Pipe Rack Design-11.03.13

LARSEN & TOUBRO LIMITED
EDRC-B&F OC
PROJECT: DOCUMENT NO DATE

Powertrain Machining and Casting Shop for Renault-Nissan at Oragadam O11222-C-FB-04-DC-0207 26/9/19
DESIGNED CHECKED SHEET
TITLE:
PIPE RACK GALLERY TOP CHORD MEMBER BGN SVK/SRL
INPUT DETAILS
Member number from STAAD. TOP CHORD ###
Maxi . Factroed axial Compression in the member (C) P 658.84 kN
Yield Stress of Steel fy 250 N/mm2

TABLE 1
Ultimate strength of steel fu 410 N/mm2
Table 5 Partial Safety factor for material by YEILDING γ mo 1.1
Table 5 Partial Safety factor for material ULTIMATE STRESS γm1 1.25
Actual Length of the member 1.5 m
TRIAL SECTION PROPERTIES

2-ISA 100x100x10 G 8
38.06
1 Area of the section A = cm2
t = 10
2 Thickness of Angles mm
100
3 Outstanding leg length b = mm
d = 100
4 Connecting leg length mm
29.88
5 Self weight of the section w = kg/m
Mini. Radius of gyration (rmini) r mini = 30.50
6 mm
800-2007 Calculation for fcd Design compressive stress
Actual length of the member L = 1.500 m
1.500 m
Cl 7.2.4 Effective Laterally unsupported Length of the member KL =
Slenderness ratio of the member λ = 49.184 a 0.21
Table 10 Buckling curve for Angle section is = c b 0.34
Table 7 Stress reduction factor α = 0.49 c 0.49
Youngs modulus E = 200000 N/mm2 d 0.76
SAFE
EDRC-B&F OC
TITLE:
PIPE RACK GALLERY TOP CHORD MEMBER BGN SVK/SRL
Euler Buckling Stress (fcc)
fcc Euler Buckling stress fcc = π2E = 815.94
(KL/rmini)2
Non-Dimensional Effective Slenderness Ratio = 0.55
λ= √fy/fcc = √ 250 / 815.9
Design Compressive Stress of Column (fcd)

Φ= 0.5(1+α(λ-0.2)+λ2) = 0.74
Stress Reduction Factor( χ )
1 = 0.81 < 1
χ = ≤ 1
Φ+ ( Φ2 - λ )0.52
fcd = χ * fy/( γmo) = 184.68
Design Compressive Strength (Pd)

Pd = An x fcd = 702.88 kN
HENCE PROVIDED SECTION IS SAFE
AGAINST AXIAL COMPRESSION

DATE
26/9/19
SHEET
0.21
0.34
0.49
0.76
DATE
26/9/19
SHEET
EDRC-B&F OC

TITLE:
PIPE RACK GALLERY BOT CHORD MEMBER (Double angle) BGN SVK/SRL 3 of 8
INPUT DETAILS
Member number from STAAD.
Factroed axial tension in the member (T) 649 kN
TABLE 1
Partial Safety factor for material by YEILDING γ mo 1.1

Table 5
Actual length of the member 1.5 m
2-ISA 100x100x8 G 8
1 Area of the section = 3078.00 mm2
2 Thickness of Angles = 8 mm
3 Outstanding leg length = 100.00 mm
4 Connecting leg length = 100.00 mm
5 Self weight of the section = 24.16 kg/m
6 Thickness of weld = 6 mm
7 radius of gyration min = 30.7 mm
800-2007 Design strength due to yielding of gross section

Cl 6.2
Tdg = Ag x fy/ γmo = 699.55 kN
Hence the trial section 2-ISA 100x100 angle is

SAFE
against Yeilding
Check for slenderness ration 48.8513829
EDRC-B&F OC

TITLE:
PIPE RACK GALLERY BOT CHORD MEMBER (Double angle) BGN SVK/SRL 4 of8
Cl 6.3 Design strength due to rupture of critical section

Double angles
800-2007 Length of outsatnding leg w 100 mm
FIG 6.0 Shear lag width (bs = w) 100 mm

