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corporate profile
Our overall compliance on air emissions was Noranda formed an internal task force to
99.97%, and on water discharges was 99.96%. establish a more accurate greenhouse
gas inventory and identify opportunities to
Our sulphur dioxide emissions were 217,387 further reduce energy consumption.
tonnes, and metal emissions were 795 tonnes.
We spent $28 million on reclamation activities
After 12 years of comprehensive environmental and restored more than 1,300 hectares of
auditing, we revised and strengthened our land. Since 1989, we have been making annual
audit system by developing a more continuous financial provisions against earnings toward
process of self-evaluation. The new Environ- the cost of future closures and reclamation
ment, Safety and Health Assurance Program activities. The unutilized provisions now total
will be launched Company-wide in 1999. $231 million.
We announced that our Altonorte copper Through an intensive training program, the
smelter in Chile will almost double its Horne copper smelter at Rouyn-Noranda,
production capacity. Despite this increase, Quebec, has reduced back injuries dramatically
new environmental technologies will since 1996. Injuries to the spinal column,
keep the smelter’s sulphur dioxide emissions which accounted for 33% of all injuries in
at the current level. 1995, decreased to 14% in 1998.
There were four work-related fatalities at Note: All figures are in Canadian dollars and all measurements are metric
unless otherwise noted.
Noranda operations: one involving an
This report contains information on Noranda’s wholly-owned operations
employee at our zinc mine in Bathurst, New and its joint venture companies. Detailed environment, safety and health
Brunswick, and three involving employees information for Falconbridge Limited (of which we own 49.9%) can be
found in Falconbridge’s 1998 Sustainable Development Report. For details
of contractors. As a result of these tragedies, on how to receive a copy, please refer to the back cover of this report.
1998 was not one of our best Environmentally, our measured performance was again
years. While Noranda continued well within the high standards we set for ourselves.
to make environmental progress at Compliance on air and water emissions was almost %,
a satisfactory rate, we suffered four with air compliance at .% and water at .%.
work-related fatalities at three of There were other notable accomplishments during
our operations. the year:
In February, an employee at • Our auditing program, considered by many to be a
the Brunswick mine was killed in benchmark in the field of environment, safety and
David Kerr, a rock fall. In April an employee health auditing, was upgraded. It has evolved mostly
President and CEO of a contractor died at the from compliance audits conducted every three years to
Bell Allard mine near Matagami, a more systematic process requiring both ongoing
Quebec after falling down an self-evaluations and regular management framework
open shaft. Then in August, two audits. We are confident this upgrade will take us
more contractor employees were to the next level of performance.
killed at our CEZinc refinery • Noranda has invested millions of dollars in the reduc-
in Valleyfield, Quebec when an tion of sulphur dioxide (SO2) at our copper operations
explosion occurred within the over the past several years. In , we acquired the
truck they were standing next to. remaining shares of the company that owns the Altonorte
Our condolences go to the fami- custom copper smelter in Chile. Our three-year,
Dave Goldman, lies and friends of these men. $ million expansion program includes a substantial
Chief Operating Officer While accidents are an unfor- commitment to SO2 abatement. While consumption
tunate and unwelcome part of life will roughly double to , tonnes of copper con-
in any heavy industrial operation, centrate per year, emissions of SO2 will not increase.
fatalities are unacceptable. At Furthermore, as a closed-loop system, Altonorte will
Noranda, we have always worked not discharge any liquid effluents into the environment.
hard to avoid accidents by ensur- • Tailings dam management is a major concern in
ing that comprehensive safety the mining industry, especially in the aftermath of
training and protective measures catastrophic dam collapses in Spain and South America
are in place. In the wake of the in recent years. In , Noranda hired geotechnical
tragic events of last year, however, experts to do a comprehensive study of all our tailings
David Rodier, Senior we have renewed our efforts. The dams. The report was generally favourable. Where risks
Vice-President, Environment, first step was to assemble a task were present we fortified our dams, in one case – at
Safety and Health force on mine safety (see sidebar our closed Geco mine in northern Ontario – with a
on page ). A group of senior significant $. million upgrade. Also in , Noranda
safety experts and underground mine managers are led a team of experts from Canadian mining companies
determining ways to improve our underground safety per- in the production of A Guide to the Management of
formance. Best practices and the latest research are being Tailings Facilities, a comprehensive and practical guide-
evaluated. An action plan is to be developed in . book published during the year by the Mining
Noranda’s Reportable Injury Frequency (RIF) for Association of Canada.
was ., compared to . in . We are focusing on
improvements through various initiatives, both company-
wide and at individual operations. While eliminating
accidents is our ultimate goal, we are aiming to reduce
our injury frequency by one-third by .
