Pages From CMM 25-25-02 (First Class Double)

COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST
FIRST CLASS DOUBLE SEAT ASSEMBLY
Part Number
41413012-101
41413012-111
WARNING:
ANY WARRANTY OFFERED BY ZODIAC SEATS CALIFORNIA LLC WILL BE DEEMED

NULL AND VOID IF ITS PRODUCTS ARE USED IN AN UNINTENDED MANNER OR
SHOW INDICATIONS THAT THEY HAVE BEEN ALTERED IN ANYWAY, INCLUDING,
BUT NOT LIMITED TO, USE OF REPLACEMENT PARTS NOT MANUFACTURED BY
ZODIAC SEATS CALIFORNIA LLC AND THAT REASONABLE OR NECESSARY
MAINTENANCE AS OUTLINED IN THIS MANUAL WAS NOT PERFORMED AT THE
TIME AND IN THE MANNER SPECIFIED HEREIN.
11340 JERSEY BLVD, RANCHO CUCAMONGA, CA 91730, USA (CAGE NO. 6J2A7)
TP1
4FL-00517
Initial Issue: Nov 10/10 25-25-02 Revision No. 1
Jul 07/17
Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

11340 Jersey Boulevard, Rancho Cucamonga, CA 91730 - USA - Tel: +1 909 652 9700 - Fax: +1 909 483 1213 - www.zodiacaerospace.com
41413012
BACK STRUCTURE ASSEMBLY

HEADREST ASSEMBLY
BACK CUSHION
ASSEMBLY
AISLE ARM CAP
IN−ARM FOOD TRAY

ASSEMBLY
CENTER
ARM CAP
AISLE
ESCUTCHEON
ASSEMBLY
Y−LAP BELT
SEAT BOTTOM
ASSEMBLY
BOTTOM CUSHION
ASSEMBLY
LITERATURE
POCKET
BASE FRAME
ASSEMBLY
OUTBOARD ARM CAP
LIFE VEST
OUTBOARD POUCH
ESCUTCHEON
ASSEMBLY CENTER ESCUTCHEON
BOTTOM CUSHION
25250201
ASSEMBLY
ASSEMBLY
First Class Double Seat Assembly

Figure 1/GRAPHIC 25-25-02-870-001-A01
25-25-02 Page 2
Jul 07/17

41413012
(6,35 mm)
1/4 in.
FOOD TRAY
(6,35 mm)
1/4 in.
TRAY STOP
FOOD TRAY FOOD TRAY
TRAY STOP
FOOD TRAY PIVOT
FOOD TRAY
PIVOT
252502TO02−02
In-arm Food Tray Assembly Limits

(End Gap) (Sheet 2 of 2)
Figure 1002/GRAPHIC 25-25-02-700-002-A01
25-25-02 Page 1006

Jul 07/17

41413012
(1) First, loose the shroud from the

base frame by removing screw
and countersink washer.
Shroud must be away to gain
access to remove the back structure
Spring Pin
from the base frame through
the panel hole.
(2) Remove the back structure from the

base frame by removing spring pin, back Pivot Arm Armrest panel
pivot stud and flat washer.
(3) After removed the back structure,

remove the shroud from the Washer
back pivot bracket.
Shroud
Back Pivot Bracket
Back Pivot Stud

Countersink Washer
Washer
Screw
Back structure
2525023001
Seat Back Removal

Figure 3001/GRAPHIC 25-25-02-040-001-A01
25-25-02 Page 3006

Jul 07/17

41413012
(1) First, adapt the center shroud to the

back pivot bracket.
(2) Shroud must be away to gain

access to attach the seat back assembly
to the base frame assembly through
the center armrest panel hole.
(3) Install the seat back assembly to the pivot arm Spring Pin
and attach with back pivot stud, washers
and spring pin.
(4) After installed seat back assembly, install the Pivot Arm Armrest panel
center shroud to outboard armrest panel and attach with
countersink washer and screw.
Washer
Shroud
Back Pivot Bracket
Back Pivot Stud

Countersink Washer
Washer
Screw
Back structure
2525027001
Seat Back Installation

Figure 7001/GRAPHIC 25-25-02-440-001-A01
25-25-02 Page 7005

Jul 07/17

41413012
CABLE TIE
PLT3S−M RECLINE
CABLE
RECLINE CABLE ROUTING, OUTBOARD SIDE

BOTTOM AND BACK CUSHIONS NOT SHOWN
RECLINE
CABLE
CABLE TIE CABLE TIE
PLT3S−M PLT3S−M
2525027003
RECLINE CABLE ROUTING, CENTER

