Conductivity Analyzer

HK-338 conductivity analyzer
Installation manual
Ver: 3.0
Beijing Huakeyi Power Plant Instrument Research Institute
1
HK-338 conductivity analyzer Preface
Preface
HK-338 conductivity analyzer is the latest on-line instrument manufactured by Beijing Huakeyi
Power Plant Instrument Research Institute. it is the new generation instrument based on the
strong technical advantage of institute, concluded recently ten years field experience of institute,
referenced and adopts foreign advanced technology. It can be widely used in the power plant and
petrochemical fields to mainly monitor the conductivity value of water sample during production
process continuously and has the characteristics of rapid response, accurate measuring and easy
operation. The screen adopts the 192×64 dot LCD, display in Chinese or English, and all operation
and programming are done by 8 touch membrane press keys on the front panel. The programming
function of instrument is protected by a four-bit safety code which can not be changed easily.
The instruction describes the basic condition of the HK-338 conductivity analyzer. From it, the user
will know the basic content of the instrument such as composition, operating principle and
installation and operation regulation etc., so it can have a basic knowledge about the instrument
from the installation to putting into operation. For the place in where problem occurs easily and be
ignored easily during the installation and operation, we give the detailed description and clear
prompt. Read it carefully, it can reduce much unnecessary trouble and nonsense mistake and
make a strong base for the future safe operation and better working of instrument.
Note: it must read the instruction of product before operate the instrument.
Beijing Huakeyi Power Plant Instrument Research Institute

2005/6/1
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HK-338 conductivity analyzer Content
Content
Ⅰ. Introduction ............................................................................................................................1
Ⅱ. Installation ..............................................................................................................................2
2.1 Location requirement.........................................................................................................2
2.2 Installation method ............................................................................................................2
2.2.1 Installation method of transmitter ............................................................................2
2.2.2 Panel installation of transmitter ...............................................................................2
2.2.3 Wall installation .......................................................................................................3
2.2.4 Pipeline installation..................................................................................................4
2.2.2 Installation method of flow cell.................................................................................5
Ⅲ. Specifications.........................................................................................................................6
Ⅳ. Electrical connection ..............................................................................................................7
4.1 Connection, general rules..................................................................................................7
4.1.1 Relay contact protection and interference depression.............................................7
4.2 Main board terminal block Connection ..............................................................................8
4.3 Connection of power board terminal block ........................................................................9
Ⅴ. Programming.........................................................................................................................10
5.1 Display and keyboard ......................................................................................................10
5.1.1 Methods for changing the parameters...................................................................11
5.1.2 Methods for changing the value ............................................................................11
5.2 Start up............................................................................................................................11
5.3 Measuring interface .........................................................................................................11
5.4 Program unit....................................................................................................................12
5.4.1 Protective password interface ...............................................................................12
5.4.2 Main menu ............................................................................................................12
5.4.3 Set parameter menu..............................................................................................12
5.4.4 Setup Output menu ...............................................................................................14
5.4.5 Setup alarm menu .................................................................................................14
5.4.6 Calibration menu ...................................................................................................16
5.4.7 Maintenance menu................................................................................................16
5.4.8 Instrument log menu..............................................................................................17
5.4.9 system information menu ......................................................................................18
Ⅵ. Use of the Instrument ...........................................................................................................19
6.1 Start.................................................................................................................................19
6.2 Calibration (automatic judge stable state is enabled) ......................................................19
6.2.1 Low range electric calibration ................................................................................19
6.2.2 High range electrical calibration ............................................................................21
6.2.3 Sample calibration.................................................................................................23
6.2.4 Temperature calibration (Temperature double-point calibration is disable)...........25
6.2.5 Temperature calibration (Temperature double-point calibration is enable) ...........26
6.2.6 Calibration of output current ..................................................................................28
6.3 Calibration (automatic judge stable state is disable) .......................................................30
Ⅶ. Maintenance .........................................................................................................................31
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HK-338 conductivity analyzer Content
7.1 Shut down and start.........................................................................................................31

7.2 Regular maintenance ......................................................................................................31
Appendix 1: Preparation of Standard solution ........................................................................32
Appendix 2 Spare parts list of the instrument for reference................................................33
Products and client support ......................................................................................................34
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HK-338 conductivity analyzer Introduction
Ⅰ. Introduction
The HK-338 conductivity analyzer is consisted of transmitter, conductivity cell, flow cell and cable.
The shell of the analyzer is made of aluminum that is easy for installing.
The analyzer can be electrical calibrated by the simple conductivity calibration box. You can take
one point calibration easily after the initial calibration. There are two channels for conductivity cell
input and temperature input. The temperature of the sample is measured by the internal thermo
meter of Pt1000 when you need the temperature compensation.
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HK-338 conductivity analyzer Installation
Ⅱ. Installation
2.1 Location requirement

¾ The installation location shall be free from strong vibration;
¾ The installation location shall be away from harmful gas or liquid drop;
¾ At least a free space of the size equivalent to that of the instrument shall be reserved in front
and at both sides of the instrument to facilitate maintenance;
¾ The installed height of the instrument should better be at the same level with the height of
eyes, and the display and operation of front panel shall be free of barrier;
¾ The connection wire of electrodes shall be away from high temperature or friction substance.
¾ Maximum distance from transmitter to conductivity cell shall be not more than 100m;
¾ The drain pipeline of flow cell shall be free with atmosphere, without minus pressure, no
bending or looping, in order to keep smooth discharge.
2.2 Installation method

