Pl

Plasma IIgnition
ii

PLASMA IGNITION & COMBUSTION STABILIZING SYSTEM FOR

PULVERIZED COAL FIRED BOILERS
Yes
It is possible
by
 Plasma Ignition and Combustion
Stabilizing Technology
 Plasma Ignition System generates electric arc with DC, under certain air
pressure condition to produce stable plasma. It forms a high temperature
section ; 4,000
, to 10,000
, degg C,, within the pulverized
p coal burner.

 Fuel oil can be replaced with pulverized coal to realize oil free
free-- ignition and
combustion stabilized usingg Plasma Ignition
g and Combustion Stabilizingg
Technology.

 The ggrain of coal,in

, air , going
g g through
g the plasma
p react under the high
g
temperature and combust violently.

 The Plasma Ignition

g System
y consists of Ignition
g and Combustion System
y
(including Plasma generator, Plasma burner, etc), Electric System, Control
System, Cooling Water System, Carrier-
Carrier-air System and Flame Image
Monitoring System.
 Plasma Ignition and Combustion
Stabilizing Technology
 Features:
Features:
 Oil free,
free replacing fuel oil with coal.
 Cost--effective, its operation cost only 10-
Cost 10-20% of
that
h off ffuell oilil Safe,
S f avoiding
idi possible
ibl calamity
l i
such as fire due to fuel oil systems.
 Environment friendly, avoiding black smoke
resulting from non application of electrical
precipitator when igniting with fuel oil.
 Applications of Plasma Ignition in China
NO
NO. Unit Capacity (MW) Contracted In Operation

1 1000 12 6

2 600 (680,660) 182 119

3 300 (350
(350,330)
330) 135 98

4 200 and Smaller 81 76

Total 170,045 410 299

 PI system successfully fired pulverized lean coal, bituminous coal and lignite
 Adapted to corner and wall fired coal burners
 Adapted to storage and direct fired pulverizing systems.
 Other Systems are also working /under execution at Korea,
Korea Russia & Taiwan
Taiwan.
 Applications of Plasma Ignition

Zero fuel oil

consumption- Newly
61 construct Total p
plasma
ed-88 projects-115
Consumed
small
quantity of
oil due to
the failures
off
pulverizing Retrofit of
system existing 27
units
 Overseas Project

 Overseas project
 Samchonpo Thermal Power Station
(Korea South East Power Co., Ltd)
C
Capacityit off power plant
l t :3,240
3 240
MW,560 MW X 4 Units (No.1 (No.1,2,3,4),
,2,3,4), 500
MW X 2 Units (No.5,6).
Bituminous Coal,
Coal corner fired
fired, medium
speed mill, direct fired pulverizing system

 #1 Unit Plasma ignition

g project
p j
4 Plasma burners installed

Effect: On 31 Oct 2007, the boiler

returned to service after its planned
overhaul,
h l consumed d no ffuell oilil ffor
commission and startup.
Applications of Plasma Ignition
-Pictures of Flame in the Furnace During PI
Plasma Ignition Technology
-PI System

200kVA

plasmatron
Plasma Ignition Technology
 Plasma Ignition Technology
-PI Burner ((Corner Burner))

Secondary
1st 2nd stage of
secondary
y air box air
a stage of fl
flame
Thermal flame
Couples

3rd stage
g of
Front elbow flame

PA and PF

plasma burner

plasmatron

PI: Plasma Ignition

PA: Primary Air
PF: Pulverized Coal
 Plasma Ignition Technology
-Arrangement of Plasma Ignition Burners

Plasma burners applied to corner fired boiler

 Installed at the position of the lowest level of main burners
 2, 4 or 8 plasma ignition burners for one boiler

Plasma
burner

Secondary air
box

Pulverizer and
separator

Plasma ignition
Primary air conduit pulverized coal burner
 Plasma Ignition Technology
-Arrangement of Plasma Ignition Burners
Plasma burners applied to wall fired boiler
Installed at the location of the lowest level of burners on front wall or rear wall.
4,
4 55, 6
6, or 8 plasma
l iignition
iti b
burners ffor one b
boiler
il

Secondary air
box
bo

Primary
P i air
i
conduit

Pulverizer
P l i and
d
Plasma ignition separator
pulverized coal burner
 Plasma Ignition Technology
-Functions
F ti off Plasma
Pl Burners
B

 In the boiler start-

start-up time:
To warm boiler, to ignite other levels of burners.
Th stable
The t bl and d high-
high
hi h- efficient
ffi i t firing
fi i ensures the
th
safety in the process of boiler start up.

 In the boiler normal operating time:

To keep the most performances of main burners
b rners
at normal operation condition.

 In the boiler low load condition:

To keep the combustion stable in furnace at low
load instead of oil support.
 Plasma Ignition
g Technology
gy
-Plasmatron
 The continuous output of the plasmatron (also plasma generator or
plasma producer) is adjustable by open magnetic stabilizing and
mechanical & magnetic compressing structure.
DLZ--200
DLZ 200--I
DLZ--200
DLZ 200--II, III, IV

The plasma arc can be compressed in the center of

the pipe by the magnet of the electricity coil and
can be transported to proper section of burner.
 Plasma Ignition Technology
-Applied to Corner Main Burners
B rners
Radial

Axial

Original Main Coal Burner

Plasma Ignition
g Technology
gy
-Applied to Vortex Main Burners

HT-NR3
B&W

LNASB
 Plasma Ignition Technology
-To Develop and Optimize PI Burners
 Laboratory
L b t tests:
t t full
f ll scale
l sample
l testing
t ti
 Digital simulations

Laboratory Experimental Flame

 Plasma Ignition Technology
-Safety Characteristic of PI

 No slagging, coking or over-

over-heating in the PI burners.

 No explosion and secondary combustion in

furnace and gas pass.

 Two protection modes:

1)) PI mode: p
plasma ignition
g is also under the monitor
of FSSS to ensure the safety;
2) Normal mode: no change to original protection logic.
 IN INDIA
Marketing, Installation & Commissioning by :
Jasubhai Engineering Pvt. Ltd.
207, Thacker Tower, Plot No. 86, Sector 17, Vashi, Navi Mumbai – 400705, Maharashtra, INDIA
Tel. : 022-
022-27892821 / 35 / 27892884

Contact Person :
Mr. Jogesh Singh
Mobile : +91-
+91-9821178078
BRANCH OFFICES
Regd. Office : 64/A, GIDC, Indl. Estate, Phase-1, Vatwa, Ahmedabad – 382445,
Tel. 079-25831042/2996, Mr Dinesh Sharma

Baroda : 202 Concorde , R.C.Dutt Road ,Alkapuri ,Vadodra-390005

Mr Ketan Shah ,Mobile 9898759595
New Delhi : 803, Chiranjiv Tower, 43 Nehru Place, New Delhi – 110019, Tel. 011-26444992
Mr. Ashutosh Sharma, Mobile 9971224433

Chennai : 31/6, 1st Floor, Saena Circle, Duraiswami Rd. T Nagar, Chennai – 17, Tel. 044-42127728,
Mr Rajagopalan,
Mr. Rajagopalan Mobile 9940494894

Kolkata : 21, Hemanta Basu Sarani, Centre Point, 4th Floor Room No. 407, Opp. Great Eastern
Hotel, Kolkata – 10, Tel. 033-22317344 / 46, Mr. Sudipta Pal, Mobile : 9748771750
Thank you!