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CHAPTER 2

CONDUCTION

1
MEC 551 Thermal Engineering
Conduction
Outlines for Chapter 2

2.1 Fourier`s law of heat conduction


2.2 Thermal conductivity of materials
2.3 Thermal resistance circuits: Plane wall and
cylindrical geometries; Conduction with
convection
2.4 Solution of 2D temperature distribution using
finite difference techniques: internal and
external nodes, heat transfer rate across
surfaces

2
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction

Fins

Rectangular
1, 2 and 3 D
Conduction Spherical General
Equation

Cylindrical
Solve/Analyze a
problem

• Thermal Resistance Method


• Boundary and Initial Conditions
• Numerical Method

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 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction

Conduction Analysis
The driving force for any heat transfer is
temperature difference
Some heat transfer problems in engineering
application require the determination of
temperature distribution throughout the
medium
An approach is required in order to calculate
some quantities of interest such as the local
heat transfer rate, thermal stress and thermal
expansion

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 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction

Steady vs Transient Heat Transfer


 Steady implies no change with time at any point within the
medium

 Transient implies variation with time or time dependence

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 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
Multidimensional Heat Transfer
 Heat transfer problems are also classified as being:
 one-dimensional
 two dimensional
 three-dimensional
 In the most general case, heat transfer through a medium is three-
dimensional. However, some problems can be classified as two- or one-
dimensional depending on the relative magnitudes of heat transfer rates
in different directions and the level of accuracy desired.
 One-dimensional if the temperature in the medium varies in one
direction only and thus heat is transferred in one direction, and the
variation of temperature and thus heat transfer in other directions are
negligible or zero.
 Two-dimensional if the temperature in a medium, in some cases, varies
mainly in two primary directions, and the variation of temperature in the
third direction (and thus heat transfer in that direction) is negligible.

6
 MEC 551 Thermal Engineering
7
 The rate of heat conduction through a medium in a specified
direction (say, in the x-direction) is expressed by Fourier’s
law of heat conduction for one-dimensional heat
conduction as:

Heat is conducted in the direction


of decreasing temperature, and
thus the temperature gradient is
negative when heat is conducted
in the positive x -direction.

8
2.1 Fourier`s law of heat conduction
 The first thing is defining the specification of the location of
that point and can be done by using
Three prime coordinate systems:
a) rectangular (T(x, y, z, t)) ,
b) cylindrical (T(r, f, z, t)),
c) spherical (T(r, f, q, t)).

9
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction

Fourier’s Law of Heat Conduction

Where n= the normal of isothermal surface at point P


 T
Q n  kA
n
 T
Q x  kA
x
 T
Q y  kA
y
 T
Q z  kA
z

10
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
Energy balance
Rate of heat storage = Net rate of heat into element + rate of heat generation

Net rate of Rate of


Rate of +
= Heat into Heat
Heat Storage
Element Generation

Differential volume
dV = Adx

11
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
a)Rectangular Coordinates
Cartesian Coordinates: dQ(z+dz)
Z dQx

dz

dQy dQ(y+dy)
Y
dx
X
dy
dQ(x+dx) dQz
MEC 551 Thermal Engineering 12
2.1 Fourier`s law of heat conduction
a)Rectangular Coordinates
Differential volume:

dV  dx  dy  dz Fourier`s Law
Heat conduction rate in x-direction (into element):

 k  dy  dz  
dT dT
dQx  k  A 
dx   dx
A

dz
dQx
dy

13
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
a)Rectangular Coordinates
Taylor Series Expansion:

f ( x  h)  f ( x)  h  f ( x)  
Substitute our equation:

0
 T
 f ( x)  d Q X  k  dy  dz  
x
h  dx
  
 d Q x 
   2
 k  dy  dz   2
T
f ( x) 
x x

14
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
a)Rectangular Coordinates

 T  2T
d Q( x  dx)  k  dy  dz   k  dy  dz  dx  2
  
x   x

  
d Qx   d Q x 
  dx
x
 Therefore the net rate of flow in the x-direction is:

  T  T  2T 
d Q x  d Q x  dx  k  dydz    k  dydz  k  dydzdx 2 
x  x x 
 2T
 k  dx  dy  dz  2
x
15
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
a)Rectangular Coordinates

 Likewise:

   2T
d Q y  d Q y  dy  k  dx  dy  dz  2
y
  T
2
d Q z  d Q z  dz  k  dx  dy  dz  2
z

16
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
a)Rectangular Coordinates

In addition to the heat flow into and out of the element, there
is also the possibilities of:

- Heat being generated within the element (e.g. due


to the flow of electricity).

- Heat being stored within the element, as in the case of


an unsteady-state condition.

17
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
a)Rectangular Coordinates
In the case of heat generated is:
 
q dV  q  dx  dy  dz 
rate of heat
generated
per volume

In the case of heat storage is:

T T
  C p  dV    C p  dx  dy  dz 
 
t density  t

specific
heat rate of
temperature
change

18
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
a)Rectangular Coordinates
Assuming the element may expand or contract freely at constant
pressure, the energy balance is given by:

In equation form this is:

T   2T  2T  2T  
  CP   k  2  2  2   q
 x 
 t
  
 
y

z
 Rate of Heat
Rate of Heat Storage Generation
Net Rate of Heat int o element

19
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
a)Rectangular Coordinates
Knowing that:
k
 ~
Thermal diffusivity (i.e. the ratio of
  CP heat conduction to heat storage)

Substituting α in, this equation becomes the general


differential conduction equation for rectangular coordinates:


1 T   2T  2T  2T  q
   2  2  2  

t 
x y z  k
Rate of Heat Storage
   Rate of Heat
Net Rate of Heat int o element Generation

20
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
a)Rectangular Coordinates
For a special cases:
Fourier Equation (When no heat generation, q′ =0):

1 T   2T  2T  2T 
   2  2  2 
 t  x y z 
Poisson Equation (at steady state, T/t =0):

  2T  2T  2T  q
 2  2  2    0
 x y z  k
Laplace Equation (at steady state with no heat generation):

  2T  2T  2T 
 2  2  2   0
 x y z 

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 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
a) Rectangular Coordinates – Lets Try

1. Consider a medium in which the heat conduction


equation is given in its simplest form;

a. Is heat transfer steady or transient?


b. Is heat transfer 1,2 or 3D dimensional?
c. Is there heat generation in the medium?
d. Is the thermal conductivity of the medium
constant or variable?

22
2.1 Fourier`s law of heat conduction
a) Rectangular Coordinates – Let’s Try

2. Write a one dimensional transient heat


conduction equation for a plane wall with
constant thermal conductivity and heat
generation.

