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KENR5829-02
Description
Part
Number
Machine
Location
Schematic
Location
Pressure and Sampling
November 2009 FLUID POWER SYMBOLS
Tap Schematic
Description BASIC COMPONENT SYMBOLS
Number Location
Brake Control System
AA Implement Center Relief Pump Pressure C-6
Accumulator Gp - Brake (Charged) 247-8553 1 B-2
BB Implement Right Hand Relief Pump Pressure C-7
Brake Gp - Parking
Control Gp - Foot Brake
170-4618
250-9458
2
3
C-3
B-4
CC Fan Pump Discharge Pressure B-5 SS PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
MAIN AUX.
2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED
Tank Gp & Filter Gp - Hydraulic (Implement, Hydraulic Fan) 305-4313 122 A-6
Valve - Breaker Relief (Hydraulic Tank) 220-0814 123 A-5 (25) Pressure port for the accumulator for the front service brakes FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL
Valve Gp - Blocker (Implement Pump Shutoff) 274-9982 124 A-6 (26) Pressure port for the accumulator for the rear service brakes
Valve Gp - Check (Implement Pumps, Dual) 275-4180 125 B-7 The brake manifold is located at the font of the cab on the underside of the cab.
Valve Gp - Demand Fan (Speed Control) 191-8735 126 A-5
REAR AXLE: (RR) Pressure port for the rear service brakes.
© 2009 Caterpillar Printed in U.S.A.
Valve Gp - Main Control (Implement Valve Lift) LH 253-1988 D-5
102 All Rights Reserved
RH 253-1989 D-7
Valve Gp - Makeup (Hydraulic Fan Motor) 187-2715 127 B-5 BRAKE MANIFOLD FRONT and REAR AXLE
Valve Gp - Manual (Coupler Pin Control) (Manual Lower Valve) 112-1817 128 C-7
Valve Gp - Pressure Reducing Dead Engine, Lift Arm Lower 185-1897 102 D-7 PRESSURE TAPS PRESSURE TAPS
Implement Pilot Oil 160-4128 101 C-8
Valve Gp - Relief (Line) Lift Head End 144-0221 D-7
Lift Rod End 129-8293 D-7
102
Tilt Head End 117-0161 D-7
Tilt Rod End 172-5481 D-6 3 117 REAR DIAGNOSTIC PANEL 5 108 121 124
Valve Gp - Relief (Main) LH D-6
RH
253-1991 102
D-6 FRONT 128 BRAKE MANIFOLD Electrical Symbols Table
Valve Gp - Shuttle (Load Signal, Steer, Implement) 4T-1860 102 D-7 DIAGNOSTIC
304 UU 7 RR Hydraulic Symbols (Electrical)
Valve Gp - Solenoid Hydraulic Lockout, Pilot On/Off
Load Sensing, Float, LH
151-7455
173-7455
102
129
C-7
C-6
102 119 PANEL
9 501 202 122 SOS
Load Sensing, Float, RH 173-7455 129 C-7
201
129 125 219 101 G
Steering and Cooling Control System
120 302 503
105 1 4
113 M
Core As - Steering Oil Cooler 250-8479 201 E-2
210 303 103 109
Cylinder Gp - Steering 288-5504 202 F-4 11 Transducer Transducer Generator Electric Motor
Filter Gp - Oil (Steering Oil Cooler, Pilot) 115-2129 203 D-1
(Fluid) (Gas / Air)
KENR5829-02
Sensor Gp - Pressure Steering Pilot Oil 224-8497 205 E-2
Steering, Center 221-3406 208 D-3 LL KK MM Pressure Switch Temperature Switch Electrical Wire
Steering, LH 221-3406 208 D-2 Pressure Switch
Sensor Gp - Temperature Steering, Brake Oil 288-8390 209 C-2 306 603 FAN-PUMP L-STR (Adjustable)
Switch As - Pressure Case Drain Filter Bypass 210 D-2
253-2673
Steering Oil Cooler Filter Bypass 211 D-1 CC NN
Tank & Filter Gp - Hydraulic (Steering, Brake) 247-7817 212 D-2
Valve - Breaker Relief (Hydraulic Tank) 220-0814 212 D-1 106 502 IC LUC BRK-ACC Electrical Symbols (Electrical)
Valve - Check (Steering Pump) 275-8819 213 D-3
6 7
Valve Gp - Check Steering Oil Cooler Bypass 6E-1454 214 E-2 WW
Valve Gp - Pilot (STIC Steering)
Steering Quad 111-7775
249-5615
215
216
E-4
D-4
118 12 405 LUBE-IN T
Valve Gp - Pressure Reducing (Steering Pilot Oil Regulator) 6E-4286 217 E-3
9 Pressure Temperature Level Flow
