Laser Lamp (0456 558) GB ATM KAYNAK PDF

Laser lamp kit
Instruction manual
0456 558 101 2010-02-04

ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Rights reserved to alter specifications without notice.
-- 2 --
ENGLISH
1 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Connecting the laser lamps to the PEK unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Connecting the laser lamps to the PEH unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 ORDERING OF SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TOCe -- 3 --
GB
1 SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that
anyone who works on or near the equipment observes all the relevant safety pre-
cautions. Safety precautions must meet the requirements that apply to this type of
welding equipment. The following recommendations should be observed in addition
to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well-acquainted with the oper-
ation of the welding equipment.
Incorrect operation of the equipment may lead to hazardous situations which can
result in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:

S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2. The operator must ensure that:
S no unauthorised person is stationed within the working area of the
equipment when it is started up.
S no-one is unprotected when the arc is struck
3. The workplace must:
S be suitable for the purpose
S be free from draughts
4. Personal safety equipment
S Always wear recommended personal safety equipment, such as safety
glasses, flame-proof clothing, safety gloves. Note! Do not use safety
gloves when replacing wire.
S Do not wear loose-fitting items, such as scarves, bracelets, rings, etc.,
which could become trapped or cause burns.
5. General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified
electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close
at hand.
S Lubrication and maintenance must not be carried out on the equipment
during operation.
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WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND
OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR
EMPLOYER'S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANU-
FACTURER'S HAZARD DATA.
ELECTRIC SHOCK - Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet
clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.
FUMES AND GASES - Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to keep fumes and gases from
your breathing zone and the general area.
ARC RAYS - Can injure eyes and burn skin
S Protect your eyes and body. Use the correct welding screen and filter lens and
wear protective clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflam-
mable materials nearby.
NOISE - Excessive noise can damage hearing
S Protect your ears. Use ear defenders or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION
S Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MAN-

UAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
-5-
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WARNING
This product is intended for industrial use. In a domestic environment this
product may cause radio interference. It is the user's responsibility to take
adequate precautions.
Welding using a laser lamp

S The laser radiation can injure your eyes. Do not look straight at the laser diode or
the laser beam when it is activated.
S Do not direct the laser beam towards another person.
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GB
2 INTRODUCTION
2.1 General
The laser lamp is used for SAW welding with manual joint tracking.
The lamp is mounted in a holder that is fitted to the automatic welding machine. The
holder is provided with a flexible attachment so that the lamp can be adjusted in the
desired position in front of the weld point.
Lamps can be ordered as complete build-in sets, containing all components
necessary for the installation.
The laser lamp contains a low-power laser diode (class IIIa) emitting red light at a
wavelength of 650 nm. The light point is intensive and visible also in broad daylight.
The laser lamp can be fitted with cables of different lengths.
2.2 Technical data
Laser lamp
Mains connection: 5-24 V ±10% AC/DC
Power consumption: < 60 mA
Light: Red, 650 nm, Laser class IIIa
Cable length: 2, 3, 5, 7 and 25 m
Max. working distance: 0.5 m
Dimensions: W25xH27xD157mm
Cable connection: Burndy, 4-pole
Weight: approx. 160g

approx. 220 g (incl. cooling unit and mount)
Enclosure class: IP 23
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP 23 is designed for indoor and outdoor use.
-7-
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GB
3 INSTALLATION
3.1 General
The installation must be executed by a professional.
The laserlamp is supplied as an accessory and is connected to the PEK/ PEH unit
according to the following figures.
3.2 Connecting the laser lamps to the PEK unit
3.3 Connecting the laser lamps to the PEH unit
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4 OPERATION
4.1 General
General safety regulations for the handling of the equipment can be found on
page 4. Read through before you start using the equipment!
5 ORDERING OF SPARE PARTS

Spare parts are ordered through your nearest ESAB representative, see back cover.
When ordering spare parts, please state machine type and number as well as desig-
nation and spare part number as shown in the spare parts list on page 11.
This will simplify dispatch and ensure you get the right part.
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- 10 -
sida
SPARE PARTS LIST
Edition 2010-02-04
Laser lamp kit
Ordering no. Denomination Notes