2.2.1 Installation method of transmitter
Dimension（mm）
Outline size Panel cut size
Fig 2.1 overall size of transmitter
2.2.2 Panel installation of transmitter

Installing the transmitter onto the panel please take the M4×16 screw when the thickness of
the panel is during 1mm～4mm ;take M4×20 screw when the thickness of the panel is during
4mm～8mm and take suitable screw if the thickness is more than 8mm.
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Installation process ①
Cut an installation hole on the panel as the
picture 2.1（139mm×139mm），take off
the red fixing base and then put the
transmitter into the installation hole.（look
at the right picture for reference）
Installation process ②
Connect the four input and output cable on
the transmitter shell with the four tie-in
(PG9) that supplied by the manufacture
separately , and then put the red fixing
base back to the transmitter。The fixing
base can be installed vertically or
horizontally according to the site instance.
（look at the right picture for reference）
Installation process③
According to the site instance, you can
choose the two size screw such as: M4×
16 and M4×20 to connect the fixing base
and the transmitter body and then to
fasten it. （ look at the right picture for
reference）
2.2.3 Wall installation

The thickness of the installation wall must be ticker than 3mm. You should make two screw
holes with size of M4 on the installation wall (the distance between these two holes is 80mm).The
fixing base can be installed vertically or horizontally according to the site instance. If the
transmitter is installed directly on the wall , you should make two holes with size of M8×40 or M8
×100 and then put the plastic stopper with size of M8×40 or M8×100into the hole which
supplied by the manufacture. The installation method as follows:
Installation process①
Use the supplied screw with size of M4×
16 or M4×20 to connect the fixing base
and the installation wall.（look at the right
picture for reference）
3
Installed the transmitter to the fixing base.
（look at the right picture for reference）
Installation process ③
Connect the transmitter and the fixing base
with the two supplied screw which size is
M4×60 and then to tighten it . （look at the
right picture for reference）
2.2.4 Pipeline installation

The outside diameter of the pipeline should be less than 50mm. Please take more suitable
screw for replace if the diameter is more than 50mm.
Installation process ①
Installed the red fixing base onto the
pipeline. If the pipeline is vertical and the
fixing base should be horizontal; if the
pipeline is horizontal and the fixing base
should be vertical. (Look at the right
picture for reference)
Put the transmitter into the fixing base。
（Look at the right picture for reference）
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Installation process ③
Connect the transmitter and the fixing base
with the two supplied screw which size is
M4×60 and then to tighten it .（look at the
right picture for reference）
2.2.2 Installation method of flow cell

