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BRANDT™ PRODUCTS

VSM™ Multi-Sizer Separator KING COBRA™ Venom Shale Shaker

Flowline to Disposal Solutions


HS-2172 Centrifuge OEM Screens

VSM 300™ Shaker

Mud 10 Centrifugal Dryer BRANDT FREEFLOW™ Air Conveyor

Hot Oil Thermal Desorption Unit BRANDT FREEFLOW™ Slider Tank


BRANDT™ PRODUCTS
Flowline to Disposal Solutions

Introduction Index
Solids control is one of the most important phases of the
Solids Control
drilling process. The primary reason for using mechanical
solids control equipment is to remove detrimental drilled • Agitators 48-51
solids from the mud system. Mechanical separation of • Cascade Shakers 15-16
drilled solids is achieved via screen separation and/or • Centrifuges 42-45
• Degassers 38-39
accelerated G-force.
• Feed / Mixing Pumps 47
• Gumbo Equipment 3
Effective solids control keeps mud viscosity and density • Hydrocyclones 41
within desired levels, which increases the life of pump • Mud Cleaners / Conditioners 17-23
parts and drill bits and promotes faster penetration rates • Mud / Gas Separator 40
- all of which decrease the time and expense of drilling. If • Mud Mixing 50
• Shakers / Separators 4-14
mud solids are not properly controlled, the density of the
• Shaker Screens 24-37
mud can increase above the desired weight, which can
negatively affect many areas of the drilling process. Drilling Waste Transfer and Containment

• Cuttings Boxes (Skips) 57-58


Mechanical separation of drilled solids from the mud
• Positive Pressure Transfer 52
system enables users to realize a reduction in total mud • Pump Transfer 53
solids, as well as a reduction in dilution requirements. • Screw Conveyors (Augers) 54
Utilizing solids control equipment allows users to realize • Vacuum Transfer 55-56
cost savings throughout the drilling process. Solids control
Drilling Waste Treatment
equipment includes, but is not limited to, gumbo removal
equipment, shale shakers, mud conditioners, degassers, • Centrifugal Dryers 59-60
hydrocyclones, centrifuges and dryers. • Cuttings Injection 68
• Filtration 61-66
• Mud Dewatering 69-71
From flowline to disposal, BRANDT™ has the solutions to
• Thermal Desorption 72-73
your separation and waste management needs. BRANDT
• Water Treatment 67
is a subsidiary of National Oilwell Varco™, the industry’s
technological leader. Drill Site Clean-Up

• Pit/Tank Cleaning Units 74


• Rig Cleaners 77
• Vacuum Units 75-76

Specialty Products

• Combination Centrifuge Stand / 91


Solids Bin Tank System
• Chemical Barrel 90
• EZ Lift Stand 92
• Light Towers 88
• Mud Cooler 78
• Mud Tank Systems 79-81
• Power Systems 82-85
• Ready First Tank 93
• Rig Blowers 89
• Temperature-Control Systems 86-87

Industrial Products

• COBRA VAC Conditioner 94


• HYDRO-CLEAR Clarifier 95
• Hydro-VAC 96
• Slurry Separation Systems 97
• Vertical-Cone Clarifying Tank 98

i
Gumbo Equipment

Gumbo Boxes
IMPROVING SOLIDS CONTROL EFFICIENCY BY EFFECTIVELY REMOVING GUMBO AND
OTHER STICKY CLAYS BEFORE THEY REACH OTHER SOLIDS CONTROL EQUIPMENT

Gumbo removal equipment is the first step in effective


solids removal when sticky clays and gumbo are drilled.
The Gumbo Box, in conjunction with the Gumbo Chain or
Scalper removes gumbo before it reaches other solids
control equipment.
The Gumbo Box can process high volumes of drilling
fluid while removing gumbo and sticky clays that would
blind off other scalping units. The optional integrated flow
divider can feed up to eight shakers from one gumbo
box, eliminating additional equipment, and allowing for a
compact installation. Single units may be easily bypassed
when not in use.

Solids Control
Gumbo Chain (1” Opening)

Discharge End of a Dual Fine Mesh Cartridge Unit Fine Mesh Scalper Belt

Gumbo Boxes
FEATURES BENEFITS
Stainless steel woven chain belt Provides thousands of operating hours with reliable, maintenance-free
service
Optional integrated flow divider with the ability to feed up to eight shakers Ensures proper flow to subsequent solids control equipment
Option to use single or dual cartridges Enables customers to obtain the capacity required for their specific
application
Ability to handle flow rates up to 3800 gal/min (14384 lit/min) Facilitates quick processing of gumbo and other troublesome solids

Specifications and Dimensions


5-Foot (1.5-Meter) Single 6-Foot (1.8-Meter) Single 6-Foot (1.8-Meter) Dual
Dimensions (L x W x H) 98¼ in x 56¼ in x 41⅝ in 110¼ in x 56¼ in x 41⅝ in 112⅜ in x 100¾ in x 64 in
(2496 mm x 1429 mm x 1057 mm) (2800 mm x 1429 mm x 1057 mm) (2854 mm x 2559 mm x 2854 mm)
Weight 2640 lb (1199 kg) 2975 lb (1351 kg) 6350 lb (2883 kg)
Motor Type Explosion-Proof Explosion-Proof Explosion-Proof
Motor Power 1 hp (.75 kw) or 3 hp (2.24 kw) 1 hp (.75 kw) or 3 hp (2.24 kw) (2) 1 hp (.75 kw) or (2) 3 hp (2.24 kw)
Motor RPM 1750 1750 1750
Electrical Requirements 230/460VAC/ 3-phase/60Hz 230/460VAC/ 3-phase/60Hz 230/460VAC/ 3-phase/60Hz
Gearbox Ratio 30:1 30:1 30:1

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BRANDT™ PRODUCTS
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Shakers / Separators

COBRA™ Family of Shakers


OFFERING A DIVERSE AND ECONOMICAL SELECTION OF SHAKERS
TO MEET THE NEEDS OF ANY DRILLING APPLICATION

KING COBRA™ Venom KING COBRA Hybrid Mini COBRA 2-Panel


Vibration Linear or Dual Linear or Dual Linear
Solids Control

Screen Type Pretension Pretension Pretension


Repairable Repairable Repairable
Screen Style *Venom *Venom *Venom
BHX BHX BHX
Screens 4 4 2
3
Deck Type 0°, +5°, +5°, +5° 0°, +5°, +5°, +5° 0°, +5°
Deck Area 33.4 ft ² (3.1 m²) 33.4 ft ² (3.1 m²) 16.8 ft² (1.6 m²)
Basket Angle Adjustable -2° to +2° Adjustable - 5° to +3° Adjustable -2° to + 3°
G-Force Fixed nominal Fixed nominal 6.7 Nominal G’s
6.1 G’s - 2.5 hp or 8.3 G’s - 3.5 hp 6.1 G’s - 2.5 hp or 8.3 G’s - 3.5 hp
CONSTANT-G CONTROL™ CONSTANT-G CONTROL™
6.3 G optimal - 2.5 hp motors 6.3 G optimal - 2.5 hp motors
or 7.3 - 8.3 G optimal - 3.5 hp motors or 7.3 -8.3 G optimal - 3.5 hp motors
Motor 2.5 hp (1.9 kw) each - Standard 2.5 hp (1.9 kw) each - Standard 1.5 hp (1.1 kw)
3.5 hp (2.6 kw) each - Optional 3.5 hp (2.6 kw) each - Optional
Weir Height 34.5 in (867 mm) 41 in (1041mm) 15 in (381 mm)

Weir Height N/A N/A N/A


Option
Length 120 in (3048 mm) 120 in (3048 mm) 76.667 in (1947.4 mm)
Width 67 in (1702 mm) 67 in (1702 mm) 66.20 in (1681.5 mm)
Height 61 in (1549 mm) 65 in (1653 mm) 39.875 in (1013 mm)
Weight 4500 lbs (2043 kg) 5300 lbs (2404 kg) 2100 lbs (953.4 kg)

*Venom preferred screen style

4
Shakers / Separators

COBRA Family of Shakers


OFFERING A DIVERSE AND ECONOMICAL SELECTION OF SHAKERS
TO MEET THE NEEDS OF ANY DRILLING APPLICATION

KING COBRA
Mini COBRA 3-Panel (US and Canada) COBRA
Linear Linear Linear

Solids Control
Pretension Pretension Pretension
Repairable Repairable Repairable
*Venom *Venom *Venom
BHX BHX BHX
3 4 3

0°, +5°, +5° 0° ,+5°, +5°, +5° 0° ,+5°, +5°


25.4 ft² (2.4 m²) 33.4 ft ² (3.1 m²) 25.4 ft² (2.4 m²)
Adjustable 0° to +3° Adjustable -5° to +3° Adjustable -7° to+3°
6.6 Nominal G’s 6.1 Nominal G’s 5.3 Nominal G’s

2.5 hp (1.9 kw) 2.5 hp (1.9 kw) 2.5 hp (1.9 kw)

24 in (609.6 mm) US: 41 in (1041.4 mm) 41 in (1041.4 mm)


Can: 34 in (864 mm)
N/A 37 in (939.8 mm) 37 in (939.8 mm)
or 34 in (864 mm)
104.625 in (2657.6 mm) 120.25 in (3054 mm) 94.628 in (2403.6 mm)
66.125 in (1679.7 mm) 66.375 in (1686 mm) 66.125 in (1679.7 mm)
53 in (1346.2 mm) 61 in (1549.4 mm) 61 in (1549.4 mm)
3800 lbs (1725.2 kg) US: 4800 lbs (2179 kg) 3800 lbs (1725.2 kg)
Can: 4200 lbs (1907 kg)

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Shakers / Separators

COBRA Family of Shakers


OFFERING A DIVERSE AND ECONOMICAL SELECTION OF SHAKERS
TO MEET THE NEEDS OF ANY DRILLING APPLICATION

Shale shakers are a critical element to effective solids Linear motion shakers are able to be outfitted or
control. The COBRA series of shale shakers have been retrofitted with a variable speed controller, which
designed to meet the needs of any drilling application, allows the operator to select the motor power (vary
with features such as screen quantity, screening area, the G-forces) that is appropriate for the specific drilling
motor power, vibration motion, operational control, situation. Motor power choices available with this
drive type and weir height, just to name a few. controller include 90, 100 and 110%.
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Solids Control

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FEATURES BENEFITS
Unique, rugged basket design Provides optimal mud coverage of screen surface
Exclusive deck angles Keeps the pool volume small, increasing screen life
Individual seals on every screen Screen seals eliminate screen leakage
Patented pin and hole screen Screens fit snugly, will not slip or slide once secure
securing system
Linear Motion Solids are separated and discharged rapidly
Repairable pretension screens Design outperforms hookstrip models providing cost
savings
16.75 ft² (1.6m²) or greater High processing capacity with the provided footprint
of screen area
Patented drying deck Dry solids discharge helps reduce mud losses
Optional weir heights Weir height of 41 in (1041.4 mm) with optional
37 in (939.8 mm) weir height when needed
25.5 ft² (2.4m²) or greater High processing capacity with provided footprint
of screen area
33.4 ft² (3.1 m²) of screen area High processing capacity with provided footprint
Dual motion capable: linear or Desired motion can be selected for maximizing solids
tuned elliptical separation
CONSTANT-G CONTROL™ Maintains a consistent g-force rating during variable
Technology liquid/solids loading conditions:
• Improves liquid/solids separation, constant solids
conveyance and screen life

6
Shakers / Separators

KING COBRA Drying Shaker


RECOVERING VALUABLE FLUIDS WHILE REDUCING THE OIL-ON-CUTTINGS
CONTENT WITH RUGGED, DEPENDABLE AND PROVEN PERFORMANCE

The KING COBRA drying shaker is based on the KING


COBRA platform, but is specifically designed for the
secondary recovery of drilling fluids that are discharged
with the solids from the primary shale shakers. The
drying shaker is an effective means of preventing the
discharge of oil-wet solids and excess fluids that are
contained on or within the solids.
The KING COBRA drying shaker utilizes linear motion
and four pretension screens to recover the fluids from
the discharged solids. In most applications, the unit
has successfully reduced the liquid weight percentage
of oil-on-cuttings content to an average less than 14%.
The shaker is also supplied with a sump that is able
to contain up to 30.8 bbl (4.9 m3) of recovered fluids.
Typically, the recovered fluids are transferred from the

Solids Control
sump (via centrifugal pump) to the active mud system
for reuse.
Maintenance is minimal and only a small inventory
of replacement parts is necessary to sustain optimal
operation. The KING COBRA drying shaker will
greatly reduce the drilling costs associated with
fluid replacement, clean-up and environmental
assessments.

KING COBRA Drying Shaker


FEATURES BENEFITS
Recovery of valuable fluid from oil-wet solids Reduces the costs associated with fluid replacement, clean-up and environmental assessments
Unique, rugged basket design Provides optimal mud coverage of screen surface
Few replacement parts Allows for a small parts inventory, thus cost savings
Linear motion Rapidly separates and discharges solids, while recovering the fluid
Patented drying deck Further increases the drying effectiveness of the unit
Exclusive deck angles (0°, +5°, +5°, +5°) Keeps the mud pool volume small, which helps to increase screen life
Utilizes 4 repairable, pretension screens Offers 33.4 ft² (3.1 m²) of repairable screening area, which provides cost savings
Patented pin-and-hole screen securing system Screens fit tightly and will not slip or slide once secured

Specifications and Dimensions


Dimensions (L x W x H) 111 in x 109 in x 56 in (2819 mm x 2769 mm x 1422 mm)
Weir Height 41 in (1041 mm)
Weir Height Option 34 in (864 mm) or 37 in (940 mm)
Weight 6000 lb (2722 kg)
Deck Angle 0°, +5°, +5°, +5°
Basket Angle Adjustable -5° to +3°
Screening Area 33.4 ft2 (3.1 m2)
Screen Type Pretension, Repairable (quantity of four)
G-Force 6.1 - 7.3 G's*
Motor Type (2) Vibra-Motors
Motor Power (each) 2.5 hp (1.9 kw)
Vibration Motion Linear
*Dependent upon motor swing weight and/or starter options

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Shakers / Separators

LCM-3D In-Line 4-Panel Shaker


ENHANCING CUTTINGS DRYNESS WHILE REDUCING FLUID LOSSES
WITH A LOW WEIR HEIGHT AND UNIQUE DECK ANGLES

The LCM-3D In-Line 4-Panel Shaker minimizes fluid


loss while enhancing cuttings dryness. The LCM-3D In-
Line shaker has over 3.1 m2 (33.4 ft2) of flat screening
area and its exceptional performance can be attributed
to the unique features of the vibratory basket design.
Detrimental drilled solids are removed with efficient
linear motion.
The LCM-3D In-Line 4-Panel Shaker has been specially
designed to reduce overall height when transporting rig
tanks. The shaker can remain on the tanks during rig
moves. The unique front liquid discharge and integrated
side-mounted Vibra-Motors help keep the overall height
to a minimum of 1.14 m (45 in).
The unit’s basket design mounts the feed end panel at
Solids Control

0° and the other panels uphill at +5°. This minimizes


liquid pools and reduces weight on screens.

Specifications and Dimensions


GENERAL
Overall dimensions (L x W x H) 3.33 m x 2.03 m x 1.42 mm(131 in x 80 in x 48 in)
Weir Height 0.84 m (33 in)
Weight 2666 kg (6000 lb)
Screen Area 3.1 m2 (33.4 ft2)
TECHNICAL SPECIFICATIONS
Number of Screens 4
Screen Type Pretension
Screen Angle 4 Panel (0°, +5°, +5°, +5°)
Basket Angle Adjustable -2° to +2°
Vibration Linear
PERFORMANCE
G-Force 2.7 to 6.8 G’s
*General specifications are subject to change without notice. Contact your local NOV representative for further details.

8
Shakers / Separators

VSM 300™ Shaker


INCORPORATING PROVEN TECHNOLOGIES FOR MAXIMUM SEPARATION EFFICIENCY

The VSM 300 cascade shaker delivers dramatic increases


in capacity with its unique vibratory motion and screen
deck design. The innovative, integrated deck design of the
VSM 300 includes three scalping screens, four primary
screens and two optional drying screens. This truly unique
design, coupled with balanced elliptical motion, enables
the shaker to maximize solids conveyance and liquid/
solids separation. The PNEUMOSEAL™ screen clamping
system offers an air-operated, quick-release system that
allows screens to be changed by a single operator in two
to three minutes.

Solids Control
VSM 300 Shaker
FEATURES BENEFITS
Balanced elliptical motion Effective removal of sticky, hydrated clays
Adjustable G-force Adjustments in G-force (4, 6, or 8 G’s) to adapt to changes in drilling conditions
Integrated scalping deck (3 screens) Reduces the need for (and subsequent costs and weight of) upstream scalping
shakers and/or gumbo equipment
• 1.9 m2 (20.5ft2) of screen area

Primary deck angled at 7° incline (4 screens) Excellent solids conveyance and liquid/solids separation, even when reactive
formations are encountered
• Keeps the mud pool volume small, which helps to increase screen life
• 2.4 m2 (26.3 ft2) of screen area

Integrated drying deck (2 screens; optional) Reduces mud losses by creating a dry solids discharge
• Provides 0.3 m2 (3.0 ft2) of screen area
PNEUMOSEAL clamping system Screens are properly secured to the basket for quick and easy screen changes
Variable frequency drive (VFD) control Soft starting, fingertip adjustments of motor speed and matching of G-force to
operating conditions

Specifications and Dimensions


Dimensions (L x W x H) 2754 mm x 1870 mm x 1505 mm
(108.4 in x 73.6 in x 59.3 in)
Weir Height 991 mm (39 in)
Weight 2436 kg (5370 lb)
G-Force Adjustable; 4, 6 or 8 G’s
Vibration Motion Balanced Elliptical
Motor Quantity 2
Motor Power (each) 3 kw (4 hp)
Electrical Voltage / Phase / Frequency 380 – 460 VAC / 3 phase / 50 or 60 Hz
Air Connection / Pressure / Capacity Single-point / 85-90 psi / 0.014 m3/min (0.5 ft3/min)

DECK SCALPING PRIMARY DRYING


Quantity of Screens 3 4 2
Deck Angle 0° +7° +7°
Screen Type Pretension, Repairable Pretension, Repairable Pretension, Repairable
Deck Area 1.9 m2 (20.5 ft2) 2.4 m2 (26.3 ft2) 0.3 m2 (3 ft2)

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Shakers / Separators

Automated Shaker Control (ASC)


RAISING THE STANDARD FOR SHALE SHAKER EFFICIENCY

Raising the Standard for Shale Shaker Efficiency


Solids Control

NOV is the first in the industry to offer shale shakers that The main advantages of the ASC system include:
automatically adjust to changing drilling conditions. • Prevention of expensive whole mud losses over the
Automated Shaker Control (ASC) is designed to shaker screens
optimize the operational efficiency of shale shakers • Maximized screen life
and to remove personnel from the shaker house • Minimized personnel exposure to the hazardous
environment. environment within the shaker house
• Alert for rig personnel, in situations of screen
The ASC system monitors drilling fluid (mud) levels
failures
within the header tank and each shale shaker. Using
• Minimized re-entering of solids into mud system
these levels, the system automatically controls the
mudflow to each shaker and brings the optimum
number of shakers online or offline for the volume of
mud being processed.

10
Shakers / Separators

VSM™ Multi-Sizer Separator


THE NEXT LEAP IN SEPARATION TECHNOLOGY

The reliable, operator friendly VSM Multi-Sizer separator


provides high performance and flexibility for modern-
day drilling practices. The VSM Multi-Sizer separator
is the first to introduce CONSTANT-G CONTROL™ to
provide optimum performance to meet drilling rates and
separation efficiency.
CONSTANT-G CONTROL
CONSTANT-G CONTROL (CGC) is a patented technology
developed to maintain an optimal G-force rating on the
VSM Multi-Sizer separator during varying liquid/solids
loading conditions. CGC Technology maximizes screen
performance, solids conveyance and throughput while
enhancing screen life. CGC is an industry first and a
standard feature on the VSM Multi-Sizer.
With the addition of an accelerometer on the basket

Solids Control
tied to the VFD operating the drive motors, the VFD is
able to constantly monitor the Multi-Sizer separator’s
G-force and adjust the motor speed in order to maintain
the G-force at predetermined set points, depending on
fluid and solids loading on the basket. The Multi-Sizer
separator will run at a lower G-force and reduces wear
on screens and components, while operating with little
solids loading. When loading becomes more extreme
and higher G’s are needed to process all of the drilling
fluid, the Multi-Sizer separator will automatically ramp up
to a higher G-force.
The VSM Multi-Sizer separator also offers a flexible
flow (Flex-Flow) system that provides the ability to run
in two unique operating modes: “in-series” and “in-
VSM Multi-Sizer PXL Series Screen
parallel.” Changing modes is easily accomplished with
(patented)
an adjustable flow diverter.
“In-Series” Operating Mode
The primary function of the VSM Multi-Sizer separator, endpoint on Primary Deck 1. Once the desired fluid
while in the in-series mode, is to collect lost circulation endpoint is reached on Primary Deck 2, flow is
and/or wellbore stabilization materials. In this mode, maximized. When operating in the in-parallel mode,
each of the three screening decks is equipped with the built-in recovery trough on the end of Primary
screens of differing API designations. The Scalping Deck 1 is closed, allowing for the discharge of solids.
Deck is outfitted with screens for coarse solids removal. The design of this trough allows the user to easily
Primary Deck 1 is outfitted with API-designated screens switch between collection and disposal modes, with
that allow for the collection of the desired recoverable no special tools.
solids, such as lost circulation or wellbore stabilization Composite Materials
materials. The desired material is conveyed off the National Oilwell Varco has designed the BRANDT
screens of Primary Deck 1 and into a collection trough. VSM Multi-Sizer separator to provide an improved
The trough is angled to route the collected material down power-to-weight ratio by the use of composite
two recovery trough sections of the machine and into the materials (patented) throughout the vibration basket.
sump and active mud system. Primary Deck 2 is outfitted This provides an improved g-force rating without
with API-designated screens that allow for the removal of the need for increased horsepower requirements.
low-gravity solids and other fines. Composite materials also provide exceptional
“In-Parallel” Operating Mode corrosion resistance in high fluid flow areas.
The primary function of the VSM Multi-Sizer separator, The VSM Multi-Sizer separator features balanced
while in the in-parallel mode, is to maximize screening elliptical motion to effectively separate solids from
capacity and throughput. The Scalping Deck is outfitted liquid. Screen changes are quickly facilitated with the
with screens for coarse solids removal, while Primary field-proven PNEUMOSEAL clamping and sealing
Deck 1 and Primary Deck 2 are outfitted with screens system. The HVAC hood, a standard feature on the
of the same API designation. An adjustable overflow VSM Multi-Sizer separator, routes hazardous fumes
weir routes any overflow from Primary Deck 1 to Primary away from the unit and into a ventilation system.
Deck 2. This adjustable weir enables control of the fluid
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Shakers / Separators

VSM Multi-Sizer Separator


THE NEXT LEAP IN SEPARATION TECHNOLOGY

VSM Multi-Sizer Separator


FEATURES BENEFITS
CONSTANT-G CONTROL (CGC) Maintains an optimum G force rating during variable liquid/solids loading conditions. Improves flow capacity,
constant solids conveyance and finer screening capability.
"In-parallel" operational mode • Doubles the effective screening area for increased capacity of fine solids removal
• Allows for finer screening and higher flow rates
"In-series" operational mode • Allows for classification of solids by utilizing screens of varying API designations on each respective deck
• Allows for the recovery of designer solids, including lost circulation material (LCM)
Manual flow diverter Allows for easy switching between "in-series" and "in-parallel" operational modes by a single operator with no tools
required
PNEUMOSEAL clamping and sealing system Ensures that screens are properly secured to the shaker basket; allows for quick and easy screen changes
Three-screening decks design (scalping, first primary, Provides increased screening area; allows for higher flow; allows for classification of solids
second primary)
Solids Control

6.79 m² (73.08 ft²) of screening area Provides the highest amount of primary fine screening area on the market
Built-in recovery trough on first primary deck Allows for easy switching between the collection and disposal of solids in the different modes:
• ”In-series”: collection
• “In-parallel”: disposal
Balanced-elliptical motion • Provides for the easy removal of large, sticky, hydrated clays and other troublesome solids
• Allows for improved solids conveyance in situations where reactive formations are encountered
• Minimizes solids degradation; improves screen life; minimizes likelihood of screen blinding
Finely tuned motor weight balancing • Ensures optimal solids conveyance by providing a consistent, balanced elliptical motion and stroke profile
under varying basket-loading conditions
• Different-sized weights compensate for the differing distances of elliptical motion, thus maintaining balance
Vibratory drive system Provides a field-proven, 8-bearing drive system with cylindrical roller bearings and a short shaft design, offering
unsurpassed reliability and performance (10 years field proven on the VSM 300 shaker)
Scalping deck allows inspection of the first primary Designed and sized to allow for quick and easy inspection of first primary deck screen’s condition
deck screens
Shallow header tank design Ensures even distribution of drilling fluid to all separators in the system
Low spare parts inventory Provides cost savings
HVAC hood Routes hazardous fumes away from the unit and into a ventilation system for safe transfer away from personnel
Automated Shaker Control (optional) • Automatically optimizes shaker utilization during varying flow conditions (unneeded shakers are brought offline)
• Increases screen life by keeping screens wet with fluid

Specifications and Dimensions


Dimensions (L x W x H) 2151 mm x 1870 mm x 1713 mm Second Primary Deck Screening 2.44 m² (26.26 ft²) - (4 screens)
(85 in x 74 in x 67 in) Area
Weir Height 1143 mm (45 in) Screen Type Pretension; Repairable
Weight 2440 kg (5379 lb) Screen-Securing System PNEUMOSEAL (air-operated; quick release)
Basket Angle 0 degrees Motor Type (2) Brook Crompton Argus 55
Scalping Deck Angle +2 degrees Motor Power (each) 3 kw (4 hp)
First Primary Deck Angle +7 degrees Vibration Motion Balanced elliptical
Second Primary Deck Angle +7 degrees G-Force (information available upon request)
Total Screening Area 6.79 m² (73.08 ft²) Electrical Requirements 380-460 VAC/3-Phase/50 or 60 Hz
Scalping Deck Screening Area 1.91 m² (20.56 ft²) - (3 screens) Compressed Air Requirements 85-90 psi
First Primary Deck Screening Area 2.44 m² (26.26 ft²) - (4 screens) Compressed Air Capacity .01 m³/min (0.5 ft³/min)

12
Shakers / Separators

CONSTANT-G CONTROL™ (CGC)


PATENT-PENDING TECHNOLOGY DEVELOPED TO MAINTAIN A CONSISTENT G-FORCE RATING

CONSTANT-G CONTROL (CGC) is a patented


technology developed to maintain an optimal G-force
rating on BRANDT shaker products during varying
liquid/solids loading conditions. CGC maximizes
shaker screen performance, solids conveyance and
throughput while enhancing screen life. CGC is an
industry first that sets a new standard in separator
performance.
On a conventional shaker, G-force drops as weight
on the basket increases, due to the fact that motor
rpm and force is constant. This causes the unit to be
less efficient while loaded and reduces its ability to
process drilling fluids.
With the addition of an accelerometer on the basket

Solids Control
tied to the VFD operating the motors, the VFD is able
to constantly monitor the basket G-force and adjust
CGC Benefits
the motor speed in order to maintain the G-force at
• Automatically adjusts G-Force during drilling
predetermined set points, depending on fluids and
operations
solids loading on the basket. The basket will run at
• Increases shaker capacity up to 35%
a lower G-force and reduce wear on screens and
• Provides capability to screen up to 3 API
components, while operating with little solids loading.
screens finer
When loading becomes more extreme and higher
• Enhances screen life
G’s are needed to process all of the drilling fluid, the
• Extends motor and bearing life
basket will automatically ramp up to a higher G-force.