0821440880 Laser lamp kit (PEK) D 20/ D35, 2 m cable
0821441880 Laser lamp kit, hair cross (PEK) D 20/ D35, 2 m cable
0821442880 Laser lamp kit (PEH) D 20/ D35, 2 m cable

0821443880 Laser lamp kit, hair cross (PEH) D 20/ D35, 2 m cable
- 11 -
hga5spare
Item
Qty Ordering no. Denomination Notes
no.
0821440880 Laser lamp kit (PEK) D20/35, 2m Cable

1 1 0811174001 Laser lamp, point
2 1 0821439880 Lamp holder D20/35
3 1 0457786880 Cable 2m
5 1 0194269002 Grommet

2 1 0821439880 Lamp holder D20/35
3 1 0457786881 Cable 3m
5 1 0194269002 Grommet

2 1 0821439880 Lamp holder D20/35
3 1 0457786882 Cable 5m
5 1 0194269002 Grommet

2 1 0821439880 Lamp holder D20/35
3 1 0457786883 Cable 7m
5 1 0194269002 Grommet

2 1 0821439880 Lamp holder D20/35
3 1 0457786884 Cable 25 m
5 1 0194269002 Grommet
- 12 -
h821440s
Item
no.
0821441880 Laser lamp kit, hair cross (PEK) D20/35, 2 m cable

1 1 0811174005 Laser lamp, hair cross
2 1 0821439880 Lamp holder D20/35
3 1 0457786880 Cable 2m
5 1 0194269002 Grommet

2 1 0821439880 Lamp holder D20/35
3 1 0457786881 Cable 3m
5 1 0194269002 Grommet

2 1 0821439880 Lamp holder D20/35
3 1 0457786882 Cable 5m
5 1 0194269002 Grommet

2 1 0821439880 Lamp holder D20/35
3 1 0457786883 Cable 7m
5 1 0194269002 Grommet

2 1 0821439880 Lamp holder D20/35
3 1 0457786884 Cable 25 m
5 1 0194269002 Grommet
- 13 -
h821441s
Item
no.
0821442880 Laser lamp kit (PEH) D20/35, 2m cable

2 1 0821439880 Lamp holder d20/35
3 1 0457786880 Cable 2m
7 1 0192645002 Bushing tet 10-14
8 1 0443746880 Auxiliary transformer complete

2 1 0821439880 Lamp holder d20/35
3 1 0457786881 Cable 3m
7 1 0192645002 Bushing tet 10-14

2 1 0821439880 Lamp holder d20/35
3 1 0457786882 Cable 5m
7 1 0192645002 Bushing tet 10-14

2 1 0821439880 Lamp holder d20/35
3 1 0457786883 Cable 7m
7 1 0192645002 Bushing tet 10-14

2 1 0821439880 Lamp holder d20/35
3 1 0457786884 Cable 25m
7 1 0192645002 Bushing tet 10-14
- 14 -
h821442s
Item
no.
0821443880 Laser lamp kit, hair cross (PEH) D20/35, 2m cable

2 1 0821439880 Lamp holder d20/35
3 1 0457786880 Cable 2m
7 1 0192645002 Bushing tet 10-14

2 1 0821439880 Lamp holder d20/35
3 1 0457786881 Cable 3m
7 1 0192645002 Bushing tet 10-14

2 1 0821439880 Lamp holder d20/35
3 1 0457786882 Cable 5m
7 1 0192645002 Bushing tet 10-14

2 1 0821439880 Lamp holder d20/35
3 1 0457786883 Cable 7m
7 1 0192645002 Bushing tet 10-14
2 1 0821439884 Lamp holder d20/35
3 1 0457786880 Cable 25m
7 1 0192645002 Bushing tet 10-14
- 15 -
h821443s
Item
no.
0821439880 Lamp holder D20/35 A6/A2