Before installing a electrode, clean the electrode as the follows:
Thoroughly clean the surface of the electrode hole with a nylon brush and a mild detergent
solution. Use 2% diluted hydrochloric acid solution to wash the deposit, then use distilled water to
wash the electrode completely. Observe the reflect light in electrode hole; make sure the water
membrane on inner wall is even, without oil. Pay attention not to wet the electric connection
terminal.
c
Outlet
Installation steps:
d
① make a hole with 13mm diameter
in the panel;
e
② thread the outlet water joint of flow
cell through the hole;
③ Tighten the tighten nut at the other
side;
④ Connect the inlet and outlet pipe.
The inlet is connected to Φ8 hose
(ID) or welded with Φ10 (OD)
stainless steel pipe. The
connecting method of outlet is Tighten nut Inlet
same as that of inlet.
f
Fig 2.3 Installation of electrode flow cell
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HK-338 conductivity analyzer Specifications
Ⅲ. Specifications
Display: LCD, dot matrix 192*64
Measure range: （0.000～20.00）μS/cm、（0.00～200.0）μS/cm、（0.0～2000）μS/cm (the range
can be switched automatically according to the conductivity electrode)
Min. resolution: one digital
Instrument display value error: ±1%F.S
Response time（T90）: 30s（25℃）
Temperature sensor: Pt1000
Temperature range:（0.0～99.9）℃
Temperature precision: ±0.5℃
Temperature resolution: 0.1℃
Temperature compensation:（0.1～60.0）℃ (manual or automatic)
Temperature compensation coefficient:（0.0～9.99）%/℃
Reference temperature: 25℃
Sample condition:
temperature range:（5～50）℃
Flow range: less than 6L/h
Allowed solid content in sample: less than 5 micrometer (Gel matters are forbidden; without oil
grease)
Ambient temperature: （5～45）℃
Ambient humidity: less than 90%RH (no condensation)
Output current:（0～10）mA,（0～20）mA or（4～20）mA (two separate isolated output)
Output current precision: ±0.1mA
Maximum loading resistance: 800Ω (20mA max.)
Power supply: AC（85～265）V, frequency （50～60）Hz
Power consumption: less than 8W
Insulation: 1500V/1 minute without arc for the power supply and ground
Alarm output: high conductivity alarm, low conductivity alarm, high temperature alarm and low
temperature alarm (the alarm value can be adjusted by programming)
Communication: CAN bus (optional)
Storage and transportation temperature:（-25～55）℃
Overall dimension: 146 mm（W）×146 mm（H）×154 mm（D）
Panel cut size: 139mm×139mm
Weight: 2 kg
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HK-338 conductivity analyzer Electrical connection
Ⅳ. Electrical connection
4.1 Connection, general rules
¾ Earth(grounding)—— the “G” of terminal block “J1” in power board shall be connected with
the ground of the power supply；
¾ Cable distribution —— the distribution of the cable line shall take the rule of separating
electrode cable, relay cabe and the signal output cable.
¾ Ensure that, when the cable entering the transducer, the passed sealing hole and its
connection terminal shall have a nearest, shortest and most direct connection; and the cable
shall be avoid to be crimpled between the connecting terminals.
¾ Cable hole and wire sleeve —— properly wire sleeves shall be used and the unused cable
hole shall be seal to ensure the damp proofing.
¾ Relay —— the contact of the relay shall be un-active contact and shall be serially connected
with the power source and alarming/controlling equipment to be activated. When the relay is
used for the load switching, refer to the relay contact protection detail rules in 4.2.1 (stated
below) and ensure that the rated value of the contact not be exceeded;
¾ Output —— change the output range of the current and the load shall not be over the rated
value (see the specifications);
4.1.1 Relay contact protection and interference depression
If the relays are used to switch loads on and off, the relay contacts can become eroded due to
arcing. Arcing also generates radio frequency interference (RFI) which can result in instrument
malfunctions and incorrect readings. To minimize the effects of RFI, arc suppression components
are required; resistor/capacitor networks for AC applications or diodes for DC applications. These
components can be connected either across the load or directly across the relay contacts. On HK
Series instruments the RFI components must be fitted to the relay terminal block along with the
supply and load wires.
For AC applications the value of the resistor/capacitor network depends on the load current and
inductance that is switched. Initially, fit a 100R/0.022　F RC suppressor unit as shown in Fig. 4.1A.
If the instrument malfunctions (incorrect readings) or resets the value of the RC network is too low
for suppression an alternative value must be used. If the correct value cannot be obtained, contact
the manufacturer of the switched device for details on the RC unit required.
For DC applications fit a diode as shown in Fig. 4.1B. For general applications use an IN5406
type ( 600V peak inverse voltage at 3A)
Fig.4.1 Relay contact protection
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4.2 Main board terminal block Connection
Power terminal
Keyboard terminal
Fig.4.2 terminal block location on the main-board
Main board terminal block Connection
Terminal No. Connecting description
J1 1 Temperature electrode (blue)
2 Temperature electrode (red)
3 N/A
4 Internal electrode excitation of conductivity (White)
5 Internal electrode signal of conductivity (brown)
6 External electrode signal of conductivity (black)
7 External electrode excitation of conductivity (green)
J2 1 Current output 1+
2 Current output 1-
3 Current output 2+
4 Current output 2-
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4.3 Connection of power board terminal block
Power terminal
Fig.4.3 terminal block location on the power-board
Power board terminal block connection:
terminal No. Wire connection instruction
J2 1 Relay 1 contactor 1
2 Relay 1 contactor 2
J4 1 Power supply (live)
2 Power supply (neutral)
3 Power supply (ground)
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HK-338 conductivity analyzer Programming
Ⅴ. Programming
5.1 Display and keyboard
Direction
Screen keys
Data 1 key Quit key
Data 2 key Enter key
Fig 5.1 Display and keyboard
Display:
The instrument uses a liquid crystal displayer (LCD) with a dot matrix of 192*64, which can display
in Chinese or English language and all kinds of parameters.
Keyboard:
Data 1 key: it is a shortcut key. In the measurement interface, the conductivity history data record
curve interface can be entered directly by pressing data1 key. This curve interface can also
be entered by viewing the intrument log in the main menu.
Data 2 key: it is a shortcut key. In the measurement interface, the temperature value record curve
interface can be entered directly by pressing data2 key. This curve interface can also be
entered by viewing the intrument log in the main menu.
Enter key:
1. A submenu or a function will be selected by press this key while programming.
2. The modify value or parameters will be saved after pressing this key.
Quit key:
1. Under the measurement interface, the password interface can be entered when pressed
the quit key, the main menu can be entered by press enter key after inputting the correct
password.
2. Press this key the menu will return to the previous menu or previous page while
programming, and the modified value will not be saved.
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Direction key: include up, down, left and right four keys;
1. Under the measurement interface, press UP or DOWN to shift the lower display line in
cycle among temperature measurement /manual compensation, current 1, current 2;
press LEFT or RIGHT to adjust the contrast of LCD (press LEFT for dark, press RIGHT
for light).
2. In the menu interface of each interface, when moving the cursor horizontally or vertically,
you can select the required menu or item circularly;
3. After a parameter or datum is selected, the value of the parameter or datum can be
changed by using the up and down key;
4. When the historical data display, the adjacent data or page can be displayed while
pressing the direction key.
5.1.1 Methods for changing the parameters
During the programming process, when a parameter is selected (generally it is display in a
reversed color), the parameter can be changed by pressing the up and down key. When
completed, press the enter key to save and return; if you do not want to change it, press the quit
key and the amendment will be cancelled.
5.1.2 Methods for changing the value
During the programming process, when one digital of the value is selected, the selected digital will
display in reversed color; at this time, pressing the up and down key, the value of the digital can
then be changed (the number will circulate between 0~9); the amendment of multi digital number
is completed by amending the digit one by one; pressing the left and right key, the cursor can
circulate among each digit; by the same method, the other digits can be changed. After the
amendment is completed, press the enter key to save and return; if do not want to save, press the
quit key to exit.
5.2 Start up
Caution: The instrument can only be supplied with power when it is sure that all electrical
connections are correct. If the instrument is used for the first time, its internal parameters shall be
set by programming prior to calibration.
5.3 Measuring interface

Connect the instrument with power supply, switch on the instrument’s mains switch, then the
following welcome interface will display first.
After this interface maintains for 3 seconds, it will automatically shift to measuring interface.
Content introduction:
Upper line:
“08:18”: actual time;
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“temp high alarm”: alarm area, indicate the happened alarm;
Middle line: “0.0uS/cm”: value of measuring conductivity;
Lower line: “auto comp.: 25.0℃”: useful information, it will shift among several message by press
UP key or DOWN key, such as: auto comp., current 1, current 2;
5.4 Program unit

