PRESSURE VESSEL DESIGN

DESIGN CALCULATION
AIR RECEIVER
ASME-PTG-15

A 4-Sep-19 ISSUED FOR COMMENT REP REP

REV DATE DESCRIPTION PREPARED BY REVIEWED & APPROVED BY

STATUS CODE : A = Issued for comments, B = Issued for approval, C = Approved for construction
D = As Built, Info = For Information

Total Or Partial Reproduction And / Or Utilization of This Document Are Forbidden

Without Prior Written Authorization of The Owner

NATIONAL OILWELL VARCO

DOC. NO. : REVISION

 PRESSURE VESSEL DATA SHEET NO. :
DATA SHEET 0

REV BY DATE DESCRIPTION

PRESSURE VESSEL DESIGN A REP 4-Sep-19 ISSUED FOR ASME
CODE CONSTRUCTION
BY CHECK'D APPRV'D
REP REP REP
Item : AIR RECEIVER
Unit : ASME-PTG-15 No. of Units : 1 EA
1
2 Design Code and Spec. : ASME Sec. VIII Div 1. 2010 Edition, Addenda 2011
3 Inside Diameter : 222 mm Length (CS/CS): 1200 mm
4
5 Operating Temperature : 50 °C Stress Relieve : NO
6 Design Temperature : 60 °C Radiography : Shell : Full
7 Operating Pressure : 9 Bar Circum Head : Full
8 Design Pressure: 12 Bar Ultrasonic testing : NO
9 Hydro Test Pressure : As per code bar Inspection YES
10 Shell Thickness : As per code mm Stamp : No
11 Head Thickness : As per code mm Empty Weight : Kg
12 Corrosion allowance : 3 mm Operating Weight : Kg
13 Joint Efficiency Shell : 1 Test weight : Kg
14 Head: 1 Capacity : mm3
15 Internals : N/A
16 MDMT at As per code at Bar
17 Liquid density : kg/m3
18 Fireproofing : NO
19 Insulation : NO
20 Painting : NO
21 Pickling and passivation : NO
22 CONSTRUCTION AND MATERIAL SPECIFICATION
23 Type of heads : END CAP Support : SADDLE
24 Vessel Position : HORIZONTAL Earthing Lug : YES
25 Nozzle Orientation : SEE DRAWING Lifting Lugs : YES
26 Ladder Platform Clips : NO Name Plate : YES-SA 240 Gr. 316L
27 Insulation rings or clips : NO Name Plate bracketYES- SA 285 Gr C
28 Piping Clips : NO
29 David and support : N/A
30 DESCRIPTION MATERIAL DESCRIPTION MATERIAL
31 Shell SA 106 gr B Flanges SA 105
32 End Cap SA 234 WPB Nozzles SA 106 Gr B
33 Saddle SA 36 Fittings N/A
34 Lining N/A Gaskets CAF
35 Internals N/A External Studs SA 193-B7
36 External attachments SA 285 Gr C External Nuts SA 194 Gr 2H
37 Internal attachments N/A Internal Studs N/A
38 Internal Nuts N/A
39 NOTES / REMARKS :
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 PRESSURE VESSEL DATA SHEET NO. :
DATA SHEET

REV BY DATE DESCRIPTION

A REP 4-Sep-19 ISSUED FOR ASME
CODE CONSTRUCTION
UJUNG PANGKAH DEVELOPMENT PROJECT BY CHECK'D APPRV'D
PHASE II REP REP REP
Item : CNC-V-001
Unit : CLOSED DRAIN DRUM No. of Units : 1 EA
1 NOZZLE SCHEDULE A
2 Size Proj. From C.L to
Mark N° Class Face Type Service Remarks
3 (DN) Flange face (mm)
4
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6 N1 1 2" 150 RF WN Air Inlet See drawing
7 N2A/B/C 3 2" 150 RF WN Air Outlet See drawing
8 N3 1 2" 150 RF WN Drain See drawing
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 APPRV'D
REP

Remarks
 PRESSURE VESSEL DATA SHEET NO. :
DATA SHEET CNC-DS-001

REV BY DATE DESCRIPTION

A REP 4-Sep-19 ISSUED FOR ASME
CODE CONSTRUCTION
UJUNG PANGKAH DEVELOPMENT BY CHECK'D APPRV'D
PROJECT PHASE II REP REP REP
Item : CNC-V-001
Unit : CLOSED DRAIN DRUM No. of Units : 1 EA
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 TABLE OF CONTENT
Page

Table Of Content ____________________________________________ 1

Design Data ______________________________________________ 2
Vessel Loading Requirement _________________________________ 3
Strength Calculation _________________________________________ 4
Calculation for Cap Head ___________________________________ 5
Calculation for Shell _________________________________________ 5
Forming Shell Section and Head Requirement ________________ 6
Nozzle Neck Thickness Required Due to Design Condition ____ 7
Reinforcement Required for Opening Shell and Formed Head ______________________ 8
Nozzle Calculation I, __________________________________________________________ 11
Nozzle Calculation O____________________________________________________________ 14
Nozzle Calculation HH ________________________________________________________________________ 17
Standard Hydrostatic Test ___________________________________ 20
Tabulation for MAWP of Vessel _______________________________ 20
Establishment List of MDMT _________________________________ 21
Weight __________________________________________________ 22
Saddle Calculation __________________________________________ 23
Lifting Lug Calculation _______________________________________ 27