23
2.1 Fourier`s law of heat conduction
b) Spherical Coordinates
Now calculate the general conduction equation in spherical
coordinates
z z

q
T(r,Φ,q)
r

x y x y
Φ

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 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
b) Spherical Coordinates
Now calculate the general conduction equation in spherical
coordinates
z q(q)
q(r+dr)
r·dq
r·dq q
dq
dr
r q(Φ)

dΦ y q(r)
x
r·sinq·dΦ
r·q q(Φ+dΦ)
q
q(q+dq)

MEC 551 Thermal Engineering 25


2.1 Fourier`s law of heat conduction
b) Spherical Coordinates
Differential volume:

dV  dr   rdq   r sin q  df  r·dq


q(r)
 r df  dq  dr  sin q
2

Heat conduction rate in r-direction (in to element):


 T
d Q r  k r sin q  df   rdq  
   r
A

T
 kr df  dq  sin q 
2

r
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 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
b) Spherical Coordinates

 Heat conduction rate in r-direction (out of element):

q(r+dr)
  
 
 d Q r 
d Q ( r  dr )  dQ r    .dr r·dq
r
T
  kr df  dq sin q
2

r
  2
T
  kr df  dq sin q 2 .dr
2

 r 
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 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
b) Spherical Coordinates
Total heat conduction rate in r-direction:

  T T
d Q r  d Q ( r  dr )   kr df  dq sin q
2
 kr df  dq sin q
2

r r
  T
2
  kr df  dq sin q 2 .dr
2

 r 

   2  2T 
d Q r  d Q ( r  dr )  k  df  dq  dr sin q r 2 
 r 

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 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
b) Spherical Coordinates
Heat conduction rate in q-direction (in to element):
 T
d Qq  k  dr  r sin q  df  
 r  dq
A

T
 k  dr  sin q  df
q
q(q)
dr

r·sinq·dΦ

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 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
b) Spherical Coordinates
Heat conduction rate in q-direction (out of element):

  
 
  d Qq 
d Q q  dq   d Qq  dq   
q
T   2T 
  k  dr  sin q  df  k  dr  df  sin q  dq
2 
q  q 
q(q+dq)
dr

r·sinq·dΦ

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 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
b) Spherical Coordinates
Total heat conduction rate in q-direction:

  T T
d Qq  d Q q  dq    k  dr  sin q  df  k  dr  sin q  df 
q q
  2T 
 k  dr  df  sin q  dq
2 
 q 

    2T 
d Qq  d Q q  dq   k  dr  df  dq   sin q 
2 
 q 

31
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
b) Spherical Coordinates
Heat conduction rate in Ф-direction (in to element):

 T
d Qf  k r  dq  dr  q(Φ)
r sin q  f r·dq

k  dq  dr T

sin q f

32
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
b) Spherical Coordinates
Heat conduction rate in Ф-direction (out of element):

  
 
 d Qf 
d Q f  df   d Qf  df   
f
k  dq  dr T k  dq  dr  df  2T
    2
sin q f sin q f

r·dq
q(Φ+dФ)

33
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
b) Spherical Coordinates
Total heat conduction rate in Ф-direction:

  k  dq  dr T k  dq  dr T
d Qf  dQ f  df       
sin q f sin q f
k  dq  dr  df  2T
  2
sin q f

  k  dq  dr  df  T
2
d Qf  d Q f  df    2
sin q f

34
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
b) Spherical Coordinates
Rate of Heat Generation:

 
q dV  q r 2 dr  df  dq  sin q
Rate of Heat Storage:

T T
  CP  dV     CP r dr  df  dq  sin q 
2

t t

35
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
b) Spherical Coordinates
The energy balance is given by:

T
  C P r dr  df  dq  sin q 
2

t
 2  2T 
r sin q 2  
 r 
 T
2
  2
k  dr  df  dq  sin q     q r dr  df  dq  sin q
q 2
 
 1 T 
2

 sin q f 2 
 
36
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
b) Spherical Coordinates
The energy balance is given by:

T
  C P r dr  df  dq  sin q 
2

t
 1 2  2T 
 2 .r .k . 2   
 r r 
1 1 T
2
  2
r dr  df  dq  sin q  2
2
.k . sin q . 2    q r dr  df  dq  sin q
r sin q q
 
1 1 1 T
2

.k
 r 2 sin q sin q f 2 . 
 
37
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
b) Spherical Coordinates
The energy balance is given by:

  C P T

k t
 1 2  2T 
 2 .r . 2   
 r  r  
1 1 T
2
 q
 r 2 sin q . sin q . q 2    k
 
1 1 1 T 2

.
 r 2 sin q sin q f 2 
 
38
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
b) Spherical Coordinates
Therefore the conduction equation in spherical
coordinates is:

1 T

 t

1   2 T  1   T  1  T q 2
 r  2   sin q  2 2  2 
r r  r  r sin q q 
2
q  r sin q f k

39
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
Homework 1: Derive the equations for cylindrical coordinates

40
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction

Equations for cylindrical coordinates:

1 T  T 1 T 1  T  T q 
2 2 2
  2    2 2 2 
 t 
r r r q
 r
 z k
1   T 
  r 
r r  r 

1 T 1   T  1  T  T q  2 2
   r  2  2  2 
 t r r  r  r q z k

41
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
Lets Try (spherical and cylindrical coordinates)
3. Consider a medium in which the heat conduction
equation is given in its simplest form;

a. Is heat transfer steady or transient?


b. Is heat transfer 1,2 or 3D dimensional?
c. Is there heat generation in the medium?
d. Is the thermal conductivity of the medium constant or
variable? 42
2.1 Fourier`s law of heat conduction
Lets Try (spherical and cylindrical coordinates)

4. Write a three-dimensional steady


state heat conduction equation for
spherical with constant thermal
conductivity and no heat generation.

43
BOUNDARY AND INITIAL CONDITIONS
The description of a heat transfer problem in a medium is not complete without a full
description of the thermal conditions at the bounding surfaces of the medium.
Boundary conditions: The mathematical expressions of the thermal conditions at the
boundaries.

The temperature at any


point on the wall at a
specified time depends
on the condition of the
geometry at the
beginning of the heat
conduction process.
Such a condition, which
is usually specified at
time t = 0, is called the
initial condition, which
is a mathematical
expression for the
temperature distribution
of the medium initially.

44
2.1 Fourier`s law of heat conduction

Boundary and Initial Conditions


The 4 most common boundary conditions are:
a. Constant Surface Temperature:

T
T(0,t) = Ts
Ts
x

T(x,t)

45
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction

Boundary and Initial Conditions


b. Constant and finite heat flux (heat transfer rate per unit area,
W/m2):
T
T qs
k  qs
x x 0 T(0,t)
x

qs

46
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction

Boundary and Initial Conditions


c. Adiabatic or insulated surface:

T
0 T(0,t)
x x 0 x

T(x,t)

47
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction

Boundary and Initial Conditions


d. Convection surface condition:

x
q

T(x,t)
T∞, h
48
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
Let’s Try!

4. Consider a large plane wall of thickness


L=0.2m, thermal conductivity k=1.2W/m.K
and surface area A=15m2. The two sides of
the wall are maintained at constant
temperatures of T1=120C and T2=50C,
respectively. Determine the variation of
temperature within the wall and the value of
temperature at x=0.1 and the rate of heat
conduction through the wall under steady
conditions.
49
2.1 Fourier`s law of heat conduction
Let’s Try!

