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Recent Progress in the Development of Anode Materials


REVIEW

for Solid Oxide Fuel Cells


Peter I. Cowin, Christophe T. G. Petit, Rong Lan, John T. S. Irvine, and Shanwen Tao*

Fuel cells are produced in a variety of


The field of research into solid oxide fuel cell (SOFC) anode materials has different guises, from low temperature
been rapidly moving forward. In the four years since the last in-depth review polymer electrolyte membrane fuel cells
significant advancements have been made in the reduction of the operating (PEMFCs) to high temperature solid oxide
fuel cells (SOFCs). The basic design con-
temperature and improvement of the performance of SOFCs. This progress sists of an electronically insulating, ion-
report examines the developments in the field and looks to draw conclusions conducting membrane separating two
and inspiration from this research. A brief introduction is given to the field, electrodes, connected through an external
followed by an overview of the principal previous materials. A detailed anal- circuit. For an oxygen-ion conducting FC,
ysis of the developments of the last 4 years is given using a selection of the the oxygen from the air is dissociated and
ionised at the cathode, the oxygen ions are
available literature, concentrating on metal-fluorite cermets and perovskite-
transported through the electrolyte; these
based materials. This is followed by a consideration of alternate fuels for use then react at the anode with the fuel gas,
in SOFCs and their associated problems and a short discussion on the effect producing electrons which are transported
of synthesis method on anode performance. The concluding remarks compile round an external circuit to the cathode,
the significant developments in the field along with a consideration of the generating electricity. For a hydrogen-
promise of future research. The recent progress in the development of anode ion conducting FC the process is sim-
ilar, however the fuel is dissociated into
materials for SOFCs based on oxygen ion conducting electrolytes is reviewed. hydrogen ions and electrons at the anode
and reacted at the cathode with oxygen
from the air. The first working example of
1. Introduction a solid oxide fuel cell was demonstrated in 1937 by Baur and
Preis.[1] SOFCs are mostly constructed from ceramic mate-
Interest in low carbon and renewable power generation has
rials and function optimally at high temperatures, dictated by
grown massively in the last 20 years after the acceptance of the
the operating temperature range of the electrolyte. Operation
idea that greenhouse gases are causing significant damage to the
at these temperatures causes significant thermal stresses and
environment. Combustion of fossil fuels, by an overwhelming
this rules out some efficient SOFC materials, e.g. some metallic
degree the most utilised power generation method in use today,
interconnects, on the basis of their thermal stability[2] Due to
is less efficient and causes significant environmental pollution.
drawbacks of high temperature operation, research over the last
While flue gas scrubbing and catalytic conversion may reduce
10 years has focused on reduction of the operating temperature
harmful emissions, they do not sufficiently eliminate them.
through development of novel SOFC materials.
Various alternative technologies with minimal to non-existent
In this paper, we begin by examining the various require-
carbon emissions have been put forward as viable alternatives to
ments of SOFC anode materials, reviewing each requirement
fossil fuel use, however many of these still suffer from high ini-
briefly. We then summarise significant previous work in this
tial costs and reliance on prevailing environmental conditions.
field, followed by an in depth analysis of progress in this area
Fuel cells, devices which convert chemical energy to electrical
between 2007 and the present day. A short discussion on the
energy with a higher efficiency than heat based power genera-
use of alternative fuels and the effect on the fabrication method
tors, are considered to be a promising technology.
and microstructure on anode performance follows. This is com-
pleted by an overview of the direction of current research, a dis-
cussion on progress has been made and a look at future work
P. I. Cowin, C. T. G. Petit, Dr. R. Lan, Prof. S. W. Tao
Department of Chemical and Process Engineering
and considerations. It is not possible to cover all the recent
University of Strathclyde research work on SOFC anode materials in a short review but
Glasgow G1 1XJ, UK we manage to include the important ones.
E-mail: shanwen.tao@strath.ac.uk
Prof. J. T. S. Irvine
School of Chemistry
University of St Andrews 2. Anode Requirements
St Andrews, Fife KY16 9ST, UK
To allow for reduction from current SOFC operating temper-
DOI: 10.1002/aenm.201100108 atures, all SOFC components must demonstrate similar or

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improved performance at intermediate temperatures, 500 °C to

REVIEW
700 °C. Design of novel anode materials for operation at these Shanwen Tao received his PhD
temperatures requires careful consideration of anode require- from University of Science &
ments and the effect of improved anode performance on fuel Technology of China in 1998.
cell performance. He worked at Risø National
Ideal fuel cell performance can be theoretically calculated Laboratory of Denmark in
using the Nernst equation, although actual cell performance 1999. During 2000–2007, he
is affected by losses from various electrochemical processes, as worked at University of St An-
demonstrated in Equation 1. drews as Research Associate,
EastCHEM Fellow/Lecturer.
V = E 0 − IR − 0 cathods − 0 anods (1) He moved to Heriot-Watt
University to take a Reader-
where E0 is the Nernst potential of the reactants, I is the current ship in 2007. In 2010, he
through the cell, R is the ohmic resistance of the cell and ηcathode was appointed as Professor
and ηanode are the cathodic and anodic polarisation losses. in Nanotechnology for Energy Solutions at University of
The I–V curve can be broken down into various resistances Strathclyde. His research interests include nano-materials,
caused by activation polarisation, ohmic polarisation and new ionic/electronic conducting materials for electrochemi-
concentration polarisation. Activation polarisation includes cal devices, particularly fuel cells.
both the anodic and cathodic reactions and is a combina-
tion of the reaction rate and the electron/ion transfer. Ohmic
polarisation is a combination of resistances to electron and Peter I. Cowin is currently study-
ion transport throughout the fuel cell while concentration ing for his PhD at the University
polarisation is caused by difficulties with the transport of of Strathclyde under Professor
the fuel and waste gases to and from the anode-electrolyte Shanwen Tao. He obtained his
interface. Bachelor of Science from the
If anode materials are to function efficiently then there are a University of Southampton in
number of criteria which must be met: 2007. Peter’s current area of
interest is the development
1. High electronic conductivity of novel anode materials for
2. Catalytic activity for fuel oxidation/combustion intermediate temperature solid
3. High ionic conductivity oxide fuel cells, concentrating
4. Stability on successive reducing and oxidizing (redox) cycles on the synthesis and characteri-
5. Thermal stability sation of cermet alternatives.
6. Chemical stability to contacting components
7. Matched thermal expansion coefficient (TEC) to contacting
Christophe T.G. Petit
components
graduated in France from
the University Institute of
Formation of a material with all of these properties has Technology of the University
proved difficult, however the formation of composite or of Strasbourg, having com-
ceramic-metal (cermet) anodes can produce a combination of pleted his University Degree
all these properties. in Technology in Chemistry in
High electronic conductivity is essential for SOFC anode 2006. Enrolled in Heriot-Watt
materials for smooth transfer of electrons on the anode. It is University, UK, he completed
generally considered that conductivities of 1 Scm−1 are suf- his BSc in Chemistry (2008)
ficient for certain FC configurations however conductivities and his MSc in Forensic Mate-
of higher than 10 Scm−1 are desirable. For example, anode- rials (2009). In October 2009,
supported SOFCs require higher electronic conductivity as he joined Professor Tao’s fuel
they have greater distance for conduction to the current cell group as a PhD student within the EPRSC Supergen
collector. Fuel Cell Consortium and focuses on the development of
Catalytic activity for the anodic reaction is another main con- new materials for IT-SOFCs.
tributor to fuel cell efficiency. The fuel reaction at the anode
occurs through oxidation of the fuel at the catalytically active
site, demonstrated in Equation 2 and 3:

H2 + O 2 → H2 O + 2e − (2) Increased catalytic activity can be observed on the I–V curve


as a reduction of the activation polarisation. In high temperature
Cn H2n+2 + (3n + 1)O 2− SOFCs activation polarisation is often not observed on the I–V
curve as reaction kinetics proceed quickly, despite this reaction
→ nC O2 + (n + 1)H2 O + (6n + 2)e − (3) kinetics still have a significant impact on fuel cell performance.

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REVIEW

DPB
TPB

Cathode Cathode

Electrolyte
Figure 1. Graphical representation of the specific spatial positions where
HOR and ORR take place (left) and an ideal double phase boundary DPB
(right)