• During , our main sulphuric acid plants at Mines Finally, in Noranda committed to using eight
Gaspé in Murdochville, the Horne smelter in Rouyn- indicators to measure progress toward sustainable develop-
Noranda, and CEZinc in Valleyfield – all in Quebec – ment. These are the first indicators we feel confident in
were working on Phase of the Responsible Care® tracking on a year-to-year basis. They include:
certification from the Canadian Chemical Producers . SO2 emissions in Noranda’s copper business
Association (CCPA). Having achieved Phase of this . Metal emissions to air
rigorous risk management program, they will be . Energy consumption
inspected for the next level of certification in . . Minimizing our footprint
One of Noranda’s most perplexing environmental . Community dialogue
challenges is decreasing the emission of greenhouse gases. . Safety
As a supporter of the Canadian Industry Program for . Profitable growth
Energy Conservation (CIPEC), we have consistently . Environmental capital expenditures.
achieved that program’s %-per-year reduction in energy Noranda intends to start with these eight basic mea-
consumption, a ten-year commitment from to . surements, learning the risks and benefits of the process
In fact, Noranda’s energy consumption per unit of before adding new indicators that will offer a broader
production decreased .% from to . picture of our overall environment, health and safety
Overall, despite increased production, CO2 emissions performance (see pages and ).
have remained fairly constant at , kilotonnes per In a year marked by both tragedy and continued
year since due to energy efficiency efforts, increased environmental excellence, I would like to thank our
recycling of metals, improved technologies, and the clos- employees for their commitment to Noranda’s ambitious
ing of mines. At our Brunswick lead smelter, production environment, safety and health programs. Continuous
has doubled since with no increase in CO2. improvement at a high level is only possible through a
However, Canada’s commitment to the Kyoto Protocol consistently determined effort that extends from the
presents a less achievable target. At Kyoto, Canada com- corporate office to the many places where our people do
mitted to a % reduction in greenhouse gas emissions their work. I can say with assurance that Noranda is a
by –, based on levels. Factoring in growth, company that has recognized this imperative, and Noranda
this translates into a much higher actual reduction, in employees deserve the credit for our ongoing success.
the neighbourhood of % to %. We do not yet have
the means and method whereby this can be achieved
for Noranda.
In addition to the expected growth of our operations
over the next decade, Noranda faces a special challenge David W. Kerr
at our new magnesium plant now being constructed President and Chief Executive Officer
near Asbestos, Quebec. Magnesium production will begin
with us using sulphur hexafluoride (SF6), a non-toxic
greenhouse gas with a CO2 equivalency of an extraordi-
nary , times. We have committed to finding an
alternative to SF6, with a complete phase-out of its use by Dave Goldman
. Meanwhile, our greenhouse gas reduction efforts Executive Vice-President and Chief Operating Officer
will be severely compromised.
David Rodier
Senior Vice-President, Environment, Safety and Health
Strive
to be exemplary leaders in environmental management by minimizing impact
on employees, the public, customers, and the natural environment.
Commit
to the principle of sustainable development, which means that our economic
decisions will not take priority over considerations of environment, safety
and health.
Design,
operate and evaluate facilities to ensure that effective control systems are
in place to minimize risks to environment, safety and health.
Implement
site-specific environmental, health, hygiene, safety, and emergency
response policies and programs.
Develop
product stewardship programs to protect employees, the public, customers,
and the environment by providing risk management information on the
safe use, transport, and disposal of our products.
Conduct
regular environmental, health, hygiene, safety, and emergency response
audits and implement action plans resulting from those audits.
Communicate
openly and on a timely basis with employees, the public, governments, and
other stakeholders on activities involving environment, safety and health.
Report
regularly to the Board of Directors on environment, health, hygiene,
safety, and emergency preparedness.
Long-term security
Noranda’s Tailings Dam Safety Evaluation Program revealed that the dam at
Noranda’s closed Geco copper and zinc mine in northern Ontario could possibly
become unstable over the next several decades, posing a threat to the Black
River which flows into Lake Superior. In 1998, to ensure the dam was properly
secured, the Company reengineered almost 2.5 kilometres of the slope, moving
more than 300,000 cubic metres of rock and tailings at a cost of $1.5 million.
Sustainable development
Our Environmental Policy commits Noranda to the principle of sustainable Noranda’s sustainable development
development. Sustainable development meets the needs of the present without principles are to:
compromising the ability of future generations to meet their own needs.
