Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS
1 GENERAL TRUCK
2 ENGINE ASSEMBLY-YANMAR
3 ENGINE ASSEMBLY-PSI
4 FUEL SYSTEM-COMMON
5 FUEL SYSTEM-DIESEL
6 FUEL SYSTEM-LPG
7 ELECTRICAL SYSTEM-COMMON
8 ELECTRICAL SYSTEM-DIESEL
9 ELECTRICAL SYSTEM-LPG
10 TRANSMISSION
11 DRIVE AXLE
12 STEERING SYSTEM
13 BRAKE SYSTEM
14 HYDRAULIC SYSTEM
This Parts Manual is divided into 20 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
18 OPTIONS
19 NUMERICAL INDEX
This Parts Manual is divided into 20 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
A
AIR FILTER ASSEMBLY
PSI ENGINE ................................................................................................................................................ 6-6
YANMAR 3.3L ............................................................................................................................................. 5-7
AIR INTAKE
PSI ENGINE ................................................................................................................................................ 6-2
AIR INTAKE AND FILTER SYSTEM
YANMAR 3.3L - WITH AUXILIARY INTAKE SILENCER ............................................................................ 5-2
AIR INTAKE SILENCER
YANMAR 3.3L ............................................................................................................................................. 5-6
AIR INTAKE SYSTEM
PRE-CLEANER AND DUCT ....................................................................................................................... 5-4
PRE-CLEANER AND DUCT ....................................................................................................................... 6-4
ALTERNATOR AND MOUNTING
YANMAR 3.3L DIESEL ............................................................................................................................... 8-5
ARMREST ASSEMBLY
MINI-LEVER MODULES - FULL SUSPENSION SEAT .............................................................................. 1-18
AUXILIARY ONE AND TWO
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 14-28
AUXILLIARY HOSES
THREE STAGE FULL FREE LIFT - TWO STAGE LIMITED FREE-LIFT ................................................... 14-14
B
BACK-UP ALARM ........................................................................................................................................... 18-4
BATTERY CABLES
2.4L PSI LPG .............................................................................................................................................. 9-4
BRAKE ASSEMBLY
DRY BRAKE ................................................................................................................................................ 13-6
BRAKE LINKAGE
SINGLE PEDAL - DRY BRAKE .................................................................................................................. 13-2
BRAKE MASTER CYLINDER ASSEMBLY
DRY BRAKE ................................................................................................................................................ 13-4
C
CAMSHAFT AND DRIVE GEAR
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-24
CAMSHAFT AND VALVES
PSI 2.4L ....................................................................................................................................................... 3-44
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 17-12
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-10
CHARGE PUMP ASSEMBLY ......................................................................................................................... 10-22
CONTROL VALVE ASSEMBLY
MANUAL CONTROL - THREE AND FOUR FUNCTION ............................................................................ 14-20
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ...................................................................................................................... 14-22
COOLING SYSTEM
2.4L PSI ENGINE ........................................................................................................................................ 3-8
YANMAR 3.3L, DIESEL, SQUARE WAVE RADIATOR - WITH EXTERNAL OIL COOLER ...................... 2-2
DESCRIPTION PAGE
COUNTER/REVERSE CLUTCH
SINGLE SPEED TRANSMISSION .............................................................................................................. 10-20
COUNTERWEIGHT ........................................................................................................................................ 1-2
COUNTERWEIGHT EXHAUST SYSTEM
YANMAR 3.3L, DIESEL - WITH VERTICAL MUFFLER ............................................................................. 2-8
COWL ELECTRICAL
ELECTRO-HYDRAULIC ............................................................................................................................. 7-6
MANUAL HYDRAULIC - WITH OPERATOR PRESENCE SYSTEM ......................................................... 7-4
COWL MOUNT ................................................................................................................................................ 1-30
CRANKSHAFT AND PISTONS
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-26
CYLINDER BLOCK
PSI 2.4L ....................................................................................................................................................... 3-38
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-14
CYLINDER HEAD
PSI 2.4L ....................................................................................................................................................... 3-36
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-12
D
DASH PANEL AND STEERING COLUMN COVER ....................................................................................... 1-22
DIPSTICK
PSI 2.4L ....................................................................................................................................................... 3-25
DRIVE AXLE
DRY BRAKE - SHEET 1 OF 3 .................................................................................................................... 11-4
DRY BRAKE - SHEET 2 OF 3 .................................................................................................................... 11-6
DRY BRAKE - SHEET 3 OF 3 .................................................................................................................... 11-8
DRY BRAKE - DIFFERENTIAL ................................................................................................................... 11-10
DRIVE AXLE AND ATTACHING PARTS
DRY BRAKE ................................................................................................................................................ 11-2
DRIVE TIRES AND WHEELS
PNEUMATIC ............................................................................................................................................... 11-15
PNEUMATIC - DUAL WHEEL ..................................................................................................................... 11-17
RADIAL TIRE .............................................................................................................................................. 11-18
RADIAL TIRE - DUAL WHEEL .................................................................................................................... 11-20
SOLID TIRE ................................................................................................................................................ 11-12
SOLID TIRE - DUAL WHEEL ...................................................................................................................... 11-14
E
ECM MOUNT
PSI 2.4L ....................................................................................................................................................... 3-24
ELECTRICAL SYSTEM
RH CHASSIS .............................................................................................................................................. 7-2
ENGINE COOLING
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-28
ENGINE ELECTRICAL
PSI 2.4L ....................................................................................................................................................... 3-22
ENGINE ELECTRICAL SYSTEM
PSI LPG ...................................................................................................................................................... 9-2
YANMAR DIESEL ....................................................................................................................................... 8-2
DESCRIPTION PAGE
ENGINE MOUNTING
PSI ENGINE ................................................................................................................................................ 3-12
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-10
ENGINE VALVE COVER
PSI 2.4L ....................................................................................................................................................... 3-34
EXHAUST ADAPTER
PSI 2.4L ....................................................................................................................................................... 3-26
EXHAUST MANIFOLD
PSI 2.4L ....................................................................................................................................................... 3-32
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST WITH CATALYTIC CONVERTER - PSI 2.4L LPG .................................. 3-6
COUNTERWEIGHT EXHAUST WITHOUT CATALYTIC CONVERTER - PSI 2.4L LPG ........................... 3-4
F
FAN ASSEMBLY
YANMAR DIESEL ....................................................................................................................................... 2-11
FENDER EXTENSIONS .................................................................................................................................. 1-28
FIRE EXTINGUISHER .................................................................................................................................... 18-7
FLOORPLATES AND COVERS ...................................................................................................................... 1-24
FLYWHEEL AND HOUSING
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-22
FORK POSITIONER ASSEMBLY ................................................................................................................... 17-26
FORKS
STANDARD ................................................................................................................................................. 1-34
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-26
FREE-LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-18
FRONT COVER AND OIL PAN
PSI 2.4L ....................................................................................................................................................... 3-40
FRONT END AUXILIARY DRIVE
PSI 2.4L ....................................................................................................................................................... 3-14
FUEL FILTER AND WATER SEPARATOR
YANMAR 3.3L, DIESEL .............................................................................................................................. 5-10
FUEL INJECTION SYSTEM
YANMAR 3.3L, DIESEL .............................................................................................................................. 5-12
FUEL REGULATING SYSTEM
PSI 2.4L ....................................................................................................................................................... 6-16
FUEL SYSTEM
PSI-LPG - WITHOUT LOW FUEL SENSOR ............................................................................................... 6-8
YANMAR 3.3L, DIESEL .............................................................................................................................. 5-8
G
GEAR HOUSING
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-18
GEAR PUMP ASSEMBLY
HIGH PRESSURE ....................................................................................................................................... 14-6
LOW PRESSURE - CHAIN DRIVE OPTION .............................................................................................. 14-4
DESCRIPTION PAGE
H
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 14-18
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 14-16
HEADER HOSE AND ATTACHING PARTS
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-2
HEADER HOSES AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 17-6
HOOD ASSEMBLY ......................................................................................................................................... 1-20
HYDRAULIC CONTROL VALVE
ELECTRONIC VALVE ASSEMBLY - THREE AND FOUR FUNCTION ..................................................... 14-31
ELECTRONIC VALVE AUXILIARY ONE SECTION - THREE AND FOUR FUNCTION ............................ 14-40
ELECTRONIC VALVE AUXILIARY TWO SECTION - FOUR FUNCTION ................................................. 14-42
ELECTRONIC VALVE INLET SECTION - THREE AND FOUR FUNCTION .............................................. 14-33
ELECTRONIC VALVE TILT SECTION - THREE AND FOUR FUNCTION ................................................ 14-38
HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC)
THREE AND FOUR FUNCTION - POPPET VALVES ................................................................................ 14-36
HYDRAULIC FILTER ...................................................................................................................................... 14-8
HYDRAULIC HOSES
LIFT, TILT, AND AUXILIARY ...................................................................................................................... 14-10
HYDRAULIC SUPPLY AND RETURN
WITH ALUMINUM TRANSMISSION - WITH CHAIN DRIVE ...................................................................... 14-2
I
IGNITION COIL
PSI 2.4L ....................................................................................................................................................... 3-18
IMPACT SENSOR ........................................................................................................................................... 7-10
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-10
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 15-4
INPUT/FORWARD CLUTCH
SINGLE SPEED TRANSMISSION .............................................................................................................. 10-18
INSTRUMENT CLUSTER ............................................................................................................................... 7-18
INTAKE AND EXHAUST MANIFOLD
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-16
INTAKE MANIFOLD
PSI 2.4L ....................................................................................................................................................... 3-30
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 17-22
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 17-24
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 17-16
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-14
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 17-20
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
THREE STAGE FULL FREE LIFT .............................................................................................................. 17-19
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-18
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-6
DESCRIPTION PAGE
L
LABELS
EXTERIOR .................................................................................................................................................. 1-36
HYDRAULIC CONTROL LABELS - MANUAL HYDRAULIC ...................................................................... 1-40
INTERIOR ................................................................................................................................................... 1-38
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ......... 7-14
STOP, TAIL, TURN, BACKUP, AND STROBE - WITH OVERHEAD GUARD ........................................... 7-12
LOAD BACKREST EXTENSION ..................................................................................................................... 1-32
LOAD WEIGH ELECTRICAL .......................................................................................................................... 7-16
LOCK-OFF VALVE
PSI 2.4L ....................................................................................................................................................... 6-14
LUBRICATION SYSTEM
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-30
M
MAIN LIFT
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 15-6
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-22
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 15-8
MAIN LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-14
MANUAL VALVE ANTI STALL GROUP
SINGLE SPEED TRANSMISSION .............................................................................................................. 14-24
MAST ELECTRICAL ....................................................................................................................................... 7-20
MINI LEVER MODULE LABELS
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-42
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 7-24
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 7-26
MIRRORS
WITH OVERHEAD GUARD ........................................................................................................................ 18-6
MIXER/EPR AND PCV AIR HOSES
PSI 2.4L ....................................................................................................................................................... 6-10
O
OIL PAN
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-20
OIL PUMP AND FILTER
PSI 2.4L ....................................................................................................................................................... 3-48
OUTER MAST
THREE STAGE FULL FREE LIFT .............................................................................................................. 16-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 15-2
OUTLET SECTION
ELECTRONIC CONTROL VALVE - WITH DIESEL ENGINES ................................................................... 14-44
ELECTRONIC CONTROL VALVE - WITH LPG ENGINES ........................................................................ 14-45
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 14-30
DESCRIPTION PAGE
OVERHEAD EXHAUST SYSTEM
YANMAR 3.3L, DIESEL - WITH VERTICAL MUFFLER ............................................................................. 2-6
OVERHEAD GUARD ...................................................................................................................................... 1-4
P
PARK BRAKE
DRY BRAKE ................................................................................................................................................ 13-9
PISTON AND CRANKSHAFT
PSI 2.4L ....................................................................................................................................................... 3-42
POWER DISTRIBUTION MODULE ................................................................................................................ 7-8
R
RADIATOR ASSEMBLY
PSI 2.4L LPG .............................................................................................................................................. 3-10
WITH EXTERNAL OIL COOLER ................................................................................................................ 2-4
RAIN TOP ........................................................................................................................................................ 1-44
S
SEAT
NON SUSPENSION - WITH MANUAL HYDRAULIC CONTROLS ............................................................. 1-6
SEAT (FULL SUSPENSION ATTACHING PARTS)
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH MANUAL HYDRAULICS ....................................... 1-14
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS ..................................... 1-16
SEAT (FULL SUSPENSION)
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-8
RECLINER AND DAMPER KITS - SHEET 3 OF 4 ..................................................................................... 1-12
