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March 2013
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LARSEN & TOUBRO LIMITED
CONTENTS
• Overview of L&T
• Resources
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OVERVIEW OF L&T
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L&T OPERATIONAL EXCELLENCE
Leading business magazine Business Today and
Top 35 consultancy firm Ernst & Young, ranked L&T as –
International ‘The Best Managed Company in India’
Contractors
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LTV WITHIN L&T
Machinery &
Heavy Electrical & Hydro Railway Financial Information
Power Shipbuilding Construction Industrial
Engineering Automation Carbon Projects Services Technology
Products
Offshore Onshore
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OVERVIEW OF L&T VALDEL
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LTV – OVERVIEW
Bangalore Office
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PORTFOLIO OF PROJECTS AND SERVICES
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UPSTREAM ENGINEERING SERVICE PORTFOLIO
Upstream
Accommodation
Engineering
Jack up Rig
Refurbishment
FPSO
Submarine
Topsides
Wellhead
Brownfield
platforms
Modules
Pipelines
Platforms
Platforms
Process
Process
Oil & Gas
Engineering
400+ projects
over 21+ years
Concept Studies
Detail Engineering Concurrent 3D-based multi-discipline engineering ; Deliverables integrated with Fabrication priorities
Procurement Engg.
As Built Documentation
Special Analyses & Studies Transient flow studies, Dynamic simulation, Spectral & Fatigue, Safety, etc
Pre-service Engg & Marine Installation support Load-out, Sea-fastening, Transportation, Launch, Floatation & upending, etc
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COMPREHENSIVE ENGINEERING CAPABILITY SPANNING THE ENTIRE
PROJECT VALUE-CHAIN
EPC Enabling competencies & value-adders
Integrated Engineering
Engineering Project Fabrication Yard
Management Support
Pre-service Engineering
Special Analyses and
& Marine Installation
Services
Support
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SPECIAL ANALYSES & STUDIES 11
Transient flow Finite Element Modelling Steady State &Transient Load-out Ballast plan
analyses & Analysis critical joints. flow simulation of Single
& Multiphase transport Sea-fastening
Dynamic simulation SCFs for topsides joint pipelines Transportation
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ENGINEERING RESOURCE MIX – UPSTREAM OIL & GAS
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CUSTOMERS DELIGHTED
Mustang (Houston)
British Gas
(India)
Norscot Drilling
Songas (Tanzania)
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LIST OF MAJOR SOFTWARE USED IN OUR PROJECTS
PROCESS PIPELINES HSE
Aspen One 7 Suite incl. HYSYS (Version 7.3) CAESAR II (Version 5.2) PHAST (Version 6.531)
HTRI (Version 5.0) OFFPIPE (Version 2.04Y) Gas Release & Dispersion Analysis (Breeze
Aermod Pro Plus 7.2.3)
PIPENET (Version 1.60) Autopipe (Version 9.0)
MECHANICAL
SmartPlant P&ID Version 2009 PIPESIM (Version 2006)
PV Elite (2010)
Vantage P&ID PLUSONE (Version 5.2)
In-house applications for equipment sizing
FLARENET (Version 7.2) DNV 81 / DNV 2000
ELECTRICAL
OLGA (Version 6.3.2) ORCAFLEX
EDSA (Version 4.0.SP1)
Computational Fluid Dynamics (Ansys, CFX) OLGA (Version 6.3.2)
CYME (Version 2.71)
PIPING DNV STABLE LINES, AGA
ETAP (Version 11.1)
CAESAR II (Version 5.2) DNV FAT FREE
INSTRUMENTATION
AutoSpool (in-house for Yard Integration) SAGE Profile 3D
Intools Smartplant v 8.0 / Aveva
CAD Worx Plant 2008 STRUCTURAL
Crossby size / Fisher Firstvue
Navisworks / Smart Plant Review SACS (Version 5.3)
Instrucalc
MDS Version 12 / Pelican Forge (Version 7.3) ANSYS (Version 11.0)
PLANNING & PROJECT CONTROL
Plant Wave –PDS (Version 7.3) STAADPRO 2008
Primavera Project Planner Version 6.2.1
CAD SOFTWARE GRL WEAP (Version 2005 & 2010)
Microsoft Projects
PDS ( Version 7.3) ABACUS
DOCUMENT & TIME MANAGEMENT
PDMS (Version 12) + AVEVA interface tools USFOS Version 8.5.2010
Microsoft Office Sharepoint Server (MOSS)
BOCAD NAVAL ARCHITECTURE
PROMT (Project Management Tools – inhouse)
AutoCAD 2011/ Micro station (Version 7.1) AUTO HYDRO (Version 6.2.0)