In practical terms, Noranda’s economic decisions must integrate the relevant Environment
considerations of environment. safety and health. • minimize the physical, chemical
and biological effects of our activi-
The basis of Noranda’s business and metallurgical company, sustain- ties on the environment;
is meeting society’s needs for metals. ability means that our products must • nurture excellence by promoting
Unlike most materials, metals are meet society’s needs in a sustainable environmental education, training
not consumed but can be recovered manner; the company itself must and research programs within our
from end-of-life products and recycled be sustainable; the knowledge, skills workforce and communities;
repeatedly to meet future needs. and wealth acquired by our employees
Recycling extends the efficient use of must prepare them for other employ- Social
metals, reduces environmental pres- ment opportunities; and the com- • foster constructive dialogue with
sures associated with waste disposal, munities in which we operate must interested parties on the conduct
and provides major energy savings. be sustainable, thanks in part to of our activities;
Aluminum, copper, lead, nickel and the infrastructure and social legacies • ensure that our activities are
precious metals are among the world’s established as a result of mining sensitive to cultural considerations,
most highly recycled commodities. activities. Noranda strives to minimize employee and public health, and
But secondary production cannot meet its environmental footprint through the needs of future generations;
all of society’s needs due to the long innovative and environmentally sound
service lives of metal-containing design, proficient operational and Economic
products and the rising expectations environmental management, and site • ensure that our activities maintain
of growing populations, particularly restoration to minimize impacts the long-term sustainability of
in rapidly developing countries. on other natural resources and sup- resources;
Minerals are a non-renewable but port other productive land uses. • strengthen the financial and com-
abundant natural resource. Reserves We are committed to minimizing petitive position of the Noranda
can be augmented by exploration and emissions to air, water and soil; group of companies.
by technological advances that increase preventing adverse health effects for
resource utilization and reduce costs. our employees and our communities; Based on these principles, we have
Mining at a particular location is a increasing metals recycling; and selected key indicators to show our
finite activity, as each ore body will promoting the safe use of our products progress in responding to current
eventually be depleted. For a mining by our customers. sustainable development challenges.
Environmental expenditures
In 1998, Noranda’s wholly-owned business units spent $207 million on environmental operating
expenditures. These costs include the operation and maintenance of water treatment plants,
environmental control measures for SO2 and metals, and mine site rehabilitation activities.
($ millions)
Emergency
preparedness
Industrial
hygiene
Health
and safety
Waste disposal/
storage
Liquid
effluents
Air emissions
Reclamation
0 10 20 30 40 50
Capital
Expensed
Sulphur dioxide
Smelting and refining operations emit SO2, which is one of the primary causes constant from to , at approxi-
of acid rain. When the rain falls onto lakes it increases their acidity and impairs mately , tonnes per year. The
their ability to sustain aquatic life. Emissions from the smelting of sulphide ore smelter’s sulphur fixation rate is at %.
also contain metal particles that are released into the atmosphere. These particles
persist in soils and aquatic sediments and can be toxic when they accumulate. CEZinc The CEZinc zinc refinery
in Valleyfield, Quebec has a sulphur
In , Noranda’s SO2 emissions converter installed in . The fixation rate of %. In , it released
totalled , tonnes. Our target is tests will determine where additional less than , tonnes of SO2.
to achieve % sulphur fixation by investments should be made. To
. This represents a % reduction meet the new rules, the smelter intends
from the level. to achieve % SO2 fixation by .
It is currently at %.
Horne smelter The Horne copper
smelter in Rouyn-Noranda, Quebec Mines Gaspé With the optimiza-
achieved a .% compliance as mea- tion of the No. converter in ,
sured by SO2 monitoring of ambient the Mines Gaspé copper smelter in SO2 emissions compared to
total metal production
air in the community. Even though Murdochville, Quebec now captures Since 1985, Noranda’s smelting and refining
precautions are taken, fugitive emissions % to % more SO2 than in , operations have reduced SO2 emissions by
escaped the smelter during operational while increasing production by , 57%, while increasing refined metal production
irregularities. One emission was to , tonnes of concentrate. The by 22%. SO2 emissions decreased from
504,176 tonnes in 1985 to 217,387 tonnes
recorded in July by electronic overall sulphur fixation rate is .%. in 1998. Our target is to achieve 90% sulphur
monitors, and exceeded limits for The smelter also installed a third ambi- fixation by 2002.
a few minutes. Another, in October, ent air monitor near its facilities to (000 tonnes)
was not sensed by monitors but was better enable us to react to stack SO2
reported by local residents. A meeting emissions. In , ambient SO2
was subsequently held with residents, levels exceeded regulated hourly levels 1000
1,000
municipal and health officials, and twice and daily levels once, a %
representatives of Quebec’s Ministry improvement over .