5. Consider a large plane wall of thickness L=0.3m, thermal


conductivity k= 2.5 W/mK and surface area A= 12 m2. The left
side of the wall at x=0 is subjected to a net heat flux of 700
W/m2 while temperature at that surface is measured to be T1=80
C. Assuming constant thermal conductivity and no heat
generation in the wall (a) Express the differential equation and its
boundary condition for steady one D (b) solve the differential
equation (c) evaluate the temperature at the right wall at x=L
50
 MEC 551 Thermal Engineering
2.1 Fourier`s law of heat conduction
Let’s Try!

6. A steam pipe of length L=20 m, inner


radius r1= 6 cm, outer radius r2 = 8 cm,
and thermal conductivity k = 20 W/m.K
as shown in the figure. The inner and
outer surfaces of the pipe are
maintained at the average temperature
of T1= 150 C and T2 = 60 C
respectively. Obtain a) general
equation for temperature distribution
inside the pipe under steady condition
and determine the heat loss from the
steam through the pipe.
51
2.1 Fourier`s law of heat conduction
Let’s Try!

A spherical container of inner radius r1 = 2 m, outer


radius r2 = 2.1 m, and thermal conductivity k= 30
W/mK is filled with iced water at 0C. The container is
gaining heat by convection from the surrounding air
at T= 25 C with a heat transfer coefficient of h= 18
W/mK. Assuming the inner surface temperature of
the container to be 0C, (a) express the differential
equation and the boundary conditions for steady one
dimensional heat conduction through the container,
(b) obtain relation for the variation of temperature in
the container by solving the differential equation (c)
evaluate the rate of heat gain to the iced water.
Conduction
Outlines for Chapter 2

2.2 Thermal conductivity of materials

53
 MEC 551 Thermal Engineering
2.2 Thermal conductivity of materials

Thermal conductivity
 Thermal conductivity (k) of a material is the measure
of the ability of the material to conduct heat.

Gas Liquid Solid

54
2.2 Thermal conductivity of materials

Thermal conductivity

55
2.2 Thermal conductivity of materials
Thermal conductivity
 Thermal conductivity is
temperature dependent

56
2.2 Thermal conductivity of materials
Thermal conductivity

57
Conduction
Outlines for Chapter 2

2.1 Fourier`s law of heat conduction


2.2 Thermal conductivity of materials
2.3 Thermal resistance circuits: Plane wall and
cylindrical geometries; Conduction with
convection
2.4 Solution of 2D temperature distribution using
finite difference techniques: internal and
external nodes, heat transfer rate across
surfaces

58
 MEC 551 Thermal Engineering
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection

1-D Steady State Conduction


 One-dimensional (1D) heat conduction
Implies that the temperature gradient exists in only one
direction.

 Steady state systems (SS)


The temperature within the solid is assumed to not be time
dependent.

59
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection

Thermal Resistance Method


 1-D/SS analysis can be applied to problems to
determine the temperature distribution and heat flow
in a solid, slab, cylinder, or sphere.

 The thermal resistance approach (similar to Ohm’s


Law) is a technique that simplifies complicated
problems which involve multi-layered mediums when
there is no heat generation (q′=0).

60
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection

Thermal Resistance Method


 If q′(x)=0 (no heat generation) then the rate of flow of heat energy
normal to the area (A) is given by:
 T T T
Q  kA  kA 
x L R
L
where : R 
kA
 L – Thickness of the slab
 A – Area normal to the direction of heat flow
 K – Thermal conductivity coefficient
 ∆T – Temperature difference (gradient)
 R – Thermal resistance
61
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection

Thermal Resistance Method


 This is like Ohm’s Law:

Potential Difference (V )
Current ( I ) 
Re sis tan ce ( R)

 Therefore, circuit representations can provide a useful tool


for both conceptualizing and calculating heat transfer
problems.

62
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Analogy to Electrical Current Flow
 Eq. 3-5 is analogous to the relation for electric current flow I,
expressed as
V1  V2
I (3-6)
Re

Heat Transfer Electrical current flow


Rate of heat transfer  Electric current
Thermal resistance  Electrical resistance
Temperature difference  Voltage difference
63
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection

Thermal Resistance Method


T
T1 1 k, A
dT
q(x) q(x)
2
T2
T2
X
dx

Q Q
T1 T2
L
R
kA

64
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection

Thermal Resistance Method


• Example 2.2 - Multi-Layer Wall: Determine Q.
AA  AB  AC  A
kA, AA kB, AB
T kC, AC

T1
Q(x)
T2
B
A C
T3
T4
X

Q Q
T1 RA T2 RB T3 RC T4 65
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Thermal Resistance Method
(Example 2.2)

Q Q
T1 RA T2 RB T3 RC T4


Q  k A A
T2  T1 
 k A
T3  T2 
 k A
T4  T3 
x A xB xC
B C

x A xB xC
RA  ; RB  ; RC 
kA A kB A kC A
66
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Thermal Resistance Method
(Example 2.2)

Q Q
T1 RA T2 RB T3 RC T4


Q
T1  T4 
x A xB xC
 
k A A k B A kC A

Toverall thermal potential difference


 
R thermal resis tan ce
67
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Generalized Thermal Resistance Network
 The thermal resistance concept can be used to solve steady
heat transfer problems that involve parallel layers or
combined series-parallel arrangements.
 The total heat transfer of two parallel layers

T1  T2 T1  T2 1 1 
Q  Q1  Q2    T1  T2    
R1 R2  R1 R2 
1
Rtotal (3-29)
1 1 1  RR
     Rtotal = 1 2 (3-31)
Rtotal  R1 R2  R1  R2

68
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Combined Series-Parallel Arrangement
The total rate of heat transfer through
the composite system
T1  T
Q (3-32)
Rtotal
where

R1R2
Rtotal  R12  R3  Rconv   R3  Rconv (3-33)
R1  R2
L1 L2 L3 1
R1  ; R2  ; R3  ; Rconv  (3-34)
k1 A1 k2 A2 k3 A3 hA3
69
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Thermal Resistance Concept- Conduction
Resistance
 Equation 3–3 for heat conduction through a plane wall
can be rearranged as
T1  T2
Qcond , wall  (W) (3-4)
Rwall

 Where Rwall is the conduction resistance expressed as

L
Rwall  ( C/W) (3-5)
kA
70
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Thermal Resistance Concept- Convection Resistance

 Thermal resistance can also be applied to convection processes.


