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CHECKWEIGHER
BENCH SCALE
Technical Specification
ZK830 9” x 12” (230x305mm)
with keypad
DESCRIPTION
The ZK830 is a high resolution Quartzell™ digital bench Checkweighing
scale that can be set up as a dedicated counting scale, Fast, reliable and extremely accurate, the ZK830 is
checkweigher or a standalone bench balance. simple to operate with high resolution under, over
The unique modular base and indicator combination and accept bands and a PLU target weight data base
uses our robust BSQ Quartzell bench base with up to capable of holding up to 40 target weights with high
1 billion internal count resolution and 1100% overload and low weight limits. The ZK830 hosts full range of
protection. Teamed with the user-friendly, multi- connectivity for capturing data along with I/O for
function ZK830 indicator, this scale performs in a wide running external light stacks or alarms if required.
range of industrial applications and environments.
High Resolution Balance
Counting Designed for accuracy and reliability, this industrial
With the ability to count a wide range of components, bench scale provides balance accuracy for use in an
from micro parts weighing less then 10 mg to much industrial environment. High resolution mode enables
heavier items, the ZK830 comes with easy-to-use the operator to quickly view an improved resolution
accurate sampling routines, allowing up to 99.75% reading by a factor of 10, at the press of a key.
sampling accuracy.
The scale has 40 PLU piece weight data storage, a full
range of connectivity and the ability to link in a second
remote platform.
COUNTING SPECIFICATIONS
OPERATING APPLICATIONS
Counting Application Easy-to-use sampling routines including a one key press bulk process to a two key press dribble sampling routine
where the sample key is pressed once all sample parts are on the scale (dribble is the default mode)
Positive and negative sampling both possible
Check Counting Ideal when batching product by count items rather than weight
Count Accumulation Designed to quickly totalize all counted items that have been processed or counted on the scale
40 PLU Data Storage Stores and recalls piece weight and tare weights within the scale
Second Remote Base Auto or key activated remote base switching
ZK830 COUNTING SCALE Technical Specification
CHECKWEIGHING SPECIFICATIONS
OPERATING APPLICATIONS
Checkweighing High resolution target weight checkweighing application, ideal for target weight data retrieval or for improving product
line efficiency. Designed for easy setup of target weight with easy-to-read under, over and accept segments to
improve throughput to help reduce operator fatigue
SUPERVISOR CONTROLLED KEY ADVANCED SETTINGS
Target Window Tolerance Allows supervisor to easily set the accept window by the required + or - weight from the target point
Under and Over Segment Allows the supervisor to set the three segments for under and the three segments for over independently, by division
size
40 PLU Data Storage Allows regularly used target weight accept band limits to be stored and recalled along with any required stored tares
Accumulation Designed to totalize gross or net weights
Transaction Counter Counts the number of transactions the scale has performed
ZK830 INDICATOR
OPERATING APPLICATIONS
Compatibility Supplied connected to one BSQ base as standard
Max number of bases allowed: two (one local BSQ base and a second BSQ or analog platform)
Can link to a second BSQ by utilizing one RS232 port
Can also link to an analog remote base (with up to six 360 ohm loadcells) by installing an optional 5 VDC excitation
analog base card and remote keypad
Units of Measure Two independent configurable units of measure (pounds, kilograms, grams, ounces custom)
Construction High resolution Quartzell mounted inside a robust aluminium die-cast clamshell BSQ base with 1100% overload and
shock load protection
ZK830 indicator is protected inside a tough ABS indicator housing that is most commonly mounted to the front of the
BSQ base. This ZK830 indicator can also be easily removed for wall or deck mounting. Max workable distance for
indicator to work away from the base is 50 ft (15m)
Indicator Display Green on black IBN display ideal for low lit areas. Easy to read seven digit ½” (13mm) high seven segment display.
Green under, over and accept segment bar.