CGC Available Options


Shaker New or Retrofit Model After Retrofit Motor Power Motor Power Motion G-Force G-Force Set
Before Retrofit After Retrofit (Linear, Elliptical, Set Points Points
(hp) (hp) Dual Motion) Linear (g) Elliptical (g)
KING COBRA Venom New KCV-CGC 3.5 Linear 7.3, 8.3
KING COBRA Venom New KCV-CGC 3.5 Linear 7.3, 8.3
KING COBRA Venom New KCV-CGC-DM 3.5 Dual 7.3, 8.3 6.3, 7.3
KING COBRA Venom Retrofit KCV-CGC-DM 3.5 Dual 7.3, 8.3 6.3, 7.3
KING COBRA New KC-CGC 2.5 Linear 6.3
KING COBRA Retrofit KC-CGC 2.5 2.5 Linear 6.3
KING COBRA New KC-CGC-DM 2.5 Dual 6.3 6.3
KING COBRA Retrofit KC-CGC-DM 2.5 2.5 Dual 6.3 6.3
KING COBRA* Retrofit KC-CGC 2.5 3.5 Linear 7.3, 8.3
KING COBRA Venom Retrofit KCV-CGC 2.5 3.5 Linear 7.3, 8.3
KING COBRA Venom Retrofit KCV-CGC 2.5 2.5 Linear 6.3
COBRA Mini 3-Panel New COBRA Mini 3-Panel, CGC 2.5 Linear 6.3
COBRA Mini 3-Panel Retrofit COBRA Mini 3-Panel, CGC 2.5 2.5 Linear 6.3
LCM-3D New LCM-3D-CGC 2.5 Linear 6.3
LCM-3D Retrofit LCM-3D-CGC 2.5 2.5 Linear 6.3
KC+** Retrofit KC+-V-CGC 2.5 3.5 Linear 7.3, 8.3
VSM Multi-Sizer*** New VSM-MS 4 Bal. Elliptical 5.3,6.3,7.3
VSM-300 New VSM-300,CGC 4 4 Bal. Elliptical 5.3,6.3,7.3
VSM-300 Retrofit VSM-300,CGC 4 4 Bal. Elliptical 5.3,6.3,7.3
*Replace KC Basket with KC Venom Basket
** Replace KC Plus basket with KC Venom Basket and new rocker arm
***CGC comes as standard feature on the VSM Multi-Sizer

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Shakers / Separators

VFD G-Force Controller


OPTIMIZING SEPARATION EFFICIENCY THROUGH FLEXIBILITY,
HIGH PERFORMANCE AND EASY OPERATION
Solids Control

KING COBRA Shaker with VFD Controller

The Variable Frequency Drive (VFD) G-Force Controller Settings may be adjusted while the shaker is in
affords customers the opportunity to manage shale operation, giving the user flexibility to adapt to
shaker performance and screen life based on cuttings changing drilling conditions without interrupting
loading. By selecting one of three settings (NORM, operations. This provides the operator more control
HIGH or MAX), operators are able to manage light over shaker performance and screen life. Varying the
to heavy cuttings loading on the shaker bed while G-forces exerted on the shaker bed extends screen
reducing screen usage. The VFD utilized is simple, life by reducing the G’s when hole size and solids
rugged and can be outfitted to new, or retrofitted to loading lessen.
existing, KING COBRA, KING COBRA+ and LCM-3D
shale shakers.
Each of the three settings change the G-forces
generated on the shaker bed. When drilling the top
hole section with fast penetration rates (maximum
screen loading), the MAX setting should be selected
to efficiently remove solids from the drilling fluid (mud).
In the intermediate hole section, the HIGH setting
should be employed, while in the slow-drilling, bottom
hole section, the NORM setting should be utilized. The
specifications of the settings are listed below:

G-Force Setting Specifications


G-Forces at Setting
Shale Shaker Model NORM HIGH MAX
KING COBRA 6.1 6.7 7.3
KING COBRA+* 6.1 6.7 7.3
LCM-3D 6.1 6.5 7.1
* Linear motion only Graphical Display of VFD Controller Panel

14
Cascade Shakers

LCM-3D/KING COBRA Cascade Shaker


FUSING THE EFFECTIVENESS OF AN ELLIPTICAL MOTION SCALPING SHAKER
WITH THE HIGH THROUGHPUT OF A LINEAR MOTION PRIMARY SHAKER

Solids Control
The LCM-3D/KING COBRA Cascade shale shaker motion is effective in maximizing scalping ability when
combines two proven models in one package for the large, sticky, hydrated clays and other troublesome
most effective liquid/solids separation machine on the solids are encountered.
market.
The primary shaker consists of a 4-panel LCM-3D that
The scalping shaker, which is mounted above the has been tuned to linear motion. Linear motion, which
primary shaker, consists of a 4-panel KING COBRA allows for high throughput, is highly effective in rapidly
that has been tuned to elliptical motion. Elliptical separating and discharging solids.

LCM-3D/KING COBRA Cascade Shaker


FEATURES BENEFITS
Unique, rugged shaker basket design (LCM-3D and KING COBRA) Provides optimal mud coverage of screen surface
Few replacement parts for shaker (LCM-3D and KING COBRA) Provides a small parts inventory, thus enabling cost savings to be realized
Elliptical motion (KING COBRA) Easily removes large, sticky, hydrated clays and other troublesome solids
Linear shaker motion (LCM-3D) Rapidly separates and discharges solids
Patented drying deck (LCM-3D and KING COBRA) Reduces mud losses via a dry solids discharge
Exclusive shaker deck angles (0º, +5º, +5º, +5º on LCM-3D and KING COBRA) Keeps the mud pool volume small, which helps to increase screen life
Utilization of four (4) repairable, pretension screens (LCM-3D and KING COBRA) Offers 33.4 ft² (3.1 m²) of screening area on each deck which is repairable, thus
providing cost savings
Individual seals on every screen (LCM-3D and KING COBRA) Eliminates screen leakage
Patented pin-and-hole screen securing system (LCM-3D and KING COBRA) Secures screens to shaker basket snugly so they will not slip or slide once in place

Specifications and Dimensions


Dimensions (L x W x H) 12511/64 in x 81 in x 117⅛ in Screen Quantity (scalping deck) 4
(3179 mm x 2057 mm x 2975 mm) Screen Quantity (primary deck) 4
Weir Height 9215/16 in (2361 mm) Motor Type (both shakers) (2) Vibra-Motors
Weight 10400 lb (4722 kg) Motor Power (each motor) 2.5 hp (1.9 kw)
Basket Angle (both baskets) Adjustable -5° to +3° Vibration Motion (scalping shaker) Elliptical
Deck Angle (both decks) 0°, +5°, +5°, +5° Vibration Motion (primary shaker) Linear
Screening Area (scalping deck) 33.4 ft2 (3.1 m2) G-Force (scalping shaker) 6.5 Nominal G’s
Screening Area (primary deck) 33.4 ft2 (3.1 m2) G-Force (primary shaker) 6.1 Nominal G’s*
Screen Type (both decks) Pretension, repairable
*Optional VFD G-Force Controller is available offering three (3) selectable G-force settings: 6.1 (NORM), 6.5 (HIGH) and 7.1 (MAX)

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Cascade Shakers

LCM-3D/CM-2 Cascade Shaker


INTEGRATING TECHNOLOGIES FOR MAXIMUM SEPARATION EFFICIENCY
Solids Control

The LCM-3D/CM-2 Cascade shaker combines the The CM-2 basket utilizes two hookstrip screens, each
efficiency of the circular-motion CM-2 scalping shaker with a deck angle of 0º, while the LCM-3D basket
(top basket) with the effectiveness of the linear-motion utilizes four pretension screens angled at 0º, +5º, +5º,
LCM-3D primary shaker (bottom basket). +5º. The fourth screen on the LCM-3D is a patented
drying deck screen.

LCM-3D/CM-2 Cascade Shaker


FEATURES BENEFITS
Unique, rugged basket design Provides optimal mud coverage of screen surface
Circular motion (CM-2 basket) Easily removes large, sticky clays and other troublesome solids
Linear motion (LCM-3D basket) Solids are separated and discharged rapidly
Patented drying deck A dry solids discharge helps reduce mud losses
Exclusive deck angles on LCM-3D basket (0º, +5º, +5º, +5º) Keeps the mud pool volume small, which helps to increase screen life
Optional weir height Weir height of 74 in (1879.6 mm), with optional 70 in (1778 mm) when needed
Utilizes four (4) repairable, pretension screens 33.4 ft² (3.1 m²) of screen area which is repairable, thus offering cost savings
Individual seals on every screen Screen seals eliminate screen leakage
Patented pin-and-hole screen securing system Screens fit snugly and will not slip or slide once secured

Specifications and Dimensions


Model LCM-3D/CM-2 Cascade CM-2 Shaker LCM-3D Shaker
Dimensions (L x W x H) 119⅜ in x 81 in x 90 in Basket Angle Fixed 0° Adjustable -5° to +5°
3032 mm x 2057 mm x 2286 mm Deck Angle 0°, 0° 0°, +5°, +5°, +5°
Weir Height 74 in (1880 mm) Screening Area 22.5 ft2 (2.1 m2) 33.4 ft2 (3.1 m2)
Weir Height Opt 70 in (1778 mm) Screen Type Hookstrip, repairable Pretension, repairable
Weight 9100 lb (4131 kg) Screen Quantity 2 4
Motor Type (1) Belt Drive (2) Vibra-Motors
Motor Power (each) 1 hp (0.7 kw) 2.5 hp (1.9 kw)
Vibration Motion Circular Linear
G-Force 4.2 Nominal G’s 6.1 Nominal G’s*
*Optional VFD G-Force Controller is available offering three (3) selectable G-force settings: 6.1 (NORM), 6.5 (HIGH) and 7.1 (MAX)

16
Mud Cleaners / Conditioners

COBRA and KING COBRA Mud Conditioners


COMBINING HYDROCYCLONE SIMPLICITY WITH RUGGED, DEPENDABLE SHAKER PERFORMANCE

Solids Control
COBRA 16/2 Mud Conditioner KING COBRA 24/3 Mud Conditioner

The COBRA and KING COBRA Mud Conditioners use cuttings. To further increase separation efficiency, an
a combination of hydrocyclones and a COBRA or optional VFD G-Force Controller is available for the
KING COBRA shale shaker to separate solids from KING COBRA shaker, which allows the operator to
liquid. The combination of hydrocyclone cones used tune the G-forces exerted on the shaker bed to one of
depends upon the specific application of duty. Cone three settings: 6.1 (NORM), 6.7 (HIGH), and 7.3 (MAX).
combinations typically consist of desander cones (10-
The screens used on the shale shaker determine the
inch or 12-inch) and desilter cones (4-inch), which are
cut point for the mud conditioner unit. When weighted
properly sized to handle over 125% of the flow rate.
muds are used, screens are selected in a manner that
The cones are mounted above the screen deck of the ensures the majority of the weight material is returned
shale shaker. The drilling fluid (mud) is fed first through to the mud system. Typically, API 170 screens (>82.5
the hydrocyclones, where the discharge cascades to 98.0 microns) are used to reduce the amount of
down over the shale shaker screens. This helps to weight material discarded by the screens.
reduce the amount of mud attached to the discharged

COBRA and KING COBRA Mud Conditioners


FEATURES BENEFITS
Cones constructed of lightweight, durable, polymeric material Provides high temperature tolerance, chemical and erosion resistance and low-cost
replacement
Cones are connected to feed tube via preferred flange connections Offer tight, leak-proof operation
Cones utilize involute feed entry Separates solids more efficiently than conventional tangential entry, thus conserving fluid
and reducing wear at the feed inlet
Wear-resistant ceramic insert molded into the underflow of 4-inch desilter cones Resists abrasion to a degree many times higher than the standard polymeric material, thus
ensuring long-lasting life
Customized cone configurations specific to customer needs Ensures that customers receive the proper configuration for their application
Unique, rugged shaker basket design Provides optimal mud coverage of screen surface
Few replacement parts for shaker Provides a small parts inventory, thus enabling cost savings to be realized
Linear shaker motion Separates and rapidly discharges solids
Patented drying deck of shaker Reduces mud losses via a dry solids discharge
Exclusive shaker deck angles (0º, +5º, +5º for the COBRA and 0º, +5º, +5º, +5º Keeps the mud pool volume small, which helps to increase screen life
for the KING COBRA)
Utilization of repairable, pretension screens on shakers Offers 25.4 ft² (2.4 m²) of screening area for the COBRA and 33.4 ft² (3.1 m²) for the KING
• Three (3) on the COBRA COBRA which is repairable, thus offering cost savings
• Four (4) on the KING COBRA
Individual seals on every screen Eliminate screen leakage
Patented pin-and-hole screen securing system Secures screens to shaker basket snugly so they will not slip or slide once in place

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Mud Cleaners / Conditioners

COBRA and KING COBRA Mud Conditioners


COMBINING HYDROCYCLONE SIMPLICITY WITH RUGGED, DEPENDABLE SHAKER PERFORMANCE

Specifications and Dimensions


HYDROCYCLONES 12-inch 10-inch 4-inch
Nominal Inner Diameter 12 in (305 mm) 10 in (254 mm) 4 in (102 mm)
Material Cast Urethane Cast Urethane Cast Urethane
Capacity 500 gal/min (1893 lit/min) to 400 gal/min (1514 lit/min) to 50 gal/min (189 lit/min) to
600 gal/min (2271 lit/min) 500 gal/min (1893 lit/min) 65 gal/min (246 lit/min)
D50 Cut Point in Water 60-80µm 50-70µm 15-20µm
D50 Cut Point in Drilling Fluid ≥200µm 90-120µm 35-70µm
Weight Each 105 lb (48 kg) 85 lb (39 kg) 13 lb (6 kg)
All hydrocyclones require 75 feet of head; D50 is dependent on the feed particle size. 2-inch cones are also available upon request.
SHALE SHAKERS COBRA KING COBRA
Dimensions (L x W x H) 94⅝ in x 66⅛ in x 61 in 120¼ in x 66⅜ in x 66 in
Solids Control

(2404 mm x 1680 mm x 1549 mm) (3054 mm x 1686 mm x 1676 mm)


Weir Height 41 in (1041 mm) 41 in (1041 mm)
Weir Height Opt 37 in (940 mm) 37 in (940 mm)
Weight 3800 lb (1725 kg) 4800 lb (2179 kg)
Screen Quantity 3 4
Deck Angle 0°, +5°, +5° 0°, +5°, +5°, +5°
Basket Angle Adjustable -7° to +3° Adjustable -5° to +3°
Screen Type Pretension, repairable Pretension, repairable
G-Force 5.4 Nominal G’s Up to 7.3 G’s*
Deck Area 25.4 ft2 (2.4 m2) 33.4 ft2 (3.1 m2)
Motor Type (2) Vibra-Motors (2) Vibra-Motors
Motor Power (each) 2.0 hp (1.5 kw) 2.5 hp (1.9 kw)
Vibration Motion Linear Linear
*G-Force dependent upon starter options
TYPICAL MUD CONDITIONER CONFIGURATIONS
Quantity Desilter Cones (4-inch) Quantity Desander Cones (12-inch) Hydrocyclone Capacity
COBRA 16/2 Mud Conditioner 16 2 1000 gal/min (3785 lit/min)
KING COBRA 16/2 Mud Conditioner 16 2 1000 gal/min (3785 lit/min)
KING COBRA 24/3 Mud Conditioner 24 3 1500 gal/min (5678 lit/min)

Dimensions and Weights LxWxH Weight


COBRA 16/2 Mud Conditioner 106 in x 80 in x 101 in 6200 lb (2815 kg)
(2692 mm x 2032 mm x 2565 mm)
KING COBRA 16/2 Mud Conditioner 120 in x 87 in x 106 in 7900 lb (3587 kg)
(3048 mm x 2210 mm x 2692 mm)
KING COBRA 24/3 Mud Conditioner 138 in x 90 in x 118 in 9100 lb (4131 kg)
(3505 mm x 2286 mm x 2997 mm)

18
Mud Cleaners / Conditioners

KING COBRA Venom Mud Conditioner


FLEXIBILITY FOR CHANGING NEEDS WITH OPTIMIZED SEPARATION PERFORMANCE

By using new advancements, separation performance


is optimized with the KING COBRA Venom Mud
Conditioner. The KING COBRA Venom Mud Conditioner
is a combination of the KING COBRA Venom shale
shaker and Hydrocyclone cones, used to separate solids
from liquid. With sizes available in 12-inch (desander)
and 4-inch (desilter), the combination of cones used is
dependent upon the application. The cone combinations
are sized to handle 125% of the flow rate.
The new modular design and standardized platform
of the KING COBRA Venom Mud Conditioner allows
the user to customize options that best fit the needs
of the application. Regardless of the original factory
configuration, the modular design makes it possible for

Solids Control
the unit to be upgraded in the field, allowing flexibility in
situations of changing needs.

Specifications and Dimensions


Dimensions (L x W x H) 131 in x 98 in x 117½ in (3327 mm x 2490 mm x 2985 mm)
Weir Height 34½ in (867 mm)
Weight 9500 lbs (4310 kg)
Screen Quantity 4
Deck Angle Adjustable -2° to + 2°
Basket Angle 0°, +5°, +5°, +5°
Screen Type Pretension, repairable
G-Force 6.7 - 7.3
Deck Area 33.4 ft2 (3.1 m2)
Motor Type Vibra-Motors
Motor Power (each) 2.5 hp (1.9 kw)
Vibration Motion Linear or Dual

Options
Vibration Motion • Linear
• Dual (linear and tuned elliptical)
G-Force • Fixed - Nominal (6.1)
• Variable - NORM (6.1) HIGH (6.7) MAX (7.3)
• CONSTANT-G CONTROL - automatically sustained setting; patented worldwide
Backtank Type • Standard (single shaker configuration)
• Flanged, Bolt On (multiple shaker configuration); no welding required
Backtank Material • Stainless Steel
• Carbon Steel
Fluid Endpoint Control (basket elevation adjustment) • Manual
• Automatic

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Mud Cleaners / Conditioners

KING COBRA Venom Mud Conditioners


FLEXIBILITY FOR CHANGING NEEDS WITH OPTIMIZED SEPARATION PERFORMANCE

KING COBRA Venom Mud Conditioner


FEATURES BENEFITS
Cones constructed of lightweight, durable, polymeric material High temperature tolerance
Chemical and erosion resistant
Low cost replacement
Cones connected to feed tube via preferred flange connections Tight, leak-proof operation
Involute feed entry on cones More efficient separation of solids from liquid; conserves fluid and reduces wear
at feed inlet
Wear-resistant ceramic insert molded into the underflow of the 4-inch cones Higher abrasion resistance than standard polymeric material, longer-lasting life
Customized cone configurations specific to application Ensures proper cone configuration
Unique, rugged shaker basket design Improved energy transfer from basket to screen; improved solids separation
Few replacement parts needed for shaker Smaller parts inventory, cost efficient
Linear vibration motion on shaker (all KING COBRA Venom configurations) Rapid separation and discharge of solids
Solids Control

Tuned-elliptical vibration motion on shaker Easily separates large, sticky, hydrated clays and other troublesome solids
(dual motion KING COBRA Venom configurations)
Dual motion shaker configuration Selection of vibration motion that best suits the drilling situation
CONSTANT-G CONTROL Consistent G-force setting automatically maintained, improving throughput and
separation efficiency
Patented shaker drying deck Reduces mud loss via dry solids discharge
Exclusive shaker deck angles (0°, +5°, +5°, +5°) Keeps mud pool volume small, increases screen life
Modular shaker backtank design Reduced tank volume, decreasing solids settling
Bolt-on link sections (no welding required) for multiple-shaker configurations
Adjustable, stainless steel weir gates with a bottom feed, reduces solids settling
Specially-designed shaker backtank ports that accept the NOV M/D Totco Quick and easy installation of gas detection system
GAS WATCH™ gas detection system
Venom series screens 33.4 ft2 (3.1 m2) screening area
Elimination of crown rubbers
Repairable screens create cost savings
Elimination of screen leakage and mud bypass via individually-sealed screens
Patented pin-and-hole screen securing system on shaker Secures screens snugly to shaker basket
Screen wedge redesign Easy, ratchet-type wedge installation, eliminates hammer damage to screens
and shaker basket sidewall
Pushbutton (pneumatic) single-point shaker deck angle adjustment Quick and easy deck angle adjustments
mechanism
Improved cable clamp design for shaker electrical wiring Clean, quick and rigid installation of electrical wiring
Epoxy and glass flake paint system Longer paint life, preservation of appearance and value

20
Mud Cleaners / Conditioners

LCM-3D Mud Conditioner


MERGING HYDROCYCLONE SIMPLICITY WITH RUGGED, DEPENDABLE SHAKER PERFORMANCE

Solids Control
LCM-3D 16/2 Mud Conditioner
(shown with optional side discharge)

The LCM-3D Mud Conditioner uses a combination cuttings. To further increase separation efficiency, an
of hydrocyclones and an LCM-3D shale shaker to optional VFD G-Force Controller is available for the
separate solids from liquid. The combination of LCM-3D shaker, which allows the operator to tune the
hydrocyclones used depends upon the specific G-forces exerted on the shaker bed to one of three
application of duty. Cone combinations typically settings: 6.1 (NORM), 6.5 (HIGH) and 7.1 (MAX).
consist of desander cones (10-inch or 12-inch) and
The screens used on the shale shaker determine the
desilter cones (4-inch), which are properly sized to
cutpoint for the mud conditioner unit. When weighted
handle over 125% of the flow rate.
muds are used, screens are selected in a manner
The cones are mounted above the screen deck of the that ensures that the majority of the weight material
shale shaker. The drilling fluid (mud) is fed first through is returned to the mud system. Typically, API 170
the hydrocyclones, where the discharge cascades screens (>82.5 to 98.0 microns) are used to reduce the
down over the shale shaker screens. This helps to amount of weight material discarded by the screens.
reduce the amount of mud attached to the discharged

LCM-3D Mud Conditioner


FEATURES BENEFITS
Cones constructed of lightweight, durable, polymeric material Provides high-temperature tolerance, chemical and erosion resistance and low-cost
replacement
Cones are connected to feed tube via preferred flange connections Offer tight, leak-proof operation
Cones utilize involute feed entry Separates solids more efficiently than conventional tangential entry and reduces wear at
the feed inlet
Wear-resistant ceramic insert molded into the underflow of 4-inch desilter cones Resists abrasion to a degree many times higher than the standard polymeric material, thus
ensuring long-lasting life
Customized cone configurations specific to customer needs Ensures that customers receive the proper configuration for their application
Unique, rugged basket design Provides optimal mud coverage of screen surface
Linear motion Solids are separated and discharged rapidly
Patented drying deck A dry solids discharge helps reduce mud losses
Exclusive deck angles (0º, +5º, +5º, +5º) Keeps the mud pool volume small, which helps to increase screen life
Utilization of four (4) repairable, pretension screens 33.4 ft² (3.1 m²) of screen area which is repairable, thus providing cost savings
Individual seals on every screen Screen seals eliminate screen leakage
Patented pin-and-hole screen securing system Screens fit snugly and will not slip or slide once secured

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Mud Cleaners / Conditioners

LCM-3D Mud Conditioner


MERGING HYDROCYCLONE SIMPLICITY WITH RUGGED, DEPENDABLE SHAKER PERFORMANCE

Specifications and Dimensions


HYDROCYCLONES 12-inch 10-inch 4-inch
Nominal Inner Diameter 12 in (305 mm) 10 in (254 mm) 4 in (101.6 mm)
Material Cast Urethane Cast Urethane Cast Urethane
Capacity 500 gal/min (1893 lit/min) to 400 gal/min (1514 lit/min) to 40 gal/min (189 lit/min) to
600 gal/min (2271 lit/min) 500 gal/min (1893 lit/min) 65 gal/min (246 lit/min)
D50 Cut Point in Water 60-80µm 50-70µm 15-20µm
D50 Cut Point in Drilling Fluid ≥200µm 90-120µm 35-70µm
Weight Each 105 lb (48 kg) 85 lb (39 kg) 13 lb (6 kg)
All hydrocyclones require 75 feet of head; D50 is dependent on the feed particle size. 2-inch cones are also available upon request.
SHALE SHAKERS LCM-3D
Dimensions (L x W x H) 12113/16 in x 80 in x 53 in
Solids Control

(3094 mm x 2032 mm x 1346 mm)


Weir Height 43 in (1092 mm)
Weight 5460 lb (2479 kg)
Basket Angle Adjustable -5° to +5°
Deck Angle 0°, +5°, +5°, +5°
Screening Area 33.4 ft2 (3.1 m2)
Screen Type Pretension, repairable
Screen Quantity 4
Motor Type (2) Vibra-Motors
Motor Power (each) 2.5 hp (1.9 kw)
Vibration Motion Linear
G-Force 6.1 Nominal G’s*
*Optional VFD G-Force Controller is available offering three (3) selectable G-Force settings: 6.1 (NORM), 6.5 (HIGH) and 7.1 (MAX)
TYPICAL MUD CONDITIONER CONFIGURATIONS
Quantity Desilter Cones (4-inch) Quantity Desander Cones (12-inch) Hydrocyclone Capacity
LCM-3D 16/2 Mud Conditioner (Low Capacity) 16 2 1000 gal/min (3785 lit/min)
LCM-3D 24/3 Mud Conditioner (High Capacity) 24 3 1500 gal/min (5678 lit/min)

Dimensions and Weights LxWxH Weight


LCM-3D 16/2 Mud Conditioner (Low Capacity) 12115/16 in x 87¾ in x 100½ in 7600 lb (3450 kg)
(3097 mm x 2229 mm x 2553 mm)
LCM-3D 24/3 Mud Conditioner (High Capacity) 1379/16 in x 90 in x 1101/16 in 8900 lb (4041 kg)
(3494 mm x 2286 mm x 2796 mm)

22
Mud Cleaners / Conditioners

Mini COBRA 2-Panel and 3-Panel Mud Conditioners


FORTIFYING SOLIDS CONTROL WITH A SMALL FOOTPRINT AND LOW WEIR HEIGHT

Solids Control
Mini COBRA 2-Panel Mud Conditioner Mini COBRA 3-Panel Mud Conditioner

The popular COBRA shaker family is also available Multiple units can be supplied on a single skid and
as the Mini COBRA 2-Panel and Mini COBRA 3-Panel feature a common feed distribution, which reduces
Mud Conditioner. The low weir height of 15 inches (381 installation time and costs and ensures balanced
mm) of the Mini COBRA 2-Panel and 24 inches (611 flow to each shaker. The Mini COBRA 2-Panel Mud
mm) of the Mini COBRA 3-Panel allows them to fit on generates 6.4 G’s of efficient linear motion, while the
smaller land rigs where flowline slope is critical. The Mini COBRA 3-Panel generates 6.5 G’s to rapidly
Mini COBRA 2-Panel is a two-panel shaker and the remove drilled solids, saving valuable drilling fluid and
Mini COBRA 3-Panel is a three-panel shaker that has reducing drilling waste.
many compatible parts with other COBRA and KING
The basket design sets the feed end at 0° and the
COBRA shakers. Having common screens, screen
discharge end at +5°. This basket angle minimizes
support material and Hammerwedge screen fasteners
liquid pool depths, which reduces fluid weight on
simplifies inventory requirements for contractors with
screens. The basket angle is also adjustable. The flat
COBRA or KING COBRA shakers in their fleet.
screening surface evenly distributes fluid across the
shaker. All of these features maximize usable screen
area.

Specifications and Dimensions


Model Mini COBRA 2-Panel Mud Conditioner Mini COBRA 3-Panel Mud Conditioner
Vibration Type Linear Linear
Quantity of Screens 2 Screens (not included) 3 Screens (not included)
Deck Type Flat (0°, +5°) Contour (0°, +5°, +5°)
Basket Angle Adjustable -2° to +3° Adjustable 0° to +3°
Screen Area 16.8 ft2 (1.6 m2) 25.5 ft2 (2.4 m2)
G-Force 6.4 6.5 Nominal G
Vibrator Drive (2) Vibra-Motors (2) Vibra-Motors
Dimensions (L x W x H) 76.67 in x 66.20 in x 39.88 in 1045/8 in x 64¼ in x 507/16 in
(1947 mm x 1681 mm x 1013 mm) (2657 mm x 1632 mm x 1281 mm)
Weir Height 15 in (381 mm) 24 in (610 mm)
Weight 2100 lbs (953 kg) 3800 lbs (1723 kg)

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OEM Screens
INTRODUCING NEW STANDARDS IN SCREENING PERFORMANCE

Premium X-tended Life CLAB


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Venom Series Screen

NOV supports the API RP 13C, Third Edition, December The Premium X-tended Life (PXL) screen line is the first
2004 (ISO 13501 First Edition 2005-12-01) screen new screen design since the inception of API RP 13C.
labeling practice and has implemented this labeling Full-scale testing was conducted with a controlled
on the most popular screens, including the RHD and and repeatable procedure. The test findings (available
XF series. The new recommended screen labeling on request) demonstrate that the new Premium
practice provides the following API RP 13C information: X-tended Life screen line has clear advantages over
1. API Number the competition and the previous VSM OEM screen line
2. Conductance in kD/mm in the following categories:
3. D100 Value • Increased screen life
4. Non-Blanked Open Area in Square Feet • Consistent separation efficiency over the life of
Engineers test and develop screen products in the the screen
NOV Analytical Laboratory. The laboratory performs • More consistent throughput and conductance;
many different functions, such as: resistance to plugging and greater screen
• Failure Analysis stability
This analysis allows NOV to better define the root cause • Minimal misplaced coarse particles in the
of failure. The identification of root cause provides the underflow
direction to modify the design for improvement in The Venom series shale shaker screens have an
actual performance, as well as increased durability. advanced frame design and unique mesh combinations
• Fluids Management that effectively and efficiently separate detrimental
The Analytical Laboratory also supports NOV full- drilled solids from drilling fluid. Venom series screens
scale pilot plant testing. Constant observation and fit all COBRA and LCM series shale shakers.
monitoring of calibrated test fluids, which have solids Features include:
representing each API sieve class, allows NOV to • Reinforced screen frame design, which provides
maintain consistency and repeatability in screen improved energy transfer from the shaker basket
testing. This base mud, along with particles of a known to the screen (faster solids separation) and
size, is used to evaluate the performance of new and improved screen life
existing screens. • Individual seals around the perimeter of the
• API RP 13C Testing screen to eliminate leakage
Dry sieve testing procedures, as well as conductance • Patented pin-and-hole screen securing system
testing, are considered great tools to apply specific guarantees that screens fit properly on the
potential values to screens in order to aid in further shaker basket and will not slip or slide once
design advancements. secured
• QA/QC Screen Materials • API RP 13C compliant
Periodic sampling and analysis of screen cloths ensures
consistent quality. Typical analyses include chemical
composition, tensile strength, percent elongation,
ductility, wire count and wire size.