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 2 OF 4 ......................................................... 1-10
SEAT BELT SWITCH ADAPTER .................................................................................................................... 7-51
STARTER
PSI 2.4L ....................................................................................................................................................... 3-20
STATIC STRAP INSTALLATION
(OPTIONAL) ................................................................................................................................................ 1-26
STATOR SUPPORT HOUSING ...................................................................................................................... 10-16
STEER AXLE .................................................................................................................................................. 12-12
STEER CYLINDER ......................................................................................................................................... 12-14
STEER TIRES AND WHEELS
PNEUMATIC - TWO-PIECE WHEEL .......................................................................................................... 12-17
RADIAL ....................................................................................................................................................... 12-18
SOLID .......................................................................................................................................................... 12-16
STEERING COLUMN AND ATTACHING PARTS
ISOLATED - DIESEL ................................................................................................................................... 12-3
NON-ISOLATED - LPG ............................................................................................................................... 12-2
STEERING COLUMN ASSEMBLY
ISOLATED, DIESEL .................................................................................................................................... 12-6
NON-ISOLATED - LPG ............................................................................................................................... 12-4
STEERING CONTROL UNIT .......................................................................................................................... 12-8
STEERING LINES ........................................................................................................................................... 12-10
STROBE LIGHT
LED ............................................................................................................................................................. 18-2
DESCRIPTION PAGE
T
TENSIONER AND TIIMING BELT
PSI 2.4L ....................................................................................................................................................... 3-46
THERMOSTAT AND HOUSING
PSI 2.4L ....................................................................................................................................................... 3-27
THROTTLE BODY
PSI 2.4L ....................................................................................................................................................... 6-12
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
FOOT DIRECTIONAL CONTROL ............................................................................................................... 4-4
STANDARD PEDAL .................................................................................................................................... 4-2
THROTTLE POSITION SENSOR AND ATTACHING PARTS
YANMAR 3.3L, DIESEL .............................................................................................................................. 5-14
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 14-48
TILT CYLINDERS
GLP/GDP040-55VX .................................................................................................................................... 14-50
GLP/GDP060-70VX .................................................................................................................................... 14-52
TORQUE CONVERTER .................................................................................................................................. 10-6
TORQUE CONVERTER HOUSING AND ATTACHING PARTS
SINGLE SPEED - ALUMINUM CHAIN DRIVE ........................................................................................... 10-12
TRANSMISSION COOLING
2.4L PSI ENGINE ........................................................................................................................................ 10-4
YANMAR 3.3L DIESEL - SQUARE WAVE WITH INTERNAL OIL COOLER ............................................. 10-2
TRANSMISSION ELECTRICAL ...................................................................................................................... 7-22
TRANSMISSION HOUSING AND ASSEMBLY
SINGLE SPEED - ALUMINUM CHAIN DRIVE ........................................................................................... 10-10
TRANSMISSION INTERFACE
PSI 2.4L ....................................................................................................................................................... 3-16
TRANSMISSION MOUNT
SINGLE SPEED - ALUMINUM CHAIN DRIVE ........................................................................................... 10-8
V
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 14-26
W
WATER BYPASS OUTLET
PSI 2.4L ....................................................................................................................................................... 3-28
WATER PUMP
PSI 2.4L ....................................................................................................................................................... 3-50
WIRE HARNESS
ADAPTER - LOW FUEL PRESSURE ......................................................................................................... 7-50
ALTERNATOR - DIESEL ............................................................................................................................ 8-9
COWL WITH FOOT DIRECTIONAL CONTROL - WITH RETURN TO SET TILT ...................................... 7-28
COWL WITH FOOT DIRECTIONAL CONTROL - WITH HYDRAULIC PUMP SOLENOID ....................... 7-40
COWL WITH FORWARD/REVERSE LEVER - WITHOUT RETURN TO SET TILT .................................. 7-32
COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID ............................ 7-36
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 7-76
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 7-78
ENGINE - YANMAR 3.3L, DIESEL ............................................................................................................. 8-6
DESCRIPTION PAGE
ENGINE - PSI 2.4L LPG ............................................................................................................................. 9-6
LIGHTS WITH TURN SIGNALS .................................................................................................................. 7-46
LIGHTS WITHOUT TURN SIGNALS .......................................................................................................... 7-44
RH CHASSIS - PSI 2.4L LPG ..................................................................................................................... 7-52
RH CHASSIS - YANMAR 3.3L, DIESEL ..................................................................................................... 7-58
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - PSI 2.4L LPG ................................................. 7-64
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - YANMAR 3.3L, DIESEL ................................. 7-70
TRANSMISSION - SINGLE SPEED ........................................................................................................... 7-48
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.
EXAMPLE:
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
NOTES
1 GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
ARMREST ASSEMBLY
MINI-LEVER MODULES - FULL SUSPENSION SEAT .............................................................................. 1-18
COUNTERWEIGHT ........................................................................................................................................ 1-2
COWL MOUNT ................................................................................................................................................ 1-30
DASH PANEL AND STEERING COLUMN COVER ....................................................................................... 1-22
FENDER EXTENSIONS .................................................................................................................................. 1-28
FLOORPLATES AND COVERS ...................................................................................................................... 1-24
FORKS
STANDARD ................................................................................................................................................. 1-34
HOOD ASSEMBLY ......................................................................................................................................... 1-20
LABELS
EXTERIOR .................................................................................................................................................. 1-36
HYDRAULIC CONTROL LABELS - MANUAL HYDRAULIC ...................................................................... 1-40
INTERIOR ................................................................................................................................................... 1-38
LOAD BACKREST EXTENSION ..................................................................................................................... 1-32
MINI LEVER MODULE LABELS
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-42
OVERHEAD GUARD ...................................................................................................................................... 1-4
RAIN TOP ........................................................................................................................................................ 1-44
SEAT
NON SUSPENSION - WITH MANUAL HYDRAULIC CONTROLS ............................................................. 1-6
SEAT (FULL SUSPENSION ATTACHING PARTS)
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH MANUAL HYDRAULICS ....................................... 1-14
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS ..................................... 1-16
SEAT (FULL SUSPENSION)
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-8
RECLINER AND DAMPER KITS - SHEET 3 OF 4 ..................................................................................... 1-12
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 2 OF 4 ......................................................... 1-10
STATIC STRAP INSTALLATION
(OPTIONAL) ................................................................................................................................................ 1-26
FOOTNOTES:
a Optional
NOTES
OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 550124911 Overhead Guard (Standard) ............................................................................... 1
2 580056667 Capscrew ............................................................................................................ 2
3 580004218
580056528 Nut (Shoulder) .................................................................................................... 2
4 580056526 Handle (Grab) ..................................................................................................... 1
5 580056815 Capscrew ............................................................................................................ 2
6 580044861 Insert ................................................................................................................... 4
7 580090887 Grommet ............................................................................................................. 2
8 524208883 Grommet ............................................................................................................. 1
9 258979300 Plug (Black) ........................................................................................................ 4
10 524240692 Plug (Black) ........................................................................................................ 1
11 580058212 Capscrew ............................................................................................................ 2
12 580041704 Insert ................................................................................................................... 2
13 580063390 Grommet ............................................................................................................. 1
14 500136904 Grommet ............................................................................................................. 1
15 580026812 Clip ...................................................................................................................... 1
16 580056613 Fastener .............................................................................................................. 1
17 580051747 Handle (Assembly) ............................................................................................. 1
17 580050959 Handle ............................................................................................................ 1
17 580058447 Push Button Switch ........................................................................................ 1
17 580022893 Connector (2 Pin) ........................................................................................... 1
17 505968540 Connector (Secondary Lock) .......................................................................... 1
17 505968514 Terminal (Pin) ................................................................................................. 1
18 580056667 Capscrew ............................................................................................................ 6
18 580051941 Capscrew (Optional) ........................................................................................... 6
SEAT
NON SUSPENSION – WITH MANUAL HYDRAULIC CONTROLS
FOOTNOTES:
a Includes left and right hand sides
FOOTNOTES:
a Included with seat b Not Illustrated
FOOTNOTES:
a Included with Seat b Included with Seat and Non Swivel/Swivel Sets
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
ARMREST ASSEMBLY
MINI-LEVER MODULES – FULL SUSPENSION SEAT
HOOD ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 550124281 Hood (Non-Vented) ............................................................................................. 1
2 580084480 Boot .................................................................................................................... 1
3 580056851 Seal ..................................................................................................................... 1
4 580070654 Plug (Yellow) ....................................................................................................... 1
5 580057608 Hinge .................................................................................................................. 2
6 580049231 Capscrew ............................................................................................................ 10
7 518793609 Fastener .............................................................................................................. 4
8 580039900 Capscrew ............................................................................................................ 4
9 582046757 Hood Liner .......................................................................................................... 1
10 580058383 Bumper (Hood) ................................................................................................... 2
11 580004592 Nut ...................................................................................................................... 2
12 580084478 Latch ................................................................................................................... 1
13 582050523 Hood Reinforcement Assembly .......................................................................... 1
14 ..... Hood Reinforcement ...................................................................................... 1
15 582050521 Bracket ................................................................................................................ 2
16 518805632 Nut .................................................................................................................. 8
17 580065386 Capscrew ....................................................................................................... 4
18 580049011 Capscrew ....................................................................................................... 4
19 580091885 Nut .................................................................................................................. 4
20 580085970 Plate ............................................................................................................... 1
21 580058137 Plug ..................................................................................................................... 1
23 580056664 Gas Spring (RH) ................................................................................................. 1
24 580049915 Ball Stud (RH) ..................................................................................................... 2
25 580004592 Nut ...................................................................................................................... 4
26 580056664 Gas Spring (LH) .................................................................................................. 1
27 580049915 Ball Stud (LH) ..................................................................................................... 2
28 932202911 Capscrew ............................................................................................................ 4
29 580027572 Nut ...................................................................................................................... 4
30 580086587 Striker Bolt .......................................................................................................... 1
31 580030966 Capscrew ............................................................................................................ 2
32 580044860 Insert ................................................................................................................... 4
33 580086534 Hood Support ...................................................................................................... 1
34 580056815 Capscrew ............................................................................................................ 2
35 580049758 Fastener .............................................................................................................. 8
36 582014835 Grommet ............................................................................................................. 1
FOOTNOTES:
a Not Used
FOOTNOTES:
a Not Used
FOOTNOTES:
a Located between Flywheel Housing Plate and
Bracket
NOTES
FENDER EXTENSIONS
ITEM PART NO. DESCRIPTION QTY
1 524210176 Fender (Wide Tread) (LH) .................................................................................. 1
1 524210178 Fender (Dual Tread) (LH) ................................................................................... 1
1 524210177 Fender (Wide Tread) (RH) .................................................................................. 1
1 524210179 Fender (Dual Tread) (RH) ................................................................................... 1
2 580058271 Capscrew ............................................................................................................ 8
3 932731908 Capscrew ............................................................................................................ 2
3 ab 580078280 Plug ..................................................................................................................... 2
4 580058192 Nut ...................................................................................................................... 10
FOOTNOTES:
a For Option Without Fender Extensions b Not Illustrated
NOTES
KEY:
A: Standard Taper, Class II (100mm x 40mm.)
