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J. Rubb. Res.

, 6(4), 207-220

Ageing Resistance and Network Structures of


Some Commercial Natural Rubber Gloves

M. ASRUL*#, R.T. DAVIES** AND S. COOK**

Three methods were used to compare the effect of ageing on some commercial natural rubber
gloves. Tensile testing and oxygen absorption measurements were carried out on the gloves and
a network visualisation technique using transmission electron microscopy (TEM) was utilised to
study rubber microstructure. The ageing resistance of natural rubber gloves was shown to be
affected by the nature of surface treatment or modification employed. Gloves that had been
chlorinated were found to lose tensile strength on ageing to a greater degree than the other
polymer-coated gloves investigated. The TEM images revealed that the reduction in tensile
properties was accompanied by some visible changes in the rubber network structure. However
in this work, the oxygen absorption of the gloves was shown not to correlate with ageing
resistance.

Key words: transmission electron microscopy (TEM): microstructure; ageing resistance:


natural rubber gloves; tensile strength; network structure; oxygen absorption: chlorinated
gloves

Natural rubber (NR) gloves are generally One of the important properties of NR
categorised into pre-powdcred and powder- gloves is ageing resistance, which is normally
free. The powder-free NR gloves are usually characterised by accelerated heat ageing and
obtained by means of surface treatment such tensile testing. In NR gloves manufacturing,
as chlorination or surface coating in order accelerated heat ageing tests arc conducted as a
to reduce surface tackiness and facilitate quality control measure in accordance with
donning. Powdered gloves are prepared various available standards. One instance is
by applying lubricating powder onto the that the NR examination gloves should retain a
surfaces of the gloves. In the context of glove tensile strength of at least 14 MPa after ageing
consumption, there exist a tendency to shift at 70°C for seven days to meet the physical
towards powder-free gloves12. Therefore, an requirement specified in the ASTM standard3.
understanding of the effect conferred by Reduced level of tensile retention on ageing
surface treatments on NR gloves properties is in chlorinated powder-free NR gloves is a
deemed necessary. commonly observed phenomenon. Lai et al.4

' Rubber Research Institute of Malaysia, Malaysian Rubber Board P. O. Box 10150. 50908 Kuala Lumpur, Malaysia
'" Tun Abdul Razak Research Centre, Briekendonbury, Hertford, SUI3 &NL United Kingdom
"Corresponding author (L-mail asruliojlgm gov.my)

207
Journal of Rubber Research, Volume 6(4), 2003

reported in a survey of commercial NR gloves prepared for acetone extraction and styrene
that powder-free chlorinated gloves exhibited swelling as described elsewhere9.
lower tensile retention values on ageing com-
pared to powder-free polymer-coated gloves.
Transmission Electron Microscopy (TEM)
This study reports some effects of ageing on
chlorinated and polymer-coated powder-free The sample sectioning and visualisation
gloves using measurements of tensile strength under the electron microscope were carried out
and oxygen absorption. Changes in the network as follows. Ultra-thin sections (approximately
structure of the differently treated gloves 100 nm -150 nm) were cut from the swollen
after ageing were studied using the network embedded samples at -110°C (except for the
visualisation technique described by Cook et al.\ aged samples) with an RMC MT-7000
which has proven to be a useful tool in analysing Ultramicrotome using 45° freshly cleaved glass
the micro structure of different crosslink knives set at a shallow clearance angle. (The
densities in NR prevulcamsed latex film''. sectioning of the aged glove samples was
carried out at 25°C. This was done because
sectioning at -110°C was found to produce too
MATERIALS AND METHODS many knife marks across the sections). The
sections obtained were placed on grids that had
Four different brands of powder-free NR gloves, previously been dipped in ethanol in order to
i.e. a brand of chlorinated glove, two brands of aid sample collection. The sections were then
polymer-coated gloves, and a brand of hydrogel- stained with osmium tetroxide for an hour. The
coated glove were studied. These gloves were stained sections were examined using a Philips
used as received unless otherwise specified. EM 300 Transmission Electron Microscope
operating at 100 kV
FTIR-ATR analysis (Germanium trape-
zoidal crystal, fixed at 60° angle, 128 scans)
was conducted initially to determine which of Ageing and Tensile Testing
the gloves that were indeed chlorinated. The
FTIR-ATR spectra of the hydrogel-coated Ageing was conducted at 70°C for 21 days.
and chlorinated gloves were compared with Tensile strength measurements were done
the bands associated with chlorine^-8: at the according to ISO 37 for unaged and aged
915 cm'1- 910 cm'1; 800 cm'1 - 750 cnr1, and samples.
730 cm"1 corresponding to Cl stretching on Cl
- C - C, C\n - C, and C1-C1-H, respectively. The
results obtained (Figure 1) indicated that the Oxygen Absorption
hydrogel-coated glove was in fact chlorinated.
Oxygen absorption measurements were
carried out using a manometric type apparatus
Preparation of Samples for Network (Figure 2} at 70°C for 21 days. A strip of 1 cm
Visualisation X 10 cm of each glove was taken. The weights
of each of the strips were then recorded. Prior
Small portions of the gloves (unaged and to measurements, the apparatus dead volume
aged) were cut from the palm region and (Vd), apparatus volume (P fl ) and the apparatus

