KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL / Opr./LPWP/

Power from knowledge 01
SOP For LP WATER PUMP
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 1 of 5

STANDARD OPERATING INSTRUCTION

FOR

LP WATER PUMP

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: JITU PRADHAN Name: Name:
Designation: Assistant Manager Designation: Designation:
 KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL / Opr./LPWP/

Power from knowledge 01
SOP For LP WATER PUMP
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 2 of 5

STANDARD OPERATING PROCEDURE FOR LP PUMP

OBJECTIVE: For Smooth Operation of LP water pump.

SCOPE: This SOP is applicable for 08 nos. of LP water pump.

INTRODUCTION: LP water pump is required for initial filling, make up & cooling of bottom ash hopper. It is
obtained by 08 nos of LP water pump for 06 units. For 03 units 03 nos LP water pump is running and another one is
standby).

PRE CHECKS:
LP WATER PUMP TECHNICAL DATA:-
Make Zhenjiang Auxilary Quantity 08 Nos
Machinery
Type 100HS-E Discharge Capacity 355m³/h
Discharge 0.5mpa Rotating speed r/min
Pressure
Sealing fan’s motor
Type Y315S-4 Power 30kW
Voltage 11KV Current 415V
Rotating speed r/min

RESPONSIBILITY: Unit Control Engineer, Field Engineer and Desk Engineer.

SAFTEY PRECAUTIONS:
1. Ensure no permit to work is pending on regarding this system by checking with EE/MRSE.

SAFTEY PPE’s: Ear Plugs, Safety Goggles, Hand Gloves, etc.

SPECIAL TOOLS/ EQUIPMENTS: NIL

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: JITU PRADHAN Name: Name:
Designation: Assistant Manager Designation: Designation:
 KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL / Opr./LPWP/

Power from knowledge 01
SOP For LP WATER PUMP
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 3 of 5

PRECHECKS AND ACTION BY FIELD ENGINEER

S Description Ok Not Ok Remarks
No
1 All permits and cross permits have been returned.  
2 Area is clear of any other materials.
 
3 Check all the foundation bolt should be tight properly.  
4 Check whether base frame is grouted properly.  
5 Check the coupling bolt should be tight properly.  
6 Check coupling guard is not touching with coupling.  
7 Check the lubrication of pump & its accessories.  
8 Check Pump is not rotate in reverse direction.  
9 Check all pipe line flange & coupling nut bolt properly tight.  
10 Check water tank discharge valve open.  
11 Check pump suction valve open.  

PRECHECKS AND ACTION BY DESK ENGINEER

S Description Ok Not Ok Remarks
No
1 Check MCC panel feeder is ready.  
2 Check control supply is healthy.  
3 Check motor winding temperature normal.  
4 Check local push button released.  

OPERATING PROCEDURE -
Sr. RESPONSIBILITY
No Description UCE DE FE EE
.
PRE- START CHECKS:
1 All permits and cross permits have been returned.
2 Power supply and control power supply available.
3 Pump suction & discharge valve open.

4 Buffer water tank level is normal.

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: JITU PRADHAN Name: Name:
Designation: Assistant Manager Designation: Designation:
 KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL / Opr./LPWP/

Power from knowledge 01
SOP For LP WATER PUMP
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 4 of 5

START PERMISSIVE :
1 Pump bearing temp normal.
2 Motor bearing temp normal.
3 Motor winding temp normal.
4 Pump suction & discharge valve open.
5 Emergency push button is in release condition.
PUMP LP WATER START UP SEQUENCE :
1 Open the LP water pump suction & discharge valve.
2 Start the LP water pump.

SHUTDOWN SEQUENCE:
1.PLANNED SHUTDOWN :
1 Insure that stand by LP pump is running condition.
2 Stop the LP water pump & closed the suction valve.
3 Rectify the probable problem, if any.

2. TRIPPING OF LP WATER PUMP :If suddenly pump trips

1 Closed the pump suction valve.
2 Try to start stand by LP water pump.

3. EMERGENCY SHUT DOWN:

1 There is the apparent abnormal noise after starting the pump.
2 The pump & motor bearing temperature is high.
3 When discharge line is leakage.
4 When endangering the safety of person and equipment.

INTERLOCKS : Remarks
1 Buffer water tank level is low .

ABRIVIATIONS / NOTATIONS:-
o SOP: Standard Operating Procedure
o UCE: Unit Control Engineer

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: JITU PRADHAN Name: Name:
Designation: Assistant Manager Designation: Designation:
 KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL / Opr./LPWP/

Power from knowledge 01
SOP For LP WATER PUMP
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 5 of 5

o DE: Desk Engineer

o FE: Field Engineer
o DCS: Distributed Control System
o EE: Electrical Shift Engineer
o MFT: Main Fuel Trip.
o RB : Run Back

Important Note:

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: JITU PRADHAN Name: Name:
Designation: Assistant Manager Designation: Designation: