1.

We understand that running permissive for any drive signifies the conditions which are to be available for
continuous running of that drive and if any of the condition is not available, drive will trip/stop. In our opinion, instead
of this please indicate the trip conditions (i.e. protection stop conditions of the drives) and auto stop conditions as
indicated by DCIPS in PART-E of the control write up. Please note that trip annunciation will come in case of any of
the trip condition occurs. However, for auto conditions the drive will stop without any trip annunciation. This is to be
done for all motorized drives, solenoid valves etc.
Further, in starting permissives, please indicate the auto start or auto open conditions ( if applicable for any drive)
separately as auto start conditions.
Similarly, if stop/ close permissive conditions are applicable for any drive same are to be listed clearly. M/s DCIPS is
requested to design this control write up in such a way that same can be translated into Logic Drawings easily.

2. The operation and control philosophy of BALP and BAHP pumps is not covered in this document. Please update
this document or clarify where the same shall be covered.

3. Please classify the various process alarms on the basis of priority as HIGH, MEDIUM and LOW so that the same
can be configured in alarm panel/ LVS of the DCS accordingly.

4. Please indicate tentative process set point values and time delay/ timer values also wherever applicable for High,
Low & Normal etc.

5. Please furnish the Block Logic Drawings along with the HMI Screens based on finalized control write up for
implementation in DDCMIS.

Digitally signed
Signature Not Verified
by AMIT GUPTA
Date: 2011.02.17
17:26:53 IST
Reason: CAT
IVR
Location:
NTPCEOC
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 -1-
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 -2-

INDEX

SL. NO. DESCRIPTION PAGE NO.

1.0.0 OVERALL SYSTEM ARRANGEMENT & CONTROL
5
PHILOSOPHY
2.0.0 CONTROL DEVICES & LOCATION 6
3.0.0 WATER & SLURRY SYSTEM DRIVES / EQUIPMENT : 7
OPERATION / CONTROL PHILOSOPHY
3.2.0 CONTROL & OPERATION OF DRIVES / EQUIPMENT 8
4.0.0 OPERATION SEQUENCE FLOW DIAGRAM 21
5.0.0 TABULAR CHART : ACTUATORS, INDICATIONS, ALARMS 23
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 -3-

Control philosophy of entire process has been divided in following manner.

1. PART A: Bottom ash & Coarse ash evacuation system

2. PART B: Fly ash evacuation system
3. PART C: Water & slurry system
4. PART D: Silo unloading system
5. PART E: Instrument air system
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 -4-

In this part we shall explain the PART C: i.e. Water & slurry system.
Operation & control of equipments related to water required to run bottom ash & fly
ash system have been dealt here. Following are the pumps associated with the water
& slurry system.
1. Flushing Water Pumps
2. FAHP Water Pumps
3. Eco / APH Ash Water Pumps
4. Ash Slurry Drain Pumps
5. LP Seal Water Pumps
6. HP Seal Water Pumps
7. Ash Slurry Disposal Pumps
C) Item Sl no 1 to 7 shall be covered in part C.
Entire documentation has been created in following manner.
1.0 For equipment:
1.1 Location of Hardware actuator & their selection procedure.
1.2 Operational control with associated starting & running permissives.
1.3 Operational status, Signal, message etc.

2.0 For System:

2.1 Sequential operation
3.2 System flow chart

D) Associated documents:

1. This write-up shall be read in conjunction with :

 Single line flow diagram: [DCIPS Drg. # 29P01 - 1E- M -102]

[NTPC Drg. # 9560 - 162 – PVM – L - 002]

 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 -5-

1.0.0 OVERALL SYSTEM ARRANGEMENT & CONTROL PHILOSOPHY

1.1.0 The System:

1.1.1 Service / motive water required for carrying out following functions.
1) Bottom ash cleaning,
2) Eco / APH ash cleaning.
3) Slurry sump, common trough & drain sump jetting.
4) FA slurry trench jetting.
5) BA hopper make up.
6) Sludge pipe jetting.
7) Evacuation of fly ash in wet form.
8) Water for sealing requirement of various pumps / equipment.
9) Silo unloading in wet form.
10) Cooling water requirement of pumps / equipment.
11) Make-up water for sumps.
To cater the needs following pumps are required.
1) FAHP water pump.
2) BALP water pump.
3) BAHP water pump
4) Eco / APH ash water pump.
5) Bottom ash overflow water pump.
6) BA seal water pump.
7) LP seal water pump
8) HP seal water pump
9) Flushing water pump
10) Ash slurry disposal pump for disposal of ash slurry to ash pond.
11) Ash conditioning water pump
12) Wash water pump and owner's sludge

13) Silo area drain pump

1.1.2 Ash slurry from bottom ash system, fly ash wet system, drain pumps, sludge drain
pumps, etc. shall be accumulated in ash slurry sump. There are four (04) Nos. slurry
sump compartments below the common trough. Each sump compartment is connected
with one slurry chain of three pumps and slurry shall be disposed to ash pond by
pumping with this slurry chain.
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 -6-

1.1.3 Water accumulated ash slurry drain sump, Silo drain sump will be transferred to ash
slurry common trough for onward disposal to ash pond.

