Interest Payable 5 354
6 Total Tax and Interest Payable 6 6324
7 Taxes Paid
a Advance Tax 7a 0
b TDS 7b 0
c TCS 7c 0
d Self Assessment Tax 7d 6320
e Total Taxes Paid (7a+7b+7c +7d) 7e 6320
8 Tax Payable (6-7e) 8 0
9 Refund (7e-6) 9 0
10 Exempt Income Agriculture
10
Others
VERIFICATION
I, PRIYANKA TEKRIWAL son/ daughter of GOVIND RAM HETAMPURIA , holding Permanent Account Number AOUPT3386A
solemnly declare to the best of my knowledge and belief, the information given in the return and the schedules thereto which have been transmitted
electronically by me vide acknowledgement number mentioned above is correct and complete and that the amount of total income and other particulars
shown therein are truly stated and are in accordance with the provisions of the Income-tax Act, 1961, in respect of income chargeable to income-tax for
the previous year relevant to the assessment year 2016-17. I further declare that I am making this return in my capacity as
and I am also competent to make this return and verify it.
Sign here Date 19-01-2017 Place GODDA
Identification No. of TRP Name of TRP Counter Signature of TRP
For Office Use Only

Receipt No Filed from IP address 47.29.83.32
Date
Seal and signature of AOUPT3386A44596565010190117C1C586285519AA7218CFBA74102071A1B2D3A0A5
receiving official
Please send the duly signed Form ITR-V to “Income Tax Department - CPC, Post Bag No - 1, Electronic City Post Office, Bengaluru - 560100,
Karnataka”, by ORDINARY POST OR SPEED POST ONLY, within 120 days from date of transmitting the data electronically. Form ITR-V
shall not be received in any other office of the Income-tax Department or in any other manner. The confirmation of receipt of this Form ITR-V at
ITD-CPC will be sent to the e-mail address ClientITR@gmail.com
Acknowledgement Number : 149826670050817 Assessment Year : 2017-18
ITR-4 SUGAM PRESUMPTIVE BUSINESS OR PROFESSION INCOME TAX RETURN

