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DURAPLANKTM
WEATHERBOARD
PRODUCT INFORMATION
// Width +0/-1mm
DURAPLANK™ SIZE AND WEIGHT // Length +0/-2mm
// Thickness +10%/-0%
// Diagonals difference (max) 2mm
Thickness Weight Width Width mm Length // Edge straightness deviation (max) 1mm
mm kg/lm mm & pattern mm
2.2 205 Rusticated
FIRE RESISTANCE
7.5 2.5 230 Smooth & Woodgrain 4200
3.3 300 Smooth & Woodgrain BGC Fibre Cement products have been tested in
accordance to Australian Standard AS1530.3.
Weights are based on Equilibrium Moisture Content. These tests deemed the following Early Fire Hazard Indices:
// Ignitability Index 0
// Spread of Flame Index 0
// Heat Evolved Index 0
// Smoke Developed Index 0 ~ 1
QUALITY SYSTEMS CUTTING AND DRILLING
BGC Fibre Cement manufactures Duraplank™ under the rigorous Duraplank™ may be cut to size on site. If using power
Quality Management System of the International Standard tools for cutting, drilling or sanding they must be fitted
ISO 9002, and is the holder of Licence Agreement number with appropriate dust collection devices or, alternatively
QEC2955/13. an approved (P1 or P2) dust mask, and safety glasses,
should be worn.
• Notching
HEALTH AND SAFETY Notches can be made by cutting the two sides of the
notch. Score along the back edge then snap upwards
to remove the notch.
Duraplank™ is manufactured from cellulose fibre, finely ground
sand, Portland cement and additives. As manufactured, the • Drilling
product will not release airborne dust, but during drilling, Use normal high-speed drill bits. Do not use the drill’s
cutting and sanding operations cellulose fibres, silica and hammer function. For small round holes, the use of a
calcium silicate dust may be released. hole-saw is recommended.
Breathing in fine silica dust is hazardous and prolonged Large rectangular openings are formed by deeply scoring the
exposure (usually over several years) may cause bronchitis, perimeter of the opening. Next, form a hole in the centre of the
silicosis or cancer. opening (refer method above) then saw cut from the hole to the
corners of the opening. Snap out the four triangular segments.
Clean rough edges with a rasp. (see method above)
AVOID DUST INHALATION
Table 1 is provided to assist in calculating the number Duraplank™ must be fastened at every stud.
of planks required to cover a given wall height.
Fasteners must not be placed closer than 12mm from
For triangular areas such as Gable ends, halve the quantities the plank edge.
derived for a rectangular wall and then add 10% to cover
cut offs. Nails must not be driven closer than 50mm from the plank
end. Nails or fasteners can be located 20mm minimum from
the plank end if the fastener hole is predrilled.
TABLE 1 //
PLANK COURSE READY RECKONER Except for straight joints, planks must be fixed a maximum
of 100mm from the plank end.
15 2725 3100 4150 Screw fasteners should be located 35mm from the plank
edge and through the top plank only. See Figure 7.
16 2905 3305 4425
17 3085 3510 4700
COASTAL AREAS
18 3265 3715 4975
19 3445 3920 5250 The durability of galvanised nails and screws used for
external cladding in coastal or similar corrosive environments
20 3625 4125 5525 can be as low as 10 years. For this reason BGC recommend
the use of Stainless Steel fasteners within 1km of the coast
or other large expanses of salt water.
FRAMING LIGHT WEIGHT STEEL FRAMING
In general the layouts presented in this publication will Duraplank™ may be fixed directly to lightweight steel
be satisfactory for low-rise (up to two storey) domestic framing. The steel framing must not exceed 1.6mm
and light commercial buildings in non-cyclonic regions. in thickness.
Buildings in cyclonic regions, high-rise buildings, large When rigid steel framing is used, it must be battened
industrial and commercial complexes will generally require out with either timber or lightweight steel battens prior
a specific design to be undertaken. to fixing the Duraplank™ planks.
It is strongly recommended that kiln dried framing is used. Steel battens are typically
50mm wide on the face x 35mm deep x 0.75mm thick
TABLE 2 //
FRAMING CENTRES
Figure 2 depicts the general framing requirements for The installation of a vapour permeable sarking between
Duraplank™ installed horizontally. Duraplank™ and the framing is recommended. The building’s
internal pressure will generally be less than the external air
pressure under windy conditions, which will tend to draw water
through the planking, flashing and seals if sarking is not used.
FIGURE 2 //
DURAPLANK™ LAYOUT HORIZONTAL FIXING
Insulation
Vapour
Permeable
Sarking
600mm
600 mm max
max
Stud
Stud Centres
Centres
1400 mmmax
1400mm max
Nogging
Nogging Centres
Centres
• Fit the plank joiner (off stud soaker or PVC joiner) to the end
of the plank and continue fixing the bottom course.