Metrology Data Stored within the ZK830 indicator
Indicator to Base Local BSQ base connection: one dedicated RS232 connection using a keyed RJ45 connector found on the rear of the
Communications ZK830 indicator
Second BSQ base: to be wired in through the RS232 communication port (one found on the rear of the ZK830 indicator)
(SMA, 115200, eight data bits, none, one stop bit)
Second analog base: wired into dedicated second analog base connector. Requires optional 5V ex card fitting along with
remote keypad
ZK830 Connection Sockets ZK830 comes as standard with two serial ports, one Ethernet, three inputs and three outputs
Two RS232 serial ports (green connector)
One mini USB VCP port: connected in parallel with COM2 or consumes COM2 if used
One Ethernet port (local base: client or server. Dual base: server only)
One analog port (green connector ) only active when optional 5V analog card is fitted
One side RJ45 connector dedicated for remote keyboard only
One 9V DC power socket to allow the base or indicator to be powered from the DC socket on the rear of the BSQ base or
directly from the rear of the ZK830 indicator
Power Options 100V to 240V AC 50/60 Hz switch mode power supply mounted to the rear of the base
Base can be powered using either a power jack on the rear of the base or to the rear of the indicator
Battery Power Option Factory fit NIMH rechargeable battery option to give up to 16 hours of continuous usage
Or ZQ remote battery option gives up to 25 hours’ continuous usage
7 68 57 46 35 24 13 2
C DRAWING ISSUE RECORD
ZONE ISSUE DESCRIPTION BY DATE APPR ZONE ISSUE
20-Apr-15
2.34 [59 mm] 4.93 [125 mm] 2.34 [59 mm] 4.93 [125 mm]
D D
2.56 [65 mm] 7.87 [200 mm]
7 6 5 4 3 2 1
DRAWING ISSUE RECORD
12.00 [305 mm] ZONE ISSUE DESCRIPTION9.00 [229 mm] BY DATE APPR
20-Apr-15
D FOOT 1.61 [41 mm] 7.00 [178 mm] 1.29 [33 mm] MAX
.55 [14 mm] MIN
10.00 [254 mm] 9.51 [241 mm] .82 [21 mm]
12.00 [305 mm] 9.24 [235 mm] 9.00 [229 mm] TOLERANCES ARE: REMOVE BURRS & SHA
.94 [24 mm] 11.20 [284 mm] A 2 PLACE DECIMALS .03 APPROVALS
3 PLACE DECIMALS .010 DRAWN Greg A
ANGLES 1 DEG.
.83 [21 mm] HOLE DIA TOLERANCES THREADS CHECK
©2016 ITW group of companies. All rights .000-.250 +.003/-.002 INT. EXT. MECH ENG
reserved. No part of this publication may be .251-.500 +.005/-.003 CLASS CLASS
12.00 [305 mm] C
reproduced, stored in an electronic retrieval system,
or transmitted in any form or by any means, OVER .500 +.010/-.005 2B 2A ELEC ENG
electronic, mechanical, photocopying, recording or
9.00 [229 mm] otherwise without the prior written consent of the
copyright owner, or as permitted by law or under
MATERIAL FINISH
licence. Full acknowledgment of the source must
be given. Avery Weigh-Tronix is a registered trade
5.75 [146 mm] MAX 3.58 [91 mm] mark of the ITW group of companies. This
publication was correct at the time of going to print
5.27 [134 mm] MIN .83 [21 mm]
however, Avery Weigh-Tronix reserves the right to
alter without notice the specification, design, price
or conditions of supply of any product or service at
7.87 [200 mm]
B
any time.
B
8 7 6 5 4 3 6.50 [165 mm]
.94 [24 mm] 11.20 [284 mm] C .80 [20 mm]
5.75 [146mm] MAX 3.58 [91 mm] 6.50 [165 mm]
5.27 [134mm] MIN FOOT 1.61 [41 mm] 7.00 [178 mm] 1.29 [33 mm] MAX
2.56 [65 mm] 7.87 [200 mm]
.55 [14 mm] MIN
12.00 [305 mm] 10.00 [254 mm] 9.51 [241 mm] .82 [21 mm]
.80 [20 mm] 12.00 [305 mm] 9.00 [229 mm] 9.00 [229 mm]
[ ]
REMOVE BURRS & SHARP EDGES
FOOT 1.61 [41 mm] FOOT 1.61 [41 mm]
1.61 [41 mm] 7.00 [178 mm] TOLERANCES ARE: REMOVE BURRS & SHARP EDGES
1.29APPROVALS
[33mm] MAX [178 mm] 56031,1.29
TOLERANCES ARE:
33 1.29 [33APPROVALS
mm] MAX
A 2 PLACE DECIMALS .03 DATE
1000 Armstrong Drive, Fairmont, MN USA
2 PLACE DECIMALS .03mmA DATE
3 PLACE DECIMALS .010 .55 [14mm]Greg
MIN .55 14
3 PLACE DECIMALS .010 .55 [14 mm] MIN
DRAWN Abel 20-Apr-15 DRAWN Greg Abel 20-Apr-15
10.00 [254 mm] 10.00 [254 mm] 9.51 [241 mm] ANGLES 1 DEG.