1.1.4 BAHP water pumps, BALP water pumps, Eco / AHP water pumps, FAHP water pumps
& Flushing water pumps are placed on ash water sump and source of water is from
purchaser’s raw water, CW blow down & ash water re-circulation source, and in plant
BA overflow surge bins.
1.1.5 BA, HP & LP seal water source of water is from purchaser’s service water source at
respective area.
1.1.6 Wash water pumps & conditioning water pumps are placed on silo water sump source
of water is from purchaser’s service water source at silo area.
2.0.0 CONTROL DEVICES & LOCATION

2.1.0 THE PROCESS CONTROL:

Logic relating to remote interlocked operation of the ash handling system will be
executed through PLC.

2.2.0 CONTROL EQUIPMENT:

All drive motors, actuator & pneumatic valves will be controlled from respective remote
panel with starting interlocks & permissives in remote mode

2.3.0 SIGNALS/ INDICATION:

Location wise details of actuators, indications and anunciations have been furnished in
the annexed table titled “TABULAR CHART: ACTUATORS, INDICATIONS, ALARMS at
the end of document.
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 -7-

3.0.0 WATER & SLURRY SYSTEM DRIVES / EQUIPMENT:

3.1.0 IDENTIFICATION & OPERATION OF DRIVES FOR WATER & SLURRY SYSTEM

SL. DRIVE
NO. DESIGNATION TAG REMARKS
IDENTIFICATION
FAHP#A
FAHP#B Maximum two pumps will
1. FAHP WATER PUMP
operate for 02 units
FAHP#C
FLUSHING WATER Common for all slurry pump
2. FLWP#A
PUMP series
ECO / APH ASH WATER EAWP#A
3. One working for all two units
PUMP EAWP#B
LPSWP#A One Common for all slurry
4. LP SEAL WATER PUMP
LPSWP#B pump series
HPSWP#A One common for all slurry pump
5. HP SEAL WATER PUMP
HPSWP#B series
ASP#A1
ASP#A2
ASP#A3
ASP#B1
ASP#B2
Three pumps in one series.
ASH SLURRY ASP#B3 Maximum two slurry chains will
6.
DISPOSAL PUMPS ASP#C1 operate for 2 units ash (BA, CA
& FA) slurry disposal
ASP#C2
ASP#C3
ASP#D1
ASP#D2
ASP#D3
ASH SLURRY DRAIN ASD#A
7. One common for two units
PUMP ASD#B
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 -8-

3.2.0 CONTROL & OPERATION OF DRIVES / EQUIPMENTS

3.2.1.0 FLUSHING, FAHP & ECO/APH WATER PUMPS
3.2.1.1 Flushing Water pump:
The flushing water pump is energized to cater to occasional flushing water
requirement for slurry disposal lines. Its suction is from ash water common sump.

Flushing water pump can be started when any one of the slurry series is selected in
flushing mode and water level of ash water common sump is > low set point. Once
flushing mode is selected for a particular slurry chain, suction valve of respective pump
closes & discharge valve of the chain opens automatically.
Operation of flushing water pump will be carried out from HMI thru’ actuation of
respective “START” & “STOP” push buttons.
Once flushing water pump is running & its adequate discharge pressure is sensed; the
slurry series start permissive energizes with a predetermined time delay & with all
other regular interlock & protection as per normal mode. The chain can now be taken
in service for flushing of slurry discharge line
Over & above of normal protection of slurry pump, in case, flushing water pump trips
during flushing; its corresponding series pump shall trip instantaneously.

Selector & Actuator:

SELECTOR : Normal / Flushing mode of each slurry series : at HMI
ACTUATION : START / STOP push button of motor : at HMI
Series START / Series STOP push button : at HMI
EMERGENCY STOP : Emergency STOP push button
(One no for each motor) : on Local PB station.

3.2.1.2 FAHP Water pump:

The FAHP water pumps (FAHP#A, FAHP#B, FAHP#C) supplies water for following
activities.
1) Water supply to sludge pipe jetting below settling bin.
2) Water supply to wetting heads during FA evacuation in wet mode.
3) Water supply to air washers.
4) Jetting water supply to FA slurry trench.
Two nos. FAHP water pumps can cater to the need of two units.
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 -9-

3.2.1.3 ECO/APH Water pump:

The ECO/APH water pump (EAWP#A & EAWP#B) supplies water for following
activities.
1) Water requirement of slurry sumps jetting.
2) Water requirement of common trough jetting.
3) Water requirement of ash slurry drain sump jetting.
4) Water requirement of Eco hoppers flushing boxes & trench jetting.