Valve Gp - Relief Pump Backup 100-4335 217 E-3
Symbol Symbol Symbol Symbol
Steering Cylinder Crossover 6E-3985 217 F-4 104 218 401 403
Steering Pilot 224-5741 205 E-1 1
Valve Gp - Shuttle 254-5992 218 F-2 203 10 Wire Number Identification Codes
Load Signal, Steer, Implement 4T-1860 217 F-4
8 215 216 2 504 505 307 115 124 123 701 217 402 702
Valve Gp - Steering (Standard - no Secondary Steering)
Valve Gp - Steering Neutralizer (HMU Steering) LH
301-4610 217 F-3
116 111 112 208 Electrical Schematic Example Hydraulic Schematic Example
146-7571 219 D-4
RH
4 11 12 2
Axle Oil Cooler Arrangement
10 126 207 209 210 212 TT 305 JJ 214 126 205 114 204 206 213 SS Current Standard Current Standard
Harness identification code
Core As - Oil Cooler (Axle Oil Cooler) (Core Gp) Front 245-8354 F-8 This example indicates
301
30 Page,
Core As - Oil Cooler (Axle Oil Cooler) Rear 104-1817 E-8 wire 135 in harness "AG". Wire
13 Circuit Number Wire Color
Filter Gp - Oil (Screen, Axle Oil Cooler) Front 302 F-8 Identification
230-3633
Rear 303 E-8
3 325-AG135 PK-14
Pump & Motor Gp - Axle Oil Cooler Front 304 F-8
Rear
249-7012
305 E-8 BRAKE MANIFOLD 10 126 207 218 208 213 214 325-PK
Circuit Identification
Switch As - Pressure (Brake Lube Oil) Front
Rear
130-7459
306
305
F-8
E-8
216 Number
Wire Color Wire Gauge
Manifold Gp - Control (Operator Lift) Cylinder Line Relief 272-0740 403 F-5 The rear diagnostic lines group is located on the right side of the pump compartment B A
Main 307-1567 402 F-6
106 107 1 219 116 126 108 210 5 103 behind the cab. Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
Pump & Motor Gp - Platform (Operator Lift, Electric Drive) 293-8389 404 F-6
Tank Gp - Hydraulic (Operator Lift) 293-2850 402 F-6
Valve Gp - Check (Automatic Lubrication Air Control) 6E-5444 405 F-6 102 601
118 120 503 REAR REMOTE DIAGNOSTIC STATION
High Pressure - Deluxe Filtration Attachment
Screen Gp - High Pressure Brake Pump 501 A-2
Hydraulic Fan Motor 502 B-5 FRONT 120 129 403
Hydraulic Fan Pump 502 B-5
DIAGNOSTIC
Implement Pump, Center 174-4502 503 B-7
Implement Pump, Right 503 B-7
PANEL
Secondary Steering Pump 504 E-2
110 Remote Taps
Steering Pump 505 D-3
125 Pressure Taps
Ride Control Attachment 303 401 DD GG EE
Accumulator Gp - Charged 253-2676 601 C-5
PILOT SUPPLY (8) LIFT HEAD (5) TILT HEAD (6)
Valve Gp - Makeup 9T-9552 602 C-5 (DD) Pilot Supply Pressure
Valve Gp - Shuttle 141-1481 603 C-5 (GG) Head end pressure for lift cylinder
Valve Gp - Solenoid 152-8340 603 C-5 12 127 404 405 HH FF (EE) Head end pressure for tilt cylinder
LIFT ROD (3) TILT ROD (4) (HH) Rod end pressure for lift cylinder
Secondary Steering Attachment (FF) Rod end pressure for tilt cylinder
Pump Gp - Gear (Secondary Steering) 246-9927 701 E-2 (VV) Supply pressure for axle cooling
Valve - Check Primary Steering Pump when Secondary Steering Present 6E-3780 E-3 4 2 212 701 502 VV BB AA (BB) Implement supply pressure to right main control valve
702 (AA) Implement supply pressure to left main control valve
Secondary Steering Pump 7J-7423 F-3 AXLE MOTOR SUPPLY (7) RIGHT VALVE SUPPLY (1) LEFT VALVE SUPPLY (2)
Valve - Diverter (Load Sensing, Secondary Steering) 152-6478 702 F-2
Valve Gp - Relief (Secondary Steering)
Valve Gp - Selector & Pressure Control (Secondary Steering)
6E-3986
6E-3078
702
702
E-2
E-3
301 302 6 9 304 UU 202 101 111 307 217 402 702 109 603
MANUAL LOWER
Valve Gp - Steering (with Secondary Steering) 301-4612 702 F-3 The front diagnostic lines group is located on the right
VALVE
side of the articulation hitch.
