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PARTS MANUAL

GLP/GDP040VX, GLP/GDP050VX, GLP/


GDP055VX, GLP/GDP060VX, GLP/
GDP070VX
(B975)

Yale Materials Handling Corporation 550124081


1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 01/2017
Greenville, NC 27834-2011
MODEL NOMENCLATURE

NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS

1 GENERAL TRUCK

2 ENGINE ASSEMBLY-YANMAR

3 ENGINE ASSEMBLY-PSI

4 FUEL SYSTEM-COMMON

5 FUEL SYSTEM-DIESEL

6 FUEL SYSTEM-LPG

7 ELECTRICAL SYSTEM-COMMON

8 ELECTRICAL SYSTEM-DIESEL

9 ELECTRICAL SYSTEM-LPG

10 TRANSMISSION

11 DRIVE AXLE

12 STEERING SYSTEM

13 BRAKE SYSTEM

14 HYDRAULIC SYSTEM

15 MAST-TWO STAGE LIMITED FREE-LIFT

16 MAST-THREE STAGE FULL FREE-LIFT

17 ATTACHMENTS AND HEADER HOSE GROUP

This Parts Manual is divided into 20 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
18 OPTIONS

19 NUMERICAL INDEX

20 USER SUPPORT INFORMATION

This Parts Manual is divided into 20 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
A
AIR FILTER ASSEMBLY
PSI ENGINE ................................................................................................................................................ 6-6
YANMAR 3.3L ............................................................................................................................................. 5-7
AIR INTAKE
PSI ENGINE ................................................................................................................................................ 6-2
AIR INTAKE AND FILTER SYSTEM
YANMAR 3.3L - WITH AUXILIARY INTAKE SILENCER ............................................................................ 5-2
AIR INTAKE SILENCER
YANMAR 3.3L ............................................................................................................................................. 5-6
AIR INTAKE SYSTEM
PRE-CLEANER AND DUCT ....................................................................................................................... 5-4
PRE-CLEANER AND DUCT ....................................................................................................................... 6-4
ALTERNATOR AND MOUNTING
YANMAR 3.3L DIESEL ............................................................................................................................... 8-5
ARMREST ASSEMBLY
MINI-LEVER MODULES - FULL SUSPENSION SEAT .............................................................................. 1-18
AUXILIARY ONE AND TWO
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 14-28
AUXILLIARY HOSES
THREE STAGE FULL FREE LIFT - TWO STAGE LIMITED FREE-LIFT ................................................... 14-14

B
BACK-UP ALARM ........................................................................................................................................... 18-4
BATTERY CABLES
2.4L PSI LPG .............................................................................................................................................. 9-4
BRAKE ASSEMBLY
DRY BRAKE ................................................................................................................................................ 13-6
BRAKE LINKAGE
SINGLE PEDAL - DRY BRAKE .................................................................................................................. 13-2
BRAKE MASTER CYLINDER ASSEMBLY
DRY BRAKE ................................................................................................................................................ 13-4

C
CAMSHAFT AND DRIVE GEAR
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-24
CAMSHAFT AND VALVES
PSI 2.4L ....................................................................................................................................................... 3-44
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 17-12
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-10
CHARGE PUMP ASSEMBLY ......................................................................................................................... 10-22
CONTROL VALVE ASSEMBLY
MANUAL CONTROL - THREE AND FOUR FUNCTION ............................................................................ 14-20
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ...................................................................................................................... 14-22
COOLING SYSTEM
2.4L PSI ENGINE ........................................................................................................................................ 3-8
YANMAR 3.3L, DIESEL, SQUARE WAVE RADIATOR - WITH EXTERNAL OIL COOLER ...................... 2-2

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GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
COUNTER/REVERSE CLUTCH
SINGLE SPEED TRANSMISSION .............................................................................................................. 10-20
COUNTERWEIGHT ........................................................................................................................................ 1-2
COUNTERWEIGHT EXHAUST SYSTEM
YANMAR 3.3L, DIESEL - WITH VERTICAL MUFFLER ............................................................................. 2-8
COWL ELECTRICAL
ELECTRO-HYDRAULIC ............................................................................................................................. 7-6
MANUAL HYDRAULIC - WITH OPERATOR PRESENCE SYSTEM ......................................................... 7-4
COWL MOUNT ................................................................................................................................................ 1-30
CRANKSHAFT AND PISTONS
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-26
CYLINDER BLOCK
PSI 2.4L ....................................................................................................................................................... 3-38
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-14
CYLINDER HEAD
PSI 2.4L ....................................................................................................................................................... 3-36
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-12

D
DASH PANEL AND STEERING COLUMN COVER ....................................................................................... 1-22
DIPSTICK
PSI 2.4L ....................................................................................................................................................... 3-25
DRIVE AXLE
DRY BRAKE - SHEET 1 OF 3 .................................................................................................................... 11-4
DRY BRAKE - SHEET 2 OF 3 .................................................................................................................... 11-6
DRY BRAKE - SHEET 3 OF 3 .................................................................................................................... 11-8
DRY BRAKE - DIFFERENTIAL ................................................................................................................... 11-10
DRIVE AXLE AND ATTACHING PARTS
DRY BRAKE ................................................................................................................................................ 11-2
DRIVE TIRES AND WHEELS
PNEUMATIC ............................................................................................................................................... 11-15
PNEUMATIC - DUAL WHEEL ..................................................................................................................... 11-17
RADIAL TIRE .............................................................................................................................................. 11-18
RADIAL TIRE - DUAL WHEEL .................................................................................................................... 11-20
SOLID TIRE ................................................................................................................................................ 11-12
SOLID TIRE - DUAL WHEEL ...................................................................................................................... 11-14

E
ECM MOUNT
PSI 2.4L ....................................................................................................................................................... 3-24
ELECTRICAL SYSTEM
RH CHASSIS .............................................................................................................................................. 7-2
ENGINE COOLING
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-28
ENGINE ELECTRICAL
PSI 2.4L ....................................................................................................................................................... 3-22
ENGINE ELECTRICAL SYSTEM
PSI LPG ...................................................................................................................................................... 9-2
YANMAR DIESEL ....................................................................................................................................... 8-2

ii ©2017 Yale Materials Handling Corporation B975


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
ENGINE MOUNTING
PSI ENGINE ................................................................................................................................................ 3-12
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-10
ENGINE VALVE COVER
PSI 2.4L ....................................................................................................................................................... 3-34
EXHAUST ADAPTER
PSI 2.4L ....................................................................................................................................................... 3-26
EXHAUST MANIFOLD
PSI 2.4L ....................................................................................................................................................... 3-32
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST WITH CATALYTIC CONVERTER - PSI 2.4L LPG .................................. 3-6
COUNTERWEIGHT EXHAUST WITHOUT CATALYTIC CONVERTER - PSI 2.4L LPG ........................... 3-4

F
FAN ASSEMBLY
YANMAR DIESEL ....................................................................................................................................... 2-11
FENDER EXTENSIONS .................................................................................................................................. 1-28
FIRE EXTINGUISHER .................................................................................................................................... 18-7
FLOORPLATES AND COVERS ...................................................................................................................... 1-24
FLYWHEEL AND HOUSING
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-22
FORK POSITIONER ASSEMBLY ................................................................................................................... 17-26
FORKS
STANDARD ................................................................................................................................................. 1-34
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-26
FREE-LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-18
FRONT COVER AND OIL PAN
PSI 2.4L ....................................................................................................................................................... 3-40
FRONT END AUXILIARY DRIVE
PSI 2.4L ....................................................................................................................................................... 3-14
FUEL FILTER AND WATER SEPARATOR
YANMAR 3.3L, DIESEL .............................................................................................................................. 5-10
FUEL INJECTION SYSTEM
YANMAR 3.3L, DIESEL .............................................................................................................................. 5-12
FUEL REGULATING SYSTEM
PSI 2.4L ....................................................................................................................................................... 6-16
FUEL SYSTEM
PSI-LPG - WITHOUT LOW FUEL SENSOR ............................................................................................... 6-8
YANMAR 3.3L, DIESEL .............................................................................................................................. 5-8

G
GEAR HOUSING
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-18
GEAR PUMP ASSEMBLY
HIGH PRESSURE ....................................................................................................................................... 14-6
LOW PRESSURE - CHAIN DRIVE OPTION .............................................................................................. 14-4

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GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
H
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 14-18
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 14-16
HEADER HOSE AND ATTACHING PARTS
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-2
HEADER HOSES AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 17-6
HOOD ASSEMBLY ......................................................................................................................................... 1-20
HYDRAULIC CONTROL VALVE
ELECTRONIC VALVE ASSEMBLY - THREE AND FOUR FUNCTION ..................................................... 14-31
ELECTRONIC VALVE AUXILIARY ONE SECTION - THREE AND FOUR FUNCTION ............................ 14-40
ELECTRONIC VALVE AUXILIARY TWO SECTION - FOUR FUNCTION ................................................. 14-42
ELECTRONIC VALVE INLET SECTION - THREE AND FOUR FUNCTION .............................................. 14-33
ELECTRONIC VALVE TILT SECTION - THREE AND FOUR FUNCTION ................................................ 14-38
HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC)
THREE AND FOUR FUNCTION - POPPET VALVES ................................................................................ 14-36
HYDRAULIC FILTER ...................................................................................................................................... 14-8
HYDRAULIC HOSES
LIFT, TILT, AND AUXILIARY ...................................................................................................................... 14-10
HYDRAULIC SUPPLY AND RETURN
WITH ALUMINUM TRANSMISSION - WITH CHAIN DRIVE ...................................................................... 14-2

I
IGNITION COIL
PSI 2.4L ....................................................................................................................................................... 3-18
IMPACT SENSOR ........................................................................................................................................... 7-10
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-10
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 15-4
INPUT/FORWARD CLUTCH
SINGLE SPEED TRANSMISSION .............................................................................................................. 10-18
INSTRUMENT CLUSTER ............................................................................................................................... 7-18
INTAKE AND EXHAUST MANIFOLD
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-16
INTAKE MANIFOLD
PSI 2.4L ....................................................................................................................................................... 3-30
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 17-22
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 17-24
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 17-16
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-14
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 17-20
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
THREE STAGE FULL FREE LIFT .............................................................................................................. 17-19
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-18
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-6

iv ©2017 Yale Materials Handling Corporation B975


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
L
LABELS
EXTERIOR .................................................................................................................................................. 1-36
HYDRAULIC CONTROL LABELS - MANUAL HYDRAULIC ...................................................................... 1-40
INTERIOR ................................................................................................................................................... 1-38
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ......... 7-14
STOP, TAIL, TURN, BACKUP, AND STROBE - WITH OVERHEAD GUARD ........................................... 7-12
LOAD BACKREST EXTENSION ..................................................................................................................... 1-32
LOAD WEIGH ELECTRICAL .......................................................................................................................... 7-16
LOCK-OFF VALVE
PSI 2.4L ....................................................................................................................................................... 6-14
LUBRICATION SYSTEM
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-30

M
MAIN LIFT
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 15-6
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-22
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 15-8
MAIN LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-14
MANUAL VALVE ANTI STALL GROUP
SINGLE SPEED TRANSMISSION .............................................................................................................. 14-24
MAST ELECTRICAL ....................................................................................................................................... 7-20
MINI LEVER MODULE LABELS
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-42
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 7-24
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 7-26
MIRRORS
WITH OVERHEAD GUARD ........................................................................................................................ 18-6
MIXER/EPR AND PCV AIR HOSES
PSI 2.4L ....................................................................................................................................................... 6-10

O
OIL PAN
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-20
OIL PUMP AND FILTER
PSI 2.4L ....................................................................................................................................................... 3-48
OUTER MAST
THREE STAGE FULL FREE LIFT .............................................................................................................. 16-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 15-2
OUTLET SECTION
ELECTRONIC CONTROL VALVE - WITH DIESEL ENGINES ................................................................... 14-44
ELECTRONIC CONTROL VALVE - WITH LPG ENGINES ........................................................................ 14-45
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 14-30

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GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
OVERHEAD EXHAUST SYSTEM
YANMAR 3.3L, DIESEL - WITH VERTICAL MUFFLER ............................................................................. 2-6
OVERHEAD GUARD ...................................................................................................................................... 1-4

P
PARK BRAKE
DRY BRAKE ................................................................................................................................................ 13-9
PISTON AND CRANKSHAFT
PSI 2.4L ....................................................................................................................................................... 3-42
POWER DISTRIBUTION MODULE ................................................................................................................ 7-8

R
RADIATOR ASSEMBLY
PSI 2.4L LPG .............................................................................................................................................. 3-10
WITH EXTERNAL OIL COOLER ................................................................................................................ 2-4
RAIN TOP ........................................................................................................................................................ 1-44

S
SEAT
NON SUSPENSION - WITH MANUAL HYDRAULIC CONTROLS ............................................................. 1-6
SEAT (FULL SUSPENSION ATTACHING PARTS)
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH MANUAL HYDRAULICS ....................................... 1-14
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS ..................................... 1-16
SEAT (FULL SUSPENSION)
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-8
RECLINER AND DAMPER KITS - SHEET 3 OF 4 ..................................................................................... 1-12
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 2 OF 4 ......................................................... 1-10
SEAT BELT SWITCH ADAPTER .................................................................................................................... 7-51
STARTER
PSI 2.4L ....................................................................................................................................................... 3-20
STATIC STRAP INSTALLATION
(OPTIONAL) ................................................................................................................................................ 1-26
STATOR SUPPORT HOUSING ...................................................................................................................... 10-16
STEER AXLE .................................................................................................................................................. 12-12
STEER CYLINDER ......................................................................................................................................... 12-14
STEER TIRES AND WHEELS
PNEUMATIC - TWO-PIECE WHEEL .......................................................................................................... 12-17
RADIAL ....................................................................................................................................................... 12-18
SOLID .......................................................................................................................................................... 12-16
STEERING COLUMN AND ATTACHING PARTS
ISOLATED - DIESEL ................................................................................................................................... 12-3
NON-ISOLATED - LPG ............................................................................................................................... 12-2
STEERING COLUMN ASSEMBLY
ISOLATED, DIESEL .................................................................................................................................... 12-6
NON-ISOLATED - LPG ............................................................................................................................... 12-4
STEERING CONTROL UNIT .......................................................................................................................... 12-8
STEERING LINES ........................................................................................................................................... 12-10
STROBE LIGHT
LED ............................................................................................................................................................. 18-2

vi ©2017 Yale Materials Handling Corporation B975


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
T
TENSIONER AND TIIMING BELT
PSI 2.4L ....................................................................................................................................................... 3-46
THERMOSTAT AND HOUSING
PSI 2.4L ....................................................................................................................................................... 3-27
THROTTLE BODY
PSI 2.4L ....................................................................................................................................................... 6-12
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
FOOT DIRECTIONAL CONTROL ............................................................................................................... 4-4
STANDARD PEDAL .................................................................................................................................... 4-2
THROTTLE POSITION SENSOR AND ATTACHING PARTS
YANMAR 3.3L, DIESEL .............................................................................................................................. 5-14
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 14-48
TILT CYLINDERS
GLP/GDP040-55VX .................................................................................................................................... 14-50
GLP/GDP060-70VX .................................................................................................................................... 14-52
TORQUE CONVERTER .................................................................................................................................. 10-6
TORQUE CONVERTER HOUSING AND ATTACHING PARTS
SINGLE SPEED - ALUMINUM CHAIN DRIVE ........................................................................................... 10-12
TRANSMISSION COOLING
2.4L PSI ENGINE ........................................................................................................................................ 10-4
YANMAR 3.3L DIESEL - SQUARE WAVE WITH INTERNAL OIL COOLER ............................................. 10-2
TRANSMISSION ELECTRICAL ...................................................................................................................... 7-22
TRANSMISSION HOUSING AND ASSEMBLY
SINGLE SPEED - ALUMINUM CHAIN DRIVE ........................................................................................... 10-10
TRANSMISSION INTERFACE
PSI 2.4L ....................................................................................................................................................... 3-16
TRANSMISSION MOUNT
SINGLE SPEED - ALUMINUM CHAIN DRIVE ........................................................................................... 10-8

V
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 14-26

W
WATER BYPASS OUTLET
PSI 2.4L ....................................................................................................................................................... 3-28
WATER PUMP
PSI 2.4L ....................................................................................................................................................... 3-50
WIRE HARNESS
ADAPTER - LOW FUEL PRESSURE ......................................................................................................... 7-50
ALTERNATOR - DIESEL ............................................................................................................................ 8-9
COWL WITH FOOT DIRECTIONAL CONTROL - WITH RETURN TO SET TILT ...................................... 7-28
COWL WITH FOOT DIRECTIONAL CONTROL - WITH HYDRAULIC PUMP SOLENOID ....................... 7-40
COWL WITH FORWARD/REVERSE LEVER - WITHOUT RETURN TO SET TILT .................................. 7-32
COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID ............................ 7-36
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 7-76
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 7-78
ENGINE - YANMAR 3.3L, DIESEL ............................................................................................................. 8-6

B975 ©2017 Yale Materials Handling Corporation vii


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
ENGINE - PSI 2.4L LPG ............................................................................................................................. 9-6
LIGHTS WITH TURN SIGNALS .................................................................................................................. 7-46
LIGHTS WITHOUT TURN SIGNALS .......................................................................................................... 7-44
RH CHASSIS - PSI 2.4L LPG ..................................................................................................................... 7-52
RH CHASSIS - YANMAR 3.3L, DIESEL ..................................................................................................... 7-58
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - PSI 2.4L LPG ................................................. 7-64
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - YANMAR 3.3L, DIESEL ................................. 7-70
TRANSMISSION - SINGLE SPEED ........................................................................................................... 7-48

viii ©2017 Yale Materials Handling Corporation B975


GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

B975 ©2017 Yale Materials Handling Corporation ix


GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

x ©2017 Yale Materials Handling Corporation B975


GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 ↔ S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 19-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a parts page number in the serial number information for items with a ECN or
DESCRIPTION column (F7A56) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.

B975 ©2017 Yale Materials Handling Corporation xi


GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xii ©2017 Yale Materials Handling Corporation B975


GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 550124082

Service Manual (Complete)..................................................................................................... 550109093

Parts Manual........................................................................................................................... 550124081

B975 ©2017 Yale Materials Handling Corporation xiii


GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY


31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

B10167....................................1-2 B10203..................................2-28 B10239..................................5-12


B10168....................................1-4 B10204..................................2-30 B10240..................................5-14
B10169....................................1-6 B10205....................................3-4 B10241....................................6-2
B10170....................................1-8 B10206....................................3-6 B10242....................................6-4
B10171..................................1-10 B10207....................................3-8 B10243....................................6-6
B10172..................................1-12 B10208..................................3-10 B10244....................................6-8
B10173..................................1-14 B10209..................................3-12 B10245..................................6-10
B10174..................................1-16 B10210..................................3-14 B10246..................................6-12
B10175..................................1-18 B10211..................................3-16 B10247..................................6-14
B10176..................................1-20 B10212..................................3-18 B10248..................................6-16
B10177..................................1-22 B10213..................................3-20 B10249....................................7-2
B10178..................................1-24 B10214..................................3-22 B10250....................................7-4
B10179..................................1-26 B10215..................................3-24 B10251....................................7-6
B10180..................................1-28 B10216..................................3-25 B10252....................................7-8
B10181..................................1-30 B10217..................................3-26 B10253..................................7-10
B10182..................................1-32 B10218..................................3-27 B10254..................................7-12
B10183..................................1-34 B10219..................................3-28 B10255..................................7-14
B10184..................................1-36 B10220..................................3-30 B10256..................................7-16
B10185..................................1-38 B10221..................................3-32 B10257..................................7-18
B10186..................................1-40 B10222..................................3-34 B10258..................................7-20
B10187..................................1-42 B10223..................................3-36 B10259..................................7-22
B10188..................................1-44 B10224..................................3-38 B10260..................................7-24
B10189....................................2-2 B10225..................................3-40 B10261..................................7-26
B10190....................................2-4 B10226..................................3-42 B10262..................................7-28
B10191....................................2-6 B10227..................................3-44 B10263..................................7-32
B10192....................................2-8 B10228..................................3-46 B10264..................................7-36
B10193..................................2-10 B10229..................................3-48 B10265..................................7-40
B10194..................................2-11 B10230..................................3-50 B10266..................................7-44
B10195..................................2-12 B10231....................................4-2 B10267..................................7-46
B10196..................................2-14 B10232....................................4-4 B10268..................................7-48
B10197..................................2-16 B10233....................................5-2 B10269..................................7-50
B10198..................................2-18 B10234....................................5-4 B10270..................................7-51
B10199..................................2-20 B10235....................................5-6 B10271..................................7-52
B10200..................................2-22 B10236....................................5-7 B10272..................................7-58
B10201..................................2-24 B10237....................................5-8 B10273..................................7-64
B10202..................................2-26 B10238..................................5-10 B10274..................................7-70

xiv ©2017 Yale Materials Handling Corporation B975


GENERAL INFORMATION

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

B10275..................................7-76 B10308..................................12-6 B10340................................14-44


B10276..................................7-78 B10309..................................12-8 B10341................................14-45
B10277....................................8-2 B10310................................12-10 B10342................................14-48
B10278....................................8-5 B10311................................12-12 B10343................................14-50
B10279....................................8-6 B10312................................12-14 B10344................................14-52
B10280....................................8-9 B10313................................12-16 B10345..................................15-2
B10281....................................9-2 B10314................................12-17 B10346..................................15-4
B10282....................................9-4 B10315................................12-18 B10347..................................15-6
B10283....................................9-6 B10316..................................13-2 B10348..................................15-8
B10284..................................10-2 B10317..................................13-4 B10349..................................16-2
B10285..................................10-4 B10318..................................13-6 B10350..................................16-6
B10286..................................10-6 B10319..................................13-9 B10351................................16-10
B10287..................................10-8 B10320..................................14-2 B10352................................16-14
B10288................................10-10 B10321..................................14-4 B10353................................16-18
B10289................................10-12 B10322..................................14-6 B10354................................16-22
B10290................................10-16 B10323..................................14-8 B10355................................16-26
B10291................................10-18 B10324................................14-10 B10356..................................17-2
B10292................................10-20 B10325................................14-14 B10357..................................17-6
B10293................................10-22 B10326................................14-16 B10358................................17-10
B10294..................................11-2 B10327................................14-18 B10359................................17-12
B10295..................................11-4 B10328................................14-20 B10360................................17-14
B10296..................................11-6 B10329................................14-22 B10361................................17-16
B10297..................................11-8 B10330................................14-24 B10362................................17-18
B10298................................11-10 B10331................................14-26 B10363................................17-19
B10299................................11-12 B10332................................14-28 B10364................................17-20
B10300................................11-14 B10333................................14-30 B10365................................17-22
B10301................................11-15 B10334................................14-31 B10366................................17-24
B10302................................11-17 B10335................................14-33 B10367................................17-26
B10303................................11-18 B10336................................14-36 B10368..................................18-2
B10304................................11-20 B10337................................14-38 B10369..................................18-4
B10305..................................12-2 B10338................................14-40 B10370..................................18-6
B10306..................................12-3 B10339................................14-42 B10371..................................18-7
B10307..................................12-4

B975 ©2017 Yale Materials Handling Corporation xv


GENERAL INFORMATION

NOTES

xvi ©2017 Yale Materials Handling Corporation B975


SECTION 1

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

ARMREST ASSEMBLY
MINI-LEVER MODULES - FULL SUSPENSION SEAT .............................................................................. 1-18
COUNTERWEIGHT ........................................................................................................................................ 1-2
COWL MOUNT ................................................................................................................................................ 1-30
DASH PANEL AND STEERING COLUMN COVER ....................................................................................... 1-22
FENDER EXTENSIONS .................................................................................................................................. 1-28
FLOORPLATES AND COVERS ...................................................................................................................... 1-24
FORKS
STANDARD ................................................................................................................................................. 1-34
HOOD ASSEMBLY ......................................................................................................................................... 1-20
LABELS
EXTERIOR .................................................................................................................................................. 1-36
HYDRAULIC CONTROL LABELS - MANUAL HYDRAULIC ...................................................................... 1-40
INTERIOR ................................................................................................................................................... 1-38
LOAD BACKREST EXTENSION ..................................................................................................................... 1-32
MINI LEVER MODULE LABELS
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-42
OVERHEAD GUARD ...................................................................................................................................... 1-4
RAIN TOP ........................................................................................................................................................ 1-44
SEAT
NON SUSPENSION - WITH MANUAL HYDRAULIC CONTROLS ............................................................. 1-6
SEAT (FULL SUSPENSION ATTACHING PARTS)
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH MANUAL HYDRAULICS ....................................... 1-14
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS ..................................... 1-16
SEAT (FULL SUSPENSION)
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-8
RECLINER AND DAMPER KITS - SHEET 3 OF 4 ..................................................................................... 1-12
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 2 OF 4 ......................................................... 1-10
STATIC STRAP INSTALLATION
(OPTIONAL) ................................................................................................................................................ 1-26

B975 ©2017 Yale Materials Handling Corporation 1-1


B10167 01-17

COUNTERWEIGHT (FIGURE 1-1)

ITEM PART NO. DESCRIPTION QTY


1 550123352 Counterweight (GP040VX) ................................................................................. 1
1 550123353 Counterweight (GP050VX) ................................................................................. 1
1 550123354 Counterweight (GP055VX) ................................................................................. 1
1 550123355 Counterweight (GP060VX) ................................................................................. 1
1 550123356 Counterweight (GP070VX) ................................................................................. 1
2 449001398 Capscrew (GP040VX) ........................................................................................ 1
2 449001408 Capscrew (GP050-70VX) ................................................................................... 1
3 580002019 Washer ............................................................................................................... 1
4 580049758 Fastener (Diesel) ................................................................................................ 6
5 a 580076145 Tow Pin ............................................................................................................... 1
6 922365300 Cap ..................................................................................................................... 2
7 580059365 Seal (Counterweight) .......................................................................................... 2
8 580059366 Seal (Counterweight) .......................................................................................... 1
9 580059363 Seal (RH) ............................................................................................................ 1
10 580059364 Seal (LH) ............................................................................................................. 1

FOOTNOTES:
a Optional

1-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10167

NOTES

B975 ©2017 Yale Materials Handling Corporation 1-3


B10168 01-17

OVERHEAD GUARD (FIGURE 1-2)

1-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10168

OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 550124911 Overhead Guard (Standard) ............................................................................... 1
2 580056667 Capscrew ............................................................................................................ 2
3 580004218
580056528 Nut (Shoulder) .................................................................................................... 2
4 580056526 Handle (Grab) ..................................................................................................... 1
5 580056815 Capscrew ............................................................................................................ 2
6 580044861 Insert ................................................................................................................... 4
7 580090887 Grommet ............................................................................................................. 2
8 524208883 Grommet ............................................................................................................. 1
9 258979300 Plug (Black) ........................................................................................................ 4
10 524240692 Plug (Black) ........................................................................................................ 1
11 580058212 Capscrew ............................................................................................................ 2
12 580041704 Insert ................................................................................................................... 2
13 580063390 Grommet ............................................................................................................. 1
14 500136904 Grommet ............................................................................................................. 1
15 580026812 Clip ...................................................................................................................... 1
16 580056613 Fastener .............................................................................................................. 1
17 580051747 Handle (Assembly) ............................................................................................. 1
17 580050959 Handle ............................................................................................................ 1
17 580058447 Push Button Switch ........................................................................................ 1
17 580022893 Connector (2 Pin) ........................................................................................... 1
17 505968540 Connector (Secondary Lock) .......................................................................... 1
17 505968514 Terminal (Pin) ................................................................................................. 1
18 580056667 Capscrew ............................................................................................................ 6
18 580051941 Capscrew (Optional) ........................................................................................... 6

B975 ©2017 Yale Materials Handling Corporation 1-5


B10169 01-17

SEAT (FIGURE 1-3)


NON SUSPENSION — WITH MANUAL HYDRAULIC CONTROLS

1-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10169

SEAT
NON SUSPENSION – WITH MANUAL HYDRAULIC CONTROLS

ITEM PART NO. DESCRIPTION QTY


582017111
582039517 Seat-Non Suspension Assy (Vinyl) ..................................................................... 1
1 582017112 Seat-Non Suspension (Base) ......................................................................... 1
2 449004073 Screw ............................................................................................................. 4
3 582017709 Box , Operator Manual (Operator Manual Storage) ....................................... 1
4 582017579 Cover (Manual Storage Box) .......................................................................... 1
5 ..... Hip Restraint (LH) ........................................................................................... 1
6 a 582020971 Seat Rail Assembly (Includes Locking and Slave Seat Rails) (Assembly) ..... 1
7 449001014 Screw ............................................................................................................. 10
8 582017110 Sensor Assy (Operator Presence) ................................................................. 1
9 582017707 Sensor (Operator Presence System) ......................................................... 1
10 580093232 Clamp ............................................................................................................. 1
11 ..... Hip Restraint (RH) .......................................................................................... 1
12 580062078 Kit-Seat Belt (Black) ............................................................................................ 1
12 582024336 Seat Belt (High Visibility with Interlock) .............................................................. 1
12 524281279 Kit-Seat Belt (Red High Visibility without Interlock) ............................................ 1
13 580056005 Washer ............................................................................................................... 3
14 520082877 Capscrew ............................................................................................................ 1
15 502097909 Locknut ............................................................................................................... 2
16 023021000 Roll Pin ............................................................................................................... 1
17 580087659 Stud (Front M8x30) ............................................................................................. 2
17 582046846 Stud (Rear M8x20) ............................................................................................. 2
18 504230271 Nut (M8 x 1.25) ................................................................................................... 4
19 580060018 Nut (M6 x 1) ........................................................................................................ 2
20 580046396 Clamp ................................................................................................................. 1
21 582014024 Capscrew ............................................................................................................ 1
22 580092987 Cover (Seat-Side Electrical) ............................................................................... 1
23 582002621 Cover Plate ......................................................................................................... 1
24 940400905 Washer ............................................................................................................... 2
25 580092732 Capscrew (M4 x 0.7 x 12) ................................................................................... 2
26 449001412 Capscrew (M6 x 1 x 16) ...................................................................................... 2
27 016103500 Washer ............................................................................................................... 1

FOOTNOTES:
a Includes left and right hand sides

B975 ©2017 Yale Materials Handling Corporation 1-7


B10170 01-17

SEAT (FULL SUSPENSION) (FIGURE 1-4)


MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL — SHEET 1 OF 4

1-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10170

SEAT (FULL SUSPENSION)


MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL – SHEET 1 OF 4

ITEM PART NO. DESCRIPTION QTY


582003582 Seat-Full Suspension (Vinyl) (Non-Swivel) ......................................................... 1
580086311
582003584 Seat-Full Suspension (Vinyl) (Swivel) ................................................................. 1
1 a 580095476 Kit-Cushion (Seat and Back, Vinyl) ................................................................ 1
2 a 580095474 Kit-Cushion (Back Cushion, Vinyl) ............................................................. 1
2 ..... Back Cushion ......................................................................................... 1
2 ..... Screw ..................................................................................................... 2
3 a 580095475 Kit-Seat Cushion (Vinyl) ............................................................................. 1
3 a 580095472 Kit-Seat Cushion (Cloth) ............................................................................ 1
3 ..... Seat Cushion ......................................................................................... 1
3 ..... Spring .................................................................................................... 2
3 ..... Cotter Pin ............................................................................................... 2
4 a 580095462 Kit-Weight Adjuster (FB10171 [Page 1-10]).................................................. 1
5 a 580095463 Kit-Service (Front Panel) (Non Swivel) (FB10171 [Page 1-10]).................... 1
5 a 580095464 Kit-Service (Front Panel) (With Swivel) (FB10171 [Page 1-10])................... 1
6 a 580095477 Kit-Seat Rail (With Swivel) ............................................................................. 1
6 a 582018841 Kit-Seat Rail (Non Swivel) .............................................................................. 1
6 ..... Locking Rail ................................................................................................ 1
6 ..... Slave Rail ................................................................................................... 1
6 ..... Bolt ............................................................................................................. 4
6 ..... Nut .............................................................................................................. 4
7 a 582005028 Wire Harness .................................................................................................. 1
ab 580014465 Information Case (Kit) ......................................................................................... 1
ab 582012046 Bracket (Angle Controller) .................................................................................. 1
ab 580049884 Sensor (Operator Presence) ............................................................................... 1

FOOTNOTES:
a Included with seat b Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 1-9


B10171 01-17

SEAT (FULL SUSPENSION) (FIGURE 1-5)


SERVICE KITS FOR NON SWIVEL AND SWIVEL — SHEET 2 OF 4

1-10 ©2017 Yale Materials Handling Corporation B975


01-17 B10171

SEAT (FULL SUSPENSION)


SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 2 OF 4

ITEM PART NO. DESCRIPTION QTY


582015786 Kit -Seat Suspension without Swivel .................................................................. 1
582015787 Kit -Seat Suspension with Swivel ....................................................................... 1
1 580095463 Kit-Service (Front Panel) (Non Swivel) ........................................................... 1
1 ..... Front Panel ................................................................................................. 1
2 ..... Capscrew ................................................................................................... 2
3 ..... Roll Pin ....................................................................................................... 1
4 580095464 Kit-Service (Front Panel) (With Swivel) .......................................................... 1
4 ..... Front Panel ................................................................................................. 1
5 ..... Swivel Knob ............................................................................................... 1
6 ..... Roll Pin ....................................................................................................... 1
7 ..... Capscrew ................................................................................................... 2
8 580095462 Kit-Weight Adjuster ......................................................................................... 1
8 ..... Knob ........................................................................................................... 1
9 ..... Cotter Pin ................................................................................................... 1
10 ..... Bushing ...................................................................................................... 1
11 ..... Washer ....................................................................................................... 1
12 582020235 Lever Spring Pull ............................................................................................ 2

B975 ©2017 Yale Materials Handling Corporation 1-11


B10172 01-17

SEAT (FULL SUSPENSION) (FIGURE 1-6)


RECLINER AND DAMPER KITS — SHEET 3 OF 4

1-12 ©2017 Yale Materials Handling Corporation B975


01-17 B10172

SEAT (FULL SUSPENSION)


RECLINER AND DAMPER KITS – SHEET 3 OF 4

ITEM PART NO. DESCRIPTION QTY


1 ab 580095461 Kit-Recliner (Back Seat Adjustment) .................................................................. 1
2 ..... Knob ............................................................................................................... 1
3 ..... Lever .............................................................................................................. 1
4 580018642 Plate ............................................................................................................... 1
5 ..... Spring ............................................................................................................. 1
6 580018643 Latch ............................................................................................................... 1
7 580057307 Nut .................................................................................................................. 2
8 a 580095460 Kit-Damper Service ............................................................................................. 1
9 580057260 Damper ........................................................................................................... 1
10 580057307 Nut .................................................................................................................. 2
11 580057266 Bolt ................................................................................................................. 2

FOOTNOTES:
a Included with Seat b Included with Seat and Non Swivel/Swivel Sets

B975 ©2017 Yale Materials Handling Corporation 1-13


B10173 01-17

SEAT (FULL SUSPENSION ATTACHING PARTS) (FIGURE 1-7)


NOT INCLUDED WITH SEAT — SHEET 4 OF 4 WITH MANUAL HYDRAULICS

1-14 ©2017 Yale Materials Handling Corporation B975


01-17 B10173

SEAT (FULL SUSPENSION ATTACHING PARTS)


NOT INCLUDED WITH SEAT – SHEET 4 OF 4 WITH MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


1 580084956 Armrest (Right-Hand Side) ................................................................................. 1
2 311207098 Screw .................................................................................................................. 2
3 580057451 Washer ............................................................................................................... 2
4 582014024 Capscrew ............................................................................................................ 1
5 580092732 Capscrew ............................................................................................................ 2
6 940400905 Washer ............................................................................................................... 2
7 582002534 Cover Plate ......................................................................................................... 1
8 504230271 Nut ...................................................................................................................... 4
9 580087659 Stud (Front M8x30) ............................................................................................. 2
9 582046846 Stud (Rear M8x20) ............................................................................................. 2
10 520082877 Capscrew ............................................................................................................ 1
11 582013862 Armrest (Left-Hand Side) .................................................................................... 1
12 580062078 Kit-Seat Belt (Black) ............................................................................................ 1
12 582024336 Seat Belt (High Visibility with Interlock) .............................................................. 1
12 524281279 Kit-Seat Belt (Red High Visibility without Interlock) ............................................ 1
13 580056005 Washer ............................................................................................................... 3
14 502097909 Locknut ............................................................................................................... 2
15 023021000 Roll Pin ............................................................................................................... 1
16 311207098 Screw .................................................................................................................. 2
17 582002535 Spacer (Frame) ................................................................................................... 2
18 518803677 Nut ...................................................................................................................... 4
19 203142800 Capscrew ............................................................................................................ 2
20 580092987 Cover (Seat-Side Electrical) ............................................................................... 1
a 312850042 Strap Clamp ........................................................................................................ 1
a 940600907 Washer ............................................................................................................... 2
580095465 Kit-Service Internal Tether-80 MM Travel ........................................................... 1
580095466 Kit-Service Internal Tether-56 MM Travel ........................................................... 1
580095467 Kit-Service Internal Tether-40 MM Travel ........................................................... 1

FOOTNOTES:
a Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 1-15


B10174 01-17

SEAT (FULL SUSPENSION ATTACHING PARTS) (FIGURE 1-8)


NOT INCLUDED WITH SEAT — SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS

1-16 ©2017 Yale Materials Handling Corporation B975


01-17 B10174

SEAT (FULL SUSPENSION ATTACHING PARTS)


NOT INCLUDED WITH SEAT – SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


1 ..... Armrest (Electro-Hydraulic) (Right Hand Side) ................................................... 1
1 582002564 Armrest (Slider for Mini Lever) (FB10175 [Page 1-18])................................. 1
1 ..... Mini-Lever Modules (FB10260 [Page 7-24], FB10261 [Page 7-26])............ 1
2 582007018 Capscrew ............................................................................................................ 1
3 580093325 Spacer ................................................................................................................ 1
4 580092987 Cover (Seat-Side Electrical) ............................................................................... 1
5 580092732 Capscrew ............................................................................................................ 2
6 940400905 Washer ............................................................................................................... 2
7 580087659 Stud (Front M8x30) ............................................................................................. 2
7 582046846 Stud (Rear M8x20) ............................................................................................. 2
8 504230271 Nut ...................................................................................................................... 4
9 502097909 Locknut ............................................................................................................... 2
10 580056005 Washer ............................................................................................................... 3
11 520082877 Capscrew ............................................................................................................ 1
12 580057451 Washer ............................................................................................................... 1
13 311207098 Screw .................................................................................................................. 1
14 023021000 Roll Pin ............................................................................................................... 1
15 203142800 Capscrew ............................................................................................................ 1
16 311207098 Screw .................................................................................................................. 1
17 582002535 Spacer (Frame) ................................................................................................... 1
18 518803677 Nut ...................................................................................................................... 2
19 580062078 Kit-Seat Belt (Black) ............................................................................................ 1
19 524281279 Kit-Seat Belt (Red High Visibility without Interlock) ............................................ 1
20 582013862 Armrest (Left-Hand Side) .................................................................................... 1
a 312850042 Strap Clamp ........................................................................................................ 1
a 940600907 Washer ............................................................................................................... 2
580095465 Kit-Service Internal Tether-80 MM Travel ........................................................... 1
580095466 Kit-Service Internal Tether-56 MM Travel ........................................................... 1
580095467 Kit-Service Internal Tether-40 MM Travel ........................................................... 1

FOOTNOTES:
a Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 1-17


B10175 01-17

ARMREST ASSEMBLY (FIGURE 1-9)


MINI-LEVER MODULES — FULL SUSPENSION SEAT

1-18 ©2017 Yale Materials Handling Corporation B975


01-17 B10175

ARMREST ASSEMBLY
MINI-LEVER MODULES – FULL SUSPENSION SEAT

ITEM PART NO. DESCRIPTION QTY


582002564 Armrest (Slider for Mini Lever) ............................................................................ 1
1 ..... Slider Assembly .............................................................................................. 1
2 580083302 Armrest (Slider) .......................................................................................... 1
3 580096260 Handle (Slider) ........................................................................................... 1
4 580097245 Screw ......................................................................................................... 2
5 582002565 Bracket Wldmt ................................................................................................ 1
6 940400908 Washer ........................................................................................................... 4
7 504230271 Nut .................................................................................................................. 4
8 580041704 Insert .............................................................................................................. 3
9 580032377 Capscrew ....................................................................................................... 2
10 ..... Slider Assembly .............................................................................................. 1
11 580083302 Armrest (Slider) .......................................................................................... 1
12 580096260 Handle (Slider) ........................................................................................... 1
13 580097245 Screw ......................................................................................................... 2
14 582003682 Bracket ................................................................................................................ 1
15 909882404 Nut ...................................................................................................................... 1
16 504071785 Washer ............................................................................................................... 1
17 580092815 Washer ............................................................................................................... 2
18 582002619 Spacer ................................................................................................................ 1
19 580012279 Capscrew ............................................................................................................ 1
20 940400908 Washer ............................................................................................................... 2
21 504230271 Nut ...................................................................................................................... 2
22 203142800 Capscrew ............................................................................................................ 1
23 311207098 Screw .................................................................................................................. 1
24 582002535 Spacer ................................................................................................................ 1
25 582002534 Cover Plate ......................................................................................................... 1
26 518803677 Nut ...................................................................................................................... 2
27 582003730 Cover .................................................................................................................. 1
28 932728910 Capscrew ............................................................................................................ 5
29 582003731 Cover .................................................................................................................. 1
30 940600907 Washer ............................................................................................................... 6

B975 ©2017 Yale Materials Handling Corporation 1-19


B10176 01-17

HOOD ASSEMBLY (FIGURE 1-10)

1-20 ©2017 Yale Materials Handling Corporation B975


01-17 B10176

HOOD ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 550124281 Hood (Non-Vented) ............................................................................................. 1
2 580084480 Boot .................................................................................................................... 1
3 580056851 Seal ..................................................................................................................... 1
4 580070654 Plug (Yellow) ....................................................................................................... 1
5 580057608 Hinge .................................................................................................................. 2
6 580049231 Capscrew ............................................................................................................ 10
7 518793609 Fastener .............................................................................................................. 4
8 580039900 Capscrew ............................................................................................................ 4
9 582046757 Hood Liner .......................................................................................................... 1
10 580058383 Bumper (Hood) ................................................................................................... 2
11 580004592 Nut ...................................................................................................................... 2
12 580084478 Latch ................................................................................................................... 1
13 582050523 Hood Reinforcement Assembly .......................................................................... 1
14 ..... Hood Reinforcement ...................................................................................... 1
15 582050521 Bracket ................................................................................................................ 2
16 518805632 Nut .................................................................................................................. 8
17 580065386 Capscrew ....................................................................................................... 4
18 580049011 Capscrew ....................................................................................................... 4
19 580091885 Nut .................................................................................................................. 4
20 580085970 Plate ............................................................................................................... 1
21 580058137 Plug ..................................................................................................................... 1
23 580056664 Gas Spring (RH) ................................................................................................. 1
24 580049915 Ball Stud (RH) ..................................................................................................... 2
25 580004592 Nut ...................................................................................................................... 4
26 580056664 Gas Spring (LH) .................................................................................................. 1
27 580049915 Ball Stud (LH) ..................................................................................................... 2
28 932202911 Capscrew ............................................................................................................ 4
29 580027572 Nut ...................................................................................................................... 4
30 580086587 Striker Bolt .......................................................................................................... 1
31 580030966 Capscrew ............................................................................................................ 2
32 580044860 Insert ................................................................................................................... 4
33 580086534 Hood Support ...................................................................................................... 1
34 580056815 Capscrew ............................................................................................................ 2
35 580049758 Fastener .............................................................................................................. 8
36 582014835 Grommet ............................................................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 1-21


B10177 01-17

DASH PANEL AND STEERING COLUMN COVER (FIGURE 1-11)

1-22 ©2017 Yale Materials Handling Corporation B975


01-17 B10177

DASH PANEL AND STEERING COLUMN COVER


ITEM PART NO. DESCRIPTION QTY
1 582001891 Capscrew ............................................................................................................ 5
2 580044859 Insert ................................................................................................................... 5
3 580052911 Dash Panel (Manual Hydraulic) .......................................................................... 1
3 580052912 Dash Panel (Electro-Hydraulic) .......................................................................... 1
4 580052409 Cup Holder ..................................................................................................... 1
5 580046139 Clip ...................................................................................................................... 6
6 580053149 Panel (Single Brake Pedal) ................................................................................. 1
7 580026621 Nut , Foldover ..................................................................................................... 3
8 580056815 Capscrew ............................................................................................................ 3
9 580068694 Plate .................................................................................................................... 1
10 580046075 Seal ................................................................................................................ 1
11 580038033 Grommet ............................................................................................................. 1
12 580083020 Cover (Steering Column Upper) ......................................................................... 1
13 580046138 Cover (Steering Column Lower) ......................................................................... 1
14 909904403 Screw .................................................................................................................. 2
15 a 580050979 Seal (Not Used) .................................................................................................. ..
16 a 580046391 Seal (Not Used) .................................................................................................. ..
17 a 580046392 Seal (Not Used) .................................................................................................. ..
18 a 580046348 Seal ..................................................................................................................... ..
19 580096484 Liner (With Dry Brakes) ...................................................................................... 1
20 582005920 Seal (With Dry Brakes) ....................................................................................... 1

FOOTNOTES:
a Not Used

B975 ©2017 Yale Materials Handling Corporation 1-23


B10178 01-17

FLOORPLATES AND COVERS (FIGURE 1-12)

1-24 ©2017 Yale Materials Handling Corporation B975


01-17 B10178

FLOORPLATES AND COVERS


ITEM PART NO. DESCRIPTION QTY
1 580092937 Tail Light Base (LH) ............................................................................................ 1
2 582051215 Cover (Rear) ....................................................................................................... 1
3 580044859 Insert ................................................................................................................... 3
4 580092936 Tail Light Base (RH) ........................................................................................... 1
5 580058212 Capscrew ............................................................................................................ 2
6 580058212 Capscrew ............................................................................................................ 4
7 580052735 Floormat .............................................................................................................. 1
8 580053622 Floorplate ............................................................................................................ 1
9 580052696 Seal (RH) ............................................................................................................ 1
10 580056815 Capscrew ............................................................................................................ 20
11 580087246 Step Panel (RH) .................................................................................................. 1
12 580049836 Plate (RH) ........................................................................................................... 1
13 580012987 Nut ...................................................................................................................... 6
14 580026621 Nut , Foldover ..................................................................................................... 14
15 580052695 Seal (LH) ............................................................................................................. 1
16 790005299 Cover .................................................................................................................. 1
17 a 449021001 Washer (Not used) ......................................................................................... ..
18 a 507353800 Retaining Ring ................................................................................................ 2
19 580058734 Screw .................................................................................................................. 2
20 550028659 Panel (Rear) ....................................................................................................... 1
21 580050773 Seal ..................................................................................................................... 2
22 580056224 Trim Seal ............................................................................................................ 2
23 580041704 Insert ................................................................................................................... 6
24 524149438 Shield .................................................................................................................. 1
25 582001885 Washer ............................................................................................................... 6
26 582001890 Capscrew ............................................................................................................ 6
27 580049835 Plate (LH) ............................................................................................................ 1
28 580087245 Step Panel (LH) .................................................................................................. 1
29 550028660 Panel (Rear) ....................................................................................................... 1
29 550028661 Panel (Rear) ....................................................................................................... 1
30 524188741 Panel (Front) ....................................................................................................... 1
31 582050937 Bracket (Fender Cover) ...................................................................................... 1
32 790005300 Cover (Fender) ................................................................................................... 1
33 505970526 Nut ...................................................................................................................... 4
34 580042963 Locknut (Not Used) ............................................................................................. ..
35 580050478 Mud Flap (Not Used) .......................................................................................... ..
36 580051156 Mud Flap (LH, Wide Tread) ................................................................................ ..
37 524188746 Panel (RH Front) ................................................................................................. 1
38 582050938 Bracket (Fender Cover) ...................................................................................... 1
39 790005301 Cover (Fender) ................................................................................................... 1

FOOTNOTES:
a Not Used

B975 ©2017 Yale Materials Handling Corporation 1-25


B10179 01-17

STATIC STRAP INSTALLATION (FIGURE 1-13)


(OPTIONAL)

ITEM PART NO. DESCRIPTION QTY


1 580027572 Nut ...................................................................................................................... 1
2 580051610 Bracket ................................................................................................................ 1
3 504232275 Static Strap ......................................................................................................... 1
4 580058009 Capscrew ............................................................................................................ 1
a 502566904 Washer ............................................................................................................... 1

FOOTNOTES:
a Located between Flywheel Housing Plate and
Bracket

1-26 ©2017 Yale Materials Handling Corporation B975


01-17 B10179

NOTES

B975 ©2017 Yale Materials Handling Corporation 1-27


B10180 01-17

FENDER EXTENSIONS (FIGURE 1-14)

1-28 ©2017 Yale Materials Handling Corporation B975


01-17 B10180

FENDER EXTENSIONS
ITEM PART NO. DESCRIPTION QTY
1 524210176 Fender (Wide Tread) (LH) .................................................................................. 1
1 524210178 Fender (Dual Tread) (LH) ................................................................................... 1
1 524210177 Fender (Wide Tread) (RH) .................................................................................. 1
1 524210179 Fender (Dual Tread) (RH) ................................................................................... 1
2 580058271 Capscrew ............................................................................................................ 8
3 932731908 Capscrew ............................................................................................................ 2
3 ab 580078280 Plug ..................................................................................................................... 2
4 580058192 Nut ...................................................................................................................... 10

FOOTNOTES:
a For Option Without Fender Extensions b Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 1-29


B10181 01-17

COWL MOUNT (FIGURE 1-15)

ITEM PART NO. DESCRIPTION QTY


1 580056815 Capscrew ............................................................................................................ 2
1 580030966 Capscrew (Optional) ........................................................................................... 2
2 524330223
550013932 Cowl .................................................................................................................... 1
3 580074879 Insert ................................................................................................................... 7
3 580055652 Nut (Optional) ..................................................................................................... 7
3 504071785 Washer (Optional) ............................................................................................... 7
4 580058270 Capscrew ............................................................................................................ 6
5 580064483 Capscrew ............................................................................................................ 1

1-30 ©2017 Yale Materials Handling Corporation B975


01-17 B10181

NOTES

B975 ©2017 Yale Materials Handling Corporation 1-31


B10182 01-17

LOAD BACKREST EXTENSION (FIGURE 1-16)

1-32 ©2017 Yale Materials Handling Corporation B975


01-17 B10182

LOAD BACKREST EXTENSION


KEY:
A: For Use With Standard Carriage Only
B: For Use With Integral Side-Shift Carriage Only
QTY
ITEM PART NO. DESCRIPTION A B
1 550107274 Load Backrest ............................................................................................ 1 1
1 550107268 Load Backrest ............................................................................................ 1 1
2 580055985 Capscrew ................................................................................................... 4 ..
2 580055746 Capscrew ................................................................................................... .. 4
3 061278200 Washer (Optional) ...................................................................................... 4 4
4 909882405 Nut .............................................................................................................. 4 4
5 504233271 Washer ....................................................................................................... 4 4

B975 ©2017 Yale Materials Handling Corporation 1-33


B10183 01-17

FORKS (FIGURE 1-17)


STANDARD

KEY:
A: Standard Taper, Class II (100mm x 40mm.)
B: Standard Taper, Class III (125mm x 50mm)
QTY
ITEM PART NO. DESCRIPTION A B
1 524306212 Fork (1100mm) (MSI) ................................................................................. 2 ..
1 524306214 Fork (1200mm) (MSI) ................................................................................. 2 ..
1 524306216 Fork (1400mm) (MSI) ................................................................................. 2 ..
1 524306217 Fork (1500mm) (MSI) ................................................................................. 2 ..
1 524283507 Fork (1100mm) ((MSI) ................................................................................ .. 2
1 524283508 Fork (1200mm) ((MSI) ................................................................................ .. 2
1 524283509 Fork (1400mm) ((MSI) ................................................................................ .. 2
1 524283510 Fork (1500mm) ((MSI) ................................................................................ .. 2
1 524283511 Fork (1800mm) ((MSI) ................................................................................ .. 2
2 582016703
580071212 Roll Pin ....................................................................................................... 1 1
3 582016702
580071209 Lever .......................................................................................................... 1 1
4 582016704
580071211 Spring ......................................................................................................... 1 1
5 580071210 Pin .............................................................................................................. 1 ..
5 580071468 Pin .............................................................................................................. .. 1
99 582012270 Kit-Latch (MSI) ........................................................................................... 2 ..
99 582033047 Kit (Latch) (MSI) ......................................................................................... .. 2

1-34 ©2017 Yale Materials Handling Corporation B975


01-17 B10183

NOTES

B975 ©2017 Yale Materials Handling Corporation 1-35


B10184 01-17

LABELS (FIGURE 1-18)


EXTERIOR

1-36 ©2017 Yale Materials Handling Corporation B975


01-17 B10184

LABELS
EXTERIOR

ITEM PART NO. DESCRIPTION QTY


1 524230460 Label (40VX RH) ................................................................................................. 1
1 524230455 Label (40VX LH) ................................................................................................. 1
1 524230461 Label (50VX RH) ................................................................................................. 1
1 524230456 Label (50VX LH) ................................................................................................. 1
1 524230463 Label (60VX RH) ................................................................................................. 1
1 524230458 Label (60VX LH) ................................................................................................. 1
1 524230464 Label (70VX RH) ................................................................................................. 1
1 524230459 Label (70VX LH) ................................................................................................. 1
1 524230462 Label (55VX RH) ................................................................................................. 1
1 524230457 Label (55VX LH) ................................................................................................. 1
2 580001008 Label (Ether Warning) ......................................................................................... 1
3 b. . . . . ...... (Not Used) ................................................................................................... ..
4 b. . . . . ...... (Not Used) ................................................................................................... ..
5 505977555 Label ................................................................................................................... 1
6 580056515 Label (Diesel Fuel Only) ..................................................................................... 1
7 524310789 Label (Yale Logo) ............................................................................................... 1
8 b. . . . . ...... (Not Used) ................................................................................................... ..
9 505973586 Label (Fan Warning) ........................................................................................... 2
10 505976545 Label (Antifreeze) ............................................................................................... 1
11 518806633 Label ................................................................................................................... 1
12 524208880 Label (Yale) ........................................................................................................ 2
13 580058772 Label (Hood Opening Warning) .......................................................................... 1
13 580066737 Label (Electronic Arm Caution) ........................................................................... 1
14 580058357 Label (Locking Gas Spring) ................................................................................ 1
15 580059789 Label (Swivel Seat Caution) ............................................................................... 1
16 505972566 Label (No Riders) ................................................................................................ 2
17 b 505977525 Label (Type GS) (Not Used) ............................................................................... ..
17 b 505978586 Label (Type LPS) (Not Used) ............................................................................. ..
17 b 505978570 Label (Type DS) (Not Used) ............................................................................... ..
18 505974557 Label (Pinch Point) ............................................................................................. 2
19 580058820 Label (Mast Warning) ......................................................................................... 2
20 524208880 Label (Yale) ........................................................................................................ 4
21 504238257 Label (Mast Warning) ......................................................................................... 1
22 580056834 Label ................................................................................................................... 1
23 505973524 Label (Operator Restraint) .................................................................................. 2
24 a. . . . . Label (Overhead Guard) ..................................................................................... 1
25 b 580066736 Label (Electronic Arm Caution) (Not Used) ........................................................ ..
26 b 580094704 Label (Hydraulic Fluid Warning) (Not Used) ....................................................... ..
27 550036790 Label (Stability System) ...................................................................................... 2

FOOTNOTES:
a Contact your local Yale dealer b Not Used

B975 ©2017 Yale Materials Handling Corporation 1-37


B10185 01-17

LABELS (FIGURE 1-19)


INTERIOR

1-38 ©2017 Yale Materials Handling Corporation B975


01-17 B10185

LABELS
INTERIOR

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Nameplate .......................................................................................................... 1
1 505976530 Rivet .................................................................................................................... 4
1 501904907 Rivet (Optional) ................................................................................................... 4
2 524220529 Nameplate (Nameplate Incomplete Truck) ......................................................... 1
3 580008064 Nameplate Cover ................................................................................................ 1
4 520045130 Label (Drive Train Protection) ............................................................................. 1
5 ..... ....... (Not Used) .................................................................................................. ..
6 524232163 Label ................................................................................................................... 1
7 ..... 580077003 .......................................................................................................... 1
8 524162256 Label (Patents and Trademarks) ........................................................................ 1
9 582013441 Label (Radial Tire) .............................................................................................. 1
10 580056985 Label ................................................................................................................... 1
11 580008338 Label (Battery Switch) (Optional) ........................................................................ 1
12 ..... 0288646 (Not Illustrated) .................................................................................... 1

FOOTNOTES:
a Contact Your Local Hyster Dealer

B975 ©2017 Yale Materials Handling Corporation 1-39


B10186 01-17

LABELS (FIGURE 1-20)


HYDRAULIC CONTROL LABELS — MANUAL HYDRAULIC

1-40 ©2017 Yale Materials Handling Corporation B975


01-17 B10186

LABELS
HYDRAULIC CONTROL LABELS – MANUAL HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


1 580051779
582016074 Lens , Hoist (With Adhesive Back) ..................................................................... 1
2 580051780
582016075 Lens , Tilt (With Adhesive Back) ......................................................................... 1
3 582016076 Lens with label (Reach) ...................................................................................... 1
4 582016077 Lens with label (Swing) ....................................................................................... 1
5 582016078 Lens with label (Load Stabilizer) ......................................................................... 1
6 582016079 Lens with label (Scoop) ...................................................................................... 1
7 582016080 Lens with label (Upender) ................................................................................... 1
8 582016081 Lens with label (Push and Pull) .......................................................................... 1
9 582016082 Lens with label (Clamp) ...................................................................................... 1
10 582016083 Lens with label (Rotate) ...................................................................................... 1
11 580051790
582016084 Lens , Side-Shift (With Adhesive Back) .............................................................. 1
12 582016085 Lens , Fork Spread (With Adhesive Back) (Fork Spread) ................................... 1
a 580052203 Lens (Blank) ........................................................................................................ 1

FOOTNOTES:
a Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 1-41


B10187 01-17

MINI LEVER MODULE LABELS (FIGURE 1-21)


HYDRAULIC CONTROL FUNCTIONS

1-42 ©2017 Yale Materials Handling Corporation B975


01-17 B10187

MINI LEVER MODULE LABELS


HYDRAULIC CONTROL FUNCTIONS

ITEM PART NO. DESCRIPTION QTY


1 580087338 Label , Mini Lever ............................................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 1-43


B10188 01-17

RAIN TOP (FIGURE 1-22)

ITEM PART NO. DESCRIPTION QTY


1 582022463 Roof Panel .......................................................................................................... 1
2 582021656 Bracket ................................................................................................................ 1
3 582021655 Seal ..................................................................................................................... 2
4 582019183 Capscrew ............................................................................................................ 6
5 580058190 Nut ...................................................................................................................... 6
6 582001891 Capscrew ............................................................................................................ 4
7 582001885 Washer ............................................................................................................... 4
8 580052058 Bushing ............................................................................................................... 4
9 580086384 Washer ............................................................................................................... 4
10 582021693 Locknut ............................................................................................................... 4
11 582021664 Bracket ................................................................................................................ 2
12 582021657 Bracket ................................................................................................................ 1

1-44 ©2017 Yale Materials Handling Corporation B975


SECTION 2

2 ENGINE ASSEMBLY-YANMAR
CONTENTS

SECTION 2
ENGINE ASSEMBLY-YANMAR

DESCRIPTION PAGE

CAMSHAFT AND DRIVE GEAR


YANMAR 3.3L, DIESEL .............................................................................................................................. 2-24
COOLING SYSTEM
YANMAR 3.3L, DIESEL, SQUARE WAVE RADIATOR - WITH EXTERNAL OIL COOLER ...................... 2-2
COUNTERWEIGHT EXHAUST SYSTEM
YANMAR 3.3L, DIESEL - WITH VERTICAL MUFFLER ............................................................................. 2-8
CRANKSHAFT AND PISTONS
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-26
CYLINDER BLOCK
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-14
CYLINDER HEAD
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-12
ENGINE COOLING
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-28
ENGINE MOUNTING
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-10
FAN ASSEMBLY
YANMAR DIESEL ....................................................................................................................................... 2-11
FLYWHEEL AND HOUSING
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-22
GEAR HOUSING
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-18
INTAKE AND EXHAUST MANIFOLD
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-16
LUBRICATION SYSTEM
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-30
OIL PAN
YANMAR 3.3L, DIESEL .............................................................................................................................. 2-20
OVERHEAD EXHAUST SYSTEM
YANMAR 3.3L, DIESEL - WITH VERTICAL MUFFLER ............................................................................. 2-6
RADIATOR ASSEMBLY
WITH EXTERNAL OIL COOLER ................................................................................................................ 2-4

B975 ©2017 Yale Materials Handling Corporation 2-1


B10189 01-17

COOLING SYSTEM (FIGURE 2-1)


YANMAR 3.3L, DIESEL, SQUARE WAVE RADIATOR — WITH EXTERNAL OIL COOLER

2-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10189

COOLING SYSTEM
YANMAR 3.3L, DIESEL, SQUARE WAVE RADIATOR – WITH EXTERNAL OIL COOLER

ITEM PART NO. DESCRIPTION QTY


1 582003829 Radiator (Assembly) (FB10190 [Page 2-4])...................................................... 1
2 505972563 Radiator Cap ....................................................................................................... 1
3 580068588 Radiator Hose (Upper) ........................................................................................ 1
4 580051191 Radiator Hose (Lower) ........................................................................................ 1
5 502056903 Clamp ................................................................................................................. 4
6 580069714 Shroud ................................................................................................................ 1
7 580040177 Nut ...................................................................................................................... 2
8 940004903 Washer ............................................................................................................... 2
9 449007004 Screw .................................................................................................................. 2
10 505972572 Clip ...................................................................................................................... 2
11 582033972 Bracket ................................................................................................................ 1
12 580044860 Insert ................................................................................................................... 4
13 580049229 Capscrew ............................................................................................................ 4
14 580037325 Isolator ................................................................................................................ 4
15 580051539 Exhaust Shield .................................................................................................... 1
16 580072689 Reservoir ............................................................................................................ 1
17 580002885 Outlet Assembly .................................................................................................. 1
18 900003260 Bushing .......................................................................................................... 1
19 900001230 Outlet (Reservoir) ........................................................................................... 1
20 900001231 Cap ................................................................................................................. 1
21 580003199
580083733 Hose ............................................................................................................... 1
22 580052278 Hose ................................................................................................................... 1
23 505966595 Clamp ................................................................................................................. 2
24 a 582031951 Screen ................................................................................................................ 1
25 580038312 Sensor (Low Coolant Level) ............................................................................... 1
26 b 501884906 Fitting .................................................................................................................. 1

FOOTNOTES:
a 3.3L with Basic Transmission b Without Low Coolant Level Sensor

B975 ©2017 Yale Materials Handling Corporation 2-3


B10190 01-17

RADIATOR ASSEMBLY (FIGURE 2-2)


WITH EXTERNAL OIL COOLER

2-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10190

RADIATOR ASSEMBLY
WITH EXTERNAL OIL COOLER

ITEM PART NO. DESCRIPTION QTY


582003829 Radiator (Assembly) ........................................................................................... 1
1 582016193 Radiator .......................................................................................................... 1
2 582016198 Oil Cooler ....................................................................................................... 1
3 582016199 Drain Valve ..................................................................................................... 1
4 582016200 Nut , Foldover ................................................................................................. 2
5 582016201 Bolt (With Washer) ......................................................................................... 8
5 582016202 Bolt (With Washer) ......................................................................................... 4
6 582053503 Frame (Top) ................................................................................................... 1
7 582053498 Frame (Bottom) .............................................................................................. 1
8 582050180 Isolator ............................................................................................................ 2
9 582050181 Collar .............................................................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 2-5


B10191 01-17

OVERHEAD EXHAUST SYSTEM (FIGURE 2-3)


YANMAR 3.3L, DIESEL — WITH VERTICAL MUFFLER

2-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10191

OVERHEAD EXHAUST SYSTEM


YANMAR 3.3L, DIESEL – WITH VERTICAL MUFFLER
KEY:
A: With Catalytic Converter
B: Without Catalytic Converter
QTY
ITEM PART NO. DESCRIPTION A B
1 921761300 Cover .......................................................................................................... 1 1
2 582022399 Tail Pipe ..................................................................................................... 1 1
3 580030970 Capscrew ................................................................................................... 3 3
4 582013664 Exhaust Pipe (Overhead) ........................................................................... 1 1
5 449021006 Washer ....................................................................................................... 3 3
6 057047400 Clamp ......................................................................................................... 3 3
7 580063287 Cover .......................................................................................................... 1 1
8 580049387 Capscrew ................................................................................................... 6 6
9 580027572 Nut .............................................................................................................. 6 6
10 582013998 Muffler ........................................................................................................ 1 1
11 580030968 Capscrew ................................................................................................... 2 2
12 580097537 Isolator ....................................................................................................... 4 4
13 582046083 Spacer ........................................................................................................ 2 2
14 580056381 Locknut ....................................................................................................... 6 6
15 582005164 Exhaust Pipe .............................................................................................. .. 1
15 582006610 Exhaust Pipe .............................................................................................. 1 ..
16 057047400 Clamp ......................................................................................................... 1 ..
17 023604600 Lockwasher ................................................................................................ 2 ..
18 580094164 Bracket ....................................................................................................... 1 ..
19 580077405 Capscrew ................................................................................................... 1 ..
20 580027572 Nut .............................................................................................................. 1 ..
21 580062191 Diesel Exhaust Purifier (Exhaust) .............................................................. 1 ..
22 580063937 Clamp .................................................................................................... 2 ..
23 580063938 Sock (Fiberglass) ................................................................................... 2 ..
24 580058968 Exhaust Pipe .............................................................................................. 1 ..
25 580039568 Gasket ........................................................................................................ 1 1
26 a 580067883 Exhaust Wrap ............................................................................................. 1 1
27 a 580067885 Wrap ........................................................................................................... 1 1
28 a 580067884 Wrap ........................................................................................................... 1 1
29 582044739
582052804 Bracket (LH) (LH) ....................................................................................... 1 1
30 582044738
582052810 Bracket (RH) (RH) ...................................................................................... 1 1
31 580039566 Washer ....................................................................................................... 2 2
ab 580055020 Wrap (Flex Joint) ........................................................................................ 1 1

FOOTNOTES:
a For Paper Industry Applications b Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 2-7


B10192 01-17

COUNTERWEIGHT EXHAUST SYSTEM (FIGURE 2-4)


YANMAR 3.3L, DIESEL — WITH VERTICAL MUFFLER

2-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10192

COUNTERWEIGHT EXHAUST SYSTEM


YANMAR 3.3L, DIESEL – WITH VERTICAL MUFFLER
KEY:
A: With Catalytic Converter
B: Without Catalytic Converter
QTY
ITEM PART NO. DESCRIPTION A B
1 580049758 Fastener ..................................................................................................... 3 3
2 580063287 Cover .......................................................................................................... 1 1
3 580057623 Exhaust Pipe (Counterweight) ................................................................... 1 1
4 582044738
582052810 Bracket (RH) (RH) ...................................................................................... 1 1
5 580049387 Capscrew ................................................................................................... 6 6
6 580027572 Nut .............................................................................................................. 6 6
7 582044739
582052804 Bracket (LH) (LH) ....................................................................................... 1 1
8 057047400 Clamp ......................................................................................................... 2 2
9 a 580067884 Wrap ........................................................................................................... 1 1
10 582013998 Muffler ........................................................................................................ 1 1
11 580030968 Capscrew ................................................................................................... 3 3
12 580097537 Isolator ....................................................................................................... 4 4
13 582046083 Spacer ........................................................................................................ 2 2
14 580056381 Locknut ....................................................................................................... 6 6
15 582005164 Exhaust Pipe .............................................................................................. .. 1
15 582006610 Exhaust Pipe .............................................................................................. 1 ..
16 057047400 Clamp ......................................................................................................... 1 ..
17 023604600 Lockwasher ................................................................................................ 2 ..
18 580094164 Bracket ....................................................................................................... 1 ..
19 580077405 Capscrew ................................................................................................... 1 ..
20 580027572 Nut .............................................................................................................. 1 ..
21 580062191 Diesel Exhaust Purifier (Exhaust) .............................................................. 1 ..
22 580063937 Clamp .................................................................................................... 2 ..
23 580063938 Sock (Fiberglass) ................................................................................... 2 ..
24 580058968 Exhaust Pipe .............................................................................................. 1 ..
25 580039568 Gasket ........................................................................................................ 1 1
26 a 580067883 Exhaust Wrap ............................................................................................. 1 1
27 a 580067885 Wrap ........................................................................................................... 1 1
ab 580055020 Wrap (Flex Joint) ........................................................................................ 1 1
99 582058132 Exhaust Wrap ............................................................................................. 1 ..

