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Automatic transfer switch

Note of debug switch


1.Connect the normal power(I),emergency power(II) with the corres- Contents Index
ponding connecting board copper lines respectively;
Types and Meanings-------------------------------------04
Automatic debugging
Main Technology Parameters --------------------------04
Normal power supply with electric,emergency power supply with
electric,switch I line switch on Products Structure instruction--------------------------05
Normal power supp ly with out electric,emergency power supply Outline Overall and installing dimensions-------- ----06
with electric,switch II switch on Usage Method--------------------------------------- -- ---08
Normal power supply with electric,switch I line switch on
DC24V/DC48V-------------------------------------------14
(Refer to the switch panel white indicating arrowhead)
Method of terminal connection-------------------------14
Remote debugging
Press bush putton SB1,then the switch I line switch on
Correct installation method for switch-----------------15
Press bush putton SB2,then the switch II line switch on wiring methods of switch--------------------------------15
Automatic/Remote(handle)debugging Note of debug switch-------------------------------------16
When dial the function selection switch into the automatic position:
the switch should act according to the item requirement;when
dial the function selection switch into the remote (handle) position:
the switch should act according to the item requirement;
2.When the switc h in the position of switch on I line or II line,the signal
lamp on the panel should indicate correspondingly.
3.After finished the debugging,close the power supply firstly,and
cir cumgyrate the switch into"0 position" by handle.(Middle position ,
refer to the switch panel white indicating arrowhead).

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NOTES Correct installation method for switch
Before you operate this Automtic transfer switch (hereinafter ATS),please read and
understand these instructions carefully

Before you install or operate the ATS,please read and understand A


these instructions carefully.Only professional ATS personnel can B
carry out this installation,adjustment, repair and maintenance.
Many parts of the ATS, including printed circuit boards, when it
work on-line voltage, can not touch these parts. Use insulated
tools only.
Do not touch the components which not protected.
Before maintenance the line of ATS, we should take the following
preventive measures:
Disconnect all power.
D
Put a "prohibited closing" signs before the locate of the switch C
switch to "0" position and then hang padlock.
A B C correct D Incorrect

wiring methods of switch


(Please refer to the right installation method for switch A)
Warning 1.The switch from left to right,I and II connection copper lines conn ected with
normal power(front) and emergency power(behind) respectively with A,B,C phases
Inconsistent with the line voltage
2.Controlling power origin from normal power and emergency power respectively
Before Power and configuration for the ATS , we must ensure the line voltage
with C and N phases.
is in the scope of the power supply voltage in the name plate of the ATS If the 3.I and II line controlling power AC220V connected with terminal 102~103,
line voltag e and power supply voltage range is different ,it is possible to damage 104~105 respectively,therein 102 and 104 are normal power and emergency power
ATS . live line respective.
Not in accordance with the instructions will result in the damage 4.Terminal 101,106 are act as signal lamp to control power supply,therein 106 is the
of the equipment. live line.Note:101 and 106 couldn't be connected with any other lines.
5.When above(under) input line,above(under)terminal I and II line A,B,C phases
will be connected with copper lines or lines acting as output.

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DC24V/DC48V wiring method Check and Install
1.Basic Connection
141 142 143 146 201 202 203 204 205 206

0
Fu 1

SB1 SB0 SB2

+24V/+48V 0
DC24V/DC48V input

2.Other terminal wiring

301 302 303 304 305 306 401 402 403 404 405 406 501 502 503 504 505 506 ATS delivery
Chec k to ma ke sur e the product is the same as ordering produ ct.
Remove the ATS package, check whether there is any damage in the transit
220Vinput
Switch status indication Outside connection Automatic Mechanism
indication(without handle type padlock in
power supply
indication
(without
dication(without Check the voltage
power supply) power supply
Check to make sure voltage and operating voltage of the ATS
Note Within the dashed border for the auxiliary contact of switch
whether in the scope of the voltage
Method of terminal connection
8-9mm
Install the ATS
According to this instructions document, then i nstal l the ATS.
Install all of the external Accessories
0.4-2.5mm

wiring the ATS


Connect the bus line of the switch which coincide with the rated current.
According to t he w ir in g d ia gr am in th e Manual,then connect the line of the
Use the screw driver use force downwards as the picture indicated direction,the control with the line of external instructions.
line imbedding as the picture shows

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Types and Meanings 6.Remote Control (for manual operate)wiring method (for rated current 20A ~ 3200A)

Normal power Emergency power


Automatic
100 A / 4P handle type
Mechanism
padlock in
101-106/AC220 output indication
(without dication(without
power supply) power supply

Pole
frame class
Design number
Automatic transfer switch

Main Technology Parameters


According to the Standard IEC 60947-2-1
Conventional thermal
current Ith
Rated impulse withst- AC220V input
and voltage Ui
Rated surge-resistant Outside connection
voltage Uimp indication(without
Rated working power supply)
current Ue

Rated -
working -
current
Ie -

Rated making capability

Rated breaking capability


Rated limited short-
circuit current
Rated short-time
withstand current 1S
Change-over time
- or -
Control power supply
voltage
Power consumption of SB0 SB1 SB2 are respective forcompulsary position"0",normal power,emergency
electrical machine
power handle input push botton(contact without power)
Rated Start
controlling 401~406 501~506 the switch terminal could be choosed
voltage Normal

Weight kg 4Pole Rated Current 20A ~ 630A compulsory "0" function can be selected.