One essential problem with reduction of the operating temper-


ature is a significant reduction in the efficiency of these cata-
lytic reactions, thus a significant increase in catalytic activity
is required for a relatively small reduction of the operating
temperature.
While ionic conduction itself is not essential to the anode
reaction, maximisation of the triple phase boundary (TPB),
where the fuel, oxygen ions and a catalytic reaction site coin- Figure 2. Comparison of the ionic conductivities of various oxide ion
conducting electrolytes. Reproduced with permission.[9] Copyright 2004,
cide (exhibited in Figure 1), can significantly increase anodic Elsevier.
efficiency and decrease anode polarisation resistance. Ionic
conductivity in anode materials can be induced through the use
of a single phase mixed ionic-electronic conductor (MIEC) or TEC and chemical reactivity are electrolyte dependent. There
through the combination of separate electronic and ionic con- are a variety of different materials which can be utilised, a com-
ducting phases in a composite or cermet material. parison of which is exhibited in Figure 2, taken from the review
Anode materials must also have the capacity to withstand by V. V. Kharton et al in 2004.[9]
SOFC operating conditions. This requires materials which do The most common electrolyte was previously yttrium sta-
not degrade or significantly alter at high temperatures (thermal bilised zirconia (YSZ) due to its high ionic conductivity and
stability), which do not form non-conductive phases at elec- low electronic conductivity,[10] however other materials such as
trode-electrolyte or electrode-interconnect interfaces (chemical gadolinium-doped ceria (GDC) and lanthanum strontium gal-
stability) and which do not degrade upon successive reduction lium magnesium oxide (LSGM) are becoming more popular
and oxidation cycles (redox stability). Of these three require- due to their higher ionic conductivity at lower temperatures
ments redox stability is the most elusive, with many compounds (500 °C–700 °C).[11–13] Bismuth oxide-based materials[14,15] and
exhibiting structural changes, degradation or changes in volume metal doped bismuth vanadium oxides[16] have high ionic con-
or TEC upon reduction.[3,4] Additionally, chemical stability to ductivities at low temperatures but suffer from high chemical
fuel contaminants is necessary as the formation of sulphurous reactivity, low mechanical strength and instability in reducing
impurities, for H2S, or phosphorous impurities, for PH3, can environments.[17–19] Apatite materials, of the general formula
cause significant degradation of fuel cell performance.[5,6] Ln10Si6O27–where Ln is a rare earth metal-, are also under
Matching of the thermal expansion coefficient of contacting investigation although the high reactivity of silicates could be a
components has been found to be essential to long term fuel potential problem.[20–22]
cell performance, with most fuel cell electrolytes having TECs
of 11–13 × 10−6 K−1.[7] For mismatched materials, stresses
can build up at the interface and can cause delamination or
3. Previous Research into Anode Materials
cracking. A deviation of electrode TEC of 7 × 10−6 K−1 from the
electrolyte TEC has been found to cause a noticeable reduction To judge the recent research and the progression in this area,
in fuel cell performance, attributed to electrode delamination.[8] a benchmark is required from previous work, detailed in this
One further consideration must be the microstructure of the section.
anode, which will affect the transport of gases to and from the As should now be apparent, there are a plethora of different
TPB, and thus is responsible for the concentration polarisa- factors to take into consideration when designing an SOFC
tion. The anodic microstructure is dependent on the fabrication anode material. As the main consideration is electronic conduc-
process used and significant improvements in anode perform- tion under SOFC operating conditions, much of the research
ance can be achieved through microstructural modification. has been focused on production of highly conducting, redox
Design of anode materials must consider the electrolyte with stable materials. In the previous decade a number of substan-
which the material will operate as the operating temperature, tial reviews have been published in this area, notably those by

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Atkinson and Irvine et al (2004),[23] Tao and Irvine (2004)[24] 3.2. Perovskites-Based Anode Materials

REVIEW
and Sun and Stimming (2007),[25] and much of the information
in this section has been condensed from a collation of these Much of the research into cermet-alternatives for both anodic
works. and cathodic application has focused on the production of
perovskite-type compounds.[41–43] The perovskite structure con-
sists of a network of corner-sharing BO6 octahedra with a larger
3.1. Metal-Fluorite Cermets A-site atom in the resultant 12-coordinate position. Perovskites
are widely researched due to their ease of production, flexibility
Primarily, in SOFCs, metals were used as both anode and and sheer variety of properties.
cathode, however as these materials were optimised, the use The first example of an efficient and fully redox stable
of a support was introduced, generally a metal oxide. As dis- anode material, (La0.75Sr0.25)Cr0.5Mn0.5O3 (LSCM), was devel-
cussed in the preceding section, the introduction of a metal oped in 2003,[42] building on previous research into intercon-
oxide can be used to propagate the TPB and increase anode nect, LaCrO3, and cathode, La1-xSrxMnO3, materials.[44] LSCM
efficiency, whilst alleviating other numerous problems asso- is a p-type semiconductor with a conductivity of approximately
ciated with pure metal anodes. Much of the research into 38 S cm−1 in air and 1.5 S cm−1 at 900 °C in 5% H2/Ar, with
fluorite structured materials has focused on the development similar performance in humidified methane.[45] Due to the con-
of cermets, especially transition metal and ceria/zirconia anode ductivity in both oxidising and reducing atmospheres, LSCM
materials.[26,27] can be utilised as both an anode and cathode in a symmetrical
A cermet consisting of Ni and YSZ has many of the proper- SOFC.[46] The material also shows a high resistance to coking
ties required for an efficient anode material. It has high elec- when using hydrocarbon fuels, although LSCM has been found
tronic conductivity, reasonable ionic conductivity and high to form MnS, La2O2S and α-MnOS upon exposure to 10%
catalytic activity for hydrogen oxidation. This cermet, however, H2S but the stability at lower H2S concenteration has not been
has multiple problems to effective implementation. Ni/YSZ is reported yet.[5] Whilst the material is stable and has a suitable
prone to carbon deposition, or coking, when using hydrocarbon TEC, the electronic conductivity and catalytic activity is insuf-
fuels,[28] sulphur poisoning,[29] nickel agglomeration upon pro- ficient for efficient use as an SOFC anode material at interme-
longed usage[30] and is not redox stable.[31] diate temperatures.
Reduction of coking and sulphur poisoning was achieved Another material which has been under extensive investiga-
by transition metal substitution for nickel, however this tion is strontium titanium oxide, SrTiO3 (STO). In 1997, Irvine
was coupled with a significant reduction in the anodic effi- et al. first proposed and investigated to use SrTiO3 based mate-
ciency[32,33]. Redox instability was found to occur upon anodic rials as potential anode for SOFCs.[47] These materials have
re-oxidation and was a result of the expansion of Ni to NiO shown a high sulphur tolerance, resistance to coking and have
which produced stresses at the anode-electrolyte interface.[34,35] good chemical and redox stability.[48] The main difficulty with
This has been found to be partially alleviated by modification of the use of pure STO is low electronic conductivity in a reducing
the microstructure and distribution of the Ni and YSZ phases atmosphere.[49] Petric et al.[50] reported high conductivity of Nb-
in the cermet[36,37]. No satisfactory solution to either of these and Y- co-doped SrTiO3 with a conductivity of 340 S/cm in a
problems has been proposed, however due to a lack of alterna- reducing atmosphere but dropped to less than 10 S/cm when
tive high performance anodes, Ni/YSZ remains a benchmark firing in air. A-site doping of either yttrium or lanthanum signif-
material in this field. icantly increased the electronic conductivity without adversely
Many materials based on CeO2 demonstrate mixed ionic affecting the compound stability.[41,51] Lanthanum doped STO,
and electronic conductivity in reducing atmospheres due to LST, has higher conductivity but is coupled with negligible
the mixed valence of cerium, Ce3+ and Ce4+ under these con- catalytic activity for hydrogen oxidation. Doping with yttrium,
ditions. Doping with lanthanoids was found to significantly forming YST, provides both reasonable electronic conductivity
increase the ionic conductivity, especially for Gd (forming and catalytic activity. As these compounds also have little to no
GDC) and Sm (forming SDC).[38] Cermets of GDC or SDC ionic conductivity they must be either modified or utilized as
with nickel were found to have increased performance com- part of a composite anode.
pared to Ni/YSZ when methane was used as a fuel.[27] Pure Double perovskite materials were first of interest due to
and doped ceria have also been found to promote catalytic reasonable ionic conductivity but early materials such as
activity for hydrocarbon oxidation reactions without coking.[39] SrFeNbO6–δ and Sr2MnNbO6–δ mostly had negligible electronic
Formation of a cermet consisting of ceria coupled with both conductivity.[52−54] Both Sr2MgMoO6 and Sr2MnMoO6 came of
a transition metal and a noble metal was found to be espe- interest upon exhibition of electronic conductivity of ∼10 Scm−1
cially effective for anodic hydrocarbon reforming.[27] The use at 800 °C in addition to redox stability and stability to sul-
of doped ceria in cermets does provide a significant advan- phurous impurities.[43,55] Acceptable fuel cell performance was
tage in terms of higher catalytic activity with hydrocarbon found for fuel cells with Sr2MgMoO6 or Sr2MnMoO6 anodes,
fuels and lower temperature conductivity over typical YSZ albeit whilst using platinum as an anode current collector[43]
cermets.[40] Doped or undoped ceria, while improving the but in fact platinum is not an inert current collector.[56] In a
cermet properties, still requires nickel or nickel-copper alloys recent report, it was found that the catalytic activity of SrMoO3
to provide the electronic conductivity within the cermet and, anode is not ideal for SOFC anode.[57] Further research into
as with Ni/YSZ, still suffer from nickel agglomeration and Sr2MgMoO6 determined that degradation of the compound
redox instability. occurred at 900 °C in a reducing atmosphere.[54] Doping with

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La was found to improve the fuel cell performance, although namely the cracking of ammonia and the oxidation of hydrogen
REVIEW