00001-CAL-PV-001/ASME/437990144.xls/TOC
 VESSEL LOADING REQUIREMENT
ASME SECTION VIII DIVISION I.
2007 EDITION , ADDENDA 2008

APPLIES ITEM
YES NO

a INTERNAL PRESSURE

a EXTERNAL PRESSURE

a WEIGHT OF THE VESSEL

a WEIGHT OF NORMAL CONTENTS UNDER OPERATING CONDITIONS (STATIC HEAD)

a WEIGHT OF NORMAL CONTENTS UNDER TEST CONDITIONS (STATIC HEAD)

a SUPERIMPOSED STATIC REACTIONS FROM WEIGHT OF ATTACHMENT EQUIPMENT

a THE ATTACHMENTS OF INTERNALS

a THE ATTACHMENTS OF VESSEL SUPPORTS (SADDLES)

a THE ATTACHMENT OF LIFTING LUGS

a CYCLIC AND DYNAMIC REACTIONS DUE TO PRESSURE

a a CYCLIC AND DYNAMIC REACTIONS DUE TO THERMAL VARIATIONS

a a CYCLIC AND DYNAMIC REACTIONS DUE TO EQUIPMENT MOUNTED ON THE VESSEL

a a CYCLIC AND DYNAMIC REACTIONS DUE TO MECHANICAL LOADINGS

a a WIND REACTIONS

a a SNOW REACTIONS

a a EARTHQUAKE REACTIONS

a a IMPACT REACTIONS SUCH AS THOSE DUE FLUID SHOCK

a a TEMPERATURE GRADIENT

a a DIFFERENTIAL THERMAL EXPANSION

a a ABNORMAL PRESSURE, SUCH AS THOSE CAUSED BY DEFLAGRATION

00001-CAL-PV-001/ASME/437990144.xls/LoadingReq
 STRENGTH CALCULATION

Description Rule

Thickness of End Cap Under Internal Pressure UG - 27

Thickness of Shell Under Internal Pressure UG - 27

Forming Shell Section and Heads UG - 79

Nozzle Neck Thickness UG - 45

Opening in Pressure Vessel UG - 36

Reinforcement Required for Openings in Shell and Formed Head UG - 37

Limits of Reinforcement UG - 40

Strength of Reinforcement UG - 41

Inspection Opening UG - 46

Standard Hydrostatic Test UG - 99

MDMT (Minimum Design Metal Temperature) UG-20 & UCS-66

for Plate, Nozzle, Pipe, Fitting & etc.

Minimum Requirements for Attachment Welds at Openings UW-16 ( C ) &

Fig. UW-16.1 ( C )

00001-CAL-PV-001/ASME/437990144.xls/Str_Calc
 1. Calculation for Cap Under Internal Pressure (UG-27) ==> spherical head
Material : SA 234 WPB
Design Data :
End Cap Used 273 mm OD. Thickness is 25 mm
Inside Radius of Head (corroded+mt ) R : 114.5 mm
Corrosion Allowance CA : 3 mm
Joint Efficiency E : 1
Allowable Stress Value S : 118 Mpa
Design Pressure P : 1.2 Mpa

PdR
t= + CA (UG-27d)
(2SE - 0.2 Pd)

t= 3.583 mm

UG 16. (b) : The minimum thickness of head is 1.5 + 3 = 4.500 mm

Considering 12.5% Manufacturing Toleran 0.875 x 25 - 3 = 18.88 mm

t provide = 18.88 mm , t required = 4.500 mm
if t provide> t required, it will be safe
18.88 > 3.583 ------------------------------------------------------------> SAFE !!!
MAWP at corroded condition :
MAWP = 2*S*E*t/(R+(0.2*t))
= 31.84 Mpa (Head)

2. Calculation for Shell wall thickness under internal pressure (UG - 27)

Material : SA 106 gr B
R : Inside Radius of Shell (Corroded) R : 114 mm
Pd : Total Design Pressure Pd : 1.200 Mpa
E : Joint Efficiency E : 1
S : Allowable Stress Value S : 118 Mpa
CA : Corrosion Allowance CA : 3 mm
Design thickness : UG - 27
A. Circumferential stress
PdR
t= + CA
(SE - 0.6 Pd)
t= 4.166 mm

B. Longitudinal Stress
PdR
t= + CA
(2 SE + 0.4 Pd)
t= 3.581 mm

C. UG.16 (b)
The minimum thickness of shell is 1.5 + 3 = 4.500 mm
Using wall thickness 25 mm, it will be safe.

MAWP at corroded condition :

MAWPC = S*E*(t - CA)/(R+(0.6*(t - CA))
= 20.41 Mpa (Shell)

MAWPL = 2*S*E*(t - CA)/(R-(0.4*(t - CA)))

= 49.35 Mpa (Shell)
Use smaller value

MAWP shell = 20.41 Mpa

00001-CAL-PV-001/ASME/437990144.xls/Shell&Head
3. Forming Shell Sections and Heads UCS-79 Requirement

The provisions in UCS-79 shall apply in additional to the general rules for forming given in
UCS-79 (b). Carbon and low allow steel plates shall not be formed cold by blow.
The extreme fiber elongation shall be determined by the followings :

a. Checking the Heat treatment for cold forming of shell - single Curvature.
Where
~
ts : Plates thickness of shell = 25 mm
Rfs : Final center line radius of shell = 111 mm
Ro : Orginal center line radius = 1.00E+54 (Infinite)

Extreme fiber elongation (%)

50 ts
= 1 - Rfs / Ro = 11.26 < 40 %
Rfs

Therefore Heat treatment after cold forming of Cyclindrical shell plate is not required

b. The head material is SA 234 WPB, the evaluation based on UCS 79 is not required.