24
Shakers Screens

NOV Screens Comply with API RP 13C


DEFINITIONS AND FAQS

The America Petroleum Institute screen labeling practice, API


RP 13E, has been superseded and merged with API RP 13C.
NOV has provided this document as clarification during the
introduction of this new practice.
• Previously, API RP 13E used light to measure the distribution of
hole sizes and then calculated values for D16, D50 and D84.
• Now, API RP 13C uses particles to measure the coarsest
particle that passes through the screen, resulting in a
measured value of D100.
• Historically API RP 13E’s D50 was considered the primary
cut-point of the screen. Currently, API RP 13C uses D100 to
compare two different screens.
• Separation curves show that the D100 value is always coarser than the D50 value.
NOV views the change from API RP 13E to API RP 13C as a positive step, because of the move from a light basis to a
particle separation basis. Since the two standards measure the screens using completely different test procedures and

Solids Control
the classifying number changes from D50 to D100, the API RP 13C values will be different from API RP 13E values for the
same screen.

FAQS
1. What is D100 and how is it related to the API screen designation?
• The D100 value represents the diameter of the coarsest particle (in microns) which will pass through the screen during a dry laboratory test and
is a single number, not a range of sizes.
• The API screen designation for a screen is the API-defined range of sizes into which the D100 value falls. Some of the coarser size classes span
quite a large range of D100 values.
2. What does/doesn’t the D100 tell us?
• The D100 value is the finest particle diameter at which the screen no longer sends 100% of the particles to the discard stream. This is also the
coarsest particle that will pass through the screen.
• The D50 value is the particle size at which the screen sends 50% of the particles to the “overs” (discard), while the remaining 50% report to the
“unders” (undersized stream) and should not be compared to the D100. The D50 is interpreted as the micron size where a screen makes a
50/50 split.
• The API RP 13C D100 is a very specific value determined from a carefully-controlled laboratory procedure so that any laboratory could measure the
same value for any given screen cloth.
3. Will a screen with a D100 of 110 microns remove solids finer than 110 microns?
• Yes, more than half of the particles that are coarser than D50 and finer than D100 will report to the overs. A significant portion of the particles finer
than D50 will also report to the unders. (By definition, every particle classified in the D100 size or coarser will report to the overs as expected.)
4. Have any of the NOV screen mesh combinations changed?
• Yes, however only a few of the screen mesh combinations required a change in order to provide a screen in each API Screen designation.
5. Why is there such a great variance between the old and new screen labeling values?
• The biggest variation is due to the shift from the D50 value to the D100 value.
• The previous test procedure for screens, API RP 13E, measured the distribution of the screen holes as measured by light, not solids. Subsequently,
the screens were labeled using the D50, D16 and D84 separation curve.
• The current test procedure, API RP 13C, measures the coarsest particle which passes through the screen, which is a more accurate and repeatable
test method. The screens are now labeled using the D100 size criteria.
6. Should I use the old screen number or the new API screen designation when ordering replacement screens?
• NOV will accept orders according to the system that customers prefer. Orders may be placed using either the old nomenclature or the new
API screen designation.
7. If the 200-mesh screen is now labeled API 120, should a finer screen be used now?
• Customers are advised to continue using the screens that work best for their applications, regardless of the new API screen designation. The sand
content found in the mud report remains the best indicator of what type screen to use. The new testing procedure reports a different value and its
primary intent is to provide a standard measuring system for comparing screens among competing manufacturers.
• The mud report will dictate what type of screen is required. With a weighted mud, the mud should be screened fine enough to produce just a
trace of sand. If the mud report is showing a sand content of .25% or more, the advice is: screen finer. With an unweighted mud, the mud should
be screened as fine as possible (with consideration to practical screen life), while maintaining the prescribed mud weight.
8. Why does NOV choose to use both original screen nomenclature, as well as the new API RP 13C screen
designation?
• It is expected that customers will refer to both the original and the new nomenclature for an indefinite period. NOV will continue to use its original
nomenclature and provide information regarding correlating API RP 13C screen designations to allow customers to choose what works best for
them.
9. What is the practical value of the new API RP 13C screen labeling practice to the end user?
• The new API RP 13C labeling practice provides an excellent standard and benchmark for comparing one screen manufacturer’s screen separation
to another. The closer the D100 values, even within the same size class, the better the comparison will be.
• NOV will work with customers to ensure that screen comparison tests are performed in a fair manner for all parties, allowing the development of a
balanced test plan, including a double-blind particle size analysis protocol, whenever a screen comparison is to be conducted.

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Premium X-tended Life (PXL) Series Screens


EXTENDING SCREEN LIFE WITH INNOVATIVE DESIGN AND HIGH PERFORMANCE

CLAB
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The Premium X-tended Life (PXL) series shale shaker Innovative design provides a significant increase
screens efficiently separate detrimental drilled solids in screen life. Premium X-tended Life screens are
from drilling fluid. These screens are designed with specifically designed for the VSM 300 shale shaker
completely new engineering methodologies, resulting and are compliant with API RP 13C, Third Edition,
in screens that make cleaner cuts (at comparable API December 2004 (ISO 13501 First Edition 2005-12-01).
numbers) than the previous sandwich screen designs.

Premium X-tended Life (PXL) Series Screens


FEATURES BENEFITS
Computer-designed wire cloth combinations Provide increased screen life
Enable consistently high separation efficiency
Computer-designed frame Provides excellent resistance to plugging
Maintains flow capacity
Compliant with API RP 13C (ISO 13501) Meets worldwide screen selection specifications

Specifications and Dimensions - PXL Screens for VSM™ Multi-sizer


Dimensions (L x W x H) 37 in x 27 in x 1 in (940 mm x 686 mm x 25 mm)
Weight 25 lbs (11.3 kg)

Specifications and Dimensions - PXL Screens for VSM 300™


Dimensions (L x W x H) 35½ in x 27 in x 15/8 in (902 mm x 686 mm x 41 mm)
Weight 21 lbs (10 kg)

26
Shaker Screens
Venom
VNM Series Screens
INTRODUCING THE NEW STANDARD IN SCREENING PERFORMANCE

CLAB
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Solids Control
S
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The Venom series shale shaker screens have Venom series screens fit all COBRA and LCM series
an advanced frame design and unique mesh shale shakers.
combinations, which efficiently separate detrimental
drilled solids from drilling fluid.

Venom Series Screens


FEATURES BENEFITS
Reinforced screen frame design Provides improved energy transfer from the shaker basket to the screen, and faster solids separation
Improves screen life, reduces replacement cost and minimizes downtime
Eliminates the need for crown rubbers, which eliminates the cost of replacements
Individual seals around the perimeter of the screen Eliminates leakages
Patented pin-and-hole screen securing system Guarantees that screens fit snugly to the shaker basket and will not slip or slide once secured
Compliant with API RP 13C Ensures a consistent product that will meet specifications worldwide

Specifications and Dimensions


Dimensions (L x W x H) 49.25 in x 25 in x 1 in (1251 mm x 635 mm x 25.4 mm)
Weight 35 lb (15.9 kg)

Improved Cuttings Conveyance

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Rectangular Heavy Duty (RHD) Screens


ENHANCING SCREEN TECHNOLOGY WITH EVOLUTIONARY DESIGN
Solids Control

The Rectangular Heavy Duty (RHD) line of screens fine-mesh screen cloth. The RHD series screen line
utilizes two layers of heavy duty rectangular mesh was developed as a solution for difficult-to-screen
and one layer of coarse mesh to produce a durable materials such as LCM.
and effective screening media. This combination of
In addition to solving the issues associated with
screen media provides enhanced liquid conductance,
LCM and other problematic solids and materials,
which allows for a higher throughput of fluids. RHD
RHD screens produce less resistance to flow. The
series screens also reduce the incidence of plugging
proprietary, layered screen technology permits
and blinding in sand formations or when using lost
improved fluid conductance, while maintaining
circulation material (LCM).
consistently sharp separations. RHD series screens
LCM is prone to work its way between the fine are available for the COBRA, LCM and VSM series
screen layers of most double and triple-layered shale shakers, as well as select competitors’ models.
screens. In severe instances, it can swell and burst

28
Shaker Screens

NOV Manufactured Replacement Screens


for the MI-SWACO* MONGOOSE* PT Shale Shaker
NOV QUALITY, RELIABILITY AND PERFORMANCE IN A REPLACEMENT FOR COMPETITOR EQUIPMENT

Solids Control
NOV manufactured pretension replacement SWACO* MONGOOSE* shale shaker and can be
screens for the M-I SWACO* MONGOOSE* shale installed directly on the unit using the stock wedges.
shaker combine proven mesh combinations with NOV manufactured screens for the M-I SWACO*
an innovative, diamond-patterned plate to improve MONGOOSE* are available in a variety of mesh
separation efficiency of the shaker, while extending combinations to best suit the needs of the drilling
screen life. These pretension screens are engineered application.
to meet the exact design specifications of the M-I

NOV Manufactured Replacement Screens


FEATURES BENEFITS
Nitrile screen frame seal Prevents leakages of liquids and solids
Repairable screen cells Extend screen life
Available X-tra Fine (XF) and Rectangular Heavy Duty (RHD) screen cloths Provides a choice of screen cloth design to best suit the drilling application
• XF is the conventional type
• RHD is the most widely-used

Specifications and Dimensions


Dimensions (L x W x H) 46 in x 23 in x 2 in (1168 mm x 1584 mm x 51 mm)
Weight 34 lb (15 kg)

*MI-SWACO and Mongoose are registered trademarks of MI, LLC.

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NOV Manufactured Replacement Screens


for the Derrick Equipment Company* Shale Shakers
NOV QUALITY, RELIABILITY AND PERFORMANCE IN A REPLACEMENT FOR COMPETITOR EQUIPMENT
Solids Control

NOV manufactured replacement screens for Derrick NOV manufactured replacement screens are
Equipment Company* shale shakers combine proven engineered to meet the exact design specifications
mesh combinations with an innovative, diamond- of Derrick Equipment Company* shale shakers
patterned perforated plate to improve the separation and can be installed directly on the units using the
efficiency of the shaker, while extending screen life. stock installation mechanisms. NOV manufactured
NOV manufactured screens for Derrick Equipment replacement screens are available on the following
Company* shale shakers are available in a variety of Derrick Equipment Company* models:
mesh combinations and are all compliant with API RP • Flo-Line* Cleaner 2000
13C. • Flo-Line* Cleaner Plus

NOV Manufactured Replacement Screens


FEATURES BENEFITS
Nitrile screen frame seal Prevents leakages of liquids and solids
Repairable screen cells Extend screen life
Available X-tra Fine (XF) and Rectangular Heavy Duty (RHD) screen cloths Provides a choice of screen cloth design to best suit the drilling application
• XF is the conventional type
• RHD is the most widely-used

Specifications and Dimensions


Dimensions (L x W x H) 41¼ in x 27½ in x ¾ in (1048 mm x 699 mm x 19 mm)
Weight 10 lb (5 kg)

*Flo-Line Cleaner 2000 and Flo-Line Cleaner Plus are registered trademarks of Derrick Equipment Company.

30
Shaker Screens

API RP 13C Screen Designations


VSM MULTI-SIZER AND VSM 300 SHAKER SERIES

API RP 13C Compliant Screens


VSM Multi-Sizer Primary PXL Series Screens
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
M4A0043628 PXL 80 API 80 192 2.90 0.40
M4A0043629 PXL 100 API 100 159 2.50 0.40
M4A0043630 PXL 120 API 120 135 2.10 0.40
M4A0043631 PXL 140 API 140 107 1.57 0.40
M4A0043632 PXL 170 API 170 94.5 1.49 0.40
M4A0043633 PXL 200 API 200 80.1 1.12 0.40
M4A0043634 PXL 270 API 270 56.1 0.806 0.40
M4A0043635 PXL 325 API 325 47.5 0.527 0.40
VSM Multi-Sizer Primary RHD Series Screens
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2

Solids Control
M4A0043641 RHD 75 API 45 334 5.43 0.32
M4A0043642 RHD 89 API 60 272 4.43 0.32
M4A0043643 RHD 115 API 70 231 3.70 0.32
M4A0043644 RHD 145 API 80 195 3.31 0.32
M4A0043645 RHD 180 API 100 164 2.09 0.32
M4A0043646 RHD 215 API 120 137 1.88 0.32
M4A0043450 RHD 255 API 140 116 1.66 0.32
M4A0043648 RHD 280 API 170 96.7 1.50 0.32
M4A0043649 RHD 330 API 200 78.3 0.97 0.32
VSM Multi-Sizer Primary XF Series Screens
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
M4A0043661 XF 300 API 270 51.3 0.52 0.32
M4A0043662 XF 325 API 325 47.5 0.56 0.32
M4A0043663 XF 400 API 400 39.1 0.31 0.32
M4A0043664 XF 425 API 450 32.5 0.36 0.32
VSM 300 Primary PXL Series Screens
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
62735FATX080 PXL 80 API 80 192 2.90 0.33
62735FATX100 PXL 100 API 100 159 2.50 0.33
62735FATX120 PXL 120 API 120 135 2.10 0.33
62735FATX140 PXL 140 API 140 107 1.57 0.33
62735FATX170 PXL 170 API 170 94.5 1.49 0.33
62735FATX200 PXL 200 API 200 80.1 1.12 0.33
62735FATX270 PXL 270 API 270 56.1 0.81 0.33
62735FATX325 PXL 325 API 325 47.5 0.53 0.33
VSM 300 Primary RHD Series Screens
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
62735FOTD089 RHD 89 API 50 323 4.17 0.33
62735FOTD115 RHD 115 API 60 255 3.30 0.33
62735FOTD125 RHD 125 API 70 216 3.63 0.33
62735FOTD145 RHD 145 API 80 193 2.62 0.33
62735FOTD180 RHD 180 API 100 162 2.24 0.33
62735FOTD215 RHD 215 API 120 137 1.58 0.33
62735FOTD255 RHD 255 API 140 115 1.28 0.33
62735FOTD280 RHD 280 API 170 94.4 1.10 0.33
62735FOTD330 RHD 330 API 200 81.6 0.64 0.33

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Shaker Screens

API RP 13C Screen Designations


VSM MULTI-SIZER AND VSM 300 SHAKER SERIES

API RP 13C Compliant Screens


VSM 300 Primary XF Series Screens
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
62735FXTD070 XF 70 API 60 261 2.95 0.33
62735FXTD084 XF 84 API 70 229 2.05 0.33
62735FXTD110 XF 110 API 70 218 1.75 0.33
62735FXTD120 XF 120 API 100 139 1.32 0.33
62735FXTD175 XF 175 API 120 125 1.70 0.33
62735FXTD210 XF 210 API 140 98.3 1.30 0.33
62735FXTD230 XF 230 API 170 91.6 1.15 0.33
62735FXTD250 XF 250 API 200 81 0.99 0.33
62735FXTD270 XF 270 API 230 67.9 0.62 0.33
Solids Control

62735FXTD300 XF 300 API 270 49.5 0.52 0.33


62735FXTD325 XF 325 API 325 47.5 0.57 0.33
62735FXTD425 XF 425 API 400 38.8 0.35 0.33
VSM Multi-Sizer Scalping Screens VSM 300 Scalping Screens
Part Number Combination # of Layers Part Number Combination # of Layers
62737FMSH008 MG 8 Single layer 63727FMSD002 MG 2 Single layer
62737FMSH010 MG 10 Single layer 63727FMSD004 MG 4 Single layer
62737FMDH020 MG 20 Double Layer 63727FMSD006 MG 6 Single layer
62737FMSH020 MG 20 Single layer 63727FMSD008 MG 8 Single layer
62737FMSH024 MG 24 Single layer 63737FMSD010 MG 10 Single layer
62737FMDH030 MG 30 Double Layer 63727FMSD012 MG 12 Single layer
62737FMSH030 MG 30 Single layer 63727FMSD020 MG 20 Single layer
62737FMDH040 MG 40 Double Layer 63727FMSD030 MG 30 Single layer
62737FMSH040 MG 40 Single layer 63727FMSD040 MG 40 Single layer
62737FMDH060 MG 60 Double Layer 63727FMSD050 MG 50 Single layer
62737FMSH060 MG 60 Single layer 63727FMSD060 MG 60 Single layer
VSM 300 Secondary TBC Series Screens 63727FMSD080 MG 80 Single layer
63727FMSD100 MG 100 Single layer
Part Number Combination
63727FOTD089 RHD 89 Triple layer
62708FTDD080 TBC 80
63727FOTD115 RHD 115 Triple layer
62708FTDD105 TBC 105
63727FOTD125 RHD 125 Triple layer
62708FTDD120 TBC 120
62708FTDD145 TBC 145 VSM 300 Secondary XF Series Screens
62708FTDD165 TBC 165 Part Number Combination
62708FTDD180 TBC 180 62708FXTD110 XF 110
62708FTDD200 TBC 200 62708FXTD140 XF 140
62708FTDD230 TBC 230 62708FXTD175 XF 175
62708FTDD250 TBC 250 62708FXTD210 XF 210
62708FTDD270 TBC 270 62708FXTD250 XF 250
62708FTDD300 TBC 300 62708FXTD270 XF 270
62708FXTD300 XF 300
62708FXTD325 XF 325

32
Shaker Screens

API RP 13C Screen Designations


COBRA, LCM-3D AND LCM-2D SERIES SHAKERS

API RP 13C Compliant Screens


Venom RHD Series Screens for COBRA Series and LCM-3D Shale Shakers
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
6VNM075RHD RHD 75 API 45 334 4.94 0.50
6VNM089RHD RHD 89 API 50 280 4.17 0.50
6VNM105RHD RHD 105 API 60 255 3.90 0.50
6VNM115RHD RHD 115 API 70 230 3.32 0.50
6VNM145RHD RHD 145 API 80 192 2.85 0.50
6VNM180RHD RHD 180 API 100 164 2.46 0.50
6VNM215RHD RHD 215 API 100 152 2.03 0.50
6VNM255RHD RHD 255 API 120 117 1.70 0.50
6VNM280RHD RHD 280 API 140 115 1.59 0.50
6VNM300RHD RHD 300 API 170 91.6 1.33 0.50

Solids Control
6VNM330RHD RHD 330 API 200 69.9 1.01 0.50
Venom XF Series Screens for COBRA Series and LCM-3D Shale Shakers
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
6VNM070XF XF 70 API 60 267 4.18 0.50
6VNM084XF XF 84 API 70 227 3.16 0.50
6VNM110XF XF 110 API 80 186 2.58 0.50
6VNM140XF XF 140 API 100 153 1.97 0.50
6VNM175XF XF 175 API 120 128 2.05 0.50
6VNM210XF XF 210 API 140 107 1.45 0.50
6VNM230XF XF 230 API 170 90.7 1.14 0.50
6VNM250XF XF 250 API 200 81.9 1.23 0.50
6VNM270XF XF 270 API 230 66.4 0.73 0.50
6VNM300XF XF 300 API 270 55.9 0.59 0.50
6VNM325XF XF 325 API 270 54.9 0.59 0.50
6VNM425XF XF 425 API 400 39.2 0.34 0.50
BHX Series Screens for COBRA Series and LCM-3D Shale Shakers
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
6BHX75ATRHD RHD 75 API 45 328 4.93 0.46
6BHX89ATRHD RHD 89 API 50 322 3.98 0.46
6BHX105ATRHD RHD 105 API 60 255 2.68 0.46
6BHX115ATRHD RHD 115 API 70 230 2.55 0.46
6BHX145ATRHD RHD 145 API 80 193 2.18 0.46
6BHX180ATRHD RHD 180 API 100 164 1.72 0.46
6BHX215ATRHD RHD 215 API 100 143 1.56 0.46
6BHX255ATRHD RHD 255 API 120 129 1.17 0.46
6BHX280ATRHD RHD 280 API 140 102 0.99 0.46
6BHX300ATRHD RHD 300 API 170 83.2 0.93 0.46
6BHX330ATRHD RHD 330 API 200 79.5 0.67 0.46

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API RP 13C Screen Designations
COBRA, LCM-3D AND LCM-2D SERIES SHAKERS

API RP 13C Compliant Screens


BHX XF Series Screens for COBRA Series and LCM-3D Shale Shakers
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
6BHX24-AT XF 24 0.46
6BHX38-AT XF 38 0.46
6BHX50-AT XF 50 0.46
6BHX70-AT XF 70 API 60 268 2.92 0.46
6BHX84-AT XF 84 API 70 223 2.32 0.46
6BHX110-AT XF 110 API 80 176 1.88 0.46
6BHX140-AT XF 140 API 100 141 1.40 0.46
6BHX175-AT XF 175 API 120 117 1.35 0.46
6BHX210-AT XF 210 API 140 102 0.94 0.46
Solids Control

6BHX230-AT XF 230 API 170 94.8 0.87 0.46


6BHX250-AT XF 250 API 200 78.4 0.72 0.46
6BHX270-AT XF 270 API 230 67.6 0.64 0.46
6BHX300-AT XF 300 API 270 54.2 0.43 0.46
6BHX325-AT XF 325 API 325 42.0 0.36 0.46
6BHX425-AT XF 425 API 400 40.3 0.21 0.46
RHD Series for LCM-2D DIAMONDBACK
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
64535HOTD075 RHD 75 API 45 329 3.66 0.68
64535HOTD089 RHD 89 API 50 308 4.11 0.68
64535HOTD115 RHD 115 API 60 252 2.92 0.68
64535HOTD145 RHD 145 API 70 202 2.44 0.68
64535HOTD180 RHD 180 API 80 168 2.25 0.68
64535HOTD215 RHD 215 API 120 136 1.65 0.68
64535HOTD255 RHD 255 API 140 111 1.21 0.68
64535HOTD280 RHD 280 API 170 97.4 1.37 0.68
64535HOTD330 RHD 330 API 200 77.9 0.89 0.68
XF Series for LCM-2D DIAMONDBACK
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
64535HTDD024 XF 24 0.68
64535HXDD038 XF 38 0.68
64535HXDD050 XF 50 0.68
64535HXTD070 XF 70 API 60 267 3.50 0.68
64535HXTD084 XF 84 API 70 226 2.63 0.68
64535HXTD110 XF 110 API 80 186 2.17 0.68
64535HXTD140 XF 140 API 100 150 1.50 0.68
64535HXTD175 XF 175 API 120 117 1.53 0.68
64535HXTD210 XF 210 API 140 100 1.25 0.68
64535HXTD230 XF 230 API 170 91.0 1.01 0.68
64535HXTD250 XF 250 API 200 80.2 0.83 0.68
64535HXTD270 XF 270 API 230 66.5 0.66 0.68
64535HXTD300 XF 300 API 270 53.6 0.45 0.68
64535HXTD325 XF 325 API 270 54.0 0.43 0.68
64535HXTD425 XF 425 API 450 33.0 0.34 0.68

34
Shaker Screens
API RP 13C Screen Designations
COMPETITOR REPLACEMENT SCREENS

API RP 13C Compliant Screens


NOV Manufactured RHD Series Replacement Screens for Derrick Equipment Company*, Flo-Line* Cleaner 2000, and
Flo-Line* Cleaner Plus Shale Shakers
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
64127HOTD075 RHD 75 API 45 330 4.81 0.44
64127HOTD089 RHD 89 API 50 309 4.27 0.44
64127HOTD115 RHD 115 API 60 253 2.92 0.44
64127HOTD145 RHD 145 API 70 201 2.56 0.44
64127HOTD180 RHD 180 API 80 167 2.46 0.44
64127HOTD215 RHD 215 API 100 157 2.04 0.44
64127HOTD255 RHD 255 API 120 130 1.87 0.44
64127HOTD280 RHD 280 API 140 114 1.54 0.44
64127HOTD300 RHD 300 API 170 97.6 1.29 0.44
64127HOTD330 RHD 330 API 200 76.7 1.01 0.44
NOV Manufactured XF Series Replacement Screens for Derrick Equipment Company*, Flo-Line* Cleaner 2000 and Flo-Line*

Solids Control
Cleaner Plus Shale Shakers
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
64127HXTD070 XF 70 API 60 268 4.15 0.44
64127HXTD084 XF 84 API 70 225 3.20 0.44
64127HXTD110 XF 110 API 80 183 2.20 0.44
64127HXTD140 XF 140 API 100 151 1.62 0.44
64127HXTD175 XF 175 API 140 115 1.44 0.44
64127HXTD210 XF 210 API 140 108 1.29 0.44
64127HXTD230 XF 230 API 170 91.0 0.93 0.44
64127HXTD250 XF 250 API 200 80.4 0.84 0.44
64127HXTD270 XF 270 API 230 68.1 0.76 0.44
64127HXTD300 XF 300 API 270 49.9 0.45 0.44
64127HXTD325 XF 325 API 325 48.8 0.44 0.44
64127HXTD425 XF 425 API 400 39.3 0.32 0.44
NOV Manufactured RHD Series Replacement Screens for the M-I SWACO* MONGOOSE* PT Shale Shaker
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
64523FOTD075 RHD 75 API 50 325 4.08 0.39
64523FOTD089 RHD 89 API 60 273 4.55 0.39
64523FOTD105 RHD 105 API 60 253 3.57 0.39
64523FOTD115 RHD 115 API 60 234 3.35 0.39
64523FOTD145 RHD 145 API 70 217 2.99 0.39
64523FOTD180 RHD 180 API 80 167 2.46 0.39
64523FOTD215 RHD 215 API 100 152 2.02 0.39
64523FOTD255 RHD 255 API 120 118 1.77 0.39
64523FOTD280 RHD 280 API 140 114 1.56 0.39
64523FOTD300 RHD 300 API 170 91.6 1.13 0.39
64523FOTD330 RHD 330 API 170 82.7 0.84 0.39
NOV Manufactured RHD Series Replacement Screens for the M-I SWACO* BEM-650 Shale Shaker
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
62736FOTD089 RHD 89 API 50 323 4.17 0.37
62736FOTD115 RHD 115 API 60 255 3.30 0.37
62736FOTD125 RHD 125 API 70 216 3.63 0.37
62736FOTD145 RHD 145 API 80 193 2.62 0.37
62736FOTD180 RHD 180 API 100 162 2.24 0.37
62736FOTD215 RHD 215 API 120 137 1.58 0.37
62736FOTD255 RHD 255 API 140 115 1.28 0.37
62736FOTD280 RHD 280 API 170 94.4 1.10 0.37
62736FOTD330 RHD 330 API 200 81.6 0.64 0.37

*MI-SWACO and Mongoose are registered trademarks of MI, LLC.


*Flo-Line Cleaner 2000 and Flo-Line Cleaner Plus are registered trademarks of Derrick Equipment Company.

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Shaker Screens

API RP 13C Screen Designations


COMPETITIOR REPLACEMENT SCREENS

API RP 13C Compliant Screens


RHD Series for Fluid Systems DIAMONDBACK
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
64229FOTD089 RHD 89 API 60 270 3.97 N/A
64229FOTD105 RHD 105 API 60 250 4.28 N/A
64229FOTD115 RHD 115 API 50 324 3.20 N/A
64229FOTD145 RHD 145 API 70 197 2.84 N/A
64229FOTD180 RHD 180 API 80 182 2.63 N/A
64229FOTD215 RHD 215 API 100 152 1.79 N/A
64229FOTD255 RHD 255 API 120 129 1.56 N/A
64229FOTD280 RHD 280 API 140 115 1.36 N/A
64229FOTD300 RHD 300 API 170 91.6 1.10 N/A
64229FOTD330 RHD 330 API 170 90.4 0.63 N/A
NOV Manufactured XF Series Replacement Screens for the M-I SWACO* MONGOOSE* PT Shale Shaker
Solids Control

Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
64523FXDD050 XF 50 API 45 371 7.62 0.39
64523FXTD070 XF 70 API 60 261 3.53 0.39
64523FXTD084 XF 84 API 70 226 3.42 0.39
64523FXTD110 XF 110 API 80 185 2.35 0.39
64523FXTD140 XF 140 API 100 151 1.86 0.39
64523FXTD175 XF 175 API 140 114 1.66 0.39
64523FXTD210 XF 210 API 170 97.8 1.46 0.39
64523FXTD250 XF 250 API 200 81.9 1.12 0.39
64523FXTD270 XF 270 API 230 68.7 0.74 0.39
64523FXTD300 XF 300 API 270 54.2 0.60 0.39
64523FXTD325 XF 325 API 325 48.9 0.55 0.39
64523FXTD425 XF 425 API 450 33.0 0.34 0.39
NOV Manufactured XF Series Replacement Screens for the M-I SWACO* BEM-650 Shale Shaker
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
62736FXTD070 XF 70 API 60 261 2.95 0.37
62736FXTD084 XF 84 API 70 229 2.05 0.37
62736FXTD110 XF 110 API 80 218 1.75 0.37
62736FXTD120 XF 120 API 100 139 1.32 0.37
62736FXTD140 XF 140 API 120 151 1.37 0.37
62736FXTD175 XF 175 API 140 125 1.70 0.37
62736FXTD210 XF 210 API 140 98.3 1.30 0.37
62736FXTD230 XF 230 API 170 92.7 0.75 0.37
62736FXTD250 XF 250 API 200 81.0 0.99 0.37
62736FXTD270 XF 270 API 230 67.9 0.62 0.37
62736FXTD300 XF 300 API 270 49.5 0.52 0.37
62736FXTD325 XF 325 API 325 47.5 0.57 0.37
62736FXTD425 XF 425 API 400 40.2 0.21 0.37
XF Series for Fluid Systems DIAMONDBACK
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
64229FXDD050 XF 50 API 45 380 6.69 N/A
64229FXTD070 XF 70 API 60 263 3.64 N/A
64229FXTD084 XF 84 API 70 228 2.81 N/A
64229FXTD110 XF 110 API 80 185 2.35 N/A
64229FXTD140 XF 140 API 100 152 1.92 N/A
64229FXTD175 XF 175 API 140 114 1.72 N/A
64229FXTD210 XF 210 API 170 97.5 1.24 N/A
64229FXTD250 XF 250 API 170 90.2 1.05 N/A
64229FXTD270 XF 270 API 230 68.7 0.74 N/A
64229FXTD325 XF 325 API 325 48.6 0.52 N/A
64229FXTD425 XF 425 API 450 34.0 0.32 N/A

*MI-SWACO and Mongoose are registered trademarks of MI, LLC.