5) Water requirement of Air pre-heater hoppers flushing boxes.

6) Water requirement of ECO/APH slurry trench jetting.
7) Water requirement at BA overflow area.
One nos. ECO/APH water pumps can cater to the need of two units.
Suctions of FAHP & ECO/APH water pumps are taken from ash water common sump.
3.2.1.4 Selector & Actuator :
For FAHP Water Pump
SELECTOR : Auto standby – A / Auto standby – B
/ Auto standby – C / Manual : at HMI
For ECO/APH Water Pump
SELECTOR : Auto standby – A / Auto standby – B / Manual : at HMI

For FAHP & Eco/APH Water Pump

ACTUATION : START / STOP push button for all the individual pumps : at
HMI
EMERGENCY STOP : Emergency STOP push button
(One no for each motor) : on Local PB station.
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 10 -

3.2.1.5 Permissives: (For FAHP & Eco/APH Water Pump) :

ASH W A TER SU M P LEV EL > LO W

D ISCH ARG E H EAD ER PR. LO W

(FOR PRESET TIM E)

ELECTRICA L TRIPPING OF OPERA TING PUM P

(FOR TH E PU M P M O TO R IN AUTO W AITING M OD E)

A SH W ATER SUM P LEVEL > DA NG ER LOW

3.2.1.6 Associated Control Item Nomenclature

SL. ITEM TAG

1. DISCHARGE HEADER PR *DHPT1

2. DISCHARGE HEADER PR *DHPT2
3. ASH WATER SUMP LEVEL AWSLT
4. ASH WATER SUMP RAW WATER INLET VALVE OPEN AWSRWVSO
5. ASH WATER SUMP CW BLOW DOWN INLET VALVE OPEN AWSBDVSO
6. ASH WATER RECIRCULATION INLET VALVE OPEN ASWRCVSO
Read * for FLWP / FAHP / EAWP

3.2.1.7 Operation:
FAHP / EAWP pumps are having identical selection & logic of operation
At first operator shall start the pumps through START actuation putting selector in
manual position. The discharge valve shall be subsequently opened manually. Keep
the selector in auto standby mode for the pump to be brought in auto service.
Discharge valve for auto standby pump shall be kept open for auto standby operation.
Note: For initial start, during commissioning or after long shut down, when discharge
line is empty; pump shall be started keeping discharge valve in partially opened
condition. There after all restart / auto start of pump shall be with discharge valve in
open condition.
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 11 -

In auto mode of operation, the standby pump (kept selected) automatically starts
 if running pump/s stops due to electrical trip feedback and / or
 Due to non availability of discharge header pressure at or above preset setting for a
preset time as detected by pressure transmitters for BAHP / BALP pumps

 Due to decrease of discharge header pressure in case the discharge header

pressure falls below a normal set point level and persists for a preset time during
normal running of the other pump.
In case of auto starting of standby pump due to decrease in discharge header pressure,
one of the pumps may be stopped as per operator’s discretion. However, in case the
standby pump is stopped, ‘auto standby starting’ logic will start functioning only if
discharge header pressure attains it’s normal level at least once during running of the
pumps, after starting of standby pump.
[ The auto start command will be withdrawn after a short time of it’s initiation or it will be
withdrawn with the run feed back of the respective drive, whichever happens earlier ]
Keeping selection in manual position, any pumps can be started through their
respective START buttons.
3.2.1.8 Indication & Alarm:
1) Running pump tripped / running status
2) Ash water sump level high.
3) Ash water sump level low.
4) Ash water sump level danger low.
5) Discharge header pressure high.
6) Discharge header pressure low.

3.2.2.0 ASH WATER SUMP:

Input water to sump:
There are three sources :
1) From purchaser’s CW blow down.
2) From purchaser’s raw water source.
3) From purchaser’s ash water re-circulation.
4) From overflow of surge bins.

The control:
Out of above sources, only SL No. 1, 2 & 3 shall be automatically controlled through
SELECTION: Auto / Open / Close selector in HMI
In Auto mode:
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 12 -

While the selector in auto position; the cylinder-operated valve placed on the line shall
operate in following manner.
 Raw water source valve remains open.
 CW blow down inlet valve opens first at sump level low condition and if low level
persists for the preset duration then ash water re-circulation raw water valve
opens.
3.2.3.0 HP & LP SEAL WATER PUMP :

HP & LP Seal water pumps (HPSWP#A / HPSWP#B & LPSWP#A / LPSWP#B) will
supply water for following requirement
 Gland sealing of ash slurry pumps.
 Gland sealing of sludge pump (by LP seal water pump)
 Gland sealing of drain pump in ash slurry pump house (by LP seal water pump)
To cater the need of two units one of the each seal water pump will run.