1 1 0821437001 Holder
2 1 0821437002 Holder
3 2 0211102934 Roll pin d 3x12
4 1 0821438001 Attachment for laser lampfäste till laserlampa
7 1 0821436001 Insulating sleeve
8 1 0821436002 Insulating sleeve
- 16 -
h821439s
Item
no.
0443 746 880 Control transformer complete

1 1 0443 746 001 Control transformer
2 1 0456 489 004 Circuit board connection
4 1 0193 275 001 Connection block 2-pole
- 17 -
h443746s
ESAB subsidiaries and representative offices
Europe NORWAY Asia/Pacific Representative offices

AUSTRIA AS ESAB BULGARIA
CHINA
ESAB Ges.m.b.H Larvik ESAB Representative Office
Tel: +47 33 12 10 00 Shanghai ESAB A/P
Vienna-Liesing Shanghai Sofia
Tel: +43 1 888 25 11 Fax: +47 33 11 52 03 Tel/Fax: +359 2 974 42 88
Tel: +86 21 2326 3000
Fax: +43 1 888 25 11 85 Fax: +86 21 6566 6622
POLAND EGYPT
BELGIUM ESAB Sp.zo.o. INDIA ESAB Egypt
S.A. ESAB N.V. Katowice ESAB India Ltd Dokki-Cairo
Brussels Tel: +48 32 351 11 00 Calcutta Tel: +20 2 390 96 69
Tel: +32 2 745 11 00 Fax: +48 32 351 11 20 Tel: +91 33 478 45 17 Fax: +20 2 393 32 13
Fax: +32 2 745 11 28 Fax: +91 33 468 18 80
PORTUGAL ROMANIA
THE CZECH REPUBLIC ESAB Lda INDONESIA ESAB Representative Office
ESAB VAMBERK s.r.o. Lisbon P.T. ESABindo Pratama Bucharest
Vamberk Tel: +351 8 310 960 Jakarta Tel/Fax: +40 1 322 36 74
Tel: +420 2 819 40 885 Fax: +351 1 859 1277 Tel: +62 21 460 0188
Fax: +420 2 819 40 120 Fax: +62 21 461 2929 RUSSIA
SLOVAKIA LLC ESAB
DENMARK ESAB Slovakia s.r.o. JAPAN Moscow
Aktieselskabet ESAB Bratislava ESAB Japan Tel: +7 095 543 9281
Herlev Tel: +421 7 44 88 24 26 Tokyo Fax: +7 095 543 9280
Tel: +45 36 30 01 11 Fax: +421 7 44 88 87 41 Tel: +81 45 670 7073
Fax: +45 36 30 40 03 Fax: +81 45 670 7001 LLC ESAB
SPAIN St Petersburg
FINLAND ESAB Ibérica S.A. MALAYSIA Tel: +7 812 336 7080
ESAB Oy Alcalá de Henares (MADRID) ESAB (Malaysia) Snd Bhd Fax: +7 812 336 7060
Helsinki Tel: +34 91 878 3600 USJ
Tel: +358 9 547 761 Fax: +34 91 802 3461 Tel: +603 8023 7835
Fax: +358 9 547 77 71 Fax: +603 8023 0225 Distributors
SWEDEN For addresses and phone
FRANCE ESAB Sverige AB SINGAPORE numbers to our distributors in
ESAB France S.A. Gothenburg ESAB Asia/Pacific Pte Ltd other countries, please visit our
Cergy Pontoise Tel: +46 31 50 95 00 Singapore home page
Tel: +33 1 30 75 55 00 Fax: +46 31 50 92 22 Tel: +65 6861 43 22
www.esab.com
Fax: +33 1 30 75 55 24 ESAB international AB Fax: +65 6861 31 95
Gothenburg
GERMANY Tel: +46 31 50 90 00 SOUTH KOREA
ESAB GmbH Fax: +46 31 50 93 60 ESAB SeAH Corporation
Solingen Kyungnam
Tel: +49 212 298 0 SWITZERLAND Tel: +82 55 269 8170
Fax: +49 212 298 218 ESAB AG Fax: +82 55 289 8864
Dietikon
GREAT BRITAIN Tel: +41 1 741 25 25 UNITED ARAB EMIRATES
ESAB Group (UK) Ltd Fax: +41 1 740 30 55 ESAB Middle East FZE
Waltham Cross Dubai
Tel: +44 1992 76 85 15 North and South America Tel: +971 4 887 21 11
Fax: +44 1992 71 58 03 Fax: +971 4 887 22 63
ARGENTINA
ESAB Automation Ltd CONARCO
Andover Buenos Aires
Tel: +44 1264 33 22 33 Tel: +54 11 4 753 4039
Fax: +44 1264 33 20 74 Fax: +54 11 4 753 6313
BRAZIL
HUNGARY
ESAB S.A.
ESAB Kft
Contagem-MG
Budapest
Tel: +55 31 2191 4333
Tel: +36 1 20 44 182
Fax: +55 31 2191 4440
Fax: +36 1 20 44 186
CANADA
ITALY ESAB Group Canada Inc.
ESAB Saldatura S.p.A. Missisauga, Ontario
Mesero (Mi) Tel: +1 905 670 02 20
Tel: +39 02 97 96 81 Fax: +1 905 670 48 79
Fax: +39 02 97 28 91 81
MEXICO
THE NETHERLANDS ESAB Mexico S.A.
ESAB Nederland B.V. Monterrey
Amersfoort Tel: +52 8 350 5959
Tel: +31 33 422 35 55 Fax: +52 8 350 7554
Fax: +31 33 422 35 44
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 57 48
ESAB AB
SE-695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
www.esab.com
081016