B: Standard Taper, Class III (125mm x 50mm)
QTY
ITEM PART NO. DESCRIPTION A B
1 524306212 Fork (1100mm) (MSI) ................................................................................. 2 ..
1 524306214 Fork (1200mm) (MSI) ................................................................................. 2 ..
1 524306216 Fork (1400mm) (MSI) ................................................................................. 2 ..
1 524306217 Fork (1500mm) (MSI) ................................................................................. 2 ..
1 524283507 Fork (1100mm) ((MSI) ................................................................................ .. 2
1 524283508 Fork (1200mm) ((MSI) ................................................................................ .. 2
1 524283509 Fork (1400mm) ((MSI) ................................................................................ .. 2
1 524283510 Fork (1500mm) ((MSI) ................................................................................ .. 2
1 524283511 Fork (1800mm) ((MSI) ................................................................................ .. 2
2 582016703
580071212 Roll Pin ....................................................................................................... 1 1
3 582016702
580071209 Lever .......................................................................................................... 1 1
4 582016704
580071211 Spring ......................................................................................................... 1 1
5 580071210 Pin .............................................................................................................. 1 ..
5 580071468 Pin .............................................................................................................. .. 1
99 582012270 Kit-Latch (MSI) ........................................................................................... 2 ..
99 582033047 Kit (Latch) (MSI) ......................................................................................... .. 2
NOTES
LABELS
EXTERIOR
FOOTNOTES:
a Contact your local Yale dealer b Not Used
LABELS
INTERIOR
FOOTNOTES:
a Contact Your Local Hyster Dealer
LABELS
HYDRAULIC CONTROL LABELS – MANUAL HYDRAULIC
FOOTNOTES:
a Not Illustrated
2 ENGINE ASSEMBLY-YANMAR
CONTENTS
SECTION 2
ENGINE ASSEMBLY-YANMAR
DESCRIPTION PAGE
COOLING SYSTEM
YANMAR 3.3L, DIESEL, SQUARE WAVE RADIATOR – WITH EXTERNAL OIL COOLER
FOOTNOTES:
a 3.3L with Basic Transmission b Without Low Coolant Level Sensor
RADIATOR ASSEMBLY
WITH EXTERNAL OIL COOLER
FOOTNOTES:
a For Paper Industry Applications b Not Illustrated
FOOTNOTES:
a For Paper Industry Applications b Not Illustrated
CYLINDER HEAD
YANMAR 3.3L, DIESEL
CYLINDER BLOCK
YANMAR 3.3L, DIESEL
GEAR HOUSING
YANMAR 3.3L, DIESEL
OIL PAN
YANMAR 3.3L, DIESEL
FOOTNOTES:
a Not Illustrated
ENGINE COOLING
YANMAR 3.3L, DIESEL
FOOTNOTES:
a Not Illustrated
LUBRICATION SYSTEM
YANMAR 3.3L, DIESEL
NOTES
3 ENGINE ASSEMBLY-PSI
CONTENTS
SECTION 3
ENGINE ASSEMBLY-PSI
DESCRIPTION PAGE
SECTION 3
ENGINE ASSEMBLY-PSI
DESCRIPTION PAGE
WATER PUMP
PSI 2.4L ....................................................................................................................................................... 3-50
NOTES
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST WITHOUT CATALYTIC CONVERTER – PSI 2.4L LPG
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST WITH CATALYTIC CONVERTER – PSI 2.4L LPG
COOLING SYSTEM
2.4L PSI ENGINE
RADIATOR ASSEMBLY
PSI 2.4L LPG
ENGINE MOUNTING
PSI ENGINE
TRANSMISSION INTERFACE
PSI 2.4L
IGNITION COIL
PSI 2.4L
NOTES
ENGINE ELECTRICAL
PSI 2.4L
NOTES
INTAKE MANIFOLD
PSI 2.4L
EXHAUST MANIFOLD
PSI 2.4L
CYLINDER HEAD
PSI 2.4L
CYLINDER BLOCK
PSI 2.4L
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Included with Cylinder Head 4111675
NOTES
4 FUEL SYSTEM-COMMON
CONTENTS
SECTION 4
FUEL SYSTEM-COMMON
DESCRIPTION PAGE
NOTES
5 FUEL SYSTEM-DIESEL
CONTENTS
SECTION 5
FUEL SYSTEM-DIESEL
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
FUEL SYSTEM
YANMAR 3.3L, DIESEL
FOOTNOTES:
a Not Illustrated
NOTES
6 FUEL SYSTEM-LPG
CONTENTS
SECTION 6
FUEL SYSTEM-LPG
DESCRIPTION PAGE
AIR INTAKE
PSI ENGINE
NOTES
FUEL SYSTEM
PSI-LPG – WITHOUT LOW FUEL SENSOR
FOOTNOTES:
a Not Illustrated
THROTTLE BODY
PSI 2.4L
NOTES
FOOTNOTES:
a Protective sleeve for item #3
NOTES
7 ELECTRICAL SYSTEM-COMMON
CONTENTS
SECTION 7
ELECTRICAL SYSTEM-COMMON
DESCRIPTION PAGE
COWL ELECTRICAL
ELECTRO-HYDRAULIC ............................................................................................................................. 7-6
MANUAL HYDRAULIC - WITH OPERATOR PRESENCE SYSTEM ......................................................... 7-4
ELECTRICAL SYSTEM
RH CHASSIS .............................................................................................................................................. 7-2
IMPACT SENSOR ........................................................................................................................................... 7-10
INSTRUMENT CLUSTER ............................................................................................................................... 7-18
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ......... 7-14
STOP, TAIL, TURN, BACKUP, AND STROBE - WITH OVERHEAD GUARD ........................................... 7-12
LOAD WEIGH ELECTRICAL .......................................................................................................................... 7-16
MAST ELECTRICAL ....................................................................................................................................... 7-20
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 7-24
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 7-26
POWER DISTRIBUTION MODULE ................................................................................................................ 7-8
SEAT BELT SWITCH ADAPTER .................................................................................................................... 7-51
TRANSMISSION ELECTRICAL ...................................................................................................................... 7-22
WIRE HARNESS
ADAPTER - LOW FUEL PRESSURE ......................................................................................................... 7-50
COWL WITH FOOT DIRECTIONAL CONTROL - WITH RETURN TO SET TILT ...................................... 7-28
COWL WITH FOOT DIRECTIONAL CONTROL - WITH HYDRAULIC PUMP SOLENOID ....................... 7-40
COWL WITH FORWARD/REVERSE LEVER - WITHOUT RETURN TO SET TILT .................................. 7-32
COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID ............................ 7-36
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 7-76
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 7-78
LIGHTS WITH TURN SIGNALS .................................................................................................................. 7-46
LIGHTS WITHOUT TURN SIGNALS .......................................................................................................... 7-44
RH CHASSIS - PSI 2.4L LPG ..................................................................................................................... 7-52
RH CHASSIS - YANMAR 3.3L, DIESEL ..................................................................................................... 7-58
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - PSI 2.4L LPG ................................................. 7-64
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - YANMAR 3.3L, DIESEL ................................. 7-70
TRANSMISSION - SINGLE SPEED ........................................................................................................... 7-48
ELECTRICAL SYSTEM
RH CHASSIS
FOOTNOTES:
a With Seat Belt Sequence Module
COWL ELECTRICAL
MANUAL HYDRAULIC – WITH OPERATOR PRESENCE SYSTEM
KEY:
A: Cowl w/ Foot Directional Control
B: Cowl w/ Forward Reverse Mini-Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 582003490 Wire Harness (Cowl) (FB10265 [Page 7-40])........................................... 1 ..
1 582003491 Wire Harness (Cowl) (FB10264 [Page 7-36])........................................... .. 1
2 582004724 Capscrew ................................................................................................... 2 2
3 580096474 Bracket (Left Hand) .................................................................................... 1 1
4 580026812 Clip (With Monotrol) ................................................................................... 4 3
5 580056613 Fastener (With Monotrol) ........................................................................... 4 3
6 580056614 Bracket ....................................................................................................... 1 1
7 580030968 Capscrew ................................................................................................... 3 3
8 580049608 Vehicle System Manager (VSM) (w/ Manual Hydraulics) .......................... 1 1
9 580089533 Bracket ....................................................................................................... 1 1
10 580052685 Clip ............................................................................................................. 1 1
11 580047200 Screw ......................................................................................................... 2 2
12 580064598 Wire Harness (Load Weigh) (FB10256 [Page 7-16])................................ 1 1
13 580064599 Clamp (Swivel) ........................................................................................... 3 3
14 580053484 Clamp (Swivel) ........................................................................................... 3 3
15 580064733 Sensor (Load Sensing) .............................................................................. 1 1
16 580096475 Bracket (Right Hand) .................................................................................. 1 1
17 580036662 Capscrew ................................................................................................... 1 1
18 580008988 Nut (Fold Over) .......................................................................................... 1 1
COWL ELECTRICAL
ELECTRO-HYDRAULIC
KEY:
A: Cowl w/ Foot Directional Control
B: Cowl w/ Forward Reverse Mini-Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 582003492 Wire Harness (Cowl) (FB10262 [Page 7-28])........................................... 1 ..
