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Wire Description

Wire Wire Description


Wire Wire
Description
KENR5974 Harness And Wire Electrical Schematic Symbols
Number Color Number Color May 2006
Power Circuits Control Circuits Continued
101 RD Battery (+)
Symbols
Eng ECM -Throttle Backup (Decel)
F774 WH
103 RD Dome Lamp / Servic Meter / Radio Backup Govenor Switch
105 RD Key Switch G723 YL Mach ECM - Hvy Lift Sol / Hvy Lift Sol T

108 RD Air Heater Relay / Heater Breaker H704 PK Mach ECM - Reverse Fan Solenoid Pressure Temperature Level Flow Circuit Breaker
109 RD Alt. Output (+) Term. / Alt. Breaker Mach ECM - Varible Fan Motor PRV Symbol Symbol Symbol Symbol Symbol
H746 YL
112 PU Main Power Relay Output Radiator Fan Speed Control Solenoid
113 OR Switch Panel / Radio
H747 BR
Mach ECM - PRV Return
Radiator Fan Speed Control Solenoid
Symbols And Definitions
114 RD Horn Relay
115 RD Cab Lamp Relay M736 BU Backup EPR Valve Switch 13 1 Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
118 GY Wiper Mach ECM - Flow Limit Pressure PRV
M737 WH
123 WH Seat Heater Flow Limit Solenoid Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
124 GN A/C Unit M739 YL Mach ECM - PRV Return / Flow Limit Sol
125 RD A/C Unit
M740 PK
Mach ECM - Travel Straight Solenoid 2 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
127 OR Air Suspension Travel Straight Solenoid No circle indicates that the wire cannot be disconnected from the component.
129
130
BU
RD
Cigar Lighter
Engine ECM
M744 WH
Smart Boom Select Switch
Boom Float Disable Relay
4 G Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
135 BU 12V - 7A Socket Smart Boom Select Switch 3
139 OR Radio Converter M746 YL Smart Boom Down Relay
141 RD Auxillary Ckt 2 Smart Boom Up - Down Relay Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
142 RD Auxillary Ckt 3 Smart Boom Select Switch
M747 BU
143 BR Boom Float Disable Relay Smart Boom Down Relay

Travel Alarm Relay Eng ECM - Fuel Diff Press SW Return Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
N707 PU contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Atch Fine Swing Cont Solenoid Fuel Pressure Switch
147 PU
Atch Ether Relay Mach ECM - Ambient Temperature Sensor

330D for Foundation Drill Applications


Atch Water Seperator Level Sensor N789 BU Sender: A component that is used with a temperature or pressure gauge. The sender
Ambient Temperature Sensor
measures the temperature or pressure. Its resistance changes to give an indication to
149 RD Boom Lamp Relay N793 GN Mach ECM - Foot Sw / Foot Pedal Switch T
the gauge of the temperature or pressure.

Electrical System
152 BU Under Window Limit Switch N794 GY Mach ECM - Aux Pedal-LH / Aux Pedal LH
154 RD Neutral Start Relay / Neutral Start Limit SW N795 WH Mach ECM - Auxillary Pedal-RH 14 50 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
160 PU Chassis Lamp Relay R725 WH Sw Panel - 2nd Filter Sw / 2nd Filter Sw It has a coil that makes an electromagnet when current flows through it. The
165 YL Caution Lamp Eng ECM - Intake Air Manifold electromagnet can open or close the switch part of the relay.
R746 PK
Turbo outlet Pressure Sensor
168 RD
Refueling Power Relay
Refueling Start Switch Eng ECM - Atmospheric Pressure
D3D1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
R747 GY coil that makes an electromagnet when current flows through it. The electromagnet
Power Relay Diode Atmospheric Pressure Sensor can open or close a valve or move a piece of metal that can do work.
169 PK Backup EPR Valve SW / Backup Resistor Fuel Pressure SW / Fuel Filter Sw
5
177 RD Main Relay / Block Assembly T725 WH SW Panel - Fuel Filter SW MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
180 GN Auxillary Ckt 1 Eng ECM - Differential Fuel Pressure SW activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
184 RD Machine ECM SW Panel - SP Filter SW
X738 PK the latch coil circuit open at the time the coil latches.
199 OR Beacon SW / Beacon Relay / Action Alarm Hammer Return Filter SW
Ground Circuits Eng ECM - Cat Data Link (-)
200 BK Main Chassis Ground 892 BR Mach ECM - CDL - (ET)
Harness And Wire Symbols
210 BK 12V - 7A Socket A Monitor -CDL - 12 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
229 BK 12V - 7A Skt B / Gnd Fr 1 / Eng ECM of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle

235 BK Ground 893 GN


Eng ECM - Cat Data Link (+)
Mach ECM - CDL + (ET) H 15 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.

251 YL Can 1 (+) / Can Resistor / Can 1 Resistor 2 Monitor -CDL + Harness Identification Letter(s):
Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
252 YL Can 2 (+) / Can 2 Resistor / Resistor 2 Eng ECM - Analog Power +5V Includes Harness Identification Letters and Harness
G826 BR Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
261 GN Can 1 (-) / Can 1 Resistor / Can 1 Resistor 2 Engine Oil Pressure Sensor for "Connector" and the number indicates which

262 GN Can 2 (-) / Can 2 Resistor / Resistor 2


G827 BU
Eng ECM - Analog Return 11 10 C-C4 AG-C3
Part Number for
Connector Plug AG-C4 L-C12
connector in the harness. (C1, C2, C3, .....)
Part Number For
A209 BK Analog Return Engine Oil Pressure Sensor 111-7898 3E-5179
130-6795 130-6795 Connector Recepticle
Basic Machine Circuits Fuel Pressure Sensor
Eng ECM - Pressure sensor 5V
E 325-AG135 PK-14 1 5A
304 WH Starter Relay / Starter Mtr / Block Assembly Socket
G828 WH Injection Actuation Pressure Sensor Pin Fuse
Receptacle
Start Relay Coil Boost Pressure Sensor Pin or Socket (5 Amps)
306 GN Start Relay Diode
Single Wire
Number
9X-1123
Atmospheric Pressure Sensor Connector
Neutral Start Relay Component
Fuel Pressure Sensor Part Number
Plug
307 OR Key Switch / Neutral Start Relay Atmospheric Pressure Sensor Harness identification code: 2 200-L32 BK-14
Key Switch / Mach ECM (Key SW) G829 GN Boost Pressure Sensor 9 This example indicates wire
135 in harness "AG".
Circuit Identification
Monitor (Acc) / MSS Keyreader Injection Actuation Pressure Sensor Ground Wire Gauge
Connection Number Wire Color
Eng ECM (Ignition Key SW) Eng ECM - Pressure Sensor Common
308 YL Main Relay Coil / Main Relay Diode
Pump 1 Pressure Sensor Engine Coolant Temperature Sensor 7
Pump 2 Pressure Sensor
G833 PK
Fuel Temperature Sensor Volume 1: Chassis
OLWD Pressure Sensor Intake Air Temperature Sensor
Eng ECM - Eng Coolant Temp Snr Com © 2006 Caterpillar Printed in U.S.A.
310 PU Ether Relay / Ether Solenoid
317 YL Eng ECM - Ether Relay Eng ECM - Injection Actuation Press Snr
6 All Rights Reserved
G849 BR
320 RD Horn Relay Coil To Switch Injection Actuation Pressure Sensor
321 BR Travel Alarm / Travel Alarm Relay Eng ECM - Air Inlet Heater Return
G850 BU
322 GY Warning Horn RH High / Horn Relay Air Heater Relay
326 RD Key Switch G854 PK Eng ECM - IAPCV / IAPCV
331 OR Trvl Alarm Relay / Sw Panel (Trvl Alarm) G855 PU Eng ECM - IAPCV Return / IAPCV
Monitoring Circuits Eng ECM - Timing Calibration Probe +
G856 WH
403 GN Alt (R) Term / Monitor [Alt [R] Term) Timing Calibration Probe Connector
Monitor - Engine Oil Pressure Eng ECM - Timing Calibration Probe -
405 GY G857 YL
Eng ECM - Low Oil Pressure Output Timing Calibration Probe Connector
410 WH Action Alarm Backup EPR Valve Switch Component Identifiers (CID¹)
412 BU Monitor - Coolant Level / Coolant Level SW F889 WH Mach ECM - Backup Switch
Eng ECM - Throttle
Module Identifier (MID²)
430 BU Air Cleaner Ind / Sw Panel - Air Cleaner SW
Engine Control System
Hydraulic Oil Filter Indicator Mach ECM - RH Handle Upper Switch
487 OR
SW Panel -Capsule Filter SW
K843 GN
Joystick RH
Related Electrical Service Manuals (MID No. 036)
Title Form Number CID Component
491 PK Monitor - Hyd Oil Temp / Hyd Temp Sender Mach ECM - LH Handle Upper Switch
K844 GY Alternator: 185-5294 SENR4130 0001 Injector Cylinder #1
495 GN Monitor - Fuel Level / Fuel Level Sensor Joystick LH
Electric Starting Motor: 207-1556 (42MT) SENR3581 0002 Injector Cylinder #2
496 WH Monitor - Hyd Oil Level / Hyd Oil Level SW Mach ECM - RH Handle Forward Switch
K847 PU 0003 Injector Cylinder #3
C468 BU Monitor - Eng Oil Level / Eng Oil Level SW Joystick RH 237-1962 (50MT) SENR3860
0004 Injector Cylinder #4
Mach ECM - 8V Supply / Aux Pedal LH Mach ECM - LH Handle Forward Switch Engine Control: RENR5089
E472 GN K848 WH 0005 Injector Cylinder #5
Joystick RH / Joystick LH Joystick LH
Machine c ontrol: RENR9848 0006 Injector Cylinder #6
E473 GY Mach ECM - Thumb Whl - RH / Joystick RH Mach ECM - Att Stem 1 Status
K849 YL 0041 8 Volt DC Supply
E474 OR Mach ECM - Thumb Whl - LH / Joystick LH High Pressure Switch Stem 1
0042 Injector Actuation Valve

KENR5974 VOL 1
E480 PK OLWD SW / SW Panel -OLWD Cancel SW K850 BR Mach ECM - Att Stem 2 Status 0091 Throttle Positon
Mach ECM - Boom Cylinder Head Pressure Mach ECM - Att Stem 3 Status 0094 Fuel Pressure
H446 PK K851 BU
OLWD Pressur Sensor Medium Pressure Switch Stem 3
0100 Engine Oil Pressure
Mach ECM - Travel Straight Pressure SW Mach ECM - Att Stem 4 Status 0110 Engine Coolant Temperature
H473 BR K852 GN
Travel Straight Pressure Switch Auxillary Pump Pressure Switch Stem 4 0164 Injector Actuation Pressure
Mach ECM - Travel Right Pressure Switch Mach ECM - Att Stem 1 Extend PRV 0168 System Voltage
H474 GN K856 PU
Travel Right Pressure Switch Stem 1 Extend Solenoid 0172 Intake Manifold Air Temperature
Mach ECM - Travel Left Pressure Switch Mach ECM - Att Stem 2 Extend PRV 0174 Fuel Temperature
H475 BU K857 WH Component Location - Volume 1
Travel Left Pressure Switch Stem 1 Retract Solenoid 0190 Engine Speed
Schematic Machine Schematic Machine 0253 Personality Module
Mach ECM - Implement Pressure Switch K858 YL Mach ECM - Stem 3 Extend PRV Component Component
H476 WH Location Location Location Location
Implement Pressure Switch K860 BU Mach ECM - Stem 1 Retract PRV 0261 Engine Timing Calibration
Alarm - Travel B - 12 7 Sensor - Injection Actuation Pressure A - 16 42
Accessory Circuits K861 GN Mach ECM - Stem 2 Retact PRV 0262 5 Volt Sensor DC Power Supply
Alternator G - 16 23 Sensor - Intake Manifold Air Temperature B - 16 31
501 GN Wiper - Cont (Low) / SW Panel - Wiper Low K862 GY Mach ECM - Stem 3 Retract PRV 0268 Check Programmable Parameters
Assembly - Block H-3 2 Sensor - Pressure OLWD D-6 12
0274 Atmospheric Pressure

36 Page
506 PU Washer Mtr / Wiper Cont (WA+) K864 PK Mach ECM - Varible Relief 1 PRV Battery - Front H-6 4 Sensor - Primary Engine Speed Timing B - 16 27
508 PU Radio Speaker - Left K865 PU Mach ECM - Varible Relief 2 PRV 0286 EMS Oil Lamp
Battery - Rear H-6 4 Sensor - Pump 1 Pressure B - 15 H
Breaker - Alternator I-2 2 Sensor - Pump 2 Pressure B - 15 H 0342 Secondary Engine Speed
509 WH Radio Speaker - Left (Commom) K866 WH Mach ECM - 1-Way / 2-Way Change Sol
Breaker - Heater H-2 2 Sensor - Secondary Engine Speed Timing B - 16 28 0617 Air Inlet Heater Relay
511 BR Radio Speaker - Right Mach ECM - PRV Return
Breaker - Main H-2 2 Sensor - Turbo Outlet Pressue B - 16 30 1639 Machine Security System
512 GN Radio Speaker - Right (Common) K868 BR Stem 1 Extend Solenoid
Stem 1 Retract Solenoid Control - Engine H - 18 25 Sensor - Water Seperator Level K - 12 3 1785 Intake Manifold Pressure Sensor
514 PU A/C Condensor Fan Motor / AC Unit
Control - Machine G-2 1 Solenoid - A/C Compressor Pump G - 16 23 2417 Ether Injection Control Solenoid
530 OR Wiper Cont (Wash) / SW Panel - Washer K869 BU Mach ECM - PRV Return
535 BU Under Window LS / Lower Wiper Mtr & SW K871 WH Mach ECM - 2 Pump Flow Combine Sol E 1 Diode - Atch Power Relay B-4 9 Solenoid - Boom Downline Cutoff D-6 5 Machine Control System
575 YL Lower Wiper Motor / Lower Wiper SW K876 BR Mach ECM - Varible Relief 1 Check Sol 5 Diode - Start Relay
Ground - Frame 1
I-3
G - 11
2
14
Solenoid - 1 Boom Check
Solenoid - 2 Boom Check
C-6
D-6
5
5
(MID No. 039)
576 PK Lower Wiper Motor / Lower Wiper SW K877 BU Mach ECM - Varible Relief 2 Check Sol 50 Ground - Frame 2 F - 15 15 Solenoid - Ether K - 11 13
CID Component
578 BU Lower Washer SW / Lower Washer Motor 0041 8 volt DC Supply
SW Panel - Option Rocker Switch Ground - Frame 3 G - 17 21 Solenoid - Fine Swing C-6 12
590 GY SW Panel - Wiper Int-3 / Wiper Cont (Int-3)
L885 BU
Option Rocker Switch 15 11 Ground - Frame 4 A-8 9 Solenoid - Flow Limit A -15 H
0096 Fuel Level Sensor

A537 PK Seat Heater / Seat Heater Switch


L886 BR
SW Panel - Option STG SW H Ground - Frame 5 1 H-3 2 Solenoid - Heavy Lift F-6 5 0110 Engine Coolant Temperature Sensor
0167 Alternator Charging Voltage Sensor
A579 OR Wiper Motor / Wiper Cont (W CCW) Option STG SW 14 10 Heater - Air A - 16 49 Solenoid - Hydraulic Lock G-6 5
0168 Electrical System Voltage
A580 BR Wiper Motor / Wiper Cont (W CW) T858 GY Eng ECM - Injector 1 & 2 HS 13 12 Horn - Forward Warning RH (High)
Indicator - Air Cleaner
B-6
K - 11
12
13
Solenoid - IAPCV
Solenoid - Injector Cylinder #1
A - 16
D - 15
41
35 0171 Ambient Air Temperature Sensor
A581 GN Wiper Motor / Wiper Cont (Reverse) T859 WH Eng ECM - Injector 3 & 4 HS
Indicator - Hydraulic Oil Filter A - 12 E Solenoid - Injector Cylinder #2 D - 15 36 0190 Engine Speed Sensor
A582 PU Wiper Motor / Wiper Cont (Stop) T860 OR Eng ECM - Injector 5 & 6 HS
Lamp - Chassis A-6 6 Solenoid - Injector Cylinder #3 D - 15 37 0246 Proprietary CAN Data Link
A584 BU Window Limit Switch To Wiper Cont (Cut) Eng ECM - Eng Oil Press Sensor Motor - AC Condenser Fan J - 11 50 Solenoid - Injector Cylinder #4 D - 14 38
A586 OR SW Panel - Wiper Int-6 / Wiper Cont (Int-6)
994 GY
Engine Oil Pressure Sensor 4 2 9 0247 SAE J1939 Data Link

Eng ECM - Engine Coolant Temperature


G Motor - Starter G - 17 22 Solenoid - Injector Cylinder #5 D - 14 39 0248 Cat Data Link

A588 GN
Mach ECM - Hydraulic Lock Cancel Switch
Hydraulic Lock Solenoid
995 BU
Engine Coolant Temperature Sensor
3 Motor - Washer
Motor - Washer Lower
G-3
G-3
2
2
Solenoid - Injector Cylinder #6
Solenoid - Power Shift Pressure
D - 14
A - 15
40
H
0254 Electronic Control Module
0262 5 Volt DC Sensor Power Supply
Neutral Start Limit Switch Eng ECM - Throttle Return Pump - Atch Refueling C-4 9 Solenoid - Radiator Fan Speed Cont. B -15 H
0271 Action Alarm
C506 WH A/C Condenser Fan Motor / AC Unit
998 BR
Backup Govenor Switch 7 6 Relay - Air Heater A - 16 16 Solenoid - Stem 1 Extend A - 13 H
0362 Engine Fan Speed Control Solenoid
Relay - Atch Refueling Power B-4 9 Solenoid - Stem 1 Retract A - 14 H
C560 OR Radio - Auxillary Speaker LH [+] C987 RD Eng ECM - Inlet Air Heater / Air Htr Relay 0374 Swing Brake Solenoid
Relay - Atch Refueling Start A-4 9 Solenoid - Swing Brake G-6 5
C566 PK Radio - Auxillary Speaker LH [-] C991 PK Eng ECM - Fuel Press / Fuel Press Snr 0544 Engine Cooling Fan Speed Sensor
Relay - Start H-3 2 Solenoid - Travel Speed G-6 5
C569 YL 12V - 7A Socket B Eng ECM - Primary Eng spd Timing 0581 Power Shift Solenoid
E963 BK Relay - Refueling Stop B-4 9 Solenoid - Travel Straight G-6 5
E554 PK A/C Compressor Clutch Solenoid / AC Unit Primary Engine Speed Timing Sensor 0586 Engine Speed Dial Switch
Resistor - Can 1 C-3 2 Switch - Boom Down Pressure D-6 5
Lighting Circuits Eng ECM - Primary Eng spd Timing Resistor - Can 2 C-3 2 Switch - Boom Up/Down Pressure D-6 5 0588 Monitoring System Display
E964 WH
603 PK Beacon Relay / Beacon Switch Primary Engine Speed Timing Sensor Sensor - Ambient Temperature K - 12 3 Switch - Hammer Return Filter D - 12 12 0598 Travel Speed Solenoid
Lower Washer Switch / OLWD Switch Eng ECM - Secondary Eng Spd Timing Sensor - Atmospheric Pressure A - 16 32 Switch - Refueling Start N.O. A-4 9 0600 Hydraulic Oil Temperature Sensor
Lower Wiper Switch / Radio Mute Switch E965 BU
Secondary Engine Speed Timing Sensor Sensor - Engine Coolant Temperature B - 16 29 Switch - Refueling Stop N. C. A-4 9 0735 Heavy Lift Solenoid
Fine Swing Cont Switch / Seat Heater SW Sensor - Engine Oil Pressure A - 16 26 Switch - Coolant Level K - 12 3 1130 Left Attachment Pedal Position Sensor
607 PK Eng ECM - Secondary Eng Spd Timing
Chassis Lamp / Chassis Lamp Relay E966 YL Sensor - Engine Speed G - 17 20 Switch - Disconnect H-3 2
Secondary Engine Speed Timing Sensor 1160 Hydraulic Lock Solenoid
Indicator Unit / Radio / A/C Unit
Sensor - Fuel Level B - 11 10 Switch - Engine Oil Level G - 17 18 1178 Machine Overload Warning Pressure Sensor
Smart Boom Select Switch E997 RD Mach ECM - Hyd Lock Sol / Hyd Lock Diode
Sensor - Fuel Pressure K - 12 3 Switch - Fuel Pressure L - 12 3

Machine Harness Connector And Component Locations


1522 Relief Valve #2 Check Valve Solenoid
615 YL Cab Flood Lamps / Cab Lamp Relay Mach ECM - Boom Up Presure Switch
G973 OR Sensor - Fuel Temperature L - 12 3 Switch - Hydraulic Oil Level B - 12 11 1523 Relief Valve #1 Check Valve Solenoid
616 YL Boom Lamp Relay Boom Up Pressure Switch
Sensor - Hydraulic Temperature A - 12 E Switch - Refueling A - 11 5 1525 Straight Travel Solenoid
638 WH Beacon Relay / Beacon Lamp SW Panel - Water Separator Level Sensor Machine locations are repeated for components located close together. G = Located under operator's platform
G976 BU 1590 Main Pump Flow Limitation Pressure Solenoid
Boom Lamp Relay Water Separator Level Sensor E = Located around hydraulic oil tank. H = Located inside of pump compartment
645 RD 1593 Attachment Valve #1 Extend Pressure Solenoid
Sw Panel - Boom Lamp Relay Mach ECM - Pump Pressure Sensor 1
K904 GN 1594 Attachment Valve #2 Extend Pressure Solenoid
684 RD Cab Lamp Relay / Lamp Diode Pump 1 Pressure Sensor
1595 Attachment Valve #3 Extend Pressure Solenoid
A623 BU Chassis Lamp Relay / Lamp Diode K906 GN Swing Brake Sol / Backup EPR Valve SW
1596 Attachment Valve #1 Retract Pressure Solenoid
Control Circuits Mach ECM - Swing Brake Solenoid
K907 BU 1597 Attachment Valve #2 Retract Pressure Solenoid
763 BU Mach ECM - Trvl Spd Sol / Trvl Spd Sol Backup EPR Valve Switch
1598 Attachment Valve #3 Retract Pressure Solenoid
780 PU Quick Coupler Switch Mach ECM - PRV Return 1609 F2 Type Valve Load Sense Pressure Sensor
L968 OR
788 YL Spd Sensor - (Eng) / Eng Spd Pickup Backup EPR Valve Switch 1657 Left Joystick Thumbwheel
ACC Diode / Hydraulic Lock Diode Mach ECM - PS Press PRV 1658 Right Joystick Thumbwheel
789 RD L969 WH
Ambient Temperature Sensor Backup EPR Valve Switch 1665 Variable Relief Valve #1 Pressure Solenoid
A751 YL Eng ECM - Fuel Temp / Fuel Temp Sensor Mach Ecm - One TouchLow Idle Switch 1666 Variable Relief Valve #2 Pressure Solenoid
L972 BU
A755 PK Throttle Sw 1 / Mach ECM - Throttle Pos 1 Low Idle Switch (One Touch) Connector Location - Volume 1 1931 Auxillary Flowing Combining Solenoid
A756 BU Throttle Sw 2 / Mach ECM - Throttle Pos 2 Fine Swing Sol Schematic Machine 2265 Hydraulic Pump #1 Outlet Pressure Sensor
L973 GN Connector Number
A757 GY Throttle Sw 3 / Mach ECM - Throttle Pos 3 SW Panel - Fine Swing Switch 35 36 37 38 39 Location Location 2266 Hydraulic Pump #2 Outlet Pressure Sensor
40
A758 BR Throttle Sw 4 / Mach ECM - Throttle Pos 4 M906 BU Mach ECM - Squeeze Pressure Sensor CONN 5 C - 17 19 2280 Travel Alarm Relay
A760 GY 5V Supply / Mach ECM Ambient Temp Snr T901 YL MSS Keyreader Coil Signal / Exciter Coil CONN 6 A - 17 17 2300 Switch Panel
A762 PU Spd Snr + (Eng) / Eng Speed Pickup T902 PK MSS Keyreader Coil Return / Exciter Coil CONN 7 E - 16 48 ¹ The CID is a diagnostic code that indicates which circuit is faulty.
Backup EPR Valve Switch T957 PU Eng ECM - Injector 1 LS / Injector Cyl #1 CONN 8 L - 15 2 ² The MID is a diagnostic code that indicates which electronic control module
A768 BU
Power Shift Pressure Solenoid T958 YL Eng ECM - Injector 2 LS / Injector Cyl #2 CONN 9 K - 12 3 diagnosed the fault.
Backup EPR Valve Switch T959 BR Eng ECM - Injector 3 LS / Injector Cyl #3 CONN 10 K - 11 13
A769 GY
Power Shift Pressure Solenoid T960 BU Eng ECM - Injector 4 LS / Injector Cyl #4 CONN 11 A - 11 5
A770 PK Backup EPR Valve SW / Backup Resistor T961 GN Eng ECM - Injector 6 LS / Injector Cyl #6 CONN 12 J-9 2
Eng ECM (User Defined Shutdown) T962 WH Eng ECM - Injector 5 LS / Injector Cyl #5 CONN 13 J-9 2 Failure Mode Identifiers (FMI)¹
F716 WH
Secondary Shutdown Switch Mach ECM - Pump Pressure Sensor 2 CONN 14 J-9 2
T967 YL FMI No. Failure Description
Eng ECM -Throttle Backup (Accel) Pump 2 Pressure Sensor CONN 17 F-8 46
F773 OR 0 Data valid but above normal operational range.
Backup Govenor Switch CONN 18 F-8 46 1 Data valid but below normal operational range.
CONN 19 F-8 46 2 Data erratic, intermittent, or incorrect.
42
CONN 20 F-8 46 3 Voltage above normal or shorted high.
CONN 21 C-7 12 4 Voltage below normal or shorted low.
CONN 22 B-7 47 5 Current below normal or open circuit.
23
CONN 23 B-7 12 6 Current above normal or grounded circuit.
16 CONN 24 A-6 8 7 Mechanical system not responding properly.
23
FWD CONN 25 A-6 8 8 Abnormal frequency, pulse width, or period.
CONN 28 K-1 4 9 Abnormal update.
TOP VIEW 49
CONN 29 J-1 4
41 10 Abnormal rate of change.
CONN 30 J-1 4 11 Failure mode not identifiable.
CONN 31 J-1 4 12 Bad device or component.
42 CONN 32 I-1 1 13 Out of calibration.
25 20 CONN 35 I-1 G 14 Parameter failures.
27 The connectors shown in this chart are for harness to harness connectors.
15 Parameter failures.
Connectors that join a harness to a component are generally located at or near
28 the component. See the Component Location Chart. 16 Parameter not available.
30
17 Module not responding.
32
18 Sensor supply fault.
19 Condition not met.
41 31 20 Parameter failures.
29 ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
22
Off Machine Switch Specification
Part No. Function Actuate Deactuate Contact Position
18 103.4 ± 13.8 kPa @ 21 ± 3°C
42 (14.9 ± 2.0 psi @ 69.8 ± 37.4°F)

103.4 + 20.7 - 13.8 kPa Max @ 40 ± 3°C 69 kPa Min @ -40°C To +121°C
212-2768 Fuel Pressure Switch
(14.9 + 3.0 - 2.0 psi Max @ 104 ± 37.4) (10.0 psi Min @ -40°F To +249.8°F)
Normally Closed Event Codes
103.4 + 13.8 kPa Max @ 90 ± 3°C
Engine Control
(14.9 + 3.0 - 2.0 psi Max @ 194 ± 37.4°F) Event Code Condition
21 490 ± 49 kPa 290 kPa Min
167-3466 Boom Down Pressure Switch Normall Open
(71.1 ± 7.1 psi) (42 psi Min) E906 High Fuel Pressure Warning
27 13780 kPa Max @ -40°C To 121°C 10335 ± 889 kPa @ -40°C To 121°C
202-9002 Boom Up / Down Pressure Switch Normally Open E162 Excessive Boost Pressure Derate
(1998 psi @ -40°F To 249.8°F) (1998.6 ± 128.9 psi @ -40°F To 249.8°F)

28 E198 Low Fuel Pressure Warning


E360 Low Engine Oil Presure Warning
26
E360 Low Engine Oil Pressure Derate
E361 High Engine Coolant Temperature Warning
LEFT SIDE VIEW RT SIDE VIEW E361 High Engine Coolant Temperature Derate
Resistor, Sender and Solenoid Specifications
Part No. Component Description Resistance (Ohms)¹ E362 Engine Overspeed Warning
23137.5 ± 2313.5 @ 0°C (32°F) E362 Engine Overspeed Derate
4I-5394 Sender: Hydraulic Temperature 6815 ± 681 @ 25°C (77°F)
E363 High Fuel Temperature Warning
245 ± 24 @ 125°C (257°F)
Hydraulic Lock E363 High Fuel Temperature Derate
LEFT SIDE VIEW Swing Brake E390 Fuel Filter Restriction Warning
121-1491 Solenoid: 32.0 ± 3.2 @ 24V 20°C (68°F)
Travel Speed
E390 Fuel Filter Restriction Derate
Travel Straight

Engine Harness Connector And Component Locations 174-3016 Resistor:

¹ At room temperature unless otherwise noted.