FOOTNOTES:
a For Paper Industry Applications b Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 2-9


B10193 01-17

ENGINE MOUNTING (FIGURE 2-5)


YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580048472 Mount .................................................................................................................. 2
2 931017918 Capscrew ............................................................................................................ 2
3 580027945 Washer ............................................................................................................... 2
4 580048458 Washer , Snubbing ............................................................................................. 4
5 580051383 Isolator ................................................................................................................ 4
6 580051384 Nut (Flange) ........................................................................................................ 2
7 931014906 Capscrew ............................................................................................................ 8
8 502566904 Washer ............................................................................................................... 8

2-10 ©2017 Yale Materials Handling Corporation B975


01-17 B10194

FAN ASSEMBLY (FIGURE 2-6)


YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580069326 Fan (Pusher) ....................................................................................................... 1
2 580068686 Spacer ................................................................................................................ 1
3 502566901 Washer ............................................................................................................... 4
4 449001248 Capscrew ............................................................................................................ 4

B975 ©2017 Yale Materials Handling Corporation 2-11


B10195 01-17

CYLINDER HEAD (FIGURE 2-7)


YANMAR 3.3L, DIESEL

2-12 ©2017 Yale Materials Handling Corporation B975


01-17 B10195

CYLINDER HEAD
YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


582028858 Engine Assy-Diesel (Yanmar 3.3L Non-Emissions) ........................................... 1
1 580062638 Engine Cover .................................................................................................. 1
2 580062639 Gasket ........................................................................................................ 1
3 580062640 Plate ........................................................................................................... 1
4 580062641 Screw ......................................................................................................... 2
5 580062642 Plug ............................................................................................................ 1
6 580062465 Cap (Oil Fill) ................................................................................................... 1
7 580062466 O-Ring ............................................................................................................ 1
8 580062637 Plug ................................................................................................................ 3
9 580062643 O-Ring ............................................................................................................ 3
10 580062965 Cylinder Head (3.3L) ...................................................................................... 1
11 580062499 Guide .......................................................................................................... 8
12 580062500 Plug ............................................................................................................ 1
13 580062443 Plug ............................................................................................................ 1
14 580062501 Plug ............................................................................................................ 1
15 580062489 Inlet Valve .................................................................................................. 4
16 580062490 Exhaust Valve ............................................................................................ 4
17 580062491 Spring ......................................................................................................... 8
18 580062492 Retainer ...................................................................................................... 8
19 580062493 Seal (Exhaust Valve) .................................................................................. 4
20 580062494 Seal (Intake Valve) ..................................................................................... 4
21 580062495 Cap ............................................................................................................. 8
22 580062502 Retainer ...................................................................................................... 8
23 580062503 Support Assembly (Rocker Arm) .................................................................... 1
24 580062504 Shaft ........................................................................................................... 1
25 580062505 Spring ......................................................................................................... 3
26 580062506 Support ....................................................................................................... 3
27 580062507 Support ....................................................................................................... 1
28 580062508 Kit-Rocker Arm ........................................................................................... 4
29 580062509 Screw ..................................................................................................... 1
30 580062510 Nut ......................................................................................................... 1
31 580062511 Kit-Rocker Arm ........................................................................................... 4
32 580062509 Screw ..................................................................................................... 1
33 580062510 Nut ......................................................................................................... 1
34 580062512 Retaining Ring ................................................................................................ 2
35 580062513 Screw ............................................................................................................. 1
36 580062514 Stud ................................................................................................................ 3
37 580062515 Nut .................................................................................................................. 3
38 524255440 Connector (Glow Plug) (3.3L) ......................................................................... 1
39 580062647 Cover .............................................................................................................. 4
40 582029147 Plug (Glow Plug) (3.3L) .................................................................................. 4
41 580062723 Injector (FB10239 [Page 5-12])..................................................................... 4
42 580062497 Gasket ............................................................................................................ 8
43 580062496 Protector ......................................................................................................... 4
44 580062487 Lifting Eye ....................................................................................................... 1
45 580062486 Lifting Eye ....................................................................................................... 1
46 580062472 Bolt ................................................................................................................. 4
47 580062646 Bolt ................................................................................................................. 1
580090475 Kit-Gasket (Complete Engine) (3.3L) (Includes Items 2, 7, 9, 19-20, 42-43) ...... 1

B975 ©2017 Yale Materials Handling Corporation 2-13


B10196 01-17

CYLINDER BLOCK (FIGURE 2-8)


YANMAR 3.3L, DIESEL

2-14 ©2017 Yale Materials Handling Corporation B975


01-17 B10196

CYLINDER BLOCK
YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


582028858 Engine Assy-Diesel (Yanmar 3.3L Non-Emissions) ........................................... 1
1 580090473 Cylinder Block (3.3L) ...................................................................................... 1
2 580062443 Plug ............................................................................................................ 3
3 580062444 Plug ............................................................................................................ 1
4 580062453 Plug ............................................................................................................ 8
5 580062446 Bushing ...................................................................................................... 1
6 580062448 Cotter Pin ................................................................................................... 2
7 580062451 Plug ............................................................................................................ 1
8 580062447 Washer ....................................................................................................... 1
9 580062450 Bolt ............................................................................................................. 1
10 524279521 Kit-Crankshaft Bearing (Standard) ............................................................. 5
10 524279522 Kit-Bearing (U/S 0.25) ................................................................................ 5
11 524279525 Kit-Thrust Bearing (Standard) .................................................................... 2
11 524279526 Kit-Thrust Bearing (U/S 0.25) ..................................................................... 2
12 580062445 Bolt ................................................................................................................. 10
13 580062456 Bolt ................................................................................................................. 18
14 582029565 Gasket (3.3L) .................................................................................................. 1
15 580062460 Pin .................................................................................................................. 2
16 580062470 O-Ring ............................................................................................................ 1
17 580062471 O-Ring ............................................................................................................ 1
580090475 Kit-Gasket (Complete Engine) (3.3L) (Includes Items 8, 14, 16-17) ................... 1

B975 ©2017 Yale Materials Handling Corporation 2-15


B10197 01-17

INTAKE AND EXHAUST MANIFOLD (FIGURE 2-9)


YANMAR 3.3L, DIESEL

2-16 ©2017 Yale Materials Handling Corporation B975


01-17 B10197

INTAKE AND EXHAUST MANIFOLD


YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


582028858 Engine Assy-Diesel (Yanmar 3.3L Non-Emissions) ........................................... 1
1 580062649 Intake Manifold ............................................................................................... 1
2 580062648 Gasket ............................................................................................................ 1
3 580062476 Bolt ................................................................................................................. 9
4 580062650 Exhaust Manifold ............................................................................................ 1
5 580062651 Gasket ............................................................................................................ 1
6 580062652 Bolt ................................................................................................................. 9
7 580062653 Stud ................................................................................................................ 4
8 580062654 Stud ................................................................................................................ 2
9 524209959 Nut .................................................................................................................. 2
10 580062655 Gasket ............................................................................................................ 1
11 580062656 Adapter ........................................................................................................... 1
12 580062657 Bolt ................................................................................................................. 4
580090475 Kit-Gasket (Complete Engine) (3.3L) .................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 2-17


B10198 01-17

GEAR HOUSING (FIGURE 2-10)


YANMAR 3.3L, DIESEL

2-18 ©2017 Yale Materials Handling Corporation B975


01-17 B10198

GEAR HOUSING
YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


582028858 Engine Assy-Diesel (Yanmar 3.3L Non-Emissions) ........................................... 1
1 524305985 Gear Cover Assembly .................................................................................... 1
2 580062462 Oil Seal ....................................................................................................... 1
2 524303459 Oil Seal ....................................................................................................... 1
3 580062463 Cover .............................................................................................................. 1
4 580062475 Bolt ................................................................................................................. 10
5 580062472 Bolt ................................................................................................................. 1
6 580062477 Bolt ................................................................................................................. 7
7 580062474 Bolt ................................................................................................................. 1
8 580062473 Bolt ................................................................................................................. 3
9 580062460 Pin .................................................................................................................. 4
10 580062468 Engine Oil Pump ............................................................................................ 1
11 580062476 Bolt ................................................................................................................. 1
12 580062467 Cover .............................................................................................................. 1
13 580062469 Stud ................................................................................................................ 3
14 524209959 Nut .................................................................................................................. 3
15 580062464 O-Ring ............................................................................................................ 1
16 580062465 Cap (Oil Fill) ................................................................................................... 1
17 580062466 O-Ring ............................................................................................................ 1
580062478 Gasket (Liquid) ................................................................................................... AR
524255824 Gasket (Liquid) ................................................................................................... 1
580090475 Kit-Gasket (Complete Engine) (3.3L) (Includes Items 15, 17) ............................ 1

B975 ©2017 Yale Materials Handling Corporation 2-19


B10199 01-17

OIL PAN (FIGURE 2-11)


YANMAR 3.3L, DIESEL

2-20 ©2017 Yale Materials Handling Corporation B975


01-17 B10199

OIL PAN
YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


582028858 Engine Assy-Diesel (Yanmar 3.3L Non-Emissions) ........................................... 1
1 580062479 Oil Pan ............................................................................................................ 1
2 580062480 Drain Plug .................................................................................................. 1
3 580062481 Oil Seal ....................................................................................................... 1
4 580062450 Bolt ................................................................................................................. 16
5 580062483 Case (3.3L) ..................................................................................................... 1
6 580062484
580096895 Seal ............................................................................................................ 1
7 580062460 Pin .................................................................................................................. 2
8 580062485 Bolt ................................................................................................................. 6
580062478 Gasket (Liquid) (Not Illustrated) .......................................................................... AR
580090475 Kit-Gasket (Complete Engine) (3.3L) (Includes Items 3, 9) ................................ 1

B975 ©2017 Yale Materials Handling Corporation 2-21


B10200 01-17

FLYWHEEL AND HOUSING (FIGURE 2-12)


YANMAR 3.3L, DIESEL

2-22 ©2017 Yale Materials Handling Corporation B975


01-17 B10200

FLYWHEEL AND HOUSING


YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580048125 Housing ............................................................................................................... 1
2 580063935 Cover .................................................................................................................. 1
3 449022016 Lockwasher ......................................................................................................... 2
4 449001415 Capscrew ............................................................................................................ 2
5 504057795
449022013 Lockwasher ......................................................................................................... 22
6 449001302 Capscrew ............................................................................................................ 12
7 449001138 Capscrew ............................................................................................................ 10
8 580050042 Dowel .................................................................................................................. 2
9 580056527 Capscrew ............................................................................................................ 2
10 580079397 Bracket ................................................................................................................ 1
11 580096755 Flywheel .............................................................................................................. 1
11 582017188 Starter Ring Gear ........................................................................................... 1
12 580049662 Flex Plate ............................................................................................................ 1
13 502566904 Washer ............................................................................................................... 4
14 931014902 Capscrew ............................................................................................................ 4
15 940102909 Washer ............................................................................................................... 6
16 580063936 Capscrew ............................................................................................................ 6
17 580069775 Bracket ................................................................................................................ 1
99 a 580039900 Capscrew ............................................................................................................ 2
99 a 580070914 Dust Cover .......................................................................................................... 1

FOOTNOTES:
a Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 2-23


B10201 01-17

CAMSHAFT AND DRIVE GEAR (FIGURE 2-13)


YANMAR 3.3L, DIESEL

2-24 ©2017 Yale Materials Handling Corporation B975


01-17 B10201

CAMSHAFT AND DRIVE GEAR


YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


582028858 Engine Assy-Diesel (Yanmar 3.3L Non-Emissions) ........................................... 1
1 580062658 Tappet ............................................................................................................ 8
2 580062659 Push Rod ........................................................................................................ 8
3 580062660 Camshaft (3.3L) .............................................................................................. 1
4 580062661 Retainer ...................................................................................................... 1
5 580062662 Gear (3.3L) ................................................................................................. 1
6 580062663 Key ............................................................................................................. 1
7 580062472 Bolt ................................................................................................................. 2
7 580062657 Bolt ................................................................................................................. 2
8 580062668 Bolt ................................................................................................................. 2
9 580062665 Shaft ............................................................................................................... 1
10 580062666
582008706 Idler Gear ....................................................................................................... 1
11 580062667 Bushing ...................................................................................................... 1
12 580062671 Locknut ........................................................................................................... 1
13 580062670 Spring Washer ................................................................................................ 1
14 580062669 Gear ............................................................................................................... 1
15 580090478 Fuel Pump (3.3L) (FB10239 [Page 5-12])..................................................... 1

B975 ©2017 Yale Materials Handling Corporation 2-25


B10202 01-17

CRANKSHAFT AND PISTONS (FIGURE 2-14)


YANMAR 3.3L, DIESEL

2-26 ©2017 Yale Materials Handling Corporation B975


01-17 B10202

CRANKSHAFT AND PISTONS


YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


582028858 Engine Assy-Diesel (Yanmar 3.3L Non-Emissions) ........................................... 1
1 580062961 Piston (With Standard Rings) (3.3L) ............................................................... 4
1 580062963 Piston (O/S 0.25 with Rings) (3.3L) ................................................................ 4
2 580062962 Kit-Piston Ring (Standard) (3.3L) ............................................................... 1
2 580062964 Kit-Piston Ring (O/S 0.25) (3.3L) ............................................................... 1
3 580062683 Snap Ring ....................................................................................................... 8
4 580062682 Pin .................................................................................................................. 4
5 580062684 Piston Rod ...................................................................................................... 4
6 580062685 Bushing ...................................................................................................... 1
7 524279523 Piston Rod Bearing (Standard) .................................................................. 1
7 524279524 Bearing (U/S 0.25) .......................................................................................... 4
8 580062686 Bolt ................................................................................................................. 2
9 580062960 Crankshaft (3.3L) ............................................................................................ 1
10 580062673 Gear (3.3L) ................................................................................................. 1
11 580062663 Key ............................................................................................................. 1
12 580062674 Pin .............................................................................................................. 1
13 580062675 Pin .............................................................................................................. 1
14 580062678 Bolt (3.3L) ....................................................................................................... 1
15 580062677 Washer ........................................................................................................... 1
16 580062676 Pulley .............................................................................................................. 1
17 580096755 Flywheel ......................................................................................................... 1
18 580062679 Bolt ................................................................................................................. 6

B975 ©2017 Yale Materials Handling Corporation 2-27


B10203 01-17

ENGINE COOLING (FIGURE 2-15)


YANMAR 3.3L, DIESEL

2-28 ©2017 Yale Materials Handling Corporation B975


01-17 B10203

ENGINE COOLING
YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


582028858 Engine Assy-Diesel (Yanmar 3.3L Non-Emissions) ........................................... 1
1 580062954 Water Pump ................................................................................................... 1
1 a 580062720 Gasket ........................................................................................................ 1
1 a 580065079 Seal ............................................................................................................ 1
2 580055564 V-Belt .............................................................................................................. 1
3 580067814 Water Pump Pulley ......................................................................................... 1
4 580062450 Bolt ................................................................................................................. 4
5 580062668 Bolt ................................................................................................................. 3
6 524228291 Gasket ............................................................................................................ 1
7 580062705 Thermostat (3.3L) ........................................................................................... 1
8 524228290 Gasket ............................................................................................................ 1
9 580062704 Cover .............................................................................................................. 1
10 580062706 Bolt ................................................................................................................. 1
11 580062708 Gasket ............................................................................................................ 1
12 580062953 Pipe ................................................................................................................ 1
13 580062711 O-Ring ............................................................................................................ 2
14 580062707 Drain Plug ....................................................................................................... 2
580090475 Kit-Gasket (Complete Engine) (3.3L) (Includes Items 11-13) ............................. 1

FOOTNOTES:
a Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 2-29


B10204 01-17

LUBRICATION SYSTEM (FIGURE 2-16)


YANMAR 3.3L, DIESEL

2-30 ©2017 Yale Materials Handling Corporation B975


01-17 B10204

LUBRICATION SYSTEM
YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


582028858 Engine Assy-Diesel (Yanmar 3.3L Non-Emissions) ........................................... 1
1 580062692 Dipstick ........................................................................................................... 1
2 580062694 Dipstick Tube .................................................................................................. 1
3 580062693 Guide .............................................................................................................. 1
4 580062695 O-Ring (3.3L) .................................................................................................. 1
5 580062472 Bolt ................................................................................................................. 1
6 524228505 Oil Filter .......................................................................................................... 1
7 580062696 Stud ................................................................................................................ 1
8 580062470 O-Ring ............................................................................................................ 1
9 580062697 Pipe ................................................................................................................ 1
10 580062698 Bolt (3.3L) ....................................................................................................... 2
11 580062450 Bolt ................................................................................................................. 1
12 580062447 Washer ........................................................................................................... 1
13 580051890 Pressure Transducer Sensor (Oil Pressure) (3.3L) ........................................ 1
14 580062700 Plug (Oil Pressure Sensor) ............................................................................. 1
15 580062701 Plug ............................................................................................................ 1
580090475 Kit-Gasket (Complete Engine) (3.3L) (Includes Items 4, 8, 12) .......................... 1

B975 ©2017 Yale Materials Handling Corporation 2-31


B10204 01-17

NOTES

2-32 ©2017 Yale Materials Handling Corporation B975


SECTION 3

3 ENGINE ASSEMBLY-PSI
CONTENTS

SECTION 3
ENGINE ASSEMBLY-PSI

DESCRIPTION PAGE

CAMSHAFT AND VALVES


PSI 2.4L ....................................................................................................................................................... 3-44
COOLING SYSTEM
2.4L PSI ENGINE ........................................................................................................................................ 3-8
CYLINDER BLOCK
PSI 2.4L ....................................................................................................................................................... 3-38
CYLINDER HEAD
PSI 2.4L ....................................................................................................................................................... 3-36
DIPSTICK
PSI 2.4L ....................................................................................................................................................... 3-25
ECM MOUNT
PSI 2.4L ....................................................................................................................................................... 3-24
ENGINE ELECTRICAL
PSI 2.4L ....................................................................................................................................................... 3-22
ENGINE MOUNTING
PSI ENGINE ................................................................................................................................................ 3-12
ENGINE VALVE COVER
PSI 2.4L ....................................................................................................................................................... 3-34
EXHAUST ADAPTER
PSI 2.4L ....................................................................................................................................................... 3-26
EXHAUST MANIFOLD
PSI 2.4L ....................................................................................................................................................... 3-32
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST WITH CATALYTIC CONVERTER - PSI 2.4L LPG .................................. 3-6
COUNTERWEIGHT EXHAUST WITHOUT CATALYTIC CONVERTER - PSI 2.4L LPG ........................... 3-4
FRONT COVER AND OIL PAN
PSI 2.4L ....................................................................................................................................................... 3-40
FRONT END AUXILIARY DRIVE
PSI 2.4L ....................................................................................................................................................... 3-14
IGNITION COIL
PSI 2.4L ....................................................................................................................................................... 3-18
INTAKE MANIFOLD
PSI 2.4L ....................................................................................................................................................... 3-30
OIL PUMP AND FILTER
PSI 2.4L ....................................................................................................................................................... 3-48
PISTON AND CRANKSHAFT
PSI 2.4L ....................................................................................................................................................... 3-42
RADIATOR ASSEMBLY
PSI 2.4L LPG .............................................................................................................................................. 3-10
STARTER
PSI 2.4L ....................................................................................................................................................... 3-20
TENSIONER AND TIIMING BELT
PSI 2.4L ....................................................................................................................................................... 3-46
THERMOSTAT AND HOUSING
PSI 2.4L ....................................................................................................................................................... 3-27
TRANSMISSION INTERFACE
PSI 2.4L ....................................................................................................................................................... 3-16
WATER BYPASS OUTLET
PSI 2.4L ....................................................................................................................................................... 3-28

B975 ©2017 Yale Materials Handling Corporation 3-1


CONTENTS

SECTION 3
ENGINE ASSEMBLY-PSI

DESCRIPTION PAGE

WATER PUMP
PSI 2.4L ....................................................................................................................................................... 3-50

3-2 ©2017 Yale Materials Handling Corporation B975


CONTENTS

NOTES

B975 ©2017 Yale Materials Handling Corporation 3-3


B10205 01-17

EXHAUST SYSTEM (FIGURE 3-1)


COUNTERWEIGHT EXHAUST WITHOUT CATALYTIC CONVERTER — PSI 2.4L LPG

3-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10205

EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST WITHOUT CATALYTIC CONVERTER – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


1 580057623 Exhaust Pipe ....................................................................................................... 1
2 582022399 Tail Pipe (Not Used) ........................................................................................... ..
3 057047400 Clamp ................................................................................................................. 2
4 580063287 Cover .................................................................................................................. 1
5 580030970 Capscrew (Not Used) ......................................................................................... ..
6 449021006 Washer (Not Used) ............................................................................................. ..
7 582013997 Muffler ................................................................................................................. 1
8 580097537 Isolator ................................................................................................................ 4
9 582046083 Spacer ................................................................................................................ 2
10 580030968 Capscrew ............................................................................................................ 2
11 582044739
582052804 Bracket (LH) ........................................................................................................ 1
12 582031213 Exhaust Pipe ....................................................................................................... 1
13 582041160 Gasket ................................................................................................................ 1
14 582044738
582052810 Bracket (RH) ....................................................................................................... 1
15 580049387 Capscrew ............................................................................................................ 4
16 580056381 Locknut ............................................................................................................... 2
17 580027572 Nut ...................................................................................................................... 4
18 580039566 Washer ............................................................................................................... 2
99 580049758 Fastener .............................................................................................................. 3

B975 ©2017 Yale Materials Handling Corporation 3-5


B10206 01-17

EXHAUST SYSTEM (FIGURE 3-2)


COUNTERWEIGHT EXHAUST WITH CATALYTIC CONVERTER — PSI 2.4L LPG

3-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10206

EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST WITH CATALYTIC CONVERTER – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


1 582031003 Exhaust Pipe ....................................................................................................... 1
2 580039142 Bracket ................................................................................................................ 1
3 582004637 Exhaust Pipe ....................................................................................................... 1
4 582034125 Gasket ................................................................................................................ 1
5 582034124 Gasket ................................................................................................................ 1
6 580056381 Locknut ............................................................................................................... 5
7 582041160 Gasket ................................................................................................................ 1
8 580073416 Muffler (Crimped) ................................................................................................ 1
9 449022017 Lockwasher ......................................................................................................... 2
10 580027572 Nut ...................................................................................................................... 10
11 057047400 Clamp ................................................................................................................. 1
12 580020060 Nut ...................................................................................................................... 2
13 580097537 Isolator ................................................................................................................ 4
14 582046083 Spacer ................................................................................................................ 2
15 580030968 Capscrew ............................................................................................................ 2
16 580058890 Exhaust Pipe ....................................................................................................... 1
17 580063287 Cover .................................................................................................................. 1
18 580049758 Fastener .............................................................................................................. 3
19 582028142 Catalytic Converter ............................................................................................. 1
20 582044738
582052810 Bracket (RH) ....................................................................................................... 1
21 582044739
582052804 Bracket (LH) ........................................................................................................ 1
22 580049387 Capscrew ............................................................................................................ 6
23 580039566 Washer ............................................................................................................... 2

B975 ©2017 Yale Materials Handling Corporation 3-7


B10207 01-17

COOLING SYSTEM (FIGURE 3-3)


2.4L PSI ENGINE

3-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10207

COOLING SYSTEM
2.4L PSI ENGINE

ITEM PART NO. DESCRIPTION QTY


1 582031263 Radiator Assembly (FB10208 [Page 3-10])....................................................... 1
2 505972563 Radiator Cap ....................................................................................................... 1
3 582033972 Bracket ................................................................................................................ 1
4 580037325 Isolator ................................................................................................................ 4
5 580049229 Capscrew ............................................................................................................ 4
6 580044860 Insert ................................................................................................................... 4
7 580051539 Exhaust Shield .................................................................................................... 1
8 582031223 Radiator Hose ..................................................................................................... 1
9 502056903 Clamp ................................................................................................................. 4
10 580072689 Reservoir ............................................................................................................ 1
11 580052278 Hose ................................................................................................................... 1
12 505966595 Clamp ................................................................................................................. 2
13 580002885 Outlet Assembly .................................................................................................. 1
14 900003260 Bushing .......................................................................................................... 1
15 900001230 Outlet (Reservoir) ........................................................................................... 1
16 900001231 Cap ................................................................................................................. 1
17 580003199
580083733 Hose ............................................................................................................... 1
18 582031625 Hose ................................................................................................................... 1
19 ..... Fitting .................................................................................................................. 1
20 502056906 Clamp ................................................................................................................. 2
21 582032693 Shroud ................................................................................................................ 1
22 449007005 Screw .................................................................................................................. 2
23 940004903 Washer ............................................................................................................... 2
24 580040177 Nut ...................................................................................................................... 2
25 505972572 Clip ...................................................................................................................... 2
26 582021011 Fan ...................................................................................................................... 1
27 449001265 Capscrew ............................................................................................................ 4
28 502566901 Washer ............................................................................................................... 4
29 582028042 Radiator Hose ..................................................................................................... 1
30 900011297 Spacer ................................................................................................................ 1
31 580056631 Screen ................................................................................................................ 1
582037361 Wrap (Bottom Radiator Hose) ............................................................................ 1

B975 ©2017 Yale Materials Handling Corporation 3-9


B10208 01-17

RADIATOR ASSEMBLY (FIGURE 3-4)


PSI 2.4L LPG

3-10 ©2017 Yale Materials Handling Corporation B975


01-17 B10208

RADIATOR ASSEMBLY
PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


582031263 Radiator Assembly .............................................................................................. 1
1 582046241 Radiator .......................................................................................................... 1
2 582016199 Drain Valve ..................................................................................................... 1
3 582016200 Nut , Foldover ................................................................................................. 2
4 582016201 Bolt (With Washer) ......................................................................................... 8
5 582053502 Frame (Top) ................................................................................................... 1
6 582053497 Frame (Bottom) .............................................................................................. 1
7 582050181 Collar .............................................................................................................. 2
8 582050180 Isolator ............................................................................................................ 2

B975 ©2017 Yale Materials Handling Corporation 3-11


B10209 01-17

ENGINE MOUNTING (FIGURE 3-5)


PSI ENGINE

3-12 ©2017 Yale Materials Handling Corporation B975


01-17 B10209

ENGINE MOUNTING
PSI ENGINE

ITEM PART NO. DESCRIPTION QTY


1 580051383 Isolator ................................................................................................................ 4
2 580048458 Washer , Snubbing ............................................................................................. 4
3 580027945 Washer ............................................................................................................... 2
4 931017918 Capscrew ............................................................................................................ 1
5 580046541 Capscrew ............................................................................................................ 1
6 580051384 Nut (Flange) ........................................................................................................ 2
7 582047587 Motor Mount (LH) ................................................................................................ 1
8 582041401
582047588 Motor Mount (RH) ............................................................................................... 1
9 582041058 Bolt ...................................................................................................................... 6
10 582041396 Bolt , M10 x 1.50 x 70 ......................................................................................... 2

B975 ©2017 Yale Materials Handling Corporation 3-13


B10210 01-17

FRONT END AUXILIARY DRIVE (FIGURE 3-6)


PSI 2.4L

3-14 ©2017 Yale Materials Handling Corporation B975


01-17 B10210

FRONT END AUXILIARY DRIVE


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582040766 Bolt ................................................................................................................. 2
2 449021001 Washer ........................................................................................................... 1
3 016103700 Washer ........................................................................................................... 1
4 580027573 Nut .................................................................................................................. 4
5 582040767 Belt ................................................................................................................. 1
6 582054982 Alternator (50 Amp) ........................................................................................ 1
7 582040768 Pulley .............................................................................................................. 1
8 582040769 Bracket ........................................................................................................... 1
9 582040770
582050534 Shaft (Fan Assembly) (HI-Fan) ...................................................................... 1
10 582040771 Stud ................................................................................................................ 2
11 582040772 Stud ................................................................................................................ 2
12 582042301 Bolt ................................................................................................................. 1
13 582040781 Bolt ................................................................................................................. 4
14 582040782 Spacer ............................................................................................................ 1
15 582041044 Fan Pulley ...................................................................................................... 1
16 582041047
582050733 Belt ................................................................................................................. 1
17 582041048 Cover (Fan Hub) ............................................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 3-15


B10211 01-17

TRANSMISSION INTERFACE (FIGURE 3-7)


PSI 2.4L

3-16 ©2017 Yale Materials Handling Corporation B975


01-17 B10211

TRANSMISSION INTERFACE
PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041051
582062716 Flywheel Housing (Transmission) .................................................................. 1
2 582041052 Adapter (Crank to Flexplate) .......................................................................... 1
3 582041053 Mount (Crank Sensor) .................................................................................... 1
4 582041054 Cover -Dust .................................................................................................... 1
5 582041055 Flex Plate ....................................................................................................... 1
6 582041056
580047714 Capscrew ....................................................................................................... 6
7 582041057 Bolt , M10 x 1.50 x 30 ..................................................................................... 2
8 582041058 Bolt ................................................................................................................. 3
9 582041059 Dowel Pin ....................................................................................................... 1
10 582041060 Bolt ................................................................................................................. 7
11 582041061 Tape ............................................................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 3-17


B10212 01-17

IGNITION COIL (FIGURE 3-8)


PSI 2.4L

3-18 ©2017 Yale Materials Handling Corporation B975


01-17 B10212

IGNITION COIL
PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041111 Bracket ........................................................................................................... 1
2 582041112 Ignition Coil ..................................................................................................... 4
3 580027573 Nut .................................................................................................................. 2
4 582041113 Bolt ................................................................................................................. 4
5 582041114 Spark Plug ...................................................................................................... 4
6 582041115 Boot ................................................................................................................ 4

B975 ©2017 Yale Materials Handling Corporation 3-19


B10213 01-17

STARTER (FIGURE 3-9)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041116
582050528 Capscrew ....................................................................................................... 2
2 582041117 Starter ............................................................................................................. 1
3 580027573 Nut .................................................................................................................. 2

3-20 ©2017 Yale Materials Handling Corporation B975


01-17 B10213

NOTES

B975 ©2017 Yale Materials Handling Corporation 3-21


B10214 01-17

ENGINE ELECTRICAL (FIGURE 3-10)


PSI 2.4L

3-22 ©2017 Yale Materials Handling Corporation B975


01-17 B10214

ENGINE ELECTRICAL
PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041119 Sensor (Speed Timing Wheel) ....................................................................... 1
2 580076752 Sensor (Oxygen) ............................................................................................ 1
3 582041120 Clamp ............................................................................................................. 1
4 582031448 Engine Control Module (2.4L Non Certified) .................................................. 1
5 582007461
580048879 Sensor (Temperature manifold absolute pressure) ........................................ 1
5 582018789 Seal ............................................................................................................ 1
6 582007462
900006270 Temperature Sender (Coolant) ...................................................................... 1
7 582041121 Clamp ............................................................................................................. 1
8 582041122 Sensor (Phase) .............................................................................................. 1
9 582041123 Sensor (Cam Wheel) ...................................................................................... 1
10 582040765 Washer ........................................................................................................... 1
11 582007463
582040763 Pressure Sender (Oil Pressure) ..................................................................... 1
12 582041124 Bracket ........................................................................................................... 1
13 582041118 Bolt ................................................................................................................. 1
14 580027573 Nut .................................................................................................................. 1
15 582007467 Bolt ................................................................................................................. 6
16 582041056
580047714 Capscrew ....................................................................................................... 3
17 580049011 Capscrew ....................................................................................................... 3
18 580004321
580047919 Nut .................................................................................................................. 2
19 582041125 Bolt ................................................................................................................. 1
20 582041126 Screw ............................................................................................................. 2
21 582040764 Washer ........................................................................................................... 2
582032079 Wire Harness (Engine) (2.4L LPG) ................................................................ 1

B975 ©2017 Yale Materials Handling Corporation 3-23


B10215 01-17

ECM MOUNT (FIGURE 3-11)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041257 Bolt ................................................................................................................. 1
2 582041258 Bolt ................................................................................................................. 4
3 582041277 Mount ............................................................................................................. 1
4 582041279 Washer ........................................................................................................... 1
5 582041278 Bolt ................................................................................................................. 1

3-24 ©2017 Yale Materials Handling Corporation B975


01-17 B10216

DIPSTICK (FIGURE 3-12)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041280 Dipstick Assembly .......................................................................................... 1
2 582041281 Dipstick ....................................................................................................... 1
3 582041056
580047714 Capscrew ....................................................................................................... 1
4 ..... O-Ring ............................................................................................................ 1

B975 ©2017 Yale Materials Handling Corporation 3-25


B10217 01-17

EXHAUST ADAPTER (FIGURE 3-13)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041298 Elbow .............................................................................................................. 1
2 582041299 Stud ................................................................................................................ 3
3 582041160 Gasket ............................................................................................................ 1
4 580027573 Nut .................................................................................................................. 3

3-26 ©2017 Yale Materials Handling Corporation B975


01-17 B10218

THERMOSTAT AND HOUSING (FIGURE 3-14)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041302 Cover (Thermostat) ........................................................................................ 1
2 582041296 Bolt ................................................................................................................. 1
3 582041303 Bolt ................................................................................................................. 1
4 582041305 Thermostat ..................................................................................................... 1
5 ..... Bolt ................................................................................................................. 1
6 582041306 Bolt ................................................................................................................. 1
7 582041304 Thermostat Housing ....................................................................................... 1
8 582041307 O-Ring ............................................................................................................ 2
9 582041308 Pipe ................................................................................................................ 1

B975 ©2017 Yale Materials Handling Corporation 3-27


B10219 01-17

WATER BYPASS OUTLET (FIGURE 3-15)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041309
582057474 Outlet (Water Bypass) .................................................................................... 1
2 582041310 Gasket ............................................................................................................ 1
3 582041311 Tube ............................................................................................................... 1
4 582041312
582062146 O-Ring ............................................................................................................ 1
5 582007579 Bolt ................................................................................................................. 1
6 582041303 Bolt ................................................................................................................. 1

3-28 ©2017 Yale Materials Handling Corporation B975


01-17 B10219

NOTES

B975 ©2017 Yale Materials Handling Corporation 3-29


B10220 01-17

INTAKE MANIFOLD (FIGURE 3-16)


PSI 2.4L

3-30 ©2017 Yale Materials Handling Corporation B975


01-17 B10220

INTAKE MANIFOLD
PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582007577 Plug ................................................................................................................ 1
2 582041319 Grommet ........................................................................................................ 1
3 582041321 Intake Manifold ............................................................................................... 1
4 582041322 Nut .................................................................................................................. 2
5 580027573 Nut .................................................................................................................. 7
6 582041323 Stud ................................................................................................................ 2
7 582041324 Stud ................................................................................................................ 2
8 582041325 Stud ................................................................................................................ 4
9 582041326 Stud ................................................................................................................ 2
10 582041327 Gasket ............................................................................................................ 1
582041825 Kit-Gasket (Includes Items 10) ....................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 3-31


B10221 01-17

EXHAUST MANIFOLD (FIGURE 3-17)


PSI 2.4L

3-32 ©2017 Yale Materials Handling Corporation B975


01-17 B10221

EXHAUST MANIFOLD
PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041328 Stud ................................................................................................................ 7
2 582041299 Stud ................................................................................................................ 3
3 582041329 Heat Shield ..................................................................................................... 1
4 582041330 Heat Shield ..................................................................................................... 1
5 582041331 Exhaust Manifold ............................................................................................ 1
6 582007467 Bolt ................................................................................................................. 5
7 582041332 Bolt ................................................................................................................. 7
8 582041333 Nut .................................................................................................................. 2
9 582041334 Gasket ............................................................................................................ 1
582041825 Kit-Gasket (2.4L) (Includes Items 9) ............................................................... 1

B975 ©2017 Yale Materials Handling Corporation 3-33


B10222 01-17

ENGINE VALVE COVER (FIGURE 3-18)


PSI 2.4L

3-34 ©2017 Yale Materials Handling Corporation B975


01-17 B10222

ENGINE VALVE COVER


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041404 Pcv Valve ....................................................................................................... 1
2 582041319 Grommet ........................................................................................................ 1
3 582041405 Bolt ................................................................................................................. 6
4 582041406 Cap (Oil Fill) ................................................................................................... 1
5 ..... Gasket ........................................................................................................ 1
6 582041407 Gasket (Rocker Cover) ................................................................................... 1
7 582041408 Engine Cover (Valve) ..................................................................................... 1
582041825 Kit-Gasket (Includes Items 6) ......................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 3-35


B10223 01-17

CYLINDER HEAD (FIGURE 3-19)


PSI 2.4L

3-36 ©2017 Yale Materials Handling Corporation B975


01-17 B10223

CYLINDER HEAD
PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041409 Cylinder Head ................................................................................................. 1
2 582041412 Cap ............................................................................................................. 2
3 582041413 Stud ............................................................................................................ 4
4 582041415 Bushing ...................................................................................................... 2
5 582041416 Stud ............................................................................................................ 3
6 ..... Exhaust Seat .............................................................................................. 1
7 ..... Intake Seat ................................................................................................. 1
8 582041417 Oil Seal ........................................................................................................... 4
9 582041418 Thrust Plate .................................................................................................... 1
10 582041419 Screw ............................................................................................................. 2
11 582041420 O-Ring ............................................................................................................ 1
12 582041421 Bolt ................................................................................................................. 10
13 582041422 Gasket ............................................................................................................ 1
14 582041423 Cover .............................................................................................................. 1
15 582041424 Bolt ................................................................................................................. 2
16 582041414 Oil Seal ........................................................................................................... 1
17 582041410 Gasket ............................................................................................................ 1
582041825 Kit-Gasket (Includes Items 8, 11, 16-17) ........................................................ 1

B975 ©2017 Yale Materials Handling Corporation 3-37


B10224 01-17

CYLINDER BLOCK (FIGURE 3-20)


PSI 2.4L

3-38 ©2017 Yale Materials Handling Corporation B975


01-17 B10224

CYLINDER BLOCK
PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041425 Plug ................................................................................................................ 2
2 582041426 Plug ................................................................................................................ 1
3 582041427 Plug ................................................................................................................ 1
4 582041464 Bearing (Balancer) ......................................................................................... 1
4 582041465 Bearing (Balancer) (Oversize) ........................................................................ 1
5 582041429 Cap ................................................................................................................. 7
6 582041430 Cap ................................................................................................................. 2
7 582041431 Dowel ............................................................................................................. 2
8 582041432 Bushing .......................................................................................................... 2
9 582041433 Bolt ................................................................................................................. 2
10 582041434 Bolt ................................................................................................................. 7
11 582041435 Bolt ................................................................................................................. 1
12 582041415 Bushing .......................................................................................................... 2
13 582041436 Bearing ........................................................................................................... 1
13 582041437 Bearing (Oversize 1.0 mm) ............................................................................ 1
14 582041438 Bearing ........................................................................................................... 1
14 582041439 Bearing (Oversize 1.0 mm) ............................................................................ 1
15 582041440 Bushing .......................................................................................................... 2
16 582041447 Bolt ................................................................................................................. 5
17 582041448 Cover .............................................................................................................. 1
18 582041449 Oil Seal ........................................................................................................... 1
19 582041450 Crankshaft Bearing (1,2,4,5 (Green) .............................................................. 5
19 582041451 Crankshaft Bearing (1,2,4,5 (Yellow) ............................................................. 5
19 582041452 Crankshaft Bearing (1,2,4,5 (Standard) ......................................................... 5
19 582041453 Crankshaft Bearing (1,2,4,5 (Lan Standard) .................................................. 5
19 582041457 Crankshaft Bearing (1,2,4,5 (Red) ................................................................. 5
20 582041458 Crankshaft Bearing (3, Green) ....................................................................... 1
20 582041459 Crankshaft Bearing (3, Yellow) ....................................................................... 1
20 582041460 Crankshaft Bearing (3, Standard) ................................................................... 1
20 582041461 Crankshaft Bearing (3, Lan Standard) ............................................................ 1
20 582041462 Crankshaft Bearing (3, Black) ........................................................................ 1
21 582041463 Thrust Bearing ................................................................................................ 1
a 582041428 Plug ................................................................................................................ 1
582041825 Kit-Gasket (Includes Items 18) ....................................................................... 1

FOOTNOTES:
a Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 3-39


B10225 01-17

FRONT COVER AND OIL PAN (FIGURE 3-21)


PSI 2.4L

3-40 ©2017 Yale Materials Handling Corporation B975


01-17 B10225

FRONT COVER AND OIL PAN


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041283
582053291 Oil Pan ............................................................................................................ 1
2 582041284 Gasket (Oil Drain) ........................................................................................... 1
3 582041285 Drain Plug ....................................................................................................... 1
4 582041286 Bolt ................................................................................................................. 17
5 582041335 Bolt ................................................................................................................. 2
6 582041395 Bolt ................................................................................................................. 2
7 582041613 Screen ............................................................................................................ 1
8 582041466 Nut .................................................................................................................. 1
9 582041467 Washer ........................................................................................................... 1
10 582041468 Gasket ............................................................................................................ 1
11 582041469 Bolt ................................................................................................................. 8
12 582041470 Cover (Front Upper) ....................................................................................... 1
13 ..... Gasket (Timing Belt Cover) ........................................................................ 1
14 ..... Gasket (Timing Belt Cover) ........................................................................ 1
15 582041472 Bolt ................................................................................................................. 3
16 582041471 Bracket (Middle Timing Cover) ....................................................................... 1
17 ..... Gasket ........................................................................................................ 1
18 582041473 Bolt ................................................................................................................. 1
19 582041474 Bolt ................................................................................................................. 1
20 582041475 Bolt ................................................................................................................. 2
21 582041476 Bolt ................................................................................................................. 2
22 582041477 Cover (T-Belt) ................................................................................................. 1
23 ..... Gasket (Lower Cover) ................................................................................ 1
24 ..... Gasket (Lower Cover) ................................................................................ 1
25 582041479 Cover (Rear) ................................................................................................... 1
26 582041481 Plug ................................................................................................................ 1
582041825 Kit-Gasket (Includes Items 2, 10) ................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 3-41


B10226 01-17

PISTON AND CRANKSHAFT (FIGURE 3-22)


PSI 2.4L

3-42 ©2017 Yale Materials Handling Corporation B975


01-17 B10226

PISTON AND CRANKSHAFT


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041483 Crankshaft ...................................................................................................... 1
2 582041485 Key ................................................................................................................. 1
3 582041486 Washer ........................................................................................................... 1
4 582041487 Pulley (Damper) ............................................................................................. 1
5 582041488 Bolt ................................................................................................................. 4
6 582041489 Bolt ................................................................................................................. 1
7 582041490 Pin .................................................................................................................. 1
8 582041491 Piston Rod ...................................................................................................... 4
9 582041492 Nut .............................................................................................................. 8
10 582041496 Bolt ............................................................................................................. 8
11 582041495 Piston Rod Bearing (Lan Standard) ............................................................... 4
11 582041494 Piston Rod Bearing (Standard) ...................................................................... 4
11 582041493 Piston Rod Bearing (Yellow) .......................................................................... 4
12 582041497 Piston ("A") ..................................................................................................... 4
12 582041498 Piston ("B") ..................................................................................................... 4
12 582041499 Piston ("C") ..................................................................................................... 4
13 582041503 Kit-Piston Ring ................................................................................................ 1

B975 ©2017 Yale Materials Handling Corporation 3-43


B10227 01-17

CAMSHAFT AND VALVES (FIGURE 3-23)


PSI 2.4L

3-44 ©2017 Yale Materials Handling Corporation B975


01-17 B10227

CAMSHAFT AND VALVES


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041504 Camshaft ........................................................................................................ 1
2 a 582041505 Rocker Shaft ................................................................................................... 1
3 a 582041506 Spring (Rocker Shaft) ..................................................................................... 4
4 a 582041623 Rocker Arm ("B") ............................................................................................ 4
5 a 582041624 Rocker Arm ("A") ............................................................................................ 4
6 a 582041625 Pin .................................................................................................................. 1
7 a 582041626 Adjuster .......................................................................................................... 16
8 a 582041627 Lock (Valve Spring) ........................................................................................ 32
9 a 582041628 Retainer (Valve Spring) .................................................................................. 16
10 a 582041629 Spring (Valve) ................................................................................................. 16
11 a 582041630 Seal ................................................................................................................ 16
12 a 582041669 Nut .................................................................................................................. 1
13 a 582041631 Valve Seat ...................................................................................................... 16
14 a 582041632 Valve (Inlet) .................................................................................................... 8
15 a 582041633 Valve (Exhaust) .............................................................................................. 8
16 a 582041634 Rocker Shaft ................................................................................................... 1
17 a 582041635 Bolt ................................................................................................................. 13
18 a 582041636 Cap ................................................................................................................. 13
19 a 582041637 Rocker Arm .................................................................................................... 4
20 582041638 Bracket Assembly (Tensioner Pulley) ............................................................ 1
21 582041639 Bolt ............................................................................................................. 1
22 582041640 Bolt ............................................................................................................. 1
23 582041641 Washer ....................................................................................................... 1
24 582041642 Idler Pulley ................................................................................................. 1
25 ..... Tensioner Arm Assembly ........................................................................... 1
26 582041643 Bolt ................................................................................................................. 1
27 582041644 Bolt ................................................................................................................. 1
28 582041645 Pulley .............................................................................................................. 1
29 582041646 Bolt ................................................................................................................. 1
30 582041640 Bolt ................................................................................................................. 1
31 582041647 Timing Belt -Cam ............................................................................................ 1
32 582041649 Sprocket ......................................................................................................... 1
33 582041650 Bolt ................................................................................................................. 1
34 582041651 Sprocket ......................................................................................................... 1
35 582041652 Pin .................................................................................................................. 1
36 582041665 Tensioner ....................................................................................................... 1
37 582041666 Bolt ................................................................................................................. 2
38 582041335 Bolt ................................................................................................................. 2
39 582041667 Bracket (Indicator) .......................................................................................... 1
40 582041668 Sprocket (Oil Pump) ....................................................................................... 1
582041825 Kit-Gasket (Includes Items 11) ....................................................................... 1
582041826 Kit -Sprocket (Includes Items 32, 34, 40) ....................................................... 1

FOOTNOTES:
a Included with Cylinder Head 4111675

B975 ©2017 Yale Materials Handling Corporation 3-45


B10228 01-17

TENSIONER AND TIIMING BELT (FIGURE 3-24)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041670 Bolt ................................................................................................................. 1
2 582041671 Tensioner (Timing Belt) .................................................................................. 1
3 582041672 Flange ............................................................................................................ 1
4 582041673 Bolt ................................................................................................................. 1
5 582041674 Washer ........................................................................................................... 1
6 582041675 Timing Belt -Balancer ..................................................................................... 1
7 582041676 Sprocket ......................................................................................................... 1
8 582041677 Spacer ............................................................................................................ 1
9 582041678 Shaft ............................................................................................................... 1
10 582041680 Shaft ............................................................................................................... 1
11 582041682 Sprocket ......................................................................................................... 1
582041826 Kit -Sprocket (Includes Items 7) ..................................................................... 1

3-46 ©2017 Yale Materials Handling Corporation B975


01-17 B10228

NOTES

B975 ©2017 Yale Materials Handling Corporation 3-47


B10229 01-17

OIL PUMP AND FILTER (FIGURE 3-25)


PSI 2.4L

3-48 ©2017 Yale Materials Handling Corporation B975


01-17 B10229

OIL PUMP AND FILTER


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041683 Oil Pump ......................................................................................................... 1
2 582041684 Bolt ............................................................................................................. 1
3 582041685 Oil Seal ....................................................................................................... 1
4 582041686 Oil Seal ....................................................................................................... 1
5 582041687 Plug ............................................................................................................ 1
6 582041431 Dowel ......................................................................................................... 2
7 582041688 Screw ......................................................................................................... 1
8 582041689 Bolt ............................................................................................................. 4
9 ..... Oil Pump Gear ........................................................................................... 1
10 ..... Oil Pump Drive Gear .................................................................................. 1
11 582041704 Oil Seal ....................................................................................................... 1
12 582041306 Bolt ................................................................................................................. 3
13 582041691 Bolt ................................................................................................................. 1
14 582041692 Cap ................................................................................................................. 1
15 582041693 O-Ring ............................................................................................................ 1
16 582041694 Bolt ................................................................................................................. 1
17 582041695 Bolt ................................................................................................................. 1
18 582041673 Bolt ................................................................................................................. 1
19 582041696 Bracket ........................................................................................................... 1
20 ..... Plunger ........................................................................................................... 1
21 582041698 Spring ............................................................................................................. 1
22 582041699 Gasket ............................................................................................................ 1
23 582041700 Plug ................................................................................................................ 1
24 582034868 Filter (Oil) ........................................................................................................ 1
25 582041701 Bolt ................................................................................................................. 2
26 582041702 Bolt ................................................................................................................. 1
27 582041703 Bolt ................................................................................................................. 1
28 582041823 Adapter ........................................................................................................... 1
29 582041690 Gasket ............................................................................................................ 1
582041825 Kit-Gasket (Includes Items 3-4, 11, 15, 29) .................................................... 1

B975 ©2017 Yale Materials Handling Corporation 3-49


B10230 01-17

WATER PUMP (FIGURE 3-26)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041718 Water Pump ................................................................................................... 1
2 582041719 Gasket ............................................................................................................ 1
3 582041720 Bolt ................................................................................................................. 1
4 582041472 Bolt ................................................................................................................. 1
5 582041721 Bolt ................................................................................................................. 2
6 582041722 Bolt ................................................................................................................. 1
582041825 Kit-Gasket (Includes Items 2) ......................................................................... 1

3-50 ©2017 Yale Materials Handling Corporation B975


SECTION 4

4 FUEL SYSTEM-COMMON
CONTENTS

SECTION 4
FUEL SYSTEM-COMMON

DESCRIPTION PAGE

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS


FOOT DIRECTIONAL CONTROL ............................................................................................................... 4-4
STANDARD PEDAL .................................................................................................................................... 4-2

B975 ©2017 Yale Materials Handling Corporation 4-1


B10231 01-17

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 4-1)


STANDARD PEDAL

4-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10231

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS


STANDARD PEDAL

ITEM PART NO. DESCRIPTION QTY


1 580052661 Pedal (Standard) ................................................................................................. 1
2 449034011 Roll Pin ............................................................................................................... 1
3 582022686 Base Assembly (Throttle) ................................................................................... 1
3 582017700 Molding ........................................................................................................... 1
4 580080368 Bushing .......................................................................................................... 1
5 580080021 Shaft ................................................................................................................... 1
6 580038063 E-Ring ................................................................................................................. 1
7 580079933 Shim .................................................................................................................... AR
8 582041056
580047714 Capscrew ............................................................................................................ 3
9 580037700 Screw (Stop) ....................................................................................................... 1
10 580004592 Nut ...................................................................................................................... 1
11 501702904 Loctite ................................................................................................................. AR
12 580043866 Sensor (Hall Throttle Position) ............................................................................ 1
13 940600906 Washer ............................................................................................................... 2
14 580056839 Capscrew ............................................................................................................ 2
15 580056460 Spring (Inner) ...................................................................................................... 1
16 580056459 Spring (Outer) ..................................................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 4-3


B10232 01-17

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 4-2)


FOOT DIRECTIONAL CONTROL

4-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10232

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS


FOOT DIRECTIONAL CONTROL

ITEM PART NO. DESCRIPTION QTY


550054058 Pedal Assy .......................................................................................................... 1
1 580057300 Pedal .............................................................................................................. 1
2 580047527 Pad ................................................................................................................. 1
3 580054683
582038290 Wire Harness .................................................................................................. 1
4 ..... Connector Assembly (To Cowl Harness) ................................................... 1
4 580020942 Connector (4 Way) ................................................................................. 1
4 518806635 Connector (Secondary Lock) ................................................................. 1
4 580038290 Terminal ................................................................................................. 4
5 ..... Switch (Reverse) ........................................................................................ 1
6 ..... Switch (Forward) ........................................................................................ 1
7 504225201 Screw ............................................................................................................. 4
8 500552902 Lockwasher .................................................................................................... 4
9 032643500 Nut .................................................................................................................. 4
10 580010432 Spring ............................................................................................................. 2
11 582017066 Washer (Bonded) ........................................................................................... 2
12 065619300 Lockwasher .................................................................................................... 4
13 502634904 Screw ............................................................................................................. 4
14 580026812 Clip ................................................................................................................. 1
15 580056613 Fastener ......................................................................................................... 1
16 501702901 Loctite ............................................................................................................. AR
17 449034005 Roll Pin ............................................................................................................... 1
18 582014045 Isolator (Throttle Pedal) ...................................................................................... 1
19 580043866 Sensor (Hall Throttle Position) (To Cowl Harness) ............................................. 1
20 940600906 Washer ............................................................................................................... 2
21 580056839 Capscrew ............................................................................................................ 2
22 582022686 Base Assembly (Throttle) ................................................................................... 1
22 582017700 Molding ........................................................................................................... 1
23 580080368 Bushing .......................................................................................................... 1
24 580080021 Shaft ................................................................................................................... 1
25 580038063 E-Ring ................................................................................................................. 1
26 580079933 Shim .................................................................................................................... AR
27 582041056
580047714 Capscrew ............................................................................................................ 3
28 580037700 Screw (Stop) ....................................................................................................... 1
29 580004592 Nut ...................................................................................................................... 1
30 501702904 Loctite ................................................................................................................. AR
31 580056460 Spring (Inner) ...................................................................................................... 1
32 580056459 Spring (Outer) ..................................................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 4-5


B10232 01-17

NOTES

4-6 ©2017 Yale Materials Handling Corporation B975


SECTION 5

5 FUEL SYSTEM-DIESEL
CONTENTS

SECTION 5
FUEL SYSTEM-DIESEL

DESCRIPTION PAGE

AIR FILTER ASSEMBLY


YANMAR 3.3L ............................................................................................................................................. 5-7
AIR INTAKE AND FILTER SYSTEM
YANMAR 3.3L - WITH AUXILIARY INTAKE SILENCER ............................................................................ 5-2
AIR INTAKE SILENCER
YANMAR 3.3L ............................................................................................................................................. 5-6
AIR INTAKE SYSTEM
PRE-CLEANER AND DUCT ....................................................................................................................... 5-4
FUEL FILTER AND WATER SEPARATOR
YANMAR 3.3L, DIESEL .............................................................................................................................. 5-10
FUEL INJECTION SYSTEM
YANMAR 3.3L, DIESEL .............................................................................................................................. 5-12
FUEL SYSTEM
YANMAR 3.3L, DIESEL .............................................................................................................................. 5-8
THROTTLE POSITION SENSOR AND ATTACHING PARTS
YANMAR 3.3L, DIESEL .............................................................................................................................. 5-14

B975 ©2017 Yale Materials Handling Corporation 5-1


B10233 01-17

AIR INTAKE AND FILTER SYSTEM (FIGURE 5-1)


YANMAR 3.3L — WITH AUXILIARY INTAKE SILENCER

5-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10233

AIR INTAKE AND FILTER SYSTEM


YANMAR 3.3L – WITH AUXILIARY INTAKE SILENCER

ITEM PART NO. DESCRIPTION QTY


1 582013931 Air Filter (FB10236 [Page 5-7]).......................................................................... 1
2 580086972 Silencer , Assembly (FB10235 [Page 5-6])....................................................... 1
3 580073620 Strap ................................................................................................................... 1
4 580000180 Hose Clamp ........................................................................................................ 6
5 582004423
582008108 Hose (Clean Air) ................................................................................................. 1
6 582004422
582007862 Air Inlet (Silencer) ............................................................................................... 1
7 582004424
582008109 Hose (Clean Air) ................................................................................................. 1
8 580055561 Elbow .................................................................................................................. 1
9 580055562 Retainer .............................................................................................................. 1
10 580042932 Grommet ............................................................................................................. 1
11 580051782 Hose ................................................................................................................... 1
12 582041056
580047714 Capscrew ............................................................................................................ 2
13 580044860 Insert ................................................................................................................... 3
14 580056815 Capscrew ............................................................................................................ 3
15 580046413 Bracket ................................................................................................................ 1
15 582015062 Bracket (Alternate Part) ...................................................................................... 1
16 580037160 Sensor (Air Flow Restriction) .............................................................................. 1
a 019930000 Fitting (Air Flow Sensor) ..................................................................................... 1

FOOTNOTES:
a Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 5-3


B10234 01-17

AIR INTAKE SYSTEM (FIGURE 5-2)


PRE-CLEANER AND DUCT

5-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10234

AIR INTAKE SYSTEM


PRE-CLEANER AND DUCT

ITEM PART NO. DESCRIPTION QTY


1 580087853 Air Duct ............................................................................................................... 1
2 580037049 Pre-Cleaner ........................................................................................................ 1
3 932728908 Capscrew ............................................................................................................ 2
4 580041704 Insert ................................................................................................................... 2
5 580029990 Washer ............................................................................................................... 2
6 580087912 Screw (Pre-Cleaner Mounting) ........................................................................... 1
7 580048576 Grill ..................................................................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 5-5


B10235 01-17

AIR INTAKE SILENCER (FIGURE 5-3)


YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


580086972 Silencer , Assembly (Assembly) ......................................................................... 1
1 580086970 Silencer , Upper Shell (Upper Shell) .............................................................. 1
2 580076865 Clip ................................................................................................................. 6
3 ..... Inner Silencer ................................................................................................. 1
4 580074216 Tube ............................................................................................................... 1
5 012829800 O-Ring ............................................................................................................ 1
6 580086969 Silencer , Lower Shell (Lower Shell) .............................................................. 1

5-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10236

AIR FILTER ASSEMBLY (FIGURE 5-4)


YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


582013931 Air Filter .............................................................................................................. 1
1 580003427 Cap ................................................................................................................. 1
2 505967516 Valve .............................................................................................................. 1
3 580053908 Filter Element ................................................................................................. 1
4 580053911 Liner ............................................................................................................... 1
5 580089948 Cover .............................................................................................................. 1
6 582013700 Connector , Pipe Nipple (Pipe Nipple) ............................................................ 1
580079977 Label (Air Filter Installation) ............................................................................ 1

B975 ©2017 Yale Materials Handling Corporation 5-7


B10237 01-17

FUEL SYSTEM (FIGURE 5-5)


YANMAR 3.3L, DIESEL

5-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10237

FUEL SYSTEM
YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


1 582023668 Fuel Sender ........................................................................................................ 1
1 580039138 Cover .............................................................................................................. 1
2 580039139 Tube Assembly ............................................................................................... 1
3 580043375 Fuel Sender .................................................................................................... 1
4 505970506 Fitting .............................................................................................................. 2
5 ..... Fitting .............................................................................................................. 1
6 582039445 Tube ............................................................................................................... 1
7 900015237 Fitting .............................................................................................................. 1
8 505975540 Fitting .............................................................................................................. 2
9 514214804 O-Ring ................................................................................................................ 2
10 580049229 Capscrew ............................................................................................................ 2
11 580036870 Quad Ring ........................................................................................................... 1
12 582020218 Fuel Filter ............................................................................................................ 1
13 582023971 Hose ................................................................................................................... 2
14 505975597 Hose ................................................................................................................... 1
15 511405800 Clamp ................................................................................................................. 6
16 580042331 Clamp (Swivel) .................................................................................................... 1
17 580045546 Clamp (Swivel) .................................................................................................... 1
18 919890404 Fuel Cap ............................................................................................................. 1
19 912207300 Gasket ................................................................................................................ 1
20 580036738 Grommet ............................................................................................................. 1
21 580050475 Pipe (Fill) ............................................................................................................. 1
22 580037219
580060203 Seal ..................................................................................................................... 1
23 580037180 Capscrew ............................................................................................................ 2
a 502058911 Adhesive ............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 5-9


B10238 01-17

FUEL FILTER AND WATER SEPARATOR (FIGURE 5-6)


YANMAR 3.3L, DIESEL

5-10 ©2017 Yale Materials Handling Corporation B975


01-17 B10238

FUEL FILTER AND WATER SEPARATOR


YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


582028858 Engine Assy-Diesel (Yanmar 3.3L Non-Emissions) ........................................... 1
1 524255451 Fuel Filter (3.3L) ............................................................................................. 1
2 524255809 Filter Head (3.3L) ....................................................................................... 1
3 524255810 Sensor (3.3L) ............................................................................................. 1
4 524255811 Plug (3.3L) .................................................................................................. 1
5 524255812 O-Ring (3.3L) ............................................................................................. 1
6 524255813 Element Assy (3.3L) ................................................................................... 1
8 580062706 Bolt ................................................................................................................. 2
9 580062745 Tube Assy ...................................................................................................... 1
10 580062746 Clamp ............................................................................................................. 2
11 580062747 Clamp ............................................................................................................. 2

B975 ©2017 Yale Materials Handling Corporation 5-11


B10239 01-17

FUEL INJECTION SYSTEM (FIGURE 5-7)


YANMAR 3.3L, DIESEL

5-12 ©2017 Yale Materials Handling Corporation B975


01-17 B10239

FUEL INJECTION SYSTEM


YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


582028858 Engine Assy-Diesel (Yanmar 3.3L Non-Emissions) ........................................... 1
1 580096604 Injection Pump (3.3L) ..................................................................................... 1
2 580064998 Solenoid (Fuel Shut-Off) ............................................................................ 1
2 580064999 O-Ring ................................................................................................... 1
4 580065072 Solenoid Valve (Cold Start) ........................................................................ 1
4 580065073 O-Ring ........................................................................................................ 1
5 580062723 Injector ............................................................................................................ 4
6 580062725 Retainer ...................................................................................................... 1
7 580062724 Nozzle ........................................................................................................ 1
8 580062733 Tube Assy ...................................................................................................... 1
9 580062734 Clamp ......................................................................................................... 2
10 580062737 Nut .................................................................................................................. 4
11 580062736 Gasket ............................................................................................................ 4
12 580062735 Tube Assy (Fuel Return) ................................................................................ 1
13 580062732 Tube Assy (#4) ............................................................................................... 1
14 580062731 Tube Assy (#3) ............................................................................................... 1
15 580062730 Tube Assy (#2) ............................................................................................... 1
16 580062729 Tube Assy (#1) ............................................................................................... 1
17 580062726 Retainer .......................................................................................................... 2
18 580062727 Bolt ............................................................................................................. 1
19 580062728 Retainer .......................................................................................................... 1
20 580062727 Bolt ............................................................................................................. 2
21 580062803 Retainer .......................................................................................................... 1
22 580062805 Bolt ................................................................................................................. 1
23 580062804 Bracket ........................................................................................................... 1
24 580062807 Bolt ................................................................................................................. 1
25 580062806 Bolt ................................................................................................................. 1
26 580062801 Bracket ........................................................................................................... 1
27 580062802 Bolt ................................................................................................................. 2
580090475 Kit-Gasket (Complete Engine) (3.3L) (Includes Items 11) .................................. 1

B975 ©2017 Yale Materials Handling Corporation 5-13


B10240 01-17

THROTTLE POSITION SENSOR AND ATTACHING PARTS (FIGURE 5-8)


YANMAR 3.3L, DIESEL

5-14 ©2017 Yale Materials Handling Corporation B975


01-17 B10240

THROTTLE POSITION SENSOR AND ATTACHING PARTS


YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


1 582037103 Bracket ................................................................................................................ 1
2 580049231 Capscrew ............................................................................................................ 7
3 580047034 Capscrew ............................................................................................................ 2
4 940600906 Washer ............................................................................................................... 2
5 449022021 Washer ............................................................................................................... 2
6 937100904 Nut ...................................................................................................................... 2
7 580065325 Sensor (Hall Throttle Postion) ............................................................................. 1
8 580067862 Bracket ................................................................................................................ 1
9 580063259 Rotor ................................................................................................................... 1
10 449001121 Capscrew ............................................................................................................ 2
11 449015135 Nut ...................................................................................................................... 2
12 932200902 Capscrew ............................................................................................................ 2
13 582056024 Linkage ............................................................................................................... 1
14 580091925 Actuator .............................................................................................................. 1
15 580027573 Nut ...................................................................................................................... 4
16 580026812 Clip ...................................................................................................................... 1
16 580002498 Fastener .............................................................................................................. 1
17 580037180 Capscrew ............................................................................................................ 2

B975 ©2017 Yale Materials Handling Corporation 5-15


B10240 01-17

NOTES

5-16 ©2017 Yale Materials Handling Corporation B975


SECTION 6

6 FUEL SYSTEM-LPG
CONTENTS

SECTION 6
FUEL SYSTEM-LPG

DESCRIPTION PAGE

AIR FILTER ASSEMBLY


PSI ENGINE ................................................................................................................................................ 6-6
AIR INTAKE
PSI ENGINE ................................................................................................................................................ 6-2
AIR INTAKE SYSTEM
PRE-CLEANER AND DUCT ....................................................................................................................... 6-4
FUEL REGULATING SYSTEM
PSI 2.4L ....................................................................................................................................................... 6-16
FUEL SYSTEM
PSI-LPG - WITHOUT LOW FUEL SENSOR ............................................................................................... 6-8
LOCK-OFF VALVE
PSI 2.4L ....................................................................................................................................................... 6-14
MIXER/EPR AND PCV AIR HOSES
PSI 2.4L ....................................................................................................................................................... 6-10
THROTTLE BODY
PSI 2.4L ....................................................................................................................................................... 6-12

B975 ©2017 Yale Materials Handling Corporation 6-1


B10241 01-17

AIR INTAKE (FIGURE 6-1)


PSI ENGINE

6-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10241

AIR INTAKE
PSI ENGINE

ITEM PART NO. DESCRIPTION QTY


1 580035739
582012056 Air Filter (FB10243 [Page 6-6]).......................................................................... 1
3 580041831 Hose (Dirty) ......................................................................................................... 1
4 580000180 Hose Clamp ........................................................................................................ 1
5 580055561 Elbow .................................................................................................................. 1
6 580055562 Retainer .............................................................................................................. 1
7 580044860 Insert ................................................................................................................... 3
8 580056815 Capscrew ............................................................................................................ 3
9 580049231 Capscrew ............................................................................................................ 5
10 580042932 Grommet ............................................................................................................. 1
11 505970524 Hose Clamp ........................................................................................................ 3
12 582029482 Hose (Clean) ....................................................................................................... 1
13 582033328 Bracket Wldmt .................................................................................................... 1
14 580049407 Clamp (Insulated) ............................................................................................... 1
15 582050579 Bracket (One Piece) ........................................................................................... 1
16 060023600 Clamp ................................................................................................................. 2
17 580030966 Capscrew ............................................................................................................ 2
18 580096361 End Plug ............................................................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 6-3