1 582003489 Wire Harness (Cowl) (FB10263 [Page 7-32])........................................... .. 1
2 580096474 Bracket (Left Hand) .................................................................................... 1 1
3 580038826 Bracket ....................................................................................................... 1 1
4 582004724 Capscrew ................................................................................................... 4 4
5 580026812 Clip ............................................................................................................. 3 1
6 580056613 Fastener ..................................................................................................... 3 1
7 580056614 Bracket ....................................................................................................... 1 1
8 580030968 Capscrew ................................................................................................... 3 3
9 b 580049609 Vehicle System Manager (VSM) (w/ Electro-Hydraulics) ........................... 1 1
10 582005666 Wire Harness (Electronic Control Valve) (Three Function) (FB10275
[Page 7-76])................................................................................................ 1 1
10 582005667 Wire Harness (Electronic Control Valve) (Four Function) (FB10276 [Page
7-78])........................................................................................................... 1 1
11 580096475 Bracket (Right Hand) .................................................................................. 1 1
12 580064598 Wire Harness (Load Weigh) (FB10256 [Page 7-16])................................ 1 1
13 580064599 Clamp (Swivel) ........................................................................................... 3 3
14 580053484 Clamp (Swivel) ........................................................................................... 3 3
15 580064733 Sensor (Load Sensing) .............................................................................. 1 2
16 580047200 Screw ......................................................................................................... 2 2
a 580050194 Dust Cap .................................................................................................... 1 1
FOOTNOTES:
a Connect to VSM if Load Weigh Harness is not b With Overhead Guard
installed.
FOOTNOTES:
a Not Illustrated
IMPACT SENSOR
ITEM PART NO. DESCRIPTION QTY
1 580064567 Bracket ................................................................................................................ 1
2 580026812 Clip ...................................................................................................................... 2
3 580056613 Fastener .............................................................................................................. 2
3 524303892 Fastener (Alternate Part) .................................................................................... 1
4 580064565 Wire Harness (Impact Sensor) ........................................................................... 1
5 580020942 Connector (4 Way) ......................................................................................... 1
6 518806635 Connector (Secondary Lock) .......................................................................... 1
7 505968514 Terminal (Pin) ................................................................................................. 4
8 580020943 Connector (4-Way) ......................................................................................... 2
9 580020944 Connector (Secondary Lock) .......................................................................... 2
10 505968568 Terminal (Socket) ........................................................................................... 8
11 580049555 Clamp (Swivel) .................................................................................................... 2
12 580042330 Clamp (Swivel) .................................................................................................... 2
13 580041371 Clamp (Swivel) .................................................................................................... 1
14 449001415 Capscrew ............................................................................................................ 2
14 449021001 Washer ............................................................................................................... 2
15 580064917 Sensor (Impact) .................................................................................................. 1
16 580020942 Connector (4 Way) ......................................................................................... 1
17 518806635 Connector (Secondary Lock) .......................................................................... 1
18 505972554 Terminal ......................................................................................................... 4
19 580041369 Clamp (Swivel) .................................................................................................... 1
FOOTNOTES:
a Optional b See Floorplates and Covers
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE – WITH OVERHEAD GUARD
FOOTNOTES:
a See Floorplates and Covers
FOOTNOTES:
a Not Illustrated c Start With Key Switch
b Remove Panels From Overlay As Required For d Start with Push Button and Remote Key Switch
Truck Configuaration.
NOTES
MAST ELECTRICAL
ITEM PART NO. DESCRIPTION QTY
1 582035006 Bracket ................................................................................................................ 1
2 580067370 Capscrew ............................................................................................................ 1
3 449015112 Locknut ............................................................................................................... 2
4 580059356 Sensor (Mast Position) ....................................................................................... 1
5 580047034 Capscrew ............................................................................................................ 2
6 580060837 Bracket ................................................................................................................ 1
7 580071048 Washer ............................................................................................................... 1
8 580081830 Capscrew ............................................................................................................ 1
TRANSMISSION ELECTRICAL
ITEM PART NO. DESCRIPTION QTY
1 580090521 Wire Harness (Transmission) (FB10268 [Page 7-48])...................................... 1
2 580026812 Clip ...................................................................................................................... 2
3 580056613 Fastener .............................................................................................................. 2
MINI-LEVER CONTROLS
WITH ARMREST – THREE FUNCTION
FOOTNOTES:
a Return to Set Tilt
MINI-LEVER CONTROLS
WITH ARMREST – FOUR FUNCTION
FOOTNOTES:
a With Clamping b With Clamping and Return to Set Tilt
WIRE HARNESS
COWL WITH FOOT DIRECTIONAL CONTROL – WITH RETURN TO SET TILT
WIRE HARNESS
COWL WITH FOOT DIRECTIONAL CONTROL – WITH RETURN TO SET TILT
NOTES
WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – WITHOUT RETURN TO SET TILT
WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – WITHOUT RETURN TO SET TILT
NOTES
WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – WITH HYDRAULIC PUMP SOLENOID
WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – WITH HYDRAULIC PUMP SOLENOID
NOTES
WIRE HARNESS
COWL WITH FOOT DIRECTIONAL CONTROL – WITH HYDRAULIC PUMP SOLENOID
WIRE HARNESS
COWL WITH FOOT DIRECTIONAL CONTROL – WITH HYDRAULIC PUMP SOLENOID
NOTES
WIRE HARNESS
LIGHTS WITHOUT TURN SIGNALS
WIRE HARNESS
LIGHTS WITH TURN SIGNALS
WIRE HARNESS
TRANSMISSION – SINGLE SPEED
WIRE HARNESS
RH CHASSIS – PSI 2.4L LPG
WIRE HARNESS
RH CHASSIS – PSI 2.4L LPG
WIRE HARNESS
RH CHASSIS – PSI 2.4L LPG
WIRE HARNESS
RH CHASSIS – PSI 2.4L LPG
WIRE HARNESS
RH CHASSIS – PSI 2.4L LPG
WIRE HARNESS
RH CHASSIS – YANMAR 3.3L, DIESEL
WIRE HARNESS
RH CHASSIS – YANMAR 3.3L, DIESEL
WIRE HARNESS
RH CHASSIS – YANMAR 3.3L, DIESEL
WIRE HARNESS
RH CHASSIS – YANMAR 3.3L, DIESEL
NOTES
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – PSI 2.4L LPG
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – PSI 2.4L LPG
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – PSI 2.4L LPG
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – PSI 2.4L LPG
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – PSI 2.4L LPG
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – YANMAR 3.3L, DIESEL
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – YANMAR 3.3L, DIESEL
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – YANMAR 3.3L, DIESEL
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – YANMAR 3.3L, DIESEL
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – YANMAR 3.3L, DIESEL
WIRE HARNESS
ELECTRONIC CONTROL VALVE – THREE FUNCTION
WIRE HARNESS
ELECTRONIC CONTROL VALVE – FOUR FUNCTION
NOTES
8 ELECTRICAL SYSTEM-DIESEL
CONTENTS
SECTION 8
ELECTRICAL SYSTEM-DIESEL
DESCRIPTION PAGE
WIRE HARNESS
ENGINE – YANMAR 3.3L, DIESEL
WIRE HARNESS
ENGINE – YANMAR 3.3L, DIESEL
NOTES
9 ELECTRICAL SYSTEM-LPG
CONTENTS
SECTION 9
ELECTRICAL SYSTEM-LPG
DESCRIPTION PAGE
BATTERY CABLES
2.4L PSI LPG .............................................................................................................................................. 9-4
ENGINE ELECTRICAL SYSTEM
PSI LPG ...................................................................................................................................................... 9-2
WIRE HARNESS
ENGINE - PSI 2.4L LPG ............................................................................................................................. 9-6
NOTES
WIRE HARNESS
ENGINE – PSI 2.4L LPG
WIRE HARNESS
ENGINE – PSI 2.4L LPG
WIRE HARNESS
ENGINE – PSI 2.4L LPG
WIRE HARNESS
ENGINE – PSI 2.4L LPG
10 TRANSMISSION
CONTENTS
SECTION 10
TRANSMISSION
DESCRIPTION PAGE
TRANSMISSION COOLING
YANMAR 3.3L DIESEL – SQUARE WAVE WITH INTERNAL OIL COOLER
FOOTNOTES:
a With Single Speed Transmission
TRANSMISSION COOLING
2.4L PSI ENGINE
FOOTNOTES:
a Not Illustrated
TORQUE CONVERTER
KEY:
A: PSI 2.4L LPG Engine
B: Yanmar Diesel Engine
QTY
ITEM PART NO. DESCRIPTION A B
1 580047025 Torque Converter (PSI Engine) .................................................................. 1 ..
1 580047026 Torque Converter (Yanmar Engines) ......................................................... .. 1
2 580042194 Capscrew ................................................................................................... .. 4
2 582038384 Capscrew ................................................................................................... 4 ..
3 502566904 Washer ....................................................................................................... .. 4
501702901 Loctite ......................................................................................................... AR AR
504226218 Lubricant .................................................................................................... AR AR
NOTES
FOOTNOTES:
a Requires (2) 1480237 Clip Nuts
NOTES
INPUT/FORWARD CLUTCH
SINGLE SPEED TRANSMISSION
COUNTER/REVERSE CLUTCH
SINGLE SPEED TRANSMISSION
FOOTNOTES:
a Single Speed
11 DRIVE AXLE
CONTENTS
SECTION 11
DRIVE AXLE
DESCRIPTION PAGE
DRIVE AXLE
DRY BRAKE - SHEET 1 OF 3 .................................................................................................................... 11-4
DRY BRAKE - SHEET 2 OF 3 .................................................................................................................... 11-6
DRY BRAKE - SHEET 3 OF 3 .................................................................................................................... 11-8
DRY BRAKE - DIFFERENTIAL ................................................................................................................... 11-10
DRIVE AXLE AND ATTACHING PARTS
DRY BRAKE ................................................................................................................................................ 11-2
DRIVE TIRES AND WHEELS
PNEUMATIC ............................................................................................................................................... 11-15
PNEUMATIC - DUAL WHEEL ..................................................................................................................... 11-17
RADIAL TIRE .............................................................................................................................................. 11-18
RADIAL TIRE - DUAL WHEEL .................................................................................................................... 11-20
SOLID TIRE ................................................................................................................................................ 11-12
SOLID TIRE - DUAL WHEEL ...................................................................................................................... 11-14
FOOTNOTES:
a PSI LPG b Yanmar 3.3L Engine
DRIVE AXLE
DRY BRAKE – SHEET 1 OF 3
FOOTNOTES:
a Not Illustrated c Yanmar 3.3L
b PSI
DRIVE AXLE
DRY BRAKE – SHEET 2 OF 3
FOOTNOTES:
a PSI b Yanmar 3.3L Engine
DRIVE AXLE
DRY BRAKE – SHEET 3 OF 3
FOOTNOTES:
a PSI b Yanmar 3.3L
DRIVE AXLE
DRY BRAKE – DIFFERENTIAL
KEY:
A: 7.00 x 12 (GP040-50VX)
B: 28 x 9-15 (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
1 582019935 Wheel And Tire (CB/WH) (Standard Compound) ...................................... 2 ..