COPYRIGHT © MALAYSIAN RUBBER BOARD


208
Hydrogel-coated glove
87.4

%T

66.4
4000 3000 2000 1500 1000 700
cm

Chlorinated glove
90.83
90.5
90.0
89.5
89.0
88.5
88.0
87.5
87.0
%T
86.5
86.0
85.5
85.0
84.5
84.0
83.66-
4000 3000 2000 1500 1000 700
cm

Figure I. FTIR-ATR spectra of hydrogel-coated and chlorinated gloves. Shown are the
band assignments related to chlorine: 915 cm'1- 910 cm~', 800 cm'1' - 750 cm~' and 730 cm~'.
To oxygen, vacuum pump To atmosphere
and manometer

Capillary
Capillary tubing tubing

Silicone
rubber seal

Moveable
glass tube

Graduated glass tube (5 mL pipette)


Oil bath

Rubber sample

Figure 2. Schematic representation of the oxygen absorption apparatus.


M. Asrul et al.\ Ageing Resistance and Network Structures of Some Commercial NR Gloves

1 8E-03
+ Polymer-coated 1
16E-03 • Chlonnated
• Polymer-coated 2
14E-03 A Hydrogel-coated

1.2E-03 (-

l.OE-03

8 OE-04

6 OE-04

4.0E-04 -

2OE-04

O.OE+00
200 300 400 500 600
Time (hours)

Figure 3 Oxygen absorption ofNR gloves

leakage under internal pressure were deter- oil, where P is the current atmospheric pressure
mined. The strips were then placed inside the in inmHg.
sample tube The apparatus was then filled
with oxygen. The filling, evacuation and The volume change, AF = V0 - V was
refilling was done more than twice to ensure corrected for the change expected due to
only oxygen was present inside the apparatus change in temperature to give AFt = (Vd +
V0}(T/T0 - 1) +AF The oxygen uptake of
The initial atmospheric temperature (T0, °C), sample was derived from the equation- Oxygen
atmospheric pressure (P0, mmHg) and the uptake (moles/g) - [(Pn^Vc)!(RT X 760)]/sample
volume reading (Vm mL)) in the manometer weight.
arm of the apparatus were recorded. Volume
measurements were then earned out at specific
time intervals at constant pressure inside the Antioxidant Level Determination
apparatus. The constant pressure was achieved
by raising or lowenng the moveable tube such An approximate weight of 2 g of each
that, AP mmHg = (P0-P) X 13.97 mm silicone glove was extracted in hot dichloromethane

211
Journal of Rubber Research, Volume 6(4), 2003

overnight. The extracted solutions were then resistance, with tensile retention of more than
made up to 10 mL using a 9:1 v/v mixture of 50%, compared to the chlorinated and the
isopropyl alcohol and chloroform. 1 mL hydrogel-coated gloves. Nevertheless, the
aliquots of the prepared solutions were then resistance of these gloves to ageing could be
taken for thin layer chromatography (TLC) strongly influenced by the presence and level
analysis using petroleum ether and diethyl of antioxidant. Thus, the type and level of
ether (60:40) as the mobile phase. Subsequent antioxidant present in the gloves were
analysis via reverse-phase HPLC using measured chromatographically prior to ageing
acetonitrile as the mobile phase was carried out to determine whether the differences in
to quantify the level of antioxidant present in retention of tensile properties were simply a
the gloves. result of differing levels of antioxidant.