Weld length along direction of load, Lc (One angle - Top & Bottom) 400 mm
β=1.4 - ( 0.076*(w/t)*(fy/fu)*(bs/Lc) ) = 1.328
≤ 0.9*(fu/fy)*(γmo/γm1) = 1.299
≥ 0.7 = 0.7
As per Final Beta Value taken for calculation is = 1.299
condition
Net area of connected leg Anc = 1536.00 sqmm
Gross area of outstanding leg Ag = 1536.00 sqmm
Capacity of the section due to rupture of critical section is = 906.85 kN
Hence the trial section 2-ISA 100x100x8 Gangle is = SAFE
Cl 6.4.1 Block shear strength of the welded connection
Length of weld at top and bottom of angle with gusset plate = 400 mm
along the direction of load (One angle - Top & Bottom)
Length of the weld perpendicular the dircetion of load = 100.00 mm
(check , Mostly this is depth of one angle)

= 806.96 kN
= 1066.00 kN
Capacity of section against Block shear strength = 806.96 kN
Hence the trial section 2-ISA 100x10 angle is = SAFE
Against Block shear with welded connection
Hence the section2-ISA 100 angle is

Against Yeilding is SAFE
Against Rupture is SAFE
Aginst Block shear is SAFE

DATE
26/9/19
SHEET
DATE
26/9/19
SHEET
EDRC-B&F OC

TITLE:
PIPE RACK @ Elevation single angle vertical member (Tension) BGN SVK/SRL 1 of 8
INPUT DETAILS
Factroed axial tension in the member (T) 167.063 kN
250 N/mm2
TABLE 1

Table 5
65x65x6
1 Area of the section = 7.44 mm2
2 Thickness of Angles = 6 mm
3 Outstanding leg length = 65 mm
4 Connecting leg length = 65 mm
5 Self weight of the section = 5.8 kg/m
6 Thickness of weld 6 mm
800-2007 Design strength due to yielding of gross section

Cl 6.2
Tdg = Ag x fy/ γmo = 169.09 kN
Hence the trial section 65x65x6 angle is

SAFE
against Yeilding
EDRC-B&F OC

TITLE:
PIPE RACK GALLERY @ Elevation BGN SVK/SRL 2 of 8
Cl 6.3 Design strength due to rupture of critical section

Single angles
800-2007 Length of outsatnding leg w 65 mm
FIG 6.0 Shear lag width (bs = w) 65 mm

Weld length along direction of load, Lc (One angle - Top & Bottom) 400 mm
β=1.4 - ( 0.076*(w/t)*(fy/fu)*(bs/Lc) ) = 1.318
≤ 0.9*(fu/fy)*(γmo/γm1) = 0.820
≥ 0.7 = 0.7
As per Final Beta Value taken for calculation is = 1.120
condition
Net area of connected leg Anc = 372.00 sqmm
Gross area of outstanding leg Ag = 372.00 sqmm
Capacity of the section due to rupture of critical section is = 164.02 kN
Hence the trial section 65x65x6 angle is =

`=IF(Z70>Z13,"SAFE","FLASE")
Cl 6.4.1 Block shear strength of the welded connection
Length of weld at top and bottom of angle with gusset plate = 400 mm
along the direction of load
Length of the weld perpendicular the dircetion of load = 65 mm
(check , Mostly this is depth of angle)

= 702.52 kN
= 1018.28 kN
Capacity of section against Block shear strength = 702.52 kN
Hence the trial section 65x65x6 angle is = SAFE
Against Block shear with welded connection
Hence the section65x65x6 angle is
Against Yeilding is SAFE

Against Rupture is `=IF(Z70>Z13,"SAFE","FLASE")
Aginst Block shear is SAFE

DATE
26/9/19
SHEET
DATE
26/9/19
SHEET
2 of 8
EDRC-B&F OC

TITLE:
PIPE RACK GALLERY @ Elevation single angle vertical member CompressionBGN SVK/SRL
INPUT DETAILS
Member number from STAAD. Verti. Single 65 x 65 x 6 Angle 7
TABLE 1