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Laser lamp kit

0456 558 101 2010-02-04

Rights reserved to alter specifications without notice.

1. Anyone who uses the welding equipment must be familiar with:

READ AND UNDERSTAND THE INSTRUCTION MAN-

PROTECT YOURSELF AND OTHERS!

Welding using a laser lamp

2.2 Technical data

Mains connection: 5-24 V ±10% AC/DC

Power consumption: < 60 mA

Light: Red, 650 nm, Laser class IIIa

Cable length: 2, 3, 5, 7 and 25 m

Max. working distance: 0.5 m

Cable connection: Burndy, 4-pole

Weight: approx. 160g

3.2 Connecting the laser lamps to the PEK unit

3.3 Connecting the laser lamps to the PEH unit

5 ORDERING OF SPARE PARTS

Ordering no. Denomination Notes

0821442880 Laser lamp kit (PEH) D 20/ D35, 2 m cable

0821440880 Laser lamp kit (PEK) D20/35, 2m Cable

0821440881 Laser lamp kit (PEK) D20/35, 3m Cable

0821440882 Laser lamp kit (PEK) D20/35, 5m Cable

0821440883 Laser lamp kit (PEK) D20/35, 7m Cable

0821440884 Laser lamp kit (PEK) D20/35, 25m Cable

0821441880 Laser lamp kit, hair cross (PEK) D20/35, 2 m cable

0821441881 Laser lamp kit, hair cross (PEK) D20/35, 3 m cable

0821441882 Laser lamp kit, hair cross (PEK) D20/35, 5 m cable

0821441883 Laser lamp kit, hair cross (PEK) D20/35, 7 m cable

0821441884 Laser lamp kit, hair cross (PEK) D20/35, 25 m cable

0821442880 Laser lamp kit (PEH) D20/35, 2m cable

0821442881 Laser lamp kit (PEH) D20/35, 3m cable

0821442882 Laser lamp kit (PEH) D20/35, 5m cable

0821442883 Laser lamp kit (PEH) D20/35, 7m cable

0821442884 Laser lamp kit (PEH) D20/35, 25m cable

0821443880 Laser lamp kit, hair cross (PEH) D20/35, 2m cable

0821443881 Laser lamp kit, hair cross (PEH) D20/35, 3m cable

0821443882 Laser lamp kit, hair cross (PEH) D20/35, 5m cable

0821443883 Laser lamp kit, hair cross (PEH) D20/35, 7m cable

0821439880 Lamp holder D20/35 A6/A2

0443 746 880 Control transformer complete

Europe NORWAY Asia/Pacific Representative offices

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