Besides the normal operation interface, the instrument has another very important part: program
unit. Almost all the parameters setting, various calibration, electrical verification, information
browse are realized by program unit. The program unit is protected by password so that it will not
be changed by person other than the professional maintenance personnel.
5.4.1 Protective password interface
Method to enter:
Press ‘Quit’ key in measuring interface to enter into protective password interface.。
Input a password between 0000～9999, then press Enter key to enter into main menu. If the
password input is wrong, it will turn back to operation interface. Press Quit key to turn back to
operation interface.
5.4.2 Main menu
Method to enter:
Press ‘Quit’ key in measuring interface to enter into protective password interface, then input
correct password and press ‘Enter’ key to enter into main menu.
The main menu includes 7 options: ‘setup parameter’, ‘setup output’, ‘setup alarm’, ‘calibration’,
‘maintenance’, ‘log’ and ‘instrument info’.
The screen can only display 4 lines at one time, Press Up key or Down key to display the rest
submenus. The selected item displays in reversed color. Press Enter key to enter into
corresponding menu, and press Quit key to turn back to measurement interface. The symbols at
the corner(︽ or ︾) indicate that it’s not the end of menu.
5.4.3 Set parameter menu
Method to enter:
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In main menu, move the cursor to “1. Setup parameter” and then press “Enter” key to enter into set
parameter menu. The menu includes 9 options, which is shown as follows:
¾ Saving interval: set the interval time for automatic saving data, with the range of 1-99
minutes, capable of saving maximum 32768 items of data.
¾ Cell constant: set the conductivity electrode constant (on the label of conductivity electrode);
The conductivity electrode constant has been determined when purchase the instrument; the
selection of the electrode constant is relevant to the measuring scope; i.e. the different
measuring range corresponds to the different electrode constant, see the following table:
Cell Low range High range
constant
K=0.01 (0.000～2.000)μS/cm (0.00～20.00)μS/cm
K=0.10 (0.00～20.00)μS/cm (0.00～200.0)μS/cm
K=1.00 (0.0～200.0)μS/cm (0.0～2000)μS/cm
¾ Cell factor: cell constants correction coefficient (on the label of electrode); The cell constant
can not be the standard value completely after each electrode is manufactured, it always
some minor error; the correction coefficient just correct this error;
¾ Range switch: There are two ranges, high range and low range, in the instrument with one
conductivity electrode. When set the range in “auto”, the instrument will determine which will
be selected from the high range and low range according to the measured specific
conductivity for measurement. It also can set the range switch in “manual”;
¾ Measuring range: Select the measuring range When the range switch is set as manual; The
menu will be disabled when the “range switch” is set as auto.
¾ Sample type: There are two options for selection: normal water and pure water;
¾ Temp comp coef: temperature compensation coefficient, setting range is (0.00～9.99)%; It
can be calculated according to its test result. Usually, you can set it as 2.00% temporarily if it
has not been calculated;
¾ Temp comp type: temperature compensation type. The temperature fluctuation of sample
may affect the measurement, it must be compensated; two options, “auto” and “manual” can
be selected;
¾ Setup comp temp: setup the compensate temperature manually. when the “temp comp type”
is set as “manual”, you can enter and set this parameter, the setting range is (0.0～60.0)℃. if
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the temperature compensation type is set as automation, then the menu is disabled and
entering into the menu to modify the parameter is disabled.
Press the Up and Down key to move the cursor among all options, the selected option is shown in
reversed color;
Press “Enter” key to enter into the value or parameter behind the option; modify the value or
parameter according to the method of 5.1.1 and 5.1.2.
After the modification is completed, press “Enter” key to save the data and return to the previous
interface; press “Quit” key to return without saving data.
5.4.4 Setup Output menu
Method to enter:
In the main menu, move the cursor to the “2. Setup output” position; press the “Enter” key to enter
into the instrument setup output menu. The menu includes 7 options, pressing Up and Down key
to view all options; shown as follows:
¾ Current output type: set the type of current output, including ‘(0～10)mA’, ‘(0～20)mA’, ‘(4～
20)mA’.
¾ Cond output zero: set the specific conductivity corresponding to the lower output limitation of
current; setting range: 0～1999 (related to range);
¾ Cond output span: set the specific conductivity corresponding to the upper output limitation
of current; setting range: 1～2000 (related to range);
¾ Temp Output zero: output zero of temperature. Set the temperature corresponding to the
lower output limitation of current; setting range: (0.0～59.9)℃;
¾ Temp output span: Output full scale of temperature. set the temperature corresponding to
the upper output limitation of current; setting range: (0.1～60.0)℃;
¾ Current output I: Select the parameter, optional temperature or conductivity, corresponding
to the current output I;
¾ Current output 2: Select the parameter, optional temperature or conductivity, corresponding
to the current output 2;
Move the cursor by Up and down key; move the display screen by Left and Right key, the selected
option is shown in reversed color. Press “Enter” key to enter into the sub-item of corresponding
option; press “Quit” key to return to the main menu.
5.4.5 Setup alarm menu
Method to enter:
In the main menu, move the cursor to the “3. setup alarm” position; press the “Enter” key to enter
into the setup alarm menu. The menu includes 11 options, pressing Up, Down Left and Right key
to view all options; shown as follows:
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¾ Cond low alarm: set the conductivity value of low alarm; setting range related to the
measuring range;
¾ Cond high alarm: set the conductivity value of high alarm; setting range related to the
measuring range;
¾ Temp low alarm: set the low temperature alarm value; setting range: (0.0～99.8)℃;
¾ Temp high alarm: set the high temperature alarm value; setting range: (0.0～99.9)℃;
¾ Cond alarm delay: set the conductivity alarm delay time. When it meet the condition for
conductivity value alarm, the instrument will delay the alarm activation for set time. the setting
range: 0-999 seconds;
¾ temp alarm delay: set the temperature alarm delay time. When it meet the condition for
temperature alarm, the instrument will delay the alarm activation for set time. the setting range:
0-999 seconds;
¾ relay normal state: set the state of the relay in normal, with options as “NO”(normal open) or
“NC”(normal close);
¾ Cond low alarm relay: select a relay for “conductivity low alarm”, with options as “1”(relay
1),”2”(relay 2), “N/A”(none);
¾ Cond high alarm relay: select a relay for “conductivity high alarm”, with options as “1”(relay
1),”2”(relay 2), “N/A”(none);
¾ Temp low alarm relay: select a relay for “temperature low alarm”, with options as “1”(relay
1),”2”(relay 2), “N/A”(none);
¾ Temp high alarm relay: select a relay for “temp high alarm”, with options as “1”(relay
1),”2”(relay 2), “N/A”(none);
Caution: The relay can be repeatedly selected. If the same relay is selected for two alarms, the
relay will work when any of the two alarms is started up. For example: We select relay 2 for
conductivity high alarm and temperature high alarm also. In such case, relay 2 will work when
conductivity exceeds the limit or temperature exceeds the limit.
Move the cursor by Up and down key; move the display screen by Left and Right key, the selected
option is shown in reversed color. Press “Enter” key to enter into the options;
After entered into the options, move the cursor among all digits of value by Left and Right key;
modify the value in corresponding position by Up and Down key;
Press “Enter” to finish the setting of value; Press “Exit” key for return.
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5.4.6 Calibration menu
Method to enter:
In the main menu, move the cursor to the “4. Calibration” position; press the “Enter” key to enter
into the instrument calibration menu. The menu includes 6 options, pressing Up, Down, Left and
Right key to view all options; shown as follows:
¾ Cond low range cal: process the two-point calibration for the low range of instrument.
¾ Cond high range cal: process the two-point calibration for the high range of instrument.
¾ Sample cal: Sample calibration. to calibrate instrument by the processing sample now as the
standard solution;
¾ Temperature cal.: calibrate the temperature measuring system of the instrument;
¾ Current output 1 output: to calibrate the output current 1.
¾ Current output 2 output: to calibrate the output current 2.
Press Up key or Down key to move cursor among the options, the selected option will display in
reversed color. Press Enter key to enter into the submenu selected. In the calibration process,
operate according to the instruction in the menu. Press Quit key to turn back to main menu.
Note: Refer to Chapter VI “Use of the Instrument” for the specific use method and operation
procedures of each calibration function.
5.4.7 Maintenance menu
Method to enter:
In the main menu, move the cursor to the “5. Maintenance” position; press the “Enter” key to enter
into the maintenance menu. The menu includes 8 options, pressing Up and Down key to view all
options; shown as follows:
¾ Language: select the display language of Manu; having”中文”(Chinese) and “English” for
selection;
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¾ Current test: After entering the option, a current value will display at the right. At this time, the
output current is of the value displayed. Control manually the output current to a specified
value in order to facilitate test and instrument calibration for the second time. After exit, the
current output restore to normal, no longer subject to the control of this menu.
¾ Password: The protective password of the instrument can be set. The password will protect
the program against any misoperation by any non-maintenance personnel.;
¾ Adjust contrast: adjust the contrast of screen by adjusting this value;
¾ System time: Set system clock in terms of year, month, day, hour, minute. After the setting is
finish, it will return automatically.
¾ Double temp cal: double point temperature calibration, with two options as “disabled” and
“enabled”;
¾ Auto judging stb: automatic judge stable state, with two options as “disabled” and “enabled”;
¾ Reset: with two options as “log” and “all”. Select to “log” to delete all history data in log
memory; select “all” to delete all parameters of user setting and history data , and restore the
parameter to the default.
Press Up key or Down key to move cursor among the options, the selected option will display in
reversed color. Press Enter key to enter into the submenu selected for modification of parameter
or value. Press Quit key to turn back to main menu.
5.4.8 Instrument log menu
Method to enter:
In main menu, press Up key or Down key to move the cursor to “6. log”, and press Enter key to
enter into log menu. This menu contains 3 options as follows:
¾ Data log: to display the history data, including “conductivity curve” and “temperature curve”.
The conductivity curve will be displayed at first when the menu is entered. Press “data 1” or
“data 2” key to shift the display. The time interval for automatic record can be set in Set
Parameter Menu. Totally 32768 record items can be recorded.
*conductivity history data curve*
↘06/01/12:12 1000us/cm: the time and conductivity
value of the cursor position;
↘2000: refers to conductivity output span;
↘0: refers to conductivity output zero point
Press “curve 2” to shift to temperature curve as follows:

*temperature history data curve*
↘05/06/01/12:12 30.0℃: the time and temperature value of
the cursor position;
↘60.0：refers to temperature output span;
↘0.0：refers to temperature output zero
Again press “curve 1” to shift back to pH data record curve.
¾ Event log: display the event occurred during instrument operation, including “power on”,
“power off”, alarm, parameter modification etc., capable of recording 256 records in total.
17
¾ Calibration log: display the history calibration data , which includes temperature calibration
and conductivity calibration, and is capable of recording 64 calibration records in total.
Press Up key or Down key to move cursor, press Left key or Right key to move the screen display.
Press “Quit’ to turn back to main menu.
5.4.9 system information menu
System information menu contains some useful information on the instrument, which is a
read-only menu.
Method to enter:
In main menu, press Up key or Down key to move the cursor to “7. system info”, and press Enter
key to enter into system information menu. This menu contains 3 options as follows:
Content introduction
¾ Software version: version of the software currently used in the instrument;
¾ Hardware version: version of the hardware currently used in the instrument;
¾ Hardware SN: For the instruments of the same hardware version, we have given a serial
number to each instrument, which will facilitate update, maintenance and identification.
18
HK-338 conductivity analyzer Use of the Instrument
Ⅵ. Use of the Instrument
6.1 Start
Note:
1. Before connecting the instrument with main power, you must read the programming section
carefully, and be able to operate the program skillfully.;
2. Be sure that all the connections are correct and reliable..
¾ Pre-treat the electrode, see the section 2.2.2.