subsequent research noted compound degradation upon into water requires a much greater catalytic activity; and
reoxidation.[58,59] Kurokawa et al.[72] found that the impregnation of Ni-YSZ with
nanoparticles of ceria rendered this former much more stable
to sulphur-containing hydrogen as the initial cell voltage could
3.3. Other Anode Materials almost be fully recovered by exposing the cell back to sulphur-
free hydrogen after 500 h of operation under poisonous con-
Both pyrochlore and tungsten bronze structured compounds ditions. Again, this behaviour is an indirect effect from ceria
were the focus of investigations into suitability for utilisation by allowing a better dispersion of the nickel anode onto the
as an anode material. Tungsten bronze structured compound YSZ electrolyte rather than directly through doping of ceria. If
were investigated in 1999 with limited success, producing doped with titanium, YSZ exhibits an increased electronic con-
electronic conducting materials of the order of ∼ 5 Scm−1 at ductivity with a smaller ionic conductivity in reduced atmos-
930 ° C.[60,61] Gadolinium titanate-based pyrochlores were first phere[73] and compounds with high yttrium content and low
of interest as electrolyte materials but were further developed titanium content are better conductors than YSZ both in air and
into mixed electronic-ionic conductor materials through B-site hydrogen.[74] However, Pd/ceria impregnated ceria-doped YSZ
doping.[62,63] Despite initial promising results, further inves- and LST-YSZ have less ionic conductivity than YSZ alone when
tigation uncovered various deficiencies, such as interfacial impregnated with ceria, which is mainly a consequence of the
reactivity with YSZ for the most promising tungsten bronze, presence of titanium.[75] Concerning the use of other metals,
Sr0.2Ba0.4Ti0.2Nb0.8O3,[64] and low electronic conductivity and Venancio et al.[76] and Cimenti et al.[77] reported new advances
redox instability for pyrochlores such as Pr2Sn2O7.[65] SrVO3 on carbon deposition issues when dealing with alcohol fuels.
from reduction of SrVO4 was also investigated as potential Using a copper cermet, the former applied a cell to ethanol and
SOFC anode.[66] found no degradation after 200 h with no carbon deposition at
all; while using a copper/cobalt catalyst on zirconium-doped
ceria, the latter established that even if the performance of the
cell in either methanol or ethanol was slightly below the one in
4. Recent Developments in SOFC Anode Materials wet hydrogen, the coke deposition was limited after 24 h and
In the three years since the last significant review of anode re-exposure to hydrogen allowed the performance to be recov-
materials, over 200 papers have been published in this area. ered indicating that the anode was not deactivated by coking.
A small selection of review papers have briefly covered anode Not only copper, recently Linic et al.[78] demonstrate that sup-
materials,[67–69] however none of these papers specifically ported Sn/Ni alloy catalyst is more resistant to deactivation via
address the progress in anode materials development, mainly carbon deposition than supported monometallic Ni catalyst
dwelling on previously covered materials, i.e. Ni/YSZ, STO and in steam reforming of isooctane at moderate steam to carbon
LSCM. This section covers recent developments in this area ratios. The reasons for the enhanced carbon-tolerance of Sn/
in both written and tabulated form, using a selection from the Ni compared to monometallic Ni are high propensity of Sn/
available literature. Ni to oxidize carbon and lower driving force to form carbon
deposits on low-coordinated metal sites.[79] A striking point
however in Venancio’s study is the difference of performance
4.1. Metal-Fluorites Cermets observed between ethanol and hydrogen fuels. While under
both fuels the performance increases with increasing tempera-
Researches on cermets anodes are still active despite a number ture, the lower the temperature the nearer both performances
of known complications with their application. The most are. Moreover, only a maximum performance of 168 mW.cm−2
common electrolytes in SOFCs are based on the fluorite struc- is obtained for ethanol at 950 ºC, which approaches the limiting
ture, either as doped zirconia or doped ceria, thus many new value of operation for a copper based anode.
anode materials are developed using these structures as a base. Considering SDC-based systems, Chen et al.[80] showed that
In the study of Qiao et al.[70] using Ni/YSZ and Ni-CeO2/YSZ synthesised through the urea-combustion sintering method,
as anodes, it was demonstrated that at least 25 wt% of Ni was a volume percent of 50 to 60% of nickel was required for the
needed to ensure low ohmic resistance and that, despite being cermet to meet requirements for anode materials based on
doped with ceria, the nickel and ceria phases co-existed sepa- electrical conductivity data and TEC. It was also shown that
rately with a decrease in cell polarisation resistance observed despite a lack of chemical reactivity between Ni and SDC, the
with increases in ceria doping, thus enhancing performance. porosity and bending strength of the materials were highly
However, performance was linked directly to the presence of dependent on Ni content. If other metals are used or if cata-
nano-sized nickel oxide formed during the impregnation syn- lysts are added, results obtained are not always predictable,
thesis and therefore better dispersion of nickel particles onto calling for further investigations to be carried out when SDC-
YSZ played a more important role than the doping with ceria. based anodes/electrolytes are used. Wang et al.[81] showed that
When applied to other fuels, the same system produced some adding a SDC-Ru catalyst layer on top of a nickel-SDC cermet
interesting performance: Ma et al.[71] showed that humidi- had no influence on the cell efficiency both in wet hydrogen
fied ammonia gave the same performance than humidified and wet methane whereas work done on copper-nickel com-
hydrogen despite the fact that the ammonia cell having a larger posite cermets obtained significantly different results,[82] which
interfacial polarisation resulting from a two-stage process is probably related to the already high catalytic activity of nickel

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Table 1. Conductivity of selected metal- fluorite cermet anode materials.

REVIEW
Anode Composition Anode Performance Reference
Electronic Conductivity (Scm−1) Ionic Conductivity (Scm−1) Temperature (ºC) Fuel
70 vol% Ni-SDC ∼4000 - 800 40% H2-N2 [80]
60 vol% Ni-SDC ∼2950 - 800 40% H2-N2 [80]
50 vol% Ni-SDC ∼2140 - 800 40% H2-N2 [80]
40 vol% Ni-Y0.1Ce0.8Ti0.1O1.95 1480 - 800 4% H2-Ar [74]
40 vol% Ni-Y0.2Ce0.8O1.9 1320 - 800 4% H2-Ar [74]
40 vol% Ni-SDC ∼1260 - 800 40% H2-N2 [74]
xAg-Ce0.8Gd0.2O1.9 (x>45 wt%) 1260 - 650 CO [86]
45 wt% Ag-Ce0.8Sm0.2O1.9 1254 - 650 CO [83]
Ni-Sc0.1Ce0.01Zr0.89O1.95 837 - 600 3% H2O-H2 [213]
Cu/Ni/SDC 633 - 600 dry CH4 [82]
30 vol% Ni-SDC ∼630 - 800 40% H2-N2 [80]
Ni0.95Cu0.05/SDC 417 - 600 dry CH4 [82]
Ni/SDC 405 - 600 dry CH4 [82]

metal, intrinsically reduced in the copper-nickel composite was an issue. If copper is used with ceria as anode however, oper-
as an overall. The latter study demonstrated that while losing ability up to 250 h without degradation was observed.[89] This
60% of power density after 7 h of operation in dry methane latter behaviour was also observed even with a Ni-ScSZ system
with pure Ni, only 7% or 2% losses were obtained after 12 h given that a layer of copper-ceria was present.[90] Even so the pres-
when copper was doped into the cermet or added as an inter- ence of copper with nickel can suppress most effects of degrada-
layer respectively, which is a direct result of nickel agglomera- tion, a study by Asamoto et al.[91] showed that Ni incorporated
tion and carbon deposition in the pure nickel cermet. When with alkaline-earth oxides (in particular calcium oxide) were
looking at relative area of carbon deposition after the tests, the more stable in metal/SDC systems with ScSZ as electrolyte than
same conclusion was drawn with only 5% for Cu/Ni/SDC com- Ni alone in similar systems independently of the proportions
pare to 49% for Ni/SDC anodes. A study with silver[83] was also (even if an excess of oxide did increases the ohmic resistance).
conducted and results included a high electrical conductivity in More recently, Huang et al.[92] investigated Ni/ScSZ systems with
pure CO, no carbon deposition during fuel cell testing, a high catalytic layers of LSCM and despite the chemical impossibility
porosity and generally a better performance than the copper- of carbon deposition when using LSCM/ceria, the critical long
ceria/SDC anode. However, the nature of the electrode itself is term exposure with Ni performance was not carried out.
a major obstacle to its commercialisation as silver is onerous Finally, cermet anodes are also used in combination with
and difficult to mass-produce for industrial usage. The conduc- the perovskite-type electrolyte LSGM, however as shown by
tivities of selected metal-fluorite cermets are listed in Table 1. Hwang[93] and Bozza,[94] inter-diffusion between anode/electro-
GDC has also been applied with some success. A Ni-Cu alloy lyte components are subject to the synthesis procedure used
with GDC on a GDC supported electrolyte was tested by Sin (APS vs. EPD). Moreover, if Ni-Pd alloys or interlayers are used
et al.[84] and showed suitable performance for the 1300 h of in conjunction with a mixed LSC-SDC anode[95] or if Cu-Pd
testing in dry methane with compositional changes negligible is added to lanthanum-doped ceria (LCO) anode,[96] results
and carbon deposition not affecting the performance while obtained show respectively that the methane oxidation over
being minimisable by using wet methane. A similar effect was Pd-Ni involves non-electrochemical formation of hydrogen and
noted for a Fe-Ni alloy with GDC, although the test period was carbon monoxide from methane and water and that if impreg-
only 50 h.[85] When used with silver, using CO as a gas, a con- nated with Cu-Pd, a better performance for LCO is obtained
version above 96% can be achieved over a period of 50 h and than when using pure copper as well as less carbon deposition
carbon deposition is unchanged with temperature rendering than when using pure palladium. Therefore, LSGM has yet to
this latter negligible on Ag-GDC anodes;[86] however, again, cost be associated in the right anode/cathode system in order to give
would be an issue. Introduction of Ir to GDC caused a hun- the same promising results it exhibits as an electrolyte than
dredfold increase in the CH4 conversion rate without observed as a whole. The typical fuel cell performances based on metal-
carbon deposition.[87] The main problem with GDC remains fluorite cermet anode are listed in Table 2.
that the doping of ceria with gadolinium decreases the conduc-
tivity in either metallic or bi-metallic compounds[88] making
GDC unlikely to be used with current cermet anodes or with 4.2. Perovskites-Based Anode Materials
any future materials based on the same properties as metals.
Concerning systems using ScSZ, Huang et al.[88] showed that Perovskite materials have been the main focus of alternative
using Fe-Ni alloys with ScSZ as cermet, carbon formation could SOFC anode research over the last 20 years. This trend has not
be suppressed compare to Ni, unfortunately stability over time diminished in the previous 3 years and much, if not most, of

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Table 2. Fuel cell performance of selected metal- fluorite cermet anode materials.
REVIEW

