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Owner’s Engineer:
Project Title:
UMM AL HOUL POWER IWPP
Consortium Member:
Subcontractor:
[●]
Drawing/Document Title
UHP-SCT-C00-UYX-F-3001
Reference No.
List of Contents
1 GENERAL ..................................................................................................... 1
1.1 SCOPE....................................................................................................................................... 1
1.2 DATUM....................................................................................................................................... 1
1.3 UNIT AND SCALE RATIOS OF MEASUREMENT ................................................................................ 1
1.4 STANDARDS AND CODES ............................................................................................................. 2
1.5 ENVIRONMENTAL CONDITIONS ..................................................................................................... 4
2 DESIGN METHOD ........................................................................................ 7
3 MATERIALS.................................................................................................. 7
3.1 CONCRETE ................................................................................................................................ 7
3.2 CONCRETE GRADE & EXPOSURE CLASS FOR STRUCTURES ......................................................... 8
3.3 GROUTING ................................................................................................................................. 9
3.4 REINFORCING STEEL ................................................................................................................ 10
3.5 STEEL...................................................................................................................................... 10
4 DESIGN LOADS AND COMBINATION ...................................................... 13
4.1 DEAD LOADS............................................................................................................................ 13
4.2 OPERATING LOAD (PL) ............................................................................................................. 15
4.3 TESTING LOAD (PT) ................................................................................................................. 15
4.4 FLUID LOAD (F) ........................................................................................................................ 15
4.5 EQUIPMENT LOAD (MACHINERY(M) AND VESSEL(V)) .................................................................. 15
4.6 LIVE LOAD (L) .......................................................................................................................... 15
4.7 CRANE LOADS .......................................................................................................................... 17
4.8 TRAFFIC LOAD (LTR)................................................................................................................. 18
4.9 WIND LOAD (W) ....................................................................................................................... 19
4.10 SEISMIC LOAD (E) .................................................................................................................... 20
4.11 EARTH AND WATER PRESSURE LOADS ...................................................................................... 21
4.12 THERMAL LOAD (T) .................................................................................................................. 23
4.13 LOAD COMBINATIONS ............................................................................................................... 23
5 CONCRETE STRUCTURE ......................................................................... 25
5.1 STRENGTH REDUCTION FACTORS ............................................................................................. 26
5.2 FRICTION FACTORS .................................................................................................................. 26
5.3 CONCRETE PROTECTION FOR REINFORCEMENT......................................................................... 27
5.4
MINIMUM REINFORCEMENT ( min ) ............................................................................................ 27
5.5 CRACK CONTROL ..................................................................................................................... 28
5.6 DEFLECTION CONTROL ............................................................................................................. 29
6 CIVIL WORK ............................................................................................... 29
6.1 EARTHWORK ............................................................................................................................ 29
7 FOUNDATION ............................................................................................. 29
7.1 DESIGN PRINCIPLE ................................................................................................................... 30
7.2 FOUNDATION FOR SMALL EQUIPMENT ......................................................................................... 30
7.3 LIQUID-RETAINING STRUCTURE .................................................................................................. 30
7.4 FACTORS OF SAFETY ................................................................................................................ 30
7.5 SETTLEMENT............................................................................................................................ 31
7.6 SHALLOW FOUNDATION ............................................................................................................ 31
7.7 MACHINE FOUNDATION SUBJECT TO DYNAMIC ........................................................................... 32
7.8 POTABLE WATER RESERVOIR .................................................................................................... 33
7.9 PEDESTALS HEIGHT.................................................................................................................. 34
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1 GENERAL
1.1 Scope
This Design Criteria for Civil & Structural Works cover the general requirements
for the design and construction of civil and structural works and is intended to
The Civil Works shall be designed to have a minimum working life of thirty (30)
shall have a design life to first maintenance of 10 years except for the
1.2 Datum
Levels are shown in meters and dimensions are shown in millimeters unless
otherwise noted.
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and all drawings shall be prepared using one of the following scales 1:1, 1:2, 1:5,
1:10, 1:25, 1:50, 1:100, 1:200, 1:300, 1:400, 1:1000, or 1:2500 in general.
The design and materials for civil and building works shall comply with the
Standards and other local law and regulations effective at the date of contract.