 Newton’s law of cooling for convection heat transfer rate
( Qconv  hAs Ts  T  ) can be rearranged as
Ts  T
Qconv  (W)
Rconv
 Rconv is the convection resistance
1
Rconv  ( C/W)
hAs

71
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Thermal Resistance Concept- Radiation Resistance

 The rate of radiation heat transfer between a surface and the


surrounding
Ts  Tsurr

Qrad   As T  T s
4 4
surr   hrad As (Ts  Tsurr ) 
Rrad
(W)

1
Rrad  (K/W)
hrad As

hrad 
Qrad
As (Ts  Tsurr )

  Ts2  Tsurr
2
T 
 s surr 
 T (W/m 2
 K)

72
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Thermal Resistance Concept- Radiation and Convection
Resistance
 A surface exposed to the surrounding might involves
convection and radiation simultaneously.
 The convection and radiation resistances are parallel to
each other.
 When Tsurr≈T∞, the radiation
effect can properly be
accounted for by replacing h
in the convection resistance
relation by
hcombined = hconv+hrad (W/m2K)

73
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Thermal Resistance Network
 consider steady one-dimensional heat transfer through a
plane wall that is exposed to convection on both sides.
 Under steady conditions we have
Rate of Rate of Rate of
heat convection = heat conduction = heat convection
into the wall through the wall from the wall
or

Q  h1 A T ,1  T1  
T1  T2
kA  h2 A T2  T,2 
L
74
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Thermal Contact Resistance
 In reality surfaces have some roughness.
 When two surfaces are pressed against each other, the peaks form good
material contact but the valleys form voids filled with air.
 As a result, an interface contains
numerous air gaps of varying sizes
that act as insulation because of the
low thermal conductivity of air.
 Thus, an interface offers some
resistance to heat transfer, which
is termed the thermal contact
resistance, Rc.

75
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Multilayer Plane Walls
 In practice we often encounter plane walls that consist of
several layers of different materials.
 The rate of steady heat transfer through this two-layer
composite wall can be expressed through where the total
thermal resistance is

Rtotal  Rconv ,1  Rwall ,1  Rwall ,2  Rconv ,2


1 L1 L2 1
   
h1 A k1 A k2 A h2 A

76
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection

Radial Systems
 Cylindrical and spherical systems often experience
temperature gradients in the radial direction only and
in the case can be treated as one-dimensional.

77
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
1-D, SS Heat Conduction - (Cylindrical Coordinates)
Example 2.5:
Hollow Cylinder (Tube) (with convective surface conditions):
Find all of the thermal resistances.
Cold Fluid, Tf2, h2
No heat generation
T1 q  0
r2

Hot fluid r1 Hot fluid


Tf1, h1 Tf1, h1
T2
L 78
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
1-D, SS Heat Conduction - (Cylindrical Coordinates)
Example 2.5:
 Solve using the thermal
resistance method:

1
Rf1 
 The resistances Rf1 and 2r1 L  h1
Rf2 can be found from 
Interior Surface
Area of Cylinder
Newton’s Law of
Cooling: 1
Rf 2 
2r2 L  h2

Outer Surface
Area of Cylinder 79
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
1-D, SS Heat Conduction - (Cylindrical Coordinates)
Example 2.5:
• The resistance RA can be found from Fourier’s Law:
 dT
Qcond  kA
dr
r2

Qcond
T2

r A  dr  T k  dT
1 1
2 rL

Q cond 2 1
r T1


2 L r1 r
 dr   k  dT
T2


Qcond  2 L  k
T1  T2 
ln  2 
r
r1
80
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Example 2.5:
If the heat transfer rate is constant, this can be further simplified:

 T1  T2
Qcond 
RA
Thermal
ln  2 
r Resistance

RA   r1 
2 L  k1

81
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
1-D, SS Heat Conduction - (Cylindrical Coordinates)
Example 2.6:
Example 2.6: Composite Cylindrical Wall. Solve Q in terms of
the overall thermal resistance (Rtot) and overall heat transfer
coefficient (U).
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
1-D, SS Heat Conduction - (Cylindrical Coordinates)
Example 2.6:
Composite layers C
B

A
rA
rB TA
TB
rC TC
TD

rD 83
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Example 2.6:
Use the thermal resistance method:
T
rA
TA Tf1 TA
rB TB
TB
TC TC
rC TD
TD
Tf4
rD r

Tf1 Rf1 TA RA TB RB TC RC TD Rf4 Tf4


Tf 1  Tf 2
Q r 
 rB  ln  rC  ln  rD 
ln      
1
  rA
  rB
  rC

1
2 rA Lh1 2 k A L 2 k B L 2 kC L 2 rD Lh284
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Let’s Try!
A 1.0 m X 1.5 m double pane window consists of two 4 mm
thick layers of glass (k=0.78 W/mK) that are separated by a
5 mm air gap (Kair=0.025 W/mK). The heat flow through the
air gap is assumed to be by conduction. The inside and
outside air temperatures are 20°C and -20°C, respectively
and the inside and outside heat transfer coefficients are 40
and 20 W/m2K. Determine;

(a) The daily rate of heat loss through the window in a


steady operation
(b) The temperature difference across the largest thermal
resistance
85
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
Let’s Try!
2. Steam at 320C flows in a cast iron pipe (k=80W/mK)
whose inner and outer diameters are D1=5 cm and D2=5.5
cm, respectively. The pipe is covered with 3 cm thick glass
wool insulation with k=0.05 W/m.K. Heat is lost to the
surroundings at 5C by natural convection and radiationwith
a combined heat transfer coefficient of h2=18W/m2.K.
Taking the heat transfer coefficient inside the pipe to be
h1=60W/m2K, determine the rate of heat loss from the
steam per unit length of the pipe. Also determine the
temperature drops across the pipe shell and the insulation.

86
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
1-D, SS Heat Conduction - (Spherical Coordinates)

Critical Thickness of Insulation

 Consider a tube, cable, or wire dissipating heat


from the outer surface into the surrounding air by
convection.
 It is covered by a layer of insulation to minimize
heat loss. In many cases, the thermal resistance
offered by a metal tube or wire is negligibly small
in comparison to the insulation.
87
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
1-D, SS Heat Conduction - (Spherical Coordinates)
Critical Thickness of Insulation
The tube wall temperature (To) is nearly the same as the
fluid.
To, ho

insulation

insulation ri
ri

Ti ro Ti
ro

(a) Rod or Wire (b) Pipe 88


2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
1-D, SS Heat Conduction - (Spherical Coordinates)
Critical Thickness of Insulation
 For a single layer of insulation material, the heat transfer rate is
given by:

 Ti  To Ti  T
Qr  
Ri  Ro 1
2 kL  ln 
ro
ri  1
2 ro Lho

 Ri ≡ Thermal resistance due to conduction in the insulation.


 Ro ≡ Thermal resistance due to convection on the surface.

89
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
1-D, SS Heat Conduction - (Spherical Coordinates)
Critical Thickness of Insulation

 Assume Ti, To, k, L, ri, h all remain constant and allow ro to


vary between ri < r < ro.

 T  T
Qr  1

i o

2 kL  ln ro
ri  1
2 ro Lho
  
Ri Ro

As ro increases, the thermal resistance Ri also increases as Ro


decreases. 90
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
1-D, SS Heat Conduction - (Spherical Coordinates)
Critical Thickness of Insulation
R Rtot

Rcond
(Rises with thickness)

Rconv
(Sinks with thickness)

r r
2.3 Thermal resistance circuit:Plane wall and cylindrical
geometries; conduction with convection
1-D, SS Heat Conduction - (Spherical Coordinates)
Critical Thickness of Insulation
A critical value of ro may be found that will result in a
maximum rate of heat loss.
Differentiate the heat equation with respect to ro and set to
0 to maximize the equation.

dQr 2 kLTi  To   1 k 
     0
dr0  
ro 2

ln ri  hokro  ro ho ro 
2

1 k k
  ro ,crit 
ro ho ro2 ho
92
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection
1-D, SS Heat Conduction - (Spherical Coordinates)
Critical Thickness of Insulation

k
ro ,crit  Critical radius of insulation
ho

if ro  ro ,crit Will decrease the rate of heat loss


expected. Good !

ro  ro ,crit Will increase the heat loss


continuously. Maximum at the critical
thickness. Avoid !
93
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins

 Finned surfaces are commonly used to enhance the heat


transfer from a surface by increasing the surface area.