For Individuals/HUF/Partnership Firm having income from presumptive business or profession
(Please see rule 12 of the Income-tax Rules,1962)
Personal Information
Name PRIYANKA TEKRIWAL
Permanent Account Number AOUPT3386A Income Tax Ward/Circle PTN/W/62/(1)
Sex Male Date of Birth/Formation (DD/MM/ 10/10/1978
YYYY)
Address
Flat/Door/Building 76
Name of Premises/ Building/ Village Tuklsikitta
Road/Street Pathargama
Area/locality Near Bajrangbali Mandir
Town/City/District Godda
State JHARKHAND
Country INDIA
Pin code 814147
Aadhaar Number 808546878855
Status Individual
Mobile No.1 9999999999
Residential/Office Phone Number with STD code -
Mobile No. 2
Email Address ClientITR@gmail.com
Filing Status
Tax Status Nil Tax Balance
Residential Status Resident
Return filed under section 11 - On or Before Due Date 139(1)
Whether original or revised return? Original
Whether Person governed by Portuguese Civil Code under section 5A No
If A23 is applicable, PAN of the Spouse
If under section: 139(5)- revised return:
Original Acknowledgement Number.
Date of filing of Original Return(DD/MM/YYYY)
If under section: 139(9)- return in response to defective return notice:
Original Acknowledgement Number.
Notice Number.
Date of filing of Original Return(DD/MM/YYYY)
Page 1
If filed in response to notice u/s 139(9)/142(1)/148/153A/153C,enter the date of
such notice
Part B Gross Total Income
(B1) Income from Business(E8 of Sch BP) 445131
(B2) Income from Salary / Pension (Ensure to fill "Sch TDS1") 0
(B3) Type of House Property
Income from one House Property (If loss, put the figure in negative) 0
(B4) Income from Other Sources (Ensure to fill "Sch TDS2") 280
(B5) Gross Total Income (B1 + B2 + B3 + B4) 445411
Part C - Deductions and Taxable Total Income
S.No. Section Amount System Calculated
C1. 80C 0 0
C2. 80CCC 0 0
C3. 80CCD(1) 0 0
C4. 80CCD(1B) 0 0
C5. 80CCD(2) 0 0
C6. 80CCG 0 0
C7. 80D 0 0
C8. 80DD (Maximum eligible amount is 75000. For Severe Disability, it is 0 0
125000)
C9. 80DDB (Maximum eligible amount is 40000. For Senior Citizen, it is 60000 0 0
and 80,000 for Very Senior Citizen)
C10. 80E 0 0
C11. 80EE 0 0
C12. 80G 0 0
C13. 80GG 0 0
C14. 80GGC 0 0
C15. 80QQB 0 0
C16. 80RRB 0 0
C17. 80TTA 280 280
C18. 80U(Maximum eligible amount 75000. For Severe Disability, it is 125000) 0 0
C19. Total Deductions (Total of C1 to C18) 280 280
Note:Total deductions under chapter VI A cannot exceed GTI.
C20. Taxable Total Income (B5 - C19) 445130
PART D TAX COMPUTATIONS AND TAX STATUS
D1. Tax payable on total income(C20) 19513
D2. Rebate u/s 87A 5000
Page 2
D3. Tax payable after Rebate (D1-D2) 14513
D4. Surcharge, if C19 exceeds 1 crore 0
D5. Cess on (D3+D4) 435
D6. Total Tax, Surcharge and Cess ( D3+D4+D5) 14948
D7. Relief under Section 89 (Please ensure to submit Form 10E) 0
D8. Balance Tax after Relief (D6-D7) 14948
D9. Total Interest u/s 234A 0
D10. Total Interest u/s 234B 745
D11. Total Interest u/s 234C 149
Total Interest Payable (D9+D10+D11) 894
D12. Total Tax and Interest(D8+D9+D10+D11) 15842
Nature of business or profession, if more than one business indicate the three main activities/ products
S.No. Nature of Business Tradename Tradename Tradename
1 0202 - 0202-Retailers SELF
Instructions for correct calculation of Profits and gains of Business of plying, hiring or leasing goods carriages u/s 44AE
Vehicles
S No. Period of holding (in months) Income per Vehicle (Must Deemed Income
be >= 7500 p.m. per vehicle)
Total 0
SCHEDULE BP - DETAILS OF INCOME FROM BUSINESS OR PROFESSION
COMPUTATION OF PRESUMPTIVE INCOME UNDER 44AD
E1. Gross Turnover or Gross Receipts
E1a. Through a/c payee cheque or a/c payee bank draft or bank electronic clearing system 0
E1b. Any other mode 4945890
E2. Presumptive income under section 44AD
a. 6% of E1a 0
b. 8% of E1b 445131
c. Total (a + b) 445131
Note : If Income is less than the above percentage of Gross Receipts, it is mandatory to have a tax audit under 44AB and regular ITR 3 or 5 has to be filled
not this form
Presumptive income under 44ADA (Profession)
E3. Gross Receipts 0
E4. Presumptive income under section 44ADA (>=50% of E3) 0
Note : If income is less than 50% of Gross Receipts, it is mandatory to have a tax audit under 44AB and regular ITR 3 or ITR 5 form has to be filled and not
this form
COMPUTATION OF PRESUMPTIVE INCOME UNDER 44AE
E5. Presumptive Income from Goods Carriage under section 44AE 0
Page 3
Note : If the profits are lower than prescribed under S44AE or the number of vehicles owned at any time exceed 10 then the regular ITR 3 or ITR 5 form
has to be filled and not this form
E6. Salary and interest paid to the partners (This is to be filled up only by firms) 0
E7. Income Chargeable under Business under section 44AE (E5 - E6) 0
E8. Income chargeable under Business & Profession (under section 44AD, 44ADA and 44AE) (E2c + E4 + 445131
E7)
FINANCIAL PARTICULARS OF THE BUSINESS