Can 1
Can 2
120 ± 10%
E539
E539
High Engine Inlet Air Temperature Warning
High Engine Inlet Air Temperature Derate
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CONN 8

C-C19 C-C18
2434508 84RE01 2305010 84RE01
1 172-C2 RD-18 L14 L14 C-C1
MATE GN-C1 2 308-C140 YL-16 1636637 84RE01
(PL321SR) 3 403-C141 GN-18
L (NOTE AA) 4
5
892-C143 BR-18
893-C142 GN-18
147-C72 PU-16
172-C2 RD-18
147-C72 PU-16
172-C2 RD-18
172-C2 RD-18
310-C44 PU-16
130-C1 RD-14
147-C10 PU-16
130-C1 RD-14
172-C2 RD-18
1
2 L
MATE GK-C1 6 235-C159 BK-18 NOTE E 308-C140 YL-16 310-C44 PU-16 403-C14 GN-18 168-C51 RD-10 L973-C80 GN-16 3
(PL121SR) 310-C44 PU-16 403-C14 GN-18 412-C17 BU-18 172-C2 RD-18 A588-C3 GN-18 4
(NOTE AA) 403-C151 GN-18 412-C17 BU-18 430-C18 BU-18 184-C5 RD-14 5
C-C5 403-C14 GN-18 430-C18 BU-18 L3 L3 L3 514-C12 PU-16 251-C49 YL-18 308-C4 YL-16 6
1552269 403-C141 GN-18 514-C12 PU-16 780-C8 PU-16 252-C60 YL-18 184-C5 RD-14 7
A751-C144 YL-18 1 SIGNAL FUEL TEMP SENSOR 403-C141 GN-18 780-C8 PU-16 892-C48 BR-18 261-C50 GN-18 322-C6 GY-16 8
G833-C145 PK-18 2 GND 1978391 412-C17 BU-18 892-C48 BR-18 893-C47 GN-18 262-C61 GN-18 607-C7 PK-16 9
L12 L12 430-C18 BU-18 893-C47 GN-18 L4 L4 C506-C13 WH-16 308-C4 YL-16 780-C8 PU-16 10
514-C12 PU-16 C506-C13 WH-16 G976-C32 BU-18 310-C44 PU-16 616-C9 BU-16 11
C-C6 892-C143 BR-18 NOTE E G976-C32 BU-18 X738-C39 PK-18 317-C15 YL-18 147-C10 PU-16 12
L15 L15 1552269 892-C143 BR-18 X738-C39 PK-18 L5 147-C10 PU-16 321-C40 BR-18 E554-C11 PK-18 13
T725-C146 WH-18 1 FUEL PRESS. SW 892-C48 BR-18 147-C10 PU-16 322-C6 GY-16 514-C12 PU-16 14
N707-C147 PU-18 2 2122768 NOTE E 892-C121 BR-18 308-C140 YL-16 147-C72 PU-16 403-C14 GN-18 C506-C13 WH-16 15
892-C152 BR-18 403-C151 GN-18 L6 147-C73 PU-16 405-C16 GY-18 403-C14 GN-18 16
893-C142 GN-18 892-C121 BR-18 130-C1 RD-14 412-C17 BU-18 17
C-C7 893-C142 GN-18 NOTE E 892-C152 BR-18 168-C51 RD-10 430-C18 BU-18 317-C15 YL-18 18
3E3370 893-C47 GN-18 893-C116 GN-18 184-C5 RD-14 487-C19 OR-18 405-C16 GY-18 19
G828-C148 WH-18 A OR-18 +5V FUEL PRESS. SENSOR 893-C116 GN-18 893-C153 GN-18 251-C49 YL-18 491-C20 PK-18 412-C17 BU-18 20
G829-C149 GN-18 B YL-18 GND 2392396 893-C153 GN-18 A751-C144 YL-18 252-C60 YL-18 495-C22 GN-18 430-C18 BU-18 21
C991-C150 PK-18 C GN-18 SIGNAL A751-C144 YL-18 A760-C108 GY-18 261-C50 GN-18 496-C23 WH-18 487-C19 OR-18 22
A760-C108 GY-18 NOTE E C991-C150 PK-18 L8 262-C61 GN-18 506-C45 PU-18 491-C20 PK-18 23
C506-C13 WH-16 G828-C148 WH-18 308-C4 YL-16 514-C12 PU-16 F716-C21 WH-18 24
C991-C150 PK-18 L11 G829-C149 GN-18 317-C15 YL-18 578-C46 BU-16 495-C22 GN-18 25
G828-C148 WH-18 G833-C145 PK-18 321-C40 BR-18 607-C7 PK-16 496-C23 WH-18 26
G829-C149 GN-18 H704-C202 PK-18 322-C6 GY-16 616-C9 BU-16 A755-C24 PK-18 27 MATE A-C16
C-C11 G833-C145 PK-18 N707-C147 PU-18 405-C16 GY-18 780-C8 PU-16 A756-C25 BU-18 28 SH2 E-12
1552269 COOLANT LEVEL SW G976-C32 BU-18 N789-C107 BU-18 487-C19 OR-18 892-C48 BR-18 A757-C26 GY-18 29
412-C17 BU-18 1 2459206 N707-C147 PU-18 T725-C146 WH-18 491-C20 PK-18 L2 893-C47 GN-18 L1 A758-C27 BR-18 30 CONN 28
235-C156 BK-18 2 N789-C107 BU-18 200-C161 BK-16 495-C22 GN-18 998-C71 BR-18 C468-C28 BU-18 31

L4
T725-C146 WH-18 200-C162 BK-18 496-C23 WH-18 A588-C3 GN-18 E472-C29 GN-18 32

L8

L6
L5
200-C161 BK-16 235-C154 BK-18 506-C45 PU-18 A755-C24 PK-18 H476-C30 WH-18 33
CONN 9 200-C162 BK-18 235-C160 BK-16 578-C46 BU-16 A756-C25 BU-18 H473-C31 BR-18 34
K WIRE GROUP COLOR DESCRIPTIONS C-C12 C-C13
1552272 3E3376
ATCH-WATER SEPARATOR LEVEL SNSR
1782345 CONN 10
235-C154 BK-18
235-C160 BK-16
607-C7 PK-16
616-C9 BU-16
998-C71 BR-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
G976-C32 BU-18
L972-C33 BU-18
H474-C34 GN-18
35
36
37
K
147-C72 PU-16 1 1 RD-18 8-32 VDC A588-C3 GN-18 A769-C65 GY-18 H475-C35 BU-18 38
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.

L15

L16
L14

A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
H704-C202 PK-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18

A588-C167 GN-18

E997-C123 RD-18
235-C155 BK-18 2 2 BK-18 CHASSIS GND C-C9 C-C10 780-C8 PU-16 A755-C24 PK-18 C468-C28 BU-18 K849-C36 YL-18 39

308-C140 YL-16
403-C151 GN-18
892-C121 BR-18
892-C152 BR-18
893-C116 GN-18
893-C153 GN-18

200-C161 BK-16
200-C162 BK-18
235-C154 BK-18
235-C160 BK-16

A588-C88 GN-18

A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16
N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18

200-C163 BK-18
L13

147-C73 PU-16
168-C51 RD-10
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
317-C15 YL-18
321-C40 BR-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18

998-C71 BR-18

A588-C3 GN-18
A588-C3 GN-18

235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
506-C45 PU-18
578-C46 BU-16

578-C46 BU-16
506-C45 PU-18
101-C139 RD-4
109-C138 RD-4
304-C137 WH-8
130-C1 RD-14

184-C5 RD-14

308-C4 YL-16

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16
G976-C32 BU-18 3 3 GN-18 OUTPUT 1 1552269 3E3364 H704-C202 PK-18 A756-C25 BU-18 C506-C13 WH-16 E997-C123 RD-18 40
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. 4 4 YL/BK-18 OUTPUT 2 310-C44 PU-16 1 1 PU-18 ATCH-ETHER SOL X738-C39 PK-18 A757-C26 GY-18 E472-C29 GN-18 K851-C37 BU-18 41
42
200-C162 BK-18 2 2 WH-18 2391134 A758-C27 BR-18 E473-C55 GY-18 K852-C38 GN-18

108-C136
1 BU-18 PROBE SUPPLY A768-C64 BU-18 E474-C52 OR-18 X738-C39 PK-18 43
VOLTAGE CONVERTER OUTPUT CIRCUIT. 2 BU-18 PROBE SUPPLY
L4 L4
A769-C65 GY-18 E554-C11 PK-18 321-C40 BR-18 44

A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
C468-C28 BU-18 E997-C123 RD-18 235-C41 BK-18 45

308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18

G976-C32 BU-18

235-C154 BK-18

235-C159 BK-18
235-C160 BK-16
235-C158 BK-18

235-C157 BK-18

235-C155 BK-18
235-C156 BK-18

235-C158 BK-18

C506-C13 WH-16
200-C161 BK-16
200-C162 BK-18
STARTING CIRCUIT.

147-C72 PU-16
412-C17 BU-18

310-C44 PU-16
430-C18 BU-18
514-C12 PU-16
172-C2 RD-18
C-C14 E472-C29 GN-18 F716-C21 WH-18 235-C42 BK-18 46
7Y3967 84RE01 E473-C55 GY-18 F773-C69 OR-18 235-C43 BK-18 47
GROUND CIRCUIT. C-C16
AMBIENT TEMP SENSOR
1078618
430-C18 BU-18
C-C15
1 E474-C52 OR-18
E554-C11 PK-18
F774-C70 WH-18
F889-C68 WH-18
310-C44 PU-16
506-C45 PU-18
48
49
1552267 7Y3966 84RE01 AIR CLEANER INDICATOR E997-C123 RD-18 G976-C32 BU-18 578-C46 BU-16 50
STARTING AID CIRCUIT. A760-C108 GY-18 A +B 235-C158 BK-18 1 2552966 F716-C21 WH-18 H473-C31 BR-18 893-C47 GN-18 51
235-C154 BK-18 B GND C-C23 C-C22 F773-C69 OR-18 H474-C34 GN-18 892-C48 BR-18 52
CAT DATA LINK. N789-C107 BU-18 C SIGNAL 2434505 84RE01 2304011 84RE01 F774-C70 WH-18 H475-C35 BU-18 251-C49 YL-18 53

L7
1 780-C8 PU-16 F889-C68 WH-18 H476-C30 WH-18 261-C50 GN-18 54
C-C8 2 H473-C31 BR-18 K843-C56 GN-18 NOTE E
MONITOR CIRCUIT 1552267 H474-C34 GN-18 K844-C53 GY-18 NOTE E C-C2
514-C12 PU-16 A +B CONN 12 H475-C35 BU-18 K847-C57 PU-18 1343295 84RE01
ENGINE CONTROL CIRCUIT L16 L16 C506-C13 WH-16 B SIGNAL A C CONDENSER FAN MOTOR H476-C30 WH-18 K848-C54 WH-18 168-C51 RD-10 1 MATE A-C29
200-C161 BK-16 C GND 2457910 K843-C56 GN-18 K849-C36 YL-18 SH2 D-12
MACHINE CONTROL CIRCUIT.

A588-C167 GN-18
A751-C144 YL-18

C991-C150 PK-18

G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18

N707-C147 PU-18
T725-C146 WH-18

A760-C108 GY-18

E997-C123 RD-18

H704-C202 PK-18

N789-C107 BU-18
L12
AK-C1 C-C21 C-C20 K844-C53 GY-18 K851-C37 BU-18 C-C3

308-C140 YL-16

403-C151 GN-18

892-C152 BR-18
893-C153 GN-18

A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18

K906-C62 GN-18
L973-C80 GN-16

200-C161 BK-16
200-C162 BK-18
200-C163 BK-18

235-C154 BK-18
235-C160 BK-16

892-C121 BR-18
893-C116 GN-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18
168-C51 RD-10

317-C15 YL-18
321-C40 BR-18

405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18

998-C71 BR-18

235-C41 BK-18
235-C42 BK-18
235-C43 BK-18

147-C73 PU-16
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
101-C139 RD-4
108-C136 RD-4
109-C138 RD-4

304-C137 WH-8
CONN 29

130-C1 RD-14

308-C4 YL-16

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16

184-C5 RD-14
2434505 84RE01 2434505 84RE01 2304011 84RE01 L13 K847-C57 PU-18 K852-C38 GN-18 2434510 84RE01
X738-AK1 PK-18 1 1 X738-C39 PK-18 K848-C54 WH-18 K906-C62 GN-18 E474-C52 OR-18 1
MACHINE SECURITY CONTROL CIRCUIT. 2 2 K849-C36 YL-18 K907-C63 BU-18 K844-C53 GY-18 2
K851-C37 BU-18 L968-C67 OR-18 K848-C54 WH-18 3
HEATER AND AIR CONDITIONER CIRCUIT. L12 L12 L12 CONN 13 K852-C38 GN-18 L969-C66 WH-18 E473-C55 GY-18 4
K906-C62 GN-18 L972-C33 BU-18 K843-C56 GN-18 5
WIPER/WASHER CIRCUIT. K907-C63 BU-18 L973-C80 GN-16 K847-C57 PU-18 6 MATE A-C1
C-C70 C-C69 L968-C67 OR-18 N793-C86 GN-18 N793-C86 GN-18 7 SH2 C-12
2434505 84RE01 2304011 84RE01 L969-C66 WH-18 N794-C58 GY-18 N794-C58 GY-18 8
J CAN DATA LINK A. 1
2 H704-C202 PK-18
L972-C33 BU-18
L973-C80 GN-16
N795-C59 WH-18
X738-C39 PK-18
N795-C59 WH-18
252-C60 YL-18
9
10
CONN 30 J
CAN DATA LINK B. N793-C86 GN-18
N794-C58 GY-18
235-C41 BK-18
235-C42 BK-18
262-C61 GN-18 11
12
CONN 14 N795-C59 WH-18 235-C43 BK-18 NOTE E

L10
L9
235-C41 BK-18 C-C4
235-C42 BK-18 2304009 84RE01
235-C43 BK-18 K906-C62 GN-18 1
K907-C63 BU-18 2
X738-AK1 PK-18 X738-AK1 PK-18 A768-C64 BU-18 3
L9 L9 L9 L10 A769-C65 GY-18 4
L969-C66 WH-18 5
L968-C67 OR-18 6 MATE A-C41
L20 L20 L20 L20 F889-C68 WH-18 7 SH2 C-12
F773-C69 OR-18 8
F774-C70 WH-18 9 CONN 31
998-C71 BR-18 10
11
12

L72 L72 L72 L72

I I

X738-AK1 PK-18
BREAK POINT 1 BREAKER BOX
SH2 B-12
A-C9
1552269

L97
306-A3 GN-16 1 START RELAY DIODE
200-A18 BK-18 2 1974385 RE01
K-C1
2434507 84RE01
A-C21 H792-K1 BR-18 1
101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 101-CC1 RD-00 200-CE1 BK-00 1552269 L72 M745-K2 GY-18 2 MATE J-C1
306-A2 GN-16 1 M748-K3 BR-18 3 SH3 E-12
200-A30 BK-18 2 109-CL1 RD-4 200-K4 BK-18 4
80A CONN 32

L157
ALT BREAKER BUS-BAR
POS NEG POS NEG 1712210 2382279
200-A30 BK-18

L9

L20
200-A18 BK-18
BATTERY REAR BATTERY FRONT 306-A2 GN-16 START RELAY
ENGINE 3T5760 3T5760 306-A3 GN-16 1251302
306-A20 GN-16 177-WE1 RD-6 80A
L97 200-A85 BK-16
C9 TIER III ADEM IV 177-A71 RD-6 MAIN BREAKER
A588-C167 GN-18
A751-C144 YL-18

C991-C150 PK-18

G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18

N707-C147 PU-18
T725-C146 WH-18

F889-C129 WH-18
G973-C201 OR-18
H446-C119 PK-18

K850-C120 BR-18

K904-C117 GN-18
M739-C134 YL-18
M739-C135 YL-18
M906-C111 BU-18
T967-C118 YL-18
A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18

101-CJ1 RD-4
2267475 C-C58 1712210
403-C151 GN-18

892-C152 BR-18
893-C153 GN-18

A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18

K906-C62 GN-18
L973-C80 GN-16

200-C161 BK-16
200-C162 BK-18
200-C163 BK-18

235-C154 BK-18
235-C160 BK-16
308-C168 YL-16
308-C168 YL-16
308-C140 YL-16

308-C113 YL-16

A762-C87 PU-18
G723-C92 YL-18

H746-C76 YL-18
H747-C85 BR-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
M737-C77 WH-18

M740-C74 PK-18

235-C166 BK-14
168-C51 RD-10
317-C15 YL-18
321-C40 BR-18

405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18

998-C71 BR-18

235-C41 BK-18
235-C42 BK-18
235-C43 BK-18

147-C73 PU-16
763-C75 BU-18
788-C81 YL-18
101-C139 RD-4
108-C136 RD-4
109-C138 RD-4

304-C137 WH-8
130-C1 RD-14

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16

308-C4 YL-16
1607689 177-A71 RD-6
1 108-C136 RD-4 108-CM1 RD-4

L5
ANALOG SENSOR POWER 2
ANALOG SENSOR RETURN 3 L5 304-C137 WH-8 304-WC1 WH-8
THROTTLE POWER 4

200-CE1 BK-00
THROTTLE RETURN 5 998-C71 BR-18 109-C138 RD-4 109-WA1 RD-8 108-CM1 RD-4 120A
6 109-CL1 RD-4
H CAT DATA LINK +
7
8 893-C153 GN-18
101-C139 RD-4 101-CJ1 RD-4 HEATER BREAKER
2164970
H
CAT DATA LINK - 9 892-C152 BR-18 177-A71 RD-6 177-WE1 RD-6
10 NOTE E
11 BLOCK AS
12 1211023
13 108-C136 RD-4 L22
14
15 DISCONNECT SW

L21

L72
NOT AVAILABLE-USED ON J2 16 200-CE1 BK-00 200-CE1 BK-00 7N0719

L22
17 STARTER MOTOR
101-CA1 RD-00

18 2071556 PC
FUEL PUMP RELAY 19 2371962 (NOTE A) STRAP DISC-FRAME GND
20 317-C15 YL-18 1321806
21 304-C137 WH-8 BREAKER BOX
G S
THROTTLE BACKUP (ACCEL) 22 F773-C69 OR-18

X738-AK1 PK-18

235-C154 BK-18
235-C160 BK-16
235-C166 BK-14
235-C170 BK-18
235-C172 BK-18

235-C192 BK-18
229-C182 BK-14
KENR5974 VOL 1

235-AK2 BK-18
235-AK2 BK-18

235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
THROTTLE BACKUP (DECEL) 23 F774-C70 WH-18 101-C139 RD-4
MTR BAT 101-CA1 RD-00
A588-C167 GN-18
A751-C144 YL-18

C991-C150 PK-18

F889-C129 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
G973-C201 OR-18
H446-C119 PK-18
K850-C120 BR-18

K904-C117 GN-18

M739-C134 YL-18
M739-C135 YL-18
M906-C111 BU-18
N707-C147 PU-18
T725-C146 WH-18
T967-C118 YL-18

A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18
SHARED WITH TDC CAL 24
403-C151 GN-18
E554-C11 PK-18

308-C127 YL-16
308-C128 YL-18
308-C128 YL-18
308-C127 YL-16
308-C168 YL-16
308-C126 YL-18
308-C114 YL-18
308-C114 YL-18
308-C126 YL-18

892-C152 BR-18
893-C153 GN-18

A762-C87 PU-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
G723-C92 YL-18

H746-C76 YL-18
H747-C85 BR-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
K906-C62 GN-18
L973-C80 GN-16
M737-C77 WH-18

M740-C74 PK-18

200-C161 BK-16
200-C162 BK-18
200-C163 BK-18

229-C182 BK-14
235-C170 BK-18
235-C172 BK-18
235-C192 BK-18

235-C192 BK-18
235-C172 BK-18
235-C170 BK-18
229-C182 BK-14
235-C160 BK-16
235-C166 BK-14
235-C154 BK-18
147-C73 PU-16
168-C51 RD-10

317-C15 YL-18
321-C40 BR-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18

763-C75 BU-18
788-C81 YL-18

998-C71 BR-18

235-C43 BK-18

235-C41 BK-18
235-C42 BK-18
109-C138 RD-4

101-C139 RD-4
108-C136 RD-4

304-C137 WH-8
130-C1 RD-14

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16

SHARED WITH TDC CAL 25 GND-FR 5 1

L20

L10
26 MOTOR
NOT AVAILABLE-USED ON J2 27 A/C COMPRESSOR
LOW OIL PRESS. OUTPUT 28 405-C16 GY-18 CLUTCH SOL
29
30 PE 2597243 C-C24

L6
31 STRAP ENG-FRAME GND C-C64 506-C45 PU-18 7T5957 84RE01
1400860 L6
32 2304011 84RE01 578-C46 BU-16
33 1 E554-C11 PK-18 200-C165 BK-18 L694 200-C165 BK-18 1 WASHER MOTOR
34 2 200-C191 BK-18 200-C164 BK-18 506-C45 PU-18 2 MOTOR 7T8890
35 200-C163 BK-18
36 101-CA1 RD-00 200-C163 BK-18
37 C-C25

L78
38 GND-FR 1 7T5957 84RE01

L22
L24

39
40 C-C66 C-C46 200-C164 BK-18 1 ATCH-LOWER WASHER MOTOR
G 41
42 1
1552269
788-C81 YL-18 L31 403-C151 GN-18
L24 1552269
M740-C74 PK-18 1 TRAVEL STRAIGHT SOL
578-C46 BU-16 2 MOTOR 7T8890 G
43 2 A762-C87 PU-18 R 235-C200 BK-18 2 1211491
44 B+ 109-C138 RD-4 WASHER TANK
ENG SPEED PICKUP
L23

45 B- 1761931
46 GND-FR 3 4P5820 200-C190 BK-4 763-C75 BU-18 C-C47 1761932 (NOTE S)
47 L33 200-C191 BK-18 A588-C167 GN-18 1552269
+B 48 130-C179 RD-14 C-C65 ALTERNATOR G723-C92 YL-18 763-C75 BU-18 1 TRAVEL SPEED SOL C-C26
49 1552269 1855294 200-C190 BK-4 K906-C62 GN-18 235-C198 BK-18 2 1211491 1532630 84RE02 MACHINE ECM
1 C468-C28 BU-18 L25 L25
50 M740-C74 PK-18 L30 (J2)(54 BROWN) 2218874
51 2 235-C192 BK-18 (65A) 200-C171 BK-18 C-C48
+B 52 130-C180 RD-14 235-C170 BK-18 1552269 M740-C74 PK-18 1 TRAVEL STRAIGHT SOL DEFINED GROUND POINTS AT THE MASCHINE

L25
+B 53 130-C181 RD-14 235-C170 BK-18 K906-C62 GN-18 1 SWING BRAKE SOL 2 ATT STEM-4 RETRACT PRV
54 235-C197 BK-18 235-C197 BK-18 2 1211491 763-C75 BU-18 3 TRAVEL SPEED SOL IDENT DESCRIPTION ABBREVIATION FOR SCHEMATIC
55 ENG OIL LEVEL SW 235-C198 BK-18 L969-C66 WH-18 4 PS PRESS. PRV
56 2130677 235-C203 BK-18 C-C49 5 ATT STEM-4 EXTEND PRV 1 FRAME LEFT SIDE REAR GND-FR 1
57 235-C203 BK-18 1552269 6 SPARE (STB) 2 FRAME ENGINE ROOM FRONT GND-FR 2
58 235-C199 BK-18 A588-C167 GN-18 1 HYD LOCK SOL H746-C76 YL-18 7 VALIABLE FAN MOTOR PRV
USER DEFINED SHUTDOWN 59 F716-C21 WH-18 235-C200 BK-18 200-C171 BK-18 2 1211491 184-C5 RD-14 184-C5 RD-14 H704-C202 PK-18 8 REVERSE FAN SOL 3 FRAME ENGINE ROOM REAR GND-FR 3
60 251-C49 YL-18 184-C5 RD-14 M737-C77 WH-18 9 FLOW LIMIT PRESS. PRV 4 FRAME RIGHT SIDE FRONT GND-FR 4
A588-C167 GN-18

A751-C144 YL-18

C991-C150 PK-18

F889-C129 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
N707-C147 PU-18
T725-C146 WH-18

K904-C117 GN-18
M739-C135 YL-18
T967-C118 YL-18
A209-C122 BK-18

K850-C120 BR-18

M739-C134 YL-18
M906-C111 BU-18
A209-C124 BK-18
A209-C125 BK-18
G973-C201 OR-18
H446-C119 PK-18
-B 61 229-C183 BK-14 252-C60 YL-18 184-C105 RD-14 K871-C78 WH-18 10 2 PUMP FLOW COMBINE SOL
200-C191 BK-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
200-C171 BK-18

200-C171 BK-18

K906-C62 GN-18
M740-C74 PK-18
235-C170 BK-18
G723-C92 YL-18

308-C127 YL-16

892-C152 BR-18
893-C153 GN-18

A762-C87 PU-18
C468-C28 BU-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18

235-C192 BK-18
229-C182 BK-14

308-C128 YL-18
A768-C64 BU-18
A769-C65 GY-18
H746-C76 YL-18
H747-C85 BR-18
M737-C77 WH-18

L973-C80 GN-16
235-C172 BK-18

308-C126 YL-18
308-C114 YL-18

K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
K860-C93 BU-18
763-C75 BU-18