00001-CAL-PV-001/ASME/437990144.xls/Formshell
4.Nozzle neck thickness required due to Design conditions

The minimum thickness of nozzle neck is determined as per UG-45 as follows :

4.1 Requirement of UG-45 (a)

The minimum thickness of nozzle neck, trn (mm), shall not be less than the thickness
computed from the applicable loadings in UG-22 plus the thickness added for
corrosion allowance on the connection.

trn = Pt x (Rn+CA) + CA
[(Sn x E) - (0.6 x P)]

Rn = Internal radius of nozzle, mm

Pt = Total Pressure at location of nozzle connection, Mpa
Ps = Static Head, Mpa
ts = Standard wall pipe, mm
CA = 3 mm
E = 1

Mark Nozzle Nozzle Allow. Internal Press Ex.Press Ps Pt trn ts

of Location Size Neck Stress Radius (P) (Pe) Mpa Mpa mm mm
Nozzle Material (Sn)Mpa (Rn), mm Mpa Mpa
N1 Head 2" Sch80 SA 106 Gr B 118 24.5 1.2 0 0.000 1.200 3.28 6
N2A Shell 2" Sch80 SA 106 Gr B 118 24.5 1.2 0 0.000 1.200 3.28 6
N2B Shell 2" Sch80 SA 106 Gr B 118 24.5 1.2 0 0.000 1.200 3.28 6
N2C Shell 2" Sch80 SA 106 Gr B 118 24.5 1.2 0 0.000 1.200 3.28 6
N3 Shell 2" Sch80 SA 106 Gr B 118 24.5 1.2 0 0.000 1.200 3.28 6

4.2 Requirement of UG-45 (b)

Additionally, the minimum thickness of nozzle neck, trn, shall not be less than
the smaller of the followings :
a. Requirement of UG-45 (b) (1)
For Vessel under internal pressure only, the thickness (plus CA) required for Pressure,
(E = 1) for the shell or head at the location where the nozzle neck attaches to the
vessel but in no case less than the minimum thickness specified for the material in
UG-16 (b) (Minimum thickness shall not be less than 1/16" (1.5 mm)

b. Requirement of UG - 45 (b) (2)

For Vessel under external pressure only, the thickness (Plus CA) obtained by using the
external Design Pressure as an equivalent internal design pressure (E = 1) in the Formula
above for the Shell and Head at the location where the neck attaches to the vessel but in
no case less than the minimum thickness specified for the material in UG - 16 (b)

c. Requirement of UG - 45 (b) (3)

For Vessel designed for both internal and external Pressure, the greater of the thickness
determined by (b) (1), or (b) (2) above shall be used.

Therefore, tr3, in is the larger value computed in 4.2 (a) and 4.2 (b) above shall be used.

d. Requirement of UG - 45 (b) (4)

The minimum thickness of standard wall pipe plus thickness added for Corrosion Allowance
(C.A) on the connection ; for nozzle larger than the largest pipe size included in
ANSI B 36.10 M the Wall thickness of that largest size plus the thickness added for
Corrossion Allowance on the Connection.

The minimum thickness for all material is that wall thickness listed in table 2 of ANSI B 36.10 M 2004 Ed.
less 12.5%

00001-CAL-PV-001/ASME/437990144.xls/Nozzle
Nozzle Nozzle Size UG-45(a) Allow. UG-45(b)(1) UG-45(b)(2) UG-45 UG-45 (b) (4) tr5 Selc't Noz. Thk
No. Loc NPS (trn, mm) Stress (b)(3) (tr4,mm) Nom. 0.875tn
(Sv) Mpa (tr1), mm (tr2), mm (tr3,mm) min Sch tn
max(tr1,tr2) 0.875ts+CA (tr3,tr4) (mm) (mm)
N1 Head 2" Sch80 3.281 118 3.583 3 3.583 8.250 3.58 80 6 5.3
N2A Shell 2" Sch80 3.281 118 4.166 3 4.166 8.250 4.17 80 6 5.3
N2B Shell 2" Sch80 3.281 118 4.166 3 4.166 8.250 4.17 80 6 5.3
N2C Shell 2" Sch80 3.281 118 4.166 3 4.166 8.250 4.17 80 6 5.3
N3 Shell 2" Sch80 3.281 118 4.166 3 4.166 8.250 4.17 80 6 5.3

Nozzle Nozzle Size tr6 0.875tn > tr6

No. Loc NPS (OK/NO)
max
(trn,tr5)
N1 Head 2" 3.583 OK
N2A Shell 2" 4.166 OK
N2B Shell 2" 4.166 OK
N2C Shell 2" 4.166 OK
N3 Shell 2" 4.166 OK

5. Reinforcement Required for opening shell and formed heads.

The total cross sectional Areas for Openings in shell and formed Head without Reinforcing
element or with reinforcing element are in determined in UG-37 as follow

As per UG-36 (b) (1) - The Rules in UG-36 though UG-43 apply to openings not exceeding
the following : For Vessel 60 in (1500 mm) inside diameter and less, one-half the vessel diameter, but
not exceed 20 in (500 mm). For vessels over 60 in. (1500 mm) inside diameter, one-third the vessel diameter,
but not to exceed 40 in. (1 000 mm). For opening exceeding these limits supporting rules rules of 1-7
shall be satistified in addition to UG-36 through UG-41.