BOTTOM AND BACK CUSHIONS NOT SHOWN
Recline Cable Routing

Figure 7003/GRAPHIC 25-25-02-440-003-A01
25-25-02 Page 7009

Jul 07/17

41413012
55
60
65
410
B
415
140
D 135
130
410
140
75
135
115
70 125
2525020101
120
A
B
(Sheet 1 of 9)
Figure 1/GRAPHIC 25-25-02-950-001-A01
25-25-02 Page 10032

Jul 07/17

41413012
50
50
20
35
M 5
870
875
90 RF
95
145
80 RF C
85 RF
100
150 155
E
2525020102
D ROTATED 90°

(Sheet 2 of 9)
Figure 1/GRAPHIC 25-25-02-950-001-A01
25-25-02 Page 10033

Jul 07/17

41413012
105
110
695
700
160
190 K
200
450
195
G
205
J 420
165 L
425
P
2525020103
F
(Sheet 3 of 9)
Figure 1/GRAPHIC 25-25-02-950-001-A01
25-25-02 Page 10034

Jul 07/17

41413012
215
210 215
265
270
390
260
225
255
230
340 220
395
855
795
335
790
860
595
865
610 600
605
800
620
590 580
615 585
P
2525020107

(Sheet 7 of 9)
Figure 1/GRAPHIC 25-25-02-950-001-A01
25-25-02 Page 10038

Jul 07/17

41413012
215
210 215
400
275
250
245 280
405 240 350

250
345
805 235
810
675
680 R
685
690
815
655 670
635
665
640
660 650
630 625
645
Q
2525020108

(Sheet 8 of 9)
Figure 1/GRAPHIC 25-25-02-950-001-A01
25-25-02 Page 10039

Jul 07/17

41413012
A
350
340 360
B
F
D
150
160
120
E 130
190 140
170 180
110
70
C 80
30
40 60 20
80
90
100
10
A
2525020901
40
50
Base Frame Assembly

(Sheet 1 of 4)
Figure 9/GRAPHIC 25-25-02-950-010-A01
25-25-02 Page 10084

Jul 07/17

41413012
230
210
220
310
300
240 260
250
B
200
320
520
490
280
290
670 270
530 330
530 680
510 690
500
690
690
710
700
550
2525020902
540
C
Base Frame Assembly

(Sheet 2 of 4)
Figure 9/GRAPHIC 25-25-02-950-010-A01
25-25-02 Page 10085

Jul 07/17

41413012
370
280
290
270
390 380
400
420
440
440
460
450 480
450
470
430
410
E
2525020903
Base Frame Assembly

(Sheet 3 of 4)
Figure 9/GRAPHIC 25-25-02-950-010-A01
25-25-02 Page 10086

Jul 07/17

41413012
560
610 590
800 600 580
830 790
820
870
875
580
570
860
850
720
890
875
630 840
640
750 640
740 660 630
640
640
770 880 650
760
740
730
780
620
F
2525020904
Base Frame Assembly

(Sheet 4 of 4)
Figure 9/GRAPHIC 25-25-02-950-010-A01
25-25-02 Page 10087

Jul 07/17


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COMPONENT MAINTENANCE MANUAL

COMPONENT MAINTENANCE MANUAL

FIRST CLASS DOUBLE SEAT ASSEMBLY

ANY WARRANTY OFFERED BY ZODIAC SEATS CALIFORNIA LLC WILL BE DEEMED

Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

BACK STRUCTURE ASSEMBLY

AISLE ARM CAP

IN−ARM FOOD TRAY

First Class Double Seat Assembly

Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

FOOD TRAY PIVOT

In-arm Food Tray Assembly Limits

25-25-02 Page 1006

Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

(1) First, loose the shroud from the

(2) Remove the back structure from the

(3) After removed the back structure,

Back Pivot Stud

Seat Back Removal

25-25-02 Page 3006

Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

(1) First, adapt the center shroud to the

(2) Shroud must be away to gain

Back Pivot Stud

Seat Back Installation

25-25-02 Page 7005

Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

RECLINE CABLE ROUTING, OUTBOARD SIDE

RECLINE CABLE ROUTING, CENTER

Recline Cable Routing

25-25-02 Page 7009

Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

25-25-02 Page 10032

Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

First Class Double Seat Assembly

25-25-02 Page 10033

Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

25-25-02 Page 10034

Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

First Class Double Seat Assembly

25-25-02 Page 10038

Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

405 240 350

First Class Double Seat Assembly

25-25-02 Page 10039

Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

Base Frame Assembly

25-25-02 Page 10084

Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

Base Frame Assembly

25-25-02 Page 10085

Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

Base Frame Assembly

25-25-02 Page 10086

Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

Base Frame Assembly

25-25-02 Page 10087

Zodiac Seats California LLC (Subsidiary of C&D Zodiac, Inc.)

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