B10242 01-17

AIR INTAKE SYSTEM (FIGURE 6-2)


PRE-CLEANER AND DUCT

6-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10242

AIR INTAKE SYSTEM


PRE-CLEANER AND DUCT

ITEM PART NO. DESCRIPTION QTY


1 580087853 Air Duct ............................................................................................................... 1
2 580037049 Pre-Cleaner ........................................................................................................ 1
3 932728908 Capscrew ............................................................................................................ 2
4 580041704 Insert ................................................................................................................... 2
5 580029990 Washer ............................................................................................................... 2
6 580087912 Screw .................................................................................................................. 3
7 580048576 Grill ..................................................................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 6-5


B10243 01-17

AIR FILTER ASSEMBLY (FIGURE 6-3)


PSI ENGINE

ITEM PART NO. DESCRIPTION QTY


580035739
582012056 Air Filter .............................................................................................................. 1
1 505967516 Valve .............................................................................................................. 1
2 580048840 Guide .............................................................................................................. 1
3 580048839 Filter Element ................................................................................................. 1
4 580048841 Cover .............................................................................................................. 1
5 580003427 Cap ................................................................................................................. 1
6 582013700 Connector , Pipe Nipple (Pipe Nipple) ............................................................ 1
580079976 Label (Air Filter Installation) ............................................................................ 1

6-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10243

NOTES

B975 ©2017 Yale Materials Handling Corporation 6-7


B10244 01-17

FUEL SYSTEM (FIGURE 6-4)


PSI-LPG — WITHOUT LOW FUEL SENSOR

6-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10244

FUEL SYSTEM
PSI-LPG – WITHOUT LOW FUEL SENSOR

ITEM PART NO. DESCRIPTION QTY


1 582019340 Bracket ................................................................................................................ 1
2 580021159 Hose Assy ........................................................................................................... 1
3 056623800 Fitting .................................................................................................................. 1
4 582045016 Bracket ................................................................................................................ 1
5 580090374 Fuel Filter (LPG) ................................................................................................. 1
5 580090387 Kit-Filter Element ............................................................................................ 1
6 580017034 Fitting .................................................................................................................. 1
7 449021002 Washer ............................................................................................................... 2
8 580008220 Capscrew ............................................................................................................ 2
9 580044860 Insert ................................................................................................................... 2
10 580030966 Capscrew ............................................................................................................ 2
11 580074043 Hose Assy ........................................................................................................... 1
12 580041384 Clamp (Swivel) .................................................................................................... 1
13 580041557 Clamp (Swivel) .................................................................................................... 1
14 019930000 Fitting .................................................................................................................. 1
15 580037008 Pressure Switch (Low Fuel) ................................................................................ 1
16 582041821
582037609 LPG Lock-Off ...................................................................................................... 1
17 582016970
582055699 Regulator ............................................................................................................ 1
99 a 580030970 Capscrew (Fix item 1) ......................................................................................... 3
99 a 790009288 Disconnect .......................................................................................................... 1
99 a 580053000 Sleeve ................................................................................................................. 1
99 a 019299600 Relief Valve ......................................................................................................... 1
99 a 013392600 Fitting .................................................................................................................. 1
99 a 909267300 Fitting .................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 6-9


B10245 01-17

MIXER/EPR AND PCV AIR HOSES (FIGURE 6-5)


PSI 2.4L

6-10 ©2017 Yale Materials Handling Corporation B975


01-17 B10245

MIXER/EPR AND PCV AIR HOSES


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041140 Fitting .............................................................................................................. 1
2 582041139 Fitting .............................................................................................................. 1
3 582007547 Clamp ............................................................................................................. 3
4 582041148 Clip ................................................................................................................. 2
5 582041142 Hose (Molded) ................................................................................................ 1
6 582041146 Clamp ............................................................................................................. 1
7 582041147 Hose ............................................................................................................... 1
8 582041144 Fitting .............................................................................................................. 1
9 582041145 Fitting .............................................................................................................. 1
10 582037117
582041255 Mixer-LPG ...................................................................................................... 1
10 582041256 Kit-Repair ................................................................................................... 1
11 582007577 Plug ................................................................................................................ 1
12 582007578 Stud ................................................................................................................ 4
13 580051432 Nut .................................................................................................................. 4
14 582007576 Regulator ........................................................................................................ 1
15 582007575 Fitting .............................................................................................................. 1
16 580006764 Capscrew ....................................................................................................... 4
17 582041136 Bolt ................................................................................................................. 4
18 582041137 Washer ........................................................................................................... 4
19 ..... Throttle Body Assembly ................................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 6-11


B10246 01-17

THROTTLE BODY (FIGURE 6-6)


PSI 2.4L

6-12 ©2017 Yale Materials Handling Corporation B975


01-17 B10246

THROTTLE BODY
PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582041130 Throttle Body .................................................................................................. 1
2 582041131 O-Ring ............................................................................................................ 1
3 582041132 Adapter ........................................................................................................... 1
4 582041133 Spacer ............................................................................................................ 1
5 582041134 Gasket (Throttle Body) ................................................................................... 2
6 582041135 Baffle .............................................................................................................. 1
7 582041136 Bolt ................................................................................................................. 4
8 582041137 Washer ........................................................................................................... 4
9 580000619
020772500 Screw ............................................................................................................. 4

B975 ©2017 Yale Materials Handling Corporation 6-13


B10247 01-17

LOCK-OFF VALVE (FIGURE 6-7)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582007435 Fitting .............................................................................................................. 1
2 582041821
582037609 LPG Lock-Off .................................................................................................. 1
3 582041822 Fitting .............................................................................................................. 1

6-14 ©2017 Yale Materials Handling Corporation B975


01-17 B10247

NOTES

B975 ©2017 Yale Materials Handling Corporation 6-15


B10248 01-17

FUEL REGULATING SYSTEM (FIGURE 6-8)


PSI 2.4L

6-16 ©2017 Yale Materials Handling Corporation B975


01-17 B10248

FUEL REGULATING SYSTEM


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


582045431 Long Block (PSI 2.4L) ......................................................................................... 1
1 582042299 Hose ............................................................................................................... 1
2 582041254 Nut .................................................................................................................. 1
3 582041247 Hose ............................................................................................................... 1
4 582041248 Hose ............................................................................................................... 1
5 582041250 Hose ............................................................................................................... 1
6 582041249 Connector (3-Way) (T-Fitting) ........................................................................ 1
7 582007549 Clamp ............................................................................................................. 6
8 582007559 Clamp ............................................................................................................. 1
9 582042300 Bracket ........................................................................................................... 2
10 582016969 Fitting .............................................................................................................. 2
11 582041251 Clamp ............................................................................................................. 1
12 582007556 Clamp ............................................................................................................. 2
13 582016970
582055699 Regulator ........................................................................................................ 1
13 582016998 Kit-Regulator Repair ................................................................................... 1
14 582041252 Bracket ........................................................................................................... 1
15 582041253 Bracket ........................................................................................................... 1
16 582040773 Mount ............................................................................................................. 3
17 582007467 Bolt ................................................................................................................. 3
18 582042302 Bolt ................................................................................................................. 2
19 580004321
580047919 Nut .................................................................................................................. 1
a 582041246 Conduit ........................................................................................................... AR

FOOTNOTES:
a Protective sleeve for item #3

B975 ©2017 Yale Materials Handling Corporation 6-17


B10248 01-17

NOTES

6-18 ©2017 Yale Materials Handling Corporation B975


SECTION 7

7 ELECTRICAL SYSTEM-COMMON
CONTENTS

SECTION 7
ELECTRICAL SYSTEM-COMMON

DESCRIPTION PAGE

COWL ELECTRICAL
ELECTRO-HYDRAULIC ............................................................................................................................. 7-6
MANUAL HYDRAULIC - WITH OPERATOR PRESENCE SYSTEM ......................................................... 7-4
ELECTRICAL SYSTEM
RH CHASSIS .............................................................................................................................................. 7-2
IMPACT SENSOR ........................................................................................................................................... 7-10
INSTRUMENT CLUSTER ............................................................................................................................... 7-18
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ......... 7-14
STOP, TAIL, TURN, BACKUP, AND STROBE - WITH OVERHEAD GUARD ........................................... 7-12
LOAD WEIGH ELECTRICAL .......................................................................................................................... 7-16
MAST ELECTRICAL ....................................................................................................................................... 7-20
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 7-24
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 7-26
POWER DISTRIBUTION MODULE ................................................................................................................ 7-8
SEAT BELT SWITCH ADAPTER .................................................................................................................... 7-51
TRANSMISSION ELECTRICAL ...................................................................................................................... 7-22
WIRE HARNESS
ADAPTER - LOW FUEL PRESSURE ......................................................................................................... 7-50
COWL WITH FOOT DIRECTIONAL CONTROL - WITH RETURN TO SET TILT ...................................... 7-28
COWL WITH FOOT DIRECTIONAL CONTROL - WITH HYDRAULIC PUMP SOLENOID ....................... 7-40
COWL WITH FORWARD/REVERSE LEVER - WITHOUT RETURN TO SET TILT .................................. 7-32
COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID ............................ 7-36
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 7-76
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 7-78
LIGHTS WITH TURN SIGNALS .................................................................................................................. 7-46
LIGHTS WITHOUT TURN SIGNALS .......................................................................................................... 7-44
RH CHASSIS - PSI 2.4L LPG ..................................................................................................................... 7-52
RH CHASSIS - YANMAR 3.3L, DIESEL ..................................................................................................... 7-58
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - PSI 2.4L LPG ................................................. 7-64
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - YANMAR 3.3L, DIESEL ................................. 7-70
TRANSMISSION - SINGLE SPEED ........................................................................................................... 7-48

B975 ©2017 Yale Materials Handling Corporation 7-1


B10249 01-17

ELECTRICAL SYSTEM (FIGURE 7-1)


RH CHASSIS

7-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10249

ELECTRICAL SYSTEM
RH CHASSIS

ITEM PART NO. DESCRIPTION QTY


1 582033851 Wire Harness (Chassis) (PSI 2.4L LPG) (FB10271 [Page 7-52])...................... 1
1 582033234 Wire Harness (Chassis) (Yanmar 3.3L) (FB10272 [Page 7-58])....................... 1
1 a 582038896 Wire Harness (Chassis) (PSI 2.4L LPG) (FB10273 [Page 7-64])...................... 1
1 a 582038929 Wire Harness (Chassis) (Yanmar 2.6L, 3.0L 3.3L) (FB10274 [Page 7-
70])....................................................................................................................... 1
2 580074261 Fuse Box (PDM) (FB10252 [Page 7-8])............................................................ 1
3 580039900 Capscrew ............................................................................................................ 3
4 580056730 Seal ..................................................................................................................... 1
5 580027573 Nut ...................................................................................................................... 2
6 580023854 Fuse Puller .......................................................................................................... 1
7 580049231 Capscrew ............................................................................................................ 3
8 580074432 Battery Tray (Plastic) .......................................................................................... 1
9 580026621 Nut , Foldover ..................................................................................................... 4
10 580076313 Start Battery Wet (LPG) ...................................................................................... 1
10 580076314 Start Battery Wet (Diesel) ................................................................................... 1
11 580046263 Link (Battery Hold Down) .................................................................................... 1
12 580075004 Link (Battery Hold Down) .................................................................................... 1
13 940600908 Washer ............................................................................................................... 1
14 580027573 Nut ...................................................................................................................... 1
15 580041768 Cap ..................................................................................................................... 1
16 580056487 Bracket (Remote Keyswitch) .............................................................................. 1
17 580054478 Ignition Switch (Remote Keyswitch) ................................................................... 1
18 505970552 Boot (Remote Keyswitch) ................................................................................... 1
19 580054477 Wire Harness (Remote Keyswitch) ..................................................................... 1
19 580022893 Connector (2 Pin) ........................................................................................... 1
19 505968540 Connector (Secondary Lock) .......................................................................... 2
19 505968514 Terminal (Pin) ................................................................................................. 2
19 580026048 Ring Terminal ................................................................................................. 2
20 580056613 Fastener .............................................................................................................. 7
21 580026812 Clip ...................................................................................................................... 5
22 580068079 Bracket (Hood Switch) ........................................................................................ 1
23 580037180 Capscrew ............................................................................................................ 1
24 580049559 Clamp (Swivel) .................................................................................................... 2
25 580053484 Clamp (Swivel) .................................................................................................... 2
26 580068957
582019735
582031914 Horn (Electronic) ................................................................................................. 1
27 582041056
580047714 Capscrew ............................................................................................................ 1
28 a 582038671
582058583 Control Module ................................................................................................... 1
29 a 582038927 Bracket ................................................................................................................ 1
30 a 580040850 Nut (Clip) ............................................................................................................. 2
31 a 580095093 Screw .................................................................................................................. 2

FOOTNOTES:
a With Seat Belt Sequence Module

B975 ©2017 Yale Materials Handling Corporation 7-3


B10250 01-17

COWL ELECTRICAL (FIGURE 7-2)


MANUAL HYDRAULIC — WITH OPERATOR PRESENCE SYSTEM

7-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10250

COWL ELECTRICAL
MANUAL HYDRAULIC – WITH OPERATOR PRESENCE SYSTEM
KEY:
A: Cowl w/ Foot Directional Control
B: Cowl w/ Forward Reverse Mini-Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 582003490 Wire Harness (Cowl) (FB10265 [Page 7-40])........................................... 1 ..
1 582003491 Wire Harness (Cowl) (FB10264 [Page 7-36])........................................... .. 1
2 582004724 Capscrew ................................................................................................... 2 2
3 580096474 Bracket (Left Hand) .................................................................................... 1 1
4 580026812 Clip (With Monotrol) ................................................................................... 4 3
5 580056613 Fastener (With Monotrol) ........................................................................... 4 3
6 580056614 Bracket ....................................................................................................... 1 1
7 580030968 Capscrew ................................................................................................... 3 3
8 580049608 Vehicle System Manager (VSM) (w/ Manual Hydraulics) .......................... 1 1
9 580089533 Bracket ....................................................................................................... 1 1
10 580052685 Clip ............................................................................................................. 1 1
11 580047200 Screw ......................................................................................................... 2 2
12 580064598 Wire Harness (Load Weigh) (FB10256 [Page 7-16])................................ 1 1
13 580064599 Clamp (Swivel) ........................................................................................... 3 3
14 580053484 Clamp (Swivel) ........................................................................................... 3 3
15 580064733 Sensor (Load Sensing) .............................................................................. 1 1
16 580096475 Bracket (Right Hand) .................................................................................. 1 1
17 580036662 Capscrew ................................................................................................... 1 1
18 580008988 Nut (Fold Over) .......................................................................................... 1 1

B975 ©2017 Yale Materials Handling Corporation 7-5


B10251 01-17

COWL ELECTRICAL (FIGURE 7-3)


ELECTRO-HYDRAULIC

7-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10251

COWL ELECTRICAL
ELECTRO-HYDRAULIC
KEY:
A: Cowl w/ Foot Directional Control
B: Cowl w/ Forward Reverse Mini-Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 582003492 Wire Harness (Cowl) (FB10262 [Page 7-28])........................................... 1 ..
1 582003489 Wire Harness (Cowl) (FB10263 [Page 7-32])........................................... .. 1
2 580096474 Bracket (Left Hand) .................................................................................... 1 1
3 580038826 Bracket ....................................................................................................... 1 1
4 582004724 Capscrew ................................................................................................... 4 4
5 580026812 Clip ............................................................................................................. 3 1
6 580056613 Fastener ..................................................................................................... 3 1
7 580056614 Bracket ....................................................................................................... 1 1
8 580030968 Capscrew ................................................................................................... 3 3
9 b 580049609 Vehicle System Manager (VSM) (w/ Electro-Hydraulics) ........................... 1 1
10 582005666 Wire Harness (Electronic Control Valve) (Three Function) (FB10275
[Page 7-76])................................................................................................ 1 1
10 582005667 Wire Harness (Electronic Control Valve) (Four Function) (FB10276 [Page
7-78])........................................................................................................... 1 1
11 580096475 Bracket (Right Hand) .................................................................................. 1 1
12 580064598 Wire Harness (Load Weigh) (FB10256 [Page 7-16])................................ 1 1
13 580064599 Clamp (Swivel) ........................................................................................... 3 3
14 580053484 Clamp (Swivel) ........................................................................................... 3 3
15 580064733 Sensor (Load Sensing) .............................................................................. 1 2
16 580047200 Screw ......................................................................................................... 2 2
a 580050194 Dust Cap .................................................................................................... 1 1

FOOTNOTES:
a Connect to VSM if Load Weigh Harness is not b With Overhead Guard
installed.

B975 ©2017 Yale Materials Handling Corporation 7-7


B10252 01-17

POWER DISTRIBUTION MODULE (FIGURE 7-4)

7-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10252

POWER DISTRIBUTION MODULE


ITEM PART NO. DESCRIPTION QTY
580074261 Fuse Box (PDM) ................................................................................................. 1
1 580023052 Relay (30 Amp) .............................................................................................. 2
2 580036599 Relay (20 Amp) .............................................................................................. 5
3 580036575 Fuse (20 Amp) ................................................................................................ 6
4 580036576 Fuse (30 Amp) ................................................................................................ 2
5 580036751 Semiconductor ............................................................................................... 1
6 580036752 Resistor (68 Ohm, 5 Watt) .............................................................................. 1
7 580043031 Fuse (25 Amp) ................................................................................................ 2
a 582020336 Fuse Box Cover .............................................................................................. 1

FOOTNOTES:
a Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 7-9


B10253 01-17

IMPACT SENSOR (FIGURE 7-5)

7-10 ©2017 Yale Materials Handling Corporation B975


01-17 B10253

IMPACT SENSOR
ITEM PART NO. DESCRIPTION QTY
1 580064567 Bracket ................................................................................................................ 1
2 580026812 Clip ...................................................................................................................... 2
3 580056613 Fastener .............................................................................................................. 2
3 524303892 Fastener (Alternate Part) .................................................................................... 1
4 580064565 Wire Harness (Impact Sensor) ........................................................................... 1
5 580020942 Connector (4 Way) ......................................................................................... 1
6 518806635 Connector (Secondary Lock) .......................................................................... 1
7 505968514 Terminal (Pin) ................................................................................................. 4
8 580020943 Connector (4-Way) ......................................................................................... 2
9 580020944 Connector (Secondary Lock) .......................................................................... 2
10 505968568 Terminal (Socket) ........................................................................................... 8
11 580049555 Clamp (Swivel) .................................................................................................... 2
12 580042330 Clamp (Swivel) .................................................................................................... 2
13 580041371 Clamp (Swivel) .................................................................................................... 1
14 449001415 Capscrew ............................................................................................................ 2
14 449021001 Washer ............................................................................................................... 2
15 580064917 Sensor (Impact) .................................................................................................. 1
16 580020942 Connector (4 Way) ......................................................................................... 1
17 518806635 Connector (Secondary Lock) .......................................................................... 1
18 505972554 Terminal ......................................................................................................... 4
19 580041369 Clamp (Swivel) .................................................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 7-11


B10254 01-17

LIGHTS (FIGURE 7-6)


STOP, TAIL, TURN, BACKUP, AND STROBE — WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


1 580037207 Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ........................................... 2
1 a 580037209 Reflector (Tail) .................................................................................................... 2
1 b 580092937 Tail Light Base (LH) (FB10178 [Page 1-24])..................................................... 1
1 b 580092936 Tail Light Base (RH) (FB10178 [Page 1-24])..................................................... 1
2 580049225 Grommet (LH) ..................................................................................................... 1
3 504232297 Guard (Strobe Light) ........................................................................................... 1
4 580082532 Work Light (Rear, Includes Hardware) ............................................................... 1
4 580082531 Bulb (Halogen) ............................................................................................... 1
4 580092289 Worklight (Rear) (LED) ....................................................................................... 1
4 580082533 Work Light (RH Front, Includes Hardware) ......................................................... 1
4 580082531 Bulb (Halogen) ............................................................................................... 1
4 580092290 Worklight (RH Front) (LED) ................................................................................ 1
4 580082534 Work Light (LH Front, Includes Hardware) (FB10266 [Page 7-44]).................. 1
4 580082531 Bulb (Halogen) ............................................................................................... 1
4 580092291 Worklight (LH Front) (LED) ................................................................................. 1
5 580041360 Grommet ............................................................................................................. 1
6 580083051 Wire Harness (Lights) ......................................................................................... 1
7 580040850 Nut (Clip) ............................................................................................................. 4
8 580049224 Grommet (RH) .................................................................................................... 1
9 580051168 Screw .................................................................................................................. 4
10 580044859 Insert ................................................................................................................... 2
11 580058314 Capscrew ............................................................................................................ 2
12 580051159 Bracket Wldmt .................................................................................................... 1
13 580058212 Capscrew ............................................................................................................ 2
14 580058188 Nut ...................................................................................................................... 2
15 580079615 Strobe Light Assembly (FB10368 [Page 18-2])................................................. 1

7-12 ©2017 Yale Materials Handling Corporation B975


01-17 B10254

ITEM PART NO. DESCRIPTION QTY


16 580064599 Clamp (Swivel) .................................................................................................... 1

FOOTNOTES:
a Optional b See Floorplates and Covers

B975 ©2017 Yale Materials Handling Corporation 7-13


B10255 01-17

LIGHTS (FIGURE 7-7)


BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE — WITH OVERHEAD GUARD

7-14 ©2017 Yale Materials Handling Corporation B975


01-17 B10255

LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE – WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


1 580037207 Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ........................................... 2
1 a 580092936 Tail Light Base (RH) (FB10178 [Page 1-24])..................................................... 1
1 a 580092937 Tail Light Base (LH) (FB10178 [Page 1-24])..................................................... 1
2 580051168 Screw .................................................................................................................. 4
3 580040850 Nut (Clip) ............................................................................................................. 4
4 580058212 Capscrew ............................................................................................................ 2
5 580044859 Insert ................................................................................................................... 2
6 580051159 Bracket Wldmt .................................................................................................... 1
7 580058314 Capscrew ............................................................................................................ 2
8 580058188 Nut ...................................................................................................................... 2
9 580079615 Strobe Light Assembly (FB10368 [Page 18-2])................................................. 1
10 504232297 Guard (Strobe Light) ........................................................................................... 1
11 580092289 Worklight (Rear) (LED) ....................................................................................... 1
11 580082532 Work Light (Rear, Includes Hardware) (Halogen) ............................................... 1
11 580082531 Bulb (Halogen) ............................................................................................... 1
12 580049225 Grommet (Left Hand Tail Light) .......................................................................... 1
13 580092293 Head/Work Light (LH Front) (LED) ..................................................................... 1
13 580082536 Work Light (LH Front) (Halogen) ........................................................................ 1
13 580082531 Bulb (Halogen) ............................................................................................... 1
14 580065476 Trim (Left Hand) .................................................................................................. 1
15 580052129 Turn Signal Light (LH Front) ............................................................................... 1
15 580052130 Cap (Black Plastic) ......................................................................................... 2
15 580022894 Connector (3-Way) ......................................................................................... 1
15 520038872 Connector (Secondary Lock) .......................................................................... 1
15 505968514 Terminal (Pin) ................................................................................................. 3
16 580052128 Turn Signal Light (RH Front) ............................................................................... 1
16 580052130 Cap (Black Plastic) ......................................................................................... 2
16 580022894 Connector (3-Way) ......................................................................................... 1
16 520038872 Connector (Secondary Lock) .......................................................................... 1
16 505968514 Terminal (Pin) ................................................................................................. 3
17 580065474 Trim (Right Hand) ............................................................................................... 1
18 580092292 Head/Work Light (RH Front) (LED) ..................................................................... 1
18 580082535 Work Light (RH Front) (Halogen) ........................................................................ 1
18 580082531 Bulb (Halogen) ............................................................................................... 1
19 580065022 Capscrew ............................................................................................................ 4
20 580083053 Wire Harness (Lights) (FB10267 [Page 7-46]).................................................. 1
21 580049224 Grommet (Right Hand Tail Light) ........................................................................ 1
22 580041360 Grommet (Vehicle System Manager) ................................................................. 1

FOOTNOTES:
a See Floorplates and Covers

B975 ©2017 Yale Materials Handling Corporation 7-15


B10256 01-17

LOAD WEIGH ELECTRICAL (FIGURE 7-8)

7-16 ©2017 Yale Materials Handling Corporation B975


01-17 B10256

LOAD WEIGH ELECTRICAL


ITEM PART NO. DESCRIPTION QTY
1 580064598 Wire Harness (Load Weigh) ............................................................................... 1
2 580036942 Connector ....................................................................................................... 1
2 580026813 Connector (Secondary Lock) .......................................................................... 1
2 505968568 Terminal (Socket) ........................................................................................... 3
2 580019119 Plug ................................................................................................................ 9
3 580063697 Connector ....................................................................................................... 1
3 580063751 Connector (Secondary Lock) .......................................................................... 1
3 580044852 Terminal (Socket) ........................................................................................... 3
3 580044854 Seal ................................................................................................................ 3
4 580064599 Clamp (Swivel) .................................................................................................... 3
5 580053484 Clamp (Swivel) .................................................................................................... 3
6 580064733 Sensor (Load Sensing) ....................................................................................... 1
7 580064644 Fitting (Load Weigh Display) ............................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 7-17


B10257 01-17

INSTRUMENT CLUSTER (FIGURE 7-9)

ITEM PART NO. DESCRIPTION QTY


1 582005136 Lever (Detent Forward and Reverse) ................................................................. 1
2 580060625 Display Assembly ............................................................................................... 1
3 580047049 Bezel .............................................................................................................. 1
4 580050933 Label (Display Cluster, LH) (LH Instrument Cluster) ...................................... 1
5 b 580047046 Label Overlay, (Display Cluster, RH) (RH Display) ............................................ 1
6 580039846 Cover (Without Turn Signals) ............................................................................. 1
6 a 582005137 Lever (Turn Signal Lever) ................................................................................... 1
7 c 580047691 Key Set ............................................................................................................... 1
8 c 580037904 Ignition Switch ..................................................................................................... 1
9 582041056
580047714 Capscrew ............................................................................................................ 4
10 d 580047200 Screw .................................................................................................................. 5
11 d 580039847 Cover .................................................................................................................. 1
12 580047048 Label (Display Cluster, RH) (RH Display, All Options) ....................................... 1

FOOTNOTES:
a Not Illustrated c Start With Key Switch
b Remove Panels From Overlay As Required For d Start with Push Button and Remote Key Switch
Truck Configuaration.

7-18 ©2017 Yale Materials Handling Corporation B975


01-17 B10257

NOTES

B975 ©2017 Yale Materials Handling Corporation 7-19


B10258 01-17

MAST ELECTRICAL (FIGURE 7-10)

7-20 ©2017 Yale Materials Handling Corporation B975


01-17 B10258

MAST ELECTRICAL
ITEM PART NO. DESCRIPTION QTY
1 582035006 Bracket ................................................................................................................ 1
2 580067370 Capscrew ............................................................................................................ 1
3 449015112 Locknut ............................................................................................................... 2
4 580059356 Sensor (Mast Position) ....................................................................................... 1
5 580047034 Capscrew ............................................................................................................ 2
6 580060837 Bracket ................................................................................................................ 1
7 580071048 Washer ............................................................................................................... 1
8 580081830 Capscrew ............................................................................................................ 1

B975 ©2017 Yale Materials Handling Corporation 7-21


B10259 01-17

TRANSMISSION ELECTRICAL (FIGURE 7-11)

7-22 ©2017 Yale Materials Handling Corporation B975


01-17 B10259

TRANSMISSION ELECTRICAL
ITEM PART NO. DESCRIPTION QTY
1 580090521 Wire Harness (Transmission) (FB10268 [Page 7-48])...................................... 1
2 580026812 Clip ...................................................................................................................... 2
3 580056613 Fastener .............................................................................................................. 2

B975 ©2017 Yale Materials Handling Corporation 7-23


B10260 01-17

MINI-LEVER CONTROLS (FIGURE 7-12)


WITH ARMREST — THREE FUNCTION

7-24 ©2017 Yale Materials Handling Corporation B975


01-17 B10260

MINI-LEVER CONTROLS
WITH ARMREST – THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 582001049 Mini-Lever Assembly .......................................................................................... 1
1 582001128 Mini-Lever Assembly .......................................................................................... 1
1 a 582001053 Mini-Lever Assembly .......................................................................................... 1
1 582001055 Mini-Lever Assembly .......................................................................................... 1
2 ..... Lever Position 1 .............................................................................................. 1
2 580096227 Lever (Single Function) .............................................................................. 1
3 ..... Lever Position 2 .............................................................................................. 1
3 580096227 Lever (Single Function) .............................................................................. 1
3 a 580096229 Lever (With Override) ................................................................................. 1
4 ..... Lever Position 3 .............................................................................................. 1
4 580096227 Lever (Single Function) .............................................................................. 1
5 580093297 Plug ................................................................................................................ 1
6 580097446 Armrest (Without Push Buttons) ..................................................................... 1
6 a 582003674 Armrest (With Push Buttons) .......................................................................... 1
7 580097388 Cushion (Armrest) .......................................................................................... 1
8 580097432 Nut .................................................................................................................. 5
9 580093745 Capscrew ....................................................................................................... 6
10 582005939 Wire Harness .................................................................................................. 1
11 580095849 Push Button (Position 3) ................................................................................. 1
11 580095849 Push Button (Position 2 and 3) ....................................................................... 2
11 a 580095849 Push Button (Position 2) ................................................................................. 1
12 580096147 Cover (Push Button) ....................................................................................... 1
12 580096147 Cover (Push Button) ....................................................................................... 1
13 580095850 Wire Harness (Forward/Reverse Switch in the MLM) (Push Buttons) ........... 1
14 580097449
582005940 Printed Circuit Board ...................................................................................... 1
15 580097447 Cover (Bottom Armrest) ................................................................................. 1
16 582001086 Plug ................................................................................................................ 1
17 580097389 Horn Button .................................................................................................... 1
19 580096411 Plug (Directional Control Switch) .................................................................... 1
20 580093745 Capscrew ............................................................................................................ 8

FOOTNOTES:
a Return to Set Tilt

B975 ©2017 Yale Materials Handling Corporation 7-25


B10261 01-17

MINI-LEVER CONTROLS (FIGURE 7-13)


WITH ARMREST — FOUR FUNCTION

7-26 ©2017 Yale Materials Handling Corporation B975


01-17 B10261

MINI-LEVER CONTROLS
WITH ARMREST – FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 a 582001052 Mini-Lever Assembly .......................................................................................... 1
1 b 582001056 Mini-Lever Assembly .......................................................................................... 1
2 ..... Lever Position 1 .............................................................................................. 1
2 580096227 Lever (Single Function) .............................................................................. 1
3 ..... Lever Position 2 .............................................................................................. 1
3 580096227 Lever (Single Function) .............................................................................. 1
3 b 580096229 Lever (With Override) ................................................................................. 1
4 ..... Lever Position 3 .............................................................................................. 1
4 580096227 Lever (Single Function) .............................................................................. 1
5 ..... Lever Position 4 .............................................................................................. 1
5 580096227 Lever (Single Function) .............................................................................. 1
5 ab 580096228 Lever (Clamping) ........................................................................................ 1
6 580097446 Armrest (Without Push Buttons) ..................................................................... 1
6 ab 582003674 Armrest (With Push Buttons) .......................................................................... 1
7 580097388 Cushion (Armrest) .......................................................................................... 1
8 580097432 Nut .................................................................................................................. 5
9 580093745 Capscrew ....................................................................................................... 6
10 582005939 Wire Harness .................................................................................................. 1
11 a 580095849 Push Button .................................................................................................... 1
11 b 580095849 Push Button .................................................................................................... 2
12 a 580096147 Cover (Push Button) ....................................................................................... 2
12 b 580096147 Cover (Push Button) ....................................................................................... 1
13 580095850 Wire Harness (Forward/Reverse Switch in the MLM) (Push Buttons) ........... 1
14 580097449
582005940 Printed Circuit Board ...................................................................................... 1
15 580097447 Cover (Bottom Armrest) ................................................................................. 1
16 582001086 Plug ................................................................................................................ 1
17 580097389 Horn Button .................................................................................................... 1
19 580096411 Plug (Directional Control Switch) .................................................................... 1
20 580093745 Capscrew ............................................................................................................ 8

FOOTNOTES:
a With Clamping b With Clamping and Return to Set Tilt

B975 ©2017 Yale Materials Handling Corporation 7-27


B10262 01-17

WIRE HARNESS (FIGURE 7-14)


COWL WITH FOOT DIRECTIONAL CONTROL — WITH RETURN TO SET TILT

7-28 ©2017 Yale Materials Handling Corporation B975


01-17 B10262

WIRE HARNESS
COWL WITH FOOT DIRECTIONAL CONTROL – WITH RETURN TO SET TILT

ITEM PART NO. DESCRIPTION QTY


582003492 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 580036982 Connector ................................................................................................... 1
1 580036986 Connector (Secondary Lock) ..................................................................... 1
1 580039513 Terminal ..................................................................................................... 11
1 580019119 Plug ............................................................................................................ 1
2 580041641 Conduit ........................................................................................................... AR
3 580039764 Clip ................................................................................................................. 1
4 ..... Connector Assembly (Endcap) ....................................................................... 1
4 580036910 Connector ................................................................................................... 1
5 ..... Connector Assembly (To Monotrol Pedal Harness) ....................................... 1
5 580020943 Connector (4-Way) ..................................................................................... 1
5 580020944 Connector (Secondary Lock) ..................................................................... 1
5 505968568 Terminal (Socket) ....................................................................................... 4
6 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
6 580038661 Connector ................................................................................................... 1
6 580039158 Terminal ..................................................................................................... 6
7 910065119 Conduit ........................................................................................................... AR
8 580040120 Clip ................................................................................................................. 1
9 580030878 Clip ................................................................................................................. 2
10 520038855 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (To Mast Harness) ....................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 3
11 580019140 Connector (Secondary Lock) ..................................................................... 1
11 580019139 Connector (3-Way) ..................................................................................... 1
12 ..... Connector Assembly) (Endcap) ..................................................................... 1
12 580010571 Connector (End Cap) ................................................................................. 1
13 ..... Connector Assembly (Brake Pressure) .......................................................... 1
13 580063697 Connector ................................................................................................... 1
13 580063751 Connector (Secondary Lock) ..................................................................... 1
13 580044852 Terminal (Socket) ....................................................................................... 3
13 580044854 Seal ............................................................................................................ 3
14 580044908 Conduit ........................................................................................................... AR
15 ..... Connector Assembly (Brake Pedal) ............................................................... 1
15 580094544 Connector ................................................................................................... 1
15 580094546 Terminal ..................................................................................................... 3
16 580025560 Clip ................................................................................................................. 2
17 ..... Connector Assembly (Park Brake) ................................................................. 1
17 580094544 Connector ................................................................................................... 1
17 580094546 Terminal ..................................................................................................... 3
18 580026808 Clip ................................................................................................................. 2
19 520045672 Conduit ........................................................................................................... AR
20 ..... Connector Assembly (Brake Fluid) ................................................................. 1
20 580051729 Terminal ..................................................................................................... 1
20 580051716 Seal ............................................................................................................ 1
21 ..... Connector Assembly (Brake Fluid) ................................................................. 1
21 580051729 Terminal ..................................................................................................... 1
21 580051716 Seal ............................................................................................................ 1
22 ..... Connector Assembly (Endcap w/ Resistor) .................................................... 1
22 580037670 Connector (With Resistor) .......................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 7-29


B10262 01-17

WIRE HARNESS
COWL WITH FOOT DIRECTIONAL CONTROL – WITH RETURN TO SET TILT

ITEM PART NO. DESCRIPTION QTY


23 ..... Connector Assembly (Bus Terminal 1) ........................................................... 1
23 580020943 Connector (4-Way) ..................................................................................... 1
23 580020944 Connector (Secondary Lock) ..................................................................... 1
23 505968568 Terminal (Socket) ....................................................................................... 4
24 ..... Connector Assembly (Display) ....................................................................... 1
24 580036981 Connector ................................................................................................... 1
24 580036986 Connector (Secondary Lock) ..................................................................... 1
24 580039513 Terminal ..................................................................................................... 5
24 580019119 Plug ............................................................................................................ 7
25 ..... Connector Assembly (J1939 Diagnostic) ....................................................... 1
25 580051703 Connector ................................................................................................... 1
25 580039194 Connector (Secondary Lock) ..................................................................... 1
25 505968568 Terminal (Socket) ....................................................................................... 3
26 ..... Connector Assembly (Dust Cap) .................................................................... 1
26 580051704 Dust Cap (For Diagnostic Cable) ............................................................... 1
27 ..... Connector Assembly (Horn Button) ................................................................ 1
27 580021087 Connector (2 Way) ..................................................................................... 1
27 580021088 Connector (Secondary Lock) ..................................................................... 1
27 505968568 Terminal (Socket) ....................................................................................... 2
28 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
28 580036984 Connector ................................................................................................... 1
28 580036986 Connector (Secondary Lock) ..................................................................... 1
28 580039513 Terminal ..................................................................................................... 7
28 580019119 Plug ............................................................................................................ 5
29 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
29 580026816 Connector ................................................................................................... 1
29 505972589 Secondary Lock ......................................................................................... 1
29 505968514 Terminal (Pin) ............................................................................................. 10
29 580019119 Plug ............................................................................................................ 2
30 ..... Connector Assembly ...................................................................................... 1
30 580020943 Connector (4-Way) ..................................................................................... 1
30 580020944 Connector (Secondary Lock) ..................................................................... 1
30 505968568 Terminal (Socket) ....................................................................................... 4

7-30 ©2017 Yale Materials Handling Corporation B975


01-17 B10262

NOTES

B975 ©2017 Yale Materials Handling Corporation 7-31


B10263 01-17

WIRE HARNESS (FIGURE 7-15)


COWL WITH FORWARD/REVERSE LEVER — WITHOUT RETURN TO SET TILT

7-32 ©2017 Yale Materials Handling Corporation B975


01-17 B10263

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – WITHOUT RETURN TO SET TILT

ITEM PART NO. DESCRIPTION QTY


582003489 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 580036982 Connector ................................................................................................... 1
1 580036986 Connector (Secondary Lock) ..................................................................... 1
1 580039513 Terminal ..................................................................................................... 7
1 580019119 Plug ............................................................................................................ 5
2 580041641 Conduit ........................................................................................................... AR
3 580039764 Clip ............................................................................................................. 1
4 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
4 580038661 Connector ................................................................................................... 1
4 580039158 Terminal ..................................................................................................... 6
5 520038855 Conduit ........................................................................................................... AR
6 910065119 Conduit ........................................................................................................... AR
7 580040120 Clip ................................................................................................................. 1
8 580030876 Clip ................................................................................................................. 2
9 ..... Connector Assembly (Brake Pressure) .......................................................... 1
9 580063697 Connector ................................................................................................... 1
9 580063751 Connector (Secondary Lock) ..................................................................... 1
9 580044852 Terminal (Socket) ....................................................................................... 3
9 580044854 Seal ............................................................................................................ 3
10 ..... Connector Assembly (Brake Pedal) ............................................................... 1
10 580094544 Connector ................................................................................................... 1
10 580094546 Terminal ..................................................................................................... 3
11 580044908 Conduit ........................................................................................................... AR
12 ..... Connector Assembly (Park Brake) ................................................................. 1
12 580094544 Connector ................................................................................................... 1
12 580094546 Terminal ..................................................................................................... 3
13 580025560 Clip ................................................................................................................. 1
14 580026808 Clip ................................................................................................................. 2
15 520045672 Conduit ........................................................................................................... AR
16 ..... Connector Assembly (Brake Fluid) ................................................................. 1
16 952405902 Terminal ..................................................................................................... 1
16 952408901 Sleeve ........................................................................................................ 1
17 ..... Connector Assembly (Brake Fluid) ................................................................. 1
17 952405902 Terminal ..................................................................................................... 1
17 952408901 Sleeve ........................................................................................................ 1
18 ..... Connector Assembly (Endcap w/ Resistor) .................................................... 1
18 580037670 Connector (With Resistor) .......................................................................... 1
19 ..... Connector Assembly (Bus Terminal 1) ........................................................... 1
19 580020943 Connector (4-Way) ..................................................................................... 1
19 580020944 Connector (Secondary Lock) ..................................................................... 1
19 505968568 Terminal (Socket) ....................................................................................... 4
20 ..... Connector Assembly (Display) ....................................................................... 1
20 580036981 Connector ................................................................................................... 1
20 580036986 Connector (Secondary Lock) ..................................................................... 1
20 580039513 Terminal ..................................................................................................... 5
20 580019119 Plug ............................................................................................................ 7
21 ..... Connector Assembly (J1939 Diagnostic) ....................................................... 1
21 580051703 Connector ................................................................................................... 1
21 580039194 Connector (Secondary Lock) ..................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 7-33


B10263 01-17

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – WITHOUT RETURN TO SET TILT

ITEM PART NO. DESCRIPTION QTY


21 505968568 Terminal (Socket) ....................................................................................... 3
22 ..... Connector Assembly (Dust Cap) .................................................................... 1
22 580051704 Dust Cap (For Diagnostic Cable) ............................................................... 1
23 ..... Connector Assembly (Horn Button) ................................................................ 1
23 580021087 Connector (2 Way) ..................................................................................... 1
23 580021088 Connector (Secondary Lock) ..................................................................... 1
23 505968568 Terminal (Socket) ....................................................................................... 2
24 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
24 580036984 Connector ................................................................................................... 1
24 580036986 Connector (Secondary Lock) ..................................................................... 1
24 580039513 Terminal ..................................................................................................... 7
24 580019119 Plug ............................................................................................................ 5
25 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
25 580026816 Connector ................................................................................................... 1
25 505972589 Secondary Lock ......................................................................................... 1
25 505968514 Terminal (Pin) ............................................................................................. 7
25 580019119 Plug ............................................................................................................ 5
26 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
26 580020944 Connector (Secondary Lock) ..................................................................... 1
26 580020943 Connector (4-Way) ..................................................................................... 1
26 505968568 Terminal (Socket) ....................................................................................... 4

7-34 ©2017 Yale Materials Handling Corporation B975


01-17 B10263

NOTES

B975 ©2017 Yale Materials Handling Corporation 7-35


B10264 01-17

WIRE HARNESS (FIGURE 7-16)


COWL WITH FORWARD/REVERSE LEVER — WITH HYDRAULIC PUMP SOLENOID

7-36 ©2017 Yale Materials Handling Corporation B975


01-17 B10264

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – WITH HYDRAULIC PUMP SOLENOID

ITEM PART NO. DESCRIPTION QTY


582003491 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 580036982 Connector ................................................................................................... 1
1 580036986 Connector (Secondary Lock) ..................................................................... 1
1 580039513 Terminal ..................................................................................................... 8
1 580019119 Plug ............................................................................................................ 4
2 580041641 Conduit ........................................................................................................... AR
3 580039764 Clip ................................................................................................................. 1
4 580044908 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (Hydraulic Lockout Solenoid #2) .................................. 1
5 580019245 Connector (2 Socket) ................................................................................. 1
5 580019246 Connector (Secondary Lock) ..................................................................... 1
5 580039513 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (Hydraulic Lockout Solenoid #1) .................................. 1
6 580019245 Connector (2 Socket) ................................................................................. 1
6 580019246 Connector (Secondary Lock) ..................................................................... 1
6 580039513 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
7 580038661 Connector ................................................................................................... 1
7 580039158 Terminal ..................................................................................................... 6
8 910065119 Conduit ........................................................................................................... AR
9 580040120 Clip ................................................................................................................. 1
10 ..... Connector Assembly (Brake Fluid) ................................................................. 1
10 952405902 Terminal ..................................................................................................... 1
10 952408901 Sleeve ........................................................................................................ 1
11 ..... Connector Assembly (Brake Fluid) ................................................................. 1
11 952405902 Terminal ..................................................................................................... 1
11 952408901 Sleeve ........................................................................................................ 1
12 580030876 Clip ................................................................................................................. 2
13 ..... Connector Assembly (Brake Pressure) .......................................................... 1
13 580063697 Connector ................................................................................................... 1
13 580063751 Connector (Secondary Lock) ..................................................................... 1
13 580044852 Terminal (Socket) ....................................................................................... 3
13 580044854 Seal ............................................................................................................ 3
14 ..... Connector Assembly (Brake Pedal) ............................................................... 1
14 580094544 Connector ................................................................................................... 1
14 580094546 Terminal ..................................................................................................... 3
15 ..... Connector Assembly (Park Brake) ................................................................. 1
15 580094544 Connector ................................................................................................... 1
15 580094546 Terminal ..................................................................................................... 3
16 580025560 Clip ................................................................................................................. 1
17 580026808 Clip ................................................................................................................. 2
18 520045672 Conduit ........................................................................................................... AR
19 ..... Connector Assembly (Bus Terminal 1) ........................................................... 1
19 580020943 Connector (4-Way) ..................................................................................... 1
19 580020944 Connector (Secondary Lock) ..................................................................... 1
19 505968568 Terminal (Socket) ....................................................................................... 4
20 ..... Connector Assembly (Endcap w/ Resistor) .................................................... 1
20 580037670 Connector (With Resistor) .......................................................................... 1
21 ..... Connector Assembly (Display) ....................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 7-37


B10264 01-17

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – WITH HYDRAULIC PUMP SOLENOID

ITEM PART NO. DESCRIPTION QTY


21 580036981 Connector ................................................................................................... 1
21 580036986 Connector (Secondary Lock) ..................................................................... 1
21 580039513 Terminal ..................................................................................................... 5
21 580019119 Plug ............................................................................................................ 7
22 ..... Connector Assembly (J1939 Diagnostic) ....................................................... 1
22 580051703 Connector ................................................................................................... 1
22 580039194 Connector (Secondary Lock) ..................................................................... 1
22 505968568 Terminal (Socket) ....................................................................................... 3
23 ..... Connector Assembly (Dust Cap) .................................................................... 1
23 580051704 Dust Cap (For Diagnostic Cable) ............................................................... 1
24 ..... Connector Assembly (Horn Button) ................................................................ 1
24 580021087 Connector (2 Way) ..................................................................................... 1
24 580021088 Connector (Secondary Lock) ..................................................................... 1
24 505968568 Terminal (Socket) ....................................................................................... 1
25 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
25 580036984 Connector ................................................................................................... 1
25 580036986 Connector (Secondary Lock) ..................................................................... 1
25 580039513 Terminal ..................................................................................................... 7
25 580019119 Plug ............................................................................................................ 5
26 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
26 580026816 Connector ................................................................................................... 1
26 505972589 Secondary Lock ......................................................................................... 1
26 505968514 Terminal (Pin) ............................................................................................. 7
26 580019119 Plug ............................................................................................................ 5
27 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
27 580020943 Connector (4-Way) ..................................................................................... 1
27 580020944 Connector (Secondary Lock) ..................................................................... 1
27 505968568 Terminal (Socket) ....................................................................................... 4

7-38 ©2017 Yale Materials Handling Corporation B975


01-17 B10264

NOTES

B975 ©2017 Yale Materials Handling Corporation 7-39


B10265 01-17

WIRE HARNESS (FIGURE 7-17)


COWL WITH FOOT DIRECTIONAL CONTROL — WITH HYDRAULIC PUMP SOLENOID

7-40 ©2017 Yale Materials Handling Corporation B975


01-17 B10265

WIRE HARNESS
COWL WITH FOOT DIRECTIONAL CONTROL – WITH HYDRAULIC PUMP SOLENOID

ITEM PART NO. DESCRIPTION QTY


582003490 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 580036982 Connector ................................................................................................... 1
1 580036986 Connector (Secondary Lock) ..................................................................... 1
1 580039513 Terminal ..................................................................................................... 12
2 580041641 Conduit ........................................................................................................... AR
3 580039764 Clip ................................................................................................................. 1
4 580044908 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (Hydraulic Lockout Solenoid #2) .................................. 1
5 580019245 Connector (2 Socket) ................................................................................. 1
5 580019246 Connector (Secondary Lock) ..................................................................... 1
5 580039513 Terminal ..................................................................................................... 1
6 ..... Connector Assembly (Hydraulic Lockout Solenoid 1) .................................... 1
6 580019245 Connector (2 Socket) ................................................................................. 1
6 580019246 Connector (Secondary Lock) ..................................................................... 1
6 580039513 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
7 580038661 Connector ................................................................................................... 1
7 580039158 Terminal ..................................................................................................... 6
8 910065119 Conduit ........................................................................................................... AR
9 580040120 Clip ................................................................................................................. 1
10 ..... Connector Assembly (Monotrol Harness) ...................................................... 1
10 580020943 Connector (4-Way) ..................................................................................... 1
10 580020944 Connector (Secondary Lock) ..................................................................... 1
10 505968568 Terminal (Socket) ....................................................................................... 4
11 ..... Connector Assembly (Endcap) ....................................................................... 1
11 580036910 Connector ................................................................................................... 1
12 ..... Connector Assembly (Brake Fluid) ................................................................. 1
12 580051729 Terminal ..................................................................................................... 1
12 952408901 Sleeve ........................................................................................................ 1
13 ..... Connector Assembly (Brake Fluid) ................................................................. 1
13 580051729 Terminal ..................................................................................................... 1
13 952408901 Sleeve ........................................................................................................ 1
14 580030876 Clip ................................................................................................................. 2
15 ..... Connector Assembly (Brake Pressure) .......................................................... 1
15 580063697 Connector ................................................................................................... 1
15 580063751 Connector (Secondary Lock) ..................................................................... 1
15 580044852 Terminal (Socket) ....................................................................................... 3
15 580044854 Seal ............................................................................................................ 3
16 ..... Connector Assembly (Park Brake) ................................................................. 1
16 580094544 Connector ................................................................................................... 1
16 580094546 Terminal ..................................................................................................... 3
17 ..... Connector Assembly (Brake Pedal) ............................................................... 1
17 580094544 Connector ................................................................................................... 1
17 580094546 Terminal ..................................................................................................... 3
18 580025560 Clip ................................................................................................................. 1
19 580026808 Clip ................................................................................................................. 2
20 520045672 Conduit ........................................................................................................... AR
21 ..... Connector Assembly (Bus Terminal 1) ........................................................... 1
21 580020943 Connector (4-Way) ..................................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 7-41


B10265 01-17

WIRE HARNESS
COWL WITH FOOT DIRECTIONAL CONTROL – WITH HYDRAULIC PUMP SOLENOID

ITEM PART NO. DESCRIPTION QTY


21 580020944 Connector (Secondary Lock) ..................................................................... 1
21 505968568 Terminal (Socket) ....................................................................................... 4
22 ..... Connector Assembly (Endcap w/ Resistor) .................................................... 1
22 580037670 Connector (With Resistor) .......................................................................... 1
23 ..... Connector Assembly (Display) ....................................................................... 1
23 580036981 Connector ................................................................................................... 1
23 580036986 Connector (Secondary Lock) ..................................................................... 1
23 580039513 Terminal ..................................................................................................... 5
23 580019119 Plug ............................................................................................................ 7
24 ..... Connector Assembly (J1939 Diagnostic) ....................................................... 1
24 580051703 Connector ................................................................................................... 1
24 580039194 Connector (Secondary Lock) ..................................................................... 1
24 505968568 Terminal (Socket) ....................................................................................... 3
25 ..... Connector Assembly (Dustcap) ...................................................................... 1
25 580051704 Dust Cap (For Diagnostic Cable) ............................................................... 1
26 ..... Connector Assembly (Horn Button) ................................................................ 1
26 580021087 Connector (2 Way) ..................................................................................... 1
26 580021088 Connector (Secondary Lock) ..................................................................... 1
26 505968568 Terminal (Socket) ....................................................................................... 2
27 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
27 580036984 Connector ................................................................................................... 1
27 580036986 Connector (Secondary Lock) ..................................................................... 1
27 580039513 Terminal ..................................................................................................... 7
27 580019119 Plug ............................................................................................................ 5
28 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
28 580026816 Connector ................................................................................................... 1
28 505972589 Secondary Lock ......................................................................................... 1
28 505968514 Terminal (Pin) ............................................................................................. 7
28 580019119 Plug ............................................................................................................ 5
29 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
29 580020943 Connector (4-Way) ..................................................................................... 1
29 580020944 Connector (Secondary Lock) ..................................................................... 1
29 505968568 Terminal (Socket) ....................................................................................... 4

7-42 ©2017 Yale Materials Handling Corporation B975


01-17 B10265

NOTES

B975 ©2017 Yale Materials Handling Corporation 7-43


B10266 01-17

WIRE HARNESS (FIGURE 7-18)


LIGHTS WITHOUT TURN SIGNALS

7-44 ©2017 Yale Materials Handling Corporation B975


01-17 B10266

WIRE HARNESS
LIGHTS WITHOUT TURN SIGNALS

ITEM PART NO. DESCRIPTION QTY


580083051 Wire Harness (Lights) ......................................................................................... 1
1 ..... Connector Assembly (Vehicle System Management) .................................... 1
1 580036943 Connector ................................................................................................... 1
1 580026813 Connector (Secondary Lock) ..................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 3
1 580019119 Plug ............................................................................................................ 9
2 ..... Connector Assembly (RH Chassis) ................................................................ 1
2 580040822 Connector ................................................................................................... 1
2 580040823 Connector (Secondary Lock) ..................................................................... 1
2 580019341 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (RH Front Work Light) .................................................. 1
3 580021087 Connector (2 Way) ..................................................................................... 1
3 580021088 Connector (Secondary Lock) ..................................................................... 1
3 505968593 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (RH Rear Signal) .......................................................... 1
4 580041462 Connector ................................................................................................... 1
4 580045480 Connector ................................................................................................... 1
4 520045804 Terminal ..................................................................................................... 4
4 520045805 Seal ............................................................................................................ 1
4 580027612 Plug (Cavity Plug) ...................................................................................... 2
4 580026649 Wire Seal (White) ....................................................................................... 3
5 ..... Connector Assembly (Strobe) ........................................................................ 1
5 580019245 Connector (2 Socket) ................................................................................. 1
5 580019246 Connector (Secondary Lock) ..................................................................... 1
5 580039513 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (Rear Work Light) ......................................................... 1
6 580021087 Connector (2 Way) ..................................................................................... 1
6 580021088 Connector (Secondary Lock) ..................................................................... 1
6 505968593 Terminal (Socket) ....................................................................................... 2
7 ..... Connector Assembly (LH Rear Signal) .......................................................... 1
7 580041462 Connector ................................................................................................... 1
7 580045480 Connector ................................................................................................... 1
7 520045804 Terminal ..................................................................................................... 4
7 520045805 Seal ............................................................................................................ 1
7 580027612 Plug (Cavity Plug) ...................................................................................... 2
7 580026649 Wire Seal (White) ....................................................................................... 3
8 ..... Connector Assembly (LH Front Work Light) ................................................... 1
8 580021087 Connector (2 Way) ..................................................................................... 1
8 580021088 Connector (Secondary Lock) ..................................................................... 1
8 505968593 Terminal (Socket) ....................................................................................... 2
9 580044908 Conduit ........................................................................................................... AR
10 520038855 Conduit ........................................................................................................... AR
11 504231204 Heat Shrink ..................................................................................................... AR
12 580030878 Clip ................................................................................................................. 2

B975 ©2017 Yale Materials Handling Corporation 7-45


B10267 01-17

WIRE HARNESS (FIGURE 7-19)


LIGHTS WITH TURN SIGNALS

7-46 ©2017 Yale Materials Handling Corporation B975


01-17 B10267

WIRE HARNESS
LIGHTS WITH TURN SIGNALS

ITEM PART NO. DESCRIPTION QTY


580083053 Wire Harness (Lights) ......................................................................................... 1
1 ..... Connector Assembly (Vehical System Management) .................................... 1
1 580036943 Connector ................................................................................................... 1
1 580026813 Connector (Secondary Lock) ..................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 5
1 580019119 Plug ............................................................................................................ 7
2 ..... Connector Assembly (RH Front Signal) ......................................................... 1
2 580019139 Connector (3-Way) ..................................................................................... 1
2 580019140 Connector (Secondary Lock) ..................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 3
3 ..... Connector Assembly (RH Rear Signal) .......................................................... 1
3 580041462 Connector ................................................................................................... 1
3 580045480 Connector ................................................................................................... 1
3 520045804 Terminal ..................................................................................................... 5
3 520045805 Seal ............................................................................................................ 1
3 580027612 Plug (Cavity Plug) ...................................................................................... 1
3 580026649 Wire Seal (White) ....................................................................................... 4
4 ..... Connector Assembly (Strobe) ........................................................................ 1
4 580019245 Connector (2 Socket) ................................................................................. 1
4 580019246 Connector (Secondary Lock) ..................................................................... 1
4 580039513 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (Rear Work Light) ......................................................... 1
5 580021087 Connector (2 Way) ..................................................................................... 1
5 580021088 Connector (Secondary Lock) ..................................................................... 1
5 505968593 Terminal (Socket) ....................................................................................... 2
6 ..... Connector Assembly (LH Rear Signal) .......................................................... 1
6 580041462 Connector ................................................................................................... 1
6 580045480 Connector ................................................................................................... 1
6 520045804 Terminal ..................................................................................................... 5
6 520045805 Seal ............................................................................................................ 1
6 580027612 Plug (Cavity Plug) ...................................................................................... 1
6 580026649 Wire Seal (White) ....................................................................................... 4
7 ..... Connector Assembly (LH Front Signal) .......................................................... 1
7 580019139 Connector (3-Way) ..................................................................................... 1
7 580019140 Connector (Secondary Lock) ..................................................................... 1
7 505968568 Terminal (Socket) ....................................................................................... 3
8 ..... Connector Assembly (LH Front Work Light) ................................................... 1
8 580021087 Connector (2 Way) ..................................................................................... 1
8 580021088 Connector (Secondary Lock) ..................................................................... 1
8 505968593 Terminal (Socket) ....................................................................................... 2
9 ..... Connector Assembly (RH Front Work Light) .................................................. 1
9 580021087 Connector (2 Way) ..................................................................................... 1
9 580021088 Connector (Secondary Lock) ..................................................................... 1
9 505968593 Terminal (Socket) ....................................................................................... 2
10 ..... Connector Assembly (RH Chassis) ................................................................ 1
10 580040822 Connector ................................................................................................... 1
10 580040823 Connector (Secondary Lock) ..................................................................... 1
10 580019341 Terminal (Pin) ............................................................................................. 4

B975 ©2017 Yale Materials Handling Corporation 7-47


B10268 01-17

WIRE HARNESS (FIGURE 7-20)


TRANSMISSION — SINGLE SPEED

7-48 ©2017 Yale Materials Handling Corporation B975


01-17 B10268

WIRE HARNESS
TRANSMISSION – SINGLE SPEED

ITEM PART NO. DESCRIPTION QTY


580090521 Wire Harness (Transmission) ............................................................................. 1
1 ..... Connector Assembly (Transmission Temperature) ........................................ 1
1 582003174 Connector ................................................................................................... 1
1 504288741 Terminal ..................................................................................................... 2
2 580030876 Clip ................................................................................................................. 1
3 580025560 Clip ................................................................................................................. 1
4 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
4 580069704 Connector ................................................................................................... 1
4 580069705 Connector (Secondary Lock) ..................................................................... 1
4 580041195 Terminal Pin ............................................................................................... 10
4 580019119 Plug ............................................................................................................ 2
5 ..... Connector Assembly (Clutch Forward 1) ....................................................... 1
5 580021087 Connector (2 Way) ..................................................................................... 1
5 580021088 Connector (Secondary Lock) ..................................................................... 1
5 505968568 Terminal (Socket) ....................................................................................... 2
6 ..... Connector Assembly (Forward 1 Pressure) ................................................... 1
6 580063697 Connector ................................................................................................... 1
6 580063751 Connector (Secondary Lock) ..................................................................... 1
6 580044852 Terminal (Socket) ....................................................................................... 3
6 580044854 Seal ............................................................................................................ 3
7 ..... Connector Assembly (Turbine Shaft RPM) .................................................... 1
7 580043885 Connector ................................................................................................... 1
7 504288741 Terminal ..................................................................................................... 3
8 ..... Connector Assembly (Transmission Check Valve) ........................................ 1
8 580021087 Connector (2 Way) ..................................................................................... 1
8 580021088 Connector (Secondary Lock) ..................................................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 2
9 ..... Connector Assembly (Reverse 1 Pressure) ................................................... 1
9 580063697 Connector ................................................................................................... 1
9 580063751 Connector (Secondary Lock) ..................................................................... 1
9 580044852 Terminal (Socket) ....................................................................................... 3
9 580044854 Seal ............................................................................................................ 3
10 580030878 Clip ................................................................................................................. 1
11 ..... Connector Assembly (Clutch Reverse 1) ....................................................... 1
11 580021087 Connector (2 Way) ..................................................................................... 1
11 580021088 Connector (Secondary Lock) ..................................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 2
12 ..... Connector Assembly (Tail Shaft RPM - Toss) ................................................ 1
12 580048895 Connector ................................................................................................... 1
12 504288741 Terminal ..................................................................................................... 4
13 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
13 580039490 Connector ................................................................................................... 1
13 580039491 Connector (Secondary Lock) ..................................................................... 1
13 580041195 Terminal Pin ............................................................................................... 4
13 580019119 Plug ............................................................................................................ 2

B975 ©2017 Yale Materials Handling Corporation 7-49


B10269 01-17

WIRE HARNESS (FIGURE 7-21)


ADAPTER — LOW FUEL PRESSURE

ITEM PART NO. DESCRIPTION QTY


582002989 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (To LH Chassis Harness) ............................................. 1
1 272478100 Connector (3 Way) ..................................................................................... 1
1 278131700 Pin Terminal ............................................................................................... 2
1 580050847 Plug ............................................................................................................ 1
1 580040456 Wire Seal (Yellow) ...................................................................................... 2
2 ..... Connector Assembly (Low LPG Switch) ........................................................ 1
2 520045074 Plug ............................................................................................................ 1
2 520045069 Terminal ..................................................................................................... 1
2 504288733 Terminal ..................................................................................................... 2
2 580023845 Seal (Purple) .............................................................................................. 2

7-50 ©2017 Yale Materials Handling Corporation B975


01-17 B10270

SEAT BELT SWITCH ADAPTER (FIGURE 7-22)

ITEM PART NO. DESCRIPTION QTY


1 582022714 Bracket ................................................................................................................ 1
2 580026621 Nut , Foldover ..................................................................................................... 2
3 580049231 Capscrew ............................................................................................................ 2
4 580051800 Nut (Foldover) ..................................................................................................... 1
5 580093324 Capscrew ............................................................................................................ 1
6 580026812 Clip ...................................................................................................................... 2
7 580056613 Fastener .............................................................................................................. 2
8 582037612 Wrap ................................................................................................................... 1
9 582037613 Wrap ................................................................................................................... 1
10 582022742 Wire Harness (Seat Belt Switch Adapter) ........................................................... 1
11 ..... Connector Assembly (Seat Belt Switch Harness) .......................................... 1
11 580022893 Connector (2 Pin) ....................................................................................... 1
11 505968540 Connector (Secondary Lock) ..................................................................... 1
11 520038819 Terminal (Pin) ............................................................................................. 2
12 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
12 582020681 Connector ................................................................................................... 1
12 580040823 Connector (Secondary Lock) ..................................................................... 1
12 150121835 Terminal ..................................................................................................... 4
13 ..... Connector Assembly (Relay) .......................................................................... 1
13 582013706 Connector ................................................................................................... 1
13 520044937 Terminal ..................................................................................................... 4
13 520045873 Plug ............................................................................................................ 1
13 582016570 Relay (With Diode) ..................................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 7-51


B10271 01-17

WIRE HARNESS (FIGURE 7-23)


RH CHASSIS — PSI 2.4L LPG

7-52 ©2017 Yale Materials Handling Corporation B975


01-17 B10271

WIRE HARNESS
RH CHASSIS – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


582033851 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 580036984 Connector ................................................................................................... 1
1 580039513 Terminal ..................................................................................................... 8
1 580019119 Plug ............................................................................................................ 4
1 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
2 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
2 580036983 Connector ................................................................................................... 1
2 580039513 Terminal ..................................................................................................... 12
2 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
3 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
3 580036982 Connector ................................................................................................... 1
3 580039513 Terminal ..................................................................................................... 9
3 580019119 Plug ............................................................................................................ 3
3 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 580036981 Connector ................................................................................................... 1
4 580039513 Terminal ..................................................................................................... 9
4 580019119 Plug ............................................................................................................ 3
4 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
5 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
5 580036940 Connector ................................................................................................... 1
5 505968568 Terminal (Socket) ....................................................................................... 8
5 505968593 Terminal (Socket) ....................................................................................... 4
5 580026813 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
6 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
6 580020942 Connector (4 Way) ..................................................................................... 1
6 505968514 Terminal (Pin) ............................................................................................. 4
6 518806635 Connector (Secondary Lock) ..................................................................... 1
7 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
7 580022859 Connector (12-Way) ................................................................................... 1
7 505968568 Terminal (Socket) ....................................................................................... 9
7 580019119 Plug ............................................................................................................ 3
7 580026813 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
8 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
8 580036981 Connector ................................................................................................... 1
8 580039513 Terminal ..................................................................................................... 3
8 580019119 Plug ............................................................................................................ 9
8 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
9 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
9 580036983 Connector ................................................................................................... 1
9 580039513 Terminal ..................................................................................................... 9
9 580019119 Plug ............................................................................................................ 3
9 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
10 ..... Connector Assembly (Horn) ........................................................................... 1
10 580033515 Connector ................................................................................................... 1
10 580033537 Connector Lock .......................................................................................... 1
10 520045805 Seal ............................................................................................................ 2
10 520045804 Terminal ..................................................................................................... 3
10 580026649 Wire Seal (White) ....................................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 7-53


B10271 01-17

WIRE HARNESS
RH CHASSIS – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


11 ..... Connector Assembly (Power Distribution Module) ......................................... 1
11 580034505 Connector ................................................................................................... 1
11 505968505 Seal ............................................................................................................ 5
11 504288730 Seal ............................................................................................................ 2
11 504288733 Terminal ..................................................................................................... 5
11 580034658 Terminal ..................................................................................................... 1
11 580023845 Seal (Purple) .............................................................................................. 1
11 580034509 Lock ............................................................................................................ 1
12 ..... Connector Assembly (Power Distribution Module) ......................................... 1
12 580034504 Connector ................................................................................................... 1
12 505968505 Seal ............................................................................................................ 7
12 504288730 Seal ............................................................................................................ 1
12 504288733 Terminal ..................................................................................................... 4
12 580034658 Terminal ..................................................................................................... 3
12 580034509 Lock ............................................................................................................ 1
13 580040120 Clip ................................................................................................................. 1
14 910065119 Conduit ........................................................................................................... AR
15 520045672 Conduit ........................................................................................................... AR
16 580039851 Conduit ........................................................................................................... 1
17 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
17 520045074 Plug ............................................................................................................ 1
17 520045069 Terminal ..................................................................................................... 1
17 504288733 Terminal ..................................................................................................... 2
17 580023845 Seal (Purple) .............................................................................................. 2
18 ..... Connector Assembly (End Cap) ..................................................................... 1
18 520045068 Connector ................................................................................................... 1
18 504288730 Seal ............................................................................................................ 2
18 520045069 Terminal ..................................................................................................... 1
19 ..... Connector Assembly (Power Distribution Module) ......................................... 1
19 580034506 Connector ................................................................................................... 1
19 580034509 Lock ............................................................................................................ 1
19 505968505 Seal ............................................................................................................ 8
19 580034658 Terminal ..................................................................................................... 2
19 504288733 Terminal ..................................................................................................... 6
20 ..... Connector Assembly (Power Distribution Module) ......................................... 1
20 580034507 Connector ................................................................................................... 1
20 580034509 Lock ............................................................................................................ 1
20 505968505 Seal ............................................................................................................ 7
20 504288730 Seal ............................................................................................................ 1
20 580034658 Terminal ..................................................................................................... 7
21 ..... Connector Assembly (End Cap) ..................................................................... 1
21 582020681 Connector ................................................................................................... 1
21 505968566 Plug ............................................................................................................ 4
22 ..... Connector Assembly (Accessory 2) ............................................................... 1
22 580072583 Connector ................................................................................................... 1
22 580040821 Connector (Secondary Lock) ..................................................................... 1
22 505968566 Plug ............................................................................................................ 1
22 580050627 Terminal ..................................................................................................... 3
23 520038855 Conduit ........................................................................................................... AR
24 580044908 Conduit ........................................................................................................... AR