3.2.3.1 Selector & Actuator:

SELECTOR : Auto standby – A / Manual / Auto standby – B : at HMI
ACTUATION : START / STOP pushbutton for both pumps : at HMI
EMERGENCY STOP : Emergency STOP push button
(One no for each motor) : on Local PB station.
(One no for each motor) : on Local PB station
NOTE: Actuation & selection of both the clear / seal water are identical.
3.2.3.2 Permissive:

S T A R T IN G P E R M IS S IV E

SEA L W A TER TA N K LEV EL > LO W

D IS C H A R G E H E A D E R P R . L O W

E L E C T R IC A L T R IP P IN G O F O P E R A T IN G P U M P

(F O R T H E P U M P M O T O R IN A U T O W A IT IN G M O D E )

R U N N IN G P E R M IS S IV E

SEA L W A TER TA N K LEV EL > D A N G ER LO W

 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 13 -

3.2.3.3 Operation:

The HP seal water pump is operated to supply seal water for 2nd and 3rd stage and the
LP seal water pump is operated to supply seal water for 1st stage of slurry disposal
pumps of operating slurry pump series. Suction of both pumps is taken from common
suction header of seal water tank. The source of water for seal water tank is from
purchaser’s service water source. There is separate re-circulation valve for HP/LP pump
set to take care minimum adequate flow during adverse operational situation. Operator
should keep the valve adjusted as per requirement. Generally one no pump of each type
is required for running of the two units.

Auto Mode
In auto mode, during running of one pump, the standby pump automatically starts if
 Running pump stops due to electrical trip feedback and / or
 Non-availability of discharge header pressure at or above preset setting as detected
by pressure transmitter
In case the discharge header pressure falls below normal set point and persists for a
preset time during normal running of the other pump; the pump selected in auto standby
mode will take auto start at the discretion of operator.
[The auto start command will be withdrawn after a short time of it’s initiation or it will be
withdrawn with the run feed back of the respective drive, whichever happens earlier ]
In case of auto starting of standby pump due to decrease in discharge header pressure,
any one of the pumps may be stopped which is as per operator’s discretion.

However, in case the standby pump is stopped, ‘auto standby starting’ logic will start
functioning only if discharge header pressure attains it’s normal level at least once
during running of both the pumps, after starting of standby pump.

Manual operation:

Keeping selection in manual position, any or both the pumps can be started through their
respective START button on HMI.

Indication & Alarm:

1) Pump tripped/running status.

2) Seal water tank level high.
3) Seal water tank level low.
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 14 -

4) Seal water tank level danger low

5) HP / LP Discharge header pressure high.
6) HP / LP Discharge header pressure low.
The entire operating pump trips at sump level danger low, with an alarm.

3.2.3.5 Associated Control Item Nomenclature

SL. NO. ITEM TAG

1 SEAL WATER TANK LEVEL HIGH SWSHL
2 SEAL WATER TANK LEVEL LOW SWSLL
3 SEAL WATER TANK LEVEL DANGER LOW SWSDL
4 HP SEAL WATER DISCHARGE HEADER PR LOW HPSWDHPT1
5 HP SEAL WATER DISCHARGE HEADER PR LOW HPSWDHPT2
6 LP SEAL WATER DISCHARGE HEADER PR LOW LPSWDHPT1
7 LP SEAL WATER DISCHARGE HEADER PR LOW LPSWDHPT2

3.2.4.0 ASH SLURRY SUMP:

Ash slurry from following sources is to accumulate in the ash slurry sump common
trough.
1) Bottom ash slurry from all the units.
2) FA slurry in wet mode from all the units.
3) Drain water from ash slurry pump house drain pumps.
4) Sludge from BA overflow sludge pumps of all the units.
5) Sludge from purchaser’s clarifier sludge line.
From common trough slurry can be diverted to any of Four (04) nos. of identical
compartment, through isolating type manual plug gate.
Every compartment is equipped with level transmitter with make up water supply
arrangement from BALP water source. Common trough and individual slurry
compartments jetting water source is taken from Eco / APH water pump. Each of the
compartments is connected to suction of one slurry pump chain.
3.2.4.1 Ash Slurry Sump Level:
Each compartment is provided with one solenoid operated valve to supply make up
water from BALP water source. The valve shall operate through PLC automatically in
following manner.
SELECTON: Auto / Open / Close selector in HMI
The Auto Operation:
While selector in auto position BALP water make up valve:-
 Opens at sump level low.
 Closes at sump level high.
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 15 -

3.2.5.0 ASH SLURRY PUMP

Slurry accumulated in ash slurry sump shall be pumped out to distance ash pond
through ash slurry chain pumping. There are four (04) series each having three (3) nos.
of pump in a series. At least one as slurry chain for each unit should be in operation
before commencement of any deashing activities.

SELECTON / ACTUATION :

SELECTION : Normal / Flushing mode of each slurry series : at HM

ACTUATION : Series START / Series STOP pushbutton : at HMI

: Suction valve CLOSE actuation facility : at HMI
EMERGENCY : Emergency STOP push button (One no for each motor) : on Local
STOP PB station.

