HSLS

Hebetec Synchronized Li ing System

M O V I N G H E A V Y L O A D S

HEBETEC Engineering AG
www.hebetec.com
 HSLS Hebetec Synchronized Li ing System

Synchronized Li ing System

With the digital control system of the new

Hebetec Synchronized Li ing Systems «HSLS»
objects can be moved precise within user
defined parameters.

«HSLS» the solu on for hydraulic applica ons

where cri cal load distribu on requires the
synchronisa on of the cylinders.

«HSLS» Control System allows li ing and

posi oning of any heavy load, like bridges
and buildings, automa cally and with a high
degree of accuracy.

User benefits

Latest PLC control facilitates li ing and

posi oning of objects fast, with high
precision under low stress exposure

Flexible system with up to 70 load points

per main control desk, scalable to several
hundred load points

Simple access to all relevant system data

Ultrasonic posi on sensor with magnet moun ng

US-250

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14-Point So Mo on Control System HSLS
Main features

Op on to control several hundred load points by

applying 15“ touch screen main control desks
each controlling up to 5 hydraulic aggregates

True synchronous system with 14 autonomous

pumping circuits

Cylinder controlling by manual opera on, stroke

controlling with op onal pressure monitoring
or pressure controlling with stroke monitoring

Pre selec on for synchronous li ing

and/or simultaneous arrival at various
stroke levels

Accurate se ng of load and stroke tolerances

between 1- 100% of the defined set point

Return line for the applica on of double ac ng

cylinders

All op ons available at the use of cylinders with

various piston areas

Clear arranged graphic display at touch screen of,

local and main control desk

Touch screen at main control desk

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 HSLS Hebetec Synchronized Li ing System
Main features of the Hebetec Synchronized Lifting Systems «HSLS»
The Soft Motion Control of the «HSLS» facilitates the control of finest and continuous positioning and movement. With this
technique large objects can by lifted and positioned to a great extend free of stresses. The up-to-date PLC control system
ensures adherence to the parameters defined by the user. At moving of large structures costly stress oriented damages can
be avoided by the application of the Hebetec Synchronized Lifting System.
More over the up-scaling of the system to several hundred, synchronous controlled load points guaranties successful
execution of projects under adverse conditions.

Intuit touch screen control of the «HSLS»

Functions
Diagnosis of operating modes and alerts
Pre-selection of the parameters for 14 hydraulic circuits
Manual or automatic lifting and lowering
Safety functions for automatic operation modes with
overall shutoff at emergency stop, stop button, exceeding
of limit values and at system alerts

Automatic operation with circuit shutoff at:

Reaching of load set point, reaching of stroke set point

Clearly arranged touch screen with parameter/control
command receiving and transfer to and from the overall
system at remote operation. Remote access for external
monitoring by USB WLAN adaptor.
Configuration page at touch screen
Automatic operation with circuit stoppage at:
Reaching of load synchronous tolerance
Reaching of stroke synchronous tolerance
Option for crosslinking of 5 «HSLS» touch screens to
the main control desk for the central controlling of
70 load points

Input options:

Limit value per cylinder for

stroke and load

Pressure setting per circuit

Stroke setting per circuit

Synchronous tolerance
at % of cylinder stroke

Synchronous tolerance
at % of cylinder load

Pre-selection for single stop

or collective shutdown of
the circuits

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 14-Point So Mo on Control System HSLS
Digital and mechanical safety functions
Moving loads safely and bring them reliable to halt when exceeding limit values with the Hebetec Synchronized Lifting
System, ensured by digital-, and at power outage, by mechanical safety functions.

Digital safety functions

Reaching load set point
HD-High precision pressure sensor per hydraulic circuit
Exceeding load set point
Reaching stroke set point Ultrasonic sensor 30 - 250mm, repetitive accuracy +/- 0.15%
Exceeding stroke set point Resolution 0.07mm (Optional up to 1000mm available)
Emergency stop, stop button, exceeding of cylinder limit
Overall shutdown at
values and at system-alerts (cable breakage etc.)
Mechanical Safety-/reserve functions
Manual emergency actuation at all valves Save lowering of the load at power outage

Technical data - PA 14-03 Autonomous pump circuits 14x 0.06 - 0.4l/min

max. Nos. of lifting points 14 per aggregate

max. Pressure 700bar

Flow rate at 700bar 0.06 - 0.35l/min

Flow rate at 630bar 0.36 - 0.4l/min

Oil-/oscillation volume 500l/380l

Valves Swiss Quality 700bar

Position sensors 30 - 250mm

Weight incl. Oil ~ 1'100kg

El. power supply CEE 63A 380 - 480V 50/60Hz

(optional CEE 32A)

Order no. aggregate PA 14-03-250 PA 14-03-1000 (with 1000mm position sensors)

Operation of th «HSLS» Accesories

The Synchronized Lifting Systems is designed for intuit
operation. Thus, the required skills can be transferred
within one day training only. At the purchase of a «HSLS»
the training is part of our service.
Conduct of training at our headquarters or at the client's
facilities possible.
As accessories Hebetec Engineering offers
a wide range of cylinders, hoses etc.
Single- or double acting jacks, with or without
safety lock nut, for every kind of application
and requirement.
Ask us!