750
of the Environment. The smelter
committed to improve monitoring of Brunswick smelter A new high-
fugitive emissions, identify causes efficiency catalytic converter, installed 500
500
and work to minimize the inconve- in the Brunswick lead smelter’s acid
nience to the local community. plant in late at a cost of more than 250
In advance of more restrictive $ million, reduced the plant’s emis-
government regulations on SO2 and sions of SO2 by approximately %,
particulate emissions that will take from , parts per million (ppm) 00
85 90 95 98 02
effect in , the Horne smelter has to ppm. Due to an increase in target
been testing its planned strategy to production, however, the plant’s total SO2
raise production of the new Noranda volume of SO2 emissions has remained Metal produced
Metal emissions
Smelting and refining operations emit SO2 and various metals into the Water
atmosphere. Gases emitted from the smelting of sulphide ore also contain Noranda’s metallurgical operations,
particulate metals that are released into the atmosphere and persist in soils mines (active and inactive), and milling
and aquatic sediments. facilities operate under discharge
Acid mine drainage is one of the most challenging issues facing the mining permits, with some sites having more
industry. When sulphur-bearing rocks and tailings are exposed to oxygen, than one permit. At the discharge
the resulting sulphuric acid leaches metals from the rock. Our target is to reduce locations, were % in compliance
metal emissions by % by . with regulations during and
were between % and %
Air Brunswick mine The New compliance, with one below %.
Noranda’s metal emissions to the Brunswick Ministry of the Environ- Overall compliance with water
atmosphere have decreased by % ment requires our Brunswick zinc discharge requirements during the
since , although they continue mine to conduct stack sampling every year was .%.
to rise on a year-over-year basis as two years to ensure it is meeting
we increase production. In , our lead, zinc, and copper emissions limits
operations collectively released imposed by its permit. The
tonnes of metals into the atmosphere, sampling done in confirmed
an increase over the tonnes that the mine is % in compliance. Metals discharged to air and water
released in . This increase results A move to wet processing of ore Our overall metal emissions increased in
1998 over 1997 as a result of the inclusion
from inclusion of the Altonorte from dry processing has resulted in a of the Altonorte copper smelter in our
copper smelter in our reported data major reduction of dust within the reported data for the first time. Our target is
for the first time, which offset mining operations. to achieve a 60% reduction in emissions
decreases at other sites. By , it is by 2002 from 1990 levels.
estimated that metal emissions will American Racing A new dust- (tonnes)
be tonnes per year, a .% reduc- collection system was installed
tion from . during the year at American Racing’s
2,500
Gardena plant, which previously
Heath Steele As part of its mine had no filtration of any kind. The
2,000
closure plan on how to better manage new system virtually eliminated
blowing tailings dust and prevent acid all airborne particulate metals emis-
mine drainage, Heath Steele mine sions. At the company’s Plant No. 1,500
Reclamation
Noranda’s activities disturb land through the storage of tailings and slag, and
though building infrastructure such as roads, railways, power lines, and pipeline
corridors. A total of , hectares of land has been disturbed to some degree
by our activities. During , approximately , hectares were restored,
with the remaining land still in use or in the process of being reclaimed. The
company has completed reclamation planning for all active and inactive mining
and milling sites. Since , Noranda has spent more than $ million on
closure and reclamation activities, including $ million in alone. Financial
provisions have been made annually since against earnings to finance future
closure and reclamation costs. The unutilized provisions now total $ million.
Safety
Because Noranda’s success depends on the safety and good health of our in . The mill, which has
employees and the general public in areas where we operate, decisions about employees, had no lost-time injuries
safety and health protection at Noranda have the same priority as major during the year.
economic decisions.
While our ultimate goal is to eliminate on-the-job injuries and incidents Geco In November , a coroner’s
at all of our operations, we are currently aiming for a one-third reduction inquest in Thunder Bay, Ontario was
in our injury frequency rate by . held to examine the death of a miner
underground at the Geco mine in .
In , Noranda’s Reportable Injury Noranda Aluminum For the last Working on an Alimak raiseclimber,
Frequency (RIF), including lost- several years, Noranda Aluminum’s the miner received a fatal blow to the
time injuries and modified work cases, New Madrid smelter’s safety perfor- head from a falling object. The coroner’s
was . compared to . in . mance was below the industry average. jury delivered recommendations
Sadly, four work-related fatalities In , the company placed safety that included suggestions on how to
occurred at our wholly-owned opera- coordinators and industrial hygiene improve equipment design and oper-
tions during the year. An employee teams in its three main production ating procedures, enhanced training
at the Brunswick zinc/lead mine was areas, increasing considerably its ability programs for miners, and improved
killed as a result of a rock fall. Three to train employees. Communication communications between the various
employees of contractors were killed, has been improved and awareness departments. The recommendations
one at the Matagami mine and two heightened. With the new system in have been reviewed by Noranda and
at the CEZinc refinery in Valleyfield. place for only part of the year, RIF communicated to all operations.