 Recall Newton’s Law of Cooling:

Q conv  h  As Ts  T 

94
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection
Fins – Function of fin

(a) Unfinned (b) Finned


95
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Fins -Types of Fins


Fins of Uniform Cross Section:

96
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer


The fin is cooled along its surface by a fluid temperature T.
The temperature distribution relation through the fin can be
developed by performing an energy balance.

Rate of
Rate of Rate of
heat flow by
heat flow by heat flow by +
conduction into = conduction out
convection from
surface between
element x of element x+dx
x and x+dx

97
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer

dQconv P = Perimeter of rectangular body


t
dx= Surface area between x & dx
h= Convection coefficient

dx A= Cross-sectional area of body


Z K= Thermal conductivity of body
Qx Qx+dx
L
x
  T 
dx   h  Pdx T  T 
dT
 kA   kA  T 
dx x  x   
    Convection from
Conduction Conductionout of surfacebetween
int o element element at x  dx x and dx
at x 98
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer

99
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer


If k and h are uniform, the energy generation can be simplified
further to:

T   T 
 kA  kA  T  dx   h  Pdx T  T 
x x  x 
 2T
 kA 2  h  P T  T   0
x
 T hP
2
 T  T   0
x 2
kA
100
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer


q x   T x   T
Let:

hP
m 
2

kA

dq2
 2
 m q x   0
2

dx
This is known as the 1-D fin equation for fins of uniform
cross-section.
101
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer


This is a linear, homogenous differential equation. The
general solution is:

q x   T x   T  C1e  C2e
mx  mx

Where C1 and C2 are constants that can be determined by


boundary conditions.

102
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer


Example 2.9 Fin with convection heat transfer at tip. If the 1st
boundary condition is at the base, x=0 where T=Tb, then:

Tb

Base (b)
x

m 0   m 0 
qb  Tb  T  C1e  C2 e
 C1  C2
103
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer


Example 2.9
The 2nd boundary condition depends on the nature of the
problem. This could be specified at the fin tip (x=L). Applying
an energy balance to a control surface about the tip gives:

hAT L   T   kA
dT
dx xL

Rate of energy Rate of energy


transferred to which reaches
the fluid by = the tip by
convection conduction
from the tip through the fin
104
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer


Example 2.9

105
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer


Example 2.9
 Substituting in our definition for q

dq
h  q L    k
dx xL

  
h  C1e mL  C2 e  mL  k  m  C1e mL  C2 e  mL 
 Solving for C1 and C2 (not shown) from these two conditions obtains:

q coshm  L  x   mkh sinhm  L  x 



qb coshmL  mkh sinh mL
b~ base 106
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer


Standardized tables exist which show solutions for other
boundary conditions (also see pg 158-160 in text):

107
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer


Example 2.10 : Long fin

In long fins, the temperature will approach the temperature


of the fluid T→T∞ as x→ ∞. Substituting this into the
equation gives:
0
q   T  T  0  C1e m
 C2 e  m

T 

The boundary condition is satisfied if C1=0.

108
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer


Example 2.10 : Long fin

 The other boundary condition is:


0
qb  Tb  T  C1  C2
C2  Tb  T

 Therefore: C1  0; C2  Tb  T
109
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer


Example 2.10 : Long fin

0
 So: q  x  C1e  C2 e
mx  mx

qb Tb  T


Tb  T   e
 mx

Tb  T 
 e  mx

110
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer


Example 2.10 : Long fin
Since the heat flowing by conduction across the base of the
fin must be transmitted by convection from the surface of the
fin to the fluid.

  h  PT x   T  dx
 dT
Q fin  kA
dx x 0 0

q T x   T
Since:   e  mx
qb Tb  T
T x   T  e  mx
Tb  T 
111
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Heat Transfer


Example 2.10 : Long fin

 Substituting: Q fin   hP  Tb  T  e dx
  mx


hP
Tb  T  e 0
 mx 

m

hP
hP

Tb  T   e  e
 0

kA

 hPkA  Tb  T 
112
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins - Fin Performance


 In the previous calculation, it was assumed that the fin is
sufficiently thin, so substantial temperature gradients occur
only in the x-direction (1-D).

 In most practical fins, the error introduced by this 1-D


approximation is only about 1%.

 The overall accuracy of practical fin calculations will usually


be limited by uncertainties in values of the convection
coefficient.

113
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins – Fin Performance


 Convection is seldom uniform over the entire surface, as
commonly assumed. For severe non-uniform behavior, it is
more appropriate to solve the problem by numerical finite
difference techniques.

 In practical applications, fins may have varying cross-


sectional areas and may be attached to circular surfaces and
solution of the basic differential equation and mathematical
techniques become tedious.

114
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins – Fin Efficiency


The effectiveness of a fin in transferring a given quantity of
heat is described by its efficiency.

 f  Actual
Actual heat transfer  
rate Q
fin
heat transfer rate from the fin_________________________________
 fin max 
Idealheat transfer rate without fin Q fin were at base temperature
Ideal heat transfer rate from the fin IF the entire

Q fin

hA fin Tb  T 

115
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins – Fin Efficiency


 For cases where the fin is very long:
aspreviously
found 
Q fin hPkAc Tb  T 
long   
fin Q fin h  A fin Tb  T 
max

hPkAc Tb  T 

h  P  L Tb  T  Afin

A fin Ab
1 kAc Afin  2  w  L  w  t

L hP  2 w L 116
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins – Fin Effectiveness


Fins are used to enhance heat transfer. The performance of
fins is expressed in terms of the fin effectiveness (efin).
Heat transfer rate from the fin
Q fin of base area Ab
 fin 
Q no fin Heat transfer rate from
the surface of area Ab

Q fin Q fin
  * Note that
Qno fin h  Ab Tb  T 
 If ε =1 , fin does not give any effect
If ε <1 , fin act as insulation
If ε >1 , fin enhanced heat transfer
117
2.3 Thermal resistance circuit: Plane wall and
cylindrical geometries; conduction with convection

Function of Fins – Fin Effectiveness


Therefore for a very long fin (Ab=Ac):

Q fin
 long  
fin Q no fin

hPkAc Tb  T 

hAb Tb  T 
kP

hAc
118
Conduction
Outlines for Chapter 2

2.1 Fourier`s law of heat conduction


2.2 Thermal conductivity of materials
2.3 Thermal resistance circuits: Plane wall and
cylindrical geometries; Conduction with
convection
2.4 Solution of 2D temperature distribution using
finite difference techniques: internal and
external nodes, heat transfer rate across
surfaces

119
 MEC 551 Thermal Engineering
2.4 Solution of 2F temperature distribution using finite
difference techniques
Multi-dimensional SS Conduction
• As previously shown, the
objective of heat transfer
analysis is to predict the
rate of heat flow or the
temperature distribution.