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 HSLS Hebetec Synchronized Li ing System

Overview – Functions / features of the Hebetec Sychronized Lifting Systems

1. Aggregate
Hardware:
- Power board CEE 63A plug / optional CEE 32A plug
- Power supply 3L-N-PE 380-480V 50/60Hz
- Optional Schuko-socket for 230V AC supply of measuring devices and signal box
- 24V DC Output socket M12-5p for optional supply of signal box
- Option for local or remote operation by key switch
- Emergency stop switch with 2-channel switch off
- Plug M12-5p for optional emergency stop integration to overall system by cable connection
- Continuously adjustable speed for synchronous high pressure pump
- Start- and Stop function by push button
- Activation of 14 hydraulic synchronous circuits with wear-free semiconductor components
- Pressure measuring at all synchronous circuits 0-700bar, resolution < 1bar
- Ethernet port for connection to signal box
- Ethernet port for optional connection to overall system
- Adjustment and pre-selection options at touch screenl

Touch screen - functions:

- Diagnositc page for operating modes and alerts
- Start of high- and low pressure pump
- Pre-selection for operation modes „up“ or „down
- Input of operation speed for high pressure
- Selection option for 14 hydraulic circuits
- Activate oil cooler
- Numerical and graphical display per hydraulic circuit, actual value of load in bar or kN
- Numerical and graphical display per load point actual value of cylinder stroke
- Calibration option for stroke heights single or over all
- Input of limit values per cylinder for stroke and load
- Input of set points for pressure per circuit
- Input of set points for stroke per circuit
- Input of synchronous tolerances of stroke in % of cylinder stroke
- Input of synchronous tolerances of load in % of cylinder load
- Pre selection option for single stop or shutdown of all circuits

Software - Funktionen:
- Manual operation without shutdown monitoring
- Automatic operation with overall shutdown at:
Emergency stop, stop button, exceeding of cylinder limit values and at system-alerts
- Automatic operation with circuit shutdown at:
Reaching of load set point, reaching of stroke set point
- Automatic operation with circuit stoppage at:
Exceeding of load synchronous tolerance, Exceeding of stroke synchronous tolerance
- Transfer of defined parameter to the overall system at remote operation
- Receiving of control commands and tolerances from the overall system at remote operation

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14-Point So Mo on Control System HSLS
All components CE compliant

Remote access:
- The system is provided with remote access option for external monitoring and support.
- Connection via USB WLAN adaptor

2. Signal box
Hardware:
- Power supply 1x 100-250V AC 50/60Hz or 24V DC
- Plug-in ports for 14x cylinder stroke measuring 0-600mm, resolution < 0.1mm
- Signal feed and detection with standard M12-plug connection
- Ethernet port for the connection to the aggregate

3. Control desk
Hardware:
- Power supply 1x 100-250V AC 50/60Hz
- Emergency stop switch with 2-channel switch off
- 5x plug M12-5p for emergency stop integration of max. 5 aggregates by cable connection
- 5x dummy connector for emergency stop connections to bypass open aggregate ports
- Start- and stop function by push button
- Ethernet switch for the connection to max. 5 aggregates
- Ethernet for remote access
- Ethernet for control system

4. Hydraulic
- Maximum operating pressure 700bar
- 14 autonomous pumps
- Flow rate low pressure 1x 30l/min, fast extending until load take over
- Flow rate high pressure 14x 0.06-0.35l/min at 700bar, 14x 0.36-0.4l/min at 630 bar
- Flow rate continuously adjustable by frequency converter, High Quality VACON (IP66)
- 700bar seated valves Swiss quality, safety valve p max. 700bar, bias current controller (IP65)
- Tank volume 500 Liter, oscillation volume 380 Liter
- Bypass flow filtration, filter element 10μm
- Bypass flow cooling, heat exchanger oil/air
- Corrosion protection- C5 zinc dust primed and RAL 6002 stove-enamelled, control modules,
high strength aluminium alloy, pressure sensors stainless steel, position sensor stainless steel

5. Sensor technology
- Per circuit HD-high precision pressure sensor, signal 4-20mA
- Per circuit contactless position sensor 30-250mm, repetitive accuracy +/- 0.15%,
resolution 0.07mm (optional up to 1000mm available), function display via LED (IP67)

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 HSLS
Hebetec Synchronized Li ing System

M O V I N G H E A V Y L O A D S

HEBETEC Engineering Ltd.

Switzerland Turkey
Sagi 1 DAP Z ofis kagithane
CH-3324 Hindelbank Istanbul Mrkz Şubesi
T +41 34 411 71 71 T +91 212 294 30 38
F +41 34 411 71 70 F +91 212 294 30 39

© 2018 Hebetec Engineering AG- Text, photos and all other information in this pamphlet are the sole property of Hebetec
Engineering Ltd. Any copying or other usage without prior and express approval of Hebetec Engineering Ltd. is forbidden.
Publication 01/2018- printed in Switzerland