317-C15 YL-18
405-C16 GY-18
788-C81 YL-18

998-C71 BR-18

168-C51 RD-10
321-C40 BR-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18

147-C73 PU-16
200-C190 BK-4

101-C139 RD-4
108-C136 RD-4
304-C137 WH-8

5 FRAME BREAKER BOX LOWER GND-FR 5 X


130-C1 RD-14

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16

62 130-C179 RD-14 PILOT MANIFOLD 261-C50 GN-18 184-C109 RD-14 K866-C79 WH-18 11 1WAY/2WAY CHANGE SOL
-B 63 229-C184 BK-14 130-C180 RD-14 2155037 262-C61 GN-18 308-C113 YL-16 12 BOOM UP LIMIT PRV (FOR CRANE) 6 FRAME BAT. ROOM JUMP START GND-FR 6
64 130-C181 RD-14 892-C121 BR-18 763-C75 BU-18 13 SPARE (PRV)
-B 65 229-C185 BK-14 C-C44 C-C45 893-C116 GN-18 788-C81 YL-18 14 SPARE (OC) 7 FRAME PLATFORM LOWER GND-FR 7
THROTTLE 66 F889-C129 WH-18 130-C1 RD-14 1552269 3E3364 A588-C88 GN-18 892-C121 BR-18 15 CAN-3 SHEILD
101-C139 RD-4 8 PLATFORM REAR GND-PLATFORM
67 130-C1 RD-14 108-C136 RD-4 G723-C92 YL-18 1 1 ATCH-HEAVY LIFT SOL A755-C24 PK-18 893-C116 GN-18 788-C81 YL-18 16 SPEED SENSOR - (ENG)
68 235-C199 BK-18 2 2 1216303 A756-C25 BU-18 A588-C88 GN-18 17 (OFFSET ANGLE SENSOR) 9 CAB RIGHT SIDE FRONT GND-CAB 1
69 308-C127 YL-16 L31 304-C137 WH-8 A757-C26 GY-18 A755-C24 PK-18 K864-C82 PK-18 18 VARIABLE RELIEF-1 PRV
ENGINE

ENGINE

317-C15 YL-18 788-C81 YL-18 10 CAB RIGHT SIDE REAR GND-CAB 2


IGNITION KEY SW 70 308-C127 YL-16 405-C16 GY-18 A762-C87 PU-18 A758-C27 BR-18 A756-C25 BU-18 K868-C83 BR-18 19 PRV RETURN
36 Page, Color 2

A760-C108 GY-18 A757-C26 GY-18 L968-C67 OR-18 20 PRV RETURN 11 CAB TOP GND-CAB 3
AE-C1 892-C152 BR-18 C468-C28 BU-18 21 PRV RETURN
2274002 893-C153 GN-18 235-C192 BK-18 E472-C29 GN-18 A758-C27 BR-18 K869-C84 BU-18 12 PL ECM MOUNT GND-ECM MOUNT
1 998-C71 BR-18 E473-C55 GY-18 A760-C108 GY-18 H747-C85 BR-18 22 PRV RETURN
E474-C52 OR-18 A762-C87 PU-18 K907-C63 BU-18 23 SWING BRAKE SOL
L28
L27

L29 L29 L29


L33

L25

2 F716-C21 WH-18
F F
L26

3 F773-C69 OR-18 130-C1 RD-14 E997-C123 RD-18 E472-C29 GN-18 24 FAN SPEED
4 F774-C70 WH-18 308-C127 YL-16 F889-C68 WH-18 E473-C55 GY-18 A762-C87 PU-18 25 SPEED SENSOR + (ENG)
C987-A99 RD-18 L33 L32 GND-FR 2 L25 L25 H473-C31 BR-18 E474-C52 OR-18 26 CAN-4 SHEILD
INLET AIR HEATER 5 F889-C129 WH-18 317-C15 YL-18 K-C7 C-C29 C-C28 H474-C34 GN-18 E997-C123 RD-18 A588-C88 GN-18 27 HYD LOCK CANCEL SW
6 229-C182 BK-14 405-C16 GY-18 2434506 84RE01 2434506 84RE01 2304013 84RE01 H475-C35 BU-18 F889-C129 WH-18 K865-C89 PU-18 28 VARIABLE RELIEF-2 PRV
7 229-C182 BK-14 892-C152 BR-18 308-K14 YL-18 1 1 308-C114 YL-18 H476-C30 WH-18 F889-C129 WH-18 K876-C90 BR-18 29 VARIABLE RELIEF-1 CHECK SOL
8 229-C183 BK-14 893-C153 GN-18 L73
229-C184 BK-14 998-C71 BR-18 A209-K15 BK-18 2 MATE C-C28 2 A209-C125 BK-18 H704-C202 PK-18 F889-C115 WH-18 K877-C91 BU-18 30 VARIABLE RELIEF-2 CHECK SOL
9
229-C185 BK-14 A751-C144 YL-18 H446-K16 PK-18 3 3 H446-C119 PK-18 K843-C56 GN-18 F889-C100 WH-18 L18 G723-C92 YL-18 31 HEAVY LIFT SOL
IAPCV RETURN 10 G855-A91 PU-18 K844-C53 GY-18 F889-C68 WH-18 K860-C93 BU-18 32 ATT STEM-1 RETRACT PRV
C991-C150 PK-18 L26 L26
11
12
F716-C21 WH-18 CONN 17 K847-C57 PU-18
K848-C54 WH-18
F889-C68 WH-18
G723-C92 YL-18
33
34
STK OUT LIMIT SOL (FOR CRANE)
BKT LOCK SOL (FOR CRANE)
EMGINE COOLANT TEMPERATURE 995-A12 BU-18 F773-C69 OR-18 C-C68 C-C67 K849-C36 YL-18 G973-C201 OR-18 M739-C94 YL-18 35 PRV RETURN
13
F774-C70 WH-18 2434508 84RE01 2305010 84RE01 K851-C37 BU-18 H446-C119 PK-18 36 CAN-4 +
14 F889-C129 WH-18
INTAKE MANIFOLD AIR 15 R746-A20 PK-18 G828-C148 WH-18 1 K858-C99 YL-18 K852-C38 GN-18 H473-C31 BR-18 37 CAN-4 -
16 G829-C149 GN-18 2 K862-C98 GY-18 K907-C63 BU-18 L17 H474-C34 GN-18 K856-C95 PU-18 38 ATT STEM-1 EXTEND PRV
PRESSURE SENSOR COMMON 17 G829-A93 GN-18 G833-C145 PK-18 3 K869-C84 BU-18 L968-C67 OR-18 H475-C35 BU-18 K861-C96 GN-18 39 ATT STEM-2 RETRACT PRV
18 A751-C144 YL-18 N707-C147 PU-18 CONN 18 4 K850-C120 BR-18 L969-C66 WH-18 H476-C30 WH-18 K857-C97 WH-18 40 ATT STEM-2 EXTEND PRV
5 L972-C33 BU-18 H746-C76 YL-18 K862-C98 GY-18 41 ATT STEM-3 RETRACT PRV

L10
19 G833-C145 PK-18 T725-C146 WH-18 6 N789-C107 BU-18 H747-C85 BR-18 K858-C99 YL-18 42 ATT STEM-3 EXTEND PRV
IAPCV 20 G854-A92 PK-18 T725-C146 WH-18 229-C182 BK-14
N707-C147 PU-18 L10 N793-C86 GN-18 H704-C202 PK-18 43 SPARE (PRV)
21 44 ENG SPEED COMMAND
G828-C148 WH-18 N794-C58 GY-18 K843-C56 GN-18 F889-C100 WH-18
22 GE-C1 C-C33 C-C32 N795-C59 WH-18 K844-C53 GY-18 NOTE E 45 CAN-3 +
23 G829-C149 GN-18 2434509 84RE01 2434509 84RE01 2312295 84RE01 147-C73 PU-16 K847-C57 PU-18 46 CAN-3 - IDENT PART NO. SH LOC DESCRIPTION NOTE
24 C991-C150 PK-18 L29
K856-GE1 PU-18 1 1 K856-C95 PU-18 K848-C54 WH-18 252-C101 YL-18 47 CAN-2 + (J1939)(MSS) HARNESS AS.
PRIMARY ENGINE SPEED/TIMING 25 E963-A27 BK-18 2 2 K860-C93 BU-18 K849-C36 YL-18 NOTE E 262-C102 GN-18 48 CAN-2 - (J1939)(MSS)
G856-A22 WH-18 L59 L59 A 267-7592 2 E-17 PLATFORM
TIMING CALIBRATION PROBE + 26 K857-GE2 WH-18 3 3 K857-C97 WH-18 147-C73 PU-16 K850-C120 BR-18 49 CAN-2 SHEILD(MSS)
27 4 MATE C-C32 4 K861-C96 GN-18 308-C113 YL-16 K851-C37 BU-18 251-C103 YL-18 50 CAN-1 + (MONITOR AND SW PANEL) C 275-6864 1 L-1 CHASSIS
ENGINE OIL PRESSURE SENSOR 28 994-A10 GY-18 K868-GE3 BR-18 5 5 K868-C83 BR-18 763-C75 BU-18 K852-C38 GN-18 261-C104 GN-18 51 CAN-1 - (MONITOR AND SW PANEL)
29 ENGINE 6 CONN 19 6 308-C126 YL-18 788-C81 YL-18 K856-C95 PU-18 52 CAN-1 SHEILD (MONITOR AND SW PANEL) E 277-6207 1 B-7 HORN
ENG COOLANT TEMP SENSOR COMMON 30 G833-A47 PK-18 7 7 A209-C124 BK-18 A762-C87 PU-18 K857-C97 WH-18 E997-C123 RD-18 53 HYD LOCK SOL F 267-7591 3 C-9 CAB
8 8 M906-C111 BU-18 K858-C99 YL-18 54 SPARE (FREQ IN)

L20
31
32 K860-C93 BU-18 G 259-4877 2 C-6 CONSOLE RH
33 C-C31 C-C30 L20 K861-C96 GN-18 184-C105 RD-14 1 +B H 251-0580 2 H-5 CONSOLE LH
2434510 84RE01 2304009 84RE01 F889-C129 WH-18 K862-C98 GY-18 235-C106 BK-14 2 GND
34
CONN 7

L72

L73
1 147-C73 PU-16 G723-C92 YL-18 K864-C82 PK-18 3 RS422 RX+ (REMOTE CONTROL EQUIPMENT) J 251-0614 3 G-15 BOOM FLOAT (CAB)
E PRIMARY ENG SPEED TIMING SENSOR
TIMING CALIBRATION PROBE -
35
36
E964-A26 WH-18
G857-A30 YL-18 AE-C16 AC-C23 2
3
K871-C78 WH-18
K866-C79 WH-18
G973-C201 OR-18
H446-C119 PK-18
K865-C89 PU-18
K866-C79 WH-18
N789-C107 BU-18 4
5
AMBIENT TEMP (SLIDE ARM POSITION SENSOR)
(BOOM ANGLE SENSOR)
K 267-7915 1 I-1 BOOM FLOAT (CHASSIS) E
37 1726062 1917823 M 251-0543 2 B-4 KEY SW (CONSOLE RH)
4 K864-C82 PK-18 H746-C76 YL-18 K868-C83 BR-18 6 (STICK ANGLE SENSOR)
38 994-A10 GY-18 T858-A86 GY-18-XLPE 1 T951-AC54 YL-16 5 M739-C134 YL-18 H747-C85 BR-18 K869-C84 BU-18 K852-C38 GN-18 7 ATT STEM-4 STATUS
39 995-A12 BU-18 T858-A85 GY-18-XLPE 2 T952-AC55 BR-16 R 198-6223 3 I-2 LIGHTING (02) CAB LH
6 K876-C90 BR-18 K850-C120 BR-18 K871-C78 WH-18 A760-C108 GY-18 8 5V SUPPLY (POWER SUPPLY FOR POTENTIO)
FUEL PRESSURE 40 C991-A33 PK-18 A751-A13 YL-18 T859-A88 WH-18-XLPE 3 T953-AC56 BU-16 7 K865-C89 PU-18 K856-C95 PU-18 K876-C90 BR-18 H476-C30 WH-18 9 IMPLEMENT PRESS. SW T 198-6223 3 I-2 LIGHTING (02) CAB RH
41
42
C967-A15 BU-18
C987-A99 RD-18
T859-A87
T860-A90
WH-18-XLPE
OR-18-XLPE
4
5
T954-AC57
T955-AC58
GY-16
GN-16
CONN 20 8
9
K877-C91 BU-18
G973-C201 OR-18
K857-C97 WH-18
K858-C99 YL-18
K877-C91 BU-18
K904-C117 GN-18
A755-C24 PK-18
A758-C27 BR-18
10
11
THROTTLE-1
THROTTLE-4
X 238-1579 1 A-6 REFUELING PUMP W
43 C991-A33 PK-18 T860-A89 OR-18-XLPE 6 T956-AC63 GY-16 10 K860-C93 BU-18 K907-C63 BU-18 L972-C33 BU-18 12 ONE TOUCH LOW IDLE SW Y 238-1595 1 A-4 REFUELING START SW (N/O) W
44 E963-A27 BK-18 7 11 K861-C96 GN-18 L968-C67 OR-18 184-C109 RD-14 13 +B AA 238-1597 1 A-4 REFUELING STOP SW (N/C) W
45 E964-A26 WH-18 8 12 K862-C98 GY-18 L969-C66 WH-18 235-C110 BK-14 14 GND
SECONDARY ENGINE SPEED/TIMING 46 E966-A49 YL-18 E965-A48 BU-18 9 K864-C82 PK-18 L972-C33 BU-18 15 RS422 RX- (REMOTE CONTROL EQUIPMENT) AC 215-3249 1 E-16 ENGINE INJECTOR
SECONDARY ENGINE SPEED/TIMING 47 E965-A48 BU-18 E966-A49 YL-18 10 K865-C89 PU-18 N793-C86 GN-18 M906-C111 BU-18 16 SQUEEZE PRESS. SENSOR AE 235-8202 1 F-18 ENGINE
48 11 ATCH-BOOM DOWN LINE CUTOFF SOL K866-C79 WH-18 M737-C77 WH-18 17 SPARE (PWM IN)
1850472 K868-C83 BR-18 M739-C94 YL-18 A209-C112 BK-18 18 ANALOG RETURN AG 251-0299 2 A-15 SECONDARY SHUTDOWN
49 12
50 T962-A28 WH-18-XLPE 13 T962-AC64 WH-16 K-C2 K869-C84 BU-18 M740-C74 PK-18 A756-C25 BU-18 19 THROTTLE-2 AJ 234-1124 3 B-9 MOUNTING RADIO R
T961-A29 GN-18-XLPE 1552269 K871-C78 WH-18 M906-C111 BU-18 A757-C26 GY-18 20 THROTTLE-3
51 14 T961-AC65 GN-16 1 M748-K8 BR-18 K876-C90 BR-18 N789-C107 BU-18 K848-C54 WH-18 21 LH HANDLE FORE SW AK 259-5121 1 J-9 HAMMER RETURN FILTER X
52 G826-A1 BR-18 G826-A38 BR-18 T960-A19 BU-18-XLPE 15 T960-AC66 BU-16 2 200-K9 BK-18 K877-C91 BU-18 N794-C58 GY-18 K844-C53 GY-18 22 LH HANDLE UPPER SW
53 G826-A35 BR-18 T959-A18 BR-18-XLPE 16 T959-AC67 BR-16 AM 275-6865 1 C-6 FINE SWING
K904-C117 GN-18 N795-C59 WH-18 308-C113 YL-16 23 KEY SW
ANALOG RETURN 54 G827-A2 BU-18 T958-A17 YL-18-XLPE 17 T958-AC68 YL-16 308-K14 YL-18 ATCH-BOOM DOWN PRESS SW M737-C77 WH-18 T967-C118 YL-18 24 RS422 TX+ (REMOTE CONTROL EQUIPMENT) CABLE AS.
55 G827-A2 BU-18 G827-A43 BU-18 T957-A16 PU-18-XLPE 18 T957-AC69 PU-16 L73
A209-K15 BK-18 1673466 K-C3 M740-C74 PK-18 A209-C112 BK-18 25 RS422 TX- (REMOTE CONTROL EQUIPMENT) CA 251-0625 1 I-6 BAT. - STARTER (STD)
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-A15 BU-18 G827-A36 BU-18 AC-C17 AC-C18 AC-C19 AC-C20 AC-C21 AC-C22 H446-K16 PK-18 1552269 M906-C111 BU-18 A209-C112 BK-18 26 SPARE (PWM IN)
R747-A6 GY-18 INJECTOR HARNESS 1539693 1539693 1539693 1539693 1539693 1539693 L75 CC 170-6929 1 I-6 BAT. - BAT. (STD)
ATMOSPHERIC PRESSURE 57 200-K4 BK-18 1 M748-K7 BR-18 T967-C118 YL-18 A209-C122 BK-18 E472-C29 GN-18 27 8V SUPPLY (POWER SUPPLY FOR SENSOR)
G828-A95 WH-18 CONNECTOR NOTE X NOTE X NOTE X NOTE X NOTE X NOTE X
A
B

A
B

A
B

A
B

A
B

A
B

58 M745-K2 GY-18 2 M745-K6 GY-18 235-C166 BK-14 A209-C124 BK-18 F889-C115 WH-18 28 BACKUP SW CE 231-1827 1 I-6 BAT. - DISCONNECT SW (STD)
59 G828-A92 WH-18 G828-A40 WH-18 M745-K2 GY-18 A209-C122 BK-18 A209-C125 BK-18 K847-C57 PU-18 29 RH HANDLE FORE SW (FOR SMART BOOM)
60 G828-A39 WH-18 M745-K5 GY-18 A209-C124 BK-18 235-C166 BK-14 K843-C56 GN-18 30 RH HANDLE UPPER SW CJ 251-0303 1 H-3 TERM. BLK - MAIN BKR
61 M745-K6 GY-18 L74 ATCH-BOOM UP DOWN PRESS SW A209-C125 BK-18 235-C166 BK-14 H475-C35 BU-18 31 TRAVEL LEFT PRESS. SW CK 8Y-9603 1 G-17 CABLE AS. STARTER
FUEL TEMPERATURE 62 A751-A13 YL-18 G829-A94 GN-18 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR M745-K6 GY-18 2029002 K-C4 M739-C94 YL-18 235-C106 BK-14 K849-C36 YL-18 32 ATT STEM-1 STATUS
63 G829-A93 GN-18 G829-A42 GN-18 200-K9 BK-18 1552269 M739-C94 YL-18 235-C110 BK-14 893-C116 GN-18 33 CDL + (ET) CL 251-0304 1 H-3 ALT BKR - TERM. BLK
CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6 M749-K10 PK-18 1 H792-K1 BR-18 M739-C134 YL-18 251-C49 YL-18 K904-C117 GN-18 34 PUMP PRESS. SENSOR-1
64 G829-A41 GN-18 CM 234-1035 1 H-3 HEATER BKR - TERM. BLK
DIFFERENTIAL FUEL PRESSURE SW 65 T725-A32 WH-18 M749-K10 PK-18 2 M749-K10 PK-18 M739-C135 YL-18 251-C49 YL-18 T967-C118 YL-18 35 PUMP PRESS. SENSOR-2
200-K9 BK-18 251-C103 YL-18 36 BOOM CYL ROD PRESS. (FOR CRANE) FA 238-2390 3 A-14 MAIN RELAY - FUSE BASE
66 G833-A46 PK-18 994-A10 GY-18 L72
G833-A47 PK-18 G833-A44 PK-18 M748-K3 BR-18 NOTE E 251-C133 YL-18 NOTE E H446-C119 PK-18 37 BOOM CYL HEAD PRESS. (FOR OL & CRANE) FC 238-2391 3 A-14 MAIN RELAY - FUSE BASE
D 67
68 G833-A45 PK-18
995-A12
A751-A13
BU-18
YL-18
M748-K3 BR-18
M748-K7 BR-18
L75 L75 251-C133 YL-18
261-C50 GN-18
E474-C52 OR-18
H473-C31 BR-18
38
39
THUMB WHEEL-LH
TRAVEL STRAIGHT PRESS. SW WIRE AS. D
69 C967-A15 BU-18 M748-K8 BR-18 261-C50 GN-18 H474-C34 GN-18 40 TRAVEL RIGHT PRESS. SW
70 C987-A99 RD-18 WA 234-1037 1 H-3 TERM. BLK - START RELAY
M745-K6 GY-18 261-C104 GN-18 K850-C120 BR-18 41 ATT STEM-2 STATUS
71 C991-A33 PK-18 H792-K1 BR-18 ATCH-OLWD PRESS. SENSOR 261-C132 GN-18 K851-C37 BU-18 42 ATT STEM-3 STATUS WC 234-1038 1 H-3 START RELAY - TERM. BLK
PRESSURE SENSOR +5V 72 G828-A92 WH-18 G849-A96 BR-18 E963-A27 BK-18 K-C8 2218859 261-C132 GN-18 892-C121 BR-18 43 CDL - (ET) WE 238-2280 1 H-3 TERM. BLK - MAIN BKR
73 G850-A98 BU-18 E964-A26 WH-18 1552267 252-C60 YL-18 E473-C55 GY-18 44 THUMB WHEEL-RH
74 G854-A92 PK-18 E965-A48 BU-18 308-K14 YL-18 A +B 252-C60 YL-18 45 CANCEL SW (FOR CRANE) WF 224-1377 1 A-16 AIR INDUCTION HEATER - RELAY
75 G855-A91 PU-18 E966-A49 YL-18 ATCH-HAMMER RETURN FILTER SW A209-K15 BK-18 B GROUND NOTE E 252-C101 YL-18 46 BUCKET EXTEND PRESS. SW (FOR CRANE) WK 163-6758 3 B-14 LAMP TIMER JUMPER
76 G856-A22 WH-18 G826-A35 BR-18 2344515 H446-K16 PK-18 C SIGNAL 252-C131 YL-18 N793-C86 GN-18 47 FOOT SW
77 G857-A30 YL-18 G826-A38 BR-18 AK-C2 252-C131 YL-18 G973-C201 OR-18 48 BOOM UP PRESS. SW WJ 238-1593 1 A-12 REFUELING LEVEL SW W
78 N707-A31 PU-18 G827-A36 BU-18 2304011 84RE01 262-C61 GN-18 49 SPARE (PWM IN/STG) STRAP AS.
AIR INLET HEATER RETURN 79 G850-A98 BU-18 R746-A20 PK-18 G827-A43 BU-18 1 X738-AK1 PK-18 L78 A209-K15 BK-18 262-C61 GN-18 50 SPARE (PWM IN/STG)

L74
G826-A1 BR-18 2 235-AK2 BK-18 308-K14 YL-18 262-C102 GN-18 51 SPARE (PWM IN) PA 7G-1060 2 I-15 PLATFORM - CHASSIS
ANALOG POWER +5V 80 R747-A6 GY-18 G828-A39 WH-18
81 T725-A32 WH-18 G828-A40 WH-18 H446-K16 PK-18 K-C5 262-C130 GN-18 L19 52 SPARE (PWM IN) PC 132-1806 1 H-3 DISCONNECT SW - CHASSIS
82 G828-A95 WH-18 M745-K5 GY-18 L77 1552269 252-C131 YL-18 N794-C58 GY-18 53 AUX PEDAL LH
M749-K10 PK-18 M749-K10 PK-18 1 ATCH-BOOM CHECK SOL 2 261-C132 GN-18 N795-C59 WH-18 54 AUX PEDAL RH PE 128-8886 1 G-17 ENGINE - CHASSIS
FUEL DIFF PRESS SW RETURN 83 N707-A31 PU-18 T957-A16 PU-18-XLPE G829-A41 GN-18 L74
200-K9 BK-18 200-K11 BK-18 2 2154890 251-C133 YL-18
84 T958-A17 YL-18-XLPE G829-A94 GN-18 200-K9 BK-18 C-C27
INJECTION ACTUATION PRESS SENSOR 85 G849-A96 BR-18 T959-A18 BR-18-XLPE G829-A42 GN-18 200-K11 BK-18 1532620 84RE01
86 T960-A19 BU-18-XLPE G833-A44 PK-18 L28 L28
200-K12 BK-18 (J1)(54 BLACK)
87 T961-A29 GN-18-XLPE G833-A46 PK-18 200-K13 BK-18
L59

88 T962-A28 WH-18-XLPE G833-A45 PK-18 200-K4 BK-18 K-C6


89 G849-A96 BR-18 L76 200-K4 BK-18 1552269 NOTE E C-C35
90 T860-A90 OR-18-XLPE G850-A98 BU-18 200-K13 BK-18 M745-K5 GY-18 1 ATCH-BOOM CHECK SOL 1 3E3370
91 G854-A92 PK-18 200-K12 BK-18 2 2154919 L19 252-C131 YL-18 A CAN 2 RESISTOR
92 T860-A89 OR-18-XLPE G855-A91 PU-18 262-C130 GN-18 B 1743016 84RE01

L76
93 T860-A34 OR-18-XLPE G856-A22 WH-18 C
94 G857-A30 YL-18 A768-C64 BU-18
T859-A37 WH-18-XLPE T859-A87 WH-18-XLPE A769-C65 GY-18
95
T859-A88 WH-18-XLPE N707-A31 PU-18 A209-C122 BK-18
96 R746-A20 PK-18 A209-C122 BK-18
97 T858-A23 GY-18-XLPE T858-A85 GY-18-XLPE R747-A6 GY-18 NOTE E C-C34
L34 A209-C188 BK-18 3E3370
98 T858-A86 GY-18-XLPE T725-A32 WH-18 A209-C189 BK-18 251-C133 YL-18 A CAN 1 RESISTOR
INJECTOR 5&6 HS T860-A34 OR-18-XLPE L27
99 308-C128 YL-18
C 100
zzzzzzz
308-C128 YL-18
308-C186 YL-18 C-C36 C-C37 AM-C2 AM-C1
261-C132 GN-18 B
C
1743016 84RE01
C
102 308-C187 YL-18 2434505 84RE01 2304011 84RE01 2304011 84RE01 1552269
H746-C76 YL-18 L59 L59 L59 SYMBOL DESCRIPTION
zzz L973-C80 GN-16 1 1 L973-AM1 GN-16 1 ATCH-FINE SWING SOL (NOTE W)
INJECTOR 1&2 HS 104 T858-A23 GY-18-XLPE CONN 5 H747-C85 BR-18 200-C169 BK-16 2 CONN 21 2 200-AM2 BK-16 2 1163526 BLADE, SPADE, RING,
INJECTOR 5 LS 105 T962-A28 WH-18-XLPE AE-C10 C-C57 K904-C117 GN-18 OR SCREW TERMINAL
INJECTOR 3 LS 106 T959-A18 BR-18-XLPE 1552264 3E3388 M737-C77 WH-18
INJECTOR 6 LS 107 T961-A29 GN-18-XLPE A751-A13 YL-18 1 A751-C144 YL-18 M739-C135 YL-18 SPLICE
INJECTOR 4 LS 108 T960-A19 BU-18-XLPE G833-A46 PK-18 2 G833-C145 PK-18 T967-C118 YL-18 X-C3
109 T725-A32 WH-18 3 T725-C146 WH-18 1160126 84RE01 CIRCUIT NOT CONNECTED
110 N707-A31 PU-18 4 N707-C147 PU-18 L49 323-X12 WH-10 1 + -
111 G826-A35 BR-18 5 G828-C148 WH-18 200-X5 BK-10 2 ELECTRICAL CONNECTION
L28

112 G827-A36 BU-18 6 G829-C149 GN-18 TO MACHINE STRUCTURE


113 C991-A33 PK-18 7 C991-C150 PK-18 ATCH-REFUELING PUMP INTERNAL ELECTRICAL
114 8 2291859 CONNECTION TO SURFACE
INJECTOR 3&4 HS 115 T859-A37 WH-18-XLPE OF COMPONENT
INJECTOR 1 LS 116 T957-A16 PU-18-XLPE AE-C17 AE-C31 X-C8
117 1552269 3E3364 1552269 CONNECTOR
INJECTOR 2 LS 118 T958-A17 YL-18-XLPE G856-A22 WH-18 1 TIMING CALIBRATION 168-X16 RD-18 1 ATCH-POWER RELAY DIODE
235-C172 BK-18
235-C173 BK-18

235-C173 BK-18
325-C174 PK-18

325-C174 PK-18

L973-C80 GN-16
321-C40 BR-18
487-C19 OR-18
491-C20 PK-18
496-C23 WH-18

495-C22 GN-18

168-C51 RD-10

G857-A30 YL-18 (TC)PROBE CONNECTOR GOLD TERMINAL


322-C6 GY-16
607-C7 PK-16
616-C9 BU-16

119 2 329-X17 YL-18 2 1974385


120
AE-C15 329-X17 YL-18 ATCH WIRE, CABLE,
1003320 L40 COMPONENT
168-X16 RD-18 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
E963-A27 BK-18 A SIGNAL PRIMARY ENGINE C-C38 OPERABLE MACHINE WITH THE KEY OFF AND ENGINE OFF. L# CIRCUIT GROUPING
E964-A26 WH-18 B RETURN SPEED/TIMING SENSOR(TOP) 2304011 84RE01 168-X15 RD-18 DESIGNATION
616-C9 BU-16 168-X14 RD-18
AE-C14 (236-6221) 200-C193 BK-16 CONN 22 L48 168-X14 RD-18 NOTE E: THE FOLLOWING WIRES MUST BE TWISTED PAIRS.
168-X13 RD-18 AT LEAST 1 TURN PER 25 mm.
1112416 251-YL AND 261-GN
E965-A48 BU-18 A SIGNAL SECONDARY ENGINE 168-X1 RD-10 ABBREV COLOR
252-YL AND 262-GN
L34

E966-A49 YL-18 B RETURN SPEED/TIMING SENSOR(BOTTOM) 323-X12 WH-10


C-C17 329-X18 YL-18 892-BR AND 893-GN BK BLACK
1552269 T901-YL AND T902-PK
BR BROWN
L37

AE-C11
L35

L36

RADIATOR FAN SPEED CONT SOL 1 H746-C76 YL-18 321-C40 BR-18 ATCH-REFUELING POWER RELAY
B 1552269
995-A12 BU-18 1 SIGNAL ENGINE COOLANT
TEMPERATURE SENSOR
2590907 2 H747-C85 BR-18 487-C19 OR-18
491-C20 PK-18
2130772 NOTE F: USE WITH TIME DELAY CAB LIGHTS. BU
GN
BLUE
GREEN
B
G833-A44 PK-18 2 RETURN L38 L38 L35 NOTE K: USE WITH TOOL CONTROL SYSTEM SYSTEM 16.
(197-8392) 496-C23 WH-18
235-C172 BK-18 GY GRAY
NOTE R: FIELD INSTALLATION 12V RADIO READY FOR REAR LOCATION.
AE-C12 235-C173 BK-18 X-C4 OR ORANGE
1552269 C-C62 C-C53 C-C54 1495051 84RE02 NOTE S: USE WITH LOWER WINDSHIELD WIPER WITH WASHER.
C967-A15 BU-18 1 SIGNAL INTAKE MANIFOLD 1552267 1552269 3E3364 235-C173 BK-18 L976-X9 GN-18 1 PK PINK
G833-A45 PK-18 AIR TEMPERATURE SENSOR PUMP 1 PRESS. SENSOR +B A 308-C186 YL-18 321-C40 BR-18 1 1 ATCH-TRAVEL ALARM 235-C172 BK-18 365-X6 YL-18 2 PU PURPLE
2 RETURN
(197-8391) L47 NOTE T: USE WITH 12V-7A POWER SUPPLY WITH CIGAR LIGHTER
2218859 GROUND B A209-C188 BK-18 235-C177 BK-18 2 2 2139100 235-C175 BK-18 200-X4 BK-18 3 TYPE SOCKET.