The operation of the ash slurry pump series will be carried out from HMI through
respective “Series Start” & “Series Stop” push buttons.

3.2.5.1 Permissives

STARTING PERMISSIVE OF 1st STAGE PUMP OF ANY SLURRY SERIES

SLURRY SUMP LEVEL > LOW

GLAND SEAL WATER HEADER PR. > SET VALUE
SUCTION VALVE OF THE SERIES IS OPEN
DISCHARGE VALVE OF THE SERIES IS CLOSE
FLUID COUPLING COOLING WATER SUPPLY
PRESSURE IS NORMAL
FLUID COUPLING OIL TEMP IS NORMAL
SLURRY SERIES SELECTION IN NORMAL MODE
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 16 -

RUNNING PERMISSIVE OF 1st STAGE PUMP OF ANY SLURRY SERIES

SLURRY SUMP LEVEL > DANGER LOW

PUMP GLAND SEAL WATER PR. IS NORMAL
LEVEL WITHIN A PRESET TIME FROM STARTING OF PUMP

SUCTION VALVE OF THE SERIES IS OPEN

DISCHARGE VALVE OF THE SERIES IS OPENED WITHIN A
PRESET TIME FROM STARTING OF THE 1st STAGE PUMP.

FLUID COUPLING COOLING WATER PRESSURE IS NORMAL

FLUID COUPLING OIL TEMPERATURE IS NORMAL
DOWNSTREAM PUMP IS STARTED WITHIN A PRESET TIME
SLURRY SERIES SELECTION IN NORMAL MODE

STARTING PERMISSIVE OF 2nd & 3rd STAGE PUMP OF ANY SLURRY SERIES

SLURRY SUMP LEVEL > LOW

GLAND SEAL WATER HEADER PR. > SET VALUE

UPSTREAM PUMP OF THIS CHAIN IS RUNNING

DISCHARGE VALVE OF THE SERIES IS OPEN

RUNNING PERMISSIVE OF 2nd STAGE PUMP OF ANY SLURRY SERIES

SLURRY SUMP LEVEL > DANGER LOW

PUMP GLAND SEAL WATER PR. IS NORMAL
LEVEL WITHIN A PRESET TIME FROM STARTING OF PUMP
DISCHARGE VALVE OF THE SERIES IS OPEN

DOWNSTREAM PUMP IS STARTED WITHIN PRESET TIME

(EXCEPT FOR 3rd STAGE PUMP)
UPSTREAM PUMP OF THIS CHAIN IS RUNNING
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 17 -

3.2.5.2 Operation
All the first stage pumps are coupled with drive motor through gearbox – fluid coupling. Pumps of
other stage of each chain are belt driven types.
from aux. cooling
water
The cooling water for fluid coupling for 1st stage pump is provided from purchaser’s DM water
header. There shall be temperature element provided with each fluid coupling system for
monitoring & protecting oil temperature.

3.2.5.2.1 With actuation of “SERIES START” button the respective stage wise pumps with associated
suction & discharge valve and the seal water / cooling water lines will energise in steps as per the
sequence indicated below; maintaining a predetermined time interval between two successive
steps of operations.

Suction valve opens (If closed).

 Cooling water line valve for fluid coupling of the 1st stage pump motor will open and normal
pressure will be established.
 Seal water valve of all the pumps of the series will open.

 1st stage pump motor will start.

 1st stage pump seal water pressure will be normal within a preset time.

 Discharge valve opens within a preset time from starting of the 1st stage pump

 2nd stage pump motor will start within a preset time from opening of discharge valve..

 2nd stage pump seal water pressure will be normal within a preset time.

 3rd stage pump motor will start within a preset time from Starting of 2nd stage pump motor.

 3rd stage pump seal water pressure will be normal within a preset time.

 Non performance of any of the steps within respective preset time will suspend series starting
attempt resulting tripping of the series.

3.2.5.2.2 With actuation of “Series Stop” push button all the 2nd & 3rd stage slurry pumps in series will stop
and thereafter the discharge valve will close after a preset time. Thereafter, 1st stage pump will
stop. Stopping of pumps will close seal & cooling water line valves. The pump suction valve
however will remain opens.
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 18 -

In the event of tripping or stopping of any one pump in the series, other pump in series will stop
instantaneously. Thereafter the discharge valve will close after a preset time from stopping of
pumps with subsequent closure of seal & cooling water line valves. The pump suction valve
however will remain open. The suction valve can be closed through HMI actuation for the same.

The status of the individual pumps, normal pressure status of seal / cooling water line, open /
close status of suction & discharge valve and level (HH, LL & DL) of respective slurry sump
compartment will be monitored on HMI along with annunciation for abnormality for the same.