7-54 ©2017 Yale Materials Handling Corporation B975


01-17 B10271

WIRE HARNESS
RH CHASSIS – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


25 ..... Connector Assembly (Key Switch) ................................................................. 1
25 580021087 Connector (2 Way) ..................................................................................... 1
25 580021088 Connector (Secondary Lock) ..................................................................... 1
25 505968568 Terminal (Socket) ....................................................................................... 2
26 580071066 Connector (End Cap) ..................................................................................... 1
27 ..... Connector Assembly (To Alternate Horn Button) ........................................... 1
27 580021087 Connector (2 Way) ..................................................................................... 1
27 580021088 Connector (Secondary Lock) ..................................................................... 1
27 505968568 Terminal (Socket) ....................................................................................... 1
28 580071066 Connector (Endcap) ....................................................................................... 1
29 ..... Connector Assembly (To Bus Terminal 2) ..................................................... 1
29 580020943 Connector (4-Way) ..................................................................................... 1
29 580020944 Connector (Secondary Lock) ..................................................................... 1
29 505968568 Terminal (Socket) ....................................................................................... 4
30 582015777 Cap ................................................................................................................. 1
31 580030876 Clip ................................................................................................................. 3
32 580058669 Clip ................................................................................................................. 4
33 ..... Connector Assembly (To Back-Up Alarm Harness) ....................................... 1
33 580021087 Connector (2 Way) ..................................................................................... 1
33 580021088 Connector (Secondary Lock) ..................................................................... 1
33 505968568 Terminal (Socket) ....................................................................................... 2
34 580071066 Connector (Endcap) ....................................................................................... 1
35 580039853 T-Fitting .......................................................................................................... 1
36 580019366 Conduit ........................................................................................................... AR
37 ..... Connector Assembly (Coolant Level) ............................................................. 1
37 582022672 Connector ................................................................................................... 1
37 520045069 Terminal ..................................................................................................... 1
37 504288733 Terminal ..................................................................................................... 2
37 580023845 Seal (Purple) .............................................................................................. 2
38 ..... Connector Assembly (Endcap) ....................................................................... 1
38 520045068 Connector ................................................................................................... 1
38 520045069 Terminal ..................................................................................................... 1
38 504288730 Seal ............................................................................................................ 2
39 ..... Connector Assembly (Endcap) ....................................................................... 1
39 580042219 Connector (8 Pin) ....................................................................................... 1
39 580019119 Plug ............................................................................................................ 8
40 ..... Connector Assembly (To MLM Harness) ....................................................... 1
40 580042221 Connector ................................................................................................... 1
40 580042222 Connector (Secondary Lock) ..................................................................... 1
40 580039513 Terminal ..................................................................................................... 5
40 580019119 Plug ............................................................................................................ 3
41 580030878 Clip ................................................................................................................. 2
42 580094353 Conduit ........................................................................................................... AR
43 580030878 Clip ................................................................................................................. 2
44 580058669 Clip ................................................................................................................. 4
44 ..... Connector Assembly (To Seat Harness) ........................................................ 1
44 580039499 Connector ................................................................................................... 1
44 580039500 Connector (Secondary Lock) ..................................................................... 1
44 580039513 Terminal ..................................................................................................... 4
44 580019119 Plug ............................................................................................................ 2

B975 ©2017 Yale Materials Handling Corporation 7-55


B10271 01-17

WIRE HARNESS
RH CHASSIS – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


45 ..... Connector Assembly (Hydraulic Temp) .......................................................... 1
45 580023944 Connector ................................................................................................... 1
45 504288741 Terminal ..................................................................................................... 2
46 ..... Connector Assembly (To Transmission Harness) .......................................... 1
46 580036981 Connector ................................................................................................... 1
46 580036986 Connector (Secondary Lock) (Lock) .......................................................... 1
46 580039513 Terminal ..................................................................................................... 11
46 580019119 Plug ............................................................................................................ 1
47 ..... Connector Assembly (To Transmission Harness) .......................................... 1
47 580039499 Connector ................................................................................................... 1
47 580039500 Connector (Secondary Lock) ..................................................................... 1
47 580039513 Terminal ..................................................................................................... 6
48 580026808 Clip ................................................................................................................. 1
49 ..... Connector Assembly (To Engine Harness) .................................................... 1
49 580022859 Connector (12-Way) ................................................................................... 1
49 505968568 Terminal (Socket) ....................................................................................... 11
49 580019119 Plug ............................................................................................................ 1
49 580026813 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
50 ..... Connector Assembly (To Engine Harness) .................................................... 1
50 580027206 Connector ................................................................................................... 1
50 505968568 Terminal (Socket) ....................................................................................... 8
50 580027207 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
51 ..... Connector Assembly (To Engine Harness) .................................................... 1
51 580072583 Connector ................................................................................................... 1
51 580050627 Terminal ..................................................................................................... 3
51 505968566 Plug ............................................................................................................ 1
51 580040821 Connector (Secondary Lock) ..................................................................... 1
52 580039764 Clip ................................................................................................................. 4
53 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
53 580072583 Connector ................................................................................................... 1
53 580040821 Connector (Secondary Lock) ..................................................................... 1
53 580050627 Terminal ..................................................................................................... 4
54 ..... Connector Assembly (Endcap) ....................................................................... 1
54 582026425 Connector ................................................................................................... 1
54 505968566 Plug ............................................................................................................ 4
55 ..... Connector Assembly (Acc 1) .......................................................................... 1
55 582020680 Connector ................................................................................................... 1
55 580050627 Terminal ..................................................................................................... 2
55 580043915 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
56 ..... Connector Assembly ...................................................................................... 1
56 582026425 Connector ................................................................................................... 1
56 505968566 Plug ............................................................................................................ 2
57 580041641 Conduit ........................................................................................................... AR
58 ..... Connector Assembly (Seat Switch Harness) ................................................. 1
58 580072583 Connector ................................................................................................... 1
58 580040821 Connector (Secondary Lock) ..................................................................... 1
58 580050627 Terminal ..................................................................................................... 4
59 580063571 Fuse Holder .................................................................................................... 1
60 ..... Connector Assembly (Hydraulic Solenoid) ..................................................... 1
60 580021087 Connector (2 Way) ..................................................................................... 1

7-56 ©2017 Yale Materials Handling Corporation B975


01-17 B10271

WIRE HARNESS
RH CHASSIS – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


60 580021088 Connector (Secondary Lock) ..................................................................... 1
60 505968568 Terminal (Socket) ....................................................................................... 2
60 580071066 Connector (End Cap) ................................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 7-57


B10272 01-17

WIRE HARNESS (FIGURE 7-24)


RH CHASSIS — YANMAR 3.3L, DIESEL

7-58 ©2017 Yale Materials Handling Corporation B975


01-17 B10272

WIRE HARNESS
RH CHASSIS – YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


582033234 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 580036984 Connector ................................................................................................... 1
1 580039513 Terminal ..................................................................................................... 8
1 580019119 Plug ............................................................................................................ 4
1 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
2 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
2 580036983 Connector ................................................................................................... 1
2 580039513 Terminal ..................................................................................................... 12
2 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
3 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
3 580036982 Connector ................................................................................................... 1
3 580039513 Terminal ..................................................................................................... 9
3 580019119 Plug ............................................................................................................ 3
3 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 580036981 Connector ................................................................................................... 1
4 580039513 Terminal ..................................................................................................... 9
4 580019119 Plug ............................................................................................................ 3
4 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
5 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
5 580036940 Connector ................................................................................................... 1
5 505968568 Terminal (Socket) ....................................................................................... 8
5 505968593 Terminal (Socket) ....................................................................................... 4
5 580026813 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
6 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
6 580020942 Connector (4 Way) ..................................................................................... 1
6 505968514 Terminal (Pin) ............................................................................................. 4
6 518806635 Connector (Secondary Lock) ..................................................................... 1
7 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
7 580022859 Connector (12-Way) ................................................................................... 1
7 505968568 Terminal (Socket) ....................................................................................... 9
7 580019119 Plug ............................................................................................................ 3
7 580026813 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
8 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
8 580036981 Connector ................................................................................................... 1
8 580039513 Terminal ..................................................................................................... 3
8 580019119 Plug ............................................................................................................ 9
8 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
9 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
9 580036983 Connector ................................................................................................... 1
9 580039513 Terminal ..................................................................................................... 9
9 580019119 Plug ............................................................................................................ 3
9 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
10 ..... Connector Assembly (Horn) ........................................................................... 1
10 580033515 Connector ................................................................................................... 1
10 580033537 Connector Lock .......................................................................................... 1
10 520045805 Seal ............................................................................................................ 2
10 520045804 Terminal ..................................................................................................... 3
10 580026649 Wire Seal (White) ....................................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 7-59


B10272 01-17

WIRE HARNESS
RH CHASSIS – YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


11 ..... Connector Assembly (Power Distribution Module) ......................................... 1
11 580034505 Connector ................................................................................................... 1
11 505968505 Seal ............................................................................................................ 5
11 504288730 Seal ............................................................................................................ 2
11 504288733 Terminal ..................................................................................................... 5
11 580034658 Terminal ..................................................................................................... 1
11 580023845 Seal (Purple) .............................................................................................. 1
11 580034509 Lock ............................................................................................................ 1
12 ..... Connector Assembly (Power Distribution Module) ......................................... 1
12 580034504 Connector ................................................................................................... 1
12 505968505 Seal ............................................................................................................ 7
12 504288730 Seal ............................................................................................................ 1
12 504288733 Terminal ..................................................................................................... 4
12 580034658 Terminal ..................................................................................................... 3
12 580034509 Lock ............................................................................................................ 1
13 580040120 Clip ................................................................................................................. 1
14 910065119 Conduit ........................................................................................................... AR
15 520045672 Conduit ........................................................................................................... AR
16 580039851 Conduit ........................................................................................................... 1
17 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
17 520045074 Plug ............................................................................................................ 1
17 520045069 Terminal ..................................................................................................... 1
17 504288733 Terminal ..................................................................................................... 2
17 580023845 Seal (Purple) .............................................................................................. 2
18 ..... Connector Assembly (End Cap) ..................................................................... 1
18 520045068 Connector ................................................................................................... 1
18 504288730 Seal ............................................................................................................ 2
18 520045069 Terminal ..................................................................................................... 1
19 ..... Connector Assembly (Power Distribution Module) ......................................... 1
19 580034506 Connector ................................................................................................... 1
19 580034509 Lock ............................................................................................................ 1
19 505968505 Seal ............................................................................................................ 8
19 580034658 Terminal ..................................................................................................... 2
19 504288733 Terminal ..................................................................................................... 6
20 ..... Connector Assembly (Power Distribution Module) ......................................... 1
20 580034507 Connector ................................................................................................... 1
20 580034509 Lock ............................................................................................................ 1
20 505968505 Seal ............................................................................................................ 7
20 504288730 Seal ............................................................................................................ 1
20 580034658 Terminal ..................................................................................................... 7
21 ..... Connector Assembly (End Cap) ..................................................................... 1
21 582020681 Connector ................................................................................................... 1
21 505968566 Plug ............................................................................................................ 4
22 ..... Connector Assembly (Accessory 2) ............................................................... 1
22 580072583 Connector ................................................................................................... 1
22 580040821 Connector (Secondary Lock) ..................................................................... 1
22 505968566 Plug ............................................................................................................ 1
22 580050627 Terminal ..................................................................................................... 3
23 520038855 Conduit ........................................................................................................... AR
24 580044908 Conduit ........................................................................................................... AR

7-60 ©2017 Yale Materials Handling Corporation B975


01-17 B10272

WIRE HARNESS
RH CHASSIS – YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


25 ..... Connector Assembly (Key Switch) ................................................................. 1
25 580021087 Connector (2 Way) ..................................................................................... 1
25 580021088 Connector (Secondary Lock) ..................................................................... 1
25 505968568 Terminal (Socket) ....................................................................................... 2
26 580071066 Connector (End Cap) ..................................................................................... 1
27 ..... Connector Assembly (To Alternate Horn Button) ........................................... 1
27 580021087 Connector (2 Way) ..................................................................................... 1
27 580021088 Connector (Secondary Lock) ..................................................................... 1
27 505968568 Terminal (Socket) ....................................................................................... 1
28 580071066 Connector (Endcap) ....................................................................................... 1
29 ..... Connector Assembly (To Bus Terminal 2) ..................................................... 1
29 580020943 Connector (4-Way) ..................................................................................... 1
29 580020944 Connector (Secondary Lock) ..................................................................... 1
29 505968568 Terminal (Socket) ....................................................................................... 4
30 580037670 Connector (With Resistor) .............................................................................. 1
31 580030876 Clip ................................................................................................................. 3
32 580058669 Clip ................................................................................................................. 4
33 ..... Connector Assembly (To Back-Up Alarm Harness) ....................................... 1
33 580021087 Connector (2 Way) ..................................................................................... 1
33 580021088 Connector (Secondary Lock) ..................................................................... 1
33 505968568 Terminal (Socket) ....................................................................................... 2
34 580071066 Connector (Endcap) ....................................................................................... 1
35 580039853 T-Fitting .......................................................................................................... 1
36 580019366 Conduit ........................................................................................................... AR
37 ..... Connector Assembly (Coolant Level) ............................................................. 1
37 582022672 Connector ................................................................................................... 1
37 520045069 Terminal ..................................................................................................... 1
37 504288733 Terminal ..................................................................................................... 2
37 580023845 Seal (Purple) .............................................................................................. 2
38 ..... Connector Assembly (Endcap) ....................................................................... 1
38 520045068 Connector ................................................................................................... 1
38 520045069 Terminal ..................................................................................................... 1
38 504288730 Seal ............................................................................................................ 2
39 ..... Connector Assembly (Endcap) ....................................................................... 1
39 580042219 Connector (8 Pin) ....................................................................................... 1
39 580019119 Plug ............................................................................................................ 8
40 ..... Connector Assembly (To MLM Harness) ....................................................... 1
40 580042221 Connector ................................................................................................... 1
40 580042222 Connector (Secondary Lock) ..................................................................... 1
40 580039513 Terminal ..................................................................................................... 5
40 580019119 Plug ............................................................................................................ 3
41 580030878 Clip ................................................................................................................. 2
42 580094353 Conduit ........................................................................................................... AR
43 580030878 Clip ................................................................................................................. 2
44 580058669 Clip ................................................................................................................. 4
44 ..... Connector Assembly (To Seat Harness) ........................................................ 1
44 580039499 Connector ................................................................................................... 1
44 580039500 Connector (Secondary Lock) ..................................................................... 1
44 580039513 Terminal ..................................................................................................... 4
44 580019119 Plug ............................................................................................................ 2

B975 ©2017 Yale Materials Handling Corporation 7-61


B10272 01-17

WIRE HARNESS
RH CHASSIS – YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


45 ..... Connector Assembly (Hydraulic Temp) .......................................................... 1
45 580023944 Connector ................................................................................................... 1
45 504288741 Terminal ..................................................................................................... 2
46 ..... Connector Assembly (To Transmission Harness) .......................................... 1
46 580036981 Connector ................................................................................................... 1
46 580036986 Connector (Secondary Lock) (Lock) .......................................................... 1
46 580039513 Terminal ..................................................................................................... 11
46 580019119 Plug ............................................................................................................ 1
47 ..... Connector Assembly (To Transmission Harness) .......................................... 1
47 580039499 Connector ................................................................................................... 1
47 580039500 Connector (Secondary Lock) ..................................................................... 1
47 580039513 Terminal ..................................................................................................... 6
48 580026808 Clip ................................................................................................................. 1
49 ..... Connector Assembly (To Engine Harness) .................................................... 1
49 580022859 Connector (12-Way) ................................................................................... 1
49 505968568 Terminal (Socket) ....................................................................................... 11
49 580019119 Plug ............................................................................................................ 1
49 580026813 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
50 ..... Connector Assembly (To Engine Harness) .................................................... 1
50 580042221 Connector ................................................................................................... 1
50 580039513 Terminal ..................................................................................................... 8
50 580042222 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
51 ..... Connector Assembly (To Engine Harness) .................................................... 1
51 580072583 Connector ................................................................................................... 1
51 580050627 Terminal ..................................................................................................... 3
51 505968566 Plug ............................................................................................................ 1
51 580040821 Connector (Secondary Lock) ..................................................................... 1
52 580039764 Clip ................................................................................................................. 4
53 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
53 580072583 Connector ................................................................................................... 1
53 580040821 Connector (Secondary Lock) ..................................................................... 1
53 580050627 Terminal ..................................................................................................... 4
54 ..... Connector Assembly (Endcap) ....................................................................... 1
54 582026425 Connector ................................................................................................... 1
54 505968566 Plug ............................................................................................................ 4
55 ..... Connector Assembly (Acc 1) .......................................................................... 1
55 582020680 Connector ................................................................................................... 1
55 580050627 Terminal ..................................................................................................... 2
55 580043915 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
56 ..... Connector Assembly ...................................................................................... 1
56 582026425 Connector ................................................................................................... 1
56 505968566 Plug ............................................................................................................ 2
57 580041641 Conduit ........................................................................................................... AR
58 ..... Connector Assembly (Seat Switch Harness) ................................................. 1
58 580072583 Connector ................................................................................................... 1
58 580040821 Connector (Secondary Lock) ..................................................................... 1
58 580050627 Terminal ..................................................................................................... 4

7-62 ©2017 Yale Materials Handling Corporation B975


01-17 B10272

NOTES

B975 ©2017 Yale Materials Handling Corporation 7-63


B10273 01-17

WIRE HARNESS (FIGURE 7-25)


RH CHASSIS WITH SEAT BELT SEQUENCE MODULE — PSI 2.4L LPG

7-64 ©2017 Yale Materials Handling Corporation B975


01-17 B10273

WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


582038896 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 580036984 Connector ................................................................................................... 1
1 580039513 Terminal ..................................................................................................... 8
1 580019119 Plug ............................................................................................................ 4
1 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
2 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
2 580036983 Connector ................................................................................................... 1
2 580019119 Plug ............................................................................................................ 10
2 580039513 Terminal ..................................................................................................... 2
2 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
3 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
3 580036982 Connector ................................................................................................... 1
3 580039513 Terminal ..................................................................................................... 7
3 580019119 Plug ............................................................................................................ 5
3 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 580036981 Connector ................................................................................................... 1
4 580039513 Terminal ..................................................................................................... 9
4 580019119 Plug ............................................................................................................ 3
4 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
5 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
5 580036940 Connector ................................................................................................... 1
5 505968593 Terminal (Socket) ....................................................................................... 4
5 505968568 Terminal (Socket) ....................................................................................... 8
5 580026813 Connector (Secondary Lock) ..................................................................... 1
6 ..... Connector Assembly (Cowl Harness) ............................................................ 1
6 580020942 Connector (4 Way) ..................................................................................... 1
6 505968514 Terminal (Pin) ............................................................................................. 4
6 518806635 Connector (Secondary Lock) ..................................................................... 1
7 ..... Connector Assembly (Cowl Harness) ............................................................ 1
7 580022859 Connector (12-Way) ................................................................................... 1
7 505968568 Terminal (Socket) ....................................................................................... 10
7 580019119 Plug ............................................................................................................ 2
7 580026813 Connector (Secondary Lock) ..................................................................... 1
8 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
8 580036981 Connector ................................................................................................... 1
8 580019119 Plug ............................................................................................................ 9
8 580039513 Terminal ..................................................................................................... 3
8 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
9 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
9 580036983 Connector ................................................................................................... 1
9 580039513 Terminal ..................................................................................................... 3
9 580019119 Plug ............................................................................................................ 9
9 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
10 910065119 Conduit ........................................................................................................... AR
11 520045672 Conduit ........................................................................................................... AR
12 580039764 Clip ................................................................................................................. 4
13 580041641 Conduit ........................................................................................................... AR
14 580019366 Conduit ........................................................................................................... AR

B975 ©2017 Yale Materials Handling Corporation 7-65


B10273 01-17

WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


15 580044908 Conduit ........................................................................................................... AR
16 ..... Connector Assembly (Horn) ........................................................................... 1
16 580033515 Connector ................................................................................................... 1
16 520045804 Terminal ..................................................................................................... 3
16 520045805 Seal ............................................................................................................ 2
16 580026649 Wire Seal (White) ....................................................................................... 1
16 580033537 Connector Lock .......................................................................................... 1
17 ..... Connector Assembly (Power Distribution Module) ......................................... 1
17 580034505 Connector ................................................................................................... 1
17 504288730 Seal ............................................................................................................ 1
17 504288733 Terminal ..................................................................................................... 6
17 580034658 Terminal ..................................................................................................... 1
17 505968505 Seal ............................................................................................................ 5
17 580023845 Seal (Purple) .............................................................................................. 2
17 580034509 Lock ............................................................................................................ 1
18 ..... Connector Assembly (Power Distribution Module) ......................................... 1
18 580034504 Connector ................................................................................................... 1
18 504288733 Terminal ..................................................................................................... 4
18 504288730 Seal ............................................................................................................ 1
18 505968505 Seal ............................................................................................................ 7
18 580034658 Terminal ..................................................................................................... 3
18 580034509 Lock ............................................................................................................ 1
19 580040120 Clip ................................................................................................................. 1
20 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
20 520045074 Plug ............................................................................................................ 1
20 504288733 Terminal ..................................................................................................... 2
20 580023845 Seal (Purple) .............................................................................................. 2
20 520045069 Terminal ..................................................................................................... 1
21 ..... Connector Assembly (End Cap) ..................................................................... 1
21 520045068 Connector ................................................................................................... 1
21 504288730 Seal ............................................................................................................ 2
21 520045069 Terminal ..................................................................................................... 1
22 ..... Connector Assembly (Power Distribution Module) ......................................... 1
22 580034506 Connector ................................................................................................... 1
22 504288733 Terminal ..................................................................................................... 5
22 580034658 Terminal ..................................................................................................... 3
22 505968505 Seal ............................................................................................................ 8
22 580034509 Lock ............................................................................................................ 1
23 ..... Connector Assembly (Power Distribution Module) ......................................... 1
23 580034507 Connector ................................................................................................... 1
23 580034658 Terminal ..................................................................................................... 7
23 505968505 Seal ............................................................................................................ 7
23 504288730 Seal ............................................................................................................ 1
23 580034509 Lock ............................................................................................................ 1
24 580039851 Conduit ........................................................................................................... 1
25 520045672 Conduit ........................................................................................................... AR
26 520038855 Conduit ........................................................................................................... AR
27 ..... Connector Assembly (Accessory 2) ............................................................... 1
27 580040820 Connector ................................................................................................... 1
27 580050627 Terminal ..................................................................................................... 3

7-66 ©2017 Yale Materials Handling Corporation B975


01-17 B10273

WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


27 505968566 Plug ............................................................................................................ 1
27 580040821 Connector (Secondary Lock) ..................................................................... 1
28 ..... Connector Assembly (End Cap) ..................................................................... 1
28 580040822 Connector ................................................................................................... 1
28 505968566 Plug ............................................................................................................ 4
29 ..... Connector Assembly (Hood Switch/Key Switch) ............................................ 1
29 580021087 Connector (2 Way) ..................................................................................... 1
29 505968568 Terminal (Socket) ....................................................................................... 1
29 580021088 Connector (Secondary Lock) ..................................................................... 1
30 580071066 Connector (End Cap) ..................................................................................... 1
31 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
31 580021087 Connector (2 Way) ..................................................................................... 1
31 505968568 Terminal (Socket) ....................................................................................... 2
31 580021088 Connector (Secondary Lock) ..................................................................... 1
32 580071066 Connector (End Cap) ..................................................................................... 1
33 ..... Connector Assembly (Bus Terminal) .............................................................. 1
33 580020943 Connector (4-Way) ..................................................................................... 1
33 505968568 Terminal (Socket) ....................................................................................... 4
33 580020944 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
34 580039499 Connector (End Cap) ..................................................................................... 1
35 ..... Connector Assembly (Coolant Level) ............................................................. 1
35 520045074 Plug ............................................................................................................ 1
35 504288733 Terminal ..................................................................................................... 2
35 580023845 Seal (Purple) .............................................................................................. 2
35 520045069 Terminal ..................................................................................................... 1
36 ..... Connector Assembly (End Cap) ..................................................................... 1
36 580022859 Connector (12-Way) ................................................................................... 1
36 504288730 Seal ............................................................................................................ 2
36 520045069 Terminal ..................................................................................................... 1
37 580071066 Connector (End Cap) ..................................................................................... 1
38 ..... Connector Assembly (Back-Up Alarm) ........................................................... 1
38 580021087 Connector (2 Way) ..................................................................................... 1
38 505968568 Terminal (Socket) ....................................................................................... 2
38 580021088 Connector (Secondary Lock) ..................................................................... 1
39 580058669 Clip ................................................................................................................. 4
40 580030876 Clip ................................................................................................................. 2
41 580030878 Clip ................................................................................................................. 2
42 580094353 Conduit ........................................................................................................... AR
43 580030878 Clip ................................................................................................................. 2
44 ..... Connector Assembly (Seat Harness) ............................................................. 1
44 580039499 Connector ................................................................................................... 1
44 580039513 Terminal ..................................................................................................... 4
44 580019119 Plug ............................................................................................................ 2
44 580039500 Connector (Secondary Lock) ..................................................................... 1
45 ..... Connector Assembly (MLM Harness) ............................................................ 1
45 580042221 Connector ................................................................................................... 1
45 580039513 Terminal ..................................................................................................... 5
45 580019119 Plug ............................................................................................................ 3
45 580042222 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
46 ..... Connector Assembly (Endcap) ....................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 7-67


B10273 01-17

WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


46 580042219 Connector (8 Pin) ....................................................................................... 1
46 580019119 Plug ............................................................................................................ 8
47 ..... Connector Assembly (Hydraulic Temp) .......................................................... 1
47 580023944 Connector ................................................................................................... 1
47 504288741 Terminal ..................................................................................................... 2
48 ..... Connector Assembly (Transmission Harness) ............................................... 1
48 580036981 Connector ................................................................................................... 1
48 580039513 Terminal ..................................................................................................... 11
48 580019119 Plug ............................................................................................................ 1
48 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
49 ..... Connector Assembly (Transmission Harness) ............................................... 1
49 580039499 Connector ................................................................................................... 1
49 580039513 Terminal ..................................................................................................... 6
49 580039500 Connector (Secondary Lock) ..................................................................... 1
50 580026808 Clip ................................................................................................................. 1
51 ..... Connector Assembly (Engine Harness) ......................................................... 1
51 580042221 Connector ................................................................................................... 1
51 580039513 Terminal ..................................................................................................... 8
51 580042222 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
52 ..... Connector Assembly (Engine Harness) ......................................................... 1
52 580027206 Connector ................................................................................................... 1
52 505968568 Terminal (Socket) ....................................................................................... 8
52 580019119 Plug ............................................................................................................ 1
52 580027207 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
53 ..... Connector Assembly (Engine Harness) ......................................................... 1
53 580040820 Connector ................................................................................................... 1
53 580050627 Terminal ..................................................................................................... 4
53 580040821 Connector (Secondary Lock) ..................................................................... 1
54 ..... Connector Assembly (Hydraulic Solenoid) ..................................................... 1
54 580021087 Connector (2 Way) ..................................................................................... 1
54 505968568 Terminal (Socket) ....................................................................................... 2
54 580021088 Connector (Secondary Lock) ..................................................................... 1
55 580071066 Connector (End Cap) ..................................................................................... 1
56 ..... Connector Assembly (Lights/Cab Harness) ................................................... 1
56 580040820 Connector ................................................................................................... 1
56 580050627 Terminal ..................................................................................................... 4
56 580040821 Connector (Secondary Lock) ..................................................................... 1
57 ..... Connector Assembly (End Cap) ..................................................................... 1
57 580040822 Connector ................................................................................................... 1
57 505968566 Plug ............................................................................................................ 4
58 ..... Connector Assembly (Accessory 1) ............................................................... 1
58 580043467 Connector ................................................................................................... 1
58 580050627 Terminal ..................................................................................................... 2
58 580043915 Connector (Secondary Lock) ..................................................................... 1
59 ..... Connector Assembly (End Cap) ..................................................................... 1
59 580032038 Connector ................................................................................................... 1
60 580039853 T-Fitting .......................................................................................................... 1
61 ..... Connector Assembly (Seat Switch Harness) ................................................. 1
61 580022893 Connector (2 Pin) ....................................................................................... 1
61 505968540 Connector (Secondary Lock) ..................................................................... 1

7-68 ©2017 Yale Materials Handling Corporation B975


01-17 B10273

WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


61 505968514 Terminal (Pin) ............................................................................................. 2
62 ..... Connector Assembly (Seat Belt Sequence Module) ...................................... 1
62 580027206 Connector ................................................................................................... 1
62 580027207 Connector (Secondary Lock) ..................................................................... 1
62 505968568 Terminal (Socket) ....................................................................................... 6
62 580019119 Plug ............................................................................................................ 2
63 580063571 Fuse Holder .................................................................................................... 1
63 580025567 Fuse (5 Amp) ............................................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 7-69


B10274 01-17

WIRE HARNESS (FIGURE 7-26)


RH CHASSIS WITH SEAT BELT SEQUENCE MODULE — YANMAR 3.3L, DIESEL

7-70 ©2017 Yale Materials Handling Corporation B975


01-17 B10274

WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


582038929 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 580036984 Connector ................................................................................................... 1
1 580039513 Terminal ..................................................................................................... 8
1 580019119 Plug ............................................................................................................ 4
1 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
2 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
2 580036983 Connector ................................................................................................... 1
2 580039513 Terminal ..................................................................................................... 12
2 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
3 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
3 580036982 Connector ................................................................................................... 1
3 580039513 Terminal ..................................................................................................... 9
3 580019119 Plug ............................................................................................................ 3
3 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 580036981 Connector ................................................................................................... 1
4 580039513 Terminal ..................................................................................................... 9
4 580019119 Plug ............................................................................................................ 3
4 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
5 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
5 580036940 Connector ................................................................................................... 1
5 505968568 Terminal (Socket) ....................................................................................... 8
5 505968593 Terminal (Socket) ....................................................................................... 4
5 580026813 Connector (Secondary Lock) ..................................................................... 1
6 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
6 580020942 Connector (4 Way) ..................................................................................... 1
6 505968514 Terminal (Pin) ............................................................................................. 4
6 518806635 Connector (Secondary Lock) ..................................................................... 1
7 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
7 580022859 Connector (12-Way) ................................................................................... 1
7 505968568 Terminal (Socket) ....................................................................................... 9
7 580019119 Plug ............................................................................................................ 3
7 580026813 Connector (Secondary Lock) ..................................................................... 1
8 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
8 580036981 Connector ................................................................................................... 1
8 580039513 Terminal ..................................................................................................... 3
8 580019119 Plug ............................................................................................................ 9
8 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
9 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
9 580036983 Connector ................................................................................................... 1
9 580039513 Terminal ..................................................................................................... 9
9 580019119 Plug ............................................................................................................ 3
9 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
10 ..... Connector Assembly (Horn) ........................................................................... 1
10 580033515 Connector ................................................................................................... 1
10 580033537 Connector Lock .......................................................................................... 1
10 520045805 Seal ............................................................................................................ 2
10 520045804 Terminal ..................................................................................................... 3
10 580026649 Wire Seal (White) ....................................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 7-71


B10274 01-17

WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


11 ..... Connector Assembly (Power Distribution Module) ......................................... 1
11 580034505 Connector ................................................................................................... 1
11 505968505 Seal ............................................................................................................ 5
11 504288730 Seal ............................................................................................................ 2
11 504288733 Terminal ..................................................................................................... 5
11 580034658 Terminal ..................................................................................................... 1
11 580023845 Seal (Purple) .............................................................................................. 1
11 580034509 Lock ............................................................................................................ 1
12 ..... Connector Assembly (Power Distribution Module) ......................................... 1
12 580034504 Connector ................................................................................................... 1
12 505968505 Seal ............................................................................................................ 7
12 504288730 Seal ............................................................................................................ 1
12 504288733 Terminal ..................................................................................................... 4
12 580034658 Terminal ..................................................................................................... 3
12 580034509 Lock ............................................................................................................ 1
13 580040120 Clip ................................................................................................................. 1
14 910065119 Conduit ........................................................................................................... AR
15 520045672 Conduit ........................................................................................................... AR
16 580039851 Conduit ........................................................................................................... 1
17 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
17 520045074 Plug ............................................................................................................ 1
17 520045069 Terminal ..................................................................................................... 1
17 504288733 Terminal ..................................................................................................... 2
17 580023845 Seal (Purple) .............................................................................................. 2
18 ..... Connector Assembly (End Cap) ..................................................................... 1
18 520045068 Connector ................................................................................................... 1
18 504288730 Seal ............................................................................................................ 2
18 520045069 Terminal ..................................................................................................... 1
19 ..... Connector Assembly (Power Distribution Module) ......................................... 1
19 580034506 Connector ................................................................................................... 1
19 580034509 Lock ............................................................................................................ 1
19 505968505 Seal ............................................................................................................ 8
19 580034658 Terminal ..................................................................................................... 2
19 504288733 Terminal ..................................................................................................... 6
20 ..... Connector Assembly (Power Distribution Module) ......................................... 1
20 580034507 Connector ................................................................................................... 1
20 580034509 Lock ............................................................................................................ 1
20 505968505 Seal ............................................................................................................ 7
20 504288730 Seal ............................................................................................................ 1
20 580034658 Terminal ..................................................................................................... 7
21 ..... Connector Assembly (End Cap) ..................................................................... 1
21 580040822 Connector ................................................................................................... 1
21 505968566 Plug ............................................................................................................ 4
22 ..... Connector Assembly (Accessory 2) ............................................................... 1
22 580040820 Connector ................................................................................................... 1
22 580040821 Connector (Secondary Lock) ..................................................................... 1
22 505968566 Plug ............................................................................................................ 1
22 580050627 Terminal ..................................................................................................... 3
23 520038855 Conduit ........................................................................................................... AR
24 580044908 Conduit ........................................................................................................... AR

7-72 ©2017 Yale Materials Handling Corporation B975


01-17 B10274

WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


25 ..... Connector Assembly (Key Switch) ................................................................. 1
25 580021087 Connector (2 Way) ..................................................................................... 1
25 580021088 Connector (Secondary Lock) ..................................................................... 1
25 505968568 Terminal (Socket) ....................................................................................... 2
26 580071066 Connector (End Cap) ..................................................................................... 1
27 ..... Connector Assembly (To Alternate Horn Button) ........................................... 1
27 580021087 Connector (2 Way) ..................................................................................... 1
27 580021088 Connector (Secondary Lock) ..................................................................... 1
27 505968568 Terminal (Socket) ....................................................................................... 1
28 580071066 Connector (Endcap) ....................................................................................... 1
29 ..... Connector Assembly (To Bus Terminal 2) ..................................................... 1
29 580020943 Connector (4-Way) ..................................................................................... 1
29 580020944 Connector (Secondary Lock) ..................................................................... 1
29 505968568 Terminal (Socket) ....................................................................................... 4
30 580037670 Connector (With Resistor) .............................................................................. 1
31 580030876 Clip ................................................................................................................. 3
32 580058669 Clip ................................................................................................................. 4
33 ..... Connector Assembly (To Back-Up Alarm Harness) ....................................... 1
33 580021087 Connector (2 Way) ..................................................................................... 1
33 580021088 Connector (Secondary Lock) ..................................................................... 1
33 505968568 Terminal (Socket) ....................................................................................... 2
34 580071066 Connector (Endcap) ....................................................................................... 1
35 580039853 T-Fitting .......................................................................................................... 1
36 580019366 Conduit ........................................................................................................... AR
37 ..... Connector Assembly (Coolant Level) ............................................................. 1
37 520045074 Plug ............................................................................................................ 1
37 520045069 Terminal ..................................................................................................... 1
37 504288733 Terminal ..................................................................................................... 2
37 580023845 Seal (Purple) .............................................................................................. 2
38 ..... Connector Assembly (Endcap) ....................................................................... 1
38 520045068 Connector ................................................................................................... 1
38 520045069 Terminal ..................................................................................................... 1
38 504288730 Seal ............................................................................................................ 2
39 ..... Connector Assembly (Endcap) ....................................................................... 1
39 580042219 Connector (8 Pin) ....................................................................................... 1
39 580019119 Plug ............................................................................................................ 8
40 580040822 Connector ....................................................................................................... 1
40 505968566 Plug ................................................................................................................ 4
40 ..... Connector Assembly (To MLM Harness) ....................................................... 1
40 580042221 Connector ................................................................................................... 1
40 580042222 Connector (Secondary Lock) ..................................................................... 1
40 580039513 Terminal ..................................................................................................... 5
40 580019119 Plug ............................................................................................................ 3
41 580030878 Clip ................................................................................................................. 2
42 580094353 Conduit ........................................................................................................... AR
43 580030878 Clip ................................................................................................................. 2
44 580058669 Clip ................................................................................................................. 4
44 ..... Connector Assembly (To Seat Harness) ........................................................ 1
44 580039499 Connector ................................................................................................... 1
44 580039500 Connector (Secondary Lock) ..................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 7-73


B10274 01-17

WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


44 580039513 Terminal ..................................................................................................... 4
44 580019119 Plug ............................................................................................................ 2
45 ..... Connector Assembly (Hydraulic Temp) .......................................................... 1
45 580023944 Connector ................................................................................................... 1
45 504288741 Terminal ..................................................................................................... 2
46 ..... Connector Assembly (To Transmission Harness) .......................................... 1
46 580036981 Connector ................................................................................................... 1
46 580036986 Connector (Secondary Lock) ..................................................................... 1
46 580039513 Terminal ..................................................................................................... 11
46 580019119 Plug ............................................................................................................ 1
47 ..... Connector Assembly (To Transmission Harness) .......................................... 1
47 580039499 Connector ................................................................................................... 1
47 580039500 Connector (Secondary Lock) ..................................................................... 1
47 580039513 Terminal ..................................................................................................... 6
48 580026808 Clip ................................................................................................................. 1
49 ..... Connector Assembly (To Engine Harness) .................................................... 1
49 580022859 Connector (12-Way) ................................................................................... 1
49 505968568 Terminal (Socket) ....................................................................................... 11
49 580019119 Plug ............................................................................................................ 1
49 580026813 Connector (Secondary Lock) ..................................................................... 1
50 ..... Connector Assembly (To Engine Harness) .................................................... 1
50 580042221 Connector ................................................................................................... 1
50 580039513 Terminal ..................................................................................................... 8
50 580042222 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
51 ..... Connector Assembly (To Engine Harness) .................................................... 1
51 580040820 Connector ................................................................................................... 1
51 580050627 Terminal ..................................................................................................... 3
51 505968566 Plug ............................................................................................................ 1
51 580040821 Connector (Secondary Lock) ..................................................................... 1
52 580039764 Clip ................................................................................................................. 4
53 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
53 580040820 Connector ................................................................................................... 1
53 580040821 Connector (Secondary Lock) ..................................................................... 1
53 580050627 Terminal ..................................................................................................... 4
54 ..... Connector Assembly (Endcap) ....................................................................... 1
54 580040822 Connector ................................................................................................... 1
54 505968566 Plug ............................................................................................................ 4
55 ..... Connector Assembly (Acc 1) .......................................................................... 1
55 580043467 Connector ................................................................................................... 1
55 580050627 Terminal ..................................................................................................... 2
55 580043915 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
56 ..... Connector Assembly ...................................................................................... 1
56 580032038 Connector ................................................................................................... 1
56 505968566 Plug ............................................................................................................ 2
57 580041641 Conduit ........................................................................................................... AR
58 ..... Connector Assembly (Seat Switch Harness) ................................................. 1
58 580022893 Connector (2 Pin) ....................................................................................... 1
58 505968540 Connector (Secondary Lock) ..................................................................... 1
58 505968514 Terminal (Pin) ............................................................................................. 2
59 ..... Connector Assembly (Seat Belt Sequence Module) ...................................... 1

7-74 ©2017 Yale Materials Handling Corporation B975


01-17 B10274

WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


59 580027206 Connector ................................................................................................... 1
59 580027207 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
59 505968568 Terminal (Socket) ....................................................................................... 6
59 580019119 Plug ............................................................................................................ 2
60 580063571 Fuse Holder .................................................................................................... 1
60 580025567 Fuse (5 Amp) ............................................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 7-75


B10275 01-17

WIRE HARNESS (FIGURE 7-27)


ELECTRONIC CONTROL VALVE — THREE FUNCTION

7-76 ©2017 Yale Materials Handling Corporation B975


01-17 B10275

WIRE HARNESS
ELECTRONIC CONTROL VALVE – THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY


580040090 Wire Harness (Control Valve) ............................................................................. 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 580036941 Connector ................................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 9
1 505968566 Plug ............................................................................................................ 3
1 580036941 Connector ................................................................................................... 1
1 580026813 Connector (Secondary Lock) ..................................................................... 1
2 580025559 Clip ................................................................................................................. 4
3 ..... Connector Assembly (2A Tilt) ......................................................................... 1
3 580038186 Connector ................................................................................................... 1
3 580049815 Seal ............................................................................................................ 2
3 580025558 Terminal ..................................................................................................... 2
4 505970552 Boot ................................................................................................................ 4
5 ..... Connector Assembly (2B Tilt) ......................................................................... 1
5 580038186 Connector ................................................................................................... 1
5 580049815 Seal ............................................................................................................ 2
5 580025558 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (3B Auxiliary 1) ............................................................. 1
6 580022866 Connector (2-Way) ..................................................................................... 1
6 580049815 Seal ............................................................................................................ 2
6 580025558 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (3A Auxiliary 1) ............................................................. 1
7 580022866 Connector (2-Way) ..................................................................................... 1
7 580049815 Seal ............................................................................................................ 2
7 580025558 Terminal ..................................................................................................... 2
8 ..... Connector Assembly (Lift) .............................................................................. 1
8 580021087 Connector (2 Way) ..................................................................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 2
8 580021088 Connector (Secondary Lock) ..................................................................... 1
9 ..... Connector Assembly (Lower) ......................................................................... 1
9 580021087 Connector (2 Way) ..................................................................................... 1
9 505968568 Terminal (Socket) ....................................................................................... 2
9 580021088 Connector (Secondary Lock) ..................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 7-77


B10276 01-17

WIRE HARNESS (FIGURE 7-28)


ELECTRONIC CONTROL VALVE — FOUR FUNCTION

7-78 ©2017 Yale Materials Handling Corporation B975


01-17 B10276

WIRE HARNESS
ELECTRONIC CONTROL VALVE – FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


580038751 Wire Harness (Control Valve) ............................................................................. 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 580036941 Connector ................................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 12
1 580026813 Connector (Secondary Lock) ..................................................................... 1
2 580025559 Clip ................................................................................................................. 4
3 ..... Connector Assembly (2A Tilt) ......................................................................... 1
3 580038186 Connector ................................................................................................... 1
3 580049815 Seal ............................................................................................................ 2
3 580025558 Terminal ..................................................................................................... 2
4 505970552 Boot ................................................................................................................ 6
5 580022878 Connector (4A Auxiliary 2) ............................................................................. 1
5 580049815 Seal ............................................................................................................ 2
5 580025558 Terminal ..................................................................................................... 2
6 580022878 Connector (4B Auxiliary 2) ............................................................................. 1
6 580049815 Seal ............................................................................................................ 2
6 580025558 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (2B Tilt) ......................................................................... 1
7 580038186 Connector ................................................................................................... 1
7 580049815 Seal ............................................................................................................ 2
7 580025558 Terminal ..................................................................................................... 2
8 ..... Connector Assembly (3B Auxiliary 1) ............................................................. 1
8 580022866 Connector (2-Way) ..................................................................................... 1
8 580049815 Seal ............................................................................................................ 2
8 580025558 Terminal ..................................................................................................... 2
9 ..... Connector Assembly (3A Auxiliary 1) ............................................................. 1
9 580022866 Connector (2-Way) ..................................................................................... 1
9 580049815 Seal ............................................................................................................ 2
9 580025558 Terminal ..................................................................................................... 2
10 ..... Connector Assembly (Lift) .............................................................................. 1
10 580021087 Connector (2 Way) ..................................................................................... 1
10 505968568 Terminal (Socket) ....................................................................................... 2
10 580021088 Connector (Secondary Lock) ..................................................................... 1
11 ..... Connector Assembly (Lower) ......................................................................... 1
11 580021087 Connector (2 Way) ..................................................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 2
11 580021088 Connector (Secondary Lock) ..................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 7-79


B10276 01-17

NOTES

7-80 ©2017 Yale Materials Handling Corporation B975


SECTION 8

8 ELECTRICAL SYSTEM-DIESEL
CONTENTS

SECTION 8
ELECTRICAL SYSTEM-DIESEL

DESCRIPTION PAGE

ALTERNATOR AND MOUNTING


YANMAR 3.3L DIESEL ............................................................................................................................... 8-5
ENGINE ELECTRICAL SYSTEM
YANMAR DIESEL ....................................................................................................................................... 8-2
WIRE HARNESS
ALTERNATOR - DIESEL ............................................................................................................................ 8-9
ENGINE - YANMAR 3.3L, DIESEL ............................................................................................................. 8-6

B975 ©2017 Yale Materials Handling Corporation 8-1


B10277 01-17

ENGINE ELECTRICAL SYSTEM (FIGURE 8-1)


YANMAR DIESEL

8-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10277

ENGINE ELECTRICAL SYSTEM


YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580062748 Starter Assembly ................................................................................................ 1
1 ..... Armature Assembly ........................................................................................ 1
1 580062750 Ball Bearing ................................................................................................ 1
1 580062751 Ball Bearing ................................................................................................ 1
1 ..... Coil Assembly ................................................................................................. 1
1 580062753 Screw ......................................................................................................... 1
1 580062754 Brush .......................................................................................................... 2
1 ..... Holder Assembly ............................................................................................ 1
1 580062754 Brush .......................................................................................................... 2
1 580062756 Brush Spring .............................................................................................. 4
1 580062758 Magnetic Switch ............................................................................................. 1
1 ..... Gear Case Assembly ..................................................................................... 1
1 580062763 Pinion (Assembly) ...................................................................................... 1
1 580062764 Shaft ...................................................................................................... 1
1 580062765 Stopper Kit ............................................................................................. 1
1 580062766 Clutch ..................................................................................................... 1
1 580062767 Ball Bearing ........................................................................................... 1
1 580062768 Ball Bearing ........................................................................................... 1
1 580062769 Retainer ................................................................................................. 1
1 580062770 Housing ...................................................................................................... 1
2 580091916 Battery Cable (Positive) ...................................................................................... 1
2 580073519 Battery Cable (Red) ........................................................................................ 1
2 580074878 Wire (Bulk) (Red) ............................................................................................ 1
2 580063616 Terminal ......................................................................................................... 1
2 580063617 Terminal ......................................................................................................... 1
2 580006553 E-Ring ............................................................................................................ 1
2 580040374 Boot ................................................................................................................ 1
2 505976537 Boot ................................................................................................................ 1
2 580052019 Boot ................................................................................................................ 1
3 580050645 Battery Cable (Negative) .................................................................................... 1
3 580073520 Battery Cable .................................................................................................. 1
3 580076450 Wire-Bulk (Black) ............................................................................................ 1
3 580063618 Terminal ......................................................................................................... 1
3 580063617 Terminal ......................................................................................................... 1
3 580050293 E-Ring ............................................................................................................ 1
3 505970529 Clamp ............................................................................................................. 1
3 580006553 E-Ring ............................................................................................................ 1
4 580045401 Wire Harness (Alternator) (FB10280 [Page 8-9]).............................................. 1
5 931109909 Screw .................................................................................................................. 1
6 940004903 Washer ............................................................................................................... 1
7 580040850 Nut (Clip) ............................................................................................................. 1
8 449015002 Nut ...................................................................................................................... 1
9 580070866 Wire Harness (Powertrain Yanmar) (FB10279 [Page 8-6])............................... 1
10 580039282 Clip ................................................................................................................. 1
11 580039278 Clip ................................................................................................................. 1
12 580057553 Bracket (Glow Plug Relay) .................................................................................. 1
13 580043584 Rubber Mount ..................................................................................................... 2
14 580001621 Relay (Lift Pump/Starter or Glow Plug) ............................................................... 1
15 580004321
580047919 Nut ...................................................................................................................... 2

B975 ©2017 Yale Materials Handling Corporation 8-3


B10277 01-17

ENGINE ELECTRICAL SYSTEM


YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


16 940600907 Washer ............................................................................................................... 2
17 580049289 Nut ...................................................................................................................... 2
18 580056295 Bracket (Glow Plug Fuse) ................................................................................... 1
19 580037180 Capscrew ............................................................................................................ 4
20 940004902 Washer ............................................................................................................... 1
21 449022022 Lockwasher ......................................................................................................... 1
22 931108909 Screw .................................................................................................................. 1
23 580041557 Clamp (Swivel) (Swivel) ...................................................................................... 1
24 580042330 Clamp (Swivel) .................................................................................................... 1
25 580045059 Sensor (Input Speed, TISS) ................................................................................ 1
26 580051890 Pressure Transducer Sensor (Oil Pressure) ....................................................... 1
27 580036023 Temperature Sensor ........................................................................................... 1
28 580049840 Capscrew ............................................................................................................ 1
29 580056906 Adapter ............................................................................................................... 1
30 580059714 Bracket (Speed Sensor) ..................................................................................... 1
31 580056613 Fastener .............................................................................................................. 3
32 580026812 Clip ...................................................................................................................... 3
33 580060376 Bracket ................................................................................................................ 1
34 940600908 Washer ............................................................................................................... 2
35 580027573 Nut ...................................................................................................................... 1

8-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10278

ALTERNATOR AND MOUNTING (FIGURE 8-2)


YANMAR 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580062772 Alternator ............................................................................................................ 1
1 580062776 Ball Bearing .................................................................................................... 1
1 580062777 Plate ............................................................................................................... 1
1 580062778 Screw ............................................................................................................. 4
1 580062779 Stud ................................................................................................................ 2
1 580062780 Rotator Assembly ........................................................................................... 1
1 580062781 Ball Bearing ................................................................................................ 1
1 580062782 Cover .......................................................................................................... 1
2 580062795 Bolt ...................................................................................................................... 1
3 580063389 Nut ...................................................................................................................... 1
4 580062798 Bolt ...................................................................................................................... 1
5 580062796 Bracket ................................................................................................................ 1
6 580062797 Bolt ...................................................................................................................... 1
7 580062773 Pulley .................................................................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 8-5


B10279 01-17

WIRE HARNESS (FIGURE 8-3)


ENGINE — YANMAR 3.3L, DIESEL

8-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10279

WIRE HARNESS
ENGINE – YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


580070866 Wire Harness ...................................................................................................... 1
1 520039880 E-Ring (Starter Stud) ...................................................................................... 1
2 520044820 Fuse Connector .......................................................................................... 2
2 580048818 Ring Terminal (Glow Plug) ............................................................................. 1
3 580006543 Boot ................................................................................................................ 2
4 580048818 Ring Terminal (Starter Solenoid) .................................................................... 1
4 580006543 Boot ................................................................................................................ 1
4 580039252 Clip ................................................................................................................. 2
5 580039282 Clip ................................................................................................................. 1
6 580043885 Connector (Engine RPM Sensor) ............................................................... 1
6 504288741 Terminal ..................................................................................................... 3
7 ..... Connector (Fuse 60 Amp) .............................................................................. 1
7 580010738 Connector Body ......................................................................................... 1
7 520044820 Fuse Connector .......................................................................................... 2
7 520044819 Fuse Connector .......................................................................................... 2
7 580014386 Fuse (60 Amp) ........................................................................................... 1
7 580010739 Cover (With Seal) ....................................................................................... 1
8 580054861 E Ftg Ring Term #8 (Glow Plug) .................................................................... 1
9 580039278 Clip ................................................................................................................. 1
10 580057552 Connector (Fuel Shut-off Solenoid) ................................................................ 1
11 580056633 Connector (Cold Start Aid) ............................................................................. 1
12 580063619 Connector Body (Alternator) ........................................................................... 1
12 580051160 Terminal ..................................................................................................... 1
13 ..... Throttle Position Sensor ................................................................................. 1
13 580038661 Connector (Throttle Position Sensor) ......................................................... 1
13 580039158 Terminal ..................................................................................................... 6
14 580025779 Connector (Fuel Level Sensor) ...................................................................... 1
14 504288741 Terminal ..................................................................................................... 2
15 ..... Connector (Air Filter Sensor) .......................................................................... 1
15 580012324 Connector ................................................................................................... 1
15 520038875 Terminal ..................................................................................................... 2
15 580023845 Seal (Purple) .............................................................................................. 2
16 504288740 Connector (Water Temperature Sensor) ........................................................ 1
16 504288741 Terminal ..................................................................................................... 2
17 580026810 Clip ................................................................................................................. 1
18 504288749 Connector (Low Engine Oil Pressure Switch) ................................................ 1
18 580039158 Terminal ..................................................................................................... 3
19 505968501 Connector (Pull Actuator) ............................................................................... 1
19 505064747 Terminal ..................................................................................................... 2
19 505968535 Connector (Secondary Lock) .......................................................................... 1
19 520038820 Connector ....................................................................................................... 1
20 580063620 Connector Body (Fuel Filter Water Separator) ............................................... 1
21 580027620 Connector Body (Relay Signal 86) ................................................................. 1
22 580063615 E-Ring ............................................................................................................ 1
22 505970552 Boot ................................................................................................................ 1
23 580030876 Clip ................................................................................................................. 2
24 520038827 Terminal ......................................................................................................... 2
25 ..... Engine to Chassis .......................................................................................... 1
25 580026816 Connector ................................................................................................... 1
25 505968514 Terminal (Pin) ............................................................................................. 11

B975 ©2017 Yale Materials Handling Corporation 8-7


B10279 01-17

WIRE HARNESS
ENGINE – YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


25 580019119 Plug ............................................................................................................ 1
25 505972589 Secondary Lock ......................................................................................... 1
26 ..... Engine to Chassis .......................................................................................... 1
26 580042219 Connector (8 Pin) ....................................................................................... 1
26 580041195 Terminal Pin ............................................................................................... 8
26 580042220 Connector (Secondary Lock) ..................................................................... 1
27 ..... Engine to Chassis .......................................................................................... 1
27 580040823 Connector (Secondary Lock) ..................................................................... 1
27 505968566 Plug ............................................................................................................ 1
27 580019341 Terminal (Pin) ............................................................................................. 3
27 580040822 Connector ................................................................................................... 1

8-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10280

WIRE HARNESS (FIGURE 8-4)


ALTERNATOR — DIESEL

ITEM PART NO. DESCRIPTION QTY


580045401 Wire Harness (Alternator) ................................................................................... 1
1 ..... Connector Assembly ...................................................................................... 1
1 580034616 Seal ............................................................................................................ 2
1 580043655 Terminal ..................................................................................................... 2
1 580014386 Fuse (60 Amp) ........................................................................................... 1
1 580010738 Connector Body ......................................................................................... 1
1 580010739 Cover (With Seal) ....................................................................................... 1
2 580063614 E-Ring (To PDM) ............................................................................................ 1
3 580063615 E-Ring (To Alternator) .................................................................................... 1
4 580052019 Boot ................................................................................................................ 1

B975 ©2017 Yale Materials Handling Corporation 8-9


B10280 01-17

NOTES

8-10 ©2017 Yale Materials Handling Corporation B975


SECTION 9

9 ELECTRICAL SYSTEM-LPG
CONTENTS

SECTION 9
ELECTRICAL SYSTEM-LPG

DESCRIPTION PAGE

BATTERY CABLES
2.4L PSI LPG .............................................................................................................................................. 9-4
ENGINE ELECTRICAL SYSTEM
PSI LPG ...................................................................................................................................................... 9-2
WIRE HARNESS
ENGINE - PSI 2.4L LPG ............................................................................................................................. 9-6

B975 ©2017 Yale Materials Handling Corporation 9-1


B10281 01-17

ENGINE ELECTRICAL SYSTEM (FIGURE 9-1)


PSI LPG

9-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10281

ENGINE ELECTRICAL SYSTEM


PSI LPG

ITEM PART NO. DESCRIPTION QTY


1 580091916 Battery Cable (Positive) ...................................................................................... 1
1 580073519 Battery Cable (Red) ........................................................................................ AR
1 580074878 Wire (Bulk) ...................................................................................................... AR
1 580074877 Terminal ......................................................................................................... 1
1 580063617 Terminal ......................................................................................................... 1
1 580006553 E-Ring ............................................................................................................ 1
1 505976537 Boot ................................................................................................................ 2
1 580052019 Boot ................................................................................................................ 1
2 580050644 Battery Cable (Negative) .................................................................................... 1
2 580073520 Battery Cable .................................................................................................. AR
2 580076450 Wire-Bulk ........................................................................................................ AR
2 580063618 Terminal ......................................................................................................... 1
2 580050293 E-Ring ............................................................................................................ 1
2 505970529 Clamp ............................................................................................................. 1
2 580006553 E-Ring ............................................................................................................ 1
3 582041056
580047714 Capscrew ............................................................................................................ 1
4 580026621 Nut , Foldover ..................................................................................................... 1
5 940600908 Washer ............................................................................................................... 2
6 580027573 Nut ...................................................................................................................... 1
7 580037180 Capscrew ............................................................................................................ 1
8 580042328 Clamp (Swivel) .................................................................................................... 2
9 580042794 Clamp (Swivel) .................................................................................................... 3
10 580041557 Clamp (Swivel) .................................................................................................... 2
11 580045546 Clamp (Swivel) .................................................................................................... 1
12 580034094 Clip ...................................................................................................................... 1
13 580030876 Clip ...................................................................................................................... 2
14 582002989 Wire Harness (Adapter) ...................................................................................... 1
15 580076752 Sensor (Oxygen) ................................................................................................. 1
16 582017798 Clip ...................................................................................................................... 1
17 580056613 Fastener .............................................................................................................. 1
18 582031965 Wire Harness (Alternator) ................................................................................... 1
19 580049555 Clamp (Swivel) .................................................................................................... 1
20 580049559 Clamp (Swivel) .................................................................................................... 2
21 580049011 Capscrew ............................................................................................................ 1
22 580051800 Nut (Foldover) ..................................................................................................... 1
23 582032079 Wire Harness (Engine) (LPG) (FB10283 [Page 9-6])........................................ 1
24 580037160 Sensor (Air Flow Restriction) .............................................................................. 1
25 580052076 Clip ...................................................................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 9-3


B10282 01-17

BATTERY CABLES (FIGURE 9-2)


2.4L PSI LPG

ITEM PART NO. DESCRIPTION QTY


1 580091916 Battery Cable (Positive) ...................................................................................... 1
1 580073519 Battery Cable (Red) ........................................................................................ AR
1 580074878 Wire (Bulk) ...................................................................................................... AR
1 580074877 Terminal ......................................................................................................... 1
1 580063617 Terminal ......................................................................................................... 1
1 580006553 E-Ring ............................................................................................................ 1
1 505976537 Boot ................................................................................................................ 2
1 580052019 Boot ................................................................................................................ 1
2 580050644 Battery Cable (Negative) .................................................................................... 1
2 580073520 Battery Cable .................................................................................................. AR
2 580076450 Wire-Bulk ........................................................................................................ AR
2 580063618 Terminal ......................................................................................................... 1
2 580050293 E-Ring ............................................................................................................ 1
2 505970529 Clamp ............................................................................................................. 1
2 580006553 E-Ring ............................................................................................................ 1
3 582041056
580047714 Capscrew ............................................................................................................ 1
4 580026621 Nut , Foldover ..................................................................................................... 1
5 940600908 Washer ............................................................................................................... 2
6 580027573 Nut ...................................................................................................................... 1
7 580037180 Capscrew ............................................................................................................ 1
8 580042328 Clamp (Swivel) .................................................................................................... 2
9 580042794 Clamp (Swivel) .................................................................................................... 2
10 940600910 Washer ............................................................................................................... 1
11 582015204 Capscrew ............................................................................................................ 1

9-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10282

NOTES

B975 ©2017 Yale Materials Handling Corporation 9-5


B10283 01-17

WIRE HARNESS (FIGURE 9-3)


ENGINE — PSI 2.4L LPG

9-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10283

WIRE HARNESS
ENGINE – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


582032079 Wire Harness (Engine) (LPG) ............................................................................. 1
1 ..... Connector Assembly (Fuel Level) .................................................................. 1
1 580025779 Connector ................................................................................................... 1
1 504288741 Terminal ..................................................................................................... 2
2 ..... Connector Assembly (Fuel Pump) ................................................................. 1
2 580033852 Connector ................................................................................................... 1
2 504288741 Terminal ..................................................................................................... 2
3 ..... Connector Assembly (Air Filter Restriction) ................................................... 1
3 580012324 Connector ................................................................................................... 1
3 520038875 Terminal ..................................................................................................... 2
3 580023845 Seal (Purple) .............................................................................................. 2
4 ..... Connector Assembly (End Cap) ..................................................................... 1
4 580012323 Connector ................................................................................................... 1
4 504288730 Seal ............................................................................................................ 2
5 582050182 Fuse Holder .................................................................................................... 1
5 582018976 Fuse (70 Amp) ................................................................................................ 1
5 582050183 Cover .............................................................................................................. 1
5 582050184 Terminal ......................................................................................................... 2
5 582050185 Wire Seal ........................................................................................................ 2
6 ..... Connector Assembly (Fuel Pressure Manifold) .............................................. 1
6 580052097 Plug ............................................................................................................ 1
6 582023130 Terminal ..................................................................................................... 4
6 580052098 Wire Seal .................................................................................................... 4
7 ..... Connector Assembly (Cylinder #1) ................................................................. 1
7 928422423 Connector ................................................................................................... 1
7 928422404 Terminal ..................................................................................................... 3
7 926622451 Wire Seal .................................................................................................... 3
8 ..... Connector Assembly (Cylinder #2) ................................................................. 1
8 928422423 Connector ................................................................................................... 1
8 928422404 Terminal ..................................................................................................... 3
8 926622451 Wire Seal .................................................................................................... 3
9 582031959 Connector Lock (Secondary) ..................................................................... 1
9 580023864 Terminal ..................................................................................................... 2
9 580033599 Connector Seal .......................................................................................... 2
9 582031958 Connector ................................................................................................... 1
10 ..... Connector Assembly (Cylinder #3) ................................................................. 1
10 928422423 Connector ................................................................................................... 1
10 928422404 Terminal ..................................................................................................... 3
10 926622451 Wire Seal .................................................................................................... 3
11 582031958 Connector ................................................................................................... 1
11 582031959 Connector Lock (Secondary) ..................................................................... 1
11 580023864 Terminal ..................................................................................................... 2
11 580033599 Connector Seal .......................................................................................... 2
12 582031958 Connector ................................................................................................... 1
12 582031959 Connector Lock (Secondary) ..................................................................... 1
12 580023864 Terminal ..................................................................................................... 2
12 580033599 Connector Seal .......................................................................................... 2
13 ..... Connector Assembly (Cylinder #4) ................................................................. 1
13 928422423 Connector ................................................................................................... 1
13 928422404 Terminal ..................................................................................................... 3

B975 ©2017 Yale Materials Handling Corporation 9-7


B10283 01-17

WIRE HARNESS
ENGINE – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


13 926622451 Wire Seal .................................................................................................... 3
14 ..... Connector Assembly (TMAP) ......................................................................... 1
14 580052097 Plug ............................................................................................................ 1
14 582023130 Terminal ..................................................................................................... 4
14 580052098 Wire Seal .................................................................................................... 4
15 ..... Connector Assembly (DEPR 5 Amp) ............................................................. 1
15 580025567 Fuse (5 Amp) ............................................................................................. 1
15 580063571 Fuse Holder ................................................................................................ 1
16 ..... Connector Assembly) (DEPR) ........................................................................ 1
16 919243425 Connector ................................................................................................... 1
16 919243404 Terminal ..................................................................................................... 6
16 919243451 Wire Seal .................................................................................................... 6
16 919243445 Connector Lock (Secondary) ..................................................................... 1
17 ..... Connector Assembly) (Throttle) ..................................................................... 1
17 580056679 Connector Body ......................................................................................... 1
17 580037807 Terminal ..................................................................................................... 6
17 580039602 Seal (Green) ............................................................................................... 6
18 ..... Connector Assembly) (ECT) .......................................................................... 1
18 582031957 Connector ................................................................................................... 1
18 582031960 Connector Lock (Secondary) ..................................................................... 1
18 580044852 Terminal (Socket) ....................................................................................... 2
18 580044854 Seal ............................................................................................................ 2
19 582031958 Connector ................................................................................................... 1
19 582031959 Connector Lock (Secondary) ..................................................................... 1
19 580033599 Connector Seal .......................................................................................... 2
19 580023864 Terminal ..................................................................................................... 2
20 ..... Connector Assembly (Diagnostic) .................................................................. 1
20 ..... Connector ................................................................................................... 1
20 582031959 Connector Lock (Secondary) ..................................................................... 1
20 580023864 Terminal ..................................................................................................... 8
20 580033599 Connector Seal .......................................................................................... 8
21 ..... Connector Assembly (End Cap) ..................................................................... 1
21 580075378 Cap ............................................................................................................. 1
22 ..... Connector Assembly (ECM) ........................................................................... 1
22 580075380 Connector ................................................................................................... 1
22 580064826 Terminal ..................................................................................................... 42
22 582010203 Terminal ..................................................................................................... 6
22 582011410 Plug ............................................................................................................ 42
23 ..... Connector Assembly (VSW 5 Amp) ............................................................... 1
23 580025567 Fuse (5 Amp) ............................................................................................. 2
23 580063571 Fuse Holder ................................................................................................ 1
24 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
24 580042219 Connector (8 Pin) ....................................................................................... 1
24 580042220 Connector (Secondary Lock) ..................................................................... 1
24 580041195 Terminal Pin ............................................................................................... 8
25 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
25 582020681 Connector ................................................................................................... 1
25 580040823 Connector (Secondary Lock) ..................................................................... 1
25 580019341 Terminal (Pin) ............................................................................................. 4
26 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1