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5.Aut omati c + Manual (Remote Control) wiring method (for rated current 20A ~ 3200A)
Products structure illustration
Normal power Emergency power
Automatic Mechanism Type and specification
handle type padlock in
101-106/AC220V output indication
(without dication(without
power supply) power supply Controlling voltage

Position Indication
Electric key lock

Mechanism padlock

Switch main body

II line connected with emergency power


I line connected with normal power

Operating handle
AC 220V input
301-306 Switch working status indication terminal
Outside connection
indication(without
power supply) 101-106 control power input and output terminal
Remote
Manual
Auto

201-206 Switch controlling terminal

SA

1.Electric key lock:Control switch inside controlling lin e po wer sup ply,w hen the
elect ric loc k open, the swi tch cou ld be operated automatically and remotely,then
the electric lock closed,the switch could be only operated by handle.
2.Operating handle:When opertate the switch by operating handle,the electric lock
must be closed.
3.Mechanic padlock:When inspection,firstly the switch turned into the position of
0 by operation handle,then pull the padlock mechanism and close the pad lock, then
the inspection could be arranged:(Pull the mechanism padlock will c ut off t he
inside controlling power supply of the switch.The switch couldn't be in
SA: Auto/Manualfunction selection switch electromotion position and also couldn't be manual drive.
4.Position indication:Indicate the position of the switch working estate(I,0,II)
SB1,SB2:are respective for normal power,emergency power
5.Controlling voltage:Switch controlling voltage grade 220VAC,24VDC,110VDC
handle input push botton(contact without power)
and 220VDC.
401~406 501~506: the switch terminal could be choosed.
6.Switch main body:The front part is I line,connecting to "Normal power";the rear
part is II line,connecting to "Emergency power.

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outline overall and installing dimensions 4.Generator wiring method (for rated current 20A ~ 3200A)
1):have the interface of start generator(301-306,also charactor of Uge1)
20A~1600A install dimension wiring diagram is as follows:

The maximum extent of


s
Rotating handle a d iu
GR

Biggest
V Description:
Uge1 is the relay of AC220V in the internal of the switch.
301 ~ 306 is the interface of starting generating.
20A~1600Ainstall dimension
2):do not have the interface of start generator(301-306,also nocharactor of Uge1)
total dimension Switch install Terminal Blocks User can wire by themselves as follows:

Interface of dry contact to start the generator

Note: The contact output capacity: 250VAC/5A, 380VAC/3A.

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3.Automatic + compulsory purchase "0" (for rated current 20A ~ 3200A) 20A~1600A install dimension
(Fire / dual power supplies are disconnected) wiring method.

Normal power Emergency power


Automatic Mechanism
handle type padlock in
101-106/AC220 output indication
(without dication(without
power supply) power supply

2000A~3200A install dimension

AC220 input
Outside connection
indication(without
power supply)

compulsory "0" contact without power

HL1 is the indication for normal power incoming telegram


HL2 is the indication for emergency power incoming telegram;
2000A~3200Ainstall dimension
HD1 is the indication for normal power devotion;
HD2 is the indication for emergency power devotion;
Current A A1 B C G J O R S T V Y1 Y2 Y3
FU1,FU2 are the fuse for 2A.
2000A 800 633 460 542 447 610 524 80 120 10 30 169 65 169
101~106 201~206 301~306 is the switch terminal
401~406 501~506 the switch terminal could be choosed if current 2500A 800 633 460 542 447 610 524 80 125 15 30 174 60 174
up to 630A.
3200A 800 633 460 542 447 610 524 80 130 20 30 179 55 179

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Usage method 2.Automatic wiring method (for rated current 20A ~ 3200A)

Note:The users can choose one of the following six kinds of wiring methods,
Normal power Emergency power
The users of economic types can only simply supply the copper power,no Automatic
handle type
Mechanism
padlock in
101-106/AC220 output indication dication(without
need wiring the second time.The 302-305 terminal are the switch status (without
power supply)
power supply

indicators,When the users need,can be conntected by themselves.


1: Economy Connection (only 100A below)

100 economy type Automatic transfer switch,the user simply connect the Main
power and B ack-up power to the copper bus,then it can work.When the two-way power
supply are both normal,the main pow er wil l acce ss to the load of th e power.If the
common is trouble,it will transfer to the Back-up power(Back-up power must be normal).
However,when the mainpower is normal,it will automatic transfer to the Main power.

100 and below economy,its control power are directly pull in by the manufacture AC220 input
Outside connection
from the inside of the Main power.If the users need the inst ructions of t he back-up indication(without
power supply)
power.wiring methods are belows:
Terminal wiring method: only one group of four terminal

HL1 is the indication for normal power incoming telegram


HL2 is the indication for emergency power incoming telegram;
220V Input of load side
Switch status indication
HD1 is the indication for normal power devotion;
HD2 is the indication for emergency power devotion;
FU1,FU2 are the fuse for 2A.
Note: The dashed box for internal auxiliary contact of swith. 101~106 201~206 301~306 is the switch terminal
: the instructions for the Main power supply
401~406 501~506 the switch terminal could be choosed if the current
: the instructions for the Back-up power supply up to 630A..

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