.82 [21CHECK
mm] 9.51 [241 mm] ANGLES 1 DEG.
.82 [21 mm]
B 9.24 [235 mm]
9.24 [235 mm] HOLE DIA TOLERANCES THREADS
OUTLINE DRAWING, 9X12 HOLE DIA TOLERANCES THREADS CHECK
©2016 ITW group of companies. All rights .000-.250 +.003/-.002 INT. EXT. MECH ENG ©2016 ITW group of companies. All rights .000-.250 +.003/-.002 INT. EXT. MECH ENG
reserved. No part of this publication may be
35KG
reserved. No part of this publication may be .251-.500 +.005/-.003 CLASS CLASS .251-.500 +.005/-.003 CLASS CLASS
13.00 [330 mm] 15.04
13.00 [330 [382 mm]
reproduced, stored in an electronic retrieval system,
mm]
or transmitted in any form or by any means, OVER .500 +.010/-.005 2B 2A ELEC ENG 15.04 [382 mm]
reproduced, stored in an electronic retrieval system,
or transmitted in any form or by any means, OVER .500 +.010/-.005 2B 2A ELEC ENG
electronic, mechanical, photocopying, recording or electronic, mechanical, photocopying, recording or
10.00 [254 mm] otherwise without the prior written consent of the MATERIAL FINISH otherwise without the prior written consent of the MATERIAL FINISH
copyright owner, or as permitted by law or under
5.50 [140 mm]
copyright owner, or as permitted by law or under
licence. Full acknowledgment of the source must
be given. Avery Weigh-Tronix is a registered trade SIZEAWT35-501482_zk830
PN
licence. Full acknowledgment of the source must
AWT35-501482_zk830
be given.
DWG. NO.Avery Weigh-Tronix is a registered trade ISSUE SIZE
D [178 mm] D
mark of the ITW group of companies. This mark of the ITW group of companies. This
13.33 [339 mm] publication was correct at the time of going to print
with romote
publication was correct at the time of going to print
however, Avery Weigh-Tronix reserves the right to
7.00 however, Avery Weigh-Tronix reserves the right to
with romote
alter without notice the specification, design, price alter without notice the specification, design, price
or conditions of supply of any product or service at SCALE or conditions of supply of any product or service at SHEET SCALE
any time. any time. 1 OF 1
9.51 [241 mm]
7 68 57 46 35 24 Avery Weigh-Tronix,1 LLC
3 2
THIRD ANGLE PROJECTION UNLESS OTHERWISE SPECIFED, ALL DO NOT SCALE DRAWING
DIMENSIONS ARE IN INCHES.
TOLERANCES ARE: REMOVE BURRS & SHARP EDGES
1000 Armstrong Drive, Fairmont, MN 56031, USA
2 PLACE DECIMALS .03 APPROVALS DATE A
3 PLACE DECIMALS .010 DRAWN Greg Abel 20-Apr-15
ANGLES 1 DEG.
A
copyright owner, or as permitted by law or under
licence. Full acknowledgment of the source must
be given. Avery Weigh-Tronix is a registered trade SIZE DWG. NO. AWT35-501482_zk830 2 PLACE DECIMALS .03
ISSUE DECIMALS .010
3 PLACE
APPROVALS
D
mark of the ITW group of companies. This DRAWN Greg Abel
with romote
publication was correct at the time of going to print
however, Avery Weigh-Tronix reserves the right to ANGLES 1 DEG.