As per UG-36(c) (3) - Openings in vessel not subject to rapid fluctuations in pressure do not
require reinforcement other than that inherent in the construction under the following
conditions :
UG - 36(c) (3) (a) - Welded or Braced connections meeting the applicable rules
and with a finished opening not larger than.

3½" in (89 mm) diameter - in Vessel Shell, or heads 3/8 in (10 mm) or less in thickness

2 3/8 in (60 mm) diameter - in Vessel Shell, or heads over 3/8 in (10 mm) in thickness

From Fig. UG-37.1 Nomenclature and Formulas for Reinforced Openings as shown below,
we can get conclusion as follows:

00001-CAL-PV-001/ASME/437990144.xls/Nozzle
 5.1 Without Reinforcing

A = Area Required, mm² = d tr F +2 tn tr F(1-fr1)

A1 = Area Available in Shell = d (E1t-Ftr) - 2 tn (E1t-Ftr) (1-fr1)

Use Larger Value, mm² = 2 (t + tn) (E1t-Ftr)-2 tn (E1t-Fr1)(1-fr1)

A2 = Area available in nozzle projection = 5 (tn-trn) fr2 t

outwards use smaller value, mm² = 5 (tn-trn) fr2tn

A3 = Area available in inward nozzle, mm² = 5tti fr2

use smallest value = 5titi fr2
= 5hti fr2

A41= Area available in outward weld = (leg)² fr2

nozzle weld, mm²

A43= Area available in inward weld = (leg)² fr2

nozzle weld, mm²

IF A1 + A2 + A3 + A41 + A43 > A Opening is adequately reinforced

IF A2 + A2 + A3 + A41 + A43 < A Opening is not adequately reinforced

so Reinforcing elements must be
added and/or thickness must be
increased.

5.2 With Reinforcing Element

A = Area required, mm² = d tr F + 2 tn tr F(1 - Fr1)

A1 = Are available in shell = use = d (E1t-F tr) - 2 tn (E1t - Ftr) (1-fr1)

larger value, mm² = 2 (t+tn)(E1t-Ftr) - 2tn (E1t-Ftr)(1-fr1)

A2 = Area available in nozzle projections = 5 (tn-trn) fr2 t

outward , use smaller value, mm² = 2 (tn-trn) (2.5 tn + te)fr2

A3 = Area available in inward nozzle, mm² = 5tti fr2

use smallest value = 5titi fr2
= 5hti fr2

A41= Area Available in outward weld = (leg)² fr3

nozzle weld, mm²

A42= Area Available in outer weld = (leg)² fr4

element weld, mm²

A43= Area Available in inward weld = (leg)² fr2

nozzle weld, mm²

A5 = Area available in element, mm² = (Dp - d-2 tn) te fr4

IF A1 + A2 + A3 + A41 + A42 + A43 + A5 > A Opening is adequately

reinforced
CA = Corrosion Allowance, mm
D = Inside shell diameter, mm
DP = Outside diameter of reinforcing element (see UG-40 for limits Reinforcement), mm
d = Finished diameter of circular opening, mm

00001-CAL-PV-001/ASME/437990144.xls/Nozzle
 E = Joint efficiency of shell, head (tr) and nozzle neck (trn)
E1 = Joint efficiency of - when an opening is in the solid plate
= Joint efficiency obtained from table UW - 12
h = Distance nozzle project beyond the inner surface of vessel wall, mm
= The Smaller of 2.5 or 2.5 tn without a reinforcing element, mm
= The Smaller of 2.5 or 2.5 + te with a reinforcing element, mm
K1 = Spherical radius factor (see definition or tr, or table UG-37)
P = Internal Design Pressure, Mpa
R = Inside radius of the shell course under conderation in corroded condition, mm
Rn = Inside radius of the nozzle under conderation in corroded condition, mm
S = Allowable Stress value in tension (see UG-23), Mpa
Sn = Allowable Stress value in nozzle (Mpa)
Sv = Allowable Stress value in vessel (Mpa)
Sp = Allowable strss Value in Reinforcing Elements (Mpa)
fr = Stress Reduction Factor, not greater, than 1 (see UG-41 [A])
fr1 = Sn/Sv for nozzle wall inserted through the Vessel wall
fr1 = 1, For nozzle Wall abutting the Vessel Wall
fr2 = Sn/Sv
fr3 = (Lesser or Sn or Sp) / Sv
fr4 = Sp / Sv
t = Nominal thickness or vessel wall, mm
tr = Required thickness of a seamless shell based on circumferential stress, or of a
formed Head, mm using E : 1
tn = Required thickness of a nozzle wall, irrespective of product form
t1 = Weld dimension (see UW-16 and Fig. UW-16.1)
t2 = Weld dimension (see UW-16 and Fig. UW-16.1)
trn = Required thickness of a seamless nozzle wall, mm
tc = Weld dimension (see UW-16 and Fig. UW-16.1)
tmin = Weld dimension (see UW-16 and Fig. UW-16.1)
tw = Weld dimension (see UW-16 and Fig. UW-16.1)
te = Thickness of reinforcing element, mm (see UG-40, UG-41 and Fig. UG-40)
W = Total load to be carried by attachment weld, N