Table 5
Actual Length of the member (Vertical member ) 1.3 m
65x65x6
1 Area of the section A = 7.44 cm2
2 Thickness of Angles t = 6 mm
3 Outstanding leg length b = 65 mm
4 Connecting leg length d = 65 mm
5 Self weight of the section w = 5.8 kg/m
6 Mini. Radius of gyration (ruu) = 12.60 mm
Actual length of the member = 1.300 m
m
Cl 7.2.4 Effective Laterally unsupported Length of the member ( 0.7 to 1.0) KL = 1.300
Check for Effective Slenderness ratio = SAFE

EDRC-B&F OC
TITLE:
PIPE RACK GALLERY @ Elevation BGN SVK/SRL
(KL/ruu)2
λ= √fy/fcc = √ 250 / 185.4

Φ= 0.5(1+α(λ-0.2)+λ2) = 1.41
1 = 0.45 < 1
χ = ≤ 1
Φ+ ( Φ2 - λ2)0.5
fcd = χ * fy/( γmo) = 102.89


EDRC-B&F OC

TITLE:
PIPE RACK GALLERY @ Elevation single angle vertical member CompressionBGN SVK/SRL
INPUT DETAILS
Member number from STAAD. Verti. Single 75 x 75 x 6 Angle 3
TABLE 1

Table 5
Actual Length of the member (Vertical member ) 1.3 m
75x75x8
1 Area of the section A = 11.4 cm2
2 Thickness of Angles t = 8 mm
3 Outstanding leg length b = 75 mm
4 Connecting leg length d = 75 mm
5 Self weight of the section w = 8.9 kg/m
6 Mini. Radius of gyration (ruu) = 14.50 mm
Actual length of the member = 1.300 m
m
Cl 7.2.4 Effective Laterally unsupported Length of the member ( 0.7 to 1.0) KL = 1.300
Check for Effective Slenderness ratio = SAFE

EDRC-B&F OC
TITLE:
PIPE RACK GALLERY @ Elevation BGN SVK/SRL
(KL/ruu)2
λ= √fy/fcc = √ 250 / 245.6

Φ= 0.5(1+α(λ-0.2)+λ2) = 1.21
1 = 0.53 < 1
χ = ≤ 1
Φ+ ( Φ2 - λ2)0.5
fcd = χ * fy/( γmo) = 121.53


EDRC-B&F OC

TITLE:
PIPE RACK GALLERY @ Elevation Double angle compression member BGN SVK/SRL
INPUT DETAILS
Member number from STAAD. (End diagonal member)

TABLE 1

2-ISA 50x50x6 G 8
11.36
t = 6
50
d = 50
8.92
6 mm
1.300 m
SAFE
EDRC-B&F OC
TITLE:
(KL/rmini)2
λ= √fy/fcc = √ 250 / 265.3

Φ= 0.5(1+α(λ-0.2)+λ2) = 1.16
1 = 0.56 < 1
χ = ≤ 1
Φ+ ( Φ2 - λ )0.52
fcd = χ * fy/( γmo) = 126.60


DATE
26/9/19
SHEET
0.21
0.34
0.49
0.76
DATE
26/9/19
SHEET
EDRC-B&F OC

TITLE:
INPUT DETAILS
Member number from STAAD. (End diagonal member)

TABLE 1

2-ISA 65x65x6 G 8
14.88
t = 6
65
d = 65
11.68
6 mm
3.350 m
SAFE
EDRC-B&F OC
TITLE:
(KL/rmini)2
λ= √fy/fcc = √ 250 / 68.8

Φ= 0.5(1+α(λ-0.2)+λ2) = 2.74
1 = 0.21 < 1
χ = ≤ 1
Φ+ ( Φ2 - λ )0.52
fcd = χ * fy/( γmo) = 48.39


DATE
26/9/19
SHEET
0.21
0.34
0.49
0.76
DATE
26/9/19
SHEET
EDRC-B&F OC

TITLE:
INPUT DETAILS

TABLE 1

2-ISA 65x65x6 G 8
14.88
t = 6
65
d = 65
11.68
6 mm
3.350 m
SAFE
EDRC-B&F OC
TITLE:
(KL/rmini)2
λ= √fy/fcc = √ 250 / 68.8