The standards and regulations applicable to the design will be of American Origin
American Standards
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European Standards
▪ EN : European Norm
British Standards
▪ BS : British Standard
Standards and Codes shall comply with the precedence of documents stated in
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The Facility and the Connection Equipment will be designed for the following
1.5.2 Waves
The below table presents the extreme wave heights at different depths and
return periods obtained from the extraction points defined on the New Doha Port
Project based on the Tender Design Basis. It shall be updated when the results
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1.5.4 Currents
The design current velocities provided in the Hydraulic Study Report shall be
used.
1.5.5 Tides
Based on the Tender Design Basis, the tidal levels for the New Doha Port which
is close to the plant site are adopted for this project and presented in the below
table.
It shall be updated when the results of the Metocean Study and the Hydraulic
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1.5.6 Densities
1.5.8 Humidity
1.5.9 Rainfall
frequency
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▪ 0.2 second Spectral Acceleration – Ss: 0.09 for 475 year and 0.147 for 2475
▪ 1.0 second Spectral Acceleration – S1: 0.045 for 475 year and 0.065 for 2475
2 DESIGN METHOD
3 MATERIALS
3.1 Concrete
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Wall / FDN
S2/X4 C40 C40
Duct Bank
Power Block
BOP Area Screed (Mortar) X0 C40 C40
Lean Concrete
X0 > C15 C20
(NO reinforcement)
Wall C45 C45
Shotcrete C45 C45
S2/X4
Floor C40 C40
Potable Water
Structural C40 C40
Reservoir Tank
Screed (Mortar) X0 C45 C45
Lean Concrete
X0 > C15 C20
(NO reinforcement)
S2/X4
Misc. Foundations &
Power Block Area
Supporting C40 C40
Siemens Turbine
Structures
(GTG, STG &
Misc) Screed (Mortar) X0 C40 C40
Lean Concrete
X0 > C15 C20
(NO reinforcement)
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Wall / FDN
Duct Bank
S2/X2 C40 C40
GIS Screed
(132/220KV) Screed (Mortar)
Lean Concrete
X0 >C15 C20
(NO reinforcement)
3.3 Grouting
The grout shall be a mixture of one part of Portland cement and three parts of
The grout shall have a minimum crushing strength of 20 N/mm2 after 28 days
mesh of 1.5mm.
Non-shrink grout shall be applied under all major steel structure and stationary,
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(QASCO) or equivalent.
Reinforcement steel bar (Re-bar) for concrete structures in contact with seawater
3.5 Steel
▪ Minimum strength
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(3≤t≤100)
(3≤t≤100)
3.5.2.2 Mild Steel Bolt : for secondary structural members such as purlins, girts, stair
Anchor bolts shall be ASTM 307, ASTM F1554 Grade 36, 55 or 105, ASTM A193
ASTM F593 SS 316L or equivalent shall be used for contact with water which
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galvanized.
All welds in structural steel shall be in accordance with AWS D1.1 or other
applicable codes.
3.5.5 Grating
All platforms shall be covered with galvanized gratings (minimum bars 32mm x
3mm @ 30mm c/c, bearing bar type) in accordance with BS EN 10025 S275, or
equivalent. Where dangerous spillage may occur, checkered plate flooring shall
be used.
Material for steel grating and fastener shall be hot dip galvanized after fabrication.
Bearing bar shall be of depth required to support the design loads at allowable
Checkered plates for floors and platforms shall conform to BS EN 10025 S275,
BS 4360 43B, ASTM A36 or JIS G 3010 SS400 and shall be of hot dip
Checkered plates indicated as removable shall be provided with two lifting holes,
and size of plate shall be such as to afford easy handling. All edges of plates
shall be ground or cut and smooth. Where checkered plates shall be fitted to
screws, or welding. Checkered plate shall be teardrop raised pattern type of min.
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Walkways, stairs and platforms shall provide a clear width of not less than 1.00
m. Stairs shall be designed for a rise of about 190 mm and a run of about 240
The slope of stair shall not exceed 45° to the horizontal and the minimum head
Vertical clearance for walkway, stairs and platforms shall be not less than 2.30
meters.
Floor grating stair treads and platforms shall be formed from welded steel grating
centers.