36
Shaker Screens

API RP 13C Screen Designations


NOI 285P AND 235P SERIES

API RP 13C Compliant Screens


RHD Series for HDX NOI 285P and 235P
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
62846FOTN075 RHD 75 API 45 329 3.71 0.42
62846FOTN089 RHD 89 API 50 280 3.77 0.42
62846FOTN115 RHD 115 API 70 230 2.61 0.42
62846FOTN145 RHD 145 API 80 195 2.52 0.42
62846FOTN180 RHD 180 API 80 166 1.98 0.42
62846FOTN215 RHD 215 API 100 154 1.69 0.42
62846FOTN255 RHD 255 API 120 128 1.31 0.42
62846FOTN280 RHD 280 API 170 96.7 0.96 0.42

Solids Control
62846FOTN3305 RHD 330 API 200 82.0 0.77 0.42
XF Series for HDX
Part Number Combination API Number D100 in microns Conductance kD/mm NBOA m2
62846FXTN070 XF 70 API 60 264 3.17 0.42
62846FXTN084 XF 84 API 70 223 2.32 0.42
62846FXTN110 XF 110 API 80 187 2.10 0.42
62846FXTN140 XF 140 API 100 139 1.64 0.42
62846FXTN175 XF 175 API 120 117 1.36 0.42
62846FXTN210 XF 210 API 170 96.3 1.15 0.42
62846FXTN230 XF 230 API 170 92.1 0.95 0.42
62846FXTN250 XF 250 API 200 81.5 0.87 0.42
62846FXTN300 XF 300 API 270 55.1 0.49 0.42
62846FXTN325 XF 325 API 325 47.3 0.39 0.42
62846FXTN425 XF 425 API 400 38.5 0.28 0.42

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Degassers

DG and VG Degassers
MAXIMIZING EFFICIENCY, OPERATION, SAFETY AND MAINTENANCE

DG-10/12 Degasser DG-5 Degasser


Solids Control

VG-1 Degasser
NOV supplies degassers that can service the needs pumped downhole; in doing so, these degassers aid
of any application. Each DG and VG series degasser in the prevention of potential blowouts. Degassers
effectively and efficiently removes gases from gas- are engineered and manufactured to provide years of
cut mud, ensuring that the proper mud weight is reliable service.

DG and VG Degassers
FEATURES BENEFITS
Corrosion-resistant interior parts Long part life with minimum maintenance
Float-regulated liquid level in the degasser chamber Ensures that the system will not overfill or run dry
High performance eductor pulls mud into the degasser Eliminates gas-locKING and allows the degassed mud to be discharged up to 20 ft (6 m) away, thus
simplifying installation
Vacuum pump located on each skid Protects vacuum unit from damage and provides for simple maintenance
Fail-safe secondary float and filter Keep mud from entering the vacuum pump
Dispersion plates create thin sheets of gas-cut mud Bring entrained gas closer to the mud surface for easy removal
Top-mounted lifting eyes Make handling safe and easy
DG-5 and DG-10/12 are vertically-mounted units Enables installation in confined spaces due to small footprint; additionally, these units process 500
gal/min (1892 lit/min) and 1000 gal/min (3785 lit/min) or 1200 gal/min (4542 lit/min) of mud,
respectively
VG-1 is a horizontally-mounted unit Fits in areas where head space is at a premium; able to process 1000 gal/min (3785 lit/min) of mud
Specifications and Dimensions
DG-5 DG-10/12 DG-10/12 VG-1
Flow Rate 500 gal/min (1892 lit/min) 1000 gal/min (3785 lit/min) 1200 gal/min (4542 lit/min) 1000 gal/min (3785 lit/min)
Length 54 in (1372 mm) 60 in (1524 mm) 60 in (1524 mm) 144 in (3658 mm)
Width 88 in (2235 mm) 100 in (2540 mm) 100 in (2540 mm) 42 in (1067 mm)
Height 62 in (1575 mm) 77 in (1956 mm) 77 in (1956 mm) 60 in (1524 mm)
Weight 2390 lb (1085 kg) 3160 lb (1435 kg) 3160 lb (1435 kg) 2200 lb (999 kg)
Centrifugal Pump 500 gal/min @ 75 ft of head 1000 gal/min @ 75 ft of head 1200 gal/min @ 100 ft of head 1000 gal/min @ 75 ft of head
Requirements* 1892 lit/min @ 23 m of head 3785 lit/min @ 23 m of head 4542 lit/min @ 30 m of head 3785 lit/min @ 23 m of head
VACUUM PUMP
Motor Power 5 hp (3.7 kw)
Vacuum Rating 8 - 15 in (203 - 381 mm) of mercury
* Centrifugal pump supplied by customer. Degasser performance dependent on feed rate to eductor. NOV also offers an atmospheric degasser upon request.
Please contact your NOV representative for more details.

38
Degassers

DG-ATM Series Degassers


EFFECTIVELY REMOVING ENTRAINED GASSES WITH SIMPLE, EFFICIENT AND EFFECTIVE DESIGN

The DG-ATM series atmospheric degassers aid in the


prevention of potential blowouts. These degassers remove
gasses from gas cut mud, while pumping the proper mud
weight downhole.
The DG-ATM-6 is designed for standard tanks and DG-
ATM-8 is manufactured for deep mud tanks. The design and
operation is simple and effective. Fluid enters the submerged
pump of the degasser through spiraled inlets, in a whirling
motion. This action, enhanced with an inlet impeller, maintains
a void around the shaft that prevents the pump from gas
locKING. The fluid is fanned out from the baffle plate with
high velocity, creating a thin sheet that impacts the wall of
the spray tank, above the mud surface. The fluid is fanned out
from the baffle plate with high velocity, creating a thin sheet

Solids Control
that impacts the wall of the spray tank. Degassing occurs as
the gas particles are brought to the mud surface by the high
impact and turbulence of the thin spray sheet at the wall of
the spray tank. The degassed fluid collects at the base of the
spray tank and flows out of the discharge trough to the next
pit. The gasses escape through the top of the spray tank and
dissipate into the atmosphere.

DG-ATM Series Degassers


FEATURES BENEFITS
Simple, rugged, field-proven design Reliable operation with minimal maintenance and downtime
Integrated feed pump Proper feed requirements, while reducing component costs
Vertical-mount orientation Installation in confined spaces via small footprint
Corrosion-resistant interior parts Long part life with minimal maintenance

Specifications and Dimensions


DG-ATM-8 DG-ATM-6
Dimensions (L x W x H) 69¼ in x 40 in x 122½ in 69¼ in x 40 in x 96¾ in
(1759 mm x 1016 mm x 3112 mm) (1759 mm x 1016 mm x 2457 mm)
Weight 1200 lb (544 kg) 1000 lb (454 kg)
Motor Power 10 hp (7.5 kw) 10 hp (7.5 kw)
Motor RPM 1750 1750
Electrical Requirements 460V or 575V/3 phase/60 Hz 460V or 575V/3 phase/60 Hz

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Mud/Gas Separator

H2S Mud/Gas Separator


SAFELY REMOVES LARGE VOLUMES OF FREE GAS, WITH CERTIFIED NACE, OSHA, AND ASME DESIGN

In dangerous “kick” conditions, the Mud/Gas Separator


allows operators to circulate the drilling fluid by removing
large pockets of gas. It optimizes mud/gas separation at the
flowline and vents dangerous gases away to safe distances
from the rig and personnel.
The Mud/Gas Separator controls gas and permits continued
drilling in underbalanced conditions. In some areas, this
“underbalanced” situation is accepted as normal drilling
conditions. Wells with dramatic pressure surges are
commonplace. These “kicks” contain high liquid volumes
and in some instances, may purge the well of all mud. They
may also pose safety hazards for rig personnel and could
damage formations, thereby jeopardizing the well.
INSTALLATION
Solids Control

The Mud/Gas Separator may be mounted as a permanent


fixture or as a portable unit. Under some operating
conditions, the vessel may vibrate if not properly supported.
It is critical that the separator is anchored and braced to
prevent movement of both the separator body and the lines.
The velocity of the fluids and the abrasive nature of the liquid/
gas mixture may erode piping downstream of the chokes
and manifolds. The efficient baffling system enhances mud/
gas separation instantly. It permits operators to safely drill
through critical gas-producing formations, with minimal
erosion and minimal safety hazards.

H2S Mud/Gas Separator


FEATURES BENEFITS
NACE, OSHA and ASME certifications Certified design for installation in nearly all applications
High processing capacity Continued drilling in variety of conditions
Removal of dangerous H2S Promotes safe rig environment
Baffle plates within vessel Efficient removal of free gas
Customizable specifications Built to match drilling program and application
Backpressure manifold in flare line Control of the delivery of gas to the flare line
Liquid-level control valve or U-tube Control of retention time of gas-cut mud in the vessel
Optimizes processing effectiveness and efficiency
Skid-mounted design Easy transportation, rig-up and rig-down

Specifications and Dimensions*


GENERAL
Liquid Inlet Size 6 in (152.4 mm)
Mud Discharge Size 10 in (254 mm)
Gas Discharge Size 8 in (203.2 mm)
Diameter 48 in (1.22 m)
Wall Thickness 0.375 in (9.525 mm)
Pressure Rating 125 psig
*Other configurations available upon request

40
Hydrocyclones

Desanders and Desilters


CUSTOMIZING SOLIDS CONTROL WITH COST-EFFECTIVE, SIMPLE DESIGN AND DURABLE PERFORMANCE

12-inch Cone Desander 10-inch Cone Desander 4-inch Desilter (Radial) 4-inch Desilter (Inline)

Hydrocyclones are simple mechanical devices, feed particle size, fluid viscosity, fluid feed pressure (as

Solids Control
without moving parts, that are designed to speed up a function of fluid density) and hydrocyclone size. NOV
the settling process of solids. Drilling fluid containing offers three (3) models of hydrocyclones: desanders
solids is fed into the body of the hydrocyclone, where (12-inch and 10-inch cones) and desilters (4-inch
the centrifugal force induced by the flow causes heavier cones). For each application, a determination will be
solids to separate from the lighter solids. The heaviest made of the cone configuration and the pump and
solids are discharged out the bottom (underflow) of motor requirements necessary to maximize liquid/
the hydrocyclone and the lightest solids exit the top solids separation.
(overflow). The separation of solids is dependent upon

Hydrocyclones
FEATURES BENEFITS
Lightweight, durable, polymeric material construction High temperature tolerance, chemical and erosion resistance and low-cost replacement
Preferred flange connections Tight, leak-proof operation
Involute feed entry Separates solids more efficiently than conventional tangential entry, thus conserving fluid
and reducing wear at the feed inlet
Wear-resistant ceramic insert molded into the underflow Resists abrasion to a degree many times higher than the standard polymeric material,
(4-Inch desilter) thus ensuring long-lasting life
Skid-mounted installation with lifting eye welded to frame Safe and easy handling
Customized cone configuration specific to customer needs Ensures proper configuration for application

Cone Specifications and Dimensions


12-Inch 10-Inch 4-Inch
Nominal Inner Diameter 12 in (305 mm) 10 in (254 mm) 4 in (102 mm)
Material Cast Urethane Cast Urethane Cast Urethane
Capacity 500 gal/min (1893 lit/min) to 400 gal/min (1514 lit/min) to 50 gal/min (189 lit/min) to
600 gal/min (2271 lit/min) 500 gal/min (1893 lit/min) 65 gal/min (246 lit/min)
D50 Cut Point in Water 60-80µm 50-70µm 15-20µm
D50 Cut Point in Drilling Fluid ≥200µm 90-120µm 35-70µm
Weight Each 105 lb (48 kg) 85 lb (39 kg) 13 lb (6 kg)
All hydrocyclones require 75 feet of head; D50 is dependent on the feed particle size.
Frequently Used Configurations
Number of Cones Capacity Req'd Head Dimensions (L x W x H) Weight
12-Inch Cone Desander 2 Up to 1200 gal/min 75 ft 42 in x 41 in x 81 in 800 lb
(4542 lit/min) (22.9 m) (1067 mm x 1041 mm x 2057 mm) (363 kg)
10-Inch Cone Desander 2 Up to 1000 gal/min 75 ft 40 in x 36 in x 79.5 in 780 lb
(3785 lit/min) (22.9 m) (1016 mm x 914 mm x 2019 mm) (354 kg)
4-Inch Cone Desilter 16 Up to 1040 gal/min 75 ft 87 in x 32 in x 62 in 1065 lb
(3936 lit/min) (22.9 m) (2209.8 mm x 813 mm x 1575 mm) (484 kg)

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Centrifuges

Centrifuges
COMBINING HIGH CAPACITY, HIGH EFFICIENCY AND COMPACT DESIGN WITH OPTIMUM PERFORMANCE

HS-3400 Series

GENERAL HS-3400 FS HS-3400 VS HS-3400 FVS HS-3400 VSD


Part Number 10849 21100 10547 034-900-016
Length 98 in (2489 mm) 98 in (2489 mm) 98 in (2489 mm) 98 in (2489 mm)
Solids Control

Width 69 in (1753 mm) 69 in (1753 mm) 69 in (1753 mm) 69 in (1753 mm)


Height 44 in (1118 mm) 57 in (1455 mm) 57 in (1455 mm) 57 in (1455 mm)
Weight 4800 lb (2179 kg) 6614 lb (3000 kg) 7606 lb (3450 kg) 6614 lb (3000 kg)
Bowl Diameter 14 in (356 mm) 14 in (356 mm) 14 in (356 mm) 14 in (356 mm)
Bowl Length 49.5 in (1257 mm) 49.5 in (1257 mm) 49.5 in (1257 mm) 49.5 in (1257 mm)
Maximum Bowl Speed 3800 rpm 4000 rpm 4000 rpm 4000 rpm
Typical Bowl Speed 2200 rpm 2500 rpm 2900 rpm 2900 rpm
Water Capacity 200 gpm (757 lpm) 250 gpm (940 lpm) 250 gpm (940 lpm) 250 gpm (940 lpm)
Drive Type Fixed Electric Electric Electric Hydraulic
Maximum G-force 2870 3180 3180 3180
ROTATING ASSEMBLY
Conveyor Pitch 4.25 in (108 mm) 4.25 in (108 mm) 4.25 in (108 mm) 4.25 in (108 mm)
Conveyor Type Single Single Single Single
Feed Type 4-port 4-port 4-port 4-port
Gearbox Type Two-stage, Planetary Two-stage, Planetary Two-stage, Planetary Two-stage, Planetary
Gearbox Ratio 52:1 52:1 52:1 52:1
POWER REQUIREMENTS
Main Drive Motor (Bowl) 40 hp (30 kw) 40 hp (30 kw) 40 hp (30 kw) 40 hp (30 kw)
Back Drive Motor (Conveyor) N/A N/A 25 hp (18.7 kw) N/A
Voltage (Standard) 480 VAC 480 VAC 480 VAC 480 VAC

42
Centrifuges

Centrifuges
COMBINING HIGH CAPACITY, HIGH EFFICIENCY AND COMPACT DESIGN WITH OPTIMUM PERFORMANCE

HS-2000 Series HS-1960 HS-2172L

HS-2000M
15670 20000 16680
172 in (4369 mm) 160 in (4064 mm) 174 in (4420 mm)

Solids Control
41 in (1041 mm) 83 in (2108 mm) 84 in (2134 mm)
47 in (1194 mm) 44 in (1118 mm) 46 in (1168 mm)
9000 lb (4082 kg) 12500 lb (5670 kg) 16500 lb (7484 kg)
18 in (457 mm) 19 in (483 mm) 21 in (533 mm)
60 in (1524 mm) 60 in (1524 mm) 72 in (1829 mm)
3200 rpm 3000 rpm 3000 rpm
2600 rpm 2700 rpm 2400 rpm
250 gpm (946 lpm) 350 gpm (1325 lpm) 550 gpm (2082 lpm)
VFD* VFD VFD
2617 2480 2684

5 in (127 mm) 4.5 in (114 mm) 7 in (178 mm)


Single Single Single
12-port 2-port 12-port
Single-Stage, Cyclogear Planetary Planetary
59:1 75:1 75:1

75 hp (56 kw) 125 hp (92 kw) 150 hp (112 kw)


30 hp (22.5 kw) 40 hp (30 kw) 40 hp (30 kw)
480 VAC 480 VAC 480 VAC
*VFD - Variable Frequency Drive

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Centrifuges

Centrifuges
COMBINING HIGH CAPACITY, HIGH EFFICIENCY AND COMPACT DESIGN WITH OPTIMUM PERFORMANCE

SD

VS
S
S

0V

0M
0F
0V
0F

2L
0
96
40
40

00
40

40

17
-1
-3
-3

-2
-3

-3

-2
HS
HS
HS

HS
HS

HS

HS
FEATURES BENEFITS
Fluid fed from solids end Provides a short feed tube with less vibration
Bowl and heads forged of stainless steel Provides corrosion resistance for long life, smooth
operation and low maintenance
Stainless steel case Offers high strength and corrosion resistance
Entire scroll fitted with tungsten carbide tiles Offers abrasion resistance for maximum operational life and
low maintenance
Solids Control

Flush connections Aid in cleaning excess material from inside the case
Case gaskets Contain process material within the case
Vibration switch shut-off mechanism Automatically disables operation in situations of high vibration
Split-case cover Facilitates easy access for inspection and maintenance
Spherical and cylindrical roller main bearings Offer long life and low maintenance
Stainless steel rotating assembly Provides corrosion resistance for long life, smooth operation
and low maintenance
Tungsten carbide liquid discharge nozzles Offer an abrasion-resistant exit of solids from the bowl to
discharge
Sturdy WF-beam skid Supplies a solid foundation for smooth operation and long
bearing life
Variable frequency drive (VFD) control Permits easy adjustment of bowl, conveyor and fed pump
speeds for varying process conditions
Fixed drive Keeps operations simple and dependable
Hydraulic drive Offers operational flexibility in situations of varying drilling
conditions
Epicentric orifices Convey the liquid effluent to the discharge and enable easy
adjustment of the pond depth
Dual effluent discharge pipes Allow for high-capacity processing
(HS-1960 has 4 effluent discharge pipes)
Sturdy I-beam skid Supplies a solid foundation for smooth operation and long
bearing life
Torque overload mechanism Provides torque overload protection
• Shuts down both the centrifuge and feed pump in
overload situations
Roller and ball bearings Offer long life and low maintenance
HMI touchscreen control

44
Centrifuges

HMI Controlled Centrifuge Cabinet


COMBINING HIGH CAPACITY, HIGH EFFICIENCY AND COMPACT DESIGN WITH OPTIMUM PERFORMANCE

The Human Machine Interface (HMI) operated Variable Frequency Drive


(VFD) cabinet offers improved centrifuge safety, controls, monitoring,
troubleshooting and reporting. The HMI system is suitable to operate
any NOV manufactured centrifuge
Digital g-force, differential, vibration and torque readouts allow for
ease of use by field engineers to change and save critical operational
parameters for later use in redundant applications.
The unit is equipped with a data logger which provides historic
information on operation parameters, maintenance schedule, mud
properties and run routines.
Data can be accessed remotely as well as on site with a laptop by
plugging into the main computer.
The reduced point to point control wiring coupled with a detailed alarms

Solids Control
page improves safety and reduces troubleshooting time.
The system is monitored and operated by the state of the art NOV
owned proprietary Amphion software that allows ease of plug into the
overall rig network and tie the centrifuge control system into the overall
rig control system.
The cabinet can be provided with 3 basic configurations:
• Hazardous Area Option
• Non Hazardous Area Option
• Hazardous Area Remote Controls Option:
For applications where space is a premium next
to the centrifuge and the VFD cabinet needs to be
relocated to a control room.

HMI Controlled Centrifuge Cabinet


FEATURES BENEFITS
Digital parameter entries and monitoring Ease of use by field engineers and allows for more accurate control of the centrifuge to the
nearest RPM
Data logging capabilities Generate performance end of well data and operational parameters
Reduced wiring and detailed alarms page Minimizes risk of failure and reduces troubleshooting time
Data Recipes Save optimized parameters from the field for future use in redundant applications
Performance Reporting Enables operator to adjust centrifuge for optimum performance based on actual conditions
Maintenance Reminders Allows for timed maintenance on all critical parts of the rotating assembly to improve
centrifuge life and performance

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Feed / Mixing Pumps

Centrifugal and Progressing-Cavity Pumps


ACCELERATING THE MOVEMENT OF FLUIDS WITH RUGGED, INNOVATIVE, FIELD-PROVEN DESIGN

Compact C Range
Progressing-Cavity Pump
2500 SUPREME™ Centrifugal Pump
Solids Control

Magnum Direct-Connect Centrifugal Pump Magnum I Belt-Driven Centrifugal Pump Vertical Magnum Centrifugal Pump

Pumping is a critical factor in a successful solids The Magnum and 2500 SUPREME pumps from the
control operation, as well as in maintaining an efficient MISSION Products division also use a heavy-duty
mud tank system. Pumps are used to move fluid shaft bearing assembly. The shaft, which is larger in
between different units of solids control and waste diameter than conventional pump shafts, provides
management equipment, as well as to mix fluids heavy-duty performance, minimum deflection and
within the mud tank system and supercharge the main increased operating life of the seal or packing.
mud pumps. NOV will provide experienced personnel Magnum and 2500 SUPREME pumps are available
to assist customers with pump sizing and installation in a direct-connect or belt-driven configuration. The
recommendations. Vertical Magnum, which requires the smallest footprint
of any 2.5-inch centrifugal pump unit, is a closed-
CENTRIFUGAL PUMPS
coupled version of the Magnum. The closed-coupled
Centrifugal pumps are supplied through the National
configuration allows the impeller to attach directly to
Oilwell Varco MISSION™ Products Division. Magnum
the motor shaft, thereby eliminating the needs for
and 2500 SUPREME models are available in multiple
couplings and coupling alignment.
configurations. The Magnum and 2500 SUPREME
models can be unitized with electric motors, diesel PROGRESSING-CAVITY (POSITIVE-
engines or hydraulic motors. Unitization services are DISPLACEMENT) PUMPS
offered as direct-connect, belt-driven or close-coupled Progressing-cavity pumps are supplied through the
and can be mounted in a horizontal or vertical position. MONOFLO™ division. Compact C Range pumps
When space is an issue, the MISSION Vertical Magnum (C15K and C17K series) offer compact construction
pump can be employed, as it requires the smallest with maximum performance characteristics.
footprint of any 2.5-inch centrifugal pump unit. Bare
Compact C Range Progressing-Cavity Pumps
pumps, as well as customized pump packages, are
The line of Compact C Range progressing-cavity
available.
pumps offers maximum performance in a compact
Magnum, Vertical Magnum and 2500 SUPREME construction. These pumps are offered in cast iron,
Centrifugal Pumps with stainless steel hard chrome plating rotor and
The line of Magnum, Vertical Magnum and 2500 Buna nitrile stator, to suit applications involving mud
SUPREME centrifugal pumps are field-proven to be fluids, especially in centrifuge feeding. This is possible
reliable, heavy-duty, low-cost slurry pumps. These due to the gentle pumping action of the Compact C
pumps have been the industry standard since their Range pump, which minimizes solids degradation.
introduction in the early 1970s. Featuring a concentric These pumps operate at low running speeds, which
casing design, coupled with wide-vane impellers, reduce wear on pump components, thus leading to
Magnum, Vertical Magnum and 2500 SUPREME longer working pump life and less maintenance.
pumps exhibit reduced wear and increased pump life.

46
Mud Mixing

Mud Hoppers and Mud Guns


IMPROVING THE MIX RATE, YIELD, AND DISPERSION OF COMMERCIAL DRILLING FLUID ADDITIVES

Solids Control
Mud hoppers lower drilling costs by improving the mix Mud Guns are constructed for submerged service
rate, yield, and dispersion of commercial drilling fluid in steel pits. Mud Guns are available in 2-inch,
additives. 3-inch, and 4-inch. The 2-inch is a high pressure
gun, while the 3-inch and 4-inch sizes are for low
Hoppers include sack cutting table and isolation
pressure, high volume service as in mud mixing
valve. Optional venturi tube greatly improves product
systems employing centrifugal pumps.
dispersion and pressure recovery. National Oilwell
Varco can properly size and supply the centrifugal Other features include a collapsible handle, a 360º
pump needed to optimize hopper performance. rotating swivel body, and customization to any
length.

Specifications and Dimensions - Mud Hopper


Model MH-4 Model MH-6
Dimensions (L x W x H) 42 in x 26 in x 36 in 56 in x 26 in x 40 in
(1066 mm x 660 mm x 914 mm) (1422 mm x 660 mm x 1016 mm)
Max Flow 400 gpm w/venturi (91 m3/hr) 700 gpm w/venturi (159 m3/hr)
Product Rate 400 lb/min (181 kg/min) 1650 lb/minute (750 kg/min)
Weight 206 lb w/venturi (93 kg) 270 lb w/venturi (122 kg)

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Agitators

Mechanical Mud Agitators


IMPROVED INDUSTRY STANDARD

MA Series

GENERAL MA-3 MA-5 MA-7.5 MA-10 MA-15 MA-20 MA-25 MA-30


Part Number 3696 3705 9740 3709 4442 3687 3696 8789
Solids Control

HP 3 5 7.5 10 15 20 25 30
Length 35¼ in 40¼ in 52 ∕8 in
1
52 ∕8 in
1
52 ∕8 in
1
61¼ in 68 ∕8 in
5
681∕8 in
(895 mm) (1022 mm) (1324 mm) (1324 mm) (1324 mm) (1556 mm) (1743 mm) (1730 mm)
Width 199∕16 in 219∕16 in 275∕8 in 275∕8 in 275∕8 in 34¼ in 39½ in 39½ in
(497 mm) (548 mm) (702 mm) (702 mm) (702 mm) (870 mm) (1003 mm) (1003 mm)
Height 1511∕16 in 16¾ in 24¼ in 24¼ in 24¼ in 271∕8 in 307∕8 in 307∕8 in
(398 mm) (425 mm) (616 mm) (616 mm) (616 mm) (689 mm) (784 mm) (784 mm)
Weight (less the shaft and 406 lb 580 lb 1200 lb 1224 lb 1320 lb 1898 lb 3130 lb 3180 lb
impeller) (184 kg) (263 kg) (544 kg) (555 kg) (599 kg) (861 kg) (1420 kg) (1442 kg)

MA-RG-C Series HMA Series

GENERAL MA-3RG-C MA-5RG-C MA-7.5RG-C MA-10RG-C MA-15RG-C HMA-25RG HMA-30RG HMA-40RG HMA-50RG
(900 RPM) (900 RPM) (900 RPM) (1200 RPM)
Part Number 15915 17044 22806 21505 22809 23072 13041 19135 20866
HP 3 5 7.5 10 15 25 30 40 50
Length 34½ in 37½ in 401/8 in 45½ in 509/16 in 83 in 88½ in 88½ in 88½ in
(876 mm) (952 mm) (1019 mm) (1155 mm) (1284 mm) (2108 mm) (2248 mm) (2248 mm) (2248 mm)
Width 17 in 17 in 16 in 21 in 22 in 36 in 44 in 44 in 44 in
(432 mm) (432 mm) (406 mm) (533 mm) (559 mm) (914 mm) (1118 mm) (1118 mm) (1118 mm)
Height 111∕8 in 1111∕16 in 125∕8 in 133∕8 in 14¾ in 287∕8 in 287∕8 in 2713∕16 in 287∕8 in
(283 mm) (297 mm) (321 mm) (339 mm) (375 mm) (734 mm) (734 mm) (707 mm) (734 mm)
Weight (less the shaft and 326 lb 394 lb 440 lb 745 lb 880 lb 3140 lb 2950 lb 3300 lb 3150 lb
impeller) (148 kg) (179 kg) (200 kg) (338 kg) (399 kg) (1424 kg) (1338 kg) (1497 kg) (1429 kg)

*All models may not be available in your region.