9-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10283

WIRE HARNESS
ENGINE – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


26 580071962 Housing (Connector) .................................................................................. 1
26 505972507 Connector (Secondary) .............................................................................. 1
26 505968514 Terminal (Pin) ............................................................................................. 7
26 580019119 Plug ............................................................................................................ 1
27 580022893 Connector (2 Pin) ....................................................................................... 1
27 505968540 Connector (Secondary Lock) ..................................................................... 1
27 505968514 Terminal (Pin) ............................................................................................. 1
28 ..... Connector Assembly (Fuel Pump, 10 Amp) ................................................... 1
28 580025569 Fuse (10 Amp) ........................................................................................... 1
28 580063571 Fuse Holder ................................................................................................ 1
29 ..... Connector Assembly (Crank Sensor) ............................................................. 1
29 582031957 Connector ................................................................................................... 1
29 582031960 Connector Lock (Secondary) ..................................................................... 1
29 580044852 Terminal (Socket) ....................................................................................... 2
29 580044854 Seal ............................................................................................................ 2
30 ..... Connector Assembly (Starter) ........................................................................ 1
30 580034540 Connector Body ......................................................................................... 1
30 582056484 Boot ............................................................................................................ 1
31 580083563 Electrical Connector (Starter B+) .................................................................... 1
32 580006526 E-Ring (Ground) ............................................................................................. 1
33 582031963 Terminal (Alternator, Negative) ...................................................................... 1
34 580083563 Electrical Connector (Alternator, Positive) ...................................................... 1
34 580034357 Boot ................................................................................................................ 1
35 ..... Connector Assembly (Alternator) ................................................................... 1
35 582031957 Connector ................................................................................................... 1
35 582031960 Connector Lock (Secondary) ..................................................................... 1
35 580044852 Terminal (Socket) ....................................................................................... 2
35 580044854 Seal ............................................................................................................ 2
36 ..... Connector Assembly (Lock-Off) ..................................................................... 1
36 580041518 Connector ................................................................................................... 1
36 520045804 Terminal ..................................................................................................... 2
36 580026649 Wire Seal (White) ....................................................................................... 2
37 ..... Connector Assembly (Oil Pressure) ............................................................... 1
37 580063697 Connector ................................................................................................... 1
37 580063751 Connector (Secondary Lock) ..................................................................... 1
37 580044852 Terminal (Socket) ....................................................................................... 3
37 580044854 Seal ............................................................................................................ 3
38 ..... Connector Assembly (EG02) .......................................................................... 1
38 580025799 Housing (Connector) .................................................................................. 1
38 580080030 Lock (Secondary) ....................................................................................... 1
38 520045804 Terminal ..................................................................................................... 4
38 580026649 Wire Seal (White) ....................................................................................... 4
39 ..... Connector Assembly (End Cap) ..................................................................... 1
39 580018543 Connector Body ......................................................................................... 1
39 580020058 Housing (Secondary Lock) ......................................................................... 1
39 580027612 Plug (Cavity Plug) ...................................................................................... 4
40 ..... Connector Assembly (EG01) .......................................................................... 1
40 580025799 Housing ...................................................................................................... 1
40 580080030 Lock (Secondary) ....................................................................................... 1
40 520045804 Terminal ..................................................................................................... 4

B975 ©2017 Yale Materials Handling Corporation 9-9


B10283 01-17

WIRE HARNESS
ENGINE – PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


40 580026649 Wire Seal (White) ....................................................................................... 4
41 ..... Connector Assembly (Cam Sensor) ............................................................... 1
41 582031961 Connector ................................................................................................... 1
41 582023130 Terminal ..................................................................................................... 3
41 580052098 Wire Seal .................................................................................................... 3
42 ..... Connector Assembly (LPG Sensor Switch) .................................................... 1
42 582031961 Connector ................................................................................................... 1
42 582023130 Terminal ..................................................................................................... 3
42 580052098 Wire Seal .................................................................................................... 3
43 580026810 Clip ................................................................................................................. 1
44 580044908 Conduit ........................................................................................................... AR
45 504232281 Conduit ........................................................................................................... AR
46 580030878 Clip ................................................................................................................. 3
47 520038855 Conduit ........................................................................................................... AR
48 580030876 Clip ................................................................................................................. 2
49 580025559 Clip ................................................................................................................. 3
50 910065119 Conduit ........................................................................................................... AR
51 580048887 Clamp ............................................................................................................. 2
52 580019366 Conduit ........................................................................................................... AR
53 505970586 Conduit ........................................................................................................... AR
54 580039250 Clip ................................................................................................................. 4
55 580039282 Clip ................................................................................................................. 4

9-10 ©2017 Yale Materials Handling Corporation B975


SECTION 10

10 TRANSMISSION
CONTENTS

SECTION 10
TRANSMISSION

DESCRIPTION PAGE

CHARGE PUMP ASSEMBLY ......................................................................................................................... 10-22


COUNTER/REVERSE CLUTCH
SINGLE SPEED TRANSMISSION .............................................................................................................. 10-20
INPUT/FORWARD CLUTCH
SINGLE SPEED TRANSMISSION .............................................................................................................. 10-18
STATOR SUPPORT HOUSING ...................................................................................................................... 10-16
TORQUE CONVERTER .................................................................................................................................. 10-6
TORQUE CONVERTER HOUSING AND ATTACHING PARTS
SINGLE SPEED - ALUMINUM CHAIN DRIVE ........................................................................................... 10-12
TRANSMISSION COOLING
2.4L PSI ENGINE ........................................................................................................................................ 10-4
YANMAR 3.3L DIESEL - SQUARE WAVE WITH INTERNAL OIL COOLER ............................................. 10-2
TRANSMISSION HOUSING AND ASSEMBLY
SINGLE SPEED - ALUMINUM CHAIN DRIVE ........................................................................................... 10-10
TRANSMISSION MOUNT
SINGLE SPEED - ALUMINUM CHAIN DRIVE ........................................................................................... 10-8

B975 ©2017 Yale Materials Handling Corporation 10-1


B10284 01-17

TRANSMISSION COOLING (FIGURE 10-1)


YANMAR 3.3L DIESEL — SQUARE WAVE WITH INTERNAL OIL COOLER

10-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10284

TRANSMISSION COOLING
YANMAR 3.3L DIESEL – SQUARE WAVE WITH INTERNAL OIL COOLER

ITEM PART NO. DESCRIPTION QTY


1 a 580092387 Hose ................................................................................................................... 1
2 580095124 Hose ................................................................................................................... 1
3 580049814 Clip ...................................................................................................................... 2
4 582041056
580047714 Capscrew ............................................................................................................ 2
5 580026621 Nut , Foldover (Foldover) .................................................................................... 2
6 580094958 Tube Assy ........................................................................................................... 1
6 580019987 Fitting .............................................................................................................. 1
7 580019817 Fitting .................................................................................................................. 1
8 316448036 Fitting .................................................................................................................. 1
8 052645400 O-Ring ............................................................................................................ 1
9 580091017 Adapter (Not Used) ............................................................................................. ..
10 580011618 Fitting .................................................................................................................. 2
10 052645400 O-Ring ............................................................................................................ 1
11 062159500 Clamp ................................................................................................................. 4
12 580067997 Heat Shield ......................................................................................................... 1

FOOTNOTES:
a With Single Speed Transmission

B975 ©2017 Yale Materials Handling Corporation 10-3


B10285 01-17

TRANSMISSION COOLING (FIGURE 10-2)


2.4L PSI ENGINE

10-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10285

TRANSMISSION COOLING
2.4L PSI ENGINE

ITEM PART NO. DESCRIPTION QTY


1 580049814 Clip ...................................................................................................................... 2
2 582041056
580047714 Capscrew ............................................................................................................ 2
3 580026621 Nut , Foldover ..................................................................................................... 4
4 580095124 Hose ................................................................................................................... 1
5 582040881 Hose ................................................................................................................... 1
6 582046944 Fitting .................................................................................................................. 1
7 062159500 Clamp ................................................................................................................. 4
8 582049083 Tube Assy ........................................................................................................... 1
9 582049084 Tube Assy ........................................................................................................... 1
10 582045899 Bracket ................................................................................................................ 1
11 449022016 Lockwasher ......................................................................................................... 1
12 580022964 Capscrew ............................................................................................................ 1
13 501748901 Connector ........................................................................................................... 1
13 052645400 O-Ring ............................................................................................................ 1
14 580057932 Fitting .................................................................................................................. 1
15 505970529 Clamp ................................................................................................................. 2
16 580049231 Capscrew ............................................................................................................ 1
17 582038845 Heat Shield ......................................................................................................... 1
18 582037566
582048319 Tube (Transmission Cooling) .............................................................................. 1
19 582037614
582048321 Tube (Transmission Cooling) .............................................................................. 1
20 582048322 Dust Cap ............................................................................................................. 2
20 a 582048323 Retainer .............................................................................................................. 2

FOOTNOTES:
a Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 10-5


B10286 01-17

TORQUE CONVERTER (FIGURE 10-3)

10-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10286

TORQUE CONVERTER
KEY:
A: PSI 2.4L LPG Engine
B: Yanmar Diesel Engine
QTY
ITEM PART NO. DESCRIPTION A B
1 580047025 Torque Converter (PSI Engine) .................................................................. 1 ..
1 580047026 Torque Converter (Yanmar Engines) ......................................................... .. 1
2 580042194 Capscrew ................................................................................................... .. 4
2 582038384 Capscrew ................................................................................................... 4 ..
3 502566904 Washer ....................................................................................................... .. 4
501702901 Loctite ......................................................................................................... AR AR
504226218 Lubricant .................................................................................................... AR AR

B975 ©2017 Yale Materials Handling Corporation 10-7


B10287 01-17

TRANSMISSION MOUNT (FIGURE 10-4)


SINGLE SPEED — ALUMINUM CHAIN DRIVE

ITEM PART NO. DESCRIPTION QTY


1 580093692 Bracket ................................................................................................................ 1
2 580051670 Isolator ................................................................................................................ 2
3 582033930 Washer ............................................................................................................... 2
4 449021019 Washer ............................................................................................................... 1
5 931017917 Capscrew ............................................................................................................ 1
6 449022017 Lockwasher ......................................................................................................... 4
7 449001048 Capscrew ............................................................................................................ 4
8 582034690 Transmission Assy (T1P8) (FB10288 [Page 10-10], FB10289 [Page 10-
12])....................................................................................................................... 1
501702903 Loctite ................................................................................................................. AR

10-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10287

NOTES

B975 ©2017 Yale Materials Handling Corporation 10-9


B10288 01-17

TRANSMISSION HOUSING AND ASSEMBLY (FIGURE 10-5)


SINGLE SPEED — ALUMINUM CHAIN DRIVE

10-10 ©2017 Yale Materials Handling Corporation B975


01-17 B10288

TRANSMISSION HOUSING AND ASSEMBLY


SINGLE SPEED – ALUMINUM CHAIN DRIVE

ITEM PART NO. DESCRIPTION QTY


582034690 Transmission Assy (T1P8) .................................................................................. 1
1 582011224 Transmission Housing .................................................................................... 1
2 580094879 Gasket ............................................................................................................ 1
3 580090094 Cover .............................................................................................................. 1
4 582004818 Roll Pin ........................................................................................................... 2
5 580074887 Spacer ............................................................................................................ 1
6 580035708 Nut .................................................................................................................. 1
7 550020335 Transmission Filter ......................................................................................... 1
8 580087195 Clutch Pack (Reverse) (FB10292 [Page 10-20])........................................... 1
9 580087194 Clutch Pack (Forward) (FB10292 [Page 10-20])........................................... 1
10 502604901 O-Ring ............................................................................................................ 1
11 950409907 Ball Bearing .................................................................................................... 2
12 514454800 Fitting .............................................................................................................. 3
13 580050042 Dowel ............................................................................................................. 1
14 580046451 Capscrew ....................................................................................................... 26
15 500390901 Fitting .............................................................................................................. 1
15 052645500 O-Ring ........................................................................................................ 1
16 580094880 Gasket ............................................................................................................ 1
17 582015835 Charge Pump (FB10293 [Page 10-22])........................................................ 1
18 449022016 Lockwasher .................................................................................................... 7
19 931013906 Capscrew ....................................................................................................... 4
20 580046274 Oil Seal ........................................................................................................... 1
21 580080753 Yoke ............................................................................................................... 1
22 580011108 Seal ................................................................................................................ 1
23 580079982 Flange Head Capscrew .................................................................................. 1
24 580082537 Solenoid Valve (Proportional Value) .............................................................. 2
25 580051796 Pressure Transducer ...................................................................................... 2
26 315976070 Fitting .............................................................................................................. 1
26 052645200 O-Ring ........................................................................................................ 1
27 315976062 Fitting .............................................................................................................. 1
27 056363300 O-Ring ........................................................................................................ 1
27 580004501 Plug ............................................................................................................ 1
28 580037013 Solenoid (Transmission Enable Valve) .......................................................... 1
29 580045059 Sensor (Input Speed, TISS) ........................................................................... 1
30 580056272 Sensor (Output Speed, TOSS) ....................................................................... 1
31 504057751
505975518 Capscrew ....................................................................................................... 6
32 582011174 Bracket (Lifting Eye) ....................................................................................... 1
33 449001265 Capscrew ....................................................................................................... 3
34 449001412 Capscrew ....................................................................................................... 2
35 449022018 Washer ........................................................................................................... 2

B975 ©2017 Yale Materials Handling Corporation 10-11


B10289 01-17

TORQUE CONVERTER HOUSING AND ATTACHING PARTS (FIGURE 10-6)


SINGLE SPEED — ALUMINUM CHAIN DRIVE

10-12 ©2017 Yale Materials Handling Corporation B975


01-17 B10289

TORQUE CONVERTER HOUSING AND ATTACHING PARTS


SINGLE SPEED – ALUMINUM CHAIN DRIVE

ITEM PART NO. DESCRIPTION QTY


582034690 Transmission Assy (T1P8) .................................................................................. 1
1 582006406 Converter Housing ......................................................................................... 1
2 580070353 Dipstick ........................................................................................................... 1
3 580073345 Breather .......................................................................................................... 1
3 052645500 O-Ring ........................................................................................................ 1
4 580059132
505967551 Fitting .............................................................................................................. 1
5 580095332 Plug ................................................................................................................ 1
6 514454800 Fitting .............................................................................................................. 3
6 052645400 O-Ring ........................................................................................................ 1
7 580036023 Temperature Sensor ...................................................................................... 1
8 449001412 Capscrew ....................................................................................................... 2
9 449022018 Washer ........................................................................................................... 2
10 580094950 Cover (Suction Screen) .................................................................................. 1
11 505967598 Magnet ........................................................................................................... 1
12 505967534 Screen ............................................................................................................ 1
13 580090191 Spring ............................................................................................................. 1
14 015125800 Ball Bearing .................................................................................................... 1
15 582006408 Sprocket (Driven) ........................................................................................... 1
16 582008293 Drive Chain ..................................................................................................... 1
17 582008292 Drive Chain ..................................................................................................... 1
18 582003870 Sprocket (Driven) ........................................................................................... 1
19 500505908 Bearing ........................................................................................................... 1
20 501802901 O-Ring ............................................................................................................ 1
21 580048738 Fitting .............................................................................................................. 1
22 064570300 Snap Ring ....................................................................................................... 1
23 500025905 Ball Bearing .................................................................................................... 1
24 580089318 Transmission Gear (Output) ........................................................................... 1
25 031206200 Ball Bearing .................................................................................................... 2
26 580087219 Housing (Stator Support Assembly) (FB10290 [Page 10-16])...................... 1
27 449001015 Capscrew ....................................................................................................... 4
28 504057795
449022013 Lockwasher .................................................................................................... 4
29 012823500 O-Ring ............................................................................................................ 2
30 580045072 Sealing Ring ................................................................................................... 1
31 582006407 Sprocket (Driving) ........................................................................................... 1
32 580045064 Bearing ........................................................................................................... 1
33 580046273 Oil Seal (Torque Converter) ........................................................................... 1
34 580050042 Dowel ............................................................................................................. 1
35 580059631 O-Ring ............................................................................................................ 1
36 449022021 Washer ........................................................................................................... 2
37 504057751
505975518 Capscrew ....................................................................................................... 2
38 582008319 Plate (Baffle) ................................................................................................... 1
39 449001013 Capscrew ....................................................................................................... 2
40 449022016 Lockwasher .................................................................................................... 2
41 582040974 Plate Wldmt .................................................................................................... 1
41 a 582052646 Cover .............................................................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 10-13


B10289 01-17

FOOTNOTES:
a Requires (2) 1480237 Clip Nuts

10-14 ©2017 Yale Materials Handling Corporation B975


01-17 B10289

NOTES

B975 ©2017 Yale Materials Handling Corporation 10-15


B10290 01-17

STATOR SUPPORT HOUSING (FIGURE 10-7)

10-16 ©2017 Yale Materials Handling Corporation B975


01-17 B10290

STATOR SUPPORT HOUSING


ITEM PART NO. DESCRIPTION QTY
580087219 Housing Stator Support ...................................................................................... 1
1 514454800 Fitting .............................................................................................................. 2
1 052645400 O-Ring ........................................................................................................ 1
2 580087223 Spring (Pack Regulator) ................................................................................. 1
3 580087222 Spool (Pack Regulator) .................................................................................. 1
4 ..... Plug ................................................................................................................ 5
5 580035701 Bushing .......................................................................................................... 1
6 580094697 Ball ................................................................................................................. 1
7 580087224 Spring (Converter Relief) ................................................................................ 1
8 ..... Body ............................................................................................................... 1
9 580050042 Dowel .................................................................................................................. 2

B975 ©2017 Yale Materials Handling Corporation 10-17


B10291 01-17

INPUT/FORWARD CLUTCH (FIGURE 10-8)


SINGLE SPEED TRANSMISSION

10-18 ©2017 Yale Materials Handling Corporation B975


01-17 B10291

INPUT/FORWARD CLUTCH
SINGLE SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY


580087194 Clutch Pack ......................................................................................................... 1
1 ..... Ring Seal ........................................................................................................ 3
2 580055213
582011311 Ball Bearing .................................................................................................... 2
3 582022986 Shaft ............................................................................................................... 1
4 ..... Ring Seal ........................................................................................................ 1
5 ..... Ring Seal ........................................................................................................ 1
6 524259220 Piston ............................................................................................................. 1
7 580055204 Spring ............................................................................................................. 1
8 580055193 Spring ............................................................................................................. 1
9 580055195 Spring Guide .................................................................................................. 1
10 580055196 Snap Ring ....................................................................................................... 1
11 ..... Conical Plate .................................................................................................. 1
12 ..... Friction Plate .................................................................................................. 5
13 ..... Separator Plate .............................................................................................. 4
14 580040786 Pressure Plate (6.0 mm) ................................................................................ 1
15 ..... O-Ring ............................................................................................................ 1
16 580040787 Snap Ring ....................................................................................................... 1
17 580055216 Ball Bearing .................................................................................................... 1
18 580055203 Snap Ring ....................................................................................................... 1
19 582002615 Clutch Gear .................................................................................................... 1
20 580040796 Snap Ring ....................................................................................................... 1
21 015125800 Ball Bearing .................................................................................................... 1
580042533 Kit-Clutch Pack Plates (Includes Items 11-13) ................................................... 1
580060755 Kit-Clutch Pack Seals (Includes Items 1, 4-5, 15) .............................................. 1

B975 ©2017 Yale Materials Handling Corporation 10-19


B10292 01-17

COUNTER/REVERSE CLUTCH (FIGURE 10-9)


SINGLE SPEED TRANSMISSION

10-20 ©2017 Yale Materials Handling Corporation B975


01-17 B10292

COUNTER/REVERSE CLUTCH
SINGLE SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY


580087195 Clutch Pack ......................................................................................................... 1
1 ..... Seal ................................................................................................................ 3
2 580055213
582011311 Ball Bearing .................................................................................................... 2
3 582002614 Shaft ............................................................................................................... 1
4 ..... Seal ................................................................................................................ 1
5 ..... Seal ................................................................................................................ 1
6 524259220 Piston ............................................................................................................. 1
7 580055204 Spring ............................................................................................................. 1
8 580055193 Spring ............................................................................................................. 1
9 580055195 Spring Guide .................................................................................................. 1
10 580055196 Snap Ring ....................................................................................................... 1
11 ..... Conical Plate .................................................................................................. 1
12 ..... Friction Plate .................................................................................................. 5
13 ..... Separator Plate .............................................................................................. 4
14 580042529 Pressure Plate (5.8 mm) ................................................................................ 1
15 ..... O-Ring ............................................................................................................ 1
16 580040787 Snap Ring ....................................................................................................... 1
17 580055216 Ball Bearing .................................................................................................... 1
18 580055203 Snap Ring ....................................................................................................... 1
19 580040796 Snap Ring ....................................................................................................... 1
20 582002615 Clutch Gear .................................................................................................... 1
21 015125800 Ball Bearing .................................................................................................... 1
580042533 Kit-Clutch Pack Plates (Includes Items 11-13) ................................................... 1
580060755 Kit-Clutch Pack Seals (Includes Items 1, 4-5, 15) .............................................. 1

B975 ©2017 Yale Materials Handling Corporation 10-21


B10293 01-17

CHARGE PUMP ASSEMBLY (FIGURE 10-10)

ITEM PART NO. DESCRIPTION QTY


a 582015835 Charge Pump ...................................................................................................... 1
1 449001345 Capscrew ....................................................................................................... 2
2 449022016 Lockwasher .................................................................................................... 2
3 ..... Charge Pump Section (Basic Cover) ............................................................. 1
4 580059132
505967551 Fitting .............................................................................................................. 1
5 ..... Spring ............................................................................................................. 1
6 ..... Spool .............................................................................................................. 1
7 582029833 O-Ring ............................................................................................................ 2
8 582008943 Bushing .......................................................................................................... 2
9 ..... Housing .......................................................................................................... 1
10 582009066 Pin .................................................................................................................. 1
11 ..... Drive Shaft Pump ........................................................................................... 1
12 582033190 Dowel ............................................................................................................. 2
13 ..... Rotor ............................................................................................................... 1
14 ..... Charge Pump Section (Base) ......................................................................... 1

FOOTNOTES:
a Single Speed

10-22 ©2017 Yale Materials Handling Corporation B975


SECTION 11

11 DRIVE AXLE
CONTENTS

SECTION 11
DRIVE AXLE

DESCRIPTION PAGE

DRIVE AXLE
DRY BRAKE - SHEET 1 OF 3 .................................................................................................................... 11-4
DRY BRAKE - SHEET 2 OF 3 .................................................................................................................... 11-6
DRY BRAKE - SHEET 3 OF 3 .................................................................................................................... 11-8
DRY BRAKE - DIFFERENTIAL ................................................................................................................... 11-10
DRIVE AXLE AND ATTACHING PARTS
DRY BRAKE ................................................................................................................................................ 11-2
DRIVE TIRES AND WHEELS
PNEUMATIC ............................................................................................................................................... 11-15
PNEUMATIC - DUAL WHEEL ..................................................................................................................... 11-17
RADIAL TIRE .............................................................................................................................................. 11-18
RADIAL TIRE - DUAL WHEEL .................................................................................................................... 11-20
SOLID TIRE ................................................................................................................................................ 11-12
SOLID TIRE - DUAL WHEEL ...................................................................................................................... 11-14

B975 ©2017 Yale Materials Handling Corporation 11-1


B10294 01-17

DRIVE AXLE AND ATTACHING PARTS (FIGURE 11-1)


DRY BRAKE

11-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10294

DRIVE AXLE AND ATTACHING PARTS


DRY BRAKE

ITEM PART NO. DESCRIPTION QTY


1 580045195 Drive Shaft .......................................................................................................... 1
2 931013907 Capscrew ............................................................................................................ 8
3 580033339 Shaft ................................................................................................................... 1
4 580091914 Nut ...................................................................................................................... 4
5 940102912 Washer ............................................................................................................... 4
6 931019917 Capscrew ............................................................................................................ 4
7 b 582026735 Drive Axle (2.17 Gear Ratio) (FB10295 [Page 11-4], FB10296 [Page 11-
6], FB10297 [Page 11-8])................................................................................... 1
7 a 582026736 Drive Axle (2.48 Gear Ratio) (FB10295 [Page 11-4], FB10296 [Page 11-
6], FB10297 [Page 11-8])................................................................................... 1
8 580063944 Wheel Nut ........................................................................................................... 12
9 582000060 Dust Cover .......................................................................................................... 1

FOOTNOTES:
a PSI LPG b Yanmar 3.3L Engine

B975 ©2017 Yale Materials Handling Corporation 11-3


B10295 01-17

DRIVE AXLE (FIGURE 11-2)


DRY BRAKE — SHEET 1 OF 3

11-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10295

DRIVE AXLE
DRY BRAKE – SHEET 1 OF 3

ITEM PART NO. DESCRIPTION QTY


c 582026735 Drive Axle (2.17 Gear Ratio) ............................................................................... 1
b 582026736 Drive Axle (2.48 Gear Ratio) ............................................................................... 1
1 580032089 Support ........................................................................................................... 1
2 502566902 Washer ........................................................................................................... 4
3 931015909 Capscrew ....................................................................................................... 4
4 505970549 Bearing ........................................................................................................... 1
5 502759901 Snap Ring ....................................................................................................... 1
6 580056838 Thrust Screw .................................................................................................. 1
7 580022746 Nut .................................................................................................................. 1
8 580080985 Drive Axle Housing (Center) ........................................................................... 1
9 ..... Bearing Cap ............................................................................................... 2
10 502565902 Capscrew ................................................................................................... 4
11 502566903 Washer ....................................................................................................... 4
12 504226268 Dowel ......................................................................................................... 4
13 015421200 Cotter Pin ....................................................................................................... 2
14 909964401 Bolt ................................................................................................................. 14
15 580049180 Gear and Pinion (Hypoid) ............................................................................... 1
16 580049178 Differential (FB10298 [Page 11-10])............................................................. 1
17 582000355 Bearing Set ..................................................................................................... 2
17 909932402 Bearing Set (Optional) .................................................................................... 2
18 580079948 Retainer .......................................................................................................... 2
19 505967544 Dowel ............................................................................................................. 7
20 580050244 Cover (Center) ................................................................................................ 1
21 580032866 Plug , Oil Level ............................................................................................... 1
22 582041056
580047714 Capscrew ....................................................................................................... 15
a 520042831 Adhesive ......................................................................................................... AR
a 504232260 Thread Sealant ............................................................................................... AR

FOOTNOTES:
a Not Illustrated c Yanmar 3.3L
b PSI

B975 ©2017 Yale Materials Handling Corporation 11-5


B10296 01-17

DRIVE AXLE (FIGURE 11-3)


DRY BRAKE — SHEET 2 OF 3

11-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10296

DRIVE AXLE
DRY BRAKE – SHEET 2 OF 3

ITEM PART NO. DESCRIPTION QTY


b 582026735 Drive Axle (2.17 Gear Ratio) ............................................................................... 1
a 582026736 Drive Axle (2.48 Gear Ratio) ............................................................................... 1
1 580034754 Oil Seal ........................................................................................................... 1
2 580034889 Ball Bearing .................................................................................................... 2
3 580033315 Gear (2.17 Gear Ratio) (Drive) ....................................................................... 1
3 580032968 Gear (2.49 Gear Ratio) (Drive) ....................................................................... 1
4 580057863 Clamp ............................................................................................................. 2
4 900003231 Clamp (Optional) ............................................................................................ 2
5 580030967 Capscrew ....................................................................................................... 9
6 580032975 Cover (Pinion) ................................................................................................ 1
7 582041056
580047714 Capscrew ....................................................................................................... 5
8 924234401 Nut .................................................................................................................. 1
9 580037836 Washer ........................................................................................................... 1
10 580032974 Housing .......................................................................................................... 1
11 950513905 Tapered Roller Bearing .................................................................................. 1
11 580087365 Tapered Roller Bearing (Optional) ................................................................. 1
12 580033880 Shim (0.019 in.) .............................................................................................. AR
12 580033876 Shim (0.004 in.) .............................................................................................. AR
12 580033877 Shim (0.005 in.) .............................................................................................. AR
12 580033878 Shim (0.007 in.) .............................................................................................. AR
12 580033879 Shim (0.009 in.) .............................................................................................. AR
13 580033313 Gear (2.17 Gear Ratio) (Driven) ..................................................................... 1
13 580032965 Gear (2.48 Gear Ratio) (Driven) ..................................................................... 1
14 906196100 Tapered Roller Bearing .................................................................................. 1
14 582010095 Tapered Roller Bearing .................................................................................. 1
15 580034313 Shim (0.04 in.) ................................................................................................ AR
15 580052865 Shim (0.008 in.) .............................................................................................. AR
15 580052864 Shim (0.009 in.) .............................................................................................. AR
15 580034310 Shim (0.012 in.) .............................................................................................. AR
15 580052866 Shim (0.014 in.) .............................................................................................. AR
15 580034311 Shim (0.016 in.) .............................................................................................. AR
15 580052867 Shim (0.018 in.) .............................................................................................. AR
15 580034312 Shim (0.19 in.) ................................................................................................ AR

FOOTNOTES:
a PSI b Yanmar 3.3L Engine

B975 ©2017 Yale Materials Handling Corporation 11-7


B10297 01-17

DRIVE AXLE (FIGURE 11-4)


DRY BRAKE — SHEET 3 OF 3

11-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10297

DRIVE AXLE
DRY BRAKE – SHEET 3 OF 3

ITEM PART NO. DESCRIPTION QTY


b 582026735 Drive Axle (2.17 Gear Ratio) ............................................................................... 1
a 582026736 Drive Axle (2.48 Gear Ratio) ............................................................................... 1
1 501725901 Capscrew ....................................................................................................... 20
2 580040801 Axle Shaft ....................................................................................................... 2
3 940800908 Nut .................................................................................................................. 2
4 915144300 Lockwasher .................................................................................................... 2
5 580032660 Washer ........................................................................................................... 2
6 580072979 Hub Assembly ................................................................................................ 2
6 580075324 Hub ............................................................................................................. 1
7 909932404 Bearing Set (Tapered) ................................................................................ 1
8 505967544 Dowel ......................................................................................................... 2
9 580039078 Wheel Stud ................................................................................................. 6
10 929261300 Oil Seal ....................................................................................................... 1
11 950517913
909932403 Bearing Set (Tapered) ................................................................................ 1
12 920803300 Oil Seal ....................................................................................................... 1
13 505965551 Bolt ................................................................................................................. 16
14 580058964 Brake Assembly (RH) (FB10318 [Page 13-6]).............................................. 1
15 582034239 Tube Assy (RH Brake Line) ............................................................................ 1
16 582026738 Hanger (RH) ................................................................................................... 1
17 311323023 Capscrew ....................................................................................................... 14
18 502566903 Washer ........................................................................................................... 14
19 921801917 O-Ring ............................................................................................................ 2
20 580004321
580047919 Nut .................................................................................................................. 1
21 580068404 Bracket ........................................................................................................... 1
22 580049840 Capscrew ....................................................................................................... 1
23 015630100 Breather .......................................................................................................... 1
24 019930000 Fitting .............................................................................................................. 1
25 580075200 Fitting .............................................................................................................. 1
26 580043340 Tube Assy (LH Brake line) ............................................................................. 1
27 582026737 Hanger (LH) .................................................................................................... 1
28 580058963 Brake Assembly (LH) (FB10318 [Page 13-6])............................................... 1
29 580034643 Drain Plug ....................................................................................................... 1

FOOTNOTES:
a PSI b Yanmar 3.3L

B975 ©2017 Yale Materials Handling Corporation 11-9


B10298 01-17

DRIVE AXLE (FIGURE 11-5)


DRY BRAKE — DIFFERENTIAL

11-10 ©2017 Yale Materials Handling Corporation B975


01-17 B10298

DRIVE AXLE
DRY BRAKE – DIFFERENTIAL

ITEM PART NO. DESCRIPTION QTY


580049178 Differential ........................................................................................................... 1
1 ..... Case Set ......................................................................................................... 1
2 580051337 Bolt ................................................................................................................. 8
3 ..... Gear (Side) ..................................................................................................... 2
4 ..... Washer (Side) ................................................................................................ 2
5 902254806 Spider ............................................................................................................. 1
6 ..... Gear (Pinion) .................................................................................................. 4
7 ..... Washer (Pinion) .............................................................................................. 4
580064596 Kit-Gear (Includes Items 3, 6) ............................................................................. 1
580051336 Kit-Washer (Includes Items 4, 7) ........................................................................ 1

B975 ©2017 Yale Materials Handling Corporation 11-11


B10299 01-17

DRIVE TIRES AND WHEELS (FIGURE 11-6)


SOLID TIRE

KEY:
A: 7.00 x 12 (GP040-50VX)
B: 28 x 9-15 (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
1 582019935 Wheel And Tire (CB/WH) (Standard Compound) ...................................... 2 ..
1 582019937 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ 2 ..
1 582019941 Wheel And Tire (CB/WH) (Standard Compound) ...................................... .. 2
1 582019943 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ .. 2
1 a 582019947 Wheel And Tire (CB/WH) (Standard Compound) ...................................... 2 ..
1 a 582019949 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ 2 ..
1 a 582019953 Wheel And Tire (CB/WH) (Standard Compound) ...................................... .. 2
1 a 582019956 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ .. 2
2 582019936 Tire (Standard Compound) .................................................................... 1 ..
2 582019938 Tire (Non-Marking Compound) .............................................................. 1 ..
2 582019942 Tire (Standard Compound) .................................................................... .. 1
2 582019944 Tire (Non-Marking Compound) .............................................................. .. 1
3 580051544 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 580051543 Wheel Assy (7.00 x 15) .......................................................................... .. 1
3 a 580051542 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 a 580051541 Wheel Assy (7.00 x 15) .......................................................................... .. 1
4 580051545 Rim .................................................................................................... 1 ..
4 580051546 Rim .................................................................................................... .. 1

11-12 ©2017 Yale Materials Handling Corporation B975


01-17 B10299

KEY:
A: 7.00 x 12 (GP040-50VX)
B: 28 x 9-15 (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
4 a 580051547 Rim .................................................................................................... 1 ..
4 a 580051548 Rim .................................................................................................... .. 1
5 580057315 Wedge Band ...................................................................................... 1 ..
5 580057316 Wedge Band ...................................................................................... .. 1
6 505970551 Wheel Side Ring ................................................................................ 1 ..
6 505970554 Wheel Side Ring ................................................................................ .. 1
7 505970589 Wheel Lock Ring ............................................................................... 1 ..
7 505971515 Wheel Lock Ring ............................................................................... .. 1

FOOTNOTES:
a Wide Option

B975 ©2017 Yale Materials Handling Corporation 11-13


B10300 01-17

DRIVE TIRES AND WHEELS (FIGURE 11-7)


SOLID TIRE — DUAL WHEEL

KEY:
A: Standard Compound
B: Non-Marking Compound
QTY
ITEM PART NO. DESCRIPTION A B
1 582019982 Wheel And Tire (CB/WH) (7.00 x 12) ......................................................... 4 ..
1 582019984 Wheel And Tire (CB/WH) (7.00 x 12) ......................................................... .. 4
2 582019936 Tire ......................................................................................................... 2 ..
2 582019938 Tire ......................................................................................................... .. 2
3 580051544 Wheel Assy (5.00 x 12) .......................................................................... 2 2
4 580051545 Rim .................................................................................................... 1 1
5 580057315 Wedge Band ...................................................................................... 1 1
6 505970551 Wheel Side Ring ................................................................................ 1 1
7 505970589 Wheel Lock Ring ............................................................................... 1 1

11-14 ©2017 Yale Materials Handling Corporation B975


01-17 B10301

DRIVE TIRES AND WHEELS (FIGURE 11-8)


PNEUMATIC

KEY:
A: 7.00 X 12 - 14PR (GP040-50VX)
B: 28 X 9 15 - 14PR (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
1 582019933 Wheel And Tire (CB/WH) ........................................................................... 2 ..
1 582019939 Wheel And Tire (CB/WH) ........................................................................... .. 2
1 a 582019945 Wheel And Tire (CB/WH) ........................................................................... 2 ..
1 a 582019951 Wheel And Tire (CB/WH) ........................................................................... .. 2
2 582019934 Tire ......................................................................................................... 1 ..
2 582019940 Tire ......................................................................................................... .. 1
3 580051544 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 580051543 Wheel Assy (7.00 x 15) .......................................................................... .. 1
3 a 580051542 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 a 580051541 Wheel Assy (7.00 x 15) .......................................................................... .. 1
4 580051545 Rim .................................................................................................... 1 ..
4 580051546 Rim .................................................................................................... .. 1
4 a 580051547 Rim .................................................................................................... 1 ..
4 a 580051548 Rim .................................................................................................... .. 1
5 580057315 Wedge Band ...................................................................................... 1 ..
5 580057316 Wedge Band ...................................................................................... .. 1
6 505970551 Wheel Side Ring ................................................................................ 1 ..
6 505970554 Wheel Side Ring ................................................................................ .. 1

B975 ©2017 Yale Materials Handling Corporation 11-15


B10301 01-17

KEY:
A: 7.00 X 12 - 14PR (GP040-50VX)
B: 28 X 9 15 - 14PR (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
7 505970589 Wheel Lock Ring ............................................................................... 1 ..
7 505971515 Wheel Lock Ring ............................................................................... .. 1

FOOTNOTES:
a Wide Option

11-16 ©2017 Yale Materials Handling Corporation B975


01-17 B10302

DRIVE TIRES AND WHEELS (FIGURE 11-9)


PNEUMATIC — DUAL WHEEL

ITEM PART NO. DESCRIPTION QTY


1 582019980 Wheel And Tire (CB/WH) .................................................................................... 4
2 582019934 Tire ...................................................................................................................... 1
3 580058459 Rim Assembly (5.00 x 12) .............................................................................. 1
4 580058460 Wheel (Dual Wheel) ................................................................................... 1
5 580057315 Wedge Band .............................................................................................. 1
6 505970551 Wheel Side Ring ........................................................................................ 1
7 505970589 Wheel Lock Ring ........................................................................................ 1

B975 ©2017 Yale Materials Handling Corporation 11-17


B10303 01-17

DRIVE TIRES AND WHEELS (FIGURE 11-10)


RADIAL TIRE

KEY:
A: 7.00 R12 (GP040-50VX)
B: 225/75 R15 (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
1 580043346 Wheel And Tire 7.00R12 Pneu Radial ....................................................... 2 ..
1 580043349 Wheel And Tire 225/75R15 Pneu Radial ................................................... .. 2
1 a 580043352 Wheel And Tire 7.00R12 Pneu Radial ....................................................... 2 ..
1 a 580043355 Wheel and Tire 225/75R15 Pneu Radial ................................................... .. 2
2 580014954 Pneumatic Tire ....................................................................................... 1 ..
2 580014862 Tubeless Bead Seal .......................................................................... 1 ..
2 505973583 Pneumatic Tire .................................................................................. 1 ..
2 580014987 Tubeless Bead Seal Valve ................................................................ 1 ..
2 580014959 Pneumatic Tire ....................................................................................... .. 1
2 580011096 Tubeless Bead Seal .......................................................................... .. 1
2 505973573 Pneumatic Tire (Michelin XZM) ......................................................... .. 1
2 580014987 Tubeless Bead Seal Valve ................................................................ .. 1
3 580051544 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 580051543 Wheel Assy (7.00 x 15) .......................................................................... .. 1
3 a 580051542 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 a 580051541 Wheel Assy (7.00 x 15) .......................................................................... .. 1
4 580051545 Rim .................................................................................................... 1 ..
4 580051546 Rim .................................................................................................... .. 1

11-18 ©2017 Yale Materials Handling Corporation B975


01-17 B10303

KEY:
A: 7.00 R12 (GP040-50VX)
B: 225/75 R15 (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
4 a 580051547 Rim .................................................................................................... 1 ..
4 a 580051548 Rim .................................................................................................... .. 1
5 580057315 Wedge Band ...................................................................................... 1 ..
5 580057316 Wedge Band ...................................................................................... .. 1
6 505970551 Wheel Side Ring ................................................................................ 1 ..
6 505970554 Wheel Side Ring ................................................................................ .. 1
7 505970589 Wheel Lock Ring ............................................................................... 1 ..
7 505971515 Wheel Lock Ring ............................................................................... .. 1

FOOTNOTES:
a Wide Option

B975 ©2017 Yale Materials Handling Corporation 11-19


B10304 01-17

DRIVE TIRES AND WHEELS (FIGURE 11-11)


RADIAL TIRE — DUAL WHEEL

ITEM PART NO. DESCRIPTION QTY


1 580058463 Wheel And Tire (7.00 x 12) ................................................................................. 4
2 580014954 Pneumatic Tire ............................................................................................... 1
2 580014862 Tubeless Bead Seal ................................................................................... 1
2 505973583 Pneumatic Tire ........................................................................................... 1
2 580014987 Tubeless Bead Seal Valve ......................................................................... 1
3 580058459 Rim Assembly (5.00 x 12) .............................................................................. 2
4 580058460 Wheel (Dual Wheel) ................................................................................... 1
5 580057315 Wedge Band .............................................................................................. 1
6 505970551 Wheel Side Ring ........................................................................................ 1
7 505970589 Wheel Lock Ring ........................................................................................ 1

11-20 ©2017 Yale Materials Handling Corporation B975


SECTION 12

12 STEERING SYSTEM
CONTENTS

SECTION 12
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE .................................................................................................................................................. 12-12


STEER CYLINDER ......................................................................................................................................... 12-14
STEER TIRES AND WHEELS
PNEUMATIC - TWO-PIECE WHEEL .......................................................................................................... 12-17
RADIAL ....................................................................................................................................................... 12-18
SOLID .......................................................................................................................................................... 12-16
STEERING COLUMN AND ATTACHING PARTS
ISOLATED - DIESEL ................................................................................................................................... 12-3
NON-ISOLATED - LPG ............................................................................................................................... 12-2
STEERING COLUMN ASSEMBLY
ISOLATED, DIESEL .................................................................................................................................... 12-6
NON-ISOLATED - LPG ............................................................................................................................... 12-4
STEERING CONTROL UNIT .......................................................................................................................... 12-8
STEERING LINES ........................................................................................................................................... 12-10

B975 ©2017 Yale Materials Handling Corporation 12-1


B10305 01-17

STEERING COLUMN AND ATTACHING PARTS (FIGURE 12-1)


NON-ISOLATED — LPG

ITEM PART NO. DESCRIPTION QTY


1 580032011 Capscrew ............................................................................................................ 4
2 a 580065002 Horn Button ......................................................................................................... 1
3 580046399 Steering Wheel (Without Spinner Knob) ............................................................. 1
3 580045338 Steering Wheel (With Spinner) ........................................................................... 1
4 580058078 Knob Assembly .............................................................................................. 1
5 582010289 Steering Column (FB10307 [Page 12-4]).......................................................... 1

FOOTNOTES:
a Service with Horn Replacement Kit 1642089

12-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10306

STEERING COLUMN AND ATTACHING PARTS (FIGURE 12-2)


ISOLATED — DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580049387 Capscrew ............................................................................................................ 4
2 a 580065002 Horn Button ......................................................................................................... 1
3 580046399 Steering Wheel (Without Spinner Knob) ............................................................. 1
3 580045338 Steering Wheel (With Spinner) ........................................................................... 1
4 580058078 Knob Assembly .............................................................................................. 1
5 582056517 Steering Column (FB10308 [Page 12-6]).......................................................... 1
6 582056515 Isolator ................................................................................................................ 8
7 582056516 Spacer ................................................................................................................ 4

FOOTNOTES:
a Service with Horn Replacement Kit 1642089

B975 ©2017 Yale Materials Handling Corporation 12-3


B10307 01-17

STEERING COLUMN ASSEMBLY (FIGURE 12-3)


NON-ISOLATED — LPG

12-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10307

STEERING COLUMN ASSEMBLY


NON-ISOLATED – LPG

ITEM PART NO. DESCRIPTION QTY


582010289 Steering Column (LPG) ...................................................................................... 1
1 580049808 Kit-Support (LPG) ........................................................................................... 1
2 ..... Support ....................................................................................................... 1
3 ..... Spacer (LPG) ............................................................................................. 4
4 ..... Joint ............................................................................................................ 1
5 ..... Nut .............................................................................................................. 2
6 ..... Washer ....................................................................................................... 2
7 ..... Screw ......................................................................................................... 2
8 582012601 Kit (Shaft Upper) ............................................................................................. 1
9 ..... Shaft Assembly (Upper) ............................................................................. 1
10 ..... Housing Assembly ..................................................................................... 1
11 580049810 Kit-Nut ............................................................................................................ 1
12 ..... Nut .............................................................................................................. 2
13 580049811 Kit-Shaft (Lower) ............................................................................................ 1
14 ..... Shaft Assembly (Lower) ............................................................................. 1
15 ..... Pin .............................................................................................................. 1
16 580049812 Kit-Contact ...................................................................................................... 1
17 ..... Contact Assembly (Horn) ........................................................................... 1
18 ..... Screw ......................................................................................................... 4
19 ..... Fastener ..................................................................................................... 1
20 ..... Connector ................................................................................................... 1
21 580049806 Kit-Pivot (Lower) ............................................................................................. 1
22 ..... Bolt (Pivot) .................................................................................................. 2
23 ..... Bushing ...................................................................................................... 2
24 ..... Nut .............................................................................................................. 2
25 580049807 Kit-Gas Spring ................................................................................................ 1
26 ..... Gas Spring ................................................................................................. 1
27 ..... Pin .............................................................................................................. 1
28 ..... Pin .............................................................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 12-5


B10308 01-17

STEERING COLUMN ASSEMBLY (FIGURE 12-4)


ISOLATED, DIESEL

12-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10308

STEERING COLUMN ASSEMBLY


ISOLATED, DIESEL

ITEM PART NO. DESCRIPTION QTY


582056517 Steering Column ................................................................................................. 1
1 582061286 Kit-Support ..................................................................................................... 1
2 ..... Support ....................................................................................................... 1
3 ..... Spacer ........................................................................................................ 4
4 ..... Joint ............................................................................................................ 1
5 ..... Nut .............................................................................................................. 2
6 ..... Washer ....................................................................................................... 2
7 ..... Screw ......................................................................................................... 2
8 582016326 Kit-Shaft , Upper (Upper) ................................................................................ 1
9 ..... Shaft Assembly (Upper) ............................................................................. 1
10 ..... Housing Assembly ..................................................................................... 1
11 582016327 Kit-Nut ............................................................................................................ 1
12 ..... Nut .............................................................................................................. 2
13 582016328 Kit-Shaft , Lower (Lower) ................................................................................ 1
14 ..... Shaft Assembly (Lower) ............................................................................. 1
15 ..... Pin .............................................................................................................. 1
16 582016329 Kit-Contact ...................................................................................................... 1
17 ..... Contact Assembly (Horn) ........................................................................... 1
18 ..... Screw ......................................................................................................... 4
19 ..... Fastener ..................................................................................................... 1
20 ..... Connector ................................................................................................... 1
21 582016330 Kit Pivot (Lower) ............................................................................................. 1
22 ..... Bolt (Pivot) .................................................................................................. 2
23 ..... Bushing ...................................................................................................... 2
24 ..... Nut .............................................................................................................. 2
25 582016331 Kit-Gas Spring ................................................................................................ 1
26 ..... Gas Spring ................................................................................................. 1
27 ..... Pin .............................................................................................................. 1
28 ..... Pin .............................................................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 12-7


B10309 01-17

STEERING CONTROL UNIT (FIGURE 12-5)

12-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10309

STEERING CONTROL UNIT


ITEM PART NO. DESCRIPTION QTY
582056756 Steering Control Unit (GP040-70VX) .................................................................. 1
1 ..... Dust Seal ........................................................................................................ 1
2 ..... Housing .......................................................................................................... 1
3 ..... Relief Valve .................................................................................................... 1
4 ..... Bushing .......................................................................................................... 1
5 ..... Check Ball ...................................................................................................... 1
6 ..... Check Ball ...................................................................................................... 1
7 ..... Seat ................................................................................................................ 1
8 ..... O-Ring ............................................................................................................ 1
9 ..... Bearing Set ..................................................................................................... 1
10 ..... Ring ................................................................................................................ 1
11 ..... Spool .............................................................................................................. 1
12 ..... Pin .................................................................................................................. 1
13 ..... Sleeve ............................................................................................................ 1
14 ..... Spring Set ....................................................................................................... 1
15 ..... Shaft ............................................................................................................... 1
16 ..... O-Ring ............................................................................................................ 3
17 ..... Plate ............................................................................................................... 1
18 ..... Gear Set ......................................................................................................... 1
19 ..... Gear Ring ....................................................................................................... 1
20 ..... Cover .............................................................................................................. 1
21 ..... Washer ........................................................................................................... 7
22 ..... Special Screw ................................................................................................. 2
23 ..... Capscrew ....................................................................................................... 5
24 ..... Priority Valve Plug .......................................................................................... 1
25 ..... Diagnostic Plug (Supply Pressure) ................................................................. 1
26 ..... Cap ................................................................................................................. 1
27 ..... System Relief Valve ....................................................................................... 1
28 ..... O-Ring ........................................................................................................ 1
29 ..... Back-Up Ring ............................................................................................. 1
30 ..... O-Ring ........................................................................................................ 1
31 ..... Cartridge .................................................................................................... 1
32 ..... Seat ............................................................................................................ 1
33 ..... Spring ......................................................................................................... 1
34 ..... Plug ............................................................................................................ 1
35 ..... Anti-Tamper Ring ....................................................................................... 1
36 ..... Snap Ring .................................................................................................. 1
37 580056021 Kit-Capscrew ...................................................................................................... 1
38 580054569 Kit-Seal (Steering Control Unit) (Includes Items 1, 8, 16, 21, 28-30, 34) ............ 1

B975 ©2017 Yale Materials Handling Corporation 12-9


B10310 01-17

STEERING LINES (FIGURE 12-6)

12-10 ©2017 Yale Materials Handling Corporation B975


01-17 B10310

STEERING LINES
KEY:
A: Yanmar Diesel
B: PSI LPG
QTY
ITEM PART NO. DESCRIPTION A B
1 580088699 Hose Assy (GP040-60VX) ......................................................................... 1 ..
1 580088701 Hose Assy (GP070VX) ............................................................................... 1 ..
1 582041834 Hose Assy (GP040-60VX) ......................................................................... .. 1
1 582041835 Hose Assy (GP070VX) ............................................................................... .. 1
2 582041614
582053251 Hose Assy (GP040-60VX) ......................................................................... 1 ..
2 582041615
582053252 Hose Assy (GP070VX) ............................................................................... 1 ..
2 582041616
582052699 Hose Assy (GP040-60VX) ......................................................................... .. 1
2 582041617
582053241 Hose Assy (GP070VXT) ............................................................................ .. 1
3 582010105 Fitting ......................................................................................................... 2 2
4 500412904 Clamp ......................................................................................................... 1 1
4 312823020 Clamp (Optional) ........................................................................................ 1 1
5 580019865 Fitting ......................................................................................................... 2 2
6 580045558 Clip ............................................................................................................. 4 3
7 580026621 Nut , Foldover ............................................................................................. 6 5
8 582041056
580047714 Capscrew ................................................................................................... 6 5
9 060023500 Clamp ......................................................................................................... 1 1

B975 ©2017 Yale Materials Handling Corporation 12-11


B10311 01-17

STEER AXLE (FIGURE 12-7)

12-12 ©2017 Yale Materials Handling Corporation B975


01-17 B10311

STEER AXLE
ITEM PART NO. DESCRIPTION QTY
1 582009987 Steering Axle Assembly ...................................................................................... 1
1 580063945 Steering Axle .................................................................................................. 1
2 505971538 Spacer ............................................................................................................ 2
3 505971512 Seal ................................................................................................................ 2
4 580052514 Steering Cylinder (FB10312 [Page 12-14])................................................... 1
5 311323023 Capscrew ....................................................................................................... 8
6 015918200 Snap Ring ....................................................................................................... 8
7 505972590 Spherical Washer ........................................................................................... 8
8 580052360 Pin .................................................................................................................. 4
9 505972565 Bushing .......................................................................................................... 4
10 505972530 Tie Rod ........................................................................................................... 2
11 015418400 Cotter Pin ....................................................................................................... 2
12 505971513 Nut .................................................................................................................. 2
13 505971590 Sleeve ............................................................................................................ 2
14 505970544 Oil Seal ........................................................................................................... 2
15 059695400 Bearing Set ..................................................................................................... 4
15 059695600 Bearing Cone ............................................................................................. 1
16 059695500 Bearing Cup ............................................................................................... 1
17 504224217 Wear Sleeve ................................................................................................... 2
18 504224218 Seal ................................................................................................................ 2
19 582002079 Bearing Set (Optional) .................................................................................... 2
19 582002077 Bearing Set ..................................................................................................... 2
19 065744300 Bearing Cup ............................................................................................... 2
20 055076600 Bearing Cone ............................................................................................. 2
21 580063946 Hub ................................................................................................................. 2
22 449058002 Bearing Set ..................................................................................................... 2
22 582002080 Bearing Set (Optional) .................................................................................... 2
23 520044815 Nut .................................................................................................................. 2
24 504227283 Cap ................................................................................................................. 2
25 449025008 Cotter Pin ....................................................................................................... 2
26 505969521 O-Ring ............................................................................................................ 2
27 505969551 Pin .................................................................................................................. 2
28 505971521 King Pin .......................................................................................................... 2
29 505971533 Spindle (LH) ................................................................................................... 1
30 505971579 Spindle (RH) ................................................................................................... 1
31 015631500 Grease Fitting ................................................................................................. 6
32 580061342 Wheel Stud ..................................................................................................... 12
33 580033391 Wheel Nut ........................................................................................................... 12
34 580035563 Rubber Mount ..................................................................................................... 2
35 580002046 Rubber Mount ..................................................................................................... 2
36 580048175 Plate .................................................................................................................... 2
37 502565903 Capscrew ............................................................................................................ 4
38 502566902 Washer ............................................................................................................... 8
39 909882405 Nut ...................................................................................................................... 4

B975 ©2017 Yale Materials Handling Corporation 12-13


B10312 01-17

STEER CYLINDER (FIGURE 12-8)

12-14 ©2017 Yale Materials Handling Corporation B975


01-17 B10312

STEER CYLINDER
ITEM PART NO. DESCRIPTION QTY
580052514 Steering Cylinder ................................................................................................ 1
1 505975505 Cylinder Rod ................................................................................................... 1
2 524214603 Rod Wiper ...................................................................................................... 2
3 580052511 Rod Seal ......................................................................................................... 2
4 580049321 End Cap ......................................................................................................... 1
5 504232259 O-Ring ............................................................................................................ 2
6 502011903 Back-Up Ring ................................................................................................. 2
7 501802909 O-Ring ............................................................................................................ 2
8 505975513 Tube Wldmt-Cylinder ...................................................................................... 1
9 504305702 Piston Seal ..................................................................................................... 1
580052512 Kit-Seal (Includes Items 2-3, 5-7, 9) ................................................................... 1
520149700 Sleeve ............................................................................................................ 1

B975 ©2017 Yale Materials Handling Corporation 12-15


B10313 01-17

STEER TIRES AND WHEELS (FIGURE 12-9)


SOLID

KEY:
A: 6.00 x 9 (GP040-50VX)
B: 6.50 x 10 (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
582019988 Wheel And Tire (CB/WH) (Standard Compound) ...................................... 2 ..
582019990 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ 2 ..
582019994 Wheel And Tire (CB/WH) (Standard Compound) ...................................... .. 2
582019996 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ .. 2
1 582019989 Tire (Standard Compound) .................................................................... 1 ..
1 582019991 Tire (Non-Marking Compound) .............................................................. 1 ..
1 582019369 Solid Pneumatic Tire (Standard Compound) ......................................... .. 1
1 582019997 Tire (Non-Marking Compound) .............................................................. .. 1
2 580051549 Rim (4.00 x 9) ........................................................................................ 1 ..
2 580047732 Wheel Assy (5.00 x 10) .......................................................................... .. 1
3 580051551 Rim .................................................................................................... 1 ..
3 580047733 Rim .................................................................................................... .. 1
4 580057314 Wedge Band ...................................................................................... 1 ..
4 580054922 Wedge Band ...................................................................................... .. 1
5 505970599 Wheel Side Ring ................................................................................ 1 ..
5 580054921 Wheel Side Ring ................................................................................ .. 1
6 505970598 Wheel Lock Ring ............................................................................... 1 ..
6 580010438 Wheel Lock Ring ............................................................................... .. 1

12-16 ©2017 Yale Materials Handling Corporation B975


01-17 B10314

STEER TIRES AND WHEELS (FIGURE 12-10)


PNEUMATIC — TWO-PIECE WHEEL

KEY:
A: 6.00 x 9-12 PR (GP040-50VX)
B: 6.50 x 10-12 PR (GP040-70VX)
QTY
ITEM PART NO. DESCRIPTION A B
582019998 Wheel And Tire (CB/WH) ........................................................................... 2 ..
582019999 Wheel And Tire .......................................................................................... .. 2
1 582019987 Tire ......................................................................................................... 1 ..
1 582019993 Tire ......................................................................................................... .. 1
2 906268100 Wheel Stud ............................................................................................ 6 ..
2 906646100 Wheel Stud ............................................................................................ .. 6
3 449022017 Lockwasher ............................................................................................ 6 ..
3 449022041 Lockwasher ............................................................................................ .. 6
4 900009251 Label ...................................................................................................... 1 1
5 580076562 Wheel Assy (4.00 x 9) ............................................................................ 1 ..
5 580076563 Wheel Assy (5.00 x 10) .......................................................................... .. 1
6 ..... Inner Wheel ....................................................................................... 1 1
7 ..... Outer Wheel ...................................................................................... 1 1
8 580064978 Nut ......................................................................................................... 6 ..
8 449015011 Nut ......................................................................................................... .. 6

B975 ©2017 Yale Materials Handling Corporation 12-17


B10315 01-17

STEER TIRES AND WHEELS (FIGURE 12-11)


RADIAL

12-18 ©2017 Yale Materials Handling Corporation B975


01-17 B10315

STEER TIRES AND WHEELS


RADIAL
KEY:
A: 6.00 R9 Pneumatic
B: 6.50 R10 Pneumatic
QTY
ITEM PART NO. DESCRIPTION A B
580043363 Wheel And Tire .......................................................................................... 2 ..
580043366 Wheel And Tire .......................................................................................... .. 2
1 580014961 Pneumatic Tire Assembly (6.0 R9 PR) .................................................. 1 ..
1 505973582 Pneumatic Tire (Michelin XZM) ......................................................... 1 ..
1 580011094 Tubeless Bead Seal .......................................................................... 1 ..
1 580014986 Tubeless Bead Seal Valve ................................................................ 1 ..
1 580014957 Pneumatic Tire Assembly (6.5 R10 PR) ................................................ .. 1
1 505973533 Pneumatic Tire (Michelin XZM 6.50 R10) ......................................... .. 1
1 580011095 Tubeless Bead Seal .......................................................................... .. 1
1 580014987 Tubeless Bead Seal Valve ................................................................ .. 1
2 580051549 Rim (4.00 x 9) ........................................................................................ 1 ..
2 580051551 Rim .................................................................................................... 1 ..
2 580047732 Wheel Assy (5.00 x 10) .......................................................................... .. 1
2 580047733 Rim .................................................................................................... .. 1
3 580057314 Wedge Band ...................................................................................... 1 ..
3 580054922 Wedge Band ...................................................................................... .. 1
4 505970599 Wheel Side Ring ................................................................................ 1 ..
4 580054921 Wheel Side Ring ................................................................................ .. 1
5 505970598 Wheel Lock Ring ............................................................................... 1 ..
5 580010438 Wheel Lock Ring ............................................................................... .. 1

B975 ©2017 Yale Materials Handling Corporation 12-19


B10315 01-17

NOTES

12-20 ©2017 Yale Materials Handling Corporation B975


SECTION 13

13 BRAKE SYSTEM
CONTENTS

SECTION 13
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY
DRY BRAKE ................................................................................................................................................ 13-6
BRAKE LINKAGE
SINGLE PEDAL - DRY BRAKE .................................................................................................................. 13-2
BRAKE MASTER CYLINDER ASSEMBLY
DRY BRAKE ................................................................................................................................................ 13-4
PARK BRAKE
DRY BRAKE ................................................................................................................................................ 13-9

B975 ©2017 Yale Materials Handling Corporation 13-1


B10316 01-17

BRAKE LINKAGE (FIGURE 13-1)


SINGLE PEDAL — DRY BRAKE

13-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10316

BRAKE LINKAGE
SINGLE PEDAL – DRY BRAKE

ITEM PART NO. DESCRIPTION QTY


1 934403300 Reservoir ............................................................................................................ 1
1 922100300 Cap ................................................................................................................. 1
1 934404300 Tank Assembly ............................................................................................... 1
1 922102300 Packing ........................................................................................................... 1
2 580030975 Screw (Button Head) .......................................................................................... 2
3 580004321
580047919 Nut ...................................................................................................................... 2
4 582000718 Mount .................................................................................................................. 1
5 922627300 Holder , Reservoir Tank ...................................................................................... 1
6 580039908 Hose Clamp ........................................................................................................ 2
7 580056627 Hose ................................................................................................................... 1
8 580042794 Clamp (Swivel) .................................................................................................... 1
9 580042842 Clamp (Base) ...................................................................................................... 1
10 580039640 Hose Assy ........................................................................................................... 1
11 580040436 Master Cylinder (FB10317 [Page 13-4])............................................................ 1
12 580042963 Locknut ............................................................................................................... 4
13 580030966 Capscrew ............................................................................................................ 4
14 504231226 Clamp ................................................................................................................. 1
15 582041056
580047714 Capscrew ............................................................................................................ 4
16 582001972 Mount .................................................................................................................. 1
17 580083939 Sensor (Brake Position) ...................................................................................... 1
18 580047034 Capscrew ............................................................................................................ 2
19 449015112 Locknut ............................................................................................................... 2
20 582004724 Capscrew ............................................................................................................ 1
21 580047742 Bumper ............................................................................................................... 1
22 449015014 Nut ...................................................................................................................... 1
23 580040128 Bolt ...................................................................................................................... 1
24 580057831 Bushing , Flange ................................................................................................. 2
25 580095974 Capscrew ............................................................................................................ 1
26 937100904 Nut ...................................................................................................................... 2
27 580056624 Pin (Rod End) ..................................................................................................... 1
28 580000868 Locking Cotter Pin .............................................................................................. 1
29 580096885 Brake Pedal ........................................................................................................ 1
30 580052931 Rubber Pad ......................................................................................................... 1
31 580052279 Spring (RH) ......................................................................................................... 1
32 580060576
582029016 Plate .................................................................................................................... 1
33 580059254 Transducer (Brake Pressure) ............................................................................. 1
34 582005698 Adapter (Master Cylinder) ................................................................................... 1
501702902 Loctite ................................................................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 13-3


B10317 01-17

BRAKE MASTER CYLINDER ASSEMBLY (FIGURE 13-2)


DRY BRAKE

ITEM PART NO. DESCRIPTION QTY


580040436 Master Cylinder ................................................................................................... 1
1 901846818 Yoke ............................................................................................................... 1
2 580052377 Nut .................................................................................................................. 1
3 580052376 Push Rod ........................................................................................................ 1
4 ..... Boot ................................................................................................................ 1
5 ..... Snap Ring ....................................................................................................... 1
6 ..... Housing .......................................................................................................... 1
7 580052379 Gasket ............................................................................................................ 1
8 580052378 Fitting .............................................................................................................. 1
9 ..... Seal ................................................................................................................ 1
10 ..... Piston ............................................................................................................. 1
11 ..... Spacer ............................................................................................................ 1
12 ..... Piston Cup ...................................................................................................... 1
13 ..... Retainer .......................................................................................................... 1
14 ..... Spring ............................................................................................................. 1
15 ..... Check Valve ................................................................................................... 1
16 ..... Valve Seat ...................................................................................................... 1
580055806 Kit-Repair Master Cylinder (Includes Items 4-5, 9-15) ........................................ 1

13-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10317

NOTES

B975 ©2017 Yale Materials Handling Corporation 13-5


B10318 01-17

BRAKE ASSEMBLY (FIGURE 13-3)


DRY BRAKE

13-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10318

BRAKE ASSEMBLY
DRY BRAKE
KEY:
A: RH
B: LH
QTY
ITEM PART NO. DESCRIPTION A B
580058964 Brake Assembly (With Cable and Dust Shield) .......................................... 1 ..
580058963 Brake Assembly (With Cable and Dust Shield) .......................................... .. 1
580064517 Brake Assembly (Without Cable) ........................................................... 1 ..
580064516 Brake Assembly (Without Cable) ........................................................... .. 1
1 580064519 Backplate ........................................................................................... 1 ..
1 580064518 Backplate ........................................................................................... .. 1
2 580051320 Wheel Cylinder .................................................................................. 1 1
2 505963578 Kit-Repair Wheel Cylinder ............................................................. 1 1
3 900488834
582037355 Bleeder Screw ............................................................................... 1 1
4 900488835 Cap ................................................................................................ 1 1
5 900488827 Cover ................................................................................................. 1 1
6 580051323 Bolt .................................................................................................... 2 2
7 900955809 Wear Plate ......................................................................................... 1 1
8 900488822 Strut ................................................................................................... 1 ..
8 900488821 Strut ................................................................................................... .. 1
9 900488804 Spring ................................................................................................ 1 1
10 ..... Spring ................................................................................................ 1 1
11 ..... Nut ..................................................................................................... 1 1
12 580051333 Kit-Brake Shoe .................................................................................. 1 ..
12 580051332 Kit-Brake Shoe .................................................................................. .. 1
13 ..... Pin ..................................................................................................... 1 1
14 901202806 Sheave .............................................................................................. 1 1
15 901202808 Washer .............................................................................................. 1 1
16 ..... Cable and Spring Assembly .............................................................. 1 1
17 524138931 Lever ................................................................................................. 1 ..
17 524138930 Lever ................................................................................................. .. 1
18 ..... Spring ................................................................................................ 1 1
19 900955827 Spring ................................................................................................ 1 1
20 580051322
580062999 Adjuster ............................................................................................. 1 ..
20 580051321
580062998 Adjuster ............................................................................................. .. 1
21 900955821 Pin ..................................................................................................... 1 1
22 900750841 Cup .................................................................................................... 1 1
23 ..... Spring ................................................................................................ 1 1
24 900488824 Retainer ............................................................................................. 1 1
25 900488823 Washer .............................................................................................. 1 1
26 ..... Park Brake Lever ............................................................................... 1 1
27 580051325 Parking Brake Cable ......................................................................... 1 ..
27 580063000 Parking Brake Cable ......................................................................... .. 1
28 900488826 Snap Ring .......................................................................................... 1 1
580051335 Kit-Spring (Includes Items 10) ............................................................... 1 1
580051329 Kit-Adjuster , RH (RH) (Includes Items 16-19) ....................................... 1 ..
580051328 Kit-Adjuster , LH (LH) (Includes Items 16-19) ........................................ .. 1

B975 ©2017 Yale Materials Handling Corporation 13-7


B10318 01-17

BRAKE ASSEMBLY
DRY BRAKE
KEY:
A: RH
B: LH
QTY
ITEM PART NO. DESCRIPTION A B
580051331 Kit-Park Brake , RH (RH) (Includes Items 8-9, 24-26) ........................... 1 ..
580051330 Kit-Repair Parking Brake , LH (LH) (Includes Items 8-9, 24-26) ............ .. 1
580051334 Kit-Hold Down (Includes Items 21-23) ................................................... 1 1

13-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10319

PARK BRAKE (FIGURE 13-4)


DRY BRAKE

ITEM PART NO. DESCRIPTION QTY


1 582060475 Parking Brake Lever ........................................................................................... 1
2 582017135 Parking Brake Lever ....................................................................................... 1
3 580083939 Sensor (Brake Position) ................................................................................. 1
4 940600906 Washer ........................................................................................................... 2
5 582004169 Screw ............................................................................................................. 2
6 582004724 Capscrew ............................................................................................................ 4