alter without notice the specification, design, price HOLE DIA TOLERANCES THREADS CHECK
or conditions of supply of any product or service at SCALE SHEET
any time. 1 OF 1
©2016 ITW group of companies. All rights .000-.250 +.003/-.002 INT. EXT. MECH ENG
reserved. No part of this publication may be .251-.500 +.005/-.003 CLASS CLASS
7 6 5 4 3 2 1
reproduced, stored in an electronic retrieval system,
or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording or
OVER .500 +.010/-.005 2B 2A ELEC ENG
otherwise without the prior written consent of the MATERIAL FINISH
copyright owner, or as permitted by law or underTHIRD ANGLE PROJECTION UNLESS OTHERWISE SPECIFED, ALL
licence. Full acknowledgment of the source must
be given. Avery Weigh-Tronix is a registered trade DIMENSIONS ARE IN INCHES.
mark of the ITW group of companies. This TOLERANCES ARE:
publication was correct at the time of going to print
.56 [14 mm] .56 [14 mm] A however, Avery Weigh-Tronix reserves the right to
alter without notice the specification, design, price 2 PLACE DECIMALS .03
7.87 [200 mm]
7.87 [200 mm]
or conditions of supply of any product or service at
any time. 3 PLACE DECIMALS .010 DR
ANGLES 1 DEG.
8 7 6 5 4 3 HOLE DIA TOLERANCES THREADS CH
11.20 [284 mm]
11.20 [284 mm] ©2016 ITW group of companies. All rights
reserved. No part of this publication may be
.000-.250 +.003/-.002
.251-.500 +.005/-.003
INT. EXT.
CLASS CLASS
M
reproduced, stored in an electronic retrieval system,
or transmitted in any form or by any means, OVER .500 +.010/-.005 2B 2A EL
8.70 [221 mm]
8.70 [221 mm]
electronic, mechanical, photocopying, recording or
otherwise without the prior written consent of the
copyright owner, or as permitted by law or under
MATERIAL FI
licence. Full acknowledgment of the source must
11.70 [297 mm]
11.70 [297 mm] be given. Avery Weigh-Tronix is a registered trade
mark of the ITW group of companies. This
publication was correct at the time of going to print
however, Avery Weigh-Tronix reserves the right to
alter without notice the specification, design, price
or conditions of supply of any product or service at
any time.
8 7 6 5 4 3
[
15.70 399 mm
] [
15.70 399
14.97 380 14.97 380 mm ]
[
5.58 142 mm
] [ ]
5.58 142 3.58 [91 mm]3.58 [91 mm]
4.85 123 4.85 123 mm
AWT15-501527 DRAFT
AWT15-501527 SHIELD
DRAFT 9x12
SHIELD ZK830
9x12 WITH
ZK830 REMO
WITH R
ZK830
SAMPLE
SCALE
1 2 3
F2
4 5 6
PLU
F3
7 8 9
PCWT
THE COUNTING
FEATURE IS NOT LEGAL
FOR TRADE F4
C 0
Operator Keys Six metal domed keys with audible feedback (Sample F1, Tare, Select, Zero, Print, Units)
Remote Keypad (optional) 15 key remote keypad that can easily be attached to any ZK830, giving expanded functionality
Required when using a second remote base, when using internal stored PLU database, or entering known piece
weights or tare weights
OVERLAY
Key functions: 0 to 9 numeric keys, cancel, decimal point, scale switching, PLU, piece weight key
Base Size and Capacity (GEFR60-0.25
1 lb to 2 lb (500 g to 1 kg) Max 9” x 12” with 6” (156mm) diameter weight platter
2 lb to 10 lb (1 kg to 5 kg ) Max 9” x 12” with 6” (156mm) diameter weight platter
t=0.25mm)
10 lb to 70 lb (5 kg to 35 kg) Max 9” x 12” (230mm x 305mm)
10 lb to 70 lb (5 kg to 35 kg) Max 12” x 14” (305mm x 350mm)
70 lb to 175 lb (35 kg to 80 kg) Max 12” x 14” (305mm x 350mm)
Digital Filtering Three digital Harmonizer™ filters stored within the indicator with adjustable average, constant and threshold filter
settings