48
Agitators

Mechanical Mud Agitators


IMPROVED INDUSTRY STANDARD

MA-RG Series MA-RG-LP Series

MA-5RG MA-7.5RG MA-10RG MA-15RG MA-20RG MA-25RG MA-30RG MA-40RG MA-15RG-LP MA-20RG-LP MA-25RG-LP MA-30RG-LP MA-40RG-LP
17511 19651 17507 16857 12548 12508 12554 22210 21544 16980 21541 14571 14572

Solids Control
5 7.5 10 15 20 25 30 40 15 20 25 30 40
40¼ in 44 in 46 /8 in 53¼ in
3
59 ∕8 in 66 ∕8 in 66 ∕8 in
1
70 /8 in1
51¼ in 1 3
56 in 67 in 67 in 70 in
(1022 mm) (1118 mm) (1178 mm) (1352 mm) (1502 mm) (1705 mm) (1705 mm) (1787 mm) (1302 mm) (1422 mm) (1702 mm) (1702 mm) (1778 mm)
17 in 275/8 in 26 in 26 in 26 in 3313/16 in 3313/16 in 36 in 23 in 26 in 30 in 30 in 33 in
(432 mm) (702 mm) (660 mm) (660 mm) (660 mm) (859 mm) (859 mm) (914 mm) (584 mm) (660 mm) (762 mm) (762 mm) (838 mm)
17½ in 177/16 in 183/8 in 195/8 in 2513/16 in 25½ in 25½ in 265/8 in 14 5/8 in 161/16 in 17¾ in 17¾ in 185/8 in
(445 mm) (443 mm) (467 mm) (498 mm) (605 mm) (648 mm) (648 mm) (677 mm) (371 mm) (408 mm) (451 mm) (451 mm) (473 mm)
550 lb 800 lb 785 lb 900 lb 1300 lb 2025 lb 2000 lb 2200 lb 1038 lb 1500 lb 2298 lb 2300 lb 2500 lb
(249 kg) (363 kg) (356 kg) (408 kg) (590 kg) (918 kg) (907 kg) (998 kg) (471 kg) (680 kg) (1042 kg) (1043 kg) (1133 kg)

VMA Series VMA-I Series

VMA-3 VMA-5 VMA-7.5 VMA-10 VMA-15 VMA-20 VMA-25 VMA-30 VMAI-3 VMAI-5 VMAI-7.5 VMAI-10 VMAI-15 VMAI-20 VMAI-25 VMAI-30

12353 13020 13021 22008 21649 16648 13025 13026 22012 23325 22010 22008 22009 22004 22003 22006
3 5 7.5 10 15 20 25 30 3 5 7.5 10 15 20 25 30
20 in 20 in 20 in 22 in 22 in 26 in 26 in 26 in 20 in 20 in 20 in 22 in 22 in 26 in 26 in 26 in
(508 mm) (508 mm) (508 mm) (559 mm) (559 mm) (660 mm) (660 mm) (660 mm) (508 mm) (508 mm) (508 mm) (559 mm) (559 mm) (660 mm) (660 mm) (660 mm)

20 in 20 in 20 in 22 in 22 in 26 in 26 in 26 in 20 in 20 in 20 in 22 in 22 in 26 in 26 in 26 in
(508 mm) (508 mm) (508 mm) (559 mm) (559 mm) (660 mm) (660 mm) (660 mm) (508 mm) (508 mm) (508 mm) (559 mm) (559 mm) (660 mm) (660 mm) (660 mm)

347∕8 in 36½ in 407/16 in 42 in 48 5/8 in 50 5/8 in 55½ in 565∕8 in 319/16 in 357/16 in 38¾ in 39 in 47 5/8 in 543∕8 in 59¼ in 59¼ in
(886 mm) (927 mm) (1027 mm) (1067 mm) (1235 mm) (1286 mm) (1410 mm) (1438 mm) (802 mm) (900 mm) (984 mm) (991 mm) (1210 mm) (1381 mm) (1505 mm) (1505 mm)

410 lb 500 lb 632 lb 825 lb 1030 lb 1300 lb 1540 lb 3300 lb 338 lb 410 lb 552 lb 605 lb 860 lb 1257 lb 1318 lb 1690 lb
(186 kg) (227 kg) (287 kg) (374 kg) (467 kg) (590 kg) (699 kg) (1497 kg) (153 kg) (186 kg) (250 kg) (274 kg) (390 kg) (570 kg) (598 kg) (767 kg)

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Agitators

Mechanical Mud Agitators


IMPROVED INDUSTRY STANDARD

Agitators serve the drilling industry with high quality and time-proven mechanical agitation.

MA MA-RG-C
The horizontally mounted MA series agitator has been The MA-RGC agitator uses a C-face motor with a close
the industry standard for many years. The rugged coupling style. This variation also features a base plate
design, simplicity and dependability have made the instead of a mounting skid, reducing the overall height.
MA agitator the preferred choice of a majority of VMA
operators and contractors. The VMA agitator is vertically mounted, reducing the
MA-RG footprint requirement. It offers a motor with a vertical
The skid mounted MA-RG agitator is very compact. direct mount to a helical inline gearbox with a drop
The low profile reduces headroom requirements and bearing configuration.
provides more layout space on top of the tanks. The VMA-I
gearbox is a triple reduction helical-bevel gear drive The VMA-I agitator shares the same design principles
system that reduces the rotational speed of the as the VMA. The gearbox is equipped with a strong
motor to drive the impeller(s). Up to 95% mechanical
Solids Control

output shaft bearing rather than the drop bearing


efficiency helps reduce horsepower requirements. configuration.
MA-RG-LP HMA AND HMA-RG
The MA-RG LP agitator offers a lower profile version HMA and HMA-RG agitators are very robust, heavy duty
of the MA-RG. This is accomplished by using a base mechanical mixers. The gearbox is a triple reduction
plate instead of the mounting skid to reduce the overall helical-bevel gear drive system that reduces the
height. Maintenance and reliability are maximized by rotational speed of the motor to drive the impeller(s).
the triple reduction, helical bevel gearbox driven by an These agitators are skid mounted and are offered with
explosion proof motor. a 900 rpm or 1200 rpm motor.
LP

C
G-
G-
G

I
-R
-R

-R

A-

A
A

HM
MA

MA
MA

MA

VM
VM

FEATURES BENEFITS
Explosion proof motors & starters (optional) Can be used in a variety of places
Optimal mixing Lower mud cost
Triple reduction helical gearbox Quiet, efficient, low operational temperature
95% mechanical efficiency Reduced horsepower requirement
Small footprint Requires less space
Helical drive train gearbox Quiet, efficient, low operational temperature
Robust worm-worm gearbox Long life
Rugged design Dependability
Low profile Less head room
Baseplate mounted & motor direct mounted Less head room
Double reduction helical gearbox Smooth vibration free operation
Double/Triple reduction helical gearbox Smooth vibration free operation
Motor 900 rpm & 1200 rpm Large Impellers for use in deeper tanks

50
Agitators

Mechanical Mud Agitators


IMPROVED INDUSTRY STANDARD

Impellers Shafts
Impellers are available with flat blades (radial flow), NOV offers several types of shafts. Mild steel shafts
contour blades (axial flow) and canted blades (radial/ are cut to length and joined to the gearbox output
axial flow). The impellers are sized according to shaft with a rigid coupling. Solid shafts are keyed at
tank volume and expected duty. Active mud system the bottom for adjustment of impeller height. A bottom
compartments - such as solids removal sections, mud end stabilizer is supplied when tank depths exceed 6
mixing sections and slug pits - which need a higher feet. The stabilizer reduces side loading and protects
shear force to produce immediate mixing, are another the agitator when auxiliary equipment is carried inside
consideration in impeller sizing. the mud tanks during rig moves.
For active mud system compartments less than 5 feet Hollow pipe shafts are available for deep tanks. They
high (1.52 meters), a flat blade impeller can be used are supplied in flanged sections and bolted together
to induce radial flow patterns in the mud. Properly making them ideal when lifting height is limited. Most
placed, the impeller will impart some axial flow to the hollow shafts use contour impellers that are bolted in
system and suspension will be adequate for more place, further simplifying on-site assembly.

Solids Control
applications.
Sizing Recommendations
High efficiency contour impellers are best for bulk Regardless of what style agitator or impeller is used,
storage tanks. This variable pitch impeller reduces proper sizing is critical. Impeller sizes are determined by
horsepower requirements and induces less shearing calculating the Turn Over Rate (TOR) for each agitated
force to the fluid. compartment. TOR is the time required in seconds
to completely move the fluid in a compartment and
Canted blades are recommended, depending on the
can be calculated by knowing the tank volume and
tank depth. Low shear contour blades are ideal for
impeller displacement.
bulk storage and suction compartments.

Typical Turn Over Rate (TOR) Per Compartment


Shaker Intermediate Suction Reserve Pill
Canted/Flat Impeller 50-75 50-75 65-85 50-80 40-85
Contour Blade 25-38 25-38 30-42 25-40 N/A

Flat Impeller Canted Impeller Contour Impeller

Radial Flow Axial Flow

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Positive Pressure Transfer and Containment

BRANDT FREEFLOW™
POSITIVE PRESSURE TRANSFER AND CONTAINMENT SYSTEM
Drilling Waste Transfer and Containment

Positive Pressure Transfer


and Containment System

Air Conveyor Slider Tank Storage

The BRANDT FREEFLOW positive pressure transfer pressures are safely controlled and low exit velocity is
and containment system offers an innovative solution achieved. A single Air Conveyor can move more than
for the efficient transportation and storage of drill 80 tons/hour of dried solids. The Air Conveyor can also
cuttings. The system is safe, flexible and efficient. The transfer cuttings 164 ft (50 m) vertically, as required for
basic system components consist of an Air Conveyor, inter-field transfers.
piping and control system. Additionally, the BRANDT
The unique design of the BRANDT FREEFLOW
FREEFLOW system requires 900 scfm of compressed
Slider Tank prevents the blockages associated with
air at 7 bar. The system can blow solids directly to a
conventional, conical-bottom bulk storage tanks. The
skip, storage vessel or processing unit. Another option
slider base allows the introduction of a flat bottom
is to process the cuttings with a centrifugal dryer and
tank, which removes the danger of bridging. Solids
use the Air Conveyor to transport the dried cuttings to
discharge is provided through the inclusion of a Slider
a storage vessel.
Ram and the use of an integrated controlled 14 in (35
The BRANDT FREEFLOW Air Conveyor has unique cm) discharge screw. The Slider Ram reduces the
features to ensure reliability and consistent possibility of caking and packing, while the discharge
performance. The chisel profile base minimizes the screw conveys the solids down the line. The Slider
likelihood of bridging, while the integrated 14 in (35 Tank features diverter valves and load cells within the
cm) screw ensures accurate feed control as cuttings compact frame design. This allows for easy installation
entering the line are metered. The screw generates of multiple tanks. Each tank is filled and emptied in a
a series of aerated slugs, which improve pressure safe and controlled manner. The design of the Slider
control and achieve a consistent flow pattern. Cuttings Tank allows for easy transportation by road or rail
flow readily into the pipe in an aerated state. Such and does not require a dedicated supply vessel for
control minimizes pressure fluctuations, ensuring that transportation offshore.

52
Pump Transfer

BRANDT Transfer System (BTS)


ADVANCING THE TRANSFER OF DRILLED SOLIDS, WASTES
AND SLUDGE WITH EFFICIENCY AND CLEAN OPERATION

Drilling Waste Transfer and Containment


The BRANDT Transfer System (BTS) transfers slurries
of drilled solids, wastes and sludge from one point
to another or to an offsite location. The BTS is used
to pump drilled material from closed loop systems,
reserve pits, barges, oil storage tanks and bulk haulage
vessels. Suitable for offshore or land applications, the
BTS is effective in capturing discarded drilling wastes
in closed loop systems. The system eliminates the
need for backhoes, sloops and other equipment.
Additionally, a boom can be mounted to the unit to
provide quick transfer of slurries directly to waiting
trucks or vessels. The BTS is equipped with its own hydraulic power
supply and can be diesel or electric. Environmentally-
The BTS consists of a patented submersible pump
safe hydraulic fluids and high-pressure hoses ensure
and transfer system. The pump is mounted on a self-
compliance with HSE requirements. The system
contained tank with an integrated powerpack and is
integrates well with other waste management
available as a stand-alone, semi-portable unit. The
technologies such as centrifugal dryers, cuttings
submersible pump features a unique intake-assist
injection systems, closed loop systems, pit closures,
head and hydraulic drive motor that work to easily
bio-treatment and many others.
transfer concentrated slurries. The variable-speed
motor provides operational flexibility in situations of
varying material consistency.

Specifications and Dimensions


TRANSFER TANK SYSTEM
Dimensions (L x W x H) 50 ft x 8 ft x 11.5 ft (15.3 m x 2.4 m x 3.5 m)
Tank Length 40 ft (12.2 m)
Capacity 215 bbl (34.2 m3)
POWERPACK
Diesel Power 165 hp (123 kw)
Hydraulic Power 130 hp (97 kw)
Maximum Pressure 3600 psi (245 atm)
Motor Control Operator Station/Variable Speed
Specifications are subject to change without prior notice. Custom-engineered systems are available upon request.

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Screw Conveyors (Augers)

Screw Conveyor Systems


SIMPLIFYING THE TRANSPORTATION OF DRILLED SOLIDS
Drilling Waste Transfer and Containment

The screw conveyor is a simple way to transport Screw conveyors are available in the following typical
drilled solids. Screw conveyors are typically used to configurations:
transport drilled cuttings from the shale shaker area
• 16 in (406.4 mm)
to a discharge port, skip or to secondary processing
– 20 hp (14.9 kw) main drive
equipment. – Forward and reverse motion
Screw conveyors are available with e-stop kill switches, – 307 tons per hour
as well as grab lines, which stop the unit in the event • 14 in (355.6 mm)
of an emergency. A variable speed drive controls the – 10 hp (7.5 kw) main drive
rate of conveyance. The top of the units are fitted – Forward and reverse motion
with expanded metal covers for feed areas and solid – 205 tons per hour
covers for non-feed areas.
• 12 in (304.8 mm)
– 10 hp (7.5 kw) main drive
– Forward and reverse motion
– 126 tons per hour
Screw conveyor size and horsepower requirements
will vary, dependent upon the length of the run, bit
size, rate of penetration and flow rate. Additional sizes
are available upon request.

54
Vacuum Transfer

SpaceSaver VTS
PROGRESSING THE TRANSFER OF DRILLED MATERIALS WITH HIGH CAPACITY AND QUIET OPERATION

Drilling Waste Transfer and Containment


“QuietPack”

The SpaceSaver VTS (vacuum transfer system) can move


drilled solids, liquids and heavy slurries quickly, quietly and
safely to various locations on the rig. The unit’s vacuum
pump is able to transfer these materials up to 30 feet
vertically and up to 90 feet horizontally. Modular construction
and a stackable design provide installation versatility and
adaptability in a variety of applications. A “QuietPack”
model is also available, which has an operating noise level
of only 83dB.
SpaceSaver VTS

SpaceSaver VTS
FEATURES BENEFITS
Modular construction Permits adaptability to a variety of applications
Stackable design Allows for easy installation in situations where space is a concern
6-inch inlet and outlet ports Facilitates smooth movement of slurries at a high velocity — up to 170 ft/sec (51.9 m/sec)
Ball check valve Protects vacuum pump from contamination
Integrated storage box for spares and tools Keeps necessary items organized and protected
Soundproof enclosure (QuietPack) Reduces noise levels near the equipment, thus providing a safer work environment
• Average operation at 83dB

Specifications and Dimensions


VACUUM MODULE
Dimensions (L x W x H) 97.5 in x 85 in x 101 in (2476.5 mm x 2159 mm x 2565.4 mm)
FILTER AND CLEAN TANK MODULE
Capacity 5 bbls (0.8 m3)
Dimensions (L x W x H) 80 in x 70 in x 72 in (2032 mm x 1778 mm x 1828.8 mm)
Stacked Height 166.5 in (4229.1 mm)
ELECTRICAL COMPONENTS
Motors 2
Motor Power 75 hp (55.9 kw)
Voltage 230/460 EXP VAC 60Hz (other VAC and Hz available)

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Vacuum Transfer

Vacuum Pod Unit


PROVIDING QUICK AND EASY COLLECTION AND TRANSFER OF RIG WASTE

The Vacuum Pod Unit is a quick and easy method of


collecting and transporting waste around a rig site. In
Drilling Waste Transfer and Containment

conjunction with a 168-horsepower or 150-horsepower


vacuum unit, the Vacuum Pod receives waste that
is stored within the vessel from cuttings boxes, slips
tanks, spills from pit cleaning, and other areas.
A radar level sensor measures the volume level of waste
within the vessel and starts the pumps when capacity
is reached. The unit has two operational modes:
automatic and manual. In automatic mode, when the
level of waste inside the vessel is within three feet of the
sensor, the controller activates an internal relay, closing
the contactor and starting the progressing cavity
pump. The pump runs until the waste drops to six feet
from the sensor. The controller will automatically turn
off the internal relay, stopping the pump until the waste
again rises to within three feet of the sensor. This loop
runs indefinitely while the starter is in automatic mode.
In manual mode, the operator can manually control
the progressing-cavity pump to discharge waste as
The vessel has a storage capacity of 15 barrels (630
needed.
gallons; 2385 liters; 2.05 metric tons). The progressing
The waste is discharged to a centrifugal dryer or cavity pump is operated by a 15-horsepower motor and
centrifuge, or to an injection unit for downhole injection. variable speed gearbox. An optional 10-horsepower
Storage containers can be filled for transport away dilution pump is available and can be connected to
from the rig site. This skid mounted unit is operated by the starter to lubricate the cuttings. This enhances
a control system, which is available in either 460V/60Hz the discharge of the cuttings through the progressing-
or 380V/50Hz. cavity pump.

Vacuum Pod Unit


FEATURES BENEFITS
Radar level sensor Two modes of operation to maintain the appropriate amount of cuttings within the vessel
• Automatic mode automatically maintains the level of waste within the vessel
- Operator must push START button (safety feature)
• Manual mode allows the operator to control the level of waste within the vessel
Skid-mounted design Easy rig-up/rig-down
15 barrels (630 gallons; 2385 liters; 2.05 metric tons) Large amount of waste can be stored before discharge is necessary
Progressing-cavity pump Waste can be pumped in a regulated manner from the vessel to the next destination
Optional dilution pump Lubricates wastes/cuttings, thereby enhancing discharge through the progressing-cavity pump
Overload relays on progressing-cavity and dilution pumps Protect pumps from over current conditions
Cleaning port on vessel Provides easy access to the vessel for cleaning and maintenance
Push-button pump operation Enables easy switching between START and STOP and automatic/manual modes

Specifications and Dimensions*


GENERAL PERFORMANCE
Dimensions (L x W x H) 159 in x 74 in x 1143/16 in Progressing-Cavity Pump 32 to 198 gal/min (121 to 750 lit/min)
(4039 mm x 1880 mm x 2900 mm) Duty Flow Range
Weight (empty) 6150 lb (2790 kg) Progressing-Cavity Pump 30 to 181 rpm
ELECTRICAL Speed Range
Control System 460V/3-phase/60Hz or 380V/3-phase/50Hz CERTIFICATIONS
Progressing-Cavity Pump 230/460V/3-phase/60Hz Control System Class 1 Division 1
Dilution Pump (optional) (information available upon request) Progressing-Cavity Pump TECP, Class 1, Group D, Class 2, Groups
MOTOR POWER REQUIREMENTS F and G
Progressing-Cavity Pump 15 hp (11 kw) *Specifications and dimensions subject to change.
Dilution Pump (optional) 10 hp (7.5 kw) Please contact NOV for more information.

56
Cuttings Boxes (Skips)

Low-Profile Cuttings Box (Skip)


HANDLING DRILL CUTTINGS IN A SAFE, EFFICIENT MANNER WITH A MINIMIZED PROFILE

Drilling Waste Transfer and Containment


The Low-Profile Cuttings Box (Skip) incorporates A spring-assisted lid and large access door make
innovative features, which allow for improved safety accessing and filling the container safe and easy,
and ease of operation. Built to DNV 2.7-1/EN12079 while a raised seal on the lid prevents spillage.
and certified by Lloyds Register, these stackable skips
are able to contain a payload of 18850 lb (8550 kg),
while maintaining a height of only 47 in (1183 mm).

Low-Profile Cuttings Box (Skip)


FEATURES BENEFITS
Spring-assisted lid Provides safe and easy access (by one person)
Large access door Enables safe and easy filling and discharging of the container
Vacuum-rated design with 6 in (152 mm) filling points Allows for alternative methods of filling the container
Raised face seal on lid Prevents spillage
High-capacity payload (8.5 tons) Provides a large capacity with a minimized footprint
Stackable design Allows for increased capacity without required increased deckspace
Positive location pins Facilitates safe and easy stacKING of containers
One-piece, stainless steel locKING mechanism Eliminates the need for ratchet straps
Low height profile Eliminates the dangers of working at heights
Open-bar forklift pockets Eliminates the danger of having a potential dropped object from a conventional forklift pocket
Liquid drainage points Prevents the build-up of rainwater on top portion of the container

Specifications and Dimensions


Dimensions (L x W x H) 91 in x 76 in x 47 in (2320 mm x 1940 mm x 1183 mm)
Volume 910 gal (3.44 m3)
Gross Weight 22050 lb (10000 kg)
Tare 3197 lb (8550 kg)
Payload 18850 lb (8550 kg)
Design Standard DNV 2.7-1/EN12079
Certifying Authority Lloyds Register

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Cuttings Boxes (Skips)

Cuttings Skip Turner with Supporting Traverse Frame


IMPROVING SAFETY AND REDUCING HANDLING TIME

The increased awareness of crane handling safety was the


inspiration for the design and manufacture of the Cuttings
Drilling Waste Transfer and Containment

Skips Turner for onshore cuttings skips discharge and


cleaning. The Cuttings Skips Turner improves safety and
reduces handling time.
Features and benefits include:
• Hydraulic clamps for secure fixation of the cuttings skips
• Motor vibrator for efficient discharge
• Turning Platform and Hydraulic Power Pack mounted on
boogie drive wagon
• Wired remote control
• Optional attached service platform for cleaning and
inpecting skips
• Fits Cuttings Skips’ maximum gross weight of 10,000 kg
(22,000 lb); adaptors available upon request

Cuttings Skip Turner

Cuttings Skip postioned on turntable Turntable rotates to full discharge position ShaKING motion ensures full
discharge of cuttings from skip

Specifications and Dimensions


Frame design Fixed traverse frame with rails for boogie drive wagon
Dimensions (L x W x H) 19.69 ft x 10.83 ft x 8.99 ft (6 m x 3.3 m x 2.74 m)
Power supply 380 V, 50 Hz, 32 Amp CEE plug (3 phases + ground)
Power demand factor 6.2 kw
Machine directive 98/37 EU
Low voltage directive 72/23 ECC (CE Norms)
Additional specifications (available on request)

58
Centrifugal Dryers

Mud 10 Centrifugal Dyer


THE ORIGINAL MUD RECOVERY EQUIPMENT

Drilling Waste Treatment


Mud 10 mud recovery systems transfer drill cuttings Synthetic or oil-based mud moves through the
discharged from the primary shakers to the inlet apertures in the wedge wire screen via centrifugal
pipe of the unit. Drill cuttings fall into the inlet pipe force. The recovered mud then flows from the
and accelerate via gravity to the distribution cone, discharge point to be collected for secondary
where the cuttings are evenly spread onto the inner treatment. Secondary treatment is carried out by a
circumference of the wedge wire screen. Centrifugal decanting centrifuge, which separates solids from
force keeps the drill cuttings on the inner circumference liquid. In order to ensure effective and efficient mud
of the wedge wire screen. Linear motion is induced recovery, the mud viscosity being processed by the
axially onto the wedge wire screen, thereby conveying decanter should be monitored. The Mud 10 reduces
the retained drill cuttings to the discharge end of the the discharge of mud, provides economic savings,
wedge wire screen. The Mud 10 can reduce the oil reduces drilling mud cost and reduces environmental
content on drill cuttings to less than 4% (w/w). impact.

Specifications and Dimensions


MUD DRYER M-10
Weight 8488 lbs (Dry) (3850 kg (Dry))
Dimensions (L x W x H) 89 in x 74 in x 67 in
(2261 mm x 1880 mm x 1702 mm)
Capacity 88 US Tons per Hour (80 Metric Tons per Hour)
Hazardous Locations Class 1, Div. 1 and Class 2, Div. 1
Zone 1 and 2 EExdllC, DNV Certified
VFD
Weight 500 lbs (227 kg)
Dimensions (L x W x H) 36 in x 57 in x 57 in (914 mm x 686 mm x 1448 mm)
HMI
Weight 300 lbs (136 kg)
Dimensions (L x W x H) 62 in x 22 in x 34 in (1575 mm x 559 mm x 864 mm)

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Centrifugal Dryers
Vortex Dryer
ENHANCING THE RECOVERY OF BASE FLUID FROM DRILL CUTTINGS
Drilling Waste Treatment

The Vortex Dryer reduces and recovers base fluid from The Vortex Dryer uses centrifugal force to recover
a variety of feed slurries. In drilling operations, shale oil from drilled solids in oil or synthetic base fluids.
shakers can discard drilled cuttings that are up to 20% A stainless steel screen bowl traps “wet” solids and
oil by weight. Treatment with the Vortex Dryer has accelerates them with centrifugal force up to 403 G’s.
proven to reduce this oil content dramatically, in some Liquid is forced through the screen bowl openings.
cases below 1%. It can also: “Dry” solids are extracted by the angled flights
• Recover valuable base fluid for reuse attached to the cone, which rotates slightly slower
• Reduce solid waste volumes to curb haulage cost than the bowl. Tungsten carbide protects the flights
• Meet environmental objectives or guidelines from abrasive solids and ensures long operational
• Reduce fluid content on cuttings prior to other life. In turn, this aids in maintaining a constant gap
forms of treatment, which increases waste between the scroll and screen bowl, which is crucial
treatment efficiency for proper operation.
Often, the Vortex Dryer can meet more than one of
these objectives simultaneously. In some applications,
it offsets operational costs by saving time, reducing
drilling fluid dilution needs, or increasing process
treatment capacity.

Specifications and Dimensions


Separation Screen produces up to 540 G’s of separating force
Screen openings: 0.008 in to 0.020 in (210 to 500 micron)
Power Requirements 75 HP, 230/460 VAC, 60 Hz EXP (other VAC and Hz available)
Ratings – UL, CSA and CENELEC
Capacity 64 Tons per Hour (58 Metric Tons per Hour)
PHYSICAL DATA
Overall Dimensions (L x W x H) 71.25 in x 116 in x 71.375 in (nominal height)
(1810 mm x 2946 mm x 1813 mm (nominal height))
Weight 12000 lbs (5443 kg)

60
Filtration

Bag Filter Unit


OFFERING UNSURPASSED FILTRATION EFFECTIVENESS WITH SAFE DESIGN AND SIMPLE MAINTENANCE

Bag Filter Units are used for the treatment of completion


fluids during wellbore clean-up, gravel pack operations,
workovers, water injection operations and general seawater
filtration. Each unit is outfitted with two (2) filter pods (vessels)
that utilize five (5) filter bags each, allowing for nominal-type
filtration. The filter units can be configured individually, in-
parallel or in-series.
The Bag Filter Unit can be used as a pre-filter ahead of
diatomaceous earth (DE) units, or as stand-alone units. They

Drilling Waste Treatment


are particularly effective for filtering raw seawater, as well
as filtering cleaning fluids prior to being pumped through
high-pressure jetting equipment (upstream of high-pressure
pump). The recommended maximum flow rate for the unit is
10 bbl/min (up to 95 m3/hr).

Bag Filter Unit


FEATURES BENEFITS
Vessels can be utilized individually, in-parallel or in-series flow Provides flexibility in use
Low cost of consumables Minimizes operating and maintenance costs
Easy operation Enables the units to be operated by drilling personnel with minimal training
Small footprint Requires minimal deck space
Excellent chemical compatibility Provides flexibility in chemical utilization
Large filtration surface area Permits highly effective treatment of lightly contaminated brines
Pressure relief valve Ensures safe operation

Specifications and Dimensions


Number of Filter Bags per Vessel 5
Maximum Recommended Flow 10 bbl/min (95 m3/hr)
Maximum Working Pressure 100 psi (7 bar)
Maximum Working Temperature 158°F (70°C)
Vessel Design Code PED 5500
Cartridge Diameter 2.5 in (63 mm)
Bag Size 7 in x 24 in (177 mm x 600 mm)
Vessel Diameter 24 in (610 mm)
Pipe Size 4 in (100 mm)
Vessel and Pipe Materials 316 Stainless Steel
Frame Materials Carbon Steel
Main Valves 4 in (100 mm) Butterfly
Inlet and Outlet Terminations 4 in (100 mm) NPT Thread
Inlet and Outlet Connection 4 in (100 mm) Fig 206 or Camlock
Pressure Relief Valve 100 psi (7 bar) Set Point
Dimensions (L x W x H) 89 in x 47 in x 79 in (2250 mm x 1200 mm x 2000 mm)
Weight (empty) 3300 lb (1500 kg)

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Filtration

Cartridge Filter Unit


EFFICIENT TREATMENT OF FLUIDS, WITH PROVEN DESIGN VERSATILITY

The Cartridge Filter Unit is used globally for the treatment


of completion fluids during wellbore clean-up, gravel
pack operations, workovers, water injection operations,
and general seawater (brine) filtration. The stainless steel
filter pods can be fitted with nominal rated or absolute
rated pleated cartridge elements or oil absorption filter
elements. Each pod holds fifty, 39 in (1000 mm) cartridges.
The design of the manifold allows the operator to choose
between single, dual parallel or dual series vessel use. The
dual series configuration is used with two stage filtration,
Drilling Waste Treatment

using coarse filters in the first vessel and fine filters in the
second.
The Cartridge Filter Unit can be positioned as a polish filter
downstream of the diatomaceous earth filter or as a stand-
alone filtration unit. This filter unit is particularly effective for
filtering seawater and treating produced water during well
testing, when fitted with oil absorption filters. Flow rates for
the units range from 1 to 18 bbl/min (up to 168 m3/hr).