An internal task force is evaluating decreased by % in and lost-time
how we can improve our safety per- injuries were reduced by %.
formance in mining (see sidebar on
page ). Norandal Norandal’s Huntingdon,
Tennessee rolling mill achieved its
Contractor safety Noranda has fourth straight year without a lost-time
intensified its safety efforts regarding injury, recording more than . million
contract workers in the wake of injury-free hours by year end .
these fatalities in . Today, we are The mill, which is one of the leaders
working to ensure that safety standards in its industry, received an award from
for outside workers are equivalent to the National Safety Council for its
those we set for our own people. This is exemplary performance.
especially important in light of major
construction projects now underway, Safety reporting Noranda will
such as the Magnola magnesium plant begin reporting Company-wide safety Reportable injury frequency *
where , workers will be on-site by activities in four key categories for all In 1998, Noranda’s Reportable Injury
Frequency (RIF) was 6.78 compared to
June . For all phases of construc- operations on a quarterly basis in . 7.54 in 1997. This includes lost-time
tion, clauses relating to safety perfor- The objective is to ensure that safety injuries and modified work cases.
mance are written into the call for activities are being routinely tracked, and
submissions and are a non-negotiable that comparisons between operations
aspect of all contracts. All contract will stimulate continuous improvement.
employees, including supervisors, are 8
Stakeholder partnerships
Corporate and social responsibility implies open communications with all emissions and made the report available
stakeholders – from government and non-government organizations to our to nearby regional health clinics. In
employees and customers to the media and general public. To keep members response to queries from doctors
of the communities where we operate well informed, Noranda has helped about the possible health effects of the
develop community-based citizens’ committees at many of our larger facilities. emissions, the refinery hired a third-
These committees meet regularly with operations managers. They are party consultant in to determine
continually informed about changes, liabilities, and improvements at the facility possible adverse effects on the local
as well as about our environmental and safety performance. population. The study, completed
in , showed insignificant levels
Social responsibility The closure Heath Steele In preparation for the of zinc and cadmium in people
of a mine has many consequences for closing of the Heath Steele mine in living within two kilometres of
the people living in that community. , a transition committee has been the refinery.
There are environmental repercussions, working with employees since . Also in , the refinery held its
such as long-term tailings storage All employees provided information on first open house for local residents
and water treatment. There is also an their skills and any additional training since . More than , people
obvious social impact in terms of they might need to make a job change. toured the refinery to view its
unemployment and the departure of The company has made available a new water treatment plants, Jarofix
mine-related services. Noranda plans staffed resource centre with telephones, plant, jarosite pond reclamation
all mine closures many years ahead fax machines, and computers with work, and other industrial and envi-
to ensure that long-term environmen- Internet access. The closure will affect ronmental operations.
tal protection will be in place and that employees.
former employees and their families Brunswick smelter Community
will have opportunities to find other Mines Gaspé A similar program is outreach has become a formal
occupations through the transition underway at Mines Gaspé in Murdoch- part of the Brunswick smelter’s envi-
period. Where possible, we attempt to ville, Quebec, where approximately ronmental management system.
transfer employees to other Noranda people will be laid off when the Two local citizens’ committees, focus-
sites. We provide skills upgrading, job underground copper mine closes, ing on sustainable development and
training, and counselling services. We which is scheduled at the end of . environmental issues, meet regularly
also work with all levels of government The copper smelter and sulphuric acid with the smelter’s environmental
to assist the community in developing plant will remain in production as an manager to discuss new projects and
and attracting new economic initiatives. international custom smelting facility. environmental improvement.
Global solutions
Noranda is one of 17 international companies that formed the International Net-
work for Acid Prevention (INAP) in 1998. INAP’s goal is to bring together engineers
and scientists from more than 23 countries to research and develop technolo-
gies to reduce the impact of acid mine drainage, a major environmental liability
that costs the world mining industry millions of dollars each year for prevention
and treatment. Acid drainage is caused when naturally occurring metal sulphides
are exposed to oxygen and water. The resulting sulphuric acid often dissolves
metals from surrounding rocks, contaminating ground and surface water.
industrial risk. When all emergency the mine site to the coastal port facility.
