Comment Resolution Sheet-oil Filled Distribution Transformers.-2 no.

200

Sr. no. Document Name

1

2
3
4

5
Data Sheet Comments
6
7
8

10

11

GA Drawing-
12

13 LV Busduct Drawing

14

Marshalling Box GA drawing

15

16

17

18
Marshalling Box wiring diagram

19

20
21
 2 MVA Transformer Drawings+Data
22 sheet-

23 2 MVA Transformer Data sheet-

500 KVA Transformer
24 Drawings+Data sheet-

500 KVA Transformer Data sheet-

25
26
27

28

29

30

31

32

33
34

35
36

37
38
40
41
42
43

44 Consultant Comments-

45

46

47
48
49
50
51
52

53

54

55

56
 Comment on drawings / document for JN-23
Sr.no. Document

5
GTP
5.1
5.2

5.3

5.4

5.5

5.6

5.7

5.8

5.9

6 GA drawing

7 LV Bus duct

8
GA of marshalling box
9

10

Wiring diagram of marshalling box

11
Wiring diagram of marshalling box
12

13

14

15
Comment Resolution Sheet-oil Filled Distribution Transformers.-2 no. 2000 KVA,1000 KVA,500 KVA,11/0.433 KV oil filled Transform

Comments Description
Sr. no. 11-Resistance Per phase value to be mentioned.

Sr. no. 18- HV Side Fault Level is 40kA and LV side fault level is 50kA

Sr.no. 22- Specify the values.

Sr. no. 23- Over flux withstand capacity-Shall not exceed 1.9Tesla
Sr. no. 24.f-Material of core laminations-CRGO silicon steel shall be H1-B
grade or equivalent
Sr. no. 27.a- LV-Epoxy Cast Resin
Sr. no. 31- Specify Values-
Sr. no. 34-Radiator- N+1 Radiator shall be provided
Sr. no. 39-Shipping details- Dimension is not matching with GA drawing of
Transformer. Please check and update
Sr. no. 41-Tap changing equipment- Locking arrangement along with tap
position indicator shall be provided
Sr. no. 46- Overall Dimensions-Dimension is not matching with GA drawing
of Transformer. Please check and update

Please submit painting process as per CBIP Manual and follow painting
clause 5.21.0

The neutral terminal of the MV service transformer shall be brought to the

ground level by a tinned copper grounding bar, supported from the tank by
using porcelain insulators. The end of the tinned copper bar shall be
brought to the bottom of the tank, at a convenient point, for making
bolted connection to two nos. 75 x 10 mm galvanised steel flats
connected to
Contractor’s grounding mat.

WTI & OTI-Dial shall have linear gradation to read atleast every 2 degc and
accuracy shall be 1.5% tor better

Wiring shall be 1100V Grade and 20% spare terminals shall be provided

shall be suitable for 50 x 6 mm GI Flat

Two sets of separate potential free contacts shall be provided for each
alarm and trip wired to terminal block

Provide alarm and Trip contacts for the OTI and WTI
Provide signal Transmitter RTD shall be provided as per clause 5.8.0

PRV contacts shall be Alarm & Trip

RCXT-Dual Output
ALL THE COMMENTS PROVIDED FOR 1000KVA TRANSFORMER ARE
APPLICABLE AND TO BE INCORPORATED

HV Side Fault Level is 40kA and LV side fault level is 65kA

ALL THE COMMENTS PROVIDED FOR 1000KVA TRANSFORMER ARE

APPLICABLE AND TO BE INCORPORATED

HV Side Fault Level is 40kA and LV side fault level is 50kA

Datasheet : Include the following parameters,

Direction of Power flow.
Type of Tap changer.

Maximum efficiency value and same will be obtained at what % of loading.

Furnish the values of Short time rating for 2 seconds and Permissible over
loading.

Power frequency withstand voltage insulation level for HV winding and LV

winding.
Full wave lightning impulse withstand voltage insulation level for HV
winding and LV winding.

Capacitance value.
K-Factor (for Converter duty Transformers).
test voltage(since QAP not annexed, please include the same in
the datasheet itself).
Creepage distance shall be 25mm/kV, instead of 16mm/kV.
Datasheet : Check the current rating of Tap-changing equipment, it is less
than the nominal current.
GA of HV & LV Terminal Box : Furnish the following details,
Current rating and Voltage grade of the bushing.
Make of bushing
Dry power frequency withstand voltage.
Rating plate : Check the followings,

M/s.Wabag please look into the Energy efficiency level of the distribution
Transformers, the specified Energy efficiency rating is very low.
Furnish the design Impedance in Notes.