Checkered plate for steel plate stair treads, risers and platform shall not be less
All dead loading will be in accordance with ANSI/ASCE 7-10 “Minimum Design
Dead loads comprise of the weight of structural members and all permanent
materials and empty weight of equipment as well as the weight of pipes, air ducts,
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cables, insulation, and other similar items fastened thereto or supported thereby,
which are not considered in the live load, operating load, equipment load, etc.,
hereinafter.
Unit weights of the major construction materials shall be in accordance with the
following:
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The operating load will be defined as the gravity load imposed by liquid, solid, or
The test load will be defined as the gravity load imposed by the liquid (normally
water) used to pressure test of piping and equipment. Because test loads will be
Fluid load is the load due to weight and pressure of water or fluids with well-
Equipment load is the load due to piping, cabling, etc. which are not considered
as dead load and live load. These load shall be considered temporary and/or
Live load is the load produced by the use and occupancy of the building or the
The following live loads shall be applied area as a minimum for building or other
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Live loads carried from the floors to the columns may be reduced in accordance
Stores**,
- Wholesale, all floors 6.00 kN/m2
Workshops**,
- Light 6.00 kN/m2
Note :
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accordingly
The crane live load shall be the rated capacity of the crane. Design loads for
cranes and monorail cranes shall include the maximum wheel loads of the crane
and the vertical impact, lateral, and longitudinal forces induced by moving crane.
The maximum wheel loads shall be the wheel loads produced by the weight of
the bridge, as applicable, plus the sum of the rated capacity and the weight of
the trolley with the trolley positioned on its runway at the location where the
Due to impact or vibration effects, the maximum wheel loads of the crane shall
be increased as follows:
hoist : 0 %
Above mentioned increased factors used for design of runway beams, including
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The lateral force on crane runway beams with electrically powered trolleys shall
be calculated as 20% of the sum of the rated capacity of the crane and the
weight of the hoist and trolley. For bridge cranes with hand-geared bridge, this
The longitudinal force on crane runway beams, except for bridge cranes with
of crane.
For bridge cranes with hand-geared bridge, this longitudinal force shall not be
considered.
Design standards and criteria for roads will be in accordance with AASHTO or
and impact effects of truck loading. Truck loading shall be SLW 60 as defined by
DIN 1072.
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All wind loads calculations shall be made in accordance with the ANSI/ASCE 7-
10.
▪ Basic wind speed at 10 meters above ground : 46 m/sec (3-second gust speed)
▪ Velocity Pressure
Velocity pressure, qz, at any height above ground and at mean roof height is
obtained from the following equation and given in the table. (ASCE 7-10,
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: topographic factor, which accounts for wind speed-up over hills and
of maximum winds coming from any given direction and the reduced
▪ Design Wind Pressure for Buildings, p = qGCp – qi(GCpi) (N/m2), ASCE 7-10,
where,
and 27.4-3.
Steel seismic detail design for structural steel building shall be based on AISC
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▪ Site Class: B
▪ Ss: 0.09 for 475 year and 0.147 for 2475 year
▪ S1: 0.045 for 475 year and 0.065 for 2475 year
▪ Fa: 1.0
▪ Fv: 1.0
Where:
Earth pressure means the horizontal pressure of the soil acting on the
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Earth pressure and soil parameters that shall be used at design are as follows.
▪ Above groundwater
P = k (γ ∙
▪ Below groundwater
P k γ∙h q γ h h γ h h
▪ Ground Materials
Ground
φ ko ka kp Remark
Materials
where,
P : Earth pressure per unit area at the depth of ho from ground surface
(kN/m2)
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Water pressure means the pressure and buoyancy of fluid acting inside basins.
The thermal range shall be not less than 0°C to 52°C taken as +/- 35°C for
design purposes when assessing building movements and shall be not less than
The most unfavorable load combinations shall be adopted for building and
▪ Steel structure
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Ultimate Strength Design (USD) shall be applied for the strength design of
concrete structures.
D : Dead Load
L : Live Load
F : Fluid Pressure
T : Thermal Load
W : Wind Load
E : Earthquake Load
Where omission of one or more of the contributing loads produces a more critical
Combinations D L Lr F H W E T
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Combinations D L Lr F H W E T
5 CONCRETE STRUCTURE
considering the specifications of ACI 318(M)-11. In any case, the design should
prevent the possibility of failure due to shear, and other non-ductile failure modes.