response plans are completed, they will In addition, the pipeline will follow a Community development
be communicated to the residents of southern route around the park. While at Antamina
each community. parts of the new route are under con- CMA, a partnership between Noranda,
struction, the company has established Rio Algom, and Teck Corporation, is
developing one of the world’s largest
Antamina Approximately kilome- safeguards to ensure that temporary
copper and zinc mines. Located in a
tres west of the Antamina copper/zinc use of a park road will cause no envi- remote region of the Peruvian Andes,
project site (of which Noranda owns a ronmental damage. the project presents many social and
.% interest) in Peru lies Huascaran environmental challenges. During
National Park, a United Nations World Magnola The human resources 1997 and 1998, CMA consulted with
Heritage Site. department of Magnola Metallurgy is community leaders and local residents
This long and relatively narrow working with Employment Quebec to determine stakeholder needs, for-
mulate a resettlement plan based on
Andean park supports a rich and (a government agency) to ensure
World Bank guidelines for residents
biologically diverse ecosystem. It is, skill-upgrading courses are available to affected by the mine’s development,
consequently, at the top of the priority people in the Asbestos area to improve and design a community development
list for protection by governmental their opportunities for employment program. Financial assistance and
and non-governmental organizations at the new Magnola plant, or with technical support is being provided for
(NGOs). associated businesses. The new facility community-based businesses. Through
The Antamina Environmental Impact will provide employment for approxi- funds received from the land purchase
agreement with CMA, the people of
Assessment Report initially called for mately people.
Huaripampa, a local village, have
the trucking of more than . million installed electrical power and built
tonnes of concentrates (about a small technical school and health
trucks per day) through the park. But clinic. The company has also initiated
concern was expressed by various a number of training and scholarship
NGOs, UNESCO, and the Peruvian programs and is seeking to bring addi-
tional resources to the area through
international aid organizations.
40
AUSTRALIA
16
Noranda is one of the world’s largest producers of zinc and nickel, and NORANDA ALUMINUM, INC.
is a significant producer of primary and fabricated aluminum, copper, Aluminum reduction smelter
37 New Madrid, Missouri
lead, sulphuric acid, gold, silver and cobalt. It is also a major recycler of
secondary copper, nickel and precious metals. It employs more than AMERICAN RACING EQUIPMENT, INC.
18,000 people around the world. Aluminum and steel automotive wheels
38 Compton, California
39 Gardena, California
BRUNSWICK MINE EXPLORATION OFFICES GENERAL SMELTING 40 Querétaro, Mexico
Underground zinc/lead mine and mill 7 Bathurst, New Brunswick Lead alloy smelter 41 Rancho Dominguez, California
1 Bathurst, New Brunswick 8 Thunder Bay, Ontario 29 Lachine, Quebec (two fabricating plants)
9 Hermosillo, Mexico 42 Warsaw, Kentucky
BRUNSWICK SMELTER 10 Santiago, Chile HORNE SMELTER
Lead smelter and sulphuric 11 Lima, Peru Custom copper smelter and EXCEL EXTRUSIONS, INC.
acid plant 12 Rio de Janeiro, Brazil sulphuric acid plant Custom aluminum windows
2 Belledune, New Brunswick 13 Navan, Ireland 30 Rouyn-Noranda, Quebec and doors
14 London, England 43 Warren, Ohio
HEATH STEELE MINE 15 Hong Kong, China MICRO METALLICS
Underground zinc/lead mine and mill 16 Brisbane, Australia Precious metal scrap sampling and NORANDAL USA, INC.
3 Miramichi, New Brunswick processing plant Aluminum sheet and foil rolling mills
CLOSED MINES 31 San Jose, California 44 Huntingdon, Tennessee
MINES GASPÉ AND SMELTER 17 Ignace, Ontario 32 Roseville, California 45 Newport, Arkansas
Underground copper mine, mill, 18 Manitouwadge, Ontario 46 Salisbury, North Carolina
copper smelter with sulphuric 19 Hendrix Lake, British Columbia NORANDA SAMPLING
acid plant 20 Peachland, British Columbia Precious metal scrap sampling plant COMPAÑÍA MINERA ANTAMINA S.A.
4 Murdochville, Quebec 21 Salmon, Idaho 33 East Providence, Rhode Island Project under development:
22 Happy Camp, California open pit copper and zinc mine to
MATAGAMI DIVISION 23 Granisle, British Columbia SALES OFFICES start up mid-2001
Bell Allard mine to start up in 1999 (two closed mines) 34 London, England 47 Department of Ancash, Peru
