Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
User’s Manual
Version 1.3
L I N E R D E S I G N S E R V I C E S
22 Kiriwina Street, Fig Tree Pocket, Brisbane QLD 4069, AUSTRALIA
Website: www.milltraj.com
e-mail: admin@milltraj.com Tel: +61 (0)7 3720 2989
The program will come up with a password entry box. You must know the password to use the
program. A start-up password would have been supplied with the program, and will be with the
distribution letter.
The welcome dialog appears after correct password entry. You can start a new job or open an existing
one. A couple of demonstration files are supplied with the software if you want an example to start on.
If the program window is not maximised then maximise it for decent display results.
When the working program window pops up you have three windows
• Design Trajectories – this gives the primary output of the program
• Design Data – all data entry is via this window
• Design Output – table of output data
Go to Design Data to enter the relevant mill and liner data. The output is calculated and displayed
automatically as data is entered.
Data input
The customer data and mill data tabs are all optional data.
In the set free parameters section you can add as many liner types as you wish.
Liners can be edited and removed.
lifter width
This is at the base of the lifter. For a solid liner enter the equivalent base width of the lifter.
Height to angle
The height of the vertical section at the toe of the lifter bar. The low vertical section
is used to increase the top width of an angled lifter bar.
For lifter height measured above backing liner this can be left at 0, then the
lifter face angle starts from the base of the lifter.
For a recessed lifter the height to angle must be at least the recess thickness,
an error message will warn if it is less.
See setting options to switch between the two.
Note that the critical height at which the ball converts from resting on the
vertical toe section to the sloping face of the lifter is sensitive to lifter angle.
If you run the H2A through a range for a given ball size you will see where
the transition height is.
Plate thickness
The total thickness of the backing plate.
An ideal spacing to height (S/H) ratio and the actual for your design are shown in the dialog
box.
The S/H ratio calculation allows for the face angle of the lifter bar.
The ideal S/H calculation has been fitted to high speed mill data to give more accurate
predictions at over 90% of critical speed.
Once the dimensions are accepted the box closes and the new trajectory displays in the mill
diagram. If there are data entry problems then a self-explanatory range checking errors pop up.
Top width
(program
checks is > 0)
Face angle
Total H
Height to Angle
Optional Vertical
base
Plate Width
thickness
Figure 1 Liner dimensions for Normal lifter and angle from lifter base
Face angle
Total H
Height to Angle
Optional Vertical
base
Plate
thickness
Lip thickness
Width
Figure 2 Liner dimensions for Recessed lifter and angle from lifter face
You can now add more liner designs, edit existing ones, or remove undesired ones.
Save the file. The default directory is My documents. This is a standard Windows option.
Setting options
This is found from the main menu bar at the top of the screen. Select Edit.
Default options sets the options for all future new designs.
Options changes them for the current design, and these stay with the design, over-riding the
default options
a. Speed options
The speed can be set to either rpm or % critical
b. Lifter height - recessed lifter
Leave the switch off for measuring the height above the lifter plate
Click on the recessed lifter box to use the full lifter height of recessed lifters –
typically rubber lining applications.
Only one option is active at a time for a design job.
Do not switch between the two during a job or on an existing design as the
measurement basis is fundamentally different and will lead to incorrect trajectories
and program errors.
c. Lifer angle
Measured either from the base of the lifter or from the face.
The program can switch between the two conventions on an existing design and
automatically converts the measurement.
Monochrome
The image view can be changed to black and white. This is for copying the display screen
image to reports, so that it displays the trajectories as symbols suitable for photocopying
reports.
This is also under the edit menu.
Dynamic display
There is a set of play buttons in the top left corner of the display screen. Pressing play will
activate the dynamic display of one trajectory at a time.
To change the rate of display, go to Default settings and reset the display delay.
The software uses various techniques to prevent unsolicited copying. The current
version may have a timed usage period, which is being used in the interim, while
dongle protection is being implemented.
In the new version of the MillTraj application, the trajectory calculations have been
placed in a separate DLL (dynamic link library). The geometry of the model used in the
calculations is described next.
In this calculation the profile is defined by a lifter bar mounted on a flat backing shell
plate (Figure 3) (actually the same curvature as the mill shell). This illustrates the
principal liner dimensions of: plate thickness, lifter height, lifter width, and lifter angle.
Top width
(program
checks is > 0)
Face angle
Total H
Height to Angle
Optional Vertical
base
Plate Width
thickness
Figure 3 Liner dimensions for Normal lifter and angle from lifter base
Face angle
Total H
Height to Angle
Optional Vertical
base
Plate
thickness
Lip thickness
Width
Figure 4 Liner dimensions for Recessed lifter and angle from lifter face
• Lifter height
There are two conventions available for entering liner dimensions, lifters above the
shell plate (generally steel), Figure 3 and recessed lifters that retain the shell plates
(rubber), Figure 4. Both conventions are catered for in the program and the
conventions are presented below.
• Height above the liner plate. Figure 3 If the liner configuration in question
utilises a lifter that is recessed below the surface of the liner plate, which is
common for removable lifter bars in larger mills, then only the protruding height
must be entered.
• Recessed rubber liner The full height of the lifter bar is entered, as shown in
Figure 4. Allowance is made for the thickness of the rubber retaining lip, this is
a universal variable set by the primary user that is the same for all the liner
designs. The effective protruding height is calculated by the program according
to:
protruding height = lifter height – (plate thickness – retaining lip)
• Height to angle This allows for a lifter with a rectangular toe, i.e. a perpendicular
base and then an angled upper section, the angle refers to the upper section. The
height is measured in a similar manner to the total lifter height, dependent upon the
chosen configuration.
• Lifter width is that at the base of the lifter.
• Lifter angle This can be entered as either of the two conventions, measured from
the base of from the face of the lifter.