Actual tested loss values only need to be filled in the rating plate,hence
specify these values in Notes.

Check the year and month of manufacturing.

Include client name in Rating plate.
Furnish the values of NCT.
Valve plate : Include the followings,
MOC of valves / plugs.
Valve position in normal operating condition.

As per LSTK specification, Vol-II, sec-3, clause 4.19.0, Efficiency of

transformer shall not be less than 99.5% at full load and 0.8 PF lag.

As per LSTK specification, Vol-II, sec-3, clause 4.19.0, Guaranteed

values of No load losses and Full load losses at 50% loading and 100%
loading shall be furnished in a Guarantee schedule format.

Since M/s.VA Tech Wabag is LSTK contractor for engineering, erection,

testing and commissioning of complete plant, FI/MRPL review and approve
the concepts/system completeness/interfaces, detail review of sub-vendor
documents to ensure the comply of agreed LSTK specification is the sole
responsibility of M/s.VA Tech Wabag.

Apart from the above, MRPL comments if any will be shared shortly.
 Comment on drawings / document for JN-23188 (M/s. VA Tech Wabag Ltd.) 7.5 MVA, 6.6/0.7
Comments

Sr.no. 21: Short circuit at HV side is 40KA and LV side is 50 KA.

VFD transformer shall be designed for converter duty as per applicable

standard. K factor of 1.3 shall be considered over and above the specified
rating. Please include K factor of 1.3 in data sheet a per contract
specification.

Transformer losses shall be guaranteed for rating with K factor. No load loss
with K factor will be K times rated no load loss and load loss with K factor
will be K ^2 times rated load loss.

Shielding between primary & secondary winding shall be provided.

All the comments provided for 1000 KVA transformer are applicable and
to be incorporated. (Mentioned below)
Resistance per phase (Ohm) to be specify.
External short circuit withstand capacity (MVA) and duration (sec).
Overfluxing withstand capacity of transformer: 110% continuous & shall
not exceed 1.9 Tesla.
Material of lamination shall be mentioned: CRGO silicon steel shall be H1-B
grade or equivalent.
LV bushing shall be epoxy cast resin.
Specify tank plate thickness.

N+1 radiator shall be provided.

Dimension is not matching with GA drawing of transformer. Please check &
update.
OCTC with locking arrangement along with tap position indicator shall be
provided.
Comment on GA drawing of 1 MVA: Please submit painting process as per
CBIP manual and follow painting clause 5.21.0

Comment on LV bus duct of 1 MVA: The neutral terminal of the MV service

transformer shall be brought to the ground level by a tinned copper
grounding bar, supported from the tank by using porcelain insulators. The
end of the tinned copper bar shall be brought to the bottom of the tank, at
a convenient point, for making bolted connection to two nos. 75 x 10
mm galvanised steel flats connected to
Contractor’s grounding mat.
GA of Marshalling box of 1 MVA: Dial shall have linear gradation to read
atleast every 2 degc and accuracy shall be 1.5% tor better
Eathing terminal suitable for 50 x 6 mm GI flat.

Wiring diagram of marshalling box: Two sets of separate potential free

contacts shall be provided for each alarm and trip wired to terminal block.
Provide alarm and Trip contacts for the OTI and WTI.

Provide signal Transmitter RTD shall be provided as per clause 5.8.0

PRV contact shall be alarm & trip.

RCXT with dual 4-20mA o/p to be provided.

Consultant has provided only comments on distribution transformers.
Kindly arrange to send consultant comments on 7.5 MVA conveter
transformer
0 KVA,1000 KVA,500 KVA,11/0.433 KV oil filled Transformers,Project- MRPL ONGC Project

VTL Reply Dated 08/08/2019

Noted and will be incorporated

We have considered HV Fault level -25 kA for 2 sec and LV is 50 kA for 2

sec as per your specification clause no. 7.0.0 page no. 79 of 273 . If any
change in same is required same wiil be subject to feasibility and price
implication.
Noted and will be incorporated
Noted and will be incorporated
Noted and will be incorporated

Noted and will be incorporated

Noted and will be incorporated
Noted and will be incorporated

Noted and will be incorporated

Noted and will be incorporated

Noted and will be incorpoated

As these transformers follow under IS 1180 hence we have to follow IS

1180 Std. procedure only. We will submit painting procedure along with
revised documents.

Refer GA Drawing BOM serial No. 36 , we had already provide 2 nos. 75x10
mm GI flate

Noted and will be incorporated

20% spare terminal is already indicated in drawings.