All liquid retaining structure shall be designed in accordance with BS 8007 or ACI
350.3-06. All joints will be provide with water stops. Suitable water proofing for
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The φ factors in USD method for structural concrete shall be used as per
The following coefficients for static friction shall be used for different material
combinations
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Slabs, internal 30
fumes
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Others : 0.0015
Others : 0.0025
max{0.0025+0.5(2.5-hw/lw)×(ρh-0.0025),0.0025} Vertical
where,
bw = web width
vertical section
components subject to dry-wet cycles in ground and sea water conforming to ACI
Concrete crack width calculation to satisfy the limits under service loads listed in
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6 CIVIL WORK
6.1 Earthwork
shall provide specific foundation recommendations for the various plant facilities,
6.1.2 Backfill
7 FOUNDATION
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Base size shall be determined such that working soil pressure shall not exceed
The total of combined loads for base size determination shall be assessed in
concrete slabs or yard paving, provide that they are properly connected to the
slabs or paving and that cable trench locations are fixed. If required, slabs or
structures, See BS 8007 or ACI 350-06 or DIN 1045 or other relevant standards.
▪ Overturning : 1.5
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▪ Sliding : 1.5
▪ Buoyancy : 1.1
7.5 Settlement
The allowable limit of the settlement shall be specified to avoid harmful damages
for the superstructures. The following limit shall be taken into account for the
Allowable Differential
Structure Type Maximum Allowable Settlement
settlement
Building &
Equipment 25mm 1/500
foundation
In case of the independent mat or raft foundation, which is less susceptible to the
case by case, also taking the mechanical requirement into account. The above
value does not include the instantaneous settlement during the construction of
foundation itself. Allowable differential settlement for the large tank shall be
applied 1/300.
restrictions.
concrete slabs formed directly on a prepared soil base. Footings may be spread,
combined or continuous.
The allowable bearing pressures of shallow foundation shall be based on the site
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For foundations with high overturning moments, the foundation designs should
stress distribution of 100 percent compression on the underside of the base and
The design of the foundations for the turbines and other plant foundations
subject to dynamic loads shall be in accordance with DIN 4024 : Part 1 (1988)
machines”
The bearing pressure under foundations subject to dynamic loads shall not
exceed 60% and 90% of the safe ground bearing pressure during normal and
proportioned that their natural frequency shall not fall within the range of 0.8 to
Further for major rotating machinery such as steam & gas turbine generator, sea
operation shall not exceed the allowable amplitude specified by the machinery
speeds shall not exceed the values given in the Zone B band of ISO 10816, and
shall be expected to achieve values within the Zone A band when new and
operating at the design point. For the vibration velocity on the bearing housing of
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rotating equipment, Zone B band of ISO 10816 shall be applied during the
As for rotating equipment on floor slab, beams with rather large rigidity shall be
provided to support them where possible and vibration analysis will be performed
accordingly.
The above consideration may be omitted for centrifugal pumps and fans, and
that the weight of foundation is not less than 3.0 times of the machinery weight.
The overall and differential settlement of foundations shall strictly adhere to the
Foundation for the turbines should be isolated and isolation joint shall be
reinforced concrete ring beam designed in accordance with API 650 to contain
the enclosed fill. The fill supporting the tank shall be capped with asphalt
In case of pre-stressed concrete storage tanks, the following shall be provide the
design drawings and structural calculations, concrete works for the tank structure,
specialized pre-stressing and shotcreting for Four (4)-155, 132m3 AWWA D110
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The following codes and standards will be applied for the design of water
concrete reservoir.
Concrete Structures
Unless noted otherwise, the height of pedestals for small equipment within
building shall be designed minimum 0.2m above the finished floor and it will be
minimum 0.3m above ground level at top of grout in case of outdoor installation.
8 STEEL STRUCTURE
For all structures, the maximum deflection for flexural elements will be
documented in the design. Deflection criteria will consider the AISC “Manual of
The maximum allowable deflections for steel structures shall not exceed the
following values.