¾ Switch on the power supply; display the conductivity measuring interface.
¾ Do programming and set parameters according to actual needs.
¾ Regulate the flow rate of inlet sample water (less than 6L/h) to ensure sample water of
smooth flow, free of air bubble.
¾ After starting up and debugging the analyzer or idle for a long time, this work may take several
hours.
¾ Keep running about 2 hours or longer if the condition allows.
6.2 Calibration (automatic judge stable state is enabled)

After the instrument working becomes stable, the instrument may be subject to conductivity low
range calibration, conductivity high range calibration, sample calibration, temperature calibration,
output current calibration, and electrical calibration, in which conductivity calibration, temperature
calibration, output current calibration and electrical calibration have been done before the
instrument leaving factory, so users do not have to carry out these items of calibration.
6.2.1 Low range electric calibration
The instrument is electrical calibrated by the Company prior to dispatch, and it is not necessary for
the user to carry out electrical calibration.
Use the simple cal resistor box to take the low range electric calibration. There are two points
calibration that you can take one point calibration or two points. Taking one point calibration to
modify the internal saving curve and the two points calibration to establish an original curve about
the value of the resistance and the conductivity. During the normal measuring, the resistance
value of the sample displays as the value of the conductivity through the original curve after the
temperature compensation at 25℃.
Preparation ：
◤ CAL338 simple cal resistor box。
Measuring interface
Press Quit key
19
Input password
Password prevents any misoperation by any
one other than professional maintenance
personnel.
Press Enter key to enter main menu after the
correct password is input.
Main menu
Press up key and down key to move cursor to
“4. calibration”.
Press Enter key to continue
Calibration menu
Press up key and down key to move cursor
to “1. Cond Low Range Cal”.
Connect the cal resistor box

Remove the cell from the cable and then
connect the Cal Resistor Box. Keep open
circuit.
Calibrating ……
The program will automatically end and go
to next steps. The conductivity voltage is the
values actually measured.
Waiting to the next step
Low range calibration successful

If only zero calibration press Quit key to end
otherwise press ENTER key to continue the
full range calibration.
Press ENTER to continue
End of one-point calibration

Continuously press quit key return
to measurement interface
20
Input 5000Ω
Set the Cal resistor Box to 5000 ohm
Press ENTER key to continue
Calibrating ……
The program will automatically end and go to
next steps. The conductivity voltage is the
Calibration successful
When the calibration is successful, the
instrument will store the calibration data, and
automatically return to calibration menu.
Low range electrical calibration be finished.
Continuously press Quit key to

return to the measuring
interface.
Calibration failure
If this message displays, it means the
calibration is failed, and the instrument will
not accept this calibration.
Press Quit returning
6.2.2 High range electrical calibration

The instrument is high range electrical calibrated by the Company prior to dispatch, and it is
not necessary for the user to carry out electrical calibration.
Use the simple cal resistor box to take the high range electric calibration. There are two
points calibration that you can take one point calibration or two points. Take one point calibration
to modify the internal saving curve and the two point’s calibration to establish an original
corresponding curve about the value of the resistance and conductivity. During the normal
measuring, the resistance value of the sample displays as the value of the conductivity through the
original corresponding curve after the temperature compensation at 25℃.
Preparation :
◤ CAL338 simple cal resistor box。
21
Measuring interface
Press Quit key
Input password
personnel.
Main menu
Calibration menu
to “2 Cond high Range Cal”.
Connect the cal resistor box

Remove the cell from the cable and then
connect the Cal Resistor Box. Keep open
circuit.
Calibrating ……
22
High range calibration successful

If only zero calibration press Quit key to end
otherwise press ENTER key to continue the
full range calibration.
Press ENTER to continue

Input 500Ω
Set the Cal resistor Box to 500 ohm
Press ENTER key to continue
Calibrating ……
instrument will store the calibration data, and
High range electrical calibration be finished.
Continuously press Quit key to

return to the measuring
interface.
Calibration failure
If this message displays, it means the
not save this calibration.
Press Quit to return
6.2.3 Sample calibration

In sample calibration, the solution under measurement is assumed as the standard value. Since
no standard solution is needed, and the normal measurement process is not influenced, such
sample calibration can greatly save the time for calibration, being simple and quick. Nevertheless,
the user must know clearly the right conductivity value of on-line water sample, or serious error
23
may be caused.
Measuring interface
Press Quit key
Input password
personnel.
Main menu
Calibration menu
to “3. cond sample cal”.
Input sample conductivity value

