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KSP75-0086-51-02 (3)

MAINTENANCE MANUAL

ARC FUSION SPLICER

FSM–40S

LEVEL 2

Fujikura Proprietary Document


No part of this document may be transferred to any third party
without prior written consent from Fujikura Ltd.
Page 2

Table of Contents

§ 1. Introduction....................................................................................................4
§ 2. Notes to users..................................................................................................5
§ 2.1. Warning and Cautions for Maintenance......................................................5
§ 2.2. Abbreviations ...............................................................................................9
§ 2.3. General Overview ........................................................................................9
§ 2.3.1. Composition of FSM-40S .....................................................................................................9
§ 2.3.2. Basics and Preparations.......................................................................................................10
§ 2.3.3. Cleaning and checking before adjustment ..........................................................................11
§ 2.4. Accessing Secret Menu’s and Secret Key Functions ..................................12
§ 2.4.1. “Secret” Menu.....................................................................................................................12
§ 2.4.2. Password..............................................................................................................................14
§ 2.4.3. Total Initialization of all data (Emergency only) ................................................................14
§ 3. Mechanical Assembly ................................................................................ 15
§ 3.1. Focus/Camera Assembly ............................................................................15
§ 3.1.1. Camera Assembly................................................................................................................15
§ 3.2. Electrode Unit Assembly ............................................................................17
§ 3.3. Z-Axis Unit Assembly.................................................................................19
§ 3.3.1. Z-Axis Unit Assembly.........................................................................................................19
§ 3.3.1.1 Sheath Clamp Top........................................................................................................19
§ 3.3.1.2 Fiber Clamp Arm.........................................................................................................20
§ 3.3.2. Setting Clamp Top...............................................................................................................21
§ 4. Mechanical Adjustment ............................................................................ 22
§ 4.1. Installing Focus Unit ..................................................................................22
§ 4.2. Installing Z-Unit.........................................................................................25
§ 4.3. Installing Tube Heater................................................................................26
§ 4.4. Installing Wind Protector...........................................................................27
§ 4.5. Installing Power Unit Dock to Base-Frame ................................................28
§ 4.6. Adjusting the Set-Plate Position to the V-groove .......................................29
§ 4.7. Adjusting Z-Clamp Unit Height.................................................................29
§ 4.8. Adjustment Fiber Clamp Position .............................................................30
§ 4.9. Adjusting Display Image............................................................................31
§ 4.9.1. Rough Adjusting Display Image .........................................................................................31
§ 4.9.2. Adjusting Camera Inclination.............................................................................................32
§ 4.9.3. Image Alignment.................................................................................................................34
§ 4.9.4. Wind Protector Mirror Adjustment .....................................................................................36
§ 4.10. Adjustment of XY Unit.............................................................................37
§ 4.10.1. Confirmation of XY adjustment condition........................................................................37
§ 4.10.2. Confirmation of Swing-arm Travel...................................................................................39
§ 4.11. Adjustment of Focus Motor LS-dog’s Position.........................................40
§ 4.12. Adjustment of Focus-Mechanical-Stopper’s Position ..............................41
§ 4.13. Confirmation of Z Motor End Play..........................................................42
Page 3

§ 4.14. Install the Discharge Circuit ....................................................................43


§ 4.15. Installing Monitor ....................................................................................44
§ 4.16. Installing Connector Box..........................................................................45
§ 4.17. Installing Panel.........................................................................................46
§ 4.18. Tube Heater Adjustment ..........................................................................47
§ 4.18.1. Adjust Tube Heater Temperature ......................................................................................47
§ 4.19. Splice Test.................................................................................................51
§ 4.19.1. Estimate Check..................................................................................................................51
§ 4.19.2. Stuff Check........................................................................................................................52
§ 4.19.3. Arc Calibration..................................................................................................................52
§ 5. Electrical ...................................................................................................... 53
§ 5.1. PCB Connection.........................................................................................53
§ 6. How to: ......................................................................................................... 54
§ 6.1. Replace PCB ..............................................................................................54
§ 6.1.1. Preparations before Replacement........................................................................................54
§ 6.1.2. Removal of PCB..................................................................................................................54
§ 6.1.3. Installation of PCB..............................................................................................................55
§ 6.1.4. Adjusting Voltage Indicator for 40S....................................................................................56
§ 6.2. Software Upgrade ......................................................................................57
§ 6.2.1. Software Upgrade with Programming Chip Device ...........................................................57
§ 6.2.2. Software Upgrade with RS-232C cable ..............................................................................58
§ 6.2.2.1 Install of PCUG software.............................................................................................58
§ 6.2.2.2 Upgrading of software. ................................................................................................58
§ 6.2.3. Data Download Software with RS-232C............................................................................59
§ 7. Trouble Shooting ........................................................................................ 61
§ 7.1. ERROR 01 Too Long Fiber........................................................................61
§ 7.2. ERROR 01 Too Long Fiber........................................................................61
§ 7.3. ERROR 03 Fiber too Dusty........................................................................61
§ 7.4. ERROR 04 Motor Overrun........................................................................62
§ 7.5. ERROR 05 Close Cover.............................................................................62
§ 7.6. ERROR 06 Cover Opened Error...............................................................62
§ 7.7. ERROR 07 Motor Trouble.........................................................................63
§ 7.8. ERROR 08 Fiber Judge Error...................................................................63
§ 7.9. ERROR 09 (ARC) Calibration Error ........................................................63
§ 7.10. ERROR 10 Fiber Separate Error.............................................................64
§ 7.11. ERROR 11 Fiber Set Error......................................................................64
§ 7.12. Splicer does not boot up ...........................................................................64
§ 7.13. Heater Trouble .........................................................................................65
§ 8. Appendices................................................................................................... 66
§ 8.1. The Check-Sheet for the Adjusting Display Image ....................................66
§ 8.2. List of the necessary tools for FSM-40S adjustment ..................................67
Page 4

§ 1. Introduction
This manual describes the mechanical assembly, adjustment, and maintenance of Fujikura’s FSM-40S
fusion splicer. When maintaining the FSM-40S, it is important to locate the exact problem and make
the necessary repairs properly. This manual will provide processes to repair the FSM-40S in a safe,
concise, and easy to follow manner for a qualified technician.
Page 5

§ 2. Notes to users
§ 2.1. Warning and Cautions for Maintenance
This maintenance manual also includes safety requirements.

• Read this manual carefully before performing any maintenance procedure to the splicer.
• Keep this manual in a safe place.

Fujikura Ltd. accepts no responsibility for personal injury or physical loss including equipment damage
resulting from improper use or modification.

Alert Symbol
This maintenance manual indicates warnings and cautions by using alert symbols. It is important to understand
what it means.

WARNING
There is a possibility of personal death or serious injury resulting from improper use
by ignoring this indication.

CAUTION
There is a possibility of personal injury or physical loss resulting from improper use by
ignoring this indication.

Example of Alert Symbol

Symbol means “Pay Attention.”


The left symbol indicates “Pay attention to explosion.”

Symbol means “Must not do.”


The left symbol indicates “You must not disassemble.”

Symbol means “Must do.”


The left symbol indicates “You must disconnect the AC power cord from the wall socket
or the appliance inlet.”
Page 6

WARNING
The appliance inlet is used to disconnect the power cord when you disassemble the splicer.

Check to insert the all connector correctly before packaging.

Never maintain the splicer in an environment where flammable liquid or vapor exists. Extremely
dangerous fire and explosion could result from the splicer’s electrical arc in such an environment.

Do not disassemble or modify AC adapter and battery pack. In particular, do not remove or bypass
any electrical or mechanical device (e.g. a fuse or safety switch) incorporated into the design and
manufacturing of this equipment.
Check the connector to insert correctly before discharging.
During arc discharge, the electrodes generate high voltage and high temperature, and it causes
personal injury. Do not touch the electrodes during the maintain (though arc discharge stops when
the wind protector is opened). Turn the splicer power off, and disconnect the AC power cord (or
remove the battery pack) when replacing the electrodes.
This equipment is designed for splicing optical glass fiber for telecommunication. Do not attempt to
splice any materials other than the optical glass fibers.

Never use a canned type air cleaner to remove dust, or to clean the splicer. The electrical arc may
ignite any remaining gas mixture.

Safety glass should always be worn during the fiber preparation and the splicing process. A glass
fiber fragment can be extremely dangerous if it comes into contact with the eye, skin, or is ingested.

Use only specified power supply unit and proper AC power source.
• Only the AC adapter / battery charger (ADC-07) or the battery pack (BTR-04) can be used for
supplying power to the splicer.
• Proper AC power source to the ADC-07 is AC100-240V, 50-60Hz. Check the AC power source
before use. Improper AC power source out of the range can cause personal injury, emitting smoke
or equipment damage.
• Abnormal high AC output voltage or frequency from an AC generator is a common fault.
Measure the output AC voltage by a circuit tester before connecting the AC power cord.
Improper high voltage or frequency from generator causes personal injury, emitting smoke or
equipment damage.
Use only specified AC power cord. Do not put a heavy object on the power cord. Also, do not pull,
heat up or modify the power cord. Using an improper cord or a damaged cord can result in a fire,
emitting smoke, equipment damage or personal injury.
Page 7

WARNING

Connect the AC power cord properly to the appliance inlet and wall socket. When inserting the AC
plug, confirm no dust or dirt on terminals, and insert it to the end. Incomplete connection can cause a
fire, emitting smoke or personal injury.
Connect the AC adapter / battery charger to electrical ground when using it. It is possible to connect
through a third pin of AC plug. No connection to electrical ground can cause personal injury.