Anode Composition Fuel Cell Performance Reference


Electrolyte/ Temperature Fuel Maximum Power Test Period
Cathode (ºC) Density (mWcm−2) (hours)
Co0.5Fe0.5-Sm0.2Ce0.8O1.9/Sm0.2Ce0.8O1.9 LSGM/SCF 800 3% H2O-H2/O2 1200 40 [217]
Ni-Sc0.1Ce0.01Zr0.89O1.95 ScCSZ/GDC/LSCF-GDC 600 3% H2O-H2 1100 - [213]
Ni-Sm0.2Ce0.8O1.9 YSZ/LSM-YSZ 800 H2O saturated H2 980 - [218]
Fe0.1Ni0.9/YSZ YSZ/LSM-YSZ 800 3% H2O-H2 ∼960 - [219]
NiO-Gd0.1Ce0.9O1.95 GDC/LSCF-GDC 650 3% H2O-H2 909 - [220]
1 wt% Pd-5 wt% CeO2-La0.4Ce0.6O2-δ LSGM/SCF 800 dry H2/O2 dry CH4/O2 ∼870 345 80 [96]
7wt% SDC-Ru/NiO-SDC SDC/BSCF 650 3% H2O-H2/O2 3% 850 462 - [81]
H2O-CH4/O2
NiO-La0.4Ce0.6O2-x LSGM/LSCF 700 H2 780 - [94]
1 wt% Cu-5 wt% CeO2-La0.4Ce0.6O2-δ LSGM/SCF 800 dry H2/O2 dry CH4/O2 ∼610 66 80 [96]
Cu-CeO2-YSZ/Ni-ScSZ ScSZ/PCM 800 H2/O2 50% 604 438 - [90]
H2O-C2H5OH/O2
2 wt% Gd0.2Ce0.8O2-Ni-ScSZ ScSZ/PCM 800 3% H2O-H2/O2 602 - [221]
10% Cu- 90% Ce0.8Zr0.2O2/Ni-CeO2/ ScSZ/PCM 800 H2/O2 50% 601 519 250 [89]
Ni-YSZ H2O-C2H5OH/O2
3:1 wt LSCM-CeO2:Ni-ScSZ ScSZ/PCM 800 3% H2O-H2/O2 50% 582 422 - [92]
H2O-C2H5OH/O2
Ni-Sm2O3 SDC/SSC-SDC 600 3% H2O-H2 550 - [222]
Ni-CeOx GDC/SSC 600 3% H2O-H2 545 - [223]
25 wt% Ni- 10wt% CeO2 – 65 wt% YSZ YSZ/Pt 800 3% H2O-H2 530 - [70]
Ni-YSZ 8YSZ/LSM-8YSZ 850 3% H2O-NH3 3% 526 530 - [71]
H2O-H2
10% Cu- 90% CeO2/Ni-YSZ ScSZ/PCM 800 H2/O2 50% ∼520 ∼410 - [94]
H2O-C2H5OH/O2
Ni/La0.8Sr0.2CrO3-Ce0.8Sm0.2O1.9 LSGM/LSC 800 dry H2/O2-He dry CH4/ 520 20 - [95]
O2-He
NiO-YSZ 8YSZ/LSM-8YSZ 800 3% H2O-H2 500 - [224]
Cu-Co (Ru)/Zr0.35Ce0.65O2-δ YSZ/LSM 800 3% H2O-H2/O2 C2H5/ 496 440 444 24 [77]
O2 CH4/O2
Ni-GDC (98 μm electrolyte) GDC/LSCF-GDC 700 3% H2O-H2 412 - [225]
Ni-GDC (19 μm electolyte) 650 492
Ni0.5-Pd0.5/La0.8Sr0.2CrO3-Ce0.8Sm0.2O1.9 LSGM/LSC 800 dry H2/O2-He dry CH4/ 480 150 - [95]
O2-He
Ni-ScSZ ScSZ/PCM 800 3% H2O-H2/O2 466 - [221]
Ni-Sm0.2Ce0.8O1.9 SDC/SSC-SDC 600 3% H2O-H2 460 - [222]
25% Cu- 75% CeO2/Ni-YSZ ScSZ/PCM 800 H2/O2 50% ∼450 ∼ 380 - [89]
H2O-C2H5OH/O2
Pd/La0.8Sr0.2CrO3-Ce0.8Sm0.2O1.9 LSGM/LSC 800 dry H2/O2-He dry CH4/ 440 70 - [93]
O2-He
45 wt% Ag-Ce0.8Sm0.2O1.9 SDC/LSCF-SDC 700 CO 439 100 [83]
Ni-Sm0.2Ce0.8O1.9 SDC/LSCF 600 H2 400 - [212]
CuO-SDC-CeO2 YSZ/LSM-YSZ 800 H2 C3H7OH 350 220 - [226]
Ni-CeO2/Ni-SDC SDC/SSC-SDC 600 3% H2O-H2 CH4 340 300 - [227]
Ni0.95Cu0.05/SDC SDC/SSC-SDC 600 Dry CH4 338 - [82]
Cu0.5Ni0.5-GDC GDC/LSCF 800 Dry CH4 320 - [84]
Ni-GdOx GDC/SSC 600 3% H2O-H2 314 - [223]

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Table 3. Conductivity of selected SrTiO3-based anode materials.

REVIEW
Anode Composition Anode Performance Reference
Electronic Conductivity (Scm−1) Ionic Conductivity (Scm−1) Temperature (°C) Fuel
La0.3Sr0.7TiO3 ∼220 - 800 H2(<5.8%)/N2 [98]
Y0.08Sr0.92Ti0.92Nb0.08O3 ∼200 - 600 Humidified H2 [121]
(La0.3Sr0.7)0.93TiO3 145 0.01 800 H2(<5.8%)/N2 [103]
(Y0.08Sr0.92)0.95TiO3 ∼80 ∼0.014 800 5%H2/Ar [104]
Y0.09Sr0.91TiO3 73.7 0∗ 800 H2(<5.8%)/N2 [51] *[105]
La0.3Sr0.7Sc0.1Ti0.9O3 49 0.01 800 H2(<5.8%)/N2 [97]
La0.3Sr0.7Ti0.93Co0.07O3 ∼45 ∼0.011 800 H2(<5.8%)/N2 [98]
Y0.08Sr0.92Ti0.97O3 ∼35 ∼0.015 800 H2(<5.8%)/N2 [105]
Sr0.86Y0.08TiO3 ∼23 - 800 50% H2/N2 [228]
Y0.08Sr0.92Ti0.96Co0.04O3 20 0.0007 800 H2(<5.8%)/N2 [99]

the new materials developed for anode applications have this Creation of oxygen vacancies can also be achieved through
structure. Contemporary research in this area has taken off in charge balance compensation from the introduction of cation
three main directions: deficiencies, as demonstrated previously on doped STO.[102]
Introduction of A-site deficiency (ASD) for both LST[103] and
1. doping of known anode materials YST[104] was discovered to be more efficient at retaining the
2. use of known anode materials to form a cermet electronic conductivity than introduction of B-site deficiency
3. development of novel anode materials (BSD).[105] Li et al.[103] found that ASD-LST retained an elec-
tronic conductivity of 145 Scm−1 at 800°C while improving
Due to the wealth of research already on compounds with the ionic conductivity to 0.01 Scm−1, significantly higher elec-
this structure, much of the research has focused on the devel- tronic conductivity than was observed for ASD-YST,[104] likely
opment of the properties of previous materials such as LST, due to the higher initial electronic conductivity of LST. Work
YST and LSCM. Due to the previously determined characteris- on the stability of the deficient YST materials determined that
tics of these materials much of the recent work has focused on sintering temperature or reduction has limited effects on the
improvement of the ionic conductivity and catalytic activity of conductivity of the ASD compound; however, the conductivity
these materials. of the BSD compound is dictated by those same factors.[106]
Improvement of the ionic conductivity is generally A-site deficient LST and YST have both been found to retain
approached in one of two ways; either doping of the com- greater electronic conductivity whilst gaining similar ionic con-
pound to produce oxygen vacancies or combination of the ductivities to the B-site doped compounds, without, as yet, any
compound with an ionic conductor. Li et al.[97] used DFT to observed drawbacks, which would make these compounds ideal
determine the optimum B-site dopant to increase ionic con- for SOFC anode applications. The conductivities of selected
ductivity, through modelling of the oxygen migration energy SrTiO3 -based anode materials are listed in Table 3.
in various Sr(TM)O3 compounds, where TM is a transition Improvement of anode performance through promotion of
metal. As scandium was determined to have the lowest oxygen catalytic activity and thus reduction of the activation polarisation
migration energy, La0.3Sr0.7Sc0.1Ti0.9O3 was synthesised and has primarily involved the incorporation of various noble and
exhibited a good balance of electronic and ionic conductivi- transition metals, as well as ceria, to porous ceramic anodes.
ties, 49 Scm−1 and 0.01 Scm−1 respectively at 800 °C. Doping It was found that impregnation of ∼ 20% gadolinia-doped ceria
with cobalt met with similar success, with a small decrease in and copper in La0.2Sr0.7TiO3 anode can significantly improve
electronic conductivity and a corresponding increase in ionic the fuel cell performance and a power density of 0.5 W cm−2
conductivity compared to the scandium doped analogue.[98] at 750 °C has been achieved when hydrogen was used as the
The corresponding Co-doped YST material exhibited compar- fuel.[107]
atively lower electronic and ionic conductivities, likely owing The use of a small amount, typically < 5–10%, of nickel as
to the reduced conductivity of the parent compound.[99] These an anode catalyst has been found to significantly increase fuel
results were confirmed in a blanket study of B-site doped cell performance, with a five times increase in the maximum
LST, with the Sc-doped compound exhibiting the highest con- power density observed with a LST-GDC anode.[108] The method
ductivity and lowest anodic overpotential.[100] The evidence of catalyst incorporation into an anode can also have a signifi-
here suggests that this method of balancing the electronic cant effect on the fuel cell performance. It was found that the
and ionic conductivities is certainly a feasible method for fuel local point defects in a perovskite can affect the catalytic prop-
cell anode formation. A-site doping has proved a less efficient erty thus anode performance. Introduction of both gallium
method of improving anode properties, with recent studies and manganese in LST, e.g., La4Sr8Ti11Mn0.5Ga0.5O37.5, forms
showing that strontium substitution with barium signifi- an excellent SOFC anode material.[109] At relative lower tem-
cantly reduces fuel cell performance.[101] perature, infiltration of the metal into a porous framework was