00001-CAL-PV-001/ASME/437990144.xls/Nozzle
6. NOZZLE CALCULATION : N1

Mark Nozzle : N1
Nozzle Service : Inlet
Nozzle Location : Head
Nominal Size : 2" Sch 80
Nozzle Outside Diameter, mm Dn : 60.3 mm
Shell Material : : SA 234 WPB
Pad Material : - (No Repad)
Nozzle Neck Material : SA 106 Gr B
Design Pressure P : 1.2 Mpa
Corrosion Allowance CA : 3 mm
Shell Thickness (ta-CA) t : 22 mm
Nozzle Thickness (corroded) tn : 3 mm
Nozzle ID (Corroded) d : 54.3 mm
Joint Efficiency E : 1
Shell ID (corroded) D : 228 mm
Nozzle Inside Rad (corroded) Rn : 27.15 mm
Nozzle Pad OD, mm Dp : 0
Nozzle Pad tHK, mm te : 0 -
Weld leg (Nozzle Outward) lo : 10 mm
Weld leg (Nozzle Inward) li : 0
Weld leg (outer element) lw : 0
Inside Nozzle Projection h : 0
Correction Factor F : 1
Vessel Allowable Stress Sv : 118 Mpa
Nozzle Allowable Stress Sn : 118 Mpa
Repad Allowable Stress Sp : 0 (No Repad)
Strength Reducing Factor; fr1 = Sn /Sv (inserted) ; 1 (abutting) fr1 : 1.00
fr2 = Sn /Sv fr2 : 1
fr3 = (lesser of Sn or Sp) /Sv fr3 : 0
fr4 = Sp /Sv fr4 : 0
Required Thk of Shell tr = P.(D/2) /(Sv.E-0.6 P) tr : 1.166 mm
Required Thk of Nozzle trn = P. Rn / (Sn.E - 0.6 P) trn : 0.28 mm

Considering 12.5% Manufacturing Tolerance and CA, tcor =( 6.00 x 0.875 ) - 3 = 2.250 mm
MAWP at corroded condition :
MAWP = Sn*E*tcor/(Rn+(0.6*tcor))
= 9.3 Mpa (Nozzle)

00001-CAL-PV-001/ASME/437990144.xls/Nozzle
 Limits of Reinforcement

Normal to shell wall 2.5t or 2.5 tn + te, use smaller value, mm = 7.5 mm
2.5t = 55 mm
2.5tn + te = 7.5 mm

Parallel shell wall 2 d or 2 (Rn + t +tn) use larger value, mm = 108.6 mm

2d = 108.6 mm
2 (Rn + t +tn) = 104.3 mm

Area of reinforcement required, A = d tr F+2 tn tr F (1-fr1), mm2 = 63.338 mm2

Area in excess thickness in the shell wall available for reinforcement : = 1131.3 mm2
A1 = d (E1 x t - F x tr) - 2 tn (E1 x t - F x tr) (1-fr1) or
= 1131.262 mm2
A1 = 2 (t+tn) (E1 x t - F x tr) - 2 tn (E1 x t - F x tr) (1-fr1),
= 1041.678 mm2
use larger value, mm²

Area in excess thickness in the nozzle wall available for reinforcement : = 40.8 mm2
A2 = 5 (tn - trn) fr2 x t or
= 299.4424 mm2
A2 = 2 (tn - trn) (2.5 tn + te) fr2, use smaller value, mm²
= 40.83305 mm2

Area available for reinforcement when the nozzle wall extends inside
the vessel wall
A3 = 5ttifr2, mm² = 0 mm²
= 5titifr2, mm²
= 2htifr2, mm² , use smallest value

Outward nozzle weld = A41 = lo² x fr2, mm² = 100 mm²

Outer element weld = A42 = lw² x fr4, mm² = 0 mm²
Inward nozzle weld = A43 = li² x fr2, mm² = 0 mm²

Cross sectional area of material added as reinforcement

A5 = (Dp - d - 2 tn) x te x fr4 = 0 mm²

SA = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 1272.1 mm²

A = = 63.34 mm²

A < SA -----------------------> NO REPAD

00001-CAL-PV-001/ASME/437990144.xls/Nozzle
 Size of weld required [UW - 16 (c). Fig. UW - 16.1 Sketch (c)]

tc = Not less than the smaller of 6 mm or 0.7 tmin

tmin = min(t,tn)
= 3 mm
0.7tmin = 2.1 mm
tc { = 0.707 x lo
= 0.707 x 10
tc = 7.07 mm > 2.1 (OK)