Use only the specified battery charger (ADC-07) to recharge the battery pack (BTR-04) with a
battery charger cord (DCC-08). Personal injury or equipment damage can result from using not
specified battery charger. Proper AC power source to the ADC-07 is AC100-240V, 50-60Hz. Check
the AC power source before use. Improper AC power source can cause personal injury, emitting
smoke or equipment damage.
The appliance inlet is used to disconnect the power cord when the splicer is abnormal. Be sure to
position the splicer so that it is easy to disconnect the power cord.

Disconnect the AC power cord from the appliance inlet or the wall socket when the equipment emits
smoke or bad smell, or is noisy or heated up. Leaving the abnormal condition can cause a fire,
personal injury or equipment damage.
Disconnect the AC power cord from the appliance inlet or the wall socket when the equipment is
damaged (e.g. by dropping). It may cause personal injury or equipment damage.

Disconnect the AC power cord from the appliance inlet or the wall socket when liquid (e.g. water) or
an object (e.g. screw) enters to inside the splicer. It can cause personal injury or equipment damage.

Do not touch the splicer, AC power cord and AC plug with a wet hand. It can cause personal injury.

Do not operate and maintain the splicer when it is wet with dew. It can cause personal injury or
equipment damage.

Do not use the splicer in circumstance of extremely hot temperature. It may cause personal injury or
equipment damage.

Do not throw the battery pack away into a fire. Or, do not heat it up. It can cause a dangerous
explosion.

Do not short-circuit both terminals of the battery pack and the AC adapter / battery charger. Large
electrical current can cause personal injury, a fire or equipment damage.
Page 8

CAUTION

Do not store the equipment in any area where extreme heat and humidity are present. It may cause
equipment damage.

During / after heating the splice protector, do not touch the ceramic heater and the splice protector.
The high temperature may cause personal injury.

Do not place the splicer at an unstable place. In a case of dropping the equipment, it can cause
personal injury or equipment damage.

Precise adjustment and alignment have been made to this splicer. Do not give a strong shock. Use a
carrying case to transport and store the splicer. The carrying case will prevent damage and provide
protection from moisture, vibration and shock during storage and transportation.

Keep the splicer free from sand or dust. It degrades the splicing performance.

Replace the electrodes properly.


• Only specified electrodes can be used.
• Set the new electrodes to the correct position.
• Replace the electrodes as a pair.
Not following the above cautions can cause abnormal discharge. And, it can result in equipment
damage or degrading the splicing quality.

Do not use any other chemical except alcohol to clean the objective lens, V-groove, mirror, LCD
monitor, body and so on. Doing so may cause blurring, discoloration or deterioration.

The splicer requires no lubrication. Oil may degrade the performance and damage the splicer.

Repair or re-adjustment should be performed by an authorized engineer, except the electrodes


replacement. Failure to repair the equipment can result in personal injury or equipment damage.
Please contact a sales agency in your country.
Page 9

§ 2.2. Abbreviations
Cap screw: Hexagon Socket Head Cap Screw
Set screw: Hexagon Socket Set Screw
WS2: Small Circular Washer of 2 mm in nominal diameter
WF2: Finished Circular Washer of 2 mm in nominal diameter
Phillips-head screw: Cross Recessed Phillips-head Screw
Countersunk screw: Cross Recessed Counters ink head Screw
Pan-head screw: Cross Recessed Pan-head Screw
T=20: Tightening Torque is 20kgf·cm. (1kgf·cm = 9.80N·cm)
SLG: Screw Locking Glue

§ 2.3. General Overview


§ 2.3.1. Composition of FSM-40S

FSM-40S composes of the following unit.


(1) XY unit (2) Heater unit
(3) Focus unit (4) Base unit
(5) Electrode unit (6) Battery unit
(7) Z axis unit (8) Monitor unit
(9) Wind Protector unit
Page 10

§ 2.3.2. Basics and Preparations

Name of keys – Refer to Fig. 2.3.1.


†ON/OFF‡ key
†MENU‡ key † ‡† ‡† ‡† ‡ key †HELP‡ key †ARC‡ key †X/Y‡ key

MENU ON
/OFF
HELP ARC X/Y

RESET HEAT

EXIT ENT SET

†EXIT‡ key †ENT‡ key †RESET‡ key †SET‡ key †HEAT‡ key

Fig.2.3.1

<ON/OFF> key • • • Turns power on and off. To turn off power, press and hold key untill the LED
color changes from green to red.
<HELP> key • • • Displays [HELP] screen.
<ARC> key • • • Executes re-arc discharge at end of splicing.
<X/Y> key • • • Selects frame image display, X-direction enlarged, Y-direction enlarged or X-Y
direction composite image.
<RESET> key • • • Return system to [READY] state from any state.
<HEAT> key • • • States tube heater heat cycle
<SET> key • • • Start splicing operation. This key is also used to cancel monitor power saving
state.
<MENU> key • • • Open [Main Menu] screen. According to circumstances, changes manual drive
motor.
<EXIT> key • • • Return system to previous menu screen.
<ENT> key • • • Execute or select command or parameter on menu screen.
< >< > key • • • Used to move cursor or change parameters. According to circumstances, drives
XY-motor or Focus-motor manually.
< >< > key • • • Used to change pages. According to circumstances, drives Z-motor manually.
Page 11

§ 2.3.3. Cleaning and checking before adjustment

Before adjustment, do the following work. Refer to “INSTRUCTION MANUAL for FSM-40S” for
further information.

• Clean V-grooves
• Clean Fiber Clamp Chips
• Clean Wind Protector Mirrors
Page 12

§ 2.4. Accessing Secret Menu’s and Secret Key Functions


§ 2.4.1. “Secret” Menu

At “READY”, press UP, DOWN and MENU at the same time. Secret Menu consists of 4 pages.
Using Secret Menu, software version needs to be later than V01.09.

Page 1 of 5
Secret Menu 1/5 Corner Check – Background brightness indicator.
Corner Check Camera Position - Use when aligning camera mechanical position.
Camera Position
Focus & Electrode
Focus & Electrode – Use when adjusting focus and position of
Estimate Test electrodes.
Stuff Check
Config Code Disp
Estimate Test – Estimation confirmation test.
Config Code Input Stuff Check – Checks stuff amount. Specification = 30±5.
st+ENT:Select
:Change Page Config Code Disp. - “Config Code” includes many calibration
EXIT:Exit parameters for the splicer. These “codes” have a relation to the
following: Serial Number, ICORE, Heater Calibration, Fiber Parameter, Voltage Adjust Parameter and
others.
Config Code Input - This command should be used after replacing the CPU Board

Page 2 of 5
Heater Adjustment – Use when calibrating heater unit
Secret Menu 2/5
Heat AD-250/100 – Result of Heater Adjustment
Heater Adjustment
Heat AD-250 80bit Voltage Adjustment – Use when calibrating voltage value
Heat AD-100 230bit AD-12V – Result of Voltage Adjustment
Voltage Adjustment
AD-12V 152bit

st+ENT:Select
:Change Page
EXIT:Exit

Page 3 of 5
Secret Menu 3/5
Splice Database Init. - Initializes splice database area and the
Splice Database Init
database area to the condition when shipped . When database area
Splice Mode Init.
is upgraded, perform this command.
Heater Mode Init.
Splice Mode Init. - Initializes all arc parameters of all 100 splice
Utility Init.
modes in both the user programmable area and the database area to
the condition when shipped from the factory. The splicer software
st+ENT:Select on the ROM chip contains these initial parameters
:Change Page
EXIT:Exit Heater Mode Init. - Initializes all heater parameters of all 40
heater modes in both the user programmable area and the database
area to the condition when shipped from the factory. The splicer software on the ROM chip contains
these initial parameters.
Utility Init. - Initializes all parameter of “Utility” including Configurations.
Page 13

Page 4 of 5
Secret Menu 4/5

Arc Count Input Arc Count Input - Edits Arc Count


Total Arc Count Input Total Arc Count Input - Edits Total Arc Count
True AP1
True AP2
True AP1, AP2, AP3, and Gap Center - Result of “ARC
True AP3 CALIBRATION”
Gap Center
st+ENT:Select
:Change Page
EXIT:Exit

Page 5 of 5
Secret Menu 5/5

Focus Home Adjustment Focus Home Adjustment – Use when calibrating “Focus Home
FCS Home X 1500ms Position”
FCS Home Y 1600ms
FCS Home X, Y – Result of “Focus Home Adjustment”.
Input Port Status. – Shows status of all Input Port and A/D
Converters. Note - Only RESET switch is available to exit this
st +ENT:Select
:Change Page
menu.
EXIT:Exit

7 6 5 4 3 2 1 0
S0 MENU UP DOWN LEFT RIGHT ENT EXIT
S1 HELP SET ARC X/Y L-FoXR L-FoXF L-XR L-XF
S2 L-ZRR L-ZRF L-ZLR L-ZLF L-FoYF L-FoYR L-YR L-YF
IN2 COVER L-TEMP H-Temp3 H-Temp2 H-Temp1 HEAT RESET
IN4 Magnet2 Magnet1
AD Voltage Pressure Temp Humid Heater3 Heater2 Heater1

(MENU UP DOWN..etc ) is Key Pad.


Slanting Font (L-????) is Limit Switch. For example, L-ZRF is limit of ZR motor, Forward direction.
COVER is window protector cover magnet sensor.
L-TEMP: if heater temp is lower than finish temp setting, ON.
H-Temp 1: if heater temp is higher than heating temp setting, ON.
H-Temp2 and 3 are not used.
Magnet 1 and 2 are magnet sensors, which are used to judge power source type.
Heater 2 and 3 are not used.
Page 14

§ 2.4.2. Password

Factory password to enter “Configurations” is “ARUKIJUF”. Note - After entering “Secret Mode”,
password is no longer required.