Φ= 0.5(1+α(λ-0.2)+λ2) = 2.74
1 = 0.21 < 1
χ = ≤ 1
Φ+ ( Φ2 - λ )0.52
fcd = χ * fy/( γmo) = 48.39


DATE
26/9/19
SHEET
0.21
0.34
0.49
0.76
DATE
26/9/19
SHEET
INDIAN STANDARD EQUAL LEG ANGLES
Dimensions Moment of Inertia

Unit Sectional Centre of
Weight Area Gravity
SI.No Designation A B t Root Radius Toe Radius Axis Axis Axis
W A R1 R2 Cx = Cy Ixx = Iyy Iu (Max) Iv(Min)

kg/m cm2 mm mm mm mm mm cm cm4 cm4 cm4
1 40x40x6 3.5 4.47 40 40 6 5.5 1.20 6.3 10.0 2.6
2 50x50x6
Should be reasonably square

4.5 5.68 50 50 6 6.0 1.45 12.9 20.6 5.3
3 65x65x6 5.8 7.44 65 65 6 6.5 1.81 29.1 46.5 11.7
4 65x65x8 7.7 9.76 65 65 8 6.5 1.89 37.4 59.5 15.3
5 75x75x6 6.8 8.66 75 75 6 7.0 2.06 45.7 73.1 18.4
6 75x75x8 8.9 11.4 75 75 8 7.0 2.14 59.0 94.1 24.0
7 90x90x6 8.2 10.5 90 90 6 8.5 2.42 80.1 128 32.0
8 90x90x8 10.8 13.8 90 90 8 8.5 2.51 104 166 42.0
9 100x100x8 12.1 15.4 100 100 8 8.5 2.76 145 232 58.4
10 100x100x10 14.9 19 100 100 10 8.5 2.84 177 282 71.8
11 100x100x12 17.7 22.6 100 100 12 8.5 2.92 207 329 84.7
12 110x110x10 16.6 21.1 110 110 10 10.0 4.8 3.09 240 381 98.9
13 110x110x12 19.7 25.1 110 110 12 10 4.8 3.17 281 446 116
14 130x130x10 19.7 25.1 130 130 10 10.0 4.8 3.59 405 640 166
15 130x130x12 23.5 29.9 130 130 12 10 4.8 3.67 476 757 196
16 150x150x12 27.3 34.8 150.0 150.0 12.0 12.0 4.8 4.16 746 1190 306
17 150x150x16 35.8 45.6 150 150 16 12 4.8 4.31 959 1520 395
18 150x150x20 44.1 56.2 150.0 150.0 20.0 12.0 4.8 4.46 1160 1830 481
19 200x200x16 48.5 61.8 200 200 16 15 4.8 5.56 2370 3760 968
20 200x200x20 60.0 76.4 200.0 200.0 20.0 15.0 4.8 5.71 2880 4570 1180
Note: All Properties are taken fro
R2 TOE RADIUS y
v
u
Radius of Gyration
SI.No Designation Axis Axis Axis
rxx = ryy ru (Max) rv (Min)

cm cm cm
1 40x40x6 1.19 1.5 0.77
2 50x50x6 1.51 1.9 0.96
3 65x65x6 1.98 2.5 1.26
4 65x65x8 1.96 2.47 1.25
5 75x75x6 2.30 2.91 1.46
6 75x75x8 2.28 2.88 1.45
7 90x90x6 2.77 3.50 1.75
8 90x90x8 2.75 3.47 1.75
9 100x100x8 3.07 3.88 1.95
10 100x100x10 3.05 3.85 1.94
11 100x100x12 3.03 3.82 1.94
12 110x110x10 3.37 4.25 2.16
13 110x110x12 3.35 4.22 2.15
14 130x130x10 4.02 5.07 2.57
15 130x130x12 3.99 5.03 2.56
16 150x150x12 4.63 5.84 2.97
17 150x150x16 4.58 5.77 2.94
18 150x150x20 4.53 5.71 2.93
19 200x200x16 6.19 7.8 3.96
20 200x200x20 6.14 7.73 3.93
Note: All Properties are taken from IS 808 : 1989
Elastic Modulus of Plastic Modulus of Gauge Max.Bolt