00001-CAL-PV-001/ASME/437990144.xls/Nozzle
7. NOZZLE CALCULATION : N2A

Mark Nozzle : N2A

Nozzle Service : Outlet
Nozzle Location : Shell
Nominal Size : 2" Sch 80
Nozzle Outside Diameter Dn : 60 mm
Shell Material : SA 106 gr B
Pad Material : - (No Repad)
Nozzle Neck Material : SA 106 Gr B
Design Pressure P : 1 Mpa
Corrosion Allowance CA : 3 mm
Shell Thickness (ta-c) t : 22.00 mm
Nozzle Thickness (corroded) tn : 3 mm
Nozzle ID (Corroded) d : 54 mm
Joint Efficiency E : 1
Shell ID (corroded) D : 228 mm
Nozzle Inside Rad (corroded) Rn : 27 mm
Nozzle Pad OD Dp : 0
Nozzle Pad thk te : 0 -
Weld leg (Nozzle Outward) lo : 10 mm
Weld leg (Nozzle Inward) li : 0
Weld leg (outer element) lw : 0
Inside Nozzle Projection h : 333 mm
Correction Factor F : 1
Vessel Allowable Stress Sv : 118 Mpa
Nozzle Allowable Stress Sn : 118 Mpa
Repad Allowable Stress Sp : 0 (No Repad)
Strength Reducing Factor; fr1 = Sn /Sv (inserted) ; 1 (abutting) fr1 : 1
fr2 = Sn /Sv fr2 : 1
fr3 = (lesser of Sn or Sp) /Sv fr3 : 0
fr4 = Sp /Sv fr4 : 0
Required Thk of Shell tr = P.(D/2) /(Sv.E - 0.6 P) tr : 1.166 mm
Required Thk of Nozzle trn = P. Rn / (Sn.E - 0.6 P) trn : 0.28 mm

Considering 12.5% Manufacturing Tolerance, tcor : =( 6.00 x 0.875 ) - 3 = 2.25 mm

MAWP at corroded condition :
MAWP = Sn*E*tcor/(Rn+(0.6*tcor))
= 9.37 Mpa (Nozzle)

00001-CAL-PV-001/ASME/437990144.xls/Nozzle
 Limits of Reinforcement

Normal to shell wall 2.5t or 2.5 tn + te, use smaller value, mm = 7.5 mm
2.5t = 55 mm
2.5tn + te = 7.5 mm

Parallel shell wall 2 d or 2 (Rn + t +tn) use larger value, mm = 108.00 mm

2d = 108 mm
2 (Rn + t +tn) = 104 mm

Area of reinforcement required, A = d tr F+2 tn tr F (1-fr1), mm2 = 62.988 mm2

Area in excess thickness in the shell wall available for reinforcement : = 1125.0 mm2
A1 = d (E1 x t - F x tr) - 2 tn (E1 x t - F x tr) (1-fr1) or
= 1125.01
A1 = 2 (t+tn) (E1 x t - F x tr) - 2 tn (E1 x t - F x tr) (1-fr1),
= 1041.7
use larger value, mm²

Area in excess thickness in the nozzle wall available for reinforcement : = 40.9 mm2
A2 = 5 (tn - trn) fr2 x t or
= 299.6
A2 = 2 (tn - trn) (2.5 tn + te) fr2, use smaller value, mm²
= 40.9

Area available for reinforcement when the nozzle wall extends inside
the vessel wall
A3 = 5ttifr2 = 45.0 mm²
= 330.0
= 5titifr2
= 45.0
= 2htifr2
= 1998.0 , use smallest value, mm²

Outward nozzle weld = A41 = lo² x fr2, mm² = 100 mm²

Outer element weld = A42 = lw² x fr4, mm² = 0 mm²
Inward nozzle weld = A43 = li² x fr2, mm² = 0 mm²

Cross sectional area of material added as reinforcement

A5 = (Dp - d - 2 tn) x te x fr4 = 0 mm²

SA = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 1310.9 mm²

A = = 62.988 mm²

A < SA -----------------------> NO REPAD

00001-CAL-PV-001/ASME/437990144.xls/Nozzle
 Size of weld required [UW - 16 (c). Fig. UW - 16.1 Sketch (c)]

tc = Not less than the smaller of 6 mm or 0.7 tmin

tmin = min(t,tn)
= 3.00 mm
0.7tmin = 2.10 mm
tcac = 0.707 x lo
= 0.707 x 10

tcac = 7.07 mm > 2.10 (OK)

00001-CAL-PV-001/ASME/437990144.xls/Nozzle
10. Hydrotest

Symp Maximum Allowable Working Pressure, Mpa Ratio

M.A.W.P Max. Allowable Stress, Mpa of
Design Parts Name Mat'l Spec At Test At Design Temp St / Sd
Pressure Temp (St) (Sd)
Shell SA 106 gr B 118 118 1
Head SA 234 WPB 118 118 1
Nozzle SA 106 Gr B 118 118 1
Flange SA 105 138 138 1
Bolting SA 193-B7 172 172 1

ST / SD The smaller value of the Above (ST / SD) 1

Tabulation For Maximum Allowable Working Pressure (MAWP)

Part Material MAWP (Mpa)

Shell SA 106 gr B 20.41
Head SA 234 WPB 31.84
Nozzle SA 106 Gr B
N1 SCH 80 9.3
N2A SCH 80 9.4
N2B SCH 80 9.4
N2C SCH 80 9.4
N3 SCH 80 9.4

As per ASME B.16.5

Test Pressure = 1.3 x (ST / SD) x (MAWP), in Mpa

= 1.3 x 1 x 9.32
= 12.11 Mpa

00001-CAL-PV-001/ASME/437990144.xls/Nozzle
EQUIPMENT NAME : AIR RECEIVER

11. Establishment List of M.D.M.T According To (UG-20 & UCS-66)

(Lowest Permissible Temperature)

As per UG-20 Design Temperature UG-20 (b)

The Minimum metal temperature used in design shall be the lowest expected in service when lower temperatures are permitted
by the rules of UCS-66. The Minimum Design Metal Temperature (MDMT) shall be determined by Computation as show below.