B975 ©2017 Yale Materials Handling Corporation 13-9


B10319 01-17

NOTES

13-10 ©2017 Yale Materials Handling Corporation B975


SECTION 14

14 HYDRAULIC SYSTEM
CONTENTS

SECTION 14
HYDRAULIC SYSTEM

DESCRIPTION PAGE

AUXILIARY ONE AND TWO


MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 14-28
AUXILLIARY HOSES
THREE STAGE FULL FREE LIFT - TWO STAGE LIMITED FREE-LIFT ................................................... 14-14
CONTROL VALVE ASSEMBLY
MANUAL CONTROL - THREE AND FOUR FUNCTION ............................................................................ 14-20
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ...................................................................................................................... 14-22
GEAR PUMP ASSEMBLY
HIGH PRESSURE ....................................................................................................................................... 14-6
LOW PRESSURE - CHAIN DRIVE OPTION .............................................................................................. 14-4
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 14-18
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 14-16
HYDRAULIC CONTROL VALVE
ELECTRONIC VALVE ASSEMBLY - THREE AND FOUR FUNCTION ..................................................... 14-31
ELECTRONIC VALVE AUXILIARY ONE SECTION - THREE AND FOUR FUNCTION ............................ 14-40
ELECTRONIC VALVE AUXILIARY TWO SECTION - FOUR FUNCTION ................................................. 14-42
ELECTRONIC VALVE INLET SECTION - THREE AND FOUR FUNCTION .............................................. 14-33
ELECTRONIC VALVE TILT SECTION - THREE AND FOUR FUNCTION ................................................ 14-38
HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC)
THREE AND FOUR FUNCTION - POPPET VALVES ................................................................................ 14-36
HYDRAULIC FILTER ...................................................................................................................................... 14-8
HYDRAULIC HOSES
LIFT, TILT, AND AUXILIARY ...................................................................................................................... 14-10
HYDRAULIC SUPPLY AND RETURN
WITH ALUMINUM TRANSMISSION - WITH CHAIN DRIVE ...................................................................... 14-2
MANUAL VALVE ANTI STALL GROUP
SINGLE SPEED TRANSMISSION .............................................................................................................. 14-24
OUTLET SECTION
ELECTRONIC CONTROL VALVE - WITH DIESEL ENGINES ................................................................... 14-44
ELECTRONIC CONTROL VALVE - WITH LPG ENGINES ........................................................................ 14-45
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 14-30
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 14-48
TILT CYLINDERS
GLP/GDP040-55VX .................................................................................................................................... 14-50
GLP/GDP060-70VX .................................................................................................................................... 14-52
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 14-26

B975 ©2017 Yale Materials Handling Corporation 14-1


B10320 01-17

HYDRAULIC SUPPLY AND RETURN (FIGURE 14-1)


WITH ALUMINUM TRANSMISSION — WITH CHAIN DRIVE

14-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10320

HYDRAULIC SUPPLY AND RETURN


WITH ALUMINUM TRANSMISSION – WITH CHAIN DRIVE

ITEM PART NO. DESCRIPTION QTY


1 580096892 Hose (Hydraulic Return 3 Function Valve) ......................................................... 1
1 580096893 Hose (Hydraulic Return 4 Function Valve) ......................................................... 1
2 502056903 Clamp ................................................................................................................. 4
3 ..... Hydraulic Filter .................................................................................................... 1
4 580027573 Nut ...................................................................................................................... 2
5 580040912 Dipstick ............................................................................................................... 1
6 500154904 Fitting .................................................................................................................. 1
7 580039912 Hose Clamp ........................................................................................................ 1
8 580027066 Hose ................................................................................................................... 1
8 580027270 Hose (Optional) ................................................................................................... 1
9 580056336 Adapter (Breather) .............................................................................................. 1
10 580056337 Breather .............................................................................................................. 1
11 580030969 Capscrew ............................................................................................................ 2
12 580012987 Nut ...................................................................................................................... 2
13 580071011 Strainer ............................................................................................................... 1
13 052645900 O-Ring ............................................................................................................ 1
14 582006514 Hose ................................................................................................................... 1
15 582013282 Tube Assy ........................................................................................................... 1
16 502566904 Washer ............................................................................................................... 2
17 449001418 Capscrew ............................................................................................................ 2
18 582006484 Hose ................................................................................................................... 1
19 580052324 Adapter (Suction) ................................................................................................ 1
20 c 580019817 Fitting .................................................................................................................. 1
20 b 582012614 Adapter ............................................................................................................... 1
21 ..... Gear Pump (FB10321 [Page 14-4], FB10322 [Page 14-6])............................. 1
22 580050641 Capscrew ............................................................................................................ 2
23 c 582012926 Hose Assy ........................................................................................................... 1
23 b 582012617 Hose Assy ........................................................................................................... 1
24 580019819 Fitting .................................................................................................................. 1
24 b 582012615 Adapter ............................................................................................................... 1
25 ..... Hydraulic Control Valve (FB10328 [Page 14-20], FB10334 [Page 14-
31])....................................................................................................................... 1
26 580049602 Pressure Switch .................................................................................................. 1
27 502056904 Clamp (Hose) ...................................................................................................... 1
28 502056901 Clamp ................................................................................................................. 1
29 580044860 Insert ................................................................................................................... 1
30 580001407 Clamp ................................................................................................................. 1
31 580030966 Capscrew ............................................................................................................ 1
520042831 Adhesive ............................................................................................................. AR
a 580036666 Plug (With O-Ring for Drain) (Hydraulic Tank Drain) .......................................... 1

FOOTNOTES:
a Not Illustrated c Without Quick-lock Option
b With Quick-lock Option

B975 ©2017 Yale Materials Handling Corporation 14-3


B10321 01-17

GEAR PUMP ASSEMBLY (FIGURE 14-2)


LOW PRESSURE — CHAIN DRIVE OPTION

14-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10321

GEAR PUMP ASSEMBLY


LOW PRESSURE – CHAIN DRIVE OPTION
KEY:
A: Yanmar 3.3L
B: PSI 2.4L
QTY
ITEM PART NO. DESCRIPTION A B
580048993 Gear Pump (29.4 cc/Rev) .......................................................................... 1 ..
580056481 Gear Pump (25.7 cc/Rev) .......................................................................... .. 1
1 ..... Snap Ring .............................................................................................. 1 1
2 ..... Oil Seal .................................................................................................. 1 1
3 580055594 Flange .................................................................................................... 1 1
4 ..... Back-Up Seal ......................................................................................... 2 2
5 ..... Plate Seal .............................................................................................. 2 2
6 580054029 Side Plate .............................................................................................. 2 2
7 580054028 Dowel ..................................................................................................... 4 4
8 580055592 Gear Set ................................................................................................ 1 ..
8 580057490 Gear Set ................................................................................................ .. 1
8 ..... Drive Gear ......................................................................................... 1 1
8 ..... Driven Gear ....................................................................................... 1 1
9 ..... Gear Plate .............................................................................................. 1 1
10 580055593
524250435 Cover ..................................................................................................... 1 1
11 580054027 Screw ..................................................................................................... .. 4
11 580054034 Screw ..................................................................................................... 4 ..
580012159 Kit-Seal (Includes Items 1-2, 4-5) ............................................................... 1 1

B975 ©2017 Yale Materials Handling Corporation 14-5


B10322 01-17

GEAR PUMP ASSEMBLY (FIGURE 14-3)


HIGH PRESSURE

14-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10322

GEAR PUMP ASSEMBLY


HIGH PRESSURE
KEY:
A: PSI 2.4L
B: Yanmar 3.3L
QTY
ITEM PART NO. DESCRIPTION A B
580083459 Gear Pump (25.7 cc/Rev) .......................................................................... 1 ..
580083458 Gear Pump (29.4 cc/Rev) .......................................................................... .. 1
1 ..... Gear Plate .............................................................................................. 1 ..
1 ..... Gear Plate .............................................................................................. .. 1
2 ..... Drive Gear ............................................................................................. 1 ..
2 ..... Drive Gear ............................................................................................. .. 1
3 ..... Driven Gear ........................................................................................... 1 ..
3 ..... Driven Gear ........................................................................................... .. 1
4 580055594 Flange .................................................................................................... 1 1
5 580054026 Cover ..................................................................................................... 1 1
6 580054029 Side Plate .............................................................................................. 2 2
7 ..... Plate Seal .............................................................................................. 2 2
8 ..... Back-Up Ring ......................................................................................... 2 2
9 ..... Oil Seal .................................................................................................. 1 1
10 ..... Snap Ring .............................................................................................. 1 1
11 580054027 Screw ..................................................................................................... 4 ..
11 580054034 Screw ..................................................................................................... .. 4
12 580054028 Dowel ..................................................................................................... 4 4
580057490 Gear Set (Includes Items 2-3) .................................................................... 1 ..
580055592 Gear Set (Includes Items 2-3) .................................................................... .. 1
580012159 Kit-Seal (Includes Items 7-10) .................................................................... 1 1

B975 ©2017 Yale Materials Handling Corporation 14-7


B10323 01-17

HYDRAULIC FILTER (FIGURE 14-4)

14-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10323

HYDRAULIC FILTER
ITEM PART NO. DESCRIPTION QTY
582000047 Hydraulic Filter Assembly ................................................................................... 1
1 580096467
582002901 Cap Assembly ................................................................................................ 1
2 580052947 Lid .............................................................................................................. 1
3 580096459 O-Ring ........................................................................................................ 1
4 580052948 Spring ......................................................................................................... 1
5 582002902 Dipstick Holder ............................................................................................... 1
5 ..... O-ring ......................................................................................................... 1
6 582000079 Hydraulic Filter Head Assembly ..................................................................... 1
7 061643400 Plug ............................................................................................................ 2
7 056363300 O-Ring ................................................................................................... 1
8 ..... Quad Ring (Tank Sealing) .............................................................................. 1
9 ..... O-Ring (Element) ........................................................................................... 1
10 582000048 Hydraulic Filter (Bowl Assembly) .................................................................... 1
11 ..... Element ...................................................................................................... 1
12 580052955 Filter Can (Bowl) ........................................................................................ 1
582002898 Kit-Seal (Includes Items 3, 5, 8-9) ...................................................................... 1
582005334 Kit-Filter Element and Cap Seal (Includes Items 9, 11) ...................................... 1

B975 ©2017 Yale Materials Handling Corporation 14-9


B10324 01-17

HYDRAULIC HOSES (FIGURE 14-5)


LIFT, TILT, AND AUXILIARY

14-10 ©2017 Yale Materials Handling Corporation B975


01-17 B10324

HYDRAULIC HOSES
LIFT, TILT, AND AUXILIARY
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 502056903 Clamp ......................................................................................................... 1 2
2 524141696 Hose Clamp ............................................................................................... 1 2
3 580019860 Fitting ......................................................................................................... 3 3
3 580039385 O-Ring ................................................................................................... 3 3
3 056363300 O-Ring ................................................................................................... 3 3
4 580047454 Hose Assy (Tilt) .......................................................................................... 1 1
5 580055804 Fitting (Electronic Valve) ............................................................................ 3 3
5 504155200 O-Ring ................................................................................................... 1 1
5 052645300 O-Ring ................................................................................................... 1 1
5 580055804 Fitting (Manual Valve) ................................................................................ 1 1
5 504155200 O-Ring ................................................................................................... 1 1
5 052645300 O-Ring ................................................................................................... 1 1
5 580039349 Fitting (Manual Valve) ................................................................................ 1 1
5 580063949 O-Ring ................................................................................................... 1 1
5 052645300 O-Ring ................................................................................................... 1 1
6 582006751 Tube Assy (Electronic Valve) ..................................................................... 1 1
6 582004570 Tube Assy (Manual Valve) ......................................................................... 1 1
7 580019805 Fitting ......................................................................................................... 1 1
7 056363300 O-Ring ................................................................................................... 1 1
7 052645200 O-Ring ................................................................................................... 1 1
8 580026621 Nut , Foldover ............................................................................................. 2 2
9 505973554 Clamp ......................................................................................................... 1 1
10 580058269 Capscrew ................................................................................................... 1 1
11 580039365 Fitting ......................................................................................................... 1 1
11 504155200 O-Ring ................................................................................................... 1 1
12 582006752 Hose Assy .................................................................................................. 1 1
13 582006753 Hose Assy .................................................................................................. 1 1
14 580019871 Fitting (Hoist) .............................................................................................. 1 1
14 580064644 Fitting (Load Weigh Display) ...................................................................... 1 1
14 580019387 O-Ring ................................................................................................... 1 1
15 580041371 Clamp (Swivel) ........................................................................................... 1 1
16 580041384 Clamp (Swivel) ........................................................................................... 1 1
17 580041208 Fitting (Diagnostic) ..................................................................................... 1 1
18 a 582027461 Hose Assy (Hoist) (Main Mast To Lowering Control Valve) ....................... 1 1
19 504228266 Clamp ......................................................................................................... 1 1
20 580066670 Capscrew ................................................................................................... 1 1
21 580020468 Fitting ......................................................................................................... 1 1
21 504155200 O-Ring ................................................................................................... 2 2
22 580056661 Hose Assy .................................................................................................. 1 1
23 580041704 Insert .......................................................................................................... 2 ..
24 504068794 Clamp (Double Hose) ................................................................................. 1 ..
25 580024707 Capscrew ................................................................................................... 2 ..
26 580019810 Fitting ......................................................................................................... 2 2
26 504155200 O-Ring ................................................................................................... 2 2
26 052645300 O-Ring ................................................................................................... 2 2

B975 ©2017 Yale Materials Handling Corporation 14-11


B10324 01-17

HYDRAULIC HOSES
LIFT, TILT, AND AUXILIARY
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
27 a 582044055 Hose Assy .................................................................................................. 1 ..
28 a 582027456 Hose Assy (FB10325 [Page 14-14])......................................................... .. 1
29 a 582043438 Hose Assy .................................................................................................. 1 ..
30 a 582043439 Hose Assy (Alternate Part) ......................................................................... .. 1

FOOTNOTES:
a Two Stage LFL and Three Stage FFL

14-12 ©2017 Yale Materials Handling Corporation B975


01-17 B10324

NOTES

B975 ©2017 Yale Materials Handling Corporation 14-13


B10325 01-17

AUXILLIARY HOSES (FIGURE 14-6)


THREE STAGE FULL FREE LIFT — TWO STAGE LIMITED FREE-LIFT

14-14 ©2017 Yale Materials Handling Corporation B975


01-17 B10325

AUXILLIARY HOSES
THREE STAGE FULL FREE LIFT – TWO STAGE LIMITED FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 582043438 Hose Assy .................................................................................................. 1 1
2 580055804 Fitting ......................................................................................................... 1 2
3 582044055 Hose Assy (Alternate Part) ......................................................................... 1 1
4 580019810 Fitting ......................................................................................................... 1 2
5 504068794 Clamp (Double Hose) ................................................................................. 1 1
6 582028026 Plate ........................................................................................................... 1 1
7 580024707 Capscrew ................................................................................................... 2 2
8 580041704 Insert .......................................................................................................... 2 2
9 582043439 Hose Assy .................................................................................................. .. 1
10 582027456 Hose Assy .................................................................................................. .. 1

B975 ©2017 Yale Materials Handling Corporation 14-15


B10326 01-17

HAND LEVERS (FIGURE 14-7)


THREE FUNCTION — WITHOUT DETENTED LEVERS

14-16 ©2017 Yale Materials Handling Corporation B975


01-17 B10326

HAND LEVERS
THREE FUNCTION – WITHOUT DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY


1 580084408 Bracket (Mounting) ............................................................................................. 1
2 582041056
580047714 Capscrew ............................................................................................................ 3
3 580056815 Capscrew ............................................................................................................ 2
4 580085082 Shaft (Pivot) ........................................................................................................ 1
5 580050978 Bushing ............................................................................................................... 6
6 580084411 Lever ................................................................................................................... 1
7 580084412 Lever (Tilt) ........................................................................................................... 1
8 580084413 Lever (Auxiliary One) .......................................................................................... 1
9 580056844
582016189 Knob ................................................................................................................... 3
10 580083423 Link ..................................................................................................................... 3
11 500583902 Pin ....................................................................................................................... 6
12 580056840 Locking Ring Cotter Pin ...................................................................................... 6
13 580058269 Capscrew ............................................................................................................ 3
14 580056666 Washer ............................................................................................................... 3
15 580044129 Isolator ................................................................................................................ 3
16 582032443 Hyd Control Valve (Manual) (GP040-60VX) (FB10328 [Page 14-20]).............. 1
16 582032447 Hyd Control Valve (Manual) (GP070VX) (FB10328 [Page 14-20])................... 1

B975 ©2017 Yale Materials Handling Corporation 14-17


B10327 01-17

HAND LEVERS (FIGURE 14-8)


FOUR FUNCTION — WITH DETENTED LEVERS

14-18 ©2017 Yale Materials Handling Corporation B975


01-17 B10327

HAND LEVERS
FOUR FUNCTION – WITH DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY


1 580084410 Bracket ................................................................................................................ 1
2 582041056
580047714 Capscrew ............................................................................................................ 4
3 505970500 Nut ...................................................................................................................... 1
4 449021003 Washer ............................................................................................................... 1
5 580085263 Plate .................................................................................................................... 1
6 580049840 Capscrew ............................................................................................................ 1
7 580056815 Capscrew ............................................................................................................ 2
8 504230239 Spring ................................................................................................................. 1
9 504227270 Roll Pin ............................................................................................................... 1
10 580042392 Lever ................................................................................................................... 2
11 580050978 Bushing ............................................................................................................... 12
12 518797699 Pin (Selector) ...................................................................................................... 1
13 580085003 Shaft ................................................................................................................... 1
14 449021010 Washer ............................................................................................................... 3
15 580083423 Link ..................................................................................................................... 4
16 580056840 Locking Ring Cotter Pin ...................................................................................... 8
17 500583902 Pin ....................................................................................................................... 8
18 580084415 Lever (Auxiliary Two and Three) ......................................................................... 1
19 580084413 Lever (Auxiliary One) .......................................................................................... 1
20 580084412 Lever (Tilt) ........................................................................................................... 1
21 580084411 Lever ................................................................................................................... 1
22 580056844
582016189 Knob ................................................................................................................... 4
22 580052203 Lens (Blank) ........................................................................................................ 1
23 580058269 Capscrew ............................................................................................................ 3
24 580056666 Washer ............................................................................................................... 3
25 580044129 Isolator ................................................................................................................ 3
26 582032445 Hyd Control Valve (Manual) (GP040-60VX) (FB10328 [Page 14-20]).............. 1
26 582032449 Hyd Control Valve (Manual) (GP070VX) (FB10328 [Page 14-20])................... 1

B975 ©2017 Yale Materials Handling Corporation 14-19


B10328 01-17

CONTROL VALVE ASSEMBLY (FIGURE 14-9)


MANUAL CONTROL — THREE AND FOUR FUNCTION

14-20 ©2017 Yale Materials Handling Corporation B975


01-17 B10328

CONTROL VALVE ASSEMBLY


MANUAL CONTROL – THREE AND FOUR FUNCTION
KEY:
A: GP040-60VX
B: GP070VX
QTY
ITEM PART NO. DESCRIPTION A B
582032443 Hyd Control Valve (Manual) (3 Function) ................................................... 1 ..
582032445 Hyd Control Valve (Manual) (4 Function) ................................................... 1 ..
582032447 Hyd Control Valve (Manual) (3 Function) ................................................... .. 1
582032449 Hyd Control Valve (Manual) (4 Function) ................................................... .. 1
1 580054688 Kit-Seal (Three Function) .................................................................. 1 ..
1 582032451 Hyd Control Valve (3 Function) .............................................................. 1 ..
1 580085142 Kit-Seal (Three Function) .................................................................. 1 ..
1 580054690 Kit-Seal (Four Function) .................................................................... 1 ..
1 582029492 Hyd Control Valve (4 Function) .............................................................. 1 ..
1 580084965 Kit-Seal (Master) ............................................................................... 1 ..
1 580054688 Kit-Seal (Three Function) .................................................................. .. 1
1 582032452 Hyd Control Valve (3 Function) .............................................................. .. 1
1 580085142 Kit-Seal (Three Function) .................................................................. .. 1
1 580054690 Kit-Seal (Four Function) .................................................................... .. 1
1 582032453 Hyd Control Valve (4 Function) .............................................................. .. 1
1 580084965 Kit-Seal (Master) ............................................................................... .. 1
2 582037367
580054063 Relief Valve (3100 PSI) (Main Relief) ................................................ 1 ..
2 580054064 Relief Valve (3400 PSI) (Main) .......................................................... .. 1
2 580054672 Kit-Seal and Spring ....................................................................... 1 1
3 580054046 Relief Valve , Secondary ................................................................... 1 1
3 580054684 Kit-Seal and Spring ....................................................................... 1 1
4 582034510 Valve Section (Lift And Tilt) (FB10331 [Page 14-26])...................... 1 1
5 582034226 Valve Section (3 Function) (FB10332 [Page 14-28])....................... 1 1
6 582034234 Valve Section (4 Function) (FB10332 [Page 14-28])....................... 1 1
7 580054062 Valve Section (Outlet Section) (FB10333 [Page 14-30]).................. 1 1
8 580043151 Steering Control Unit (FB10309 [Page 12-8])....................................... 1 ..
8 580043152 Steering Control Unit (FB10309 [Page 12-8])....................................... .. 1
8 582056756 Steering Control Unit (Alternate Part) .................................................... 1 1

B975 ©2017 Yale Materials Handling Corporation 14-21


B10329 01-17

CONTROL VALVE LOCKOUT GROUP (FIGURE 14-10)


MANUAL CONTROL VALVE

14-22 ©2017 Yale Materials Handling Corporation B975


01-17 B10329

CONTROL VALVE LOCKOUT GROUP


MANUAL CONTROL VALVE
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580088718 Solenoid Assembly (Double Function) ....................................................... 1 2
2 580088729 Solenoid Assembly (Single Function) ........................................................ 1 ..
3 580052297 Capscrew ................................................................................................... 4 4
4 580085134 Needle Roller ............................................................................................. 3 4
5 ..... Manual Control Valve (FB10328 [Page 14-20])........................................ 1 1

B975 ©2017 Yale Materials Handling Corporation 14-23


B10330 01-17

MANUAL VALVE ANTI STALL GROUP (FIGURE 14-11)


SINGLE SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY


1 582033965 Bracket ................................................................................................................ 1
2 580041704 Insert ................................................................................................................... 2
3 582033938 Valve Block ......................................................................................................... 1
4 932200910 Capscrew ............................................................................................................ 2
5 582033980 Disk ..................................................................................................................... 1
6 580087997 Solenoid Valve .................................................................................................... 1
7 580086384 Washer ............................................................................................................... 2
8 580019860 Fitting .................................................................................................................. 1
9 582031944 T-Fitting ............................................................................................................... 1
10 580019810 Fitting .................................................................................................................. 1
11 582037800 Hose Assy ........................................................................................................... 1
12 582033964 Hose Assy ........................................................................................................... 1
13 580053484 Clamp (Swivel) .................................................................................................... 1
14 580042330 Clamp (Swivel) .................................................................................................... 1
15 582037798 Fitting .................................................................................................................. 1

14-24 ©2017 Yale Materials Handling Corporation B975


01-17 B10330

NOTES

B975 ©2017 Yale Materials Handling Corporation 14-25


B10331 01-17

VALVE ASSEMBLY, LIFT AND TILT (FIGURE 14-12)


MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION

14-26 ©2017 Yale Materials Handling Corporation B975


01-17 B10331

VALVE ASSEMBLY, LIFT AND TILT


MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


582034510 Valve Section (Lift And Tilt) ................................................................................ 1
1 580054052 Plug Assembly ................................................................................................ 2
2 580054462 Plug ................................................................................................................ 1
3 580006977 Spring ............................................................................................................. 3
4 580054465 Poppet ............................................................................................................ 1
5 580006976 Poppet ............................................................................................................ 2
6 502635907 Screw ............................................................................................................. 4
7 580049294 Plate ............................................................................................................... 2
8 580085184 Kit-Valve (Manual Lower Assembly) .............................................................. 1
9 580062938 Plate ............................................................................................................... 2
10 504230236 Spring Seat ..................................................................................................... 4
11 580056023 Spring ............................................................................................................. 2
12 580056024 Piston ............................................................................................................. 1
13 504230207 Spring ............................................................................................................. 1
14 580085142 Kit-Seal (Three Function) ............................................................................... 1
14 580084965 Kit-Seal (Master) ............................................................................................ 1
14 580085146 Kit-Seal (Lift and Tilt) ...................................................................................... 1
15 580054869 Cap ................................................................................................................. 2
16 580072235
580054044 Capscrew ....................................................................................................... 4
17 582034508 Spool End ....................................................................................................... 1
18 582037367
580054063 Relief Valve (3100 PSI) (Main Relief) (Low Relief) ........................................ 1
18 580054064 Relief Valve (3400 PSI) (Main) (High Relief) .................................................. 1
19 582034509 Spool End ....................................................................................................... 1
20 580052731 Plug Assembly ................................................................................................ 2
580054672 Kit-Seal and Spring ........................................................................................ 1

B975 ©2017 Yale Materials Handling Corporation 14-27


B10332 01-17

AUXILIARY ONE AND TWO (FIGURE 14-13)


MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION

14-28 ©2017 Yale Materials Handling Corporation B975


01-17 B10332

AUXILIARY ONE AND TWO


MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 582034226 Valve Section ............................................................................................. 1 1
1 582034234 Valve Section ............................................................................................. .. 1
2 502635907 Screw ..................................................................................................... 2 4
3 582013902 Plug Assembly ....................................................................................... 1 1
4 580054689 Kit-Seal (Auxiliary Functions) ................................................................. 1 1
5 580072235
580054044 Capscrew ............................................................................................... 2 4
6 580054869 Cap ........................................................................................................ 1 2
7 582034509 Spool End .............................................................................................. 1 2
8 504230236 Spring Seat ............................................................................................ 2 4
9 580056023 Spring .................................................................................................... 1 2
10 580062938 Plate ....................................................................................................... 1 2
11 580006976 Poppet ................................................................................................... 1 2
12 580006977 Spring .................................................................................................... 1 2
13 580054052 Plug Assembly ....................................................................................... 1 2
14 580049294 Plate ....................................................................................................... 1 2
580085142 Kit-Seal (Three Function) ....................................................................... 1 ..
580084965 Kit-Seal (Master) .................................................................................... .. 1

B975 ©2017 Yale Materials Handling Corporation 14-29


B10333 01-17

OUTLET SECTION (FIGURE 14-14)


MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 580054062 Valve Section (Outlet Section) ............................................................................ 1
2 580055166 Kit-Tie Rod (Three Function) .............................................................................. 1
2 580054696 Kit-Tie Rod .......................................................................................................... 1
2 014936600 Nut .................................................................................................................. 4
3 580055322 Plug Assembly .................................................................................................... 1
3 580004501 Plug ................................................................................................................ 1
4 580054046 Relief Valve , Secondary .................................................................................... 1
5 ..... Nut .................................................................................................................. 1
6 ..... Screw ............................................................................................................. 1
7 ..... Washer ........................................................................................................... 1
8 ..... Poppet ............................................................................................................ 1
9 ..... Plug ................................................................................................................ 1
10 580054684 Kit-Seal and Spring ........................................................................................ 1

14-30 ©2017 Yale Materials Handling Corporation B975


01-17 B10334

HYDRAULIC CONTROL VALVE (FIGURE 14-15)


ELECTRONIC VALVE ASSEMBLY — THREE AND FOUR FUNCTION

KEY:
A: Three Function Valve, Low Relief
B: Four Function Valve, Low Relief
C: Three Function Valve, High Relief
D: Four Function Valve, High Relief
QTY
ITEM PART NO. DESCRIPTION A B C D
582032470 Hyd Valve W/Assembled Parts (E-Hydraulics Valve) ............... 1 .. .. ..
582032472 Hyd Valve W/Assembled Parts (E-Hydraulics Valve) ............... .. 1 .. ..
582032474 Hyd Valve W/Assembled Parts (E-Hydraulics Valve) ............... .. .. 1 ..
582032476 Hyd Valve W/Assembled Parts (E-Hydraulics Valve) ............... .. .. .. 1
1 580043151 Steering Control Unit (FB10309 [Page 12-8])..................... 1 1 .. ..
1 580043152 Steering Control Unit (FB10309 [Page 12-8])..................... .. .. 1 1
1 582056756 Steering Control Unit (Alternate Part) ................................... 1 1 1 1
2 582032479 Hyd Control Valve (E-Hydraulics) ......................................... 1 .. .. ..
2 582032480 Hyd Control Valve (E-Hydraulics) ......................................... .. 1 .. ..
2 582032481 Hyd Control Valve (E-Hydraulics) ......................................... .. .. 1 ..
2 582032482 Hyd Control Valve (E-Hydraulics) ......................................... .. .. .. 1
3 580084522 Valve Section (Inlet) (FB10335 [Page 14-33])................ 1 1 .. ..
3 580054045 Relief Valve (Main) ...................................................... 1 1 .. ..
3 580084523 Valve Section (Inlet) (FB10335 [Page 14-33])................ .. .. 1 1

B975 ©2017 Yale Materials Handling Corporation 14-31


B10334 01-17

KEY:
A: Three Function Valve, Low Relief
B: Four Function Valve, Low Relief
C: Three Function Valve, High Relief
D: Four Function Valve, High Relief
QTY
ITEM PART NO. DESCRIPTION A B C D
3 580054068 Relief Valve (Main) ...................................................... .. .. 1 1
4 580059270 Poppet Valve .................................................................... 1 1 1 1
5 580094288 Poppet Valve .................................................................... 1 1 1 1
6 580097121 Valve Section (Tilt) (FB10337 [Page 14-38]).................. 1 1 1 1
7 580097092 Valve Section (Aux. 1) (FB10338 [Page 14-40])............. 1 1 1 1
8 580097120 Valve Section (Aux. 2) (FB10339 [Page 14-42])............. 1 1 1 1
9 580054046 Relief Valve , Secondary .................................................. 1 1 1 1
10 580097089 Valve Section (Outlet) (FB10340 [Page 14-44])............. 1 1 1 1
580054145 Kit-Seal (Master 3 Function) ................................................. 1 .. 1 ..
580054144 Kit-Seal (Master 4 Function) ................................................. .. 1 .. 1
580054054 Kit-Tie Rod ............................................................................ 1 .. 1 ..
580054692 Kit-Tie Rod ............................................................................ .. 1 .. 1

14-32 ©2017 Yale Materials Handling Corporation B975


01-17 B10335

HYDRAULIC CONTROL VALVE (FIGURE 14-16)


ELECTRONIC VALVE INLET SECTION — THREE AND FOUR FUNCTION

KEY:
A: 3 Function Valve
B: 4 Function Valve
QTY
ITEM PART NO. DESCRIPTION A B
580084522 Valve Section (Inlet) (Low Relief) ............................................................... 1 1
580084523 Valve Section (Inlet) (High Relief) .............................................................. 1 1
1 580054124 Spring .................................................................................................... 1 1
2 580055322 Plug Assembly ....................................................................................... 1 1
3 580052731 Plug ........................................................................................................ 1 1
4 580054118 Shuttle Valve .......................................................................................... 1 1
5 580054130 Setscrew ................................................................................................ 1 1
6 580052731 Plug ........................................................................................................ 1 1
7 580058139 Poppet ................................................................................................... 1 1
8 580054119 Spring .................................................................................................... 1 1
9 580054053 Plug Assembly ....................................................................................... 1 1
10 580054045 Relief Valve (Main) ................................................................................ 1 ..
10 580054068 Relief Valve (Main) ................................................................................ .. 1
11 580054685 Kit-Relief Valve ........................................................................................... 1 1
12 580054145 Kit-Seal (Master 3 Function) ...................................................................... 1 1
13 580054140 Kit-Seal (Inlet) ............................................................................................ 1 1
14 580054147 Kit-Seal (Steering Control Unit Interface) ................................................... 1 1

B975 ©2017 Yale Materials Handling Corporation 14-33


B10335 01-17

KEY:
A: 3 Function Valve
B: 4 Function Valve
QTY
ITEM PART NO. DESCRIPTION A B
15 580056025 Kit-Valve (Manual Lowering) ...................................................................... 1 1

14-34 ©2017 Yale Materials Handling Corporation B975


01-17 B10335

NOTES

B975 ©2017 Yale Materials Handling Corporation 14-35


B10336 01-17

HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC) (FIGURE 14-17)


THREE AND FOUR FUNCTION — POPPET VALVES

14-36 ©2017 Yale Materials Handling Corporation B975


01-17 B10336

HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC)


THREE AND FOUR FUNCTION – POPPET VALVES

ITEM PART NO. DESCRIPTION QTY


1 580094288 Poppet Valve (Lower) ......................................................................................... 1
2 580072347 Nut .................................................................................................................. 1
3 580054933 Coil ................................................................................................................. 1
4 580054935 Tube Assy (Solenoid) ..................................................................................... 1
5 580054936 Spring ............................................................................................................. 1
6 580094305 Poppet Valve .................................................................................................. 1
7 580058015 Sleeve ............................................................................................................ 1
8 580059270 Poppet Valve (Lift) .............................................................................................. 1
9 580072347 Nut .................................................................................................................. 1
10 580054933 Coil ................................................................................................................. 1
11 580072345 Tube Assy (Solenoid) ..................................................................................... 1
12 580072348 Spring ............................................................................................................. 1
13 ..... Poppet Valve .................................................................................................. 1
14 582037329 Spring ............................................................................................................. 1
15 580058138 Kit-Seal (Electro Hydraulic Poppet Valve) .......................................................... 1

B975 ©2017 Yale Materials Handling Corporation 14-37


B10337 01-17

HYDRAULIC CONTROL VALVE (FIGURE 14-18)


ELECTRONIC VALVE TILT SECTION — THREE AND FOUR FUNCTION

14-38 ©2017 Yale Materials Handling Corporation B975


01-17 B10337

HYDRAULIC CONTROL VALVE


ELECTRONIC VALVE TILT SECTION – THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


580097121 Valve Section (Tilt) .............................................................................................. 1
1 580083823 Capscrew ....................................................................................................... 4
2 580054050 Valve (Pressure Reducing) ............................................................................ 2
3 580054129 Setscrew ......................................................................................................... 1
4 580006976 Poppet ............................................................................................................ 2
5 580006977 Spring ............................................................................................................. 2
6 580054052 Plug Assembly ................................................................................................ 2
7 580054126 Washer ........................................................................................................... 2
8 580054125 Spring ............................................................................................................. 2
9 580054131 Plug ................................................................................................................ 2
10 580054671 Piston and Rod ............................................................................................... 1
11 580055015 Spring ............................................................................................................. 1
12 580055016 Spool End ....................................................................................................... 1
13 580054141 Kit-Seal (Tilt) ....................................................................................................... 1
14 580054148
582002731 Kit-Seal (Solenoid Pressure Reducing) .............................................................. 1

B975 ©2017 Yale Materials Handling Corporation 14-39


B10338 01-17

HYDRAULIC CONTROL VALVE (FIGURE 14-19)


ELECTRONIC VALVE AUXILIARY ONE SECTION — THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


580097092 Valve Section (Aux. 1) ........................................................................................ 1
1 580083823 Capscrew ....................................................................................................... 4
2 580054050 Valve (Pressure Reducing) ............................................................................ 2
2 580054148
582002731 Kit-Seal (Solenoid Pressure Reducing) .......................................................... 1
3 582013902 Plug Assembly ................................................................................................ 1
4 580054126 Washer ........................................................................................................... 2
5 580054125 Spring ............................................................................................................. 2
6 580054131 Plug ................................................................................................................ 2
7 580054052 Plug Assembly ................................................................................................ 1
8 580006977 Spring ............................................................................................................. 2
9 580006976 Poppet ............................................................................................................ 2
10 580054142 Kit-Seal (Auxiliary 1 Section) .............................................................................. 1

14-40 ©2017 Yale Materials Handling Corporation B975


01-17 B10338

NOTES

B975 ©2017 Yale Materials Handling Corporation 14-41


B10339 01-17

HYDRAULIC CONTROL VALVE (FIGURE 14-20)


ELECTRONIC VALVE AUXILIARY TWO SECTION — FOUR FUNCTION

14-42 ©2017 Yale Materials Handling Corporation B975


01-17 B10339

HYDRAULIC CONTROL VALVE


ELECTRONIC VALVE AUXILIARY TWO SECTION – FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


580097120 Valve Section (Aux. 2) ........................................................................................ 1
1 580083823 Capscrew ....................................................................................................... 4
2 580054050 Valve (Pressure Reducing) ............................................................................ 2
2 580054148
582002731 Kit-Seal (Solenoid Pressure Reducing) .......................................................... 1
3 580054053 Plug Assembly ................................................................................................ 1
4 580054126 Washer ........................................................................................................... 2
5 580054125 Spring ............................................................................................................. 2
6 580054131 Plug ................................................................................................................ 2
7 580054052 Plug Assembly ................................................................................................ 1
8 580006977 Spring ............................................................................................................. 2
9 580006976 Poppet ............................................................................................................ 2
10 580054143 Kit-Seal (Auxiliary 2 and 3 Section) .................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 14-43


B10340 01-17

OUTLET SECTION (FIGURE 14-21)


ELECTRONIC CONTROL VALVE — WITH DIESEL ENGINES

ITEM PART NO. DESCRIPTION QTY


1 580097089 Valve Section (Outlet) ......................................................................................... 1
2 580054046 Relief Valve , Secondary ................................................................................ 1
3 580054684 Kit-Seal and Spring .................................................................................... 1
4 580054054 Kit-Tie Rod (Three Function) .............................................................................. 1
4 580054692 Kit-Tie Rod (Four Function) ................................................................................ 1
5 580087998 Plug ..................................................................................................................... 1
5 580089428 Kit-Seal , Viton Seals ...................................................................................... 1

14-44 ©2017 Yale Materials Handling Corporation B975


01-17 B10341

OUTLET SECTION (FIGURE 14-22)


ELECTRONIC CONTROL VALVE — WITH LPG ENGINES

B975 ©2017 Yale Materials Handling Corporation 14-45


B10341 01-17

ITEM PART NO. DESCRIPTION QTY


1 580097089 Valve Section (Outlet) ......................................................................................... 1
2 580054046 Relief Valve , Secondary ................................................................................ 1
3 580054684 Kit-Seal and Spring .................................................................................... 1
4 580054692 Kit-Tie Rod .......................................................................................................... 1
4 014936600 Nut .................................................................................................................. 4
a 582033980 Disk ..................................................................................................................... 1
6 580087997 Solenoid Valve .................................................................................................... 1
6 580089428 Kit-Seal , Viton Seals ...................................................................................... 1

FOOTNOTES:
a Not Illustrated

14-46 ©2017 Yale Materials Handling Corporation B975


01-17 B10341

NOTES

B975 ©2017 Yale Materials Handling Corporation 14-47


B10342 01-17

TILT CYLINDER AND MAST INSTALLATION (FIGURE 14-23)

14-48 ©2017 Yale Materials Handling Corporation B975


01-17 B10342

TILT CYLINDER AND MAST INSTALLATION


KEY:
A: GP040-55VX
B: GP060-70VX
QTY
ITEM PART NO. DESCRIPTION A B
1 580032475 Pin (Mast Mounting) ................................................................................... 2 2
2 580034016 Capscrew ................................................................................................... 4 4
3 582005016 Shim ........................................................................................................... 1 1
4 580052367 Pin .............................................................................................................. 4 4
5 580040489 Pin Anchor .................................................................................................. 4 4
6 015630900 Grease Fitting ............................................................................................. 2 2
7 ab 580052368 Rod End ..................................................................................................... 2 ..
7 ab 580052371 Rod End ..................................................................................................... .. 2
8 b 505970567 Shim ........................................................................................................... 4 ..
8 b 504232202 Shim ........................................................................................................... .. 4
9 b 505974501 Shim ........................................................................................................... 4 ..
9 b 518795660 Shim ........................................................................................................... .. 4
10 b 580052369 Spacer ........................................................................................................ 2 ..
10 b 580052373 Spacer ........................................................................................................ .. 2
11 b 012828000 O-Ring ........................................................................................................ 4 ..
11 b 019324800 O-Ring ........................................................................................................ .. 4
12 580056000 Nut .............................................................................................................. 2 2
13 580056005 Washer ....................................................................................................... 2 2
14 580061352 Capscrew ................................................................................................... 2 2
15 580050617 Tilt Cylinder (RH) (FB10343 [Page 14-50])............................................... 1 ..
15 580050619 Tilt Cylinder (RH) (FB10344 [Page 14-52])............................................... .. 1
16 580050618 Tilt Cylinder (LH) (FB10343 [Page 14-50])............................................... 1 ..
16 580050616 Tilt Cylinder (LH) (FB10344 [Page 14-52])............................................... .. 1
17 504229225 Bushing ...................................................................................................... 2 2
18 580058009 Capscrew ................................................................................................... 4 4
19 015628700 Grease Fitting ............................................................................................. 2 2
20 580030970 Capscrew ................................................................................................... 2 2

FOOTNOTES:
a 6° Forward/10° Back b 6° Forward/6° Back

B975 ©2017 Yale Materials Handling Corporation 14-49


B10343 01-17

TILT CYLINDERS (FIGURE 14-24)


GLP/GDP040-55VX

14-50 ©2017 Yale Materials Handling Corporation B975


01-17 B10343

TILT CYLINDERS
GLP/GDP040-55VX

ITEM PART NO. DESCRIPTION QTY


580050617 Tilt Cylinder (RH) ................................................................................................ 1
580050618 Tilt Cylinder (LH) ................................................................................................. 1
1 524172603 Tube Wldmt-Cylinder (RH) ............................................................................. 1
1 524172604 Tube Wldmt-Cylinder (LH) .............................................................................. 1
2 502637902 Locknut ........................................................................................................... 1
3 501802906 O-Ring ............................................................................................................ 1
4 504305701 Piston Seal ..................................................................................................... 1
5 506002500 Piston ............................................................................................................. 1
6 506251503 Cylinder Rod ................................................................................................... 1
7 015493400 O-Ring ............................................................................................................ 1
8 502011914 Back-Up Ring ................................................................................................. 1
9 580022505 Rod Seal ......................................................................................................... 1
10 580022514 Rod Wiper ...................................................................................................... 1
11 518852600 Gland .............................................................................................................. 1
580022411 Kit-Seal (Includes Items 3-4, 7-10) ..................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 14-51


B10344 01-17

TILT CYLINDERS (FIGURE 14-25)


GLP/GDP060-70VX

14-52 ©2017 Yale Materials Handling Corporation B975


01-17 B10344

TILT CYLINDERS
GLP/GDP060-70VX

ITEM PART NO. DESCRIPTION QTY


580050616 Tilt Cylinder (LH) ................................................................................................. 1
580050619 Tilt Cylinder (RH) ................................................................................................ 1
1 524171803 Tube Wldmt-Cylinder (RH) ............................................................................. 1
1 524171804 Tube Wldmt-Cylinder (LH) .............................................................................. 1
2 502637905 Locknut ........................................................................................................... 1
3 504229241 Wear Ring ...................................................................................................... 1
4 580056845 Piston ............................................................................................................. 1
5 504305702 Piston Seal ..................................................................................................... 1
6 051740800 O-Ring ............................................................................................................ 1
7 524172003 Cylinder Rod ................................................................................................... 1
8 504232259 O-Ring ............................................................................................................ 1
9 502011903 Back-Up Ring ................................................................................................. 1
10 580022508 Rod Wiper ...................................................................................................... 1
11 580056846 Gland .............................................................................................................. 1
12 580022491 Rod Seal ......................................................................................................... 1
580036517 Kit-Seal (Tilt Cylinder) (Includes Items 3, 5-6, 8-10, 12) ..................................... 1

B975 ©2017 Yale Materials Handling Corporation 14-53


B10344 01-17

NOTES

14-54 ©2017 Yale Materials Handling Corporation B975


SECTION 15

15 MAST-TWO STAGE LIMITED FREE-LIFT


CONTENTS

SECTION 15
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

INNER MAST
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 15-4
MAIN LIFT
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 15-6
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 15-8
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 15-2

B975 ©2017 Yale Materials Handling Corporation 15-1


B10345 01-17

OUTER MAST (FIGURE 15-1)


TWO STAGE LIMITED FREE-LIFT

15-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10345

OUTER MAST
TWO STAGE LIMITED FREE-LIFT
GP040-55VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3752 mm 4392 mm
ITEM 1 2 3 4 (147.7 in.) (172.9 in.)
Mast F507 F507
Group Number 3752 4392
Mast Assy 582031190 582031196
1 Outer Mast 582023158 582023165

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3659 mm 4359 mm
ITEM 1 2 3 4 (144.1 in.) (171.6 in.)
Mast F562 F562
Group Number 3659 4359
Mast Assy 582031172 582031179
1 Outer Mast 582023160 582023167

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 2
2 580001429 Load Roller ("A") (111.10/110.84) (Optional) ................................................. 2
3 015916300 Snap Ring ....................................................................................................... 2
3 449029011 Snap Ring (Optional) ...................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504229225 Bushing .......................................................................................................... 2
6 582014767 Bushing (Bronze) ............................................................................................ 2
7 582014765 Capscrew ....................................................................................................... 2
8 015631500 Grease Fitting ................................................................................................. 2
8 015628700 Grease Fitting (Optional) ................................................................................ 2
9 ..... Inner Mast (FB10346 [Page 15-4])................................................................ 1
10 ..... Chain (FB10346 [Page 15-4])....................................................................... 2
11 580033718 Pin .................................................................................................................. 2
12 015415900 Cotter Pin ....................................................................................................... 2
13 504064758 Ring ................................................................................................................ 2
14 582014090 Nut .................................................................................................................. 2
15 582022142 Restraint ......................................................................................................... 2
16 582033982 Capscrew ....................................................................................................... 4
17 582030296 Chain Anchor (GP040-55VX) ......................................................................... 2
17 582036571 Chain Anchor (GP060-70VX) ......................................................................... 2
18 580055632 Washer ........................................................................................................... 2
19 580055651 Nut .................................................................................................................. 4

FOOTNOTES:
a Refer to Table

B975 ©2017 Yale Materials Handling Corporation 15-3


B10346 01-17

INNER MAST (FIGURE 15-2)


TWO STAGE LIMITED FREE LIFT

15-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10346

INNER MAST
TWO STAGE LIMITED FREE LIFT
GP040-55VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3752 mm 4392 mm
ITEM 1 2 3 4 (147.7 in.) (172.9 in.)
Mast F507 F507
Group Number 3752 4392
Mast Assy 582031190 582031196
1 Inner Mast 582028199 582028205
11 Chain 504064757 580033635

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3659 mm 4359 mm
ITEM 1 2 3 4 (144.1 in.) (171.6 in.)
Mast F562 F562
Group Number 3659 4359
Mast Assy 582031172 582031179
1 Inner Mast 582028200 582028207
11 Chain 504066712 518791692

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 2
2 580001429 Load Roller ("A") (111.10/110.84) (Optional) ................................................. 2
3 015916300 Snap Ring ....................................................................................................... 2
3 449029011 Snap Ring (Optional) ...................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504234265 Shim (0.020 in.) .............................................................................................. 2
5 520037804 Shim (0.007 in.) (Optional) ............................................................................. 2
6 504233279 Wear Strip ...................................................................................................... 2
7 012824300 O-Ring ............................................................................................................ 4
8 582023661 Chain Sheave Assembly (GP040-55VX) ........................................................ 2
8 582021145 Chain Sheave Assembly (GP060-70VX) ........................................................ 2
8 582023642 Chain Sheave (GP040-55VX) .................................................................... 1
8 582022430 Chain Sheave (GP060-70VX) .................................................................... 1
9 520040899 Ball Bearing ................................................................................................ 1
10 500343914 Snap Ring .................................................................................................. 1
11 a. . . . . Chain .............................................................................................................. 2
12 504233201 Spacer ............................................................................................................ 2
13 500227910 Snap Ring ....................................................................................................... 2

FOOTNOTES:
a Refer to Table

B975 ©2017 Yale Materials Handling Corporation 15-5


B10347 01-17

MAIN LIFT (FIGURE 15-3)


TWO STAGE LIMITED FREE LIFT

15-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10347

MAIN LIFT
TWO STAGE LIMITED FREE LIFT

ITEM PART NO. DESCRIPTION QTY


1 582025367 Housing (Lowering Control) ................................................................................ 1
2 580055983 Capscrew ............................................................................................................ 2
3 524147801 Lowering Control Valve (GP040-55VX) .............................................................. 1
3 524147802 Lowering Control Valve (GP040-70VX) .............................................................. 1
4 580019838 Fitting .................................................................................................................. 1
5 580055651 Nut ...................................................................................................................... 2
6 502978552 Hyd Velocity Fuse (GP040-55VX) ...................................................................... 2
6 502978553 Hyd Velocity Fuse (GP060-70VX) ...................................................................... 2
7 582022507 Hose Assy (LH) ................................................................................................... 1
8 582022508 Hose Assy (RH) .................................................................................................. 1
9 580059999 Fitting .................................................................................................................. 1
10 500227907 Snap Ring ........................................................................................................... 2
11 504064767 Washer (0.060 in.) .............................................................................................. 2
12 582023521 Isolator ................................................................................................................ 2
13 582017090 Capscrew ............................................................................................................ 2
14 ..... Main Cylinder (FB10348 [Page 15-8])............................................................... 2
15 580055632 Washer ............................................................................................................... 4
16 504064769 Washer (0.010 in.) .............................................................................................. 2
16 504069791 Washer (0.030 in.) .............................................................................................. 2
16 504069702 Washer (0.060 in.) .............................................................................................. 2

B975 ©2017 Yale Materials Handling Corporation 15-7


B10348 01-17

MAIN LIFT CYLINDER (FIGURE 15-4)


TWO STAGE LIMITED FREE LIFT

15-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10348

MAIN LIFT CYLINDER


TWO STAGE LIMITED FREE LIFT
GP040-55VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3752 mm 4392 mm
1 2 3 4 (147.7 in.) (172.9 in.)
ITEM Mast F507 F507
Group Number 3752 4392
Cylinder
8607411 8607417
Group Number
Lift Cylinder 582028089 582028095
1 Tube Wldmt- 582027987 582027993
Cylinder
2 Cylinder Rod 519457614 519457621
3 Spacer ---- 505657511

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3659 mm 4359 mm
1 2 3 4 (144.1 in.) (171.6 in.)
ITEM Mast F562 F562
Group Number 3659 4359
Cylinder
8607511 8607555
Group Number
Lift Cylinder 582028122 582028128
1 Tube Wldmt- 582028017 582028024
Cylinder
2 Cylinder Rod 518831615 518835605
3 Spacer 505657562 504258232

KEY:
A: GP040-55VX
B: GP060-70VX
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Lift Cylinder ................................................................................................ 2 2
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 a. . . . . Spacer ................................................................................................... 1 1
4 506410502 Gland ..................................................................................................... 1 ..
4 505587502 Gland ..................................................................................................... .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 504148200 Washer .................................................................................................. 1 1
6 504233257 Washer (Optional) .................................................................................. 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 504450733 Back-Up Ring ......................................................................................... 1 ..

B975 ©2017 Yale Materials Handling Corporation 15-9


B10348 01-17

MAIN LIFT CYLINDER


TWO STAGE LIMITED FREE LIFT
KEY:
A: GP040-55VX
B: GP060-70VX
QTY
ITEM PART NO. DESCRIPTION A B
8 504161200 Back-Up Ring ......................................................................................... .. 1
9 580032369 Piston Seal ............................................................................................. 1 ..
9 580032368 Piston Seal ............................................................................................. .. 1
10 504024203 Wear Ring .............................................................................................. 1 ..
10 504024202 Wear Ring .............................................................................................. .. 1
11 518794659 Wear Ring .............................................................................................. 1 1
12 502787901 Rod Seal ................................................................................................ 1 1
13 504154200 Back-Up Ring ......................................................................................... 1 1
14 580022508 Rod Wiper .............................................................................................. 1 1
15 012827100 O-Ring ................................................................................................... 1 ..
15 015492900 O-Ring ................................................................................................... .. 1
505136074 Kit-Seal (Includes Items 8-15) ............................................................... 1 ..
505136075 Kit-Seal (Includes Items 8-15) ............................................................... .. 1

FOOTNOTES:
a Refer to Table

15-10 ©2017 Yale Materials Handling Corporation B975


SECTION 16

16 MAST-THREE STAGE FULL FREE-LIFT


CONTENTS

SECTION 16
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-26
FREE-LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-18
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-10
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-6
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-22
MAIN LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-14
OUTER MAST
THREE STAGE FULL FREE LIFT .............................................................................................................. 16-2

B975 ©2017 Yale Materials Handling Corporation 16-1


B10349 01-17

OUTER MAST (FIGURE 16-1)


THREE STAGE FULL FREE LIFT

16-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10349

OUTER MAST
THREE STAGE FULL FREE LIFT
GP040-55VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5510 mm 5960 mm 6560 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (216.9 in.) (234.6 in.) (258.3 in.)
Mast F508 F508 F508 F508 F508
Group Number 4310 4760 5510 5960 6560
Mast Assy 582025525 582025528 582025533 582025536 582025540
1 Outer Mast 582023150 582023152 582023158 582023161 582023166

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4718 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (185.7 in.) (191.7 in.) (209.4 in.)
Mast F563 F563 F563 F563
Group Number 4118 4718 4868 5318
Mast Assy 582025506 582025510 582025511 582025514
1 Outer Mast 582023150 582023155 582023156 582023159

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6068 mm 6368 mm 6518 mm
ITEM 1 2 3 4 (238.9 in.) (250.7 in.) (256.6 in.)
Mast F563 F563 F563
Group Number 6068 6368 6518
Mast Assy 582025519 582025521 582035468
1 Outer Mast 582023165 582023167 582023169

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 2
3 580001429 Load Roller ("A") (111.10/110.84) (Optional) ................................................. 2
4 015916300 Snap Ring ....................................................................................................... 2
4 449029011 Snap Ring (Optional) ...................................................................................... 2
5 504233232 Shim (0.020 in.) .............................................................................................. AR
6 015415900 Cotter Pin ....................................................................................................... 2
7 580033718 Pin .................................................................................................................. 2
8 582030296 Chain Anchor (GP040-55VX) ......................................................................... 2
8 582036571 Chain Anchor (GP060-70VX) ......................................................................... 2
9 504064758 Ring ................................................................................................................ 2
10 582014090 Nut .................................................................................................................. 2
11 582022142 Restraint ......................................................................................................... 2
12 582033982 Capscrew ....................................................................................................... 4
13 504229225 Bushing .......................................................................................................... 2

B975 ©2017 Yale Materials Handling Corporation 16-3


B10349 01-17

OUTER MAST
THREE STAGE FULL FREE LIFT

ITEM PART NO. DESCRIPTION QTY


14 ..... Intermediate Mast (FB10350 [Page 16-6]).................................................... 1
15 ..... Chain (FB10350 [Page 16-6])....................................................................... 2
16 582014767 Bushing .......................................................................................................... 2
17 582014765 Capscrew ....................................................................................................... 2
18 015631500 Grease Fitting ................................................................................................. 2
18 015628700 Grease Fitting (Optional) ................................................................................ 2
19 580055651 Nut .................................................................................................................. 4
20 580055632 Washer ........................................................................................................... 2

FOOTNOTES:
a Refer to Table

16-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10349

NOTES

B975 ©2017 Yale Materials Handling Corporation 16-5


B10350 01-17

INTERMEDIATE MAST (FIGURE 16-2)


THREE STAGE FULL FREE-LIFT

16-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10350

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
GP040-55VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5510 mm 5960 mm 6560 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (216.9 in.) (234.6 in.) (258.3 in.)
Mast F508 F508 F508 F508 F508
Group Number 4310 4760 5510 5960 6560
Mast Assy 582025525 582025528 582025533 582025536 582025540
1 Intermediate Mast 582023241 582023243 582023248 582023251 582023255
9 Chain 518791609 504065703 504064757 504072772 504072704

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4718 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (185.7 in.) (191.7 in.) (209.4 in.)
Mast F563 F563 F563 F563
Group Number 4118 4718 4868 5318
Mast Assy 582025506 582025510 582025511 582025514
1 Intermediate Mast 582023241 582023245 582023246 582023249
9 Chain 504066791 504066784 504066783 504066745

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6068 mm 6368 mm 6518 mm
ITEM 1 2 3 4 (238.9 in.) (250.7 in.) (256.6 in.)
Mast F563 F563 F563
Group Number 6068 6368 6518
Mast Assy 582025519 582025521 582035468
1 Intermediate Mast 582023254 582023256 582037491
9 Chain 504066795 505973548 504066707

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 4
3 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 4
3 580001429 Load Roller ("A") (111.10/110.84) (Optional) ................................................. 4
4 015916300 Snap Ring ....................................................................................................... 4
4 449029011 Snap Ring (Optional) ...................................................................................... 4
5 504233232 Shim (0.020 in.) .............................................................................................. AR
6 582023661 Chain Sheave Assembly (GP040-55VX) ........................................................ 2
6 582021145 Chain Sheave Assembly (GP060-70VX) ........................................................ 2
6 582023642 Chain Sheave (GP040-55VX) .................................................................... 1
6 582022430 Chain Sheave (GP060-70VX) .................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 16-7


B10350 01-17

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


7 520040899 Ball Bearing ................................................................................................ 1
8 500343914 Snap Ring .................................................................................................. 1
9 a. . . . . Chain .............................................................................................................. 2
10 504233201 Spacer ............................................................................................................ 2
11 500227910 Snap Ring ....................................................................................................... 2

FOOTNOTES:
a Refer to Table

16-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10350

NOTES

B975 ©2017 Yale Materials Handling Corporation 16-9


B10351 01-17

INNER MAST (FIGURE 16-3)


THREE STAGE FULL FREE-LIFT

16-10 ©2017 Yale Materials Handling Corporation B975


01-17 B10351

INNER MAST
THREE STAGE FULL FREE-LIFT
GP040-55VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5510 mm 5960 mm 6560 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (216.9 in.) (234.6 in.) (258.3 in.)
Mast F508 F508 F508 F508 F508
Group Number 4310 4760 5510 5960 6560
Mast Assy 582025525 582025528 582025533 582025536 582025540
1 Inner Mast 582023269 582023271 582023276 582023279 582023283

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4718 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (185.7 in.) (191.7 in.) (209.4 in.)
Mast F563 F563 F563 F563
Group Number 4118 4718 4868 5318
Mast Assy 582025506 582025510 582025511 582025514
1 Inner Mast 582023269 582023273 582023274 582023277

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6068 mm 6368 mm 6518 mm
ITEM 1 2 3 4 (238.9 in.) (250.7 in.) (256.6 in.)
Mast F563 F563 F563
Group Number 6068 6368 6518
Mast Assy 582025519 582025521 582035468
1 Inner Mast 582023282 582023284 582036402

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
3 449029011 Snap Ring (Optional) ...................................................................................... 2
4 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 2
4 580001429 Load Roller ("A") (111.10/110.84) (Optional) ................................................. 2
5 504233232 Shim (0.020 in.) .............................................................................................. AR
6 504075767 Chain Anchor (GP040-55VX) ......................................................................... 2
6 504064751 Chain Anchor (GP060-70VX) ......................................................................... 2
7 580033718 Pin .................................................................................................................. 2
8 015415900 Cotter Pin ....................................................................................................... 2
9 449025042 Cotter Pin ....................................................................................................... 2
10 504064758 Ring ................................................................................................................ 2
11 504234266 Nut .................................................................................................................. 2

B975 ©2017 Yale Materials Handling Corporation 16-11


B10351 01-17

FOOTNOTES:
a Refer to Table

16-12 ©2017 Yale Materials Handling Corporation B975


01-17 B10351

NOTES

B975 ©2017 Yale Materials Handling Corporation 16-13


B10352 01-17

MAIN LIFT CYLINDER AND ATTACHING PARTS (FIGURE 16-4)


THREE STAGE FULL FREE-LIFT

16-14 ©2017 Yale Materials Handling Corporation B975


01-17 B10352

MAIN LIFT CYLINDER AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT
GP040-55VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5510 mm 5960 mm 6560 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (216.9 in.) (234.6 in.) (258.3 in.)
Mast F508 F508 F508 F508 F508
Group Number 4310 4760 5510 5960 6560
Mast Assy 582025525 582025528 582025533 582025536 582025540

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4718 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (185.7 in.) (191.7 in.) (209.4 in.)
Mast F563 F563 F563 F563
Group Number 4118 4718 4868 5318
Mast Assy 582025506 582025510 582025511 582025514

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6068 mm 6368 mm 6518 mm
ITEM 1 2 3 4 (238.9 in.) (250.7 in.) (256.6 in.)
Mast F563 F563 F563
Group Number 6068 6368 6518
Mast Assy 582025519 582025521 582035468

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 ..... Outer Mast (FB10349 [Page 16-2])............................................................... 1
2 ..... Intermediate Mast (FB10350 [Page 16-6]).................................................... 1
3 504064767 Washer (0.060 in.) .......................................................................................... 2
4 504064769 Washer (0.010 in.) .......................................................................................... 2
4 504069791 Washer (0.030 in.) .......................................................................................... 2
4 504069702 Washer (0.060 in.) .......................................................................................... 2
5 ..... Main Lift Cylinder (FB10354 [Page 16-22])................................................... 2
6 504233279 Wear Strip ...................................................................................................... 4
7 504234265 Shim (0.020 in.) .............................................................................................. 4
7 520037804 Shim (0.007 in.) .............................................................................................. 4
8 580019819 Fitting .............................................................................................................. 1
9 582024356 Housing (Lowering Control) ............................................................................ 1
10 582017090 Capscrew ....................................................................................................... 2
11 582022507 Hose Assy ...................................................................................................... 1
12 582022508 Hose Assy ...................................................................................................... 1
13 582028317 Capscrew ....................................................................................................... 2
14 580055651 Nut .................................................................................................................. 2
15 582028316 Spacer ............................................................................................................ 1
16 580059999 Fitting .............................................................................................................. 1
17 580019838 Fitting .............................................................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 16-15


B10352 01-17

MAIN LIFT CYLINDER AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


18 502978552 Hyd Velocity Fuse (GP040-55VX) .................................................................. 2
18 502978553 Hyd Velocity Fuse (GP060-70VX) .................................................................. 2
18 052645400 O-Ring ........................................................................................................ 1
18 580019387 O-Ring ........................................................................................................ 1
19 524147801 Lowering Control Valve (GP040-55VX) .......................................................... 1
19 524147802 Lowering Control Valve (GP060-70VX) .......................................................... 1
19 052645600 O-Ring ........................................................................................................ 1
19 580019387 O-Ring ........................................................................................................ 1
20 012824300 O-Ring ............................................................................................................ 8
21 500227907 Snap Ring ....................................................................................................... 2
22 582023521 Isolator ............................................................................................................ 2
23 580055632 Washer ........................................................................................................... 4

FOOTNOTES:
a Refer to Table

16-16 ©2017 Yale Materials Handling Corporation B975


01-17 B10352

NOTES

B975 ©2017 Yale Materials Handling Corporation 16-17


B10353 01-17

FREE-LIFT CYLINDER AND ATTACHING PARTS (FIGURE 16-5)


THREE STAGE FULL FREE-LIFT

16-18 ©2017 Yale Materials Handling Corporation B975


01-17 B10353

FREE-LIFT CYLINDER AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT
GP040-55VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5510 mm 5960 mm 6560 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (216.9 in.) (234.6 in.) (258.3 in.)
Mast F508 F508 F508 F508 F508
Group Number 4310 4760 5510 5960 6560
Mast Assy 582025525 582025528 582025533 582025536 582025540
3 Chain 504064787 504064764 504064789 504064757 504064714
4 Hose Assy 582026127 582026129 582026134 582026137 582026141

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4718 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (185.7 in.) (191.7 in.) (209.4 in.)
Mast F563 F563 F563 F563
Group Number 4118 4718 4868 5318
Mast Assy 582025506 582025510 582025511 582025514
3 Chain 504066710 504066718 504072798 504066783
4 Hose Assy 582041556 582041560 582041561 582041564

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6068 mm 6368 mm 6518 mm
ITEM 1 2 3 4 (238.9 in.) (250.7 in.) (256.6 in.)
Mast F563 F563 F563
Group Number 6068 6368 6518
Mast Assy 582025519 582025521 582035468
3 Chain 504072798 504066717 504066783
4 Hose Assy 582041569 582041571 582041572

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 ..... Inner Mast (FB10351 [Page 16-10]).............................................................. 1
2 ..... Intermediate Mast (FB10350 [Page 16-6]).................................................... 1
3 a. . . . . Chain .............................................................................................................. 2
4 a. . . . . Hose Assy ...................................................................................................... 1
5 582022440 Capscrew ....................................................................................................... 2
6 580062131 Capscrew ....................................................................................................... 1
7 580084511 Spacer (Thin Wall) .......................................................................................... 1
8 580019819 Fitting .............................................................................................................. 1
9 582024356 Housing .......................................................................................................... 1
10 580039353 Fitting .............................................................................................................. 1
11 582022347 Hose Sheave .................................................................................................. 1

B975 ©2017 Yale Materials Handling Corporation 16-19


B10353 01-17

FREE-LIFT CYLINDER AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


12 580055974 Capscrew ....................................................................................................... 2
13 580055744 Capscrew ....................................................................................................... 3
14 580093219 Capscrew ....................................................................................................... 2
15 582022208 Bracket Wldmt ................................................................................................ 1
16 582022870 Restraint ......................................................................................................... 1
17 582014090 Nut .................................................................................................................. 2
18 504064758 Ring ................................................................................................................ 2
19 582030296 Chain Anchor (GP040-55VX) ......................................................................... 2
19 582036571 Chain Anchor (GP60-70VX) ........................................................................... 2
20 015415900 Cotter Pin ....................................................................................................... 2
21 580033718 Pin .................................................................................................................. 2
22 ..... Free-Lift Cylinder (FB10355 [Page 16-26])................................................... 1
23 582037185 Clamp ............................................................................................................. 1
24 582024957 Clamp ............................................................................................................. 1
25 580056001 Nut .................................................................................................................. 4
26 582023677 Crosshead ...................................................................................................... 1
27 580039546 Roll Pin ........................................................................................................... 1
28 582022432 Pin .................................................................................................................. 1
29 582022724 Chain Sheave (Assembly) .............................................................................. 1
29 582021597 Chain Sheave ............................................................................................. 1
30 520040899 Ball Bearing ................................................................................................ 2
31 582022307 Plate ............................................................................................................... 1
32 504064718 Spacer ............................................................................................................ 2
33 580055634 Washer ........................................................................................................... 4
34 582029329 Capscrew ....................................................................................................... 1
35 582028894 Stubshaft ........................................................................................................ 1
36 500227907 Snap Ring ....................................................................................................... 1

FOOTNOTES:
a Refer to Table

16-20 ©2017 Yale Materials Handling Corporation B975


01-17 B10353

NOTES

B975 ©2017 Yale Materials Handling Corporation 16-21


B10354 01-17

MAIN LIFT CYLINDER (FIGURE 16-6)


