Ref. No.
: NPT2/PRD/WI/01
WORK INSTRUCTION FOR HANDLING ABNORMAL SITUATIONS
Power Failure
Impact on Product Incomplete Operation
Impact-Process M/C stopped
Put off the main switch
Reaction Plan
Inspect the part
Disposition Action If Ok go to next operation
When power resumes switch
on the machine
Action plan
If not Starting inform
Maintenance
Switch the main switch &
Check point while
confirm the idle cycle
resumption of
Inspect/ Reinspect the part Inspect/ Reinspect
operation
Inspect/ Reinspect the part
Update the Down time in report to be filled -up along Perform the First Piece
production daily report
Record
Rejection / Rework Qty in daily Rejection / Rework Qty in Update the daily report
report & NC register
Brake Down
Last part on machine Incomplete Operation/
reinspect
M/C stopped Process left incomplete
Put off the main switch
Inspect the part
If Ok go to next operation
After rectification of
machine start the
operation
If not Starting inform
Engineer
Switch the main switch & Re-set the size, run the
confirm the idle cycle
Break-down Initimation
with actions taken
daily report & NC register & NC register
Continous Nonconformance
Tool brakage
Product
Continuous Non
Product damage conformance
Process Inconsistancy - -
Check for process
Stop the process parameters as per SOP,
Inform shift Supervisor
Quarantine the part
previously produced till we
get consistency
Inspect the part Inspect the part
If Ok go to next
operation If Ok go to next operation
Not Ok parts keep for
decision
Adjust the settings as per
Replace the tool SOP & Follow NC procedure Follow NC procedure
- -
- -
idle cycle
the Inspect/ Reinspect the part
part
- -
Approval
Update the daily report &
NC register
Rev. No.: 0
Date: 2/7/2010
Gauge/Instrument Fallen or
Fallen Part on the shop
Damaged on the shop floor
Scratches, Crack, Unreliable results because
Damage of Gauge/ Instrument error
-- --
Lift the part and Handover the Gauges /
clean it for dust, dirt Instrument to QA LAB for
calibration
Take calibrated gauge /
instrument from QA
Inspect the part Inspect part with calibrated
visually gauge
If Ok continue with
next operation If ok send to next operation
If Not Ok part, Keep for
Keep for decision
decision
Follow NC procedure
- -
-
- -
-
Update the daily Update the gauge history
report & NC register card