§ 2.4.3. Total Initialization of all data (Emergency only)

With splicer off, press “MENU”, “EXIT”, and “X/Y” at the same time and hold, then press the
“ON/OFF” to turn the splicer on.

Note - All Parameters of All Splice Modes, All Heater Modes, Utility, and Secret are initialized to
program set values.
Page 15

§ 3. Mechanical Assembly
§ 3.1. Focus/Camera Assembly
§ 3.1.1. Camera Assembly
1. Refer to Fig. 3.1.1 for steps 2 ~ 4.
2. Attached Kyoutou-Mirror onto Kyoutou with cap screw (M2×6, T=2, SLG).
3. Insert 0.3mm thick Lens-Liner between Lens and Kyoutou. Screw Lens in Kyoutou.
4. Insert CCD-Adapter with CCD-Camera into Kyoutou, and attach with set screw (M3×3, T=2).
Note-Pay attention the direction of installation CCD-Adapter for X and Y positions (Refer to Fig.
3.1.2).

CCD Camera Unit


Objective Lens (S1330R-12)
Don’t remove!
Set screw M3×3
(T=2)
Lens Shim (t=0.3)
(S1330M-03-03)
Don’t remove!
Kyoutou Mirror
Kyoutou (S1330R-16)
(S1330M-03-01)

Not reverse

Cap screw M2× 6


(T=2, SLG)

Fig. 3.1.1

Kyoutou Y Unit Kyoutou X Unit

Attention
Connector position

Fig. 3.1.2
Page 16
5. Refer to Fig. 3.1.3 for steps 5 ~ 6.
6. Attach Focus Adjuster on Kyoutou Unit with cap screw (M3×10, T= temporary, WS3)
7. Attach Focus Arm Joint Plate on Kyoutou with cap screw (M3×10, T= temporary, WS3)

Cap screw M3×10


(WS3)

Cap screw M3×10


(WS3)

Focus Adjuster
(S1330M-03-12)

Focus Arm Joint Plate


(S1330M-03-07)

Fig. 3.1.3
Page 17

§ 3.2. Electrode Unit Assembly


Description

Refer to Fig. 3.2.1. The electrode unit consists of the electrode unit, electrode, and LED. Phillips-head
screw (M2×8, T=2) is used with the anode electrode holder and the cathode electrode holder to secure
the electrodes. The chamfered electrode holder (holds V-groove LED) is located on the cathode side.

Anode Electrode Holder


(S1330R-04) Phillips-head screw
M2×8 (T=2)
Phillips-head screw Anode Electrode
M2×8 (T=2) Phillips head screw
leaf Spring
M2×4 (T=2, SLG)
Cathode Electrode Holder
(S1330R-05) Pan-head screw
Electrode M2×8 (T=2)
V-Groove LED
Screw Stopper
(S1330M-01-10)
Cathode Electrode
leaf Spring LED Holder
Phillips head screw
M2×4 (T=2, SLG)
LED (KR5004X)
Pan head screw
M2×8 (T=2)
Electrode

Nut M2

LED Holder
(S1330M-01-10) Electrode Base
(S1330M-01-01)

Nut M2

LED (KR5004X)

Fig. 3.2.1
Page 18

1. Refer to Fig. 3.2.2.


2. Place LED into LED-Holder.
3. Place LED-Holder onto electrode unit. Apply by pushing LED-Holder from diagonally bottom to
diagonally top.
4. Attach with Pan-head screw (M2×8, T=2) and nut (M2).

Pushing

Hanging

Fig. 3.2.2

5. Install electrodes by applying light pressure to the back of electrode base (Refer to Fig. 3.2.3).
6. Attach with Phillips-head screw (M2×8, T=2)

Pushing

Fig. 3.2.3
Page 19

§ 3.3. Z-Axis Unit Assembly


§ 3.3.1. Z-Axis Unit Assembly

Z-Axis-Unit consists of two elements, Z-Clamp-Unit and Z-Motor-Unit.

§ 3.3.1.1 Sheath Clamp Top

1. Refer to Fig. 3.3.1.


2. Insert Super-Shaft (h7-1518) through Sheath- Clamp • and Hinge‚.
3. Insert Fiber-Pusher-Spring† between Fiber-Pusherƒand Sheath Clamp•.
4. Press Fiber-Pusher ƒinto Sheath Clamp •, install Magnet-Catcher (Front)„ and Magnet-Catcher
(Rear)… with each two phillips-head screws (M2×4, T=3). Note – Front and rear Magnet Catcher
are not interchangeable. Insure that Fiber-Pusherƒ moves smoothly after installation.

Phillips-head screw M2×4


(T=3)

Magnet-Catcher(Front)„
(S1330M-04-05)

Magnet-Catcher(Rear)…
Hinge ‚
(S1330M-04-05)
Fiber-Pusherƒ
(S1330R-24)
Sheath Clamp Spring†
(S1330M-04-07)

Sheath Clamp•
(S1330R-22)

Super-Shaft h7-1518

Fig. 3.3.1
Page 20

§ 3.3.1.2 Fiber Clamp Arm

Note - Fiber-Clamp-Arm, Right side illustrated.

1. Refer to Fig. 3.3.2.


2. Insert Clamp-Arm- Shaftƒ through Clamp-Arm (right)• and Clamp-Arm-Bracket‚.
3. Attach Clamp-Arm- Shaftƒ to Clamp-Arm (right) with set screw (M2×2 with flat type T=1.5). Note
- position axes pin chamfer to align with set screw (M2×2).
4. Make Clamp-Arm (right)• parallel with base of Clamp-Arm-Bracket‚ by adjusting set screw
(M2×3 with flat type, SLG) (Refer to Fig. 3.3.3).

Clamp-Arm (right) •
(S1330R-26)

Set screw M2×2 with flat type


Clamp-Arm(left) (T=1.5, SLG)
uses this-side hole.
Clamp-Arm-shaftƒ

Clamp-Arm-Bracket ‚
(S1330M-04-11)

Set screw M2×3 with flat point


(for adjustment of Clamp-Arm parallel, SLG)

Fig. 3.3.2

Set parallel with set screw M2×3


Fig. 3.3.3
Page 21

§ 3.3.2. Setting Clamp Top

1. Refer to Fig. 3.3.4 ~ Fig. 3.3.6.


2. Loosely attach Sheath-Clamp-Top to Sheath-Clamp-Base Unit with cap screw (M2×6).
3. Insert gauge block (t=0.2) between Sheath- Clamp-Top and Sheath-Clamp-Base Unit.
4. Insert gauge block (t=0.25) between Sheath- Clamp-Top and Set plate A.
5. Push Clamp-Top forward and tighten cap screw (M2×6, T=3, SLG).

Block gauge Block gauge


(t = 0 . 2 5 ) (t=0.25)
Pushing
Block gauge
(t=0.2)

Pushing to
Hinge side
Block gauge
Fig. 3.3.4 (t=0.2)

Fig. 3.3.5 Fig. 3.3.6

6. Refer to Fig. 3.3.7.


7. Loosely attach Sheath-Clamp Arm Unit to Sheath-Clamp-Base Unit.
8. Apply pressure by pressing Sheath-Clamp forward and tighten cap screw (M2×6, WS2, SLG).

Pushing

Fig. 3.3.7
Page 22

§ 4. Mechanical Adjustment
§ 4.1. Installing Focus Unit
Note – XY-Block has been removed from Base Frame for illustration. To reduce the chance of damage
to objective lens the Kyoutou installation would normally occur after the XY-block has already been
installed into the Base Frame.

1. Refer to Fig. 4.1.1. Loosely attach Kyoutou to Focus-Arm with Cap screw (M3×8 or 10).

Cap screw M3×8

Fig. 4.1.1

2. Apply force by pushing Focus Arms against Focus Arm Joint Plate from right and left (Refer to Fig.
4.1.2). While maintaining outside force on Focus Arms also apply force to top of Focus arm and
bottom of Focus arm Joint Plate (Refer to Fig. 4.1.3). Tighten Cap screws (M3×10, WS3, T=12)
using illustrated toque sequence.

Pushing Pushing

Fig. 4.1.2

No space No space
Pushing

Pushing

3 1

4 2

Fig. 4.1.3
Page 23

3. Refer to Fig. 4.1.4 for steps 4 ~ 6.


4. Place Focus-Arm-Swing-Bearing into side holes (2 each) of Focus-arm.
5. Apply pressure by lightly pressing Focus-Arm-Swing-Bearing against XY-block. Note – Chamfer
of Focus-Arm-Bearing should align with set screw (M4×6).
6. Tighten set-screw (M4×6, T=15, flat type) located on Focus-arm.

***Attention***
Chamfer surface of Focus-Arm-Bearing Holder should only be used one time per side. Do not recycle
Focus-Arm-Bearing Holders chamfer surface, they are designed to indent when the set screw is
installed.
Fix Kyoutou each side.
Set screw M4×6
with flat type

No space

Pay attention to pushing surface.

Direction of to insert set screw.

Fig. 4.1.4

7. Refer to Fig. 4.1.5. Attach Focus Arms to Focus Arm Joint Plate with cap screw (M3×10, T=12,
WS3) using illustrated torque sequence.