L49

L48
L76 L76 RD RED
AE-C4 SIGNAL C K904-C117 GN-18 235-C176 BK-18 4
1552267 GE-C3 235-C177 BK-18 329-X18 YL-18 5 NOTE U: USE WITH 12V-2X7A POWER SUPPLY WITH TWO CIGAR WH WHITE
G828-A39 WH-18 A V+ ANALOG TURBO OUTLET(BOOST) PRESSURE 108-C136 RD-4 1552269 CONN 23 LIGHTER TYPE SOCKET. YL YELLOW
ATCH-STEM1 RETRACT SOL 1 K857-GE2 WH-18 C-C55
G829-A41 GN-18 B RETURN SENSOR(INTAKE MANIFOLD AIR) C-C63 1552269 C-C50 168-C51 RD-10
1119916 2 K868-GE5 BR-18 L37 L37 L37 NOTE V: USE WITH CAT MSS (ANTI THEFT DEVICE).

323-X12 WH-10
323-X12 WH-10
168-X13 RD-18
168-X15 RD-18
329-X18 YL-18
329-X18 YL-18
L976-X9 GN-18
R746-A20 PK-18 (210-1747)

200-X5 BK-10

168-X1 RD-10

365-X6 YL-18
200-X4 BK-18
C SIGNAL 1552267 496-C23 WH-18 1 HYD OIL LEVEL SW 1552269 322-C6 GY-16 322-C6 GY-16 C-C39 E-C1 E-C2 ATCH-REFUELING STOP RELAY
(NOTE K)
L59

PUMP 2 PRESS. SENSOR +B A 308-C187 YL-18 235-C176 BK-18 2 2130677 1 495-C22 GN-18 325-C174 PK-18 616-C9 BU-16 L40 2434505 84RE01 2304011 84RE01 1552269 1495050 NOTE W: USE WITH ELECTRIC REFUELING PUMP WITH AUTO SHUT OFF. AWG SXL MM2 AV MM2
AE-C8 2218859 GROUND B A209-C189 BK-18 2 235-C173 BK-18 607-C7 PK-16 L973-C80 GN-16 322-C6 GY-16 1 322-E1 GY-16 1 FORWARD WARNING HORN RH(HIGH)
L38

L34 GE-C2 00 63.4 60


1552267 SIGNAL C T967-C118 YL-18 1552269 616-C9 BU-16 200-C169 BK-16 200-C194 BK-16 2 200-E2 BK-16 2 1747875 X-C5 NOTE X: USE WITH HYD. RETURN FILTER FOR HAMMER.
G826-A38 BR-18 L59 L39 0 50.1 50
A V+ ANALOG ENGINE OIL ATCH-STEM1 EXTEND SOL 1 K856-GE1 PU-18 L973-C80 GN-16 200-C193 BK-16 1495051 84RE02 (CAN BE INSTALLED ON ONLY TOOL CONTROL SYSTEM
G827-A43 BU-18 B RETURN PRESSURE SENSOR 1119916 2 K868-GE4 BR-18 L36 200-C194 BK-16 L976-X19 GN-18 1 CONFIG. 1, 2, 3, 3' AND 11) 4 18.93 20
994-A10 GY-18 C SIGNAL (197-8394) (NOTE K) K868-GE3 BR-18 235-C175 BK-18 FUEL LEVEL SENSOR 200-C169 BK-16 365-X7 YL-18 2
K868-GE3 BR-18 1636700 200-C193 BK-16 168-C51 RD-10 607-C7 PK-16 CHASSIS LAMP 168-X15 RD-18 3 NOTE AA: THE SCHEMATIC SHOWS THE BASIC SYSTEM LAYOUT FOR A COMPLETE 6 12.10 15
AE-C5 C-C61 200-C194 BK-16 325-C174 PK-18 200-C195 BK-16 1532523 4 PL321SR SYSTEM IMPLEMENTATION (RADIO & GATEWAY ECM). 8 7.50 8

L45
1552267 1552269 C-C52 C-C51 200-C195 BK-16 607-C7 PK-16 L976-X19 GN-18 5 IN A RADIO ONLY OPTION (PL121SR) THE RADIO HARNESS CONN
L41 10 4.73 5
L76

G828-A40 WH-18 A V+ ANALOG POWER SHIFT PRESS. SOL 1 A768-C64 BU-18 491-C20 PK-18 235-C175 BK-18 2304011 84RE01 2434505 84RE01 200-C196 BK-10 200-C195 BK-16 L976-X10 GN-18 (GK-C1) CONNECTS DIRECTLY TO THE MACHINE HARNESS CONN
ATMOSPHERIC 1216303 2 A769-C65 GY-18 235-C178 BK-18 1 325-C174 PK-18 200-C196 BK-10 (C-C18) AND THE RADIO HARNESS CONN (GK-C2) CONNECTS TO
G829-A42 GN-18 B RETURN PRESSURE SENSOR T° 12 2.96 3
2 THE SERIAL SERVICE CONNECTOR HARNESS CONN (GL-C1).
R747-A6 GY-18 C SIGNAL (197-8393) 14 1.88 2
HYD TEMP SENDER
4I5394 WJ-C1
CONN 11 ATCH-REFUELING START RELAY
1495050 16 1.18 1.25
AE-C3

L44
2304011 84RE01 X-C2 168-X1 RD-10
3E3370 C-C60 C-C59 235-C178 BK-18 1 1211038 RE01 365-X6 YL-18 CONN 3 SWITCH AS.
18 0.78 0.85
BK-16
BK-16
BK-16
BK-16

200-C196 BK-10
200-K13 BK-18

G828-A95 WH-18
200-K4 BK-18

A OR-18 V+ ANALOG INJECTION ACTUATION 3E3364 1552269 2 MATE C-C40 1 168-X1 RD-10 168-X1 RD-10 L976-X9 GN-18 X-C7 Y-C1 2381594
G829-A94 GN-18 B YL-18 RETURN PRESSURE SENSOR ATCH-FLOW LIMIT SOL 1 1 M737-C77 WH-18 HYD OIL FILTER INDICATOR 2 200-X2 BK-10 325-X3 PK-18 200-X4 BK-18 2304011 84RE01 2434505 84RE01
G849-A96 BR-18 C GN-18 SIGNAL (236-6220) 1710188 2 2 M739-C135 YL-18 C-C56 1733518 325-WJ1 PK-18 365-X6 YL-18 200-X5 BK-10 168-X13 RD-18 1 168-Y1 RD-18
L42 L43
A (NOTE G,H,J,K,L,M) 1552269 X-C1 365-X7 YL-18 168-X13 RD-18 L976-X11 GN-18 2 L976-Y2 GN-18
A
200-C169
200-C193
200-C194
200-C195

AE-C13 235-C178 BK-18 1 GROUND 2304011 84RE01 365-X8 YL-18 168-X15 RD-18
1552269 487-C19 OR-18 2 SIGNAL MATE C-C42 1 325-X3 PK-18 L976-X9 GN-18 168-X15 RD-18 ATCH-REFUELING START SW NO SCHEMATIC FOR MODEL :
L45
G854-A92 PK-18 1 INJECTION ACTUATION 2 L976-X10 GN-18 365-X7 YL-18 6T9442
G855-A91 PU-18 2 PRESSURE CONTROL VALVE(IAPCV) L976-X11 GN-18 L976-X10 GN-18 330D
325-WJ1 PK-18 C-C40 C-C41 200-X2 BK-10 325-X3 PK-18 CONN 4 PART No. 251-0617
CONN 6 AE-C9
1552269
J501 AIR HEATER RELAY
1160126 84RE01
168-C51 RD-10 1
1211038 RE01 200-X2 BK-10
200-X4 BK-18
365-X8 YL-18
168-X13 RD-18
L46
X-C6 AA-C1
SWITCH AS.
2381596
3E3364
2234453 200-C196 BK-10 2 CONN 24 200-X5 BK-10 L976-X11 GN-18 2434505 84RE01 2304011 84RE01
CHG-LEVEL 0
C987-A99 RD-18 1 BK-18 AIR HEATER ATCH-REFUELING SW 365-X8 YL-18 1 365-AA1 YL-18
G850-A98 BU-18 2 BK-18 1593537 5C6108 C-C42 C-C43 325-X3 PK-18 2 325-AA2 PK-18 VERSION (V)
(NOTE W) 2434505 84RE01 2304011 84RE01
108-C136 RD-4 OR-2 GND-FR 4 325-C174 PK-18 1 ATCH-REFUELING STOP SW NC SHEET 1 OF 3
2 CONN 25 9X4184
ENGINE

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Component Identifiers (CID¹) Wire Description Off Machine Switch Specification
Wire Wire Part No. Function Actuate Deactuate Contact Position
Module Identifier (MID²) Number
Wire Color Description
Number
Wire Color Description RENR5974
103.4 ± 13.8 kPa @ 21 ± 3°C
Engine Control System Power Circuits Control Circuits (Continued) May 2006
101 RD Battery (+)
(14.9 ± 2.0 psi @ 69.8 ± 37.4°F)
Eng ECM -Throttle Backup (Decel)
(MID No. 036) 103 RD Dome Lamp / Servic Meter / Radio
F774 WH
Backup Govenor Switch
CID Component 105 RD Key Switch G723 YL Mach ECM - Hvy Lift Sol / Hvy Lift Sol 103.4 + 20.7 - 13.8 kPa Max @ 40 ± 3°C 69 kPa Min @ -40°C To +121°C
212-2768 Fuel Pressure Switch Normally Closed
0001 Injector Cylinder #1 108 RD Air Heater Relay / Heater Breaker H704 PK Mach ECM - Reverse Fan Solenoid (14.9 + 3.0 - 2.0 psi Max @ 104 ± 37.4) (10.0 psi Min @ -40°F To +249.8°F)
0002 Injector Cylinder #2 109 RD Alt. Output (+) Term. / Alt. Breaker Mach ECM - Varible Fan Motor PRV
H746 YL
112 PU Main Power Relay Output Radiator Fan Speed Control Solenoid 103.4 + 13.8 kPa Max @ 90 ± 3°C
0003 Injector Cylinder #3
113 OR Switch Panel / Radio Mach ECM - PRV Return (14.9 + 3.0 - 2.0 psi Max @ 194 ± 37.4°F)
0004 Injector Cylinder #4 H747 BR
114 RD Horn Relay Radiator Fan Speed Control Solenoid 490 ± 49 kPa 290 kPa Min
0005 Injector Cylinder #5 167-3466 Boom Down Pressure Switch Normall Open
115 RD Cab Lamp Relay M736 BU Backup EPR Valve Switch (71.1 ± 7.1 psi) (42 psi Min)
0006 Injector Cylinder #6 118 GY Wiper Mach ECM - Flow Limit Pressure PRV 13780 kPa Max @ -40°C To 121°C 10335 ± 889 kPa @ -40°C To 121°C
M737 WH
Flow Limit Solenoid
202-9002 Boom Up / Down Pressure Switch Normally Open
0041 8 Volt DC Supply 123 WH Seat Heater (1998 psi @ -40°F To 249.8°F) (1998.6 ± 128.9 psi @ -40°F To 249.8°F)
0042 Injector Actuation Valve 124 GN A/C Unit M739 YL Mach ECM - PRV Return / Flow Limit Sol
125 RD A/C Unit Mach ECM - Travel Straight Solenoid
0091 Throttle Positon M740 PK
127 OR Air Suspension Travel Straight Solenoid
0094 Fuel Pressure 129 BU Cigar Lighter Smart Boom Select Switch
M744 WH
0100 Engine Oil Pressure 130 RD Engine ECM Boom Float Disable Relay
0110 Engine Coolant Temperature 135 BU 12V - 7A Socket Smart Boom Select Switch
0164 Injector Actuation Pressure 139 OR Radio Converter M746 YL Smart Boom Down Relay
141 RD Auxillary Ckt 2 Smart Boom Up - Down Relay
0168 System Voltage
142 RD Auxillary Ckt 3 Smart Boom Select Switch
0172 Intake Manifold Air Temperature
143 BR Boom Float Disable Relay
M747 BU
Smart Boom Down Relay Resistor, Sender and Solenoid Specifications
0174 Fuel Temperature Travel Alarm Relay Eng ECM - Fuel Diff Press SW Return Part No. Component Description Resistance (Ohms)¹
N707 PU
0190 Engine Speed Atch Fine Swing Cont Solenoid Fuel Pressure Switch
147 PU 23137.5 ± 2313.5 @ 0°C (32°F)
Atch Ether Relay Mach ECM - Ambient Temperature Sensor
0253 Personality Module N789 BU 4I-5394 Sender: Hydraulic Temperature 6815 ± 681 @ 25°C (77°F)
Atch Water Seperator Level Sensor Ambient Temperature Sensor
0261 Engine Timing Calibration 245 ± 24 @ 125°C (257°F)
149 RD Boom Lamp Relay N793 GN Mach ECM - Foot Sw / Foot Pedal Switch
0262 5 Volt Sensor DC Power Supply 152 BU Under Window Limit Switch N794 GY Mach ECM - Aux Pedal-LH / Aux Pedal LH Hydraulic Lock
0268 Check Programmable Parameters 154 RD Neutral Start Relay / Neutral Start Limit SW N795 WH Mach ECM - Auxillary Pedal-RH Swing Brake
121-1491 Solenoid: 32.0 ± 3.2 @ 24V 20°C (68°F)
0274 Atmospheric Pressure 160 PU Chassis Lamp Relay R725 WH Sw Panel - 2nd Filter Sw / 2nd Filter Sw Travel Speed
165 YL Caution Lamp Eng ECM - Intake Air Manifold Travel Straight
0286 EMS Oil Lamp R746 PK
Refueling Power Relay Turbo outlet Pressure Sensor
0342 Secondary Engine Speed Can 1

330D for Foundation Drill Applications


168 RD Refueling Start Switch Eng ECM - Atmospheric Pressure 174-3016 Resistor: 120 ± 10%
R747 GY Can 2
0617 Air Inlet Heater Relay Power Relay Diode Atmospheric Pressure Sensor
1639 Machine Security System 169 PK Backup EPR Valve SW / Backup Resistor Fuel Pressure SW / Fuel Filter Sw ¹ At room temperature unless otherwise noted.
177 RD Main Relay / Block Assembly T725 WH SW Panel - Fuel Filter SW

Electrical System
1785 Intake Manifold Pressure Sensor
180 GN Auxillary Ckt 1 Eng ECM - Differential Fuel Pressure SW
2417 Ether Injection Control Solenoid
184 RD Machine ECM SW Panel - SP Filter SW
X738 PK
Machine Control System 199 OR Beacon SW / Beacon Relay / Action Alarm Hammer Return Filter SW

(MID No. 039) Ground Circuits Eng ECM - Cat Data Link (-)
200 BK Main Chassis Ground 892 BR Mach ECM - CDL - (ET)
CID
0041 8 volt DC Supply
Component
210 BK 12V - 7A Socket A Monitor -CDL - D3D1- Up
229 BK 12V - 7A Skt B / Gnd Fr 1 / Eng ECM Eng ECM - Cat Data Link (+)
0096 Fuel Level Sensor 235 BK Ground 893 GN Mach ECM - CDL + (ET)
0110 Engine Coolant Temperature Sensor 251 YL Can 1 (+) / Can Resistor / Can 1 Resistor 2 Monitor -CDL +

0167 Alternator Charging Voltage Sensor 252 YL Can 2 (+) / Can 2 Resistor / Resistor 2 Eng ECM - Analog Power +5V
G826 BR
261 GN Can 1 (-) / Can 1 Resistor / Can 1 Resistor 2 Engine Oil Pressure Sensor
0168 Electrical System Voltage
262 GN Can 2 (-) / Can 2 Resistor / Resistor 2
G827 BU
Eng ECM - Analog Return Component Location - Volume 2
0171 Ambient Air Temperature Sensor A209 BK Analog Return Engine Oil Pressure Sensor
Schematic Machine Schematic Machine
0190 Engine Speed Sensor Basic Machine Circuits Fuel Pressure Sensor Component Component
Eng ECM - Pressure sensor 5V Location Location Location Location
0246 Proprietary CAN Data Link 304 WH Starter Relay / Starter Mtr / Block Assembly
G828 WH Injection Actuation Pressure Sensor AC Unit E - 13 4 Switch - Backup EPR Valve B-6 B
0247 SAE J1939 Data Link Start Relay Coil Boost Pressure Sensor
306 GN Start Relay Diode Atmospheric Pressure Sensor Coil - Exciter D-3 B Switch - Backup Govenor B-6 B
0248 Cat Data Link Neutral Start Relay
Fuel Pressure Sensor Converter - 12V 10 A F-5 G Switch - Foot G-2 A
0254 Electronic Control Module 307 OR Key Switch / Neutral Start Relay Atmospheric Pressure Sensor
0262 5 Volt DC Sensor Power Supply Diode - ACC E-9 G Switch - Horn H-5 C
Key Switch / Mach ECM (Key SW) G829 GN Boost Pressure Sensor
0271 Action Alarm Monitor (Acc) / MSS Keyreader Injection Actuation Pressure Sensor Diode - Hydraulic Lock D-9 G Switch - Implement Pressure E-8 G
Eng ECM (Ignition Key SW) Eng ECM - Pressure Sensor Common
0362 Engine Fan Speed Control Solenoid Ground - Frame 7 H - 16 G Switch - Key C-3 B
308 YL Main Relay Coil / Main Relay Diode
0374 Swing Brake Solenoid Pump 1 Pressure Sensor Engine Coolant Temperature Sensor Ground - Platform G - 12 G Switch - Limit Neutral Start I-5 C
Pump 2 Pressure Sensor Fuel Temperature Sensor
0544 Engine Cooling Fan Speed Sensor G833 PK Heater - Seat D-6 J Switch - One Touch Low Idle D-5 B
OLWD Pressure Sensor Intake Air Temperature Sensor
0581 Power Shift Solenoid 310 PU Ether Relay / Ether Solenoid Eng ECM - Eng Coolant Temp Snr Com Indicator Unit C-3 B Switch - Pressure Auxillary Pump Stem 4 F-2 G
0586 Engine Speed Dial Switch 317 YL Eng ECM - Ether Relay Eng ECM - Injection Actuation Press Snr Joystick - 3 Switch LH H-4 C Switch - Pressure High Stem 1 E-2 G
G849 BR
320 RD Horn Relay Coil To Switch Injection Actuation Pressure Sensor
0588 Monitoring System Display Joystick - 3 Switch RH D-4 B Switch - Pressure Medium Stem 3 F-2 G
321 BR Travel Alarm / Travel Alarm Relay Eng ECM - Air Inlet Heater Return
0598 Travel Speed Solenoid G850 BU Joystick - LH H-4 C Switch - Pressure Travel L E-2 G
322 GY Warning Horn RH High / Horn Relay Air Heater Relay
0600 Hydraulic Oil Temperature Sensor 326 RD Key Switch G854 PK Eng ECM - IAPCV / IAPCV Joystick - RH D-4 B Switch - Pressure Travel R E-2 G
0735 Heavy Lift Solenoid 331 OR Trvl Alarm Relay / Sw Panel (Trvl Alarm) G855 PU Eng ECM - IAPCV Return / IAPCV Keyreader - MSS D-5 B Switch - Pressure Travel Straight D-2 G
1130 Left Attachment Pedal Position Sensor Monitoring Circuits Eng ECM - Timing Calibration Probe + Motor - Lower Wiper F-2 G Switch - Secondary Shutdown A - 16 G
G856 WH
403 GN Alt (R) Term / Monitor [Alt [R] Term) Timing Calibration Probe Connector
1160 Hydraulic Lock Solenoid Pedal - Auxillary LH G-2 A Switch - Throttle Position C-4 B
Monitor - Engine Oil Pressure Eng ECM - Timing Calibration Probe -
1178 Machine Overload Warning Pressure Sensor 405 GY G857 YL Suspension - Air I-6 J
Eng ECM - Low Oil Pressure Output Timing Calibration Probe Connector
1522 Relief Valve #2 Check Valve Solenoid 410 WH Action Alarm Machine locations are repeated for components located close together.
Backup EPR Valve Switch
1523 Relief Valve #1 Check Valve Solenoid 412 BU Monitor - Coolant Level / Coolant Level SW F889 WH Mach ECM - Backup Switch A = Located inside of cab, operator's platform G = Located under operator's platform
1525 Straight Travel Solenoid 430 BU Air Cleaner Ind / Sw Panel - Air Cleaner SW Eng ECM - Throttle
B = Located inside of right console. J = Located in operator's seat
1590 Main Pump Flow Limitation Pressure Solenoid 487 OR
Hydraulic Oil Filter Indicator
SW Panel -Capsule Filter SW
K843 GN
Mach ECM - RH Handle Upper Switch
Joystick RH C = Located inside of left console.
Volume 2 : Operator Station
1593 Attachment Valve #1 Extend Pressure Solenoid
491 PK Monitor - Hyd Oil Temp / Hyd Temp Sender Mach ECM - LH Handle Upper Switch D = Located inside cab at rear
1594 Attachment Valve #2 Extend Pressure Solenoid 495 GN Monitor - Fuel Level / Fuel Level Sensor
K844 GY
Joystick LH © 2006 Caterpillar Printed in U.S.A.
1595 Attachment Valve #3 Extend Pressure Solenoid 496 WH Monitor - Hyd Oil Level / Hyd Oil Level SW Mach ECM - RH Handle Forward Switch All Rights Reserved
K847 PU
1596 Attachment Valve #1 Retract Pressure Solenoid C468 BU Monitor - Eng Oil Level / Eng Oil Level SW Joystick RH

1597 Attachment Valve #2 Retract Pressure Solenoid Mach ECM - 8V Supply / Aux Pedal LH Mach ECM - LH Handle Forward Switch
E472 GN K848 WH
Joystick RH / Joystick LH Joystick LH
1598 Attachment Valve #3 Retract Pressure Solenoid
E473 GY Mach ECM - Thumb Whl - RH / Joystick RH Mach ECM - Att Stem 1 Status
1609 F2 Type Valve Load Sense Pressure Sensor K849 YL
E474 OR Mach ECM - Thumb Whl - LH / Joystick LH High Pressure Switch Stem 1
1657 Left Joystick Thumbwheel E480 PK OLWD SW / SW Panel -OLWD Cancel SW K850 BR Mach ECM - Att Stem 2 Status
1658 Right Joystick Thumbwheel Mach ECM - Boom Cylinder Head Pressure Mach ECM - Att Stem 3 Status
H446 PK K851 BU
OLWD Pressur Sensor Medium Pressure Switch Stem 3
1665 Variable Relief Valve #1 Pressure Solenoid
Mach ECM - Travel Straight Pressure SW Mach ECM - Att Stem 4 Status
1666 Variable Relief Valve #2 Pressure Solenoid H473 BR K852 GN
1931 Auxillary Flowing Combining Solenoid
Travel Straight Pressure Switch
Mach ECM - Travel Right Pressure Switch
Auxillary Pump Pressure Switch Stem 4
Mach ECM - Att Stem 1 Extend PRV
Harness And Wire Electrical Schematic Symbols
H474 GN K856 PU
2265 Hydraulic Pump #1 Outlet Pressure Sensor Travel Right Pressure Switch Stem 1 Extend Solenoid
2266 Hydraulic Pump #2 Outlet Pressure Sensor
2280 Travel Alarm Relay
H475 BU
Mach ECM - Travel Left Pressure Switch
Travel Left Pressure Switch
K857 WH
Mach ECM - Att Stem 2 Extend PRV
Stem 1 Retract Solenoid
Symbols
Mach ECM - Implement Pressure Switch K858 YL Mach ECM - Stem 3 Extend PRV
Connector Location - Volume 2
2300 Switch Panel H476 WH Schematic Machine
Implement Pressure Switch K860 BU Mach ECM - Stem 1 Retract PRV
¹ The CID is a diagnostic code that indicates which circuit is faulty. Connector Number
Accessory Circuits K861 GN Mach ECM - Stem 2 Retact PRV Location Location 4 G
T