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found to be more effective than mixing into the ceramic during The effect of catalyst addition to fuel cell performance cannot
REVIEW

synthesis, reducing the polarisation resistance by an order of be overstated, as aptly demonstrated by Lee et al.[117] who
magnitude for a Ni-YST-YSZ composite.[110] increased the fuel cell performance of a LST infiltrated YSZ
Increasing the catalytic activity will not, however, cover for anode from less than 20 mWcm−2 to 780 mWcm−2 through the
other deficiencies, as formation of anodes comprised of LST addition of palladium and ceria. This study also ably demon-
or YST and ceria in a 1:1 ratio demonstrated.[111,112] Despite an strated the effect that anodic microstructure has on the fuel cell
improvement of the anodic microstructure, universally poor performance as an increase of the sintering temperature caused
performance of these materials was observed, < 200mWcm−2 at a significant drop in fuel cell performance, due to an increase in
900 °C, which can be attributed to the low ionic conductivity the anode porosity and sintering of the LST in the YSZ pores.
of the anodes. Manipulation of the LST:YSZ ratio was found Not all contemporary research into strontium titanates has
to be effective to increasing anode performance which, along- been limited solely to improvement of the ionic conductivity
side incorporation of palladium and ceria, caused a threefold and catalytic activity. Blennow et al.[118] determined that a
increase the fuel cell performance.[75] combination of niobium doping of STO and sintering at high
The use of recently developed materials, such as ASD-LST, temperature in reducing atmosphere gave electronic conduc-
has proved equally successful in the production of efficient tivity similar to LST and YST, up to 200 Scm−1 at 800 °C. The
anodes. A composite anode with ASD-LST and GDC, with increased conductivity was proven to be a consequence of the
copper infiltration used to increase the catalytic activity, demon- sintering conditions and this was nullified after oxidation at
strated similar fuel cell performance at lower temperatures than 1200 °C.[119] A further increase in conductivity was observed
was observed for LST-YSZ composites.[113] It must be noted that to occur upon sintering in ammonia gas, however the conduc-
the catalytic activity of copper is less than is found for other tivity enhancement was negated at much lower temperatures,
metal catalysts, thus this performance could be improved by ∼600 °C, reducing the applicability of the material.[120] Despite
replacement of the copper with other, more catalytically active, the problems associated with high temperature sintering, a
metals. composite Nb-doped STO–YSZ anode, infiltrated with palla-
While nickel has been found to have the highest activity for dium and ceria, proved to be an efficient anode material when
hydrogen oxidation, thought to be due to the ideal strength of combined with a YSZ electrolyte.[119] Replacement of niobium
the oxygen-metal bond,[114] other metals have been found to with tantalum reduced the electronic conductivity without any
exhibit sufficient catalytic activity, without coking or sulphur observable improvement in anode properties, although forma-
poisoning, to supplant nickel in cermets. The use of palladium tion of a CeO2, Pd impregnated composite anode with YSZ
as an anode catalyst has met with definitive success, doubling did give a low area specific resistance (ASR) of 0.4 Ωcm−2 at
the fuel cell performance of a LST-La0.4Ce0.6O2 composite, 700 °C.[121] The typical fuel cell performances based on selected
reaching over 1 Wcm−2 at 850 °C with no observed degradation SrTiO3-based anode are listed in Table 4.
upon exposure to H2S.[115] Ruthenium has also been found to Similar compositional manipulations to those used for stron-
be an effective replacement for nickel, causing a reduction in tium titanates can also be applied to LSCM, although as the
polarisation resistance from 2.6 Ωcm−2 to 0.8 Ωcm−2 at 800 °C compound is already doped on both A-site and B-site the effect
for a YST-YSZ composite, further reduced to 0.5 Ωcm−2 with cannot be easily predicted. As with LST and YST, introduction
addition of ceria.[116] The cost of these alternative metal catalysts of A-site deficiency to LSCM causes a predictable increase in the
has, however, meant that only small amounts of these metals ionic conductivity and a resultant decrease in electronic conduc-
can be used, although, as can be seen from the above studies, tivity, however the conductivity changes are not as dramatic as
this is usually sufficient to cause significant improvements in found for the doped strontium titanates, with ionic conductivity
anode performance. peaking at ∼3 × 10−4 Scm−1 at 950 °C.[122]

Table 4. Fuel cell performance of selected SrTiO3-based anode materials.

Anode Composition Fuel Cell Performance Reference


Electrolyte/ Temperature Fuel Maximum Power Density Test Period
Cathode (°C) (mWcm−2) (Hrs)
1.5wt% Pd-Sr0.88Y0.08TiO3- LSGM/SSC 850 800 Dry H2 1066 577 - [116]
La0.4Ce0.6O1.8
5% CeO2–0.5% Pd–45% YSZ/LSF-YSZ 800 Humidified H2 780 - [118]
La0.3Sr0.7TiO3–65% Y0.08Zr0.92O2
1wt% Pd–3wt% CeO2–60% YSZ/LSCF-YSZ 800 Humidified H2 640 - [85]
SrTi0.99Nb0.01O3–40% Y0.08Zr0.92O2
1wt% Pd–10wt% CeO2–75% YSZ/LSCF-YSZ 800 Humidified H2 570 - [113]
La0.3Sr0.7TiO3–25% Y0.08Zr0.92O2
Cu- Gd0.2Ce0.8O2 – La0.2Sr0.7TiO3 YSZ/LSM-YSZ 750 Humidified H2 550 - [114]
Ru-CeO2–50% Sr0.88Y0.08TiO3–50% YSZ/LSM-YSZ 800 Humidified H2 Humidified H2 510 470 - [117]
Y0.08Zr0.92O2 with 10ppm H2S

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Table 5. Conductivity of selected La0.75Sr0.25Cr0.5Mn0.5O3-based anode materials.

REVIEW
Anode Composition Anode Performance Reference
Electronic Conductivity (Scm−1) Ionic Conductivity (Scm−1) Temperature (°C) Fuel
Ni–CeO2–La0.7Sr0.3Cr1-xNixO3 5.03 - 800 Humidified H2 [56]
La0.75Sr0.25Cr0.5Mn0.44Ni0.06O3 2.4 - 800 5% H2/Ar [135]
La0.65Ce0.1Sr0.25Cr0.5Mn0.5O3 ∼0.4 - 700 Humidified H2 [45]
Pr0.75Sr0.25Cr0.5Mn0.5O3 0.14 - 900 5% H2/Ar [125]

A-site substitution for LSCM met with greater success than 800 °C the long term stability of these materials is in doubt
was found for strontium titanates. Partial substitution of lan- over observed coarsening of the surface nickel nanoparticles
thanum with cerium successfully increased the catalytic activity upon extended use.[130] Building on the work by Lay et al.[123]
of the anode, reducing the polarisation resistance by one order and Kobsiriphat et al.[130], Bao et al.[135] formed (La0.7Sr0.3)0.4
of magnitude, from 2.3 Ωcm−2 to 0.2 Ωcm−2 at 800 °C.[123] The Ce0.6Cr0.4Ni0.6O3 which increased the conductivity upon reduc-
Rp of Ce-substituted LSCM was similar to that found for elec- tion but degraded into CeO2, Ni and LSCNi and thus exhibited
trolyte-graded LSCM anodes[45] but less than for praseodymium poor fuel cell performance. The conductivity of selected La0.75
substituted LSCM, which is more suited for cathodic applica- Sr0.25 Cr0.5 Mn0.5 O3-based anode are listed in Table 5.
tions.[124] Building on research into cathodic materials[125], The formation of composite materials, with the aim of col-
La0.8Sr0.2Sc0.2Mn0.8O3 (LSSM) was investigated as an anode lating desirable properties, has already proven successful for
material for symmetric SOFCs.[126] Scandium was previously strontium titanates and the same trends are noted for LSCM
calculated to be the most effective dopant to increase the oxygen anodes. The use of palladium was previously found to cause
ion conductivity in strontium based perovskites,[97] however for a significant increase in fuel cell performance for strontium
LSSM an improvement in total conductivity in reducing atmos- titanate composite anodes and a LSCM infiltrated YSZ scaffold
pheres was observed. Despite the improvement in conductivity, also demonstrated a substantial increase in fuel cell perform-
symmetrical fuel cell performance was not an improvement on ance upon impregnation with palladium, with further increases
that found for symmetrical LSCM-based FCs.[46] noted upon ceria infiltration.[56] Substitution of 0.5% rhodium
Substitution of cobalt for manganese in LSCM was deter- or 1% nickel in place of 0.5% of palladium gave similar fuel cell
mined to elicit the highest conductivity of the tested transition performances, suggesting that the electrocatalytic activity and
metals.[127] The catalytic activity of the compounds was deter- mechanism of reaction of these metals is not dissimilar.
mined by temperature programmed reduction (TPR) and was Impregnation of an ionic conducting support with an elec-
a reasonable indicator of fuel cell performance, with the iron tronic conducting phase was expected to be especially effec-
analogue exhibiting the highest performance. The high cata- tive in forming efficient anode materials. Impregnation with
lytic activity of the iron-substituted compound was echoed in LSCM into YSZ formed catalytically active and stable anodes,
the results of fuel cell operation in CO/CO2 mixtures.[128] The with little difference in fuel cell performance between hydrogen
iron doped sample was observed to partially degrade into the and methane fuels.[136] Additional impregnation of nickel and
spinel phase upon exposure to a highly reducing atmosphere at silver doubled fuel cell performance in hydrogen and caused a
900 °C, although this was reversible upon re-oxidation.[129] 50% increase in performance in methane with no observable
Introduction of nickel or ruthenium for manganese, forming anode degradation. Despite the increased catalytic activity of
LSCRu and LSCNi, was found to increase the catalytic activity GDC over YSZ,[137] replacement of YSZ with GDC was found
of the anode[130] due to the formation of metal nano-particles to reduce fuel cell performance, although this could be due to
upon reduction. The formation of these nanoparticles has previ- impregnation of the electronically conducting phase with the
ously been found to reduce anode polarisation resistance, albeit electrolyte and not vice-versa.[138] The method of impregnation
with greater efficacy for ruthenium.[131,132] The resultant fuel also has an effect on the anode performance, with co-impregna-
cell performance of both of these anodes was <300 mWcm−2 tion of LSCM and nickel proving more effective than sequen-
at 800 °C and both anodes required >96 h before stable opera- tial impregnation of LSCM then nickel, likely due to micro-
tion at these outputs was observed. A solid state combination structural and distributional differences.[139] Despite the high
of LSCRu with GDC was found to give steady fuel cell perform- loading of the LSCM-nickel composite onto YSZ, stable opera-
ances between 400 and 500 mWcm−2 at 800 °C without notice- tion was observed for 6 hours without coking or noticeable per-
able ruthenium nanoparticles coarsening over 1000 h of opera- formance degradation and acceptable fuel cell performance was
tion.[131,132] Despite the reasonable performance of LSCRu, wet noted in both hydrogen and methane. Similar performance in
chemical infiltration of the respective metals into a LSCM- both hydrogen and methane was noted for a nickel, SDC and
electrolyte composite may be a more effective, and controllable, La0.75Sr0.25Cr0.5Fe0.5O3 impregnated YSZ anode, with reasonable
method for increasing anode performance. performance in ethanol also observed at 800 ° C.[140]
The nickel substituted material, LSCNi, was additionally In some cases the use of graded anodes has been found to
considered for symmetrical fuel cells as a result of high con- enhance both fuel cell performance and stability. A solid state
version of CH4 at 800 °C and slightly improved conductivity synthesised composite of copper, LSCM and YSZ, utilised as
over LSCM.[133,134] Despite an observed ASR of 1.3 Ωcm−2 at part of a graded anode with two anode functional layers Ni/YSZ