1 582019937 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ 2 ..
1 582019941 Wheel And Tire (CB/WH) (Standard Compound) ...................................... .. 2
1 582019943 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ .. 2
1 a 582019947 Wheel And Tire (CB/WH) (Standard Compound) ...................................... 2 ..
1 a 582019949 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ 2 ..
1 a 582019953 Wheel And Tire (CB/WH) (Standard Compound) ...................................... .. 2
1 a 582019956 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ .. 2
2 582019936 Tire (Standard Compound) .................................................................... 1 ..
2 582019938 Tire (Non-Marking Compound) .............................................................. 1 ..
2 582019942 Tire (Standard Compound) .................................................................... .. 1
2 582019944 Tire (Non-Marking Compound) .............................................................. .. 1
3 580051544 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 580051543 Wheel Assy (7.00 x 15) .......................................................................... .. 1
3 a 580051542 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 a 580051541 Wheel Assy (7.00 x 15) .......................................................................... .. 1
4 580051545 Rim .................................................................................................... 1 ..
4 580051546 Rim .................................................................................................... .. 1
KEY:
A: 7.00 x 12 (GP040-50VX)
B: 28 x 9-15 (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
4 a 580051547 Rim .................................................................................................... 1 ..
4 a 580051548 Rim .................................................................................................... .. 1
5 580057315 Wedge Band ...................................................................................... 1 ..
5 580057316 Wedge Band ...................................................................................... .. 1
6 505970551 Wheel Side Ring ................................................................................ 1 ..
6 505970554 Wheel Side Ring ................................................................................ .. 1
7 505970589 Wheel Lock Ring ............................................................................... 1 ..
7 505971515 Wheel Lock Ring ............................................................................... .. 1
FOOTNOTES:
a Wide Option
KEY:
A: Standard Compound
B: Non-Marking Compound
QTY
ITEM PART NO. DESCRIPTION A B
1 582019982 Wheel And Tire (CB/WH) (7.00 x 12) ......................................................... 4 ..
1 582019984 Wheel And Tire (CB/WH) (7.00 x 12) ......................................................... .. 4
2 582019936 Tire ......................................................................................................... 2 ..
2 582019938 Tire ......................................................................................................... .. 2
3 580051544 Wheel Assy (5.00 x 12) .......................................................................... 2 2
4 580051545 Rim .................................................................................................... 1 1
5 580057315 Wedge Band ...................................................................................... 1 1
6 505970551 Wheel Side Ring ................................................................................ 1 1
7 505970589 Wheel Lock Ring ............................................................................... 1 1
KEY:
A: 7.00 X 12 - 14PR (GP040-50VX)
B: 28 X 9 15 - 14PR (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
1 582019933 Wheel And Tire (CB/WH) ........................................................................... 2 ..
1 582019939 Wheel And Tire (CB/WH) ........................................................................... .. 2
1 a 582019945 Wheel And Tire (CB/WH) ........................................................................... 2 ..
1 a 582019951 Wheel And Tire (CB/WH) ........................................................................... .. 2
2 582019934 Tire ......................................................................................................... 1 ..
2 582019940 Tire ......................................................................................................... .. 1
3 580051544 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 580051543 Wheel Assy (7.00 x 15) .......................................................................... .. 1
3 a 580051542 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 a 580051541 Wheel Assy (7.00 x 15) .......................................................................... .. 1
4 580051545 Rim .................................................................................................... 1 ..
4 580051546 Rim .................................................................................................... .. 1
4 a 580051547 Rim .................................................................................................... 1 ..
4 a 580051548 Rim .................................................................................................... .. 1
5 580057315 Wedge Band ...................................................................................... 1 ..
5 580057316 Wedge Band ...................................................................................... .. 1
6 505970551 Wheel Side Ring ................................................................................ 1 ..
6 505970554 Wheel Side Ring ................................................................................ .. 1
KEY:
A: 7.00 X 12 - 14PR (GP040-50VX)
B: 28 X 9 15 - 14PR (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
7 505970589 Wheel Lock Ring ............................................................................... 1 ..
7 505971515 Wheel Lock Ring ............................................................................... .. 1
FOOTNOTES:
a Wide Option
KEY:
A: 7.00 R12 (GP040-50VX)
B: 225/75 R15 (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
1 580043346 Wheel And Tire 7.00R12 Pneu Radial ....................................................... 2 ..
1 580043349 Wheel And Tire 225/75R15 Pneu Radial ................................................... .. 2
1 a 580043352 Wheel And Tire 7.00R12 Pneu Radial ....................................................... 2 ..
1 a 580043355 Wheel and Tire 225/75R15 Pneu Radial ................................................... .. 2
2 580014954 Pneumatic Tire ....................................................................................... 1 ..
2 580014862 Tubeless Bead Seal .......................................................................... 1 ..
2 505973583 Pneumatic Tire .................................................................................. 1 ..
2 580014987 Tubeless Bead Seal Valve ................................................................ 1 ..
2 580014959 Pneumatic Tire ....................................................................................... .. 1
2 580011096 Tubeless Bead Seal .......................................................................... .. 1
2 505973573 Pneumatic Tire (Michelin XZM) ......................................................... .. 1
2 580014987 Tubeless Bead Seal Valve ................................................................ .. 1
3 580051544 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 580051543 Wheel Assy (7.00 x 15) .......................................................................... .. 1
3 a 580051542 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 a 580051541 Wheel Assy (7.00 x 15) .......................................................................... .. 1
4 580051545 Rim .................................................................................................... 1 ..
4 580051546 Rim .................................................................................................... .. 1
KEY:
A: 7.00 R12 (GP040-50VX)
B: 225/75 R15 (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
4 a 580051547 Rim .................................................................................................... 1 ..
4 a 580051548 Rim .................................................................................................... .. 1
5 580057315 Wedge Band ...................................................................................... 1 ..
5 580057316 Wedge Band ...................................................................................... .. 1
6 505970551 Wheel Side Ring ................................................................................ 1 ..
6 505970554 Wheel Side Ring ................................................................................ .. 1
7 505970589 Wheel Lock Ring ............................................................................... 1 ..
7 505971515 Wheel Lock Ring ............................................................................... .. 1
FOOTNOTES:
a Wide Option
12 STEERING SYSTEM
CONTENTS
SECTION 12
STEERING SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a Service with Horn Replacement Kit 1642089
FOOTNOTES:
a Service with Horn Replacement Kit 1642089
STEERING LINES
KEY:
A: Yanmar Diesel
B: PSI LPG
QTY
ITEM PART NO. DESCRIPTION A B
1 580088699 Hose Assy (GP040-60VX) ......................................................................... 1 ..
1 580088701 Hose Assy (GP070VX) ............................................................................... 1 ..
1 582041834 Hose Assy (GP040-60VX) ......................................................................... .. 1
1 582041835 Hose Assy (GP070VX) ............................................................................... .. 1
2 582041614
582053251 Hose Assy (GP040-60VX) ......................................................................... 1 ..
2 582041615
582053252 Hose Assy (GP070VX) ............................................................................... 1 ..
2 582041616
582052699 Hose Assy (GP040-60VX) ......................................................................... .. 1
2 582041617
582053241 Hose Assy (GP070VXT) ............................................................................ .. 1
3 582010105 Fitting ......................................................................................................... 2 2
4 500412904 Clamp ......................................................................................................... 1 1
4 312823020 Clamp (Optional) ........................................................................................ 1 1
5 580019865 Fitting ......................................................................................................... 2 2
6 580045558 Clip ............................................................................................................. 4 3
7 580026621 Nut , Foldover ............................................................................................. 6 5
8 582041056
580047714 Capscrew ................................................................................................... 6 5
9 060023500 Clamp ......................................................................................................... 1 1
STEER AXLE
ITEM PART NO. DESCRIPTION QTY
1 582009987 Steering Axle Assembly ...................................................................................... 1
1 580063945 Steering Axle .................................................................................................. 1
2 505971538 Spacer ............................................................................................................ 2
3 505971512 Seal ................................................................................................................ 2
4 580052514 Steering Cylinder (FB10312 [Page 12-14])................................................... 1
5 311323023 Capscrew ....................................................................................................... 8
6 015918200 Snap Ring ....................................................................................................... 8
7 505972590 Spherical Washer ........................................................................................... 8
8 580052360 Pin .................................................................................................................. 4
9 505972565 Bushing .......................................................................................................... 4
10 505972530 Tie Rod ........................................................................................................... 2
11 015418400 Cotter Pin ....................................................................................................... 2
12 505971513 Nut .................................................................................................................. 2
13 505971590 Sleeve ............................................................................................................ 2
14 505970544 Oil Seal ........................................................................................................... 2
15 059695400 Bearing Set ..................................................................................................... 4
15 059695600 Bearing Cone ............................................................................................. 1
16 059695500 Bearing Cup ............................................................................................... 1
17 504224217 Wear Sleeve ................................................................................................... 2
18 504224218 Seal ................................................................................................................ 2
19 582002079 Bearing Set (Optional) .................................................................................... 2
19 582002077 Bearing Set ..................................................................................................... 2
19 065744300 Bearing Cup ............................................................................................... 2
20 055076600 Bearing Cone ............................................................................................. 2
21 580063946 Hub ................................................................................................................. 2
22 449058002 Bearing Set ..................................................................................................... 2
22 582002080 Bearing Set (Optional) .................................................................................... 2
23 520044815 Nut .................................................................................................................. 2
24 504227283 Cap ................................................................................................................. 2
25 449025008 Cotter Pin ....................................................................................................... 2
26 505969521 O-Ring ............................................................................................................ 2
27 505969551 Pin .................................................................................................................. 2
28 505971521 King Pin .......................................................................................................... 2
29 505971533 Spindle (LH) ................................................................................................... 1
30 505971579 Spindle (RH) ................................................................................................... 1
31 015631500 Grease Fitting ................................................................................................. 6
32 580061342 Wheel Stud ..................................................................................................... 12
33 580033391 Wheel Nut ........................................................................................................... 12
34 580035563 Rubber Mount ..................................................................................................... 2
35 580002046 Rubber Mount ..................................................................................................... 2
36 580048175 Plate .................................................................................................................... 2
37 502565903 Capscrew ............................................................................................................ 4
38 502566902 Washer ............................................................................................................... 8
39 909882405 Nut ...................................................................................................................... 4
STEER CYLINDER
ITEM PART NO. DESCRIPTION QTY
580052514 Steering Cylinder ................................................................................................ 1
1 505975505 Cylinder Rod ................................................................................................... 1
2 524214603 Rod Wiper ...................................................................................................... 2
3 580052511 Rod Seal ......................................................................................................... 2
4 580049321 End Cap ......................................................................................................... 1
5 504232259 O-Ring ............................................................................................................ 2
6 502011903 Back-Up Ring ................................................................................................. 2
7 501802909 O-Ring ............................................................................................................ 2
8 505975513 Tube Wldmt-Cylinder ...................................................................................... 1
9 504305702 Piston Seal ..................................................................................................... 1
580052512 Kit-Seal (Includes Items 2-3, 5-7, 9) ................................................................... 1
520149700 Sleeve ............................................................................................................ 1
KEY:
A: 6.00 x 9 (GP040-50VX)
B: 6.50 x 10 (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
582019988 Wheel And Tire (CB/WH) (Standard Compound) ...................................... 2 ..
582019990 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ 2 ..