As per UCS-66 Materials

For Vessels Installed at a fixed location when the coincident Ratio define in Fig. UCS-66.1 is less than one, this figure provides a
further basis for the use of part UCS material without Impact Test.

For such vessel, and for minimum design metal temperature of -20°F (-29°C) and warmer, the minimum design temperature without
Impact test determined in UCS-66 (a) above for a given material and thickness may be reduce as determined in UCS-66.2

For minimum design temperature colder than-50°F (-45°C), Impact testing is required for all materials, except as allowed in
UCS-66 (b) (3) and in UCS-68 (c)

MATERIAL GOVERNING LOWEST IMPACT TEST

NAME CURVE REMARKS
SPEC. THK. (mm) PERMISSIBLE TEMP. REQ'D or NOT
SHELL SA 106 gr B 25 B -29°C exemption, per UG-20 (f), thk < 1 in (25 mm) NOT
END CAP : SA 234 WPB 25 B - 29°C exemption, per UG-20 (f), thk < 1 in (25 mm) NOT
SADDLE, LIFTING LUG SA 285 Gr C 12 A - 29°C exemption, per UG-20 (f), thk < 1/2 in (13 mm) NOT
NOZZLE FLANGE, BLIND FLANGE SA 105 - - 29°C per UCS-66 (c), ASME B16.5 Flange NOT
NOZZLE NECK (PIPE) N1 SA 106 Gr. B 6 B - 29°C exemption, per UG-20 (f), thk < 1 in (25 mm) NOT
NOZZLE NECK (PIPE) N2A/B/C SA 106 Gr. B 6 B - 29°C exemption, per UG-20 (f), thk < 1 in (25 mm) NOT
NOZZLE NECK (PIPE) N3 SA 106 Gr. B 6 B - 29°C exemption, per UG-20 (f), thk < 1 in (25 mm) NOT

BOLT SA 193 B7 - - 48°C per UCS-66, General Note (e) NOT

NUT SA 194 2 H - - 48°C per UCS-66, General Note (e) NOT

Therefore, Minimum Design Metal Temperature of the Vessel shall be the Highest (Warmer) of the Lowest Permissible Temperature of the Vessel components shown above
Min. Design Metal Temp. of Vessel
-29oC
M.D.M.T
The Minimum Operating Temperature = 5 °C > -29 °C MDMT impact testing is not required.

00001-CAL-PV-001/ASME/437990144.xls/MDMT
12. VESSEL WEIGHT

NO DESCRIPTION QTY WEIGHT (kg)

Unit Total
1 Shell
OD 273 x L1200 x t25 1 186.00 186.00

2 Head
OD 273 x t25 2 20.00 40.00

3 Flange
2" #150 RFWN 5 2.72 13.60

4 Nozzle
2" x L151 Sch.60 5 1.68 8.39

6 SADDLE
H273 x W530 x t8 2 9.09 18.17
L300 x W210 x t8 2 3.96 7.91
L250 x W140 x t12 2 3.30 6.59

7 LIFTING LUG
125x130x10 THK 2 3.19 6.38

8 NAME PLATE SUPPORT

300x130x6 THK 1 1.85 1.85

9 LIQUID 123

10 WATER 210

11 MISCELLANEOUS 2.5 % 7.22

EMPTY WEIGHT 296.12

OPERATING WEIGHT 419.12
TEST WEIGHT 506.12

00001-CAL-PV-001/ASME/437990144.xls/Weight
13.SADDLE CALCULATION

Reference : Pressure Vessel Design Manual, Dennis R. Moss

Material SA 36
Fy = Yield stress = 250 Mpa
Fb = All. Bending Stress :0.66Fy = 165 Mpa
Ft = All. Tension Stress :0.6Fy = 150 Mpa
Fa = All. Compres. Stress :0.6Fy = 150 Mpa
Wt = Test Weight = 506.12 kg
= 4959.98 N
Q= Load on one saddle = 2479.99 N
R= Radius of vessel = 136.50 mm
q= Half of Contact angle of saddle = 60 °
B= Centerline Dimension = 900 mm
F= Base Plate width = 140 mm
A= Base Plate length = 250 mm
G= Rib width = 110 mm
e= Rib Spacing = 204 mm
tw = Web thickness = 12 mm
tr = Rib thickness = 12 mm
tb = Base Plate thickness = 12 mm

a. Web
a.1.
a.1. Tension Stress

K1 = 0.204

Saddle splitting force,

fh = K1.Q
fh = 505.92 N

Tension stress,

sT =
2fh
As
As = R/3 x tw
As = 546 mm2

sT = 1.85 MPa < Ft OK

00001-CAL-PV-001/ASME/437990144.xls/Saddle
 a.2. Bending Moment

d= R sin θ
B−
θ
d = 787.12 mm

M = 2fhd
M = 796432.3 Nmm

Bending stress,
MC 1
fb =
I

C1 = 357.3 mm
I = 847160520 mm4

fb = 0.34 MPa < Fb OK

b. Base Plate

Bending stress on baseplate,

fb =
3QF
4 At b2

fb = 7.23 MPa < Fb OK

c. Rib

Area,
Ab = AF
Ab = 35000 mm2

Bearing pressure,

Bp = Q
Ab

00001-CAL-PV-001/ASME/437990144.xls/Saddle
 Bp = 0.07 MPa

00001-CAL-PV-001/ASME/437990144.xls/Saddle
 F
G

0.5e

Pressure area,

Ap = 0.5eF
Ap = 14280 mm2

Load,
P = Bp.Ap
P = 1011.84 N

Area of rib and web,

Ar = 0.5eFtw + Gtr
Ap = 2544 mm2

Compressive stress,

fa =
P
Ar
fa = 0.4 MPa < Fa OK

00001-CAL-PV-001/ASME/437990144.xls/Saddle
 14. Moment of Inertia of Saddle :