Press direction keys to set the conductivity
value of sample water under measurement
process.
calibrating……
The program will automatically finish the
calibration. The “cond voltage” value and
“temp voltage” value are of values actually
measured.
24
instrument will save the calibration data, and
Finish conductivity sample calibration
End of cond sample calibration

Continuously press quit key return to
measurement interface
Calibration failure
If this message displays, it means this
calibration is failed, and the instrument will not
accept this calibration.
6.2.4 Temperature calibration (Temperature double-point calibration is disable)

The temperature calibration has been done before the instrument leaving factory, so user does not
have to carry out this calibration.
For the mechanical vibration during transportation process or using of electrode cable with
different length will cause the minor deviation of temperature measuring, it can use the
temperature calibration to correct the error.
Measuring interface
Press Quit key
Input password
personnel.
Main menu
25
Calibration menu
to “4. temperature cal”.
Temperature calibration menu

Press Up key and Down key to modify data,
Press Left key and Right key to move cursor.
Input the temperature value at the position of
current temperature electrode.
calibrating……
The program will automatically end the
calibration. The temperature voltage value is
of value actually measured.
instrument will save the calibration data
automatically, and return to calibration menu.
Temperature calibration finish
End of temperature cal.

Calibration failure
6.2.5 Temperature calibration (Temperature double-point calibration is enable)

When the temperature deviation becomes too large during use process, the instrument shall be
double-point calibrated by using the function of double-point calibration in Maintenance menu in
order to get correct measurement temperature.
26
Measuring interface
Press Quit key
Input password
personnel.
Main menu
Calibration menu
to “4. temperature cal”.
Input temperature 1
Put the electrode into a lower constant
temperature environment, and measure
temperature by a precision thermometer,
then input the value of temperature 1.
calibrating……
The program will judge the stabilization
automatically, and go to the next step. The
temperature voltage is of value actually
measured.
Waiting ……
27
End of temperature 1 calibration

If only one point calibration is needed
calibration, press quit key to finish
calibration. If double-point calibration is
needed, press Enter.

Input temperature 2
Put the electrode into a higher constant
temperature environment, and measure
temperature by a precision thermometer,
then input the value of temperature 2.
calibrating……
The program will judge the stabilization
automatically, and go to the next step. The
temperature voltage is of value actually
measured.
Waiting ……
Temperature calibration finish
End of temperature cal.

Calibration failure
6.2.6 Calibration of output current

The process of output current 1 calibration is identical with that of output current 2 calibration. We
take output current 1 calibration as an example to describe the calibration process, while that of
28
the output current 2 calibration is omitted.
Measuring interface
Press Quit key
Input password
personnel.
Main menu
calibration menu
“5. current output 1 cal.”.
Output current value

Use current meter to measure the output
current at output current 1 terminal, and
press direction keys to change value
(20.00mA) to the value measured.
29
Output current 1 calibration finish
End of output current 1 cal.

Calibration failure
If this message displays, it means calibration
is failed, the error of input measurement
value is to o high or too low, and the
instrument will not accept this calibration.
Press Quit key to return
6.3 Calibration (automatic judge stable state is disable)

When calibration automatic stable function is disabled, the function and operation are the same
with those when calibration automatic stable function is enabled, only one difference is the
judgment of stable state from automatic to manual.
Operator shall observe the voltage of actual measurement, when it gets stable state, press
ENTER key to continue.
30
HK-338 conductivity analyzer Maintenance
Ⅶ. Maintenance
7.1 Shut down and start

When sample water flow stops for more than 5 days, the following steps shall be taken.
Shut-down:
1. Switch off the inlet valve to instrument;
2. Power off supply;
Start:
1. Take the conductivity electrode form the flow cell and wipe off the dirty on the conductive
electrode by the clean silk or lens wiping paper, then wash it by the clean water;
2. Feed water to instrument again, and readjust pressure and flow if necessary.
7.2 Regular maintenance
Weekly:
1. Check whether sample water flow is normal, <6L/hr;
2. Check whether there is any leakage with instrument, if any, find out the reason and tighten or
replace sealing element in time.
3. Check whether electrical system has normal display, whether pH value of display is
reasonable.
Monthly:
1. Use soft tissue to clean conductivity electrode.
2. Switch on water flow, check if any leakage;
3. Readjust the flow rate if necessary.
Annually:
1. Wash the deposit in the flow cell by the neutral cleaning agent;
2. Carry out a calibration (refer to calibration section).
31
Operating Instruction for HK-338 conductivity analyzer Appendix 1
Appendix 1: Preparation of
Standard solution
A ： 1mol/L potassium chloride standard

solution
Solution Temperature Conductivity
Weigh 74.246g high-grade pure potassium concentration
chloride that has been dried at 105℃ for 2 (℃) (μS/cm)
hours. After it is dissolved in newly prepared (mol/L)
grade II (20±2℃), transfer it into a 1 liter bottle, 1 9 65176
and diluted to the required scale.
18 97838
B ： 0.1mol/L potassium chloride standard 25 111342

solution: 0.1 0 7138
Weigh 7.4365g high-grade pure potassium 18 11167
chloride that has been dried at 105℃ for 2
hours. After it is dissolved in newly prepared 25 12856
grade II (20±2℃), transfer it into a 1 liter bottle, 0.01 0 773.6
18 1220.5
C：0.01mol/L potassium chloride standard 25 1408.8