582019994 Wheel And Tire (CB/WH) (Standard Compound) ...................................... .. 2
582019996 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ .. 2
1 582019989 Tire (Standard Compound) .................................................................... 1 ..
1 582019991 Tire (Non-Marking Compound) .............................................................. 1 ..
1 582019369 Solid Pneumatic Tire (Standard Compound) ......................................... .. 1
1 582019997 Tire (Non-Marking Compound) .............................................................. .. 1
2 580051549 Rim (4.00 x 9) ........................................................................................ 1 ..
2 580047732 Wheel Assy (5.00 x 10) .......................................................................... .. 1
3 580051551 Rim .................................................................................................... 1 ..
3 580047733 Rim .................................................................................................... .. 1
4 580057314 Wedge Band ...................................................................................... 1 ..
4 580054922 Wedge Band ...................................................................................... .. 1
5 505970599 Wheel Side Ring ................................................................................ 1 ..
5 580054921 Wheel Side Ring ................................................................................ .. 1
6 505970598 Wheel Lock Ring ............................................................................... 1 ..
6 580010438 Wheel Lock Ring ............................................................................... .. 1
KEY:
A: 6.00 x 9-12 PR (GP040-50VX)
B: 6.50 x 10-12 PR (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
582019998 Wheel And Tire (CB/WH) ........................................................................... 2 ..
582019999 Wheel And Tire .......................................................................................... .. 2
1 582019987 Tire ......................................................................................................... 1 ..
1 582019993 Tire ......................................................................................................... .. 1
2 906268100 Wheel Stud ............................................................................................ 6 ..
2 906646100 Wheel Stud ............................................................................................ .. 6
3 449022017 Lockwasher ............................................................................................ 6 ..
3 449022041 Lockwasher ............................................................................................ .. 6
4 900009251 Label ...................................................................................................... 1 1
5 580076562 Wheel Assy (4.00 x 9) ............................................................................ 1 ..
5 580076563 Wheel Assy (5.00 x 10) .......................................................................... .. 1
6 ..... Inner Wheel ....................................................................................... 1 1
7 ..... Outer Wheel ...................................................................................... 1 1
8 580064978 Nut ......................................................................................................... 6 ..
8 449015011 Nut ......................................................................................................... .. 6
NOTES
13 BRAKE SYSTEM
CONTENTS
SECTION 13
BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE ASSEMBLY
DRY BRAKE ................................................................................................................................................ 13-6
BRAKE LINKAGE
SINGLE PEDAL - DRY BRAKE .................................................................................................................. 13-2
BRAKE MASTER CYLINDER ASSEMBLY
DRY BRAKE ................................................................................................................................................ 13-4
PARK BRAKE
DRY BRAKE ................................................................................................................................................ 13-9
BRAKE LINKAGE
SINGLE PEDAL – DRY BRAKE
NOTES
BRAKE ASSEMBLY
DRY BRAKE
KEY:
A: RH
B: LH
QTY
ITEM PART NO. DESCRIPTION A B
580058964 Brake Assembly (With Cable and Dust Shield) .......................................... 1 ..
580058963 Brake Assembly (With Cable and Dust Shield) .......................................... .. 1
580064517 Brake Assembly (Without Cable) ........................................................... 1 ..
580064516 Brake Assembly (Without Cable) ........................................................... .. 1
1 580064519 Backplate ........................................................................................... 1 ..
1 580064518 Backplate ........................................................................................... .. 1
2 580051320 Wheel Cylinder .................................................................................. 1 1
2 505963578 Kit-Repair Wheel Cylinder ............................................................. 1 1
3 900488834
582037355 Bleeder Screw ............................................................................... 1 1
4 900488835 Cap ................................................................................................ 1 1
5 900488827 Cover ................................................................................................. 1 1
6 580051323 Bolt .................................................................................................... 2 2
7 900955809 Wear Plate ......................................................................................... 1 1
8 900488822 Strut ................................................................................................... 1 ..
8 900488821 Strut ................................................................................................... .. 1
9 900488804 Spring ................................................................................................ 1 1
10 ..... Spring ................................................................................................ 1 1
11 ..... Nut ..................................................................................................... 1 1
12 580051333 Kit-Brake Shoe .................................................................................. 1 ..
12 580051332 Kit-Brake Shoe .................................................................................. .. 1
13 ..... Pin ..................................................................................................... 1 1
14 901202806 Sheave .............................................................................................. 1 1
15 901202808 Washer .............................................................................................. 1 1
16 ..... Cable and Spring Assembly .............................................................. 1 1
17 524138931 Lever ................................................................................................. 1 ..
17 524138930 Lever ................................................................................................. .. 1
18 ..... Spring ................................................................................................ 1 1
19 900955827 Spring ................................................................................................ 1 1
20 580051322
580062999 Adjuster ............................................................................................. 1 ..
20 580051321
580062998 Adjuster ............................................................................................. .. 1
21 900955821 Pin ..................................................................................................... 1 1
22 900750841 Cup .................................................................................................... 1 1
23 ..... Spring ................................................................................................ 1 1
24 900488824 Retainer ............................................................................................. 1 1
25 900488823 Washer .............................................................................................. 1 1
26 ..... Park Brake Lever ............................................................................... 1 1
27 580051325 Parking Brake Cable ......................................................................... 1 ..
27 580063000 Parking Brake Cable ......................................................................... .. 1
28 900488826 Snap Ring .......................................................................................... 1 1
580051335 Kit-Spring (Includes Items 10) ............................................................... 1 1
580051329 Kit-Adjuster , RH (RH) (Includes Items 16-19) ....................................... 1 ..
580051328 Kit-Adjuster , LH (LH) (Includes Items 16-19) ........................................ .. 1
BRAKE ASSEMBLY
DRY BRAKE
KEY:
A: RH
B: LH
QTY
ITEM PART NO. DESCRIPTION A B
580051331 Kit-Park Brake , RH (RH) (Includes Items 8-9, 24-26) ........................... 1 ..
580051330 Kit-Repair Parking Brake , LH (LH) (Includes Items 8-9, 24-26) ............ .. 1
580051334 Kit-Hold Down (Includes Items 21-23) ................................................... 1 1
NOTES
14 HYDRAULIC SYSTEM
CONTENTS
SECTION 14
HYDRAULIC SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated c Without Quick-lock Option
b With Quick-lock Option
HYDRAULIC FILTER
ITEM PART NO. DESCRIPTION QTY
582000047 Hydraulic Filter Assembly ................................................................................... 1
1 580096467
582002901 Cap Assembly ................................................................................................ 1
2 580052947 Lid .............................................................................................................. 1
3 580096459 O-Ring ........................................................................................................ 1
4 580052948 Spring ......................................................................................................... 1
5 582002902 Dipstick Holder ............................................................................................... 1
5 ..... O-ring ......................................................................................................... 1
6 582000079 Hydraulic Filter Head Assembly ..................................................................... 1
7 061643400 Plug ............................................................................................................ 2
7 056363300 O-Ring ................................................................................................... 1
8 ..... Quad Ring (Tank Sealing) .............................................................................. 1
9 ..... O-Ring (Element) ........................................................................................... 1
10 582000048 Hydraulic Filter (Bowl Assembly) .................................................................... 1
11 ..... Element ...................................................................................................... 1
12 580052955 Filter Can (Bowl) ........................................................................................ 1
582002898 Kit-Seal (Includes Items 3, 5, 8-9) ...................................................................... 1
582005334 Kit-Filter Element and Cap Seal (Includes Items 9, 11) ...................................... 1
HYDRAULIC HOSES
LIFT, TILT, AND AUXILIARY
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 502056903 Clamp ......................................................................................................... 1 2
2 524141696 Hose Clamp ............................................................................................... 1 2
3 580019860 Fitting ......................................................................................................... 3 3
3 580039385 O-Ring ................................................................................................... 3 3
3 056363300 O-Ring ................................................................................................... 3 3
4 580047454 Hose Assy (Tilt) .......................................................................................... 1 1
5 580055804 Fitting (Electronic Valve) ............................................................................ 3 3
5 504155200 O-Ring ................................................................................................... 1 1
5 052645300 O-Ring ................................................................................................... 1 1
5 580055804 Fitting (Manual Valve) ................................................................................ 1 1
5 504155200 O-Ring ................................................................................................... 1 1
5 052645300 O-Ring ................................................................................................... 1 1
5 580039349 Fitting (Manual Valve) ................................................................................ 1 1
5 580063949 O-Ring ................................................................................................... 1 1
5 052645300 O-Ring ................................................................................................... 1 1
6 582006751 Tube Assy (Electronic Valve) ..................................................................... 1 1
6 582004570 Tube Assy (Manual Valve) ......................................................................... 1 1
7 580019805 Fitting ......................................................................................................... 1 1
7 056363300 O-Ring ................................................................................................... 1 1
7 052645200 O-Ring ................................................................................................... 1 1
8 580026621 Nut , Foldover ............................................................................................. 2 2
9 505973554 Clamp ......................................................................................................... 1 1
10 580058269 Capscrew ................................................................................................... 1 1
11 580039365 Fitting ......................................................................................................... 1 1
11 504155200 O-Ring ................................................................................................... 1 1
12 582006752 Hose Assy .................................................................................................. 1 1
13 582006753 Hose Assy .................................................................................................. 1 1
14 580019871 Fitting (Hoist) .............................................................................................. 1 1
14 580064644 Fitting (Load Weigh Display) ...................................................................... 1 1
14 580019387 O-Ring ................................................................................................... 1 1
15 580041371 Clamp (Swivel) ........................................................................................... 1 1
16 580041384 Clamp (Swivel) ........................................................................................... 1 1
17 580041208 Fitting (Diagnostic) ..................................................................................... 1 1
18 a 582027461 Hose Assy (Hoist) (Main Mast To Lowering Control Valve) ....................... 1 1
19 504228266 Clamp ......................................................................................................... 1 1
20 580066670 Capscrew ................................................................................................... 1 1
21 580020468 Fitting ......................................................................................................... 1 1
21 504155200 O-Ring ................................................................................................... 2 2
22 580056661 Hose Assy .................................................................................................. 1 1
23 580041704 Insert .......................................................................................................... 2 ..
