BRADEN d

CH240

MATERIAL LIST

PACR WINCH DIVISION

P.O. BOX 547 BROKEN ARROW, OK U.S.A. 74013
PHONE (918) 251-8511 FAX (918) 259-1575
www.paccarwinch.com

LIT2161_R2 PB259
6/2007 Copyright 2007 PACCAR Winch Division
Printed in U.S.A. All rights reserved.
 EXPLANATION OF MODEL NUMBER
CH 240 A - 53 120 - 01 - 1
Construction Maximum Design Gear Motor Drum API
Hoist Rating Model Ratio Size Size Testing
CH Designates Construction Hoist
240 Designates 24,000 LB First Layer Line Pull
A Designates Model Series Relating to Design Changes
53 Designates Total Gear Reduction
120 Designates Hydraulic Motor Displacement in cu in./rev (decimal point eliminated
Example 120 = 12.0 cu in./rev)
01 Designates Drum Option
1 Permits Testing and Inspection per API 2C for Offshore Cranes

TO ORDER PARTS -
1. Obtain Model Number and Serial Number of the winch.
2. Refer to exploded view and select the component(s) needed, and note item number.
3. Find the item number in material list and note part number, description and quantity required on
your order.
4. Refer to Parts Price list and show price for each item ordered.

RECOMMENDED PLANETARY GEAR OIL

We have published the following specification to help you determine which lubricant is best suited to your
application. Your lubricant supplier should assure you that his product meets these specifications. If there
is any doubt as to the suitability of a lubricant, contact the Braden Service Department.

WINCH MODEL NUMBER

WINCH SERIAL NUMBER

The winch model number and serial number are stamped into
the top of the motor side end plate. Both of these numbers are
extremely important in the shipment of the proper replacement
parts, and your order should always reference them.
 BRAKE CYLINDER ASSEMBLY NO. 81614
ITEM DESCRIPTION QTY. PART NO.
2 Brake Cylinder 1 24448
3 Brake Piston 1 24439
4 Brake Piston Plate 1 24438
5 Backup Plate 1 24463
6 Belleville Spring 8 101416
O-RING AND SEAL KIT FOR 7 Spring Guide 1 24454
CH240 WINCH - PART NO. 62554 8 Retaining Ring 1 24474
ITEM DESCRIPTION QTY. 9 Snap Ring 1 13031
11 Brake Piston O-Ring 1 10 Snap Ring 1 23486
12 Brake Piston O-Ring 1 11 O-Ring 1 24475
13 Backup Ring 1 12 O-Ring 1 24476
14 Backup Ring 1 13 Backup Ring 1 24477
50 O-Ring 1 14 Backup Ring 1 24478
68 Drum Closure O-Ring 1 15 Street Elbow - 45
o
1 13709
69/70 Drum Seals 2
124 Motor O-Ring 1

OVERRIDING BRAKE CLUTCH ASSY. NO. 81644

ITEM DESCRIPTION QTY. PART NO.
17 Outer Brake Race* 1 NSS
18 Inner Brake Race* 1 NSS
19 Snap Ring 2 24866
20 Sprag Bearing Retainer 2 24862
21 Sprag Clutch* 1 NSS
24 Sprag Bearing 2 27684
74 Retaining Ring 1 24506
* NSS - Not Serviced Separately. Order complete brake
clutch assembly no. 81644.

See next page for exploded view drawing of winch.

BRADEN CH240 COMPONENTS

40 118

42 117
121

72 71
46 69
41 64
59
116

115

28 29

B
30 27

29
106
See previous 31
page for Brake
Cylinder parts.
103

104 101
55
105
56

A
15 26
76
102
100 68
4
74 65
70
2 24 8
9 5
18
17
21
Not all brake clutch 20
parts are available 19
individually. 67
Breakdown is shown
for identification and
66
assembly purposes. 73

61

See previous 120

page for Brake 50
Clutch parts.
43
60
49
48 43
51
 BASIC MATERIAL LIST
MATERIAL LIST VARIABLES ITEM DESCRIPTION QTY. PART NO.
PART NO. 26 Primary Planet Carrier 1 29101
ITEM DESCRIPTION QTY.
01 DRUM 02 DRUM 27 Primary Planet Gear 3 29100
59 Cable Drum 1 29594 29883 28 Primary Planet Gear Shaft 3 28731
61 Tie Plate 2 23287 26786 29 Thrust Washer 6 28742
116 Output Adapter 1 28745 ----- 30 Loose Rollers 51 28859
117 Bearing Support Extension 1 ----- 29880 31 Rollpin 3 24113
118 Coupling 1 ----- 29881 34 Output Planet Carrier 1 27904
35 Output Planet Gear 3 27907
36 Output Planet Gear Shaft 3 27909
38 Bearing Cone 6 27905
38A Bearing Cup 6 27906
39 Rollpin 3 18055
40 Support End Plate 1 29592
41 Bearing Support 1 29590
36 42 Capscrew (5/8 - 18 X 2 1/4 Gr 8) 8 11475
38 43 Lockwasher (1/2) 32 11026
3 8A
46 Vent Plug 1 18062
35 114 48 Motor End Plate 1 29593
62
49 Motor Adapter 1 24466
39 3 8A 50 O-Ring 1 24484
38 51 Capscrew (3 in. Special) 8 24455
53 Ring Gear 1 29585
109
55 Primary Sun Gear 1 29591
110 111 56 Cable Drum Closure 1 24587
57 Output Sun Gear 1 27942
112
108 58 Thrust Washer 1 28730
110 60 Capscrew (1/2 - 13 X 1 1/2 Gr 8) 24 104322
34 62 Bearing Spacer 3 27912
58 53 64 Bearing 1 24487
57 119 65 Bearing 1 24487
113 66 Brake Disc 10 24490
67 Friction Disc 9 25530
68 O-Ring 1 24592
107
69 Oil Seal 1 10427
70 Oil Seal 1 10427
71 Cable Wedge (3/4 - 1) 1 24494