Note A: Tandem to Steering Pump (Machine Location 205) 104 105 306 128 209 210 505 305 TT 7 208 RR 112 114 115 204 205 206 JJ OO SS
Note B: Tandem to Hydraulic Fan, Implement Oil Cooling Pump (Machine Location 112)
CYLINDER GP CYLINDER GP
SEE LOC
C-8 XX PUMP & MOTOR GP
(AXLE OIL COOLER)
TILT (RH) TILT (LH)
(STANDARD LIFT MACHINES) (STANDARD LIFT MACHINES) VALVE GP SCREEN GP
E 249-7012
308-0832 308-0833 CUSHION ORIFICE PRESSURE HIGH PRESSURE AUTO LUBE RETURN E
CYLINDER GP CYLINDER GP REDUCING (SECONDARY
SEE LOC
C-8 YY LIFT (RH)
308-0830
(HIGH LIFT MACHINES)
308-0835
(HIGH LIFT MACHINES)
308-0837
LIFT (LH)
308-0831
(STEERING PILOT
OIL REGULATOR)
STEERING PUMP) PUMP GP SENSOR GP VALVE GP
174-4502 GEAR PRESSURE RELIEF AUTO LUBE SUPPLY
AXLE OIL COOLER AIR PURGE PORT AIR PURGE PORT
6E-4286 (SECONDARY
STEERING)
(STEERING PILOT
OIL)
(STEERING PILOT)
224-5741
RH LIFT RH TILT LH TILT LH LIFT 246-9927 224-8497
SENSOR GP
HS
PRESSURE VALVE GP VALVE GP
(LIFT CYLINDER HEAD END) CHECK SELECTOR & PS
SCREEN GP
221-3416 (STEERING QUAD) PRESSURE CONTROL
HIGH PRESSURE
111-7775 (SECONDARY
(STEERING PUMP)
STEERING)
VALVE GP 174-4502
MAIN CONTROL GG 6E-3078
WARNING SWITCH
FILTER GP
(IMPLEMENT VALVE LIFT, RH) CHECK VALVE OIL
253-1989 LEFT RIGHT (STEERING OIL COOLER, PILOT)
HH NEUTRALIZER NEUTRALIZER 115-2129
VALVE
VALVE GP VALVE GP VALVE GP
VALVE GP
RELIEF (MAIN) FF EE CHECK
(STEERING PUMP)
LL KK
SWITCH AS
PRESSURE
VALVE GP RELIEF RELIEF RELIEF 275-8819 (STEERING OIL
253-1991
SHUTTLE 144-0221 117-0161 172-5481 SENSOR GP COOLER FILTER
(LOAD SIGNAL, PRESSURE BYPASS)
STEER, IMPLEMENT) (STEERING, LH) 253-2673
4T-1860 221-3406
VALVE GP MAKEUP MAKEUP MAKEUP
PRESSURE REDUCING VALVE VALVE VAVLE
(DEAD ENGINE,
LIFT ARM LOWER)
ACTUATOR GP VALVE GP
SENSOR GP
PRESSURE OO FLUID
SAMPLING
PILOT CONTROL PILOT (STEERING, CENTER)
D 185-1897 HEAD END ROD END 217-6720 VALVE GP (STIC STEERING) 221-3406 PORT D
ROD END HEAD END MAIN CONTROL 249-5615 VALVE GP
ACTR GP
(IMPLEMENT VALVE LIFT, LH) STEERING NEUTRALIZER
LOWER CNTRL RACKBACK RACKBACK LOWER
253-1988 (HMU STEERING) PUMP GP
VALVE GP 217-6719 TANK & FILTER GP
146-7571 PISTON
RELIEF (STEERING, CENTER) HYDRAULIC
129-8293 249-7026 (STEERING, BRAKE) VALVE
STIC STEERING 247-7817 BREAKER RELIEF
220-0814
RIDE CONTROL PUMP GP