24 504068794 Clamp (Double Hose) ................................................................................. 1 ..
25 580024707 Capscrew ................................................................................................... 2 ..
26 580019810 Fitting ......................................................................................................... 2 2
26 504155200 O-Ring ................................................................................................... 2 2
26 052645300 O-Ring ................................................................................................... 2 2
HYDRAULIC HOSES
LIFT, TILT, AND AUXILIARY
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
27 a 582044055 Hose Assy .................................................................................................. 1 ..
28 a 582027456 Hose Assy (FB10325 [Page 14-14])......................................................... .. 1
29 a 582043438 Hose Assy .................................................................................................. 1 ..
30 a 582043439 Hose Assy (Alternate Part) ......................................................................... .. 1
FOOTNOTES:
a Two Stage LFL and Three Stage FFL
NOTES
AUXILLIARY HOSES
THREE STAGE FULL FREE LIFT – TWO STAGE LIMITED FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 582043438 Hose Assy .................................................................................................. 1 1
2 580055804 Fitting ......................................................................................................... 1 2
3 582044055 Hose Assy (Alternate Part) ......................................................................... 1 1
4 580019810 Fitting ......................................................................................................... 1 2
5 504068794 Clamp (Double Hose) ................................................................................. 1 1
6 582028026 Plate ........................................................................................................... 1 1
7 580024707 Capscrew ................................................................................................... 2 2
8 580041704 Insert .......................................................................................................... 2 2
9 582043439 Hose Assy .................................................................................................. .. 1
10 582027456 Hose Assy .................................................................................................. .. 1
HAND LEVERS
THREE FUNCTION – WITHOUT DETENTED LEVERS
HAND LEVERS
FOUR FUNCTION – WITH DETENTED LEVERS
NOTES
KEY:
A: Three Function Valve, Low Relief
B: Four Function Valve, Low Relief
C: Three Function Valve, High Relief
D: Four Function Valve, High Relief
QTY
ITEM PART NO. DESCRIPTION A B C D
582032470 Hyd Valve W/Assembled Parts (E-Hydraulics Valve) ............... 1 .. .. ..
582032472 Hyd Valve W/Assembled Parts (E-Hydraulics Valve) ............... .. 1 .. ..
582032474 Hyd Valve W/Assembled Parts (E-Hydraulics Valve) ............... .. .. 1 ..
582032476 Hyd Valve W/Assembled Parts (E-Hydraulics Valve) ............... .. .. .. 1
1 580043151 Steering Control Unit (FB10309 [Page 12-8])..................... 1 1 .. ..
1 580043152 Steering Control Unit (FB10309 [Page 12-8])..................... .. .. 1 1
1 582056756 Steering Control Unit (Alternate Part) ................................... 1 1 1 1
2 582032479 Hyd Control Valve (E-Hydraulics) ......................................... 1 .. .. ..
2 582032480 Hyd Control Valve (E-Hydraulics) ......................................... .. 1 .. ..
2 582032481 Hyd Control Valve (E-Hydraulics) ......................................... .. .. 1 ..
2 582032482 Hyd Control Valve (E-Hydraulics) ......................................... .. .. .. 1
3 580084522 Valve Section (Inlet) (FB10335 [Page 14-33])................ 1 1 .. ..
3 580054045 Relief Valve (Main) ...................................................... 1 1 .. ..
3 580084523 Valve Section (Inlet) (FB10335 [Page 14-33])................ .. .. 1 1
KEY:
A: Three Function Valve, Low Relief
B: Four Function Valve, Low Relief
C: Three Function Valve, High Relief
D: Four Function Valve, High Relief
QTY
ITEM PART NO. DESCRIPTION A B C D
3 580054068 Relief Valve (Main) ...................................................... .. .. 1 1
4 580059270 Poppet Valve .................................................................... 1 1 1 1
5 580094288 Poppet Valve .................................................................... 1 1 1 1
6 580097121 Valve Section (Tilt) (FB10337 [Page 14-38]).................. 1 1 1 1
7 580097092 Valve Section (Aux. 1) (FB10338 [Page 14-40])............. 1 1 1 1
8 580097120 Valve Section (Aux. 2) (FB10339 [Page 14-42])............. 1 1 1 1
9 580054046 Relief Valve , Secondary .................................................. 1 1 1 1
10 580097089 Valve Section (Outlet) (FB10340 [Page 14-44])............. 1 1 1 1
580054145 Kit-Seal (Master 3 Function) ................................................. 1 .. 1 ..
580054144 Kit-Seal (Master 4 Function) ................................................. .. 1 .. 1
580054054 Kit-Tie Rod ............................................................................ 1 .. 1 ..
580054692 Kit-Tie Rod ............................................................................ .. 1 .. 1
KEY:
A: 3 Function Valve
B: 4 Function Valve
QTY
ITEM PART NO. DESCRIPTION A B
580084522 Valve Section (Inlet) (Low Relief) ............................................................... 1 1
580084523 Valve Section (Inlet) (High Relief) .............................................................. 1 1
1 580054124 Spring .................................................................................................... 1 1
2 580055322 Plug Assembly ....................................................................................... 1 1
3 580052731 Plug ........................................................................................................ 1 1
4 580054118 Shuttle Valve .......................................................................................... 1 1
5 580054130 Setscrew ................................................................................................ 1 1
6 580052731 Plug ........................................................................................................ 1 1
7 580058139 Poppet ................................................................................................... 1 1
8 580054119 Spring .................................................................................................... 1 1
9 580054053 Plug Assembly ....................................................................................... 1 1
10 580054045 Relief Valve (Main) ................................................................................ 1 ..
10 580054068 Relief Valve (Main) ................................................................................ .. 1
11 580054685 Kit-Relief Valve ........................................................................................... 1 1
12 580054145 Kit-Seal (Master 3 Function) ...................................................................... 1 1
13 580054140 Kit-Seal (Inlet) ............................................................................................ 1 1
14 580054147 Kit-Seal (Steering Control Unit Interface) ................................................... 1 1
KEY:
A: 3 Function Valve
B: 4 Function Valve
QTY
ITEM PART NO. DESCRIPTION A B
15 580056025 Kit-Valve (Manual Lowering) ...................................................................... 1 1
NOTES
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a 6° Forward/10° Back b 6° Forward/6° Back
TILT CYLINDERS
GLP/GDP040-55VX
TILT CYLINDERS
GLP/GDP060-70VX
NOTES
SECTION 15
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
INNER MAST
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 15-4
MAIN LIFT
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 15-6
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 15-8
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 15-2
OUTER MAST
TWO STAGE LIMITED FREE-LIFT
GP040-55VX
GP060-70VX
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE LIMITED FREE LIFT
GP040-55VX
GP060-70VX
FOOTNOTES:
a Refer to Table
MAIN LIFT
TWO STAGE LIMITED FREE LIFT
GP060-70VX
KEY:
A: GP040-55VX
B: GP060-70VX
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Lift Cylinder ................................................................................................ 2 2
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 a. . . . . Spacer ................................................................................................... 1 1
4 506410502 Gland ..................................................................................................... 1 ..
4 505587502 Gland ..................................................................................................... .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 504148200 Washer .................................................................................................. 1 1
6 504233257 Washer (Optional) .................................................................................. 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 504450733 Back-Up Ring ......................................................................................... 1 ..
FOOTNOTES:
a Refer to Table
SECTION 16
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-26
FREE-LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-18
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-10
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-6
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-22
MAIN LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-14
OUTER MAST
THREE STAGE FULL FREE LIFT .............................................................................................................. 16-2
OUTER MAST
THREE STAGE FULL FREE LIFT
GP040-55VX
GP060-70VX
GP060-70VX
OUTER MAST
THREE STAGE FULL FREE LIFT
FOOTNOTES:
a Refer to Table
NOTES
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
GP040-55VX
GP060-70VX
GP060-70VX
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
INNER MAST
THREE STAGE FULL FREE-LIFT
GP040-55VX
GP060-70VX
GP060-70VX
FOOTNOTES:
a Refer to Table
NOTES
GP060-70VX
GP060-70VX
FOOTNOTES:
a Refer to Table
NOTES
GP060-70VX
GP060-70VX
FOOTNOTES:
a Refer to Table
NOTES
GP040-55VX
GP060-70VX
KEY:
A: GP040-55VX
B: GP060-70VX
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Lift Cylinder ................................................................................................ 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 a. . . . . Spacer ................................................................................................... 1 1
4 506410502 Gland (GP040-55VX) ............................................................................. 1 ..
4 505587502 Gland (GP060-70VX) ............................................................................. .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 504148200 Washer .................................................................................................. 1 1
6 504233257 Washer (Optional) .................................................................................. 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 504450733 Back-Up Ring ......................................................................................... 1 ..
8 504161200 Back-Up Ring ......................................................................................... .. 1
9 580032369 Piston Seal ............................................................................................. 1 ..
9 580032368 Piston Seal ............................................................................................. .. 1
10 504024203 Wear Ring .............................................................................................. 1 ..
10 504024202 Wear Ring .............................................................................................. .. 1
11 502895203 Piston Ring ............................................................................................ 1 ..
11 502895201 Piston Ring ............................................................................................ .. 1
12 518794659 Wear Ring .............................................................................................. 1 1
13 502787901 Rod Seal ................................................................................................ 1 1
14 504154200 Back-Up Ring ......................................................................................... 1 1
15 580022508 Rod Wiper .............................................................................................. 1 1
16 012827100 O-Ring ................................................................................................... 1 ..
16 015492900 O-Ring ................................................................................................... .. 1
505136074 Kit-Seal (Includes Items 8-16) ............................................................... 1 ..
505136075 Kit-Seal (Includes Items 8-16) ............................................................... .. 1
FOOTNOTES:
a Refer to Table
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
GP040-55VX
GP060-70VX
GP060-70VX
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
KEY:
A: GP040-55VX
B: GP060-70VX
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Free Lift Cylinder ........................................................................................ 1 1
1 b. . . . . Cylinder Rod .......................................................................................... 1 1
2 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
3 519493600 Gland ..................................................................................................... 1 ..