3.2.5.2.3 Flushing Of Slurry Series / Line

Respective slurry series initially should be in OFF condition & also should be selected at flushing
mode from HMI. Operator should then start the FLUSHING water pump through START push
button at HMI. Subsequently Series Start for the particular series is to be actuated and then
following action takes place sequentially.
 Suction valve of the series closes. (if found open)
 Thereafter the sequence of operation will be similar to slurry pump normal operation as
indicated in para 3.2.5.2.1 except operation of suction valve.

3.2.5.3 ASSOCIATED CONTROL ITEM NOMENCLATURE :-

SL. NO. ITEM TAG

1 Slurry sump make-up valve open ASS*MSO
2 Slurry sump low level ASS*LLSW
3 Slurry sump danger low level ASS*DLSW
4 Slurry sump high level ASS*HLSW
5 Slurry series suction valve open ASP*SVSO
6 Slurry series discharge valve open ASP*DVSO
7 Slurry series discharge pressure transmitter ASP*DPT
8 1st stage slurry pump fluid coupling cooling water valve open ASP*1FCWSO
st
9 1 stage slurry pump fluid coupling cooling water pressure switch low ASP*1FCWPSL
10 1st stage slurry pump fluid coupling temperature high ASP*1FCTEH
11 1st stage slurry pump seal water valve open ASP*1SWSO
12 1st stage slurry pump seal water pressure low ASP*1ASWPSL
13 2 & 3rd stage slurry pump seal water valve open
nd
ASP*23SWSO
14 2nd stage slurry pump seal water pressure low ASP*2BSWPSL
15 3rd stage slurry pump seal water pressure low ASP*3BSWPSL
Read * as slurry series /sump identification, namely A, B, C, & D
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 19 -

3.2.6.0 ASH SLURRY DRAIN PUMP :

Drain / leakage water out of equipment within slurry pump house will accumulate in ash slurry
drain sump inside pump house. Ash Slurry Drain Pump shall be used to pump out such water
to ash slurry sump.
3.2.6.1 Selector & Actuator:
SELECTOR : Auto standby – A / Manual / Auto standby – B : at HMI
POP UP SELECTOR : Auto / Manual for individual pump : at HMI
ACTUATION : START / STOP pushbutton for both the individual pumps : at HMI
EMERGENCY STOP : Emergency stop push button (One no for each motor) on Local PB
station.

3.2.6.2 Permissive

SU M P LEV EL > LO W
SEA L W A TER PRESSU RE IS NO RM AL
W ITH IN PRESET TIM E
ELECTRIC AL TRIPPING OF OPERA TIN G PUM P
LEV EL HIG H FEED BA CK PERSISTS FO R PRESET TIM E
AFTER A UTO M O DE STARTING O F FIRST PU M P

(FO R TH E PUM P M OTOR IN A UTO W AITING M OD E)

SUM P LEV EL > LO W

SEA L W A TER PRESSU RE IS NO RM AL

 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 20 -

3.2.6.3 Operation
 At first choose pump to be kept in service by putting selector in manual position.
 Start the pumps by manual command through START actuation and put the selector on Auto
(pop up selector) for level based start & stop of running and auto standby pump on HMI
 The moment pump is started by satisfying all the starting permissive, its seal water valve will
be opened. If, preset seal water pressure is established within a preset time, as detected by
pressure switch the pump will continue to run; otherwise the pump shall trip with
annunciation in purchaser’s HMI as ” Ash slurry drain pump seal water pressure abnormal”.
 Keep the selector in auto stand by mode for the pump to be brought in auto service,
 Incase, running pump trips, the pump already selected for auto-standby will take auto start
Once pump has taken a successful start and pop up selector (Auto/Manual) of running & auto
standby pump is put on ‘Auto’ position, operating pump will automatically start / stop depending
on its sump level i.e. stop when sump level reaches to low level & start when sump level
reaches high. This ‘Auto’ logic will be active for the pump, which is in operation. If auto standby
pump started once then ‘Auto’ logic will be active for stand by pump till operator’s intervene.
In case first pump is running in auto mode, and even then the sump level is not coming down
within preset duration from HIGH level condition, the second pump (pump selected for auto-
standby operation) will be started automatically, with HMI alarm as ‘Standby pump auto started
due to sump high level” and shall continue to operate till level is just below low, when both the
pump will stop. However 1st pump will be restarted again at sump high level and logic shall be
as mentioned above.

Auto standby Mode:

In auto standby mode of operation, the standby pump automatically starts if

 Any of the running pump trips (electrical trip feed back) and
 sump level is above low
Keeping selection in manual position, any or both the pumps can be started through their
respective START button on HMI.