² The MID is a diagnostic code that indicates which electronic control module 501 GN Wiper - Cont (Low) / SW Panel - Wiper Low K862 GY Mach ECM - Stem 3 Retract PRV CONN 28 G - 17 4 Pressure Temperature Level Flow Circuit Breaker
diagnosed the fault. 506 PU Washer Mtr / Wiper Cont (WA+) K864 PK Mach ECM - Varible Relief 1 PRV CONN 29 E - 17 4 Symbol Symbol Symbol Symbol Symbol
508 PU Radio Speaker - Left K865 PU Mach ECM - Varible Relief 2 PRV
CONN 30 E - 17 4
509 WH Radio Speaker - Left (Commom) K866 WH Mach ECM - 1-Way / 2-Way Change Sol
511 BR Radio Speaker - Right Mach ECM - PRV Return
CONN 31 D - 17 4 Symbols And Definitions
Event Codes 512 GN Radio Speaker - Right (Common) K868 BR Stem 1 Extend Solenoid CONN 36 A - 15 G
Fuse - A component in an electrical circuit that will open the circuit if too much current flows
514 PU A/C Condensor Fan Motor / AC Unit Stem 1 Retract Solenoid
Engine Control CONN 37 A - 14 D
530 OR Wiper Cont (Wash) / SW Panel - Washer K869 BU Mach ECM - PRV Return through it.
CONN 38 A - 13 D
Event Code Condition 535 BU Under Window LS / Lower Wiper Mtr & SW K871 WH Mach ECM - 2 Pump Flow Combine Sol

KENR5974 VOL 2
CONN 39 F - 12 G
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
575 YL Lower Wiper Motor / Lower Wiper SW K876 BR Mach ECM - Varible Relief 1 Check Sol
E906 High Fuel Pressure Warning circle indicates that the component has screw terminals and a wire can be disconnected from it.
576 PK Lower Wiper Motor / Lower Wiper SW K877 BU Mach ECM - Varible Relief 2 Check Sol CONN 40 A - 12 D
E162 Excessive Boost Pressure Derate 578 BU Lower Washer SW / Lower Washer Motor SW Panel - Option Rocker Switch
L885 BU CONN 41 A - 11 D Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
590 GY SW Panel - Wiper Int-3 / Wiper Cont (Int-3) Option Rocker Switch
E198 Low Fuel Pressure Warning CONN 42 D-8 G No circle indicates that the wire cannot be disconnected from the component.
A537 PK Seat Heater / Seat Heater Switch SW Panel - Option STG SW
E360 Low Engine Oil Presure Warning L886 BR
A579 OR Wiper Motor / Wiper Cont (W CCW) Option STG SW CONN 43 A - 10 D
A580 BR Wiper Motor / Wiper Cont (W CW) T858 GY Eng ECM - Injector 1 & 2 HS CONN 44 A-9 D Ground (Wired): This indicates that the component is connected to a grounded wire. The
E360 Low Engine Oil Pressure Derate
A581 GN Wiper Motor / Wiper Cont (Reverse) T859 WH Eng ECM - Injector 3 & 4 HS
grounded wire is fastened to the machine.
E361 High Engine Coolant Temperature Warning CONN 45 D-8 G
A582 PU Wiper Motor / Wiper Cont (Stop) T860 OR Eng ECM - Injector 5 & 6 HS
E361 High Engine Coolant Temperature Derate CONN 46 C-8 G
A584 BU Window Limit Switch To Wiper Cont (Cut) Eng ECM - Eng Oil Press Sensor
994 GY
Engine Oil Pressure Sensor CONN 47 C-8 G Ground (Case): This indicates that the component does not have a wire connected to ground.
A586 OR SW Panel - Wiper Int-6 / Wiper Cont (Int-6)
E362 Engine Overspeed Warning It is grounded by being fastened to the machine.
Mach ECM - Hydraulic Lock Cancel Switch
995 BU
Eng ECM - Engine Coolant Temperature CONN 48 B-8 G
E362 Engine Overspeed Derate A588 GN Hydraulic Lock Solenoid Engine Coolant Temperature Sensor
CONN 49 I-7 G
Neutral Start Limit Switch
E363 High Fuel Temperature Warning 998 BR
Eng ECM - Throttle Return
CONN 50 H-7 G
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
C506 WH A/C Condenser Fan Motor / AC Unit Backup Govenor Switch contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
E363 High Fuel Temperature Derate C560 OR Radio - Auxillary Speaker LH [+] C987 RD Eng ECM - Inlet Air Heater / Air Htr Relay CONN 51 F-7 G
E390 Fuel Filter Restriction Warning C566 PK Radio - Auxillary Speaker LH [-] C991 PK Eng ECM - Fuel Press / Fuel Press Snr CONN 52 F-7 G
Sender: A component that is used with a temperature or pressure gauge. The sender

20 Page
C569 YL 12V - 7A Socket B Eng ECM - Primary Eng spd Timing
E390 Fuel Filter Restriction Derate E963 BK CONN 53 H -5 C measures the temperature or pressure. Its resistance changes to give an indication to
E554 PK A/C Compressor Clutch Solenoid / AC Unit Primary Engine Speed Timing Sensor T
E539 High Engine Inlet Air Temperature Warning CONN 54 C-5 B the gauge of the temperature or pressure.
Lighting Circuits Eng ECM - Primary Eng spd Timing
E964 WH CONN 72 G-2 G
603 PK Beacon Relay / Beacon Switch Primary Engine Speed Timing Sensor
E539 High Engine Inlet Air Temperature Derate
Lower Washer Switch / OLWD Switch Eng ECM - Secondary Eng Spd Timing CONN 73 G-2 G Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
E965 BU
Lower Wiper Switch / Radio Mute Switch Secondary Engine Speed Timing Sensor
CONN 74 F-2 G
It has a coil that makes an electromagnet when current flows through it. The
Fine Swing Cont Switch / Seat Heater SW electromagnet can open or close the switch part of the relay.
607 PK Eng ECM - Secondary Eng Spd Timing
Chassis Lamp / Chassis Lamp Relay E966 YL CONN 75 F-2 G
Secondary Engine Speed Timing Sensor
Indicator Unit / Radio / A/C Unit
Smart Boom Select Switch E997 RD Mach ECM - Hyd Lock Sol / Hyd Lock Diode CONN 76 F-2 G Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
615 YL Cab Flood Lamps / Cab Lamp Relay Mach ECM - Boom Up Presure Switch CONN 77 E-2 G coil that makes an electromagnet when current flows through it. The electromagnet
G973 OR
Failure Mode Identifiers (FMI)¹ 616 YL Boom Lamp Relay Boom Up Pressure Switch
CONN 78 E-2 G can open or close a valve or move a piece of metal that can do work.
638 WH Beacon Relay / Beacon Lamp SW Panel - Water Separator Level Sensor
FMI No. Failure Description G976 BU
Water Separator Level Sensor
CONN 79 E-2 G
Boom Lamp Relay MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
0 Data valid but above normal operational range. 645 RD CONN 80 E-2 G
Sw Panel - Boom Lamp Relay Mach ECM - Pump Pressure Sensor 1
K904 GN activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
1 Data valid but below normal operational range. 684 RD Cab Lamp Relay / Lamp Diode Pump 1 Pressure Sensor CONN 81 C - 11 D that make electromagnet when current flows through them. It also has an internal switch that places
2 Data erratic, intermittent, or incorrect. A623 BU Chassis Lamp Relay / Lamp Diode K906 GN Swing Brake Sol / Backup EPR Valve SW
the latch coil circuit open at the time the coil latches.
Control Circuits Mach ECM - Swing Brake Solenoid The connectors shown in this chart are for harness to harness connectors.
3 Voltage above normal or shorted high. K907 BU
Backup EPR Valve Switch Connectors that join a harness to a component are generally located at or near
763 BU Mach ECM - Trvl Spd Sol / Trvl Spd Sol
4 Voltage below normal or shorted low. 780 PU Quick Coupler Switch
L968 OR
Mach ECM - PRV Return the component. See the Component Location Chart. Harness And Wire Symbols
5 Current below normal or open circuit. 788 YL Spd Sensor - (Eng) / Eng Spd Pickup Backup EPR Valve Switch

6 Current above normal or grounded circuit. 789 RD


ACC Diode / Hydraulic Lock Diode
L969 WH
Mach ECM - PS Press PRV 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
Ambient Temperature Sensor Backup EPR Valve Switch of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
7 Mechanical system not responding properly. 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
A751 YL Eng ECM - Fuel Temp / Fuel Temp Sensor Mach Ecm - One TouchLow Idle Switch
8 Abnormal frequency, pulse width, or period. L972 BU
A755 PK Throttle Sw 1 / Mach ECM - Throttle Pos 1 Low Idle Switch (One Touch)
Harness Identification Letter(s):
9 Abnormal update. A756 BU Throttle Sw 2 / Mach ECM - Throttle Pos 2 Fine Swing Sol Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
L973 GN Includes Harness Identification Letters and Harness
A757 GY Throttle Sw 3 / Mach ECM - Throttle Pos 3 SW Panel - Fine Swing Switch
10 Abnormal rate of change. Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
A758 BR Throttle Sw 4 / Mach ECM - Throttle Pos 4 M906 BU Mach ECM - Squeeze Pressure Sensor for "Connector" and the number indicates which
11 Failure mode not identifiable. connector in the harness. (C1, C2, C3, .....)
A760 GY 5V Supply / Mach ECM Ambient Temp Snr T901 YL MSS Keyreader Coil Signal / Exciter Coil Part Number for
12 Bad device or component. A762 PU Spd Snr + (Eng) / Eng Speed Pickup T902 PK MSS Keyreader Coil Return / Exciter Coil C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
13 Out of calibration. Backup EPR Valve Switch T957 PU Eng ECM - Injector 1 LS / Injector Cyl #1 130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
A768 BU 4
14 Parameter failures.
Power Shift Pressure Solenoid T958 YL Eng ECM - Injector 2 LS / Injector Cyl #2 Related Electrical Service Manuals G
325-AG135 PK-14 1 5A
15 Parameter failures. A769 GY
Backup EPR Valve Switch T959 BR Eng ECM - Injector 3 LS / Injector Cyl #3 Title Form Number Pin Socket
Power Shift Pressure Solenoid T960 BU Eng ECM - Injector 4 LS / Injector Cyl #4 Fuse
Receptacle
16 Parameter not available. Alternator: 185-5294 SENR4130 Pin or Socket (5 Amps)
A770 PK Backup EPR Valve SW / Backup Resistor T961 GN Eng ECM - Injector 6 LS / Injector Cyl #6 Single Wire
Number
9X-1123
17 Module not responding. Eng ECM (User Defined Shutdown) T962 WH Eng ECM - Injector 5 LS / Injector Cyl #5 Electric Starting Motor: 207-1556 (42MT) SENR3581 Connector
F716 WH Component
Secondary Shutdown Switch Mach ECM - Pump Pressure Sensor 2 Part Number
18 Sensor supply fault. T967 YL 237-1962 (50MT) SENR3860 Plug
Eng ECM -Throttle Backup (Accel) Pump 2 Pressure Sensor
19 Condition not met. F773 OR Harness identification code: 2 200-L32 BK-14
Backup Govenor Switch Engine Control: RENR5089 This example indicates wire
20 Parameter failures. 135 in harness "AG".
Circuit Identification
Machine Control: RENR9848 Ground Wire Gauge
¹The FMI is a diagnostic code that indicates what type of failure has occurred. Machine Harness Connector And Component Locations Connection Number Wire Color
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

OPERATOR STATION OPERATOR STATION

I I
CONSOLE(LH)
CONN 49 H-C6
H-C9 H-C8 1552267 1
A-C30 H-C2 2304011 84RE01 2434505 84RE01 154-H10 RD-18 A 2
2434508 84RE01 2305010 84RE01 127-H15 OR-16 1 A588-H11 GN-18 B 3 SW-4
PA E472-A72 GN-18 1 E472-H1 GN-18 200-H14 BK-16 2 189-H12 RD-18 C 4 SW-COM
STRAP PLATF-FRAME GND E474-A79 OR-18 2 E474-H2 OR-18 5 SW-1
7G1060 K844-A46 GY-18 3 K844-H3 GY-18 1 + B NEUTRAL START LIMIT SW 6 SW-2
200-A82 BK-16 127-A124 OR-16 K848-A36 WH-18 4 K848-H4 WH-18 2 GND 1114799
200-A94 BK-16 154-A23 RD-18 235-A76 BK-18 5 235-H5 BK-18 ATCH-AIR SUSPENSION
200-A102 BK-18 320-A14 RD-18 L82 L82 6 2405063 1
L95 L95 L86 L86 200-A110 BK-18 A588-A12 GN-18 L101 SW-3
200-A111 BK-16 E472-A72 GN-18 A-C19 H-C1 1
200-A112 BK-16 E474-A79 OR-18 2305010 84RE01 2434508 84RE01 200-H14 BK-16
K844-A46 GY-18 320-A14 RD-18 1 320-H8 RD-18 A588-H11 GN-18 ATCH-JOYSTICK LH 3 SW
K848-A36 WH-18 200-A82 BK-16 2 200-H13 BK-16 154-H10 RD-18 2475185
GND-FR 7 998-A138 BR-18 200-A82 BK-16 154-A23 RD-18 3 154-H10 RD-18 189-H12 RD-18 H-C3 H-C7
A588-A12 GN-18 235-A76 BK-18 789-A123 RD-18 4 189-H12 RD-18 320-H8 RD-18 L102 2397352 84RE01 2472693 84RE01
A755-A100 PK-18 789-A123 RD-18 A588-A12 GN-18 5 A588-H11 GN-18 E472-H1 GN-18 E472-H1 GN-18 1 1 +B
A756-A99 BU-18 127-A124 OR-16 6 127-H15 OR-16 E474-H2 OR-18 235-H6 BK-18 2 2 GND
A757-A98 GY-18 K844-H3 GY-18 E474-H2 OR-18 3 3 PWM OUT
A758-A97 BR-18 K848-H4 WH-18 235-H7 BK-18 4 CONN 53 4 SW-COM
H CONN 50

L95
A768-A77 BU-18 535-A65 BU-16 235-H5 BK-18 K844-H3 GY-18 5 5 SW-1 H

L86
A769-A78 GY-18 575-A39 YL-18 235-H5 BK-18 K848-H4 WH-18 6 6 SW-2
E472-A72 GN-18 576-A40 PK-18 235-H6 BK-18
E472-A84 GN-18 235-H7 BK-18
E472-A133 GN-18 E472-A133 GN-18 200-H13 BK-16 1
H473-A38 BR-18 200-H13 BK-16 H-C4 SW-3
E473-A50 GY-18 H474-A147 GN-18 200-H14 BK-16 7Y3967 84RE01 1
E474-A79 OR-18 H475-A146 BU-18 200-H9 BK-18 320-H8 RD-18 1
E997-A154 RD-18 K849-A150 YL-18 H-C5

200-A102 BK-18
200-A110 BK-18
200-A111 BK-16
200-A112 BK-16
ATCH-JOYSTICK LH

200-A93 BK-14
200-A53 BK-16
200-A85 BK-16
200-A29 BK-14
200-A51 BK-14

200-A82 BK-16
200-A94 BK-16
200-A8 BK-14

200-A7 BK-14
F773-A106 OR-18 K851-A142 BU-18 L81 L81 7Y3967 84RE01 HORN SW 2277617
OPERATOR STATION

OPERATOR STATION
A-C16 F774-A107 WH-18 K852-A105 GN-18 200-H9 BK-18 1 2220225
L95

1532620 84RE01 200-A7 BK-14 998-A138 BR-18 F889-A101 WH-18 N793-A160 GN-18
200-A8 BK-14 A588-A12 GN-18 H473-A38 BR-18 N794-A129 GY-18 CONSOLE(LH)
1 130-A10 RD-14 200-A29 BK-14 A755-A100 PK-18 H474-A147 GN-18
2 172-A9 RD-18 200-A51 BK-14 A756-A99 BU-18 H475-A146 BU-18 200-A110 BK-18
3 L973-A161 GN-16 200-A53 BK-16 A757-A98 GY-18
L87
H476-A145 WH-18 235-A132 BK-18 CONN 72
4 A588-A12 GN-18 200-A93 BK-14 A758-A97 BR-18 K843-A57 GN-18 235-A143 BK-18 A-C28 A-C48
5 200-A85 BK-16 A768-A77 BU-18 K844-A46 GY-18 235-A137 BK-18 3E3364 1552269
6 308-A80 YL-16 A769-A78 GY-18 K847-A22 PU-18 N793-A160 GN-18 1 1 ATCH-FOOT SW
7 184-A11 RD-14 E472-A72 GN-18 K848-A36 WH-18 L85 235-A152 BK-18 2 2 2051339
8 322-A15 GY-16 E472-A84 GN-18 K849-A150 YL-18 120-A1 YL-16
9 607-A81 PK-16 200-A85 BK-16 K851-A142 BU-18 135-A25 BU-16
CONN 73

L87
10 780-A83 PU-16 130-A10 RD-14 L94 E472-A133 GN-18 K852-A105 GN-18 179-A64 BU-16
G 11
12
616-A13 BU-16
147-A58 PU-16
147-A58 PU-16
168-A70 RD-10
E473-A50 GY-18
E474-A79 OR-18
K906-A73 GN-18
K907-A74 BU-18
C569-A27 YL-16
200-A111 BK-16
L83 L83 A-C36
2397352 84RE01
A-C37
2472693 84RE01 G
13 E554-A4 PK-18 172-A9 RD-18 E997-A154 RD-18 GND-PLATFORM L968-A90 OR-18 200-A112 BK-16 E472-A133 GN-18 1 1 +8V
KENR5974 VOL 2

14 514-A5 PU-16 177-A71 RD-6 F773-A106 OR-18 L969-A89 WH-18 210-A26 BK-16 235-A136 BK-18 2 2 GND ATCH-AUX PEDAL LH
15 C506-A6 WH-16 184-A11 RD-14 F774-A107 WH-18 L972-A96 BU-18 229-A28 BK-16 N794-A129 GY-18 3 3 PWM OUT 2277597
16 403-A52 GN-18 251-A47 YL-18 F889-A101 WH-18 N793-A160 GN-18 4 4
17 252-A120 YL-18 H473-A38 BR-18 L87 L87 N794-A129 GY-18 5 5 CALIBRATION
18 317-A59 YL-18 261-A48 GN-18 H474-A147 GN-18 6 6 CALIBRATION
19 405-A75 GY-18 262-A121 GN-18 H475-A146 BU-18 235-A76 BK-18 235-A137 BK-18 535-A65 BU-16
20 412-A60 BU-18 306-A20 GN-16 H476-A145 WH-18 235-A88 BK-18 103-A63 RD-16 575-A39 YL-18
21 430-A42 BU-18 308-A80 YL-16 K843-A57 GN-18 235-A132 BK-18 105-A37 RD-16 576-A40 PK-18 CONN 74
22 487-A43 OR-18 310-A55 PU-16 K844-A46 GY-18 235-A143 BK-18 169-A140 PK-18 E472-A133 GN-18 A-C31 A-C32
23 491-A56 PK-18 317-A59 YL-18 K847-A22 PU-18 A-C50 A-C49 307-A24 OR-16 1552269 3E3364
24 F716-A114 WH-18 321-A122 BR-18 K848-A36 WH-18 2434505 84RE01 2304011 84RE01 308-A139 YL-16 L81 L81 H473-A38 BR-18 L80 K852-A105 GN-18 1 1 ATCH-AUX PUMP PRESS. SW STEM4
MATE C-C1 25 495-A54 GN-18 322-A15 GY-16 K849-A150 YL-18 1 326-A159 RD-16 326-A159 RD-16 326-A159 RD-16 H474-A147 GN-18 235-A104 BK-18 2 2 1673466
SH1 L-1 26 496-A61 WH-18 403-A52 GN-18 K851-A142 BU-18 CONN 39 2 508-A68 PU-18 H475-A146 BU-18
27 A755-A100 PK-18 405-A75 GY-18 K852-A105 GN-18 509-A69 WH-18 K849-A150 YL-18
CONN 28 28 A756-A99 BU-18 412-A60 BU-18 K906-A73 GN-18 103-A63 RD-16 511-A66 BR-18 K851-A142 BU-18 CONN 75
29 A757-A98 GY-18 430-A42 BU-18 K907-A74 BU-18 105-A37 RD-16 512-A67 GN-18 K852-A105 GN-18 A-C25 A-C45
30 A758-A97 BR-18 487-A43 OR-18 L968-A90 OR-18 113-A117 OR-18 607-A95 PK-16 A-C10 A-C11 N793-A160 GN-18 1552269 3E3364
31 C468-A62 BU-18 491-A56 PK-18 L969-A89 WH-18 120-A1 YL-16 607-A103 PK-16 2305010 84RE01 2434508 84RE01 N794-A129 GY-18 K851-A142 BU-18 1 1 ATCH-MEDIUM PRESS. SW STEM3
20 Page, Color 2

32 E472-A116 GN-18 495-A54 GN-18 L972-A96 BU-18 127-A124 OR-16 998-A138 BR-18 1 235-A144 BK-18 2 2 1673466
33 H476-A145 WH-18 496-A61 WH-18 N793-A160 GN-18 135-A25 BU-16 A537-A41 PK-18 135-A25 BU-16 2 200-A110 BK-18
34 H473-A38 BR-18 506-A35 PU-18 N794-A129 GY-18 154-A23 RD-18 A755-A100 PK-18 210-A26 BK-16 3 235-A143 BK-18
F 35 G976-A45 BU-18 514-A5 PU-16 169-A140 PK-18 A756-A99 BU-18 200-A111 BK-16 4 CONN 51 235-A143 BK-18 CONN 76 F
36 L972-A96 BU-18 578-A34 BU-16 235-A76 BK-18 179-A64 BU-16 A757-A98 GY-18 120-A119 YL-16 5 235-A144 BK-18 A-C7 A-C8
37 H474-A147 GN-18 607-A81 PK-16 235-A88 BK-18 252-A126 YL-18 A758-A97 BR-18 120-A109 YL-16 6 235-A148 BK-18 1552272 3E3376
38 H475-A146 BU-18 616-A13 BU-16 235-A132 BK-18 262-A127 GN-18 A768-A77 BU-18 120-A1 YL-16 235-A163 BK-18 576-A40 PK-18 3 3
39 K849-A150 YL-18 780-A83 PU-16 235-A143 BK-18 307-A24 OR-16 A769-A78 GY-18 120-A1 YL-16 235-A163 BK-18 535-A65 BU-16 1 1 ATCH-LOWER WIPER MOTOR
40 E997-A154 RD-18 892-A31 BR-18 L88 308-A139 YL-16 A770-A141 PK-18 L83 L83 235-A104 BK-18 575-A39 YL-18 4 4 1677079
41 K851-A142 BU-18 893-A32 GN-18 A C UNIT 320-A14 RD-18 E472-A84 GN-18 A-C4 A-C5 235-A149 BK-18 200-A110 BK-18 2 2 + (NOTE S)
42 L96
K852-A105 GN-18 998-A138 BR-18 2299080 A-C6 508-A68 PU-18 E473-A50 GY-18 L84 2305010 84RE01 2434508 84RE01 235-A132 BK-18 S +1
43 X738-A44 PK-18 A588-A12 GN-18 2304009 84RE01 509-A69 WH-18 F773-A106 OR-18 1 235-A137 BK-18 -
44 321-A122 BR-18 A755-A100 PK-18 130-A10 RD-14 B/R 1 124-A86 GY-14 511-A66 BR-18 F774-A107 WH-18 C569-A27 YL-16 2 235-A137 BK-18
45 235-A125 BK-18 A756-A99 BU-18 147-A58 PU-16 B/W 2 200-A8 BK-14 512-A67 GN-18 F889-A101 WH-18 229-A28 BK-16 3 235-A132 BK-18 CONN 77
CONN 52

L84
46 235-A113 BK-18 A757-A98 GY-18 168-A70 RD-10 R 3 175-A87 RD-14 535-A65 BU-16 H476-A145 WH-18 200-A112 BK-16 4 235-A136 BK-18 A-C40
47 235-A143 BK-18 A758-A97 BR-18 172-A9 RD-18 R/G 4 E554-A4 PK-18 L89 575-A39 YL-18 K843-A57 GN-18 179-A17 BU-16 5 235-A151 BK-18 1552269
48 310-A55 PU-16 A768-A77 BU-18 177-A71 RD-6 P 5 607-A91 PK-16 576-A40 PK-18 K847-A22 PU-18 179-A16 BU-16 6 235-A162 BK-18 H475-A146 BU-18 1 TRAVEL L PRESS. SW
49 506-A35 PU-18 A769-A78 GY-18 184-A11 RD-14 B 6 200-A93 BK-14 607-A95 PK-16 K906-A73 GN-18 179-A64 BU-16 235-A162 BK-18 235-A148 BK-18 2 1673466
50 578-A34 BU-16 NOTE E C468-A62 BU-18 251-A47 YL-18 R/W 7 514-A5 PU-16 607-A103 PK-16 K907-A74 BU-18 179-A64 BU-16 235-A118 BK-18
51 893-A32 GN-18 C506-A6 WH-16 252-A120 YL-18 O/G 8 C506-A6 WH-16 A537-A41 PK-18 L968-A90 OR-18 235-A152 BK-18
52 892-A31 BR-18 E472-A133 GN-18 261-A48 GN-18 R/L 9 125-A92 RD-16 A770-A141 PK-18 L969-A89 WH-18 CONN 78
53 251-A47 YL-18 262-A121 GN-18 10 C569-A27 YL-16 L972-A96 BU-18 A-C43 A-C35
54 261-A48 GN-18 E472-A72 GN-18 306-A20 GN-16 11 210-A26 BK-16 200-A94 BK-16 1552269 1552269
NOTE E E472-A84 GN-18 308-A80 YL-16 12 229-A28 BK-16 200-A102 BK-18 H476-A145 WH-18 1 IMPLEMENT PRESS. SW H474-A147 GN-18 1 TRAVEL R PRESS. SW
A-C29 E472-A116 GN-18 310-A55 PU-16 235-A88 BK-18 235-A137 BK-18 2 1673466 235-A149 BK-18 2 1673466
MATE C-C2 1343296 84RE01 E472-A116 GN-18 317-A59 YL-18 252-A126 YL-18
E SH1 J-1 1 168-A70 RD-10 E473-A50 GY-18
E474-A79 OR-18
321-A122 BR-18
322-A15 GY-16
262-A127 GN-18
E
CONN 29 A-C1 E554-A4 PK-18 403-A52 GN-18 113-A117 OR-18 CONSOLE(RH) CONN 79
2304009 84RE01 E997-A154 RD-18 405-A75 GY-18 113-A117 OR-18 A-C12 A-C44
1 E474-A79 OR-18 F716-A114 WH-18 412-A60 BU-18 113-A155 OR-18 1552269 3E3364
2 K844-A46 GY-18 F773-A106 OR-18 430-A42 BU-18 L90 113-A156 OR-18 G-C8 G-C9 K849-A150 YL-18 1 1 ATCH-HIGH PRESS. SW STEM1
3 K848-A36 WH-18 F774-A107 WH-18 487-A43 OR-18 113-A156 OR-18 2397352 84RE01 2472693 84RE01 235-A151 BK-18 2 2 1673466
4 E473-A50 GY-18 F889-A101 WH-18 491-A56 PK-18 E472-G1 GN-18 1 1 1 +B