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and Ni/ScSZ, was found to treble fuel cell power density over degradation was observed upon operation for 50 hours for the
REVIEW

the parent Cu/LSCM/ScSZ anodes.[141] While graded anodes do LSCF-GDC composite, although after 100 hours partial degra-
have the capacity to increase fuel cell performance, the prac- dation into La2NiO4 and SrCo1-xFexO3 was seen for the nickel
ticality of these materials undermines their usage and compa- impregnated LSCF-GDC anode.[149]
rable performances can be achieved using alternative, more The chemical and redox stability of SMMO has been ques-
efficient methods. tioned recently with reports of interfacial reactions with YSZ
While ionic conduction throughout the anode is desir- and LSGM electrolytes[150] and the formation of Ruddlesden-
able, it is not strictly necessary to achieve good fuel cell per- Poppler phases upon reduction at 900°C.[51] The reported
formance. Impregnation of nickel and ceria to an LSCM sup- redox instability was successfully refuted by Marrero-López
port increased the fuel cell performance six-fold, reaching et al.,[151,141] being ascribed to the high temperature synthesis
948 mWcm−2 at 800 °C.[142] Similar performance was observed method, however interfacial reactivity with common electrolytes
in a LSCM anode infiltrated with high levels of copper and palla- does occur and requires the use of either a GDC electrolyte or
dium, 20 wt% and 1.5 wt% respectively, although a lanthanum- interlayer for long term stability.
doped ceria interlayer was required to prevent interfacial Magnesium substitution in SMMO was found to increase the
reactions between LSGM and LSCM.[143] When using methane total conductivity, in the order Mg < Co < Ni, yet fuel cell per-
as a fuel, impregnation of palladium into the anode causes a sig- formance for the cobalt analogue was determined to be superior
nificant increase in power density, not observed when hydrogen to that of the nickel, likely due to higher catalytic activity for fuel
is utilised as the fuel, suggesting that palladium might catalyse oxidation.[142,152] Increased conductivity over SMMO was fur-
methane cracking at the anode.[144] A reduction in the electrode ther compounded by high temperature annealing in a reducing
polarisation resistance is also noted for palladium impregnated atmosphere, increasing the conductivity of Sr2NiMoO6 from
anodes when using methane or ethanol as the fuel, enhancing ∼5 Scm−1 to 50 Scm−1 at 800 °C.[153] Increased catalytic perform-
the performance of a LSCM/YSZ composite.[145] Typical fuel cell ance for methane combustion was also noted with partial sub-
performances based on selected La0.75Sr0.25Cr0.5Mn0.5O3-based stitution of manganese, although with a subsequent reduction
anode materials are listed in Table 6. in the compound stability.[154] Introduction of iron for magne-
The appropriation of cathode materials for anode appli- sium achieved a slight increase in fuel cell performance com-
cations is not unknown but the most of existing cathode are pared to the nickel analogue, with no improvement observed
expected unstable under anode operating conditions.[126] As upon increased iron doping.[155,156] Stable operation of the iron
La0.6Sr0.4Co0.2Fe0.8O3 (LSCF) was found to have reasonable substituted SMMO in city gas was observed over 20 h with a
catalytic activity for methane,[146] propane and syn-gas[147] oxi- reduction of ∼ 100 mWcm−2 at 850 °C compared with pure
dation, it was investigated as a component in an anode com- hydrogen, also hinting that these compounds may be stable
posite with GDC. Reasonable fuel cell performance was noted to detrimental impurities such as H2S, ammonia and naph-
with hydrogen fuel[146] and, after nickel impregnation, similar thalene. The stability of the series of transition metal doped
performance was noted with propane fuel.[148] No anodic SMMO compounds was called into question by Vasala et al.[157]

Table 6. Fuel cell performance of selected La0.75Sr0.25Cr0.5Mn0.5O3-based anode materials.

Anode Composition Fuel Cell Performance Reference


Electrolyte/ Temperature Fuel Maximum Power Test Period
Cathode (°C) Density (mWcm−2) (Hrs)
2wt% Ag–6wt% Ni–32% La0.75Sr0.25Cr0.5Mn0.5O3–60% YSZ/LSM 850 Dry H2 Dry CH4 1302 769 - [137]
Y0.08Zr0.92O2
37wt% (NiO-La0.75Sr0.25Cr0.5Mn0.5O3)–63wt% Y0.08Zr0.92O2 YSZ/LSM 800 Dry H2 Dry CH4 1151 704 6 hrs [140]
Ni -Sm0.2Ce0.8O2–La0.75Sr0.25Cr0.5Fe0.5O3–Y0.08Zr0.92O2 YSZ/LSM-SDC 800 Dry H2 Dry CH4 960 744 406 - [141]
Dry C2H5OH
8.9wt% Ni–5.8%wt CeO2–La0.75Sr0.25Cr0.5Mn0.5O3 YSZ/LSM 800 Dry H2 Dry CH4 948 197 7 hrs [143]
20wt% Cu–1.5wt% Pd–La0.75Sr0.25Cr0.5Mn0.5O3 LDC/LSGM/SCF 850 Dry H2 Dry CH4 890 600 - [145]
35% La0.75Sr0.25Cr0.5Mn0.5O3–65% Y0.08Zr0.92O2 YSZ/LSM 850 Dry H2 Dry CH4 567 561 - [137]

Cu–La0.7Sr0.3Cr0.5Mn0.5O3–Y0.08Zr0.92O2 Ni-YSZ/Ni-ScSZ/ScSZ/PCM 800 H2 2:1 mixture 534 384 20 hrs 120 hrs [142]
CH3CH2OH-H2O
50% La0.8Sr0.2Cr0.82Ru0.18O3–50% Gd0.1Ce0.9O2 LSGM/LSCF-GDC 800 Humidified H2 530 - [132]
0.5% Pd–5% CeO2–45% YSZ/LSF-YSZ 700 Humidified H2 520 - [136]
La0.75Sr0.25Cr0.5Mn0.5O3–Y0.08Zr0.92O2
50% La0.8Sr0.2Cr0.82Ru0.18O3–50% Gd0.1Ce0.9O2 LSGM/LSCF-GDC 750 Humidified H2 458 - [131]
La0.75Sr0.25Cr0.5Mn0.5O3 – Gd0.2Ce0.8O2 YSZ/LSM-YSZ 800 Humidified H2 419 158 24 hrs [139]
Humidified CH4

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who concluded that only the Mg analogue was redox stable with electrodes involves small compositional changes to tailor each

REVIEW
the cobalt, nickel and zinc containing compounds unstable to electrode to the specific operating conditions, whilst retaining
reduction while the iron and manganese analogues unstable the desirable properties of the parent compound. A cathode of
to oxidation. This corroborates previous reports that the cobalt Sr0.9K0.1FeO3-δ and an anode of Sr1.6K0.4FeMoO6-δ were combined
and nickel analogues partially degrade upon reduction, forming with LSGM to produce an efficient SOFC, with a maximum
small amounts of metallic nickel and cobalt alongside SrO and power density of 766 mWcm−2 with H2 fuel at 800 ° C.[162] The
SrMoO4.[152] Reduction of the proportion of the molybdenum anode was later determined to be a composite of highly conduc-
for the iron containing sample has, however, been show to tive SrMoO3 phase and a MIEC SrFe0.6Mo0.4O2.7 phase, with the
improve the redox stability of the compound while retaining potassium thought to have sublimed from the structure during
reasonable conductivity.[158] The conductivity in both oxidizing high temperature synthesis. The effect of re-oxidation on the
and reducing atmospheres allowed use as a symmetrical elec- anode has yet to be investigated, however, due to the nature of
trode, achieving a fuel cell performance of ∼500 mWcm−2 at the anode, problems associated with non-homogenous volume
800 °C, comparable to that of LSCM.[46] expansion are to be expected. Typical fuel cell performances of
Much of the research into SOFC anode materials is a deli- selected alternative anode materials are listed in Table 7.
cate balance between performance and stability. Substitution Research into oxidation catalysts of hydrocarbons is a viable
of calcium for strontium in Sr2FeMoO6 significantly increased field in its own right, however it can also be a fruitful area for
the conductivity but was then observed to degrade at ∼400 °C SOFC anode researchers to utilise. Vanadium oxides have been
in nitrogen, with the opposite effect noted for the barium ana- previously investigated for their catalytic activity for hydro-
logue.[155] A similar effect was noted in SMMO, with niobium carbon and hydrogen sulphide oxidation.[163,164] A composite
and tungsten substitution for molybdenum increasing the sta- anode of vanadium oxide, YSZ and LaCrO3 was expected to
bility of the compound to reduction whilst reducing the elec- provide the necessary anode properties, however carbon depo-
tronic conductivity.[159] As SMMO has been found to be redox sition was observed upon extended use with syn-gas.[165] Soli-
stable, the advantages of niobium doping are minimal, as tary use of La0.7Sr0.3VO3 as an anode, building on work by Hui
a small increase in the ionic conductivity should occur upon and Petric,[66] improved the fuel cell performance and the sta-
increasing substitution, however doping of niobium into bility to coking yet anode coarsening caused severe perform-
the transition metal doped analogues would be of interest to ance degradation upon extended use.[166] Replacement of the
observe if this causes an increase in the redox stability of the lanthanum with cerium caused a change in fuel utilisation, as
compounds. fuel cell performance was determined to be related to H2S con-
The use of symmetrical electrodes in fuel cells would simul- centration.[167] This did not prevent utilisation of a small per-
taneously simplify fuel cell manufacture and reduce fuel cell centage of the methane fuel and coking was observed after only
costs.[160] While both anode and cathode share various require- 24 h operation. Replacement of vanadium with chromium in
ments, the problem lies in the catalytic activity and the reten- Ce0.9Sr0.1VO3 increased both the conductivity in reducing atmos-
tion of properties in both oxidising and reducing environ- pheres and the redox stability of the compound, but despite the
ments. A composite electrode with a known cathode material formation of a composite anode with nickel and YSZ the fuel
La0.7Ca0.3CrO3 and GDC exhibited acceptable conductivity cell performance was still predominantly related to the H2S
and TEC values in both oxidising and reducing atmospheres, reaction for 0.5% H2S/CH4 fuel.[168] The poor fuel cell perform-
achieving similar performance to symmetrical LSCM electrodes ance and coking upon use with hydrocarbon fuels observed for
at high temperatures.[161] An alternative to true symmetrical these compounds renders them useless as stand-alone anode