• In many practical problems, the temperature and heat flow


are functions of two and three coordinates (2D, 3D). Such
cases occur when the boundary is non-uniform.
• Examples:
– Heat flow through a corner section where 2 or 3 walls meet
– Conduction through the walls of a short, hollow cylinder
– Heat loss through a buried pipe. 120
2.4 Solution of 2F temperature distribution using finite
difference techniques
Multi-dimensional SS Conduction
 The solution to 2-D and 3-
D problems can be solved
by:
 Analytical
 Graphical
 Analogical
 Numerical methods (finite
difference)

 Finite difference methods


(using computers) is often
the best choice.

121
2.4 Solution of 2F temperature distribution using finite
difference techniques
Analytical Solution – 2D problem
 The rate of flow per unit area in the x and y directions can
be obtained from Fourier’s Law.

Q T
q x     k
 A x x
Q T
q y     k
 A y y
 Although temperature is scalar (not a vector), the heat flux
depends on a temperature gradient and is therefore a
vector.
122
2.4 Solution of 2F temperature distribution using finite
difference techniques
Analytical Solution – 2D problem

 The total heat flow of a given point (x,y) is the resultant


Qtot= (Qx, Qy) at that point and is directed perpendicular to
the isotherm (as shown below).

Qy Q= Qx+Qy
Qx
T(x,y)

isotherm
123
2.4 Solution of 2F temperature distribution using finite
difference techniques
Analytical Solution
(2-D Problem)
 Thus if the temperature is known, the rate of heat flow can
be easily calculated.
 The classical solution of a heat conduction problem (to
exact solution of the Fourier equation) is separation of
variables.
Qy Q= Qx+Qy
Qx
T(x,y)

isotherm 124
2.4 Solution of 2F temperature distribution using finite
difference techniques
Analytical Solution – 2D problem
Example 2.11 Analytical Solution to 2-D problem. To appreciate
the analytical method of separation of variables, we will
consider the relatively simple system below:

For 2-D, steady state, no heat


generation, the conduction
equation is:

T T
2 2
 2 0
x 2
y
125
2.4 Solution of 2F temperature distribution using finite
difference techniques
Analytical Solution – 2D problem
Example 2.11
• We want to find the temperature distribution T(x,y) but to
simplify the solution, the following transformation is used:

T  T1
q
T2  T1
• Substituting this into the conduction equation gives:

q q
2 2
 2 0
x 2
y
126
2.4 Solution of 2F temperature distribution using finite
difference techniques

Analytical Solution – 2D problem

 Since this equation is second


order, two boundary conditions
are needed for each of the
coordinates:

q 0, y   0 and q x,0  0


q L, y   0 and q x,W   1

127
2.4 Solution of 2F temperature distribution using finite
difference techniques
Analytical Solution – 2D problem
Example 2.11
 Plotting the isotherms for this plate gives:

128
2.4 Solution of 2F temperature distribution using finite
difference techniques
Graphical Method
 The Graphical Method has now been superseded by
computer solutions based on numerical methods, however
it may still be used to obtain a first estimate of the
temperature distribution.

 The rationale behind the graphical method comes from the


fact that lines of constant temperature must be
PERPENDICULAR TO LINES THAT INDICATE THE
DIRECTION OF HEAT FLOW.

 So the objective is to draw a flux plot by constructing a


network of isotherms and heat flow lines.
129
2.4 Solution of 2F temperature distribution using finite
difference techniques
Graphical Method

130
2.4 Solution of 2F temperature distribution using finite
difference techniques
Analogical Method
 This method refers to situations where 2 or more
phenomena that can be described by the same equation are
mathematically analogous (similar to the thermal resistance
method).

 The variables in the system are called analogues of the


corresponding variables in other systems.

131
2.4 Solution of 2F temperature distribution using finite
difference techniques
Analogical Method
 A simple example of one case is the 2-D Laplace equation:
 2T  2T
 2 0
x 2
y
 Which is analogous to the electrical potential E(x,y):

2E 2E
 2 0
x 2
y
 So constant lines in an electric field correspond to constant
temperature lines in a heat flow field.

132
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
 Numerical methods based on finite difference
techniques are ideally suited for systems of more
complex geometries by means of high speed
computers.
 It is suitable for 2-D or 3-D systems

 Consider a 2-D system such as a solid of constant


thickness b, subdividing into equal increments in
both the x and y-directions

133
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)

m – x increment Node
n – y increment x

y
b
y

x
134
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)

 In the absence of a
heat source or sink in m,n+1

the system, the rate Qm,n+1


of heat flow toward
the nodal point must m-1,n m, n m+1,n
be equal to the rate
of heat flow from it Qm-1,n Qm+1,n
in steady state. Qm,n-1
m,n-1

135
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)

 In the finite difference method the derivatives are replaced


by differences.

df x   f x  x   f x  
 lim  
dx x 0
 x 

 Instead of taking the limit, the following approximation for


the derivative can be used.
f(x+Dx)
df x  f x  x   f x 
Df
f(x)

dx x Dx

x x+dx 136
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)

 If the grid is subdivided into M sections of equal


length.
L
x  Tm+1
M Tm
in the x  direction Tm-1

m-1 m m+1

m-½ m+½

137
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)

m-1/2
dT Tm  Tm 1

dx m
1 x Tm-1 Tm
2
m+1/2
dT Tm 1  Tm

dx m
1 x Tm Tm+1
2

138
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)

 The 2nd derivative is simply:

2
d T
dT
dx m  1  dT
dx m  12
 2

dx 2
x
Tm1 Tm Tm Tm1
 x
 x

x
Tm 1  2Tm  Tm 1

x 2

139
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)

 Likewise:

d 2T Tn1  2Tn  Tn1



dy 2
y 2

140
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)

 Finite Differences of Plane Wall: The 1-D heat transfer


through a plane wall is given by the following equation. Find
the finite difference expression for:
d 2T q 
2
 0
dx k
 This can be expressed in differential form as:

Tm1  2Tm  Tm1 qm


 0 for m  1, 2, 3 
x 2
k
Where qm is the rate of heat generation per unit volume at node m.