No space
Pushing

Pushing

1 2

Fig. 4.1.5
Page 24

8. Place 1.5mm Block Gauge between Kyoutou Unit and Focus adjuster plate (Refer to Fig. 4.1.6).
9. Apply force by pushing top of Kyoutou Unit and bottom of Focus adjuster plate (Refer to Fig.
4.1.9).

Block gauge
(t=1.5)

Fig. 4.1.6

10. Refer to Fig. 4.1.7. Attach Kyoutou Unit to Focus Arm adjuster with Cap screw (M3×10, T=12)
using illustrated toque sequence.

Pushing

1 2

Fig. 4.1.7
Page 25

§ 4.2. Installing Z-Unit


1. Refer to Fig. 4.2.1 for steps 2~3.
2. Loosely Attached Z-Motor Unit to Base Frame with Cap screw M3×10
3. Apply pressure by pushing Z-Motor forward. Tighten Cap screw (M3×10, T=10, WS3, SLG).

Pushing

Fig. 4.2.1

4. Refer to Fig. 4.2.2. Place Liner (t=0.7) between Z-Unit and Frame-Base. Note – A small amount of
Silicon-Grease may be applied to Liners to help maintain their position during installation.
5. Refer to Fig. 4.2.3. Apply pressure by Pushing Z-unit against Frame-Base center and back.
6. Tighten Cap screw (M3×10, T=10, WS3).

Cap screw M3×10


(T=10,WS3)

Liner(t=0.7)
(S1330M-04-18)

Pushing

Fig. 4.2.2 Fig. 4.2.3


Page 26

§ 4.3. Installing Tube Heater

1. Refer to Fig. 4.3.1 for steps 2 ~ 3.


2. Attach Fan to Frame-Base with Pan screw (M2.6×14, T=1, SLG).
3. Wind the wire of the fan around the shaft of the base frame twice and insert this wire into the hole.
4. Insert Heater unit wiring into the same hole as the fan wire.
5. Attach Heater Unit to Frame-Base with Cap screw (M2×14,T=4, WS2, SLG)
6. Connect heater to PCB terminal CN29.

Phillips-head screw M2.6×14


(T=1, WS2.6, SLG)

Cap screw M2×14


(T=4, WS2, SLG)

Pushing
Heater fan Base frame
Pan-head screw M2.6×14
(T=1, WS2.6, SLG)
Wind the wire for fan around this pin twice.

Front side
Fig. 4.3.1 Fig. 4.3.2
Page 27

§ 4.4. Installing Wind Protector


1. Refer to Fig. 4.4.1
2. Attach Wind Protector and WP-Washer to Frame-Base with Cap screw (M2×4, T=3, SLG).

Cap screw M2×4


Wind Protector shaft (T=3,SLG)

WP-Washer

Fig. 4.4.1
Page 28

§ 4.5. Installing Power Unit Dock to Base-Frame


1. Refer to Fig. 4.5.1
2. Attach Power Unit Dock to Base-Frame with Cap screw (M3×6, T=7).
3. Attach the 2 GND wires with Cap screw (M3×6, T=10, WS3)

Fix the 2 GND wire.


Cap screw M3×6
(T=10, WS3)

(S1330R-37) Cap screw M3×6 (T=7)

Fig. 4.5.1

Warning!
There is a Lithium coin battery on the main PCB. The battery surface is
exposed with the positive terminal facing up. A short circuit of the coin battery
can easily happen if;

- A screw falls off between the battery and the post.


- A shield plate edge on the PCB falls off between the battery and the post.
- A free wire terminal contacts the battery.

A short circuit may cause battery failure, calendar malfunction, or a damaged


calendar IC.

Be careful not to short circuit battery. A rubber


cap is available from Fujikura that should be
installed during any maintenance procedure.
The rubber cap may be left permanently in
place after repair.
Coin
Batter
Post y
Page 29

§ 4.6. Adjusting the Set-Plate Position to the V-groove


1. Refer to Fig. 4.6.1 for steps 2 ~ 7.
2. Place special tool (φ2.0mm short electrode: STOOL4080) into the V-groove.
3. Adjust the set plate position by positioning the center of set plate slit to the tip of the electrode.
4. Apply pressure by lightly pushing set plate toward sheath clamp base.
5. Attach set plate with Cap screw (M2×6, WS2, T= temporary).
6. Remove only one screw and apply screw- locking-glue (Three-Bond) to the thread of the screw,
apply pressure by lightly pushing set plate toward sheath clamp base. Tighten Cap screw (M2×6,
T=1, WS2, SLG). Repeat process for second Cap screw. Note - Remove excess screw-locking-glue
on the set plate.
7. Confirm the set plate position.
Adjusting direction

Pushing

φ2

Pushing Arrange the center position

Fix these screws one by one

Fig. 4.6.1

§ 4.7. Adjusting Z-Clamp Unit Height


Note - Use shim (No. 40SM-4180).

1. Refer to section 4.2, steps 4 ~ 6 for shim installation.


2. Set the 250µm UV coating fiber into V-grooves. Note - Cleave length: 16mm
3. Refer to Fig. 4.7.1. Adjust the Z clamp height with shims so that 80% of the fiber is contacting the
bottom of the V-groove. Note – In Fig. 4.7.1, sheath clamp would be located to the left of V-
groove.
Optical fiber
Full attaching 80% attaching

High Flat Low OK

Fig. 4.7.1
Page 30

§ 4.8. Adjustment Fiber Clamp Position


1. Refer to Fig. 4.8.1 for steps 2 ~ 5.
2. Adjust the Fiber Clamp by positioning the Fiber Clamp over the center of the V-groove.
3. Attach Fiber clamp with Cap screw (M2×6, T= temporary, WS2).
4. Remove only one screw and apply screw- locking-glue to the thread of the screw. Tighten Cap
screw (M2×6, T=3, SLG). Repeat process for second Cap screw.
5. Confirm Fiber Clamp position.

Put it temporary, after adjusting position.


Align the center of them.

Fiber-Clamp

V-Groove Two cap screws


(M2×6, T=3, WS2, SLG)
Adjust the both sides.

Fiber clamp arm bracket

Fig. 4.8.1
Page 31

§ 4.9. Adjusting Display Image


§ 4.9.1. Rough Adjusting Display Image

1. Adjust that display image looks like Fig. 4.9.1 (Refer to Section 4.9.3).

Fiber position center line of X Electrode center line

Camera Position

XL 176.9 177.0 XR

198.7 198.8

219.3 X 219.4
ZL
Y 258.0
257.5

277.9 278.4

YR 300.1 300.6 YL

Fiber position center line of Y

1. Fiber position Is almost center.


2. The edge of both X and Y axes fiber can see.

Fig. 4.9.1
Page 32

§ 4.9.2. Adjusting Camera Inclination

1. Refer to section 2.4.1 (page 1 of 4), execute “Camera Position” command in [SECERT MENU].
2. Refer to Fig. 4.9.2. Use left sheath clamp, set the 250um UV coating fiber into V-grooves. Note -
Cleave length: 16mm
3. Drive fiber past electrode using the ZL motor manually. Note - Don’t overrun ZL-Motor.

ZL side Drive ahead manually.

Move fiber farther than the center of Electrode-Base.

Fig. 4.9.2

4. Refer to section 3.1.1 to review Camera components.


5. Refer to section 4.1.1.
6. Refer to Fig. 4.9.3. Loosen set screw (M3×3, flat type) which attaches CCD-Camera Unit.

Set screw
(M3×10, T=2)

Fig. 4.9.3
Page 33

7. Refer to Fig. 4.9.4.


8. Rotate the “X” CCD-Camera Unit until the difference “XL “ and “XR” is lees than 1 line.
9. Refer to Fig. 4.9.3. Tighten set screw (M3×3, T=2, flat type) which attaches “X” CCD-Camera
Unit.
10. Use right sheath clamp, set the 250µm UV coating fiber into V-grooves. Note – Cleave length:
16mm.
11. Drive fiber past electrode using the ZR motor manually. Note – Don’t overrun ZL-Motor.
12. Rotate the “Y” CCD-Camera Unit until the difference “YL “ and “YR” is lees than 1 line.
13. Refer to Fig. 4.9.3. Tighten set screw (M3×3, T=2, flat type) which attaches “Y” CCD-Camera
Unit.

ZL motor moving ZR motor moving


XR

Camera Position Camera Position

XL 176.9 177.0 176.9 177.0

198.7 198.8 198.7 198.8

219.3 X 219.4 219.3 X 219.4


ZL ZR
Y Y
257.5 258.0 257.5 258.0

277.9 278.4 277.9 278.4

300.1 300.6 300.1 300.6

YL YR

Fig. 4.9.4
Page 34

§ 4.9.3. Image Alignment

1. Refer to Fig. 4.9.5.


2. Install special tool (26mm electrode) into rear (anode side). Note - The tip should not to touch the
fiber.
3. Refer to section 3.1.1,. Install special tool (cap screw and a spring No.1053) into center of Focus
Adjuster. Gently rotate screw clockwise until it touches Kyoutou, then rotate the screw
counterclockwise ½ turn.
4. Prepare and load two 250µm fibers into splicer.
5. Refer to section 2.4.1 (page 1 of 4), execute “Camera Position” command in [Secret Menu].