solution: 0.001 25 146.93
Weigh 0.7440g high-grade pure potassium Table 1 Conductivity of potassium chloride
chloride that has been dried at 105℃ for 2 standard solution
hours. After it is dissolved in newly prepared
grade II (20±2℃), transfer it into a 1 liter bottle,
D：0.001mol/L potassium chloride standard

solution:
Prepare 100ml 0.01mol/L potassium chloride
standard solution, and transfer it into a 1 liter
bottle, and diluted to the required scale by
newly prepared grade II reagent water (20±2
℃).
The above potassium chloride standard

solution shall be kept in polyethylene plastic or
stiff glass bottle, and shall be sealed properly.
The conductivity values of potassium chloride
standard solution under different temperatures
are list in table1.
32
Operating Instruction for HK-338 conductivity analyzer Appendix 2
Appendix 2 Spare parts list of the instrument for reference
Name Ordering NO. Type
Main board 04.09.01.01 338-ZB1-V3.0-DD-0
300 series power supply board 04.09.03.02 318-DY1-V2.0-0
XILI LCD（MCG19264-2A3） 01.01.07.03 MSC-G19264DYSY-2W
Flowing cell 04.04.21 DJZ-0.01-PT1000
Flowing conductivity cell 04.04.22 DJZ-0.1-PT1000
conductivity cell 01.05.02.09 ASD-1-1000（K=1）
338 cell cable 04.04.18 DJCAB-1（1m）
300 series press keyboard 01.08.01.04.14 3.0 version (TY33-9)
Flowing cell 04.04.38 338-T1 Have the label
338 calibration box 04.04.17 CAL338
33
HK-338 Conductivity Analyzer Products and client support
Products and client support
Laboratory instruments Client support

PHS-3C benchtop PH meter
HK-3C benchtop PH meter Beijing Huakeyi Power Plant Instrument
Research Institute
DDS-307 benchtop conductivity meter
Addr.: Room 2E No.2 building international
HK-307 benchtop conductivity meter
Science & Technology Park, No.2 shangdi
HK-208 benchtop phosphate meter info Road, Haidian District, Beijing, China
HK-218 benchtop silica meter Manufacture Addr ： Qiliqu industry and
HK-228 benchtop hydrazine meter technology park Shahe, changping
district, Beijing,CHINA.
HK-258 portable PPB level dissolved oxygen
meter PC:102206
HK-268 acid & alkali concentration meter Tel: 8610-80705660
HK-508 benchtop iron meter Fax: 8610-80705682
HK-518 benchtop copper meter Email:hky@huakeyi.com
HK-51 benchtop sodium meter Website: http://www.hky.com.cn
On-line analyzer
HK-108C phosphate monitor
HK-108W phosphate monitor
HK-118C silica monitor
HK-118W silica monitor
HK-128W hydrazine monitor
Client Warranty
HK-318 dissolved oxygen analyzer Prior to installation, the equipment referred to in this
HK-328 PH analyzer manual must be stored in a clean, dry environment, in
accordance with the Company's published specification.
HK-338 conductivity analyzer Periodic checks must be made on the equipment's
condition. In the event of a failure under warranty, the
HK-358 sodium analyzer following documentation must be provided as
substantiation:
HK-368 acid & alkali concentration analyzer 1. A listing evidencing process operation and alarm logs at
time of failure.
2. Copies of all storage, installation, operating and
maintenance records relating to the alleged faulty unit
34

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HK-338 conductivity analyzer

Beijing Huakeyi Power Plant Instrument Research Institute

Beijing Huakeyi Power Plant Instrument Research Institute

7.1 Shut down and start.........................................................................................................31

2.1 Location requirement

2.2 Installation method

Fig 2.1 overall size of transmitter

2.2.2 Panel installation of transmitter

2.2.3 Wall installation

2.2.4 Pipeline installation

2.2.2 Installation method of flow cell

4.1 Connection, general rules

Fig.4.1 Relay contact protection

4.2 Main board terminal block Connection

Fig.4.2 terminal block location on the main-board

Main board terminal block Connection

Terminal No. Connecting description

J1 1 Temperature electrode (blue)

2 Temperature electrode (red)

4 Internal electrode excitation of conductivity (White)

5 Internal electrode signal of conductivity (brown)

6 External electrode signal of conductivity (black)

7 External electrode excitation of conductivity (green)

4.3 Connection of power board terminal block

Fig.4.3 terminal block location on the power-board

Power board terminal block connection:

terminal No. Wire connection instruction

J4 1 Power supply (live)

2 Power supply (neutral)

3 Power supply (ground)

5.1 Display and keyboard

Data 1 key Quit key

Data 2 key Enter key

Fig 5.1 Display and keyboard

5.3 Measuring interface

5.4 Program unit

Press “curve 2” to shift to temperature curve as follows:

Again press “curve 1” to shift back to pH data record curve.

Ⅵ. Use of the Instrument

¾ Pre-treat the electrode, see the section 2.2.2.

6.2 Calibration (automatic judge stable state is enabled)

Press Quit key

Press Enter key to continue

Press Enter key to continue

Connect the cal resistor box

Low range calibration successful

End of one-point calibration

Press ENTER key to continue

Continuously press Quit key to

6.2.2 High range electrical calibration

◤ CAL338 simple cal resistor box。

Press Quit key

Press Enter key to continue

Connect the cal resistor box

High range calibration successful

End of one-point calibration

Press ENTER key to continue

Continuously press Quit key to

6.2.3 Sample calibration

Press Quit key

Press Enter key to continue

Press Enter key to continue

Input sample conductivity value

Press Enter key to continue