MOSES (Version 7.1)
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PROJECT PROFILES OF A FEW SELECT PROJECTS
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TRACK RECORD
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New
40 Wellhead 165
Onshore Platforms Subsea
Upstream Pipelines
Facilities (3000km+)
5 3
FPSO Jack-up Rig
Topsides Refurbishment
More than
2 DECADES
of Experience &
Expertise 200+
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Processing Platform
Facilities Modifications
3 Accommodation 6
Gas
Platforms
Compression
Gas Modules
Turbine
Modules
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Recent Challenging Projects – a Glance
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MHN PROCESS COMPLEX
MNP Process Platform
MLQ Accommodation Platform (Greenfield)
MNW compression platform
(Greenfield, 150 men)
(Brownfield work)
OWNER ONGC (National Oil Company of India) Duration (Phase 1 – All Jackets) 18 Months
(Phase 2 – All Topsides) 33 Months
CLIENT Larsen & Toubro Limited
NA MNW PLATFORM
PLATFORM (2002)
(1976) BHN PLATFORM (1981)
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Intellectual Property of L&T Valdel Engineering Limited 2011
New
Pipelines
Length 80 km New MLQ Living
Segments 14 + 11 Quarters Platform
TOPSIDE 8300 MT
JACKET 2400 MT
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MNP JACKET – INDIA’S HEAVIEST JACKET
Pre-installed
risers
Buoyancy
tanks
77 m
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L&T-Valdel won the Indian Chemical Council award for MHN
Engineering
We have pleasure to inform you that on the basis of the recommendations by the Awards Selection Committee, the Executive Committee
of Indian Chemical Council has decided to confer the I.C.C. AWARD FOR EXCELLENCE IN CHEMICAL PLANT DESIGN & ENGINEERING for
the year 2011 on L&T – VALDEL ENGINEERING LTD., BANGALORE.
We take this opportunity to congratulate you and your dedicated team for the splendid achievement.
The Award will be presented at a Special Function being organized on Friday, 12 October 2012 at Crystal Rom, The Taj Mahal Hotel,
Mumbai from 6.30 p.m. onwards. Dr. Ashok S. Ganguly, Member of Parliament (Rajya Sabha) has agreed to be the Chief Guest for the
function. The detailed program of the function would be sent you in due course.
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• Case Studies of large Oil & Gas Processing Facilities engineered
Detail Engineering .
. Presently services
Consultancy being engineered.
for hiring of Cluster-7 FPSO
ONGC (2011)
Procurement Engineering
FEED Verification | Concurrent 3D Detail Engineering | Procurement Engineering | As-built Model Delivery
Utilities Module
E-House Lab/
Workshop/Storage
Fast-Track Engineering – completed 95% Engineering in 8.5 months (including FEED verification); Peakhandling
Coil Tube Manpower
loading of nearly 180 engineers – constraint-free engineering and flare knockout
drums
Challenges of Multi-Location Multi-discipline Concurrent Detailed Engineering (Bangalore – Singapore – Houston –
Pipe Rack (in
China) Modules)
Power Generation
Support
Module to Yards for fabrication engineering, Interface management with Marine & Mooring including ABS approvals
Water Injection
Module Chemical Injection Skid and
Lay down Area
Booster
Compressor Module H.P.Compressor Module
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MV-18 – CIDADE DE NITEROI
Commissioned & under operation since Feb 2009
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Completion Certificates :
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CLUSTER-7 FPSO: CONSULTANCY SERVICES (ONGC)
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Deen Dayal (DDW1) Wellhead Platform
Wellhead Platforms • GSPC / L&T (2011)
Engineering • High-Pressure + High Temperature Process
Zawtika development project
• PTTEPI (Thailand) / L&T (2012)
• 3 smart wellhead platforms plus intrafield sea lines
Green-Field Projects MHS Re-Development Project
• ONGC/ L&T (2007)
Concept Studies • 3 Smart Wellheads, associated PL & Modifications
Nasr & Umm Lulu (Phase 1) Field Dev’p Projects
• ADMA OPCO (UAE) / L&T (2012)
FEED & Basic Engg.