PISTON SWITCH GP
SWITCH AS
PRESSURE
CHECK VALVE ATTACHMENT (STAMDARD,
STEERING, LH)
LIQUID LEVEL
306-6875
(CASE DRAIN
FILTER BYPASS)
251-6516 253-2673
ACCUMULATOR GP SENSOR GP
ACTUATOR GP LOAD LOAD LOAD LOAD CHARGED (HIGH AMBIENT, TEMPERATURE
MANUAL CHECK CHECK CHECK CHECK ACTUATOR GP
VALVE GP PILOT CONTROL 253-2676 STEERING, LH) 288-8390
PILOT CONTROL
MANUAL
LOWER 217-6720 249-7024 FILTER SCREEN SCREEN
217-6719 VALVE GP
112-1817 MAKEUP PUMP GP
(Dimensions: 39 inches x 28 inches)
FRONT AXLE
C C
SENSOR GP
PUMP GP II TEMPERATURE
(AXLE OIL)
BRAKE GP
PARKING
PISTON VALVE GP VALVE GP 288-8390 170-4618
(IMPLEMENT PILOT, CHECK VALVE SOLENOID SOLENOID
AXLE OIL COOLING)
249-7013
(LOAD SENSING)
(FLOAT, RH)
BB SENSOR GP
AA (LOAD SENSING)
(FLOAT, LH)
CONNECTOR
DIFFERENTIAL OIL TEMP WARN SWITCH AS
FILTER GP PRESSURE
OIL 173-7455 PRESSURE 173-7455 (PARKING BRAKE)
VALVE GP 221-3405
(AXLE OIL COOLER) 174-4312
PRESSURE REDUCING
(IMPLEMENT PILOT OIL)
155-6061 DD IMPLEMENT RIGHT REAR SUPPLY
PARKING BRAKE TRANSMISSION
160-4128
IMPLEMENT RETURN IMPLEMENT RETURN
VALVE GP
SHUTTLE
SS INTERLOCK OVERRIDE SW
PARKING BRAKE INDICATION SW
CHECK VALVE
141-1481 IMPELLER CLUTCH PEDAL
POSITION SIGNAL
(TO TRANSMISSION CONTROL) STOP LAMP SW
SENSOR GP THROTTLE LOCK DISCONNECT SW
PRESSURE MANIFOLD GP
(IMPLEMENT PILOT) CONTROL
IMPLEMENT CENTER SUPPLY NO VALVE GP
224-8496 PILOT (IMPLEMENT OIL SCREEN GP SWITCH AS
MOTOR GP VALVE GP BRAKE CONTROL
COOLER BYPASS VALVE) HIGH PRESSURE LIMIT
PISTON BRAKE CONTROL (PARKING)
30 Page,
SENSOR GP PP CHECK
6E-5444 ACCUMULATOR GP
FAN PUMP OUTPUT
OPERATOR LIFT PUMP OUTPUT
PRESSURE BRAKE OPERATOR LIFT CONTROL CIRCUIT
(HYDRAULIC FAN PUMP OIL, (CHARGED) AXLE OIL COOLER PUMP OUTPUT
DISCHARGE PRESSURE) 247-8553 IMPLEMENT COOLING PUMP OUTPUT
167-1709
RIGHT RIGHT CENTER PRESSURE SENSOR STEERING PUMP OUTPUT
(VIMS ONLY) BRAKE CONTROL CIRCUIT
FRONT REAR SOS TILT CYLINDER CONTROL CIRCUIT
TANK GP & FILTER GP
HYDRAULIC (IMPLEMENT, CC IMPLEMENT RIGHT FRONT PUMP OUTPUT
SECONDARY STEERING CIRCUIT
HYDRAULIC FAN) OPERATOR LIFT LATCH CONTROL CIRCUIT
305-4313 FAN SPEED
LINE PATTERNS
BRAKE LOW
RR QQ PRESSURE
WARNING SWITCH
Pressure Line
IMPLEMENT CONTROL SYSTEM BRAKE CONTROL SYSTEM Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
8 7 6 5 4 3 2 1