FIGURE 4 // FIGURE 6 //
PLANK JOINT USING A PVC JOINTER FASTENING DETAILS
Duraplank™
Interior
Lining
Minimum
Minimum
Overlap
Overlap
25mm
25 mm
PVC Jointer
Align bottom edges Nailthrough
Nail throughcentre
centre of
of overlap
of jointer and plank 1212mm min.from
mm min. from plank
plank edge
edge
FIGURE 5 // FIGURE 7 //
STARTER PLANK AND GROUND CLEARANCES LIGHT WEIGHT STEEL FRAMING
Min 3535mm
Minimum mm Vapour Permeable Sarking
fromplank
from plankedge
edge
Vapour
Permeable
Insulation Sarking
Insulation
Duraplank™
Interior
Lining
Starter Plank
Plank Duraplank™
(Typical 100
(Typical 100mm
mmwide)
wide)
Fasten 35mm x
No.8 Self Embedding
Standard plank overlap Head Screws through Interior
top plank only Lining
Damp Course Overhang
Overhang
foundation/bottom
foundation 50 mm
plate 50mm
100mm minimum
100 mm min
Ground clearance
Ground clearance
Minimum
Minimum
Overlap
Overlap25mm
25 mm
SHOWER RECESSES
INSTALLATION
FIGURE 8 // FIGURE 9 //
PRE-FORMED ALUMINIUM CORNERS CORNER DETAILS USING TIMBER END STOPS
Duraplank™
Flashing
Timber Framing
Nail
corner
piece
Notes:
Duraplank™
• Cut planks flush with the corner of the framing. 25 xx 25mm
25 25 mm
timber end
timber end stop
stop
Additional
• Before nailing the plank end, slide in the pre-formed framing
aluminium corner piece so that the tongues fit Flashing
for end
behind the plank and the bottom edge is flush fasteners
with the plank.
Planks must overlap the previous course by a minimum of When cutting planks around window or door openings,
25 mm. Higher overlaps may be used to improve weather a 5 mm nominal clearance must be provided at the jamb,
proofing (particularly when sarking is not used) or to match the head and sill.
wall height to the plank width. For example a 3.0m high wall
clad with 230mm plank will require 15 courses but a 30mm Plank courses should be set out so that as near to a full
overlap matches the wall height better (3030mm) than a 25 plank width as possible remains under a window, or similar
mm overlap (3100mm) – see Table 1. openings. See Figure 11.
The use of a lap gauge, Figure 10, to control sheet overlap A plank joint at one end for small openings and both ends
will maintain uniformity. of longer openings will make installation easier and
eliminate breakages.
FIGURE 11 //
WINDOW AND DOOR OPENINGS
7.50mm
7.50 mm
Plank
being
fixed 5mm nominal clearance
(gauged)
Duraplank Lap Gauge
Duraplank Lap Gauge
Previous
plank
205 mm
205 mm
m
205mm
X
205m
7.50 mm
7.50mm
Where a plank has been reduced in width, provide a soaker
XX == Plank
Plank width
width -- overlap
overlap or PVC jointer at one end of the window or door opening.
eg
eg 230mm
230 mm -- 25mm
25 mm==205mm
205 mm Where openings exceed 1800mm width, provide a jointer
above and below the four corners. Metal jointers should
be cut to suit.
MAINTENANCE INSULATION
Duraplank™ when used in accordance with this literature Duraplank™ cladding will require insulation to be installed
requires no direct maintenance. in some regions that have thermal loss regulations.
To guard against water penetrating the structure and Insulation should be installed in accordance with the
damaging the framework, annual inspections of the manufacturer’s instructions.
cladding system should be carried out. Check flashing,
sealant joints and paint work. Insulation bats must fit snugly between framing members
to minimise heat loss.
Flashings and sealants must continue to perform their
design function.
FREEZE THAW
Damaged planks should be replaced as originally installed.
Paintwork should be maintained in accordance with the
manufacturer’s instructions. Duraplank™ subject to freeze / thaw conditions must
be painted.
PAINTING Duraplank™ should not be used in situations where it will
be in direct contact with snow or ice for prolonged periods.
To enhance both the appearance and performance
of Duraplank™, BGC recommend that at least two
coats of an exterior grade paint be applied. The paint
manufacturers recommendation on application and
maintenance of the paint system should be followed.
THERMAL BREAKS WARRANTY
Thermal breaks are required for steel framed buildings, in We warrant that our products are free from defects caused
walls enclosing habitable and or usable spaces. Careful by faulty manufacture or materials for a period of 15 years from
consideration of thermal heat transfer and the position of the date of purchase. If you acquire any defective products,
thermal breaks need to be addressed by the architects, we will repair or replace them, supply equivalent replacement
engineers and building designers. products or refund the purchase price within 30 days of
receiving a valid claim subject to product inspection and
Balustrades, parapets, and other non-enclosing wall elements confirmation of the existence of a defect by BGC.
may not require thermal bridging, except where the possibility We will bear the cost of any such repair, replacement
of high thermal heat transfer exists through the steel CFS or refund.
sections to the main structural steel element of the building.