Note : For E9 to E12, furnish the information as on 31st day of March, 2017
E9. Amount of Total Sundry Debtors 0
E10. Amount of Total Sundry Creditors 0
E11. Amount of Total Stock-in-trade 0
E12. Amount of the Cash Balance 10500
TDS1.Details of Tax Deducted at Source from Salary [As per Form 16 issued by Employer(s)]
S.No. TAN (1) Name of the Employer(2) Income under Salary(3) Tax Deducted(4)
TOTAL
Sch TDS2 - Details of Tax Deducted at Source from Income OTHER THAN SALARY [As per Form 16 A issued by Deductor(s)]
S.No. TAN of the Name of the Unique TDS Deducted Details of Tax Deducted(6) Amount out If A23 is applicable,
Deductor(1) Deductor(2) Certificate No.(3) Year(4) Receipt as of (6) claimed amount claimed
mentioned in this year (7) in the hands
Form 26AS(5) of spouse(8)
TOTAL
Schedule TCS Details of Tax Collected at Source [As per Form 27D issued by the Collector(s)]
S.No. TAN of the Collector (1) Name of Collector(2) Details of amount Tax Collected (4) Amount out of (4) Amount out of (4) being
paid as mentioned being claimed (5) claimed in the hands
in Form 26AS (3) of spouse, if section
5A is applicable (6)
TOTAL
Sch IT - Details of Advance Tax and Self Assessment Tax Payments
S.No. BSR Code(1) Date of Deposit(DD/MM/YYYY)(2) Challan No.(3) Tax Paid(4)
1 0013283 05/08/2017 33454 15842
TOTAL 15842
Schedule AL Asset and Liability at the end of the year (Applicable in case where total income exceeds Rs. 50 lakh)
A Do you own any immovable asset ?
Details of immovable asset
S No. Description Address Amount (cost) in Rs.
B Details of movable asset
Sl No. Description Amount (cost) in Rs.
Page 4
(i) Jewellery, bullion etc.
(ii) Archaeological collections, drawings, painting, sculpture or any work of art
(iii) Vehicles, yachts, boats and aircrafts
Financial asset
(iv) (a) Bank (including all deposits)
(b) Shares and securities
(c) Insurance policies
(d) Loans and advances given
(e) Cash in hand
C Do you have any Interest held in the assets of a firm or association of persons (AOP) as a partner or
member thereof ?
Interest held in the assets of a firm or association of persons (AOP) as a partner or member thereof
S No. Name of the firm(s)/ AOP(s) (1) Address of the firm(s)/ AOP(s) (2) PAN of the firm/ AOP (3) Assessees investment in the
firm/ AOP on cost basis (4)
D Liability in relation to Assets at (A+B+C)
Instructions for correct calculation of 80G
A. Donations entitled for 100% deduction without qualifying limit
S No. Name of the Donee Address City or Town State Code Pincode PAN of Amount of Eligible Amount
or District the Donee donation of Donation
Total A
B. Donations entitled for 50% deduction without qualifying limit
Total B
C. Donations entitled for 100% deduction subject to qualifying limit
Total C
D. Donations entitled for 50% deduction subject to qualifying limit
Total D
E. Donations (A + B + C+ D)
Taxes Paid
D13. Total Advance Tax Paid 0
D14. Total Self-Assessment Tax Paid 15842
D15. Total TDS Claimed 0
Page 5
D16. Total TCS Collected 0
D17. Total Taxes Paid (D13+D14+D15+D16) 15842
D18. Amount payable (D12 - D17, If D12 > D17) 0
D19. Refund (D17 - D12, If D17 > D12) 0
D20. Exempt income only for reporting purposes (If agricultural income is more than Rs.5,000/-, use ITR 3/5)
D21. Do you have a bank account in India (Non-residents claiming refund with no bank account in India may Yes
select NO)?
a) Bank Account in which refund, if any, shall be credited
S.No. IFS Code of the bank Name of the Bank Account Number (the number Cash deposited during
should be 9 digits or more as 09.11.2016 to 30.12.2016 (if
per CBS system of the bank) aggregate cash deposits during
the period >= Rs.2 lakh)
1 HDFC0002307 HDFC 23071870000346
b) Other Bank account details
S.No. IFS Code of the bank Name of the Bank Account Number (the number Cash deposited during
should be 9 digits or more as 09.11.2016 to 30.12.2016 (if
per CBS system of the bank) aggregate cash deposits during
the period >= Rs.2 lakh)
c) Non-residents, who are claiming income-tax refund and not having bank account in India may, at their option, furnish the details of one foreign
bank account
S.No. IBAN/SWIFT Code Name of the Bank Country of Location Account Number
VERIFICATION
I PRIYANKA TEKRIWAL son/daughter of GOVIND RAM HETAMPURIA solemnly declare that to the best of my knowledge and belief, the information
given in the return is correctand complete and that the amount of total income and other particulars shown therein are truly stated and are in accordance with the
provisions of the Income-tax Act, 1961, in respect of income chargeable toIncome-tax for the previous year relevant to the Assessment Year 2017-18.
Place Date PAN
GODDA 05/08/2017 AOUPT3386A
TRP PIN (10 Digit)
Name of TRP
Amount to be paid to TRP
Page 6
NETWORTH
STATEMENT
LAND
ALLOTMENT
LEASE
DEED
SPIADA
LEGAL
OPINION
CONSENT TO
ESTABLISH
CTE PCB-JH
BANK
ACCOUNT
DETAILS
ELECTRICITY
CONNECTION
APPLICATION
FACTORY
LICENCE
APPLICATION