Cartridge Filter Unit


FEATURES BENEFITS
Individual, in-parallel or in series flow Flexible use
High flow rates Processes large quantities of fluid
Easy operation Requires minimal training
Small footprint Minimal deck space
Large filtration surface area Highly-effective treatment of lightly contaminated brines

Specifications and Dimensions


Number of Cartridges per Vessel 50
Maximum Recommended Flow 18 bbl/min (168 m3/hr)
Maximum Working Pressure 100 psi (7 bar)
Maximum Working Temperature 158°F (70°C)
Vessel Design Code PED 5500
Cartridge Diameter 2.5 in (63 mm)
Cartridge Length 39 in (1000 mm)
Code 3 Cartridge Type Single Closed and 222 Open End
Vessel Diameter 24 in (610 mm)
Pipe Size 4 in (100 mm)
Vessel and Pipe Materials 316 Stainless Steel
Frame Materials Carbon Steel
Main Valves 4 in (100 mm) Butterfly
Inlet and Outlet Terminations 4 in (100 mm) NPT Thread
Pressure Relief Valve 100 psi (7 bar) Set Point
Dimensions (L x W x H) 89 in x 47 in x 79 in (2250 mm x 1200 mm x 2000 mm)
Weight (empty) 3300 lb (1500 kg)

62
Filtration

VPL 600 Vertical Filtration Unit


SERVICING A VARIETY OF FLUIDS FILTRATION APPLICATIONS WITH PROVEN DESIGN AND PERFORMANCE

The VPL 600 Vertical Leaf Filtration Unit is ideal for the
treatment of completion fluids during wellbore clean-up,
gravel pack operations, workovers, water injection operations
and general seawater/brine filtration. The VPL 600 uses
powdered filter media, which is injected into the dirty inlet
stream. The unit is a proven performer in the market, with an
excellent track record for producing a continuous supply of
clean completion fluids. The VPL also possesses excellent
solids removal capabilities. Diatomaceous Earth or Perlite is
the preferred media for wellbore clean-up operations, due to

Drilling Waste Treatment


their high permeability and filtration qualities.
The brine is normally delivered to the VPL 600 via the rig
mixing pump. On arrival to the unit, the brine is dosed with the
powdered filter media and then fed through the filter unit. The
filter media builds a permeable “cake” on the filter screens,
capturing even the finest particles while still allowing the fluid
to pass through. The fluid is then fed through a cartridge filter,
fitted with 2-micron absolute filters, for a final polish, ensuring
that there will be no particles in the brine that can cause
formation damage.

VPL 600 Vertical Leaf Filtration Unit


FEATURES BENEFITS
Small footprint Requires minimal deck space
Built-in slurry tank and pumps Minimizes hoses and trip hazards
Quick washdown system Minimizes downtime for cleaning to just 15 minutes
Utilization of powdered filter media Enables high throughput at significantly lower costs, in comparison to cartridge filter units
Large filtration surface area Provides long filtration cycles
Closed system and semi-automatic operation Minimizes labor-intensive work, especially during washdown
Pressure relief valve Eliminates over-pressurization and ensures safe operation

Specifications and Dimensions


Filtration Area 600 ft2 (56 m2)
Number of Filter Leaves 20
Maximum Flow Rate 15 bbl/min (144 m3/hr)
Maximum Working Pressure 100 psi (7 bar)
Maximum Working Temperature 158°F (70°C)
Design Code PED 5500
Pressure Relief Valve 100 psi (7 bar) Set Point
Pre-Coat Pump 3 in (76 mm) Air-Driven Diaphragm
Body-Feed Pump 2 in (50 mm) Air-Driven Diaphragm
Main Pipe Size 4 in (100 mm)
Connections 4 in (100 mm) Fig 100 Hammer Union
Wash Water Connection 2 in (50 mm) Fig 100 Hammer Union
Vessel, Tank and Pipe Materials 316 Stainless Steel
Frame Materials Carbon Steel DNV Frame
Dimensions (L x W x H) 138 in x 63 in x 112 in (3500 mm x 1600 mm x 2850 mm)
Weight (empty) 9920 lb (4500 kg)

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Filtration

Absolute-Rated Pleated Filter Cartridges


PROVIDING COST-EFFECTIVE SOLUTIONS FOR EFFICIENT PROCESSING OF FLUIDS

Pleated filter cartridges have been designed specifically


for oilfield applications. The cartridges can be used as a
polishing filter for injection water or to filter completion
fluids, which protects the well and removes dirt from brines
that can lead to a decrease in productivity. Each cartridge
is 39 in (1000 mm) long and is available in 1 to 100-micron
ratings.
These pleated cartridges are manufactured in accordance
with an ISO 9001/2000 quality assurance system and utilize
Drilling Waste Treatment

high-performance filter media, which is routinely evaluated


for porosity, retention efficiency, dirt capacity and pressure
loss to provide high performance in terms of cost per barrel
filtered.
Pleated cartridges are ideal for a wide variety of applications,
including the filtering of injection water, workover fluids,
completion and stimulation fluids, brines, acids, glycols,
amines and diesel fuel. Additionally, these cartridges are
highly effective in wellbore clean-up.

Absolute-Rated Pleated Filter Cartridges


FEATURES BENEFITS
Designed for oilfield applications Ensures that the cartridges perform up to the scope of duty
Beta 5000 rated Stops 99.98% of solids at the micron rating
Color-coded cartridges Enables easy selection of correct cartridges
Large surface area Provides quicker and longer processing times
High flow rates Enables large amounts of fluid to be processed

Specifications and Dimensions


Length 39.25 in (1000 mm)
Diameter 2.44 in (62 mm)
Media Glass Fiber
Core Type Polypropylene
2-Micron Color Red
10-Micron Color Green
End Fittings Flat/222
Seal Nitrile
Maximum Operating Temperature 149°F (65°C) @ 20 psid
Maximum Differential Pressure 58 psi @ 50°C
Recommended Change-out Pressure Differential 36 psi @ 50°C
Performance Throughput 2-Microns 30 bbl/hr (5 m3/hr) per Element
Performance Throughput 10-Microns 36 bbl/hr (6 m3/hr) per Element

64
Filtration

SORBFLOW Oil-Absorption Filter Cartridges


ADVANCING FLUIDS FILTRATION WITH INNOVATIVE TECHNOLOGY

SORBFLOW cartridges employ a proprietary modified


polymer to remove hydrocarbons from fluids. This polymer
both absorbs and chemically binds the hydrocarbon
molecules into its interior matrices. This differs from the design
of the competition, which typically removes hydrocarbon via
surface absorption onto the filtration medium. SORBFLOW
cartridges enable users to reduce hydrocarbon levels to
meet discharge regulations, while increasing the working life
of valuable process fluids.

Drilling Waste Treatment


The affinity of the polymeric absorbent for hydrocarbon
molecules is so great, accelerated testing by the Toxic
Characteristics Leachate Procedure (TCLP) indicated the
effluent hydrocarbon level in water to be below current and
proposed SEPA/EPA limits. The modified polymer controls
the speed of absorption by eliminating the potential for
skin formation at the polymer/hydrocarbon interface.
Consequently, this polymer, when incorporated into a radial
flow-design cartridge, ensures maximum utilization of
surface area. The nature of the polymer makes it an effective
absorbent for free, emulsified and dissolved oils, synthetic
lubricants, grease and a multitude of organic solvents.

SORBFLOW Oil-Absorption Filter Cartridges


FEATURES BENEFITS
Enhanced absorbent polymer Maximizes the utilization of the cartridge’s surface area
Hydrocarbon is chemically-bound by the polymer Ensures that the hydrocarbon does not leach at normal working differential
pressures
Radial flow cartridge design Allows maximum flow with minimal pressure drop

Specifications and Dimensions


Length 39.25 in (1000 mm)
Diameter 6.68 in (68 mm)
Absorbent Proprietary Modified Polymer
Support Construction Polypropylene
Maximum Operating Temperature 149°F (65°C) @ 20 psid
Maximum Differential Pressure 40 psid @ 75°F (24°C)
Change-out Pressure 10 psi
pH Range 2-12
Biosafety Classified Non-Hazardous
End Fittings Flat/222
Seal Nitrile
Performance Throughput 4.75 gal/min (18 lit/min) per Cartridge

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Filtration

Turbidity Meter
LABORATORY LEVEL PERFORMANCE
Drilling Waste Treatment

The HACH 2100P Turbidimeter features a level of Its microprocessor controlled touch key functions and
performance normally associated with laboratory ratio optical system bring greater accuracy, sensitivity
instruments. The need for calculations or interpolation and reliability to field testing. The optical system
of calibration charts is eliminated with the direct enables analysis even under difficult onsite conditions.
digital readout in nephelometric turbidity units (NTU).

Specifications and Dimensions


Measuring Range 0.01-1000 NTU
Calibration Automatic 4-point calibration
Response time 6 seconds
Sample Volume 15 ml
Weight 2.7 kg (6 lb) in case w/accessories
Dimensions (L x W x D) 222 mm x 95 mm x 79 mm
Display LCD
Accuracy ±2% of reading or ±1 least significant digit from 0-500 NTU
±3% of reading between 500-1000 NTU

66
Water Treatment

AQUA-VES™ Mobile Water Treatment System


THE PORTABLE AND UNEQUALED SOLUTION FOR ALL YOUR WATER MANAGEMENT NEEDS

The newly engineered AQUA-VES mobile water


treatment system takes some of the pressure off with a
technically advanced, on-location solution for treating
and reusing precious water resources. AQUA-VES
employs patented membrane separation technology
to give operators a cost-effective option for managing
frac flowback, slop water and produced water.
The trailer-mounted AQUA-VES water treatment
system is designed to process up to 2,500 bbl/day
of liquid waste in a small-footprint configuration.

Drilling Waste Treatment


What’s more, since AQUA-VES relies on vibration,
the robust, Telfon-coated membranes remain much
cleaner than standard filtration systems, continually
keeping the path clear for unrestricted flow-through
of proportionally larger fluid volumes. The capacity of
AQUA-VES to remove the smallest entrained solids is
reflected in its routine delivery of comparatively clean The advantages of vibratory filtration
permeate with average Nephelometric Turbidity Units Through the use of unique vibratory filtration
(NTU) levels below 5 and a near 100% reduction of oil technology, the AQUA-VES mobile water treatment
and grease (insoluble organics) and bacteria levels, system has a wealth of advantages over conventional
effectively allowing for recycling of frac flowback water filtration treatment systems:
and on-site disposal where permitted. • Minimal pretreatment: Owing to high shearing
Application energy at the membrane surface and near the
• Onshore unconventional shale plays pores, colloidal fouling and concentration
polarization are reduced considerably.
Good vibrations give AQUA-VES the edge • Low fouling and scaling potential: Sinusoidal
The flexible design of the AQUA-VES mobile water- shear waves from the membrane surface help
treatment system accommodates the installation of repel approaching particles and colloids, thereby
a wide range of membrane sizes, from micro filtration reducing the potential for fouling and scaling.
to reverse osmosis, making it well-suited for a wide • High permeate flux: AQUA-VES delivers
range of operating environments. throughput rates five to 15 times higher than
As an added bonus, since AQUA-VES employs surface conventional units.
rather than depth filtration, when membrane cleaning In addition, the shear waves propagating from the
is required it can be accomplished on the surface membrane surface hold suspended particles aloft,
without the downtime associated with disassembling cleaning the way for free transport of the liquid
and cleaning a soiled depth filtration unit. And, as through the membrane.
the hardy membrane coating is tolerant to acids, • Low energy consumption: High flux combined
solvents and nearly every other cleaning compound with minimal membrane scaling and fouling make
imaginable, there are no restrictions on the cleaner AQUA-VES an extremely energy efficient
used to extricate any fouling that may have occurred. technology with on average usage of 0.27 kWh/
kgal filtrate.
• Small footprint: As much as 2,000 sq ft of
membrane is contained in one module with a
footprint of 4x4 ft.

Features Benefits
• Membrane separation technology • Higher recovery than traditional filtration
• On-site treatment capabilities • Reduces disposal costs
• First generation design • Fast set-up
• High throughput rates • Low NTU treated water
• Trailer-mounted system • Reduces trucking requirements, costs
• Up to 2,500-bbl/day capacity • Cuts energy costs
• High fouling, scaling resistance • Reduces bacteria nearly 100%
• Easy to clean membrane • Easily transportable between locations
• Robust membranes • Environmentally friendly
• Vibratory filtration • Delivers high recycling volumes
• Different filtration level available
• Low energy consumption
• Small footprint

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Cuttings Injection

Cuttings Injection (CI)


ENVIRONMENTALLY-SOUND, COST-EFFECTIVE DRILLING WASTE DISPOSAL
Drilling Waste Treatment

Throughout the drilling industry, there is a growing generated with slow-drilling /PDC bits. Customized
emphasis on reducing drilling waste, especially oil- units and control options are available to meet unique
based mud (OBM) cuttings. Many drilling areas are process needs and space requirements. All systems
rapidly moving toward “zero discharge” or “total are designed to provide reliable and simple operation.
containment” operations. Cuttings injection (CI) is Following an initial training period, these packages
an environmentally-sound, cost-effective method of can be operated and maintained by drilling personnel.
“zero discharge” or “total containment” drilling waste
Main components of the system include:
disposal.
• Cuttings Transfer System
NOV is a leading provider of CI services to the drilling • Slurrification Unit
industry. The technique of injecting drilling waste into • Slurry Holding Unit (Optional)
a casing annulus has been used by the industry since • Injection Pump Unit
1986. Cuttings injection has since been used in other
The cuttings injection service offers several injection
oilfield applications, including production pit closure.
options. The most popular is annular injection. Annual
This technique for the disposal of oilfield waste and
injection injects the waste material down the annular
drilled cuttings results in a zero discharge to the
of the well and into the designated formation. Existing
environment. It is the only field-proven, cost-effective
production wells that are no longer economical may
method of disposing of drilling waste and drilled
also be used. After sealing the perforations across the
cuttings at the rig site.
production zone, the existing casing can be perforated
The CI system is designed to process over 25 tons of opposite a suitable formation to accept an injection
material per hour, while injecting up to five (5) barrels slurry. Other options include dedicated disposal wells
per minute at 2,000 psi (136 atm), with a maximum and central process facilities. NOV will provide the
pumping pressure of 5,000 psi (340 atm). The standard expertise to determine the suitable injection program
system can process the larger cuttings obtained in for the application.
fast-drilling/conventional bits, as wells as the fines

68
Mud Dewatering

Dewatering Water-Based Drilling Fluids


FURTHERING THE PROCESSING OF DRILLING FLUID IN SENSITIVE ENVIRONMENTS

NOV provides dewatering services which can remove


almost all colloidal particles down to clear water by
using chemical treatment (polymer), a manifold system
and a centrifuge. Most dewatering applications occur
in areas of zero discharge, where closed loop systems
are required. In closed loop systems, dewatering is the
final step of the mud processing process, following the
separation of liquid from solids provided by the shale
shakers, hydrocyclones and centrifuges.

Drilling Waste Treatment


Dewatering services may also be required where there
is a high cost or perceived future liability associated
with mud and/or solids disposal. Finally, dewatering
may also be performed when the active mud
system’s volume needs to be reduced. This is done
for a displacement, cement job or well change. The
fluid will be processed from the mud system and the
resulting solids will be discharged for disposal and/or
bio-remediation (landfarming), while the clean fluid
DWU-150 Dewatering Unit
can be stored in a frac tank onsite for later use on the
existing well or may be brought to a new well for drill-
out. Additionally, the clean fluid may be disposed of
The dewatering skid (DWU-150) uses two polymer
by bio-remediation if clear water is allowed. Whichever
tanks (one for back-up) to ensure there is no downtime
situation is encountered, the dewatering service
while mixing the polymer. The centrifuge feed pump
reduces unwanted liquid waste on the location, mud
takes suction from the active mud system, moving the
dilution and mud costs, as well as producing clean,
fluid through the injection manifold to the dewatering
reusable water.
centrifuge for processing. The manifold system
In the dewatering process, polymers are used to controls the amount of polymer and, if necessary, acid
coagulate, then flocculate the solids, allowing for easy that is injected into the fluid being processed.
removal by the centrifuge.

Dewatering Equipment and Services


FEATURES BENEFITS
Dewatering Services Removes nearly all colloidal particles, producing clear water that can be reused or often
disposed to ground
• Provides cost savings related to fluid disposal and replacement
• Reduces unwanted liquid waste and mud dilution
• Ensures environmental compliance in areas of strict regulations
Manifold-controlled injection of polymer and ph reducer Injects the proper amount of polymer (and ph reducer, if necessary) into the fluid stream
Precisely-regulated polymer feed Coagulates and them flocculates solids with high efficiency and effectiveness
Two polymer tanks (one for back-up) Ensures that no downtime is realized while the unit is operating

Specifications and Dimensions


Dimensions (L x W x H) 10 ft x 8 ft x 7 ft (3.0 m x 2.4 m x 2.1 m)
Weight 4800 lbs (2177 kg)
Electrical Requirements 480 VAC / 3 phase / 60 Hz / 30 amp
Polymer Tank Maximum Capacity 320 gal (1211 lit)

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Mud Dewatering

Processing/Dewatering Tank
A MORE EFFICIENT WAY TO FULFILL YOUR DEWATERING NEEDS
Drilling Waste Treatment

The Processing/Dewatering tank is offered as a cost capabilities to the centrifuges. The two compartment
efficient tool, used in dewatering applications. By design of the insitu floc tank allows continual feed by
combining a premix tank and a floc tank (flocculant batch missing flocculent and switching between tanks.
insitu tank), trucking time is reduced and the wellsite
To ensure optimum performance for cold weather
area can be utilized more effectively. The processing
operations, all processing tanks are equipped with
tank is equipped with the NOV MISSION 5” x 6”
steam coils throughout each compartment. They are
centrifugal pump driven by either a 60 hp electrical
also equipped with either a steam or electrical heater
motor or a 471 Detroit diesel engine. The mud mixing
in the mud mixing pump room.
venturi hopper provides a homogeneous mixing action
for blending mud as well as dewatering chemicals.
Ranging in sizes from 47 m³ to 75 m³ (300 to 470 bbls),
the processing tanks are designed with large capacity
tank sections, as well as two 4.5 m³ (28 bbls) flocculent
mixing compartments. Agitators are provided in the
floc mixing sections, as well as in most of the larger
processing sections. Plumbed into the flocculent
tank sections are three variable drive Moyno pumps.
These pumps are designed to provide precise feeding

Specifications and Dimensions


Volume Length Width Height Weight
43 m3 (270 bbl) 14.63 m (48 ft) 3.05 m (10 ft) 3.05 m (10 ft) 18045 kg (39700 lbs)
56 m3 (350 bbl) 14.02 m (46 ft) 3.35 m (11 ft) 3.50 m (11 ft 6 in) 16136 kg (35500 lbs)
80 m3 (500 bbl) 16.15 m (53 ft) 3.00 m (10 ft) 3.45 m (11 ft 6 in) 18365 kg (40500 lbs)
75 m3 (475 bbl) 16.76 m (55 ft) 3.66 m (12 ft) 3.71 m (12 ft 2 in) 29545 kg (55000 lbs)
General specifications, subject to change without notice; contact your local NOV representative for further details.

70
Mud Dewatering

Unitized Dewatering System


SELF CONTAINED, PORTABLE DEWATERING SYSTEM

The Dewatering System Skid Unit (DWS Unit) is a self


contained, portable system. The DWS Unit has a shale
tub, with a footprint for the HS-1960 or the HS-2172
centrifuge. The unit has two cone shaped tanks on the
bottom end to aid in concentrating the flocculated solids
slurry. A 7.5 hp agitator is contained within each tank
cone. These agitators are operational when stripping of
raw mud is required. Each tank cone has approximately
8.5 m3 slurry capacity.

Drilling Waste Treatment


Two polymer floc tank mixing compartments are contained
on the skid unit with one 2 hp agitator motor and one
gearbox per compartment. The DWS Unit is designed for
drilling the “fast hole clear water section” of a well and
does not contain a mixing hopper. The unit comes with
a 32’ x 9’ electric, heated enclosure with a 100 amps,
3-wire, 4-pole plug requiring a 480 volt rig receptacle.
The enclosure features two Penta drive 1 hp Moyno pump
motors (180 volt DC) that pump/inject polymers, required
for the flocculation/dewatering process.

DWS Unit
FEATURES BENEFITS
Electric Heated Enclosure Ensures optimum performance during cold weather
Unitized Dewatering System Skid Portable system contained in one truck load
Flexible Centrifuge Footprint for installation Diversity on centrifuge installation for different applications
Hydraulic stand lift Safety conscious and convenience of portability
Lighted shale compartment Eases safety concerns when cleaning and solids removal during non-daylight operation
Diversity on stairwell installation Allows rig up to accommodate different onsite requirements
Oversized polymer injection system Saves time when chemical batch mixing

Specifications and Dimensions


Overall Dimensions
Skid (L x W x H) 8 ft x 42 ft x 11.5 ft (2438 mm x 12802 mm x 3505 mm)
Shale Tub (L x W x H) 8 ft x 14 ft x 2 ft (front) 4 ft (back) shale tub capacity
(2438 mm x 4267 mm x 610 mm (front) 1219 mm (back))
Shale Tub Capacity 55 bbls (8.5 m3)
Floc Tank Compartments 4 ft x 4 ft x 9 ft – 25 bbl/compartment
(1219 mm x 1219 mm x 2743 mm – 4 m3/compartment)
Weight (approximate) 45,000 lbs (20,455 kg)
Fluid Capacity 700 gpm (3000 lpm)
Power requirements 480 Volt 100 amp receptacle (centrifuge operation not included)
Injection pump (2) Penta Drive – 1 hp Moyno Motors (180V DC)

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Thermal Desorption

Hot Oil Thermal Desorption Unit


OIL-BASED DRILL CUTTINGS TREATMENT AND THERMAL OIL RECOVERY

Hot Oil Unit

6
1. Pre-Treatment
2. Feed Hopper
1
3. Main Processor 8
4. High-Temperature Section
5. Discharge OIL
6. Condenser WATER 7
2
Drilling Waste Treatment

7. Separator
8. Oil/Water Discharge
9. Boiler for HTO 4
3

9
5

An increase in the global awareness of environmental • Recovery of water


preservation has led the drilling industry to adapt • Recovery of solids with an oil residue of less than
to changes in environmental policies. National 0.5%
environmental laws are strictly enforced and companies - Meets the strictest legislation in the world
must abide by these regulations. The treatment of drill • Complete waste management site layout
cuttings with thermal desorption provides an excellent • Handling and distribution systems for cuttings
option for meeting these standards. National Oilwell originating offshore
Varco has more than 20 years of experience in the - Rig to waste management site
thermal treatment of drill cuttings. • Complete QHSE system for control of the process
• Complete process energy balance of 50% and
Benefits
below
The thermal desorption cuttings treatment provides
- The process recovers more than double the
users with the following:
accumulated energy consumed in the
• Total waste management system for the treatment
procedure
of oil-based mud (OBM) drill cuttings
• Recovery of oil for reuse in OBM

Hot Oil Unit

72
Thermal Desorption

Hot Oil Thermal Desorption Unit


OIL-BASED DRILL CUTTINGS TREATMENT AND THERMAL OIL RECOVERY

Drilling Waste Treatment


A waste management site may operate 24 hours a
day, 7 days a week, from 3 people per shift. The site
can be designed for the treatment of drill cuttings from
8,000 tons per annum.
Erection of the site, including civil work, normally
begins 6 months from receipt of the final treatment
license. This license is issued by the operating
country’s national environmental agency. The erection
and commissioning of the processing equipment
within the waste management site usually takes
approximately 30 days. The control center within the
waste management site produces production records
for customers.

Hot Oil Unit

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Pit / Tank Cleaning Units

Tank Cleaning Unit


PROVIDING COST SAVINGS WITH SAFE, EFFICIENT AND CERTIFIED DESIGN

Hot Oil Unit


Drill Site Clean-Up

The Tank Cleaning System has been designed decanter centrifuge in order to remove the bulk of the
specifically for the purpose of reducing personnel entry solids. The clean water is discharged into the clean
into the tanks as well as for minimizing the amount of water holding tank and is available for re-use. Upon
waste water generated. completion of the tank cleaning, the wash water is
chemically treated to separate the oil, water and
The system comprises of two wash water holding
solids so that the clean water can be discharged
tanks; one for the dirty water returning from the
overboard whilst only the heavily contaminated sludge
cleaning operations and one for the clean water
is returned to shore for further treatment.
used for jetting. The wash water is pre-treated with
surfactant before any cleaning commences. A MONO Advantages and Benefits
progressive cavity pump is used for supplying wash • Faster Cleaning Times – Less downtime
water to the jetting nozzles inside the tanks being • Less Personnel Entry – Safer working environment
cleaned and a MISSION centrifugal pump is used for • Reduced Waste – Lower disposal costs and
creating a wash water circuit. environmentally friendly
• Can be used to treat slop water when tank cleaning
This circuit is used to convey the slurry back to the
is not required
system. The returned dirty water is fed through a

Specifications and Dimensions


Dimensions (L x W x H) 4000 mm x 2450 mm x 2890 mm (157 in x 96 in x 114 in)
Weight empty 8000 kg (17,637 lbs)
Wash water volume 8 m3 (282.5 ft3)
Jetting pump MONO C17B
Jetting pump performance 28 m3 (989 ft3) / hour at 10 bar
Recirculation pump Centrifugal – 3 in Outlet with fig 206 Anson hammer union
Recirculation pump performance 100 m3 (3531 ft3) / hour at 3 bar
Centrifuge feed pump MONO C15B
Centrifuge feed pump performance 10 m3 (353 ft3) / hour at 5 bar
Filling pump Air-operated 2 in diaphragm pump
Electric specification ATEX Zone 2
Frame design DNV 2.7 - 1

74
Vacuum Units

EnviroVac
ACCELERATING THE TRANSFER AND CLEAN-UP OF LIQUIDS AND SLURRIES
WITH SUPERIOR PERFORMANCE AND UNITIZED PACKAGING

Drill Site Clean-Up


The EnviroVac vacuum pump turns tough cleaning jobs The EnviroVac is able to operate manually or
into simple tasks. Superior operational performance, automatically and is designed for simple, effective
as well as unitized packaging, makes the unit extremely operation. In manual vacuum mode, the safety
efficient and flexible in a variety of applications. By shutdown functions remain in operation to protect the
routing pick-up lines to specified areas on the rig floor, blower from ingesting liquid. In the manual discharge
mud room or any area where liquid or slurry spills may mode, there is no shutdown. Once the tank is empty,
occur, The EnviroVac can be utilized for performing a the unit becomes an air blower. In the automatic
variety of clean-up duties. mode, the unit will fill and discharge automatically.
Time delay relays (on vacuum start and discharge
The unitized packaging allows the EnviroVac to be
start), along with the option to operate the relays in
assembled on a single skid. This space-saving design
interval mode, give the operator maximum operating
incorporates the vacuum pump, collection vessel (with
flexibility.
safety float switch) and filter vessel. Once a power
supply is installed and piping/hoses are routed to the
desired pick-up points, the EnviroVac is ready for duty.

Specifications and Dimensions


GENERAL
Dimensions (L x W x H) 126 in x 72 in x 92¼ in (3200 mm x 1829 mm 2343 mm)
Weight 5300 lbs (2404 kg)
CAPACITIES
Blower 15.5 in Hg (394 mm Hg) @ 600 cfm vacuum
6 psi @ 800 cfm pressure
Tank Capacity 550 gallons (2.08 m3)
Cycle Capacity 325 gallons (1.23 m3)
Inlet 3 in x 2 in (76.2 mm x 50.8 mm)
Outlet 6 in (152.4 mm)
Drive system Belt drive, 30 HP, 1750 rpm, 230/460 VAC, 60 Hz
Explosion Proof (other VAC and Hz available)
Belt drive, 22 kw, 1450 rpm, 220/380 rm, 50 Hz, end
Specifications are subject to change without prior notice.