It was found that all four gloves contained the


RESULTS AND DISCUSSION polymeric hindered phenol type of antioxidant
Wingstay-L®. They contained similar amounts
Tensile Properties, Antioxidant Level and of this antioxidant, with the exception of the
Oxygen Absorption hydrogel-coated glove that had approximately
30% more than the other gloves (Table 2). This
The results of the tensile properties (Table 1) showed that the poorer ageing resistance of the
demonstrated that the polymer-coated NR chlorinated and hydrogel-coated gloves was not
gloves were relatively better in terms of ageing mainly due to the different levels of antioxidant

TABLE 1. TENSILE PROPERTIES OF THE UNAGED AND AGED NR GLOVES


Tensile Tensile Elongation M300% M500%
strength retention at break (%) (MPa) (MPa)
Gloves (MPa)
U A U A U A U A
Chlorinated 28.50 14.50 50.88 850 900 1.65 1.20 3.30 1.95
Polymer-coated 1 17.00 14.50 82.29 700 750 1.50 1.50 3.50 3.00
Polymer-coated 2 20.50 20.20 98.54 750 800 1.50 1.20 3.80 2.90
Hydrogel-coated 23.00 11.00 47.83 850 700 1.40 1.20 2.60 2.10
U: unaged; A: aged at 70°C for 21 days

TABLE 2. ANTIOXIDANT LEVEL


Gloves % antioxidant identified as Wingstay-L®
Chlorinated 0.64
Polymer-coated 1 0.64
Polymer-coated 2 0.63
Hydrogel-coated 0.80

212
M. Asrul et al:. Ageing Resistance and Network Structures of Some Commercial NR Gloves

in the gloves investigated. Evidently, the gloves to ageing at this temperature is yet to be
hydrogel-coated glove was subjected to chlori- discovered. At a glimpse, these results may
nation in their manufacture and it is likely that indicate that the utilisation of oxygen for
the gloves previous history of surface treatment oxidative scission of the rubber molecules
is responsible for the reduction in ageing (scission efficiency) varies between the
resistance. However, the actual nature of the samples and this may be dependent upon the
interactions and mechanism of ageing that nature of the surface treatment.
occurred is not clearly understood. This is
particularly due to the complexity of the
propriety coating systems utilized. The elucida- Network Structure Visualisation
tion of the complexity is further envisaged in
the results obtained for oxygen absorption Unaged gloves. Osmium tetroxide preferen-
measurements on ageing. tially stains carbon-carbon double bonds so the
NR in the sample appears darker than the
As illustrated in Figure 3, the chlorinated polystyrene. The individual styrene-swollen
glove exhibited appreciable oxygen absorption, latex particles were clearly visible in all the
corresponding with poor ageing resistance. micrographs. Inside the latex particles a dark
The destructive role of available oxygen is well network of rubber is seen against the unstained
known to be significant1" and as low as 1% by background of polymerised styrene. The pale
weight of oxygen absorbed can cause the loss regions between the rubber particles and
of elastomeric properties". Adequate work was beyond the edge of the rubber surface are also
done in showing the effect of chlorination of polystyrene.
latex gloves and films7-12; it demonstrates the
susceptibility of chlorinated NR films to Some parts of the inside surface of the
thermal oxidative chain scission and conse- chlorinated glove possessed a very distinctive
quently, reduction in physical properties. The layer which was noticeably paler (less stained)
occurrence is likely due to the hydrolysis7 and than the latex particles on some areas on the
debydrochlorination13 of the chlorinated rubber, surface (Figure 4). This distinctive layer is
with the introduction of conjugated double bond likely to be the effect of chlorination, as
structures that are highly prone to oxidative chlorine attacks the carbon-carbon double
chain scission at elevated temperature. bonds and therefore causes the rubber to take
up less of the osmium tetroxide stain. The
On the other hand, similar trend of oxygen chlorinated layer is discontinuous and lacks the
absorption was not observed in the polymer- mesh structure observed for the underlying
coated gloves. In spite of similar oxygen latex film. The outside surface has a similar
absorption to the chlorinated glove, polymer- appearance but these chlorinated regions
coated Glove 1 displayed considerably better appeared to be thinner and less continuous than
ageing resistance. Likewise, the hydrogel- those on the inside surface. This observation
coated glove, which exhibited poor retention of would lead to the notion that the glove was
tensile properties on ageing, showed relatively chlorinated on-line (and then everted during
low oxygen absorption. Whether surface treat- stripping). It is believed that in the on-line
ment, in particular surface coating, influences process the glove is chlorinated whilst still in a
the propensity of the sample to absorb oxygen slightly stretched state on the former resulting
and could this be related to the resistance of the in an increased level of chlorine penetration.