L89
L90

5 K843-A57 GN-18 G976-A45 BU-18 495-A54 GN-18 ACC DIODE 235-G42 BK-18 2 2 2 GND

L88
MATE C-C3 6 K847-A22 PU-18 H473-A38 BR-18 496-A61 WH-18 A-C47 1974385 RE01 E473-G2 GY-18 3 3 SW-4 3 PWM OUT CONN 80
SH1 J-1 7 N793-A160 GN-18 H474-A147 GN-18 506-A35 PU-18 1552269 A-C33 G-C1 235-G41 BK-18 4 4 SW-COM 4 SW-COM A-C13 A-C14
CONN 30 8 N794-A129 GY-18 H475-A146 BU-18 514-A5 PU-16 789-A157 RD-18 1 2434507 84RE01 2305008 84RE01 K843-G3 GN-18 5 5 SW-1 5 SW-1 1552269 3E3364
9 H476-A145 WH-18 578-A34 BU-16 113-A156 OR-18 2 E472-A84 GN-18 1 E472-G1 GN-18 G-C6 G-C7 K847-G4 PU-18 6 6 SW-2 6 SW-2 H473-A38 BR-18 1 1 ATCH-TRAVEL STRAIGHT PRESS. SW
L973-A161 GN-16

10 252-A120 YL-18 607-A81 PK-16 E473-A50 GY-18 2 E473-G2 GY-18 2304011 84RE01 2434505 84RE01 235-A118 BK-18 2 2 1673466
252-A120 YL-18
262-A121 GN-18

321-A122 BR-18

C468-A62 BU-18
G976-A45 BU-18

X738-A44 PK-18
130-A10 RD-14
147-A58 PU-16
168-A70 RD-10

184-A11 RD-14
251-A47 YL-18
261-A48 GN-18
306-A20 GN-16
308-A80 YL-16
310-A55 PU-16
317-A59 YL-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
578-A34 BU-16
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18

200-A29 BK-14
200-A51 BK-14
200-A53 BK-16
235-A33 BK-18

C506-A6 WH-16
E554-A4 PK-18
200-A93 BK-14

200-A93 BK-14
E554-A4 PK-18
C506-A6 WH-16
124-A86 GY-14
125-A92 RD-16
175-A87 RD-14
607-A91 PK-16
172-A9 RD-18

200-A7 BK-14

514-A5 PU-16

200-A8 BK-14

200-A8 BK-14

514-A5 PU-16
177-A71 RD-6

11 262-A121 GN-18 K843-A57 GN-18 616-A13 BU-16 789-A157 RD-18 K843-A57 GN-18 3 K843-G3 GN-18 A537-G9 PK-18 1

A770-A141 PK-18
113-A117 OR-18
127-A124 OR-16

169-A140 PK-18
252-A126 YL-18
262-A127 GN-18
308-A139 YL-16

607-A103 PK-16
A537-A41 PK-18
C569-A27 YL-16
103-A63 RD-16
105-A37 RD-16

135-A25 BU-16
154-A23 RD-18
179-A64 BU-16

307-A24 OR-16
320-A14 RD-18
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
607-A95 PK-16

210-A26 BK-16
229-A28 BK-16
12 NOTE E K844-A46 GY-18 780-A83 PU-16 789-A123 RD-18 K847-A22 PU-18 4 K847-G4 PU-18 200-G35 BK-18 2 1 1

120-A1 YL-16
K847-A22 PU-18 892-A31 BR-18 789-A158 RD-18 HYD LOCK DIODE CONN 42 200-G33 BK-18 SW-3 SW-3
A-C41 K848-A36 WH-18 893-A32 GN-18 A-C46 1974385 RE01 A-C24 G-C2 200-G34 BK-18 ATCH-SEAT HEATER 1 1
2434510 84RE01 K849-A150 YL-18 C468-A62 BU-18 1552269 2304009 84RE01 2434510 84RE01 200-G32 BK-16 2299093
1 K906-A73 GN-18 K851-A142 BU-18 C506-A6 WH-16 789-A158 RD-18 1 K906-A73 GN-18 1 K906-G5 GN-18 200-G32 BK-16 2359027(UN TILT) G-C10 ATCH-JOYSTICK RH 3 SW ATCH-JOYSTICK RH
2 K907-A74 BU-18 K852-A105 GN-18 E554-A4 PK-18 E997-A154 RD-18 2 A768-A77 BU-18 2 A768-G6 BU-18 2 7Y3967 84RE01 2475185 2277616 WIRE GROUP COLOR DESCRIPTIONS
3 A768-A77 BU-18 K906-A73 GN-18 G976-A45 BU-18 A769-A78 GY-18 3 A769-G7 GY-18 103-G49 RD-16 1 235-G43 BK-18 1
4 A769-A78 GY-18 K907-A74 BU-18 105-A37 RD-16 4 105-G8 RD-16 105-G8 RD-16 G-C11 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
5 L969-A89 WH-18 L968-A90 OR-18 L973-A161 GN-16 A537-A41 PK-18 5 A537-G9 PK-18 113-G44 OR-18 7Y3967 84RE01
D MATE C-C4 6 L968-A90 OR-18 L969-A89 WH-18 X738-A44 PK-18 K907-A74 BU-18 6 K907-G10 BU-18 252-G21 YL-18 L972-G27 BU-18 1 ONE TOUCH LOW IDLE SW WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
D
SH1 J-1 7 F889-A101 WH-18 L972-A96 BU-18 200-A7 BK-14 7 M736-G11 BU-18 262-G22 GN-18 2220225 VOLTAGE CONVERTER OUTPUT CIRCUIT.
8 F773-A106 OR-18 L973-A161 GN-16 200-A8 BK-14 L969-A89 WH-18 8 L969-G12 WH-18 307-G20 OR-16
CONN 31 9 F774-A107 WH-18 N793-A160 GN-18 200-A29 BK-14 L968-A90 OR-18 9 L968-G13 OR-18 308-G17 YL-16 ATCH-MSS KEYREADER STARTING CIRCUIT.
10 998-A138 BR-18 N794-A129 GY-18 200-A51 BK-14 998-A138 BR-18 10 998-G14 BR-18 308-G17 YL-16 L100 2180404 GROUND CIRCUIT.
11 200-A53 BK-16 A770-A141 PK-18 11 A770-G15 PK-18 308-G18 YL-16 G-C12 G-C14 (NOTE V)
12 X738-A44 PK-18 200-A93 BK-14 F889-A101 WH-18 12 F889-G16 WH-18 308-G19 YL-16 1552264 3E3388 ATCH-EXCITER COIL STARTING AID CIRCUIT.
235-A143 BK-18 235-A33 BK-18 326-G54 RD-16 NOTE E 308-G19 YL-16 1 1 KEY ON 2065208
235-A33 BK-18 A-C34 G-C3 CONN 45 508-G50 PU-18 200-G34 BK-18 2 2 GND NOTE E M-C4 M-C5 (NOTE V) CAT DATA LINK.
L91

L93
235-A115 BK-18 235-A115 BK-18 2434508 84RE01 2305010 84RE01 509-G46 WH-18 252-G21 YL-18 3 3 CAN + 1552269 3E3364
235-A125 BK-18 F716-A114 WH-18 308-A139 YL-16 1 308-G17 YL-16 511-G51 BR-18 262-G22 GN-18 4 4 CAN - T902-M12 PK-18 2 2 MONITOR CIRCUIT

L84
L103
177-A71 RD-6 235-A125 BK-18 326-A159 RD-16 2 326-G54 RD-16 512-G47 GN-18 T901-G52 YL-18 5 5 COIL SIG T901-M11 YL-18 1 1 ENGINE CONTROL CIRCUIT
L97 306-A20 GN-16 235-A76 BK-18 307-A24 OR-16 3 307-G20 OR-16 607-G30 PK-16 T902-G53 PK-18 6 6 COIL RET
200-A85 BK-16 235-A88 BK-18 252-A126 YL-18 4 252-G21 YL-18 607-G48 PK-16 7 7 M-C2 IND UNIT MACHINE CONTROL CIRCUIT.

L100
235-A132 BK-18 262-A127 GN-18 5 262-G22 GN-18 A755-G23 PK-18 8 8 7Y3952 84RE01 1709324
235-A113 BK-18 J-C8 J-C7 6 A756-G24 BU-18 607-M1 PK-16 1 GND MACHINE SECURITY CONTROL CIRCUIT.
235-A113 BK-18 2305008 84RE01 2434507 84RE01 NOTE E CONN 46NOTE E A757-G25 GY-18 G-C13 M-C1
L104
200-M2 BK-18 2 +B HEATER AND AIR CONDITIONER CIRCUIT.
1 E472-J15 GN-18 1 A-C42 G-C4 A758-G26 BR-18 NOTE E 1027964 84RE01 1211168 84RE01
MATE A-C33 2 E473-J16 GY-18 2 MATE G-C1 2434510 84RE01 2304009 84RE01 E472-G1 GN-18 T902-G53 PK-18 12 T902-M12 PK-18 L103 WIPER/WASHER CIRCUIT.
L97

3 K843-J17 GN-18 3 A755-A100 PK-18 1 A755-G23 PK-18 E473-G2 GY-18 T901-G52 YL-18 11 T901-M11 YL-18
ATCH-BEACON LAMP 4 M743-J12 GN-18 4 A756-A99 BU-18 2 A756-G24 BU-18 K843-G3 GN-18 607-G30 PK-16 1 607-M1 PK-16 M-C3 THROTTLE POS SW CAN DATA LINK 1.
L104
L93 A757-A98 GY-18 3 A757-G25 GY-18 K847-G4 PU-18 200-G33 BK-18 2 200-M2 BK-18 1552273 1060107 CAN DATA LINK 2.
L91

A758-A97 BR-18 4 A758-G26 BR-18 L972-G27 BU-18 L100 235-G39 BK-18 3 235-M3 BK-18 235-M3 BK-18 1 BK COM
C A-C18 L972-A96 BU-18
F774-A107 WH-18
5
6
L972-G27 BU-18
F774-G28 WH-18
200-G45 BK-18 A755-G23 PK-18
A756-G24 BU-18
4
5
A755-M4 PK-18
A756-M5 BU-18
L105 A755-M4 PK-18
A756-M5 BU-18
2
3
PK S1
BU S2 C
BREAK POINT 1 2434505 84RE01 M743-J12 GN-18 F773-A106 OR-18 7 F773-G29 OR-18 A757-G25 GY-18 6 A757-M6 GY-18 A757-M6 GY-18 4 GN S3
CONN 81
1
2
SH1 I-4 A-C17 607-A95 PK-16 8 607-G30 PK-16 L99 235-G41 BK-18 A758-G26 BR-18 7 A758-M7 BR-18 A758-M7 BR-18 5 BR S4
OPERATOR STATION

OPERATOR STATION
2304011 84RE01 9 235-G42 BK-18 308-G18 YL-16 8 308-M8 YL-16 6
169-A140 PK-18 10 169-G31 PK-18 235-G43 BK-18 326-G54 RD-16 21 326-M23 RD-16 PLATFORM AND CONSOLE AREA

M743-J12 GN-18
L106
A770-A141 PK-18

L973-A161 GN-16

200-A94 BK-16 11 200-G32 BK-16 235-G40 BK-18 307-G20 OR-16 9 307-M9 OR-16
113-A117 OR-18

127-A124 OR-16

169-A140 PK-18

252-A120 YL-18
252-A126 YL-18
262-A121 GN-18
262-A127 GN-18

308-A139 YL-16
308-A108 YL-16
308-A108 YL-16

321-A122 BR-18

607-A103 PK-16

A537-A41 PK-18
C468-A62 BU-18
C569-A27 YL-16
G976-A45 BU-18

X738-A44 PK-18
103-A63 RD-16
105-A37 RD-16

124-A86 GY-14
125-A92 RD-16
130-A10 RD-14
135-A25 BU-16
147-A58 PU-16
154-A23 RD-18
168-A70 RD-10

175-A87 RD-14
179-A64 BU-16
184-A11 RD-14
251-A47 YL-18

261-A48 GN-18

306-A20 GN-16
307-A24 OR-16
308-A80 YL-16

310-A55 PU-16
317-A59 YL-18
320-A14 RD-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
578-A34 BU-16
607-A81 PK-16
607-A95 PK-16
607-A91 PK-16
607-A21 PK-16
607-A21 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18

200-A29 BK-14
200-A51 BK-14
210-A26 BK-16
229-A28 BK-16
235-A33 BK-18

200-A53 BK-16

638-A19 WH-16
200-A53 BK-16
OF OPERATOR STATION
120-A1 YL-16

172-A9 RD-18

200-A7 BK-14
177-A71 RD-6

235-A88 BK-18 12 235-G36 BK-18 105-G8 RD-16 10 105-M10 RD-16


235-G36 BK-18 113-G44 OR-18 13 113-M13 OR-18
A-C26 G-C5 CONN 47 235-G36 BK-18 200-G45 BK-18 14 200-M14 BK-18 L107 308-M8 YL-16 R
2434509 84RE01 2312295 84RE01 235-G40 BK-18 509-G46 WH-18 15 509-M15 WH-18 L106
113-A155 OR-18 1 113-G44 OR-18 235-G39 BK-18 512-G47 GN-18 16 512-M16 GN-18 326-M23 RD-16 C OFF
200-A102 BK-18 2 200-G45 BK-18 235-G37 BK-18 607-G48 PK-16 17 607-M17 PK-16 307-M9 OR-16 S ON
509-A69 WH-18 3 509-G46 WH-18 235-G37 BK-18 103-G49 RD-16 18 103-M18 RD-16 105-M10 RD-16 B ST ABBREV COLOR AWG SXL MM2 AV MM2
512-A67 GN-18 4 512-G47 GN-18 508-G50 PU-18 19 508-M19 PU-18 KEY SWITCH BK BLACK 00 63.4 60
607-A103 PK-16 5 607-G48 PK-16 511-G51 BR-18 20 511-M20 BR-18 9G7641 BR BROWN 0 50.1 50
103-A63 RD-16 6 103-G49 RD-16 4 18.93 20
508-A68 PU-18 7 508-G50 PU-18 BU BLUE
CONN 54 L107 GN GREEN 6 12.10 15
511-A66 BR-18 8 511-G51 BR-18 BACKUP GOV SW
NOTE E 1 1636711 GY GRAY 8 7.50 8
CONN 48 2
L93

998-G14 BR-18 F773-G29 OR-18 10 4.73 5


3 OR ORANGE
L92

NOTE E NOTE E NOTE E F774-G28 WH-18 M-C6


1532541 84RE01 PK PINK 12 2.96 3
F774-G28 WH-18 ANTENNA ACC 1 113-M13 OR-18 14 1.88 2
B F773-G29 OR-18 GND 2 200-M14 BK-18
PU
RD
PURPLE
RED 16 1.18 1.25 B
SPKR LH(-) 3 509-M15 WH-18 18 0.78 0.85
BACKUP EPR VALVE SW AUX-SPKR(-) 4 C566-M22 PK-18 WH WHITE
L107
F716-A114 WH-18

A770-A141 PK-18

L973-A161 GN-16

AJ-C1 3 1636710 SPKR RH(-) 5 512-M16 GN-18 YL YELLOW


235-A115 BK-18

127-A124 OR-16

169-A140 PK-18

308-A108 YL-16

321-A122 BR-18

113-A117 OR-18

A537-A41 PK-18

G976-A45 BU-18
X738-A44 PK-18

C569-A27 YL-16

C468-A62 BU-18

262-A127 GN-18
262-A121 GN-18
262-A128 GN-18
252-A126 YL-18
252-A120 YL-18

262-A128 GN-18
168-A70 RD-10

130-A10 RD-14
607-A21 PK-16
154-A23 RD-18
306-A20 GN-16
124-A86 GY-14
307-A24 OR-16
175-A87 RD-14
320-A14 RD-18
184-A11 RD-14
616-A13 BU-16
125-A92 RD-16
322-A15 GY-16

179-A64 BU-16
638-A19 WH-16
105-A37 RD-16

310-A55 PU-16
317-A59 YL-18

892-A31 BR-18
893-A32 GN-18
103-A63 RD-16
430-A42 BU-18
487-A43 OR-18
506-A35 PU-18
780-A83 PU-16
578-A34 BU-16
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18

135-A25 BU-16
210-A26 BK-16
229-A28 BK-16

147-A58 PU-16
235-A33 BK-18
200-A29 BK-14
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18

PU-18
WH-18
BR-18
GN-18
BK-14
YL-18
GN-18

252-A49 YL-18
252-A49 YL-18
2
120-A1 YL-16
172-A9 RD-18

200-A7 BK-14
177-A71 RD-6

2312295 84RE01 K906-G5 GN-18 1 K907-G10 BU-18 ILLUM 6 607-M17 PK-16


1 113-AJ1 OR-18 5 6 169-G31 PK-18 BACKUP 7 103-M18 RD-16
2 200-AJ3 BK-18 A768-G6 BU-18 4 L969-G12 WH-18 SPKR LH(+) 8 508-M19 PU-18 SYMBOL DESCRIPTION
508-A68
509-A69
MATE A-C26 3 509-AJ4 WH-18 A770-G15 PK-18 AUX-SPKR(+) 9 C560-M21 OR-18 PLATFORM AND CONSOLE AREA
511-A66
512-A67
200-A51
251-A47
261-A48
(NOTE R) 4 512-AJ5 GN-18 235-G38 BK-18 8 9 M736-G11 BU-18 SPKR RH(+) 10 511-M20 BR-18
BLADE, SPADE, RING,
5 7 F889-G16 WH-18
OR SCREW TERMINAL OF OPERATOR STATION
6 103-AJ6 RD-16 A769-G7 GY-18 11 12 L968-G13 OR-18 ATCH-AM FM RADIO FOR JPN
10 SPLICE
7 508-AJ7 PU-18 235-G37 BK-18 2510537

M743-J12 GN-18

L98
8 511-AJ8 BR-18 235-G38 BK-18 ATCH AM FM RADIO FOR OSJ CIRCUIT NOT CONNECTED
NOTE E 235-G38 BK-18 2510539 ANTENNA SCHEMATIC FOR MODEL :
235-G37 BK-18 ATCH AM RADIO FOR JPN 2594883 ELECTRICAL CONNECTION
TO MACHINE STRUCTURE 330D
L968-G13 OR-18 2510541 M-C8
A-C22 A-C23 A-C2 F889-G16 WH-18 7Y3967 84RE01 INTERNAL ELECTRICAL PART No. 251-0617
A-C15 A-C3 A-C20 1254766 84RE01 A-C27 1027964 84RE01 M736-G11 BU-18 1 C560-M21 OR-18 CONNECTION TO SURFACE
2304011 84RE01 1343295 84RE01 1211168 84RE01 1211168 84RE01 2304011 84RE01 A770-G15 PK-18 OF COMPONENT CHG-LEVEL 0
CONN 36
10
11
12
13
14
15
16
17
18
19
20
21

10
11
12
13
14
15
16
17

10
11
12
13
14
15
16
17
18
19
20
21

10
11
12
13
14
15
16
17
18
19
20
21
2
1

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
AG-C1 L969-G12 WH-18 AUX SPKR M-C7
2434505 84RE01 169-G31 PK-18 7Y3966 84RE01 CONNECTOR VERSION (V)

L98
SECONDARY SHUTDOWN SW K907-G10 BU-18 1 C566-M22 PK-18 GOLD TERMINAL
4D1836 CONN 37 CONN 38 CONN 40 CONN 41 CONN 43 CONN 44
SHEET 2 OF 3
A 2 1 235-AG1 BK-18
BREAK POINT 2
SH3 F-9 MATE F-C10 MATE F-C6 MATE F-C7 MATE F-C8 MATE F-C9 MATE F-C53 ATCH-ANTENNA CABLE
ATCH WIRE, CABLE,
COMPONENT
A
SH3 F-8 SH3 F-8 SH3 F-7 SH3 F-6 SH3 F-6 SH3 F-5 BREAK POINT 3 BREAK POINT 5 2382260 L# CIRCUIT GROUPING
3 SH3 F-12 SH3 F-11 DESIGNATION
CONSOLE(RH)
F716-AG2 WH-18
OPERATOR STATION OPERATOR STATION

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Component Identifiers (CID¹) Wire Description
Module Identifier (MID²) Wire Wire
Number
Wire Color Description
Number
Wire Color Description
Resistor, Sender and Solenoid Specifications
KENR5974
Engine Control System Power Circuits Control Circuits Continued MAY 2006
Part No. Component Description Resistance (Ohms)¹
(MID No. 036) 101 RD Battery (+)
F774 WH
Eng ECM -Throttle Backup (Decel)
23137.5 ± 2313.5 @ 0°C (32°F)
103 RD Dome Lamp / Servic Meter / Radio Backup Govenor Switch
CID Component 4I-5394 Sender: Hydraulic Temperature 6815 ± 681 @ 25°C (77°F)
105 RD Key Switch G723 YL Mach ECM - Hvy Lift Sol / Hvy Lift Sol
0001 Injector Cylinder #1 108 RD Air Heater Relay / Heater Breaker H704 PK Mach ECM - Reverse Fan Solenoid 245 ± 24 @ 125°C (257°F)
0002 Injector Cylinder #2 109 RD Alt. Output (+) Term. / Alt. Breaker Mach ECM - Varible Fan Motor PRV Hydraulic Lock
H746 YL
0003 Injector Cylinder #3 112 PU Main Power Relay Output Radiator Fan Speed Control Solenoid Swing Brake
121-1491 Solenoid: 32.0 ± 3.2 @ 24V 20°C (68°F)
0004 Injector Cylinder #4 113 OR Switch Panel / Radio Mach ECM - PRV Return Travel Speed
H747 BR
114 RD Horn Relay Radiator Fan Speed Control Solenoid Travel Straight
0005 Injector Cylinder #5
115 RD Cab Lamp Relay M736 BU Backup EPR Valve Switch Can 1
0006 Injector Cylinder #6 174-3016 Resistor: 120 ± 10%
118 GY Wiper Mach ECM - Flow Limit Pressure PRV Can 2
M737 WH
0041 8 Volt DC Supply 123 WH Seat Heater Flow Limit Solenoid
0042 Injector Actuation Valve ¹ At room temperature unless otherwise noted.
124 GN A/C Unit M739 YL Mach ECM - PRV Return / Flow Limit Sol
0091 Throttle Positon 125 RD A/C Unit Mach ECM - Travel Straight Solenoid
M740 PK
127 OR Air Suspension Travel Straight Solenoid
0094 Fuel Pressure
129 BU Cigar Lighter Smart Boom Select Switch
0100 Engine Oil Pressure M744 WH
130 RD Engine ECM Boom Float Disable Relay
0110 Engine Coolant Temperature 135 BU 12V - 7A Socket Smart Boom Select Switch
0164 Injector Actuation Pressure 139 OR Radio Converter M746 YL Smart Boom Down Relay
141 RD Auxillary Ckt 2 Smart Boom Up - Down Relay
0168 System Voltage
142 RD Auxillary Ckt 3 Smart Boom Select Switch
0172 Intake Manifold Air Temperature M747 BU
143 BR Boom Float Disable Relay Smart Boom Down Relay
0174 Fuel Temperature
Travel Alarm Relay Eng ECM - Fuel Diff Press SW Return
N707 PU
0190 Engine Speed Atch Fine Swing Cont Solenoid Fuel Pressure Switch
147 PU
0253 Personality Module Atch Ether Relay Mach ECM - Ambient Temperature Sensor
Atch Water Seperator Level Sensor N789 BU
Ambient Temperature Sensor
0261 Engine Timing Calibration
149 RD Boom Lamp Relay N793 GN Mach ECM - Foot Sw / Foot Pedal Switch
0262 5 Volt Sensor DC Power Supply 152 BU Under Window Limit Switch N794 GY Mach ECM - Aux Pedal-LH / Aux Pedal LH
0268 Check Programmable Parameters 154 RD Neutral Start Relay / Neutral Start Limit SW N795 WH Mach ECM - Auxillary Pedal-RH
0274 Atmospheric Pressure 160 PU Chassis Lamp Relay R725 WH Sw Panel - 2nd Filter Sw / 2nd Filter Sw
0286 EMS Oil Lamp 165 YL Caution Lamp Eng ECM - Intake Air Manifold
R746 PK Off Machine Switch Specification
Refueling Power Relay Turbo outlet Pressure Sensor
0342 Secondary Engine Speed Part No. Function Actuate Deactuate Contact Position

330D for Foundation Drill Applications


168 RD Refueling Start Switch Eng ECM - Atmospheric Pressure
0617 Air Inlet Heater Relay R747 GY 103.4 ± 13.8 kPa @ 21 ± 3°C
Power Relay Diode Atmospheric Pressure Sensor
(14.9 ± 2.0 psi @ 69.8 ± 37.4°F)
1639 Machine Security System 169 PK Backup EPR Valve SW / Backup Resistor Fuel Pressure SW / Fuel Filter Sw
1785 Intake Manifold Pressure Sensor 177 RD Main Relay / Block Assembly T725 WH SW Panel - Fuel Filter SW 103.4 + 20.7 - 13.8 kPa Max @ 40 ± 3°C 69 kPa Min @ -40°C To +121°C

Electrical System
212-2768 Fuel Pressure Switch Normally Closed
180 GN Auxillary Ckt 1 Eng ECM - Differential Fuel Pressure SW (14.9 + 3.0 - 2.0 psi Max @ 104 ± 37.4) (10.0 psi Min @ -40°F To +249.8°F)
2417 Ether Injection Control Solenoid
184 RD Machine ECM SW Panel - SP Filter SW
Machine Control System 199 OR Beacon SW / Beacon Relay / Action Alarm
X738 PK
Hammer Return Filter SW
103.4 + 13.8 kPa Max @ 90 ± 3°C
(14.9 + 3.0 - 2.0 psi Max @ 194 ± 37.4°F)
(MID No. 039) Ground Circuits Eng ECM - Cat Data Link (-) 167-3466 Boom Down Pressure Switch
490 ± 49 kPa
(71.1 ± 7.1 psi)
290 kPa Min
(42 psi Min)
Normall Open
200 BK Main Chassis Ground 892 BR Mach ECM - CDL - (ET)
CID Component
0041 8 volt DC Supply
210 BK 12V - 7A Socket A Monitor -CDL - 202-9002 Boom Up / Down Pressure Switch
13780 kPa Max @ -40°C To 121°C
(1998 psi @ -40°F To 249.8°F)
10335 ± 889 kPa @ -40°C To 121°C
(1998.6 ± 128.9 psi @ -40°F To 249.8°F)
Normally Open D3D1-UP
229 BK 12V - 7A Skt B / Gnd Fr 1 / Eng ECM Eng ECM - Cat Data Link (+)
0096 Fuel Level Sensor 235 BK Ground 893 GN Mach ECM - CDL + (ET)
0110 Engine Coolant Temperature Sensor 251 YL Can 1 (+) / Can Resistor / Can 1 Resistor 2 Monitor -CDL +

0167 Alternator Charging Voltage Sensor 252 YL Can 2 (+) / Can 2 Resistor / Resistor 2 Eng ECM - Analog Power +5V
G826 BR
261 GN Can 1 (-) / Can 1 Resistor / Can 1 Resistor 2 Engine Oil Pressure Sensor
0168 Electrical System Voltage
262 GN Can 2 (-) / Can 2 Resistor / Resistor 2 Eng ECM - Analog Return
0171 Ambient Air Temperature Sensor G827 BU
A209 BK Analog Return Engine Oil Pressure Sensor
0190 Engine Speed Sensor Basic Machine Circuits Fuel Pressure Sensor
0246 Proprietary CAN Data Link Eng ECM - Pressure sensor 5V
304 WH Starter Relay / Starter Mtr / Block Assembly
G828 WH Injection Actuation Pressure Sensor
0247 SAE J1939 Data Link Start Relay Coil Boost Pressure Sensor
0248 Cat Data Link 306 GN Start Relay Diode Atmospheric Pressure Sensor
Neutral Start Relay
0254 Electronic Control Module Fuel Pressure Sensor
307 OR Key Switch / Neutral Start Relay Atmospheric Pressure Sensor
0262 5 Volt DC Sensor Power Supply Key Switch / Mach ECM (Key SW) G829 GN Boost Pressure Sensor
0271 Action Alarm Monitor (Acc) / MSS Keyreader Injection Actuation Pressure Sensor
Eng ECM (Ignition Key SW) Eng ECM - Pressure Sensor Common
0362 Engine Fan Speed Control Solenoid
308 YL Main Relay Coil / Main Relay Diode
0374 Swing Brake Solenoid Pump 1 Pressure Sensor Engine Coolant Temperature Sensor
Pump 2 Pressure Sensor Fuel Temperature Sensor
0544 Engine Cooling Fan Speed Sensor G833 PK
OLWD Pressure Sensor Intake Air Temperature Sensor
0581 Power Shift Solenoid 310 PU Ether Relay / Ether Solenoid Eng ECM - Eng Coolant Temp Snr Com
0586 Engine Speed Dial Switch 317 YL Eng ECM - Ether Relay Eng ECM - Injection Actuation Press Snr
G849 BR
0588 Monitoring System Display 320 RD Horn Relay Coil To Switch Injection Actuation Pressure Sensor