Section Section length
SI.No Designation Axis Axis
Zxx = Zyy Zpxx = Zpyy g Ø

cm3 cm3 mm mm
1 40x40x6 2.3 4.489 21 12
2 50x50x6 3.6 7.281 28 16
3 65x65x6 6.2 12.70 35 20
4 65x65x8 8.1 16.32 35 20
5 75x75x6 8.4 17.18 40 20
6 75x75x8 11.0 22.19 40 20
7 90x90x6 12.2 25.13 50 20
8 90x90x8 16.0 32.66 50 20
9 100x100x8 20.0 40.77 60 20
10 100x100x10 24.7 49.76 60 20
11 100x100x12 29.2 58.31 60 20
12 110x110x10 30.4 60.9 65 20
13 110x110x12 35.9 71.80 65 20
14 130x130x10 43.1 86.60 80 20
15 130x130x12 51.0 102.40 80 20
16 150x150x12 68.8 138.26 90 22
17 150x150x16 89.7 179.52 90 22
18 150x150x20 110 218.50 90 22
19 200x200x16 164 329.00 115 27
20 200x200x20 201 403.11 115 27
u
t
ex
A
x x
g R1 ROOT RADIUS
Cx
B
u Cy v
y
CHANNEL SECTION
Dimensions
Unit Sectional
Weight Area
SI.No Designation
D B t T Flange Slope Root Radius
W A α R1
kg/m cm 2 mm mm mm mm deg mm
1 ISMC 75 7.14 9.10 75 40 4.8 7.5 96 8.5
2 ISMC 100 9.56 12.2 100 50 5.0 7.7 96 9.0
3 ISMC 125 13.1 16.7 125 65 5.3 8.2 96 9.5
4 ISMC 150 16.8 21.3 150 75 5.7 9.0 96 10
5 ISMC 200 22.3 28.5 200 75 6.2 11.4 96 11
6 ISMC 250* 34.2 43.5 250 82 9.0 14.1 96 12
7 ISMC 300 36.3 46.3 300 90 7.8 13.6 96 13
8 ISMC 400 50.1 63.8 400 100 8.8 15.3 96 15
* The heavier section in each size intended for use in wag
T Note: All Properties are taken fro

y
g1
D (B-t) / 2
t x x
FLANGE SLOPE α
R1 R2
B y
g
CHANNEL SECTION
B y
g
cy ey
1 2 3 4 5 6 7 8 9
CHANNEL SECTION
Elastic Modulus of
Dimensions Moment of Inertia Radius of Gyration Section
Centre of Gravity
SI.No Designation
Toe Radius Axis Axis Axis Axis Axis
R2 Cy Ixx Iyy rxx ryy Zxx

mm cm cm4 cm4 cm cm cm3
1 ISMC 75 2.4 1.32 78.5 12.9 2.94 1.19 20.9
2 ISMC 100 2.4 1.54 192 26.7 3.97 1.48 33.5
3 ISMC 125 2.4 1.95 425 61.1 5.05 1.91 68.1
4 ISMC 150 2.4 2.20 788 103 6.08 2.20 105
5 ISMC 200 3.2 2.20 1830 141 8.02 2.22 181
6 ISMC 250* 3.2 2.23 4080 244 9.68 2.37 326
7 ISMC 300 3.2 2.35 6420 313 11.8 2.60 428
8 ISMC 400 4.8 2.42 15200 508 15.4 2.82 760
* The heavier section in each size intended for use in wagon industry are to be obtained from same set of rolls as the corresponding
lightest section in that size group, by raising the rolls.
Note: All Properties are taken from IS 808 : 1989, Plastic Section Modulus (Z px) is taken from IS 800 : 2007
CHANNEL SECTION
1 10 11 12 13 14 15 16 17
CHANNEL SECTION
Elastic Modulus of Plastic Modulus of Gauge