Table 7. Fuel cell performance of selected alternative perovskite anode materials.

Anode Composition Fuel Cell Performance Reference


Electrolyte/Cathode Temperature (°C) Fuel Maximum Power Density (mWcm−2) Test Period (Hrs)
Sr2CoMoO6 LDC/LSGM/SCF 800 H2 Dry CH4 Wet CH4 1017 452 634 - [153]
Sr1.6K0.4FeMoO6 LSGM/SKF 800 H2 766 - [162]
Sr2FeMoO6 SDC/LSGM/SmBaCo2O5 800 H2 Commercial City Gas 584 476 - [81]
Sr2Fe1.5Mo0.5O6 LSGM/SFM 800 Humidified H2 ∼ 500 20 [158]
80% La0.7Ca0.3CrO3–20% LSGM/LCC-GDC20 900 H2 Commercial City Gas 573 333 - [159]
Gd0.2Ce0.8O2
Sr2NiMoO6 LDC/LSGM/SCF 800 H2 Dry CH4 Wet CH4 ∼490 ∼250 ∼125 50 cycles (H2) [229]
50% LaSr2Fe2CrO3–50% GDC/LSGM/LSCF 800 Humidified H2 365 48hrs [230]
Gd0.1Ce0.9O2
Sr2MgMoO6 CGO/LSGM/LSCF 800 Humidified H2 330 - [151]
7wt% Ni–63wt% GDC/LSCF 800 Dry CH3CH2CH3 300 - [146]
La0.6Sr0.4Co0.2Fe0.8O3–
30wt% Gd0.2Ce0.8O2

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materials, however as part of a composite the introduction of M-M distances, which promotes electronic conductivity.[173,174]
REVIEW

a small percentage of these materials may simultaneously pre- Building on previous work on rutile niobium titanates, Lash-
vent H2S poisoning and increase anode performance. tabeg et al.[175] attempted to form a compound with a rutile
Formation of a mixed vanadate-molybdate oxide, structure under oxidising and reducing atmospheres, by co-
CaV0.5Mo0.5O3, exhibited high electronic conductivity, doping rutile TiO2 with niobium and chromium. While a sig-
∼525 Scm−1 at 800 °C, although degradation of the compound nificant increase in conductivity was observed, the reduction
was observed above 600 °C,[169] which precludes the use of the kinetics of the compound were slow, with equilibrium not
compound as an anode material. As calcium doping of a stron- reached after 50 h at 900 °C in 5% H2/Ar. Similarly structured
tium-based perovskite was previously found to increase the con- chromium niobate was not observed to suffer similarly slow
ductivity while reducing the redox stability, due to the oxidation kinetics, although exhibited lesser conductivity, of ∼3.7 Scm−1,
states of the vanadium and molybdenum it is unlikely that this than was observed for Ti1–2xCrxNbxO2 at 800 °C.[176] Degrada-
compound will become redox stable. tion of the chromium niobate upon high temperature reduction
Recently, Liu et al.[170] reported that a composite anode con- prevented attempts to increase the conductivity through further
taining mixed proton conducting oxide BaZr0.1Ce0.7Y0.1Yb0.1O3−δ formation of oxygen vacancies.
allows rapid transport of both protons and oxide ion vacancies. Some metal vanadates have been investigated as sulphur-
It exhibits high ionic conductivity at relatively low tempera- resistant SOFC anode materials. It has been reported that
tures (500 to 700 °C). Its ability to resist deactivation by sulfur Ce0.9Sr0.1VOx (x = 3,4) is a potential sulphur tolerant anode
and coking appears linked to the mixed conductor’s enhanced material for SOFCs at high temperatures.[177–179] Recently
catalytic activity for sulfur oxidation and hydrocarbon cracking it was found that Sr- and Ca-doped CeVO4 is redox stable in
and reforming, as well as enhanced water adsorption capability. 5%H2/Ar at a temperature below 600°C but the conductivity
This research may lead to a new direction to develop sulphur- is well below 1S/cm therefore cannot be used as SOFC anode
resistant and anti-coking anode for SOFCs based mixed proton materials.[180,181] However, Sr-doped CeVO3, Ce0.85Sr0.15VO3
conducting oxides. The conductivities of selected alternative is redox reversible and exhibits a conductivity of 2.5–6 S cm−1
perovskite anode materials are listed in Table 8. between 700 to 25 °C in 5%H2/Ar which is suitable to be used
as SOFC anode in terms of conductivity.[182] Co2V2O7[183] and
FeVO4[184] were also investigated as potential SOFC anode but
4.3. Alternative Materials it was found that they are unstable in a reducing atmosphere
therefore are not suitable candidates. As has been shown pre-
Both tungsten bronze and pyrochlore structured materials viously, poisoning by sulphurous impurities causes signifi-
have previously been investigated as anode materials, without cant difficulties in the application of anode materials as many
much success. A redox stable pyrochlore Yb0.96Ca1.04TiNbO6.98 fuels contain a trace amount of hydrogen sulphide. Without a
exhibited a conductivity of 9 Scm−1 at 800 °C, although high prior purification process, the longevity of the material will be
temperature firing in reducing atmosphere was required, with severely compromised. With this in mind, molybdenum sul-
conductivity of 0.07 Scm−1 at 800 °C observed after low tem- phides were investigated, primarily as an anode catalyst for the
perature reduction.[171] Tungsten bronze structured samarium hydrodesulphurisation of natural gas.[185] A MoS2 framework
molybdate, doped and undoped, was not found to react with a was impregnated with gold nanoparticles to prevent CO poi-
YSZ electrolyte yet exhibited conductivities uniformly less than soning when using syn-gas.[186] Despite this, fuel cell perform-
0.2 Scm−1.[172] While the recently developed pyrochlore may ance was observed to degrade over time which was attributed
have some promise, the low electronic conductivity of the tung- to sintering of the gold nanoparticles. Addition of Ni3 ± xS2 was
sten bronze compounds likely excludes them from application used to reduce the volatility of MoS2 in air by preventing MoO3
as SOFC anode materials. formation, however, despite promising fuel cell performance,
Rutile structured compound have previously come under significant reductions in performance were noted, ascribed to
consideration as SOFC anode materials due to their short nickel sulphide agglomeration.[187] Further investigation into

Table 8. Conductivity of selected alternative perovskite anode materials.

Anode Composition Anode Performance Reference


Electronic Conductivity (Scm−1) Ionic Conductivity (Scm−1) Temperature (°C) Fuel
Ca(V0.5Mo0.5)O3 525 - 800 10% H2/N2 [167]
Sr1.6K0.4FeMoO6 ∼450 - 800 H2 [160]
Ce0.9Sr0.1VO3 ∼250 - 800 5% H2S/N2 [165]
Sr2NiMoO6 ∼50 ∼5 - 800 H2 [152]
La0.75Sr0.25Cr0.5Fe0.5O3 ∼7.5 - 800 Humidified 5% H2/Ar [46]
Ce0.9Sr0.1Cr0.5V0.5O3 4.34 - 900 5% H2S/N2 [166]
Sr2CoMoO6 ∼1 - 800 H2 [229]
Sr2MgMoO6 0.8 - 800 5% H2/Ar [54]

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transition metal sulphides found that MoV2S4 demonstrated low as low as ∼1 ppm.[6] The surface formation of both LaPO4 and