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Vacuum Units

RapidVac
TACKLING TOUGH CLEAN-UP JOBS WITH EFFICIENCY, VERSATILITY AND USER-FRIENDLINESS
Drill Site Clean-Up

The RapidVac vacuum unit is engineered to tackle (76-litre) tank and are automatically discharged when
the toughest clean-up jobs on the rig. The unit is the tank is full. The RapidVac is able to effectively
exceptionally effective in handling jobs where liquid clean/recover fluids from drill floors, decks, pipe racks
spillages are involved. A high-performance, multiple- and mud rooms, while possessing the versatility to
venturi vacuum pump provides constant vacuum at cleanse drains and dry surfaces. Included with the unit
the suction head for maximum recovery of spillages. are junction and discharge hoses, along with a suction
Vacuumed liquids are contained in a 20-gallon tube with vacuum head.

RapidVac
FEATURES BENEFITS
High-performance, multiple-venturi Provides constant vacuum at the suction head for maximum recovery of spillages
vacuum pump
Automatic, pressurized waste discharge Eliminates the need for the operator to discharge the accumulated wastes, thus providing a safe and sanitary
method of discharge
Effectively recovers liquid spillage Enables the operator to recover various liquid spillages, including expensive drilling mud fluids, mud additives, etc.
Versatility Effectively tackles clean-up jobs of all sorts, whether liquid-only or mixed liquids/solids spillages are involved
One-man operation Allows tough clean-up tasks to be handled by one person, thus freeing up other personnel to tend to other duties

Specifications and Dimensions


GENERAL
Dimensions (L x W x H) 36 in x 30 in x 58 in (914 mm x 762 mm x 1473 mm)
Weight 600 lb (272 kg)
POWER REQUIREMENTS
Air Pressure 90 psi (6.2 Bar)
OTHER
Discharge Pressure 40 psi (2.76 Bar)
STANDARD ACCESSORIES
Junction Hose Inner Diameter 2 in (51 mm)
Junction Hose Length 50 ft (15 m)
Discharge Hose Inner Diameter 2 in (51 mm)
Discharge Hose Length 25 ft (8 m)

76
Rig Cleaners

Hotjet and WDS Pressure Washer


HIGH PRESSURE, HOT WATER CLEANERS IDEAL FOR HEAVY DUTY CLEANING

Drill Site Clean-Up


The Hotjet is a high pressure, hot water cleaner that The Wash Down System (WDS) pressure washer
is ideal for heavy duty cleaning tasks on drilling rigs is a 10-horsepower unit that is capable of handling
and platforms. Suitable for use with water or with a most cleanup situations occurring on a rig. The unit
detergent inductor option, the heavy duty, stainless is all-electric and possesses an automatic operation
steel unit can meet arduous demands in harsh feature, which allows the unit to be started and
environments. The Hotjet is self contained, skid stopped by engaging the spray gun trigger. This
mounted and easily operated and maintained by rig feature enables the user to control the chemical
injection (soap, degreaser, etc.) that is dispersed into
personnel.
the water stream.
Features of the Hotjet include:
Typically, the unit is set to a temperature level of
• Stainless steel housing and lifting frame 180°F. However, the maximum water temperature
• Skid mounted that the unit is able to attain is 212°F, as the heat
• Easy one man operation exchanger tank is vented to the atmosphere.
• Hot/cold selector switch Venting the heat exchanger tank to the atmosphere
• Long life heater elements; resistant to many water eliminates the potentially hazardous situation in which
born contaminants steam is created. The WDS utilizes high pressure,
• Electrical components ATEX certified for use in high temperature and grease-cutting detergent to
hazardous locations effectively clean dirty and contaminated equipment.
Variations for hazardous area and offshore use are
also available.

Specifications and Dimensions


Model Hotjet Model WDS-10
Length 66 in (1700 mm) Length 74 in (1880 mm)
Width 31 in (787 mm) Width 36 in (914 mm)
Height 50 in (1270 mm) Height 74 in (1898)
Shipping Weight 1320 lb (600 kg) Weight 1700 lb (772 kg)
Operating Gross Weight 1983 lb (900 kg) Motor Power 10 hp (7.5 kw)
Power Supply 415-480V, 3 ph, 50/60 Hz Electrical Requirements 60 Hz, 460 VAC, 100 amp, 3-phase
Electric Motor 7.5 kw EExd IIB (T4-T6) Water Requirements 6 gal/min (23 lit/min) @ 30 psi (2 bar)
Water Tank Capacity 85 gal (320 lit) Output Flow Rate 4 gal/min (15 lit/min)
Flow Rate 4 gal/min (15 lit/min) Output Pressure 3000 psi (207 bar)
Maximum Operating Pressure 3000 psi (210 bar) Hose Specifications 3/8 in (10 mm) x 50 ft (15 m), 2-wire
Maximum Water Temperature 131°F (55°C) Maximum Water Temperature 212°F (100°C)

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Mud Cooler

Mud Cooler
SAFE, EFFICIENT CONTROL WITH REDUCED COST
Specialty Products

Single Mud Cooler Double Mud Cooler

Drilling high-pressure, high-temperature wells for oil the use of Mud Coolers, resulting in greater endurance
and gas is often risky and complicated; temperature and accuracy for in-hole measuring devices and allows
fluctuations combined with the pressures associated such tools to operate at greater depths. Health and
with deep hole drilling result in severe axial and tangential injury risk to rig personnel is reduced by lowered drilling
stresses at the borehole wall. Drilling mud is heated by fluid temperature.
a combination of pressure and mechanical friction and
this heat can increase with the drilling action, altering Mud Cooler Design
the basic rheology of the drilling fluid. Hot drilling mud The Mud Cooler incorporates single or dual high-quality
also affects the service life and accuracy of in-hole plate heat exchangers designed to ASME pressure
measuring devices that incorporate seal assemblies vessel standards. These heat exchangers can be
that can adversely react with high temperatures. operated independently with a single parallel system
or in series with a dual pack modular system with
The Mud Cooler provides effective control of drilling fluid communal flow manifold.
temperatures considerably reducing the risks involved
in such operations. It lowers operating costs by helping Plate heat exchanger technology (predominantly used in
to extend elastomer service life and improves drilling offshore applications) is used by running seawater and
mud condition while making it possible to decrease mud through adjacent plates that are connected and
additives by stabilizing the rheological properties of sealed to contain individually. Both fluids are controlled
the drilling fluid. Drilling efficiency is also increased by through a self contained mud/water manifold.

Mud Cooler
FEATURES BENEFITS
Compact design Minimized deck space required, shorter rig up time
Duplex filter system Prevents undesirable debris from entering system
Skid Mounted Portability with fast, easy installation
Modular design Converts easily from single to double unit for greater flows
Built in independent back flush facility Prevents plate fouling
Improved safety and minimized environmental impact Reduction of surface vapor and maintenance of mud below flash points
Meets highest industry standards Certified to DNV 2.7.1. and designed to PED in accordance with ASME VIII Div.1
Simplified piping and valve design Allows plate and frame heat exchanger to be opened without disturbing valve and piping
configuration
Self contained mud/water manifold Effective fluid control
Manual butterfly valves Easy to operate and maintain
Advanced plate heat exchanger technology More efficient with heat transfer
Pressure vessel code Designed to PED in accordance with ASME VIII Div. 1
Specifications and Dimensions
MODEL Single Mud Cooler Single Conversion to Compact Double Filter Skid
Double Mud Cooler Mud Cooler
Dimensions 136 in x 45 in x 84 in 234 in x 45 in x 84 in 142 in x 90 in x 90 in 60 in x 41 in x 44 in
(L x W x H) (3460 mm x 1130 mm x 2130 mm) (5932 mm x 1130 mm x 2130 mm) (3600 mm x 2280 mm x 2280 mm) (1530 mm x 1050 mm x 1105 mm)
Weight (empty) 3815 lbs (1730 kg) 6865 lbs (3114 kg) 7015 lbs (3182 kg) 1980 Ibs (900 kg)

78
Mud Tank Systems

Ideal Mud Tank System


MAXIMIZED SOLIDS CONTROL

Mud tank systems are a critical component of any


drilling operation for maximizing solids control efficiency
and effectiveness. The Ideal Mud Tank System is a two-
tank unit with a total active (operating) capacity of 1318
barrels (total/nominal capacity of 1500 barrels).
The system is delivered with all the essential solids
control equipment necessary for successful operations.
Optional solids control configurations are available to
suit the needs of specific applications.

Specialty Products
Ideal Mud Tank System
FEATURES BENEFITS
Removable shaker skids Allow for quick and easy mobilization and demobilization
Processing equipment mounted on separate, removable skid Allows for quick and easy mobilization and demobilization
Vertical, direct-driven centrifugal pumps Minimizes the footprint required by the pumps
Centrifugal pumps and control manifold installed on a pump porch Provides easy access for controlling processes
Each centrifugal pump is located in close proximity to a specific piece Allows for shorter piping runs with less friction
of equipment • Maximizes horsepower and hydraulic efficiency
Caustic barrel telescopes and remains on tank during transportation Allows for quick and easy mobilization and demobilization and also provides a safe way to
add caustic to the mud system
Total active (operating) capacity of the two-tank system is 1318 bbl Provides a volume that is usually achieved with a three-tank system, thus providing
(total/nominal capacity of 1500 barrels) transportation cost savings
Flat-bottom tank design with sumps for every suction Facilitates quick, easy and thorough cleaning
Vortex breakers at each suction Prevents cavitation of centrifugal pumps
Minimal piping inside tanks Allows for proper agitation, thus improving homogenization of the mud
Integrated cement and active bypass Prevents equipment contamination
Sloped sand trap with integrated mud gun Facilitates quick, easy and thorough cleaning
Complete system can be transported with only four trucks Permits quick rig-up and reduces transportation costs
30 in distance between shakers (competitions’ standard is 24 in) Provides easy access to shakers for maintenance, screen changes, etc.
Electrical cable trays Eliminate cable sag
Collapsible handrails Provides quick and easy rig-up, rig-down and transportation
Mud level sensors Provides well control; reduces contamination of the drill site
Hammerseal piping connections Facilitates quick and easy rig-up and rig-down, while guaranteeing proper alignment and
positive sealing
Fold-down crossover walks between tanks Facilitates quick and easy rig-up and rig-down, while eliminating the need for a crane lift
Easy-access tank compartments Provides quick and easy access to tank compartments for maintenance, inspections, etc.

Specifications and Dimensions


GENERAL ELECTRICAL 60Hz 50 Hz
Equipment type Two-tank, Ideal Mud Tank System Total required horsepower 615 615
Total active capacity* 1318 bbl (at 12 in below mud rim) Voltage 230/460 VAC 190/380 VAC
Pill (slug) tank volume 109 bbl Phase 3 3
Batch mix tank volume 125.5 bbl Ambient temperature 40°C (104°F) 40°C (104°F)
Sand trap volume 115.2 bbl DIMENSIONS AND WEIGHTS LxWxH Weight
Maximum mud weight 18 lb/gal Shaker Tank 55 ft x 12 ft x 8 ft 6 in 70000 lb
Process capacity (nominal) 1500 gal/min Suction Tank 55 ft x 12 ft x 8 ft 6 in 70000 lb
Degasser capacity (nominal) 1000 gal/min Shaker Assembly Skid 1 20 ft x 11 ft 10 in x 1 ft 13000 lb
Flowline 12 in manifold with cement and Shaker Assembly Skid 2 20 ft x 9 ft 7 in x 1 ft 10000 lb
active bypass Equipment Skid 27 ft 6 in x 8 ft x 2 ft 14000 lb
*Trip tank volume not included

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Mud Tank Systems

Rapid Mud Tank System


MAXIMIZED SOLIDS CONTROL

Mud tank systems are a critical component of


any drilling operation for maximizing solids control
efficiency and effectiveness. The Rapid Mud Tank
System is a two-tank unit with a total active capacity of
620 barrels (total capacity of 800 barrels). The system
comes complete with all the essential solids control
equipment necessary for successful operations.
Additionally, optional solids control configurations are
available to suit the needs of specific applications.
Specialty Products

Rapid Mud Tank Systems


FEATURES BENEFITS
Equipment removal is not required for transport Allows for quick and easy mobilization and demobilization
Vertical, direct-driven centrifugal pumps Minimizes the footprint required by the pumps
Centrifugal pumps and control manifold installed on a pump porch Provides easy access for controlling processes
Each centrifugal pump is located in close proximity to a specific Allows for shorter piping runs with less friction
piece of equipment • Maximizes horsepower and hydraulic efficiency
Caustic barrel telescopes that remain on tank during transportation Allows for quick and easy mobilization and demobilization and also provides a
safe way to add caustic to the mud system
Total active (operating) capacity of the two-tank system is 620 bbl Provides a volume that is usually achieved with a larger, two-tank system, thus
(total capacity of 800 barrels) providing transportation cost savings
Vortex breakers at each suction Prevent cavitation of centrifugal pumps
Minimal piping inside tanks Allows for proper agitation, thus improving homogenization of the mud
Integrated cement and active bypass Prevents equipment contamination
Sloped sand trap with integrated mud gun Facilitates quick, easy and thorough cleaning
Complete system can be transported with only two trucks Permits quick rig-up and reduces transportation costs
Electrical cable trays Eliminate cable sag
Collapsible handrails Provides quick and easy rig-up, rig-down and transportation
Mud level sensors (optional) Provide well control; reduce contamination of the drill site
Hammerseal piping connections Facilitate quick and easy rig-up and rig-down, while guaranteeing proper
alignment
Fold-down crossover walks between tanks Facilitate quick and easy rig-up and rig-down, while eliminating the need for a
crane lift
Easy-access tank compartments Provide quick and easy access to tank compartments for maintenance,
inspections, etc.

Specifications and Dimensions


GENERAL ELECTRICAL 60 Hz 50 Hz
Equipment type Two-tank, Rapid Mud Tank System Total required horsepower 615 615
Total tank system volume* 620 bbl (at 12 in below mud rim) Voltage 230/460 VAC 190/380 VAC
Pill (slug) tank volume 73 bbl Phase 3 3
Maximum mud weight 18 lb/gal Ambient temperature 40ºC (104ºF) 40ºC (104ºF)
Process capacity (nominal) 1000 gal/min
Degasser capacity (nominal) 700 gal/min DIMENSIONS AND WEIGHTS LxWxH Weight
Flowline 10-in manifold with cement Shaker Tank 52 ft 9 in x 9 ft 10 in x 5 ft 67904 lb
and active bypass
*Trip tank volume not included Suction Tank 46 ft ¾ in x 9 ft 10 in x 5 ft 69081 lb

80
Mud Tank Systems

Modular Drilling Fluid Tank System

Drilling fluid tank systems are a critical component of


any drilling operation for maximizing mixing, storage
and solids control efficiency. The Modular Drilling
Fluid Tank System is a multi tank unit with total active
capacity to suit customer requirements. The system
comes complete with all the essential equipment
necessary for effective fluids control. Optional solids
control configurations are available to suit the needs of
specific applications.

Specialty Products
Modular Drilling Fluid Tank System
FEATURES BENEFITS
Modular design Ease of upsizing and downsizing as required
ISO 20 foot container size for all tanks/skids Easily transports via road, rail or ship
Minimal equipment removal for transport Rapid mobilization and demobilization
Operating capacity from 300 – 1500 US gpm/1135 - 5678 lpm Ability to process high volume
(According to customer requirements)
Close proximity of centrifugal pump to a specific piece of • Shorter piping runs with less friction
equipment • Maximizes horsepower and hydraulic efficiency
Minimal piping inside tanks Allows for proper mixing agitation, improving homogenization of the drilling fluid
Quick connect fitting on all pipes and hoses Quick and easy rig-up and rig-down guaranteeing proper alignment
Easy-access tank compartments Quick and easy access to tank compartments for cleaning, maintenance and inspections, etc.
Integral material handling loader crane on Mixing tank (optional) Allows material handling over mixing hopper
Automated tank level switch (optional) Reduce contamination of the drill site, well control
Automated valve actuator system (optional) Valve control from remote location
General
Equipment type Modular Drilling Fluid System
Total active capacity As required
Nominal module volume 188 bbl / 30 m3
Mixing capacity Up to 800 gpm (3028 lpm) per mix tank
Maximum mud weight 20 lb/gal (2.4 SG)
Process capacity (nominal) 1200 - 1500 gpm (4542 - 5678 lpm)
ELECTRICAL
Voltage 415 V/50 Hz or 460V / 60Hz
Phase 3 Ph
Ambient Temperature Up to 55°C (104°F)
Specifications and Dimensions
EQUIPMENT LxWxH Weight (Typical) Equipment Installed (Typical)
Shaker Skid 20 ft x 8 ft x 9.5 ft 19841.60 lbs (9 tonne) 2 x VSM 300, Desilters, Desanders
(6.0 m x 2.44 m x 2.89 m)
Pump Skid 20 ft x 8 ft x 9.5 ft 19841.60 lbs (9 tonne) 4 x 8x6x14 MISSION Magnum Pump with 100HP motor
(6.0 m x 2.44 m x 2.89 m)
Recycling Tank 20 ft x 8 ft x 9.5 ft 15432.35 lbs (7 tonne) 1 x 4x3x13 MISSION Magnum Pump with 50HP motor
(6.0 m x 2.44 m x 2.89 m)
Mix Tank 20 ft x 8 ft x 9.5 ft 24250.84 lbs (11 tonne) 1 x MISSION Turboshear Pump with 75HP motor
(6.0 m x 2.44 m x 2.89 m) 1 x 4x3x13 MISSION Magnum Pump with 50HP motor
1 x BRANDT Mud Hopper; 2 x BRANDT MA-5RG Agitator
Storage Tank 20 ft x 8 ft x 9.5 ft 17636.98 lbs (8 tonne) 1 x 4x3x13 MISSION Magnum Pump with 50HP motor
(6.0 m x 2.44 m x 2.89 m) 2 x BRANDT MA-5RG Agitator
Active Tank 20 ft x 8 ft x 9.5 ft 17636.98 lbs (8 tonne) 2 x BRANDT MA-5RG Agitator
(6.0 m x 2.44 m x 2.89 m)

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Power Systems

Natural Gas Generators


CUSTOMIZING PORTABLE POWER WITH PROVEN, EFFECTIVE DESIGN AND QUALITY SERVICE
Specialty Products

250 KW Natural Gas Generator

NOV Portable Power manufactures Natural Gas include forklift pockets, four point lift and mainline
generators for Class I Division II hazardous areas. circuit breakers. Easy operating instructions are also
All units are custom-built to withstand the harshest included with each unit.
environments, employing heavy-duty, sound
The NOV Portable Power group has a highly trained
attenuated housings and stainless steel parts. Models
technical service team consisting of mechanics and
vary in size and power capabilities, ranging from 75 kw
electricians. The technical support staff is available to
to 250 kw (420 hp).
the energy and construction industry for land based
These Portable Power generators, powered by and offshore work sites. Services include job surveys,
Cummins engines, meet or exceed all requirements hook-ups, troubleshooting and maintenance, and are
for operation on offshore job sites. Standard features available 24 hours a day, 7 days a week.

Natural Gas Generators


FEATURES BENEFITS
Heavy duty offshore skid and housing Ensures prolonged equipment life
Sound attenuated housing Reduces noise in work area
Factory installed scrubber system Ensures filtered gas supply
Fully wrapped exhaust system with spark-arrested exhaust silencer Ensures safe operation
Redundant automatic shutdown system and emergency manual shutdown Ensure safe operation
3-phase door ajar safety switch Ensures safe operation
Automatic oil maintainer Maintains normal engine oil usage
Soldered core, oversized radiator Prolongs equipment life
Color coded bus bar Provides for quick and easy hook-up
Class I Division II Rating Ensures safe operation in hazardous areas
VPI and crane-duty exciter fields Prolong equipment life

Specifications and Dimensions


FUEL CONSUMPTION
UNIT SIZE VOLTAGE MAX AMP/LEG WIRE SIZE DIMENSIONS (L x W x H) WEIGHT (FULL LOAD)
75 kw (100.5 hp) 480 120 #2 W 150 in x 59 in x 74 in 9000 lb 970 ft²/hr
208 278 4/0 DLO (3810 mm x 1499 mm x 1880 mm) (4082 kg) (296 m²/hr)
150 kw (286 hp) 480 226 4/0 DLO 176 in x 84 in x 90 in 14000 lb 2880 ft²/hr
208 520 4/0 EXANE (4470 mm x 2134 mm x 2286 mm) (6350 kg) (878 m²/hr)
250 kw (420 hp) 480 376 4/0 DLO 204 in x 85 in x 97 in 17000 lb 8241 ft²/hr
(5182 mm x 2159 mm x 2464 mm) (7711 kg) (2512 m²/hr)

82
Power Systems

Diesel Generators
CUSTOMIZING PORTABLE POWER WITH PROVEN, EFFECTIVE DESIGN AND QUALITY SERVICE

Specialty Products
350 KW Diesel Generator

The Portable Power division diesel generators quietly US MMS requirements and are prime power rated.
supply power to any jobsite. All units are custom-built Standard features include forklift pockets, mainline
to withstand harsh environments, employing heavy- circuit breakers and trailer-mounting capability.
duty sound-attenuated housings and stainless steel Easy operating instructions are included with each
parts. Models range from 15 kw (20 hp) to 1500 kw unit. Technicians trained in computer diagnostics
(2012 hp). are available 24 hours a day, 7 days a week. These
technicians are also available to assist in determining
These Portable Power generators, powered by
the appropriate equipment needed for the application.
Cummins turbocharged engines, meet or exceed all

Diesel Generators
FEATURES BENEFITS
Heavy-duty offshore skid and housing Ensures prolonged equipment life
Sound-attenuated housing Reduces noise in work area
Primary Racor fuel system with US Coast Guard (USCG)-approved fuel hoses Reduces generator failure due to bad fuel, while ensuring
safe operation
Fully-wrapped exhaust system with spark-arrested exhaust silencer Ensures safe operation
Redundant automatic shutdown system and emergency manual shutdown Ensure safe operation
3-phase door ajar safety switch Ensures safe operation
Automatic oil-maintainer Maintains normal engine oil usage
Soldered-core, oversized radiator Prolongs equipment life
Color-coded bus bar Provides for quick and easy hook-up
Paralleling capability Allows units to run in conjunction for increased power (kw)
VPI and crane-duty exciter fields Prolong equipment life

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Power Systems

Diesel Generators
CUSTOMIZING PORTABLE POWER WITH PROVEN, EFFECTIVE DESIGN AND QUALITY SERVICE

Specifications and Dimensions


FUEL CONSUMPTION
UNIT SIZE VOLTAGE MAX AMP/LEG WIRE SIZE DIMENSIONS (L x W x H) WEIGHT (FULL LOAD)
15 kw (20 hp) 240 78 #6 S.O. 90 in x 46 in x 57 in 4000 lb* 1.4 gal/hr
120 155 1/0 W (2286 mm x 1168 mm x 1448 mm) (1814 kg) (5.3 lit/hr)
30 kw (41 hp) 480 45 #6 S.O. 102 in x 53 in x 68 in 6000 lb* 3.0 gal/hr
208 104 #4 S.O. (2501 mm x 1346 mm x 1727 mm) (2722 kg) (11.4 lit/hr)
40 kw (55 hp) 480 60 #6 S.O. 102 in x 53 in x 68 in 4500 lb* 3.6 gal/hr
208 139 #2 W (2501 mm x 1346 mm x 1727 mm) (2041 kg) (13.6 lit/hr)
50 kw (69 hp) 480 75 #6 S.O. 102 in x 53 in x 68 in 6000 lb* 3.8 gal/hr
208 173 1/0 W (2501 mm x 1346 mm x 1727 mm) (2722 kg) (14.4 lit/hr)
Specialty Products

80 kw (110 hp) 480 120 #2 W 126 in x 53 in x 71 in 7000 lb* 7.1 gal/hr


208 278 4/0 DLO (3200 mm x 1346 mm x 1803 mm) (3175 kg) (26.9 lit/hr)
100 kw (137 hp) 480 150 1/0 W 126 in x 53 in x 71 in 7000 lb* 7.9 gal/hr
208 347 4/0 DLO (3200 mm x 1346 mm x 1803 mm) (3175 kg) (29.9 lit/hr)
125 kw (171 hp) 480 188 1/0 W 150 in x 59 in x 74 in 9400 lb* 9.0 gal/hr
208 434 4/0 EXANE (3810 mm x 1499 mm x 1880 mm) (4264 kg) (34.1 lit/hr)
150 kw (206 hp) 480 226 4/0 DLO 150 in x 59 in x 74 in 9400 lb* 12.5 gal/hr
208 520 4/0 EXANE (3810 mm x 1499 mm x 1880 mm) (4264 kg) (47.3 lit/hr)
200 kw (274 hp) 480 301 4/0 DLO 179 in x 83 in x 92 in 16500 lb* 17.6 gal/hr
208 694 646 MCM (4547 mm x 2108 mm x 2337 mm) (7484 kg) (66.6 lit/hr)
250 kw (343 hp) 480 376 4/0 DLO 179 in x 83 in x 92 in 16500 lb* 19.5 gal/hr
(4547 mm x 2108 mm x 2337 mm) (7484 kg) (73.8 lit/hr)
300 kw (411 hp) 480 451 444 MCM 179 in x 83 in x 92 in 16500 lb* 22.0 gal/hr
(4547 mm x 2108 mm x 2337 mm) (7484 kg) (83.3 lit/hr)
350 kw (480 hp) 480 526 646 MCM 186 in x 90 in x 97 in 18000 lb* 26.0 gal/hr
(4724 mm x 2286 mm x 2464 mm) (8165 kg) (98.4 lit/hr)
500 kw (685 hp) 480 752 646 MCM 186 in x 91 in x 101 in 25000 lb* 31.1 gal/hr
(4724 mm x 2311 mm x 2565 mm) (11340 kg) (117.7 lit/hr)
800 kw (1096 hp) 480 1203 646 MCM 228 in x 96 in x 102 in 32000 lb* 49.8 gal/hr
(5791 mm x 2438 mm x 2591 mm) (14515 kg) (188.5 lit/hr)
1000 kw (1370 hp) 480 1504 646 MCM 246 in x 101 in x 114 in 38000 lb* 68.0 gal/hr
(6248 mm x 2565 mm x 2896 mm) (17237 kg) (257.4 lit/hr)
1250 kw (1713 hp) 480 1879 646 MCM 372 in x 101 in x 116 in 40000 lb* 92.3 gal/hr
(9449 mm x 2565 mm x 2946 mm) (18144 kg) (349.4 lit/hr)
1500 kw (2012 hp) 480 2260 646 MCM 372 in x 101 in x 116 in 40000 lb* 101.4 gal/hr
(9449 mm x 2565 mm x 2946 mm) (18144 kg) (383.8 lit/hr)
*Represents heaviest available unit.

84
Power Systems

Land Based Diesel Generators


CUSTOMIZING PORTABLE POWER WITH PROVEN, EFFECTIVE DESIGN AND QUALITY SERVICE

The Portable Power division diesel generators quietly


supply power to any land based jobsite. All units are
custom-built to withstand harsh environments, employing
heavy-duty sound-attenuated housings and stainless
steel parts. Models vary in size and power capabilities,
ranging from 15 kw (20 hp) to 1250 kw (1713 hp).
These Portable Power generators, powered by Cummins
turbocharged engines, meet or exceed all requirements
for operation on land based jobsites. Standard features
include mainline circuit breakers and trailer-mounted.
Easy operating instructions are included with each unit.
Technicians trained in computer diagnostics are available

Specialty Products
24 hours a day, 7 days a week. These technicians are
also available to assist in determining the appropriate 100 KW Land Based Diesel Generator
equipment needed for the application.

