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Company Name: Siddique Ice By

Welding Procedure Specification NO. 003 Date: 06/03/2019


Supporting PQR NO.(s) Revision No.
00
Welding Process(es): SMAW Types: Manual

JOINTS(QW-402) Details
Joints Design T & Corner Joint
Backing: Yes  No 
Backing materials (Type) None
(Refer to both backing and retainers)
□ Metal Non fusing □ Metal
□ Nonmetallic □ Other
Sketches, Production Drawings, Weld Symbols, or Written Description
Should show the general arrangement of the parts to be welded. Where
Applicable, the root Spacing and the details of weld groove may be
specified.
[At the option of the Manufacturer, sketches may be attached to illustrate
Joint design, weld layers, and bead sequence (e.g., for notch toughness
Procedures, for multiple process procedures, etc.)]
*BASE METALS (QW-403)
P-No. 01 Group No. 01 to P-No. 01 Group No. 01
OR
Specification Type and Grade ASTM A36
To Specification Type and Grade ASTM A36
OR
Chem. Analysis and Mech. Prop.
To Chem. Analysis and Mech. Prop.
Thickness Range:
Base Metal: Groove Fillet All
Other

*FILLER METALS (QW-404) SMAW


Spec. No. (SFA) 5.1
AWS No. (Class) E-6013
F-No. 2
A-No. 1
Size of Filler Metals 3.2mm & 4.0mm
Weld Metal Thickness Range:
Groove
Fillet All
Electrode-Flux (Class) None
Flux Trade Name None
Consumable Insert None
Other
WPS No. 003 Rev.
00

POSITIONS (QW -405) Post weld heat treatment (QW-407)


Position(s) of Groove Temperature Range N/A
Welding Progression: Up Down Time Range N/A
Position(s) of Fillet 1F, 2F, 3F & 4F
GAS (QW-408)
Preheat (QW-406) Percent Composition
Preheat Temperature, Minimum 10°C Gas(es) (Mixture) Flow Rate
Interpass Temperature, Maximum
Preheat Maintenance Shielding
Trailing
Backing

ELECTRICAL CHARACTERISTICS (QW-409)


Current AC or DC DC Polarity Positive & Negative
Amps (Range) 70-140 Amp Volts (Range) 20-25 V
(Amps and volts range should be recorded for each electrode size,
Position, and thickness, etc. This information may be listed in a
Tabular form similar to that shown below.)

Tungsten Electrode Size and Type


Mode of Metal Transfer for GMAW
Electrode Wire Feed Speed Range

Weld size Process Side Weld Layer Filler Diameter Current (Amperes)
(no. of Layer) (Diameter)
5 mm 1
6 mm 1
8 mm 1 1, 2
10 mm SMAW Or 1, 2 3.2 mm 90-140
2
12 mm 1-3
16 mm 1-4
>=20 mm 1-5+
TECHNIQUE (QW-410)
String or Weave Bead String and Weave Bead
Orifice or Gas Cup Size None
Initial and interpass Cleaning (Brushing, Grinding, etc.) Power Brushing & Grinding
Method of Back Gouging N/A
Oscillation N/A
Contact Tube to Work Distance None
Multiple or Single Pass (Per Side) Multi pass
Multiple or Single Electrodes Single
Travel Speed (Range) Manual

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