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1. Install the oil seal to the cylinder head using special tool.
Note
Install it to the injection pipe insertion surface using the oil seal installer.
Tap the seal so that it is not slanted.
Caution
Be careful not to damage the lip section.
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22/4/2019 Cylinder head assembly reassembly (4JK1)
1. Cylinder head
2. Oil seal installer
1. Install the valve guide to the cylinder head using special tool.
Note
Use the valve guide remover and installer to tap the valve guide from the upper surface side of the
cylinder head.
Caution
When replacing the valve guide, replace as a set with the valve.
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22/4/2019 Cylinder head assembly reassembly (4JK1)
1. The height from the upper surface of the cylinder head to the end surface of the valve guide
2. Cylinder head
Note
Apply it to the outer circumference of the valve guide.
2. Install the valve stem oil seal to the cylinder head using special tool.
Note
Install it using a valve stem seal installer.
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22/4/2019 Cylinder head assembly reassembly (4JK1)
Note
After installing the valve stem oil seal, check that it is securely inserted all the way, that the oil seal
is not inclined, and that the garter spring will not come loose.
Note
Apply it to the valve stem portion.
Note
Apply it to the valve stem portion.
Note
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22/4/2019 Cylinder head assembly reassembly (4JK1)
Using a valve spring compressor lever and valve spring compressor pivot, compress the valve
springs and install the split collars.
Caution
Move it up and down to confirm that it moves smoothly.
Note
Apply to the valve stem end and valve stem end cap.
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22/4/2019 Cylinder head assembly reassembly (4JK1)
Note
Assemble the projection section to the rear side of the cylinder head.
1. Projection
Note
Install the washer and nut, and tighten them temporarily as shown in the diagram.
1. Stub bolt
2. Washer
3. Nut
Note
Tighten the 8 nuts according to the order given in the diagram.
Caution
Avoid tightening them too much because doing so may hamper expansion and contraction of the
manifold due to heat.
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22/4/2019 Cylinder head assembly reassembly (4JK1)
Note
The following applies to Euro3 and Euro4 specifications
Note
The following applies to specifications other than Euro3 and Euro4
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22/4/2019 Cylinder head assembly reassembly (4JK1)
Note
Feed 0.5 cc engine oil from the oil filler.
Note
The following applies to Euro4 specifications
1. Temporarily tighten the EGR cooler to the cylinder head and the exhaust manifold.
Note
Temporarily tighten in the order shown in the diagram.
2. Securely tighten the EGR cooler to the cylinder head and the exhaust manifold.
Note
Firmly tighten in the order shown in the diagram.
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22/4/2019 Cylinder head assembly reassembly (4JK1)
Note
The following applies to Euro3 specifications
3. Temporarily tighten the EGR cooler to the cylinder head and the exhaust manifold.
Note
Temporarily tighten in the order shown in the diagram.
4. Securely tighten the EGR cooler to the cylinder head and the exhaust manifold.
Note
Temporarily tighten in the order shown in the diagram.
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22/4/2019 Cylinder head assembly reassembly (4JK1)
Note
Tighten the nuts and bolts in the order in the diagram.
Note
The following applies to Euro2, Euro3, and Euro4 specifications
Note
The following applies to specifications other than Euro3 and Euro4
1. Install the rear engine hanger bracket to the cylinder head assembly.
Note
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22/4/2019 Cylinder head assembly reassembly (4JK1)
The following applies to specifications other than Euro2
Note
The following applies to Euro2 specifications
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22/4/2019 Cylinder head assembly reassembly (4JK1)
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