Land Based Diesel Generators


FEATURES BENEFITS
Heavy duty skid and housing Ensures prolonged equipment life
Sound attenuated housing Reduces noise in work area
Primary Racor fuel system with US Coast Guard (USCG) approved fuel hoses Fuel to water separator reduces engine failure while ensuring
safe operation
Fully wrapped exhaust system with spark-arrested exhaust silencer Ensures safe operation
Redundant automatic shutdown system and emergency manual shutdown Ensure safe operation
3-phase door ajar safety switch Ensures safe operation
Automatic oil maintainer Maintains normal engine oil usage
Soldered core, oversized radiator Prolongs equipment life
Color coded bus bar Provides for quick and easy hook-up
Paralleling capability 500KW or greater Allows units to run in conjunction for increased power (kw)
VPI and crane-duty exciter fields Prolong equipment life

Specifications and Dimensions


FUEL CONSUMPTION
UNIT SIZE VOLTAGE MAX AMP/LEG WIRE SIZE DIMENSIONS (L x W x H) WEIGHT (FULL LOAD)
50 kw (69 hp) 480 752 #6 S.O. 177 in x 72 in x 77 in 8300 lb 3.6 gal/hr
208 173 1/0 W (4496 mm x 1829 mm x 1956 mm) (3765 kg) (14.4 lit/hr)
100 kw (137 hp) 480 150 1/0 W 177 in x 75 in x 80 in 8600 lb 7.9 gal/hr
208 347 4/0 DLO (4496 mm x 1905 mm x 2032 mm) (3901 kg) (29.9 lit/hr)
150 kw (206 hp) 480 226 4/0 DLO 201 in x 80 in x 92 in 10500 lb 12.5 gal/hr
208 520 4/0 EXANE (5105 mm x 2032 mm x 2337 mm) (4763 kg) (47.3 lit/hr)
500 kw (685 hp) 480 752 646 MCM 240 in x 96 in x 103 in 20440 lb 31.1 gal/hr
(6096 mm x 2438 mm x 2616 mm) (9271 kg) (117.7 lit/hr)
800 kw (1096 hp) 480 1203 646 MCM 480 in x 96 in x 115 in 38460 lb 49.8 gal/hr
(12192 mm x 2438 mm x 2921 mm) (17445 kg) (188.5 lit/hr)
1000 kw (1370 hp) 480 1504 646 MCM 480 in x 96 in x 115 in 38460 lb 68.0 gal/hr
(12192 mm x 2438 mm x 2921 mm) (17445 kg) (257.4 lit/hr)
1250 kw (1713 hp) 480 1879 646 MCM 480 in x 96 in x 115 in 46480 lb 92.3 gal/hr
(12192 mm x 2438 mm x 2921 mm) (21083 kg) (349.4 lit/hr)
1500 kw (2012 hp) 480 2260 646 MCM 480 in x 96 in x 115 in 46480 lb 101.4 gal/hr
(12192 mm x 2438 mm x 2921 mm) (21083 kg) (383.8 lit/hr)

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Temperature-Control

Temperature-Control Equipment
CUSTOMIZING HVAC EQUIPMENT WITH EFFECTIVE DESIGNS FOR OPTIMAL CONTROL
Specialty Products

80-Ton Ex-Proof HVAC Unit

The Portable Power division air conditioners, air-cooled All of the temperature-control units supplied by
water chillers, dehumidifiers and electric heaters supply Portable Power are controlled by a thermostat and
temperature and humidity control for any application. have standard features such as forklift pockets, lifting
Units are available in Class 1, Div 2 for use in restricted eyes, emergency shut-off mechanisms, cross-unit
areas that require explosion-proof units. Models vary compatibility and easy-to-use operating instructions.
in size and output capabilities, ranging from 1.5 tons Technicians trained in computer diagnostics are
(14,000 BTU/hr) to 500 tons (6,000,000 BTU/hr), for all available 24 hours a day, 7 days a week. These
your temperature and humidity control needs. technicians are also available to assist in determining
the appropriate equipment needed for the application.

Temperature-Control Equipment
FEATURES BENEFITS
Phase rotation monitors and color-coated camlock connections Ensure correct phase rotation and easy connections
Heater coils (factory air conditioners) Allow control of temperature and humidity during changing weather conditions
Multiple air outlets and return air capability (air conditioners) Provide distribution of air to a larger area, with improved air temperature control
Skid-frames with forklift pockets and lifting slings Prolong equipment life and allows for ease of equipment loading/unloading
Commercial grade, with coated coils and heavy-duty compressors Prolongs equipment life and ensures dependability
(air conditioners and chillers)
Gauges on process and reactivation air (dehumidifiers) Maximizes drying and indicates filter conditions
Manually-adjustable dampers (electric heaters) Provide control over air flow

86
Temperature-Control

Temperature-Control Equipment
CUSTOMIZING HVAC EQUIPMENT WITH EFFECTIVE DESIGNS FOR OPTIMAL CONTROL

Specifications and Dimensions


FULL LOAD (AMPS) DIMENSIONS (L x W x H) WEIGHT VOLUME NOTES
DEHUMDIFIERS
2250 CFM 78 140 in x 49 in x 68 in 3500 lb 2250 CFM 30°F (17°C)
(3556 mm x 1245 mm x 1727 mm) (1588 kg) above ambient
3000 CFM 88 120 in x 51 in x 82 in 2500 lb 3000 CFM 30°F (17°C)
(3048 mm x 1295 mm x 2083 mm) (1134 kg) above ambient
4500 CFM 141 145 in x 51 in x 74 in 4000 lb 4500 CFM 30°F (17°C)
(3683 mm x 1295 mm x 1880 mm) (1814 kg) above ambient
5500 CFM 160 144 in x 51 in x 100 in 3500 lb 5000 CFM 30°F (17°C)
(3658 mm x 1295 mm x 2540 mm) (1588 kg) above ambient

Specialty Products
HEATERS
60 kw (Inline Heater) 100 36 in x 30 in x 39 in 225 lb N/A no blower;
(914 mm x 762 mm x 991 mm) (102 kg) heater only
75 kw 105 77 in x 45 in x 57 in 2500 lb 3000 CFM 250°F (121°C)
(1956 mm x 1143 mm x 1448 mm) (1134 kg) max temp
150 kw 236 98 in x 51 in x 67 in 3500 lb 6000 CFM 250°F (121°C)
(2489 mm x 1295 mm x 1702 mm) (1588 kg) max temp
AIR CONDITIONERS
1½ ton (14000 btu) 12 (120 V) 26 in x 20 in x 46 in 153 lb 300 CFM needs
(660 mm x 508 mm x 1168 mm) (69 kg) condenser duct
12½ ton (150000 btu) 45 146 in x 90 in x 87 in 2000 lb 5000 CFM 20°F (11°C)
(3708 mm x 2286 mm x 2210 mm) (907 kg) below ambient
25 ton (300000 btu) 70 156 in x 90 in x 87 in 4000 lb 12000 CFM 20°F (11°C)
(3962 mm x 2286 mm x 2210 mm) (1814 kg) below ambient
40 ton (480000 btu) 150 270 in x 96 in x 111 in 7000 lb 16000 CFM 20°F (11°C)
(6858 mm x 2438 mm x 2819 mm) (3175 kg) below ambient
50 ton (600000 btu) 150 270 in x 96 in x 111 in 7000 lb 20000 CFM 20°F (11°C)
(6858 mm x 2438 mm x 2819 mm) (3175 kg) below ambient
80 ton (960000 btu) 200 221 in x 80 in x 89 in 11000 lb 10000 CFM 40°F (22°C)
(5613 mm x 2032 mm x 2261 mm) (4990 kg) below ambient
AIR-COOLED CHILLERS
50 ton (600000 btu) 100 145 in x 96 in x 104 in 4000 lb 75 - 300 PM 20°F (-7°C)
(3683 mm x 2438 mm x 2642 mm) (1814 kg) min temp
100 ton (1200000 btu) 250 208 in x 97 in x 108 in 10000 lb 120-360 GPM 20°F (-7°C)
(5283 mm x 2464 mm x 2743 mm) (4536 kg) min temp
200 ton (2400000 btu) 500 236 in x 97 in x 115 in 14500 lb 251-883 GPM 20°F (-7°C)
(5994 mm x 2464 mm x 2921 mm) (6577 kg) min temp
400 ton (4800000 btu) 800 * 20000 lb 404 - 1483 GPM 20°F (-7°C)
(9072 kg) min temp
500 ton (6000000 btu) 1000 * 24000 lb 461 - 1690 GPM 20°F (-7°C)
(10886 kg) min temp
* on a 48 ft flatbead trailer

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Light Towers

Diesel Light Towers


CUSTOMIZING PORTABLE POWER WITH PROVEN, EFFECTIVE DESIGN AND QUALITY SERVICE
Specialty Products

8KW Diesel Light Tower (mast retracted)

The NOV Portable Power division provides diesel breakers and trailer-mounted. Easy operating
powered light towers for land use that quietly supply instructions are included with each unit.
light to any land-based job site. All units are custom
The NOV Portable Power group has highly trained
built to withstand the harshest environments,
technical teams of mechanics and electricians. The
employing heavy-duty, sound attenuated housings
technical support staff is available to the energy and
and stainless steel components.
construction industry for both land based and offshore
Portable Power light towers meet or exceed all work sites. Services include job surveys, hook-ups,
requirements for operation on land-based job sites. troubleshooting and maintenance. Technicians are
Standard features include forklift pockets, circuit available 24 hours a day, 7 days a week.

Diesel Light Towers


FEATURES BENEFITS
(4) 1250 Watt metal halide bulbs Safe working environment
Sound-attenuated housing Reduces noise in work area
Vertical lifting Safe and easy lifting operation
Forklift sockets Safe lifting capabilities
Single point lifting system Safe lifting capabilities
Generator Disconnect Allows you to use existing power for lights

Specifications and Dimensions


Model 8KW 20KW 30KW
Dimensions (L x W x H) 106 in x 54 in x 85 in 124 in x 74 in x 92 in 142 in x 77 in x 101 in
(2692 mm x 1372 mm x 2159 mm) (3150 mm x 1880 mm x 2337 mm) (3607 mm x 1956 mm x 2565 mm)
Height with Mast Extended 25 ft (8 m) 25 ft (8 m) 26 ft 6 in (8 m 152 mm)
Weight 1807 lb (820 kg) 2503 lb (1137.7 kg) 5007 lb (2275.9 kg)
Fuel Consumption (Full Load) 0.5 gal/hr (1.9 lit/hr) 2.0 gal/hr (7.57 lit/hr) 1.8 gal/hr (6.81 lit/hr)
Engine Type Kubota Tier 4 Isuzu Kubota
Stabilizers (Out Riggers) 3 4 5
Fuel Tank 30 gal 50 gal 135 gal
Power Outlets (1) 110 Volt (2) 110 Volt, (2) 30 Amp 125 VAC, (4) 110 Volt, (2) 50 Amp 240 VAC,
(1) 50 Amp 240 VAC (1) 30 AMP 120 VAC

88
Rig Blowers

B-150, B-250 and B-400 Rig Blowers


MAXIMIZING COMFORT, SAFETY AND PERFORMANCE

Specialty Products
Model B-250 (25000 cfm)

Model B-150 (15000 cfm) Model B-400 (40000 cfm)

The B-150, B-250 and B-400 rig blowers help disperse Each blower is powered by an explosion-proof, 230V
stale air and bothersome insects away from rig or 460V, three-phase AC motor. The B-150 is available
personnel and equipment. The blowers are engineered with a 115/230V, single-phase, 60 Hz motor.
to meet all OSHA specifications for safety, as well as to
ensure years of dependable performance and service.

B-150, B-250 and B-400 Rig Blowers


FEATURES BENEFITS
Custom-designed, non-sparKING, aluminum blades Ensure safe operation and efficient performance
Concentric, heavy-gauge front and back safety guards Securely fasten blades to the motor
Explosion-proof motor and starter Ensure safe operation in any environment
Lifting eye welded to frame Allows for safe and easy handling
Three (3) models available Allows blowers to be fitted to customer needs

Specifications and Dimensions


B-150 B-250 B-400
Blower Size 15000 ft3/min (420 m3/min) 25000 ft3/min (700 m3/min) 40000 ft3/min (1120 m3/min)
Impeller Size 36 in (914 mm) 48 in (1219 mm) 54 in (1372 mm)
Overall Height 59 in (1499 mm) 67 in (1702 mm) 77 in (1956 mm)
Overall Width 39 in (991 mm) 50 in (1270 mm) 56 in (1422 mm)
Overall Depth 25 in (635 mm) 29 in (737 mm) 33 in (838 mm)
Approximate Weight 344 lb (156 kg) 485 lb (220 kg) 732 lb (332 kg)
Motor Power 1 hp (0.7 kw) 3 hp (2.2 kw) 5 hp (3.7 kw)

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Chemical Barrel

Chemical Barrel
MIXING OF DRY CAUSTIC SODA BEADS INTO DRILLING FLUIDS IN BOTH A SAFE AND CONVENIENT WAY
Specialty Products

Mixing of dry caustic soda beads into drilling fluids is Features and Benefits:
both safe and convenient with the compartmentalized • Compartmentalized to minimize risk of chemical
chemical barrel. splash
Personal protective equipment (face shield, goggles, • Dry caustic is retained on the upper shelf of the
splash apron, and chemical resistant gloves) must be “dry compartment” and is then swept into the
used at all times, when mixing chemicals. lower “wet” compartment after closing the lid
• Overflow nozzle prevents accidental overfilling of
chemical barrel

Specifications and Dimensions


Dimensions (L x W x H) 32 in x 21 in x 40 in (812 mm x 535 mm x 1016 mm)
Capacity 25 Gallon (94 litre)
Dry Weight 300 lb (136 kg)

90
Combination Centrifuge Stand/Solids Bin Tank System

Combination Centrifuge Stand/Solids Bin Tank System


PROVIDING A SAFE, CLEAN APPARATUS FOR THE MOUNTING
OF EQUIPMENT AND COLLECTION OF SOLIDS

Specialty Products
The combination centrifuge stand/solids bin tank The tank system is positioned beside the rig mud
system. This system provides a safe, clean place for tanks at the shaker discharge area. Solids discharged
mounting centrifuges and collecting solids. The stand from the shakers slide down chutes directly into the
can support up to three centrifuges (depending upon storage bin. The centrifuges are positioned above the
model), while the bin provides an excellent area for solids bin and the solids discharged from these units
collecting solids discharged from the shale shakers fall straight down into the bin. A large, open front area
and centrifuges. Especially effective in areas of severe is located on the outward side of the tank to allow for
winter weather, a steam coil heating system aids in the removal of solids for haul-off.
preventing solids from freezing to the bin. A fall-arrest
system and guardrails are provided with each system.

Combination Centrifuge Stand/Solids Bin Tank System


FEATURES BENEFITS
Combination centrifuge stand/solids bin Allows for a reduced footprint and quick, simple installation
Ability to support up to three centrifuges Provides flexibility for installation in a variety of applications
Steam coil heating system Aids in preventing solids from freezing to the bin
Large, open front area Provides for quick and easy removal of solids for haul-off
Fall-arrest and guardrail safety system Ensures safety of operators

Specifications and Dimensions*


Top Base Dimensions with Wings Extended (L x W x H) 348 in x 168 in x 156 in (8839 mm x 4267 mm x 3962 mm)
Top Base Dimensions without Wings Extended (L x W x H) 348 in x 135 in x 156 in (8839 mm x 3429 mm x 3962 mm)
Bottom Base Dimensions (L x W) 384 in x 102 in (8839 mm x 2591 mm)
Weight 44000 lb (19958 kg)
*Specifications and dimensions are subject to change without notice. Please contact your local NOV representative for more information.

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EZ Lift Stand

EZ Lift Stand
STREAMLINED ONE LOAD PROCESS
Specialty Products

Technology has changed drilling rigs, allowing them the mud tanks. Once placed, the hauling trucks are free
capability of drilling holes within half the time as 5 years to go since the EZ Lift Stand is self-sufficient (with rig
ago. National Oilwell Varco always mandates to bring power aid) in lifting the centrifuge to the required height
effective innovation to this industry. for solids control operations.
The EZ Lift Stand was designed for quick and smooth When drilling is completed, the centrifuge is simply
transition regarding delivery, set up, and immediate lowered and the bedtruck loads the skid for the next
operation of the centrifuge. In a world where safety location. Time and money is saved by eliminating the
is paramount, the EZ Lift stand supports that with need and wait time for a picker to lift and lower the
the design offered. The EZ Lift Stand requires only a centrifuge off the stand and place the isolated pieces
bedtruck to haul the equipment to location and place it on separate trucks to haul to next location.
alongside the standard location for operation near the

EZ Lift Stand
FEATURES BENEFITS
Smart design Bedtruck can be used to move from location to location
Quick delivery and set up Provides immediate use
Rig power aid Ease of operation and loading
One load process Saves time and money
Polymer Injection Unit (optional) Polymer mixing/injection for fast hole floculation drilling and solids control / dewatering services

92
Ready First Tank System

Ready First Tank System


MAXIMIZED SOLIDS CONTROL

Specialty Products
The BRANDT Ready First Tank System Skid Unit (RFT) is a self contained, portable system. The RFT uses a
hydraulic-lifting pad with centrifuge mounted capability above a 400 BBL (60 m³) surface tank designed for
an HS-1960 or HS-2172 foot print. The unit has four compartments with weirs to allow the retention of solids
during water drilling. The hydraulic pump requires a 30 amp, 240 volt, 3-wire, 4-pole plug rig receptacle. In each
compartment, the tank accommodates suction valves for vacuum trucks to remove accumulated solids. For
optimum performance during cold weather, steam lines have been built in to the tank to prevent freezing.

Ready First Tank System


FEATURES BENEFITS
Steam lines in tank Optimum performance during cold weather
Ready First Tank System skid Portable system contained in one truck load
Flexible Centrifuge footprint for installation Installation in multiple applications
Hydraulic stand lift Safety and convenience of portability
Individual compartment valves Aids in quick removal of solids from the tank without changing the pumping
or process
Specifications and Dimensions
Skid (L) 624 in (15849.6 mm)
Tank - Ground to Platform (L x H) 576 in x 63 in (14630.4 mm x 1600.2 mm)
Tank - Ground to Handrail (L x H) 576 in x 105 in (14630.4 mm x 2667 mm)
Tank Compartments 4
Suction and Vacuum Outlets 4 of each
Centrifuge Stand Lowered Height 88 in ( 2235.2 mm) (ground to platform)
Centrifuge Stand Lowered Height 130 in (3302 mm) (ground to handrail)
Centrifuge Stand Raised Height 132 in (3352.8 mm) (ground to platform)
Centrifuge Stand Raised Height 175 in (4445 mm) (ground to handrail)

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COBRA™ VAC Conditioner

COBRA VAC Conditioner


PROVIDING MULTI-PURPOSE CONDITIONERS FOR FINES AND SOLIDS REMOVAL
Industrial Products

KING COBRA 4-Panel VAC Conditioner with stainless steel screen panels COBRA 3-Panel VAC Conditioner with polyurethane screen panels

The 3-Panel and 4-Panel Vacuum Assisted Cyclone The VAC separates solids as small as 325 mesh (45μ)
(VAC) conditioners have two main components: from water streams. Solids discharge dryness from
• VAC Conditioner the VAC is regulated by a vacuum hose and ball valve
• COBRA and KING COBRA dewatering shakers affixed to the overflow header. The liquid phase is
returned via the overflow pipe and may be sent to a
Both components are assembled on a common base
clarifier or other equipment for further processing.
for easy installation. The VACs remove sand and fines
at high flow rates — up to 2600 GPM (9842 LPM) per The concentrated solids from the VAC are directed to
cone. The COBRA or KING COBRA screens dewater the COBRA or KING COBRA linear-motion, vibrating
the recovered sand or “fines” to a stackable state at a screen where the solids are dewatered. The material
rate of over 50 tons per hour (TPH). discharged from the screens is stackable and
• 12” to 24” diameter VAC with abrasive resistant routinely reaches rates of 50 TPH. Any liquid passing
lining through the screen is directed to the pump suction for
• Single or multiple cones separate feed control reprocessing.
valves
• Separate or common overflow manifold
• 3-Panel COBRA or 4-Panel KING COBRA vibrating
screen
• Stainless steel or polyurethane dewatering screen
panels

Specifications and Dimensions


COBRA, 3-Panel Process Rate/Cyclone Cut Point (D50)
12 in diameter VAC 350 gpm 375 mesh
15 in diameter VAC 650 gpm 325 mesh
18 in diameter VAC 950 gpm 270 mesh
Screen Area 25.4 ft2 (2.4 m2)
“G” Force 5.4 G’s
KING COBRA, 4-Panel Process Rate/Cyclone Cut Point (D50)
12 in diameter VAC 350 gpm 375 mesh
15 in diameter VAC 650 gpm 325 mesh
18 in diameter VAC 950 gpm 270 mesh
24 in diameter 1300 gpm 200 mesh
Screen Area 33.4 ft2 (3.1 m2)
“G” Force 6.1 G’s
Other cone sized and quantities are available. Specifications subject to change without prior notice.

94
HYDRO-CLEAR Clarifier

HYDRO-CLEAR Clarifier
PROVIDING EFFECTIVE WASTEWATER TREATMENT IN A LOW-MAINTENANCE, SMALL FOOTPRINT PACKAGE

Industrial Products
The HYDRO-CLEAR Clarifier is part of the line of liquid/ Clarifiers serve an important role in any wastewater
solids separation equipment. HYDRO-CLEAR may treatment system. Whether they are used with other
be used as “stand alone” equipment or as part of a equipment or as stand-alone pieces, the HYDRO-
custom-engineered total process package. CLEAR Clarifier makes any treatment system work
more efficiently.
With more than 25 years of experience in fluid
processing system design, NOV engineers have built Used in conjunction with chemical injection systems,
a reputation for dependable products, innovative HYDRO-CLEAR recovers ultrafine suspended
solutions, and technical service. solids from wastewater streams, concentrates and
discharges the suspended solids as it enhances liquid
Features of the HYDRO-CLEAR include:
clarity. The HYDRO-CLEAR can clarify wastewater at
• Low horsepower requirements
rates up to 2500 GPM (94.63 LPM).
• Automated solids discharge
• Unique triple zone process design
• Concentration chamber for optimum solids dryness
• Enlarged overflow capacity
• Integrated polymer feed system optional
• Low maintenance
• Small footprint

Specifications and Dimensions


HC 2500 SHIPPING
Dimensions (L x W x H) 56 ft 3 in x 10 ft 6 in x 10 ft 7 in (17.13 m x 3.20 m x 3.23 m)
Weight 444000 lb (20136 kg)
CONCENTRATION CHAMBER SHIPPING
Diameter 9 ft 10 in (3.00 m)
Height 10 ft 0 in (3.05 m)
Weight 5000 lb (2268 kg)
HC 2500 WITH STAND, CONCENTRATION HOPPER, STAIR AND WALKWAY INSTALLED
Dimensions (L x W x H) 74 ft 5 in x 14 ft 3 in x 20 ft 6 in (22.68 m x 4.34 m x 8.25 m)
OTHER SPECIFICATIONS
Power Required 15 hp (11 kw)
Hydraulic Drive 11 GPM Pump (45 LPM Pump)
Capacity (Max) 2500 GPM (9.46 m3/min)
Specifications and dimensions are subject to change without notice.

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BRANDT™ PRODUCTS
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Hydro-VAC

Hydro-VAC
VACUUM ASSISTED CYCLONE WITH EFFICIENT PARTICLE SIZE CLASSIFICATION

The Vacuum Assisted Cyclone, or Hydro-VAC, is a liquid/


solids separator that can be used to wash, classify and
dewater mineral slurries and other process streams.
Compared to conventional hydrocyclones, the Hydro-
VAC provides more consistent (drier) underflow, reduced
plugging from oversized particles and is virtually unaffected
by changes in feed density. These units operate at lower
feed pressures, reducing power requirements and apex
wear.
The Hydro-VAC has a proven track record in many
applications:
• Pond fines recovery
Industrial Products

• Concentrating concrete sand


• Degritting processes
• Scrubbing operations
• Dewatering drilled solids
Slurry is supplied to the feed inlet of the Hydro-VAC by a
centrifugal pump. The slurry enters the feed chamber, spirals
through the conical section and separates into two phases:
the dense solids underflow and the light liquid overflow.
The solids exit the Hydro-VAC through the apex and density
regulator. The clean fluid overflow exits the Hydro-VAC
through the vortex finder and siphons to an atmospheric
collection point below the separator. The amount of vacuum
is controlled by the overflow vacuum assembly.

Specifications and Dimensions


Model Size US gpm TPH D-50 Cut Point
B-123 12 in (305 mm) 260 - 350 gpm 15 - 20 325 mesh
(984 - 1325 liter/min)
B-154 15 in (381 mm) 450 - 650 gpm 25 - 35 325 mesh
(1703 - 2461 liter/min)
B-185 18 in (457 mm) 730 - 950 gpm 45 - 55 270 mesh
(2763 - 3596 liter/min)
B-246 24 in (610 mm) 1000 - 1300 gpm 60 - 80 200 mesh
(3785 - 4921 liter/min)
B-308 30 in (762 mm) 1700 - 2350 gpm 105 - 130 150 mesh
(6435 - 8896 liter/min)
Specifications subject to change without prior notice. Hydro-VACs are available in a variety of sizes to meet your requirements. The capacities shown are for typi-
cal dewatering applications and are meant as a preliminary guide. Contact your local NOV representative for specific recommendations.

96
Slurry Separation Systems

Slurry Separation Systems


EFFICIENTLY REMOVING SOLIDS SPOIL FROM THE TUNNELING SLURRY

Industrial Products

The typical Slurry Separation System consists of a The KING COBRA primary screen easily removes
primary vibrating screen (shaker), vacuum-assisted coarse solids from the returns. Pretension, fine-
cones mounted over a dewatering vibrating screen mesh screens remove the greatest amount of solids
and a centrifuge with polymer flocculation. Systems possible at the beginning of the process. The Hydro-
are engineered to meet the specific demands of the VAC utilizes vacuum-assisted cones mounted over
application (tunneling requirements for size, volume a dewatering vibrating screen to remove finer solids
and process capacity). The basis of design for these (above clay size) from the mud. These finer solids are
systems is function, simplicity and ruggedness. then discharged onto the dewatering vibrating screen,
which is a linear motion COBRA vibrating screen, for
further separation.

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BRANDT™ PRODUCTS
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Vertical Cone Clarifying Tank

Vertical Cone Clarifying Tank


PROVIDING EFFICIENT CLARIFICATION WITH A COMPACT, PORTABLE, UNITIZED DESIGN
Industrial Products

The Vertical-Cone Clarifying Tank is used with chemical solids drop to the bottom of the clarifying tank and are
injection systems to recover ultra-fine suspended discharged with concentrations of 20-30% solids by
solids and is also used extensively to ensure clear weight. Further dewatering (60-70% solids by weight),
water during solids dewatering. The clarifying tank with decanting centrifuges is easily accomplished.
minimizes ultra-fine waste slurry to disposal ponds
Clear water over flows from the over flow weir at the
and reduces chemical consumption and site clean-up
top of the clarifying tank. Clear water is then returned
cost.
to storage or the active wash system for reuse.
The tank design provides maximum separation of
The clarifying tank has a volume capacity of 7200
solids during solids dewatering. The tank is designed
gallons and a process capacity of up to 800 gallons
to operate on the same principle as a hydrocyclone.
per minute. The volume capacity provides additional
A solids ladened wash slurry is chemically treated
storage for recovered water from dewatering
and fed into the tank by a centrifugal pump creating
operations.
a gravitational force vortex within the tank. Flocced

Specifications and Dimensions


Working Capacity Volume 7200 Gallons (27 m3)
Weight 11000 lbs (5000 kg)
Standing Cone (W x L x H) 8 ft x 9 ft x 28 ft (2.43 m x 2.74 m x 8.53 m)
While in Transit (W x L x H) 8 ft x 28 ft x 9 ft (2.43 m x 8.53 m x 2.74 m)
Cone Hopper Diameter 8 ft (2.43 m)

98
Global Footprint

Poland

Industrial Products
Russian
Federation

Côte d'Ivoire
Sierra Leone
Liberia
Ghana
Togo Kenya

Equatorial
Guinea
Cameroon
Gabon Mozambique

Angola

Chile Namibia

Coverage Area
Please consultwith
Countries your local
Sales,NOV representative regarding specific equipment and
Service, Manufacturing,
service availability
Distribution within your
and/or region. Treatment Facilities
Waste

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© 2012 National Oilwell Varco
D8C1002886-MKT-001 Rev. 03
Downhole Solutions

Drilling Solutions

Engineering and Project Management Solutions

Headquarters Far East


4310 N. Sam Houston Pkwy East No. 8 Sixth Lok Yang Road
Houston, Texas 77032 USA Singapore 628106
Phone: 713 482 0500 Phone: +65 6410 2000
Fax: 713 482 0690 Fax: +65 6862 1975
Brandt@nov.com BrandtSingaporeSales@nov.com
FluidControl@nov.com Industrial Solutions
PortablePower@nov.com Middle East, North Africa,
Corporate Headquarters Caspian, India, Pakistan
7909 Parkwood Circle Drive Global Al Quoz Industrial Area
Houston, Texas 77036 Manufacturing PO Box 22148
United States 2800 N. Frazier Street Dubai United Arab Emirates
Conroe, Texas 77303 USA Phone: 971 4 347 2468
Phone: 713 375 3700
Phone: 936 523 2600 Fax: 971 4 347 2340
Fax: 713 346 7687 Fax: 936 788 7367 Brandt-Dubai@nov.com

Canada North Sea and Europe Lifting and Handling Solutions


#1700, 715 – 5th Avenue SW Badentoy Way
Calgary, Alberta T2P 2X6 Canada Portlethen, Aberdeen AB12 4YS Scotland
Phone: 403 264 9646 Phone: 44 1224 787700
Fax: 403 263 8488 Fax: 44 1224 784555
BrandtCanada@nov.com UKBrandtSales@nov.com

Latin America West Africa


4310 N. Sam Houston Pkwy East Badentoy Way
Houston, Texas 77032 USA Portlethen, Aberdeen AB12 4YS Scotland Production Solutions
Phone: 713 482 0500 Phone: 44 1224 787700
Fax: 713 482 0690 Fax: 44 1224 784555
Brandt@nov.com Brandt@nov.com
FluidControl@nov.com

For a complete list of locations, visit us online:


www.nov.com/BrandtLocations Supply Chain Solutions

Tubular and Corrosion Control Solutions

National Oilwell Varco has produced this brochure for general information only, and it is not
intended for design purposes. Although every effort has been made to maintain the accuracy and
reliability of its contents, National Oilwell Varco in no way assumes responsibility for liability for any
loss, damage or injury resulting from the use of information and data herein. All applications for the
material described are at the user’s risk and are the user’s responsibility.

Well Service and Completion Solutions

One Company . . . Unlimited Solutions

bran dt@n ov. com w w w. n o v. c o m / b r a n d t


© 2013 National Oilwell Varco
All rights reserved.
VS 091 04 03 Rev. 11

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