CLIENT : REEM GENERAL CONTRACTING EST.

AL JUBAIL,
DAMMAM, COMMERCIAL STREET KINGDOM OF SAUDI
ARABIA AL KHOBAR.

PROJECT : ITC - STRENGTHENING OF SLAB PPD : UNU CHK : MPY

CONNECTION TAG: SC01 SHEAR CONNECTION BY HILTI BOLTS

PROFILE SIZES:
BEAM : HEB800
Db = 800.00 mm Wb = 300.00 mm Tb = 33.00 mm twb = 17.50 mm rb = 30.00 mm
RCC COLUMN : 500x500 Minimum 500x500 considered
Dc = 500.00 mm Wc = 500.00 mm Tc = 500.00 mm twc = 500.00 mm rc = 0.00 mm

CONNECTION FORCES: BEAM: ( HEB800 ) STAAD FORCES Worst Case

Axial Ten./Comp. Force, Fx = 1422.8 26 26 kN

Major Axis Shear - Vertical, Fy = 1391.6 320 320 kN
Minor Axis Shear - Horizontal, Fz = 1 0.7 0.7 kN
Minor Axis Moment, My = 1 1 1 kN-m
Major Axis Moment, Mz = 1 1 1 kN-m

Full Tension Capacity = 0.6 X Fyp X As /1000 = 7114.20

Full Shear Capacity = 0.4 x Db x twb x Fyp / 1000 = 1988.00

Full Moment Capacity = 0.66 x Fyp x Zx / 10^6 = 2104.01

CONNECTION DETAIL:

MATERIAL GRADE:

STRUCTURAL STEEL 'UB', 'HEB'- SHAPES & BASE PLT. : A992

STRUCTURAL STEEL 'W', 'WT'- SHAPES & BASE PLT. : A992
STRUCTURAL STEEL 'C', 'L' - SHAPES & CONNECTION PLT. : A36
STRUCTURAL BOLTS : HITLI ANCHOR BOLTS (BEARING TYPE CONNECTIONS, BOLT THREADS INCLUDED IN SHEAR PL
DESIGN PROCEDURE : AISC -360-05 (ASD)
CLIENT : REEM GENERAL CONTRACTING EST. AL JUBAIL,
DAMMAM, COMMERCIAL STREET KINGDOM OF SAUDI
ARABIA AL KHOBAR.

PROJECT : ITC - STRENGTHENING OF SLAB PPD : UNU CHK : MPY

REMARKS
MATERIAL PROPERTIES:

Design strength of grade A992 material, Fy50 = 355 N/mm2

Design strength of grade A992 material, Fy50 = 355 N/mm2

Design strength of grade A36 material, Fy36 = 275 N/mm2 (Grade 36)
Minimum tensile strength of A992 material, Fu50 = 450 N/mm2

Minimum tensile strength of A992 material, Fu50 = 460 N/mm2

Minimum tensile strength of A36 material, Fu36 = 410 N/mm2 (Grade 36)
2
Nominal shear stress of grade HILTI Bolt, Fnv = 330 N/mm Bearing type conn., Table (J3.2), pp 16.1-104
2
Nominal tensile stress of grade HILTI Bolt, Fnt = 700 N/mm Bolt threads included in shear plane.

Allowable shear strength of weld, Fw = 144 N/mm2 (Where, Fw = 0.6 x FEXX / Ω) Table (J2.5), pp 16.1-99
(For electrode grade E70xx) (Ω =2.00 for ASD)

BOLT PROPERTIES:
Grade of Bolt, Gr = HILTI
Diameter of Bolt, d = 24.00 mm
Diameter of Bolt Hole, dh = 26.00 mm
Number of Bolt Rows, nr = 9
Number of Bolt Columns, nc = 2
Total Number of Bolts, n = 18
Nominal unthreaded body Area of 24'' Bolt, Ab = 245.00 mm2
Allowable Shear Capacity of M24 Bolt, Rnv = 19.0 kN
Allowable Tension Capacity of M24 Bolt, Rnt = 44.8 kN

END PLATE PROPERTIES:

Pitch Distance, p = 126.80 mm 126.80 mm 126.80 mm 126.80 126.80
Gauge Distance, g = 250.00 mm
Plate End Distance, ev = 50.00 mm
Plate Edge Distance, ed = 85.00 mm
Width of end Plate, Wp = 420.00 mm
Thickness of end Plate, tp = 25.00 mm

1. CHECK FOR BOLTS

Check bolt Shear
Vertical Shear per bolt, fvb = Fy / n My
g

= 320 / 18
= 17.8 kN
Horizontal Shear per bolt, fhb = Fz / n
= 0.7 / 18
= 0.1 kN
Resultant Shear per bolt, frb = Sqrt[ fvb2 + fhb2]
= Sqrt[ 17.8^2 + 0.1^2]
= 17.9 kN
Allowable shear capacity per bolt, Rnv (19kN) > frb (17.9kN) : Therefore O.K.

Check combined Tension & Shear

Actual Shear stress per bolt, fv = frb / Ab
= 17.9 / 245
= 73.1 N/mm2
Nominal tensile stress modified to include the effects of shearing stress,
F'nt = Min[ (1.3 x Fnt) - (Ω x Fnt x fv / Fnv) , Fnt] Eqn. (J3-3a), pp 16.1-109
= Min[ (1.3 x 700) - (2 x700 x 73.1 / 330 ), 700]
= 599.8 N/mm2
Available tensile strength of bolt subjected to combined tension and shear,
Rn = F'nt x Ab /Ω Eqn. (J3-2), pp 16.1-109
= 599.8 x 245/ 2
= 73.4 kN
Available tensile strength per bolt, Rn (73.4kN) > Ft.Max (2.4kN) : Therefore O.K.
CLIENT : REEM GENERAL CONTRACTING EST. AL JUBAIL,
DAMMAM, COMMERCIAL STREET KINGDOM OF SAUDI
ARABIA AL KHOBAR.

PROJECT : ITC - STRENGTHENING OF SLAB PPD : UNU CHK : MPY

2. CHECK FOR END PLATE

Check Bearing capacity of end plate

Clear distance in the direction of forces, Lc = Min[ (p - dh) , (ev - dh/2) , (ed - dh/2) ]
= Min[ (126.8 - 26) , (50 - 26/2) , (85 - 26/2) ]
= Min[100.8 , 37 , 72 ]
= 37.0 mm
Available Bearing strength at bolt hole, Rnb = Min[ 1.2 x Lc x tp x Fu36 , 2.4 x d x tp x Fu36 ]/Ω Eqn. (J3-6a), pp 16.1-111
= Min[ 1.2 x 37 x 25 x 410 , 2.4 x 24 x 25 x 410 ] /2
= Min[455100 , 590400 ] /2
= 227.5 kN
Available bearing strength at bolt hole, Rnb (227.5kN) > frb (17.9kN) : Therefore O.K.

Refer AISC ASD Manual

Check Bending capacity of end plate - to eliminate prying action Hanger Type Connection
Distance from bolt centre to the face of the T-stem, Part 4, pp 4-89
b = 116.25 mm Prying Action
a = 85.00 mm
b' = b-d/2
= 116.25 - 24 / 2
= 104.30 mm

a' = Min[ (a + (d / 2) ) , ( (1.25 x b) + (d / 2) ) ]

= Min[ (85 + (24 / 2) ) , ( (1.25 x 116.25) + (24 / 2) ) ]
= Min[ 97 , 157.3 ]
= 97.00 mm
Tributary length of bolts (dispersion length of bolt tension force),
Ld1 = Min{ [ (W b - twb )/2 - rb ] , [ 2 x (p1b - Tb) x tan60º ] , Ld1
[ (g - twb )/2 - rb + (p1b - Tb) x tan60º ] }
= Min{ [ (300 - 17.5 )/2 - 30 ] , [ 2 x (50 - 33) x tan60º ] ,