0598 Travel Speed Solenoid 321 BR Travel Alarm / Travel Alarm Relay Eng ECM - Air Inlet Heater Return
G850 BU
322 GY Warning Horn RH High / Horn Relay Air Heater Relay
0600 Hydraulic Oil Temperature Sensor
326 RD Key Switch G854 PK Eng ECM - IAPCV / IAPCV
0735 Heavy Lift Solenoid 331 OR Trvl Alarm Relay / Sw Panel (Trvl Alarm) G855 PU Eng ECM - IAPCV Return / IAPCV
1130 Left Attachment Pedal Position Sensor Monitoring Circuits Eng ECM - Timing Calibration Probe +
G856 WH
1160 Hydraulic Lock Solenoid Timing Calibration Probe Connector
403 GN Alt (R) Term / Monitor [Alt [R] Term) Related Electrical Service Manuals
1178 Machine Overload Warning Pressure Sensor Monitor - Engine Oil Pressure Eng ECM - Timing Calibration Probe -
405 GY
Eng ECM - Low Oil Pressure Output
G857 YL
Timing Calibration Probe Connector Title Form Number
1522 Relief Valve #2 Check Valve Solenoid
410 WH Action Alarm Backup EPR Valve Switch Alternator: 185-5294 SENR4130
1523 Relief Valve #1 Check Valve Solenoid F889 WH Mach ECM - Backup Switch
412 BU Monitor - Coolant Level / Coolant Level SW
1525 Straight Travel Solenoid Eng ECM - Throttle
Electric Starting Motor: 207-1556 (42MT) SENR3581
430 BU Air Cleaner Ind / Sw Panel - Air Cleaner SW
1590 Main Pump Flow Limitation Pressure Solenoid
487 OR
Hydraulic Oil Filter Indicator
SW Panel -Capsule Filter SW
K843 GN
Mach ECM - RH Handle Upper Switch
Joystick RH
237-1962 (50MT) SENR3860
Volume 3 : Operator Station
1593 Attachment Valve #1 Extend Pressure Solenoid Engine Control: RENR5089
491 PK Monitor - Hyd Oil Temp / Hyd Temp Sender Mach ECM - LH Handle Upper Switch
1594 Attachment Valve #2 Extend Pressure Solenoid K844 GY Machine Control: RENR9848 © 2006 Caterpillar Printed in U.S.A.
495 GN Monitor - Fuel Level / Fuel Level Sensor Joystick LH
1595 Attachment Valve #3 Extend Pressure Solenoid
496 WH Monitor - Hyd Oil Level / Hyd Oil Level SW
K847 PU
Mach ECM - RH Handle Forward Switch All Rights Reserved
1596 Attachment Valve #1 Retract Pressure Solenoid C468 BU Monitor - Eng Oil Level / Eng Oil Level SW Joystick RH
1597 Attachment Valve #2 Retract Pressure Solenoid Mach ECM - 8V Supply / Aux Pedal LH Mach ECM - LH Handle Forward Switch
E472 GN K848 WH
1598 Attachment Valve #3 Retract Pressure Solenoid Joystick RH / Joystick LH Joystick LH
E473 GY Mach ECM - Thumb Whl - RH / Joystick RH Mach ECM - Att Stem 1 Status
1609 F2 Type Valve Load Sense Pressure Sensor K849 YL
E474 OR Mach ECM - Thumb Whl - LH / Joystick LH High Pressure Switch Stem 1
1657 Left Joystick Thumbwheel
E480 PK OLWD SW / SW Panel -OLWD Cancel SW K850 BR Mach ECM - Att Stem 2 Status
1658 Right Joystick Thumbwheel Mach ECM - Boom Cylinder Head Pressure Mach ECM - Att Stem 3 Status
H446 PK K851 BU
1665 Variable Relief Valve #1 Pressure Solenoid OLWD Pressur Sensor Medium Pressure Switch Stem 3

1666 Variable Relief Valve #2 Pressure Solenoid Mach ECM - Travel Straight Pressure SW Mach ECM - Att Stem 4 Status

1931 Auxillary Flowing Combining Solenoid


H473 BR
Travel Straight Pressure Switch
K852 GN
Auxillary Pump Pressure Switch Stem 4
Component Location - Volume 3
Harness And Wire Electrical Schematic Symbols
Mach ECM - Travel Right Pressure Switch Mach ECM - Att Stem 1 Extend PRV
2265 Hydraulic Pump #1 Outlet Pressure Sensor H474 GN K856 PU 19
Travel Right Pressure Switch Stem 1 Extend Solenoid Schematic Machine Schematic Machine
Component Component 43
2266 Hydraulic Pump #2 Outlet Pressure Sensor
H475 BU
Mach ECM - Travel Left Pressure Switch
K857 WH
Mach ECM - Att Stem 2 Extend PRV Location Location Location Location
1 Symbols
2280 Travel Alarm Relay Travel Left Pressure Switch Stem 1 Retract Solenoid
Alarm - Action E-1 A Relay - Horn G - 13 D
2300 Switch Panel Mach ECM - Implement Pressure Switch K858 YL Mach ECM - Stem 3 Extend PRV
H476 WH Converter - Radio A - 12 G Relay - Main A - 14 D
Implement Pressure Switch K860 BU Mach ECM - Stem 1 Retract PRV
¹ The CID is a diagnostic code that indicates which circuit is faulty. Diode - Lamp H - 13 D Relay - Neutral Start F - 13 D T
Accessory Circuits K861 GN Mach ECM - Stem 2 Retact PRV 4 G
² The MID is a diagnostic code that indicates which electronic control module 501 GN Wiper - Cont (Low) / SW Panel - Wiper Low K862 GY Mach ECM - Stem 3 Retract PRV Diode - Main Relay B - 14 D Relay - Travel Alarm E - 13 D 44 Pressure Temperature Level Flow Circuit Breaker
diagnosed the fault. 506 PU Washer Mtr / Wiper Cont (WA+) K864 PK Mach ECM - Varible Relief 1 PRV Fuses - Switched D - 15 D Relay - Smart Boom Down G - 15 D Symbol Symbol Symbol Symbol Symbol
508 PU Radio Speaker - Left K865 PU Mach ECM - Varible Relief 2 PRV Fuses - Unswitched D - 11 D Relay - Smart Boom Up / Down H - 15 D
509 WH Radio Speaker - Left (Commom) K866 WH Mach ECM - 1-Way / 2-Way Change Sol

Event Codes 511 BR Radio Speaker - Right Mach ECM - PRV Return
Ground - Cab 1 C-5 B Resistor - 2 C-9 B
Symbols And Definitions
512 GN Radio Speaker - Right (Common) K868 BR Stem 1 Extend Solenoid
Ground - Cab 2 E - 10 B Resistor - 2 Can 1 C-3 B
Fuse - A component in an electrical circuit that will open the circuit if too much current flows
Machine Control 514 PU A/C Condensor Fan Motor / AC Unit Stem 1 Retract Solenoid Ground - Cab 3 G-5 B Resistor - Backup H - 10 D
through it.
Event Code Condition 530 OR Wiper Cont (Wash) / SW Panel - Washer K869 BU Mach ECM - PRV Return Lamp - Cab LH I-1 19 Socket - A 12V 7A D-9 B
535 BU Under Window LS / Lower Wiper Mtr & SW K871 WH Mach ECM - 2 Pump Flow Combine Sol Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The

KENR5974 VOL 3
Lamp - Cab RH H-1 19 Socket - B 12V 7A D-9 B
E906 High Fuel Pressure Warning 575 YL Lower Wiper Motor / Lower Wiper SW K876 BR Mach ECM - Varible Relief 1 Check Sol circle indicates that the component has screw terminals and a wire can be disconnected from it.
Lamp - Dome G-1 43 Speaker - Left H-4 K
E162 Excessive Boost Pressure Derate 576 PK Lower Wiper Motor / Lower Wiper SW K877 BU Mach ECM - Varible Relief 2 Check Sol
Lighter - Cigar E-3 B Speaker - Right H-4 K
578 BU Lower Washer SW / Lower Washer Motor
L885 BU
SW Panel - Option Rocker Switch Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
E198 Low Fuel Pressure Warning Option Rocker Switch Meter - Service E-1 A Switch - Fine Swing Cont. A-4 B
590 GY SW Panel - Wiper Int-3 / Wiper Cont (Int-3) No circle indicates that the wire cannot be disconnected from the component.
E360 Low Engine Oil Presure Warning A537 PK Seat Heater / Seat Heater Switch SW Panel - Option STG SW Monitor F-1 44 Switch - Limit Under Window D-1 A
L886 BR
A579 OR Wiper Motor / Wiper Cont (W CCW) Option STG SW Motor - Wiper D-2 A Switch - Limit Window G-1 19
E360 Low Engine Oil Pressure Derate Ground (Wired): This indicates that the component is connected to a grounded wire. The
A580 BR Wiper Motor / Wiper Cont (W CW) T858 GY Eng ECM - Injector 1 & 2 HS
Panel - Switch D-3 B Switch - Lower Washer A-6 B grounded wire is fastened to the machine.
E361 High Engine Coolant Temperature Warning A581 GN Wiper Motor / Wiper Cont (Reverse) T859 WH Eng ECM - Injector 3 & 4 HS
Relay - Beacon F - 13 D Switch - Lower Wiper A-5 B
E361 High Engine Coolant Temperature Derate A582 PU Wiper Motor / Wiper Cont (Stop) T860 OR Eng ECM - Injector 5 & 6 HS
A584 BU Window Limit Switch To Wiper Cont (Cut) Eng ECM - Eng Oil Press Sensor
Relay - Boom Float Disable G - 15 D Switch - Overload Warning A-7 B
994 GY Ground (Case): This indicates that the component does not have a wire connected to ground.
E362 Engine Overspeed Warning Engine Oil Pressure Sensor Relay - Boom Lamp H - 13 D Switch - Radio Mute A-5 B
A586 OR SW Panel - Wiper Int-6 / Wiper Cont (Int-6) It is grounded by being fastened to the machine.
E362 Engine Overspeed Derate Mach ECM - Hydraulic Lock Cancel Switch
995 BU
Eng ECM - Engine Coolant Temperature Relay - Cab Lamp G - 13 D Switch - Seat Heater A-8 B
A588 GN Hydraulic Lock Solenoid Engine Coolant Temperature Sensor
E363 High Fuel Temperature Warning Relay - Chassis Lamp G - 13 D Switch - Smart Boom Select A-7 B
Neutral Start Limit Switch Eng ECM - Throttle Return Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
998 BR Relay - Ether E -13 D Timer - Lamp Delay B - 15 4
E363 High Fuel Temperature Derate C506 WH A/C Condenser Fan Motor / AC Unit Backup Govenor Switch contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
C560 OR Radio - Auxillary Speaker LH [+] C987 RD Eng ECM - Inlet Air Heater / Air Htr Relay
Machine locations are repeated for components located close together. D = Located inside cab at rear
E390 Fuel Filter Restriction Warning
C566 PK Radio - Auxillary Speaker LH [-] C991 PK Eng ECM - Fuel Press / Fuel Press Snr A = Located inside of cab, operator's platform G = Located under operator's platform
Sender: A component that is used with a temperature or pressure gauge. The sender

20 Page
E390 Fuel Filter Restriction Derate C569 YL 12V - 7A Socket B Eng ECM - Primary Eng spd Timing B = Located inside of right console. K = Located inside cab at front
E963 BK measures the temperature or pressure. Its resistance changes to give an indication to
E539 High Engine Inlet Air Temperature Warning E554 PK A/C Compressor Clutch Solenoid / AC Unit Primary Engine Speed Timing Sensor T
the gauge of the temperature or pressure.
Lighting Circuits Eng ECM - Primary Eng spd Timing
E539 High Engine Inlet Air Temperature Derate E964 WH
603 PK Beacon Relay / Beacon Switch Primary Engine Speed Timing Sensor
Lower Washer Switch / OLWD Switch Eng ECM - Secondary Eng Spd Timing
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
Lower Wiper Switch / Radio Mute Switch E965 BU
Secondary Engine Speed Timing Sensor It has a coil that makes an electromagnet when current flows through it. The
Fine Swing Cont Switch / Seat Heater SW electromagnet can open or close the switch part of the relay.
607 PK Eng ECM - Secondary Eng Spd Timing
Chassis Lamp / Chassis Lamp Relay E966 YL
Secondary Engine Speed Timing Sensor
Indicator Unit / Radio / A/C Unit
Smart Boom Select Switch E997 RD Mach ECM - Hyd Lock Sol / Hyd Lock Diode Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
615 YL Cab Flood Lamps / Cab Lamp Relay Mach ECM - Boom Up Presure Switch coil that makes an electromagnet when current flows through it. The electromagnet
G973 OR can open or close a valve or move a piece of metal that can do work.
Failure Mode Identifiers (FMI)¹ 616 YL Boom Lamp Relay Boom Up Pressure Switch

FMI No. Failure Description 638 WH Beacon Relay / Beacon Lamp SW Panel - Water Separator Level Sensor Connector Location - Volume 3
G976 BU
Boom Lamp Relay Water Separator Level Sensor Schematic Machine MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
0 Data valid but above normal operational range. 645 RD Connector Number
Sw Panel - Boom Lamp Relay Mach ECM - Pump Pressure Sensor 1 Location Location 19 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
1 Data valid but below normal operational range. K904 GN
684 RD Cab Lamp Relay / Lamp Diode Pump 1 Pressure Sensor that make electromagnet when current flows through them. It also has an internal switch that places
CONN 32 G - 17 1
2 Data erratic, intermittent, or incorrect. A623 BU Chassis Lamp Relay / Lamp Diode K906 GN Swing Brake Sol / Backup EPR Valve SW 43 the latch coil circuit open at the time the coil latches.
CONN 35 F - 17 G
3 Voltage above normal or shorted high. Control Circuits Mach ECM - Swing Brake Solenoid
K907 BU
763 BU Mach ECM - Trvl Spd Sol / Trvl Spd Sol Backup EPR Valve Switch CONN 37 I - 12 D
4 Voltage below normal or shorted low.
780 PU Quick Coupler Switch
L968 OR
Mach ECM - PRV Return CONN 38 I - 11 D Harness And Wire Symbols
5 Current below normal or open circuit. 788 YL Spd Sensor - (Eng) / Eng Spd Pickup Backup EPR Valve Switch
CONN 40 I - 10 D
6 Current above normal or grounded circuit. ACC Diode / Hydraulic Lock Diode Mach ECM - PS Press PRV 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
789 RD L969 WH CONN 41 I-9 D of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
7 Mechanical system not responding properly. Ambient Temperature Sensor Backup EPR Valve Switch 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
A751 YL Eng ECM - Fuel Temp / Fuel Temp Sensor Mach Ecm - One TouchLow Idle Switch CONN 43 I-7 D
8 Abnormal frequency, pulse width, or period. L972 BU
Low Idle Switch (One Touch)
A755 PK Throttle Sw 1 / Mach ECM - Throttle Pos 1 CONN 44 I-6 D 1 Harness Identification Letter(s):
9 Abnormal update. A756 BU Throttle Sw 2 / Mach ECM - Throttle Pos 2 Fine Swing Sol
Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
L973 GN CONN 55 B -14 D Includes Harness Identification Letters and Harness
10 Abnormal rate of change. A757 GY Throttle Sw 3 / Mach ECM - Throttle Pos 3 SW Panel - Fine Swing Switch Harness Connector Serialization Code: The "C" stands
Connector Serialization Codes
CONN 56 B - 14 D for "Connector" and the number indicates which
11 Failure mode not identifiable. A758 BR Throttle Sw 4 / Mach ECM - Throttle Pos 4 M906 BU Mach ECM - Squeeze Pressure Sensor
44 connector in the harness. (C1, C2, C3, .....)
A760 GY 5V Supply / Mach ECM Ambient Temp Snr T901 YL MSS Keyreader Coil Signal / Exciter Coil CONN 58 H - 10 D Part Number for
12 Bad device or component. C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
A762 PU Spd Snr + (Eng) / Eng Speed Pickup T902 PK MSS Keyreader Coil Return / Exciter Coil CONN 60 C-9 B 111-7898 3E-5179
13 Out of calibration. T957 PU Eng ECM - Injector 1 LS / Injector Cyl #1
130-6795 130-6795 Connector Recepticle
Backup EPR Valve Switch CONN 61 B-9 B 4
A768 BU G
14 Parameter failures. Power Shift Pressure Solenoid T958 YL Eng ECM - Injector 2 LS / Injector Cyl #2 325-AG135 PK-14 1 5A
CONN 62 A-4 B
15 Parameter failures. Backup EPR Valve Switch T959 BR Eng ECM - Injector 3 LS / Injector Cyl #3 Pin Socket
A769 GY Fuse
Power Shift Pressure Solenoid T960 BU Eng ECM - Injector 4 LS / Injector Cyl #4 CONN 63 I-3 19 Receptacle
16 Parameter not available. Pin or Socket (5 Amps)
A770 PK Backup EPR Valve SW / Backup Resistor T961 GN Eng ECM - Injector 6 LS / Injector Cyl #6 CONN 64 I-3 19 Single Wire
Number
9X-1123
17 Module not responding. Connector
Eng ECM (User Defined Shutdown) T962 WH Eng ECM - Injector 5 LS / Injector Cyl #5 Component
F716 WH CONN 65 I-3 19
18 Sensor supply fault. Secondary Shutdown Switch Mach ECM - Pump Pressure Sensor 2 Part Number
Plug
T967 YL CONN 66 H-3 19
19 Condition not met. F773 OR
Eng ECM -Throttle Backup (Accel) Pump 2 Pressure Sensor Harness identification code: 2 200-L32 BK-14
Backup Govenor Switch CONN 71 B-3 B This example indicates wire
20 Parameter failures. 135 in harness "AG".
Circuit Identification
CONN 82 A -8 D Ground Wire Gauge
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
The connectors shown in this chart are for harness to harness connectors. Machine Harness Connector And Component Locations Connection Number Wire Color

Connectors that join a harness to a component are generally located at or near


the component. See the Component Location Chart.
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CONN 37 CONN 38 CONN 40 CONN 41 CONN 43 CONN 44


BREAK POINT 4 MATE A-C3 MATE A-C20 MATE A-C22 MATE A-C27 MATE A-C23 MATE A-C2
SH2 A-6 OPERATOR STATION SH2 A-10 SH2 A-10 SH2 A-9 SH2 A-8 SH2 A-7 SH2 A-7 OPERATOR STATION
BREAK POINT 3 BREAK POINT 5
SH2 A-6 SH2 A-5

10
11
12
13
14
15
16
17
18
19
20
21

10
11
12
13
14
15
16
17

10
11
12
13
14
15
16
17
18
19
20
21

10
11
12
13
14
15
16
17
18
19
20
21
1

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
CAB F-C53 CAB
F-C10 F-C6 F-C7 F-C8 F-C9 2434505 84RE01
I L148
BREAK POINT 2
1343296 84RE01 1027964 84RE01 1288950 84RE01 1027964 84RE01 1211168 84RE01 I
CONN 63

A537-F108 PK-18

L973-F197 GN-16
M743-J12 GN-18 SH2 A-11 F-C41 R-C1 R-C3

105-F102 RD-16

308-F104 YL-16

A770-F66 PK-18

893-F111 GN-18
113-F101 OR-18

506-F103 PU-18

578-F105 BU-16
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
G976-F36 BU-18
X738-F35 PK-18

C569-F97 YL-14

235-F114 BK-18
200-F113 BK-14
403-F115 GN-18

508-F120 PU-18
509-F121 WH-18
511-F118 BR-18
512-F119 GN-18
200-F116 BK-14
261-F152 GN-18

252-F190 YL-18
262-F191 GN-18
L148

168-F73 RD-10

130-F75 RD-14
PK-16
RD-18
OR-16
GN-16
GN-14
OR-16
RD-14
RD-18
RD-14
616-F84 BU-16
125-F71 RD-16
322-F86 GY-16
120-F55 YL-16
172-F10 RD-18
179-F56 BU-16
638-F91 WH-16
169-F18 PK-18

310-F99 PU-16
317-F82 YL-18

321-F44 BR-18

200-F68 BK-14
892-F98 BR-18
103-F70 RD-16
430-F33 BU-18
487-F34 OR-18
780-F21 PU-16

135-F95 BU-14
210-F47 BK-14
229-F45 BK-14

147-F22 PU-16

405-F62 GY-18

C468-F9 BU-18

251-F23 YL-18
L98

412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
7Y3967 84RE01 7Y3966 84RE01 7Y3967 84RE01
615-F163 YL-16 1 615-R1 YL-16 1 RD-16 ATCH-CAB LAMP LH
200-J4 BK-18 1673441
200-J4 BK-18 F-C42 R-C2 CONN 64 R-C4

607-F87
154-F93
127-F60
306-F92
124-F65
307-F94
175-F72
320-F85
184-F74
L148
200-J5 BK-18 177-A71 RD-6 L115 7Y3966 84RE01 7Y3967 84RE01 7Y3966 84RE01
200-J6 BK-18 200-F161 BK-16 1 200-R2 BK-16 1 WH-16
H792-J1 BR-18
M743-J12 GN-18
L150 L150
F-C43 T-C1 CONN 65 T-C3
L149 M745-J2 BU-18 F-C35 7Y3967 84RE01 7Y3966 84RE01 7Y3967 84RE01
M748-J3 OR-18 7Y3955 84RE01 615-F164 YL-16 1 615-T1 YL-16 1 RD-16 ATCH-CAB LAMP RH
143-J13 BR-18 143-J13 BR-18 511-F118 BR-18 1 + 1673441
M744-J14 WH-18 F-C12 NOTE E 512-F119 GN-18 2 - F-C44 T-C2 CONN 66 T-C4

L139

L138
L150
M746-J7 YL-18 7Y3952 84RE01 NOTE E NOTE E 3 7Y3966 84RE01 7Y3967 84RE01 7Y3966 84RE01
M747-J10 PU-18 LAMP DIODE 1 A623-F131 BU-18 L139 200-F155 BK-16 1 200-T2 BK-16 1 WH-16
1211022 84RE01 2 684-F130 RD-18 SPEAKER R
684-F128 RD-18 7Y5505
F-C34
FUSE BASE J-C5 F-C58 F-C56 L137 7Y3955 84RE01

A537-F108 PK-18

L973-F197 GN-16
M743-J12 GN-18 ATCH-SMART BOOM UP DOWN RELAY 2304013 84RE01 2304013 84RE01 2434506 84RE01 508-F120 PU-18 1

113-F101 OR-18

252-F190 YL-18
261-F152 GN-18
262-F191 GN-18

506-F103 PU-18
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16

893-F111 GN-18
C569-F97 YL-14
G976-F36 BU-18
X738-F35 PK-18
200-F113 BK-14

235-F114 BK-18
403-F115 GN-18

200-F116 BK-14
PU-18
WH-18
BR-18
GN-18
+ L115

200-F68 BK-14
103-F70 RD-16
135-F95 BU-14
147-F22 PU-16
251-F23 YL-18

430-F33 BU-18
487-F34 OR-18

780-F21 PU-16
892-F98 BR-18

210-F47 BK-14
229-F45 BK-14

405-F62 GY-18

C468-F9 BU-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
M743-J12 GN-18 1495050 RE01 M744-J14 WH-18 1 1 M744-F195 WH-18 509-F121 WH-18 2 -
L150
H J-C2 M746-J7 YL-18 2 2 M746-F192 YL-18 3
H
L148

1495051 84RE02 1 149-F125 RD-18 M747-J10 PU-18 3 3 M747-F42 BU-18


J-C1 1 M745-J2 BU-18 BOOM LAMP RELAY 2 645-F88 RD-18 SPEAKER L

508-F120
509-F121
511-F118
512-F119
2305008 84RE01 2 200-J5 BK-18 1613128 3 149-F125 RD-18 F-C57 169-F18 PK-18 7Y5505 615-F129 YL-16
CONN 32

L141

L137
1 H792-J1 BR-18 L148 3 M746-J7 YL-18 4 149-F80 RD-16 1532602 RE01 A770-F66 PK-18 615-F129 YL-16
MATE K-C1 2 M745-J2 BU-18 4 M746-J8 YL-18 5 616-F84 BU-16 BACKUP RESISTOR 1 A770-F66 PK-18 M744-F195 WH-18 615-F163 YL-16 L115
SH1 I-1 3 M748-J3 OR-18 5 H792-J1 BR-18 1028016 1 169-F18 PK-18 M746-F192 YL-18 615-F164 YL-16
4 200-J4 BK-18 169-F175 PK-18 M747-F42 BU-18 200-F161 BK-16
F-C52 169-F175 PK-18 200-F155 BK-16
1532602 RE01 L116 200-F149 BK-16

143-J13 BR-18

177-A71 RD-6
169-F175 PK-18 200-F68 BK-14 200-F68 BK-14 200-F149 BK-16
ATCH-SMART BOOM DOWN RELAY 1 160-F132 PU-18 113-F61 OR-18 L137 103-F96 RD-16 L114

L117
1495050 RE01 CHAS LAMP RELAY 2 A623-F131 BU-18 118-F90 GY-16 120-F55 YL-16 A584-F169 BU-18

L134
J-C3 1613128 3 160-F132 PU-18 120-F55 YL-16 124-F65 GN-14 200-F157 BK-18
1495051 84RE02 4 160-F53 PU-16 123-F64 WH-18 125-F71 RD-16 200-F116 BK-14 200-F162 BK-16 F-C37
1 M746-J9 YL-18 5 607-F49 PK-18 124-F65 GN-14 127-F60 OR-16 1673630 84RE01

L149
2 200-J6 BK-18 607-F87 PK-16 L142 L142 127-F60 OR-16 130-F75 RD-14 L114 L114 103-F96 RD-16 1 DOME LAMP

A584-F169 BU-18
3 M748-J3 OR-18 129-F57 BU-16 154-F93 RD-18 200-F162 BK-16 3 1761986

BK-14
BK-16
BK-16
BK-18
BK-16

200-F160 BK-16
615-F129 YL-16
103-F96 RD-16
4 M747-J10 PU-18 147-F63 PU-16 168-F73 RD-10 2
5 M746-J9 YL-18 152-F59 BU-16 169-F18 PK-18 4

L139
M746-J8 YL-18 179-F56 BU-16 172-F10 RD-18 405-F62 GY-18
OPERATOR STATION

OPERATOR STATION
1 115-F127 RD-18 160-F53 PU-16 175-F72 RD-14 412-F2 BU-18

200-F116
200-F149
200-F160
200-F157
200-F162
CAB LAMP RELAY 2 684-F128 RD-18 199-F135 OR-16 179-F56 BU-16 491-F3 PK-18 WINDOW LIMIT SW
1613128 3 115-F127 RD-18 184-F74 RD-14 495-F1 GN-18 1176306
G ATCH-BOOM FLOAT DISABLE RELAY 4 115-F78 RD-16 306-F92 GN-16 496-F5 WH-18 G