5 Matagami, Quebec 24 Libby, Montana 35 Toronto, Ontario
25 Matagami, Quebec 36 Cleveland, Ohio MAGNOLA METALLURGY INC.
GALLEN MINE Project under development:
Open pit zinc and copper, silver CEZINC REFINERY magnesium production to start up
and gold mine Zinc reduction plant, and sulphuric mid-2000
6 Rouyn-Noranda, Quebec acid plant 48 Shipton-Danville, Quebec
26 Valleyfield, Quebec
NORANDA CHILE LIMITADA
CCR REFINERY ALTONORTE SMELTER
Copper and precious metal refinery Copper smelter with sulphuric
27 Montreal East, Quebec acid plant
49 La Negra, Chile
NORANDA TECHNOLOGY CENTRE
Research and development
28 Pointe-Claire, Quebec
Copper
CCR REFINERY HORNE SMELTER
MONTREAL EAST, QUEBEC 1998 1995 1988 ROUYN-NORANDA, QUEBEC 1998 1995 1988
ALTONORTE SMELTER
LA NEGRA, CHILE 1998 1995 1988
compliance (%)
air emissions NM/E PO PO
ambient air quality NM/E PO PO
water discharge 99.90 PO PO
air (tonnes)
arsenic 173 PO PO
sulphur dioxide 46,538 PO PO
energy
consumption (petajoules) NM/E PO PO
safety
RIF (per 200,000 h) 7.10 PO PO
energy
consumption (petajoules) 0.43 2.13 NM/E compliance (%)
air emissions 99.90 96.10 74.10
safety ambient air quality 99.95 99.60 99.60
RIF (per 200,000 h) 8.00 15.00 NM/E
water discharge 99.50 93.10 88.80
production (000 tonnes)
air (tonnes)
copper anodes 105 103 65 arsenic 3.1 2.0 4.7
sulphuric acid 219 164 132 cadmium 2.9 1.7 3.4
lead 11.8 12.2 56.4
sulphur dioxide 12,770 12,056 21,104
zinc 4.3 NM/E 2.2
water (tonnes)
arsenic 0.2 0.6 1.5
Recycling facilities*
cadmium 0.3 1.0 1.4
MICRO METALLICS,
NORANDA SAMPLING 1998 1995 1988 copper 1.0 0.2 B
lead 0.2 0.7 4.7
zinc 0.9 1.5 2.3
compliance (%)
air emissions NM/E NM/E NM/E energy
water discharge 100 100 NM/E consumption (petajoules) 2.64 2.79 NM/E
safety
RIF (per 200,000 h) 5.80 10.90 NM/E
production
tonnes milled NM/E 3,841 NM/E
*Matagami Division is scheduled to resume production at its new Bell-Allard mine in 1999
energy
consumption (petajoules) 3.98 21.34 NM/E
safety
RIF (per 200,000 h) 2.76 NM/E NM/E
*This table includes data for Norandal USA Inc. (Huntingdon, TN; Newport, AR and Salisbury, NC)
and Excel Extrusions Inc. (Warren, OH)
ACID BLEED Acidic liquid containing dissolved and FUGITIVE EMISSIONS Uncontrolled air emissions ROLLING MILL A plant in which cast metal is
suspended metal compounds, generated by clean- resulting from leakage from process reactors or processed into sheets, bars, rails or rods by
ing of smelter gases prior to further processing into from materials storage, handling or transfers. mechanical working between pairs of rollers.
sulphuric acid. Acid bleed is treated to neutralize
acid and remove metals prior to being discharged. GREENHOUSE GASES Gases that contribute to the SCRUBBER An air pollution control device that
greenhouse effect by reducing losses of solar removes contaminants from smelter off-gases
ACID MINE DRAINAGE Low pH water and dissolved energy from the Earth’s atmosphere. Greenhouse using water or another liquid. Examples of contami-
metals caused when sulphide minerals are exposed gases include carbon dioxide (CO2), water vapour nants that may be removed by scrubbers include
to air and moisture. (H2O), methane (CH4), nitrous oxide (N2O), hydro- particulate matter containing metals, acid gases or
fluorocarbons (HFCs), perfluorocarbons (PFCs), and other gases.
BACKFILL Material used to fill the space in a mine sulphur hexafluoride (SF6).
after ore has been extracted in order to access SMELTING A high-temperature metallurgical process
additional ore and provide ground support. Backfill GROUNDWATER Water which permeates soil and in which mineral concentrates and fluxes such as
may consist of waste rock generated within the bedrock through pores and fissures. silica and limestone are processed in one or more
mine, quarried rock which may be either unconsoli- steps to separate molten metal from a calcium/iron
dated or cemented, or a paste material produced KYOTO PROTOCOL An international environmental silicate slag containing impurities.
from mine tailings. agreement to control emissions of greenhouse
gases under the United Nations Framework SULPHUR DIOXIDE Colourless acidic gas produced
BAGHOUSE A pollution control device that uses Convention on Climate Change, concluded in Kyoto, by the oxidation of sulphide minerals, recovered
fabric filter bags to remove dust particulates from Japan in December 1997. The Protocol will become from smelter off-gases in order to minimize acidic
a dry gas stream. legally binding when it has been ratified by at deposition. Sulphur dioxide may be converted to
least 55 countries representing 55% of total 1990 sulphuric acid or liquid sulphur dioxide for use in
CARBON ANODE Carbon anodes are used in the emissions from developed countries. industrial processes.
production of aluminum by fused salt electrolysis.