3.2.6.4 Associated Control Item Nomenclature

SL. NO. ITEM TAG
1 Seal water Valve ASDP*SW
2 Seal water pressure switch ASDP*SWPSL
3 sump low level ASDPS*LL
4 sump high level ASDPS*HL
Read first * as drive identification i.e. A or B
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 21 -

4.0.0 OPERATION SEQUENCE FLOW DIAGRAM

PRE CONDITION
SEAL WATER PUMP RUNNING
SEAL WATER PR > SET VALUE
SUMP LEVEL > LOW
START

CHOOSE
CHAIN TO SUCTION VALVE OPENS
BE IN SERVICE F/C WATER V/V OPENS
SEAL WATER V/V OPENS

ACTUATE
SERIES F/C
START COOLING
WATER
PR>SET
CHECK VALUE
SUMP LEVEL YES NO
> LOW
NO F/C
OIL
YES
TEMPR>SET
SEAL VALUE
WATER
HDR.PR>SET
YES NO
VALUE
NO
YES GLAND
SEAL
WATER PR>SET
VALUE

YES NO

GO TO NEXT PAGE
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 22 -

FROM PRE PAGE

STOP SERIES

NO
1> 1ST STAGE PUMP ,SEAL WATER 1
PR>NORMAL WITHIN
PRESET TIME & MOTOR STARTS
YES

NO
2> DISCHARGE VALVE
2
OPENS WITHIN
PRESET TIME

YES

3> 2ND STAGE MOTOR STARTS NO

WITHIN PRESET TIME 3
FROM OPENING OF
DISCHARGE VALVE

YES

NO
4
4> 2ND STAGESTAGE PUMP ,SEAL WATER
PR>NORMAL WITHIN
PRESET TIME

YES

5> 3RD STAGE MOTOR STARTS NO

WITHIN PRESET TIME 5
FROM STARTING OF 2ND STAGE PUMP

YES

NO
6
6> 3RD STAGE PUMP ,SEAL WATER
PR>NORMAL WITHIN
PRESET TIME

YES

SERIES CONTNUES
TO RUN AS PERMISSIVES

WITH STOP ACTUATION

2ND STAGE MOTOR TRIPS
& DISCHARGE VALVE CLOSES
THEN 1ST STAGE MOTOR TRIPS
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 23 -

5.0.0. TABULAR CHART : ACTUATORS, INDICATIONS, ALARMS

SL. EQUIPMENT CONTROL ROOM REMARKS

PURCHASER’S PURCHASER’S
NO. IDENTIFICATION ALARM
HMI HMI SCREEN
SCREEN INDICATOR ALARM LOG
ACTUATOR
HP SEAL WATER
ON
START PUMP TRIPPED
STOP OFF (INDIVIDUAL)
AUTO STANDBY- TRIP
A / AUTO
1 HP SEAL WATER STANDBY-B / AUTO / MANUAL HP SEAL WATER
PUMP MANUAL/ OFF STATUS HEADER
SELECTION PRESSURE
FACILITY ABNORMAL
HP SEAL WATER
TANK LEVEL
ABNORMAL
LP SEAL WATER
ON
START PUMP TRIPPED
STOP OFF (INDIVIDUAL)
AUTO STANDBY- TRIP
A / AUTO
2 LP SEAL WATER STANDBY-B / AUTO / MANUAL LP SEAL WATER
PUMP MANUAL/ OFF STATUS HEADER
SELECTION PRESSURE
FACILITY ABNORMAL
LP SEAL WATER
TANK LEVEL
ABNORMAL
FLUSHING
START / STOP ON / OFF / TRIP WATER PUMP
TRIPPED
NORMAL / FLUSHING
3 FLUSHING FLUSHING MODE WATER HEADER
WATER PUMP SELECTION PRESSURE
FACILITY ABNORMAL
4 ASH WATER AUTO / OPEN / OPEN / CLOSE ASH WATER
SUMP MAKE-UP CLOSE SUMP LEVEL
VALVE ABNORMAL
AUTO / OPEN /
CLOSE
SELECTION
FACILITY
FAHP WATER
FAHP WATER START / HEADER
5 ON / OFF / TRIP
PUMP STOP PRESSURE
ABNORMAL
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 24 -

SL. EQUIPMENT CONTROL ROOM REMARKS

PURCHASER’S PURCHASER’S
NO. IDENTIFICATION ALARM
HMI HMI SCREEN
SCREEN INDICATOR ALARM LOG
ACTUATOR
AUTO STANDBY- FAHP WATER
A/ PUMP TRIPPED
AUTO STANDBY-B (INDIVIDUAL)
AUTO / MANUAL
/ AUTO
STATUS
STANDBY-C /
MANUAL
SELECTION
FACILITY

ECO / APH
START / WATER HEADER
STOP ON/OFF/ TRIP PRESSURE
ABNORMAL
6
ECO / APH
AUTO STANDBY- AUTO / MANUAL ECO / APH
WATER PUMP
A/ STATUS WATER PUMP
AUTO STANDBY- TRIPPED
B/ MANUAL (INDIVIDUAL)
SELECTION
FACILITY