Time and Date Battery backed up time/date/year (12 hour or 24 hour format)
Calibration Up to five points of calibration, stored within the ZK830 indicator
Display Rate 100Hz
Non Legal for Trade 100,000 divisions center of pan, stable room temperature
Resolution Up to three range multi interval or multi range can be configured for non legal for trade applications
Legal for Trade Resolution 10,000 divisions class III (single range only) 2nd Remote analog base NTEP 10,000d (EC/OIML 6000d)
Readability Can be set up to display up to 3,500,000 divisions
Internal Resolution 1 billion counts (1,000,000,000 internal counts)
Loadcell Technology High accuracy digital Quartzell transducer
Overload Protection 1100% overload protection
Corner Loading Spring breakaway system is activated at 120% full capacity or 60% corner only load
Recommended Minimum 2 lb (1kg) min piece weight : 0.000004 lb (2 mg) min sample weight: 0.00022 lb (0.1 g)
Piece Weight by Base Type 10 lb (5kg) min piece weight : 0.000022 lb (10 mg) min sample weight: 0.0011 lb (0.5 g)
(Sample Size of 50) 70 lb (35kg) min piece weight : 0.000154 lb (70 mg) min sample weight: 0.0077 lb (3.5 g)
175 lb (80kg) min piece weight: 0.000352 lb (160 mg) min sample weight: 0.0176 lb (8 g)
Count Accuracy Fully configurable up to 99.5% subject to environment and component size being sampled
Filter Setting Controlled within the ZK830 indicator
Creep 0.001% of 100,000 divisions over a 30 minute period or 0.0005% of 200,000 divisions over a five minute timespan
Minimum Recommended 0.000001 lb (0.0005 g) for the 2 lb (1 kg) BSQ base
Non Verifiable Division Size 0.000005 lb (0.002 g) for the 10 lb (5 kg) BSQ base
0.00002 lb (0.01 g) for the 70 lb (35 kg) BSQ base
0.00005 lb (0.02 g) for the 175 lb (80 kg) BSQ base
Division Size (Class III) 0.0005 lb (0.1 g) for the 2 lb (1 kg) BSQ base (10,000d approved)
0.00116 lb (0.5 g) for the 10 lb (5 kg) BSQ base (10,000d approved)
0.002 lb (1 g) for the 70 lb (35 kg) BSQ base (10,000d approved)
0.005 lb (2 g) for the 175 lb (80 kg) BSQ base (10,000d approved)
ZK830 COUNTING SCALE Technical Specification
DIMENSIONS 12 x 14
8 7 6 5 4
7 6 5 4 3 2 1
DRAWING ISSUE RECORD
ZONE ISSUE DESCRIPTION BY DATE APPR
20-Apr-15
13.74 [349 mm] 13.74 [349 mm]
8 7 6 5 4
8 3.08 [78 mm] 7 4.93 [125 mm] 6 5 3.08 [78 mm] 4 4.93 [125 mm] 3 2 1
DRAWING ISSUE RECORD
ZONE ISSUE DESCRIPTION BY DATE APPR
20-Apr-15
13.74 [349 mm] 13.74 [349 mm]
D D
3.08 [78 mm] 4.93 [125 mm] 3.08 [78 mm] 4.93 [125 mm]
D
D
C
C
8 7 6 5 4 3 2 1
C DRAWING ISSUE RECORD
ZONE ISSUE DESCRIPTION BY DATE APPR C
20-Apr-15
D
1.31 [33 mm] 7.87 [200 mm]
3.31 [84 mm] 7.87 [200 mm]
11.20 [284 mm]
12.51 [3
12.00 [30513.50
mm] [343 mm]
1.31 [33 mm] 13.50
7.87 [200 mm][343 mm] 12.00 [3
3.31 [84 mm] 7.87 [200 mm]
B
11.20 [284 mm] B
.99 [25 mm] .99 [25 mm] 12.51 [
12.00 [30513.50
mm] [343 mm] 12.00 [
13.50 [343 mm]
B12.24 [311 mm]
5.86 [149mm] MAX 5.86 [149mm] MAX B
3.58 [91 mm]
5.12 [130mm] MIN .99 [25 mm] 5.12 [130mm] MIN .993.58 [91 mm]
[25 mm]
5.86 [149mm] MAX .80 [20 mm] 5.86 [149mm] MAX .80 [20 mm]
5.12 [130mm] MIN 3.58 [91 mm] 3.58 [91 mm]
5.12 [130mm] MIN
FOOT 1.61 [41 mm] 10.001.61
[254[41
mm]
FOOT mm] 1.29 [33mm] MAX 10.00 [2
.55 [14mm] MIN C
11.50 [292 mm] 12.51 [31811.50
mm] [292 mm] .82 [21 mm]
.80 [20 mm] .80 [20 mm] 12.51 [3
AWT35-501484_12x14_zk830
3 PLACE DECIMALS .010 Greg Abel 20-Apr-15 AN
DRAWN
ANGLES 1 DEG. HO
HOLE DIA TOLERANCES
.000-.250 +.003/-.002
THREADS
INT. EXT.