LEACHING The extraction of soluble minerals into SULPHUR FIXATION RATE The percentage of sulphur
CARBON BAKE SYSTEM A facility used to prepare water, acid or another liquid medium. present in smelter feed materials that is not emitted
carbon anodes for use at Noranda Aluminum’s New into the atmosphere as sulphur dioxide but is fixed
Madrid aluminum reduction plant. PARTICULATES Particulates include any finely divided as sulphuric acid or other smelter products.
solid particles suspended in ambient air or in air
CONCENTRATE A smelter feed material containing emissions. Particulates include dust, smoke, and SUSTAINABLE DEVELOPMENT Development that
valuable minerals, produced at a mine/mill fumes but exclude gaseous emissions such as meets the needs of the present without compromis-
complex by physical processing of ore to remove water vapour and liquid aerosols such as mist. ing the ability of future generations to meet their
waste minerals from the concentrator tailings. own needs (as defined by the United Nations World
POTLINE The section of Noranda Aluminum’s reduc- Commission on Environment and Development).
CONVERTOR A furnace in which air is blown through tion plant in which aluminum is produced from an
a bath of molten metal or matte, oxidizing impuri- oxide by fused salt electrolysis in a series of “pots” TAILINGS Finely ground mineral waste that remains
ties and maintaining the temperature through the with graphite potliners and anodes. after valuable minerals have been recovered as
heat produced by the oxidation reaction. concentrates or other mill products. Tailings are
QUARRY An open or surface working for extraction generally produced and transported in the form of
ECOSYSTEM A functional unit of nature comprising of rock used for construction purposes or as mine a slurry consisting of mineral particles suspended
both organisms and their non-living environment, backfill. in water.
intimately linked by a variety of biological, chemical
and physical processes. RECLAMATION The restoration of land and environ- TAILINGS DAM A containment structure constructed,
mental values at a mine or industrial site to support operated, developed, maintained and monitored
EFFLUENT A liquid discharged to the environment an alternative and productive land use following to ensure secure, long-term impoundment of mine
from a production or pollution control process. mineral extraction or production. Reclamation tailings. Tailings are generally hydraulically placed.
activities include removal, storage and replacement Mineral particles are removed by gravity sedimenta-
EMISSION A release or discharge to air from a of overburden and topsoil, establishment of vegeta- tion and water is collected in a pond from which
production or pollution control process. tion and implementation of runoff management it may be recycled to the mill process or discharged
measures to stabilize the surface against erosion into the environment.
ENVIRONMENTAL MANAGEMENT SYSTEM (EMS) and to create wildlife habitat, forests or other
A systematic approach to environmental manage- self-sustaining ecosystems. TAILINGS DUST Dust formed when the surface of
ment that includes organizational structure, planning the tailings stored within a tailings dam is eroded
activities, responsibilities, practices, procedures, REFINING A process whereby metal and other impu- during a period of high winds.
processes and resources for developing, imple- rities are removed from an intermediate product
menting, achieving, reviewing and maintaining to produce a purer final product, such as metals
Noranda’s environmental policy. and alloys that meet commercial specifications.
Montreal, QC H3A 3J6 Superintendent Fax: (450) 373-0150 Tel: (870) 523-2771
Tel: (514) 982-6350 Fax: (870) 523-9411
Fax: (514) 982-6399 Marc Larouche GENERAL SMELTING
Superintendent, Health, Safety Denis Labrosse W.G. Smith
Lise Ricard and Hygiene Chief, Administrative Services Environmental Engineer
Manager, Safety and Health 101, avenue Portelance 1400, rue Norman 1709 Jake Alexander Blvd. South
P.O. Box 3000 Rouyn-Noranda, QC J9X 1P5 Lachine, QC H8S 1A8 P.O. Box 1388
Bathurst, NB E2A 3Z8 Tel: (819) 762-7764 Tel: (514) 637-3591 Salisbury, NC 28144 USA
Tel: (506) 547-3275 Fax: (819) 764-7135 Fax: (514) 637-1294 Tel: (704) 633-6020 ext. 262
Fax: (506) 547-6162 Fax: (704) 633-4582
Photography: Graeme Oxby; pages 2 and 14: Bernard Bohn
Cover photos
1 2 3 4
Photo captions
page 6 Sylvie Angeloff discusses back care with Libero Caprio
and Patrick Content.
page 11 Wendy Maxey, a Senior Associate at Micro Metallics’ facility
in Roseville, California, sorts through recyclable material.
page 12 Hector Latorre and Rita Silva discuss results while Monica
Guiorguiadez works on top of the mobile monitoring station at the
Altonorte copper smelter.