ENGINEERING DIVERSITY
Detail Engineering
Facilities Types Application Topsides Jacket
Procurement Engg. Smart Wellheads, Tripod From Min Deck lift Wt. Water Depth :
Flare Platform 4-Leg Facility to 16 (Single Lift) 8 to 160 m
slots Up-to 2400 MT
As –built documentation Jacket Lift wt:
HPHT Wellheads 6-Leg up to 8125 MT
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Pipelines OFFSHORE (SUB-SEA)
Length Of Pipelines Engineered 1900 Km
Pre-service Engg & Marine Install Longest Onshore Pipeline Segment 610 Km @ 24”od Pipeline
Designed (Insulated With Active Heating
System)
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LIST OF PIPELINE ENGINEERING ANALYSIS CARRIED OUT
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SH Complex - Process Platform Reconstruction Project
Revamp & Refurbishment - L&T / ONGC, India.
(Brown Field) - Detail Engineering & procurement Assistance including 3D Modelling
Procurement Engineering
As –built documentation
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ON-GOING BROWNFIELD UPGRADE OF CPP TOPSIDES
SCOPE Detail Engineering for Modification/Revamp: UMM LULU & NASR (Ph-I)
ADMA-OPCO
Customer/Location UMM LULU – Approximately 15 Km Southwest Of ZADCO Umm Al Dalkh (UAD) field.
NASR – About 40 Km South East of TOTAL Abu Al Bukhoosh (ABK) facilities
Engineering Centre L&T – Valdel, Bangalore
April,2013 (Detailed/ procurement engineering completed; Fabrication &
Year of Execution
installation engineering support ongoing)
Brief SOW Brown field scope of work:
Design and Modifications at ZADCOs UAD facilities consists of
• Tie-ins from WHT-4, WHP-2,WHP-11 to existing UAD
• Tie-in from WHP-16 to WHP-15
• Produced water package & produced water pumps
• Flare Drain pumps
• Modification of level control system in UAD separators
• MPFM
• H2S analyzer @ existing MOL line
• New production manifold in WHP-2 & 11parallel to existing
• Replacement of existing Production manifold WHP-16
• All facilities are to be designed considering FFD
**The project entailed considerable brownfield scope over and above the greenfield scope of 5
new wellhead platforms
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NASR & UMM LULU PROJECTS – BRIEF SCOPE OF WORK
**All the facilities in structural steel which is reflected in blue colour is Brown field Engineering, executed by LTV, Bangalore
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Offshore Jack up Rig – FD VII Project
Jack-Up Rigs - L&T / Foresight Drilling Company, USA
- Detail Engineering & procurement Assistance
Detail Engineering
Procurement Engineering
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THE LTV VALUE PROPOSITION
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OUR VALUE PROPOSITION
EXPERIENCE
Comprehensive experience spanning through entire value chain of Offshore (mainly),
Onshore and Pipeline projects
LEGACY
Offer the best of our rich legacy of L&T, Kvaerner John Brown & John Brown Engineering.
FLEXIBILITY OF ENGINEERING
Ability to address Project risks at FEED Phase for a smooth EPC execution
Ability to customise engineering schedule and priorities to EPC/E&P Requirements
Ability to quickly adapt changes to the original FEED performed
TRACK RECORD
Proven record, capability & resources to engineer and execute from multiple/large
offshore complex to marginal field development.
Proven Integrated Multi-location execution Capability thru’ common platform and 3D
Engineering Delivery model backed by robust IT Infrastructure
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Thank You
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