Earthing terminal is already provided in marshalling box. Henec GI flat of

50*6 mm is not applicable
As per Comment it is shown that you require additional Contacts ,we will
incorporated subject to price implication Rs. 40,000/- +GST EXTRA per
transformer

Already provided ,please check marshalling bow wiring diagram ,A-Alarm

contact,T-trip contact
this item is in built in RCXT

Please refer Wabag technical compliance dated 14/05/2019 during pre-

order stage , wabag accepted 2 no. trip contacts for PRV.
Dual output is already shown in Drawing
Noted and will be incorporated as per above our reply

We have considered HV Fault level -25 kA for 2 sec and LV is 50 kA for 2

sec as per your specification clause no. 7.0.0 page no. 79 of 273 . If any
change in same is required same wiil be subject to feasibility and price
implication
Noted and will be incorporated as per above our reply

We have considered HV Fault level -25 kA for 2 sec and LV is 50 kA for 2

sec as per your specification clause no. 7.0.0 page no. 79 of 273 . If any
change in same is required same wiil be subject to feasibility and price
implication

Please confirm what details to be mentioned for this comment?

Type of Tap Change (OCTC ) already mention in GTP refer Serial no. 41

Noted and will be incorporated

We have considered HV Fault level -25 kA for 2 sec and LV is 50 kA for 2

sec as per your specification clause no. 7.0.0 page no. 79 of 273 . If any
change in same is required same wiil be subject to feasibility and price
implication

Already provided ,Refer 27.d

Already provided, Refer 27.C

Please Elaborate ? Please confirm what details to be mentioned for this
comment?
Not Applicable for distribution transformers ,hence we ignore
Please confirm what details to be mentioned for this comment?

Noted and will be incorporated

for which rating ?

Noted.
Already provided Refer Whole 27 no.
Already provided Refer Whole 27 no.
Already provided Refer Whole 27 no.

Wabag to reply to consultant

Guaranteed Impedance is already mention and measured impedence Will

be punch on R&D Plate after final Insepction

As given Ratings are as under IS 1180 category so we must have to

mention only 50 % & 100% losses on R&D plate and measured losses will
be only in final inspection report.
it will be punch before dispatch
Noted & Incorporated.
Wabag to provide complete NCT details
Noted.
Noted and will be incorporated
Noted and will be added as note.

Please refer attached specification received for 2 MVA,1 MVA,500 KVA

transformer during pre-order stage, there is no. clause-4.19.0 . We
understand that this comment is applicable for 220 KV power transformer.

it is as per IS 1180 Only

Wabag to reply to consultant

Noted ,please confirm coments if any from MRPL so that we will check and
incorprate in revised documents in one attempt.
3188 (M/s. VA Tech Wabag Ltd.) 7.5 MVA, 6.6/0.72-0.72 KV
VTL reply dt. 07.08.2019
We have considered HV Fault level -25 kA for 2 sec and LV is 50 kA for 2
sec as per your specification clause no. 7.0.0 page no. 79 of 273 . If any
change in same is required same wiil be subject to feasibility and price
implication.

Noted & confirm.

Noted & confirm.

Already provided. However same shall be incorporated in revised GTP.

Shall be indicated in revised GTP.

Shall be indicated in revised GTP.
Shall be indicated in revised GTP. However, flux density we have already
mentioned the same.
Shall be indicated in revised GTP. However it shall be Hi-B grade or
equivalent & not H1-B grade.
Noted & confirm.
We have already mentioned the same in GTP. Hence, ignoring this
comment.
Details shall be mentioned in revised GTP.
This comment is not applicable for 7.5 MVA. Hence, we are ignoring this
comment.

Shall be indicated in revised GTP.

we have already submitted paint procedure for approval.

we understand that this comment is applicable for distribution duty

transformers ,hence we are ignoring this comment for 7.5 MVA converter
duty transformer.

Noted & confirm.

Shall be incorporated in revised drawing.

We have already provided two sets of potential free contacts. Hence we

are ignoring this comment.
We have already provided alarm & trip for OTI & WTI. Hence we are
ignoring this comment.
We have already provided PT 100 sensor with dual 4-20mA o/p. Hence we
are ignoring this comment.
Please refer Wabag technical compliance dated 14/05/2019 during pre-
order stage , wabag accepted 2 no. trip contacts for PRV.
We have already provided. Hence we are ignoring this comment.

Please provide comments on 7.5 MVA conveter transformer

L ONGC Project

Wabag Reply Dated