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Can you trust the emergency generator to work in a time of

emergency ?
You will be relieved by conducting periodic inspection and
maintenance !!

bishi Diesel Generator Set (For Emergency


ction Procedure in Various Inspection Inter
Electric and Auxiliary Device
Engine Body Maintenance Maintenance
Visual inspection around engine Lube oil pan Starter battery Instruments
Type 1
[Every
1momth] Check fuel leak into the lube oil pan by smelling.
Check instruments and displays on
panels for the function. this inspection is
Check lube oil, coolant, fuel, and exhaust gas for leak, exhaust gas color, Pay attention to coolant mixing in lube oil as it may Check the battery electrolyte level. important for the basis of daily
vibration, abnormal noise, smell and others during engine operation. cause white oil emulsion. operational control.  

Fuel tank Fuel filter Valve clearance Starting motor


Type 2
[Every
1year] Condensed water in fuel tank Condensed water on filter Check the valve clearance to be the proper
may accumulate at the bottom of inner face may accumulate at value for each engine model. Defective Check the starter, and verify the operation.
the tank. "Drain" water the bottom of the filter. combustion with worn valve seats may result if
the engine is operated without keeping the
periodically. ”Drain” water periodically.
proper valve clearance. Also, black/white smoke
   Generator
will be exhausted.

Fuel injection nozzle Air cleaner Fan/Alternator belt

Check bearings, apply grease, and measure the insulation resistance.

Resistance measurement of insulator


Check the injection pressure to be the Blow air from the inside of the air cleaner Check the belt deflection to keep the
proper value for each engine model. Engine element to prevent the element from proper tension. Too tight and too loose belt
failure and black/white exhaust smoke with clogging. The clogged element will result tension result in a failure. The belt must be
defective fuel spray may result without in not only performance degradation but replaced periodically.
keeping the proper injection pressure. also high exhaust temperature.

Check the resistance of insulator. Electric leak results in accident and failure.
Fuel injection timing Fan drive Vibration damper
Protective equipment test

Fill grease to the rotating part periodically Check the damper for silicone
Check the injection timing referring to the with a grease gun.
specified timing written on the caution oil leak, rubber cracking and any
plate attached on the rocker cover. other defect.
Conduct the operational test of protective equipment referring to the check list.

Lube oil replacement Lube oil filter


Type 3
[Every
Electrical panel
2years]
Replace the lube oil with proper quality oil. Use of improper oil will The lube oil filter is a consumable part. Oil may be clogged even
result in not only performance degradation but also the cause of when the engine has not been operated. To ensure the normal
failure. performance, replace the filter periodically.
Use genuine "JUKOIL" oil.

Fuel filter Coolant replacement Turbocharger


Check the panel, and retighten bolts.
Verify the function of the equipment in the panel.

Replace the engine coolant. Add anti-rust coolant as required. Check the smooth rotation of
The control of coolant prevents the engine interior from corrosion.
Replace the fuel filter and check the ※Use genuine "GLASSY" coolant. compressor wheel by turning it
main fuel system. by fingers.

Cylinder head removal (Top overhaul) Fuel injection nozzle replacement Generator body cleaning
Type 4
[Every
4years]
(Top O/H) Keep the generator in a clean condition to extend the generator life.
Also, a failure such as a short circuit can be easily found in the clean condition.

Switch gear/Control gear

Remove the cylinder head. Check and replace the consisting parts. Replace the fuel injection nozzle tip.
The proper fuel injection is the most important maintenance item
of diesel engine.
Keep the electrical instruments such as the panel and others to extend the
generator life. Also, a failure such as a short circuit can be easily found in the
clean condition.

Engine major overhaul Radiator Generator inside (optional) check and cleaning
Type 5
[Every The accumulation of dust and sludge is
sometimes seen in a generator installed for
8years] many years. Periodical air blow and cleaning
(Major improve the prevention of troubles such as
fire.
O/H) ( The specifics will be discussed based on the
condition and environment. )

Major overhaul the engine at the site or bringing back to the Blow off dust and clogging by blowing air in the reverse direction of
Battery replacement
factory. Replace main parts. the radiator air flow. A severe clogging will result in not only Replace the battery.
performance degradation but also the cause of failure. ( The replacement interval is decided
by the inspection result. )
Major overhaul the engine at the site or bringing back to the Blow off dust and clogging by blowing air in the reverse direction of
factory. Replace main parts. the radiator air flow. A severe clogging will result in not only Replace the battery.
performance degradation but also the cause of failure. ( The replacement interval is decided
by the inspection result. )

※Above maintenance items and intervals will be changed according to location and operational environment.
※Please consider the maintenance schedule as a recommendation. Consult with your dealer or the contact point below for the specifics considering the installing condition and operational environment.

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