▪ Floor Steelwork
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Min. (span / 200, 10 mm) : for Steel open grid flooring and steel checkered
plate flooring
▪ Roof Steelwork
▪ Crane Girders
Span / 600 : for vertical deflection based on the maximum static wheel loads
Span / 400 : for horizontal deflection due to surge and calculated on top
▪ Column
Height / 200 : for lateral deflection of bracing system at the column end
nodes
Height / 120 : for lateral deflection of moment resisting system at the column
end nodes
▪ Piperack
Height / 200 : for lateral deflection of bracing system at the column end
nodes
Height / 120 : for lateral deflection of moment resisting system at the column
end nodes
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ratio Kl/r preferably should not exceed 200. If this limit is exceeded, the allowable
stress shall not exceed the value obtained from Equation (E2-2) of AISC
8.3 Bolts
Minimum distance from the center of standard hole to the edge of the plates is
given below.
Unit : mm
Nominal diamete At rolled, automatic flame cut
At sheared edges
r of fastener sawn or milled edges
M12 21 16
M16 28 22
M20 34 26
M22 38 28
M24 44 30
M27 50 34
M30 54 38
Column reaction forces resulting from the structural analysis shall be used for the
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9 STORM DRAINAGE
Storm water will be drained either by a network or by soakaway into the ground
Rain water from the oily contaminated area will be led separately for treatment
The rain water drainage system will be designed for the maximum rainfall
The gradients of the pipes are to correspond to the most favorable hydraulic
The peak rain water run off for drainage system shall be based on the following
rational formula.
∙ ∙
Q=
where,
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Drain shall be designed for steady flow conditions and one-dimensional method
Q=A×V
where,
S : Bed gradient
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10 ROAD PAVEMENT
10.1 General
Main roads shall be double lane roads with 7.5m wide vehicle carriageway and
Maximum road gradients shall not exceed 5 percent; However, road gradients of
All roads shall be constructed between raised kerbs and graded to be soaked
The sub grade under all roads shall be compacted to min. 95 percent of the dry
Paved areas of the site shall consist of asphalt concrete (AC) paving on
Concrete paving shall be used for areas subject to high risks of fuel
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If the gravel paving is applied as driveway, the surface shall be blinded with rock
11 ANALYSIS PROGRAM
▪ CYPE
▪ METAL 3D
12.1 Bathymetry
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It shall be updated when the results of the Metocean Study and the Hydraulic
The intake system shall provide an uninterrupted supply of seawater to the plant
and shall be designed for the maximum water demand of the plant. The intake
system consists of offshore submerged intake head and intake pipes. The
seawater supply will be conveyed through the submerged intake head and
through the intake pipes buried below the seabed to the intake pump basin.
The intake pipes will carry the sea water from the offshore intake head to a
Intake pipe material shall be Glass fiber Reinforced Plastic (GRP) pipes.
The GRP shall be designed, fabricated, inspected and tested in accordance with
AWWA C950 and AWWA M45. On-bottom stability of subsea pipeline will be
The maximum velocity in the intake pipes shall not exceed 3.0 m/s.
Manholes shall be provided along the intake pipes in order to allow inspection
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The discharge system shall discharge effluent from the plant to the sea at an
Discharge pipe material shall be Glass fiber Reinforced Plastic (GRP) pipes.
The GRP shall be designed, fabricated, inspected and tested in accordance with
AWWA C950 and AWWA M45. On-bottom stability of subsea pipeline will be
As for the intake pipes, manholes shall also be provided every along the
required.
The discharge channel and intake pipes will be protected by rock armoured
structure. These structures shall be constructed with a rock armour layer placed
Area with high flow velocities will have a potential for scour especially if the bed
material consists of loose material like sand. To prevent scour around discharge
Shore protection is provided to protect the shoreline fill slope and the plant site
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from the erosive effects of wave action and run-up. The shore protection is
provided along the shoreline, covering the extent of the plant site.
The design overtopping limits are based on CIRIA C683 (2007) and EurOtop
(2007).
Stability of protection will be checked in accordance with CIRIA C683 and British
Standard.
12.7.2 Dredging
Stability of dredged slopes shall be determined in light of the results of the site-
accordance with the recommendations of the British Standards. Both static and
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