THREE STAGE FULL FREE-LIFT

16-22 ©2017 Yale Materials Handling Corporation B975


01-17 B10354

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT
GP040-55VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5510 mm 5960 mm 6560 mm
1 2 3 4 (169.7 in.) (187.4 in.) (216.9 in.) (234.6 in.) (258.3 in.)
ITEM Mast F508 F508 F508 F508 F508
Group Number 4310 4760 5510 5960 6560
Cylinder
8607223 8607207 8607212 8607215 8607219
Group Number
Lift Cylinder 582034120 582018035 582017590 582017594 582017598
1 Tube Wldmt- 582017632 582017634 582017639 582017642 582017646
Cylinder
2 Cylinder Rod 519465606 519465608 519465613 519465616 519465620
3 Spacer 505657522 ---- 505657522 505657523 505657524

GP040-55VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm
1 2 3 4 (169.7 in.)
ITEM Mast F563
Group Number 4118
Cylinder
Group Number
Lift Cylinder 582017606
1 Tube Wldmt- ----
Cylinder
2 Cylinder Rod ----
3 Spacer ----

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4718 mm 4868 mm 5318 mm 6068 mm
1 2 3 4 (185.7 in.) (191.7 in.) (209.4 in.) (238.9 in.)
ITEM Mast F563 F563 F563 F563
Group Number 4718 4868 5318 6068
Cylinder
8607305 8607309 8607310 8607313
Group Number
Lift Cylinder ---- 582017610 582017611 582017614
1 Tube Wldmt- 582018008 582018012 582018013 582018016
Cylinder
2 Cylinder Rod 518895606 518895610 518895611 518895614
3 Spacer 505657579 505657536 505657536 505657584

B975 ©2017 Yale Materials Handling Corporation 16-23


B10354 01-17

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT
GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6368 mm 6518 mm
1 2 3 4 (250.7 in.) (256.6 in.)
ITEM Mast F563 F563
Group Number 6368 6518
Cylinder
8607318 8607320
Group Number
Lift Cylinder 582017619 582017621
1 Tube Wldmt- 582018021 582018023
Cylinder
2 Cylinder Rod 518895619 518895621
3 Spacer 505657576 505657576

KEY:
A: GP040-55VX
B: GP060-70VX
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Lift Cylinder ................................................................................................ 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 a. . . . . Spacer ................................................................................................... 1 1
4 506410502 Gland (GP040-55VX) ............................................................................. 1 ..
4 505587502 Gland (GP060-70VX) ............................................................................. .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 504148200 Washer .................................................................................................. 1 1
6 504233257 Washer (Optional) .................................................................................. 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 504450733 Back-Up Ring ......................................................................................... 1 ..
8 504161200 Back-Up Ring ......................................................................................... .. 1
9 580032369 Piston Seal ............................................................................................. 1 ..
9 580032368 Piston Seal ............................................................................................. .. 1
10 504024203 Wear Ring .............................................................................................. 1 ..
10 504024202 Wear Ring .............................................................................................. .. 1
11 502895203 Piston Ring ............................................................................................ 1 ..
11 502895201 Piston Ring ............................................................................................ .. 1
12 518794659 Wear Ring .............................................................................................. 1 1
13 502787901 Rod Seal ................................................................................................ 1 1
14 504154200 Back-Up Ring ......................................................................................... 1 1
15 580022508 Rod Wiper .............................................................................................. 1 1
16 012827100 O-Ring ................................................................................................... 1 ..
16 015492900 O-Ring ................................................................................................... .. 1
505136074 Kit-Seal (Includes Items 8-16) ............................................................... 1 ..
505136075 Kit-Seal (Includes Items 8-16) ............................................................... .. 1

16-24 ©2017 Yale Materials Handling Corporation B975


01-17 B10354

FOOTNOTES:
a Refer to Table

B975 ©2017 Yale Materials Handling Corporation 16-25


B10355 01-17

FREE-LIFT CYLINDER (FIGURE 16-7)


THREE STAGE FULL FREE-LIFT

16-26 ©2017 Yale Materials Handling Corporation B975


01-17 B10355

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
GP040-55VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5510 mm 5960 mm 6560 mm
1 2 3 4 (169.7 in.) (187.4 in.) (216.9 in.) (234.6 in.) (258.3 in.)
ITEM Mast F508 F508 F508 F508 F508
Group Number 4310 4760 5510 5960 6560
Cylinder
8607255 8607257 8607263 8607266 8607271
Group Number
Free Lift Cylinder 582020468 582020471 582020477 582020480 582020485
1 Cylinder Rod 582020092 582020094 582020100 582020103 582020108
2 Tube Wldmt- 582020062 582020064 582020070 582020073 582020078
Cylinder

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4718 mm 4868 mm 5318 mm
1 2 3 4 (162.1 in.) (185.7 in.) (191.7 in.) (209.4 in.)
ITEM Mast F563 F563 F563 F563
Group Number 4118 4718 4868 5318
Cylinder
8607355 8607360 8607361 8607365
Group Number
Free Lift Cylinder 582020575 582020580 582020581 582020585
1 Cylinder Rod 582020162 582020167 582020168 582020172
2 Tube Wldmt- 582020122 582020127 582020128 582020132
Cylinder

GP060-70VX

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6068 mm 6368 mm 6518 mm
1 2 3 4 (238.9 in.) (250.7 in.) (256.6 in.)
ITEM Mast F563 F563 F563
Group Number 6068 6368 6518
Cylinder
8607371 8607373 8607374
Group Number
Free Lift Cylinder 582020591 582020593 582020594
1 Cylinder Rod 582020178 582020180 582020181
2 Tube Wldmt- 582020138 582020140 582020141
Cylinder

B975 ©2017 Yale Materials Handling Corporation 16-27


B10355 01-17

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
KEY:
A: GP040-55VX
B: GP060-70VX
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Free Lift Cylinder ........................................................................................ 1 1
1 b. . . . . Cylinder Rod .......................................................................................... 1 1
2 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
3 519493600 Gland ..................................................................................................... 1 ..
3 518938600 Gland ..................................................................................................... .. 1
4 500348901 O-Ring ................................................................................................... 1 ..
4 580007157 O-Ring ................................................................................................... .. 1
5 502011903 Back-Up Ring ......................................................................................... 1 ..
5 500167906 Back-Up Ring ......................................................................................... .. 1
6 580077907 Rod Wiper .............................................................................................. 1 1
7 582006661 Rod Seal ................................................................................................ 1 1
8 504450732 Back-Up Ring ......................................................................................... 1 ..
8 504450756 Back-Up Ring ......................................................................................... .. 1
9 504450734 Rod Seal ................................................................................................ 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1
10 504024210 Wear Ring .............................................................................................. 1 ..
10 504450757 Wear Ring .............................................................................................. .. 1
11 580067209 Check Valve ........................................................................................... 1 1
12 504148200 Washer .................................................................................................. 1 1
12 504233257 Washer (Optional) .................................................................................. 1 1
13 501850904 Snap Ring .............................................................................................. 1 1
14 582023926 Flow Valve ............................................................................................. 1 ..
14 582023927 Flow Valve ............................................................................................. .. 1
15 502687901 Sealing Ring .......................................................................................... 1 1
16 501753904 Screw ..................................................................................................... 1 1
a 580011167 O-Ring ................................................................................................... 1 1
505136046 Kit-Seal (Includes Items 4-10, 15) ......................................................... 1 ..
505136047 Kit-Seal (Includes Items 4-10, 15) ......................................................... .. 1

FOOTNOTES:
a Not Illustrated b Refer to Table

16-28 ©2017 Yale Materials Handling Corporation B975


SECTION 17

17 ATTACHMENTS AND HEADER HOSE GROUP


CONTENTS

SECTION 17
ATTACHMENTS AND HEADER HOSE GROUP

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 17-12
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-10
FORK POSITIONER ASSEMBLY ................................................................................................................... 17-26
HEADER HOSE AND ATTACHING PARTS
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-2
HEADER HOSES AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 17-6
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 17-22
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 17-24
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 17-16
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-14
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 17-20
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
THREE STAGE FULL FREE LIFT .............................................................................................................. 17-19
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-18

B975 ©2017 Yale Materials Handling Corporation 17-1


B10356 01-17

HEADER HOSE AND ATTACHING PARTS (FIGURE 17-1)


TWO STAGE LIMITED FREE-LIFT

17-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10356

HEADER HOSE AND ATTACHING PARTS


TWO STAGE LIMITED FREE-LIFT
H40-55FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3752 mm 4392 mm
ITEM 1 2 3 4 (147.7 in.) (172.9 in.)
Mast F507 F507
Group Number 3752 4392
1 Header Hose 582040451 582040457

H60-70FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3659 mm
ITEM 1 2 3 4 (144.1 in.)
Mast F562
Group Number 3659
1 Header Hose 582040452

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Header Hose .............................................................................................. 2 4
2 580093219 Capscrew ................................................................................................... 2 4
3 582022398 Bracket Wldmt ............................................................................................ 1 1
4 582025366 Bracket Wldmt ............................................................................................ .. 1
5 582022172 Hose Sheave .............................................................................................. 1 2
5 582021535 Bushing .................................................................................................. 1 1
6 582028895 Stubshaft .................................................................................................... 1 2
7 582022400 Spacer ........................................................................................................ 1 2
8 580055744 Capscrew ................................................................................................... 1 2
9 582022440 Capscrew ................................................................................................... 2 4
10 582032061 Spacer (Thin Wall) ..................................................................................... 1 2
11 580055736 Capscrew ................................................................................................... 1 2
12 582025381 Bracket Wldmt (LH) .................................................................................... 1 1
13 582025386 Bracket Wldmt (RH) ................................................................................... .. 1
14 580055735 Capscrew ................................................................................................... 2 4
15 582026107 Clamp ......................................................................................................... 2 4
16 580055734 Capscrew ................................................................................................... 2 4
17 580055651 Nut .............................................................................................................. 4 8
18 582045571 Bracket ....................................................................................................... 1 1
19 582045570 Bracket ....................................................................................................... .. 1
20 580039394 Fitting ......................................................................................................... 2 2
21 580039401 Fitting ......................................................................................................... .. 1
22 580020585 Fitting ......................................................................................................... .. 1
23 502056903 Clamp ......................................................................................................... 1 2
24 524141696 Hose Clamp ............................................................................................... 1 2

B975 ©2017 Yale Materials Handling Corporation 17-3


B10356 01-17

HEADER HOSE AND ATTACHING PARTS


TWO STAGE LIMITED FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
ac 580039424 Cap ............................................................................................................. 2 4

FOOTNOTES:
a Not Illustrated c Without header hoses
b Refer to Table

17-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10356

NOTES

B975 ©2017 Yale Materials Handling Corporation 17-5


B10357 01-17

HEADER HOSES AND ATTACHING PARTS (FIGURE 17-2)


THREE STAGE FULL FREE-LIFT

17-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10357

HEADER HOSES AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT
H40-55FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5510 mm 5960 mm 6560 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (216.9 in.) (234.6 in.) (258.3 in.)
Mast F508 F508 F508 F508 F508
Group Number 4310 4760 5510 5960 6560
54 Header Hose 582040480 582040482 582040487 582040490 582040494
55 Header Hose 582040513 582040515 582040520 582040523 582040527
56 Header Hose 582040548 582040550 582040555 582040558 582040562
57 Header Hose 582040581 582040583 582040588 582040591 582040595
58 Header Hose 582026690 582026692 582026577 582026580 582026584

H60-70FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4718 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (185.7 in.) (191.7 in.) (209.4 in.)
Mast F563 F563 F563 F563
Group Number 4118 4718 4868 5318
54 Header Hose 582040480 582040484 582040485 582040488
55 Header Hose 582040513 582040517 582040518 582040521
56 Header Hose 582040548 582040552 582040553 582040556
57 Header Hose 582040581 582040585 582040586 582040589
58 Header Hose 582026690 582026694 582026695 582026578

H60-70FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6068 mm 6368 mm 6518 mm
ITEM 1 2 3 4 (238.9 in.) (250.7 in.) (256.6 in.)
Mast F563 F563 F563
Group Number 6068 6368 6518
54 Header Hose 582040493 582040495 582040496
55 Header Hose 582040526 582040528 582040529
56 Header Hose 582040561 582040563 582040564
57 Header Hose 582040594 582040596 582040597
58 Header Hose 582026583 582026585 582037446

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B

B975 ©2017 Yale Materials Handling Corporation 17-7


B10357 01-17

HEADER HOSES AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 582028925 Hose Clamp ............................................................................................... 1 1
2 580081111 Capscrew ................................................................................................... 2 4
3 580055651 Nut .............................................................................................................. 9 14
4 582033024 Clamp ......................................................................................................... .. 2
5 580055733 Capscrew ................................................................................................... 6 6
6 582032976 Washer ....................................................................................................... 4 4
7 582021595 Rod ............................................................................................................. 3 3
8 582024701 Roller (Side Assy) ...................................................................................... 2 2
9 582014359 Ball Bearing ........................................................................................... 2 2
10 582024702 Roller (Center Assy) ................................................................................... 1 1
11 582014359 Ball Bearing ........................................................................................... 2 2
12 582031218 Plate (LH) ................................................................................................... 1 1
12 582024703 Bushing .................................................................................................. 3 3
13 582031219 Plate (RH) .................................................................................................. 1 1
13 582024704 Bushing .................................................................................................. 3 3
14 582022436 Plate ........................................................................................................... 1 1
15 582024706 Roller Spacer ............................................................................................. 2 2
16 582021596 Roller Shaft ................................................................................................ 2 2
17 582028928 Capscrew ................................................................................................... 2 2
18 582039157
582044760 Bracket ....................................................................................................... 1 1
19 580067790 Capscrew ................................................................................................... 2 2
20 580093219 Capscrew ................................................................................................... 3 5
21 582024343 Turnaround ................................................................................................. 1 1
22 582022172 Hose Sheave .............................................................................................. 1 1
23 582021535 Bushing .................................................................................................. 1 1
24 582028895 Stubshaft .................................................................................................... 1 1
25 582022400 Spacer ........................................................................................................ 1 1
26 582009867 Spacer ........................................................................................................ 1 1
26 582032061 Spacer (Thin Wall) (Alternate Part) ............................................................ 1 1
27 582022440 Capscrew ................................................................................................... 2 2
28 582022398 Bracket Wldmt ............................................................................................ 1 1
29 580055744 Capscrew ................................................................................................... 1 1
30 580055736 Capscrew ................................................................................................... 1 1
31 582022352 Hose Sheave .............................................................................................. .. 1
32 582021535 Bushing .................................................................................................. .. 1
33 582026788 Stubshaft .................................................................................................... .. 1
34 582022350 Hose Sheave .............................................................................................. .. 1
35 582021535 Bushing .................................................................................................. .. 1
36 582021799 Stubshaft .................................................................................................... .. 1
37 504070716 Washer ....................................................................................................... .. 1
38 580055974 Capscrew ................................................................................................... .. 1
39 580056001 Nut .............................................................................................................. .. 1
40 580055977 Capscrew ................................................................................................... .. 1
41 580055652 Nut .............................................................................................................. .. 1

17-8 ©2017 Yale Materials Handling Corporation B975


01-17 B10357

HEADER HOSES AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
42 580071041 Capscrew ................................................................................................... .. 1
42 582038454 Capscrew (Optional) .................................................................................. .. 1
43 582022305 Bracket ....................................................................................................... .. 1
44 582045571 Bracket ....................................................................................................... 1 1
45 580039394 Fitting ......................................................................................................... 2 3
46 582044377 Bracket ....................................................................................................... .. 1
47 580020585 Fitting ......................................................................................................... .. 1
48 580039401 Fitting ......................................................................................................... .. 1
49 582025042 Bracket ....................................................................................................... .. 1
50 582007871 Capscrew ................................................................................................... .. 1
51 582033987 Tube Assembly .......................................................................................... 1 ..
52 582033986 Tube Assembly .......................................................................................... .. 1
53 580055732 Capscrew ................................................................................................... 2 2
54 b. . . . . Header Hose .............................................................................................. 1 1
55 b. . . . . Header Hose .............................................................................................. 1 1
56 b. . . . . Header Hose .............................................................................................. .. 1
57 b. . . . . Header Hose .............................................................................................. .. 1
58 b. . . . . Header Hose .............................................................................................. 2 4
ac 580039424 Cap ............................................................................................................. 2 4

FOOTNOTES:
a Not Illustrated c Without header hoses
b Refer to Table

B975 ©2017 Yale Materials Handling Corporation 17-9


B10358 01-17

CARRIAGE (FIGURE 17-3)


TWO STAGE LIMITED FREE-LIFT

17-10 ©2017 Yale Materials Handling Corporation B975


01-17 B10358

CARRIAGE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: GP040-55VX
B: GP060-70VX
QTY
ITEM PART NO. DESCRIPTION A B
582028375 Carriage (42 in.) ......................................................................................... 1 ..
582028383 Carriage (42 in.) ......................................................................................... .. 1
1 582031360 Carriage Wldmt (42 in.) .......................................................................... 1 ..
1 582031348 Carriage Wldmt (42 in.) .......................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... 6 6
2 520036816 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 504072717 Spacer ................................................................................................... 2 2
4 015916500 Snap Ring .............................................................................................. 6 6
4 449029003 Snap Ring (Optional) ............................................................................. 6 6
5 500227907 Snap Ring .............................................................................................. 4 4
6 504071779 Shim (0.020 in.) ..................................................................................... AR AR
7 504075781 Pin .......................................................................................................... 2 2
8 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
8 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
8 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
8 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

B975 ©2017 Yale Materials Handling Corporation 17-11


B10359 01-17

CARRIAGE (FIGURE 17-4)


THREE STAGE FULL FREE-LIFT

17-12 ©2017 Yale Materials Handling Corporation B975


01-17 B10359

CARRIAGE
THREE STAGE FULL FREE-LIFT
KEY:
A: GP040-55VX
B: GP060-70VX
QTY
ITEM PART NO. DESCRIPTION A B
582023903 Carriage Assembly (42 in.) ......................................................................... 1 ..
582023909 Carriage Assembly (42 in.) ......................................................................... .. 1
1 582024901 Carriage Wldmt (42 in.) .......................................................................... 1 ..
1 582024898 Carriage Wldmt (42 in.) .......................................................................... .. 1
2 504066700 Stubshaft ........................................................................................... 6 6
3 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
3 520053821 Load Roller ("B") (3.24 in.) (Optional) .................................................... 6 6
3 580001435 Load Roller ("A") (3.22 in.) (Optional) .................................................... 6 6
3 580001437 Load Roller ("A") (3.23 in.) (Optional) .................................................... 6 6
4 504235278 Spacer ................................................................................................... 2 2
5 015916300 Snap Ring .............................................................................................. 6 6
5 a 449029011 Snap Ring (Optional) ............................................................................. 6 6
6 500227907 Snap Ring .............................................................................................. 4 4
7 504233232 Shim (0.020 in.) ..................................................................................... AR AR
8 015415900 Cotter Pin ............................................................................................... 2 2
9 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
9 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
9 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
9 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
10 504071702 Pin .......................................................................................................... 2 2
11 580033718 Pin (Chain Anchor) ................................................................................ 2 2
12 582033979 Plate (Hose) ........................................................................................... 1 ..
12 582033031 Plate (Hose) ........................................................................................... .. 1

FOOTNOTES:
a Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 17-13


B10360 01-17

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 17-5)


TWO STAGE LIMITED FREE-LIFT

17-14 ©2017 Yale Materials Handling Corporation B975


01-17 B10360

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE LIMITED FREE-LIFT
KEY:
A: GP040-55VX (F507)
B: GP060-70VX (F562)
QTY
ITEM PART NO. DESCRIPTION A B
582028380 Side-Shift Carriage (42 in.) ......................................................................... 1 ..
582028387 Side-Shift Carriage (42 in.) ......................................................................... .. 1
1 582031364 Carriage Wldmt ...................................................................................... 1 ..
1 582031345 Carriage Wldmt (42 in. and 48 in.) ......................................................... .. 1
2 580023800
582014959 Frame (Outer) (42 in.) ............................................................................ 1 ..
2 580023784
582014964 Frame (Outer) (42 in.) ............................................................................ .. 1
3 580020708 Sideshift Cylinder Assembly (FB10364 [Page 17-20])......................... 1 ..
3 580020709 Sideshift Cylinder Assembly (FB10364 [Page 17-20])......................... .. 1
4 580020724 Bearing Strip (Upper) ............................................................................. 2 ..
4 580020725 Bearing (Upper) ..................................................................................... .. 2
5 580020726 Bearing Strip (Lower) ............................................................................. 2 ..
5 580020727 Bearing (Lower) ..................................................................................... .. 2
6 580020723
582012213 Hook ...................................................................................................... 2 2
7 580055980 Capscrew ............................................................................................... 4 4
8 580056008 Washer .................................................................................................. 4 4
9 580026721 Pin .......................................................................................................... 2 2
10 580026723 Cotter Pin ............................................................................................... 2 2
11 580026720 Shim ....................................................................................................... 3 3
12 015628700 Grease Fitting ........................................................................................ 2 2
13 520036816 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
14 015916500 Snap Ring .............................................................................................. 6 6
14 449029003 Snap Ring (Optional) ............................................................................. 6 6
15 504071779 Shim (0.020 in.) ..................................................................................... 28 28
16 504072717 Spacer ................................................................................................... 2 2
17 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
17 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
17 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
17 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
18 504075781 Pin .......................................................................................................... 2 2
19 500227907 Snap Ring .............................................................................................. 4 4
20 580033718 Pin .......................................................................................................... 2 2
21 015415900 Cotter Pin ............................................................................................... 2 2
a 582012636 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FB10367 [Page 17-
26]).............................................................................................................. 1 ..
a 582012638 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FB10367 [Page 17-
26]).............................................................................................................. .. 1

FOOTNOTES:
a Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 17-15


B10361 01-17

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 17-6)


THREE STAGE FULL FREE-LIFT

17-16 ©2017 Yale Materials Handling Corporation B975


01-17 B10361

INTEGRAL SIDE-SHIFT CARRIAGE


THREE STAGE FULL FREE-LIFT
KEY:
A: GP040-55VX (F508)
B: GP060-70VX (F563)
QTY
ITEM PART NO. DESCRIPTION A B
582020246 Side-Shift Carriage (42 in.) ......................................................................... 1 ..
582020245 Side-Shift Carriage (42 in.) ......................................................................... .. 1
1 582020253 Carriage Wldmt (42 in. and 48 in.) (Inner) ............................................. 1 ..
1 582033030 Plate (Hose) ...................................................................................... 1 ..
1 582033032 Plate (Hose) ...................................................................................... .. 1
2 580023800
582014959 Frame (Outer) (42 in.) ............................................................................ 1 ..
2 580023784
582014964 Frame (Outer) (42 in.) ............................................................................ .. 1
3 580020723
582012213 Hook ...................................................................................................... 2 2
4 580056008 Washer .................................................................................................. 4 4
5 580055980 Capscrew ............................................................................................... 4 4
6 015628700 Grease Fitting ........................................................................................ 2 2
7 500227907 Snap Ring .............................................................................................. 4 4
8 580020726 Bearing Strip (Lower) ............................................................................. 2 ..
8 580020727 Bearing (Lower) ..................................................................................... .. 2
9 580026721 Pin .......................................................................................................... 2 2
10 580026723 Cotter Pin ............................................................................................... 2 2
11 580020724 Bearing Strip (Upper) ............................................................................. 2 ..
11 580020725 Bearing (Upper) ..................................................................................... .. 2
12 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
13 015916300 Snap Ring .............................................................................................. 6 6
14 504235278 Spacer ................................................................................................... 2 2
15 580020708 Sideshift Cylinder Assembly (FB10364 [Page 17-20])......................... 1 ..
15 580020709 Sideshift Cylinder Assembly (FB10364 [Page 17-20])......................... .. 1
16 504233232 Shim (0.020 in.) ..................................................................................... 28 28
17 580026720 Shim ....................................................................................................... 3 3
18 580033718 Pin .......................................................................................................... 2 2
19 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
19 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
19 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
19 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
20 504071702 Pin .......................................................................................................... 2 2
21 015415900 Cotter Pin ............................................................................................... 2 2
a 449029011 Snap Ring .............................................................................................. 6 6
a 504066700 Stubshaft ................................................................................................ 6 6
a 582012636 Carriage , Fork Positioner (42 in.) (Fork Positioner) .................................. 1 ..
a 582012638 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FB10367 [Page 17-
26]).............................................................................................................. .. 1

FOOTNOTES:
a Not Illustrated

B975 ©2017 Yale Materials Handling Corporation 17-17


B10362 01-17

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 17-7)


TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 582029342 Hose Assy ........................................................................................................... 1
2 582029343 Hose Assy ........................................................................................................... 1
3 580019861 Fitting .................................................................................................................. 2

17-18 ©2017 Yale Materials Handling Corporation B975


01-17 B10363

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 17-8)


THREE STAGE FULL FREE LIFT

KEY:
A: GP040-55VX (F508)
B: GP060-70VX (F563)
QTY
ITEM PART NO. DESCRIPTION A B
1 582026448 Hose Assy .................................................................................................. 1 ..
1 582026450 Hose Assy .................................................................................................. .. 1
2 582026449 Hose Assy .................................................................................................. 1 ..
2 582026451 Hose Assy .................................................................................................. .. 1
3 580019861 Fitting ......................................................................................................... 2 2

B975 ©2017 Yale Materials Handling Corporation 17-19


B10364 01-17

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 17-9)

17-20 ©2017 Yale Materials Handling Corporation B975


01-17 B10364

INTEGRAL SIDE-SHIFT CYLINDER


ITEM PART NO. DESCRIPTION QTY
580020708 Sideshift Cylinder Assembly (GP040-55VX) ....................................................... 1
580020709 Sideshift Cylinder Assembly (GP060-70VX) ....................................................... 1
1 580020710 Sideshift Cylinder ........................................................................................... 1
2 580020721 Rod Seal ......................................................................................................... 2
3 580020719 O-Ring ............................................................................................................ 2
4 580026724 Retainer .......................................................................................................... 2
5 580020741 Rod Wiper ...................................................................................................... 2
6 580026725 Roll Pin ........................................................................................................... 1
580027520 Kit-Seal (Includes Items 2-3, 5) ...................................................................... 1

B975 ©2017 Yale Materials Handling Corporation 17-21


B10365 01-17

INTEGRAL SIDE-SHIFT (FIGURE 17-10)


FORK POSITIONER — TWO STAGE LIMITED FREE-LIFT

17-22 ©2017 Yale Materials Handling Corporation B975


01-17 B10365

INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT
KEY:
A: GP040-55VX (F507)
B: GP060-70VX (F562)
QTY
ITEM PART NO. DESCRIPTION A B
1 582021069
582012663 Hose Assy .................................................................................................. 2 2
2 582029471 Tube Assy .................................................................................................. 1 ..
2 582029475 Tube Assy .................................................................................................. .. 1
3 582029472 Tube Assy .................................................................................................. 1 ..
3 582029476 Tube Assy .................................................................................................. .. 1
4 582021913 Bracket Wldmt ............................................................................................ 2 2
5 580086384 Washer ....................................................................................................... 2 2
6 580084947 Capscrew ................................................................................................... 2 2
7 582026740 Guide (Hose) (LH) ...................................................................................... 1 1
8 582026741 Guide (Hose) (RH) ..................................................................................... 1 1
9 ..... Carriage Assembly (FB10360 [Page 17-14])............................................ 1 1
10 582024514 Setscrew .................................................................................................... 4 4
11 582012636 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FB10367 [Page 17-
26]).............................................................................................................. 1 ..
11 582012638 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FB10367 [Page 17-
26]).............................................................................................................. .. 1
11 582015139 Kit-Service Cylinder ............................................................................... 1 1

B975 ©2017 Yale Materials Handling Corporation 17-23


B10366 01-17

INTEGRAL SIDE-SHIFT (FIGURE 17-11)


FORK POSITIONER — THREE STAGE FULL FREE-LIFT

17-24 ©2017 Yale Materials Handling Corporation B975


01-17 B10366

INTEGRAL SIDE-SHIFT
FORK POSITIONER – THREE STAGE FULL FREE-LIFT
KEY:
A: GP040-55VX (F508)
B: GP060-70VX (F563)
QTY
ITEM PART NO. DESCRIPTION A B
1 582037290 Tube Assy (LH) .......................................................................................... 1 ..
1 582037292 Tube Assy (LH) .......................................................................................... .. 1
2 582037291 Tube Assy (RH) .......................................................................................... 1 ..
2 582037293 Tube Assy (RH) .......................................................................................... .. 1
3 582021913 Bracket Wldmt ............................................................................................ 2 2
4 580086384 Washer ....................................................................................................... 2 2
5 580084947 Capscrew ................................................................................................... 2 2
6 582021069
582012663 Hose Assy .................................................................................................. 2 ..
6 582024513 Hose Assy .................................................................................................. .. 2
7 582012636 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FB10367 [Page 17-
26]).............................................................................................................. 1 ..
7 582012638 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FB10367 [Page 17-
26]).............................................................................................................. .. 1
7 582015139 Kit-Service Cylinder ............................................................................... 1 1
7 582015140 Kit-Bearing ............................................................................................. 1 1
8 ..... Carriage Assembly (FB10361 [Page 17-16])............................................ 1 1
9 582026741 Guide (Hose) (RH) ..................................................................................... 1 1
10 582026740 Guide (Hose) (LH) ...................................................................................... 1 1
11 582024514 Setscrew .................................................................................................... 4 4

B975 ©2017 Yale Materials Handling Corporation 17-25


B10367 01-17

FORK POSITIONER ASSEMBLY (FIGURE 17-12)

17-26 ©2017 Yale Materials Handling Corporation B975


01-17 B10367

FORK POSITIONER ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
582012636 Carriage , Fork Positioner (42 in.) (GP040-55VX) .............................................. 1
582012638 Carriage , Fork Positioner (42 in.) (GP060-70VX) .............................................. 1
1 ..... Cylinder Shell ................................................................................................. 2
2 ..... Cylinder Rod ................................................................................................... 2
3 582033814 Tube ............................................................................................................... 2
4 ..... Mainfold .......................................................................................................... 1
5 ..... Inner Carrier ................................................................................................... 2
6 ..... Outer Carrier .................................................................................................. 2
7 582027313 Grease Fitting ................................................................................................. 1
8 ..... Cylinder Head End ......................................................................................... 2
9 582049413 Restrictor Fitting ............................................................................................. 2
10 582033812 Shim ............................................................................................................... 4
11 ..... Retainer .......................................................................................................... 2
12 ..... O-Ring ............................................................................................................ 8
13 ..... Rod Seal ......................................................................................................... 2
14 ..... Rod Wiper ...................................................................................................... 2
15 ..... Keeper ............................................................................................................ 4
16 ..... Piston Wear Ring ........................................................................................... 2
17 ..... Piston Seal ..................................................................................................... 2
18 ..... Composite Bearing ......................................................................................... 4
19 ..... Wiper .............................................................................................................. 4
20 582052712 Plug ................................................................................................................ 2
21 582052713 Capscrew ....................................................................................................... 4
22 582054549 Fitting .............................................................................................................. 2
23 582027327 Fitting .............................................................................................................. 4
24 ..... Capscrew ....................................................................................................... 4
25 582028762 Lockwasher .................................................................................................... 4
26 ..... Piston Spacers ............................................................................................... 2
27 a 582033662 Spacer Bar (Class II) ...................................................................................... 2
28 a 582033136 Capscrew (Class II) ........................................................................................ 4
582015139 Kit-Service Cylinder (Includes Items 12-14, 16-17) ............................................ 1
582015140 Kit-Bearing (Includes Items 18-19) ..................................................................... 1

FOOTNOTES:
a With 4" width Forks

B975 ©2017 Yale Materials Handling Corporation 17-27


B10367 01-17

NOTES

17-28 ©2017 Yale Materials Handling Corporation B975


SECTION 18

18 OPTIONS
CONTENTS

SECTION 18
OPTIONS

DESCRIPTION PAGE

BACK-UP ALARM ........................................................................................................................................... 18-4


FIRE EXTINGUISHER .................................................................................................................................... 18-7
MIRRORS
WITH OVERHEAD GUARD ........................................................................................................................ 18-6
STROBE LIGHT
LED ............................................................................................................................................................. 18-2

B975 ©2017 Yale Materials Handling Corporation 18-1


B10368 01-17

STROBE LIGHT (FIGURE 18-1)


LED

ITEM PART NO. DESCRIPTION QTY


580079615 Strobe Light Assembly ........................................................................................ 1
1 580078920 Strobe Light (Amber LED) .............................................................................. 1
2 580041195 Terminal Pin ................................................................................................... 2
2 580056006 Connector (2 Pin) ........................................................................................... 1
2 580056004 Connector (Secondary Lock) .......................................................................... 1

18-2 ©2017 Yale Materials Handling Corporation B975


01-17 B10368

NOTES

B975 ©2017 Yale Materials Handling Corporation 18-3


B10369 01-17

BACK-UP ALARM (FIGURE 18-2)

18-4 ©2017 Yale Materials Handling Corporation B975


01-17 B10369

BACK-UP ALARM
ITEM PART NO. DESCRIPTION QTY
1 580045132 Back-Up Alarm (82-102 dbA) .............................................................................. 1
2 580058862 Bracket ................................................................................................................ 1
3 505970526 Nut ...................................................................................................................... 2
4 580039438 Capscrew ............................................................................................................ 2
5 580026621 Nut , Foldover ..................................................................................................... 1
6 580045142 Washer ............................................................................................................... 1
7 580026812 Clip ...................................................................................................................... 1
8 580042886 Capscrew ............................................................................................................ 1
9 580056613 Fastener .............................................................................................................. 1
10 580063926 Wire Harness (Back-Up Alarm) (To RH Chassis) (2-Pin Connector) ................. 1
10 580023951 Connector ....................................................................................................... 1
10 518806641 Connector (Secondary Lock) .......................................................................... 1
10 580021087 Connector (2 Way) ......................................................................................... 1
10 580021088 Connector (Secondary Lock) .......................................................................... 1
10 505968514 Terminal (Pin) ................................................................................................. 2
10 505968568 Terminal (Socket) ........................................................................................... 2
10 505968566 Plug ................................................................................................................ 4

B975 ©2017 Yale Materials Handling Corporation 18-5


B10370 01-17

MIRRORS (FIGURE 18-3)


WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


1 582003281 Mirror (Side Mirror Assembly) ............................................................................. 2
2 580080919 Bracket (RH) ....................................................................................................... 1
2 580080920 Bracket (LH) ........................................................................................................ 1
3 580056815 Capscrew ............................................................................................................ 4
4 580058190 Nut ...................................................................................................................... 4

18-6 ©2017 Yale Materials Handling Corporation B975


01-17 B10371

FIRE EXTINGUISHER (FIGURE 18-4)

ITEM PART NO. DESCRIPTION QTY


1 582050210 Fire Extinguisher Assembly ................................................................................ 1
1 582050208 Bracket ........................................................................................................... 1
1 582052701 Fire Extinguisher ............................................................................................ 1
1 580041704 Insert ................................................................................................................... 2
1 449001412 Capscrew ............................................................................................................ 2
1 449022018 Washer ............................................................................................................... 2

B975 ©2017 Yale Materials Handling Corporation 18-7


B10371 01-17

NOTES

18-8 ©2017 Yale Materials Handling Corporation B975


SECTION 19

19 NUMERICAL INDEX
NUMERICAL INDEX

SECTION 19
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

012823500 10-13 29 019324800 14-49 11 10-5 7 449015014 13-3 22


012824300 15-5 7 019930000 5-3 064570300 10-13 22 449015112 7-21 3
16-16 20 6-9 14 065619300 4-5 12 13-3 19
012827100 15-10 15 11-9 24 065744300 12-13 19 449015135 5-15 11
16-24 16 020772500 6-13 9 150121835 7-51 12 449021001 1-25 17
012828000 14-49 11 023021000 1-7 16 203142800 1-15 19 3-15 2
012829800 5-6 5 1-15 15 1-17 15 7-11 14
013392600 6-9 99 1-17 14 1-19 22 449021002 6-9 7
014936600 14-30 2 023604600 2-7 17 258979300 1-5 9 449021003 14-19 4
14-46 4 2-9 17 272478100 7-50 1 449021006 2-7 5
015125800 10-13 14 031206200 10-13 25 278131700 7-50 1 3-5 6
10-19 21 032643500 4-5 9 311207098 1-15 2 449021010 14-19 14
10-21 21 051740800 14-53 6 1-15 16 449021019 10-8 4
015415900 15-3 12 052645200 10-11 26 1-17 13 449022013 2-23 5
16-3 6 14-11 7 1-17 16 10-13 28
16-11 8 052645300 14-11 5 1-19 23 449022016 2-23 3
16-20 20 14-11 5 311323023 11-9 17 10-5 11
17-11 10 14-11 5 12-13 5 10-11 18
17-13 8 14-11 26 312823020 12-11 4 10-13 40
17-15 21 052645400 10-3 8 312850042 1-15 10-22 2
17-17 21 10-3 10 1-17 449022017 3-7 9
015418400 12-13 11 10-5 13 315976062 10-11 27 10-8 6
015421200 11-5 13 10-13 6 315976070 10-11 26 12-17 3
015492900 15-10 15 10-17 1 316448036 10-3 8 449022018 10-11 35
16-24 16 16-16 18 449001013 10-13 39 10-13 9
015493400 14-51 7 052645500 10-11 15 449001014 1-7 7 18-7 1
015628700 14-49 19 10-13 3 449001015 10-13 27 449022021 5-15 5
15-3 8 052645600 16-16 19 449001048 10-8 7 10-13 36
16-4 18 052645900 14-3 13 449001121 5-15 10 449022022 8-4 21
17-15 12 055076600 12-13 20 449001138 2-23 7 449022041 12-17 3
17-17 6 056363300 10-11 27 449001248 2-11 4 449025008 12-13 25
015630100 11-9 23 14-9 7 449001265 3-9 27 449025042 16-11 9
015630900 14-49 6 14-11 3 10-11 33 449029003 17-11 4
015631500 12-13 31 14-11 7 449001302 2-23 6 17-15 14
15-3 8 056623800 6-9 3 449001345 10-22 1 449029011 15-3 3
16-4 18 057047400 2-7 6 449001398 1-2 2 15-5 3
015916300 15-3 3 2-7 16 449001408 1-2 2 16-3 4
15-5 3 2-9 8 449001412 1-7 26 16-7 4
16-3 4 2-9 16 10-11 34 16-11 3
16-7 4 3-5 3 10-13 8 17-13 5
16-11 3 3-7 11 18-7 1 17-17
17-13 5 059695400 12-13 15 449001415 2-23 4 449034005 4-5 17
17-17 13 059695500 12-13 16 7-11 14 449034011 4-3 2
015916500 17-11 4 059695600 12-13 15 449001418 14-3 17 449058002 12-13 22
17-15 14 060023500 12-11 9 449004073 1-7 2 500025905 10-13 23
015918200 12-13 6 060023600 6-3 16 449007004 2-3 9 500136904 1-5 14
016103500 1-7 27 061278200 1-33 3 449007005 3-9 22 500154904 14-3 6
016103700 3-15 3 061643400 14-9 7 449015002 8-3 8 500167906 16-28 5
019299600 6-9 99 062159500 10-3 11 449015011 12-17 8 500227907 15-7 10

B975 ©2017 Yale Materials Handling Corporation 19-1


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

16-16 21 502565903 12-13 37 504066700 16-3 2 16-24 8


16-20 36 502566901 2-11 3 16-7 2 504224217 12-13 17
17-11 5 3-9 28 16-11 2 504224218 12-13 18
17-13 6 502566902 11-5 2 17-13 2 504225201 4-5 7
17-15 19 12-13 38 17-17 504226218 10-7
17-17 7 502566903 11-5 11 504066707 16-8 9 504226268 11-5 12
500227910 15-5 13 11-9 18 504066710 16-19 3 504227270 14-19 9
16-8 11 502566904 1-26 504066712 15-5 11 504227283 12-13 24
500343914 15-5 10 2-10 8 504066717 16-19 3 504228266 14-11 19
16-8 8 2-23 13 504066718 16-19 3 504229225 14-49 17
500348901 16-28 4 10-7 3 504066745 16-8 9 15-3 5
500390901 10-11 15 14-3 16 504066783 16-8 9 16-3 13
500412904 12-11 4 502604901 10-11 10 16-19 3 504229241 14-53 3
500505908 10-13 19 502634904 4-5 13 16-19 3 504230207 14-27 13
500552902 4-5 8 502635907 14-27 6 504066784 16-8 9 504230236 14-27 10
500583902 14-17 11 14-29 2 504066791 16-8 9 14-29 8
14-19 17 502637902 14-51 2 504066795 16-8 9 504230239 14-19 8
501702901 4-5 16 502637905 14-53 2 504068794 14-11 24 504230271 1-7 18
10-7 502687901 16-28 15 14-15 5 1-15 8
501702902 13-3 502759901 11-5 5 504069702 15-7 16 1-17 8
501702903 10-8 502787901 15-10 12 16-15 4 1-19 7
501702904 4-3 11 16-24 13 504069791 15-7 16 1-19 21
4-5 30 502895201 16-24 11 16-15 4 504231204 7-45 11
501725901 11-9 1 502895203 16-24 11 504070716 17-8 37 504231226 13-3 14
501748901 10-5 13 502978552 15-7 6 504071702 17-13 10 504232202 14-49 8
501753904 16-28 16 16-16 18 17-17 20 504232259 12-15 5
501802901 10-13 20 502978553 15-7 6 504071721 17-11 1 14-53 8
501802906 14-51 3 16-16 18 504071779 17-11 6 504232260 11-5
501802909 12-15 7 504024202 15-10 10 17-15 15 504232275 1-26 3
501850904 15-9 7 16-24 10 504071785 1-19 16 504232281 9-10 45
16-24 7 504024203 15-10 10 1-30 3 504232297 7-12 3
16-28 13 16-24 10 504072704 16-8 9 7-15 10
501884906 2-3 26 504024210 16-28 10 504072717 17-11 3 504233201 15-5 12
501904907 1-39 1 504064714 16-19 3 17-15 16 16-8 10
502011903 12-15 6 504064718 16-20 32 504072772 16-8 9 504233232 15-3 4
14-53 9 504064751 16-11 6 504072798 16-19 3 15-5 4
16-28 5 504064757 15-5 11 16-19 3 16-3 5
502011914 14-51 8 16-8 9 504075767 16-11 6 16-7 5
502056901 14-3 28 16-19 3 504075781 17-11 7 16-11 5
502056903 2-3 5 504064758 15-3 13 17-15 18 17-13 7
3-9 9 16-3 9 504148200 15-9 6 17-17 16
14-3 2 16-11 10 16-24 6 504233257 15-9 6
14-11 1 16-20 18 16-28 12 16-24 6
17-3 23 504064764 16-19 3 504154200 15-10 13 16-28 12
502056904 14-3 27 504064767 15-7 11 16-24 14 504233271 1-33 5
502056906 3-9 20 16-15 3 504155200 14-11 5 504233279 15-5 6
502058911 5-9 504064769 15-7 16 14-11 5 16-15 6
502097909 1-7 15 16-15 4 14-11 11 504234265 15-5 5
1-15 14 504064787 16-19 3 14-11 21 16-15 7
1-17 9 504064789 16-19 3 14-11 26 504234266 16-11 11
502565902 11-5 10 504065703 16-8 9 504161200 15-10 8 504235239 15-9 5

19-2 ©2017 Yale Materials Handling Corporation B975


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

16-24 5 7-56 45 10-22 4 7-60 22


504235278 17-13 4 7-62 45 505967598 10-13 11 7-62 51
17-17 14 7-68 47 505968501 8-7 19 7-62 54
504238257 1-37 21 7-74 45 505968505 7-54 11 7-62 56
504258232 15-9 3 8-7 6 7-54 12 7-67 27
504288730 7-54 11 8-7 14 7-54 19 7-67 28
7-54 12 8-7 16 7-54 20 7-68 57
7-54 18 9-7 1 7-60 11 7-72 21
7-54 20 9-7 2 7-60 12 7-72 22
7-55 38 504288749 8-7 18 7-60 19 7-73 40
7-60 11 504305701 14-51 4 7-60 20 7-74 51
7-60 12 504305702 12-15 9 7-66 17 7-74 54
7-60 18 14-53 5 7-66 18 7-74 56
7-60 20 504450732 16-28 8 7-66 22 7-77 1
7-61 38 504450733 15-9 8 7-66 23 8-8 27
7-66 17 16-24 8 7-72 11 18-5 10
7-66 18 504450734 16-28 9 7-72 12 505968568 7-11 10
7-66 21 504450754 16-28 9 7-72 19 7-17 2
7-66 23 504450756 16-28 8 7-72 20 7-29 5
7-67 36 504450757 16-28 10 505968514 1-5 17 7-29 11
7-72 11 505064747 8-7 19 7-3 19 7-30 23
7-72 12 505136046 16-28 7-11 7 7-30 25
7-72 18 505136047 16-28 7-15 15 7-30 27
7-72 20 505136074 15-10 7-15 16 7-30 30
7-73 38 16-24 7-30 29 7-33 19
9-7 4 505136075 15-10 7-34 25 7-34 21
504288733 7-50 2 16-24 7-38 26 7-34 23
7-54 11 505587502 15-9 4 7-42 28 7-34 26
7-54 12 16-24 4 7-53 6 7-37 19
7-54 17 505657511 15-9 3 7-59 6 7-38 22
7-54 19 505657522 16-24 3 7-65 6 7-38 24
7-55 37 16-24 3 7-69 61 7-38 27
7-60 11 505657523 16-24 3 7-71 6 7-41 10
7-60 12 505657524 16-24 3 7-74 58 7-42 21
7-60 17 505657536 16-24 3 8-7 25 7-42 24
7-60 19 16-24 3 9-9 26 7-42 26
7-61 37 505657562 15-9 3 9-9 27 7-42 29
7-66 17 505657576 16-24 3 18-5 10 7-45 1
7-66 18 16-24 3 505968535 8-7 19 7-47 1
7-66 20 505657579 16-24 3 505968540 1-5 17 7-47 2
7-66 22 505657584 16-24 3 7-3 19 7-47 7
7-67 35 505963578 13-7 2 7-51 11 7-49 5
7-72 11 505965551 11-9 13 7-68 61 7-49 8
7-72 12 505966595 2-3 23 7-74 58 7-49 11
7-72 17 3-9 12 9-9 27 7-53 5
7-72 19 505967516 5-7 2 505968566 7-54 21 7-53 7
7-73 37 6-6 1 7-54 22 7-55 25
504288740 8-7 16 505967534 10-13 12 7-56 51 7-55 27
504288741 7-49 1 505967544 11-5 19 7-56 54 7-55 29
7-49 7 11-9 8 7-56 56 7-55 33
7-49 12 505967551 10-13 4 7-60 21 7-56 49

B975 ©2017 Yale Materials Handling Corporation 19-3


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-56 50 9-3 2 7-38 26 518794659 15-10 11


7-57 60 9-4 2 7-42 28 16-24 12
7-59 5 10-5 15 8-8 25 518795660 14-49 9
7-59 7 505970544 12-13 14 505972590 12-13 7 518797699 14-19 12
7-61 25 505970549 11-5 4 505973524 1-37 23 518803677 1-15 18
7-61 27 505970551 11-13 6 505973533 12-19 1 1-17 18
7-61 29 11-14 6 505973548 16-8 9 1-19 26
7-61 33 11-15 6 505973554 14-11 9 518805632 1-21 16
7-62 49 11-17 6 505973573 11-18 2 518806633 1-37 11
7-65 5 11-19 6 505973582 12-19 1 518806635 4-5 4
7-65 7 11-20 6 505973583 11-18 2 7-11 6
7-67 29 505970552 7-3 18 11-20 2 7-11 17
7-67 31 7-77 4 505973586 1-37 9 7-53 6
7-67 33 7-79 4 505974501 14-49 9 7-59 6
7-67 38 8-7 22 505974557 1-37 18 7-65 6
7-68 52 505970554 11-13 6 505975505 12-15 1 7-71 6
7-68 54 11-15 6 505975513 12-15 8 518806641 18-5 10
7-69 62 11-19 6 505975518 10-11 31 518831615 15-9 2
7-71 5 505970567 14-49 8 10-13 37 518835605 15-9 2
7-71 7 505970586 9-10 53 505975540 5-9 8 518852600 14-51 11
7-73 25 505970589 11-13 7 505975597 5-9 14 518895606 16-24 2
7-73 27 11-14 7 505976530 1-39 1 518895610 16-24 2
7-73 29 11-16 7 505976537 8-3 2 518895611 16-24 2
7-73 33 11-17 7 9-3 1 518895614 16-24 2
7-74 49 11-19 7 9-4 1 518895619 16-24 2
7-75 59 11-20 7 505976545 1-37 10 518895621 16-24 2
7-77 1 505970598 12-16 6 505977525 1-37 17 518895622 16-24 2
7-77 8 12-19 5 505977555 1-37 5 518938600 16-28 3
7-77 9 505970599 12-16 5 505978527 17-11 8 519457614 15-9 2
7-79 1 12-19 4 17-13 9 519457621 15-9 2
7-79 10 505971512 12-13 3 17-15 17 519465606 16-24 2
7-79 11 505971513 12-13 12 17-17 19 519465608 16-24 2
18-5 10 505971515 11-13 7 505978544 17-11 8 519465613 16-24 2
505968593 7-45 3 11-16 7 17-13 9 519465616 16-24 2
7-45 6 11-19 7 17-15 17 519465620 16-24 2
7-45 8 505971521 12-13 28 17-17 19 519493600 16-28 3
7-47 5 505971533 12-13 29 505978570 1-37 17 520036816 17-11 2
7-47 8 505971538 12-13 2 505978586 1-37 17 17-15 13
7-47 9 505971579 12-13 30 506002500 14-51 5 520036837 15-3 2
7-53 5 505971590 12-13 13 506251503 14-51 6 15-5 2
7-59 5 505972507 9-9 26 506410502 15-9 4 16-3 3
7-65 5 505972530 12-13 10 16-24 4 16-7 3
7-71 5 505972554 7-11 18 507353800 1-25 18 16-11 4
505969521 12-13 26 505972563 2-3 2 511405800 5-9 15 520036852 17-13 3
505969551 12-13 27 3-9 2 514214804 5-9 9 17-17 12
505970500 14-19 3 505972565 12-13 9 514454800 10-11 12 520037804 15-5 5
505970506 5-9 4 505972566 1-37 16 10-13 6 16-15 7
505970524 6-3 11 505972572 2-3 10 10-17 1 520038819 7-51 11
505970526 1-25 33 3-9 25 518791609 16-8 9 520038820 8-7 19
18-5 3 505972589 7-30 29 518791692 15-5 11 520038827 8-7 24
505970529 8-3 3 7-34 25 518793609 1-21 7 520038855 7-29 10

19-4 ©2017 Yale Materials Handling Corporation B975


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-33 5 7-72 17 524172604 14-51 1 524283509 1-34 1


7-45 10 7-73 37 524188741 1-25 30 524283510 1-34 1
7-54 23 520045130 1-39 4 524188746 1-25 37 524283511 1-34 1
7-60 23 520045672 7-29 19 524208880 1-37 12 524303459 2-19 2
7-66 26 7-33 15 1-37 20 524303892 7-11 3
7-72 23 7-37 18 524208883 1-5 8 524305985 2-19 1
9-10 47 7-41 20 524209959 2-17 9 524306212 1-34 1
520038872 7-15 15 7-54 15 2-19 14 524306214 1-34 1
7-15 16 7-60 15 524210176 1-29 1 524306216 1-34 1
520038875 8-7 15 7-65 11 524210177 1-29 1 524306217 1-34 1
9-7 3 7-66 25 524210178 1-29 1 524310789 1-37 7
520039880 8-7 1 7-72 15 524210179 1-29 1 550013932 1-30 2
520040899 15-5 9 520045804 7-45 4 524214603 12-15 2 550020335 10-11 7
16-8 7 7-45 7 524220529 1-39 2 550028659 1-25 20
16-20 30 7-47 3 524228290 2-29 8 550028660 1-25 29
520042831 11-5 7-47 6 524228291 2-29 6 550028661 1-25 29
14-3 7-53 10 524228505 2-31 6 550036790 1-37 27
520044815 12-13 23 7-59 10 524230455 1-37 1 550054058 4-5
520044819 8-7 7 7-66 16 524230456 1-37 1 550107268 1-33 1
520044820 8-7 2 7-71 10 524230457 1-37 1 550107274 1-33 1
8-7 7 9-9 36 524230458 1-37 1 550123352 1-2 1
520044937 7-51 13 9-9 38 524230459 1-37 1 550123353 1-2 1
520045068 7-54 18 9-9 40 524230460 1-37 1 550123354 1-2 1
7-55 38 520045805 7-45 4 524230461 1-37 1 550123355 1-2 1
7-60 18 7-45 7 524230462 1-37 1 550123356 1-2 1
7-61 38 7-47 3 524230463 1-37 1 550124281 1-21 1
7-66 21 7-47 6 524230464 1-37 1 550124911 1-5 1
7-72 18 7-53 10 524232163 1-39 6 580000180 5-3 4
7-73 38 7-59 10 524240692 1-5 10 6-3 4
520045069 7-50 2 7-66 16 524250435 14-5 10 580000868 13-3 28
7-54 17 7-71 10 524255440 2-13 38 580001008 1-37 2
7-54 18 520045873 7-51 13 524255451 5-11 1 580001407 14-3 30
7-55 37 520053821 17-13 3 524255809 5-11 2 580001429 15-3 2
7-55 38 520082877 1-7 14 524255810 5-11 3 15-5 2
7-60 17 1-15 10 524255811 5-11 4 16-3 3
7-60 18 1-17 11 524255812 5-11 5 16-7 3
7-61 37 520149700 12-15 524255813 5-11 6 16-11 4
7-61 38 524138930 13-7 17 524255824 2-19 580001435 17-13 3
7-66 20 524138931 13-7 17 524259220 10-19 6 580001437 17-13 3
7-66 21 524141696 14-11 2 10-21 6 580001621 8-3 14
7-67 35 17-3 24 524279521 2-15 10 580002019 1-2 3
7-67 36 524147801 15-7 3 524279522 2-15 10 580002046 12-13 35
7-72 17 16-16 19 524279523 2-27 7 580002498 5-15 16
7-72 18 524147802 15-7 3 524279524 2-27 7 580002885 2-3 17
7-73 37 16-16 19 524279525 2-15 11 3-9 13
7-73 38 524149438 1-25 24 524279526 2-15 11 580003427 5-7 1
520045074 7-50 2 524162256 1-39 8 524281279 1-7 12 6-6 5
7-54 17 524171803 14-53 1 1-15 12 580004501 10-11 27
7-60 17 524171804 14-53 1 1-17 19 14-30 3
7-66 20 524172003 14-53 7 524283507 1-34 1 580004592 1-21 11
7-67 35 524172603 14-51 1 524283508 1-34 1 1-21 25

B975 ©2017 Yale Materials Handling Corporation 19-5


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-3 10 580014465 1-9 7-59 7 7-45 5


4-5 29 580014862 11-18 2 7-59 8 7-47 4
580006526 9-9 32 11-20 2 7-59 9 580019341 7-45 2
580006543 8-7 3 580014954 11-18 2 7-61 39 7-47 10
8-7 4 11-20 2 7-61 40 8-8 27
580006553 8-3 2 580014957 12-19 1 7-61 44 9-8 25
8-3 3 580014959 11-18 2 7-62 46 580019366 7-55 36
9-3 1 580014961 12-19 1 7-62 49 7-61 36
9-3 2 580014986 12-19 1 7-65 1 7-65 14
9-4 1 580014987 11-18 2 7-65 2 7-73 36
9-4 2 11-18 2 7-65 3 9-10 52
580006764 6-11 16 11-20 2 7-65 4 580019387 14-11 14
580006976 14-27 5 12-19 1 7-65 7 16-16 18
14-29 11 580017034 6-9 6 7-65 8 16-16 19
14-39 4 580018543 9-9 39 7-65 9 580019805 14-11 7
14-40 9 580018642 1-13 4 7-67 44 580019810 14-11 26
14-43 9 580018643 1-13 6 7-67 45 14-15 4
580006977 14-27 3 580019119 7-17 2 7-68 46 14-24 10
14-29 12 7-29 1 7-68 48 580019817 10-3 7
14-39 5 7-30 24 7-68 52 14-3 20
14-40 8 7-30 28 7-69 62 580019819 14-3 24
14-43 8 7-30 29 7-71 1 16-15 8
580007157 16-28 4 7-33 1 7-71 3 16-19 8
580008064 1-39 3 7-33 20 7-71 4 580019838 15-7 4
580008220 6-9 8 7-34 24 7-71 7 16-15 17
580008338 1-39 11 7-34 25 7-71 8 580019860 14-11 3
580008988 7-5 18 7-37 1 7-71 9 14-24 8
580010432 4-5 10 7-38 21 7-73 39 580019861 17-18 3
580010438 12-16 6 7-38 25 7-73 40 17-19 3
12-19 5 7-38 26 7-74 44 580019865 12-11 5
580010571 7-29 12 7-42 23 7-74 46 580019871 14-11 14
580010738 8-7 7 7-42 27 7-74 49 580019987 10-3 6
8-9 1 7-42 28 7-75 59 580020058 9-9 39
580010739 8-7 7 7-45 1 8-8 25 580020060 3-7 12
8-9 1 7-47 1 9-9 26 580020468 14-11 21
580011094 12-19 1 7-49 4 580019139 7-29 11 580020585 17-3 22
580011095 12-19 1 7-49 13 7-47 2 17-9 47
580011096 11-18 2 7-53 1 7-47 7 580020708 17-15 3
580011108 10-11 22 7-53 3 580019140 7-29 11 17-17 15
580011167 16-28 7-53 4 7-47 2 17-21
580011618 10-3 10 7-53 7 7-47 7 580020709 17-15 3
580012159 14-5 7-53 8 580019245 7-37 5 17-17 15
14-7 7-53 9 7-37 6 17-21
580012279 1-19 19 7-55 39 7-41 5 580020710 17-21 1
580012323 9-7 4 7-55 40 7-41 6 580020719 17-21 3
580012324 8-7 15 7-55 44 7-45 5 580020721 17-21 2
9-7 3 7-56 46 7-47 4 580020724 17-15 4
580012987 1-25 13 7-56 49 580019246 7-37 5 17-17 11
14-3 12 7-59 1 7-37 6 580020725 17-15 4
580014386 8-7 7 7-59 3 7-41 5 17-17 11
8-9 1 7-59 4 7-41 6 580020726 17-15 5

19-6 ©2017 Yale Materials Handling Corporation B975


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

17-17 8 7-49 5 7-79 10 580023854 7-3 6


580020727 17-15 5 7-49 8 7-79 11 580023864 9-7 9
17-17 8 7-49 11 18-5 10 9-7 11
580020741 17-21 5 7-55 25 580021159 6-9 2 9-7 12
580020942 4-5 4 7-55 27 580022411 14-51 9-8 19
7-11 5 7-55 33 580022491 14-53 12 9-8 20
7-11 16 7-56 60 580022505 14-51 9 580023944 7-56 45
7-53 6 7-61 25 580022508 14-53 10 7-62 45
7-59 6 7-61 27 15-10 14 7-68 47
7-65 6 7-61 33 16-24 15 7-74 45
7-71 6 7-67 29 580022514 14-51 10 580023951 18-5 10
580020943 7-11 8 7-67 31 580022746 11-5 7 580024707 14-11 25
7-29 5 7-67 38 580022859 7-53 7 14-15 7
7-30 23 7-68 54 7-56 49 580025558 7-77 3
7-30 30 7-73 25 7-59 7 7-77 5
7-33 19 7-73 27 7-62 49 7-77 6
7-34 26 7-73 33 7-65 7 7-77 7
7-37 19 7-77 8 7-67 36 7-79 3
7-38 27 7-77 9 7-71 7 7-79 5
7-41 10 7-79 10 7-74 49 7-79 6
7-41 21 7-79 11 580022866 7-77 6 7-79 7
7-42 29 18-5 10 7-77 7 7-79 8
7-55 29 580021088 7-30 27 7-79 8 7-79 9
7-61 29 7-34 23 7-79 9 580025559 7-77 2
7-67 33 7-38 24 580022878 7-79 5 7-79 2
7-73 29 7-42 26 7-79 6 9-10 49
580020944 7-11 9 7-45 3 580022893 1-5 17 580025560 7-29 16
7-29 5 7-45 6 7-3 19 7-33 13
7-30 23 7-45 8 7-51 11 7-37 16
7-30 30 7-47 5 7-68 61 7-41 18
7-33 19 7-47 8 7-74 58 7-49 3
7-34 26 7-47 9 9-9 27 580025567 7-69 63
7-37 19 7-49 5 580022894 7-15 15 7-75 60
7-38 27 7-49 8 7-15 16 9-8 15
7-41 10 7-49 11 580022964 10-5 12 9-8 23
7-42 21 7-55 25 580023052 7-9 1 580025569 9-9 28
7-42 29 7-55 27 580023845 7-50 2 580025779 8-7 14
7-55 29 7-55 33 7-54 11 9-7 1
7-61 29 7-57 60 7-54 17 580025799 9-9 38
7-67 33 7-61 25 7-55 37 9-9 40
7-73 29 7-61 27 7-60 11 580026048 7-3 19
580021087 7-30 27 7-61 33 7-60 17 580026621 1-23 7
7-34 23 7-67 29 7-61 37 1-25 14
7-38 24 7-67 31 7-66 17 7-3 9
7-42 26 7-67 38 7-66 20 7-51 2
7-45 3 7-68 54 7-67 35 9-3 4
7-45 6 7-73 25 7-72 11 9-4 4
7-45 8 7-73 27 7-72 17 10-3 5
7-47 5 7-73 33 7-73 37 10-5 3
7-47 8 7-77 8 8-7 15 12-11 7
7-47 9 7-77 9 9-7 3 14-11 8

B975 ©2017 Yale Materials Handling Corporation 19-7


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

18-5 5 7-65 7 17-15 17 580030975 13-3 2


580026649 7-45 4 7-71 5 17-17 19 580032011 12-2 1
7-45 7 7-71 7 580027880 17-11 8 580032038 7-68 59
7-47 3 7-74 49 17-13 9 7-74 56
7-47 6 7-77 1 17-15 17 580032089 11-5 1
7-53 10 7-79 1 17-17 19 580032368 15-10 9
7-59 10 580026816 7-30 29 580027945 2-10 3 16-24 9
7-66 16 7-34 25 3-13 3 580032369 15-10 9
7-71 10 7-38 26 580029990 5-5 5 16-24 9
9-9 36 7-42 28 6-5 5 580032377 1-19 9
9-9 38 8-7 25 580030876 7-33 8 580032475 14-49 1
9-10 40 580027066 14-3 8 7-37 12 580032660 11-9 5
580026720 17-15 11 580027206 7-56 50 7-41 14 580032866 11-5 21
17-17 17 7-68 52 7-49 2 580032965 11-7 13
580026721 17-15 9 7-69 62 7-55 31 580032968 11-7 3
17-17 9 7-75 59 7-61 31 580032974 11-7 10
580026723 17-15 10 580027207 7-56 50 7-67 40 580032975 11-7 6
17-17 10 7-68 52 7-73 31 580033313 11-7 13
580026724 17-21 4 7-69 62 8-7 23 580033315 11-7 3
580026725 17-21 6 7-75 59 9-3 13 580033339 11-3 3
580026808 7-29 18 580027270 14-3 8 9-10 48 580033391 12-13 33
7-33 14 580027520 17-21 580030878 7-29 9 580033515 7-53 10
7-37 17 580027572 1-21 29 7-45 12 7-59 10
7-41 19 1-26 1 7-49 10 7-66 16
7-56 48 2-7 9 7-55 41 7-71 10
7-62 48 2-7 20 7-55 43 580033537 7-53 10
7-68 50 2-9 6 7-61 41 7-59 10
7-74 48 2-9 20 7-61 43 7-66 16
580026810 8-7 17 3-5 17 7-67 41 7-71 10
9-10 43 3-7 10 7-67 43 580033599 9-7 9
580026812 1-5 15 580027573 3-15 4 7-73 41 9-7 11
4-5 14 3-19 3 7-73 43 9-7 12
5-15 16 3-20 3 9-10 46 9-8 19
7-3 21 3-23 14 580030966 1-21 31 9-8 20
7-5 4 3-26 4 1-30 1 580033635 15-5 11
7-7 5 3-31 5 6-3 17 580033718 15-3 11
7-11 2 5-15 15 6-9 10 16-3 7
7-23 2 7-3 5 13-3 13 16-11 7
7-51 6 7-3 14 14-3 31 16-20 21
8-4 32 8-4 35 580030967 11-7 5 17-11 9
18-5 7 9-3 6 580030968 2-7 11 17-13 11
580026813 7-17 2 9-4 6 2-9 11 17-15 20
7-45 1 14-3 4 3-5 10 17-17 18
7-47 1 580027612 7-45 4 3-7 15 580033852 9-7 2
7-53 5 7-45 7 7-5 7 580033876 11-7 12
7-53 7 7-47 3 7-7 8 580033877 11-7 12
7-56 49 7-47 6 580030969 14-3 11 580033878 11-7 12
7-59 5 9-9 39 580030970 2-7 3 580033879 11-7 12
7-59 7 580027620 8-7 21 3-5 5 580033880 11-7 12
7-62 49 580027878 17-11 8 6-9 99 580034016 14-49 2
7-65 5 17-13 9 14-49 20 580034094 9-3 12

19-8 ©2017 Yale Materials Handling Corporation B975


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580034310 11-7 15 7-66 23 7-33 1 580037160 5-3 16


580034311 11-7 15 7-72 11 7-37 1 9-3 24
580034312 11-7 15 7-72 12 7-41 1 580037180 5-9 23
580034313 11-7 15 7-72 19 7-53 3 5-15 17
580034357 9-9 34 7-72 20 7-59 3 7-3 23
580034504 7-54 12 580034754 11-7 1 7-65 3 8-4 19
7-60 12 580034889 11-7 2 7-71 3 9-3 7
7-66 18 580035563 12-13 34 580036983 7-53 2 9-4 7
7-72 12 580035701 10-17 5 7-53 9 580037207 7-12 1
580034505 7-54 11 580035708 10-11 6 7-59 2 7-15 1
7-60 11 580036023 8-4 27 7-59 9 580037209 7-12 1
7-66 17 10-13 7 7-65 2 580037325 2-3 14
7-72 11 580036517 14-53 7-65 9 3-9 4
580034506 7-54 19 580036575 7-9 3 7-71 2 580037670 7-29 22
7-60 19 580036576 7-9 4 7-71 9 7-33 18
7-66 22 580036599 7-9 2 580036984 7-30 28 7-37 20
7-72 19 580036662 7-5 17 7-34 24 7-42 22
580034507 7-54 20 580036666 14-3 7-38 25 7-61 30
7-60 20 580036738 5-9 20 7-42 27 7-73 30
7-66 23 580036751 7-9 5 7-53 1 580037700 4-3 9
7-72 20 580036752 7-9 6 7-59 1 4-5 28
580034509 7-54 11 580036870 5-9 11 7-65 1 580037807 9-8 17
7-54 12 580036910 7-29 4 7-71 1 580037836 11-7 9
7-54 19 7-41 11 580036986 7-29 1 580037904 7-18 8
7-54 20 580036940 7-53 5 7-30 24 580038033 1-23 11
7-60 11 7-59 5 7-30 28 580038063 4-3 6
7-60 12 7-65 5 7-33 1 4-5 25
7-60 19 7-71 5 7-33 20 580038186 7-77 3
7-60 20 580036941 7-77 1 7-34 24 7-77 5
7-66 17 7-77 1 7-37 1 7-79 3
7-66 18 7-79 1 7-38 21 7-79 7
7-66 22 580036942 7-17 2 7-38 25 580038290 4-5 4
7-66 23 580036943 7-45 1 7-41 1 580038312 2-3 25
7-72 11 7-47 1 7-42 23 580038661 7-29 6
7-72 12 580036981 7-30 24 7-42 27 7-33 4
7-72 19 7-33 20 7-53 8 7-37 7
7-72 20 7-38 21 7-53 9 7-41 7
580034540 9-9 30 7-42 23 7-56 46 8-7 13
580034616 8-9 1 7-53 4 7-59 8 580038751 7-79
580034643 11-9 29 7-53 8 7-59 9 580038826 7-7 3
580034658 7-54 11 7-56 46 7-62 46 580039078 11-9 9
7-54 12 7-59 4 7-65 8 580039138 5-9 1
7-54 19 7-59 8 7-65 9 580039139 5-9 2
7-54 20 7-62 46 7-68 48 580039142 3-7 2
7-60 11 7-65 4 7-71 8 580039158 7-29 6
7-60 12 7-65 8 7-71 9 7-33 4
7-60 19 7-68 48 7-74 46 7-37 7
7-60 20 7-71 4 580037008 6-9 15 7-41 7
7-66 17 7-71 8 580037013 10-11 28 8-7 13
7-66 18 7-74 46 580037049 5-5 2 8-7 18
7-66 22 580036982 7-29 1 6-5 2 580039194 7-30 25