CHECK
OUTLINE DRAWING, with12X14romote
©2016 ITW group ANGLE
THIRD of companies. All rights
PROJECTION
reserved. No part of this publication may be
.00
.25
AWT35-501482_12x14__zk830
be given. Avery Weigh-Tronix is a registered trade
licence. Full acknowledgment of the source must 3 PLACE DECIMALS .010 mark of the ITW group of companies. This A
be given. Avery Weigh-Tronix is a registered trade DRAWN Greg Abel 20-Apr-15 SIZE DWG. NO. ISSUE publication was correct at the time of going to print
H
D OUTLINE
mark of the ITW group of companies. This ANGLES 1 DEG. however, Avery Weigh-Tronix reserves the right to
DRAWING,
with romote 12X14
publication was correct at the time of going to print alter without
CHECK ITWnotice
groupthe specification,Alldesign,
rights price .
3.31 [84 mm] 7.87 [200 mm] however, Avery Weigh-Tronix reserves the right to
alter without notice the specification, design, price
HOLE DIA TOLERANCES THREADS
any
©2016
orreserved.
conditionsNo
time.
of part
of companies.
supply of any
of this product or
publication mayservice
be at .
©2016 ITW group of companies. All rights
or conditions of supply of any product or service at .000-.250 +.003/-.002 INT. EXT. MECH ENG SCALE SHEET
reproduced, stored in an electronic retrieval system,
1 OF 1 or transmitted in any form or by any means, O
35KG
anyreserved. No part of this publication may be CLASS CLASS
8
.251-.500 +.005/-.003
7 6 5 4
time.
reproduced, stored in an electronic retrieval system, electronic, mechanical, photocopying, recording or
or transmitted in any form or by any means, OVER .500 +.010/-.005 2B 2A ELEC ENG otherwise without the prior written consent of the M
7 6 5 4 3
12.51 [318 mm]
electronic, mechanical, photocopying, recording or
otherwise without the prior written consent of the MATERIAL FINISH 2 1 copyright owner, or as permitted by law or under
licence. Full acknowledgment of the source must
be given. Avery Weigh-Tronix is a registered trade
copyright owner, or as permitted by law or under
AWT35-501482_12x14__zk830
licence. Full acknowledgment of the source must mark of the ITW group of companies. This
13.50 [343 mm] be given. Avery Weigh-Tronix is a registered trade
12.00 [305 mm] SIZE DWG. NO. ISSUE publication was correct at the time of going to print
D
mark of the ITW group of companies. This however, Avery Weigh-Tronix reserves the right to
alter without notice the specification, design, price
with romote
publication was correct at the time of going to print
however, Avery Weigh-Tronix reserves the right to or conditions of supply of any product or service at
alter without notice the specification, design, price
or conditions of supply of any product or service at SCALE 1 OF 1 SHEET B
any time.
8 7 any time.
6 5 4
8 7 6 5 .99 [25 mm] 4 3 2 1
8 7 6 5 4 3 2 1
www.averyweigh-tronix.com
Avery Weigh-Tronix is an ITW company
Avery Weigh-Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is Illinois Tool Works Inc (“Illinois
Tool Works”). Copyright © 2017 Illinois Tool Works. All rights reserved. This publication is issued to provide outline information only and may not be
regarded as a representation relating to the products or services concerned. This publication was correct at the time of going to print, however Avery ZK830 Spec_501662.indd
Weigh-Tronix reserves the right to alter without notice the specification, design, price or conditions of supply of any product or service at any time. V6 AWT35-501662