3 518938600 Gland ..................................................................................................... .. 1
4 500348901 O-Ring ................................................................................................... 1 ..
4 580007157 O-Ring ................................................................................................... .. 1
5 502011903 Back-Up Ring ......................................................................................... 1 ..
5 500167906 Back-Up Ring ......................................................................................... .. 1
6 580077907 Rod Wiper .............................................................................................. 1 1
7 582006661 Rod Seal ................................................................................................ 1 1
8 504450732 Back-Up Ring ......................................................................................... 1 ..
8 504450756 Back-Up Ring ......................................................................................... .. 1
9 504450734 Rod Seal ................................................................................................ 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1
10 504024210 Wear Ring .............................................................................................. 1 ..
10 504450757 Wear Ring .............................................................................................. .. 1
11 580067209 Check Valve ........................................................................................... 1 1
12 504148200 Washer .................................................................................................. 1 1
12 504233257 Washer (Optional) .................................................................................. 1 1
13 501850904 Snap Ring .............................................................................................. 1 1
14 582023926 Flow Valve ............................................................................................. 1 ..
14 582023927 Flow Valve ............................................................................................. .. 1
15 502687901 Sealing Ring .......................................................................................... 1 1
16 501753904 Screw ..................................................................................................... 1 1
a 580011167 O-Ring ................................................................................................... 1 1
505136046 Kit-Seal (Includes Items 4-10, 15) ......................................................... 1 ..
505136047 Kit-Seal (Includes Items 4-10, 15) ......................................................... .. 1
FOOTNOTES:
a Not Illustrated b Refer to Table
SECTION 17
ATTACHMENTS AND HEADER HOSE GROUP
DESCRIPTION PAGE
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 17-12
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-10
FORK POSITIONER ASSEMBLY ................................................................................................................... 17-26
HEADER HOSE AND ATTACHING PARTS
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-2
HEADER HOSES AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 17-6
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 17-22
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 17-24
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 17-16
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-14
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 17-20
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
THREE STAGE FULL FREE LIFT .............................................................................................................. 17-19
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-18
H60-70FT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Header Hose .............................................................................................. 2 4
2 580093219 Capscrew ................................................................................................... 2 4
3 582022398 Bracket Wldmt ............................................................................................ 1 1
4 582025366 Bracket Wldmt ............................................................................................ .. 1
5 582022172 Hose Sheave .............................................................................................. 1 2
5 582021535 Bushing .................................................................................................. 1 1
6 582028895 Stubshaft .................................................................................................... 1 2
7 582022400 Spacer ........................................................................................................ 1 2
8 580055744 Capscrew ................................................................................................... 1 2
9 582022440 Capscrew ................................................................................................... 2 4
10 582032061 Spacer (Thin Wall) ..................................................................................... 1 2
11 580055736 Capscrew ................................................................................................... 1 2
12 582025381 Bracket Wldmt (LH) .................................................................................... 1 1
13 582025386 Bracket Wldmt (RH) ................................................................................... .. 1
14 580055735 Capscrew ................................................................................................... 2 4
15 582026107 Clamp ......................................................................................................... 2 4
16 580055734 Capscrew ................................................................................................... 2 4
17 580055651 Nut .............................................................................................................. 4 8
18 582045571 Bracket ....................................................................................................... 1 1
19 582045570 Bracket ....................................................................................................... .. 1
20 580039394 Fitting ......................................................................................................... 2 2
21 580039401 Fitting ......................................................................................................... .. 1
22 580020585 Fitting ......................................................................................................... .. 1
23 502056903 Clamp ......................................................................................................... 1 2
24 524141696 Hose Clamp ............................................................................................... 1 2
FOOTNOTES:
a Not Illustrated c Without header hoses
b Refer to Table
NOTES
H60-70FT
H60-70FT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Not Illustrated c Without header hoses
b Refer to Table
CARRIAGE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: GP040-55VX
B: GP060-70VX
QTY
ITEM PART NO. DESCRIPTION A B
582028375 Carriage (42 in.) ......................................................................................... 1 ..
582028383 Carriage (42 in.) ......................................................................................... .. 1
1 582031360 Carriage Wldmt (42 in.) .......................................................................... 1 ..
1 582031348 Carriage Wldmt (42 in.) .......................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... 6 6
2 520036816 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 504072717 Spacer ................................................................................................... 2 2
4 015916500 Snap Ring .............................................................................................. 6 6
4 449029003 Snap Ring (Optional) ............................................................................. 6 6
5 500227907 Snap Ring .............................................................................................. 4 4
6 504071779 Shim (0.020 in.) ..................................................................................... AR AR
7 504075781 Pin .......................................................................................................... 2 2
8 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
8 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
8 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
8 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
CARRIAGE
THREE STAGE FULL FREE-LIFT
KEY:
A: GP040-55VX
B: GP060-70VX
QTY
ITEM PART NO. DESCRIPTION A B
582023903 Carriage Assembly (42 in.) ......................................................................... 1 ..
582023909 Carriage Assembly (42 in.) ......................................................................... .. 1
1 582024901 Carriage Wldmt (42 in.) .......................................................................... 1 ..
1 582024898 Carriage Wldmt (42 in.) .......................................................................... .. 1
2 504066700 Stubshaft ........................................................................................... 6 6
3 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
3 520053821 Load Roller ("B") (3.24 in.) (Optional) .................................................... 6 6
3 580001435 Load Roller ("A") (3.22 in.) (Optional) .................................................... 6 6
3 580001437 Load Roller ("A") (3.23 in.) (Optional) .................................................... 6 6
4 504235278 Spacer ................................................................................................... 2 2
5 015916300 Snap Ring .............................................................................................. 6 6
5 a 449029011 Snap Ring (Optional) ............................................................................. 6 6
6 500227907 Snap Ring .............................................................................................. 4 4
7 504233232 Shim (0.020 in.) ..................................................................................... AR AR
8 015415900 Cotter Pin ............................................................................................... 2 2
9 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
9 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
9 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
9 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
10 504071702 Pin .......................................................................................................... 2 2
11 580033718 Pin (Chain Anchor) ................................................................................ 2 2
12 582033979 Plate (Hose) ........................................................................................... 1 ..
12 582033031 Plate (Hose) ........................................................................................... .. 1
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
KEY:
A: GP040-55VX (F508)
B: GP060-70VX (F563)
QTY
ITEM PART NO. DESCRIPTION A B
1 582026448 Hose Assy .................................................................................................. 1 ..
1 582026450 Hose Assy .................................................................................................. .. 1
2 582026449 Hose Assy .................................................................................................. 1 ..
2 582026451 Hose Assy .................................................................................................. .. 1
3 580019861 Fitting ......................................................................................................... 2 2
INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT
KEY:
A: GP040-55VX (F507)
B: GP060-70VX (F562)
QTY
ITEM PART NO. DESCRIPTION A B
1 582021069
582012663 Hose Assy .................................................................................................. 2 2
2 582029471 Tube Assy .................................................................................................. 1 ..
2 582029475 Tube Assy .................................................................................................. .. 1
3 582029472 Tube Assy .................................................................................................. 1 ..
3 582029476 Tube Assy .................................................................................................. .. 1
4 582021913 Bracket Wldmt ............................................................................................ 2 2
5 580086384 Washer ....................................................................................................... 2 2
6 580084947 Capscrew ................................................................................................... 2 2
7 582026740 Guide (Hose) (LH) ...................................................................................... 1 1
8 582026741 Guide (Hose) (RH) ..................................................................................... 1 1
9 ..... Carriage Assembly (FB10360 [Page 17-14])............................................ 1 1
10 582024514 Setscrew .................................................................................................... 4 4
11 582012636 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FB10367 [Page 17-
26]).............................................................................................................. 1 ..
11 582012638 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FB10367 [Page 17-
26]).............................................................................................................. .. 1
11 582015139 Kit-Service Cylinder ............................................................................... 1 1
INTEGRAL SIDE-SHIFT
FORK POSITIONER – THREE STAGE FULL FREE-LIFT
KEY:
A: GP040-55VX (F508)
B: GP060-70VX (F563)
QTY
ITEM PART NO. DESCRIPTION A B
1 582037290 Tube Assy (LH) .......................................................................................... 1 ..
1 582037292 Tube Assy (LH) .......................................................................................... .. 1
2 582037291 Tube Assy (RH) .......................................................................................... 1 ..
2 582037293 Tube Assy (RH) .......................................................................................... .. 1
3 582021913 Bracket Wldmt ............................................................................................ 2 2
4 580086384 Washer ....................................................................................................... 2 2
5 580084947 Capscrew ................................................................................................... 2 2
6 582021069
582012663 Hose Assy .................................................................................................. 2 ..
6 582024513 Hose Assy .................................................................................................. .. 2
7 582012636 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FB10367 [Page 17-
26]).............................................................................................................. 1 ..
7 582012638 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FB10367 [Page 17-
26]).............................................................................................................. .. 1
7 582015139 Kit-Service Cylinder ............................................................................... 1 1
7 582015140 Kit-Bearing ............................................................................................. 1 1
8 ..... Carriage Assembly (FB10361 [Page 17-16])............................................ 1 1
9 582026741 Guide (Hose) (RH) ..................................................................................... 1 1
10 582026740 Guide (Hose) (LH) ...................................................................................... 1 1
11 582024514 Setscrew .................................................................................................... 4 4
FOOTNOTES:
a With 4" width Forks
NOTES
18 OPTIONS
CONTENTS
SECTION 18
OPTIONS
DESCRIPTION PAGE
NOTES
BACK-UP ALARM
ITEM PART NO. DESCRIPTION QTY
1 580045132 Back-Up Alarm (82-102 dbA) .............................................................................. 1
2 580058862 Bracket ................................................................................................................ 1
3 505970526 Nut ...................................................................................................................... 2
4 580039438 Capscrew ............................................................................................................ 2
5 580026621 Nut , Foldover ..................................................................................................... 1
6 580045142 Washer ............................................................................................................... 1
7 580026812 Clip ...................................................................................................................... 1
8 580042886 Capscrew ............................................................................................................ 1
9 580056613 Fastener .............................................................................................................. 1
10 580063926 Wire Harness (Back-Up Alarm) (To RH Chassis) (2-Pin Connector) ................. 1
10 580023951 Connector ....................................................................................................... 1
10 518806641 Connector (Secondary Lock) .......................................................................... 1
10 580021087 Connector (2 Way) ......................................................................................... 1
10 580021088 Connector (Secondary Lock) .......................................................................... 1
10 505968514 Terminal (Pin) ................................................................................................. 2
10 505968568 Terminal (Socket) ........................................................................................... 2
10 505968566 Plug ................................................................................................................ 4
NOTES
19 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 19
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
SECTION 20
USER SUPPORT INFORMATION
DESCRIPTION PAGE
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE
3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011