Fig. 4.9.5

6. Refer to Fig. 4.9.6.


7. Loosen vertical position Cap screws (M3×10, WS3).
8. Install 1.5mm block gauge between Kyoutou unit and Focus Adjuster.
9. Apply pressure by pressing Kyoutou unit onto Focus Adjuster. Tighten Cap screw (M3×10, T =
temporary) “1” first and cap screw (M3×10, T = temporary) “2” second.
10. Check X-axis and Y-axis positions. Specification X=280 ± 10 line, Y=200 ± 10 line. Note –
Target X=285, Y=195.
11. If out of specification, adjust Block Gauge thickness. Repeat steps 9 ~ 10 until the specification is
achieved.
12. Tighten Cap screw (M3×10, T=12) “1” first and Cap screw (M3×10, T=12) “2” second.
13. Refer to Fig. 4.9.7 for steps 14 ~ 21.
14. Switch fiber view to “X large” view by pressing [X/Y] key.
15. Enable focus “X” motor. Adjust the white band to one-third of fiber diameter.
16. Switch fiber view to “Y large” view by pressing [X/Y] key.
17. Enable focus “Y” motor. Adjust the white band to one-third of fiber diameter.
18. Loosen horizontal position Cap screws (M3×10, WS3)
19. Electrode cursor should be set at line 376.
20. Adjust right side fiber end-face in the “Y” view by moving the Focus-Adjuster. Tighten cap screw
(M3×10, T=12) “1” first and Cap screw (M3×10, T=12) “2” second. Specification Y=376 ± 10 line.
Note – Target=366-376 line
Page 35

21. Adjust right side fiber end-face in the “X” view by moving the Focus-Adjuster. Tighten Cap screw
(M3×10, T=12) “1” first and Cap screw (M3x10, T=12) “2” second. Specification (Y-X) ± 10 line.
Note – Target = (Y-X) = 0 ~10 line.

Block gauge

Vertical position screws

Fig. 4.9.6

Focus-Adjuster

Horisontal position screws

Fig. 4.9.7

22. Recheck fiber vertical position in Y view.


23. Recheck gap center position in Y view.
24. Recheck gap center position in X view.
25. Recheck fiber vertical position in X view.
26. Remove all special tools and Block Gauges.
Page 36

§ 4.9.4. Wind Protector Mirror Adjustment

1. Refer to Fig. 4.9.8.


2. Adjust Wind protector angle by turning set screw B (M2×3).
3. Refer to Fig. 4.9.9. Using Focus motor, adjust fiber image (both X and Y-axis) so that the outside
black bands are equal in width.
4. After adjustment, install Set screw A (M2×2, SLG)

Wind-Protector-Cover
(S1330M-01-14)

Setting screw A M2×2


(SLG)

Setting screw B M2×3

Wind-Protector-Mirror
Super-Shaft h7-1522
(S1330R-03)
Wind-Protector Spring No.1043
(S1330R-02) Plate

Magnet

Wind-Protector-Shaft
(S1330M-01-11)
Cap screw M2×6
(T=3,WF2)
Cap screw M2×4 READY
(T=3, SLG)
Make about same width.

X
Fig. 4.9.8

Fig. 4.9.9
Page 37

§ 4.10. Adjustment of XY Unit


§ 4.10.1. Confirmation of XY adjustment condition

1. Refer to section 4.9.2. Confirm the CCD camera inclination.


2. Refer to Fig. 4.10.1. Confirm the parallel position of X and Y axes.
3. Execute “Camera Position” command in [Secret Menu].
4. Manually align “X” and “Y” axes motors until the difference between left and right fiber position
is less than ±1.5 line.

Camera Position

XL 176.9 177.0 XR

198.7 198.8

219.3 X 219.4
ZL
257.5 Y 258.0

277.9 278.4

YR 300.1 300.6 YL

(XL-XR) <= ±1.5 line


(YL-YR) <= ±1.5 line

Fig. 4.10.1
Page 38

5. Use left sheath clamp, set the 250µm UV coating fiber into V-grooves. Note – Cleave length:
16mm.
6. Drive fiber past electrode using the ZL motor manually. Note – Don’t overrun ZL-Motor.
7. Record values (ZL-XL), (ZL-XR), (ZL-YL), (ZL-YR). Refer to Fig. 4.10.2.
8. Use right sheath clamp, set the 250µm UV coating fiber into V-grooves. Note – Cleave length:
16mm.
9. Drive fiber past electrode using the ZR motor manually. Note – Don’t overrun ZR-Motor.
10. Record values (ZR-XL), (ZR-XR), (ZR-YL), (ZR-YR). Refer to Fig. 4.10.2.

ZL motor moving ZR motor moving


ZL-XL ZL-XR ZR-XL ZR-XR

Camera Position Camera Position

176.9 177.0 176.9 177.0

198.7 198.8 198.7 198.8

219.3 X 219.4 219.3 X 219.4


ZL ZR
Y Y
257.5 258.0 257.5 258.0

277.9 278.4 277.9 278.4

300.1 300.6 300.1 300.6

ZL-YL ZL-YR ZR-YL ZR-YR


You calculate shown below.
1) A = (ZL-XL) – (ZL-XR) on ZL fiber
2) B = (ZL-YL) – (ZL-YR) on ZL fiber
3) C = (ZR-XL) – (ZR-XR) on ZR fiber
4) D = (ZR-YL) – (ZR-YR) on ZR fiber

Fig. 4.10.2

11. Calculate A, B, C and D from formula in Fig. 4.10.2.


12. Confirm the difference (A-C) and (B-D) are less than 1.5 line.

ZL ZR Difference Standard
X A C (A-C) (A-C)<= 1.5 line
Y B D (B-D) (B-D)<= 1.5line
Page 39

§ 4.10.2. Confirmation of Swing-arm Travel

1. Prepare and load two 250µm fibers into splicer.


2. Refer to Fig. 4.10.3. Execute “Camera Position” command in [Secret Menu] and push “SET” key.
Note: X and Y motors automatically move to there outer limits at which time they are measured.
3. Record the “U” and “D” values in both axes.
4. Specification for “X” or “Y” movable range: both “U” and “D” values > 30 µm.

Camera Position

182.7 97.2

278.5 193.0
8
374.2 X 299.2

Y
94.6 94.1

190.2 190.0

285.9 285.8

Camera Position

182.7 U: 42.8 177.0


D: 45.2
278.5 198.8

219.3 X 219.4 U: Top limit distance [µm]


Y
D: Bottom limit distance [µm]
257.5 258.0
U: 38.5
277.9 278.4
D: 43.8
300.1 300.6

Fig. 4.10.3
Page 40

§ 4.11. Adjustment of Focus Motor LS-dog’s Position


1. Prepare 250µm fiber with 30mm strip section and load into both V-groove s.
2. Refer to “Secret” Menu, execute “Focus & Electrode” command in [Secret Menu].
3. Refer to Fig. 4.11.1 for steps 4 ~ 6.
4. Pushing “SET” key, automatically adjust focal point to produce sharp fiber core image.
5. Focus Motor movable range Specification is > ¾ rotation ether clockwise or counterclockwise
from sharp fiber core image focal point.
6. If out of specification adjust gap (standard - 1.5mm block gauge = “A”) between Motor-gear and
LS-dog. Attach with set screw (M3×3, T=2, flat type).
Set screw M3×3 with
Focus & Electrode Auto focusing flat type (T=2)
Turn in the front.

More than
3/4 rotation
More than
376
“A” 3/4 rotation

Fig. 4.11.1

7. After adjusting of the Sensor-dog, Execute the “Focus Home Adjustment“ command in [Secret
Menu].
Page 41

§ 4.12. Adjustment of Focus-Mechanical-Stopper’s Position


1. Prepare 250µm fiber with 30mm strip section and load into both V-groove s.
2. Using Focus Motor, manually adjust focal point to produce sharp fiber core image.
3. Refer to Fig. 4.13.1.
4. Measure gap “g” from Focus-Arm-A to Focus-Arm-B. Note – Measure with Block Gauges.
5. Calculate Block Gauge thickness. Formula - (Block Gauge thickness = ”g”-1mm).
6. Loosen the set-screw (M4×6) for Focus-Arm-Stopper.
7. Place Block Gauge between Focus-Arm-A and Focus-Arm-B, apply pressure by pressing Focus-
Arm-B against Focus-Arm-A.
8. Apply pressure by pushing Focus-Mechanical-Stopper up. Attach set-screw (M4×6, T=10, W point
type, SLG) to Focus- mechanical-Stopper.

Measure the gap "g" from Focus-Arm-A to Focus-Arm-B.

Focus-Arm-A Focus-Arm-B

Insert "t" milimaters thick gauge between Focus-Arm-A and Focus-Arm-B.


And press Focus-Arm-B against this gauge.

Focus-Arm-A Focus-Arm-B

SetScrew M4×6 with W point


Fix the state of pressing Focus-Stopper (T=10, SLG)
against Focus-Arm-A.
Focus-mechanical -Stopper

Fig. 4.13.1

Note - New XY-block has the rubber bushing to resist shock created by stopper pin impact. In this case,
change the block gauge thickness (g-0.8) mm.
Page 42

§ 4.13. Confirmation of Z Motor End Play


1. Refer to Fig. 4.13.1
2. Press [RESET] key.
3. Prepare and load fiber. Position end-face of fiber very close to electrode. Fiber should appear on
monitor when the wind protector is closed.

Monitor Display
Camera Position

176.9 177.0

198.7 198.8

219.3 X 219.4

Y 258.0
257.5

277.9 278.4

300.1 300.6

Fig. 4.13.1

4. Refer to Fig. 4.13.2.


5. While observing fiber image on monitor move Z-Motor forward by pressing key pad command.
6. Fiber on monitor should move forward before Z-motor Micrometer Gear rotate ½ turn.
7. If out of specification, refer to Fig. 4.13.2 to adjust gap between Carbide plate and Micrometer.