• From the face A rectangular lifter is 0°. The angle is measured from the face,
Figure 4.
• Single section, Monolithic liners should for the purposes of the calculations be
divided into separate backing plate and lifter bar.
• Complex or curved shape liners or lifer bars need to be simplified for the purposes of
the calculations. To do so take an accurate scale drawing of the ball resting on a
lifter/liner, and measure the angle of a tangent to the face of the lifter/liner where it
touches the ball, as shown in Figure 5.
The optimum S/H is given in the liner selection box as a guideline to design.
The options available provide a quick start feature. Pressing “enter” or clicking Ok will
accept the options selected. Pressing escape or clicking “Cancel” will ignore the selected
option and enter the program with no open document. The options are:
• “Create a new design”: A new empty design documented is created
• “Open an existing design”: An open file dialog allows the user to browse to the
data file and open it. Cancelling the open dialog has the same effect as cancelling
the welcome dialog. When the program is installed 2 sample design files are
included. They are typically found in “c:\program files\MillTraj\SampleData\”.
• “Open the last design”: The last design that was opened into the design
environment is loaded.
The “Don’t display this again screen again” check box switches this welcome dialog box
off, so that the next time the application runs the program is entered immediately. It can
be turned back on from the “Default options” dialog box.
Command menu
Toolbar
Status bar
The design environment consists of 4 main components: the command menu, the tool
bar, the status bar and the workspace.
The status bar displays “tool tips”, which are short hints describing the functionality of
the button and menu options. The design workspace is the area in which several designs
may be opened and viewed. The toolbar provides short cuts to actions commonly
performed on designs. Each action has an equivalent command menu function. Some of
the command menu options and toolbar icons are disabled (greyed out) until a design is
opened.
The command menu is grouped into File, Edit, Window and Help.
New: An empty design is created, with the default options used as the new projects
options settings. The design will be named NONAME# until the project is saved for the
first time.
Open: An open file dialog allows the user to select the design of choice to be opened.
The design options and data are then loaded from this file.
Close: Closes the design associated with the currently active window. If any changes
have been made to the design options or data, you will be prompted to save the design
before it is closed.
Save, Save As: Saves the design options and data to disk. If no file yet exists or the save
as option is selected the name of the file is requested using a standard save dialog. Any
further changes affect the file specified in the save as dialog.
Print: Allows printing of the current design. The print dialog allows for the setting of
printing options and printer setup (a standard printer selection and printer options dialog).
Exit: Close the program. If any modified files are still open, you will be prompted to save
them.
5.4.1 Options
Each design has customisable options. This menu command opens a dialog
allowing the specification of ranges, units and various other constants. Each
design has its own set of options, and the initial values used for new designs are
taken from the default options settings, with a few exceptions. The options dialog
is partially password protected to prevent unauthorised changes to design settings.
The dialog opens on the Settings tab showing the unit fields, which are the only
unprotected options. Units can be changed by selecting a new entry from the drop
down list, as shown.
All the other available options are disabled (grayed out) until the configuration
password is entered. To do this, select the password tab.
Friction coefficients are available for advanced users only and should be left as
are, unless correct alternate parameters are known. Do not ‘play’ with these
parameters to yield a desired trajectory, you will only be fooling yourself. The
configuration password should be different to the program entry password and be
Ranges is the next tab. These entries allow for limiting the range of values designs
will accept as input. The default will need to be tweaked to suit the specific design
houses requirements, but will seldom need adjustment beyond that. Any changes in
the units are reflected on this page, with the exception of mill speed – in this case 2
entries exist to limit entries for both kinds of units (rpm and %crit).
The final tab is the design’s window positioning. These settings control the layout
of the design forms within the design environment. The default window position
option allows the user to control the program layout of the forms in whatever style
they wish, cascaded by default. Selecting manual window locations allows a fixed
set of window positions and sizes to be specified, to simplify this process the “Get
current values” fetches the values from the current designs layout. So setting up the
positions of the windows to ones liking and then selecting this option fixes the
default display of the input and display windows to these positions and sizes. The
“Get global value” retrieves the setting from the global designs settings.
The setting tab has the option for setting the lifter recess, and space for additional settings
that are not available from the Options menu:
This menu deals with the layout of the design forms in the design environment. The
cascade and tile commands are the standard ones, but not very useful. Minimize all,
lowers all the windows in the design to little bars (icons) at the bottom of the design
environment. Arrange icons, reorders the bars. Manual set repositions and resizes
the windows to the values set under the options dialog.
The Help command menu has only one entry “about”, which gives program release
information - for example the program version.
The 3rd and 4th tab are used to specify the mill and lifters. These 2 tabs are
demarcated with an asterisk in the caption. It is preferable to fill in the Sizes tab
before Free Params & Liners tab, as the lifter specifications are limited by the mill
specifications.
Tip: The add lifter dialog uses the last values loaded as defaults for a new lifter.
When adding a new lifter spec to an old design, select on the old specs from the list,
click edit then cancel. Now click add. The previous specs values are now used as
the defaults.
D M
default options, 21 measurement units, 11
design environment, 15 media size, 11
design forms, 24 mill data, 10
design data, 24 mill dimensions, 10
design output, 27 mill speed, 10
design trajectories, 26
P
E
program functions, 14
edit command menu, 17 program installation, 13
edit tab, 22
R
F
ranges, 21
file command menu, 15 recessed rubber liner, 9
friction coefficients, 20
S
H
S/H ratio, 12
height above the liner plate, 9 settings tab, 20
height to angle, 9 specifications group, 20
support, 28
I
T
instant user’s guide, 3
instant users guide toe of the charge, 11
data input, 3 technical description of the program’s calculations, 8
free parameters input, 3
setting options, 5
introduction, 7