L117
L134
1495050 RE01 5 615-F129 YL-16 103-F6 RD-16 307-F94 OR-16 C468-F9 BU-18 200-F157 BK-18
CAB

CAB
J-C4 105-F77 RD-16 L140 310-F99 PU-16 403-F115 GN-18
1495051 84RE02 125-F71 RD-16 317-F82 YL-18 403-F115 GN-18 103-F24 RD-18
1 143-J11 BR-18 130-F75 RD-14 320-F85 RD-18 403-F4 GN-18 251-F147 YL-18 A584-F169 BU-18
2 M743-J12 GN-18 L143 168-F73 RD-10 321-F44 BR-18 403-F76 GN-18 261-F51 GN-18 MONITOR

L135
3 143-J11 BR-18 172-F10 RD-18 322-F86 GY-16 308-F144 YL-16 F-C22 2602193
4 143-J13 BR-18 1 114-F126 RD-18 175-F72 RD-14 607-F87 PK-16 403-F4 GN-18 2397356 84RE01
KENR5974 VOL 3

5 M744-J14 WH-18 HORN RELAY 2 320-F85 RD-18 184-F74 RD-14 616-F84 BU-16 GND-CAB 3 103-F7 RD-18 405-F62 GY-18 495-F1 GN-18 1 FUEL LEVEL

L143
1613128 3 114-F126 RD-18 114-F79 RD-16 638-F91 WH-16 L117 L117 103-F7 RD-18 412-F2 BU-18 2 COOLANT TEMP
L98

4 114-F79 RD-16 115-F78 RD-16 A770-F66 PK-18 103-F24 RD-18 491-F3 PK-18 491-F3 PK-18 3 HYD OIL TEMP
5 322-F86 GY-16 149-F80 RD-16 L135 L135 103-F27 RD-18 495-F1 GN-18 403-F4 GN-18 4 ALT R-TERM.
308-F104 YL-16 251-F23 YL-18 496-F5 WH-18 L112 5
149-F80 RD-16 105-F102 RD-16 251-F189 YL-18 892-F12 BR-18 6

L135

L134
L136 L136 L118 L118
115-F78 RD-16 251-F147 YL-18 893-F11 GN-18 7
114-F79 RD-16 251-F147 YL-18 C468-F9 BU-18 405-F62 GY-18 8 ENG OIL PRESS.
199-F135 OR-16 105-F102 RD-16 NOTE E 261-F52 GN-18 NOTE E 200-F8 BK-18 C468-F9 BU-18 9 ENG OIL LEVEL
1 154-F93 RD-18 160-F53 PU-16 308-F104 YL-16 261-F152 GN-18 L113 410-F89 WH-18 412-F2 BU-18 10 COOLANT LEVEL
NEUTRAL START RELAY 2 200-F136 BK-18 147-F83 PU-16 103-F6 RD-16 NOTE E 261-F51 GN-18 496-F5 WH-18 11 HYD OIL LEVEL
1613128 3 307-F94 OR-16 105-F77 RD-16 261-F51 GN-18 12 AIH CONT STATUS

M744-F195 WH-18
M746-F192 YL-18

A584-F169 BU-18

A537-F108 PK-18

L973-F197 GN-16
4 154-F93 RD-18 113-F61 OR-18 308-F144 YL-16 F-C23

105-F137 RD-16
105-F137 RD-16
105-F102 RD-16

308-F104 YL-16
331-F187 OR-18
603-F133 PK-18

684-F130 RD-18

M747-F42 BU-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16
615-F129 YL-16

615-F129 YL-16

200-F160 BK-16

113-F101 OR-18

252-F190 YL-18
262-F191 GN-18

506-F103 PU-18
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16

893-F111 GN-18
C569-F97 YL-14
G976-F36 BU-18
X738-F35 PK-18
200-F113 BK-14

235-F114 BK-18
261-F152 GN-18

261-F152 GN-18

251-F189 YL-18
308-F144 YL-16
105-F40 RD-16
105-F77 RD-16

105-F40 RD-16
113-F61 OR-18
118-F90 GY-16
123-F64 WH-18
129-F57 BU-16
147-F63 PU-16
147-F83 PU-16
152-F59 BU-16
199-F69 OR-18

607-F49 PK-18
645-F88 RD-18

103-F96 RD-16

103-F96 RD-16
103-F70 RD-16
103-F70 RD-16
135-F95 BU-14
147-F22 PU-16

430-F33 BU-18
487-F34 OR-18

780-F21 PU-16
892-F98 BR-18

210-F47 BK-14
229-F45 BK-14
251-F23 YL-18

251-F23 YL-18

261-F52 GN-18
892-F12 BR-18
893-F11 GN-18
103-F6 RD-16

103-F6 RD-16
103-F7 RD-18

103-F7 RD-18
5 306-F92 GN-16 199-F69 OR-18 118-F90 GY-16 892-F12 BR-18 410-F89 WH-18 2304009 84RE01
306-F92 GN-16 123-F64 WH-18 893-F11 GN-18 103-F27 RD-18 NOTE E 103-F24 RD-18 1 + BATTERY
F 307-F94 OR-16
310-F99 PU-16
129-F57 BU-16
147-F63 PU-16
199-F165 OR-18
152-F59 BU-16 NOTE E
200-F8 BK-18
308-F144 YL-16
2
3
GND
ACC F
317-F82 YL-18 147-F83 PU-16 199-F165 OR-18 403-F76 GN-18 4

L136
20 Page, Color 2

320-F85 RD-18 118-F90 GY-16 535-F117 BU-16 L111 251-F147 YL-18 5 CAN1 +
1 603-F133 PK-18 L144 L144 321-F44 BR-18 152-F59 BU-16 152-F59 BU-16 535-F124 BU-16 261-F51 GN-18 6 CAN1 -
ATCH-BEACON RELAY 2 200-F134 BK-18 322-F86 GY-16 199-F69 OR-18 L119 506-F103 PU-18 535-F151 BU-16 893-F11 GN-18 7 CDL +
1613128 3 199-F69 OR-18 331-F187 OR-18 331-F187 OR-18 535-F117 BU-16 200-F166 BK-18 892-F12 BR-18 8 CDL -
4 199-F135 OR-16 603-F133 PK-18 603-F133 PK-18 535-F124 BU-16 9

L119
5 638-F91 WH-16 607-F49 PK-18 607-F49 PK-18 535-F151 BU-16 10
607-F87 PK-16 615-F129 YL-16 A584-F169 BU-18 118-F90 GY-16 11
615-F129 YL-16 645-F88 RD-18 501-F28 GN-18 410-F89 WH-18 12 ACTION ALARM
L145 616-F84 BU-16 684-F130 RD-18 506-F103 PU-18
143-J13 BR-18

177-A71 RD-6

638-F91 WH-16 530-F29 OR-18


645-F88 RD-18 M744-F195 WH-18 590-F67 GY-18 RCA JACK 1 VIDEO (NTSC/PAL)

L132
L110
1 147-F58 PU-18 684-F130 RD-18 M746-F192 YL-18 L126 501-F28 GN-18 A584-F169 BU-18 (VIDEO) 2 GND
TRAVEL ALARM RELAY 2 331-F187 OR-18 M747-F42 BU-18 530-F29 OR-18 A586-F26 OR-18
1613128 3 147-F58 PU-18 200-F138 BK-16 590-F67 GY-18 200-F168 BK-16

L126
4 147-F14 PU-16 200-F123 BK-18 200-F139 BK-16 A586-F26 OR-18 200-F180 BK-18 F-C33
5 321-F44 BR-18 200-F134 BK-18 200-F140 BK-16 1552269

200-F123 BK-18
200-F136 BK-18
200-F134 BK-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16
200-F68 BK-14
200-F136 BK-18 200-F8 BK-18 199-F165 OR-18 1 ACTION ALARM

L110
L111
L121
200-F166 BK-18 410-F89 WH-18 2 1321829

A537-F108 PK-18

L973-F197 GN-16
M744-F195 WH-18
M746-F192 YL-18

A584-F169 BU-18
200-F168 BK-16

105-F137 RD-16
308-F104 YL-16
308-F144 YL-16
684-F130 RD-18
200-F138 BK-16
200-F140 BK-16

113-F101 OR-18

251-F189 YL-18
252-F190 YL-18
262-F191 GN-18
331-F187 OR-18

575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18

893-F111 GN-18
C569-F97 YL-14
G976-F36 BU-18

M747-F42 BU-18
X738-F35 PK-18

235-F114 BK-18
235-F114 BK-18
235-F112 BK-18
199-F165 OR-18
535-F124 BU-16
535-F151 BU-16

535-F151 BU-16
535-F124 BU-16
199-F165 OR-18

506-F103 PU-18
535-F117 BU-16

200-F113 BK-14
200-F139 BK-16
200-F160 BK-16

L121
646-F32 RD-18

646-F32 RD-18
105-F40 RD-16
113-F81 OR-18
113-F81 OR-18
113-F61 OR-18
123-F64 WH-18
129-F57 BU-16
135-F95 BU-14
147-F22 PU-16
147-F63 PU-16
147-F83 PU-16
199-F69 OR-18

261-F52 GN-18

430-F33 BU-18
487-F34 OR-18

607-F49 PK-18
645-F88 RD-18
780-F21 PU-16
780-F21 PU-16
780-F30 PU-18
780-F31 PU-16
892-F12 BR-18
892-F98 BR-18
893-F11 GN-18

210-F47 BK-14
229-F45 BK-14

235-F46 BK-18

118-F90 GY-16
152-F59 BU-16
200-F180 BK-18
F-C30
E 1 317-F82 YL-18 200-F136 BK-18 2677629 84RE01 E
ATCH-ETHER RELAY 2 200-F123 BK-18 L145 200-F134 BK-18 F-C3 103-F27 RD-18 1 +B
177-A71 RD-6 1613128 3 147-F14 PU-16 200-F123 BK-18 9G1906 84RE02 F-C31
4 147-F83 PU-16 200-F68 BK-14 2677629 84RE01 SERVICE METER
5 310-F99 PU-16 200-F138 BK-16 129-F57 BU-16 1 CIGAR LIGHTER 200-F166 BK-18 1 GROUND 1978832
200-F139 BK-16 9W0335 F-C32

1
200-F140 BK-16 L111 2677629 84RE01
F-C4 403-F76 GN-18 1 SIGNAL
FUSE BASE 200-F122 BK-16 1532602 RE01
2382319

L126
GND-CAB 2 L119 L119
L133 L133 L126 F-C1 SWITCH PANEL ATCH-UNDER WINDOW LIMIT SW
RELAY SPARE 113-F81 OR-18 2277575 1296466

L127
SPACE 1 129-F57 BU-16 NOTE E 1636659 84RE01
L121 A1
5A 141-2759 (TAN) FUSE BASE ATCH-12V-7A SOCKET B ATCH-12V-7A SOCKET A 251-F189 YL-18 113-F81 OR-18 ACC
10A 113-8490 (RED) 1210987 1210987 NOTE E 251-F189 YL-18 200-F25 BK-18 A2 GND 152-F59 BU-16 535-F148 BU-16

L121
L126

L125
15A 113-8491 (LIGHT BLUE) (NOTE U) (NOTE T,U) NOTE E NOTE E NOTE E 251-F109 YL-18 251-F109 YL-18 A3 CAN1 +
25A 113-8493 (NATURAL) 251-F100 YL-18 261-F50 GN-18 A4 CAN1 - 535-F117 BU-16
30A 124-3548 (GREEN) 261-F52 GN-18 NOTE E A5 535-F124 BU-16 535-F148 BU-16
261-F52 GN-18 430-F33 BU-18 A6 AIR CLEANER SW 535-F151 BU-16

1
261-F50 GN-18 487-F34 OR-18 A7 CAPSULE FILTER SW
15A 124-F65 GN-14 15A 175-F72 RD-14 F-C47 F-C46 261-F48 GN-18 X738-F35 PK-18 A8 SP FILTER SW L110 L110
5A 169-F175 PK-18 RELAY SPARE 5A 172-F10 RD-18 1532602 RE01 1532602 RE01 331-F187 OR-18 G976-F36 BU-18 A9 WTR SPR LEVEL SW
D

A537-F108 PK-18
L973-F197 GN-16
M744-F195 WH-18
M746-F192 YL-18
10A 160-F53 PU-16 SPACE 2 10A 149-F80 RD-16 430-F33 BU-18 NOTE E T725-F37 WH-18 A10 FUEL FILTER SW
D

C569-F97 YL-14

C569-F97 YL-14

252-F190 YL-18
252-F153 YL-18
252-F153 YL-18

262-F191 GN-18
262-F150 GN-18
262-F150 GN-18

892-F143 BR-18
892-F143 BR-18
893-F111 GN-18
893-F142 GN-18
893-F142 GN-18
235-F112 BK-18

147-F188 PU-16
199-F165 OR-18
535-F124 BU-16
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18

M747-F42 BU-18
200-F181 BK-18
200-F182 BK-18
200-F182 BK-18

251-F189 YL-18
331-F187 OR-18

G976-F36 BU-18
X738-F35 PK-18

A586-F26 OR-18
200-F122 BK-16

200-F122 BK-16
200-F182 BK-18
200-F139 BK-16
200-F113 BK-14
200-F160 BK-16
200-F168 BK-16
200-F166 BK-18
200-F180 BK-18
L143
L123

229-F45 BK-14

135-F95 BU-14
210-F47 BK-14

210-F47 BK-14
135-F95 BU-14
229-F45 BK-14
105-F40 RD-16
252-F20 YL-18
252-F20 YL-18

262-F19 GN-18
262-F19 GN-18

892-F12 BR-18
892-F98 BR-18

893-F11 GN-18

WH-18
PU-16
PU-16
PU-16

147-F83 PU-16
147-F63 PU-16
147-F22 PU-16
147-F17 PU-16
199-F69 OR-18

607-F49 PK-18
780-F31 PU-16

235-F46 BK-18
200-F25 BK-18

780-F30 PU-18
113-F81 OR-18
129-F57 BU-16
261-F52 GN-18
430-F33 BU-18
487-F34 OR-18
645-F88 RD-18
646-F32 RD-18

501-F28 GN-18
530-F29 OR-18
590-F67 GY-18

200-F8 BK-18
10A 129-F57 BU-16 L142 10A 125-F71 RD-16 487-F34 OR-18 L122 A11 DIGITAL GND
10A 179-F56 BU-16 10A 115-F78 RD-16 501-F28 GN-18 A12 DIGITAL GND WIPER MOTOR
5A 113-F61 OR-18 10A 103-F6 RD-16 L143 530-F29 OR-18 1893424

L123
177-A71 RD-6

10A 147-F63 PU-16 10A 105-F77 RD-16 590-F67 GY-18 R725-F38 WH-18 1 2ND FILTER SW

123-F64
147-F22
147-F63
147-F83
OPERATOR STATION

5A 123-F64 WH-18 L142 10A 114-F79 RD-16 645-F88 RD-18 E480-F43 PK-18 2 OLWD CANCEL SW
10A 152-F59 BU-16 25A 184-F74 RD-14 646-F32 RD-18 L886-F13 BR-18 3 OPTION STG SW
L98

10A 118-F90 GY-16 15A 130-F75 RD-14 780-F30 PU-18 L973-F196 GN-18 4 FINE SWING SW MOTOR F-C25
10A 127-F60 OR-16 10A 141-F16 RD-16 A586-F26 OR-18 5 SM BM UP/DOWN 7Y3958 84RE01
10A 120-F55 YL-16 143-J13 BR-18 10A 142-F15 RD-16 G976-F36 BU-18 6 SM BM DOWN BU/BK 1 A579-F176 OR-16
CAB

L109
10A 199-F135 OR-16 30A 168-F73 RD-10 780-F30 PU-18 7 QUICK COUPLER SW BU/RD 3 A580-F177 BR-16
10A 180-F54 GN-16 1 AUX CKT 1 5A X738-F35 PK-18 L885-F39 BU-18 8 OPTION ROCKER SW GN 6 A581-F178 GN-16
5A 143-F41 BR-18 F-C39 25A 200-F25 BK-18 530-F29 OR-18 9 WASHER BU 4 A582-F179 PU-16
5A 7Y3967 84RE01 25A 200-F122 BK-16 590-F67 GY-18 10 WIPER INT-3 BK 5 200-F168 BK-16
5A 5A 10A 1 AUX CKT 2 A586-F26 OR-18 11 WIPER INT-6 2
10A 10A F-C45 NOTE E 501-F28 GN-18 12 WIPER LOW

L123
10A J-C6 (NOTE AB) 15A 7Y3967 84RE01 F-C27 NOTE E NOTE E GND-CAB 1 646-F32 RD-18 13 CHAS LAMP RELAY 200-F168 BK-16

L128
15A 7Y3966 84RE01 REMOVE ESTABLISHED 10A FUSE 30A 9W1951 NOTE E 645-F88 RD-18 14 BOOM LAMP RELAY

L131
1 143-J13 BR-18 L130 L124 L124 E480-F43 PK-18 331-F187 OR-18 15 TRAVEL ALARM
F-C55 1 AUX CKT 3 B 235-F112 BK-18 L973-F196 GN-18 165-F110 YL-18 16 CAUTION LAMP (FOR CRANE) F-C26
7Y3967 84RE01 F-C38 D 893-F142 GN-18 17 DIGITAL GND 1114816 84RE01

L130
177-FA1 RD-4 7Y3967 84RE01 E 892-F143 BR-18 F-C36 18 DIGITAL GND W. CCW 1 A579-F176 OR-16
CONN 60 A 105-F40 RD-16 7Y3967 84RE01 W. CW 2 A580-F177 BR-16
L109

200-F168 BK-16
ET CONN C OPTION STG SW 1 L886-F13 BR-18 F-C2 REV 13 A581-F178 GN-16
C F 262-F150 GN-18 1636699 84RE02 STOP 12 A582-F179 PU-16 C

A537-F108 PK-18
M744-F195 WH-18
M746-F192 YL-18

L973-F197 GN-16
L973-F196 GN-18
L973-F198 GN-16
L973-F198 GN-16
G 252-F153 YL-18 F-C19 INT-6 4 A586-F26 OR-18

L133

113-F185 OR-16
139-F186 OR-16

147-F188 PU-16
199-F165 OR-18
535-F124 BU-16
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18

M747-F42 BU-18
200-F181 BK-18

E480-F43 PK-18
123-F64 WH-18
147-F17 PU-16
199-F69 OR-18

607-F49 PK-18
780-F31 PU-16

235-F46 BK-18
H 7Y3967 84RE01 261-F48 GN-18 INT-3 9 590-F67 GY-18
J NOTE E OPTION ROCKER SW 1 L885-F39 BU-18 251-F100 YL-18 LOW 8 501-F28 GN-18
L133 L133 WASH 7 530-F29 OR-18 L110
112-FC1 PU-4 112-FC1 PU-4 RESISTOR 2 F-C54 F-C14 CAN 1 RESISTOR 2 F-C48 GND 10 200-F180 BK-18

OPERATOR STATION
1743016 84RE01 3E3370 7Y3967 84RE01 1743016 84RE01 3E3370 RAISE-S 11
ATCH-LAMP DELAY TIMER L98 L98 A 252-F20 YL-18 2ND FILTER SW 1 R725-F38 WH-18 A 251-F100 YL-18 WA+ 5 506-F103 PU-18
1636704 CONN 55 B 262-F19 GN-18 B 261-F48 GN-18 ACC 6 118-F90 GY-16
(NOTE F) WK-C1 F-C29 103-AJ6 RD-16 C F-C11 C WIPER CUT 3 A584-F169 BU-18
3E3364 1552269 508-AJ7 PU-18 NOTE E 7Y3967 84RE01 NOTE E

CAB
L108 L108 L98 L120
RELAY 1 684-WK1 RD-18 1 684-F130 RD-18 509-AJ4 WH-18 FUEL FILTER SW 1 T725-F37 WH-18 WIPER CONT
LAMP SW 2 2 646-F32 RD-18 511-AJ8 BR-18 F-C51 F-C49 1557042
512-AJ5 GN-18 2434505 84RE01 2304011 84RE01 L130 F-C63
MATE F-C29 200-AJ3 BK-18 CONN 61 1 113-F185 OR-16 7Y3967 ABBREV COLOR 200-F168 BK-16

L129
F-C28 F-C24 F-C28 113-AJ1 OR-18 2 139-F186 OR-16 CAUTION LAMP 1 165-F110 YL-18
(NOTE F) 3E3370 1552267 113-AJ1 OR-18 (FOR CRANE) BK BLACK
L120 BR BROWN
+B A A 105-F137 RD-16 139-AJ9 OR-18

L120
GND B B 200-F138 BK-16 BU BLUE
KEY OFF C C 308-F141 YL-16 AJ-C3 GN GREEN
L133

A513-AJ10 RD-18

A513-AJ10 RD-18

WIRE GROUP COLOR DESCRIPTIONS 2434505 84RE01


592-AJ11 BU-18

592-AJ11 BU-18
509-AJ4 WH-18
508-AJ7 PU-18
200-AJ2 BK-18

512-AJ5 GN-18
511-AJ8 BR-18

200-AJ2 BK-18
200-AJ3 BK-18
103-AJ6 RD-16
139-AJ9 OR-18

FUSE INSTRUCTION CONN 56 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. 113-AJ1 OR-18 1 MATE F-C49 GY GRAY
308-F141 YL-16 L133 139-AJ9 OR-18 2 (NOTE R) OR ORANGE
LEFT SIDE RIGHT SIDE
B
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
308-F104 YL-16 PK PINK B

A537-F108 PK-18

M746-F192 YL-18
M744-F195 WH-18

L973-F198 GN-16
308-F144 YL-16 VOLTAGE CONVERTER OUTPUT CIRCUIT.

200-F167 BK-18
200-F183 BK-18
607-F174 PK-18
199-F165 OR-18
603-F133 PK-18
200-F173 BK-18

607-F174 PK-18
607-F184 PK-18

200-F173 BK-18

607-F184 PK-18
607-F172 PK-18

E480-F43 PK-18
200-F183 BK-18

607-F172 PK-18
607-F171 PK-18
M747-F42 BU-18

200-F167 BK-18
200-F194 BK-18

607-F171 PK-18
607-F193 PK-18
578-F105 BU-16
535-F124 BU-16
200-F194 BK-18
200-F170 BK-18

607-F193 PK-18
607-F159 PK-18
OR-16
OR-16
BK-18
BK-18

PK-18
PK-18
BU-16
YL-18
PK-18
BK-18
BK-18

607-F154 PK-18

147-F188 PU-16
200-F156 BK-18
200-F181 BK-18
NO AMP DESCRIPTION NO AMP DESCRIPTION

607-F49 PK-18
199-F69 OR-18

123-F64 WH-18

235-F46 BK-18

147-F17 PU-16
780-F31 PU-16
STARTING CIRCUIT. PU PURPLE
1 15A A/C 1 15A A/C BLOWER GROUND CIRCUIT. RD RED CAB AREA OF OPERATOR STATION
2 5A BACKUP 2 5A PRODUCT LINK MAIN RELAY DIODE STARTING AID CIRCUIT. WH WHITE
112-FC1 PU-4
177-FA1 RD-4

F-C5 1211022 84RE01

139-F186
113-F185
200-F170
200-F158

607-F159
607-F154
535-F151
575-F106
576-F107
200-F158
200-F156
YL YELLOW SYMBOL DESCRIPTION
3 10A CHASSIS LAMP 3 10A BOOM LAMP 7Y3952 84RE01 CAT DATA LINK.
200-F146 BK-18 1 MONITOR CIRCUIT BLADE, SPADE, RING,
4 10A CIGAR LIGHTER 4 10A A/C CONDENSER FAN AJ-C4 OR SCREW TERMINAL
5 10A 12V-7A CONVERTER 2 5 10A CAB LAMP 308-F145 YL-18 2 2312295 84RE01 AJ-C2 ENGINE CONTROL CIRCUIT
SCHEMATIC FOR MODEL :
2305010 84RE01 SPLICE
6 5A SW PANEL/RADIO 6 10A DOME LAMP/MEMORY
MACHINE CONTROL CIRCUIT.
330D
1
2
3
4
5
6
7
8

1
2
3
4
5
6

200-F140 BK-16 AJ-C5 MACHINE SECURITY CONTROL CIRCUIT.


7 10A TRAVEL ALARM/ATCH SOL 7 10A KEY SW 308-F144 YL-16 2434509 84RE01 CIRCUIT NOT CONNECTED PART No. 251-0617
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND
GROUND
+24 V BATTERY IN
+12 V SWITCHED IN

308-F104 YL-16 HEATER AND AIR CONDITIONER CIRCUIT. F-C13 F-C18 F-C16 F-C15 F-C21 F-C40 F-C20 F-C17 F-C50 AWG SXL MM2 AV MM2
8 5A SEAT HEATER 8 10A HORN 308-F141 YL-16 WIPER/WASHER CIRCUIT. 1636803 84RE01 1636803 84RE01 1636803 84RE01 1636803 84RE01 1636803 84RE01 1636803 84RE01 1636803 84RE01 1636803 84RE01 7Y3952 84RE01 ELECTRICAL CONNECTION
9 10A LOWER WIPER/WASHER 9 25A MACHINE ECM (NOTE R)
00 63.4 60
TO MACHINE STRUCTURE CHG-LEVEL 0

3
4
3
1
2
5

4
3
2
1
5

4
3
2
1
5

4
3
1
2
5

4
1
2
5

4
3
1
2
5

4
3
1
2
5

4
3
1
2
5

1
2
CAN DATA LINK 1.
0 50.1 50
10 10A WIPER/WASHER 10 15A ENGINE ECM 177-A71 RD-6 112-FC1 PU-4 INTERNAL ELECTRICAL
177-FA1 RD-4
CAN DATA LINK 2.
CONN 62 4 18.93 20 CONNECTION TO SURFACE VERSION (V)
11 10A AIR SUSPENSION 11 10A AUX CKT 2 MAIN RELAY ATCH BEACON SW 6 12.10 15 OF COMPONENT
12 10A 12V-7A CONVERTER 1 12 10A AUX CKT 3 2130772 SHEET 3 OF 3
RADIO CONVERTER CONN 82 8 7.50 8 CONNECTOR
13 10A BEACON 13 30A REFUELING PUMP
L98

177-FA1 RD-4 177-FA1 RD-4 2341004 10 4.73 5


14 10A AUX CKT 1 14 5A SPARE GOLD TERMINAL
(NOTE R) 12 2.96 3
15 5A SMART BOOM 15 25A SPARE L98 L98 14 1.88 2 ATCH WIRE, CABLE,
ATCH-SEAT HEATER SW ATCH-OVER LOAD WARNING SW ATCH-LOWER WASHER SW
A 16 5A SPARE 16 25A SPARE 2382211 2382215 ATCH-SMART BOOM SELECT SW 2382210 ATCH-RADIO MUTE SW ATCH-LOWER WIPER SW ATCH-FINE SWING CONT SW 16 1.18 1.25
L#
COMPONENT
CIRCUIT GROUPING A
17 5A SPARE 10A SPARE 2382214 (NOTE S) 2382216 2382209 2382212 18 0.78 0.85 DESIGNATION
17 (NOTE R) (NOTE S)
18 10A SPARE 5A 12V POWER SUPPLY
19 10A 12V POWER SUPPLY SW 18 10A PRIMING PUMP CAB CAB
20 15A SPARE 19 15A SPARE
20 30A SPARE OPERATOR STATION OPERATOR STATION

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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