INDIVIDUAL ON,
OFF & TRIP
INDICATION
ASH SLURRY
SERIES START / FOR
PUMP SERIES
SERIES STOP MOTORS OF
TRIPPED
1ST TO 3RD
STAGE PUMP
MOTOR
NORMAL / INDIVIDUAL
FLUSHING MODE SEAL WATER SEAL WATER
ASH SLURRY SELECTION VALVE OPEN / PRESSURE LOW
PUMP FACILITY CLOSE STATUS STATUS OF
FOR INDIVDUAL
7 PUMP OF SLURRY PUMP
1ST & 2ND , 3RD
STAGE
INDIVIDUAL
SEAL WATER
PRESSURE FLUID COUPLING
NORMAL COOLING WATER
INDICATION PRESSURE LOW
FOR (INDIVIDUAL
PUMP OF SERIES)
1ST TO 3RD
STAGE
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 25 -

SL. EQUIPMENT CONTROL ROOM REMARKS

PURCHASER’S PURCHASER’S
NO. IDENTIFICATION ALARM
HMI HMI SCREEN
SCREEN INDICATOR ALARM LOG
ACTUATOR
FLUID
COUPLING
INDIVIDUAL STOP FLUID COUPLING
PB OF COOLING OIL
WATER TEMPARATURE
MOTORS OF PRESSURE HIGH
1ST TO 3RD NORMAL (INDIVIDUAL
STAGE (INDIVIDUAL SERIES)
SERIES)
FLUID
SUCTION VALVE COUPLING OIL
OPEN / CLOSE TEMPARATURE
SELECTION FOR STATUS
EACH SERIES INDIVIDUAL
SERIES)
INDIVIDUAL
SUCTION
VALVE OPEN /
CLOSE STATUS
FOR EACH
SERIES
DISCHARGE
VALVE
OPEN/CLOSE
STATUS FOR
EACH SERIES
INDIVIDUAL
OPEN / CLOSE
STATUS
SLURRY SUMP
AUTO / OPEN / (INDIVIDUAL
LEVEL
CLOSE SUMP)
ABNORMAL
SELECTION SLURRY SUMP
SLURRY SUMP (INDIVIDUAL
8 FACILITY LEVEL STATUS
MAKE UP VALVE SUMPS)
(INDIVIDUAL
SUMPS)
AUTO / MANUAL
STATUS
(INDIVIDUAL)
START / STOP SLURRY DRAIN
ON / OFF / TRIP PUMP TRIP
AUTO STANDBY – (INDIVIDUAL)
A / AUTO STAND SEAL WATER
ASH SLURRY PRESSURE
BY-B / MANUAL SEAL WATER
9 DRAIN PUMP NORMAL
SELECTION PRESSURE
FACILITY SLURRY DRAIN ABNORMAL
SUMP LEVEL (INDIVIDUAL)
AUTO / MANUAL STATUS
POP UP SLURRY DRAIN
 DC INDUSTRIAL PLANT SERVICES PVT. LTD
CONTROL WRITE-UP : PLANT CONTROL, OPERATION & MONITORING
PART -C: WATER & SLURRY SYSTEM
NTPC Ltd. Barh Super Thermal Power Project DCIPS Doc. No. 29P01 - 1A – L - 004
Unit # 4 & 5 (2 x 660 MW Units) Stage - II NTPC Doc. No. 9560 –162 – PVM – W - 004
Ash Handling System Rev. No. – 0
DCIPS Job No. 29P01 - 26 -

SL. EQUIPMENT CONTROL ROOM REMARKS

PURCHASER’S PURCHASER’S
NO. IDENTIFICATION ALARM
HMI HMI SCREEN
SCREEN INDICATOR ALARM LOG
ACTUATOR
SELECTION SEAL WATER SUMP LEVEL
FACILITY VALVE OPEN / ABNORMAL
CLOSE STATUS

1. COLOUR OF INDICATION FOR HMI.

RED / STEADY (S) : OPEN / ON / PR, LVL, TEMPARATURE, PROCESS

NORMAL
RED / FLICKERING (F) : PR, LVL, TEMPARATURE,
PROCESS ABNORMAL / ASH CRUSHER REVERSE RUN,
DRIVE TRIP
AMBER / STEADY (S) : LEVEL HIGH / LEVEL LOW / LEVEL
DANGER LOW
GREEN / STEADY (S) : OFF / CLOSE
BLUE :DRIVE MOTOR SELECTED FOR DE-INTERLOCKED
TRIAL OPERATION (DE-INTERLOCKED TRIAL
OPERATION OF DRIVE MOTORS WILL BE SELECTED
FROM A PASSWORD PROTECTED PAGE OF HMI. IN THIS
MODE ELECTRICAL PROTECTION OF MOTORS WILL BE
IN OPERATIVE MODE. HOWEVER, PROCESS INTERLOCK
OF THE PARTICULAR DRIVE WILL BE BY-PASSED)