Set screw M3×3


with flat type (T=2)
Carbide plate
Marking

Half rotation

0.1~ 0.4mm 3.2mm(Standard)


Fig. 4.13.2
Page 43

§ 4.14. Install the Discharge Circuit


1. Connect discharge circuit wiring to PCB connector CN24.
2. Refer to section 3.2. Insert the discharge wires (anode and cathode) into the space between the
Mechanical base and the Base frame.
3. Refer to Fig. 4.14.1. Insert the discharge wires into the electrode holders and tighten set screw
(M2×2, T=1.5).
4. Attach discharge circuit to left side of Frame-Base with cap screw (M3×6, T=5, WS3, SLG).

Set screw M2×2, T=1.5

Insert the discharge wire into the holes

Fig. 4.14.1
Page 44

§ 4.15. Installing Monitor


1. Refer to Fig. 4.15.1. Attach the LCD monitor to the monitor frame with countersink screws (M3×6,
T=6). Note – Route monitor cable through hook for monitor code.
2. Monitor cable length from Monitor Bracket to end of Monitor connector (J14) should be 90mm.

Countersink screw M3×6 (T=6)


Confirm this length.

Monitor Frame

Hook for
Monitor Cord LCD Monitor
(Back view)

90mm Monitor Cord

Pan-head screw M3×4 (T=6)

Fig. 4.15.1

3. Refer to Fig. 4.15.2. Attach Monitor-Unit to Base Frame with Pan-head screw M3×14 (T=10, WF3
outside diameter φ8, SLG).

Pan-head screw M3×14


(T=10, WF3-diameter φ8, SLG)

(S1330R-28)

Fig. 4.15.2
Page 45

§ 4.16. Installing Connector Box


1. Refer to Fig. 4.16.1, Fig. 4.16.2. Attach the Connector Box to Base Frame with Countersink screw
(M2×6, T=3). Note – The CCD and Monitor cables should pass through the connector box hook the
two FPCs of the keypad as Illustrated.
Right side - back view Top view
FPC of Key Pad
Hook2
Pillar (2) Insert Monitor
cable in Hook2.

(1) Insert CCD


Hook1 camera cable (Y)
Hook2
in Hook2.

Video out
(4) Attach the Connector
CCD (Y) box to Base frame.

(6) Insert ZR cable


CCD (X) in Hook3.

Connector Box C-Box

(3) Set CCD camera cable (X)


and Connector box cables (5) Insert CCD camera
in front of Hook 1. cable (X) in Hook3.
ZR Hook3

Note: The monitor cord should go through the hook of connector box.
Note: The CCD camera cord should go through the hook of connector panel with monitor
cable.
Fig. 4.16.1

Countersink screw M2×6


(T=3, steel)

(S1330R-36)

Fig. 4.16.2
Page 46

§ 4.17. Installing Panel


Set Front Cover and Rear Cover to Base Frame with Pan-head screw (M3×6, T=7). Set Camera
Cover to Rear Cover with Pan-head screw (M3×6, T=7).

Pan-head screw M3×6 (T=7)


for Camera Cover

(S1330M-07-08)

Pan-head screw M3×6 (T=7)

(S1330M-07-07)

Fig. 4.17.1

Note: There is no need to remove the screw that attaches the Camera Cover.
Page 47

§ 4.18. Tube Heater Adjustment


§ 4.18.1. Adjust Tube Heater Temperature

1. Prepare the temperature sensor for the heater adjustment.

• Method 1 - Thermo spot sensor (non-touch sensor).

Refer to Fig. 4.18.1 and Fig. 4.18.2. Set the thermo spot sensor on the splicer.

Tool for fixing the thermo spot sensor.


Thermo spot sensor* Note: This unit can only use for 40S.

Thermo spot sensor*


Splicer
(display part)

Set the tool for fixing the thermo spot sensor on the corner

Fig. 4.18.1

Base frame The tool for fixing the thermo spot sensor

Pus h
Push the tool for fixing the thermo
spot sensor on the corner

Push

Fig. 4.18.2
Page 48

Set the infrared ray by the spot sensor on the center of the radiator

Fig. 4.18.3

Note1: Sensor type is as follows: Japan Sensor Co. Ltd. Thermo Spot Sensor TMZ51-500-5E3-2
Note2: You must set the radiation ratio value before the heater adjustment as follow.

1. Push the “MODE” key and “Left” key at once.


2. Push the “Up” or “Down” key to change the far right variable.
3. Push the “Left” key to shift the cursor left. Press “Up” or “Down” to change the value of that
variable.
4. Set the radiation ratio value at 0.930, push the “ENT” key.
5. Push the “MENU” key 6 more times to complete the operation.

Note3: The tool for fixing the thermo spot sensor can be constant 50mm distance between the sensor
and the radiator plate. This distance is this thermo spot sensor specification.
Note4: Use thermo sensor only on the new type tube heater (e.g.FSM-16R and 30R).

• Method 2 - Thermo couple sensor. Fig. 4.18.4 illustrates how to use thermo couple sensor on the
heat emission plate.

Center of radiator plate


Thermocouple

Radiator plate

Heat Sinker
(Shin-etsu Chemical Co. Ltd. Oil Compound KS-609
Fig. 4.18.4
Page 49

2. Refer to section 2.4.1. Execute “Heater Adjustment ” in [Secret Menu] Page 3 of 5.

WARNING - Refer to Fig. 4.18.5. Immediately Push the “Down” key after pressing “ENT” key in step
4, and set the [A/D 250] to 80 bit. Failure to do so will result in tube heater damaged due to
overheating.

Note: Initialized [A/D 250] value is set at 36 bit with program 01.03 or earlier version.

Adjust Temparature 250 deg

A/D 250 deg = 80 bit

Fig. 4.18.5
Page 50

3. Wait 1 minute.
4. Refer to Fig. 4.18.6. Adjust A/D bit value up or down while checking temperature sensor output.
Adjustment should be complete in less than 30 seconds. Specification = maximum heat
temperature 248 ~ 250ºC.
5. Press “ENT” key.

Max. temperature is between 248 and 250ºC.


Heat
Temp erature

Adjusting point for cool finish temperature


must be between 100 and 105ºC.

Note: It is only one chance to check it. When the


temperature is out of specification, a re-adjustment
for AD100 is required. And, execute the program
from the first step.

60 seconds 30 sec. Heat Time

Heat temp. adjustment must be done in this period.

Fig. 4.18.6

6. Refer to Fig. 4.18.7. Adjust “100ºC” A/D bit value up or down while checking temperature sensor
output. Specification = temperature 100 ~ 105ºC. Note – Reading for adjustment should be taken
during the first decline from the high temperature point (refer to Fig. 4.18.6).

Note – A/D must be > 50 bit after adjustment. If not, refer to section 7.13 “Heater Trouble” to repair.

Wait 59 sec.
Adjust Temparature 250 deg

A/D 250 deg = 80 bit

Adjust Temparature 100 deg


A/D 100 deg = 220 bit

Fig. 4.18.7
Page 51

§ 4.19. Splice Test


§ 4.19.1. Estimate Check

1. Enter the “Main Menu”.


2. Set the splice mode to “Standard SM” Auto.
3. Prepare and load two 250µm SM fibers into splicer.
4. Refer to section 2.4.1. Execute the “Estimate Test” in “Secret Menu”.
5. Refer to Fig. 4.19.1. The left fiber moves forward and the estimation loss is calculated automatically.
Estimation Specification: <= 0.02dB.
6. To re-estimate, push the “ENT” key.

Estimate Test BGB=101 99


LED =166 167

ECC-X:–0.06 –0.02 –0.04


Y: –0.19 –0.28 0.09
XY: 0.20 0.28 0.10 OF:0.02
X 0.234 0.231
LOSS=0.00dB
Y 0.229 0.231
CS:0.012
CORE CLAD X:C Y:C
X: –0.16 –0.02 MF:0.000
Y: 0.20 0.28

5:SM 1:60mm

Fig. 4.19.1
Page 52

§ 4.19.2. Stuff Check

1. Prepare and load two 250µm SM fibers into splicer.


2. Refer to section 2.4.1. Execute “Stuff Check” in the [Secret Menu]
3. The result of stuff check is displayed on the monitor. Specification: 30±5 µm.
4. If this value is no good, adjust the stuff speed by pushing “Up” or “Down” cursor key.
5. Repeat steps 1 ~ 3.

§ 4.19.3. Arc Calibration

1. Refer to the instruction manual.


2. Execute “Arc Calibration” mode in the main menu.
3. If “Test again” appears on the monitor after executing arc calibration mode, repeat until “Test
again” message does not appear.
4. If “Arc Calibration” is attempted 10 times with poor results. Execute “Replace Electrode” mode
without changing the electrodes.
5. Repeat “Arc Calibration”.
Page 53

§ 5. Electrical
§ 5.1. PCB Connection
Page 54

§ 6. How to:
§ 6.1. Replace PCB
§ 6.1.1. Preparations before Replacement

1. Refer to section 2.4.1. Select “Config Code” in [secret menu].


2. Record “Config Code” codes (3 each). Each code has 15 characters. Characters used for the
configuration codes are “ABCDEFGHIJKLMNOPQRSTUVWXYZ” and “234567”.
3. Turn the splicer power off and remove Power Supply

§ 6.1.2. Removal of PCB

1. Refer to section 5. Remove all connectors from Main PCB. Note – Remove screw that holds black
cathode cable to Frame-Base.
2. Refer to section 4.6. Remove Power Unit Dock from Frame-Base
3. Refer to Fig. 6.1.1. Remove corner screws from shield board.
4. Refer to Fig. 6.1.2. Remove 2 screws and 4 posts from main PCB.