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Detailed Project Report

Overhead LLDPE Water Storage Tanks Unit

NS-20, Industrial Area,

Author: NEERAJ SINGH Date of Print: 10/7/2017 8:33:00 PM Page 2 of 38

1. Name of the unit HI-TECH INDUSTRIES

3. Factory Location NS-20, Industrial Area, Jasidih, Dist. Deoghar,

4. Product Mix OVERHEAD LLDPE ROTO MOULDED WATER

5. Installed Capacity 13,500 KLPA

6. Project cost 147.08 (Rs. In Lakh)

LAND, BUILDING & FACTORY SHED 52.37

PLANT & MACHINERY 51.97

ELECTRIC INSTALLATION 5.20

MARGIN FOR WORKING CAPITAL 8.94

Author: NEERAJ SINGH Date of Print: 10/7/2017 8:33:00 PM Page 3 of 38

Means of Finance In Rs. Lakh

i Share Capital 45.28

ii. Term Loan 73.19

iii. Cash Credit Limit to meet Working Capital requirement 26.81

Author: NEERAJ SINGH Date of Print: 10/7/2017 8:33:00 PM Page 4 of 38

Name HI-TECH INDUSTRIES

Installed Capacity 13,500 KLPA

Ownership and Management:

The buoyant market conditions with increased

Author: NEERAJ SINGH Date of Print: 10/7/2017 8:33:00 PM Page 5 of 38

Mrs. Priyanka Tekriwal

Name : Mrs. Priyanka Tekriwal

Present Activity : Actively engaged in Family’s Agriculture Business of

Total Experience : 10 Yrs

Responsibilities in Proposed Project : Marketing & Sales

He is specialized in erection, installation and

He shall be responsible for the day to day

Author: NEERAJ SINGH Date of Print: 10/7/2017 8:33:00 PM Page 6 of 38

Name : Rajeev Tekriwal

Present Activity : Worked as Production Manager

Total Experience : 10 Yrs

Responsibilities in Proposed Project : Finance

Author: NEERAJ SINGH Date of Print: 10/7/2017 8:33:00 PM Page 7 of 38

INTRODUCTION – INDIAN ROTOMOULDING INDUSTRY

Indian rotomoulding industry is going through structural changes in terms of material

Author: NEERAJ SINGH Date of Print: 10/7/2017 8:33:00 PM Page 8 of 38

GROWTH OPPORTUNITIES FOR THE INDIAN ROTOMOULDING

industry, etc., will generate

Infrastructure is a key driver for

Author: NEERAJ SINGH Date of Print: 10/7/2017 8:33:00 PM Page 9 of 38

 Steel Utensils Cluster and Agriculture Equipment Cluster, Deoghar

 Deoghar Pera and Allied Cluster, Deoghar

Author: NEERAJ SINGH Date of Print: 10/7/2017 8:33:00 PM Page 10 of 38

Author: NEERAJ SINGH Date of Print: 10/7/2017 8:33:00 PM Page 11 of 38

INDUSTRY & PRODUCT OUTLINE

 resin powder is used instead of pellets;

 the mold has a biaxial rotation;

 rotomolding molds are less expensive because of their simplicity;

Author: NEERAJ SINGH Date of Print: 10/7/2017 8:33:00 PM Page 12 of 38

Classification of plastic products by type of process

Injection Industrial Injection Moulding, Household Injection Moulding and

Blow moulding Bottles, containers, Toys and Housewares

Roto moulding Large circular tanks such as water tanks

Author: NEERAJ SINGH Date of Print: 10/7/2017 8:33:00 PM Page 13 of 38

about 1 % of the plastic 2% 5%

rather crucial market place not HDPE

Roto Moulded Plastic water Storage Tanks are

Author: NEERAJ SINGH Date of Print: 10/7/2017 8:33:00 PM Page 14 of 38

 Own hydrostatic head of water.

 Tank with uniform flat base support.