141
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)

(m, n+1)
 For 2-dimensions:

 2T  2T q 
 2  0 (m-1, n) (m, n) (m+1, n)
x 2
y k
Dy
Dx
 The finite difference
(m, n-1)
formulation is:

Tm1,n  2Tm,n  Tm1,n Tm,n 1  2Tm,n  Tm,n 1 q m ,n


 
x 2
y 2
k
for m  1, 2, 3  M  1
for n  1, 2, 3  N  1 142
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)

 If x = y then:

Tm1,n  Tm1,n  Tm,n1  Tm,n1  4  Tm,n  


 
qm ,n  x 2
k
 Or since we are considering that k= constant, the heat flows
may all be expressed in terms of temperature differentials
and this same equation can be derived.

 dT
Qx  kAx where Ax  y 1
dx
 dT
Qy  kAy where Ay  x 1
dy
143
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)

 Therefore the finite difference expressions for Q are:

Q cond,left  Q m 1,n  k  y
T m 1, n  Tm ,n 
x

Q cond,right  Q m 1,n  k  y
Tm1,n  Tm,n 
x

Q cond,up  Q m ,n 1  k  x
Tm,n1  Tm,n 
y

Q cond,down  Q m ,n 1  k  x
Tm,n1  Tm,n 
y 144
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)

 Therefore the total heat transfer is:

Q m1,n  Q m1,n  Q m,n1  Q m,n1  qm ,n  


A 0
xy
 Therefore if x = y:

 y  Tm1,n  Tm,n  y  Tm1,n  Tm,n  


   
 x  x   qm ,n  x  y 
k 
 x  Tm,n1  Tm,n  x  Tm,n1  Tm,n  
  
  y  y 

145
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)

 Then:

Tm1,n  Tm1,n  Tm,n1  Tm,n1  4  Tm,n  


 
qm ,n  x 2
k

for an interior node


1 2

3 4

146
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)

 To use this numerical method, these equations must be


written for each node within the material and the resultant
system of equations solved for the temperature at the various
nodes.

147
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)

Example 2.12: Finite Difference Modeling of a


square plate. A small plate (1x1 m) and with a k=
10 W/(mC) has one face maintained at 500C
and the rest at 100C.
k 500C
Compute:
(i) Temperature at various nodes.
(ii) Heat flow at the boundaries. 100C 1 m 100C

1m
100C 148
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

x  1 m
Four node problem 3
T=500C

y  1 m
3 1 2

T=100C T=100C
3 4

T=100C 149
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

(i) The solution for finding the


1 2
temperatures is (for an interior node):

Tm1,n  Tm1.n  Tm,n1  Tm,n1  4  Tm,n  0 3 4

Node 1 : T2  100 C  500 C  T3  4T1  0


 

Node 2 : 100 C  T1  500 C  T4  4T2  0


Node 3 : T4  100 C  T1  100 C  4T3  0
Node 4 : 100 C  T3  T2  100 C  4T4  0
150
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

 Rearranging equations:

600  4T1  T2  T3 0
600  T1  4T2  T4  0
200  T1  4T3  T4  0
200  T2  T3  4T4  0

151
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

-4 1 1 0 T1 -600

1 -4 0 1 T2 -600
· =
1 0 -4 1 T3 -200

0 1 1 -4 T4 -200

152
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

 Solve by Gaussian Elimination:


T1 T2 T3 T4 C

-4 1 1 0 -600

1 -4 0 1 -600

1 0 -4 1 -200

0 1 1 -4 -200
153
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

T1 T2 T3 T4 C

-4 1 1 0 -600

4x1= -4x4= 4x0= 4x1= -600x4=


X4
4 -16 0 4 -2400

1 0 -4 1 -200

0 1 1 -4 -200

154
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

T1 T2 T3 T4 C
-4+(4)=0

-4 1 1 0 -600

0 -16 0 4 -2,400

1 0 -4 1 -200

0 1 1 -4 -200

155
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

T1 T2 T3 T4 C
1+(-16)=-15

-4 1 1 0 -600

0 -15 0 4 -2,400

1 0 -4 1 -200

0 1 1 -4 -200

156
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

T1 T2 T3 T4 C
1+(0)=1

-4 1 1 0 -600

0 -15 1 4 -2,400

1 0 -4 1 -200

0 1 1 -4 -200

157
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

T1 T2 T3 T4 C
0+(4)=4

-4 1 1 0 -600

0 -15 1 4 -2,400

1 0 -4 1 -200

0 1 1 -4 -200

158
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

-600+(-2400)=-3000
T1 T2 T3 T4 C

-4 1 1 0 -600

0 -15 1 4 -3,000

1 0 -4 1 -200

0 1 1 -4 -200
159
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

T1 T2 T3 T4 C

-4 1 1 0 -600

0 -15 1 4 -3,000

X4 0 1 -15 4 -1,400

0 1 1 -4 -200
160
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

-15+(1x15)=0
T1 T2 T3 T4 C

-4 1 1 0 -600

0 -15 1 4 -3,000

X15 0 0 -224 64 -24,000

0 1 1 -4 -200
161
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

T1 T2 T3 T4 C

-4 1 1 0 -600

0 -15 1 4 -3,000

0 0 -224 64 -24,000

X15 0 0 16 -56 -6,000


162
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

-224+(14x16)=0
T1 T2 T3 T4 C

-4 1 1 0 -600

0 -15 1 4 -3,000

0 0 -224 64 -24,000
224
0 0 0 -720 -108,000
X 16 =14
163
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

T1 T2 T3 T4 C

-4 1 1 0 -600

0 -15 1 4 -3,000

0 0 -224 64 -24,000

0 0 0 -720 -108,000
164
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

 4  T1  T2  T3  600
 15  T2  T3  4  T4  3,000
 224  T3  64  T4  24,000
 720  T4  108,000

• Solving for the unknowns

108,000
T4   150 C

720
165
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

24,000  150  64
T3   150 C
224

150  150  4  3,000


T2   250 C

15

600  250  150


T1   250 C
4
166
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

 (ii) The heat rate is thus:


T
Qx  k  y
 1 2
x
-Qx=0
T
Q y  k  x
 3 4
y
y  

Qx  0   k T  100   T  100  
1
500  100  
1
100  100 
x  
1 3
2 2 
 
 10  250  100  150  100  500  100
1
 2 
 4,000 Wm
167
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

 (ii) The heat rate is thus:


1 2

-Qx=1
3 4

y  

Qx 1  k T  100   T  100  
1
500  100  
1
100  100 
x  
2 4
2 2 
 
 10  250  100  150  100  500  100
1
 2 
 4,000 Wm
168
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

 (ii) The heat rate is thus:


1 2

3 4

-Qy=0
x  

Qy 0  k T  100   T  100  
1
100  100  
1
100  100 
y  
3 4
2 2 
 10  150  100  150  100
 1,000 Wm
169
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

 (ii) The heat rate is thus: +Qy=1

1 2

3 4

x  

Qy 1  k T1  500  T2  500  100  500  100  500
1 1
y  2 2 
 10  250  500  250  500  200  200
 9,000 Wm
170
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.12

 Therefore: +9,000 W/m

1 2
-4,000 W/m -4,000 W/m

3 4

-1,000 W/m
Heat flowing into the plate = +9,000 W/m

Heat flow leaving the plate = -4000-4000-1000=-9,000


W/m 171
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.13

 Example 2.13: Derive the heat equation for node 3 of


the plate shown below.
1 2
Given:
k= constant
3 4
b= thickness
insulation

x= y
Steady state
5 6

172
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.13

 Also note the half areas:


x
1 2

y
y 3 4
2

5
173
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.13

 Since the heat transfer is steady state then ΣQ=0 and the
equation at node 3 is:

0  k  y  b 
T4  T3   x  b  T1  T3 
 k 
 x  b  T5  T3 
   k  
xAy

 2  y 
 2  y

  1A 1A
Q m1,n 
2 x
  
2 x

Q m ,n1 Q m ,n1


 Note:Q 0 because of the insulation
m 1, n

174
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14
 Example 2.14: Steady 2-D Heat Conduction in an L-bar.
Given: k = 15 W/(m·ºC) h= 80 W/(m2·ºC)
T= 25ºC q′= gn= 2x106 W/m3

Convection x= y= L = 0.012m


h, T= 25ºC
1 2 3
Dx Dy
insulation

4 5 6 7 8 9
qr= 5000 W/m2
10 11 12 13 14 15

T= 90 ºC 175
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14

 Assumptions:
 Heat transfer is steady and 2-D
 Thermal conductivity (k) is constant
 Heat generation q′ is constant
 Radiation heat transfer is neglible

 Form the volume elements by partitioning the region


between nodes. Node 5 is the only completely interior
node. Consider the volume element represented by Node 5
to be full size (e.g. x=y=1).