Ld2
[ (250 - 17.5 )/2 - 30 + (50 - 33) x tan60º ] }
= Min{ 111.3 , 58.9 , 115.7 }
= 58.89 mm
Ld2 = Min{ [ (p /2) + (p1b - Tb - rb) ] , [ 2 x (g - twb )/2 x tan60º ] ,
[ (g - twb )/2 x tan60º + (p1b - Tb - rb) ] }
= Min{ [ (126.8 /2) + (50 - 33 - 30) ] , [ 2 x (250 - 17.5 )/2 x tan60º ] ,
[ (250 - 17.5 )/2 x tan60º + (50 - 33 - 30) ] }
= Min{ 50.4 , 402.7 , 188.4 }
= 50.40 mm
Ld = Ld1 + Ld2
= 58.89 + 50.4
= 109.29 mm
Required / Applied tensile strength per bolt,
T = Ft.max (Max. tension force on top most bolts)
= 2.4 kN
The endplate thickness required to eliminate prying action,
tmin = Sqrt[ (4 x Ω x T x b') / (Ld x Fu36 x (1+ (δ x α') ) ) ]
= Sqrt[ (4 x 1.67 x 2.4 x 104.3) / (109.29 x 410x (1+ (0.77 x 0)) ]
= 6.2 mm
Provided endplate thickness, tp (25mm) > tmin (6.2mm) : Therefore O.K.
CLIENT : REEM GENERAL CONTRACTING EST. AL JUBAIL,
DAMMAM, COMMERCIAL STREET KINGDOM OF SAUDI
ARABIA AL KHOBAR.

PROJECT : ITC - STRENGTHENING OF SLAB PPD : UNU CHK : MPY

Check Bending capacity of end plate - Prying Action
Distance from bolt centre to the face of the T-stem, Prying Action
b = 116.25 mm
a = 85 mm
b' = b-d/2
= 116.25 - 24 / 2
= 104.30 mm
a' = Min[ (a + (d / 2) ) , ( (1.25 x b) + (d / 2) ) ]
= Min[ (85 + (24 / 2) ) , ( (1.25 x 116.25) + (24 / 2) ) ]
= Min[ 97 , 157.3 ]
= 97.00 mm Ld1
Tributary length of bolts (dispersion length of bolt tension force),
Ld1 = 58.89 mm Ld2 = 50.40 mm Ld = 109.29 mm

Ld2
δ = 1 - dh / Ld (Where, Tributary length of bolts, p = Ld)
= 1 - 26 / 109.29
= 0.77
ρ = b' / a'
= 104.3 / 97
= 1.08
Available tension per bolt, B = Rn
= 73.40 kN
Required / Applied tensile strength per bolt,
T = Ft.Max (Max. tension force on bottom most bolts)
= 2.40 kN

β = (1 / ρ) x [ (B / T) - 1]
= (1 / 1.08) x [ (73.4 / 2.4) - 1]
= 27.40
α' = Min[ 1 , ( (1 / δ) x ( β / ( 1 - β) ) ) ]
= Min[ 1 , ( (1 / 0.77) x ( 27.4 / ( 1 - 27.4) ) ) ]
= Min[ 1 , -1.35 ] not less than "0"
= 0.00
The thickness required to ensure an acceptable combination of fitting strength, stiffeness and
bolt strength, tmin = Sqrt[ (4 x 1.67 x T x b') / (Ld x Fu36 x (1+ (δ x α') ) ) ]
= Sqrt[ (4 x 1.67 x 2.4 x 104.3) / (109.29 x 410 x (1+ (0.77 x 0) ) ) ]
= 6.2 mm
Provided endplate thickness, tp (25mm) > tmin (6.2mm) : Therefore O.K.

The thickness required to develop the available strength of the bolt, B, with no prying action,
tcal = Sqrt[ (4 x 1.67 x B x b') / (Ld x Fu36 x (1+ (δ x α') ) ) ]
= Sqrt[ (4 x 1.67 x 73.4 x 104.3) / (109.29 x 410 x (1+ (0.77 x 0) ) ) ]
= 1.10 mm
α = Max[ (1 / δ) x [ (T / B) x (tcal /tp)2 - 1] , 0]
= Max[ (1 / 0.77) x [ (2.4 / 73.4) x (1.1 / 25)^2 - 1] , 0]
= Max[ -1.3 , 0]
= 0
Prying force, q = B x [ δ x α x ρ x (tp / tcal)2 ] (When, q = 0 ; no prying)
= 73.4 x [ 0.77 x 0 x 1.08 x (25 / 1.1)^2 ]
= 0 kN
Total force per bolt including the effects of prying action,
Ttot = T+q
= 2.4 + 0
= 2.4 kN
Available tensile strength per bolt, Rn (73.4kN) > Ttot (2.4kN) : Therefore O.K.
CLIENT : REEM GENERAL CONTRACTING EST. AL JUBAIL,
DAMMAM, COMMERCIAL STREET KINGDOM OF SAUDI
ARABIA AL KHOBAR.