Shield board
Release 4 posts

Release 4 screws

Release 2 screws

Fig. 6.1.1 Fig. 6.1.2

5. Refer to Fig. 6.1.3. Detach power supply cord from main PCB. Connectors of power supply are
reverse side of PCB.
Left side view of PCB

Anode: Red Cathode: Black

Fig. 6.1.3
Page 55

§ 6.1.3. Installation of PCB

6. Refer to Fig. 6.1.4, Fig. 6.1.5. Attach New PCB in reversed order of replacement procedure steps 1
~5. Note - Confirm that cables and connectors are not pinched between the post and screw. This
may be view through the peephole as illustrated.
Left side view of PCB

Battery Frame

Peephole of wiring corfirm

Fig. 6.1.4

Cap screw (M3×6, T=5) Main P.C.B.

Shield Plate

Spacer (M3, WS3, SLG)


SLG paints only screw head.

Cap screw (M3×6, WS3, SLG)


SLG paints only screw head.

Fig. 8.2.5

7. Install Program software.


8. Turn splicer ON, “Initializing... Please wait” message is displayed on the monitor, All parameters
are cleared.
9. Refer to section 2.4.1. Select “Config Code Input” in [secret menu].
10. Input configuration codes recorded in Step 2 of section 8.2.1. Note - If you enter an incorrect code
it will be displayed in a “RED” color.
11. Refer to section 8.2.4. Adjust voltage indicator.
12. Refer to section 4.21.1. Adjust tube heater temperature.
Page 56

§ 6.1.4. Adjusting Voltage Indicator for 40S

To operate the battery indicator correctly, it is necessary to adjust the sensor value of splicer.

Components Required for Testing


• Ohmmeter
• Fully Charge ADC-07 AC Adapter

Procedure

1. Confirm software version is > 01.06.


2. Measure voltage of ADC-07 with ohmmeter and record measured voltage.
3. Insert ADC-07 AC adapter into the power unit dock until it clicks into place.
4. Refer to 2.4.1. Turn on the splicer and select the “Voltage Adjustment ” in the [Secret Menu]
5. Refer to Fig. 6.1.5. Adjust “Input Voltage” to match recorded measured voltage by pressing <s> or
<t> key and input output AC voltage
6. Press <ENT> key.

Fig. 6.1.5

Note: The splicer automatically adjusts the value of voltage sensor. Adjusted value appears on the
screen.
Page 57

§ 6.2. Software Upgrade


§ 6.2.1. Software Upgrade with Programming Chip Device

Components Required for Upgrade


• New version ROM
• ROM Download PCB
• ROM Download PCB extension cable

Procedure

1. Turn the splicer power off. Disconnect the power source from the splicer.
2. Refer to section 4.17. Remove cover panels.
3. Connect the ROM Download Extension Cable between CPU Board and ROM Download PCB.
4. Install the New ROM into the Download PCB. Caution: Install ROM correctly.
5. Connect power source to splicer.
6. Push the “ON” key. The ROM download Menu will appear.
7. Select “OK”. Download is initiated. Wait until download is completed.
8. Confirm the software version by power on menu or Maintenance Information.

Fig. 6.2.1
Page 58

§ 6.2.2. Software Upgrade with RS-232C cable

§ 6.2.2.1 Install of PCUG software

Before using PCUG, install as follows:


1) Click “SETUP.EXE”
2) Select folder to install. Default is “C:¥Program Files¥SY012 ROM Upgrade”. Do not change
the folder, except for special reason.
3) Click “Computer Mark ICON”.
4) Automatically installed.
5) After install, making “Short Cut of PCUG” to the desktop of PC is convenience in the case
of upgrading.
<NOTICE> PCUG software can be executed Windows® 95/98.

§ 6.2.2.2 Upgrading of software.

1) Close all windows applications. Other applications (especially, E-Mail applilications ) has
possibility to prevent communication between splicer and PC. Just in case, turn the screen
saver of PC to OFF.
2) Connect splicer to PC using RS232C cross cable. Please refer to section 8.3.3.
3) PCUG program (SY012 Upgrade) start from “Windows Start Menu”. Icon of windows menu
is blue circle.
4) Select COM port “COM1” or “COM2”.
5) Select ROM data file.
6) ROM data file extract automatically. Please wait 1 or 2 minutes. Wait time is decided by the
performance of PC.
7) Confirm the “Model Name” and “ROM Version” shown in the right side of the window. For
example, Model Name is “FSM-40S”, Version Name is “01.10”.
8) Confirm that splicer power is off or not. If power is on, turn the power off and click “OK”.
9) Turn the splicer power on. Then 4 buttons are shown, and select baud rate 38400 for the first
time. Baud rate of splicer is automatically set. If buttons are not shown, confirm the
connection between PC and splicer and try again.
10) Confirm the previous software version, and click “OK”.
11) Wait until upgrading.
Wait time is about 5 minutes. (In the case of 38400 bps.)
10 minutes. (In the case of 19200 bps.)
13 minutes. (In the case of 14400 bps.)
20 minutes. (In the case of 9600 bps.)
12) If upgrade failure, error message is shown on the window. In this case, try again and select
lower baud rate at the step 7. Some devices installed to PC have the possibility of preventing
the communications between PC and splicer.
13) After finishing upgrade, confirm the value of check sum shown on the right down corner of
window. The value of check sum is announced by KOKAI-M with the file of “Software
Version History of FSM-40S”.
14) In the case of upgrading other splicer, click “Y”. On the other hand, in the case of finishing,
click “N”.
Page 59

§ 6.2.3. Data Download Software with RS-232C

1. Computer Requirements

• PC/AT Compatible
• Operating System – Microsoft Windows® NT, Windows® 98/95
• Program – Microsoft EXCEL® 97/2000

2. RS232 cable requirements

• End 1 = D-Sub 9pin Female D-Sub 9pin D-Sub 9pin


• End 2 = D-Sub 9 pin Female
Pin No. Pin No.
• Cable Length = <3 meters
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
Shield Shield

Note: RS232 cables have multiple configurations, checked new cable for continuity based on the above
schematic.

3. How to install VBMan

• Copy “40S-PC E03” ZIP file to PC directory (example – C:¥programs¥40Sdownload


• Un-zip contents of file into same PC directory
• Double click “setuo03.bat” file to install VBMan
Page 60

Note: The above procedure installs VBMan which is the control software for RS232 (COM) port. If
your PC has other RS232 software installed, VBMan may not be able to configure the COM port. In
such a case, UN-install software or use another PC.

4. To setup Microsoft® EXCEL “40S-PC E03” Program

• Connect RS232 cable to PC COM port and FSM-40S


• Turn splicer ON
• Open “40S-PC E03.xls” file
• Set baud rate for splicer and program to the same rate (fastest baud rate = 19200)
• Open My computer ¥ control panel ¥ ports folder to excess COM port 1 configuration. Confirm the
following settings:

Baud Rate = 19200


Data bits = 8
Parity = none
Stop bits = 1
Flow control = none

Note: The EXCEL program automatically configures the COM port.

Confirm communication between PC and Splicer


Page 61

§ 7. Trouble Shooting
When trouble occurs, a customer is required to record error message with "Error Code." That code
includes information to solve the trouble.

§ 7.1. ERROR 01 Too Long Fiber


01-01 Left fiber is too long
01-02 Right fiber is too long
01-03 Both left and right fibers are too long.

Reason1: Improper loading


Reason2: Micro-dust

§ 7.2. ERROR 02 Too Dark


02-01 X image brightness is not enough ( not zero )
02-02 X image brightness is not enough ( not zero )

Reason1: Improper loading


Reason2: Micro-dust
Reason2: Mechanical adjustment (mirror or kyo utou).
Reason3: LED or wiring damaged.

02-11 X image brightness is zero


02-12 Y image brightness is zero

Reason1: CCD camera is damaged


Reason2: CPU Board is damaged
Reason3: LED connector is out of place
Reason4: LED wire is damaged
Reason5: LED is damaged

§ 7.3. ERROR 03 Fiber too Dusty


03-01 Image processor cannot find fiber on the X image
03-02 Image processor cannot find fiber on the Y image

Reason1: Micro-dust
Reason2: cleaning arc weak (especially true for carbon coated fiber)
Reason3: Wrong fiber mode
Page 62

§ 7.4. ERROR 04 Motor Overrun


04-01 ZL Motor forward
04-02 ZL Motor backward
04-11 ZR Motor forward
04-12 ZR Motor backward
04-21 X Motor forward
04-22 X Motor backward
04-31 Y Motor forward
04-32 Y Motor backward
04-41 Focus X Motor forward
04-42 Focus X Motor backward
04-51 Focus Y Motor forward
04-52 Focus Y Motor backward

Reason1: Limit switch is damaged


Reason2: Main PCB is damaged

To diagnose error: Press [RESET] and [ENT] at the same time. Splicer performs a reset motion
without resetting the motor position. This operation is SECRET, don’t show to customer. Execute
“Input Port Status” command on the secret menu and check the status of error port. Check the
connector terminal using a circuit tester. GND level is ON. By the above procedures, it is possible to
judge if the limit switch or the Main PCB caused the problem.

§ 7.5. ERROR 05 Close Cover


Reason: Cover is opened

§ 7.6. ERROR 06 Cover Opened Error


Reason1: Connector terminal damaged or not connected
Reason2: Cover magnet missing or position wrong
Reason3: Main PCB is damaged

Note: If cover is opened when [SET] is pressed, ERROR-05 will appear. On the other hand, if the
cover is opened during the image processing, ERROR06 will appear.