213
4 TEW Micrographs of the unaged chlorinated glove mstde sui/ace (4)
and outside \uijate (B) Bat i = 0 5 urn
Figure 5 TEM micrographs oj the imaged polymer-coated gloves
These show the outside and inside surfaces of the imaged polymer coated gloves
PC / inside (A) outside (B) PC 2 inside (C) and outside (D) Bars - 0 5 urn
Journal of Rubber Research, Volume 6(4), 2003

The network structures of the polymer-coated (Figure 8) than those in the equivalent imaged
gloves appeared to be similar to those of the gloves. A looser network between the latex
chlorinated one (Figure 5). Apart from a few particles in the aged samples was also
possible traces, signs of a polymer layer on observed. Apparently, in these two gloves, the
either surface of polymer-coated Gloves 1 and reduction in physical properties of the rubber
2 were not observed. The integrity of the has been accompanied by breakdown in the
coating materials is presumably disrupted rubber network distribution.
either during the acetone extraction or the
styrene swelling process. These observations
indicate that the coating process involved did CONCLUSIONS
not chemically bond the coating material to the
underlying latex film. This work confirms the findings of Lai et a/.3
that exhibited reduced ageing resistance of
Conversely, the inside surface of the hydrogel- chlorinated NR gloves in comparison to
coated glove displayed intact pieces of coating polymer-coated gloves. It was shown that the
material having a 'droplet-like' shape. These process of chlorination could bring about a
are mostly unstained by the osmium tetroxide significant reduction in tensile properties on
and therefore exhibited a very pale appearance ageing, irrespective of whether the gloves were
(Figure 6). This is presumably hydrogel formerly coated with hydrogel. The gloves that
polymer, which has remained bonded to the were surface treated by means of polymer
latex film. The outside surface of this glove coating only, displayed better ageing resistance
showed the pale grey structures, which are than the other two gloves which had been
characteristic of the outside surface of the exposed to chlorination. The reduced ageing
chlorinated glove. resistance as indicated by a drop in tensile
strength on ageing that was observed for
Aged gloves. The results obtained for the the gloves that had been chlorinated was
polymer coated gloves were fairly similar to the associated with some reduction in the network
equivalent imaged gloves, though it was structure of the rubber, as revealed by the TEM
noticed that the latex particles were generally analysis of styrene-swollen samples. The
in closer contact with each other compared to technique also revealed the effect of chlorina-
the imaged gloves (Figure 7). The cause of this tion on the rubber surface and the presence of
effect remains unclear. None of the major hydrogel layers. In this work, the reduced
disruption or changes in network structure has retention of tensile properties on ageing of NR
been observed. The physical properties of the gloves could not be correlated to the level of
rubber have to be quite severely reduced oxygen absorption.
before changes can be clearly observed in the
network distribution and this observation could
be attributed to the high degree of ageing ACKNOWLEDGEMENTS
resistance.
We would like to thank {Catherine Lawrence,
The latex particles within the chlorinated Amanda Black and Chris Lewan of the
and the hydrogel-coated gloves exhibited a Material Characterization Section of TARRC,
lower network structure and distribution and Chang Choon Foong of the Latex Products

216
Figure 6 TEVI micrographs of the imaged hydrogel-coated glove
mwde surface (A) and outride surface (B) Bars = Q 5 um
Figure 7. TEM micrograph of aged polymer coaled gloves:
PC ! (A) and PC 2 (B). Bars = 0.5 urn.
Figure 8 TEVI micrograph of aged chloi mated and hydrogel coated glo\e<,
Sho\\n is the reduction m rubber network distribution
chlorinated (A) and hydrogel (B) Bars ~ Q 5 pm
Journal of Rubber Research, Volume 6(4), 2003

Unit of the RRIM, for their excellent technical NR Pre-\ulcamsed Films int Rubb Conf
assistance Thanks are also extended to Dr Kuala Lumpur
Andy Chapman for his helpful advice and
assistance 7 HO CC AND KHE\\ MC (1999) Surface
Characterization of Chlorinated
Lmulcamscd Natural Rubber Latex Films
Date ofieceipt March 2003 International Journal of Adhesion and
Date of acceptance October 2003 ^ 19, 387-398

8 SEN, S MABUNI, C AND WALSH, D


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