This warranty is given by:
As part of the BGC Fibre Cement range EPDM Foam Gasket
is able to act as a thermal break and is required to prevent BGC Fibre Cement Pty Ltd
moisture ingress at sheet joins. EPDM Foam Gasket can also 121 Bannister Rd Canning Vale WA 6155
be used as a Thermal Break Tape and provides an R value of Phone 08 9334 4900 Fax 08 9334 4749
R 0.2 in accordance with the Building Code of Australia.
To claim under this warranty, you must provide proof of
The EPDM Foam Gasket should be placed on all frame purchase as a consumer and make a written claim (including
contact faces and at noggins and bottom plates. any costs of claiming) to us at the address specified above
within 30 days after the defect was reasonably apparent, or
Thermal breaks are first installed to all vertical frame members if the defect was reasonably apparent prior to installation,
(Studs) then applied horizontally to top and bottom tracks as the claim must be made prior to installation. You may not claim
well as any horizontal noggins. under this warranty for loss or damage caused by:
• faulty or incorrect installation by non-BGC installers
NOTE: Thermal breaks (BGC EPDM Foam Gasket) is a self- (BGC’s installation procedures are at
adhesive foam gasket/tape. It is installed over the building www.bgcinnovadesign.com.au);
wrap (sarking). • failure to comply with the Building Code of Australia or any
applicable legislation, regulations approvals and standards;
Leave a small gap between the vertical gasket to allow any • products not made or supplied by BGC;
moisture to escape. • abnormal use of the product; or
• normal wear and tear.
DEEMED TO COMPLY
ADELAIDE
71 FROST ROAD BGC FIBRE CEMENT IS A PROUD AUSTRALIAN OWNED
SALISBURY SOUTH
SOUTH AUSTRALIA 5106
MANUFACTURER OF FIBRE CEMENT PRODUCTS.
TELEPHONE 08 8250 4962
FACSIMILE 08 8258 2612 BGC FIBRE CEMENT PROVIDES BUILDERS, DEVELOPERS
BRISBANE
AND ARCHITECTS WITH A RANGE OF DESIGN ALTERNATIVES
53 ARGON STREET AND INNOVATIVE PRODUCTS, SUCH AS:
CAROLE PARK
QUEENSLAND 4300
TELEPHONE 07 3271 1711 EXTERIOR PRODUCTS AND APPLICATIONS EXTERIOR PRODUCTS AND APPLICATIONS
FACSIMILE 07 3271 1733 INNOVA RANGE OF PRODUCTS BGC FIBRE CEMENT RANGE OF PRODUCTS
MELBOURNE DURACOMTM / A compressed fibre cement DURASHEETTM / Ideal for the cladding of gables
200 MAIDSTONE STREET facade system. and lining of eaves. Can also be used on commercial
DURAFLOORTM / Is the ultimate flooring product soffits and cladding on non impact areas.
ALTONA
VICTORIA 3018 that can be used in both interior and exterior DURAPLANKTM / Available in Smooth, Woodgrain
TELEPHONE 03 9392 9444 applications. and Rusticated finishes, DuraplankTM is ideal for
FACSIMILE 03 9392 9404 DURAGRIDTM RESIDENTIAL & DURAGRIDTM exterior cladding of upper storey conversions or
LIGHT COMMERCIAL / A light weight facade ground level extensions.
PERTH giving a modern and durable finish. DURATEXTM / A base sheet used for textured
121 BANNISTER ROAD coatings on exterior wall applications.
DURAGROOVETM / A vertically grooved exterior
CANNING VALE facade panel. DURALATTICETM / Square or diamond patterned
WESTERN AUSTRALIA 6155 lattice, suitable for screens, pergolas and fences.
TELEPHONE 08 9334 4900 DURASCAPETM / A lightweight exterior facade
FACSIMILE 08 9334 4749 base sheet with a subtle vertical shadow line. COMPRESSED / Used for domestic, commercial
NULINETM PLUS / A weatherboard style sheet for wet areas, flooring, partitions, exterior
SYDNEY cladding system. decking, fascia and facade cladding.
233 MILPERRA ROAD DURALUXTM PLUS / Suitable for exterior applications
STONESHEETTM / Purpose designed substrate
BANKSTOWN for stone tile facade. where it will be sheltered from direct weather.
NEW SOUTH WALES 2200 DURALINERTM PLUS / Suitable for exterior
TELEPHONE 02 9771 9660 STRATUMTM / Is a trio of plank products, each of
which can be used as stand alone products or used applications where it will be sheltered from
FACSIMILE 02 9771 9870 direct weather.
together to create a striking exterior cladding solution.
TECHNICAL HELP LINE STRATUMTM ERA / A traditional, yet contemporary as
1300 652 242 it is flat weatherboard.
BGC.INNOVADESIGN.COM.AU INTERIOR PRODUCTS AND APPLICATIONS
BGC FIBRE CEMENT RANGE OF PRODUCTS
Safe working practices - Please wear a P1 or P2 mask and safety goggles (approved to AS/NZW1337 standards) whilst cutting
or installing DuraplankTM. DuraplankTM can be safely handled during unloading or stacking without the use of these precautions.
Cleaning up - Always wet down your work area when cutting DuraplankTM , to ensure that dust is managed.
Dispose of any vacuumed dust with care and using containment procedures.