Gauge Max.Bolt
Section Section (min)
SI.No Designation
Axis Axis Axis
Zyy ZPxx Zpyy g g1 Ø

cm 3
cm 3
cm 3 mm mm mm
1 ISMC 75 4.81 24.17 9.13 21 - 12
2 ISMC 100 7.71 43.83 14.97 28 50 16
3 ISMC 125 13.4 77.15 26.72 35 55 22
4 ISMC 150 19.5 119.82 39.17 40 55 25
5 ISMC 200 26.4 211.25 51.63 40 60 25
6 ISMC 250* 40.9 356.72 78.28 45 65 25
7 ISMC 300 47.1 496.77 91.16 50 65 28
8 ISMC 400 67.0 891.03 128.46 60 70 28
CHANNEL SECTION
1 18 19 20 21 22 23

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LARSEN & TOUBRO LIMITED

PROJECT: DOCUMENT NO DATE

Maxi . Factroed axial Compression in the member (C) P 658.84 kN

Yield Stress of Steel fy 250 N/mm2

Table 5 Partial Safety factor for material by YEILDING γ mo 1.1

Actual Length of the member 1.5 m

TRIAL SECTION PROPERTIES

800-2007 Calculation for fcd Design compressive stress

Actual length of the member L = 1.500 m

Euler Buckling Stress (fcc)

fcc Euler Buckling stress fcc = π2E = 815.94

Non-Dimensional Effective Slenderness Ratio = 0.55

λ= √fy/fcc = √ 250 / 815.9

Design Compressive Stress of Column (fcd)

Stress Reduction Factor( χ )

fcd = χ * fy/( γmo) = 184.68

Design Compressive Strength (Pd)

HENCE PROVIDED SECTION IS SAFE

AGAINST AXIAL COMPRESSION

PROJECT: DOCUMENT NO DATE

Member number from STAAD.

Factroed axial tension in the member (T) 649 kN

Yield Stress of Steel fy 250 N/mm2

Partial Safety factor for material by YEILDING γ mo 1.1

Actual length of the member 1.5 m

TRIAL SECTION PROPERTIES

1 Area of the section = 3078.00 mm2

3 Outstanding leg length = 100.00 mm

4 Connecting leg length = 100.00 mm

5 Self weight of the section = 24.16 kg/m

7 radius of gyration min = 30.7 mm

800-2007 Design strength due to yielding of gross section

Tdg = Ag x fy/ γmo = 699.55 kN

Hence the trial section 2-ISA 100x100 angle is

PROJECT: DOCUMENT NO DATE

Cl 6.3 Design strength due to rupture of critical section

800-2007 Length of outsatnding leg w 100 mm

FIG 6.0 Shear lag width (bs = w) 100 mm

β=1.4 - ( 0.076*(w/t)*(fy/fu)*(bs/Lc) ) = 1.328

Capacity of the section due to rupture of critical section is = 906.85 kN

Hence the trial section 2-ISA 100x100x8 Gangle is = SAFE

Cl 6.4.1 Block shear strength of the welded connection

Length of the weld perpendicular the dircetion of load = 100.00 mm

(check , Mostly this is depth of one angle)

Capacity of section against Block shear strength = 806.96 kN

Hence the trial section 2-ISA 100x10 angle is = SAFE

Against Block shear with welded connection

Hence the section2-ISA 100 angle is

Against Rupture is SAFE

Aginst Block shear is SAFE

PROJECT: DOCUMENT NO DATE

Member number from STAAD.

Factroed axial tension in the member (T) 167.063 kN

Partial Safety factor for material by YEILDING γ mo 1.1

TRIAL SECTION PROPERTIES

1 Area of the section = 7.44 mm2

3 Outstanding leg length = 65 mm

4 Connecting leg length = 65 mm

5 Self weight of the section = 5.8 kg/m

800-2007 Design strength due to yielding of gross section

Tdg = Ag x fy/ γmo = 169.09 kN

Hence the trial section 65x65x6 angle is

PROJECT: DOCUMENT NO DATE

Cl 6.3 Design strength due to rupture of critical section

β=1.4 - ( 0.076(w/t)(fy/fu)*(bs/Lc) ) = 1.328

β=1.4 - ( 0.076(w/t)(fy/fu)*(bs/Lc) ) = 1.318