B
72 Plug 1 32411
73 Brake Plate Spacer 1 24489
76 Nipple 1 25038
100 Thrust Bearing Race (.09 thick) 1 22351
8
101 Thrust Bearing 1 18050
5
102 Thrust Bearing Race (.06 thick) 1 26291
6
103 Spacer 1 29584
7
104 Second Stage Sun Gear 1 27944
10
105 External Retaining Ring 1 28736
13
3 106 Thrust Washer 1 28728
12 107 Second Stage Planet Carrier 1 27933
108 Rollpin 3 24582
109 Second Stage Planet Gear Shaft 3 27923
110 Thrust Washer 6 28729
11 111 Loose Roller 42 27911
112 Second Stage Planet Gear 3 27919
A
14
113 External Retaining Ring 1 28736
114 Internal Retaining Ring 1 28738
115 Sight Gauge 1 70193
119 Internal Retaining Ring 1 72182
120 Dowel Pin 8 21112
121 Lockwasher (5/8) 8 102423
 SINGLE SPEED MOTOR SUB-ASSEMBLY (-1)
ITEM DESCRIPTION QTY. PART NO.
Hydraulic Motor 090 1 100044
122 Hydraulic Motor 110 1 100043
Hydraulic Motor 120 1 100042
123 Brake Valve 1 81609
124 O-Ring 1 10330
125 O-Ring 1 13542
126 Capscrew (½ -13 X 4½) 4 23690
127 Reducer Elbow Fitting 1 24236
128 Hose Assembly 1 25750
129 Elbow Fitting 1 21163
130 Elbow Fitting 1 25302
131 Hose Assembly 1 13705
132 Tee Fitting 1 23769
133 Needle Valve 1 25258
134 Tee Fitting 1 21163
135 Hose Assembly 1 13705
136 Tee Fitting 1 21166
137 Cap 1 70182
139 Elbow Fitting 1 24236
140 Warning Tag (needle valve) 1 25257
142 Lockwasher (1/2) 4 11026
143 Capscrew (½ -13 X 1½ Gd 8) 4 104322

TWO SPEED MOTOR SUB-ASSEMBLY (-1)

ITEM DESCRIPTION QTY. PART NO.
122 Hydraulic Motor 128/064 1 25651
123 Brake Valve 1 81984
124 O-Ring 1 10330
125 O-Ring 1 13838
126 Capscrew (7/16 - 14 X 3) 4 21134
127 Reducer Elbow Fitting 1 24236
128 Hose Assembly 3 13707
129 Tee Fitting 1 29078
130 Elbow Fitting 1 25302
132 Tee Fitting 1 22934
133 Needle Valve 1 25258
134 Adapter Fitting 1 24784
135 Elbow Fitting 1 21163
136 Tee Fitting 1 22934
137 Plug 1 22374
140 Warning Tag (needle valve) 1 25257
141 Warning Tag (case drain) 1 29080
142 Lockwasher (½) 4 11026
143 Capscrew (½-13 X 1½ Gd 8) 4 104322
 ITEM DESCRIPTION QTY. PART NO.
20 11 10 19 1 Valve Housing 1 NSS
2 Check Valve Retainer 1 24424
3 Spring Retainer 1 101016
1 2 12 14
4 Plug 1 24420
5 Main Piston 1 NSS
6 Damper Piston 1 NSS
7 Damper Piston Extension 1 101017
8 8 Check Valve Poppet 1 24423
10 Reducer 1 24436
13
19 11 Check Ball 1 24428
3 12 Check Valve Spring 1 24190
4
13 Main Piston Spring 1 24434
21
5 14 O-Ring 1 24186
15 Back-up Ring 1 24778
16 O-Ring 1 24776
17 Back-up Ring 1 24777
15 18 17 16 22 6 7 14 18 O-Ring 1 21123
19 Pipe Plug 1 18009
20 Check Spring 1 25373
Brake Valve Assembly - Part No. 81609
21 Shim 1 25662
22 Spring Seat 1 101015
Brake Valve O-Ring Kit - Part No. 61616 contains the following
item numbers: 14, 15, 16, 17 and 18 *NSS - Not Serviced Separately. Order complete
Brake Valve Assembly P/N 81609.

DRAIN PORT
SAE -4 ORB
HOIST PORT (7/16-20 THD)
SAE -16 ORB
(1 5/16-12 THD)
19

1 20
ITEM DESCRIPTION QTY. PART NO.
3 1 Valve Housing 1 NSS*
2 Check Valve Retainer 1 24424
12
3 Spring Retainer 1 24183
4 Plug 1 22450
11
9 5 Spool 1 NSS*
6 6 Damper Piston 1 NSS*
7 O-Ring 1 24186
14
8 Check Valve Poppet 1 24423
9 Pilot Orifice 1 24200
16
10 Check Valve Spring 1 24190
BRAKE PORT
13 SAE -4 ORB 11 Spool Spring 1 24192
(7/16-20 THD)
12 O-Ring 2 23601
15 13 O-Ring 1 24193
14 O-Ring 1 24194
5
15 Back-up Ring 1 24195
8 2 10 7 4
16 Back-up Ring 1 24196
19 Plug 1 25663
Brake Valve Assembly - Part No. 81984 20 Shim 1 25661

* NSS - Not Serviced Separately. Order complete

Brake Valve O-Ring Kit - Part No. 61567 contains the following Brake Valve Assembly P/N 81984.
item numbers: 7, 12, 13, 14, 15 and 16