PROJECT : ITC - STRENGTHENING OF SLAB PPD : UNU CHK : MPY

5. CHECK FOR WELD

Check for weld - (At beam top flange to end plate)

Compression/Tension per mm on weld due to axial,
Fct = [Fx / 3 ] / [ ( 2 x W b - (twb + 2 x rb ) ) ] (Axial comp./tension force,
= [ 26 / 3 ] / [ ( 2 x 300 - (17.5 + 2 x 30 ) ) ] F x distributed to
= 16.587 N/mm each flange)
Tension per mm on weld due to Mz, Fmz = [ Mz / (Db + Dha -Tb) ] / [ ( 2 x W b - (twb + 2 x rb ) ) ]
= [ 1 / (800 + 200 -33) ] / [ ( 2 x 300 - (17.5 + 2 x 30 ) ) ]
= 1.980 N/mm
Calculate Section modulus of weld, we = (W b - twb) / 2
= (300 - 17.5) / 2
= 141.2 mm
Section Modulus per mm on weld, Zw = 4x{[ W e3 / 12] + W e x [ (W e / 2) + (twb / 2) ]2 } / (W b /2)
= 4 x { [ 141.2^3 / 12] + 141.2 x [ (141.2 / 2) + (17.5 / 2) ]^2 } / ( 300 / 2)
= 29964.0 mm2
Comp./Ten. per mm on weld due to My, Fmy = [ My / 3 ] / Zw (Minor axis moment,
= [ 1 / 3 ] / 29964 M y distributed to
= 0.001 N/mm each flange)
Horizontal shear per mm on weld, Fhw = (Fz / 3) / [ ( 2 x W b - (twb + 2 x rb ) ) ] (Horizontal shear force,
= (0.7 / 3) / [ ( 2 x 300 - (17.5 + 2 x 30 ) ) ] F z distributed to
= 0.447 N/mm each flange)
2 2
Resultant force per mm on weld, FwR = Sqrt[ (Fmy + Fhw) + (Fct + Fmz) ]
= Sqrt[ (0.001 + 0.447)^ 2 + (16.587 + 1.98)^2 ]
= 18.573 kN/mm
Size of weld required, sreqd = FwR / ( 0.707 x Fw )
= 18.573 / ( 0.707 x 144 )
= 0.19 mm
Therefore, Provide 8mm CFW.

Check for weld - (At beam web to end plate)

Effective dispersion length of bolt, Ld1
Ld1 = 58.9 mm Ld2 = 50.4 mm Ld = 109.3 mm
Vertical shear per mm on weld,
Fvw = Fy / [ 2 x ( Db + Dha - 3 x (Tb + rb ) ) ] Ld2
= 320 / [ 2 x ( 800 + 200 - 3 x (33 + 30 ) ) ]
= 197.288 N/mm
Tension per mm on weld, Fwt = Ft.Max / Ld
= 2.4 / 109.29
= 21.960 N/mm
Resultant force per mm on weld, FwR1 = Sqrt[ Fvw + Fwt2 ]
2

= Sqrt[ 197.288^ 2 + 21.96^2 ]

= 198.507 N/mm
Size of weld required, sreqd = FwR1 / ( 0.707 x Fw )
= 198.507 / ( 0.707 x 144 )
= 1.95 mm
Therefore, Provide 8mm CFW.

Check for weld - (At beam bottom flange to end plate)

Resultant force per mm on weld due to My, Fx & Fz,
FwR2 = Sqrt[ Fhw 2 + (Fct + Fmy)2 ]
= Sqrt[ 0.447^ 2 + (16.587 + 0.001)^2 ]
= 16.595 N/mm
Size of weld required, sreqd = FwR2 / ( 0.707 x Fw )
= 16.595 / ( 0.707 x 144 )
= 0.17 mm
Therefore, Provide 8mm CFW.