REVIEW
polarisation resistance of 1.5 Ωcm2 at 800 °C in a H2S stream FePx suggests that further investigation into the effect of phos-
with stable operation observed over 3 days.[188] The utilisation of phine impurities will be necessary before syngas is considered
these materials as H2S catalysts in conventional fuel cells might for long term use with current alternative SOFC anode mate-
be viable, although it would be more practical to use these sys- rials. Previously the stability of LSCM to sulphurous impu-
tems, when efficient, as to remove the H2S from the fuel prior rities was called into question[5] with the formation of MnS2,
to use in a conventional SOFC. This could be applied in the La2O2S and α-MnOS observed upon exposure to 10% of H2S
same way as an internal reforming layer, such as Cu1.3Mn1.7O4 at 950 °C. Additionally, despite studies showing the stability of
which improved both stability and performance of a Ni/SDC metal-LSCM-YSZ composite anodes to coking, further inves-
anode operating with methane fuel.[189] tigation by Kin et al.[205] determined that the addition of ceria
is required to completely prevent carbon deposition. For both
palladium and nickel composite anodes a weight increase of
10% was observed upon exposure to methane for 24 hours at
5. Fuel Considerations
800 °C, reduced to < 3% upon ceria addition. These studies do
One of the main advantages to the use of SOFCs is the bring into question the stability of LSCM based anodes at high
sheer variety of different fuels that can be utilised. Alongside concentration of H2 S during long term fuel cell testing with
hydrogen, methane,[190] ethane,[191] propane,[149] butane,[192] commercial and hydrocarbon fuels.
ethanol,[193] methanol,[193] dimethyl ether[194] and ammonia[195]
have all been investigated as to their efficacy as SOFC fuels.
Many of these show reduced performance when compared to
6. Fabrication Methods
pure hydrogen, however direct utilisation of these fuels would
be a major advantage due to the higher energy storage den- The fabrication method is essential in determining the prop-
sity and lesser associated problems concerning storage and erties of the anode material through microstructural devel-
transportation. opments. Many of the same techniques detailed in previous
One main difficulty associated with the use of hydrocarbon reviews[25,69] are still in use today, with both screen printing and
fuels is coking, carbon deposition upon fuel oxidation, which tape casting the most widely used. Much of the conventional
can cause significant degradation to anode performance.[28] techniques can be described as ceramic powder processing
In some cases the use of steam reforming, addition of water methods, which utilise previously prepared powders with a
vapour to the fuel gas, can be used to partially alleviate this variety of binders and pressing techniques to form pellets.
effect.[196] These techniques require a high temperature sintering step
While the use of these fuels and other similar fuel mixtures, to form materials with the required microstructure, which can
such as coal derived syngas, is eminently desirable, it does introduce a large amount of undesirable defects.
present further problems to anode development, as these gases There are a variety of alternative techniques which specialise
contain various impurities which have been found to have a det- in forming thin anodes such as atmospheric plasma spray
rimental effect on SOFC performance.[197,198] As is also found (APS),[206] vacuum plasma spraying (VPS),[207] electrochem-
for hydrogen, sulphurous impurities can be found in various ical vapour deposition (EVD)[208] and laser reactive deposition
hydrocarbon gases and a substantial amount of research has (LRD).[209] The high initial cost of equipment for many of these
been conducted on the deleterious effect of these compound on alternative techniques does, somewhat, limit their use, although
fuel cell anode performance.[199] APS is the exception in that it does not require sophisticated
The presence of chlorine, arsenic and phosphorous based apparatus and a controlled atmosphere.
compounds, which have all been detected in coal-derived Infiltration of materials into a ceramic support has found
syngas, have also been found to interfere with the current Ni/ favour as an integral technique for introducing catalytic pro-
YSZ anodes through formation of Ni-impurity compounds.[197] moters, such as palladium,[56] rhodium[131] and ceria.[142] The
Previous results were found to conflict on the effect of HCl on amount of the material infiltrated tends to be small, negating
fuel cell performance,[200] although recent research by Marina any possible losses in porosity, and has been shown to coat the
et al.[201] convincingly demonstrated that fuel cell performance surface of the ceramic support with nanoparticles, with the cor-
at intermediate temperatures showed reversible degradation up rect firing temperatures. Infiltration of an electronic conductor
to 100 ppm HCl, with no further effect on fuel cell performance onto an ionic conducting support was found to give promising
observed with increasing HCl concentrations. The presence of results, although sequential infiltration of separate components
a lesser concentration of arsenic impurities was found to cause was found to be less successful than single infiltration.[139]
observable anode degradation, with 10 ppm of AsH3 causing a Atkinson et al.[210] found that infiltration of nickel in a porous
10% drop in fuel cell performance at 750°C[202] and even lower YSZ can effectively enhance the dimensional stability of anode
concentrations of 1 ppm and 0.1 ppm show gradual degrada- thus the redox stability. The synthesis method used in forming
tion over 600 h.[203] Irreversible degradation is observed upon the anode can have a noticeable effect on the particle size dis-
exposure to PH3, through microstructural changes caused by tribution hence the preference for wet-chemical techniques,
the formation of both Ni3(PO)4 and Zr2P2O7.[204] which produce smaller sized particles with a higher uniformity
Degradation of anode materials by syngas impurities is not than solid techniques, in the production of anode materials.
limited to nickel-based cermets, as irreversible degradation of a The particle size of the powder precursor for anode fabrica-
LSCF-GDC composite at 800 °C was found for phosphine levels tion will have a profound effect on anode microstructure. Kwon

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et al.[211] determined that a powder precursor prepared by spray Viable performance of cermet anodes, generally considered
REVIEW

drying–with a nano-sized phase distribution–used in APS gave to be 0.5 Wcm−2, is in the range of 600 °C to 800 °C and occurs
superior conductivity, hardness and microstructural uniformity for a wide variety of different materials. The main disadvan-
than a blended analogue. tages, coking and poisoning by sulphurous impurities, still
Ball milling of the powders post-fabrication of the anode is remain for a majority of cermet anodes, yet newly developed
a frequently utilised technique to control the particle size. Li anodes, such as Ni-Fe alloys, have shown promising improve-
et al.[212] used a novel self-rising synthesis technique to form ments in this area. The redox stability of these compounds can
Ni-SDC, utilising PVA and urea to form porous metal oxide still be called into question, although this can be somewhat
powders with a low filled density, which used both a one neutralised using modern processing techniques.
step method from the metal nitrates and a separate method For composite ceramic anodes only a small proportion of
which included a ball milling step. The fuel cell with the ball the materials reach reasonable fuel cell performance and at a
milled anode exhibited consistently superior performance to higher temperature, ∼800 °C, than is found for cermet anodes.
that without, nearly doubling the maximum power density at The role of catalysts in these materials has been shown to be a
600 °C. major factor in fuel cell performance, with huge improvements
The anodic porosity is important to take into account as this in fuel cell performance upon infiltration of a small amount of
will control the mass transport within the anode and thus will anode catalyst. The effect of impregnation of both the anode cat-
significantly affect the fuel cell performance. The porosity of alyst and the electronic conducting phase has also been proven
these materials can be regulated through changes in sintering to be a useful technique for improving fuel cell performance,
temperatures and the use of pore formers such as starch and increasing the TPB whilst retaining the maximum surface cata-
graphite. Suzuki et al[213] ably demonstrated the effect of sin- lytic active sites.
tering temperature on the microstructure of the anode, with While progress in the improvement of anode performance
increasing sintering temperature reducing the anode porosity. has been made, there is still scope for further enhancement.
Corbin et al.[214] investigated the effects of structure of Ni/YSZ The stability of cermet anodes when using hydrocarbon fuels is
cermet on conductivity and thermal expansion coefficient and it still not ideal while for cermet-alternatives demonstrate insuf-
was found that fine scale porosity will have a more detrimental ficient fuel cell performance at lower temperatures. Recent
impact on conductivity compared to a coarse porous structure. alloys for cermets have been developed which show prom-
However, Suzuki et al.[215] report a correlation between the ising stability to coking while for alternative materials an area
microstructure of the anode electrode of a SOFC and its elec- of interest for future research will be various mixed transition
trochemical performance for a tubular design. It was shown metal-molybdenum oxides. Both fields have exhibited signs
that the electrochemical performance of the cell was extensively that future research could provide solutions to both of these
improved when the size of constituent particles was reduced so problems, creating further potential for commercialisation of
as to yield a highly porous microstructure. this technology.
Despite exhibiting lower conductivity, the anode with the
highest porosity, 57% pre-reduction, was found to demonstrate
the highest fuel cell performance, 1.1 Wcm−2 at 600 °C, par-
tially due to the increased gas diffusion and the smaller nickel Acknowledgements
particle size. An increase in performance was also noted when We would like to thank EPSRC for funding. One of the authors (Cowin)
using a porosity graded anode,[216] although it must be noted thanks ScotChem SPIRIT scheme for a PhD studentship.
that the increase was small compared to that noted by Suzuki,
partially due to the lack of optimisation of the FC and the small
increase in porosity with each 10μm thick functional layer. The Appendix 1. Glossary of Abbreviations:
opposite effect was noted when using pure ceramic anodes,[75]
a LST-YSZ composite, where a reduction in the porosity from APS, Atmospheric plasma spray
50% to 30% increased the fuel cell performance from 0.2 Wcm−2 ASD, A-site deficient
to 0.23 Wcm−2. This effect is likely due to the lower electronic ASR, Area specific resistance
conductivity compared to Ni/YSZ cermets and thus electronic BSD, B-site deficient
conduction through the anode is likely to limit the performance EPD, Electrophoretic deposition
to a greater extent than mass transport effects. DFT, Density functional theory
FC, Fuel cell
GDC, Gadolinium doped ceria–Electrolyte–GdxCe1-xO2
LCO, Lanthanum doped ceria–LaxCe1-xO2
7. Conclusions
LSCF, Perovskite cathode–La0.6Sr0.4Co0.8Fe0.2O3-d
A significant amount of research has been conducted in this area LSCM, Perovskite anode–La0.75Sr0.25Cr0.5Mn0.5O3-d
in the short span since the last full scale review in 2007, with LSCNi, Perovskite anode–La0.75Sr0.25Cr1-xNixO3-d
improvements noted for both cermet and cermet-alternative LSCRu. Perovskite anode–La0.75Sr0.25Cr1-xRuxO3-d
materials. Despite this increase in fuel cell performance much LSGM, Perovskite electrolyte–La1-xSrxGa1-yMnyO3-d
of the progress has been made through alterations of the syn- LSSM, Perovskite cathode–La0.8Sr0.2Sc0.2Mn0.8O3-d
thesis route and incorporation of catalysts rather than the devel- LST, Lanthanum doped strontium titanate–Anode–Sr1−x
opment of significant new materials. LaxTiO3

328 wileyonlinelibrary.com © 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim Adv. Energy Mater. 2011, 1, 314–332
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MIEC, Mixed ionic electronic conductor [23] A. Atkinson, S. Barnett, R. J. Gorte, J. T. S. Irvine, A. J. McEvoy,

REVIEW
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pO2, Partial pressure of oxygen
[27] T. Hibino, A. Hashimoto, M. Yano, M. Suzuki, M. Sano, Electro-
Redox, Reduction and Oxidation chim. Acta 2003, 48, 2531.
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[34] A. Faes, A. Nakajo, A. Hessler-Wyser, D. Dubois, A. Brisse,
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