B975 ©2017 Yale Materials Handling Corporation 19-9


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-33 21 7-65 4 7-67 45 7-54 13


7-38 22 7-71 1 7-68 48 7-60 13
7-42 24 7-71 2 7-68 49 7-66 19
580039250 9-10 54 7-71 3 7-68 51 7-72 13
580039252 8-7 4 7-71 4 7-71 1 580040128 13-3 23
580039278 8-3 11 580039513 7-29 1 7-71 2 580040177 2-3 7
8-7 9 7-30 24 7-71 3 3-9 24
580039282 8-3 10 7-30 28 7-71 4 580040374 8-3 2
8-7 5 7-33 1 7-71 8 580040436 13-3 11
9-10 55 7-33 20 7-71 9 13-4
580039349 14-11 5 7-34 24 7-73 40 580040456 7-50 1
580039353 16-19 10 7-37 1 7-74 44 580040489 14-49 5
580039365 14-11 11 7-37 5 7-74 46 580040786 10-19 14
580039385 14-11 3 7-37 6 7-74 47 580040787 10-19 16
580039394 17-3 20 7-38 21 7-74 50 10-21 16
17-9 45 7-38 25 580039546 16-20 27 580040796 10-19 20
580039401 17-3 21 7-41 1 580039566 2-7 31 10-21 19
17-9 48 7-41 5 3-5 18 580040801 11-9 2
580039424 17-4 7-41 6 3-7 23 580040820 7-66 27
17-9 7-42 23 580039568 2-7 25 7-68 53
580039438 18-5 4 7-42 27 2-9 25 7-68 56
580039490 7-49 13 7-45 5 580039602 9-8 17 7-72 22
580039491 7-49 13 7-47 4 580039640 13-3 10 7-74 51
580039499 7-55 44 7-53 1 580039764 7-29 3 7-74 53
7-56 47 7-53 2 7-33 3 580040821 7-54 22
7-61 44 7-53 3 7-37 3 7-56 51
7-62 47 7-53 4 7-41 3 7-56 53
7-67 34 7-53 8 7-56 52 7-56 58
7-67 44 7-53 9 7-62 52 7-60 22
7-68 49 7-55 40 7-65 12 7-62 51
7-73 44 7-55 44 7-74 52 7-62 53
7-74 47 7-56 46 580039846 7-18 6 7-62 58
580039500 7-55 44 7-56 47 580039847 7-18 11 7-67 27
7-56 47 7-59 1 580039851 7-54 16 7-68 53
7-61 44 7-59 2 7-60 16 7-68 56
7-62 47 7-59 3 7-66 24 7-72 22
7-67 44 7-59 4 7-72 16 7-74 51
7-68 49 7-59 8 580039853 7-55 35 7-74 53
7-73 44 7-59 9 7-61 35 580040822 7-45 2
7-74 47 7-61 40 7-68 60 7-47 10
580039502 7-53 1 7-61 44 7-73 35 7-67 28
7-53 2 7-62 46 580039900 1-21 8 7-68 57
7-53 3 7-62 47 2-23 99 7-72 21
7-53 4 7-62 50 7-3 3 7-73 40
7-59 1 7-65 1 580039908 13-3 6 7-74 54
7-59 2 7-65 2 580039912 14-3 7 8-8 27
7-59 3 7-65 3 580040090 7-77 580040823 7-45 2
7-59 4 7-65 4 580040120 7-29 8 7-47 10
7-65 1 7-65 8 7-33 7 7-51 12
7-65 2 7-65 9 7-37 9 8-8 27
7-65 3 7-67 44 7-41 9 9-8 25

19-10 ©2017 Yale Materials Handling Corporation B975


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580040850 7-3 30 9-8 24 580043584 8-3 13 7-54 24


7-12 7 580042220 8-8 26 580043655 8-9 1 7-60 24
7-15 3 9-8 24 580043866 4-3 12 7-66 15
8-3 7 580042221 7-55 40 4-5 19 7-72 24
580040912 14-3 5 7-61 40 580043885 7-49 7 9-10 44
580041195 7-49 4 7-62 50 8-7 6 580045059 8-4 25
7-49 13 7-67 45 580043915 7-56 55 10-11 29
8-8 26 7-68 51 7-62 55 580045064 10-13 32
9-8 24 7-73 40 7-68 58 580045072 10-13 30
18-2 2 7-74 50 7-74 55 580045132 18-5 1
580041208 14-11 17 580042222 7-55 40 580044129 14-17 15 580045142 18-5 6
580041360 7-12 5 7-61 40 14-19 25 580045195 11-3 1
7-15 22 7-62 50 580044852 7-17 3 580045338 12-2 3
580041369 7-11 19 7-67 45 7-29 13 12-3 3
580041371 7-11 13 7-68 51 7-33 9 580045401 8-3 4
14-11 15 7-73 40 7-37 13 8-9
580041384 6-9 12 7-74 50 7-41 15 580045480 7-45 4
14-11 16 580042328 9-3 8 7-49 6 7-45 7
580041462 7-45 4 9-4 8 7-49 9 7-47 3
7-45 7 580042330 7-11 12 9-8 18 7-47 6
7-47 3 8-4 24 9-9 29 580045546 5-9 17
7-47 6 14-24 14 9-9 35 9-3 11
580041518 9-9 36 580042331 5-9 16 9-9 37 580045558 12-11 6
580041557 6-9 13 580042392 14-19 10 580044854 7-17 3 580046075 1-23 10
8-4 23 580042529 10-21 14 7-29 13 580046138 1-23 13
9-3 10 580042533 10-19 7-33 9 580046139 1-23 5
580041641 7-29 2 10-21 7-37 13 580046263 7-3 11
7-33 2 580042794 9-3 9 7-41 15 580046273 10-13 33
7-37 2 9-4 9 7-49 6 580046274 10-11 20
7-41 2 13-3 8 7-49 9 580046348 1-23 18
7-56 57 580042842 13-3 9 9-8 18 580046391 1-23 16
7-62 57 580042886 18-5 8 9-9 29 580046392 1-23 17
7-65 13 580042932 5-3 10 9-9 35 580046396 1-7 20
7-74 57 6-3 10 9-9 37 580046399 12-2 3
580041704 1-5 12 580042963 1-25 34 580044859 1-23 2 12-3 3
1-19 8 13-3 12 1-25 3 580046413 5-3 15
1-25 23 580043031 7-9 7 7-12 10 580046451 10-11 14
5-5 4 580043151 14-21 8 7-15 5 580046541 3-13 5
6-5 4 14-31 1 580044860 1-21 32 580047025 10-7 1
14-11 23 580043152 14-21 8 2-3 12 580047026 10-7 1
14-15 8 14-31 1 3-9 6 580047034 5-15 3
14-24 2 580043340 11-9 26 5-3 13 7-21 5
18-7 1 580043346 11-18 1 6-3 7 13-3 18
580041768 7-3 15 580043349 11-18 1 6-9 9 580047046 7-18 5
580041831 6-3 3 580043352 11-18 1 14-3 29 580047048 7-18 12
580042194 10-7 2 580043355 11-18 1 580044861 1-5 6 580047049 7-18 3
580042219 7-55 39 580043363 12-19 580044908 7-29 14 580047200 7-5 11
7-61 39 580043366 12-19 7-33 11 7-7 16
7-68 46 580043375 5-9 3 7-37 4 7-18 10
7-73 39 580043467 7-68 58 7-41 4 580047454 14-11 4
8-8 26 7-74 55 7-45 9 580047527 4-5 2

B975 ©2017 Yale Materials Handling Corporation 19-11


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580047691 7-18 7 580049180 11-5 15 7-79 6 9-4 2


580047714 3-17 6 580049224 7-12 8 7-79 7 580050645 8-3 3
3-23 16 7-15 21 7-79 8 580050773 1-25 21
3-25 3 580049225 7-12 2 7-79 9 580050847 7-50 1
4-3 8 7-15 12 580049835 1-25 27 580050933 7-18 4
4-5 27 580049229 2-3 13 580049836 1-25 12 580050959 1-5 17
5-3 12 3-9 5 580049840 8-4 28 580050978 14-17 5
7-3 27 5-9 10 11-9 22 14-19 11
7-18 9 580049231 1-21 6 14-19 6 580050979 1-23 15
9-3 3 5-15 2 580049884 1-9 580051156 1-25 36
9-4 3 6-3 9 580049915 1-21 24 580051159 7-12 12
10-3 4 7-3 7 1-21 27 7-15 6
10-5 2 7-51 3 580050042 2-23 8 580051160 8-7 12
11-5 22 10-5 16 10-11 13 580051168 7-12 9
11-7 7 580049289 8-4 17 10-13 34 7-15 2
12-11 8 580049294 14-27 7 10-17 9 580051191 2-3 4
13-3 15 14-29 14 580050194 7-7 580051320 13-7 2
14-17 2 580049321 12-15 4 580050244 11-5 20 580051323 13-7 6
14-19 2 580049387 2-7 8 580050293 8-3 3 580051325 13-7 27
580047732 12-16 2 2-9 5 9-3 2 580051328 13-7
12-19 2 3-5 15 9-4 2 580051329 13-7
580047733 12-16 3 3-7 22 580050475 5-9 21 580051330 13-8
12-19 2 12-3 1 580050478 1-25 35 580051331 13-8
580047742 13-3 21 580049407 6-3 14 580050616 14-49 16 580051332 13-7 12
580047919 3-23 18 580049555 7-11 11 14-53 580051333 13-7 12
6-17 19 9-3 19 580050617 14-49 15 580051334 13-8
8-3 15 580049559 7-3 24 14-51 580051335 13-7
11-9 20 9-3 20 580050618 14-49 16 580051336 11-11
13-3 3 580049602 14-3 26 14-51 580051337 11-11 2
580048125 2-23 1 580049608 7-5 8 580050619 14-49 15 580051383 2-10 5
580048175 12-13 36 580049609 7-7 9 14-53 3-13 1
580048458 2-10 4 580049662 2-23 12 580050627 7-54 22 580051384 2-10 6
3-13 2 580049758 1-2 4 7-56 51 3-13 6
580048472 2-10 1 1-21 35 7-56 53 580051432 6-11 13
580048576 5-5 7 2-9 1 7-56 55 580051539 2-3 15
6-5 7 3-5 99 7-56 58 3-9 7
580048738 10-13 21 3-7 18 7-60 22 580051541 11-12 3
580048818 8-7 2 580049806 12-5 21 7-62 51 11-15 3
8-7 4 580049807 12-5 25 7-62 53 11-18 3
580048839 6-6 3 580049808 12-5 1 7-62 55 580051542 11-12 3
580048840 6-6 2 580049810 12-5 11 7-62 58 11-15 3
580048841 6-6 4 580049811 12-5 13 7-66 27 11-18 3
580048879 3-23 5 580049812 12-5 16 7-68 53 580051543 11-12 3
580048887 9-10 51 580049814 10-3 3 7-68 56 11-15 3
580048895 7-49 12 10-5 1 7-68 58 11-18 3
580048993 14-5 580049815 7-77 3 7-72 22 580051544 11-12 3
580049011 1-21 18 7-77 5 7-74 51 11-14 3
3-23 17 7-77 6 7-74 53 11-15 3
9-3 21 7-77 7 7-74 55 11-18 3
580049178 11-5 16 7-79 3 580050641 14-3 22 580051545 11-12 4
11-11 7-79 5 580050644 9-3 2 11-14 4

19-12 ©2017 Yale Materials Handling Corporation B975


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11-15 4 580052128 7-15 16 580053622 1-25 8 580054130 14-33 5


11-18 4 580052129 7-15 15 580053908 5-7 3 580054131 14-39 9
580051546 11-12 4 580052130 7-15 15 580053911 5-7 4 14-40 6
11-15 4 7-15 16 580054026 14-7 5 14-43 6
11-18 4 580052203 1-41 580054027 14-5 11 580054140 14-33 13
580051547 11-13 4 14-19 22 14-7 11 580054141 14-39 13
11-15 4 580052278 2-3 22 580054028 14-5 7 580054142 14-40 10
11-19 4 3-9 11 14-7 12 580054143 14-43 10
580051548 11-13 4 580052279 13-3 31 580054029 14-5 6 580054144 14-32
11-15 4 580052297 14-23 3 14-7 6 580054145 14-32
11-19 4 580052324 14-3 19 580054034 14-5 11 14-33 12
580051549 12-16 2 580052360 12-13 8 14-7 11 580054147 14-33 14
12-19 2 580052367 14-49 4 580054044 14-27 16 580054462 14-27 2
580051551 12-16 3 580052368 14-49 7 14-29 5 580054465 14-27 4
12-19 2 580052369 14-49 10 580054045 14-31 3 580054477 7-3 19
580051610 1-26 2 580052371 14-49 7 14-33 10 580054478 7-3 17
580051670 10-8 2 580052373 14-49 10 580054046 14-21 3 580054569 12-9 38
580051703 7-30 25 580052376 13-4 3 14-30 4 580054671 14-39 10
7-33 21 580052377 13-4 2 14-32 9 580054672 14-21 2
7-38 22 580052378 13-4 8 14-44 2 14-27
7-42 24 580052379 13-4 7 14-46 2 580054684 14-21 3
580051704 7-30 26 580052409 1-23 4 580054050 14-39 2 14-30 10
7-34 22 580052511 12-15 3 14-40 2 14-44 3
7-38 23 580052512 12-15 14-43 2 14-46 3
7-42 25 580052514 12-13 4 580054052 14-27 1 580054685 14-33 11
580051716 7-29 20 12-15 14-29 13 580054688 14-21 1
7-29 21 580052661 4-3 1 14-39 6 14-21 1
580051729 7-29 20 580052685 7-5 10 14-40 7 580054689 14-29 4
7-29 21 580052695 1-25 15 14-43 7 580054690 14-21 1
7-41 12 580052696 1-25 9 580054053 14-33 9 14-21 1
7-41 13 580052731 14-27 20 14-43 3 580054692 14-32
580051747 1-5 17 14-33 3 580054054 14-32 14-44 4
580051782 5-3 11 14-33 6 14-44 4 14-46 4
580051796 10-11 25 580052735 1-25 7 580054062 14-21 7 580054696 14-30 2
580051800 7-51 4 580052864 11-7 15 14-30 1 580054861 8-7 8
9-3 22 580052865 11-7 15 580054063 14-21 2 580054869 14-27 15
580051890 2-31 13 580052866 11-7 15 14-27 18 14-29 6
8-4 26 580052867 11-7 15 580054064 14-21 2 580054921 12-16 5
580051941 1-5 18 580052911 1-23 3 14-27 18 12-19 4
580052019 8-3 2 580052912 1-23 3 580054068 14-32 3 580054922 12-16 4
8-9 4 580052931 13-3 30 14-33 10 12-19 3
9-3 1 580052947 14-9 2 580054118 14-33 4 580054933 14-37 3
9-4 1 580052948 14-9 4 580054119 14-33 8 14-37 10
580052058 1-44 8 580052955 14-9 12 580054124 14-33 1 580054935 14-37 4
580052076 9-3 25 580053000 6-9 99 580054125 14-39 8 580054936 14-37 5
580052097 9-7 6 580053149 1-23 6 14-40 5 580055015 14-39 11
9-8 14 580053484 7-3 25 14-43 5 580055016 14-39 12
580052098 9-7 6 7-5 14 580054126 14-39 7 580055020 2-7
9-8 14 7-7 14 14-40 4 2-9
9-10 41 7-17 5 14-43 4 580055166 14-30 2
9-10 42 14-24 13 580054129 14-39 3 580055193 10-19 8

B975 ©2017 Yale Materials Handling Corporation 19-13


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-21 8 580055977 17-8 40 580056614 7-5 6 11-19 5


580055195 10-19 9 580055980 17-15 7 7-7 7 580057451 1-15 3
10-21 9 17-17 5 580056624 13-3 27 1-17 12
580055196 10-19 10 580055983 15-7 2 580056627 13-3 7 580057490 14-5 8
10-21 10 580055985 1-33 2 580056631 3-9 31 14-7
580055203 10-19 18 580056000 14-49 12 580056633 8-7 11 580057552 8-7 10
10-21 18 580056001 16-20 25 580056661 14-11 22 580057553 8-3 12
580055204 10-19 7 17-8 39 580056664 1-21 23 580057608 1-21 5
10-21 7 580056004 18-2 2 1-21 26 580057623 2-9 3
580055216 10-19 17 580056005 1-7 13 580056666 14-17 14 3-5 1
10-21 17 1-15 13 14-19 24 580057831 13-3 24
580055322 14-30 3 1-17 10 580056667 1-5 2 580057863 11-7 4
14-33 2 14-49 13 1-5 18 580057932 10-5 14
580055561 5-3 8 580056006 18-2 2 580056679 9-8 17 580058009 1-26 4
6-3 5 580056008 17-15 8 580056730 7-3 4 14-49 18
580055562 5-3 9 17-17 4 580056815 1-5 5 580058015 14-37 7
6-3 6 580056021 12-9 37 1-21 34 580058078 12-2 4
580055564 2-29 2 580056023 14-27 11 1-23 8 12-3 4
580055592 14-5 8 14-29 9 1-25 10 580058137 1-21 21
14-7 580056024 14-27 12 1-30 1 580058138 14-37 15
580055594 14-5 3 580056025 14-34 15 5-3 14 580058139 14-33 7
14-7 4 580056224 1-25 22 6-3 8 580058188 7-12 14
580055632 15-3 18 580056272 10-11 30 14-17 3 7-15 8
15-7 15 580056295 8-4 18 14-19 7 580058190 1-44 5
16-4 20 580056336 14-3 9 18-6 3 18-6 4
16-16 23 580056337 14-3 10 580056834 1-37 22 580058192 1-29 4
580055634 16-20 33 580056381 2-7 14 580056838 11-5 6 580058212 1-5 11
580055651 15-3 19 2-9 14 580056839 4-3 14 1-25 5
15-7 5 3-5 16 4-5 21 1-25 6
16-4 19 3-7 6 580056840 14-17 12 7-12 13
16-15 14 580056459 4-3 16 14-19 16 7-15 4
17-3 17 4-5 32 580056845 14-53 4 580058269 14-11 10
17-8 3 580056460 4-3 15 580056846 14-53 11 14-17 13
580055652 1-30 3 4-5 31 580056851 1-21 3 14-19 23
17-8 41 580056481 14-5 580056906 8-4 29 580058270 1-30 4
580055732 17-9 53 580056487 7-3 16 580056985 1-39 10 580058271 1-29 2
580055733 17-8 5 580056515 1-37 6 580057260 1-13 9 580058314 7-12 11
580055734 17-3 16 580056526 1-5 4 580057266 1-13 11 7-15 7
580055735 17-3 14 580056527 2-23 9 580057300 4-5 1 580058357 1-37 14
580055736 17-3 11 580056528 1-5 3 580057307 1-13 7 580058383 1-21 10
17-8 30 580056613 1-5 16 1-13 10 580058447 1-5 17
580055744 16-20 13 4-5 15 580057314 12-16 4 580058459 11-17 3
17-3 8 7-3 20 12-19 3 11-20 3
17-8 29 7-5 5 580057315 11-13 5 580058460 11-17 4
580055746 1-33 2 7-7 6 11-14 5 11-20 4
580055804 14-11 5 7-11 3 11-15 5 580058463 11-20 1
14-11 5 7-23 3 11-17 5 580058669 7-55 32
14-15 2 7-51 7 11-19 5 7-55 44
580055806 13-4 8-4 31 11-20 5 7-61 32
580055974 16-20 12 9-3 17 580057316 11-13 5 7-61 44
17-8 38 18-5 9 11-15 5 7-67 39

19-14 ©2017 Yale Materials Handling Corporation B975


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-73 32 2-29 4 580062501 2-13 14 580062673 2-27 10


7-73 44 2-31 11 580062502 2-13 22 580062674 2-27 12
580058734 1-25 19 580062451 2-15 7 580062503 2-13 23 580062675 2-27 13
580058772 1-37 13 580062453 2-15 4 580062504 2-13 24 580062676 2-27 16
580058820 1-37 19 580062456 2-15 13 580062505 2-13 25 580062677 2-27 15
580058862 18-5 2 580062460 2-15 15 580062506 2-13 26 580062678 2-27 14
580058890 3-7 16 2-19 9 580062507 2-13 27 580062679 2-27 18
580058963 11-9 28 2-21 7 580062508 2-13 28 580062682 2-27 4
13-7 580062462 2-19 2 580062509 2-13 29 580062683 2-27 3
580058964 11-9 14 580062463 2-19 3 2-13 32 580062684 2-27 5
13-7 580062464 2-19 15 580062510 2-13 30 580062685 2-27 6
580058968 2-7 24 580062465 2-13 6 2-13 33 580062686 2-27 8
2-9 24 2-19 16 580062511 2-13 31 580062692 2-31 1
580059254 13-3 33 580062466 2-13 7 580062512 2-13 34 580062693 2-31 3
580059270 14-32 4 2-19 17 580062513 2-13 35 580062694 2-31 2
14-37 8 580062467 2-19 12 580062514 2-13 36 580062695 2-31 4
580059356 7-21 4 580062468 2-19 10 580062515 2-13 37 580062696 2-31 7
580059363 1-2 9 580062469 2-19 13 580062637 2-13 8 580062697 2-31 9
580059364 1-2 10 580062470 2-15 16 580062638 2-13 1 580062698 2-31 10
580059365 1-2 7 2-31 8 580062639 2-13 2 580062700 2-31 14
580059366 1-2 8 580062471 2-15 17 580062640 2-13 3 580062701 2-31 15
580059631 10-13 35 580062472 2-13 46 580062641 2-13 4 580062704 2-29 9
580059714 8-4 30 2-19 5 580062642 2-13 5 580062705 2-29 7
580059789 1-37 15 2-25 7 580062643 2-13 9 580062706 2-29 10
580059999 15-7 9 2-31 5 580062646 2-13 47 5-11 8
16-15 16 580062473 2-19 8 580062647 2-13 39 580062707 2-29 14
580060018 1-7 19 580062474 2-19 7 580062648 2-17 2 580062708 2-29 11
580060203 5-9 22 580062475 2-19 4 580062649 2-17 1 580062711 2-29 13
580060376 8-4 33 580062476 2-17 3 580062650 2-17 4 580062720 2-29 1
580060625 7-18 2 2-19 11 580062651 2-17 5 580062723 2-13 41
580060755 10-19 580062477 2-19 6 580062652 2-17 6 5-13 5
10-21 580062478 2-19 580062653 2-17 7 580062724 5-13 7
580060837 7-21 6 2-21 580062654 2-17 8 580062725 5-13 6
580061342 12-13 32 580062479 2-21 1 580062655 2-17 10 580062726 5-13 17
580061352 14-49 14 580062480 2-21 2 580062656 2-17 11 580062727 5-13 18
580062078 1-7 12 580062481 2-21 3 580062657 2-17 12 5-13 20
1-15 12 580062483 2-21 5 2-25 7 580062728 5-13 19
1-17 19 580062485 2-21 8 580062658 2-25 1 580062729 5-13 16
580062131 16-19 6 580062486 2-13 45 580062659 2-25 2 580062730 5-13 15
580062191 2-7 21 580062487 2-13 44 580062660 2-25 3 580062731 5-13 14
2-9 21 580062489 2-13 15 580062661 2-25 4 580062732 5-13 13
580062443 2-13 13 580062490 2-13 16 580062662 2-25 5 580062733 5-13 8
2-15 2 580062491 2-13 17 580062663 2-25 6 580062734 5-13 9
580062444 2-15 3 580062492 2-13 18 2-27 11 580062735 5-13 12
580062445 2-15 12 580062493 2-13 19 580062665 2-25 9 580062736 5-13 11
580062446 2-15 5 580062494 2-13 20 580062667 2-25 11 580062737 5-13 10
580062447 2-15 8 580062495 2-13 21 580062668 2-25 8 580062745 5-11 9
2-31 12 580062496 2-13 43 2-29 5 580062746 5-11 10
580062448 2-15 6 580062497 2-13 42 580062669 2-25 14 580062747 5-11 11
580062450 2-15 9 580062499 2-13 11 580062670 2-25 13 580062748 8-3 1
2-21 4 580062500 2-13 12 580062671 2-25 12 580062750 8-3 1

B975 ©2017 Yale Materials Handling Corporation 19-15


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580062751 8-3 1 3-7 17 580064517 13-7 580068686 2-11 2


580062753 8-3 1 580063389 8-5 3 580064518 13-7 1 580068694 1-23 9
580062754 8-3 1 580063390 1-5 13 580064519 13-7 1 580069326 2-11 1
8-3 1 580063571 7-56 59 580064565 7-11 4 580069704 7-49 4
580062756 8-3 1 7-69 63 580064567 7-11 1 580069705 7-49 4
580062758 8-3 1 7-75 60 580064596 11-11 580069714 2-3 6
580062763 8-3 1 9-8 15 580064598 7-5 12 580069775 2-23 17
580062764 8-3 1 9-8 23 7-7 12 580070353 10-13 2
580062765 8-3 1 9-9 28 7-17 1 580070654 1-21 4
580062766 8-3 1 580063614 8-9 2 580064599 7-5 13 580070866 8-3 9
580062767 8-3 1 580063615 8-7 22 7-7 13 8-7
580062768 8-3 1 8-9 3 7-13 16 580070914 2-23 99
580062769 8-3 1 580063616 8-3 2 7-17 4 580071011 14-3 13
580062770 8-3 1 580063617 8-3 2 580064644 7-17 7 580071041 17-9 42
580062772 8-5 1 8-3 3 14-11 14 580071048 7-21 7
580062773 8-5 7 9-3 1 580064733 7-5 15 580071066 7-55 26
580062776 8-5 1 9-4 1 7-7 15 7-55 28
580062777 8-5 1 580063618 8-3 3 7-17 6 7-55 34
580062778 8-5 1 9-3 2 580064826 9-8 22 7-57 60
580062779 8-5 1 9-4 2 580064917 7-11 15 7-61 26
580062780 8-5 1 580063619 8-7 12 580064978 12-17 8 7-61 28
580062781 8-5 1 580063620 8-7 20 580064998 5-13 2 7-61 34
580062782 8-5 1 580063697 7-17 3 580064999 5-13 2 7-67 30
580062795 8-5 2 7-29 13 580065002 12-2 2 7-67 32
580062796 8-5 5 7-33 9 12-3 2 7-67 37
580062797 8-5 6 7-37 13 580065022 7-15 19 7-68 55
580062798 8-5 4 7-41 15 580065072 5-13 4 7-73 26
580062801 5-13 26 7-49 6 580065073 5-13 4 7-73 28
580062802 5-13 27 7-49 9 580065079 2-29 1 7-73 34
580062803 5-13 21 9-9 37 580065325 5-15 7 580071209 1-34 3
580062804 5-13 23 580063751 7-17 3 580065386 1-21 17 580071210 1-34 5
580062805 5-13 22 7-29 13 580065474 7-15 17 580071211 1-34 4
580062806 5-13 25 7-33 9 580065476 7-15 14 580071212 1-34 2
580062807 5-13 24 7-37 13 580066670 14-11 20 580071468 1-34 5
580062938 14-27 9 7-41 15 580066736 1-37 25 580071962 9-9 26
14-29 10 7-49 6 580066737 1-37 13 580072345 14-37 11
580062953 2-29 12 7-49 9 580067209 16-28 11 580072347 14-37 2
580062954 2-29 1 9-9 37 580067370 7-21 2 14-37 9
580062960 2-27 9 580063926 18-5 10 580067790 17-8 19 580072348 14-37 12
580062961 2-27 1 580063935 2-23 2 580067814 2-29 3 580072583 7-54 22
580062962 2-27 2 580063936 2-23 16 580067862 5-15 8 7-56 51
580062963 2-27 1 580063937 2-7 22 580067883 2-7 26 7-56 53
580062964 2-27 2 2-9 22 2-9 26 7-56 58
580062965 2-13 10 580063938 2-7 23 580067884 2-7 28 7-60 22
580062998 13-7 20 2-9 23 2-9 9 7-62 51
580062999 13-7 20 580063944 11-3 8 580067885 2-7 27 7-62 53
580063000 13-7 27 580063945 12-13 1 2-9 27 7-62 58
580063259 5-15 9 580063946 12-13 21 580067997 10-3 12 580072689 2-3 16
580063287 2-7 7 580063949 14-11 5 580068079 7-3 22 3-9 10
2-9 2 580064483 1-30 5 580068404 11-9 21 580072979 11-9 6
3-5 4 580064516 13-7 580068588 2-3 3 580073345 10-13 3

19-16 ©2017 Yale Materials Handling Corporation B975


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580073416 3-7 8 580080021 4-3 5 580084413 14-17 8 580087659 1-7 17


580073519 8-3 2 4-5 24 14-19 19 1-15 9
9-3 1 580080030 9-9 38 580084415 14-19 18 1-17 7
9-4 1 9-9 40 580084478 1-21 12 580087853 5-5 1
580073520 8-3 3 580080368 4-3 4 580084480 1-21 2 6-5 1
9-3 2 4-5 23 580084511 16-19 7 580087912 5-5 6
9-4 2 580080753 10-11 21 580084522 14-31 3 6-5 6
580073620 5-3 3 580080919 18-6 2 14-33 580087997 14-24 6
580074043 6-9 11 580080920 18-6 2 580084523 14-31 3 14-46 6
580074216 5-6 4 580080985 11-5 8 14-33 580087998 14-44 5
580074261 7-3 2 580081111 17-8 2 580084947 17-23 6 580088699 12-11 1
7-9 580081830 7-21 8 17-25 5 580088701 12-11 1
580074432 7-3 8 580082531 7-12 4 580084956 1-15 1 580088718 14-23 1
580074877 9-3 1 7-12 4 580084965 14-21 1 580088729 14-23 2
9-4 1 7-12 4 14-21 1 580089318 10-13 24
580074878 8-3 2 7-15 11 14-27 14 580089428 14-44 5
9-3 1 7-15 13 14-29 14-46 6
9-4 1 7-15 18 580085003 14-19 13 580089533 7-5 9
580074879 1-30 3 580082532 7-12 4 580085082 14-17 4 580089948 5-7 5
580074887 10-11 5 7-15 11 580085134 14-23 4 580090094 10-11 3
580075004 7-3 12 580082533 7-12 4 580085142 14-21 1 580090191 10-13 13
580075200 11-9 25 580082534 7-12 4 14-21 1 580090374 6-9 5
580075324 11-9 6 580082535 7-15 18 14-27 14 580090387 6-9 5
580075378 9-8 21 580082536 7-15 13 14-29 580090473 2-15 1
580075380 9-8 22 580082537 10-11 24 580085146 14-27 14 580090475 2-13
580076145 1-2 5 580083020 1-23 12 580085184 14-27 8 2-15
580076313 7-3 10 580083051 7-12 6 580085263 14-19 5 2-17
580076314 7-3 10 7-45 580085970 1-21 20 2-19
580076450 8-3 3 580083053 7-15 20 580086384 1-44 9 2-21
9-3 2 7-47 14-24 7 2-29
9-4 2 580083302 1-19 2 17-23 5 2-31
580076562 12-17 5 1-19 11 17-25 4 5-13
580076563 12-17 5 580083423 14-17 10 580086534 1-21 33 580090478 2-25 15
580076752 3-23 2 14-19 15 580086587 1-21 30 580090521 7-23 1
9-3 15 580083458 14-7 580086969 5-6 6 7-49
580076865 5-6 2 580083459 14-7 580086970 5-6 1 580090887 1-5 7
580077405 2-7 19 580083563 9-9 31 580086972 5-3 2 580091017 10-3 9
2-9 19 9-9 34 5-6 580091885 1-21 19
580077907 16-28 6 580083733 2-3 21 580087194 10-11 9 580091914 11-3 4
580078280 1-29 3 3-9 17 10-19 580091916 8-3 2
580078920 18-2 1 580083823 14-39 1 580087195 10-11 8 9-3 1
580079397 2-23 10 14-40 1 10-21 9-4 1
580079615 7-12 15 14-43 1 580087219 10-13 26 580091925 5-15 14
7-15 9 580083939 13-3 17 10-17 580092289 7-12 4
18-2 13-9 3 580087222 10-17 3 7-15 11
580079933 4-3 7 580084408 14-17 1 580087223 10-17 2 580092290 7-12 4
4-5 26 580084410 14-19 1 580087224 10-17 7 580092291 7-12 4
580079948 11-5 18 580084411 14-17 6 580087245 1-25 28 580092292 7-15 18
580079976 6-6 14-19 21 580087246 1-25 11 580092293 7-15 13
580079977 5-7 580084412 14-17 7 580087338 1-43 1 580092387 10-3 1
580079982 10-11 23 14-19 20 580087365 11-7 11 580092732 1-7 25

B975 ©2017 Yale Materials Handling Corporation 19-17


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-15 5 580094879 10-11 2 580096361 6-3 18 582001056 7-27 1


1-17 5 580094880 10-11 16 580096411 7-25 19 582001086 7-25 16
580092815 1-19 17 580094950 10-13 10 7-27 19 7-27 16
580092936 1-25 4 580094958 10-3 6 580096459 14-9 3 582001128 7-25 1
7-12 1 580095093 7-3 31 580096474 7-5 3 582001885 1-25 25
7-15 1 580095124 10-3 2 7-7 2 1-44 7
580092937 1-25 1 10-5 4 580096475 7-5 16 582001890 1-25 26
7-12 1 580095332 10-13 5 7-7 11 582001891 1-23 1
7-15 1 580095460 1-13 8 580096484 1-23 19 1-44 6
580092987 1-7 22 580095461 1-13 1 580096604 5-13 1 582001972 13-3 16
1-15 20 580095462 1-9 4 580096755 2-23 11 582002077 12-13 19
1-17 4 1-11 8 2-27 17 582002079 12-13 19
580093219 16-20 14 580095463 1-9 5 580096885 13-3 29 582002080 12-13 22
17-3 2 1-11 1 580096892 14-3 1 582002534 1-15 7
17-8 20 580095464 1-9 5 580096893 14-3 1 1-19 25
580093232 1-7 10 1-11 4 580096895 2-21 6 582002535 1-15 17
580093297 7-25 5 580095465 1-15 580097089 14-32 10 1-17 17
580093324 7-51 5 1-17 14-44 1 1-19 24
580093325 1-17 3 580095466 1-15 14-46 1 582002564 1-17 1
580093692 10-8 1 1-17 580097092 14-32 7 1-19
580093745 7-25 9 580095467 1-15 14-40 582002565 1-19 5
7-25 20 1-17 580097120 14-32 8 582002614 10-21 3
7-27 9 580095472 1-9 3 14-43 582002615 10-19 19
7-27 20 580095474 1-9 2 580097121 14-32 6 10-21 20
580094164 2-7 18 580095475 1-9 3 14-39 582002619 1-19 18
2-9 18 580095476 1-9 1 580097245 1-19 4 582002621 1-7 23
580094288 14-32 5 580095477 1-9 6 1-19 13 582002731 14-39 14
14-37 1 580095849 7-25 11 580097388 7-25 7 14-40 2
580094305 14-37 6 7-25 11 7-27 7 14-43 2
580094353 7-55 42 7-25 11 580097389 7-25 17 582002898 14-9
7-61 42 7-27 11 7-27 17 582002901 14-9 1
7-67 42 7-27 11 580097432 7-25 8 582002902 14-9 5
7-73 42 580095850 7-25 13 7-27 8 582002989 7-50
580094544 7-29 15 7-27 13 580097446 7-25 6 9-3 14
7-29 17 580095974 13-3 25 7-27 6 582003174 7-49 1
7-33 10 580096147 7-25 12 580097447 7-25 15 582003281 18-6 1
7-33 12 7-25 12 7-27 15 582003489 7-7 1
7-37 14 7-27 12 580097537 2-7 12 7-33
7-37 15 7-27 12 2-9 12 582003490 7-5 1
7-41 16 580096227 7-25 2 3-5 8 7-41
7-41 17 7-25 3 3-7 13 582003491 7-5 1
580094546 7-29 15 7-25 4 582000047 14-9 7-37
7-29 17 7-27 2 582000048 14-9 10 582003492 7-7 1
7-33 10 7-27 3 582000060 11-3 9 7-29
7-33 12 7-27 4 582000079 14-9 6 582003582 1-9
7-37 14 7-27 5 582000355 11-5 17 582003584 1-9
7-37 15 580096228 7-27 5 582000718 13-3 4 582003674 7-25 6
7-41 16 580096229 7-25 3 582001049 7-25 1 7-27 6
7-41 17 7-27 3 582001052 7-27 1 582003682 1-19 14
580094697 10-17 6 580096260 1-19 3 582001053 7-25 1 582003730 1-19 27
580094704 1-37 26 1-19 12 582001055 7-25 1 582003731 1-19 29

19-18 ©2017 Yale Materials Handling Corporation B975


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582003829 2-3 1 582007579 3-28 5 582013706 7-51 13 582016189 14-17 9


2-5 582007862 5-3 6 582013862 1-15 11 14-19 22
582003870 10-13 18 582007871 17-9 50 1-17 20 582016193 2-5 1
582004169 13-9 5 582008108 5-3 5 582013902 14-29 3 582016198 2-5 2
582004570 14-11 6 582008109 5-3 7 14-40 3 582016199 2-5 3
582004637 3-7 3 582008292 10-13 17 582013931 5-3 1 3-11 2
582004724 7-5 2 582008293 10-13 16 5-7 582016200 2-5 4
7-7 4 582008319 10-13 38 582013997 3-5 7 3-11 3
13-3 20 582008706 2-25 10 582013998 2-7 10 582016201 2-5 5
13-9 6 582008943 10-22 8 2-9 10 3-11 4
582004818 10-11 4 582009066 10-22 10 582014024 1-7 21 582016202 2-5 5
582005016 14-49 3 582009867 17-8 26 1-15 4 582016326 12-7 8
582005028 1-9 7 582009987 12-13 1 582014045 4-5 18 582016327 12-7 11
582005136 7-18 1 582010095 11-7 14 582014090 15-3 14 582016328 12-7 13
582005137 7-18 6 582010105 12-11 3 16-3 10 582016329 12-7 16
582005164 2-7 15 582010203 9-8 22 16-20 17 582016330 12-7 21
2-9 15 582010289 12-2 5 582014359 17-8 9 582016331 12-7 25
582005334 14-9 12-5 17-8 11 582016570 7-51 13
582005666 7-7 10 582011174 10-11 32 582014765 15-3 7 582016969 6-17 10
582005667 7-7 10 582011224 10-11 1 16-4 17 582016998 6-17 13
582005698 13-3 34 582011311 10-19 2 582014767 15-3 6 582017066 4-5 11
582005920 1-23 20 10-21 2 16-4 16 582017090 15-7 13
582005939 7-25 10 582011410 9-8 22 582014835 1-21 36 16-15 10
7-27 10 582012046 1-9 582014959 17-15 2 582017110 1-7 8
582005940 7-25 14 582012056 6-3 1 17-17 2 582017112 1-7 1
7-27 14 6-6 582014964 17-15 2 582017135 13-9 2
582006406 10-13 1 582012213 17-15 6 17-17 2 582017188 2-23 11
582006407 10-13 31 17-17 3 582015062 5-3 15 582017579 1-7 4
582006408 10-13 15 582012270 1-34 99 582015139 17-23 11 582017590 16-24
582006484 14-3 18 582012601 12-5 8 17-25 7 582017594 16-24
582006514 14-3 14 582012614 14-3 20 17-27 582017598 16-24
582006610 2-7 15 582012615 14-3 24 582015140 17-25 7 582017606 16-24
2-9 15 582012617 14-3 23 17-27 582017610 16-24
582006661 16-28 7 582012636 17-15 582015204 9-4 11 582017611 16-24
582006751 14-11 6 17-17 582015777 7-55 30 582017614 16-24
582006752 14-11 12 17-23 11 582015786 1-11 582017619 16-24
582006753 14-11 13 17-25 7 582015787 1-11 582017621 16-24
582007018 1-17 2 17-27 582015835 10-11 17 582017632 16-24 1
582007435 6-14 1 582012638 17-15 10-22 582017634 16-24 1
582007467 3-23 15 17-17 582016074 1-41 1 582017639 16-24 1
3-33 6 17-23 11 582016075 1-41 2 582017642 16-24 1
6-17 17 17-25 7 582016076 1-41 3 582017646 16-24 1
582007547 6-11 3 17-27 582016077 1-41 4 582017700 4-3 3
582007549 6-17 7 582012663 17-23 1 582016078 1-41 5 4-5 22
582007556 6-17 12 17-25 6 582016079 1-41 6 582017707 1-7 9
582007559 6-17 8 582012926 14-3 23 582016080 1-41 7 582017709 1-7 3
582007575 6-11 15 582013282 14-3 15 582016081 1-41 8 582017798 9-3 16
582007576 6-11 14 582013441 1-39 9 582016082 1-41 9 582018008 16-24 1
582007577 3-31 1 582013664 2-7 4 582016083 1-41 10 582018012 16-24 1
6-11 11 582013700 5-7 6 582016084 1-41 11 582018013 16-24 1
582007578 6-11 12 6-6 6 582016085 1-41 12 582018016 16-24 1

B975 ©2017 Yale Materials Handling Corporation 19-19


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582018021 16-24 1 582020100 16-28 1 582021597 16-20 29 16-3 1


582018023 16-24 1 582020103 16-28 1 582021655 1-44 3 582023152 16-3 1
582018035 16-24 582020108 16-28 1 582021656 1-44 2 582023155 16-3 1
582018789 3-23 5 582020122 16-28 2 582021657 1-44 12 582023156 16-3 1
582018841 1-9 6 582020127 16-28 2 582021664 1-44 11 582023158 15-3 1
582018976 9-7 5 582020128 16-28 2 582021693 1-44 10 16-3 1
582019183 1-44 4 582020132 16-28 2 582021799 17-8 36 582023159 16-3 1
582019340 6-9 1 582020138 16-28 2 582021913 17-23 4 582023160 15-3 1
582019369 12-16 1 582020140 16-28 2 17-25 3 582023161 16-3 1
582019933 11-15 1 582020141 16-28 2 582022142 15-3 15 582023165 15-3 1
582019934 11-15 2 582020162 16-28 1 16-3 11 16-3 1
11-17 2 582020167 16-28 1 582022172 17-3 5 582023166 16-3 1
582019935 11-12 1 582020168 16-28 1 17-8 22 582023167 15-3 1
582019936 11-12 2 582020172 16-28 1 582022208 16-20 15 16-3 1
11-14 2 582020178 16-28 1 582022305 17-9 43 582023169 16-3 1
582019937 11-12 1 582020180 16-28 1 582022307 16-20 31 582023241 16-7 1
582019938 11-12 2 582020181 16-28 1 582022347 16-19 11 16-7 1
11-14 2 582020218 5-9 12 582022350 17-8 34 582023243 16-7 1
582019939 11-15 1 582020235 1-11 12 582022352 17-8 31 582023245 16-7 1
582019940 11-15 2 582020245 17-17 582022398 17-3 3 582023246 16-7 1
582019941 11-12 1 582020246 17-17 17-8 28 582023248 16-7 1
582019942 11-12 2 582020253 17-17 1 582022399 2-7 2 582023249 16-7 1
582019943 11-12 1 582020336 7-9 3-5 2 582023251 16-7 1
582019944 11-12 2 582020468 16-28 582022400 17-3 7 582023254 16-7 1
582019945 11-15 1 582020471 16-28 17-8 25 582023255 16-7 1
582019947 11-12 1 582020477 16-28 582022430 15-5 8 582023256 16-7 1
582019949 11-12 1 582020480 16-28 16-7 6 582023269 16-11 1
582019951 11-15 1 582020485 16-28 582022432 16-20 28 16-11 1
582019953 11-12 1 582020575 16-28 582022436 17-8 14 582023271 16-11 1
582019956 11-12 1 582020580 16-28 582022440 16-19 5 582023273 16-11 1
582019980 11-17 1 582020581 16-28 17-3 9 582023274 16-11 1
582019982 11-14 1 582020585 16-28 17-8 27 582023276 16-11 1
582019984 11-14 1 582020591 16-28 582022463 1-44 1 582023277 16-11 1
582019987 12-17 1 582020593 16-28 582022507 15-7 7 582023279 16-11 1
582019988 12-16 582020594 16-28 16-15 11 582023282 16-11 1
582019989 12-16 1 582020680 7-56 55 582022508 15-7 8 582023283 16-11 1
582019990 12-16 7-62 55 16-15 12 582023284 16-11 1
582019991 12-16 1 582020681 7-51 12 582022672 7-55 37 582023521 15-7 12
582019993 12-17 1 7-54 21 7-61 37 16-16 22
582019994 12-16 7-60 21 582022686 4-3 3 582023642 15-5 8
582019996 12-16 9-8 25 4-5 22 16-7 6
582019997 12-16 1 582020971 1-7 6 582022714 7-51 1 582023661 15-5 8
582019998 12-17 582021011 3-9 26 582022724 16-20 29 16-7 6
582019999 12-17 582021145 15-5 8 582022742 7-51 10 582023668 5-9 1
582020062 16-28 2 16-7 6 582022870 16-20 16 582023677 16-20 26
582020064 16-28 2 582021535 17-3 5 582022986 10-19 3 582023903 17-13
582020070 16-28 2 17-8 23 582023130 9-7 6 582023909 17-13
582020073 16-28 2 17-8 32 9-8 14 582023926 16-28 14
582020078 16-28 2 17-8 35 9-10 41 582023927 16-28 14
582020092 16-28 1 582021595 17-8 7 9-10 42 582023971 5-9 13
582020094 16-28 1 582021596 17-8 16 582023150 16-3 1 582024336 1-7 12

19-20 ©2017 Yale Materials Handling Corporation B975


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-15 12 16-7 11-7 582028894 16-20 35


582024343 17-8 21 16-11 11-9 582028895 17-3 6
582024356 16-15 9 16-15 582026736 11-3 7 17-8 24
16-19 9 16-19 11-5 582028925 17-8 1
582024513 17-25 6 582025528 16-3 11-7 582028928 17-8 17
582024514 17-23 10 16-7 11-9 582029016 13-3 32
17-25 11 16-11 582026737 11-9 27 582029147 2-13 40
582024701 17-8 8 16-15 582026738 11-9 16 582029329 16-20 34
582024702 17-8 10 16-19 582026740 17-23 7 582029342 17-18 1
582024703 17-8 12 582025533 16-3 17-25 10 582029343 17-18 2
582024704 17-8 13 16-7 582026741 17-23 8 582029471 17-23 2
582024706 17-8 15 16-11 17-25 9 582029472 17-23 3
582024898 17-13 1 16-15 582026788 17-8 33 582029475 17-23 2
582024901 17-13 1 16-19 582027313 17-27 7 582029476 17-23 3
582024957 16-20 24 582025536 16-3 582027327 17-27 23 582029482 6-3 12
582025042 17-9 49 16-7 582027456 14-12 28 582029492 14-21 1
582025366 17-3 4 16-11 14-15 10 582029565 2-15 14
582025367 15-7 1 16-15 582027461 14-11 18 582029833 10-22 7
582025381 17-3 12 16-19 582027987 15-9 1 582030296 15-3 17
582025386 17-3 13 582025540 16-3 582027993 15-9 1 16-3 8
582025506 16-3 16-7 582028017 15-9 1 16-20 19
16-7 16-11 582028024 15-9 1 582031003 3-7 1
16-11 16-15 582028026 14-15 6 582031172 15-3
16-15 16-19 582028042 3-9 29 15-5
16-19 582026107 17-3 15 582028089 15-9 582031179 15-3
582025510 16-3 582026127 16-19 4 582028095 15-9 15-5
16-7 582026129 16-19 4 582028122 15-9 582031190 15-3
16-11 582026134 16-19 4 582028128 15-9 15-5
16-15 582026137 16-19 4 582028142 3-7 19 582031196 15-3
16-19 582026141 16-19 4 582028199 15-5 1 15-5
582025511 16-3 582026425 7-56 54 582028200 15-5 1 582031213 3-5 12
16-7 7-56 56 582028205 15-5 1 582031218 17-8 12
16-11 7-62 54 582028207 15-5 1 582031219 17-8 13
16-15 7-62 56 582028316 16-15 15 582031223 3-9 8
16-19 582026448 17-19 1 582028317 16-15 13 582031263 3-9 1
582025514 16-3 582026449 17-19 2 582028375 17-11 3-11
16-7 582026450 17-19 1 582028380 17-15 582031345 17-15 1
16-11 582026451 17-19 2 582028383 17-11 582031348 17-11 1
16-15 582026577 17-9 58 582028387 17-15 582031360 17-11 1
16-19 582026578 17-9 58 582028762 17-27 25 582031364 17-15 1
582025519 16-3 582026580 17-9 58 582028858 2-13 582031448 3-23 4
16-7 582026583 17-9 58 2-15 582031625 3-9 18
16-11 582026584 17-9 58 2-17 582031914 7-3 26
16-15 582026585 17-9 58 2-19 582031944 14-24 9
16-19 582026690 17-9 58 2-21 582031951 2-3 24
582025521 16-3 17-9 58 2-25 582031957 9-8 18
16-7 582026692 17-9 58 2-27 9-9 29
16-11 582026694 17-9 58 2-29 9-9 35
16-15 582026695 17-9 58 2-31 582031958 9-7 9
16-19 582026735 11-3 7 5-11 9-7 11
582025525 16-3 11-5 5-13 9-7 12

B975 ©2017 Yale Materials Handling Corporation 19-21


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-8 19 582033814 17-27 3 582037329 14-37 14 582040550 17-9 56


582031959 9-7 9 582033851 7-3 1 582037355 13-7 3 582040552 17-9 56
9-7 11 7-53 582037361 3-9 582040553 17-9 56
9-7 12 582033930 10-8 3 582037446 17-9 58 582040555 17-9 56
9-8 19 582033938 14-24 3 582037491 16-7 1 582040556 17-9 56
9-8 20 582033964 14-24 12 582037609 6-9 16 582040558 17-9 56
582031960 9-8 18 582033965 14-24 1 6-14 2 582040561 17-9 56
9-9 29 582033972 2-3 11 582037612 7-51 8 582040562 17-9 56
9-9 35 3-9 3 582037613 7-51 9 582040563 17-9 56
582031961 9-10 41 582033979 17-13 12 582037798 14-24 15 582040564 17-9 56
9-10 42 582033980 14-24 5 582037800 14-24 11 582040581 17-9 57
582031963 9-9 33 14-46 582038290 4-5 3 17-9 57
582031965 9-3 18 582033982 15-3 16 582038384 10-7 2 582040583 17-9 57
582032061 17-3 10 16-3 12 582038454 17-9 42 582040585 17-9 57
17-8 26 582033986 17-9 52 582038845 10-5 17 582040586 17-9 57
582032079 3-23 582033987 17-9 51 582038896 7-3 1 582040588 17-9 57
9-3 23 582034120 16-24 7-65 582040589 17-9 57
9-7 582034124 3-7 5 582038927 7-3 29 582040591 17-9 57
582032443 14-17 16 582034125 3-7 4 582038929 7-3 1 582040594 17-9 57
14-21 582034226 14-21 5 7-71 582040595 17-9 57
582032445 14-19 26 14-29 1 582039445 5-9 6 582040596 17-9 57
14-21 582034234 14-21 6 582039517 1-7 582040597 17-9 57
582032447 14-17 16 14-29 1 582040451 17-3 1 582040763 3-23 11
14-21 582034239 11-9 15 582040452 17-3 1 582040764 3-23 21
582032449 14-19 26 582034508 14-27 17 582040457 17-3 1 582040765 3-23 10
14-21 582034509 14-27 19 582040480 17-9 54 582040766 3-15 1
582032451 14-21 1 14-29 7 17-9 54 582040767 3-15 5
582032452 14-21 1 582034510 14-21 4 582040482 17-9 54 582040768 3-15 7
582032453 14-21 1 14-27 582040484 17-9 54 582040769 3-15 8
582032470 14-31 582034690 10-8 8 582040485 17-9 54 582040771 3-15 10
582032472 14-31 10-11 582040487 17-9 54 582040772 3-15 11
582032474 14-31 10-13 582040488 17-9 54 582040773 6-17 16
582032476 14-31 582034868 3-49 24 582040490 17-9 54 582040781 3-15 13
582032479 14-31 2 582035006 7-21 1 582040493 17-9 54 582040782 3-15 14
582032480 14-31 2 582035468 16-3 582040494 17-9 54 582040881 10-5 5
582032481 14-31 2 16-7 582040495 17-9 54 582040974 10-13 41
582032482 14-31 2 16-11 582040496 17-9 54 582041044 3-15 15
582032693 3-9 21 16-15 582040513 17-9 55 582041048 3-15 17
582032976 17-8 6 16-19 17-9 55 582041052 3-17 2
582033024 17-8 4 582035899 16-24 1 582040515 17-9 55 582041053 3-17 3
582033030 17-17 1 582035928 16-24 582040517 17-9 55 582041054 3-17 4
582033031 17-13 12 582036402 16-11 1 582040518 17-9 55 582041055 3-17 5
582033032 17-17 1 582036571 15-3 17 582040520 17-9 55 582041057 3-17 7
582033047 1-34 99 16-3 8 582040521 17-9 55 582041058 3-13 9
582033136 17-27 28 16-20 19 582040523 17-9 55 3-17 8
582033190 10-22 12 582037103 5-15 1 582040526 17-9 55 582041059 3-17 9
582033234 7-3 1 582037185 16-20 23 582040527 17-9 55 582041060 3-17 10
7-59 582037290 17-25 1 582040528 17-9 55 582041061 3-17 11
582033328 6-3 13 582037291 17-25 2 582040529 17-9 55 582041111 3-19 1
582033662 17-27 27 582037292 17-25 1 582040548 17-9 56 582041112 3-19 2
582033812 17-27 10 582037293 17-25 2 17-9 56 582041113 3-19 4

19-22 ©2017 Yale Materials Handling Corporation B975


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582041114 3-19 5 582041284 3-41 2 582041417 3-37 8 582041475 3-41 20


582041115 3-19 6 582041285 3-41 3 582041418 3-37 9 582041476 3-41 21
582041117 3-20 2 582041286 3-41 4 582041419 3-37 10 582041477 3-41 22
582041118 3-23 13 582041296 3-27 2 582041420 3-37 11 582041479 3-41 25
582041119 3-23 1 582041298 3-26 1 582041421 3-37 12 582041481 3-41 26
582041120 3-23 3 582041299 3-26 2 582041422 3-37 13 582041483 3-43 1
582041121 3-23 7 3-33 2 582041423 3-37 14 582041485 3-43 2
582041122 3-23 8 582041302 3-27 1 582041424 3-37 15 582041486 3-43 3
582041123 3-23 9 582041303 3-27 3 582041425 3-39 1 582041487 3-43 4
582041124 3-23 12 3-28 6 582041426 3-39 2 582041488 3-43 5
582041125 3-23 19 582041304 3-27 7 582041427 3-39 3 582041489 3-43 6
582041126 3-23 20 582041305 3-27 4 582041428 3-39 582041490 3-43 7
582041130 6-13 1 582041306 3-27 6 582041429 3-39 5 582041491 3-43 8
582041131 6-13 2 3-49 12 582041430 3-39 6 582041492 3-43 9
582041132 6-13 3 582041307 3-27 8 582041431 3-39 7 582041493 3-43 11
582041133 6-13 4 582041308 3-27 9 3-49 6 582041494 3-43 11
582041134 6-13 5 582041310 3-28 2 582041432 3-39 8 582041495 3-43 11
582041135 6-13 6 582041311 3-28 3 582041433 3-39 9 582041496 3-43 10
582041136 6-11 17 582041319 3-31 2 582041434 3-39 10 582041497 3-43 12
6-13 7 3-35 2 582041435 3-39 11 582041498 3-43 12
582041137 6-11 18 582041321 3-31 3 582041436 3-39 13 582041499 3-43 12
6-13 8 582041322 3-31 4 582041437 3-39 13 582041503 3-43 13
582041139 6-11 2 582041323 3-31 6 582041438 3-39 14 582041504 3-45 1
582041140 6-11 1 582041324 3-31 7 582041439 3-39 14 582041505 3-45 2
582041142 6-11 5 582041325 3-31 8 582041440 3-39 15 582041506 3-45 3
582041144 6-11 8 582041326 3-31 9 582041447 3-39 16 582041556 16-19 4
582041145 6-11 9 582041327 3-31 10 582041448 3-39 17 582041560 16-19 4
582041146 6-11 6 582041328 3-33 1 582041449 3-39 18 582041561 16-19 4
582041147 6-11 7 582041329 3-33 3 582041450 3-39 19 582041564 16-19 4
582041148 6-11 4 582041330 3-33 4 582041451 3-39 19 582041569 16-19 4
582041160 3-5 13 582041331 3-33 5 582041452 3-39 19 582041571 16-19 4
3-7 7 582041332 3-33 7 582041453 3-39 19 582041572 16-19 4
3-26 3 582041333 3-33 8 582041457 3-39 19 582041613 3-41 7
582041246 6-17 582041334 3-33 9 582041458 3-39 20 582041623 3-45 4
582041247 6-17 3 582041335 3-41 5 582041459 3-39 20 582041624 3-45 5
582041248 6-17 4 3-45 38 582041460 3-39 20 582041625 3-45 6
582041249 6-17 6 582041395 3-41 6 582041461 3-39 20 582041626 3-45 7
582041250 6-17 5 582041396 3-13 10 582041462 3-39 20 582041627 3-45 8
582041251 6-17 11 582041404 3-35 1 582041463 3-39 21 582041628 3-45 9
582041252 6-17 14 582041405 3-35 3 582041464 3-39 4 582041629 3-45 10
582041253 6-17 15 582041406 3-35 4 582041465 3-39 4 582041630 3-45 11
582041254 6-17 2 582041407 3-35 6 582041466 3-41 8 582041631 3-45 13
582041255 6-11 10 582041408 3-35 7 582041467 3-41 9 582041632 3-45 14
582041256 6-11 10 582041409 3-37 1 582041468 3-41 10 582041633 3-45 15
582041257 3-24 1 582041410 3-37 17 582041469 3-41 11 582041634 3-45 16
582041258 3-24 2 582041412 3-37 2 582041470 3-41 12 582041635 3-45 17
582041277 3-24 3 582041413 3-37 3 582041471 3-41 16 582041636 3-45 18
582041278 3-24 5 582041414 3-37 16 582041472 3-41 15 582041637 3-45 19
582041279 3-24 4 582041415 3-37 4 3-50 4 582041638 3-45 20
582041280 3-25 1 3-39 12 582041473 3-41 18 582041639 3-45 21
582041281 3-25 2 582041416 3-37 5 582041474 3-41 19 582041640 3-45 22

B975 ©2017 Yale Materials Handling Corporation 19-23


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-45 30 582041719 3-50 2 3-49 582052712 17-27 20


582041641 3-45 23 582041720 3-50 3 3-50 582052713 17-27 21
582041642 3-45 24 582041721 3-50 5 6-11 582052804 2-7 29
582041643 3-45 26 582041722 3-50 6 6-13 2-9 7
582041644 3-45 27 582041822 6-14 3 6-14 3-5 11
582041645 3-45 28 582041823 3-49 28 6-17 3-7 21
582041646 3-45 29 582041825 3-31 582045570 17-3 19 582052810 2-7 30
582041647 3-45 31 3-33 582045571 17-3 18 2-9 4
582041649 3-45 32 3-35 17-9 44 3-5 14
582041650 3-45 33 3-37 582045899 10-5 10 3-7 20
582041651 3-45 34 3-39 582046083 2-7 13 582053241 12-11 2
582041652 3-45 35 3-41 2-9 13 582053251 12-11 2
582041665 3-45 36 3-45 3-5 9 582053252 12-11 2
582041666 3-45 37 3-49 3-7 14 582053291 3-41 1
582041667 3-45 39 3-50 582046241 3-11 1 582053497 3-11 6
582041668 3-45 40 582041826 3-45 582046757 1-21 9 582053498 2-5 7
582041669 3-45 12 3-46 582046846 1-7 17 582053502 3-11 5
582041670 3-46 1 582041834 12-11 1 1-15 9 582053503 2-5 6
582041671 3-46 2 582041835 12-11 1 1-17 7 582054549 17-27 22
582041672 3-46 3 582042299 6-17 1 582046944 10-5 6 582054982 3-15 6
582041673 3-46 4 582042300 6-17 9 582047587 3-13 7 582055699 6-9 17
3-49 18 582042301 3-15 12 582047588 3-13 8 6-17 13
582041674 3-46 5 582042302 6-17 18 582048319 10-5 18 582056024 5-15 13
582041675 3-46 6 582043438 14-12 29 582048321 10-5 19 582056484 9-9 30
582041676 3-46 7 14-15 1 582048322 10-5 20 582056515 12-3 6
582041677 3-46 8 582043439 14-12 30 582048323 10-5 20 582056516 12-3 7
582041678 3-46 9 14-15 9 582049083 10-5 8 582056517 12-3 5
582041680 3-46 10 582044055 14-12 27 582049084 10-5 9 12-7
582041682 3-46 11 14-15 3 582049413 17-27 9 582056756 12-9
582041683 3-49 1 582044377 17-9 46 582050180 2-5 8 14-21 8
582041684 3-49 2 582044760 17-8 18 3-11 8 14-31 1
582041685 3-49 3 582045016 6-9 4 582050181 2-5 9 582057474 3-28 1
582041686 3-49 4 582045431 3-15 3-11 7 582058132 2-9 99
582041687 3-49 5 3-17 582050182 9-7 5 582060475 13-9 1
582041688 3-49 7 3-19 582050183 9-7 5 582061286 12-7 1
582041689 3-49 8 3-20 582050184 9-7 5 582062046 7-3 28
582041690 3-49 29 3-23 582050185 9-7 5 582062146 3-28 4
582041691 3-49 13 3-24 582050208 18-7 1 582062716 3-17 1
582041692 3-49 14 3-25 582050210 18-7 1 790005299 1-25 16
582041693 3-49 15 3-26 582050521 1-21 15 790005300 1-25 32
582041694 3-49 16 3-27 582050523 1-21 13 790005301 1-25 39
582041695 3-49 17 3-28 582050528 3-20 1 790009288 6-9 99
582041696 3-49 19 3-31 582050534 3-15 9 900001230 2-3 19
582041698 3-49 21 3-33 582050579 6-3 15 3-9 15
582041699 3-49 22 3-35 582050733 3-15 16 900001231 2-3 20
582041700 3-49 23 3-37 582050937 1-25 31 3-9 16
582041701 3-49 25 3-39 582050938 1-25 38 900003231 11-7 4
582041702 3-49 26 3-41 582051215 1-25 2 900003260 2-3 18
582041703 3-49 27 3-43 582052646 10-13 41 3-9 14
582041704 3-49 11 3-45 582052699 12-11 2 900006270 3-23 6
582041718 3-50 1 3-46 582052701 18-7 1 900009251 12-17 4

19-24 ©2017 Yale Materials Handling Corporation B975


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

900011297 3-9 30 7-37 8 9-7 10 940400905 1-7 24


900015237 5-9 7 7-41 8 9-7 13 1-15 6
900488804 13-7 9 7-54 14 929261300 11-9 10 1-17 6
900488821 13-7 8 7-60 14 931013906 10-11 19 940400908 1-19 6
900488822 13-7 8 7-65 10 931013907 11-3 2 1-19 20
900488823 13-7 25 7-72 14 931014902 2-23 14 940600906 4-3 13
900488824 13-7 24 9-10 50 931014906 2-10 7 4-5 20
900488826 13-7 28 912207300 5-9 19 931015909 11-5 3 5-15 4
900488827 13-7 5 915144300 11-9 4 931017917 10-8 5 13-9 4
900488835 13-7 4 919243404 9-8 16 931017918 2-10 2 940600907 1-15
900750841 13-7 22 919243425 9-8 16 3-13 4 1-17
900955809 13-7 7 919243445 9-8 16 931019917 11-3 6 1-19 30
900955821 13-7 21 919243451 9-8 16 931108909 8-4 22 8-4 16
900955827 13-7 19 919890404 5-9 18 931109909 8-3 5 940600908 7-3 13
901202806 13-7 14 920803300 11-9 12 932200902 5-15 12 8-4 34
901202808 13-7 15 921761300 2-7 1 932200910 14-24 4 9-3 5
901846818 13-4 1 921801917 11-9 19 932202911 1-21 28 9-4 5
902254806 11-11 5 922100300 13-3 1 932728908 5-5 3 940600910 9-4 10
906196100 11-7 14 922102300 13-3 1 6-5 3 940800908 11-9 3
906268100 12-17 2 922365300 1-2 6 932728910 1-19 28 950409907 10-11 11
906646100 12-17 2 922627300 13-3 5 932731908 1-29 3 950513905 11-7 11
909267300 6-9 99 924234401 11-7 8 934403300 13-3 1 952405902 7-33 16
909882404 1-19 15 926622451 9-7 7 934404300 13-3 1 7-33 17
909882405 1-33 4 9-7 8 937100904 5-15 6 7-37 10
12-13 39 9-7 10 13-3 26 7-37 11
909904403 1-23 14 9-8 13 940004902 8-4 20 952408901 7-33 16
909932402 11-5 17 928422404 9-7 7 940004903 2-3 8 7-33 17
909932403 11-9 11 9-7 8 3-9 23 7-37 10
909932404 11-9 7 9-7 10 8-3 6 7-37 11
909964401 11-5 14 9-7 13 940102909 2-23 15 7-41 12
910065119 7-29 7 928422423 9-7 7 940102912 11-3 5 7-41 13
7-33 6 9-7 8

B975 ©2017 Yale Materials Handling Corporation 19-25


NUMERICAL INDEX
NUMERICAL INDEX (continued)
NOTES

19-26 ©2017 Yale Materials Handling Corporation B975


SECTION 20

20 USER SUPPORT INFORMATION


CONTENTS

SECTION 20
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 20-2


TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 20-2
OPERATOR TRAINING .................................................................................................................................. 20-2
SERVICE TRAINING COURSE ...................................................................................................................... 20-2
SERVICE TRAINING MATERIALS ................................................................................................................. 20-2

B975 ©2017 Yale Materials Handling Corporation 20-1


USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE

3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011

20-2 ©2017 Yale Materials Handling Corporation B975


Yale Materials Handling Corporation 550124081
1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 01/2017
Greenville, NC 27834-2011

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