12

3
C1
2 CL=259.4 y
x x 705

12

1
200 25

mark b h area (a) y axy d d2 a x d2 I

(mm) (mm) (mm2) (mm) (mm3) (mm) (mm )2
(mm4) (mm4)
1 200 25 5000 12.5 62500 251.58 63290.64 3.16E+08 260416.67
2 12 584.4 7012.8 317.2 2E+06 53.12 2822.1 19791010 2E+08
3 210 12 2520 615.4 2E+06 351.32 123428.3 3.11E+08 30240
total 14532.8 4E+06 6.47E+08 2E+08

C= Say/a= 264.1 mm
C1 = 357.3 mm

I= 8E+08 mm4

00001-CAL-PV-001/ASME/437990144.xls/Moment Inertia
15. LIFTING LUG
Ref: Manual of Steel Construction Allowable Stress 9th Edition

DESIGN DATA : : CLOSED DRAIN DRUM

LIFTING LUG DETAIL

Material of Lug : SA - 285 Gr C

Yield Stress Fy : 250.00 Mpa
Empty Weight of Vessel We : 296.12 kg
We : 2961.21 N

Sling Angle a : 60o

Pin Diameter d : 16 mm
No. of Lug N : 2
Safety Factor SF : 2.5
Main Plate Thickness T : 12 mm
Cheek Plate Thickness tc : 0 mm
Main Plate Radius R : 30 mm
Cheek Plate Radius r : 0 mm
Pin Hole Radius ro : 10 mm
Length of Lug h : 125 mm
Height of Lug b : 100 mm

Fillet Weld Around Cheek Plate wc : 0 mm

Max. Allowable welding Stress Tw : 10 mm
Max. Allowable welding Stress Fw : 62.7 Mpa

Allowable Stresses for Lug

Allow. Tension, FT = 0.6 Fy = 150 N/mm2

Allow. Shear, FS = 0.4 Fy = 100 N/mm2
Allow. Bending, FB = 0.66 Fy = 165 N/mm2
Allow. Bearing, FP = 0.9 Fy = 225 N/mm2

Load per Lug

W = 2961.208 N

W x SF 2961.2 x 2.50
Hy = =
N 2

= 1850.76 N

Hy 1850.76
Hx = =
tan a tan 60o

= 1068.534 N

00001-CAL-PV-001/ASME/437990144.xls/Lifting Lug
00001-CAL-PV-001/ASME/437990144.xls/Lifting Lug
RESULTAN FORCE

P = SQRT (Hy2 + Hx2 )

= 2137.07 N

Allow. Load on weld = 62.7 Mpa

Choose Weld Leg Size = 10 mm

Lug Weld Perimeter, PL = 2( h+T ) = 2 x( 125 + 12 )

= 274 mm

STRESS IN LUG

Bending (z-axis) Bending Moment

sBz = Lug Section Modulus

1068.53 x 100
=
1/6 x 12 x 125 2
80
###

= 3.42 Mpa

Tension, Force
sT = Area

1850.76
=
125 x 12

= 1.23 Mpa

Unity Check, sT sBz

= <1
FT FB

1.23 3.419
= + = 0.028949 < 1 -------> OK
150 165

CHECK WELD LEG IN LUG

Tensile Force, = Hy / PL

1850.76
= = 6.75 N/mm
274

Shear Force in x-axis = Hx / PL

1068.534
= = 3.90 N/mm
274

00001-CAL-PV-001/ASME/437990144.xls/Lifting Lug
 SW(z) = (h . T) + h2/3

= 125 x 12 + 125 2/3

= 6708

Bending Force Around z-axis = m / SW(z)

1068.534 x 100
=
6708.33

= 15.93 N/mm

Resultan Force, W = SQRT [(Tensile F.)2+(Shear-x)2+(Bending-z)2]

= SQRT [ 6.75 2+ 3.90 2+ 15.93 2]

= 17.74 N/mm

Minimum Weld Size = W / Fw

17.74
= = 0.28 mm
62.7

Filled Weld Leg Size = 0.28 mm (min)

Selected Filled Weld Leg Size = 10 mm ---------> The choose weld size is sufficient

STRESS AT PIN HOLE OF LUG

Shear Area = 2 T x (R - ro) + 2 tc x 2 ( r - ro )

= 2x 12 x ( 30 - 10 )+ 2 x 0 x 2( 0 -### )

= 480 mm2

Shear stress, fs = P / Shear Area

2137.07
=
480

= 4.45 Mpa < fs -----> OK

Bearing Area, = d x ( T + 2 tc)

= 16 x ( 12.0 +### x 0 )

= 192 mm

00001-CAL-PV-001/ASME/437990144.xls/Lifting Lug
Bearing Stress, fp = P / Bearing Area

2137.068
=
192.0

fp = 11.13 Mpa < fp ------> OK

R30 10

100 20 x

z
125

00001-CAL-PV-001/ASME/437990144.xls/Lifting Lug