176
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14

 Then the elements represented by a regular boundary node


(i.e. Node 2) becomes half size (e.g. x=y/2=1) and a
corner node (i.e. Node 1) is quarter size (e.g. x/2=y/2=1) .

Convection
1 2 3 h, T= 25ºC
y x
insulation

4 5 6 7 8 9
qr= 5000 W/m2
10 11 12 13 14 15

T= 90 ºC 177
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14

Convection
h, T= 25ºC x= y= L
1 2 3
insulation

x y

4 5 6 7 8 9
qr= 5000 W/m2
10 11 12 13 14 15

T= 90 ºC
 Since the bottom surface is at a constant temperature of 90
ºC, then:

T10  T11  T12  T13  T14  T15  90 C 

178
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14
Convection
 Node 1 (Energy balance): h, T= 25ºC
 Insulated on the left

insulation
1 2 Dy
 Convection on top ______

2
 Conduction on right and bottom
4 5
x  y  L Dx/2
x y T2  T1  x T4  T1  x y
0  h  T  T1   k  k  g1  
2 2 x 2 y 2 2

2 
80 mW2  C  0.012 m 
  T1  T2  T4 
 
80 mW2  C  25 C 2 106  0.012 m2


 15 W

m C

 15 W

m C
2  15 W
m C

 2.064  T1  T2  T4  11.2 179
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14
Convection
 Node 2 (Energy balance): h, T= 25ºC
 Convection on top
 Conduction right, left, bottom 1 2 3
Dy
y T3  T2 
0  h  x  T  T2   k    4 5 6
2 x
  k  x 
T5  T2  y T1  T2 
k   g 2  x 
y
Dx

y 2 x 2
 2hL  2hL g 2 2
T1   4    T2  T3  2T5    T  L
 k  k k

T1  4.128  T2  T3  2  T5  22.4
180
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14
Convection
 Node 3 (Energy balance): h, T= 25ºC
 Convection on top and right
 Conduction at bottom and left 2 3
Dy
 x y  x T6  T3 
h    T  T3   k    5 6
 2 2  2 y
y T2  T3 
Dx
x y
 k    g 3   0
2 x 2 2
 2hL  2hL g 3 L
T2   2    T3  T6    T 
 k  k 2k

T2  2.128  T3  T6  12.8
181
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14
Dx
 Node 4 (Energy balance):
 Insulated on left
1 2
 Conduction at the top, right, bottom

 This node is on the insulated boundary and


can be treated as an interior node by
5′ 4 5

insulation
replacing the insulation with a mirror. This Dy
puts a reflected image of node 5 to the left of
node 4. 10 11
g 4 L2
T5  T1  T5  T10  4  T4   0
  k T= 90 ºC
Interior
T1 0
 
g4 L2
T1  4T4  2T5   90   109.2
k 182
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14
 Node 5 (Energy balance):
 Interior node
 Conduction all sides 1 2 3
Dy

insulation
 Can use the equation for an interior
node
4 5 6

10 11 12

g 5 L2
T4  T2  T6  T11  4  T5  0
k T= 90 ºC
T11
g 5 L2
T4  T2  T6  4  T5   90   109.2
k 183
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14

 Node 6 (Energy balance):


 Convection upward right corner
 Conduction everywhere else Qcond
Convection
2 3
h, T= 25ºC Qconv
Qconv
5 6 7
Dy
11 12 13 Qcond 6
Qcond
Dx
T= 90 ºC Qcond 184
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14

 x y  y  T7  T6   T12  T6 
h    T  T6   k      k  x     
 2 2  2  x   y 
k  y x T3  T6 
 T5  T6   k    g 6  x  y   0

3
x 2 y 4

¾ of the internal
energy generation, 2 3 Convection
h, T= 25ºC
since only ¾ the
volume
5 6 7
Dy
T3  2  T5  6.128  T6  T7  212.0
11 12 13

Dx
185
T= 90 ºC
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14
Convection
 Node 7 (Energy balance): h, T= 25ºC
 Convection on top x
 Conduction right, left, and bottom
6 7 8
y T8  T7  y
h  x  T  T7   k    12 13 14
2 x
  k  x
T13  T7 
 k  y
T6  T7 
 g 7  x 
y
0
y x 2 T= 90 ºC

 2hL  2hL g 7 L2
T6   4  T7  T8  180  T 
 k  k k
T6  4.128  T7  T8  202.4
186
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14
Convection
 Node 8 (Energy balance): h, T= 25ºC
Dx
 Identical to Node 7
7 8 9
Dy
13 14 15

T= 90 ºC
 
2
2 hL 2 hL g L
T7   4    T8  T9  180   T  8
 k  k k

T7  4.128  T8  T9  202.4
187
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14
Convection
 Node 9 (Energy balance): h, T= 25ºC
 qr heat flow on right
qr= 5000
 Convection on top
W/m2
 Conduction on bottom and left 8 9
Dy
x y x  T15  T9 
h  T  T9   q R   k      14 15
2 2 2  y 
y  T8  T9  x y Dx
 k     g 9   0
2  x  2 2
T= 90 ºC

 hL  q R hL g 9 L2
T8   2    T9  90  L   T 
 k  k k 2k
T8  2.064  T9  105.2 188
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14
 We now have 9 equations and 9 unknowns, so we can solve:
Node 1:  2.064  T1  T2  T4  11.2
Node 2: T1  4.128  T2  T3  2  T5  22.4
Node 3: T2  2.128  T3  T6  12.8
Node 4: T1  4T4  2T5  109.2
Node 5: T4  T2  T6  4  T5  109.2
Node 6: T3  2  T5  6.128  T6  T7  212.0
Node 7: T6  4.128  T7  T8  202.4
Node 8: T7  4.128  T8  T9  202.4
Node 9: T8  2.064  T9  105.2 189
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14

 Solving:
T1= 112.1 ºC
T2 = 110.8 ºC
T3= 106.6 ºC
T4= 109.4 ºC
T5= 108.1 ºC
T6= 103.2 ºC
T7= 97.3 ºC
T8 = 96.3 ºC
T 9= 97.6 ºC 190
2.4 Solution of 2D temperature distribution
Finite Differences (Numerical Method)
Example 2.14

Temperature
(ºC)

Hi Convection
h, T= 25ºC
1 2 3
insulation

4 5 6 7 8 9
Low qr= 5000 W/m2
10 11 12 13 14 15

T= 90 ºC
191

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