To diagnose error: Execute “Input Port Status” command on the secret menu and check the status of
error port. Check the connector terminal using a circuit tester. GND level is ON. By the above
procedures, it is possible to judge if the limit switch or the Main PCB caused the problem.
Page 63

§ 7.7. ERROR 07 Motor Trouble


04-01 ZL Motor
04-02 ZR Motor
04-03 X Motor
04-04 Y Motor
04-05 Focus X
04-06 Focus Y

Reason1: Connector terminal damaged or not connected


Reason2: Limit switch is damaged
Reason3: Mechanical adjustment
Reason4: Motor is damaged

Note: Error appears when the Motor’s LS dog does not strike the limit switch in the predetermine
duration of time. Standard time is less than 10 seconds for the Z motors, 30 seconds for the XY motors,
and 5 seconds for the focus motors.

To diagnose error: Execute “Input Port Status” command on the secret menu and check the status of
error port. Check the connector terminal using a circuit tester. If the port and terminal are OK, there is
a possibility that the motor is damaged. Check the motor moving time from forward limit to backward
limit.

§ 7.8. ERROR 08 Fiber Judge Error


Reason: Left fiber type and right fiber types are different

Note: Fiber type is judged only to SM. DS, or MM when using AUTO MODE.

§ 7.9. ERROR 09 (ARC) Calibration Error


Reason1: Worn electrodes
Reason2: Electrode mechanical adjustment
Page 64

§ 7.10. ERROR 10 Fiber Separate Error


Reason1: Arc Power is too strong.
Reason2: Connector terminal damaged or not connected

Note: This error message appears when there is no fiber at the designated slice point position after
discharge.

To diagnose error: Check the AD converter value using “Sensor Value” in “Utility Menu”. Example-
if pressure sensor is broken or connector J07 is not connected, CPU judges pressure to be very low
during arc compensation mode. As a result, Arc Power will be set to strong for normal operation.

§ 7.11. ERROR 11 Fiber Set Error


11-01 Error on Left Fiber
11-02 Error on Right Fiber

Reason1: Improper fiber loading.


Reason2: Mechanical adjustment (XY swingarm)
Reason2: Mechanical adjustment (CCD camera position)

§ 7.12. Splicer does not boot up


Check the following:

1. Check PCB connections and Keypad.


2. Locate the two LEDs at the right/front side of PCB.
3. LED1 is 5V line and LED2 is 12V line. They should be illuminated. If LED’s are illuminated
proceed to step 9.
4. If both of LED1 and LED2 are not illuminated, check the voltage between CN27 and CN23. If this
voltage is not 12V, the power supply may be damaged and should be replaced.
5. If LED2 is not illuminated check the fuses. If fuse is broken, replace fuses.
6. Check voltage between 12V (example - No3 pin of CN01) and GND.
7. If no voltage, check for possible short circuit (loose screw, etc.). Replace PCB if short circuit
cannot be found.
8. If LED1 is not illuminated, check voltage between 5V (example - No3 pin of CN14) and GND.
9. If no voltage, check for possible short circuit (loose screw, etc.). Replace PCB if short circuit
cannot be found.
10. If splicer parameters (including secret parameters) are set incorrectly, there is a possibility the CPU
is “OK”, but will not progress to “READY” state. In this case, the LCD monitor is on.
11. Boot up pressing [MENU] [EXIT] [XY] while tuning the splicer on. All parameters are cleared and
initialized. If machine still does not boot up replace the PCB.
Page 65

§ 7.13. Heater Trouble


Heater Error occurs when temperature of heater does not increase to “Heater Temp of Heater Mode
Menu” after heating cycle has started.

Notification of alarm: LED [HEAT] key will flash on and off and buzzer sounds in rhythm with flash.
Turn off by pressing [HEAT] key.

Reason1: Connector terminal (CN29) damaged or not connected


Reason2: Thermister of heater damaged
Reason3: Heater PCB damaged.
Reason4: Broken lead between heater element and PCB
Reason5: Strong wind (rare case)

Check the following:

1. Disconnect connector (H03) from PCB.


2. Measure resistance value of heater element (Pins 1,2 of H03). Typical resistance value is 6 to 7
ohms. Check for broken lead or replace heater element if necessary.
3. With tube heater cool, measure resistance of termister (Pins 3,4 of H03). Typical resistance value is
400k ohm at a temperature is 25ºC and 300k ohm at 30degrees. Check for broken lead or replace
heater element if necessary.
4. Measure voltage between pins No1 and No2 of CN29 after pressing [HEAT] key. Typical voltage is
12V. Check power supply output or replace main PCB if necessary.
Page 66

§ 8. Appendices
§ 8.1. The Check-Sheet for the Adjusting Display Image
Ser. No. DATE: Name:
No Items check
1 Clean the V-grooves and the fiber clamps
2 Confirm the dust on the monitor
3 Adjust to cross the center of X and Y axes
4 Confirm the parallel position of X and Y axes ZL ZR difference
-1.5<=(ZL-ZR)<=+1.5 X
both X and Y axes Y
5 Turn the power off.
6 Remove the covers (both front and back sides). Pan head M3×6
7 Remove the monitor. Pan head M3×14 with big washer
8 Remove the Connector Box. Countersink M2×6 (steel)
9 Remove the LED cover.
10 Remove the Discharge Power Supply. Cap M3×6 with small washer
11 Remove the Electrode. Phillips-head M2×8
12 Remove the 4 focus bearing holders. Set screw M4×6
13 Re-attach the focus arms joint plate (Cap M3×8)
14 Attach the focus bearing holders (4 pc.) Set M4×6, 150N-cm
Notice: It cannot use that the surface of the focus bearing holder to have used once.
15 Attach the battery cover of the main P.C.B.
16 Turn the splicer power on.
17 Version up the latest ROM. ROM Ver.
18 Adjust the display position
Note: The display position must adjust after you confirm the center of X and Y fibers adjust.
The target value of adjustment of fiber position: X = 285line, Y = 195 line
The target value of adjustment of electrode position: 366~ Y ~376line, 0 ~ (Y-X) ~10line
19 Shock Test
20 The final checking other display position.
1. CCD camera parallel position L R difference
-1.0line <= (X-Y) <= +1.0line X-ZL
Y-ZR
2. CCD camera position to the Y electrode posit ion 366line <= Y <= 386line
3. The fiber position of X and Y axes L R
270 <= X <= 290line X-ZL
190 <= Y <= 210line Y-ZR
4. The difference of the edge of X and Y fibers X Y difference
-10 <= (Y-X) <= +10line
21 Turn the splicer power off.
22 Attach the Electrodes Pan-head M2×8, 20N-cm
23 Attach the Discharge Power Supply cap M3×6 with small washer, 50N-cm
24 Attach the LED Cover.
25 Attach the Monitor. pan head M3×14 with big washer, 100N-cm, SLG
26 Attach the Connector Box Countersink M2×6(steel), 30N·cm
27 Attach the cover of the back side and front one Pan-head M3×6, 70N·cm
28 Turn the splicer power on. ---> Next splice check.
Page 67

§ 8.2. List of the necessary tools for FSM-40S adjustment


Item No. Description Design No. Q’ty
Per Unit
STOOL 4040 Heater Adjustment Device S8612M-05-ASSY 1
STOOL 4050 Wind Protector Protection Device S8612M-06-ASSY 1
STOOL 4060 Z Unit Standby Device S8612M-07-ASSY 1
STOOL 4080 Z-axis Centering Device S8612M-09-ASSY 1
STOOL 4100 Display Adjustment Device Cap Screw M3×18 20
Spring No.1053
STOOL 4110 Monitor Extensional Code S1330R-38 1
STOOL 4120 Thermo Spot Sensor TMZ51-500-5E3-2 1
STOOL 4130 Electrode Position Adjustment Device #1 (length 26mm) S8612M-08-ASSY# 1 1
STOOL 4201 Nipper HOZAN N-9-125 1
STOOL 4202 Parallel hand reamer φ4.02 1
STOOL 3010 Torque Wrench Driver 5~60N•cm (0.5~6kgf·cm) N6LTDK 1
STOOL 3012 Torque Wrench Driver 40~300N•cm (4~30kgf·cm) N30LTDK 1
STOOL 3051 Tip portion of Torque Wrench Driver Standard Phillips Type No.1 +BIT-SB-No.1 1
STOOL 3052 Tip portion of Torque Wrench Driver Standard Phillips Type No.2 +BIT-SB-No.2 1
STOOL 3053 Tip portion of Torque Wrench Driver Standard Cabinet Type 0.4mm -BIT-SB-0.4mm 1
STOOL 3054 Tip portion of Torque Wrench Driver Standard Cabinet Type 1.0mm -BIT-SB-1.0mm 1
STOOL 3056 Tip portion of Torque Wrench Driver Standard Allen Type 1.5H HEX-SB-1.5H 1
STOOL 3057 Tip portion of Torque Wrench Driver Standard Allen Type 2.0H HEX-SB-2.0H 1
STOOL 3058 Tip portion of Torque Wrench Driver Standard Allen Type 2.5H HEX-SB-2.5H 1
STOOL 3060 Tip portion of Torque Wrench Driver Standard Box Type 5.5H Box-SB-5.5H 1
STOOL 3065 Tip portion of Torque Wrench Driver Standard Box Type 3/4"H MitoloyType206HB 1
Type Square 6.3
STOOL 3066 Tip portion Adapter of Torque Wrench Driver (Used Allen Type S8620M-03-10 #1 1
0.89H)

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